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MODEL
AUTOJIG
84-72 MS
PARTS AND SERVICE MANUAL
PART NUMBER 97.8472.0.000
AMF is trademark of AMF Group, Inc.
11/2012
LIMITED WARRANTY ON NEW AMF REECE EQUIPMENT
Warranty provisions:
A ninety (90) day limited service labor warranty to correct defects in installation, workmanship, or material without charge for
labor. This portion of the warranty applies to machines sold as ”installed” only.
A one (1) year limited material warranty on major component parts to replace materials with defects. Any new part believed
defective must be returned freight prepaid to AMF Reece, Inc. for inspection. If, upon inspection, the part or material is determined to be defective, AMF Reece, Inc. will replace it without charge to the customer for parts or material.
Service labor warranty period shall begin on the completed installation date. Material warranty shall begin on the date the
equipment is shipped from AMF Reece, Inc.
Exclusions:
Excluded from both service labor warranty and material warranty are: (1) Consumable parts which would be normally considered
replaceable in day-to-day operations. These include parts such as needles, knives, loopers and spreaders. (2) Normal adjustment
and routine maintenance. This is the sole responsibility of the customer. (3) Cleaning and lubrication of equipment. (4) Parts
found to be altered, broken or damaged due to neglect or improper installation or application. (5) Damage caused by the use of
non-Genuine AMF Reece parts. (6) Shipping or delivery charges.
There is no service labor warranty for machines sold as ”uninstalled”.
Equipment installed without the assistance of a certified technician (either an AMF Reece Employee, a Certified Contractor, or
that of an Authorized Distributor) will have the limited material warranty only. Only the defective material will be covered. Any
charges associated with the use of an AMF Reece Technician or that of a Distributor to replace the defective part will be the
customer’s responsibility.
NO OTHER WARRANTY, EXPRESS OR IMPLIED, AS TO DESCRIPTION, QUALITY, MERCHANTABILITY, and FITNESS FOR
A PARTICULAR PURPOSE, OR ANY OTHER MATTER IS GIVEN BY SELLER OR SELLER’S AGENT IN CONNECTION HEREWITH. UNDER NO CIRCUMSTANCES SHALL SELLER OR SELLER’S AGENT BE LIABLE FOR LOSS OF PROFITS OR ANY
OTHER DIRECT OR INDIRECT COSTS, EXPENSES, LOSSES OR DAMAGES ARISING OUT OF DEFECTS IN OR FAILURE OF
THE EQUIPMENT OR ANY PART THEREOF.
WHAT TO DO IF THERE IS A QUESTION REGARDING WARRANTY
If a machine is purchased through an authorized AMF Reece, Inc. distributor, warranty questions should be first directed to that
distributor. However, the satisfaction and goodwill of our customers are of primary concern to AMF Reece, Inc. In the event that
a warranty matter is not handled to your satisfaction, please contact AMF Reece office:
Europe
Prostejov, Czech Republic
Phone: (+420) 582-309-286
Fax:
(+420) 582-360-608
e-mail: [email protected]
S-104-100
Revised 09/2004
e-mail: [email protected] ; [email protected]; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
Warranty Registration Card
(Please Fax or Mail immediately after installation)
Note: All Warranty Claims Void, unless Registration Card on file at AMF Reece HQ
Machine model number:
(S101, S100, S104, S211, Decostitch, S4000 BH, etc)
Manufacturer‘s serial or production number:
Installation Site Information:
Customer‘s Name:
Customer‘s Mailing Address:
Customer‘s Telephone Number:
Supervising Mechanic‘s or Technician‘s Name:
Signature of Supervising Technician:
AMF Reece Technician‘s Name:
AMF Reece Technician‘s Signature:
Type of garment produced at this location?
Average Daily Production Expected from this machine?
(number of buttonholes, jackets sewn, pants produced, buttons sewn, etc)
Any special requirements required at this location?
What other AMF Reece Machines are at this location?
How can we serve you better?
Tovární 837, 796 11 Prostìjov, Czech Republic
Fax: +420 582 360 606, e-mail: [email protected], website: www.amfreece.com
S-104-100
Revised 09/2004
e-mail: [email protected] ; [email protected]; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts) ; Fax: +420 582 360 606
4 Setting Procedures
4.6 Photo-Electric Switch
Fig. 1
Fig. 2
.a) Hints on correct use
Do not use the sensor i explosive or ignition
gas.
Never disassemble, repair nor taper with
the sensor.
Do not apply excess voltage and current
over rating.
Do not wire improperly such as reversing
polarity.
Do not short-circuit load.
Do not remove protective cover from
the sensor.
.b) Indication
In addition to the operation (orange). Sensor
has indicators that denotes the level (4 green
and 1 red indicators). Use them for optical
axis adjustment and maintenance.
.c) Sensitivity adjustment
To adjusting of correctly follow those steps:
aa) Put the jig with black tape under the sensor.
When the black tape is under the sensor,
operator indicator must not lit and one or
two incident level indicators have to lit
(green) see figure 1a, 1b.
bb) Move the jig to the position without black
tape. Here operator indicator has to lit and
three or more incident indicators have to lit
see figure 1d, 1e.
Fig. 3
If sensor doesn´t work according points mentioned
above change the position of sensitivity adjuster.
Standard position for sensitivity adjuster is show in
figure 2.
Page 4.4
AJ84-72 M November 2012
1: VHK3-08F-01S
J0A/4/400
6: KQ2L04-01S
1
3: AW20-F01CH
4: AW20P-270AS
4
2: GP46-10-01-C
7: KQ2T04-01S
18: AS1201F-M5-04
5: KQ2L06-01S
45: SS5YJ3-S41-05-M5F-Q
46: KG2H06-01S
J0A/4/300
5
16: KQ2U04-00
1 3
26: KQ2L04-M5
4
20: SYJ3143-5LOU-Q
5
4
5
35: KQ2U04-00
12
2 A
P1
3R
J0A/4/1300
42: AS1001F-04
41: AS1001F-04
29: SYJ3143-5LOU-Q
J0A/4/1400
1 3
5
40: KQ2Y04-M5
39: SYJA512-M5
44: KQ2H04-M5
43: AS1001F-04
J5A/4/600
31: KQ2L04-01S
54: KQ2S04-M5
2
4
53: KQ2S04-M5
37: KQ2T04-00
2 52: KQ2S04-M5
1 3
33: GKM8-16
34: C85C25
32: C85N20-40
YV5 - KNIFE
30: KQ2L04-01S
25: AS1201F-M5-04
38: KQ2L04-M5
24: SYJ3143-5LOU-Q
51: KQ2S04-M5
56: KQ2S04-M5
1 3
2
21: KQ2P-04
22: AS1201F-M5-04
50: KQ2S04-M5
49: KQ2S04-M5
2
15: KQ2U04-00
19: KQ2P-04
48: KQ2S04-M5
55: KQ2S04-M5
2
4
11: SYJ3143-5LOU-Q
5 1 3
4
47: KQ2S04-M5
17: AS1201F-M5-04
ROTARY ACTUATOR
(FESTO DSR-25180-P)
9: AS1211F-M5-04
14: KQ2H04-M5
23: CJ2B10-30S
J4A/4/1000
13: KQ2H04-M5
J2A/4/800
J2A/4/1150
27: C85N12-10
28: KJ6D
J4B/4/1000
12: CQ2B20-20D
J2B/4/800
J2B/4/1150
YV4 - JIG DRIVE
J3A/4/950
YV3 - JIG EJECT
15A/4/900
10: CJPB10-5
J1A/4/1400
8: SYJ3143-5LOU-Q
J0A/6/400
J5A/4/50
WASTE
BLOWING
WASTE
BLOWING
BLOWING THE
PRESSURE
FOOT
BLOWING THE
PRESSURE
FOOT
36: KQ2S04-M5
4/200
YV2 - JIG TURN
J0A/4/100
J5B/4/1100
AJ84-72 M November 2012
4/180
YV1 - JIG FLAP
5 Pneumatics
2
1
Page 6.2
Programs manufacturer setting
Program 1
1
2
8
9
10
11
12
13
14
15
16
17
18
19
20
Fast Sew
Double Jig
Knife delay START
Knife delay END
Dense into Corner
Start dense time
End dense time
Set DENSE speed
SLOW sew speed
NEEDLE DOWN sped
MAX sewing speed
Jig Flap Action
Speed to Corner
Auxillary drive
Ph-cell Retry QTY
Program 2
ON
OFF
OFF
OFF
OFF
Delay 1,0 sec
Delay 1,0 sec
Speed 4
Speed 6
Speed 6
Speed 11
ON
Speed 11
OFF
30
1
2
8
9
10
11
12
13
14
15
16
17
18
19
20
Program 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Fast Sew
Double Jig
1st Jig Corner
2nd Jig Corner
3nd Jig Corner
4th Jig Corner
Stepback trimming
Knife delay START
Knife delay END
Dense into Corner
Start dense time
End dense time
Set DENSE speed
SLOW sew speed
NEEDLE DOWN speed
MAX sewing speed
Jig Flap Action
Speed to Corner
Auxillary drive
Ph-cell Retry QTY
Fast Sew
Double Jig
1st Jig Corner
2nd Jig Corner
3nd Jig Corner
4th Jig Corner
Stepback trimming
Knife delay START
Knife delay END
Dense into Corner
Start dense time
End dense time
Set DENSE speed
SLOW sew speed
NEEDLE DOWN speed
MAX sewing speed
Jig Flap Action
Speed to Corner
Auxillary drive
Ph-cell Retry QTY
AJ84-72 M November 2012
ON
OFF
OFF
OFF
OFF
Delay 1,0 sec
Delay 1,0 sec
Speed 4
Speed 6
Speed 6
Speed 11
ON
Speed 11
OFF
30
Program 4
OFF
OFF
Needle down
Needle down
Cycle End?
Cycle End?
OFF
OFF
OFF
OFF
Delay 1,0 sec
Delay 1,0 sec
Speed 4
Speed 6
Speed 6
Speed 11
ON
Speed 11
OFF
30
1
2
3
3a
4
4a
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Program 5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Fast Sew
Double Jig
Knife delay START
Knife delay END
Dense into Corner
Start dense time
End dense time
Set DENSE speed
SLOW sew speed
NEEDLE DOWN sped
MAX sewing speed
Jig Flap Action
Speed to Corner
Auxillary drive
Ph-cell Retry QTY
Fast Sew
Double Jig
1st Jig Corner
1st Corner slow
2nd Jig Corner
2nd Corner slow
3nd Jig Corner
4th Jig Corner
Stepback trimming
Knife delay START
Knife delay END
Dense into Corner
Start dense time
End dense time
Set DENSE speed
SLOW sew speed
NEEDLE DOWN speed
MAX sewing speed
Jig Flap Action
Speed to Corner
Auxillary drive
Ph-cell Retry QTY
OFF
OFF
Slow sew
Speed 0
Slow sew
Speed 0
Cycle End?
Cycle End?
OFF
OFF
OFF
OFF
Delay 1,0 sec
Delay 1,0 sec
Speed 4
Speed 6
Speed 6
Speed 11
ON
Speed 11
OFF
30
Program 6
OFF
OFF
Needle down
Cycle End?
Cycle End?
Cycle End?
OFF
OFF
OFF
OFF
Delay 1,0 sec
Delay 1,0 sec
Speed 4
Speed 6
Speed 6
Speed 11
ON
Speed 11
OFF
30
1
2
3
3a
4
5
6
7
8
8a
9
10
11
12
13
14
15
16
17
18
19
20
Fast Sew
Double Jig
1st Jig Corner
1st Corner slow
2nd Jig Corner
3nd Jig Corner
4nd Jig Corner
Stepback trimming
Knife delay START
Tape OFF
Knife delay END
Dense into Corner
Start dense time
End dense time
Set DENSE speed
SLOW sew speed
NEEDLE DOWN speed
MAX sewing speed
Jig Flap Action
Speed to Corner
Auxillary drive
Ph-cell Retry QTY
OFF
OFF
Slow sew
Speed 0
Cycle End?
Cycle End?
Cycle End?
OFF
ON
OFF
ON
OFF
Delay 1,0 sec
Delay 1,0 sec
Speed 4
Speed 6
Speed 6
Speed 11
ON
Speed 11
OFF
30
Page 8.B