Download PARTS GUIDE - J & J Amusements
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GO-KART PARTS GUIDE - GO-KARTS - Parts diagrams for J&J single & double seat go-karts (excludes Talon, Stinger & Falcon) Fun Parts Xpress 4897 Indian School Rd NE Suite 150 Salem, OR 97305-1126 Toll Free Phone: 1-800-854-3140 Phone: 1-503-304-8899 Toll Free Fax: 1-800-366-7505 Fax: 1-503-304-1899 Also from Fun Parts Xpress For Honda engine parts & pricing information, see: FPX GX 140-160-200 Parts & Price Guide - Vol. 1, #1-60-0060 FPX GX 240-270 Parts & Price Guide - Vol. 1, #1-60-0061 Visit our website for updated manuals (PDF Format) www.jjamusements.com and www.funpartsxpress.com Part # 1-60-0059 © Fun Parts Xpress 2014 2014 About this guide This aim of this guide is to help you and your maintenance team keep your go-karts in top condition. This guide contains drawings, illustrations and photographs of parts and accessories for all (adult) single and double seat J&J go-karts manufactured in model year 2013 and newer (at time of publishing). This guide excludes the following go-kart models: Talon, Stinger, and Falon (child sized go-karts) Contents About this guide...............................................................2 Safety first.......................................................................3 Before servicing...............................................................4 General order and shipment policy.................................7 Ordering Information.......................................................9 Cool-tek endurance clutch plates..................................10 Steering components.............. 11 Steering components - double......................................12 Steering components - single........................................14 Straight spindle & hub...................................................16 Tapered spindle & hub...................................................17 Tires/wheels..................................................................18 Axles, axle covers .................. 19 Axles - single wheel drive..............................................20 Axles - two wheel drive..................................................21 Axle cover - single seat go-kart.....................................22 Axle cover - double seat go-kart....................................23 Cog drive hub and hardware.........................................24 Pulleys & belts...............................................................25 Chain drive hub and hardware......................................26 Chain sprockets & chain................................................27 Hydraulic brake system........... 29 Caliper assembly...........................................................30 Single wheel drive brake assembly...............................31 2 Wheel drive brake assembly (live axle)......................32 Brake pedal / master cylinder........................................33 Master cylinder re-build kit............................................33 Brake disc hub assembly..............................................34 Floater hub / brake disc.................................................35 Brake line - master to calipers.......................................36 Brake light pressure switch...........................................37 Mechanical brake system........ 39 Brake pedal- mechanical brakes...................................40 Axle assembly- mechanical brakes...............................41 Drum assembly- mechanical brakes.............................42 Floater assembly- mechanical brakes...........................43 Linkage- mechanical brakes..........................................44 Frame, bumper system, pads.. 45 Bumper - double seat go-karts......................................46 Bumper - single seat go-karts.......................................47 Frame/rollbar - double...................................................48 Frame/rollbar - single....................................................49 Pads - double................................................................50 Pads - single..................................................................51 Seatbelts ......................................................................52 2 Go-karts 2014 Parts guide Fuel system components........ 53 Throttle pedal................................................................54 Throttle to GX160/270 connection.................................55 Throttle cables..............................................................56 Engines & mounts.........................................................57 Fuel tank - 2.2 gallon.....................................................58 Fuel tank - 3.3 gallon.....................................................59 Fuel tank - 3.5 gallon.....................................................60 Fuel tank - 4.75 gallon...................................................61 Fuel lines, filters & fittings..............................................62 CARB & evaporative control components.....................63 Go-kart bodies/mounts/panels.65 Eagle body/mounts/panels ...........................................66 Eagle electric body/mounts/panels ...............................68 F-22 body/mounts/panels..............................................70 Scorpion & Can-Am body/mounts.................................72 King Scorpion & Sidekick body/ mounts/panels............74 Sidewinder (single) body mounts/panels.......................76 Sidewinder (double) body/mounts.................................78 Color selection guide - bodied go-karts.........................80 Electric start components...... 83 Electric start - wiring (CDI).............................................84 Switch box - electric start..............................................85 Notes.............................................................................86 Electric go-kart components... 87 Motor/mount - electric go-kart.......................................88 D&D electric motor (internals).......................................89 Batteries/cables - single go-kart....................................90 Batteries/cables - double go-kart...................................91 Electronics - single go-kart............................................92 Panel - single go-kart (electric)......................................93 Controller.......................................................................94 Interconnect board........................................................95 Throttle controller..........................................................96 Relay / fuse(s)...............................................................97 Switch box -fwd-rev/on-off.............................................98 Switch box mounting bracket/charge light.....................99 Cables - power flow.....................................................100 Floor charging system (in floor)...................................102 Floor charging system (on go-kart).............................103 Battery chargers..........................................................104 Brake lights - electric go-kart.......................................105 Battery voltage tester - electric go-karts......................106 Decals.................................... 107 Decals - warning & safety............................................108 Decals - 7” numbers....................................................110 Decals - wing & hood/side........................................... 111 Notes...........................................................................112 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Safety first Proper service and repair procedures are vital to safe, reliable operation of go-karts and bumper boats, as well as for the personal safety of those performing repairs. Refer to your Service Manual for servicing and repairing information. Always use safe and effective methods. The Service Manual contains many NOTES, CAUTIONS and WARNINGS which should be followed along with standard safety procedures to eliminate the possibility of personal injury or improper service, which could be damaging to your equipment or compromise its safety. It is important to note that repair procedures, techniques, tools and parts for servicing go-karts and bumper boats as well as the skill and experience of the individual performing work vary widely. It is not possible to anticipate all conceivable ways or conditions under which go-karts and bumper boats may be serviced or to provide cautions to all possible hazards that may result. Standard precautions should be used when handling toxic or flammable fluids, and safety goggles or other protection should be used during cutting, grinding, chiseling, prying or any other process that can cause material removal or projectiles. J&J recommends the use of safety goggles or approved glasses during all servicing. All information contained in this Parts Guide is based on the latest product information and prices available at time of printing. We reserve the right to make changes at any time without notice. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form, by any means (electronic, mechanical, photocopying, recording, or otherwise) without the prior written permission of J&J Amusements, Inc. A Corporation of Oregon and FunParts Xpress. This includes text, figures and tables. Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 3 Before servicing To eliminate unnecessary work, careful reading of the applicable section is recommended before starting to service a go-kart, . Photographs, diagrams, notes, cautions, warnings, and detailed descriptions have been included wherever necessary. Nevertheless, even a detailed account has limitations; a certain amount of basic knowledge is also required for successful work. Especially note the following: Dirt Before removal and disassembly, clean the go-kart. Any dirt entering the engine or other parts will work as an abrasive and shorten the life of those parts. For the same reason, before installing a new part, clean off any dust or metal filings. Tightening Sequence Generally, when installing a part with several bolts, nuts or screws, start them all in their holes and tighten them to a snug fit. Then tighten them evenly in a cross pattern. This is to avoid distorting the part and/or causing gas or oil leakage. Conversely, when loosening the bolts, nuts or screws, first loosen all of them by about a quarter of a turn and then remove them. Where there is a tightening sequence indication in this Service Manual, the bolts, nuts or screws must be tightened in the order and method indicated. Torque When torque values are given in this Service Manual, use them. Either too little or too much torque may lead to serious damage. Use a good quality, reliable torque wrench. Force Common sense should dictate how much force is necessary in assembly and disassembly. If a part seems especially difficult to remove or install, stop and examine what may be causing the problem. Whenever tapping is necessary, tap lightly using a wooden or plastic-faced mallet. Use an impact driver for screws (particularly for the removal of screws held by a locking agent) in order to avoid damaging the screw heads. It also may be necessary to apply heat to some parts held with locking compound. Edges Watch for sharp edges, especially during major engine disassembly and assembly. Protect your hands with gloves or a piece of thick cloth when lifting the engine or turning it over. High-Flash Point Solvent A high-flash point solvent is recommended to reduce fire danger. A commercial solvent commonly available in North America is Stoddard solvent (generic name). Always follow manufacturer and container directions regarding the use of any solvent. Gasket, O-Ring Do not reuse a gasket or O-ring once it has been in service. The mating surfaces around the gasket should be free of foreign matter and perfectly smooth to avoid oil or compression leaks. Liquid Gasket, Non-Permanent Locking Agent Follow manufacturer’s directions for cleaning and preparing surfaces where these compounds will be used. Apply sparingly. Excessive amounts may block engine oil passages and cause serious damage. An example of a non-permanent locking agent commonly available in North America is Loctite® Lock’n Seal (Blue). 4 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Press A part installed using a press or driver, such as a wheel bearing, should first be coated with oil on its outer or inner circumference so that it will go into place smoothly. Oil Seal and Grease Seal Replace any oil or grease seals that were removed with new ones since removal generally damages seals. When pressing in a seal which has manufacturer’s marks, press it in with the marks facing out. Seals should be pressed into place using a suitable driver, which contacts evenly with the side of the seal, until the face of the seal is even with the end of the hole. Always use assembly oil or grease on lip (sealing edge) of any seal prior to assembly. Circlip, Retaining Ring Replace any circlips and retaining rings that were removed with new ones, as removal weakens and deforms them. When installing circlips and retaining rings, take care to compress or expand them only enough to install them and no more. Cotter Pin Replace any cotter pins that were removed with new ones since removal deforms and breaks them. Lubrication Engine wear is generally at its maximum while the engine is warming up and before all rubbing surfaces have an adequate lubricative film. During assembly, oil or grease (whichever is more suitable) should be applied to any rubbing surface which has lost its lubricating film. Old grease and dirty oil should be cleaned off. Deteriorated grease has lost its lubricating quality and may contain abrasive foreign particles. Do not use just any oil or grease. Some oils and greases in particular should be used only in certain applications and may be harmful if used in an application for which they are not intended. This manual makes reference to molybdenum disulfide grease (MoS2 ) in the assembly of certain engine and chassis parts. Always check manufacturer recommendations before using such special lubricants. Replacement Parts When there is a replacement instruction, replace these parts with new ones every time they are removed. These replacement parts will be damaged or lose their original function once removed. Inspection When parts have been disassembled, visually inspect these parts for following the conditions or other damage. If there is any doubt as to the condition of them, replace them with new ones. Abrasion Cracks Hardening Warping Bending Dents Scratches Wear Color change Deterioration Seizure Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 5 Specifications Specification terms are defined as follows: “Standards”: Shows dimensions or performances which brand-new parts or systems have. “Service limits”: Indicates the useable limits. If measurement shows excessive wear or deteriorated performance, replace the damaged parts with new. Factory Service Manuals avalable. 6 Go-karts 2014 Parts guide Fpx# Description 61Z5F00E3 Manual, Shop 61Z5F00E3 (GX270/340-240/390K1)UT2 Price $50.00 61Z4H00E1 Manual, Shop 61Z4H00E1 (GX120/160/200 UT2-RT2) $49.00 Serv-Kart-2013 Manual, Service J&J Go-Kart 2013 (Free Download) $0.00 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. General order and shipment policy J&J Amusements, Inc. appreciates our customers. We will do our best to provide quality parts and service. Your business is important to us, so we want you to fully understand our policy guidelines. Remember they are only guidelines: questions, suggestions and even complaints are always welcome. New accounts: New accounts are welcome! Open account terms are available to customers upon credit approval. Contact us for a credit application. Please be sure to furnish accurate, complete, year-round mailing and shipping addresses and phone numbers. Credit approval takes approximately 2 weeks. Open account terms: Customers with approved credit applications are allowed net prices as long as payment is received within 30 days of invoice date. A late fee of 1.5% Per month will be assessed to the balance on any past due invoice. In addition, if your account is 60 days past due can be placed on credit hold until past due balance is resolved. Credit cards: For your convenience we accept Mastercard, Discover, and American Express. We never charge your credit card until we ship your order. Bank wire: Please contact us for bank wiring instructions. E-mail: [email protected] Ordering: It is important to order all parts by their correct part number. This will speed your order and help eliminate errors. You may phone, fax or e-mail your orders. Phone orders: U.S. & Canada 1-800-854-3140 | International orders 1-503-304-8899. Fax orders: U.S. & Canada 1-800-366-7505 | International orders call 1-503-304-1899. To ensure accuracy, the fax form in the back of this book must be filled out completely with customer number, bill to, ship to, phone number and shipping (ground, 2nd day, overnight, overnight saturday, or truck line). Every line item must have the part number, quantity and description clearly printed. E-mail orders: Use our online e-mail parts order form, e-mail directly to j&j: [email protected] Hours: Business hours are 8:00am to 4:30pm pacific time, monday through friday. Fax and e-mail orders can be received 24 hours a day. Prices: J&J Amusements, Inc. Makes every effort to offer competitive prices and to maintain pricing for the life of the annual catalog. In some cases, price adjustments must be made and J&J Amusements, Inc. Reserves the right to change pricing without notice. Back orders: Back orders are shipped automatically with the same terms as the original order. Back orders will be shipped asap unless you elect to batch all back orders for periodic shipment or cancel all back orders. You must notify J&J Amusements, Inc. In writing if you wish to utilize either of the above options. Shipping: We will endeavor to ship all orders the same day and do our best to follow your special shipping instructions. We normally ship orders under 150 lbs. By ups. Larger orders will be shipped by freight lines. COD shipment: Large orders shipped COD will be divided into two or more cartons. The total COD amount will be pro-rated by the value of each carton’s contents. COD orders of $1,000 or more are shipped cashiers check only. COD charge per box is $12.00. Refused COD shipments: Our full restocking fee, plus freight both ways, will be charged to your next order if you refuse a cod shipment. Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 7 Bad checks: Any account having a returned check (for any reason) will be placed on cod cash only. To avoid legal action, the check must be redeemed by a certified check or bank money order and all returned checks will be charged a $25.00 Fee. If legal action is necessary, the customer will be responsible for all charges incurred in collection. Urgent part orders: UPO’s should be submitted only when fastest service is required to provide individual customer satisfaction. Upo’s are given highest priority handling by J&J Amusements, Inc. This order method should not be used for stocking purposes. All extra shipping and handling charges incurred will be charged to customer. Shortages: Must be reported at the time the package is opened - no exceptions. All orders are checked for accuracy after picking and are weighed to 1/10th of an ounce to give us three ways of checking. Hidden damage: Must be reported at the time the package is opened - no exceptions. All boxes and packing must be saved to receive credit for damages. We will pay shipping charges. Freight damage: If packages delivered by freight carrier arrive in broken or mutilated boxes, or if shipments are incomplete, be sure the driver notes this on your bill of lading. Claims against freight carriers are made by the recipient, not J&J Amusements, Inc.. Returned goods policy: A return merchandise authorization (rma#) is required for all returns. No exceptions. The rma# must be displayed on exterior of return shipping carton. Only items authorized (listed) on rma# may be returned. Obsolete and discontinued merchandise cannot be returned (current merchandise is that which appears in current annual catalog/price book). A 15% restocking fee will be charged on all returns, except for errors made by J&J Amusements, Inc. Freight will be paid by customer except for shipping errors caused by J&J Amusements, Inc. Returned merchandise must be in good resale condition, in original J&J Amusements, Inc. Package (where applicable) and cannot be altered with customer labels, stickers, numbers etc.. Returned goods which do not have an rma# will be refused. Warranty return policy: All warranty item returns must be authorized by the warranty department and have an assigned rma# before any adjustment or credit will be given. The rma# must appear next to the shipping label on all returned items for proper credit to be issued. All credits issued will be applied to future purchases Taxes: Prices in this book do not include your state, local, or other applicable sales taxes or any other taxes that may be required. The purchaser is responsible for all tax associated with purchasing goods and must take all steps required to pay directly all taxes due. Double check all part numbers and descriptions before placing order. Please call or e-mail us at [email protected], toll free at 1-800-854-3140 or 1-503-304-8899 For assistance. 8 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Ordering Information To Place An Order: J&J & FPX makes it easy to place your order anytime. Send us a fax or e-mail, or give us a call. All orders receive immediate attention and ship straight to your facility. If you fax your order, it’s very important to order all parts by their correct part number. This will speed your order and help eliminate errors. You may phone your order using our toll free number (1-800-854-3140) or fax your order to 1-800-3667505. For customers outside the US, call 503-304-8899 or fax 503-304-1899. For e-mail, our address is [email protected] **Note on fax orders: Fax forms in the back of this book must be filled out completely with customer number, bill to, ship to, phone number and shipping (ground, 2nd day, overnight, overnight Saturday). Every line item must have the part number, quantity and description. Office Hours Our offices are open to receive phone orders Pacific...........................................8:00am to 4:30pm Mountain.......................................9:00am to 5:30pm Central........................................10:00am to 6:30pm Eastern.......................................11:00am to 7:30pm Greenwich..................................4:00pm to 12:30am Geneva.........................................5:00pm to 1:30am Buenos Aires................................1:00pm to 9:30pm Tokyo............................................1:00am to 9:30am Sydney.......................................2:00am to 10:30am Ordering Procedures: Follow these simple guidelines, whether you call, fax or e-mail. When you call, please have: 1. Your customer number 2. Item number and description 3. Current parts manual for quick reference When you fax: 1. List customer number, phone number, and proper bill to and shipping address. 2. List quantity, item number and description clearly 3. Note shipping method desired When you e-mail: Return Policy Absolutely no returns permitted after 30 days. Rma number required for all returns; all items received without rma number displayed on outside of package will be refused. No returns without prior authorization. 1. List customer number and proper bill to and ship to address. 2. List quantity, item number and descriptions clearly 3. Note shipping method desired 4. List return e-mail address and phone number Orders will ship UPS Regular if not stated otherwise. Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 9 COOL-TEK endurance clutch plates, last longer and cost less than oem! The great enemy of any clutch material is heat, with sludge and foreign material a close second. To combat these wear elements, J&J sought out the latest in high-tech material and coupled this with a cooler-running, segmented design, resulting in a truly revolutionary product. Words like “revolutionary” and “high-tech” always get thrown around when new products come along, but this time, it just plain works. We have tested the plates under extreme conditions: full load under full stall with the oil drained from the clutch housing. This drove the outside case temperatures to an excess of 580 degrees F! Smoke pouring from all available openings, the system still worked. After a short cool-down, the kart drove away with the clutch functioning normally. Under long term testing, the clutch oil remained clean, showing only slight discoloration even after extended periods of use. Sludge build-up was minimal, which should result in more run time between changes. TM ES PLAT UTCH L C NCE URA END You have seen nothing like it, because nothing else works like it. Innovation - it’s what we do! Close up The kicker – they cost less than OEM. Segmented design Fpx# Description Price 1-00-K0001CT Clutch Kit, GX/G240-270 CoolTek Complete $92.45 1-00-K0002CT Clutch Kit, GX/G160-200 CoolTek Complete $87.95 03970420CF Plate, Clutch Pressure Cool Tek $18.31 43699550CF Plate, Clutch Friction Disc Cool Tek $18.31 Cool-tek endurance clutch plates G Parts guide 4897 Indian School Road NE Salem, Or. U.S.A. 97305 1-800-854-3140 or 1-50-304-8899 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always checkwww.jjamusements.com service manual for proper assembly. M S Go-karts 2014 BU 10 A O-K RTS T PERBOA Steering components Steering components - double...................................... 12 Steering components - single........................................ 14 Straight spindle & hub................................................... 16 Tapered spindle & hub................................................... 17 Tires/wheels.................................................................. 18 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 11 Steering components - double 1 2 3 7 For Double Eagle & F-22 double go-karts only. 4 29 29 8 9 18 5 9 10 14 20 13 12 6 11 16 15 21 25a 17 30 19 25 23 24 22 26 27 28 For all double seat bodied go-karts except F-22 double. Notes & Tips Protect pads, plastic, fiberglass and more with 303 Aerospace Protectant. See our add on page 82. 12 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Ref # FPX # Description 1 00864A Pad, Steering Wheel (Butterfly) Formed $26.47 Price 2 00863 Steering Wheel, Butterfly $56.99 3 00862A Pad, Steering Wheel (Round) Formed $21.32 4 01098 Steering Wheel, Round 10” (Current) $40.00 5 008642 Pad, Steering Column (Formed) 3/4” Steering Column $25.00 6 00960 Nut, 5/16-18 Z Nylock $0.13 7 00877 Bolt, 1/4-20 x 1 B5-Z $0.24 8 009521 Nut, 1/4-20 Jam $0.13 9 0088014 Bushing, Steering Shaft UHMW 3/4” Dia. “Pair” (Split Style) 10 00948 Nut, 1/4-20 Z Nylock $24.48 $0.13 11 008821 Sleeve, Steering Shaft (3/4” Steering Shaft) $2.24 12 00966 Washer, 1/4 x 1 S/S Fender $0.33 13 00962 Washer, 5/16 Z Lock $0.15 14 009523 Bolt, 5/16-18 x 2 1/4 B8-Z (F-50) $0.36 15 0088013 Steering Shaft, 3/4” Dia. W/O UHMW (Split Bushing Style) 16 1-50-0077 Bolt, 1/4-20 x 1 Z Flange $58.00 $0.39 17 1-70-0130 Steering, Column Bolt In (Sgl/Dbl) $84.15 18 1-40-0147R2 Cover, Steering (Double Eagle/F22) TPO Textured $85.00 19 008972 Cover, Steering (Double) (Fiberglass) $92.00 20 1-50-0194 Bolt, 1/4-20 x 3/4 BHSC NKL W/ PTC $0.30 21 00289 Washer, 1/4 X 5/8 S/S Flat $0.15 22 A00589 Tie Rod, Assy 11” Shaft Style L/R Male Threads $44.83 23 00885 Rod End, 3/8” Studded R/H $11.22 24 00931 Nut, 3/8-24 Z Hex 25 00589 Tie Rod, 11” Shaft Style L/R Male Threads $28.51 $0.13 $31.75 25a 00591 Tie Rod, 21” Shaft Style L/R Male Threads (Double Wide Kart) 26 009281 Nut, 3/8-24 Left-Hand Z Hex $0.92 $15.00 27 008881 Rod End, 3/8” Studded L/H 28 1-50-0047 Nut, 3/8-24 Nylock $0.12 29 009670 Screw, 8 x 3/4 S/S Sheet Metal $0.07 30 A00591 Tie Rod, Assy 21” Shaft Style L/R Male Threads $50.95 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 13 Steering components - single 1 2 3 7 For Eagle & F-22 go-karts only. 4 29 29 8 9 18 5 9 10 14 13 12 6 11 15 16 20 17 21 19 25 23 24 22 26 27 28 For all single seat bodied go-karts except F-22 Notes & Tips Protect pads, plastic, fiberglass and more with 303 Aerospace Protectant. See our add on page 82. 14 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Ref # FPX # Description 1 00864A Pad, Steering Wheel (Butterfly) Formed $26.47 Price 2 00863 Steering Wheel, Butterfly $56.99 3 00862A Pad, Steering Wheel (Round) Formed $21.32 4 01098 Steering Wheel, Round 10” (Current) $40.00 5 008642 Pad, Steering Column (Formed) 3/4” Steering Column $25.00 6 00960 Nut, 5/16-18 Z Nylock $0.13 7 00877 Bolt, 1/4-20 x 1 B5-Z $0.24 8 009521 Nut, 1/4-20 Jam $0.13 9 0088014 Bushing, Steering Shaft UHMW 3/4” Dia. “Pair” (Split Style) 10 00948 Nut, 1/4-20 Z Nylock $24.48 $0.13 11 008821 Sleeve, Steering Shaft (3/4” Steering Shaft) $2.24 12 00966 Washer, 1/4 x 1 S/S Fender $0.33 13 00962 Washer, 5/16 Z Lock $0.15 14 009523 Bolt, 5/16-18 x 2 1/4 B8-Z (F-50) $0.36 15 0088013 Steering Shaft, 3/4” Dia. W/O UHMW (Split Bushing Style) 16 1-50-0077 Bolt, 1/4-20 x 1 Z Flange $58.00 17 1-70-0130 Steering, Column Bolt In (Sgl/Dbl) $84.15 $0.39 18 1-40-0146R2 Cover, Steering (Single Eagle/F22) TPO Textured $75.00 19 008973 Cover, Steering (Single) $81.46 20 1-50-0194 Bolt, 1/4-20 x 3/4 BHSC NKL W/ PTC $0.30 21 00289 Washer, 1/4 X 5/8 S/S Flat $0.15 22 A00589 Tie Rod, Assy 11” Shaft Style L/R Male Threads $44.83 23 00885 Rod End, 3/8” Studded R/H $11.22 24 00931 Nut, 3/8-24 Z Hex 25 00589 Tie Rod, 11” Shaft Style L/R Male Threads $0.13 $28.51 26 009281 Nut, 3/8-24 Left-Hand Z Hex $0.92 27 008881 Rod End, 3/8” Studded L/H $15.00 28 1-50-0047 Nut, 3/8-24 Nylock $0.12 29 009670 Screw, 8 x 3/4 S/S Sheet Metal $0.07 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 15 Straight spindle & hub 1 3 11 7 8 2 5 4 9 6 2 10 This part is not available separately. Purchase ref #1 for complete spindle assembly. 12 16 Ref # FPX # Description 1 1-10-A0094 Spindle Assy., 1” Left Radius Cut 3/4 W/Sleeve & Mount $115.00 Price 1a 1-10-A0095 Spindle Assy., 1” Right Radius Cut 3/4 W/Sleeve & Mount $115.00 2 00851P Bearing, Front Hub $6.25 3 008511 Spacer, Front Hub Inner Bearing $5.00 4 009514 Bolt, 3/8-24 x 1 1/4 SHCS (Front & Rear Hub) 5 00847 Hub, Front Bare (Fits Screw In 3/8” Stud) $0.77 $52.73 6 009421 Nut, 3/4-16 Z Nylock $2.17 7 010580 Clip, Spindle Bearing Old (T.O.) Used with 010590 Bearing $0.27 8 01056 Mount, Spindle (Yoke) 9 00999 Zerk, Grease Straight 1/4” (Go-Kart T.O.) $53.34 $1.02 10 010590N Bearing, Spindle Cap (New) Has simular marking of GME IJ027 11 1-10-A0094C Spindle & Hub Assy, 1” L Radius Cut 3/4 W/Sleeve & 3/8 Hub $167.00 11A 1-10-A0095C Spindle & Hub Assy, 1” R Radius Cut 3/4 W/Sleeve & 3/8 Hub $167.00 12 1-50-0189 Nut, 3/8-24 Z (Lug Nut) “Post 09” (DISC-LOCK) Go-karts 2014 Parts guide $1.12 $1.10 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Tapered spindle & hub 1 2 3 4 11 5 6 7 8 9 10 12 Ref # FPX # Description Price 1 1-10-A0064 Spindle Assy., Left Tapered Roller Bearing W/Mount $101.95 1a 1-10-A0065 Spindle Assy., Right Tapered Roller Bearing W/Mount $101.95 2 1-60-0045 Seal, Lip Type Tapered Spindle 1-3/16 3 1-60-0041 Bearing, Tapered Roller Inner Race 1” 3a 1-60-0042 Bearing, Tapered Roller Inner 1” 4 009514 Bolt, 3/8-24 x 1 1/4 SHCS (Front & Rear Hub) 5 1-10-0063 Hub, Front HD Tapered Spindle 4 bolt steel wheel 3/8 stud $14.44 $7.99 $45.99 $0.77 $158.20 6 1-60-0044 Bearing, Tapered Roller Outer Race 3/4” $19.99 6a 1-60-0043 Bearing, Tapered Roller Outer 3/4” $38.65 7 01102 Washer, 3/4 SAE Flat Z $0.64 9 00964 Pin, Split $0.22 10 00904 Cap, Dust Cover Front Hub (Metal) 11 1-10-A0064C Spindle & Hub Assy., Left Tapered Roller Bearing W/Mount $184.62 $2.94 11a 1-10-A0065C Spindle & Hub Assy., Right Tapered Roller Bearing W/Mount $184.62 12 1-50-0189 Nut, 3/8-24 Z (Lug Nut) “Post 09” (DISC-LOCK) $1.10 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 17 Tires/wheels 10, best deal! Complete rim assembly. Gauge, Tire Pressure (0-50 psi - Karts Only) #01344 $12.66 1 2 8, best deal! Tire/tube combo. 3 4 5 6 Tool, Wheel Assembly With 9/16 Magnetic Sockets#1-20-T001 $399.00 7 9 Notes & Tips Quantity discounts available on tire/tube combo purchases. Call for pricing. Ref # 18 FPX # Description Price 1 00928 Nut, 3/8-16 Z Hex $0.13 2 00933 Washer, 3/8 Z Lock $0.13 3 1-20-0090 Rim Half, 5” 3/8 Lug-Bolt (W/O Valve Hole) Bead Grip $11.25 4 1-20-0089 Rim Half, 5” 3/8 Lug-Bolt (W/ Valve Hole) Bead Grip $11.25 5 009251 Bolt, 3/8-16 x 3/4 B5-Z $0.23 6 00780-M Tube, 3.40/3.00-5” (Bent Stem 45 degree Middle (BEST)(FPX) $3.80 7 007880 Tire, 12 x 4.00 - 5” SL72 Bigfoot (TIRE ONLY NO TUBE!) $21.99 8 007880COMBO Tire, 12 x 4.00 - 5” SL72 Bigfoot COMBO (W/Tube) $22.99 9 1-50-0189 Nut, 3/8-24 Z (Lug Nut) “Post 09” (DISC-LOCK) 10 1-20-A0020 Rim Assy., 5” 4-Lug 3/8 Flat Style W/Bead Grip W/ Hardware Go-karts 2014 Parts guide $1.10 $18.99 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Axles, axle covers Axles - single wheel drive.............................................. 20 Axles - two wheel drive.................................................. 21 Axle cover - single seat go-kart..................................... 22 Axle cover - double seat go-kart.................................... 23 Cog drive hub and hardware......................................... 24 Pulleys & belts............................................................... 25 Chain drive hub and hardware...................................... 26 Chain sprockets & chain................................................ 27 Two wheel drive axle Single wheel drive axle Illustrations are for parts ordering only. Bearings, hubs, collars could be located differently on your application. Always chaeck service manual for proper assembly. Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 19 Axles - single wheel drive Illustration below depicts single wide go-kart axle with one wheel drive. Part # 8 is for single seat go-kart, 8a is for double seat go-kart. Note: Axle bearings are shipped with a straight grease fitting. J&J go-karts require a 90° fitting, #013514 See floater hub/ brake disc. See hydraulic brake system. 17 See brake disc hub assembly. 1 7 2 See cog drive hub & hardware 3 4 10 5 6 8 4 9 4 5 6 10 18 6 5 11 Exploded view of bearing for illustrative purposes only. Individual parts not available except for 90 grease fitting (#013514) 20 12 13 Illustrations are for parts ordering only. Bearings, hubs, 19 collars could be located differently on your application. Always check service manual for proper assembly. 14 15 16 Ref # FPX # Description Price 1 00941 Nut, 3/4-16 Z Hex $0.57 2 1-20-0016 Spacer, Axle Cupped-Acroloy Outer Floater Hub 3 1-50-0163 Bolt, 7/16-14 x 2 YZ8 HCS 4 1-20-0080 Bearing, Axle 1-1/4”(Sleeve-Lock Ring Style) Ductile Housing 5 00932 Washer, 3/8 Z Flat $11.00 $1.00 $39.00 $0.17 6 00935 Nut, 7/16-14 Z Nylock $0.33 7 A009188 Key Stock, 1/4 x 3 1/4” $0.34 8 1-20-0091 Axle, SGL 1-1/4 SWD 35-5/8”L (Tight Race) Chrome Plated $145.00 $162.18 8a 1-20-0092 Axle, DBL 1-1/4” SWD 45-5/8”L (Tight Race) Chrome Plated 9 1-50-0087 Bolt, 7/16-14 x 1-1/2 B8-Z 10 1-60-0065 Split Collar, 1 1/4” (2 Piece) 11 010125 Guard, Cog Pulley Skid $0.80 $7.53 $17.00 12 00934 Bolt, 7/16-14 x 1-3/4 B8-Z $0.65 13 1-20-A0015 Key Stock, 1/4” x 4 1/2” $0.67 14 1-80-A0014 Hub Assy., Rear 1-1/4”(+1/4” offset)(3/8” x 1-1/4” Studs) 15 00965 Washer, 3/4 Z Lock $66.20 $0.26 16 00941 Nut, 3/4-16 Z Hex 17 1-20-0111 Spacer, Inner Axle Radius 18 00871 Screw, 1/4-20 x 1/2 Soc/Set/Scrw Knurl Point $0.38 19 009514 Bolt, 3/8-24 x 1 1/4 SHCS (Front & Rear Hub) $0.77 Go-karts 2014 Parts guide $0.57 $11.00 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Axles - two wheel drive Illustration below depicts single wide go-kart axle with two wheel drive. Part # 13 is for single seat go-kart, 13a is for double seat go-kart. Note: Axle bearings are shipped with a straight grease fitting. J&J go-karts require a 90° fitting, #013514 Notes & Tips 1 We carry the tools you need for bearing and axle service. See our ad on page 38. 2 3 See hydraulic brake section. 4 15 5 6 9 See cog drive hub & hardware. 6 5 Illustrations are for parts ordering only. Bearings, hubs, collars could be located differently on your application. Always check service manual for proper assembly. 10 7 8 6 9 7 8 10 8 14 7 11 16 2 12 Exploded view of bearing for illustrative purposes only. Individual parts not available except for 90 grease fitting (#013514) 1 13 17 3 Ref # FPX # Description Price 1 00941 Nut, 3/4-16 Z Hex $0.57 2 00965 Washer, 3/4 Z Lock 3 1-80-A0014 Hub Assy., Rear 1-1/4”(+1/4” offset)(3/8” x 1-1/4” Studs) $0.26 $66.20 4 A009188 Key Stock, 1/4 x 3 1/4” $0.34 5 1-50-0163 Bolt, 7/16-14 x 2 YZ8 HCS $1.00 6 1-20-0080 Bearing, Axle 1-1/4”(Sleeve-Lock Ring Style) Ductile Housing $39.00 7 00932 Washer, 3/8 Z Flat $0.17 8 00935 Nut, 7/16-14 Z Nylock $0.33 9 1-50-0087 Bolt, 7/16-14 x 1-1/2 B8-Z $0.80 10 1-60-0065 Split Collar, 1 1/4” (2 Piece) $7.53 11 010125 Guard, Cog Pulley Skid 12 00934 Bolt, 7/16-14 x 1-3/4 B8-Z $17.00 $0.65 13 1-20-0097 Axle, SGL 1-1/4” TWD L=36-3/8” (Chrome Plated) $143.62 13a 1-20-0098 Axle, DBL 1-1/4” TWD L=46-3/8 (Chrome Plated) $162.00 14 1-20-A0015 Key Stock, 1/4” x 4 1/2” $0.67 15 013514 Zerk, 90 Deg. 1/4-28 $1.77 16 00871 Screw, 1/4-20 x 1/2 Soc/Set/Scrw Knurl Point $0.38 17 009514 Bolt, 3/8-24 x 1 1/4 SHCS (Front & Rear Hub) $0.77 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 21 Axle cover - single seat go-kart 13 3 2 ! TO HELP PREVENT INJURY OR DEATH All pads and guards must be maintained and in place during operation of this device. DO NOT REMOVE THIS DECAL Important! 4 5 2 Decal #1-60-0388 must be in place and legible at all times. 6 8 7 11 8 9 4 5 6 4 1 5 6 10 12, complete kit 10 22 Ref # FPX # Description 1 1-60-0093BRACKT Bracket, Timing Transponder (J&J Karts)/Axle Guard Hold Down $16.07 Price 2 1-60-3007R2 Guard, Axle Single Rev 2 2 piece $87.67 3 1-50-0235 Screw, 10 x 5/8” S/S PTSMS $0.23 4 1-50-0196 Bolt, 5/16 x 3/8 Shoulder 1/4-20 Threads S/S (Wing & Hub) $1.85 5 009582 Washer, 5/16 x 3/4 S/S Flat $0.23 6 1-50-0193 Grommet, Rubber Wing Mount 7 1-80-0070 Guard, Rubber Engine and Clutch 8 002473 Rivet, 3/16 x 3/4 (Large Flange) Alum 9 1-60-3019 Guard, Axle Sprocket Cover 10 009391 Washer, 3/16 Backup 11 1-60-A3019 Guard Assy, Axle Sprocket Cover 12 1-60-A3003 Guard Assy, Axle Single Body Kart Update Kit 13 1-60-0388 Decal, Warning-To Prevent Injury or Death 5” x 3” Go-karts 2014 Parts guide $0.35 $22.00 $0.22 $50.00 $0.05 $89.95 $210.00 $2.99 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Axle cover - double seat go-kart ! TO HELP PREVENT Important! Decal #1-60-0388 must be in place and INJURY OR DEATH legible at all times. All pads and guards must be maintained and in place during operation of this device. 13 DO NOT REMOVE THIS DECAL 3 2 2 11 8 4 7 8 5 6 9 4 5 6 1 4 5 12, complete kit 6 10 10 Ref # FPX # Description 1 1-60-0093BRACKT Bracket, Timing Transponder (J&J Karts)/Axle Guard Hold Down $16.07 Price 2 1-60-3018R2 Guard, Axle Double Rev 2 2 piece $92.18 3 1-50-0235 Screw, 10 x 5/8” S/S PTSMS $0.23 4 1-50-0196 Bolt, 5/16 x 3/8 Shoulder 1/4-20 Threads S/S (Wing & Hub) $1.85 5 009582 Washer, 5/16 x 3/4 S/S Flat $0.23 6 1-50-0193 Grommet, Rubber Wing Mount 7 1-80-0070 Guard, Rubber Engine and Clutch 8 002473 Rivet, 3/16 x 3/4 (Large Flange) Alum 9 1-60-3019 Guard, Axle Sprocket Cover 10 009391 Washer, 3/16 Backup 11 1-60-A3019 Guard Assy, Axle Sprocket Cover 12 1-60-A3004 Guard Assy, Axle Double Body Kart Update Kit 13 1-60-0388 Decal, Warning-To Prevent Injury or Death 5” x 3” $0.35 $22.00 $0.22 $50.00 $0.05 $89.95 $210.00 $2.99 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 23 Cog drive hub and hardware Drive pulley, see next page. 5 6 Driven pulley, see next page. 4 7 8 Drive belts, see next page. 1 2 3 9 Important! #8 is for gas powered go-karts. 8a is for electric powered go-karts. Ref # 24 FPX # Notes & Tips It is important to line up the cog pulleys to one another to ensure the best life of your drive belt. Check the J&J go-kart service manual online. Description Price 1 00950 Nut, 1/4-28 Z Hex $0.13 2 002865 Washer, #12 Z Flat $0.08 3 010154 Hub, Cog 1 1/4 (Clamp-on Style) 4 1-50-0003 Bolt, 5/16-18 x 1 1/2 SHCS $103.00 $0.29 5 10640390 90741-889-810 Key, 7x7x33 $7.20 6 01013 Washer, H.D. Steel Engine Pulley $9.00 7 00962 Washer, 5/16 Z Lock $0.15 8 01016 Bolt, 8mm x 1.25 x 35mm 10.9z HCS Tap $0.45 8a 1-50-0197 Bolt, 5/16-18 x 1 YZ-8 HCS $0.39 9 1-50-0030 Bolt, 1/4-28 x 1 HCS Z- $0.17 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Pulleys & belts Drive sprocket (engine-mounted) Driven sprocket (axle-mounted) **Lower “driven” sprocket for chart is 80 tooth. **Tire size is a standard 12 x 4.00 - 5” Bigfoot tire; 36.12 inches in diameter. Drive sprocket (tooth) Notes & Tips Find a handy speed calculator at www.jjamusements.com/technical/speedcheck.htm Factory setting Designates standard parts RPM Speed (mph) Gear ratio 18 3800 14.6 4.44 18 3900 15 4.44 18 4000 15.39 4.44 19 3800 15.43 4.21 19 3900 15.84 4.21 19 4000 16.24 4.21 20 3800 16.24 4 20 3900 16.67 4 20 4000 17.1 4 21 3800 17.05 3.8 21 3900 17.5 3.8 21 4000 17.95 3.8 22 3650 17.17 3.63 22 3800 17.87 3.63 22 3900 18.34 3.63 22 4000 18.81 3.63 Drive Belts 1-20-0077 Belt, Drive 8M-800-36 GTC $78.85 1-20-0078 Belt, Drive 8M-896-36 GTC $79.05 010123 Pulley, 17T-8m-36m 22mm Cog $42.64 0101231 Pulley, 18T-8m-36m 22mm Cog $56.33 0101232 Pulley, 19T-8m-36m 22mm Cog $62.65 01012 Pulley, 20T-8m-36m 22mm Cog $42.64 010122 Pulley, 22T-8m-36m 22mm Cog $42.64 01011 Pulley, 23T-8m-36m 22mm Cog $75.85 010111 Pulley, 24T-8m-36m 22mm Cog $43.86 1-20-0035 Pulley, 25T-8m-36m 22mm Cog $82.43 010124 Pulley, 26T-8m-36m 22mm Cog $59.99 1-60-0015 Pulley, 27T-8m-36m 22mm Cog $89.00 1-60-0323 Pulley, 30T-8m-36m 22mm Cog $97.99 Drive Pulleys Driven Pulleys 010146 Pulley, 80T Steel 6 hole for 5-1/4” hub Gold Color $113.00 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 25 Chain drive hub and hardware Drive sprocket, see next page. 4 Driven sprocket, see next page. 5 6 7 8 1 Drive chain, see next page. 2 3 9 Important! #8 is for gas powered go-karts. 8a is for electric powered go-karts. Ref # 26 FPX # Description Price 1 00950 Nut, 1/4-28 Z Hex $0.13 2 002865 Washer, #12 Z Flat $0.08 3 010154 Hub, Cog 1 1/4 (Clamp-on Style) 4 1-50-0003 Bolt, 5/16-18 x 1 1/2 SHCS $103.00 $0.29 5 10640390 90741-889-810 Key, 7x7x33 $7.20 6 01013 Washer, H.D. Steel Engine Pulley $9.00 7 00962 Washer, 5/16 Z Lock $0.15 8 01016 Bolt, 8mm x 1.25 x 35mm 10.9z HCS Tap $0.45 8a 1-50-0197 Bolt, 5/16-18 x 1 YZ-8 HCS $0.39 9 1-50-0030 Bolt, 1/4-28 x 1 HCS Z- $0.17 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Chain sprockets & chain All J&J chain drive go-karts are equipped with a riveted link chain. This is the strongest type as opposed to a chain with a clip style master link. For the strongest link, use this tool to rivet your chains when adding or subtracting links. J&J # 3-96-0018 Tool, Chain Riveting Tool and Riveting Tool $106.03 Designates standard parts Drive Chain 1-20-0093 Chain Loop, 520 RK XSO-Ring (52 links) Endless - Rivet $40.00 1-20-0099 Chain Loop, 520 RK XSO-Ring (54 links) Endless - Rivet $44.00 1-20-0094 Chain Loop, 520 RK XSO-Ring (56 links) Endless - Rivet $55.07 1-20-0510 Sprocket, 520C 10T 22mm bore 7mm x 3.3mm (Engine) $52.55 1-20-0500 Sprocket, 520C 11T 22mm bore 7mm x 3.3mm (Engine) STD $38.30 1-20-0512 Sprocket, 520C 12T 22mm bore 7mm x 3.3mm (Engine) $58.53 1-20-0513 Sprocket, 520C 13T 22mm bore 7mm x 3.3mm (Engine) $69.56 1-20-0514 Sprocket, 520C 14T 22mm bore 7mm x 3.3mm (Engine) $71.69 1-20-0501 Sprocket, 520C 40T W/(6)1/4” bolt holes 5 1/4”BC (Lower) STD $75.42 1-20-0508 Sprocket, 520C 45T W/(6)1/4” bolt holes 5 1/4”BC (Lower $76.54 1-20-0509 Sprocket, 520C 50T W/(6)1/4” bolt holes 5 1/4”BC (Lower) $77.66 Drive Sprockets Driven Sprockets Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 27 Outfit your shop with the tools that do work so you don’t have to. Oil Extractor - Electric operated. #1-60-0130 $585.00 Changing tires was never so easy. Compression Tester, #3-96-0009 $163.70 This wheel assembly tool is designed for assembly of your tire/rim assemblies. This tool is a real time and back saver! #1-20-T001$399.00 For tire/wheel disassembly use #3-96-A0001$350.00 We carry lifts and lift accessories. Auxilliary Fuel Tank for lifts, #3-96-0039 Lift table, #1031 $1,400.00 Hub Puller, #1-60-A1000$99.86 Lift Extensions, #3-60-0049 $360.00 Table shown with optional equipment. The right tool for the job... Every time! Hydraulic brake system Caliper assembly........................................................... 30 Single wheel drive brake assembly............................... 31 2 Wheel drive brake assembly (live axle)...................... 32 Brake pedal / master cylinder........................................ 33 Master cylinder re-build kit............................................ 33 Brake disc hub assembly.............................................. 34 Floater hub / brake disc................................................. 35 Brake line - master to calipers....................................... 36 Brake light pressure switch........................................... 37 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 29 Caliper assembly Ref #1 is complete caliper assembly. No brake pads included. 1 4 12 9 7 5 3 8 Caliper halves not sold seperately. 10 11 30 Ref # FPX # Description Price 1 1-80-0034 Caliper, Brake “Silver FPX” $75.00 3 01112 Piston, Caliper Wilwood/FPX $16.08 4 01114 Bleeder Valve, Enginetics/Wilwood $3.54 5 011130 O-Ring, Wilwood/FPX Caliper Piston $2.85 7 01085 Fitting, 1/8” npt x #4 jic 90deg. $3.25 8 010820A Brake Pad, Black Square (FPX/Wil) Sold Each Pad $7.80 9 010942 Clip, Brake Pad Retainer $2.86 10 009581 Washer, 5/16 USS PFC9 Flat (GR-8) $0.14 11 010844 Caliper, Kit Bridge Bolt (Wilwood) 12 010945 O-Ring, Seal Wilwood/FPX Caliper Halves Go-karts 2014 Parts guide $16.16 $2.36 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Single wheel drive brake assembly 1 See caliper assembly 2 3 See caliper assembly 4 5 4 6 7 Notes & Tips The spherical washers ref # 4 and #6 shown above are used to allow a slight alignment between the two calipers. Ref # FPX # Description Price 1 009220 Bolt, 3/8-16 x 4-1/4 B8-Z $2.28 2 009581 Washer, 5/16 SAE Flat Thru Hard 3 A11036 Brake Line, 11” #4 Straight x #4 Straight $0.14 $12.52 4 2-50-0014 Washer, Spherical (Brake Caliper set up) 5 010870 Bracket, Caliper (1” OR 1-1/4” Axle) $4.67 6 010871-B Spacer, Dual Brake Assembly (Short) 1.30”L x 1”OD x .391” ID $5.50 7 00930 Nut, 3/8-16 Z Flange $0.38 $16.00 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 31 2 Wheel drive brake assembly (live axle) 3, See caliper assembly for breakdown. 4 5 2 1 32 Ref # FPX # Description Price 1 00930 Nut, 3/8-16 Z Flange $0.38 2 010870 Bracket, Caliper (1” OR 1-1/4” Axle) $16.00 3 1-80-0034 Caliper, Brake “Silver FPX” $75.00 4 009581 Washer, 5/16 SAE Flat Thru Hard $0.14 5 00926 Bolt, 3/8-16 x 1-1/2 B5-Z $0.30 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Brake pedal / master cylinder 11 7 New style cap, direct replacement. (includes o-ring & diaphram). 3 Old style cap 1 4 6 5 2 8 4 6 9 11 Master cylinder re-build kit Master cylinder re-build kit includes only items shown as reference #10 12 10 Ref # FPX # Description 1 A010941T Master Cylinder Assy, FPX 3/4” Bore W/ Fitting 2 00962 Washer, 5/16 Z Lock Price $75.00 $0.15 3 01374 Bolt, 3/8-16 x 3/8 Strip SS $2.82 4 00951 Bolt, 5/16-24 x 1 SHCS (Wheel Stud) $0.31 5 101091 Brake Adjuster, Master Cylinder Brake (304 stainless) 6 1-60-0291 Bushing, Pedal(post 09)PAX Steering Bronze FLG 1/2x1/2x5/8 7 01387KIT Pedal, Brake (Single/Double) 8 00913 Sleeve, Pedal $13.75 $1.99 $22.63 $5.46 9 00901 Spring, Pedal 7” 10 1-80-0038 Rebuild Kit, M/C FPX 3/4” Bore $4.71 11 1-80-0039 Cap, FPX Master Cylinder (Steel) Includes Diaphram $9.85 12 01085 Fitting, 1/8” npt x #4 jic 90deg.$3.25 $3.25 $18.00 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 33 Brake disc hub assembly Used on single wheel drive and 2 wheel drive go-karts. 1 2 3 7 4 5 6 8 Ref # 34 FPX # Description Price 1 009481 Nut, 1/4-20 Top Lock $0.13 2 002865 Washer, #12 Z Flat $0.08 3 01043 Disc, Brake .190” x 7.50” Steel 4 00871 Screw, 1/4-20 x 1/2 Soc/Set/Scrw Knurl Point 5 1-80-0053 Hub, Brake Disc/Drum-4 Bolt 1 1/4” 6 1-50-0196 Bolt, 5/16 x 3/8 Shoulder 1/4-20 Threads S/S (Wing & Hub) $1.85 7 1-50-0212 Bolt, 5/16 x 3/8 Shoulder 1/4-20 Threads $1.85 8 1-80-A0030 Hub Assy, Brake 1-1/4” Steel W/ 3/16” Disc Go-karts 2014 Parts guide $39.25 $0.38 $65.00 $93.82 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Floater hub / brake disc Used on single wheel drive go-karts only. 1 2 10 9 3 8 4 2 5 6 7 11 Larger holes used for tool access to install lug bolts. When installing a new brake disc, tighten the bolts in the 4 smaller holes first to allow the disc to center, then install and tighten to two bolts in the larger holes. Ref # FPX # Description Price 1 1-50-0190 Bolt, 3/8-24 x 1-3/4 SHCS (Wheel Stud for Floater Hub 09-Up) 2 010611 Bearing, Floater Hub (Tight Race) $12.44 $73.30 3 0105971 Hub, Floater Disc Brake(Tight Race)(3/8” Studs) Rev F 4 008514 Spacer, Floater Hub Inner (Tight Race) 5 009481 Nut, 1/4-20 Top Lock 6 01043 Disc, Brake .190” x 7.50” Steel 7 00877 Bolt, 1/4-20 x 1 B5-Z 8 1-20-0016 Spacer, Axle Cupped-Acroloy Outer Floater Hub 9 1-50-0108 Nut, 3/4-16 Nylock Jam 10 A0105971 Hub Assy., Floater “Tight Race” 3/8” Studs W/Bearing No Disc 11 A0105971D Hub Assy., Floater “Tight Race” 3/8” Studs 3/16” Disc $2.70 $6.00 $0.13 $39.25 $0.24 $11.00 $1.80 $82.35 $114.56 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 35 1 nly, n ot sold s ar ep te are pa rt o R e p re ti n g s se F it nt ly. at a ot s old s e pa ra no l ate Straight fitting. nt ly, n pres e io n no b ra k e lin e. Re t ti n g s a r e y. Fi pa o he ft tio rt Brake line - master to calipers ft 90 ° Fitting. h e br ake li n e . 2 Grommet in frame rail. 1 36 Ref # FPX # Description Price 1 GRO3/4UL Grommet, Brake Line $0.29 2 A01091 Brake Line, 78” #4 (Straight)x #4 (90 deg.) SGL (SWD) 2a 1-80-A0010 Brake Line, 72” #4 (Straight) x #4 (Straight) Stinger/Talon $33.96 2b A01093 Brake Line, 90” #4 x 90 Deg. DBL (SWD) $51.31 2c 1-15-A0115 Brake Line, 68” #4 (Straight)x #4 (90 deg.) SGL Electric $48.48 Go-karts 2014 Parts guide $48.48 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Brake light pressure switch 4 5 3 2 1 This switch used on electric go-karts only. Ref # FPX # Description 1 1-15-0017 Switch, Brake NASON (used on electric kart) Price $96.90 2 ARC120 Connector, Hydraulic Brake Switch To Wiring Harness 3 008530 Switch, Brake Hydraulic Light Pressure $18.60 $6.02 4 1-15-0034 Fitting, 1/8” Pipe Size Tee Male x Female x Female $39.86 5 01114 Bleeder Valve, Enginetics/Wilwood $3.54 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 37 Having trouble with stubborn axles or bleeding brakes? Bleed your brakes with ease. Easy to use Power Bleeder simply workS great. Reduces pedal mush by forcing all the air out of the system! Power brake bleeder tool #3-96-0032$84.99 bearing setter tool. This handy tool makes setting the tapered sleeve on your axle bearings a cinch. Use this tool in conjuction with the spanner wrench below to ensure your bearings are locked down correctly. Bearing setter tool, #3-96-0104$36.99 Axle bearing spanner wrench. Tightening axle bearings to the correct tension is essential and can only be accomplished with the right tool. Axle bearing spanner wrench, #1-60-0193$16.83 Get the same tools that J&J used to build your go-kart! Mechanical brake system Brake pedal- mechanical brakes................................... 40 Axle assembly- mechanical brakes............................... 41 Drum assembly- mechanical brakes............................. 42 Floater assembly- mechanical brakes........................... 43 Linkage- mechanical brakes.......................................... 44 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 39 Brake pedal- mechanical brakes 11 3 10 9 8 1 7 2 6 4 40 5 4 Ref # FPX # Description Price 1 1-50-0047 Nut, 3/8-24 Nylock $0.12 2 00901 Spring, Pedal 7” 3 1-80-0050 Pedal, Brake (Drum Brake) 1/4” $4.71 $47.99 4 1-60-0291 Bushing, Pedal(post 09)PAX Steering Bronze FLG 1/2x1/2x5/8 $1.99 5 00913 Sleeve, Pedal $5.46 6 1-50-0183 Bolt, 3/8-24 x 4 HCS Z 5 $0.93 7 01373 Bolt, 1/4-20 x 1-1/4 YZ8 $0.86 8 00968 Washer, 1/4 Z Lock $0.17 9 00888 Rod End, 1/4”(F) $9.09 10 00950 Nut, 1/4-28 Z Hex $0.13 11 1-80-0024 Rod, Brake 47-1/4” Drum & Spartan Karts Go-karts 2014 Parts guide $21.43 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Axle assembly- mechanical brakes See floater assemblymechanical brakes. See drum assemblymechanical brakes. 1 2 3 8 4 9 5 6 4 5 7 12 4 5 Illustrations are for parts ordering only. Bearings, hubs, collars could be located differently on your application. Always check service manual for proper assembly. 10 8 11 17 13 Ref # FPX # 16 Description 14 15 Price 1 1-50-0108 Nut, 3/4-16 Nylock Jam 2 1-20-0016 Spacer, Axle Cupped-Acroloy Outer Floater Hub $11.00 $1.80 $73.30 3 1-80-0049 Hub, Floater Drum Brake(Tight Race)(3/8” Studs) 4 00935 Nut, 7/16-14 Z Nylock $0.33 5 00932 Washer, 3/8 Z Flat $0.17 6 1-50-0163 Bolt, 7/16-14 x 2 YZ8 HCS $1.00 7 1-50-0087 Bolt, 7/16-14 x 1-1/2 B8-Z $0.80 8 1-20-0080 Bearing, Axle 1-1/4”(Sleeve-Lock Ring Style) Ductile Housing 9 1-20-0091 Axle, SGL 1-1/4 SWD 35-5/8”L (Tight Race) Chrome Plated 10 010125 Guard, Cog Pulley Skid 11 00934 Bolt, 7/16-14 x 1-3/4 B8-Z 12 1-20-A0015 Key Stock, 1/4” x 4 1/2” 13 1-80-A0014 Hub Assy., Rear 1-1/4”(+1/4” offset)(3/8” x 1-1/4” Studs) $39.00 $145.00 $17.00 $0.65 $0.67 $66.20 14 00965 Washer, 3/4 Z Lock $0.26 15 00941 Nut, 3/4-16 Z Hex $0.57 16 00871 Screw, 1/4-20 x 1/2 Soc/Set/Scrw Knurl Point $0.38 17 009514 Bolt, 3/8-24 x 1 1/4 SHCS (Front & Rear Hub) $0.77 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 41 Drum assembly- mechanical brakes 1 2 9 3 4 5 13 6 14 7 8 17 10 18 11 12 15 16 Ref # 42 FPX # Description Price 1 516X58 Bolt, 5/16 x 1/2 Shoulder 1/4-20 Thread $1.01 2 1-50-0204 Washer, 5/16 Lock High $0.26 3 1-80-0053 Hub, Brake Disc/Drum-4 Bolt 1 1/4” $65.00 4 1-80-A0018 Drum, Brake Floater/Brake Hub $45.00 5 002865 Washer, #12 Z Flat $0.08 6 009481 Nut, 1/4-20 Top Lock $0.13 7 F030F01-43120-0 Falcon, Rear Brake Shoe Complete (inc. 2 springs & 2 shoes) $11.10 8 1-80-0065 Sleeve Bearing, 1-1/4” x 1-1/2” OD, 1” Bronze $8.15 9 F030F01-43141-0 Falcon, Rear Brake Cam Shaft $4.21 10 F030F01-45110-0 Falcon, Rear Fix Shaft $2.96 11 F030F01-43521-0 Falcon, Protective Rubber $1.12 12 F030F01-43510-0 Falcon, Rear Brake Plate $21.95 13 1-80-A0015 Arm, Brake Left Drum $24.95 $24.95 13A 1-80-A0016 Arm, Brake Right Drum 14 F030F01-43456-0 Falcon, Rear Brake Fixtube $1.68 15 F96000-0602810C Falcon, Hex Washer Face Bolt M6x30 $0.00 16 1-80-0052 Carrier, Drum Brake $0.32 17 00298 Screw, 10-24 x 1/2 Phil Pan Head Machine Screw $0.32 18 F96000-12028-CL Hex Washer Face Bolt M12x30x1.25 $0.86 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Floater assembly- mechanical brakes 1 3 4 2 1 Ref # FPX # Description Price 1 010611 Bearing, Floater Hub (Tight Race) 2 1-50-0190 Bolt, 3/8-24 x 1-3/4 SHCS (Wheel Stud for Floater Hub 09-Up) $12.44 3 1-80-0059 Spacer, Floater Hub Inner (Tight Race)(Drum Brake) $23.00 4 1-80-0049 Hub, Floater Drum Brake(Tight Race)(3/8” Studs) $73.30 $2.70 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 43 Linkage- mechanical brakes 2 1 3 4 5 3 6 7 5 6 11 8 14 16 9 13 17 18 10 12 13 14 15 19 44 Ref # FPX # Description 1 1-80-A0016 Arm, Brake Right Drum 20 21 Price $24.95 2 00928 Nut, 3/8-16 Z Hex $0.13 3 1-80-0066 Sleeve Bearing, 3/8” Shaft Dia, 1/2” OD, 1/2” Bronze $1.80 4 1-80-0062 Yoke, Pivot Drum Brake Kart $38.00 5 F030F01-43456-0 Falcon, Rear Brake Fixtube $1.68 6 F030F01-43457-0 Falcon, Brake Adjust Nut $2.02 7 1-80-0064 Rod End, 1/4 Female x Male 1/4-28 x 3” $8.49 8 00968 Washer, 1/4 Z Lock $0.17 9 1-50-0201 Bolt, 1/4-28 x 3/4 HEX C/S GR8 Y/ZINC $0.12 10 1-80-0051 Rod, Brake Drum Accuating Lever Single $0.00 10a 1-80-0060 Rod, Brake Drum Accuating Lever Double 11 1-80-A0015 Arm, Brake Left Drum $0.00 $24.95 12 009601 Nut, 5/16-18 (Top Lock) $0.23 13 00966 Washer, 1/4 x 1 S/S Fender $0.33 14 0088014 Bushing, Steering Shaft UHMW 3/4” Dia. “Pair” (Split Style) 15 008821 Sleeve, Steering Shaft (3/4” Steering Shaft) $24.48 $2.24 16 00948 Nut, 1/4-20 Z Nylock $0.13 17 00962 Washer, 5/16 Z Lock $0.15 18 009523 Bolt, 5/16-18 x 2 1/4 B8-Z (F-50) 19 1-80-0024 Rod, Brake 47-1/4” Drum & Spartan Karts 20 00888 Rod End, 1/4”(F) $9.09 21 01373 Bolt, 1/4-20 x 1-1/4 YZ8 $0.86 Go-karts 2014 Parts guide $0.36 $21.43 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Frame, bumper system, pads Bumper - double seat go-karts...................................... 46 Bumper - single seat go-karts....................................... 47 Frame/rollbar - double................................................... 48 Frame/rollbar - single.................................................... 49 Pads - double................................................................ 50 Pads - single.................................................................. 51 Seatbelts ...................................................................... 52 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 45 Bumper - double seat go-karts 1 3 4 2 5 6 2 12 7 8 6 10 7 11 9 4 13 14a OPTIONAL BUMPER 14 46 Ref # FPX # Description 1 010127 Guard, Bumper “Nerf Bar” (Double) Black 2 100046 Bumper Wrap, 3” x 120” x 1/4” UHMW 3 00827 Bumper, Rear (Dbl) 4 00954 Bolt, 5/16-18 x 2 Z FHSC 5 00826 Bumper, Side 93-Current (Sgl or Dbl) UHMW Bumper Wrap sold as flat, not formed, 5”x144” & 5”x120”. Must be drilled and cut on site. Not a standard part. Price $112.00 $3.83 $39.49 $0.91 $190.74 6 00960 Nut, 5/16-18 Z Nylock $0.13 7 00975 Plate, 3” Inner or Outer $2.75 8 00833 Rubber, “A” 4” x 4” x 3” (Cut/Drilled) $8.99 9 00956 Bolt, 5/16-18 x 1-3/4 Z FHSC $0.57 10 00963 Washer, 5/16 Z Flat $0.13 11 009520 Bolt, 5/16-18 x 1 3/4 Z-5 HCS $0.29 12 00824 Bumper, Front (Dbl) 13 008302KIT Angle W/Gusset, Master Cyl. (3”) 14 1-70-0161 Bumper Wrap, 5” x 144” x 3/4” UHMW $185.00 14a 1-70-0160 Bumper Wrap, 5” x 120” x 3/4” UHMW $141.24 Go-karts 2014 Parts guide $46.00 $25.00 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Bumper - single seat go-karts 2 3 1 5 12 6 7 8 4 5 7 9 11 3 10 9 OPTIONAL BUMPER UHMW Bumper Wrap sold as flat, not formed, 5”x120”. Must be drilled and cut on site. Not a standard part. (2 per kart) Ref # FPX # Description 1 010126 Guard, Bumper “Nerf Bar” (Single) Black 2 008270 Bumper, Rear (Single) 3 00954 Bolt, 5/16-18 x 2 Z FHSC 4 00826 Bumper, Side 93-Current (Sgl or Dbl) Price $110.00 $44.87 $0.91 $190.74 5 00960 Nut, 5/16-18 Z Nylock $0.13 6 00963 Washer, 5/16 Z Flat $0.13 7 00975 Plate, 3” Inner or Outer $2.75 8 009520 Bolt, 5/16-18 x 1 3/4 Z-5 HCS $0.29 9 00956 Bolt, 5/16-18 x 1-3/4 Z FHSC $0.57 10 00833 Rubber, “A” 4” x 4” x 3” (Cut/Drilled) $8.99 11 1-70-0160 Bumper Wrap, 5” x 120” x 3/4” UHMW $141.24 12 00825 Bumper, Front (Sgl karts 1993-current) $40.39 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 47 Frame/rollbar - double 11 12 14 6 13 7 7 8 17 9 16 8 10 9 9 9 10 9 9 8 6 8 7 8 Used on Sidewinder double bodied go-kart only. 5 1 4 2 48 3 Ref # FPX # Description Price 1 1-70-0127 Frame, Double Bare (W/O Back Panel, Steering Column) 2 008302KIT Angle W/Gusset, Master Cyl. (3”) $25.00 3 1-70-0130 Steering, Column Bolt In (Sgl/Dbl) $84.15 4 1-50-0077 Bolt, 1/4-20 x 1 Z Flange 5 1-70-0131 Pin, Back Panel Alignment (Sgl/Dbl/Talon) $470.77 $0.39 $22.44 6 1-50-0025 Bolt, 1/4-20 x 3/4 Flange $0.23 7 00966 Washer, 1/4 Z Flat (33004) $0.20 8 00960 Nut, 5/16-18 (Top Lock) $0.23 9 00963 Washer, 5/16 Z Flat $0.13 10 00951 Bolt, 5/16-18 x 1 B5-Z 11 00855 Rollbar, Double 93-Current $110.00 12 1-70-0156 Mount, Double Back Panel Roll Bar(Post 2009.5)(Back Pad/Roll $150.00 13 1-50-0154 Bolt, 5/16-18 X 2 BHSCS S/S 14 008554 Rollbar, DBL Sidewinder 15 1-50-0082 Pin, Snapper 1/4 x 2 (Rollbar DBL Sidewinder,SGL Sidewinder) 16 0085330 Bracket, Rollbar Mount (DBL Sidewinder) 17 1-50-0134 Bolt, 5/16-18 X 1 SS BHSCS Go-karts 2014 Parts guide $0.23 $1.01 $140.76 $6.50 $183.59 $1.90 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Frame/rollbar - single 11 12 14 8 15 13 9 16 9 5 7 7 10 9 9 8 8 6 7 8 5 17 8 7 Used on Sidewinder bodied go-kart only. 6 5 4 3 1 2 Ref # FPX # Description Price 1 1-70-0126 Frame, Single Bare (W/O Back Panel, Steering Column) 2 008302KIT Angle W/Gusset, Master Cyl. (3”) $453.78 $25.00 3 1-70-0130 Steering, Column Bolt In (Sgl/Dbl) $84.15 4 1-50-0077 Bolt, 1/4-20 x 1 Z Flange $0.39 5 1-50-0025 Bolt, 1/4-20 x 3/4 Flange $0.23 6 1-70-0131 Pin, Back Panel Alignment (Sgl/Dbl/Talon) 7 00966 Washer, 1/4 Z Flat (33004) $22.44 $0.20 8 00960 Nut, 5/16-18 (Top Lock) $0.23 9 00963 Washer, 5/16 Z Flat $0.13 10 00951 Bolt, 5/16-18 x 1 B5-Z 11 00853 Rollbar, Single 93-Current 12 1-70-0155 Mount, Single Back Panel Roll Bar(Post 2009.5)(Back Pad/Roll 13 1-50-0154 Bolt, 5/16-18 X 2 BHSCS S/S 14 008553 Rollbar, SGL Sidewinder 15 1-50-0082 Pin, Snapper 1/4 x 2 (Rollbar DBL Sidewinder,SGL Sidewinder) 16 0085331 Bracket, Rollbar Mount (SGL Sidewinder) 17 1-50-0134 Bolt, 5/16-18 X 1 SS BHSCS $0.23 $92.00 $141.18 $1.01 $96.58 $6.50 $127.77 $1.90 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 49 Pads - double 8 9 7 4 5 6 3 2 10 11 1 1 12 13 10 50 Ref # FPX # Description Price 1 009670 Screw, 8 x 1-1/2 P/P/H S/M/S Zinc $0.12 2 01098 Steering Wheel, Round 10” (Current) 3 00862A Pad, Steering Wheel (Round) Formed $40.00 $21.32 4 00863 Steering Wheel, Butterfly $56.99 5 00864A Pad, Steering Wheel (Butterfly) Formed 6 008590A Pad, Double (Back) Formed (Bolt On) $110.00 $26.47 6a 1-90-0005 Pad, Double (Back) Formed (Bolt On) Heavy Duty $126.67 7 008570A Pad, Double (Rollbar) Formed (Bolt On) $100.00 $107.98 7a 1-90-0007 Pad, Double (Rollbar) Formed (Bolt On) Heavy Duty 8 00961 Nut, 5/16-18 Z Hex $0.12 9 009611 Nut, 5/16-18 SS Acorn $2.35 10 00960 Nut, 5/16-18 Z Nylock $0.13 11 00966 Washer, 1/4 Z Flat (33004) 12 008610A Pad, Double (Seat) Formed $127.91 12a 1-90-0009 Pad, Double (Seat) Formed Heavy Duty $170.77 13 008642 Pad, Steering Column (Formed) 3/4” Steering Column Go-karts 2014 Parts guide $0.20 $25.00 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Pads - single 7 3 4 5 8 9 6 2 10 11 1 1 12 13 10 Ref # FPX # Description Price 1 009670 Screw, 8 x 1-1/2 P/P/H S/M/S Zinc $0.12 2 01098 Steering Wheel, Round 10” (Current) $40.00 3 00862A Pad, Steering Wheel (Round) Formed $21.32 4 00863 Steering Wheel, Butterfly $56.99 5 00864A Pad, Steering Wheel (Butterfly) Formed $26.47 6 008580A Pad, Single (Back) Formed (Bolt On) $90.00 6a 1-90-0006 Pad, Single (Back) Formed (Bolt On) Heavy Duty 7 008560A Pad, Single (Rollbar) Formed (Bolt On) $58.00 $84.00 7a 1-90-0008 Pad, Single (Rollbar) Formed (Bolt On) Heavy Duty 8 00961 Nut, 5/16-18 Z Hex $109.00 $0.12 9 009611 Nut, 5/16-18 SS Acorn $2.35 10 00960 Nut, 5/16-18 Z Nylock $0.13 11 00966 Washer, 1/4 Z Flat (33004) $0.20 12 008600A Pad, Single (Seat) Formed $82.00 12a 1-90-0013 Pad, Single (Seat) Formed Heavy Duty 13 008642 Pad, Steering Column (Formed) 3/4” Steering Column $100.98 $25.00 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 51 Seatbelts 2 2 5 4 3 6 1 7 8 Notes & Tips Part # 010771 adds 12” to the center section of our standard seat belt for extended fit. Part #1-60-0069C adds 12” to the button style seatbelts (Canada). 52 Ref # FPX # Description 1 01077 Seatbelt, 4-Point Orange Tab Price $84.15 1a 010778 Seatbelt, 4-Point Maroon Tab Sidewinder,Sidekick II,Scorp II $90.15 2 110779 Pad, Seatbelt Shoulder 19”(Pair) (Orange Tab) $22.20 2a 110779R Pad, Seatbelt Shoulder 19”(Pair) (Orange Tab)(Rubber) $29.99 2b 110777 Pad, Seatbelt Shoulder 23” (Pair) $29.00 3 1-50-0047 Nut, 3/8-24 Nylock $0.12 4 00975 Plate, 3” Inner or Outer $2.75 5 00963 Washer, 5/16 Z Flat $0.13 6 1-50-0112 Bolt, 3/8-24 x 1 1/4 BHCS $0.59 7 010771 Seatbelt Extension, 12” (Flip Buckle) $49.99 8 1-60-0069C Seatbelt Extension, 12” (Push Button Style Canada & Kreativ) $45.00 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Fuel system components Throttle pedal................................................................ 54 Throttle to GX160/270 connection................................. 55 Throttle cables.............................................................. 56 Engines & mounts......................................................... 57 Fuel tank - 2.2 gallon..................................................... 58 Fuel tank - 3.3 gallon..................................................... 59 Fuel tank - 3.5 gallon..................................................... 60 Fuel tank - 4.75 gallon................................................... 61 Fuel lines, filters & fittings.............................................. 62 CARB & evaporative control components..................... 63 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 53 Throttle pedal 20 19 14 15 16 18 13 17 12 9 3 3 11 (Not used on Eagle or Talon go-karts.) 21 22 For use on double seat go-karts 3 10 23 7 8 5 7 6 1 Ref # 54 FPX # 2 3 4 Description Price 1 00901 Spring, Pedal 7” $4.71 2 00948 Nut, 1/4-20 Z Nylock $0.13 3 00966 Washer, 1/4 Z Flat (33004) $0.20 4 00976 Plate, 4” Outer $4.50 5 1-50-0025 Bolt, 1/4-20 x 3/4 Flange $0.23 6 1-50-0183 Bolt, 3/8-24 x 4 HCS Z 5 $0.93 7 1-60-0291 Bushing, Pedal(post 09)PAX Steering Bronze FLG 1/2x1/2x5/8 $1.99 8 00913 Sleeve, Pedal $5.46 9 00983KIT Pedal, Gas (Single) Post 92 10 1-50-0047 Nut, 3/8-24 Nylock $0.12 11 00960 Nut, 5/16-18 (Top Lock) $0.23 $25.00 12 00961 Nut, 5/16-18 Z Hex $0.12 13 1-50-0171 Bolt, 5/16-18 x 3 3/4 SS $2.48 14 1-50-0070 Nut, 6mm Nylock SS $0.32 15 002865 Washer, #12 Z Flat $0.08 16 1-30-0005 Spring, Throttle Cable Override $3.99 17 1-50-0147 Bolt, 6mm - 1.0 X 25mm 8.8 HCS Flange Z $0.59 18 1-30-0007 Bracket, Throttle Cable Front (NOT USED ON TB,DT,Eagle) $25.00 19 00425 Cable, Throttle 83” Black Housing 45mm Free Length Standard $17.90 20 1-50-0056 Clamp, 3/8 Releasable W/Fin $0.50 21 00299 Bolt, 5/16-24 x 2 1/2 B5-Z $0.87 22 009710 Nut, 5/16-24 Z Hex $0.40 23 01388KIT Pedal, Gas (Double) Go-karts 2014 Parts guide $44.05 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Throttle to GX160/270 connection 1 2 4 9 For use on GX270 engines. 5 3 6 8 For use on GX140 & 160 engines. 7 Ref # FPX # Description 1 00425 Cable, Throttle 83” Black Housing 45mm Free Length Standard $17.90 Price 1a 1-30-0016 Cable, Throttle 73” Black Housing $32.00 1b 1-15-0091 Cable, Throttle 64.25” Electric Eagle Dbl/Sgl $31.48 2 1-50-0088 Screw, 5 x 12mm PH PHMS A-2 $1.00 3 1-30-0010 Bracket, Cable Throttle Engine SS (GX240/270) Rev D $6.06 4 1-50-0070 Nut, 6mm Nylock SS $0.32 5 009010R2 Spring, Engine Throttle Return Rev:2 $3.99 6 1-50-0148 Nut, 6mm x 1.0 Finish Hex Nut Zinc $0.36 7 2-50-0059 Bolt, 6 x 35mm S/S Hex $1.04 8 11161 Bracket, Throttle Cable Holder “Engine” GX160/200 $12.83 9 6145338 16571-ZH8-020 Lever, Control(Pre UT2 GX160/200) See notes $10.18 9a 16571-Z4M-000 16571-Z4M-000 LEVER, CONTROL GX160/200 UT2 RH2 $13.50 9b 36786610 16571-ZE2-W00 Lever, Control (GX240/270) $10.74 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 55 Throttle cables 1 56 Ref # FPX # Description 1 1-15-0091 Cable, Throttle 64.25” Electric Eagle Dbl/Sgl $31.48 1a 00425 Cable, Throttle 83” Black Housing 45mm Free Length Standard $17.90 1b 1-30-0017 Cable, Throttle 66.5” Black Housing Sgl $32.00 1c 21020 Cable, Throttle 64.75” Grey (Sting, Spartan & Post 2000) $34.80 Go-karts 2014 Parts guide Price Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Engines & mounts 1 We also sell GX series engine long blocks. See Honda long blocks and parts, page 64. 2 3 12 4 5 6 10 13 7 14 8 9 15 10 11 Ref # FPX # Description 1 10950 Engine, GX160 5.5hp U1RH2 (STD) Honda $635.00 1a 010982 Engine, GX200 6.5hp URH2 (STD) Honda $675.00 1b 10971X Engine, GX270 9.0hp RT2 (RSC2) (CDI, W/Lamp-Coil, W/O Tank) $972.00 2 010692 Bracket, Stop Switch & Meter Mount $11.22 3 27878690 36100-ZE1-015 Switch Assembly,Engine Stop”short single lead” $16.28 3A 35120-Z5T-003T Switch Assy., Engine Stop “CDI two wire type” $10.39 3b 1-61-0077 Decals, Switch Assembly Engine Stop 4 010732 Meter, Analog Hour Only J&J 5 06368450 90013-883-000 Bolt, Flange 6x12 6 00298 Screw, 10-24 x 1/2 Phil Pan Head Machine Screw 7 01073 Meter, Tiny Tach (Hour & RPM) 8 002968 Nut, 10-24 Z Nylock 9 1-61-0032 Mount, Motor Honda/Robin HD (5.5-13.5hp) Price $1.25 $27.99 $1.58 $0.32 $49.00 $0.12 $142.00 10 00966 Washer, 1/4 Z Flat (33004) $0.20 11 00952 Bolt, 5/16-18 x 1-1/2 B5-Z $0.23 12 00960 Nut, 5/16-18 Z Nylock $0.13 13 00925 Bolt, 3/8-16 x 1 B5-Z $0.33 14 00933 Washer, 3/8 Z Lock $0.13 15 00976 Plate, 4” Outer $4.50 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 57 Fuel tank - 2.2 gallon 1 2 9 3 8 4 5 10 11 11 12 12 10 10 6 7 Notes & Tips The 2.2 gallon fuel tank is used on GX-160 and GX-200 engines only. Ref # 58 FPX # Description 1 1-60-0177 Cap, Fuel Kelch Ratchet No Vent w/ Tether (CARB) 2 0108011B-CARB Tank, Fuel Bare 2.2 Gal. “Black” CARB Compliant 3 00111 Shield, Heat Muffler To Fuel Tank 5hp to 6.5hp Only 4 1-50-0088 Screw, 5 x 12mm PH PHMS A-2 5 11161 Bracket, Throttle Cable Holder “Engine” GX160/200 6 009481 Nut, 1/4-20 Top Lock Price $13.29 $159.00 $19.83 $1.00 $12.83 $0.13 7 1-50-0136 Bolt, 1/4-20 x 1-1/4 SS BHSCS $2.02 8 009071 Bushing, Body Mount (Flat) $2.99 9 00966 Washer, 1/4 Z Flat (33004) $0.20 10 00877 Bolt, 1/4-20 x 1 B5-Z $0.24 11 00968 Washer, 1/4 Z Lock $0.17 12 00966 Washer, 1/4 Z Flat (33004) $0.20 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Fuel tank - 3.3 gallon 1 2 9 3 4 5 6 5 7 8 4 6 5 7 Notes & Tips The 3.3 gallon fuel tank is used on GX-270 engines only. 3 4 3 8 Ref # FPX # Description 1 1-60-0177 Cap, Fuel Kelch Ratchet No Vent w/ Tether (CARB) 2 1-60-A0131 Tank, Fuel Assy 3.3 Gal. Black CARB STYLE NO CAP W/Bracket 3 00868 Bolt, 1/4-20 x 1-1/4 B5-Z Price $13.29 $189.00 $0.18 4 00968 Washer, 1/4 Z Lock $0.17 5 00966 Washer, 1/4 Z Flat (33004) $0.20 6 00289 Washer, 1/4 X 5/8 S/S Flat $0.15 7 00968 Washer, 1/4 Z Lock $0.17 8 1-50-0025 Bolt, 1/4-20 x 3/4 Flange $0.23 9 1-70-0106 Mount, Fuel Tank 3.3gal 2014 $12.99 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 59 Fuel tank - 3.5 gallon 2 3 4 1 5 6 4 7 8 Ref # 60 FPX # Description 1 10804B-CARB Tank, Fuel Bare 3.5 Gal. “Black” CARB Compliant 2 1-60-0177 Cap, Fuel Kelch Ratchet No Vent w/ Tether (CARB) Price $180.00 $13.29 3 2-50-0086 Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel $2.20 4 00963 Washer, 5/16 Z Flat $0.13 5 1-50-0164 Washer, 5/8 Lock Internal Tooth 6 1-70-0102 Mount, Fuel Tank (Eagle/Talon) 3.5gal 7 KDZ9320 Nut, 3/8-16 Nylock 8 1-70-0152 Mount, Fuel Tank (Dbl Eagle) 3.5 gal Go-karts 2014 Parts guide $0.34 $49.00 $0.09 $98.65 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Fuel tank - 4.75 gallon 1 2 5 3 4 12 11 9 6 7 8 14 6 9 6 6 7 13 9 11 12 Ref # FPX # Description Price 1 2-50-0086 Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel $2.20 2 00932 Washer, 3/8 Z Flat $0.17 3 1-50-0164 Washer, 5/8 Lock Internal Tooth 4 010803B-CARB Tank, Fuel Bare 4.75 Gal. “Black””CARB” (Wide Chassis & 8,9h 5 1-60-0177 Cap, Fuel Kelch Ratchet No Vent w/ Tether (CARB) 6 00963 Washer, 5/16 Z Flat 7 KDZ9320 Nut, 3/8-16 Nylock 8 10889 Bracket, Fuel Tank (4.75 Gal) (DBL Sidewinder, DBL Eagle) $0.34 $185.00 $13.29 $0.13 $0.09 $100.47 9 00948 Nut, 1/4-20 Z Nylock $0.13 10 00963 Washer, 5/16 Z Flat $0.13 11 00289 Washer, 1/4 X 5/8 S/S Flat $0.15 12 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 13 1-70-0071 Bracket, Fuel Tank (4.75 Gal) Support (Rev. 2) (SGL Eagle) 14 00951 Bolt, 5/16-18 x 1 B5-Z $57.22 $0.23 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 61 Fuel lines, filters & fittings 1 4 3 5 6 7 2 3 8 Ref # 62 FPX # Description 1 001840 Coupler, Quick Release Shutoff 1/4 npt Female 2 PMC2304V Coupler, Quick Release 1/4” Barb Male(Viton)90 degree Elbow Price $11.18 $5.28 3 T-452015008 Clamp, Fuel Line Spring (1/4”) Black $0.31 4 32001 Hose, Fuel Line 1/4” (sold by the inch) Low Perm. EPA Compl $0.15 5 001772-G Filter, Fuel 60 Micron Stainless Steel Screen, Clear, PET Ho $3.05 6 1288 Clamp, Fuel Line Spring (3/16”) $0.22 7 H-173 Hose, Fuel Line 3/16” (sold by the inch) Low Perm. EPA Compl $0.20 8 001841 Coupler, Quick Release 1/4” Barb Male(Polypropylene W/Viton) $5.28 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. CARB & evaporative control components 11 11 11 7 12 14 20 19 18 10 11 16 4 17 16 7 7 15 13 7 17 ? 4 7 4 21 5 7 4 4 2 7 2 6 7 9 4 7 3 1 8 All 2014 and newer J&J go-karts are equipped with the CARB compliant system and parts shown in this diagram. 1 Ref # FPX # Description 1 1-60-A0286 Tube, Vent Loop Single $24.99 Price 1a 1-60-A0287 Tube, Vent Loop Double $24.99 2 1-60-3025 Hose, 5/16” id X 7/16” od Vinyl (sold by the inch) $0.03 3 1-60-3024 Fitting, “T” 5/16” x 5/16” x 5/16” Barb (Poly) $6.28 4 H-174 Hose, Fuel Line 5/16” (sold by the inch) Low Perm. EPA Compl $0.25 5 1-60-3030 Fitting, 90 deg 5/16” Barb (Poly) 6 1-61-0062 Canister, Carbon $2.99 $25.00 7 18000029-67Q Clamp, Fuel Line Spring (5/16”) $0.25 8 PLC22005V Coupler, Quick Release Male 5/16” Barb(Viton)Non-valved $5.28 9 PLC17005 Coupler, Quick Release Female 5/16” Barb Non-valved 10 1-60-A0282 Tube, Rollbar Loop Single $24.99 10A 1-60-A0284 Tube, Rollbar Loop Double $24.99 11 1-50-0020 Clamp, Wire 1” With 3/8 Hole S/S 12 1-60-0177 Cap, Fuel Kelch Ratchet No Vent w/ Tether (CARB) $8.16 $3.21 $13.29 13 1-60-3022 Fitting, 45deg. 1/4” NPT 5/16” Barb (Brass) $8.20 13A 1-60-3026 Fitting, 90deg. 1/4” NPT 5/16” Barb (Brass) $8.20 14 001840 Coupler, Quick Release Shutoff 1/4 npt Female 15 PMC2304V Coupler, Quick Release 1/4” Barb Male(Viton)90 degree Elbow $11.18 $5.28 16 T-452015008 Clamp, Fuel Line Spring (1/4”) Black $0.31 17 32001 Hose, Fuel Line 1/4” (sold by the inch) Low Perm. EPA Compl $0.15 18 001772-G Filter, Fuel 60 Micron Stainless Steel Screen, Clear, PET Ho $3.05 19 1288 Clamp, Fuel Line Spring (3/16”) $0.22 20 91424-Z5K-003 91424-Z5K-003 Tube, Fuel (4.5 x 210) 21 21057990 95701-06012-00 Bolt, Flange 6x12 $14.99 $0.59 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 63 GX-270 UT2 (RA2) Parts & Price Guide 2014 Updated 5-21-2014 Written by the J&J Technical Team Kevin Bell, Dan Hansen, Eric Hahl. Manual Design & Layout Eric Hahl FPX # Models Covered: Honda GX-270 UT2 (RA2), GX-270 UT2 (QAE3) Electric Start Part No. 1-60-0361 FunParts Xpress 4897 Indian School Rd NE Suite 150 Salem, OR 97305-1126 Toll Free Phone: 1-800-854-3140 Phone: 1-503-304-8899 Toll Free Fax: 1-800-366-7505 Fax: 1-503-304-1899 Also from FunParts Xpress For parts description and pricing information see: FPX Go-Kart Parts & Price Guide - Vol. 1 Visit our website for updated manuals (PDF Format) www.jjamusements.com and www.funpartsxpress.com © FunParts Xpress 2014 Complete engine parts guides also available online at funpartsxpress.com Description Price Honda Engines (Complete) 10950 Engine, GX160 5.5hp U1RH2 (STD) Honda $635.00 010982 Engine, GX200 6.5hp URH2 (STD) Honda $675.00 10971X Engine, GX270 9.0hp RT2 (RSC2) (CDI, W/Lamp-Coil, W/O Tank) $972.00 Honda Engines (Long Blocks) 1-61-0001LONG Longblock, GX160 Complete (See Notes) $459.00 1-61-0005LONG Longblock, GX200 Complete (See Notes) $459.00 1-61-0007LONG Longblock, GX270 Complete (See Notes) $599.00 Honda Engine parts guides 1-60-0060 Parts Guide, GX140, GX160 and GX200 (Free Download) $0.00 1-60-0361 Parts Guide, GX270 UT2 (Free Download) $0.00 We stock every OEM Honda© part for all current go-kart engines. GX160 5.5hp, GX200 6.5hp,GX240 8.0hp & GX270 9.0hp. We stock every last nut & bolt. Go-kart bodies/mounts/panels Eagle body/mounts/panels ........................................... 66 Eagle electric body/mounts/panels ............................... 68 F-22 body/mounts/panels.............................................. 70 Scorpion & Can-Am body/mounts................................. 72 King Scorpion & Sidekick body/ mounts/panels............ 74 Sidewinder (single) body mounts/panels....................... 76 Sidewinder (double) body/mounts................................. 78 Color selection guide - bodied go-karts......................... 80 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 65 Eagle body/mounts/panels 23 24 25 15 22 12 22 3 27 14 1 7 21 26 19 28 29 30 31 10 13 34 24 31 11 20 21 16 21 33 5 21 9 8 6 18 35 2 17 31 31 4 33 31 31 27 24 31 DANGER 32 24 34 34 22 27 34 34 22 Hair longer than shoulder length must be secured above shoulder. Keep arms and legs in kart at all times. BRAKE GAS Important! Decal #1-60-0020EAGLE must be in place and ledgible at all times. DO NOT REMOVE THIS DECAL. 66 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Designates optional parts Required at all times Ref # FPX # Description Price 1 1-70-A0004P Fender, Eagle/Talon Front Right (Painted) $56.00 2 1-70-A0005P Fender, Eagle/Talon Front Left (Painted) $56.00 3 1-70-A0006P Fender, Eagle/Talon Rear Right (passenger side)(Painted) $56.00 4 1-70-A0007P Fender, Eagle/Talon Rear Left (Drive Side)(Painted) 5 1-70-0079 Panel, Eagle right running board w/throttle mount (Rev. 2) $170.00 $170.00 $56.00 6 1-70-0078 Panel, Eagle left running board (Rev. 2) 7 1-60-0161 Panels, Eagle Diamond Plate Side (Right) $39.22 8 1-60-0155 Panels, Eagle Diamond Plate Side (Left) $39.22 9 1-60-0157 Panels, Eagle Diamond Plate Front (Single) $20.29 9a 1-60-0156 Panels, Eagle Diamond Plate Front (Double) $34.57 10 1-70-0057 Mount, Eagle right rear fender and wing $18.02 11 1-70-0058 Mount, Eagle left rear fender and wing $18.02 12 1-70-0073 Bracket, Eagle Wing Main Support Right DBL or SGL (Rev. 2) $44.88 13 1-70-0072 Bracket, Eagle Wing Main Support Left DBL or SGL (Rev.2) 14 1-60-0145 Bracket, Eagle Wing Main Support DBL or SGL 15 1-40-0152 Body Wing, Eagle/F22 (Vacuum Formed ABS W/ Acrylic Cap) $44.88 $115.00 $83.52 15a 1-40-0153 Body Wing, Double Eagle/F22 (Vacuum Form ABS W/ Acrylic Cap) 16 1-70-0074 Bracket, Eagle Wing Upright Support DBL or SGL (Rev. 2) $100.49 17 010126 Guard, Bumper “Nerf Bar” (Single) Black $110.00 17a 010127 Guard, Bumper “Nerf Bar” (Double) Black $112.00 $37.00 18 1-40-0027 Plate, Eagle Safety Decals/Spatan Fuel Tank Hole Cover $9.99 18a 1-60-0020-EAGLE Decal, Eagle Dash Hair longer shoulder, Brake Gas 6” x 5.25” $6.99 19 1-50-0020 Clamp, Wire 1” With 3/8 Hole S/S $3.21 20 2-50-0072 Rivet, 3/16 x 3/8 Small flange (18-8SS) $0.23 21 1-50-0119 Bolt, 5/16-18 x 3/4 BHSS SS $1.73 22 00948 Nut, 1/4-20 Z Nylock $0.13 23 1-50-0196 Bolt, 5/16 x 3/8 Shoulder 1/4-20 Threads S/S (Wing & Hub) $1.85 24 009582 Washer, 5/16 x 3/4 S/S Flat $0.23 25 1-50-0193 Grommet, Rubber Wing Mount $0.35 26 100966 Washer, 1/4 x 1 S/S Fender $0.33 27 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 28 1-50-0118 Nut, 1/2-13 Acorn Nut SS $2.94 29 009431 Washer, 1/2 SS Lock $0.24 30 00943 Washer, 1/2 SAE Z Flat $0.15 31 00960 Nut, 5/16-18 Z Nylock $0.13 32 2-50-0097 Washer, 5/16 x 1 S/S Fender $0.47 33 1-50-0134 Bolt, 5/16-18 X 1 SS BHSCS $1.90 34 1-50-0180 Bolt, 6 x 16mm SHCS A-2 $1.06 35 1-60-0080 Tape, Anti-slip 2” (Sold by the inch) $0.10 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 67 Eagle electric body/mounts/panels 19 20 21 13 27 25 23 24 10 37, Decal #1-40-0144 9 15 7 10 14 22 26 31 28 29 30 11 9 3 31 32 20 16 12 5 34 1 31 32 31 20 4 35 24 18 6 35 2 35 25 33 34 24 9 24 36 17 10 32 20 31 DANGER 8 35 25 38, Decal #1-40-0143 Hair longer than shoulder length must be secured above shoulder. Keep arms and legs in kart at all times. BRAKE GAS Important! Decal #1-60-0020EAGLE must be in place and ledgible at all times. DO NOT REMOVE THIS DECAL. 68 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Required at all times Ref # FPX # Description Price 1 1-70-A0004P Fender, Eagle/Talon Front Right (Painted) $56.00 2 1-70-A0005P Fender, Eagle/Talon Front Left (Painted) $56.00 3 1-70-A0006P Fender, Eagle/Talon Rear Right (passenger side)(Painted) $56.00 4 1-70-A0007P Fender, Eagle/Talon Rear Left (Drive Side)(Painted) $56.00 5 1-15-0064 Panel, Electric Eagle Right Running Board W/ Battery Box $215.00 6 1-15-0063 Panel, Electric Eagle Left Running Board W/ Battery Box $215.00 7 1-15-0060 Cover, Battery Box Eagle Fiberglass(Specify Left/Right) $123.42 $123.42 8 1-15-0060 Cover, Battery Box Eagle Fiberglass(Specify Left/Right) 9 FIW025018 Washer, #14 S/S Finish $0.93 10 2-50-0012 Bolt, 1/4-20 x 1/2 BHSC SS 11 1-70-0058 Mount, Eagle left rear fender and wing $18.02 $1.36 12 1-70-0057 Mount, Eagle right rear fender and wing $18.02 13 1-70-0073 Bracket, Eagle Wing Main Support Right DBL or SGL (Rev. 2) $44.88 14 1-70-0072 Bracket, Eagle Wing Main Support Left DBL or SGL (Rev.2) 15 1-60-0145 Bracket, Eagle Wing Main Support DBL or SGL 16 1-70-0074 Bracket, Eagle Wing Upright Support DBL or SGL (Rev. 2) 17 010126 Guard, Bumper “Nerf Bar” (Single) Black $110.00 17a 010127 Guard, Bumper “Nerf Bar” (Double) Black $112.00 $44.88 $115.00 $37.00 18 1-40-0027 Plate, Eagle Safety Decals/Spatan Fuel Tank Hole Cover $9.99 18a 1-60-0020-EAGLE Decal, Eagle Dash Hair longer shoulder, Brake Gas 6” x 5.25” $6.99 19 1-50-0196 Bolt, 5/16 x 3/8 Shoulder 1/4-20 Threads S/S (Wing & Hub) $1.85 20 009582 Washer, 5/16 x 3/4 S/S Flat $0.23 21 1-50-0193 Grommet, Rubber Wing Mount $0.35 22 1-50-0020 Clamp, Wire 1” With 3/8 Hole S/S $3.21 23 100966 Washer, 1/4 x 1 S/S Fender $0.33 24 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 25 00948 Nut, 1/4-20 Z Nylock $0.13 26 1-50-0180 Bolt, 6 x 16mm SHCS A-2 $1.06 27 1-40-0152 Body Wing, Eagle/F22 (Vacuum Formed ABS W/ Acrylic Cap) 27a 1-40-0153 Body Wing, Double Eagle/F22 (Vacuum Form ABS W/ Acrylic Cap) 28 1-50-0118 Nut, 1/2-13 Acorn Nut SS $83.52 $100.49 $2.94 29 009431 Washer, 1/2 SS Lock $0.24 30 00943 Washer, 1/2 SAE Z Flat $0.15 31 00960 Nut, 5/16-18 Z Nylock $0.13 32 1-50-0119 Bolt, 5/16-18 x 3/4 BHSS SS $1.73 33 2-50-0097 Washer, 5/16 x 1 S/S Fender $0.47 34 1-50-0134 Bolt, 5/16-18 X 1 SS BHSCS $1.90 35 00289 Washer, 1/4 X 5/8 S/S Flat $0.15 36 1-70-0157 Support, Fender to Running Board Eagle Front $5.50 37 1-40-0144 Decal, Eagle, “Electric” Right Side “Eagle Head” $33.79 38 1-40-0143 Decal, Eagle, “Electric” Left Side “Eagle Head” $33.79 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 69 F-22 body/mounts/panels 21 4 9 23 22 27 26 25 8 20 11 10 4 8 9 9 19 18 16 17 10 24 9 4 19 28 28 12 21 29 13 7 6 22 5 32 1 4 31 14 3 15 30 9 4 1 9 4 See Eagle body/ mounts/brackets for wing breakdown, page 67. 2 1 1 33a 70 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. 33 Ref # FPX # Description Price 1 009490 Nut, 1/4-20 Z Flange $0.13 2 009690 Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt $4.24 3 1-60-A0095 Strap, Body Hold Down F22 12” $3.99 4 00948 Nut, 1/4-20 Z Nylock $0.13 5 1-50-0231 Washer, .258 X .465 S/S Flat $0.50 6 009461 Bolt, 1/4-20 x 1-3/4 B5-Z $0.20 7 1-70-0172 Mount, Body Front F22 8 00877 Bolt, 1/4-20 x 1 B5-Z $25.50 $0.24 9 00966 Washer, 1/4 Z Flat (33004) $0.20 10 A00855 Rubber, 3”x3”x3” $5.20 11 00952 Bolt, 5/16-18 x 1-1/2 B5-Z $0.23 12 00975 Plate, 3” Inner or Outer 13 1-40-0056 Bracket, F22 Front Fairing Body Mount $2.75 $27.08 14 00963 Washer, 5/16 Z Flat $0.13 15 00960 Nut, 5/16-18 Z Nylock $0.13 16 1-60-A0096 Strap, Body Hold Down F22 14” $4.25 17 00286 U-Bolt, Honda & F-16 $8.52 18 1-70-0173 Mount, Body Side Receiver F22 (Bolt On) 19 1-50-0025 Bolt, 1/4-20 x 3/4 Flange $25.50 $0.23 20 KDZ9215 Bolt, 1/4-20 x 2 G5Z $0.30 21 A0085561 Rubber, 2”x2”x7” SGL Sidewinder, Scorpion King $4.78 22 1-70-0176 Mount, F22 Body Side $0.00 23 1-70-0174 Mount, F22 Left Rear Wing $18.02 24 1-70-0175 Mount, F22 Right Rear Wing $18.02 25 00943 Washer, 1/2 SAE Z Flat $0.15 26 009431 Washer, 1/2 SS Lock $0.24 27 1-50-0118 Nut, 1/2-13 Acorn Nut SS $2.94 28 1-40-0163 Mount, Body Side Mount F22 Left/Right $4.38 29 1-50-0213 Nut, 3/8-16 Wellnut F22 Side Mount $5.75 30 1-50-0214 Washer, 3/8” x 1-1/2” x 1/8” RubberFlat $0.95 31 1-50-0215 Washer, 3/8 x 1-1/2 S/S Fender $0.96 32 2-50-0086 Bolt, 3/8-16 x 1 1/2 BHSC 18-8 Stainless Steel 33 1-40-A0159 Body Assy, F22 Sgl W/Safety Decals $1,109.66 33a 1-40-A0160 Body Assy, F22 Dbl W/Safety Decals $1,109.66 $2.20 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 71 Scorpion & Can-Am body/mounts 1 2 16 17 19 5 29 18 2 5 15 23 14 20 24 12 21 22 13 25 12 11 1 26 2 3 10 4 5 6 7 8 9 30 10 31 27 72 Go-karts 2014 Parts guide 30 31 28 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. 26 25 23 Body seal kit Ref # FPX # Description Price 1 00877 Bolt, 1/4-20 x 1 B5-Z $0.24 2 00966 Washer, 1/4 x 1 S/S Fender $0.33 3 009070 Bushing, Body Mount (Angled) $7.39 3a 009071 Bushing, Body Mount (Flat) $2.99 4 011063 Support, Body Front Scorp Can-Am (SGL Sidewinder Post 2003) 5 00948 Nut, 1/4-20 Z Nylock 6 009500 Screw, 5/16-18 x 1/2 SSS Knurl Point 7 1-70-0098 Mount, Body Front Receiver Single (Bolt On) 8 00951 Bolt, 5/16-18 x 1 B5-Z $0.23 9 00962 Washer, 5/16 Z Lock $0.15 10 00297 Nut, 10-24 S/S Nylock $0.38 11 00296 Screw, 10-24 x 3/4 PPH MS 12 002679T Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) 13 002968 Nut, 10-24 Z Nylock $0.12 14 009779 Bracket, Body Latch (SGL/DBL Sidewinder) $8.53 15 008720 Screw, 10-24 x 1/2 FHMS $0.13 16 009071 Bushing, Body Mount (Flat) $2.99 17 011062 Support, Body Rear (Sgl/Dbl) Bare 18 009690 Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt $4.24 19 24411 Nut, 1/4-20 S/S Acorn $0.77 20 00944 Nut, 1/2-13 Z Nylock $0.31 21 00943 Washer, 1/2 SAE Z Flat $0.15 22 00907 Bushing, Body Mount (T) $2.89 23 01993 Rubber, Body Seal Gasket (“L” Rubber strip only) $0.50 24 009391 Washer, 3/16 Backup $0.05 25 019930 Strip, 5/8” Aluminum (Body Seal Gasket) $0.52 26 002473 Rivet, 3/16 x 3/4 (Large Flange) Alum 27 A01357 Body Assy, Scorpion Comp.W/Decals & Wing (Production Only) $40.00 $0.13 $0.23 $25.50 $0.38 $27.00 $26.24 $0.22 $1,121.79 28 A01354 Body Assy, Can Am Complete W/ Safety Decals (Production Only 29 1-40-A0008 Bracket Assy, Keeper for Latch W/Mount $982.87 $9.99 30 00267 Trim Lock, 5/16 x 21/32 with Glue $2.08 31 002477 Rivet, 1/8 X 1/2 $0.47 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 73 King Scorpion & Sidekick body/ mounts/panels 16 2 4a 19 17 6 2 18 6 23 15 14 30 13 31 12 11 1 32 20 33 21 22 10 2 9 3 4 5 6 7 8 34 9 35 24 34 35 74 Go-karts 2014 Parts guide 25 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. 26, 27, 28, 29 Ref # FPX # Description Price 1 KDZ9215 Bolt, 1/4-20 x 2 G5Z $0.30 2 00966 Washer, 1/4 x 1 S/S Fender $0.33 3 A0085561 Rubber, 2”x2”x7” SGL Sidewinder, Scorpion King $4.78 4 009070 Bushing, Body Mount (Angled) $7.39 4A 009071 Bushing, Body Mount (Flat) 5 1-70-0099 Mount, Body Front Receiver Double (Bolt On) $2.99 $45.90 6 00948 Nut, 1/4-20 Z Nylock $0.13 7 00951 Bolt, 5/16-18 x 1 B5-Z $0.23 8 00962 Washer, 5/16 Z Lock $0.15 9 00297 Nut, 10-24 S/S Nylock $0.38 10 00296 Screw, 10-24 x 3/4 PPH MS 11 002679T Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) 12 002968 Nut, 10-24 Z Nylock $0.38 $27.00 $0.12 13 002679T Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) 14 009779 Bracket, Body Latch (SGL/DBL Sidewinder) $27.00 $8.53 15 009071 Bushing, Body Mount (Flat) $2.99 16 00877 Bolt, 1/4-20 x 1 B5-Z $0.24 17 011062 Support, Body Rear (Sgl/Dbl) Bare 18 009690 Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt $26.24 $4.24 19 24411 Nut, 1/4-20 S/S Acorn $0.77 20 00944 Nut, 1/2-13 Z Nylock $0.31 21 00943 Washer, 1/2 SAE Z Flat $0.15 22 00907 Bushing, Body Mount (T) $2.89 23 1-40-A0008 Bracket Assy, Keeper for Latch W/Mount $9.99 24 1-40-A0003 Body Assy, King Scorpion Complete With Decals w/wing $1,214.22 25 A00815 Body Assy, SideKick Complete With Decals (Production Only) $1,214.22 26 30357 Handle, Double Kart Passenger Side (Bolt On Style) $6.43 27 00296 Screw, 10-24 x 3/4 PPH MS $0.38 28 002865 Washer, #12 Z Flat $0.08 29 002968 Nut, 10-24 Z Nylock $0.12 30 009391 Washer, 3/16 Backup $0.05 31 01993 Rubber, Body Seal Gasket (“L” Rubber strip only) $0.50 32 019930 Strip, 5/8” Aluminum (Body Seal Gasket) $0.52 33 002471R Rivet, 3/16 x 1/2 Pop Alum $0.31 34 00267 Trim Lock, 5/16 x 21/32 with Glue $2.08 35 002477 Rivet, 1/8 X 1/2 $0.47 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 75 Sidewinder (single) body mounts/panels 18 16 2 19 20 21 27 5 17 34 14 15 5 23 2 24 25 2 26 5 28 19 20 12 13 29 31 32 12 11 1 2 30 10 3 4 5 22 6 7 8 9 10 35 76 33 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Ref # FPX # Description Price 1 KDZ9215 Bolt, 1/4-20 x 2 G5Z $0.30 2 00966 Washer, 1/4 x 1 S/S Fender $0.33 3 1-70-A0003 Rubber, 2x2 x 12” SGL Sidewinder $7.98 4 011063 Support, Body Front Scorp Can-Am (SGL Sidewinder Post 2003) 5 00948 Nut, 1/4-20 Z Nylock 6 009500 Screw, 5/16-18 x 1/2 SSS Knurl Point 7 1-70-0098 Mount, Body Front Receiver Single (Bolt On) $40.00 $0.13 $0.23 $25.50 8 00951 Bolt, 5/16-18 x 1 B5-Z $0.23 9 00962 Washer, 5/16 Z Lock $0.15 10 00297 Nut, 10-24 S/S Nylock $0.38 11 00296 Screw, 10-24 x 3/4 PPH MS 12 002679T Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) $0.38 $27.00 13 002968 Nut, 10-24 Z Nylock $0.12 14 009779 Bracket, Body Latch (SGL/DBL Sidewinder) $8.53 15 008720 Screw, 10-24 x 1/2 FHMS $0.13 16 0094601 Bolt, 1/4-20 x 1-1/4 B5-Z Tap $0.13 17 00976 Plate, 4” Outer $4.50 18 A0085562 Rubber, 2”x2”x5” for SGL/DBL Sidewinder $4.77 19 00944 Nut, 1/2-13 Z Nylock $0.31 20 00943 Washer, 1/2 SAE Z Flat $0.15 21 009780 Plate, Right D-Rubber Rear Mount(Sgl/DBL Sidewinder) $17.24 22 0097801 Plate, Left D-Rubber Rear Mount(SGL/DBL Sidewinder) $17.24 23 00877 Bolt, 1/4-20 x 1 B5-Z 24 009071 Bushing, Body Mount (Flat) 25 011062 Support, Body Rear (Sgl/Dbl) Bare $0.24 $2.99 $26.24 26 009690 Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt $4.24 27 24411 Nut, 1/4-20 S/S Acorn $0.77 28 00960 Nut, 5/16-18 Z Nylock $0.13 29 1-40-0060 Spacer, Body SGL&DBL Sidewinder 3” x 3” with 3/8” Hole Ctr $1.68 30 A00855 Rubber, 3”x3”x3” $5.20 31 00975 Plate, 3” Inner or Outer $2.75 32 00963 Washer, 5/16 Z Flat $0.13 33 009520 Bolt, 5/16-18 x 1 3/4 Z-5 HCS $0.29 34 1-40-A0008 Bracket Assy, Keeper for Latch W/Mount $9.99 35 A01380 Body Assy, SGL Sidewinder Complete W/Safety Decals (Parts) $1,222.39 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 77 Sidewinder (double) body/mounts 14 2 21 2 23 16 17 18 15 19 25 5 33 24 5 26 2 5 32 12 13 10 17 11 29 18 10 1 27 30 31 9 2 3 28 8 4 5 6 7 20 8 34 78 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. 35 36, 37, 38 Ref # FPX # Description Price 1 KDZ9215 Bolt, 1/4-20 x 2 G5Z $0.30 2 00966 Washer, 1/4 x 1 S/S Fender $0.33 3 A0085561 Rubber, 2”x2”x7” SGL Sidewinder, Scorpion King 4 1-70-0099 Mount, Body Front Receiver Double (Bolt On) $4.78 $45.90 5 00948 Nut, 1/4-20 Z Nylock $0.13 6 00951 Bolt, 5/16-18 x 1 B5-Z $0.23 7 00962 Washer, 5/16 Z Lock $0.15 8 00297 Nut, 10-24 S/S Nylock $0.38 9 00296 Screw, 10-24 x 3/4 PPH MS 10 002679T Latch, Body - Flexible W/Keeper Bracket (Heavy Duty) $0.38 $27.00 11 002968 Nut, 10-24 Z Nylock $0.12 12 009779 Bracket, Body Latch (SGL/DBL Sidewinder) $8.53 13 008720 Screw, 10-24 x 1/2 FHMS $0.13 14 0094601 Bolt, 1/4-20 x 1-1/4 B5-Z Tap $0.13 15 00976 Plate, 4” Outer $4.50 16 A0085562 Rubber, 2”x2”x5” for SGL/DBL Sidewinder $4.77 17 00944 Nut, 1/2-13 Z Nylock $0.31 18 00943 Washer, 1/2 SAE Z Flat 19 009780 Plate, Right D-Rubber Rear Mount(Sgl/DBL Sidewinder) $17.24 20 0097801 Plate, Left D-Rubber Rear Mount(SGL/DBL Sidewinder) $17.24 21 00877 Bolt, 1/4-20 x 1 B5-Z 23 009071 Bushing, Body Mount (Flat) 24 011062 Support, Body Rear (Sgl/Dbl) Bare $0.15 $0.24 $2.99 $26.24 25 24411 Nut, 1/4-20 S/S Acorn $0.77 26 009690 Bolt, 1/4-20 x 1-1/2 S/S Eye Bolt $4.24 27 1-40-0060 Spacer, Body SGL&DBL Sidewinder 3” x 3” with 3/8” Hole Ctr $1.68 28 A00855 Rubber, 3”x3”x3” $5.20 29 00975 Plate, 3” Inner or Outer $2.75 30 00963 Washer, 5/16 Z Flat $0.13 31 009520 Bolt, 5/16-18 x 1 3/4 Z-5 HCS $0.29 32 00960 Nut, 5/16-18 (Top Lock) $0.23 33 1-40-A0008 Bracket Assy, Keeper for Latch W/Mount $9.99 34 A01381 Body Assy, DBL Sidewinder Complete W/Decals (Production) $1,166.39 34a 1-40-A0045 Body Assy, DBL Sidewinder (Electric) $1,055.06 35 30357 Handle, Double Kart Passenger Side (Bolt On Style) $6.43 36 00296 Screw, 10-24 x 3/4 PPH MS $0.38 37 002865 Washer, #12 Z Flat $0.08 38 002968 Nut, 10-24 Z Nylock $0.12 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 79 Color selection guide - bodied go-karts Black Valspar Gelcoat # 5B-2 Pantone # 6C HTML# 121C26 RGB 255# 18 28 38 Charcoal Valspar Gelcoat # 5E-8 Pantone # 447C HTML# 363630 RGB 255# 54 54 48 Light Gray Valspar Gelcoat # 5E-6 Pantone # 7535 HTML# C4BDA3 RGB 255# 196 189 163 White Valspar Gelcoat # Pantone # HTML# RGB 255# Cafe Valspar Gelcoat # 5L-49 Pantone # 7497C HTML# 736B4A RGB 255# 115 107 74 Tan Valspar Gelcoat # 5W-47 Pantone # 7502C HTML# D6BF91 RGB 255# 214 191 145 Forest Green Valspar Gelcoat # 5G-51 Pantone # 3298C HTML# 006957 RGB 255# 0 105 57 Lime Green Valspar Gelcoat # 5G-28 Pantone # 368C HTML# 61BF1A RGB 255# 97 191 26 Teal Valspar Gelcoat # 5G-19 Pantone # 323C HTML# 006163 RGB 255# 0 97 99 Light Blue Valspar Gelcoat # 5A-46 Pantone # 7468C HTML# 00789C RGB 255# 0 120 156 Dark Blue Valspar Gelcoat # 5A-17 Pantone # 2955C HTML# 003D6E RGB 255# 0 61 110 Blue Valspar Gelcoat # 5A-16 Pantone # 308C HTML# 005E7D RGB 255# 0 94 125 Boysenberry Valspar Gelcoat # 5R-26 Pantone # 7447C HTML# 664A78 RGB 255# 102 74 120 Yellow Valspar Gelcoat # 5L-55 Pantone # 7406C HTML# E3BA12 RGB 255# 227 186 18 Burnt Orange Valspar Gelcoat # 5N-23 Pantone # 717C HTML# CF690D RGB 255# 207 105 0 Maroon Valspar Gelcoat # 5R-15 Pantone # 168C HTML# 6B300D RGB 255# 107 48 13 Viper Red Valspar Gelcoat # 5R-54 Pantone # 179C HTML# DE3B21 RGB 255# 222 59 33 Bubble Gum Valspar Gelcoat # 5R-24 Pantone # 7433C HTML# B04269 RGB 255# 176 66 105 Canary Yellow Valspar Gelcoat # 5L-27 Pantone # 109C HTML# F7D417 RGB 255# 247 212 23 Aqua Valspar Gelcoat # 5A-18 Pantone # 3285C HTML# 009687 RGB 255# 0 150 135 J&J go-karts come with many different styles and color choices. You can obtain specific graphics styles sheets for each go-kart to help pick color combinations. Give our sales team a call at 1-800-854-3140 or 1-503-304-8899. THE SIDEWINDER DOUBLE* THE SIDEKICK Nerf Bar is an option on fiberglass bodied go-karts. Nerf Bar is standard equipment on non-bodied go-karts. THE CAN-AM 80 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. * Available in electric-powered THE F-22 DOUBLE THE KING SCORPION THE SIDEWINDER* (Available as two-seater) THE SCORPION (Available as two-seater) Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 81 Protect your investment and keep your go-karts looking new. Faded go-kart bodies? Cracked seat pads? 303 aerospace protectant is the answer. We’ve all witnessed what the Sun’s damaging UV light can do to fiberglass, paint, vinyl, etc. Go-karts, bumper boats and probably most of the products used at your facility used some or all of these components. So how do you protect and keep them looking fresh during their long service life? The answer is to protect the surface with sunscreen and 303’s Aerospace Protectant has it, SPF 40! That’s Sun Protection Factor 40! This non-silicone based sunscreen is not a cleanser. Use mild soap and water to clean your fiberglass and seat pads first, rinse with clean water, then simply spray on and wipe in the 303, just like you would on your own body. With regular use, 303 will keep your go-karts and bumper boats looking fresh and shiny...your customers will appreciate it too. Try some today! Protectant, 303 Aerospace 2 oz. pump sprayer #3-60-0033$2.75 Protectant, 303 Aerospace 32 oz. trigger sprayer # 3-60-0034 $24.43 Just like the big warehouse stores, at J&J you can purchase bulk quantities and save money! Protectant, 303 Aerospace 128 oz. gallon refill #3-60-0035$64.21 Protectant, 303 Aerospace 5 gallon Bucket #3-60-0037$279.99 Keep the Sun’s damaging UV away with 303 Aerospace Protectant Electric start components Electric start - wiring (CDI)..............................................84 Switch box - electric start...............................................85 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 83 Electric start - wiring (CDI) Electric start switch box 3 2 ENGINE SW ON OFF START Black C B + connector A To engine lighting coil Red splitter for Kartrol use. ct or co n 7 Red(+) 9 White(+) connector Battery(-) to engine ground + 8 84 Starter/solenoid Fuse kp ar Sp hite k/w c Bla pe stri Red(+) re wi lug ) sed tu (No 5 ne Grey (lighting coil) Spade White (+) connector + - Fuse CIRCUIT PROTECTOR Black Red 4 SB-120 Red Black(-) SB-120 to engine ground Engine switch box CDI Red Black 1 Battery 6 Ref # FPX # Description 1 30500-Z5K-003 30500-Z5K-0003 Coil Assy Ignition GX270 *CDI* (TO) 2 31610-Z5K-821ZB 31610-Z5K-821ZB Box, (3A) *R280* $123.75 3 1-61-0053CDI Switch, Ignition Box W/On/Off W/Push Start (CDI IGN) $250.00 3a 1-61-0053 Switch, Ignition Box W/On/Off W/Push Start (NON CDI IGN) $192.73 4 1-61-A0011 Wire Assy, SB120/Battery Charge 24” 10Ga. 1/4 Ring BLK/WHT 5 31200-ZH9-013 31200-ZH9-013 Starter, Motor Assy GX270 6 1-61-A0010 Wire Assy, 16” Black 10Ga. 1/4rng/1/4rng Battery/Ground - $1.12 7 1-61-A0009 Wire Assy, Battery/Motor $1.12 8 53202 Wire Harness, 3-Way Connector (Honda Style) $3.06 9 1-61-0056 Battery, 12v Electric Start Kart (UB12180) $90.99 9a 1-61-0078 Battery, 12v Electric Start Kart (PT7B-4) $90.99 Go-karts 2014 Parts guide Price $89.62 $1.12 $399.99 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Switch box - electric start 1 9 3 2 4 5 6 8 8 7 Ref # FPX # 5 4 Description Price 1 1-61-0053CDI Switch, Ignition Box W/On/Off W/Push Start (CDI IGN) $250.00 1a 1-61-0053 Switch, Ignition Box W/On/Off W/Push Start (NON CDI IGN) $192.73 2 00948 Nut, 1/4-20 Z Nylock 3 1-15-0114 Mount, Switchbox (On/Off,Forward/Reverse) $0.13 $16.78 4 00961 Nut, 5/16-18 Z Hex $0.12 5 009611 Nut, 5/16-18 SS Acorn $2.35 6 1-61-A0010 Wire Assy, 16” Black 10Ga. 1/4rng/1/4rng Battery/Ground - $1.12 7 1-50-0136 Bolt, 1/4-20 x 1-1/4 SS BHSCS $2.02 8 00948 Nut, 1/4-20 Z Nylock $0.13 9 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 85 Notes 86 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Electric go-kart components Motor/mount - electric go-kart........................................88 D&D electric motor (internals)........................................89 Batteries/cables - single go-kart.....................................90 Batteries/cables - double go-kart....................................91 Electronics - single go-kart.............................................92 Panel - single go-kart (electric).......................................93 Controller........................................................................94 Interconnect board.........................................................95 Throttle controller...........................................................96 Relay / fuse(s)................................................................97 Switch box -fwd-rev/on-off..............................................98 Switch box mounting bracket/charge light......................99 Cables - power flow......................................................100 Floor charging system (in floor)....................................102 Floor charging system (on go-kart)..............................103 Battery chargers...........................................................104 Brake lights - electric go-kart........................................105 Battery voltage tester - electric go-karts.......................106 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 87 Motor/mount - electric go-kart 1 2 3 4 5 6 10 10 7 4 8 9 Ref # FPX # Description 1 1-61-0034 Motor, Electric Kart 48VDC ES-117 D&D(22mmShaft7mmKey)post08 2 1-20-0109 Key, 7mm x 7.4mm x 40mm $1,199.00 $19.99 3 1-50-0197 Bolt, 5/16-18 x 1 YZ-8 HCS $0.39 4 00966 Washer, 1/4 x 1 S/S Fender $0.33 5 1-15-0117 Mount, Motor Frame/C Face Pattern (Rev. 2) 6 1-50-0140 Bolt, 3/8-16 x 1 FHSCS $94.20 $2.02 7 1-61-0032 Mount, Motor Honda/Robin HD (5.5-13.5hp) 8 00962 Washer, 5/16 Z Lock $0.15 9 00960 Nut, 5/16-18 (Top Lock) $0.23 10 88 Price Go-karts 2014 Parts guide $142.00 5/16-18 x 5/8 tapered, self tapping bolt. (not available through FPX/J&J) Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. D&D electric motor (internals) Ref # FPX # Description Price 1 1-15-0125 Motor, Elec D&D Hole Plug 2 1-15-0126 Motor, Elec D&D Commutator End Head $75.85 $1.69 3 1-15-0127 Motor, Elec D&D Head Band $30.00 4 1-15-0128 Motor, Elec D&D Wavy Washer $2.10 5 1-15-0129 Motor, Elec D&D Bearing Armature $5.85 6 1-15-0130 Motor, Elec D&D Lead Wire Assembly 7 1-15-0131 Motor, Elec D&D Brush 8 1-15-0132 Motor, Elec D&D Brush Box Assy 9 1-15-0133 Motor, Elec D&D Motor Frame $10.00 $8.35 $41.69 $138.35 10 1-15-0136 Motor, Elec D&D Pole Shoe Assy $20.00 11 1-15-0137 Motor, Elec D&D Shunt Coil Assy $76.69 $385.00 12 1-15-0123 Motor, Elec D&D Armature Assy 13 1-15-0138 Motor, Elec D&D Retaining Ring $2.69 14 1-15-0139 Motor, Elec D&D Bearing Drive Head $9.69 15 1-15-0124 Motor, Elec D&D Drive Head Assy $80.00 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 89 Batteries/cables - single go-kart See Electronics panel - single 6 7 See Motor/mount and D&D motor internals 5 2 3 4 2 1 90 Ref # FPX # Description 1 1-15-0036 Battery, 12V Optima Deep Cycle (Blue Top) Price $243.83 2 1-15-A0002 Cable Assy, Battery to Battery Red 6” $2.87 3 1-15-A0009 Cable Assy, Left Side Battery To Neg Controller B. Blk 24” $9.00 4 1-15-A0011 Cable Assy, Frt Battery Pos to Frt Battery Neg Red 78” 5 00962 Washer, 5/16 Z Lock $0.15 6 00961 Nut, 5/16-18 Z Hex $0.12 7 1-15-A0008E Cable Assy, Eagle Right Side Battery Pos. to Fuse Block 34” $9.55 Go-karts 2014 Parts guide $15.00 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Batteries/cables - double go-kart See Electronics panel - single 6 7 See Motor/mount and D&D motor internals 5 2 3 4 2 The table below is for double seat electric go-karts. Illustration shows a single go-kart. 1 Cables for double go-kart only. Ref # FPX # Description 1 1-15-0036 Battery, 12V Optima Deep Cycle (Blue Top) Price $243.83 2 1-15-A0002 Cable Assy, Battery to Battery Red 6” $2.87 3 1-15-A0009 Cable Assy, Left Side Battery To Neg Controller B. Blk 24” $9.00 4 1-15-A0011E Cable Assy, Frt Battery Pos to Frt Battery Pos Red 93” 5 00962 Washer, 5/16 Z Lock $22.20 $0.15 6 00961 Nut, 5/16-18 Z Hex $0.12 7 1-15-A0008E Cable Assy, Eagle Right Side Battery Pos. to Fuse Block 34” $9.55 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 91 Electronics - single go-kart See Panel 5 8 See Relay 9 See Fuse See Panel 6 See Controller 7 See Panel 1 10 See Interconnect Board 11 See Throttle Controller 12 See Throttle Controller 4 3 2 Designates double go-kart 92 Ref # FPX # Description 1 1-15-0107 Cover, Electronics Single $25.76 Price 1a 1-15-0018 Cover, Electronics Double $42.64 2 1-50-0119 Bolt, 5/16-18 x 3/4 BHSS SS $1.73 3 00962 Washer, 5/16 Z Lock $0.15 4 00963 Washer, 5/16 Z Flat 5 1-15-0019 Standoff, Electronics Cover $0.13 $20.98 6 1-15-0106 Mount, Plate Electronics Single $168.30 6a 1-15-0021 Mount, Plate Electronics Double $181.76 $630.00 7 1-15-0009 Sevcon, Controller D&D Motor (Millipak SEM REG,HP,48V,450A) 8 1-15-0001 Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) 9 1-15-0005 Fuse Holder, ANL 50-300 AMP (Electric Kart) 10 1-15-0105 Board, Interconnect W/Jumpers (Rev.2) 11 1-15-0026 Bracket, Throttle Cable (Electric Kart) 12 1-15-0011 Sevcon, Throttle Controller (Linear Accelerator) Go-karts 2014 Parts guide $89.99 $21.32 $145.00 $12.34 $195.23 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Panel - single go-kart (electric) 6 1 5 9 4 8 7 2 3 4 Designates double go-kart Ref # FPX # Description 1 1-15-0107 Cover, Electronics Single $25.76 $42.64 1a 1-15-0018 Cover, Electronics Double 2 1-50-0119 Bolt, 5/16-18 x 3/4 BHSS SS Price $1.73 3 00962 Washer, 5/16 Z Lock $0.15 4 00963 Washer, 5/16 Z Flat $0.13 5 1-15-0019 Standoff, Electronics Cover 6 1-15-0106 Mount, Plate Electronics Single $168.30 $20.98 $181.76 6a 1-15-0021 Mount, Plate Electronics Double 7 1-50-0046 Stud, Front Hub Tapered Style 5/16-18 X 1-1/4 SSS Grade $0.64 8 1-50-0167 Nut, 5/16-18 Coupler $0.51 9 1-50-0134 Bolt, 5/16-18 X 1 SS BHSCS $1.90 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 93 Controller 10 9 8 7 6 11 5 4 3 2 1 Notes & Tips Before installing the controller, be sure to put a film of thermal paste (J&J# 2-70-0112, dielectric grease) on the back to help with heat transfer from the controller to the board. Ref # FPX # Description 1 1-15-0009 Sevcon, Controller D&D Motor (Millipak SEM REG,HP,48V,450A) 2 HCM06X1X02018 Bolt, 6 x 20mm S/S BM $0.59 3 00968 Washer, 1/4 Z Lock $0.17 4 00966 Washer, 1/4 Z Flat (33004) $0.20 5 94 Price $630.00 Bolt, M8x14, 1.25 thread (These bolts come with controller and are not available from FPX) 6 00962 Washer, 5/16 Z Lock $0.15 7 00963 Washer, 5/16 Z Flat $0.13 8 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 9 00290 Washer, 1/4 S/S Lock $0.13 10 1-15-0106 Mount, Plate Electronics Single 11 2-70-0112 Grease, Dielectric 5.3oz Tube Electrical Inulating & Protect Go-karts 2014 Parts guide $168.30 $23.80 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Interconnect board 4 2 3 1 Ref # FPX # Description 1 1-15-0105 Board, Interconnect W/Jumpers (Rev.2) Price $145.00 2 1-15-0038 Guard, Interconnect Board D&D 3 1-50-0018 Screw, 10-32 x 1-1/2 PPHMS $34.78 $0.12 4 1-15-0031 Spacer, Nylon Unthreaded Round 3/8” OD 1” Length #10 Screw S $0.29 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 95 Throttle controller 4 5 9 1 6 12 7 8 3 2 2 10 11 Ref # 96 FPX # Description 1 1-15-0011 Sevcon, Throttle Controller (Linear Accelerator) 2 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS Price $195.23 $0.30 3 1-15-0025 Clevis, Throttle Control $23.47 4 1-15-0024 Pivot, Throttle $22.07 5 1-15-0023 Arm, Throttle $3.37 6 1-50-0231 Washer, .258 X .465 S/S Flat $0.50 7 00948 Nut, 1/4-20 Z Nylock $0.13 8 1-50-0147 Bolt, 6mm - 1.0 X 25mm 8.8 HCS Flange Z $0.59 9 1-50-0070 Nut, 6mm Nylock SS 10 1-15-0026 Bracket, Throttle Cable (Electric Kart) 11 2-50-0012 Bolt, 1/4-20 x 1/2 BHSC SS $1.36 12 1-50-0179 Nut, 10 x 1.5 Hex Jam Z $0.23 Go-karts 2014 Parts guide $0.32 $12.34 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Relay / fuse(s) 1 2 4 3 5 6 7 8 Ref # FPX # Description 1 1-15-0106 Mount, Plate Electronics Single 2 1-15-0001 Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) Price $168.30 $89.99 3 00289 Washer, 1/4 X 5/8 S/S Flat $0.15 4 00290 Washer, 1/4 S/S Lock $0.13 5 2-50-0012 Bolt, 1/4-20 x 1/2 BHSC SS 6 1-15-0005 Fuse Holder, ANL 50-300 AMP (Electric Kart) 7 2-50-0071 Screw, 8-32 X 3/8 PPMS SS 8 1-15-0004 Fuse, 300 Amp ANL (Electric Kart) $1.36 $21.32 $0.12 $18.00 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 97 Switch box -fwd-rev/on-off 1 2 3 4 5 6 7 8 9 10 10 11 Important! #7 is the complete switch box assembly. It contains all items shown in drawing except for mounting hardware (#12 & 13) #8 is a button/switch assembly and includes (#1, 3, 4, 8, & 10) #9 is a button/switch assembly and includes (#2, 3, 4, 9, 10 & 11) 12 13 Complete assembly 98 Ref # FPX # Description Price 1 1-15-0143 Button, Red Mushroom Cap For Switch Box w/Set Screw $9.99 2 1-15-0147 Switch Assy, Selector FWD-REV(E-Kart Switch Box) 3 1-15-0145 Nut, Chrome Octagon E-Kart Switch Box $36.99 $1.99 4 1-15-0144 Plate, Lock Washer For E-Kart Switch Box $4.50 5 1-15-0148 Plate, Legend “Stop”(E-Kart Switch Box) $2.99 6 1-15-0149 Plate, Legend “FWD-Rev”(E-Kart Switc Box) 7 1-15-0104 Switch, Box W/Cable,On/Off, Forward / Reverse (Rev. 2) $2.99 $379.00 8 1-15-0146 Switch Assy, Push-Pull Red(E-Kart Switch Box) $79.50 9 1-15-0147 Switch Assy, Selector FWD-REV(E-Kart Switch Box) $36.99 10 1-15-0151 Contact, N/C. Block 30mm (Red)E-Kart Switch Box $14.99 11 1-15-0150 Contact, N/O Block 30mm (Green)E-Kart Switch Box $14.99 12 1-50-0117 Screw, 10-24 x 1/2 BHSC SS $0.11 13 002968 Nut, 10-24 Z Nylock $0.12 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Switch box mounting bracket/charge light 6 5 3 2 10 2 13 2 4 7 12 11 9 8 1 Ref # FPX # Description 1 1-15-0102 Box, Elect Kart Charging Indicator Light $78.24 $32.87 2 1-15-0066 Light, Floor Charging Indicator 3 1-15-0065 Bracket, Light Floor Charging Indicator 4 1-50-0121 Screw, 14 X 1 Drill and Tap 5 1-15-0104 Switch, Box W/Cable,On/Off, Forward / Reverse (Rev. 2) Price $9.83 $0.30 $379.00 6 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 7 00948 Nut, 1/4-20 Z Nylock $0.13 8 00961 Nut, 5/16-18 Z Hex $0.12 9 009611 Nut, 5/16-18 SS Acorn $2.35 10 00948 Nut, 1/4-20 Z Nylock 11 1-63-0001 Plug, SBX175 Housing and Terminals (Green) 12 1-50-0136 Bolt, 1/4-20 x 1-1/4 SS BHSCS 13 1-15-0114 Mount, Switchbox (On/Off,Forward/Reverse) $0.13 $50.00 $2.02 $16.78 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 99 Cables - power flow 19 - + 1 Battery Battery + - + 3 2 - 2 Battery Battery + 4, See Controller - 17 18 F2 M2 B+ F1 Sevcon Controller 13 10 16 14 12 Positive M1 Relay B1 13 Fuse 15, See motor/mount 6 5 F2 10, See Fuse/Relay A2+ 11 F1 A1+ Fuse Motor SB-175 Positive Drawing not to scale Charger Pickups Ground Ground Positive 9 7 100 Go-karts 2014 Parts guide 8, See charger pickups Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Indicates double go-kart Ref # FPX # Description 1 1-15-0036 Battery, 12V Optima Deep Cycle (Blue Top) 2 1-15-A0007 Cable Assy, Battery Positive to Battery Negitive 8” Red 3 1-15-A0009 Cable Assy, Left Side Battery To Neg Controller B. Blk 24” 4 1-15-0009 Sevcon, Controller D&D Motor (Millipak SEM REG,HP,48V,450A) Price $243.83 $3.14 $9.00 $630.00 5 1-15-A0006 Cable Assy, F2/F2 F1/F1 17” Black $4.55 6 1-15-A0006 Cable Assy, F2/F2 F1/F1 17” Black $4.55 7 1-15-A0012 Cable Assy., Brush to Controller 8 1-15-A0051 Charging Assy, Floor Kart Brush Kit $39.22 $566.10 9 1-15-A0013 Cable Assy., Brush to Fuse Block (positive) $28.00 10 1-15-0005 Fuse Holder, ANL 50-300 AMP (Electric Kart) $21.32 10a 1-15-0004 Fuse, 300 Amp ANL (Electric Kart) $18.00 11 1-63-0001 Plug, SBX175 Housing and Terminals (Green) $50.00 12 1-15-A0001 Relay, 48V Continuous Duty Bear DC Contactor(W/ Hardware) $89.99 13 1-15-A0002 Cable Assy, Battery to Battery Red 6” $2.87 14 1-15-A0003 Cable Assy, M2 to A1 15” Red $7.04 15 1-61-0034 Motor, Electric Kart 48VDC ES-117 D&D(22mmShaft7mmKey)post08 16 1-15-A0005 Cable Assy, Controller M1 to A1 20” Red $1,199.00 $5.45 17 1-15-A0008 Cable Assy, Sevcon Controller to Relay 26” Red $7.50 17a 1-15-A0008E Cable Assy, Eagle Right Side Battery Pos. to Fuse Block 34” $9.55 18 1-15-A0001 Cable Assy, Fuse Block To Relay 11” Red $3.43 18a 1-15-A0059 Cable Assy, Fuse Block To Relay 14” Red $8.75 19 1-15-A0011 Cable Assy, Frt Battery Pos to Frt Battery Neg Red 78” $15.00 19a 1-15-A0011E Cable Assy, Frt Battery Pos to Frt Battery Pos Red 93” $22.20 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 101 Floor charging system (in floor) 2 3 4 6 5 7 8 9 1 10 Ref # 102 FPX # Description 1 1-15-A0050 Charging, Floor Base Kit ASSY 2 1-15-0092 Charging, Floor Contact Plate Price $688.50 $56.65 3 1-50-0174 Bolt, 1/4-20 x 5/8 SS FHSCS $0.36 4 1-50-0136 Bolt, 1/4-20 x 1-1/4 SS BHSCS $2.02 5 00289 Washer, 1/4 X 5/8 S/S Flat $0.15 6 2-50-0004 Bolt, 1/4-20 x 3/4 BHSC SS $0.30 7 00290 Washer, 1/4 S/S Lock 8 1-15-0095 Charging, Floor Contact Mount (UHMW) 9 1-15-0094 Charging, Floor Box Cover 10 1-15-0093 Charging, Floor Box 11 1-50-0175 Sleeve, Bronze 1/4” Shaft 3/8” OD, 1/2” Length SAE 660 12 1-15-0101 Charging, Floor Lead Connection Bar Contact Plate (Copper) Go-karts 2014 Parts guide $0.13 $192.78 $96.60 $154.69 $3.11 $27.08 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Floor charging system (on go-kart) 1 2 3 4 13 5 10 11 12 6 8 9 7 Ref # FPX # Description Price 1 1-50-0197 Bolt, 5/16-18 x 1 YZ-8 HCS $0.39 2 00962 Washer, 5/16 Z Lock $0.15 3 00963 Washer, 5/16 Z Flat $0.13 4 1-15-0100 Charging, Floor Chassis Brush Mount (UHMW) $30.37 5 1-15-0099 Charging, Floor Brush Holder Mount $28.00 6 1-15-0103 Charging, Floor Brush Spring (HD) $10.84 7 1-15-A0108 Charging, Brush Stainless Steel One Piece $88.22 8 00968 Washer, 1/4 Z Lock $0.17 9 1-50-0169 Bolt, 1/4-20 x 1 S/S BHSCS $1.06 10 00963 Washer, 5/16 Z Flat $0.13 11 00962 Washer, 5/16 Z Lock $0.15 12 1-50-0197 Bolt, 5/16-18 x 1 YZ-8 HCS $0.39 13 1-15-A0051 Charging Assy, Floor Kart Brush Kit $566.10 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 103 Battery chargers 2 104 Ref # FPX # Description 1 1-60-A0278 Charger Assy, Battery Zivan NG-3 24Volt 240V W/Plug & Termin $1,400.00 1 1-60-A0302 Charger, Battery Zivan NG-5 48-80-220V Single phase W/SBX175 $1,902.00 1 1-60-A0313 Charger, Battery Zivan NG-5 48-80-220V Three phase W/SBX175 $1,902.00 1 1-60-A0238 Charger, Battery Zivan NG-5 48-80-440V Three phase W/SBX175 $1,902.00 2 1-60-0173 Fuse, 125 AMP Zivan NG-5 Charger $74.61 3 1-15-0152 Fuse, 40amp 500 volt Zivan NG5 Input $22.00 Go-karts 2014 Parts guide Price Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Brake lights - electric go-kart Important! 8 This illustration shows wiring for brake lights with auxillury lighting outputs (+/-) on a switch (#7). + 10 9 7 - 4 6 5 3 3 2 1 Ref # FPX # Description Price 1 1-60-0320 Light, Brake Red LED 25cm (9.8in) $19.99 2 1-15-0017 Switch, Brake NASON (used on electric kart) $96.90 $39.86 3 1-15-0034 Fitting, 1/8” Pipe Size Tee Male x Female x Female 4 01114 Bleeder Valve, Enginetics/Wilwood 5 008530 Switch, Brake Hydraulic Light Pressure 6 ARC120 Connector, Hydraulic Brake Switch To Wiring Harness $3.54 $18.60 $6.02 7 1-60-0347 Switch, Toggle On/Off 8 1-15-0036 Battery, 12V Optima Deep Cycle (Blue Top) $6.50 9 1-60-0344 Fuse Holder, ATC 16 Gauge $6.50 10 1-60-0346 Fuse, 1 Amp ATC $3.37 $243.83 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 105 Battery voltage tester - electric go-karts This battery accessory makes checking the 4 battery system in your go-kart simple and easy. Simply install a wire harness and bracket kit (#3) on each go-kart, then plug in the meter (#1) to read all 4 batteries at once. Makes finding individual bad batteries a cinch. 1 2 106 Ref # FPX # Description 1 1-15-0142 Gauge, Battery Volt Meter 4 LCD display Electric Kart Price $699.95 2 1-15-0141 Harness, Battery Volt Meter W/ Plug Electric Kart $139.81 3 1-15-A0058 Harness Assy, Volt Meter Harness W/Mnt & Terminals 4 Battery $149.95 4 1-15-0140 Mount, Plug Battery Volt Meter Electric Kart $3.83 5 1-50-0227 Screw, 10-24 x 5/8 BHSC SS $0.11 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Decals Decals - warning & safety........................................... 108 Decals - 7” numbers................................................... 110 Decals - wing & hood/side...........................................111 Notes.......................................................................... 112 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 107 Decals - warning & safety 6 17 1 WARNING! WARNING Go-karts have rotating parts. The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. For your safety, longer hair must be secured above the shoulder and any personal items (clothing, jewelry, etc) must be secured and contained within the seating area. Do not remove this decal 2 Serious injury or death could occur! DANGER 7 HAIR LONGER THAN SHOULDER LENGTH MUST BE SECURED ABOVE SHOULDER. BRAKE ! GAS All pads and guards must be maintained and in place during operation of this device. DO NOT REMOVE THIS DECAL. 3 DANGER DO NOT REMOVE THIS DECAL 8 WARNING Hair longer than shoulder length must be secured above shoulder. Keep Hands And Arms In Car At All Times. Keep arms and legs in kart at all times. BRAKE TO HELP PREVENT INJURY OR DEATH DO NOT REMOVE THIS DECAL 9 GAS DO NOT REMOVE THIS DECAL. 4 Brake Gas ! WARNING 5 WARNING GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS. REFUEL IN A WELL-VENTILATED AREA WITH ENGINE STOPPED. DO NOT SMOKE OR ALLOW FLAMES OR SPARKS IN THE AREA WHERE THE ENIGINE IS REFUELD OR WHERE GASOLINE IS STORED. DO NOT OVERFILL THE TANK (THERE SHOULD BE NO FUEL IN THE FILLER NECK). AFTER REFUELING, MAKE SURE THE FUEL CAP IS CLOSED SECURSLY AND VENT OPEN. BE CAREFUL NOT TO SPILL FUEL WHEN REFUELING. SPILLED FUEL OR FUEL VAPOR MAY IGNITE. IF ANY FUEL IS SPILLED, MAKE SURE THE AREA IS DRY BEFORE STARTING THE ENGINE. NEVER REFUEL WHEN RIDERS ARE PRESENT. 108 10 Go-karts 2014 Parts guide J&J Amusements, Inc. 1(800) 854-3140 Must meet posted height requirement. Shoes and shirt must be worn. All loose clothing must be secured. Hair longer than shoulder length must be secured above shoulder length. Keep both hands on steering wheel and both feet in kart at all times, unless otherwise instructed by attendant. One person per restraint. Restraint must be worn at all times when in kart. Do not bump, skid or slide karts. Riders must remain seated at all times unless instructed by attendant. No one under the influence of drugs or alcohol is allowed to ride. This ride is not recommended for individuals who have heart problems, neck or back problems, or pregnant women. Participate at your own risk. DO NOT REMOVE THIS DECAL. Part Number 001712R Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Important! This decal is to be displayed in your pit area. 16 Hair ties are important. Keep a stock on hand in your pit area for customers with hair longer than shoulder length. 18 WARNING! Go-karts have rotating parts. Hair longer than shoulder length must be secured above shoulder. 11 Serious injury or death could occur! DO NOT REMOVE THIS DECAL 12 13 DO NOT R E M O V E T HIS D E CA 14 15 DO L NOT R E M O V E T HIS D E CA L Ref # FPX # Description Price 1 00180 Decal, Warning Engine Exhaust (California) 3.75” x 2” $1.50 2 1-60-0020 Decal, F-22 Dash Danger Hair Longer than shouldr 4.25” x 2.5 $2.99 3 1-60-0020-EAGLE Decal, Eagle Dash Hair longer shoulder, Brake Gas 6” x 5.25” $6.99 4 00981 Decal, Gas & Brake 4.25” x 1” $1.89 5 001711 Decal, Warning Gasoline 5.25” x 3.25” $1.99 6 1-60-0288 Decal, Warning Hair/Rotating Parts 3.75” x 5.0” $4.25 7 1-60-0388 Decal, Warning-To Prevent Injury or Death 5” x 3” $2.99 8 00980 Decal, Warning-Keep Hands And Arms in Car At All 6.75” x 3” $1.99 9 00980S Decal, Spanish Warning-Keep Hands And Arms In Car 6.75” x 3” $1.41 10 001712R Decal, Warning (Yellow Safety Procedures) GoKarts 6.75” x 3” $2.75 11 001715 Decal, Important Information 6” x 3.50” $1.16 12 00978 Decal, Remain Seated Until (RED) 5” $1.99 13 00978S Decal, Spanish Remain Seated Til All Cars Stop 5” $1.41 14 00979 Decal, No Bumping Allowed (Blue) 5” $1.99 15 00979S Decal, Spanish No Bumping Allowed 5” $3.58 16 1-60-0282 Decal, Warning Hair/Rotating Parts 8.5” x 11” $7.99 17 001713 Decal, Use Dot 3 or 4 2.50” x 3.75” $1.50 18 1-60-0332 Tie, Hair Elastic 50ct $7.99 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 109 Decals - 7” numbers 1 - Black numbers with white outline 110 2 - White numbers with black outline Ref # FPX # Description Price 1R 1-40-0097 Decal, Number 0 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0098 Decal, Number 0 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0099 Decal, Number 0 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0100 Decal, Number 0 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0061 Decal, Number 1 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0062 Decal, Number 1 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0063 Decal, Number 1 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0064 Decal, Number 1 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0065 Decal, Number 2 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0066 Decal, Number 2 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0067 Decal, Number 2 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0068 Decal, Number 2 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0069 Decal, Number 3 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0070 Decal, Number 3 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0071 Decal, Number 3 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0072 Decal, Number 3 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0073 Decal, Number 4 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0074 Decal, Number 4 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0075 Decal, Number 4 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0076 Decal, Number 4 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0077 Decal, Number 5 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0078 Decal, Number 5 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0079 Decal, Number 5 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0080 Decal, Number 5 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0081 Decal, Number 6 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0082 Decal, Number 6 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0083 Decal, Number 6 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0084 Decal, Number 6 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0085 Decal, Number 7 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0086 Decal, Number 7 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0087 Decal, Number 7 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0088 Decal, Number 7 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0089 Decal, Number 8 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0090 Decal, Number 8 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0091 Decal, Number 8 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0092 Decal, Number 8 Stock-Car 7” White with Black Outline (Left) $5.61 1R 1-40-0093 Decal, Number 9 Stock-Car 7” Black with White Outline(Right) $5.61 1L 1-40-0094 Decal, Number 9 Stock-Car 7” Black with White Outline (Left) $5.61 2R 1-40-0095 Decal, Number 9 Stock-Car 7” White with Black Outline(Right) $5.61 2L 1-40-0096 Decal, Number 9 Stock-Car 7” White with Black Outline (Left) $5.61 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Decals - wing & hood/side WING DECALS DOUBLE EAGLE EAGLE 5 1 6 2 7 F-22 3 4 - Numbers for Eagle/F-22 wings HOOD DECALS 8 SIDE DECALS S idewinder 9 10 11 Ref # FPX # Description Price 1 1-40-0114 Decal, Name Double Eagle Black (Small) $5.61 1a 1-40-0113 Decal, Name Double Eagle White (Small) $7.99 2 1-40-0116 Decal, Name Eagle Black (Small) $5.61 2a 1-40-0115 Decal, Name Eagle White (Small) $6.99 3 1-40-0164 Decal, F22 Wing $3.99 4 1-40-0130 Decal, Number 0 Eagle, White 3 1/4” x 3 7/8” $3.37 4a 1-40-0131 Decal, Number 1 Eagle, White 3 1/4” x 3 7/8” $3.37 4b 1-40-0132 Decal, Number 2 Eagle, White 3 1/4” x 3 7/8” $3.37 4c 1-40-0133 Decal, Number 3 Eagle, White 3 1/4” x 3 7/8” $3.37 4d 1-40-0134 Decal, Number 4 Eagle, White 3 1/4” x 3 7/8” $3.37 4e 1-40-0135 Decal, Number 5 Eagle, White 3 1/4” x 3 7/8” $3.37 4f 1-40-0136 Decal, Number 6 Eagle, White 3 1/4” x 3 7/8” $3.37 4g 1-40-0137 Decal, Number 7 Eagle, White 3 1/4” x 3 7/8” $3.37 4h 1-40-0138 Decal, Number 8 Eagle, White 3 1/4” x 3 7/8” $3.37 4i 1-40-0139 Decal, Number 9 Eagle, White 3 1/4” x 3 7/8” $3.37 5 1-40-0106 Decal, Name King Scorpion Black (Large) $6.73 5a 1-40-0105 Decal, Name King Scorpion White (Large) $6.73 6 1-40-0104 Decal, Name Scorpion Black (Large) $6.73 6a 1-40-0103 Decal, Name Scorpion White (Large) $6.73 7 1-40-0108 Decal, Name Sidekick Black (Large) $5.61 7a 1-40-0107 Decal, Name Sidekick White (Large) $5.78 8 1-40-0102 Decal, Name Can Am Black (Large) $6.73 8a 1-40-0101 Decal, Name Can Am White (Large) $6.73 9 1-40-0112 Decal, Name Sidewinder with Logo Black (Small) $5.61 9a 1-40-0111 Decal, Name Sidewinder with Logo White (Small) $5.78 10 1-40-0144 Decal, Eagle, “Electric” Right Side “Eagle Head” 10A 1-40-0143 Decal, Eagle, “Electric” Left Side “Eagle Head” $33.79 $33.79 11 1-40-0140 Decal, Eagle, “Red, White, Blue” Left Side “Eagle Head” $49.37 11A 1-40-0141 Decal, Eagle, “Red, White, Blue” Right Side “Eagle Head” $49.37 Go-karts 2014 Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. P a r t s g u i d e 111 Notes 112 Go-karts 2014 Parts guide Specifications and prices subject to change without notice | Illustrations depicted in this parts book are for parts ordering only. Always check service manual for proper assembly. Fax Order Form Fax Anytime - Day or Night Toll Free (USA) 1-800-366-7505 International 1-503-304-1899 LE Photocopy this order form. If you wish to confirm receipt call or e-mail: Phone:1-503-304-8899 or 1-800-854-3140 E-mail: [email protected] For the latest information visit www.funpartsxpress.com and www.jjamusements.com 10-16-14 9:18 MY CUSTOMER # (Required for all orders) Date:_____________ Time:______AM/PM Customer #________________ john johnsfuncenter.com E-mail:______________________@_________________________________________ Phone# ( 123 ) 123-1234 P Family Fun USA Family Fun USA Bill to: ___________________________ Ship to:__________________________ 123 Fun Street 123 Fun Street ___________________________ __________________________ Funtown, USA, 55513 Funtown, USA, 55513 ___________________________ __________________________ ___________________________ __________________________ Ext: Fax # ( 123 ) 123-1234 John Q. Sample PO# or Contact Name:____________________ M 123 Visa________ M/C_______ Discover______ AMEX______ Verfication Code__________ 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 Expires:__________ 11-23-16 Card Number: John Q. Sample Sign here Name on card:_____________________________ Signature:_______________________ (Print name exactly as it appears on the credit card.) *UPS Ground (3-7 days) *UPS Orange (3 days) *UPS Blue (2 days) A Ship via UPS (please R one) Part# Qty Description *UPS Red (1 days) *UPS Red Saturday (Select areas only) *International 30234880 1 Piston Ring A Set (JD240)AM 2 16724500 1 Spark Plug, (W16EPR-U) 98079-55855 S 1 3 4 5 Price Please be sure to fill in all the required information on this form in a clear manner. (Please print neatly). Make sure all credit card information is accurate. 6 Make sure you select the type of shipping. The default is UPS Ground. 7 You are responsible for all content and accuracy. 8 Please note: Your order may not be processed if you have left out any required information. 9 Please call John if you cant send the order in full, thanks! Special instructions:______________________________________________________________ ______________________________________________________________ ______________________________________________________________ Fax Order Form Fax Anytime - Day or Night Toll Free (USA) 1-800-366-7505 International 1-503-304-1899 Photocopy this order form. If you wish to confirm receipt call or e-mail: Phone:1-503-304-8899 or 1-800-854-3140 E-mail: [email protected] For the latest information visit www.funpartsxpress.com and www.jjamusements.com Date:_____________ Time:______AM/PM Customer #________________(Required for all orders) E-mail:______________________@_________________________________________ Bill to: ___________________________ Ship to:__________________________ ___________________________ __________________________ ___________________________ __________________________ ___________________________ __________________________ Phone# ( ) Ext: Fax # ( ) PO# or Contact Name:____________________ Visa________ M/C_______ Discover______ AMEX______ Verfication Code__________ Card Number: Expires:__________ Name on card:_____________________________ Signature:_______________________ (Print name exactly as it appears on the credit card.) Ship via UPS (please R one) Part# *UPS Ground (3-7 days) *UPS Orange (3 days) *UPS Blue (2 days) Qty Description *UPS Red (1 days) *UPS Red Saturday (Select areas only) *International Price 1 2 3 4 5 6 7 8 9 Special instructions:______________________________________________________________ ______________________________________________________________ ______________________________________________________________ Fax Order Form Fax Anytime - Day or Night Toll Free (USA) 1-800-366-7505 International 1-503-304-1899 Photocopy this order form. If you wish to confirm receipt call or e-mail: Phone:1-503-304-8899 or 1-800-854-3140 E-mail: [email protected] For the latest information visit www.funpartsxpress.com and www.jjamusements.com Page 2 Company Name:____________________________ Customer #___________________________ Part# Qty Description 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Double check all part numbers and descriptions before placing order. All prices are subject to change without prior notice. Parts guides are available on the internet. Get the latest news & updates: www.funpartsxpress.com or www.jjamusements.com Thank you for your order, your business is appreciated! Price J&J Amusements and Fun Parts Xpress have an extensive library of publications to keep your maintenance department running and your GM happy! Go-karts, bumper boats, parts & park accessories all under one roof!