Download scrubtec 545b / 545bl / 553b / 553bl / boost 5 / 653b

SERVICE MANUAL
ENGLISH
GENERAL INFORMATION............................................................................................................................................... 3
CONVENTIONS............................................................................................................................................................................... 3
MACHINE LIFTING.......................................................................................................................................................................... 3
MACHINE TRANSPORTATION........................................................................................................................................................ 3
OTHER REFERENCE MANUALS.................................................................................................................................................... 3
SAFETY............................................................................................................................................................................................ 4
SYMBOLS........................................................................................................................................................................................ 4
GENERAL INSTRUCTIONS............................................................................................................................................................. 4
TECHNICAL DATA (SCRUBTEC 545B, 545BL, 553B, 553BL, BOOST 5)...................................................................................... 7
TECHNICAL DATA (SCRUBTEC 653B, 653BL, 651BCL, 661BL)................................................................................................... 8
TECHNICAL DATA (SCRUBTEC 545E, 553E, 653E).................................................................................................................... 10
MACHINE DIMENSIONS................................................................................................................................................................11
MAINTENANCE.............................................................................................................................................................. 17
SCHEDULED MAINTENANCE TABLE (SCRUBTEC 545B, 545BL, 553B, 553BL, BOOST 5, 653B, 653BL, 651BCL, 661BL)... 17
SCHEDULED MAINTENANCE TABLE (SCRUBTEC 545E, 553E, 653E)..................................................................................... 17
MACHINE NOMENCLATURE (SCRUBTEC 545B, 545BL, 553B, 553BL, BOOST 5)................................................................... 18
MACHINE NOMENCLATURE (SCRUBTEC 653B, 653BL, 651BCL, 661BL)................................................................................ 21
MACHINE NOMENCLATURE (SCRUBTEC 545E, 553E)............................................................................................................. 24
MACHINE NOMENCLATURE (SCRUBTEC 653E)........................................................................................................................ 26
SOLUTION/CLEAN WATER SUPPLY SYSTEM............................................................................................................ 28
SOLUTION/CLEAN WATER TANK AND SUPPLY SYSTEM CLEANING (All models).................................................................. 28
SOLUTION FILTER CLEANING (SCRUBTEC 545B, 545BL, 553B, 553BL, BOOST 5, 545E, 553E)........................................... 28
SOLUTION FILTER CLEANING (SCRUBTEC 653B, 653BL, 651BCL, 661BL, 653E).................................................................. 29
SOLENOID VALVE DISASSEMBLY/ASSEMBLY (SCRUBTEC 545B, 545BL, 553B, 553BL, BOOST 5, 545E, 553E)................. 30
SOLENOID VALVE DISASSEMBLY/ASSEMBLY (SCRUBTEC 653B, 653BL, 651BCL, 661BL, 653E)........................................ 31
TROUBLESHOOTING.................................................................................................................................................................... 32
CHEMICAL MIXING SYSTEM........................................................................................................................................ 33
TROUBLESHOOTING.................................................................................................................................................................... 33
BRUSHING SYSTEM...................................................................................................................................................... 34
BRUSH/PAD CLEANING................................................................................................................................................................ 34
BRUSH/PAD-HOLDER DECK OR CYLINDRICAL BRUSH DECK DISASSEMBLY/ASSEMBLY
(SCRUBTEC 545B, 545BL, 553B, 553BL, BOOST 5)................................................................................................................... 35
BRUSH/PAD-HOLDER DECK OR CYLINDRICAL BRUSH DECK DISASSEMBLY/ASSEMBLY
(SCRUBTEC 653B, 653BL, 651BCL, 661BL)................................................................................................................................ 36
BRUSH/PAD-HOLDER DECK DISASSEMBLY/ASSEMBLY (SCRUBTEC 545E, 553E, 653E).................................................... 37
BRUSH MOTOR ELECTRICAL INPUT CHECK (SCRUBTEC 545B, 545BL, 553B, 553BL, BOOST 5)....................................... 39
BRUSH MOTOR ELECTRICAL INPUT CHECK (SCRUBTEC 653B, 653BL)............................................................................... 40
BRUSH MOTOR ELECTRICAL INPUT CHECK (SCRUBTEC 651BCL)....................................................................................... 41
BRUSH MOTOR ELECTRICAL INPUT CHECK (SCRUBTEC 661BL).......................................................................................... 42
BRUSH MOTOR ELECTRICAL INPUT CHECK (SCRUBTEC 545E, 553E, 653E)....................................................................... 43
BRUSH MOTOR CARBON BRUSH CHECK/REPLACEMENT (SCRUBTEC 545B, 545BL, 553B, 553BL).................................. 45
BRUSH MOTOR CARBON BRUSH CHECK/REPLACEMENT (SCRUBTEC 653B, 653BL)........................................................ 46
BRUSH MOTOR CARBON BRUSH CHECK/REPLACEMENT (SCRUBTEC 651BCL)................................................................ 47
BRUSH MOTOR CARBON BRUSH CHECK/REPLACEMENT (SCRUBTEC 661BL)................................................................... 48
BRUSH MOTOR DISASSEMBLY/ASSEMBLY (SCRUBTEC 545B, 545BL, 553B, 553BL, 653B, 653BL).................................... 49
BOOST DECK MOTOR DISASSEMBLY/ASSEMBLY (SCRUBTEC BOOST 5)............................................................................ 50
BOOST DECK VIBRATION-DAMPERS DISASSEMBLY/REPLACEMENT (SCRUBTEC BOOST 5)........................................... 51
BRUSH MOTOR DISASSEMBLY/ASSEMBLY (SCRUBTEC 651BCL)......................................................................................... 52
BRUSH MOTOR DISASSEMBLY/ASSEMBLY (SCRUBTEC 661BL)............................................................................................ 53
BRUSH MOTOR DISASSEMBLY/ASSEMBLY (SCRUBTEC 545E, 553E, 653E)......................................................................... 54
CHECK/REPLACEMENT/ADJUSTMENT OF DRIVING BELTS BETWEEN MOTORS AND CYLINDRICAL BRUSHES
(SCRUBTEC 651BCL).................................................................................................................................................................... 55
TROUBLESHOOTING.................................................................................................................................................................... 57
9097062000(2)2009-06
SCRUBTEC 545B / 545BL / 553B / 553BL / BOOST 5
653B / 653BL / 651BCL / 661BL / 545E / 553E / 653E
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