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TC-KB820S SERVICE MANUAL Dolby noise reduction and HX Pro headroom extension manufactured under license from Dolby Laboratories Licensing Corporation. HX Pro originated by Bang & Olufsen. “DOLBY”, the double-D symbol a, and “HX PRO” are trademarks of Dolby Laboratories Licensing Corporation. AEP Model UK Model Australian Model Model Name Using Similar Mechanism Tape Transport Mechanism Type TC-KE400S TCM-190VB12CSS SPECIFICATIONS – Continued on next page – STEREO CASSETTE DECK MICROFILM Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270 ˚C during repairing. • Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). • Be careful not to apply force on the conductor when soldering or unsoldering. Notes on chip component replacement • Never reuse a disconnected chip component. • Notice that the minus side of a tantalum capacitor may be damaged by heat. MODEL IDENTIFICATION – BACK PANEL – 3-020-983- AEP Model : 0 π UK Model :1π Australian Model : 2 π SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. –2– TABLE OF CONTENTS 1. GENERAL ................................................................... 4 2. DISASSEMBLY ......................................................... 5 3. MECHANICAL ADJUSTMENTS ....................... 9 4. ELECTRICAL ADJUSTMENTS ......................... 10 5. DIAGRAMS 5-1. Note for Printed Wiring Boards and Schematic Diagrams ....................................................... 14 5-2. Printed Wiring Boards – MD Section – ......................... 15 5-3. Schematic Diagram – MD Section – .............................. 17 5-4. Printed Wiring Board – MAIN Section – ...................... 19 5-5. Schematic Diagram – MAIN Section – (1/3) ................. 21 5-6. Schematic Diagram – MAIN Section – (2/3) ................. 23 5-7. Schematic Diagram – MAIN Section – (3/3) ................. 25 5-8. Printed Wiring Board – DOLBY-S Section – ................ 29 5-9. Schematic Diagram – DOLBY-S Section – .................. 29 5-10. Printed Wiring Boards – PANEL Section – .................. 31 5-11. Schematic Diagram – PANEL Section – ........................ 33 5-12. IC Pin Function Description ........................................... 35 6. EXPLODED VIEWS ................................................ 37 7. ELECTRICAL PARTS LIST ............................... 42 –3– SECTION 1 GENERAL LOCATION OF CONTROLS 1 I/O (Power) button 8 Cassette holder 2 Remote control sensor 9 § EJECT button 3 PHONES jack !º AUTO CAL button 4 Display panel !¡ DOLBY NR switch 5 Tape operation buttons !™ BALANCE control AMS* 0 button !£ REC LEVEL control · button AMS* ) button * AMS is an abbreviation for Automatic Music Sensor. p button P PAUSE button R REC MUTING button r REC button 6 Tape counter 7 Counter buttons RESET button MEMORY button –4– SECTION 2 DISASSEMBLY Note: Follow the disassembly procedure in the numerical order given. CASE Unscrew the four case attachment seven tapping screws and remove the case. FRONT PANEL SECTION 1 flat cable (CN801) 3 screw (BVTP3 × 8) 2 connector (CN506) 1 flat cable (CN81) 4 two earth lugs 2 connector (CN704) 6 claw 1 flat cable (CN504) 7 two connectors (CNP31, 33) 5 four screws (BVTP3 × 8) 5 screw (BVTP3 × 8) 8 front panel section 6 claw MD ASS’Y SECTION 6 Remove the MD ass’y section to direction of arrow A . 4 two screws (BVTT2.6 × 8) A 5 two screws (BVTP2.6 × 8) 2 two claws 3 cassette lid ass’y 2 two claws 1 push the eject button. –5– MAIN BOARD 4 two screws (BVTP3 × 8) 1 connector (CN701) 5 MAIN board 2 screw (BV/ring) 4 screw (BV/ring) 3 bracket (TR) CASSETTE HOLDER (R) ASS’Y 4 cassette holder (R) ass’y 2 boss 1 torsion spring 3 shaft –6– FITTING BASE BLOCK 2 two screws (PTPWH2 × 23) 1 connector (CNP32) 2 screw (PTPWH2 × 23) 3 fitting base block Note: When installing, pull the FR belt and put around the claws as shown below. Note: When installing, pull the capstan belt and put around the claws as shown below. HEAD 3 erase head 1 connector (CNP32) 2 screw (B2 × 10) 5 record/playback head 6 compression spring 4 azimuth screw –7– MOTOR 2 flexible board (CNP72) 1 connector (CNP71) 6 capstan motor !º ground plate 5 two screws (B2.6 × 3) 4 audio board 3 claw 8 reel motor 3 claw 9 FR belt 3 two claws 7 two screws (P2.6 × 2.8) –8– SECTION 3 MECHANICAL ADJUSTMENTS PRECAUTION 1. Clean the following parts with a denatured alcohol-moistened swab: record/playback/erase head pinch roller rubber belts capstan idler 2. Demagnetize the record/playback head with a head demagnetizer. (Head demagnetizer do not approach for the erase head.) 3. Do not use a magnetized screwdriver for the adjustment. 4. After the adjustments, apply suitable locking compound to the parts adjusted. 5. The adjustments should be performed with the rated power supply voltage unless otherwise noted. • Torque Measurement Mode Torque Meter Meter Reading Forward CQ-102C 30 to 60 g•cm (0.42 to 0.83 oz•inch) Forward back tension CQ-102C 2 to 7 g•cm (0.03 to 0.09 oz•inch) FF/REW CQ-201B 70 to 110 g•cm (0.98 to 1.52 oz•inch) –9– SECTION 4 ELECTRICAL ADJUSTMENTS Note: The adjustment should be performed in the order given in the service manual. As a rule, adjustments about playback should be performed before those about recording. The adjustments should be performed before for both L-CH and RCH. Record/Playback Head Azimuth Adjustment Procedure: 1. Mode : FWD playback Test tape P-4-A100 (10 kHz, –10 dB) • Switches and controls should be set as follows unless otherwise specified. DOLBY NR, MPX FILTER switch : OFF • Standard Record: Deliver the standard input signal level to the input jack and set the REC LEVEL control to obtain the standard output signal level. – Record Mode – AF OSC level meter 10 k Ω attenuator 600 Ω LINE IN level meter 47 k Ω + – set LINE OUT 2. Turn the adjustment screw for the maximum output levels. If these levels do not match, turn the adjustment screw until both of output levels match together within 1 dB. 47 k Ω + – set within 1dB L-CH peak LINE OUT 0 dB = 0.775 V within 1dB output level Standard Input Level input terminal LINE IN source impedance 10 kΩ input signal level 0.5 V (–3.8 dB) Screw position R-CH peak angle L-CH peak R-CH peak Standard Output Level output terminal LINE OUT load impedance 47 kΩ output signal level 0.5 V (–3.8 dB) 3. Phase Check Mode : playback test tape P-4-A100 (10 kHz, –10 dB) Test Tape Type Signal Used for P-4-A100 10 kHz, –10 dB Azimuth Adjustment P-4-L300 315 Hz, 0 dB Playback Level Adjustment WS-48B 3 kHz, 0 dB Tape Speed Adjustment oscilloscope L-CH 47 k Ω set 47 k Ω V + – + – H R-CH Test Mode 1. Insert a short-circuit plug into TP801 (2P) and turn ON the power switch. (Earth pin &ª of IC801 and turn ON the power switch.) At first, all the fluorescent tubes light up, then the system returns to normal display. (However, “00 00” is not displayed on the counter.) 2. To release the test mode, remove the short plug and turn off the power switch. 3. Remove the short plug after completion of adjustment. LINE OUT Screen pattern in phase 45 ° 90 ° 135 ° 180 ° Good Wrong 4. After the adjustment, lock the screw with locking compound. Adjustment Location: Record/Playback head Adjustment screw – 10 – Tape Speed Adjustment Procedure: Mode: playback Bias Consumption Current Adjustment Procedure: LINE IN (no signal) frequency counter R-CH 47 k Ω set + – set TP81 LINE OUT 1. Set to FWD playback mode. 2. Adjust RV71 so that the frequency counter reading becomes 3,000 ± 90 Hz. 3. If, the frequency counter reading does not become 3,000 ± 90Hz. Turn RV72 and back to 1st. step again. Note: Turn RV72 to clockwise – Tape speed becomes fast. Turn RV72 to counter clockwise – Tape speed becomes slow. digital voltmeter CS-413 blank tape – + L-CH test tape WS-48B (3 kHz, 0 dB) 3 2 1 B+ (+7.5 V) 1. Set RV81 (L-CH) and RV91 (R-CH) to mechanical center and turn the set recording mode. 2. Connect digital voltmeter as shown by the following table. 3. Adjust the following transformers for the minimum readings on the digital voltmeter. 4. Frequency difference between the beginning and the end of the tape should be within 1%. Measurement Point Adjustment Part Value L-CH 1 and 2, TP321 T81 3 and 2, TP321 minimum R-CH T91 Adjustment Location: AUDIO board (See page 12.) Sample value of Wow and Flutter: 0.3% or less W.RMS (JIS) (WS-48B) Adjustment Location: AUDIO board (See page 12.) Playback Level Adjustment Procedure: Mode: playback Record Bias Adjustment Setting: REC LEVEL control: Standard Record (See page 10.) test tape P-4-L300 (315 Hz, 0 dB) Procedure: 1. Mode: record level meter 47 k Ω AF OSC + – set Attenuator LINE OUT Adjust RV11 (L-CH) and RV21 (R-CH) so that the reading on level meter meets the adjustment limits below. LINE IN 315 Hz 50 mV (–23.8 dB) 10 kHz 10 k Ω 600 Ω CS-123 blank tape set 2. Mode: playback Adjustment Limits: LINE OUT level: –7.7±0.5 dB (0.301 to 0.338 V) Level difference between channels: within 0.5 dB Check that the LINE OUT level does not change even if Playback and Stop operation is repeated several times. recorded portion level meter 47 k Ω + – set LINE OUT Adjustment Location: AUDIO board (See page 12.) 3. Adjust RV81(L-CH) and RV91 (R-CH) so that 10 kHz playback output is 0±0.5 dB relative to the 315 Hz output. Adjustment Location: AUDIO board (See page 12.) – 11 – Adjustment Location: [MAIN BOARD] –COMPONENT SIDE – Record Level Adjustment Setting: REC LEVEL control: Standard Record (See page 10.) CN831 CN833 DOLBY-S BOARD Procedure: 1. Mode: record LINE IN 315 Hz, 0.5 V (–3.8 dB) AF OSC 10 k Ω Attenuator CS-123 blank tape set 600 Ω TP801 RV211 RV111 2. Mode: playback recorded portion level meter J501 47 k Ω + – set LINE OUT [AUDIO BOARD] –SIDE A – 3. Adjust RV111 (L-CH) and RV211 (R-CH) so that the reading on level meter meets the adjustment limits below. Adjustment Limits: –3.8 ± 0.5 dB (0.47 to 0.53 V) RV81 RV91 Adjustment Location: MAIN board RV72 RV71 T81 IC31 T91 TP81 RV21 RV11 – 12 – SECTION 5 DIAGRAMS • Circuit Boards Location 5-1. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS (In addition to this, the necessary note is each block.) Note on Schematic Diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. • All resistors are in Ω and 1/4 W or less unless otherwise specified. ¢ : internal component. • • 2 : nonflammable resistor. • C : panel designation. TRANSFORMER board AC POWER SW board AUDIO board MAIN board DOLBY-S boards HP board PANEL board LEAF SW board REC VOL board – 13 – Note: The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. • U : B+ Line. • V : B– Line. • Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : PB ( ) : REC : Impossible to measure ∗ • Voltages are taken with a VOM (Input impedance 10 MΩ). Voltage variations may be noted due to normal production tolerances. • Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. • Circled numbers refer to waveforms. • Signal path. E : PB a : REC Note on Printed Wiring Boards: • X : parts extracted from the component side. • Y : parts extracted from the conductor side. r • : Through hole. • b : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.) Caution: Pattern face side: (Side B) Parts face side: (Side A) Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated. • Indication of transistor. Q B C E These are omitted. Q B C E These are omitted. – 14 – TC-KB820S 5-2. PRINTED WIRING BOARDS – MD Section – • See page 13 for Circuit Boards Location. (Page 20) (Page 19) (Page 19) • Semiconductor Location Ref. No. Location D31 C-1 IC31 IC81 •IC81 C-2 B-3 G-4 Q51 Q52 Q53 Q71 B-2 B-2 B-2 C-4 (Note) •:LEAF SW BOARD – 15 – – 16 – TC-KB820S 5-3. SCHEMATIC DIAGRAM – MD Section – • See page 27 for Waveforms. (Page 21) (Page 21) (Page 23) – 17 – – 18 – TC-KB820S 5-4. PRINTED WIRING BOARD – MAIN Section – • Semiconductor Location Ref. No. • See page 13 for Circuit Boards Location. (Page 31) (Page 15) (Page 32) (Page 15) (Page 15) (Page 31) Location D131 D132 D231 D232 D511 D512 D513 D551 D701 D702 D703 D704 D705 D706 D707 D708 D709 D710 D711 D712 D713 D714 D715 D801 D802 C-5 C-5 C-5 C-5 B-7 B-7 E-7 B-5 G-2 G-2 G-2 G-2 F-2 F-2 F-2 G-3 G-5 F-3 F-4 F-3 E-1 E-3 F-4 D-2 D-2 IC501 IC502 IC503 IC504 IC505 IC506 IC507 IC508 IC509 IC510 IC511 IC512 IC601 IC701 IC801 IC802 C-9 F-9 D-6 C-5 D-5 A-9 C-7 B-4 C-4 B-6 F-10 D-9 A-3 G-4 B-2 D-2 Q101 Q102 Q103 Q121 Q122 Q201 Q202 Q203 Q221 Q222 Q503 Q511 Q512 Q521 Q531 Q532 Q551 Q572 Q573 Q601 Q701 Q702 Q704 Q705 Q707 Q708 Q805 A-8 B-8 E-8 F-6 D-7 A-8 B-10 E-9 F-6 D-7 E-8 B-6 B-7 F-7 B-5 B-5 A-5 F-7 C-7 B-3 G-6 G-5 G-4 F-3 F-3 F-2 D-2 (Page 29) (Page 29) (Page 32) – 19 – – 20 – TC-KB820S 5-5. SCHEMATIC DIAGRAM – MAIN Section – (1/3) (Page 30) (Page 23) (Page 34) (Page 18) (Page 18) (Page 30) (Page 23) The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. – 21 – – 22 – TC-KB820S 5-6. SCHEMATIC DIAGRAM – MAIN Section – (2/3) • See page 27 for Waveforms. (Page 22) (Page 25) (Page 25) (Page 22) (Page 18) – 23 – – 24 – TC-KB820S 5-7. SCHEMATIC DIAGRAM – MAIN Section – (3/3) • See page 28 for IC Block Diagrams. (Page 34) (Page 24) (Page 33) (Page 33) (Page 24) The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. – 25 – – 26 – • IC Block Diagrams SCINL SCBOL FBOL TCS1L TCS2L TCF1L TCF2L IREF VCC 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 MC4IN ANTSAT RECOUT CXA1917AM-T6 (DOLBY-S BOARD) HLSOUT IC1 6 IC81 !¡, !™ MCBO 1 T51 1 MC3IN • Waveforms – AUDIO BOARD – 118 Vp-p ANTSAT 6.2 Vp-p SLDET FLVCR 9.3 µs V TO I CONV H MC 9.3 µs SLICG SLVCR FLDET FLICG MC4 2 Q51 C, Q52 C MC4 MC3DS MC3DT MC2 MC1 MC1 – MAIN BOARD (2/3) – MC3 1 IC801 #¡ VREF & IREF SHDET LFDET 9 10 11 12 13 14 15 3 T81 4 I.REF BOOST 13 12 11 10 OUT IN 16 15 14 VCC G.CAL MUTE R.CAL IC502 CXA1579P (MAIN BOARD) 63.2 Vp-p 9 VCC BIAS REC EQ AMP 9.3 µs CONTROL REC EQ AMP 4 T91 4 + – VGS 1 2 3 4 5 6 7 8 SPEED METAL 70US IN GND BOOST VEE OUT VEE 64.8 Vp-p 9.3 µs 5 IC81 7, 8 6.4 Vp-p 9.3 µs – 27 – FHICG TCF1H TCF2H TCS2H TCS1H VCT VEE 8 LFIN 6 MHz 6 7 ZL1 ZL2 HLSMP MCTC 9.3 µs 5 3 4 FHDET FBOH 1 2 LFICG SHICG SHVCR V TO I CONV H LFVCR SCINH 4.3 Vp-p FHVCR TCL1 TCL2 26.4 Vp-p – 28 – TC-KB820S 5-8. PRINTED WIRING BOARD – DOLBY-S Section – • See page 13 for Circuit Boards Location. 5-9. SCHEMATIC DIAGRAM – DOLBY-S Section – • See page 28 for IC Block Diagrams. (Page 21) (Page 20) – 29 – – 30 – TC-KB820S 5-10. PRINTED WIRING BOARDS – PANEL Section – • See page 13 for Circuit Boards Location. (Page 19) (Page 19) (Page 32) (Page 32) (Page 20) (Page 19) – 31 – – 32 – TC-KB820S 5-11. SCHEMATIC DIAGRAM – PANEL Section – (Page 26) (Page 21) (Page 26) (Page 26) The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. – 33 – – 34 – 5-12. IC PIN FUNCTION DESCRIPTION • MAIN BOARD IC801 CXP82612-022Q (SYSTEM CONTROLLER) Pin No. Pin Name I/O Function 1 STOP SW I Mechanism stop detect switch (S81) input terminal 2 SIRCS IN I Sircs signal input from the remote control receiver (IC901) 3 VERSION2 I Setting terminal for the version (fixed at “L”) 4 to 6 NC O Not used (open) 7 MPX ON/OFF O Multiplex filter on/off control signal output terminal “H”: multiplex filter on 8 CAL ON/OFF O Calibration on/off control signal output terminal “H”: calibration on 9 REC CAL 0 O 10 REC CAL 1 O Recording calibration up/down control signal output to the CXA1579P (IC502) “H”: up, “L”: down (high impedance: off) 11 GP CAL 0 O Pin No. Pin Name I/O Function 43 REC/PB O Recording/playback control signal output to the CXA1563S (IC501) “L”: recording mode, “H”: playback mode 44, 45 NC O Not used (open) 46 to 61 S1 to S16 O Segment drive signal output to the fluorescent indicator tube (FL901) 62 S18 O Segment drive signal output to the fluorescent indicator tube (FL901) 63 to 65 NC O Not used (open) 66 to 70 G5 to G1 O Grid drive signal output to the fluorescent indicator tube (FL901) 71 V-DISP — Power supply terminal for the fluorescent indicator tube drive (–20V) 72 VDD — Power supply terminal (+5V) 73, 74 NC O Not used (open) 75 VDD — Power supply terminal (+5V) 76 POWER IN I 12 GP CAL 1 O Equalizer calibration up/down control signal output to the CXA1579P (IC502) “H”: up, “L”: down (high impedance: off) 13 LINE MUTE O Line muting on/off control signal output terminal 14 AMS IN I Auto music sensor signal input terminal 15 NC O Not used (open) 77 POWER OUT O Power on/off control signal output terminal “L”: power on Not used (open) Record muting on/off control signal output to the CXA1579P (IC502) 78 VDD — Power supply terminal (+5V) 79 TEST MODE I Setting terminal for the test mode “L”: test mode (Normally: fixed at “H”) 80 VERSION1 I Setting terminal for the version (fixed at “L”) “L”: line muting on “H”: AMS detect 16 REC MUTE O 17 REEL – O “H”: record muting on 18 REEL + O 19 BIAS O Recording bias on/off control signal output terminal 20 RELAY O Relay drive signal output for the record/playback selection relay “L”: playback mode, “H”: recording mode 21 CAL KEY I AUTO CAL switch (S921) input terminal 22 METER L I Signal input for the level meter drive (L-ch) 23 KEY X I Key input terminal (A/D input) (S901 to S904) 24 KEY Y I Key input terminal (A/D input) (S905 to S909) R REC MUTING, ·, P PAUSE, MEMORY, RESET keys input 25 METER R I Signal input for the level meter drive (R-ch) 26 DOLBY AD I DOLBY NR switch (S922) input terminal (A/D input) 27 HALF I Half detect switch (S86) input terminal 28 METAL CHROM I Metal detect switch (S83) and CrO2 detect switch (S82) input terminal 29 S.REEL I Supply reel rotation pulse input from the rotation detect sensor (IC81) 30 RESET I System reset signal input from the reset signal generator (IC802) “L”: reset “L” is input for several 100 msec after power on, then it changes to “H” 31 XO O System clock output terminal (6 MHz) 32 XI I System clock input terminal (6 MHz) 33 VSS — 34 BIAS CAL 0 O 35 BIAS CAL 1 O 36 BIAS CAL 2 O 37 BIAS CAL 3 O 38 CAP.M ON/OFF O Capstan motor (M902) on/off control signal output terminal 39 OSC H/L O Calibration tone frequency high/low control signal output terminal 40 OSC ON/OFF O Calibration tone on/off control signal output terminal 41 BC/S O Dolby B and C type or dolby S type selection signal output to the CXA1563S (IC501) “H”: dolby B and C type, “L”: dolby S type 42 DOLCON O Dolby B type or dolby C type selection signal output to the CXA1563S (IC501) “H”: dolby C type, “L”: dolby off (high impedance: dolby B type) Reel motor (M901) drive signal output terminal AC in detect signal input terminal “H”: AC in “H”: bias on p, AMS 0, AMS ), r REC keys input “H”: metal or CrO2 Ground terminal Equalizer bias calibration control signal output terminal – 35 – “H”: motor on “L”: frequency high “H”: off, “L”: on – 36 – SECTION 6 EXPLODED VIEWS NOTE: • -XX and -X mean standardized parts, so they may have some difference from the original one. • Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) ↑ ↑ Parts Color Cabinet's Color • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • The mechanical parts with no reference number in the exploded views are not supplied. • Hardware (# mark) list and accessories and packing materials are given in the last of the electrical parts list. The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. (1) CASE, CHASSIS SECTION rA: TRANSFORMER board 3 #1 2 4 2 7 2 UK 5 (including rA– rE) rA 6 11 A 7 AEP 7 #1 11 2 not supplied T901 10 not supplied Australian not supplied not supplied 11 #1 not supplied FRONT PANEL SECTION A #1 1 #2 1 #1 9 #2 Ref. No. Part No. Description 1 2 * 3 * 4 * 5 X-4949-523-1 3-710-901-11 3-021-377-01 A-2007-481-A A-2007-779-A FOOT ASSY (F50180S) SCREW, TAPPING CASE DOLBY-S BOARD, COMPLETE MAIN BOARD, COMPLETE 6 !7 !7 4-966-267-11 BUSHING (FBS001), CORD 1-575-651-21 CORD, POWER (AEP) 1-696-586-11 CORD, POWER (UK) Remark Ref. No. Part No. Description !7 * 8 * 8 * 8 9 1-696-845-11 3-020-983-01 3-020-983-11 3-020-983-22 3-703-249-21 CORD, POWER (Australian) PANEL, BACK (AEP) PANEL, BACK (UK) PANEL, BACK (Australian) SCREW, S TIGHT, +PTTWH (M3X8) 10 11 ! T901 4-956-370-12 BAND, PLUG FIXED (UK, Australian) 3-704-515-21 SCREW (BV/RING) 1-427-751-11 TRANSFORMER, POWER – 37 – Remark (2) FRONT PANEL SECTION rB: AC POWER SW board rC: HP board rD: PANEL board rE: REC VOL board 58 59 MD ASS’Y SECTION rB 57 58 60 #4 rD rC 58 56 55 61 58 62 #3 rE 63 54 64 67 65 53 66 58 52 51 Part No. Description Part No. Description 51 52 53 54 55 3-020-978-01 3-020-979-01 X-3374-953-1 4-942-568-41 3-020-971-01 KNOB (REC) KNOB (BALANCE) LID ASSY, CASSETTE EMBLEM (NO.5), SONY PANEL, FRONT (AEP,UK) 59 60 61 62 63 1-696-456-11 1-590-486-11 3-020-975-01 3-020-977-01 3-933-299-01 WIRE (FLAT TYPE) (31 CORE) WIRE (FLAT TYPE) (7 CORE) BUTTON (CONTROL) BUTTON (AUTO CAL) KNOB (DIA. 12) 55 56 57 58 3-020-971-21 3-020-980-01 4-922-921-62 4-951-620-01 PANEL, FRONT (Australian) WINDOW (METER) BUTTON (POWER) SCREW (2.6X8), +BVTP 64 65 66 67 X-3375-506-1 3-937-169-01 3-020-976-01 3-354-981-11 BASE (KB820S) ASSY, PANEL SPRING, TENSION BUTTON (EJECT) SPRING (SUS), RING Ref. No. Remark Ref. No. – 38 – Remark (13) MD ASS’Y SECTION 103 TCM-190VB12CSS 102 104 #5 106 107 105 108 101 Ref. No. 101 102 103 104 Part No. Description X-3368-119-1 3-354-963-01 1-769-914-11 3-354-957-01 HOLDER (R) ASSY, CASSETTE DAMPER WIRE (FLAT TYPE) (9 CORE) JOINT (LOCK LEVER) Remark Ref. No. Part No. Description * 105 106 107 108 3-354-954-01 3-354-962-01 3-354-956-01 3-354-960-01 LEVER (LOCK LEVER R) SPRING (EJ SAFTY SPRING R) LEVER (EJ SAFTY LEVER R) SPRING (LOADING R), TORSION – 39 – Remark (4) MECHANISM DECK SECTION-1 (TCM-190VB12CSS) 161 M902 160 160 not supplied 160 162 159 not supplied 158 M901 #7 #8 164 163 165 157 166 167 168 169 156 155 169 171 HE901 170 not #6 supplied 172 153 154 not supplied 151 not supplied 152 Ref. No. Part No. Description 151 152 153 * 154 155 3-907-362-01 A-2004-673-A 3-343-484-01 3-359-445-11 X-3374-992-1 SPRING, TORSION DECK (ONE) ASSY, HEAD (including HRP901) SPRING, COMPRESSION HOLDER (1 WAY HEAD) SLIDER (LIMITER) ASSY 156 157 158 159 160 3-363-868-01 X-3367-629-1 3-359-467-01 3-359-436-11 3-359-414-01 SPRING (HEAD CHASSIS), TENSION FLYWHEEL (FWD) ASSY BELT (1 WAY FLAT BELT) BASE (THRUST RETAINER), FITTING SCREW (+PTPWH 2X23) 161 * 162 163 1-638-983-11 MOTOR FLEXIBLE BOARD A-2007-780-A AUDIO BOARD, COMPLETE 3-359-466-01 BELT (FR), SQUARE Remark Ref. No. Part No. Description * 164 165 166 167 168 1-638-020-11 3-359-430-01 3-575-321-00 3-359-424-01 X-3366-971-1 LEAF SW BOARD SPRING (CASSETTE RETAINER), LEAF RETAINER, THRUST, CAPSTAN GEAR (REV GEAR) TABLE ASSY (B), REEL 169 170 171 172 HE901 3-362-308-01 3-356-713-01 X-3366-970-1 X-3366-047-1 1-543-673-11 CAP (REEL) WASHER TABLE ASSY, REEL LEVER (PINCH F) ASSY HEAD, MAGNETIC (ERASE) M901 M902 X-3363-501-2 MOTOR ASSY (REEL) X-3374-302-1 MOTOR ASSY (CAPSTAN) – 40 – Remark (5) MECHANISM DECK SECTION-2 (TCM-190VB12CSS) 209 208 206 204 207 205 210 202 203 211 212 213 201 Ref. No. Part No. Description 201 202 * 203 204 205 3-359-469-01 X-3359-416-1 3-359-415-01 3-359-454-01 3-359-429-01 SPACER CHASSIS ASSY, MECHANICAL SLIDER (TRIGGER SLIDER) SPRING, TORSION SLIDER (BRAKE PLATE) 206 207 Remark 3-359-456-01 SPRING (TRIGGER SPRING), TORSION X-3366-569-1 ARM ASSY, FR Ref. No. Part No. Description 208 209 210 211 212 3-359-419-11 3-359-421-01 3-359-418-01 3-924-185-11 3-936-483-01 GEAR (FR GEAR) CLUTCH (REEL DISK) PULLEY (FR PULLEY) SPRING (FR ARM), TORSION GEAR (CAM GEAR) 213 3-359-448-01 GEAR (TRIGGER) – 41 – Remark AC POWER SW SECTION 7 ELECTRICAL PARTS LIST AUDIO NOTE: • Due to standardization, replacements in the parts list may be different from the parts specified in the diagrams or the components used on the set. • -XX and -X mean standardized parts, so they may have some difference from the original one. • RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable Ref. No. ! C713 Part No. • Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • SEMICONDUCTORS In each case, u: µ, for example: uA. . : µA. . uPA. . : µPA. . uPB. . : µPB. . uPC. . : µPC. . uPD. . : µPD. . • CAPACITORS uF: µF • COILS uH: µH Description Remark Ref. No. Part No. When indicating parts by reference number, please include the board. Description Remark AC POWER SW BOARD ******************* (Included in MAIN BOARD, COMPLETE) C89 C90 C91 1-124-234-00 ELECT 1-107-584-11 CERAMIC 1-164-232-11 CERAMIC CHIP 22uF 4PF 0.01uF 20% 16V 0.25PF 500V 50V < CAPACITOR > C92 C93 C94 C95 C96 1-136-157-00 1-164-004-11 1-136-439-11 1-136-433-11 1-163-143-00 0.022uF 0.1uF 330PF 100PF 0.0012uF 5% 10% 5% 5% 5% 50V 25V 630V 630V 50V C97 C98 C99 1-136-273-00 FILM 1-163-003-11 CERAMIC CHIP 1-164-005-11 CERAMIC CHIP 75PF 330PF 0.47uF 5% 10% 630V 50V 25V 1-117-703-11 CERAMIC 0.0047uF 99% 250V < SWITCH > ! S930 1-762-581-11 SWITCH, AC POWER PUSH (1 KEY) (I/O) ************************************************************ A-2007-780-A AUDIO BOARD, COMPLETE ********************** * The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. FILM CERAMIC CHIP FILM FILM CERAMIC CHIP < CONNECTOR > < CAPACITOR > C11 C12 C13 C18 C21 1-163-133-00 1-136-157-00 1-124-234-00 1-163-251-11 1-163-133-00 CERAMIC CHIP FILM ELECT CERAMIC CHIP CERAMIC CHIP 470PF 0.022uF 22uF 100PF 470PF 5% 5% 20% 5% 5% 50V 50V 16V 50V 50V C22 C23 C28 C31 C32 1-136-157-00 1-124-234-00 1-163-251-11 1-124-234-00 1-124-234-00 FILM ELECT CERAMIC CHIP ELECT ELECT 0.022uF 22uF 100PF 22uF 22uF 5% 20% 5% 20% 20% 50V 16V 50V 16V 16V C33 C51 C52 C53 C54 1-124-234-00 1-164-182-11 1-164-182-11 1-163-020-00 1-136-601-11 ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP FILM 22uF 0.0033uF 0.0033uF 0.0082uF 0.01uF 20% 10% 10% 10% 5% 16V 50V 50V 50V 630V C56 C57 C71 C80 C81 1-164-505-11 1-164-346-11 1-164-346-11 1-124-234-00 1-164-232-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP 2.2uF 1uF 1uF 22uF 0.01uF C82 C83 C84 C85 C86 1-136-157-00 1-164-004-11 1-136-439-11 1-136-433-11 1-163-143-00 FILM CERAMIC CHIP FILM FILM CERAMIC CHIP 0.022uF 0.1uF 330PF 100PF 0.0012uF 5% 10% 5% 5% 5% 50V 25V 630V 630V 50V C87 C88 1-136-273-00 FILM 1-163-003-11 CERAMIC CHIP 75PF 330PF 5% 10% 630V 50V 20% 16V 16V 16V 16V 50V * * * * CNP31 CNP32 CNP33 CNP71 CNP72 1-580-782-11 1-580-781-11 1-580-782-11 1-564-719-11 1-764-902-11 CONNECTOR, BOARD TO BOARD PIN, CONNECTOR (PC BOARD) 7P CONNECTOR, BOARD TO BOARD PIN, CONNECTOR (SMALL TYPE) 3P CONNECTOR, FFC/FPC 4P < DIODE > D31 8-719-404-46 DIODE MA110 < IC > IC31 IC81 8-759-711-85 IC NJM4580E-D 8-759-106-56 IC uPC1297CA < COIL > L81 L91 1-410-780-11 INDUCTOR 1-410-780-11 INDUCTOR 27mH 27mH < TRANSISTOR > Q51 Q52 Q53 Q71 8-729-822-05 8-729-822-05 8-729-822-05 8-729-602-36 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SD1622-ST-TD 2SD1622-ST-TD 2SD1622-ST-TD 2SA1602 < RESISTOR > R11 R12 R13 R14 R21 – 42 – 1-216-086-00 1-216-025-00 1-216-100-00 1-216-068-00 1-216-086-00 RES, CHIP RES, CHIP RES, CHIP METAL CHIP RES, CHIP 36K 100 130K 6.2K 36K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W AUDIO Remark Ref. No. 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W 4.7K 56K 56K 10K 5.6 5% 5% 5% 5% 5% METAL CHIP METAL CHIP RES, CHIP METAL CHIP RES, CHIP 5.6 2.2 100 1.8K 47K 1-216-089-00 1-216-073-00 1-216-085-00 1-216-001-00 1-216-101-00 RES, CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP R85 R91 R92 R93 R94 1-216-075-00 1-216-073-00 1-216-085-00 1-216-001-00 1-216-101-00 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP R95 1-216-075-00 METAL CHIP Ref. No. DOLBY-S Part No. Description C6 C7 C8 C9 C10 1-136-165-00 1-137-372-11 1-164-222-11 1-126-301-11 1-137-442-11 FILM FILM CERAMIC CHIP ELECT FILM 0.1uF 0.022uF 0.22uF 1uF 0.039uF 20% 5% 50V 50V 25V 50V 50V 1/10W 1/10W 1/10W 1/10W 1/10W C11 C12 C13 C14 C15 1-163-007-11 1-164-717-11 1-163-038-00 1-124-465-00 1-164-222-11 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP 680PF 10% 0.0082uF 5% 0.1uF 0.47uF 20% 0.22uF 50V 50V 25V 50V 25V 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W C16 C17 C18 C19 C20 1-163-038-00 1-124-465-00 1-163-038-00 1-164-222-11 1-163-035-00 CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP 0.1uF 0.47uF 0.1uF 0.22uF 0.047uF 25V 50V 25V 25V 50V 47K 10K 33K 10 150K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W C21 C22 C23 C24 C25 1-164-717-11 1-164-161-11 1-163-005-11 1-137-442-11 1-136-165-00 CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP FILM FILM 0.0082uF 0.0022uF 470PF 0.039uF 0.1uF 5% 10% 10% 5% 5% 50V 100V 50V 50V 50V 12K 10K 33K 10 150K 5% 5% 5% 5% 5% 1/10W 1/10W 1/10W 1/10W 1/10W C26 C28 1-137-372-11 FILM 1-163-038-00 CERAMIC CHIP 0.022uF 0.1uF 5% 50V 25V 12K 5% 1/10W Part No. Description R22 R23 R24 R31 R32 1-216-025-00 1-216-100-00 1-216-068-00 1-216-033-00 1-216-033-00 RES, CHIP RES, CHIP METAL CHIP METAL CHIP METAL CHIP 100 130K 6.2K 220 220 R33 R51 R52 R53 R54 1-216-065-91 1-216-091-00 1-216-091-00 1-216-073-00 1-216-309-00 RES, CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP R55 R57 R71 R72 R73 1-216-309-00 1-216-298-00 1-216-025-00 1-216-055-00 1-216-089-00 R74 R81 R82 R83 R84 Remark 5% 5% 20% < CONNECTOR > CN1 1-695-092-11 SOCKET, CONNECTOR 7P < IC > < VARIABLE RESISTOR > IC1 RV11 RV12 RV71 RV72 RV81 1-241-761-11 1-241-761-11 1-241-761-11 1-241-762-11 1-241-786-11 RES, ADJ, CARBON 1K RES, ADJ, CARBON 1K RES, ADJ, CARBON 1K RES, ADJ, CARBON 2.2K RES, ADJ, CARBON 22K RV91 1-241-786-11 RES, ADJ, CARBON 22K 8-752-076-30 IC CXA1917AM-T6 < SHORT CHIP > J1 J2 J3 1-216-296-00 SHORT (CHIP) 0 1-216-296-00 SHORT (CHIP) 0 1-216-296-00 SHORT (CHIP) 0 < RESISTOR > < RELAY > RY31 1-515-913-11 RELAY < TRANSFORMER > T51 T81 T91 1-433-383-11 TRANSFORMER, BIAS OSCILLATION 1-433-398-11 TRANSFORMER, BIAS OSCILLATOR 1-433-398-11 TRANSFORMER, BIAS OSCILLATOR < TEST PIN > 1-568-449-11 HOUSING, CONNECTOR (PC BOARD) 3P (TEST TERMINAL) ************************************************************ R1 R2 R3 R4 R5 1-216-685-11 1-208-811-11 1-208-791-11 1-208-799-11 1-216-689-11 METAL CHIP RES, CHIP RES, CHIP RES, CHIP METAL CHIP 27K 16K 2.4K 5.1K 39K 0.5% 2% 2% 2% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W R6 R7 R8 R9 R10 1-216-689-11 1-216-615-11 1-208-462-41 1-208-812-11 1-216-615-11 METAL CHIP METAL CHIP RES, CHIP RES, CHIP METAL CHIP 39K 33 10K 18K 33 0.5% 0.5% 2% 2% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W R11 R12 R13 R14 R15 1-216-619-11 1-216-684-11 1-216-615-11 1-216-619-11 1-216-655-11 METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 47 24K 33 47 1.5K 0.5% 0.5% 0.5% 0.5% 0.5% 1/10W 1/10W 1/10W 1/10W 1/10W * TP81 A-2007-481-A DOLBY-S BOARD, COMPLETE ************************ * < CAPACITOR > C1 C2 C3 C4 C5 1-136-165-00 1-163-012-00 1-163-012-00 1-164-222-11 1-136-165-00 FILM CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP FILM 0.1uF 0.0018uF 0.0018uF 0.22uF 0.1uF 5% 10% 10% 5% 50V 50V 50V 25V 50V R16 1-216-678-11 METAL CHIP 13K 0.5% 1/10W R17 1-216-673-11 METAL CHIP 8.2K 0.5% 1/10W R18 1-208-462-41 RES, CHIP 10K 2% 1/10W R19 1-208-462-41 RES, CHIP 10K 2% 1/10W R20 1-216-689-11 METAL CHIP 39K 0.5% 1/10W ************************************************************ – 43 – HP Ref. No. LEAF SW Part No. MAIN Description Remark HP BOARD ********* (Included in MAIN BOARD, COMPLETE) < CAPACITOR > C133 C233 1-162-294-31 CERAMIC 1-162-294-31 CERAMIC 0.001uF 0.001uF 10% 10% 50V 50V < JACK > J502 1-568-519-41 JACK, LARGE TYPE (PHONES) ************************************************************ 1-638-020-11 LEAF SW BOARD ************** * Ref. No. Part No. Description C116 C131 C132 C201 C202 1-136-170-00 1-126-963-11 1-126-962-11 1-137-372-11 1-126-963-11 FILM ELECT ELECT FILM ELECT 0.27uF 4.7uF 3.3uF 0.022uF 4.7uF 5% 20% 20% 5% 20% 50V 50V 50V 50V 50V Remark C203 C204 C205 C206 C207 1-137-368-11 1-126-964-11 1-136-165-00 1-136-163-00 1-126-965-11 FILM ELECT FILM FILM ELECT 0.0047uF 10uF 0.1uF 0.068uF 22uF 5% 20% 5% 5% 20% 50V 50V 50V 50V 50V C208 C209 C210 C211 C212 1-126-964-11 1-126-964-11 1-126-963-11 1-126-962-11 1-126-959-11 ELECT ELECT ELECT ELECT ELECT 10uF 10uF 4.7uF 3.3uF 0.47uF 20% 20% 20% 20% 20% 50V 50V 50V 50V 50V C213 C214 C215 C216 C231 1-126-963-11 1-137-436-11 1-137-366-11 1-136-170-00 1-126-963-11 ELECT FILM FILM FILM ELECT 4.7uF 0.0039uF 0.0022uF 0.27uF 4.7uF 20% 5% 5% 5% 20% 50V 50V 50V 50V 50V C232 C301 C501 C502 C503 1-126-962-11 1-126-935-11 1-126-935-11 1-126-964-11 1-126-964-11 ELECT ELECT ELECT ELECT ELECT 3.3uF 470uF 470uF 10uF 10uF 20% 20% 20% 20% 20% 50V 16V 16V 50V 50V C504 C505 C506 C511 C512 1-126-960-11 1-126-964-11 1-126-925-11 1-137-374-11 1-136-164-00 ELECT ELECT ELECT FILM FILM 1uF 10uF 470uF 0.047uF 0.082uF 20% 20% 20% 5% 5% 50V 50V 10V 50V 50V C513 C521 C551 C552 C553 1-137-367-11 1-126-964-11 1-162-282-31 1-161-494-00 1-162-217-31 FILM ELECT CERAMIC CERAMIC CERAMIC 0.0033uF 10uF 100PF 0.022uF 56PF 5% 20% 10% 50V 50V 50V 25V 50V C554 C555 C571 C572 C601 1-126-961-11 1-126-961-11 1-126-961-11 1-126-916-11 1-164-159-11 ELECT ELECT ELECT ELECT CERAMIC 2.2uF 2.2uF 2.2uF 1000uF 0.1uF 20% 20% 20% 20% 50V 50V 50V 6.3V 50V C602 C701 C702 C703 C704 1-162-288-31 1-126-943-11 1-126-943-11 1-104-664-11 1-126-926-11 CERAMIC ELECT ELECT ELECT ELECT 330PF 2200uF 2200uF 47uF 1000uF 10% 20% 20% 20% 20% 50V 25V 25V 25V 10V C705 C706 C707 C708 C709 1-126-926-11 1-126-935-11 1-126-964-11 1-126-963-11 1-126-968-11 ELECT ELECT ELECT ELECT ELECT 1000uF 470uF 10uF 4.7uF 100uF 20% 20% 20% 20% 20% 10V 6.3V 50V 50V 50V C710 C711 C801 C805 C806 1-104-664-11 1-164-159-11 1-126-963-11 1-161-494-00 1-126-964-11 ELECT CERAMIC ELECT CERAMIC ELECT 47uF 0.1uF 4.7uF 0.022uF 10uF 20% 25V 50V 50V 25V 50V C807 C808 C809 1-126-935-11 ELECT 1-161-494-00 CERAMIC 1-161-494-00 CERAMIC 470uF 0.022uF 0.022uF 20% < CONNECTOR > * CNP81 CNP81 1-568-850-11 SOCKET, CONNECTOR 7P 1-695-368-31 PIN, CONNECTOR (PC BOARD) 7P < IC > IC81 8-749-924-10 IC PHOTO REFLECTOR NJL5165K-B(H1) < RESISTOR > R81 R83 R84 R85 1-249-414-11 1-247-834-11 1-249-417-11 1-249-408-11 CARBON CARBON CARBON CARBON 560 1.3K 1K 180 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W < SWITCH > S81 S82 S83 S84 S86 1-571-958-11 1-571-281-21 1-571-281-21 1-571-281-21 1-571-281-21 SWITCH, PUSH (1 KEY) (MECHANISM STOP) SWITCH, LEAF (70u) SWITCH, LEAF (METAL) SWITCH, LEAF (REC) SWITCH, LEAF (HALF) 5% ************************************************************ A-2007-779-A MAIN BOARD, COMPLETE ********************* (Including AC POWER SW BOARD, HP BOARD, PANEL BOARD, REC VOL BOARD, and TRANSFORMER BOARD) * < CAPACITOR > C101 C102 C103 C104 C105 1-137-372-11 1-126-963-11 1-137-368-11 1-126-964-11 1-136-165-00 FILM ELECT FILM ELECT FILM 0.022uF 4.7uF 0.0047uF 10uF 0.1uF 5% 20% 5% 20% 5% 50V 50V 50V 50V 50V C106 C107 C108 C109 C110 1-136-163-00 1-126-965-11 1-126-964-11 1-126-964-11 1-126-963-11 FILM ELECT ELECT ELECT ELECT 0.068uF 22uF 10uF 10uF 4.7uF 5% 20% 20% 20% 20% 50V 50V 50V 50V 50V C111 C112 C113 C114 C115 1-126-962-11 1-126-959-11 1-126-963-11 1-137-436-11 1-137-366-11 ELECT ELECT ELECT FILM FILM 3.3uF 0.47uF 4.7uF 0.0039uF 0.0022uF 20% 20% 20% 5% 5% 50V 50V 50V 50V 50V – 44 – 20% 20% 6.3V 25V 25V MAIN Ref. No. Part No. Description Remark C810 C811 1-162-282-31 CERAMIC 1-164-159-11 CERAMIC 100PF 0.1uF 10% 50V 50V C812 1-137-374-11 FILM 0.047uF 5% 50V Ref. No. Part No. Description Remark IC801 8-752-856-27 IC CXP82612-022Q IC802 8-759-165-82 IC PST600E-T < JACK > < CONNECTOR > J501 * CN81 CN101 CN201 * CN504 CN506 1-568-826-11 1-695-087-11 1-695-087-11 1-568-828-11 1-506-468-11 SOCKET, CONNECTOR 7P PIN, CONNECTOR (PC BOARD) 7P PIN, CONNECTOR (PC BOARD) 7P SOCKET, CONNECTOR 9P PIN, CONNECTOR 3P * CN801 * CNB31 * CNB33 CNE701 CNE701 1-568-845-11 1-691-916-21 1-691-916-21 1-564-510-11 1-764-330-11 SOCKET, CONNECTOR 31P CONNECTOR, BOARD TO BOARD CONNECTOR, BOARD TO BOARD PLUG, CONNECTOR 7P PIN, CONNECTOR (PCB)(V TYPE)7P 1-784-430-11 JACK, PIN 4P (LINE IN, OUT) < FILTER > LPF101 1-233-271-11 FILTER, LOW PASS LPF201 1-233-271-11 FILTER, LOW PASS < TRANSISTOR > < DIODE > Q101 Q102 Q103 Q121 Q122 8-729-900-89 8-729-900-80 8-729-900-80 8-729-922-37 8-729-119-78 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DTC144ES DTC114ES DTC114ES 2SD2144S 2SC403SP-51 D131 D132 D231 D232 D511 8-719-911-19 8-719-911-19 8-719-911-19 8-719-911-19 8-719-911-19 DIODE DIODE DIODE DIODE DIODE 1SS119 1SS119 1SS119 1SS119 1SS119 Q201 Q202 Q203 Q221 Q222 8-729-900-89 8-729-900-80 8-729-900-80 8-729-922-37 8-729-119-78 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DTC144ES DTC114ES DTC114ES 2SD2144S 2SC403SP-51 D512 D513 D551 D701 D702 8-719-911-19 8-719-911-19 8-719-911-19 8-719-024-99 8-719-024-99 DIODE DIODE DIODE DIODE DIODE 1SS119 1SS119 1SS119 11ES2-NTA2B 11ES2-NTA2B Q503 Q511 Q512 Q521 Q531 8-729-422-57 8-729-119-78 8-729-900-74 8-729-900-80 8-729-422-57 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR UN4111 2SC403SP-51 DTC143TS DTC114ES UN4111 D703 D704 D705 D706 D707 8-719-024-99 8-719-024-99 8-719-024-99 8-719-024-99 8-719-024-99 DIODE DIODE DIODE DIODE DIODE 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B 11ES2-NTA2B Q532 Q551 Q572 Q573 Q601 8-729-900-80 8-729-119-76 8-729-422-57 8-729-900-65 8-729-801-93 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR DTC114ES 2SA1175-HFE UN4111 DTA144ES 2SD1387 D708 D709 D710 D711 D712 8-719-933-33 8-719-986-05 8-719-985-88 8-719-911-19 8-719-911-19 DIODE DIODE DIODE DIODE DIODE HZS6A1L HZS9A2LTA HZS6B2LTA 1SS119 1SS119 Q701 Q702 Q704 Q705 Q707 8-729-141-83 8-729-209-15 8-729-141-83 8-729-119-78 8-729-119-76 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 2SB1094-LK 2SD2012 2SB1094-LK 2SC403SP-51 2SA1175-HFE D713 D714 D715 D801 D802 8-719-986-00 8-719-911-19 8-719-985-41 8-719-933-33 8-719-933-33 DIODE DIODE DIODE DIODE DIODE HZS7C1LTA 1SS119 HZS2CLL HZS6A1L HZS6A1L Q708 Q805 8-729-140-04 TRANSISTOR 2SB1116A-L 8-729-119-76 TRANSISTOR 2SA1175-HFE < IC > IC501 IC502 IC503 IC504 IC505 8-752-066-35 8-752-055-62 8-759-634-51 8-759-634-51 8-759-634-51 IC IC IC IC IC CXA1563S CXA1579P M5218AP M5218AP M5218AP IC506 IC507 IC508 IC509 IC510 8-759-140-53 8-759-634-51 8-759-000-48 8-759-916-14 8-759-634-51 IC IC IC IC IC uPD4053BC M5218AP MC14052BCP SN74HC04AN M5218AP IC511 IC512 IC601 IC701 8-759-634-51 8-759-634-51 8-759-803-42 8-759-634-51 IC IC IC IC M5218AP M5218AP LA6500-FA M5218AP < RESISTOR > R101 R102 R104 R105 R106 1-247-838-00 1-247-843-11 1-249-417-11 1-249-420-11 1-247-887-00 CARBON CARBON CARBON CARBON CARBON 2K 3.3K 1K 1.8K 220K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R107 R108 R110 R111 R112 1-247-846-11 1-249-429-11 1-249-429-11 1-249-427-11 1-247-864-11 CARBON CARBON CARBON CARBON CARBON 4.3K 10K 10K 6.8K 24K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R113 R114 R115 R116 R121 1-249-429-11 1-249-437-11 1-249-433-11 1-249-434-11 1-249-437-11 CARBON CARBON CARBON CARBON CARBON 10K 47K 22K 27K 47K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R122 1-249-421-11 CARBON 2.2K 5% 1/4W – 45 – MAIN Ref. No. Part No. Description R123 R124 R125 R131 1-249-421-11 1-249-437-11 1-249-425-11 1-249-425-11 CARBON CARBON CARBON CARBON 2.2K 47K 4.7K 4.7K 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W Remark R132 R133 R134 R135 R136 1-247-822-11 1-247-866-11 1-249-435-11 1-249-439-11 1-249-410-11 CARBON CARBON CARBON CARBON CARBON 430 30K 33K 68K 270 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R141 R143 R144 R145 R151 1-249-432-11 1-249-432-11 1-247-848-11 1-249-409-11 1-249-433-11 CARBON CARBON CARBON CARBON CARBON 18K 18K 5.1K 220 22K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R152 R153 R154 R201 R202 1-249-417-11 1-249-441-11 1-249-433-11 1-247-838-00 1-247-843-11 CARBON CARBON CARBON CARBON CARBON 1K 100K 22K 2K 3.3K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R204 R205 R206 R207 R208 1-249-417-11 1-249-420-11 1-247-887-00 1-247-846-11 1-249-429-11 CARBON CARBON CARBON CARBON CARBON 1K 1.8K 220K 4.3K 10K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R210 R211 R212 R213 R214 1-249-429-11 1-249-427-11 1-247-864-11 1-249-429-11 1-249-437-11 CARBON CARBON CARBON CARBON CARBON 10K 6.8K 24K 10K 47K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R215 R216 R221 R222 R223 1-249-433-11 1-249-434-11 1-249-437-11 1-249-421-11 1-249-421-11 CARBON CARBON CARBON CARBON CARBON 22K 27K 47K 2.2K 2.2K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R224 R225 R231 R232 R233 1-249-437-11 1-249-425-11 1-249-425-11 1-247-822-11 1-247-866-11 CARBON CARBON CARBON CARBON CARBON 47K 4.7K 4.7K 430 30K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R234 R235 R236 R241 R243 1-249-435-11 1-249-439-11 1-249-410-11 1-249-432-11 1-249-432-11 CARBON CARBON CARBON CARBON CARBON 33K 68K 270 18K 18K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R244 R245 R251 R252 R253 1-247-848-11 1-249-409-11 1-249-433-11 1-249-417-11 1-249-441-11 CARBON CARBON CARBON CARBON CARBON 5.1K 220 22K 1K 100K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R254 !R502 ! R503 R505 R512 1-249-433-11 1-215-452-00 1-215-455-00 1-249-417-11 1-249-421-11 CARBON METAL METAL CARBON CARBON 22K 20K 27K 1K 2.2K 5% 1% 1% 5% 5% 1/4W 1/4W F 1/4W F 1/4W 1/4W R513 R514 R515 R516 1-249-441-11 1-249-441-11 1-249-436-11 1-249-425-11 CARBON CARBON CARBON CARBON 100K 100K 39K 4.7K 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W Ref. No. Part No. Description Remark R517 1-249-433-11 CARBON 22K 5% 1/4W R518 R521 R522 R523 R524 1-249-425-11 1-249-426-11 1-249-426-11 1-247-858-11 1-247-852-11 CARBON CARBON CARBON CARBON CARBON 4.7K 5.6K 5.6K 13K 7.5K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R525 R526 R527 R528 R529 1-247-854-11 1-247-854-11 1-249-426-11 1-249-422-11 1-249-429-11 CARBON CARBON CARBON CARBON CARBON 9.1K 9.1K 5.6K 2.7K 10K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R530 R531 R532 R535 R536 1-249-421-11 1-249-426-11 1-247-864-11 1-249-419-11 1-249-421-11 CARBON CARBON CARBON CARBON CARBON 2.2K 5.6K 24K 1.5K 2.2K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R537 R538 R539 R540 R541 1-247-866-11 1-247-852-11 1-249-431-11 1-247-874-11 1-249-429-11 CARBON CARBON CARBON CARBON CARBON 30K 7.5K 15K 62K 10K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R542 R543 R544 R553 R555 1-249-429-11 1-249-429-11 1-249-429-11 1-249-437-11 1-249-427-11 CARBON CARBON CARBON CARBON CARBON 10K 10K 10K 47K 6.8K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R556 R557 R558 R559 R560 1-247-843-11 1-249-441-11 1-249-429-11 1-249-441-11 1-249-417-11 CARBON CARBON CARBON CARBON CARBON 3.3K 100K 10K 100K 1K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R561 R562 R572 R573 R574 1-249-432-11 1-249-436-11 1-249-429-11 1-249-429-11 1-249-435-11 CARBON CARBON CARBON CARBON CARBON 18K 39K 10K 10K 33K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R575 R576 R577 R578 R601 1-247-807-31 1-249-435-11 1-249-429-11 1-249-433-11 1-249-419-11 CARBON CARBON CARBON CARBON CARBON 100 33K 10K 22K 1.5K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R602 R603 R604 R605 R606 1-249-429-11 1-247-807-31 1-249-433-11 1-249-433-11 1-249-430-11 CARBON CARBON CARBON CARBON CARBON 10K 100 22K 22K 12K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R607 R608 R609 R701 R702 1-249-433-11 1-247-862-11 1-249-429-11 1-249-425-11 1-249-419-11 CARBON CARBON CARBON CARBON CARBON 22K 20K 10K 4.7K 1.5K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R703 R704 R705 R706 R707 1-249-418-11 1-249-427-11 1-249-419-11 1-249-419-11 1-249-429-11 CARBON CARBON CARBON CARBON CARBON 1.2K 6.8K 1.5K 1.5K 10K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R708 1-249-425-11 CARBON 4.7K 5% 1/4W – 46 – The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. MAIN Ref. No. Part No. Description R709 R710 R711 R712 1-249-409-11 1-249-417-11 1-249-427-11 1-249-427-11 CARBON CARBON CARBON CARBON 220 1K 6.8K 6.8K 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W Remark R713 R715 R716 R717 R718 1-249-421-11 1-249-421-11 1-249-437-11 1-249-429-11 1-247-870-11 CARBON CARBON CARBON CARBON CARBON 2.2K 2.2K 47K 10K 43K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R719 R801 R802 R803 R805 1-249-429-11 1-249-417-11 1-249-441-11 1-249-429-11 1-249-434-11 CARBON CARBON CARBON CARBON CARBON 10K 1K 100K 10K 27K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R806 R807 R808 R809 R810 1-249-434-11 1-249-434-11 1-249-434-11 1-249-434-11 1-247-807-31 CARBON CARBON CARBON CARBON CARBON 27K 27K 27K 27K 100 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R811 R812 R813 R814 R815 1-247-807-31 1-247-807-31 1-247-807-31 1-247-807-31 1-247-807-31 CARBON CARBON CARBON CARBON CARBON 100 100 100 100 100 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R816 R821 R822 R823 R824 1-247-807-31 1-249-429-11 1-249-429-11 1-249-429-11 1-249-421-11 CARBON CARBON CARBON CARBON CARBON 100 10K 10K 10K 2.2K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R825 R826 R827 R828 R829 1-249-435-11 1-249-421-11 1-249-422-11 1-249-422-11 1-249-422-11 CARBON CARBON CARBON CARBON CARBON 33K 2.2K 2.7K 2.7K 2.7K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R830 R831 R832 R833 1-249-429-11 1-249-429-11 1-249-437-11 1-249-437-11 CARBON CARBON CARBON CARBON 10K 10K 47K 47K 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W * CN901 Description Remark 1-568-845-11 SOCKET, CONNECTOR 31P < FILTER > FL901 1-517-374-11 INDICATOR TUBE, FLUORESCENT < IC > IC901 8-749-014-66 IC NJL56H400 < RESISTOR > R902 R903 R904 R905 R906 1-247-848-11 1-249-426-11 1-249-429-11 1-249-435-11 1-249-420-11 CARBON CARBON CARBON CARBON CARBON 5.1K 5.6K 10K 33K 1.8K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R907 R908 R927 R928 1-247-843-11 1-249-426-11 1-247-807-31 1-247-807-31 CARBON CARBON CARBON CARBON 3.3K 5.6K 100 100 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W < SWITCH > S901 S902 S903 S904 S905 1-572-184-11 1-572-184-11 1-572-184-11 1-572-184-11 1-572-184-11 SWITCH, KEYBOARD (p) SWITCH, KEYBOARD (AMS, 0) SWITCH, KEYBOARD (AMS, )) SWITCH, KEYBOARD (r, REC) SWITCH, KEYBOARD (R, REC MUTING) S906 1-572-184-11 SWITCH, KEYBOARD (·) S907 1-572-184-11 SWITCH, KEYBOARD (P, PAUSE) S908 1-572-184-11 SWITCH, KEYBOARD (MEMORY) S909 1-572-184-11 SWITCH, KEYBOARD (RESET) ************************************************************ REC VOL BOARD ************** (Included in MAIN BOARD, COMPLETE) < CONNECTOR > * CN904 1-568-828-11 SOCKET, CONNECTOR 9P < RESISTOR > 1-241-765-11 RES, ADJ, CARBON 22K 1-241-765-11 RES, ADJ, CARBON 22K < TEST PIN > * TP801 Part No. REC VOL < CONNECTOR > < VARIABLE RESISTOR > RV111 RV211 Ref. No. PANEL 1-560-060-00 PIN, CONNECTOR 2P (TEST TERMINAL) R921 R922 R923 R924 R925 1-249-430-11 1-249-427-11 1-247-843-11 1-247-868-11 1-247-836-11 CARBON CARBON CARBON CARBON CARBON 12K 6.8K 3.3K 36K 1.6K 5% 5% 5% 5% 5% 1/4W 1/4W 1/4W 1/4W 1/4W R926 1-249-421-11 CARBON 2.2K 5% 1/4W < VIBRATOR > X801 1-577-360-11 VIBRATOR, CERAMIC (6MHz) ************************************************************ PANEL BOARD ************ (Included in MAIN BOARD, COMPLETE) < VARIABLE RESISTOR > RV901 RV902 1-225-607-11 RES, VAR, CARBON 10K/10K (REC LEVEL) 1-223-605-11 RES, VAR, CARBON 20K/20K (BALANCE) < SWITCH > 3-377-337-11 HOLDER (FL) * S921 1-572-184-11 SWITCH, KEYBOARD (AUTO CAL) S922 1-762-647-11 SWITCH, ROTARY (DOLBY NR) ************************************************************ < CAPACITOR > C901 1-104-665-11 ELECT 100uF 20% 10V – 47 – TC-KB820S TRANSFORMER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark TRANSFORMER BOARD ******************* (Included in MAIN BOARD, COMPLETE) 3-923-762-11 HOLDER (TR) * < CAPACITOR > C712 C714 C715 1-161-494-00 CERAMIC 1-136-169-00 FILM 1-136-169-00 FILM 0.022uF 0.22uF 0.22uF 5% 5% 25V 50V 50V < CONNECTOR > * CN702 1-580-230-31 PIN, CONNECTOR (PC BOARD) 2P CN704 1-568-226-11 PIN, CONNECTOR 2P ************************************************************ MISCELLANEOUS ************** !7 !7 !7 59 60 103 152 161 M901 M902 1-575-651-21 1-696-586-11 1-696-845-11 1-696-456-11 1-590-486-11 CORD, POWER (AEP) CORD, POWER (UK) CORD, POWER (Australian) WIRE (FLAT TYPE) (31 CORE) WIRE (FLAT TYPE) (7 CORE) 1-769-914-11 A-2004-673-A 1-638-983-11 X-3363-501-2 X-3374-302-1 WIRE (FLAT TYPE)(9 CORE) DECK (ONE) ASSY, HEAD (including HRP901) MOTOR FLEXIBLE BOARD MOTOR ASSY (REEL) MOTOR ASSY (CAPSTAN) ! T901 1-427-751-11 TRANSFORMER, POWER ************************************************************ ************** HARDWARE LIST ************** #1 #2 #3 #4 #5 7-685-646-79 7-685-885-09 7-685-863-09 7-685-134-19 7-685-862-09 SCREW +BVTP 3X8 TYPE2 N-S SCREW +BVTT 4X16 (S) SCREW +BVTT 2.6X8 (S) SCREW +PTPWH 2.6X8 (TYPE2) SCREW +BVTT 2.6X6 (S) #6 7-621-772-58 SCREW (+B 2X10) #7 7-621-775-00 SCREW +B 2.6X3 #8 7-627-556-08 SCREW +P 2.6X2.8 ************************************************************ ACCESSORIES & PACKING MATERIALS ******************************* 1-776-263-11 CORD, CONNECTION (AUDIO) 1.5m 3-861-966-11 MANUAL, INSTRUCTIONS (ENGLISH, FRENCH, SPANISH, PORTUGUESE) 3-861-966-21 MANUAL, INSTRUCTIONS (GERMAN, DUTCH, SWEDISH, ITALIAN) (AEP) The components identified by mark ! or dotted line with mark ! are critical for safety. Replace only with part number specified. Sony Corporation 9-922-817-11 Home A&V Products Company – 48 – 98D0553-1 Printed in Japan © 1998.4 Published by Quality Assurance Dept. (Shibaura)