Download CAL MANUAL

Technical Manual
SPLIT SYSTEM AIR CONDITIONER
50 Hz
A i r
C o n d i t i o n e r s
CAL
CONTENTS
page
P-1
JULY 2000 5130-26135-86
A. PREFACE
1.
CAL LINE GENERAL DESCRIPTION
1.1 Product Options
1.3 Technical data table
Specifications for CAL (CASSETTE) 50Hz Models
1.4 Standards Compliance and Agency License Listings
1.5 Bar-code system
1-1
1-1
1-2
1-2
1-3
1-6
2.
WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY &
PRESSURE CHARTS2-1
2.1 Using CAL Model Air-Conditioner Cooling and Heating Capacity Curves
2.1.1
Cooling and Heating Capacity Curves CAL 18
2.1.2
Cooling and Heating Capacity Curves CAL 24
2.1.3
Cooling and Heating Capacity Curves CAL 36
2.1.4
Cooling and Heating Capacity Curves CAL 363
2.1.5
Cooling and Heating Capacity Curves CAL 483
2.1.6
System Performance Charts CAL 18
2.1.7
System Performance Charts CAL 24
2.1.8
System Performance Charts CAL 36
2.1.9
System Performance Charts CAL 363
2.1.10 System Performance Charts CAL 483
2-2
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2.2
REFRIGERATION CYCLE
2.2.1
Refrigeration Cycle CAL 18
2.2.2
Refrigeration Cycle CAL 24
2.2.2.1Refrigeration Cycle CAL 24 (Effective from S/N1149052338)
2.2.3
Refrigeration Cycle CAL 36
2.2.3.1Refrigeration Cycle CAL 36 (Effective from S/N1149044026)
2.2.5
Refrigeration Cycle CAL 363
2.2.6
Refrigeration Cycle CAL 483
2-12
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2.3
CASSETE - Low Profile In-Ceiling Unit
2-19
Bill of Material
2-26
PCB Placement
2-27
Electrical & wiring Diagram
2.4.1
CAL 18 / CAL 24 / CAL 36 1PH
2.4.2
CAL 363 / CAL 483 3 PH
2-28
2-28
2-29
2.4
1--1 I
CAL
A . Preface
INTRODUCTION
The Service Manual for CAL model split air-conditioners provides comprehensive technical
documentation for the equipment.
This manual contains information intended for a variety of uses and is intended for
application engineers, architects, designers and various level service and installation
personnel.
This manual includes information on the optional features offered by the CAL series. In
addition, it includes general information for service personnel on split air-conditioners,
electrical wiring diagrams, refrigeration cycle diagrams and cooling & heating capacity
JULY 2000 5130-26135-86
curves for the various series models.
Created by:
Alex LIBERMAN
Technical Support
International Marketing
[email protected]
Tadiran reserves the right to change product specifications without prior notice.
1-0P-1
CAL
1.
CAL LINE GENERAL DESCRIPTION
1.1
Product Options
Line: CAL
Characteristics: Mini-Central
50Hz Models:
Options
50Hz Models
1 PHASE
3 PHASE
C
H
CAL 18
✔
✔
CAL 24
✔
✔
CAL 36
✔
✔
CAL 363
✔
✔
CAL 483
✔
✔
- Heating and Cooling by heat pump.
C
- Cooling only (No heat pump).
JULY 2000 5130-26135-86
H
1-11-1
- Non Exist
✔
- Exist
CAL
1.2
Nameplate Information
Technical information for a specific unit appears on the unit nameplate,
which is attached to the indoor and/or the outdoor units.
(See Figure 1-1: Typical Technical Data Nameplate for 50Hz models).
The 50Hz models Nameplate includes the following information:
MODEL
Air-conditioner (A/C) model name.
CLIMATE CLASS
Type of climate for which the unit was designated - classified by:
Class A (standard) or Class B (desert conditions < 52°C.)
VOLT/PHASE/Hz
A/C power supply, for example: 230/1/50 = 230V/1ph/50Hz.
COS (ϕ)
Power factor for the unit.
FUSE
Required fuse size (Amp.)
CAPACITORS [ µ F] All capacitor values according to this sequence (Compressor
capacitor / Outdoor motor capacitor / Indoor motor capacitor).
REFRIGERANT R-22 [gr]
Quantity of refrigerant charge (for 8 m piping length).
COMPRESSOR
Type and Catalogue No. of compressor.
CAPACITY BTU/H
Cooling and Heating capacity in Btu/h according to ISO 5151
standard (1000Btu/h=293W).
CAPACITY W
Cooling and Heating capacity in Watts (1000W=3,413Btu/h).
INPUT POWER
Power consumption in cooling and heating modes (Watts).
AMPER
Current consumption in cooling and heating modes (Amp.).
SERIAL NO.
Unit serial number (normally blank, since Bar Code system is
JULY 2000 5130-26135-86
used).
1-21-2
CAL
1 . 3 Technical data table
Specifications for CAL (CASSETTE) 50Hz Models
Model
50Hz
Cooling Capacity
Btu/h
Kcal/h
(Watt)
Btu/h
Kcal/h
(Watt)
Watt
Watt
Amp. - 1ph
- 3ph
Cool
Heat
Heating Capacity
Power Consumption Cooling
Power Consumption Heating
Operating Current
(Cooling/Heating)
EER – Energy Efficiency Ratio
COP– Coefficient Of
CAL-18H
CAL-24H
CAL-36H
CAL-48H
20,000
5,050
(5,860)
21,000
5,300
(6,150)
2,050
2,120
9.4 / 9.7
26,000
6,560
(7,620)
27,000
6,820
(7,910)
2,610
2,640
12.0 / 12.1
34,000
8,580
(9,960)
34,000
8,580
(9,960)
3,780
3,110
17.4 / 14.3
45,000
11,360
(13,190)
45,500
11,490
(13,330)
4,790
4,440
7.9,6.2,6.2/7.5,5.8,5.8
8.8,7.2,7.2/8.7,7.0,7.0
9.8
2.9
10.0
3.0
9.0
3.2
9.0
3.0
Performance
Moisture Removal
Power Supply (Volt/Hz/ph)
l/h
1Ph
3Ph
j
f - Inch
m (ft)
m (ft)
Amp.
0.92
1/4" - 1/2"
Indoor Unit
50Hz
CAL-I18H
Front Panel
Air Filter
Unit Dimensions (HxLxD)
Color
Power Factor
Refrigerant Lines
Maximum Piping Length
Maximum Height Difference
Time Delay Fuse - 1ph
- 3ph
Control Mode
Temperature Control
A/C Options:
Grill Dimensions (HxLxD)
OCT. 2000 5130-26135-86
Air Flow
(Turbo/High/Low)
Noise Level
Unit Net Weight
Grill Net Weight
Indoor Fan Motor:
Speed (Turbo/High/Low)
Full Load Amperage
Motor Capacitor
Electric Heater (original model)
Blower Wheel
mm
in
mm
in
m3/h
cfm
dBA
Kg. (Lb.)
Kg. (Lb.)
Watt
R.P.M.
Amp.
mF/Volt
Watt
Type
Outdoor Unit
50Hz
Casing
Dimensions (HxLxD)
Color
mm
in
2.2
2.4
3.2
220/240V, 50Hz, 1ph
380/415V, 50Hz, 3ph
0.95
0.95 (0.92 - 3Ph)
1/4" - 5/8"
3/8" - 3/4"
30 (98')
15 (49')
16
25
3 ¥ 10
I.R. Remote Control / Auto.
Microcomputer
C / H / HDE (drain pan available for all models)
220/240V 50Hz 1ph
-
16
-
CAL-I24H
5.2
380/415V, 50Hz, 3ph
0.92
3/8" - 3/4"
CAL-I36H
3 ¥ 16
CAL-I48H
White
1 Removable/Washable Filter
575 ¥ 575 ¥ 295
22 5/8 ¥ 22 5/8 ¥ 11 5/8
720 ¥ 720 ¥ 30
28 11/32 ¥ 28 11/32 ¥ 1 3/16
790 / 700 / 620
970 / 725 / 650
465 / 410 / 365
570 / 425 / 380
43 / 39 / 35
49 / 42 / 39
27 (59)
28 (62)
3 (6.5)
3 (6.5)
885 / 790 / 700
2 Removable/Washable Filters
1,175 ¥ 575 ¥ 295
46 1/4 ¥ 22 5/8 ¥ 11 5/8
1,320 ¥ 720 ¥ 30
51 31/32 ¥ 28 11/32 ¥ 1 3/16
1,630 / 1,325 / 1,180
1,830 / 1,480 / 1,070
960 / 780 / 695
1,075 / 870 / 630
46 / 40 / 34
53 / 46 / 39
50 (110)
53 (117)
6 (13)
6 (13)
1130 / 875 / 790
980 / 800 / 710
1190 / 970 / 705
2 ¥ 0.6
0.6
2mF / 370V
1,600
2.5mF / 370V
1,600
CAL-O18H
CAL-O24H
2mF / 370V
2 ¥ 1,200
2.5mF / 370V
2 ¥ 1,200
CAL-O36H
CAL-O48H
White
900 ¥ 640 ¥ 320
35 7/16 ¥ 21 1/4 ¥ 12 19/32
1100 ¥ 640 ¥ 320
43 5/16 ¥ 21 1/4
¥ 12 19/32
Air Flow
m3/h
4,080 / 3,485 / 2,550
(Turbo/High/Low)
cfm
2,400 / 2,050 / 1,500
Noise Level
dBA
53 / 50 / 46
53 / 50 / 46
Net Weight
Kg (Lb.)
66 (145)
75 (165)
Fittings
Type
Flare
Compressor
1ph
CR24K6PFZ-502
H29B32UABKA
H28A423ABKA
3ph
H23A423DBEA
Thermal Protector
Internal Overload
Full Load Amperage - 1ph
Amp.
10.4
12.4
16.8
- 3ph
3 ¥ 5.7
Lock Rotor Amperage - 1ph
Amp.
51.0
76.0
92.0
- 3ph
3 ¥ 39.0
Compressor Capacitor
mF/Volt
45mF / 400V
40mF / 400V
60mF / 400V
Capillary
1ph
2 ¥ 0.059" ¥ 30"
2 ¥ 0.064" ¥ 32"
2 ¥ 0.070" ¥ 32"
3ph
2 ¥ 0.070" ¥ 32"
R-22 Freon Gas- 1ph
gr. (Oz.)
2,050 (72.3)
2,120 (74.8)
2,500 (88.2)
- 3ph
2,500 (88.2)
Oil for Compressor
Type
3GS or Compatible
Outdoor Fan Motor:
HP
1/5
Motor Capacitor
mF/Volt
5mF / 400V
Speed
R.P.M.
900 / 700 / 500
Motor Full Load Amperage
Amp.
1.3
Specifications and performance data are subject to change without notice.
For CAL-24, CAL-36 and CAL-363, use the tubing adapter that supplied inside the condenser.
1-31-3
1140 ¥ 640 ¥ 400
44 7/8 ¥ 25 3/16
¥ 15 3/4
54 / 51 / 47
90 (198)
H23A56QDBEA
3 ¥ 7.5
3 ¥ 62.0
Expansion Valve
3,600 (127.0)
CAL
1 . 4 Standards Compliance and Agency License Listings
✔
- Approved
-
- Not Applicable (N/A)
50 Hz
Model
CE
GS(TUV)
EUROVENT
CAL 18
✔
✔
✔
CAL 24
✔
✔
✔
CAL 36
✔
✔
✔
CAL 363
✔
✔
✔
CAL 483
✔
✔
✔
-
Confirmation according to CE directives.
Geprüfte Sicherheit (safety approved - German law)
International Standards Organization
European Committee of air handling, air conditioning and
refrigerating equipment manufacturers.
T he
s Insti tuti on
da rd
of
SI
el
Is ra
St
an
ISO 9001
ua
l it
..
TUV Rheinland
..
geprufte
Sicherheit
rm
Q
JULY 2000 5130-26135-86
CE
GS
ISO
EUROVENT
y As su re d
Fi
1-41-4
CAL
1.5
Bar-code system
Finished goods (packed evaporator or condenser) are labeled by Bar Code for easy
identification of product configuration and storage.
Each unit has Bar Code labels as shown below, one on each side of the packed unit
and small labels (with unit serial number only) are located on each unit (near the
nameplate on the evaporator, beneath the valves and in the connection box of the
condenser).
The structure of the Bar Code label:
A. Complete unit name, for example: GFL-2020C (GFL-2020 model without heat
pump).
B. Important components (up to 2 lines) about the specific unit, for example:
CARRIER MEXICO, NEW R.C, TAC-404.
C. Unit catalog number/order number, for example: CATALOG NO.
51382057712/880472 (prefix of 5138 for evaporator and 5139 for
condenser).
D. Unit serial number, for example: S/N 2248119059 = 22 - for factory use;
48 - 1998; 059185 - running (serial) number.
E. Tadiran order number, for example: 880472 = 88 - 1998; 0 group; 472 order running number.
F. Small S/N cables (X3).
An additional Bar Code label displays the PALLET NO. (see next page) and is used
for storage only.
A
B
JULY 2000 5130-26135-86
C
D
E
F
Figure 1-4: Typical Evaporator/Condenser Unit Bar Code Identification Label
1-51-5
CAL
JULY 2000 5130-26135-86
Figure 1-5: Typical Pallet Bar Code Label
1-61-6
CAL
2.
WIRING & REFRIGERATION CYCLE DIAGRAMS, CAPACITY &
PRESSURE CHARTS
2.1
Using CAL Model Air-Conditioner Cooling and Heating
Capacity Curves
Using the Cooling and Heating Capacity Curves.
The Cooling and Heating Characteristics curves are mainly intented for use by air
conditioning engineers as an aid in designing systems and in determining the
capacity and number of units required at a given site.
JULY 2000 5130-26135-86
The air conditioner capacities were determined in accordance with ISO 5151 standard
operating conditions:
Design parameters for a given site are often different than the standard
conditions. Therefore, the design engineer should use the capacity charts which
follow to calculate the capacity of the air conditioners under the intended
working conditions, in order to optimize the selection of air conditioner units for
use at a particular site.
1-72-1
CAL
2.1.1
Cooling and Heating Capacity Curves CAL 18
COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2
82.4
24
28
89.6
96.8
104
111.2
40
44
21000
20500
CAPACITY [Btu/H]
20000
19500
19000
18500
18000
17500
17000
16500
16000
32
36
OUTDOOR TEMP. [°C]
[Btu/H]
HEATING CAPACITY
OUTDOOR TEMP [°F]
5
14
-15
-10
23
32
41
50
59
5
10
15
30000
CAPACITY [Btu/H]
25000
20000
15000
10000
JULY 2000 5130-26135-86
5000
0
-5
0
OUTDOOR TEMP [°C]
[Btu/H]
COOLING
* OUTDOOR R.H. =
40%
INDOOR R.H. =
47%
INDOOR TEMP. =
27 °C
TURBO
MAX. AIR SPEED:
1-82-2
HEATING
* OUTDOOR R.H. =
77%
INDOOR TEMP. =
20 °C
AIR SPEED:
TURBO
CAL
2.1.2
Cooling and Heating Capacity Curves CAL 24
COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2
29000
82.4
89.6
96.8
104
111.2
32
36
40
44
50
59
28000
CAPACITY [Btu/H]
27000
26000
25000
24000
23000
22000
21000
20000
24
28
OUTDOOR TEMP. [°C]
[Btu/H]
HEATING CAPACITY
OUTDOOR TEMP [°F]
14
23
32
41
35000
CAPACITY [Btu/H]
30000
25000
20000
15000
JULY 2000 5130-26135-86
10000
5000
-15
-10
-5
0
5
10
OUTDOOR TEMP [°C]
[Btu/H]
COOLING
* OUTDOOR R.H. =
40%
INDOOR R.H. =
47%
INDOOR TEMP. =
27 °C
TURBO
MAX. AIR SPEED:
1-92-3
HEATING
* OUTDOOR R.H. =
77%
INDOOR TEMP. =
20 °C
AIR SPEED:
TURBO
15
CAL
2.1.3
Cooling and Heating Capacity Curves CAL 36
COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2
45000
82.4
89.6
96.8
104
111.2
28
32
36
40
44
50
59
40000
CAPACITY [Btu/H]
35000
30000
25000
20000
15000
10000
5000
0
24
OUTDOOR TEMP. [°C]
[Btu/H]
HEATING CAPACITY
OUTDOOR TEMP [°F]
14
23
32
41
45000
40000
CAPACITY [Btu/H]
35000
30000
25000
20000
15000
10000
JULY 2000 5130-26135-86
5000
0
-15
-10
-5
0
5
10
OUTDOOR TEMP [°C]
[Btu/H]
COOLING
* OUTDOOR R.H. =
40%
INDOOR R.H. =
47%
INDOOR TEMP. =
27 °C
TURBO
MAX. AIR SPEED:
1-102-4
HEATING
* OUTDOOR R.H. =
77%
INDOOR TEMP. =
20 °C
AIR SPEED:
TURBO
15
CAL
2.1.4
Cooling and Heating Capacity Curves CAL 363
COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2
45000
82.4
89.6
96.8
104
111.2
28
32
36
40
44
50
59
40000
CAPACITY [Btu/H]
35000
30000
25000
20000
15000
10000
5000
0
24
OUTDOOR TEMP. [°C]
[Btu/H]
HEATING CAPACITY
OUTDOOR TEMP [°F]
14
23
32
41
45000
40000
CAPACITY [Btu/H]
35000
30000
25000
20000
15000
10000
JULY 2000 5130-26135-86
5000
0
-15
-10
-5
0
5
10
OUTDOOR TEMP [°C]
[Btu/H]
COOLING
* OUTDOOR R.H. =
40%
INDOOR R.H. =
47%
INDOOR TEMP. =
27 °C
TURBO
MAX. AIR SPEED:
HEATING
* OUTDOOR R.H. =
77%
INDOOR TEMP. =
20 °C
AIR SPEED:
TURBO
1-112-5
15
CAL
2.1.5
Cooling and Heating Capacity Curves CAL 483
COOLING CAPACITY
OUTDOOR TEMP. [°F]
75.2
82.4
24
28
89.6
96.8
104
111.2
32
36
OUTDOOR TEMP. [°C]
[Btu/H]
40
44
50
59
47000
CAPACITY [Btu/H]
46000
45000
44000
43000
42000
41000
40000
HEATING CAPACITY
OUTDOOR TEMP [°F]
14
23
32
41
60000
CAPACITY [Btu/H]
50000
40000
30000
20000
JULY 2000 5130-26135-86
10000
0
-15
-10
-5
0
5
10
OUTDOOR TEMP [°C]
[Btu/H]
COOLING
* OUTDOOR R.H. =
40%
INDOOR R.H. =
47%
INDOOR TEMP. =
27 °C
TURBO
MAX. AIR SPEED:
1-122-6
HEATING
* OUTDOOR R.H. =
77%
INDOOR TEMP. =
20 °C
AIR SPEED:
TURBO
15
CAL
2.1.6
System Performance Charts CAL 18
COOLING DISCHARGE PRESSURE
350
HEATING DISCHARGE PRESSURE
400
PRESSURE [psi]
PRESSURE [psi]
300
250
200
150
100
350
300
250
200
150
100
50
50
0
0
-10
24
28
32
36
40
OUTDOOR TEMP. [°C]
84
PRESSURE [psi]
PRESSURE [psi]
82
80
78
76
74
72
70
-10
32
36
40
OUTDOOR TEMP. [°C]
0
5
10
15
HEATING INDOOR AIR dT
30
25
dT [°C]
16
dT [°C]
-5
35
17
15
14
20
15
10
5
13
JULY 2000 5130-26135-86
15
OUTDOOR TEMP. [°C]
44
COOLING INDOOR AIR dT*
18
10
90
80
70
60
50
40
30
20
10
0
68
28
5
HEATING SUCTION PRESSURE
86
24
0
OUTDOOR TEMP. [°C]
COOLING SUCTION PRESSURE
88
-5
44
0
-10
12
24
28
32
36
40
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR R.H. =
INDOOR TEMP. =
MAX. AIR SPEED:
40%
51%
80 °F
TURBO
1-132-7
44
-5
0
5
10
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR TEMP. =
AIR SPEED:
70%
70 °F
TURBO
15
CAL
2.1.7
System Performance Charts CAL 24
HEATING DISCHARGE PRESSURE
400
350
350
300
PRESSURE [psi]
PRESSURE [psi]
COOLING DISCHARGE PRESSURE
300
250
200
150
100
250
200
150
100
50
50
0
0
-10
24
28
32
36
40
44
-5
0
5
10
15
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]
HEATING SUCTION PRESSURE
COOLING SUCTION PRESSURE
90
90
80
70
PRESSURE [psi]
PRESSURE [psi]
85
80
75
70
60
50
40
30
20
10
0
65
24
28
32
36
40
-10
44
-5
0
5
10
15
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]
HEATING INDOOR AIR dT
COOLING INDOOR AIR dT*
35
25
30
20
dT [°C]
dT [°C]
25
15
10
20
15
10
JULY 2000 5130-26135-86
5
5
0
0
24
28
32
36
40
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR R.H. =
INDOOR TEMP. =
MAX. AIR SPEED:
40%
51%
80 °F
TURBO
1-142-8
44
-10
-5
0
5
10
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR TEMP. =
AIR SPEED:
70%
70 °F
TURBO
15
CAL
2.1.8
System Performance Charts CAL 36
COOLING DISCHARGE PRESSURE
HEATING DISCHARGE PRESSURE
300
350
PRESSURE [psi]
PRESSURE [psi]
400
300
250
200
150
100
250
200
150
100
50
50
0
0
-10
24
28
32
36
40
0
5
10
15
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]
COOLING SUCTION PRESSURE
HEATING SUCTION PRESSURE
90
88
86
84
82
80
78
76
74
72
80
70
60
PRESSURE [psi]
PRESSURE [psi]
-5
44
24
28
32
36
40
50
40
30
20
10
0
-10
44
-5
0
5
10
15
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]
COOLING INDOOR AIR dT*
HEATING INDOOR AIR dT
25
JULY 2000 5130-26135-86
20
15
14.5
14
13.5
13
12.5
12
dT [°C]
dT [°C]
16
15.5
15
10
5
0
24
28
32
36
40
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR R.H. =
INDOOR TEMP. =
MAX. AIR SPEED:
40%
51%
80 °F
TURBO
1-152-9
44
-10
-5
0
5
10
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR TEMP. =
AIR SPEED:
70%
70 °F
TURBO
15
CAL
2.1.9
System Performance Charts CAL 363
COOLING DISCHARGE PRESSURE
HEATING DISCHARGE PRESSURE
300
350
PRESSURE [psi]
PRESSURE [psi]
400
300
250
200
150
100
250
200
150
100
50
50
0
0
-10
24
28
32
36
40
0
5
10
15
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]
COOLING SUCTION PRESSURE
HEATING SUCTION PRESSURE
90
88
86
84
82
80
78
76
74
72
80
70
60
PRESSURE [psi]
PRESSURE [psi]
-5
44
24
28
32
36
40
50
40
30
20
10
0
-10
44
-5
0
5
10
15
OUTDOOR TEMP. [°C]
OUTDOOR TEMP. [°C]
COOLING INDOOR AIR dT*
HEATING INDOOR AIR dT
25
JULY 2000 5130-26135-86
20
15
14.5
14
13.5
13
12.5
12
dT [°C]
dT [°C]
16
15.5
15
10
5
0
24
28
32
36
40
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR R.H. =
INDOOR TEMP. =
MAX. AIR SPEED:
40%
51%
80 °F
TURBO
1-16
2-10
44
-10
-5
0
5
10
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR TEMP. =
AIR SPEED:
70%
70 °F
TURBO
15
CAL
2.1.10
System Performance Charts CAL 483
COOLING DISCHARGE PRESSURE
HEATING DISCHARGE PRESSURE
400
350
PRESSURE [psi]
PRESSURE [psi]
350
300
250
200
150
300
250
200
150
100
100
50
50
0
0
24
28
32
36
40
OUTDOOR TEMP. [°C]
-10
44
80
82
70
80
60
78
50
76
74
72
70
68
40
30
20
10
0
66
24
28
32
36
40
OUTDOOR TEMP. [°C]
-10
44
COOLING INDOOR AIR dT*
0
5
10
15
HEATING INDOOR AIR dT
35
30
19.5
19
25
dT [°C]
dT [°C]
-5
OUTDOOR TEMP. [°C]
20.5
20
JULY 2000 5130-26135-86
15
HEATING SUCTION PRESSURE
84
PRESSURE [psi]
PRESSURE [psi]
COOLING SUCTION PRESSURE
-5
0
5
10
OUTDOOR TEMP. [°C]
18.5
18
17.5
17
16.5
20
15
10
5
16
0
24
28
32
36
40
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR R.H. =
INDOOR TEMP. =
MAX. AIR SPEED:
40%
51%
80 °F
TURBO
1-17
2-11
44
-10
-5
0
5
10
OUTDOOR TEMP. [°C]
* OUTDOOR R.H. =
INDOOR TEMP. =
AIR SPEED:
70%
70 °F
TURBO
15
CAL
2.2 REFRIGERATION CYCLE
2.2.1
Refrigeration Cycle CAL 18
1/2"
D
V'
V
C
S
MUFFLER
RV
E
COPELAND COMP.
CR24K
V
V
20,100 BTU/h
5,075 Kcal/h
1,860 WATTS
10.8 EER
V'
MOTOR
78 Watt
700/790/
885 RPM
V
AIR
AIR
IN
OUT
AIR
AIR
IN
OUT
WASHABLE
AIR
FILTER
MOTOR
1/5 HP
900/700/500 RPM
AIR
AIR
IN
OUT
PROPELLER
PLASTIC
6 BLADES
500 mm D.
BLOWERS
QTY:
1
DIAM. : 282 mm
L' WIDTH : 148 mm
BLADES : 13
CAPILLARY
L
L
1/4"
JULY 2000 5130-26135-86
2 X 0.059" X 30"
OUTDOOR COIL
INDOOR COIL
2 ROWS
4 CIRCUITS
13 F.P.I.
48 PLAIN TUBES
2 ROWS
2 CIRCUITS
14 F.P.I.
18 GROOVED TUBES
1-18
2-12
CAL
2.2.2
Refrigeration Cycle CAL 24
5/8"
D
V'
V
C
S
MUFFLER
RV
E
BRISTOL COMP.
H25B303
V'
V
V
26,500 BTU/h
6,690 Kcal/h
2,430 WATTS
10.9 EER
MOTOR
101 Watt
790/875/
1130 RPM
V
AIR
AIR
IN
OUT
AIR
AIR
IN
OUT
WASHABLE
AIR
FILTER
MOTOR
1/5 HP
900/700/500 RPM
AIR
AIR
IN
OUT
PROPELLER
PLASTIC
6 BLADES
500 mm D.
BLOWERS
1
QTY:
DIAM. : 282 mm
L' WIDTH : 148 mm
BLADES : 13
CAPILLARY
L
L
3/8" 1/4"
JULY 2000 5130-26135-86
2 X 0.064" X 32"
OUTDOOR COIL
INDOOR COIL
2 ROWS
4 CIRCUITS
12 F.P.I.
48 PLAIN TUBES
3 ROWS
3 CIRCUITS
14 F.P.I.
27 GROOVED TUBES
1-19
2-13
CAL
2.2.2.1
Refrigeration Cycle CAL 24 (Effective from S/N1149052338)
5/8"
D
V'
V
C
S
MUFFLER
RV
E
BRISTOL COMP.
H29B32U
V'
V
V
27,500 BTU/h
6,940 Kcal/h
2,570 WATTS
10.7 EER
MOTOR
101 Watt
790/875/
1130 RPM
V
AIR
AIR
IN
OUT
AIR
AIR
IN
OUT
WASHABLE
AIR
FILTER
MOTOR
1/5 HP
900/700/500 RPM
AIR
AIR
IN
OUT
PROPELLER
PLASTIC
6 BLADES
500 mm D.
BLOWERS
1
QTY:
DIAM. : 282 mm
L' WIDTH : 148 mm
BLADES : 13
CAPILLARY
L
L
3/8" 1/4"
JULY 2000 5130-26135-86
2 X 0.064" X 32"
OUTDOOR COIL
INDOOR COIL
2 ROWS
4 CIRCUITS
13 F.P.I.
48 PLAIN TUBES
3 ROWS
3 CIRCUITS
14 F.P.I.
27 GROOVED TUBES
1-20
2-14
CAL
2.2.3
Refrigeration Cycle CAL 36
5/8" 3/4"
D
V'
V
C
S
MUFFLER
RV
E
COPELAND COMP.
CR42K6
V'
V
V
35,200 BTU/h
8,890 Kcal/h
3,240 WATTS
10.9 EER
V
AIR
MOTOR
87 Watt
710/800/
980 RPM
IN
AIR
AIR
IN
OUT
2
WASHABLE
AIR
FILTERS
MOTOR
1/5 HP
900/700/500 RPM
AIR
OUT
AIR
IN
PROPELLER
PLASTIC
6 BLADES
500 mm D.
L'
BLOWERS
QTY:
2
DIAM. :
282 mm
WIDTH : 148 mm
BLADES : 13
CAPILLARY
JULY
AUG.2000
19995130-26135-86
L
L
3/8"
2 X 0.070" X 32"
OUTDOOR COIL
INDOOR COIL
2 ROWS
4 CIRCUITS
16 F.P.I.
48 PLAIN TUBES
2 ROWS
4 CIRCUITS
2X18 GROOVED TUBES
1-21
2-15
CAL
2.2.3.1
Refrigeration Cycle CAL 36 (Effective from S/N1149044026)
5/8" 3/4"
D
V'
V
C
S
MUFFLER
RV
E
V
BRISTOL COMP.
H28A423
V'
V
37,000 BTU/h
9,340 Kcal/h
3,410 WATTS
10.9 EER
V
AIR
MOTOR
87 Watt
710/800/
980 RPM
IN
AIR
AIR
IN
OUT
2
WASHABLE
AIR
FILTERS
MOTOR
1/5 HP
900/700/500 RPM
AIR
OUT
AIR
IN
PROPELLER
PLASTIC
6 BLADES
500 mm D.
L'
BLOWERS
QTY:
2
DIAM. : 282 mm
WIDTH : 148 mm
BLADES : 13
CAPILLARY
JULY 2000 5130-26135-86
L
L
3/8"
2 X 0.070" X 32"
OUTDOOR COIL
INDOOR COIL
2 ROWS
4 CIRCUITS
16 F.P.I.
48 PLAIN TUBES
2 ROWS
4 CIRCUITS
14 F.P.I.
2X18 GROOVED TUBES
1-22
2-16
CAL
2.2.4
Refrigeration Cycle CAL 363
5/8" 3/4"
D
V'
V
C
S
MUFFLER
RV
E
BRISTOL COMP.
H23A423
V'
V
V
35,200 BTU/h
8,890 Kcal/h
3,400 WATTS
10.4 EER
V
AIR
MOTOR
87 Watt
710/800/
980 RPM
IN
AIR
AIR
IN
OUT
2
WASHABLE
AIR
FILTERS
MOTOR
1/5 HP
900/700/500 RPM
AIR
OUT
AIR
IN
PROPELLER
PLASTIC
6 BLADES
500 mm D.
L'
BLOWERS
QTY:
2
DIAM. : 282 mm
WIDTH : 148 mm
BLADES : 13
CAPILLARY
JULY 2000 5130-26135-86
L
L
3/8"
2 X 0.070" X 28"
OUTDOOR COIL
INDOOR COIL
3 ROWS
4 CIRCUITS
13 F.P.I.
72 PLAIN TUBES
2 ROWS
4 CIRCUITS
14 F.P.I.
2X18 GROOVED TUBES
1-23
2-17
CAL
2.2.5
Refrigeration Cycle CAL 483
3/4"
D
V'
V
C
S
MUFFLER
RV
E CAPILLARY
BY PASS
BRISTOL COMP.
H23A56
V'
V
V
47,500 BTU/h
1,200 Kcal/h
4,560 WATTS
10.4 EER
V
AIR
MOTOR
87 Watt
710/800/
980 RPM
IN
AIR
IN
OUT
2
WASHABLE
AIR
FILTERS
EXTERNAL EQUALIZER
AIR
MOTOR
1/5 HP
900/700/500 RPM
PROPELLER
PLASTIC
6 BLADES
500 mm D.
AIR
OUT
AIR
IN
L'
JULY 2000 5130-26135-86
L
BLOWERS
2
QTY:
DIAM. : 282 mm
WIDTH : 148 mm
BLADES : 13
L
3/8"
OUTDOOR COIL
THERMAL
EXPANSION
VALVE
INDOOR COIL
3 ROWS
6 CIRCUITS
16 F.P.I.
72 PLAIN TUBES
2 ROWS
4 CIRCUITS
14 F.P.I.
2X18 GROOVED TUBES
1-24
2-18
CAL
2.3 Cassette – Low Profile In-Ceiling Unit
The Cassette unit designed to be installed between the drop (false ceiling) and the main ceiling.
The Cassette unit allows delivering high capacities without using metal or flexible ducts.
Cassette Advantages:
One. Improved air distribution (better than high wall or floor unit).
Two. Does not occupy wall or floor area.
Three. Option for fresh air (built in).
Four. Option for conditioned air supply to adjacent room (built in).
Five. The indoor unit designed to the size of (one or two) standard false ceiling panels.
Installation:
1.
The Cassette evaporator must be installed in a level position.
2.
Electrical connections are similar to the ANL-S connections, excluding the TH-1 & TH-2
sensors that are connected inside the evaporator on the blower orifice and the coil. Connect
the TH-1 & TH-2 sensors to the electrical box.
3.
Piping connections: the valves are fixed to the indoor unit allowing manipulation of the
valves using a single wrench.
4.
Evaporator adjustment: four, three or two air outlets available, according to the installation
needs.
Tubing Adapters:
AUG. 2000 5130-26135-86
CAL-24:
CAL-24:
The indoor
indoorfittings
fittingsare
are1/4"
1/4"(discharge)
(discharge)and
and 5/8”
5/8¢(suction),
(suction),while
whilethe
theoutdoor
outdoorfittings
fittingsare
are3/8"
3/8"
The
(discharge)
and
5/8
¢
(suction).
With
each
outdoor
unit,
we
supply
inside
the
outdoor
additional
(discharge)
5/8”
Inside each CAL-24 outdoor unit, an additional fitting adapter
Fitting
adapter
1/4" to 3/8
¢ (Cat.
No. 51305815790
– supplied
condenser,
no need
to
1/4"
to 3/8”
is supplied
(Cat.
No. 51305815790
– supplied
with with
eacheach
condenser,
no need
to order).
order).
Thisadapter
Fitting must
Adapter
must be installed
on the condenser
1/4" discharge
Fitting.
The
This
fitting
be installed
on the evaporator
1/4" discharge
fitting. The
interconnecting
refrigerant
tubesrefrigerant
should be tubes
only 3/8”
(discharge)
and
5/8” (suction).
interconnecting
are to
be only 1/4
¢ (discharge)
and 5/8¢ (suction).
CAL-36:
CAL-36:
The
The indoor
indoorfittings
fittingsare
are3/8"
3/8"(discharge)
(discharge)and
and 3/4”
3/4¢(suction),
(suction),while
whilethe
theoutdoor
outdoorfittings
fittingsare
are3/8"
3/8"
(discharge)
5/8Ӣ (suction).
eachoutdoor
CAL-36unit,
outdoor
unit, additional
adapter
(discharge) and 5/8
(suction). Inside
With each
we supply
inside thefitting
outdoor
additional
3/4"
to 5/8”is
supplied
(Cat.
No. 51305815780
– supplied
with with
eacheach
condenser,
no need
to order).
Fitting
adapter
3/4" to 5/8
¢ (Cat.
No. 51305815780
– supplied
condenser,
no need
to
This
fitting
adapter
must
be
installed
on
the
evaporator
3/4"
suction
fitting.
The
interconnecting
order). This Fitting Adapter must be installed on the condenser 3/4" suction Fitting. The
refrigerant
tubesrefrigerant
should be tubes
only 3/8”
(discharge)
and
5/8” (suction).
interconnecting
are to
be only 3/8
¢ (discharge)
and 3/4¢ (suction).
1-25
2-19
CAL
Replacing the TH-1 (return/intake air) sensor
During TH-1 replacement, removal of the intake grill is required (turn the plastic screws 90°).
Then, totally remove the front cover by unscrewing the screws on the intake grill corners and also
remove the drain pan.
Replacing the TH-2 (indoor coil temperature) sensor
Begin with the procedures as in the replacement of TH-1 sensor. Remove the drain pan by
unscrewing the (4 or 6) screws that connect the drain pan to the evaporator body.
Replacing Indoor Fan Motor Capacitor
Begin with the procedures as in the replacement of TH-1 sensor. Remove the orifice (intake
assembly) from the drain pan by unscrewing 2 screws. Remove the blower wheel by unscrewing
its central (holding) screw. Now the capacitor can easily be replaced.
Replacing Indoor Fan Motor
Begin with the procedures as in the replacement of indoor fan motor capacitor. Disconnect the
motor electrical harness. Replace the fan motor.
Replacing Drain Pump
Begin with the procedures as in the replacement of TH-2 sensor. Remove the blower wheel.
Unscrew 2 screws that attaches the drain pump.
Replacing Safety Level Switch
Begin with the procedures as in the replacement of TH-2 sensor and unscrew the screws that
attach the safety level switch. Finally, disconnect the safety level switch electrical harness.
JULY 2000 5130-26135-86
Replacing Indoor Coil
Begin with the procedures as in the replacement of the drain pump. Remove both coil supports
(2 screws) and unscrew the single screw that attaches the coil to the evaporator back. In addition,
the following components must be removed before removing the indoor coil: fittings
(6 screws), drain pump, safety level switch and TH-2 sensor.
Cassette Drain Pump Water Elevation
Water elevation is 300 mm from false ceiling.
The drain pipe cannot go higher than 300 mm because of the risk of water return from the pipe,
when the unit stops (back flow) which could overflow the drain pan!
1-26
2-20
CAL
Specification for the Water (Drain) Pump Control
Water (Drain) Pump specifications
Operation Life:
Power Supply:
Motor Type:
Operating temperature:
Operating humidity:
Working fluid:
Height difference:
15 years or 15,000 hours.
230V±10% - 1ph - 50Hz.
Single phase 2 poles.
0 - 40∞C.
Maximum 95%.
Water condensation at 5∞C min.
See the installation instructions of the unit.
The Water Pump control is designed to control the water pump in the Cassette (CAL) type air
conditioners.
The Water Pump control operates the water pump with the TAC-404 Electronic Control Family.
The Water Pump control is connected between the Main (TAC-444) and the Display Assy (TAC-460)
in series.
The main task of the water pump is to prevent a water flood whenever the air conditioner unit is in
Cool mode or when switching to Off mode after Cool mode.
The basic algorithm is that the water pump will work whenever the air conditioner is in cool mode
and for the next 5 min. after the compressor is turned to Off in Cool Mode.
Mechanical design:
The water pump is designed to fit into the electric control box of the Cassette air conditioner.
The PCB is attached to the electronic control box by four “snaps”. The “snaps” are placed on the
four PCB corners (4mm hole).
The Control is connected to the Main Board (TAC-444) and the Display Assy (TAC-460) via
an RJ11 connector.
The Control is connected to the Safety Level Switch (flood sensor) via two 6.3mm terminals.
The Control is connected to the water pump via two 4.7mm terminals.
JULY 2000 5130-26135-86
The control is connected to 230Vac power supply via a two terminal block.
Electrical design:
The pump control is powered by the TAC-444 main unit with a 10-18Vdc unregulated power supply.
The pump control “reads” the communication line using the Current loop method.
1-27
2-21
CAL
Inputs:
Item
1.
Description
Operation
Designation
Main – Control
Connects between the Main control unit
communication
(TAC-444) and the Pump Control.
Control – Display
Connects between the Pump control and
Communication
the Display (TAC-460).
Safety Level Switch
Signals the unit in case the drain has
(flood sensor)
overflowed.
4.
Power
15V Unregulated DC 50mA.
Via Con1.
5.
Communication
20mA Current loop method.
Via Con1.
Description
Pump Control
Operation
220Vac 1A N/O Control
Designation
Con.4
2.
3.
Con1.
Con2.
Con3.
Output:
Item
1.
Performance:
The Pump Control uses the 20mA current loop method or the Open Collector method to monitor
the communication between the TAC-444 – Main Unit & the TAC-460 Display.
Normal operation:
The Pump Control drives the Water Pump in the following conditions:
∑ When the A/C is in Cool mode (Reverse Valve off) and the compressor is activated.
∑ The Water Pump works continuously, as long as the compressor works, in cooling mode.
∑ The Water Pump will work for additional 5min. after any compressor stops (in Cool mode).
∑ Immediately when the safety level switch (flood sensor) indicates overflow.
JULY 2000 5130-26135-86
When the floating sensor indicates overflow and turns the compressor off (temporary or total
system halt) the Water Pump will work for additional 5min.
∑ After entering the Rest Loop (thermostat stop), the Water Pump will work for additional 5min.
∑ After a system operation halt (failure), the Water Pump will work for additional 5min.
∑ When switching from Cool to Heat mode, the Water Pump will work for additional 5min.
∑ In Heat mode, the water pump is always switched off.
1-28
2-22
CAL
Recovery from power failures:
The Pump-Control will activate the water pump for 5 min. each time after power recovery if the
previous mode was Cool mode.
Emergency operation:
When the Pump Control detects a water overflow, by the safety level switch, it stops the
communication between the TAC-444 - Main unit and the TAC-460 – Display. As mentioned
above, the Pump-Control is connected in series between the TAC-444 and the TAC-460. The
Pump-Control stops all commination simply by disconnecting the Display from the Main. This will
cause the POWER indication light to flash (as in “normal” communication failure).
During that time the Pump Control will activate the Water Pump as long as needed. The Pump
Control will reactivate the communication when the overflow sensor is switched off. In case the
overflow situation is repeated 3 times during a period of 30min., the Pump-Control will disable the
operation of the A/C (total system halt), by disconnecting the communication, until a power reset.
Otherwise, the Pump Control will begin the counting again. Recovery from the total system halt is
done by sending Off to the system and then re-entry to On by mean of the 3-position slide switch
(on the Display Assy).
In case the safety level switch continuously signals fault (for a long time period), the Pump Control
JULY 2000 5130-26135-86
will disconnect the communication, until the water level drops to normal.
1-29
2-23
CAL
Water (Drain) Pump Troubleshooting Chart
Warning: Always unplug the A/C before performing cleaning or maintenance activities.
Symptom
1
Constant overflow.
Probable Cause
Corrective Action
1. Faulty Safety Level Switch.
1. Replace Safety Level Switch.
2. Stuck Safety Level Switch.
2. Remove obstruction or replace
Safety Level Switch.
3. Safety Level Switch is
disconnected.
3. Connect the Safety Level Switch.
4. Disconnected Water Pump
communication cable.
4. Connect the Water Pump.
5. Totally clogged drainage.
5. Remove obstruction and clean
the drain pan.
Remove obstruction and clean the
drain pan. Clean also the area near
the water pump and the water pump
filter.
See all the above mentioned.
2
Cyclic overflow (three
times during 30 min.)
Partial blockages near the water
pump that cause low handling
capacity of the water pump.
3
Temporary overflow.
Any reason from the above
mentioned. This can also be a
normal situation due to very high
humidity levels that can cause
high water flow.
Note: flashing of the POWER indication light will indicate all types of overflow failures!
Generally, water leaks can be caused due to ice formation at the bottom of the evaporator coil, due
to lack of refrigerant (for example). When the evaporator enters the De-Ice procedure, the melted
ice leaks from the drain pan.
Important Note: remember that the condensed humidity must be pumped out of the drain pan
after the unit is switched off. You must not turn the unit off by cutting out the main power supply.
If the unit will be switched off via the power supply, the water pump will not operate for additional
5min. as required to remove the accumulated water, so a water leak can occur!
JULY 2000 5130-26135-86
Air Distribution:
Circulating the room air significantly reduces the temperature differences in the conditioned room.
Circulation of the air is achieved by central air suction and the four directional louvers. The louvers
are controlled (only) manually. If necessary, up to two louvers can be in a closed position,
preventing air outlet to the specific direction that the closed louvers are facing.
In Cassette models, there is high significance to the louver position in Cool and Heat modes. In
Heat mode, it is strongly recommended that one or two louvers be closed to increase the air speed
and the airflow downwards, especially in very high ceiling installations.
Note: maximum of two louvers allowed to be closed for all units (see also: “Minimum clearances”
at the Installation instructions).
1-30
2-24
CAL
Conditioned Air Supply to an Adjacent Room:
Option for delivering conditioned air to adjacent room via additional ducts is available in all models.
One knockout exists in CALI-28-24 models or two knockouts in CALI-36-48 models. The knockouts
are on one side only. Take this into consideration before positioning the indoor (evaporator) unit!
Insulation of this duct is unnecessary only if it is routed via conditioned space (no humidity).
Important Note: the maximal length of the duct should not exceed 3 meters. Beyond 3 meters, the
airflow to the adjacent room will be insufficient.
Also note:
∑ A return air path must be provided in case the conditioned air to the adjacent room option is being
used.
The return air path can be simply leaving the door open, installing a grill at the bottom of the door
or an undercut at the bottom of the door. In the last option, consideration should be taken for the
heat load in the space between the two conditioned rooms.
∑ Close the louver facing the adjacent room, to improve the airflow in the duct.
∑ Before connecting the ducts to the adjacent room (or rooms), verify that the unit capacity fits the
heat load to be accepted from the adjacent room (or rooms).
When the Cassette unit is installed over false ceiling, there is the possibility using one large unit
(CALI 36 or CALI-48) for two rooms. In this case, locate the unit half in each room. It is possible
only if the common wall thickness does not exceed 10 cm. In this case, no return air from the next
room is needed.
See also “Conditioned air supply to an adjacent room” in the Installation Procedure.
Fresh Air Renewal:
JULY 2000 5130-26135-86
Connection to a 4” fresh air inlet duct option is available in all Cassette models. The fresh air intake
knockout is located near the conditioned air to the adjacent room duct knockout. For all models,
option for only one duct is available. This duct does not require any insulation.
Fresh air create positive pressure in the room, preventing external air entrance via any openings in
the room and by that improves the air quality in the room.
Important Note: in simple installations, the fresh air supply should not exceed 10% of the total
airflow to prevent excessive heat load on the unit. Otherwise, a primary air treatment system with
separate deflectors is recommended.
Note: the fresh air knockout panel is located beside the blower intake. For fresh air ducts up to
2 meters, the air suction is performed by the unit’s blower suction power. Whenever the duct is
longer than 2 meters, a supplementary fan motor should be added. Do not connect the
supplementary fan motor to the Electronic Control supply. The supplementary fan motor should be
powered only by a separate power supply in order to stop the fresh air supply in case of high
outdoor temperature, and so on.
See also “Fresh air renewal” in the Installation Procedure.
1-31
2-25
DIODE
DIODE
LED
CONNECTOR
CONNECTOR
8.
9.
10.
11.
12.
1-32
2-26
30.
RELAY
TRANSISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
IC
IC
IC
IC
CRYSTAL
CRYSTAL
CRYSTAL
FERRITE
FERRITE
CAPACITOR
7.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
CAPACITOR
CAPACITOR
5.
6.
CONNECTOR
CAPACITOR
4.
13.
Item
CAPACITOR
CAPACITOR
CAPACITOR
No.
1.
2.
3.
JULY 2000 5130-26135-86
1N4004
1N4148
SLR-34MG [GREEN]
RJ11 AR-623PT-4
MOLEX 5566-4A 39-290043
MOLEX 5566-2A 39-290023
JQAP-12V
2N2222A
1.5K
3.6K
22K
270Om
5.1K 5%
24K
4.3K
10K
4.7M
OPTOCOUPLER SFH615A
OPTOCOUPLER SFH6156-3
LM7805CT
AT90S2313
HC-49/U 1.8432MHz
HC-49/T 1.8432MHz
HC-49/E 1.8432MHz
BC3533
BC3550
100 pF
1mF 16V
33pF
130 pF
Specification
47mF 16V
470mF 25V
0.1mF
TO-92
CR-25
CR-25
CR-25
CR-25
CR-25
CR-25
CR-25
CR-25
CR-25
DIP-4
SMD
TO-220
PDIP-20
*
*
*
*
SOD-27 (DO-35)
3mm
*
*
Package
SSL 5X11
SSL 10X16
Ceramic Capacitor
COG RD16
Ceramic Capacitor
COG RD16
SSL 5X11
Ceramic Capacitor
COG RD16
Ceramic Capacitor
COG RD16
1
3
3
1
1
1
3
1
1
2
1
1
1
1
1
1
1
1
2
2
1
1
2
1
2
1
2
1
2
1
Qty.
1
1
2
MATSUSHITA
PHILIPS/MOTOROLA
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
SIEMENS
SIEMENS
PHILIPS/SAMSUNG
ATMEL
MEC/MURATA
MEC/MURATA
MEC/MURATA
SAMSUNG
SAMSUNG
MOLEX
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
ROHM/LITEON
JST/ARIN
MOLEX
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
Manufacturer
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
PHILIPS/SAMSUNG
Bill Of Material (BOM) – Water Pump for CAL (Cassette)
K1
Q2, Q3, Q4
R1, R4, R16
R10
R17
R5
R6 ,R8 ,R11
R7
R9
R13, R12
R14
ISO1
ISO1 (Option)
U1
U2
Y1
Y1
Y1
Fer1, Fer2
Fer1, Fer2
J4
D4
D5
D3
J1, J3
J2
C9, C10
C5
C6, C7
C4
Reference
C1
C2
C3, C8
CAL
CAL
JULY 2000 5130-26135-86
PCB Placement - Water Pump for CAL (Cassette)
1-33
2-27
CAL
JULY 2000 5130-26135-86
2 . 4 ELECTRICAL & WIRING DIAGRAM
2.4.1
CAL 18 / CAL 24 / CAL 36, 1 PH
Important Note: Always refer to specific electrical diagram on the unit.
2-28
CAL
JULY 2000 5130-26135-86
2.4.2
CAL 363 / CAL 483, 3 PH
Important Note: Always refer to specific electrical diagram on the unit.
2-29