Download CONDENSING UNIT - The Wholesale Warehouse
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Troubleshooting Information Power Failure Blown Fuse Loose Connection Shorted or Broken Wires Open Overload Faulty Thermostat Faulty Transformer Shorted or Open Capacitor Internal Compressor Overload Open Shorted or Grounded Compressor Compressor Stuck Faulty Compressor Contactor Faulty Fan Relay Open Control Circuit Low Voltage Faulty Evaporator Fan Motor Shorted or Grounded Fan Motor Improper Cooling Anticipator Shortage or Refrigerant Restricted Liquid Line Undersized Liquid Line Undersized Suction Line Not Enough Air across Indoor Coil Too Much Air across Indoor Coil Overcharge of Refrigerant Noncondensibles Recirculation of Condensing Air Infiltration of Outdoor Air Improperly Located Thermostat Air Flow Unbalanced System Undersized Broken Internal Parts Broken Valves Inefficient Compressor High Pressure Control Open Unbalanced Power, 3PH Wrong Type Expansion Valve Expansion Valve Restricted Oversized Expansion Valve Undersized Expansion Valve Expansion Valve Bulb Loose Inoperative Expansion Valve Loose Hold-down Bolts • • • • • • • • • • • • • • • • • • • • • • • • • • • Test Method Remedy High head pressure High suction pressure Low head pressure Low suction pressure Compressor is noisy Certain areas to cool others to warm Not cool enough on warm days Too cool and then too warm System runs continuously - little cooling Compressor cycles on overload Compressor runs - goes off on overload Condenser fan will not start Evaporator fan will not start Compressor and Condenser Fan will not start Compressor will not start - fan runs System will not start DOTS IN ANALYSIS GUIDE INDICATE "POSSIBLE CAUSE" SYMPTOM POSSIBLE CAUSE System Operating Pressures Unsatisfactory Cooling No Cooling Complaint • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Test Voltage Impact Fuse Size & Type Inspect Connection - Tighten Test Circuits with Ohmmeter Test Continuity of Overloads Test Continuity of Thermostat and Wiring Check Control Circuit with Voltmeter Test Capacitor Test Continuity of Overload Test Motor Windings Use Test Cord Test Continuity of Coil and Contacts Test Continuity of Coil and Contacts Test Control Circuit with Voltmeter Test Voltage Repair or Replace Test Motor Windings Check Resistance of Anticipator Test For Leaks, Add Refrigerant Replace Restricted Part Replace Line Replace Line Speed Blower, Check Duct Static Pressure Reduce Blower Speed Recover Part of Charge Recover Charge, Evacuate, Recharge Remove Obstruction to Air Flow Check Windows, Doors, Vent Fans, Etc. Relocate Thermostat Readjust Air Volume Dampers Refigure Cooling Load Replace Compressor Test Compressor Efficiency Test Compressor Efficiency Reset and Test Control Test Voltage Replace Valve Replace Valve Replace Valve Replace Valve Tighten Bulb Bracket Check Valve Operation Tighten Bolts For detailed service information refer to the Remote Condensing Unit Service manual. NOTICE Units with rotary or reciprocating compressors and non-bleed TXV’s require a Hard Start Kit. 8