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Contents CONTENTS........................................................................ 2 Hazard Definitions .............................................................. 2 PLEASE READ BEFORE PROCEEDING ........................ 3 Handling Ceramic Fiber Materials ...................................... 3 When servicing boiler ................................................... 4 Boiler operation............................................................ 4 Boiler water ................................................................... 4 Freeze protection fluids ................................................ 4 WHAT IS IN THIS MANUAL .............................................. 5 1. SERVICE Near Boiler Piping .............................................................. 6 The FTXL Display .............................................................. 7 Control Inputs ............................................................... 8 Control Outputs............................................................. 9 General Operation ...................................................... 10 Sequence of Operation ............................................... 11-12 Display Panel Menu Access ............................................ 13 Display Panel Parameter Access ................................ 14-15 Parameter Table.......................................................... 16-19 Viewable and Changeable Control Parameters .......... 20-30 2. MAINTENANCE Maintenance and Annual Startup ................................ 31-36 3. TROUBLESHOOTING Before Troubleshooting .................................................... 37 Check Control Module Fuses .......................................... 37 Table 3-1 - Troubleshooting Chart - No Display .............. 38 Checking Temperature Sensors ...................................... 39 Table 3-3 - Troubleshooting Chart - Noisy System ......... 40 Table 3-4 - Troubleshooting Chart - Fault Messages . 41-47 Combustion Analysis Procedure ................................. 47-48 Table 3-5 - Flue Products ................................................ 48 Table 3-6 - Troubleshooting Chart - Combustion Levels 48 Gas Valve Adjustment Procedure .................................... 49 Revision Notes .................................................. Back Cover Hazard definitions The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product. DANGER DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious WARNING injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate CAUTION injury. CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTICE NOTICE indicates special instructions on installation, operation, or maintenance that are important but not related to personal injury or property damage. 2