Download Brukerveiledning MOLIFT Smart

- a patient lifter from
TM15101
Table of Contents
General advice ....................................................... 3
Appendix A ............................................................ 16
Main parts ........................................................17
Explanation of symbols................................... 3
Caution .............................................................. 3
Responsibility ................................................... 3
Appendix B............................................................ 18
Technical description ......................................... 4
Drum assembly .............................................. 21
Chassis ............................................................. 4
Handle ........................................................... 4
Lifting belt with drum ..................................... 4
Motor ............................................................ 4
Brake ............................................................. 4
Electronics..................................................... 4
Battery ........................................................... 4
Hand control unit ............................................. 4
Charger and battery ........................................ 4
Trolley and rail system .................................... 4
Technical data ........................................................ 5
Service ...................................................................... 6
Service lamp .................................................... 6
Service light codes ........................................ 6
Service .......................................................... 6
Molift Service tool ............................................ 6
Troubleshooting ............................................... 6
Cleaning instructions....................................... 6
Inspection Diagram after Service and
Repair ........................................................................ 7
Replacing of parts ................................................ 8
Opening the chassis ....................................... 8
Replacing the lifting belt ................................. 8
Replacing the battery ...................................... 9
Replacing of the main circuit board .............. 9
Removing frame assembly .......................... 10
Replacing the solenoid ..................................11
Adjusting and lubrication of brake ................11
Emergency stop switch................................. 13
Labelling ......................................................... 14
Notes: .............................................................. 14
Finishing the job ................................................. 15
Logging ........................................................... 15
Safety control ................................................. 15
Page 2 of 24
Main assembly, front housing ...................... 19
Appendix C............................................................ 20
Appendix D............................................................ 22
Driveline, assembly ....................................... 23
Appendix E ............................................................ 24
Housing, front side ........................................ 25
Housing, back side ........................................ 25
Electrical diagram .............................................. 26
IMPORTANT!
The patient lifter is only meant to be used by
qualified personnel.
The manual shall not be handed over, or made
available to, any unauthorised third party, without a prior written consent from Molift Group
AS. Existing laws, conventions and agreements
protects all documents. No extract of this documentation can be reproduced, used or transferred without prior written consent from Molift
Group AS. Violation of these regulations may
lead to judicial repercussions and economic
responsibility. Industrial rights are reserved.
Molift Group AS
Ole Deviksvei 44
0668 OSLO, Norway
Teleph:(+47) 40001004
Fax: (+47) 40001008
www.molift.com
[email protected]
TM15101 English - Molift Nomad - Rev. G/ 09/2010
General advice
This technical manual contains important safety
instructions and information regarding the repair
and maintenance of the lifter. Carefully read the
manual before working on the lifter in order to be
familiar in the function and use of the lifter.
Explanation of symbols
This symbol is used to point out instructions
and information related to work place safety
where injury may occur if the information is
disregarded or ignored. Follow these instructions, be careful and attentive at all times.
This symbol indicates important information regarding the use of the equipment.
If not taken into consideration, it may lead to
damage or functional defects to the lifter or
other equipment.
This symbol indicates important and useful
information. If taken into consideration, it
will help the operator of the lifter to work
efficiently. It may help simplify routines and
to explain complicated facts.
Responsibility
Please read these operating instructions care-fully
before putting the product into operation. We
assume no liability for damage or malfunctions
resulting from failure to comply with the instructions. Warranty claims must be made immediately
on detecting the defect. Remember to quote the
serial number. Consumable parts are not subject
to the warranty.
All technical information, data and instructions for
operation contained in these operating instructions were up-to-date at time of print and are
compiled on the basis of our experience and to
the best of our knowledge. We reserve the right
to incorporate technical modifications within
the scope of further development of the product
described in this manual. No claims can be derived
from the information, illustrations or descriptions
contained in these instructions. We assume no
liability for any damage or malfunction caused
by operating errors, non-compliance with these
operating instructions or inappropriate maintenance. We expressly point out that only genuine
Molift Group AS spare parts and accessories
approved by us may be used. For safety reasons,
the fitting and use of spare parts or accessories,
which have not been approved, and unauthorised
modification or conversion of the product, are not
permitted. Molift Group AS will accept no liability
for damages resulting from such acts.
Caution
When repairing the lifter, you will find it necessary
to open the lifer. Take care of loose parts, especially
screws and washers. When disassembling and
assembling the lifter, take care that no cables are With the exclusion of product liability, Molift Group
squeezed or damaged, and causing malfunction AS is liable for faults or omissions on its part within
the scope of the warranty obligations stated in
of lifter.
the purchase contract. Claims for damages are
Therefore, use general caution when performing excluded, irrespective of the legal reason from
which such claims are derived. Only documenmaintenance and repairs.
tation belonging to the actual equipment is valid.
Read the user manual or operating instrucAny failure to comply with the safety regulations and safety precautions.
tions and precautionary measures stated in these
operating instructions renders the declaration of
conformity supplied with the system in accordance
with Council Directive (93/42/EEC) concerning
medical devices invalid.
Page 3 of 24
Technical description
Chassis
The chassis consist of two symmetrical plastic
covers A 1 , A 2 with operating buttons, lifting
belt and lifting handle. Motor, lifting belt wit belt
drum, brake, battery and electronics are placed
inside the chassis.
Handle
The handle is mounted in a way to make them a
part of the carrying system B 2 of the chassis. The
handle with brackets are made of aluminium.
Lifting belt with drum
The lifting belt C 11 with drum are mounted inside
the chassis. The lifting belt goes on or off the drum
depending on if the lifter moves up or down.
Special leading sleeves are made to avoid damage
on the lifting belt and to ensure correct placing on
the drum C 1 . Approximity switches D 10 controls
the tightness of the belt, and will stop the lifter if
the belt gets untight to prevent it from curling.
Electronics
The electronics consists of a main circuit board
E 14 , a DIN-board for the hand control contact
E 13 , emergency stop E 7 , emergency lowering
E 6 , battery lamp and service lamp. All the
functions are dependent on the main circuit board,
except the emergency lowering function. On the
main circuit board there is a counter which register
the number of hours with activity. After a certain
time the counter gives a signal to the service
lamp that illuminates to show the operator that
service is needed. An emergency lowering button
is hidden behind the yellow sealing E 11 beside
the emergency stop button. Break the sealing and
press the emergency lowering button.
Battery
The battery B 4 is mounted inside the chassis and
consists of 20 battery cells in one pack.
Hand control unit
The hand control unit A 7 has 2 buttons for
operating the lifter, one ”up” and one ”down”
button, and a lamp indicating when the battery
needs charging. The hand control/charging
Motor
Motor with gear B 2 is mounted inside the chassis. contact is placed on the right on the back side of
The force is transmitted via the gear from the the lifter.
motor to the drum where the lifting belt is running
Charger and battery
on or off.
Molift NOMAD has a battery which consists of a 26
14
The main circuit board E
has an overload V battery pack B 4 , and a charger A 6 which makes
protection that cuts the power if the load is too it possible to charge the batteries by placing the
heavy. The power will be cut off at 17 A up and 13 hand control unit in the charger.
A down. This means that the motor stops working
if the load is more than Safe Working Load (SWL). Trolley and rail system
Molift NOMAD is attached to a trolley mounted in
The emergency stop button E 7 cuts the power the rail system fixed in the ceiling. The rail system
supply to the motor and is placed on the front side with trolley is only to be mounted by authorised
of the lifter. The emergency stop is activated by personnel, and is described in a separate manual.
pressing the button, and deactivated by turning
it clockwise until it is released to original position.
The lifter shall only be mounted on a rail
system with the same lifting capacity or SWL
Brake
as the lifter or higher.
A spring brake is mounted on the cogwheel to
the motor. The force from the spring activates the
brake in normal position. The brake is deactivated
by a solenoid which receives a signal when the
motor is running the lifter up or down. The brake
prevent the lifter from moving (sag) with static
load.
Page 4 of 24
TM15101 English - Molift Nomad - Rev. G/ 09/2010
Technical data
Material:
Fiberarmoured plastic
and aluminium.
Motor:
24 V DC
Battery:
26.4 V NiMH 2.2 Ah
Lifting capacity:
max 255 kg/562 lbs (SWL)
can be adjusted down to
230 kg, 205 kg or 160 kg
Lifting height:
2000 mm
Lifting speed:
30-35 mm/sec for a normal
lift and fully charged battery.
Dimensions:
522x200x330 (LxBxH)
Weight:
6.8 kg (15 lbs)
Technical specifications may change without prior
notice.
Page 5 of 24
Service
Service lamp
On the front right side of the lifter there is a service
light which will give a signal when the lifter needs
service. When there is a green light, the lifter can
be used normally. If there is no light, push one of
the up/down buttons to activate the electronics,
and the service lamp will illuminate.
Service
Service is to be performed when the service lamp
gives a signal or latest after 5 years of use.
• Changing of lifting belt with hook
• Changing of worn and damaged parts
Molift Service tool
To be able to read out the data from the lifter, and
to reset the service lamp, it is necessary to use the
Molift Service tool. See the manual that comes
with the Service tool.
Install the Molift Service tool on your computer.
Connect the lifter to the computer with the cable
to the hand control contact. Start the Molift Service
tool Software. On the left side in the program
menu you can find the lifters data.
Service light
The electronics measures the operating time of the
lifter, and after a specific time the yellow light will
illuminate, indicating that the lifter needs service.
Take contact with your local Molift service representative/dealer. The lifter can still be operated,
but after a while an audible alarm will sound, to
remind the operator that the lifter needs service
immediately.
Service light codes
Service light
No light
Green
Yellow
Red
Red + sound
Flashing yellow
Mode
Power saving
Ready for use
Book service
Perform service
Perform service
immediately
Overheating
The electrical system has a power save function
which will turn off the electrical system after ten
minutes without activity. All lights will turn off.
The system is activated when pushing one of the
operating buttons.
Page 6 of 24
Troubleshooting
See the Troubleshooting table in the User Manual.
If the troubleshooting procedure does not lead
to any diagnosis, judgement and eliminating
methods must be used.
Cleaning instructions
The surfaces of the lifter can be cleaned with a
damp cloth using an appropriate detergent.
Detergents must be pH-neutral. Do not use
solvents or strong liquids - this may damage
the surface of the lifter. For disinfection when
needed; use isopropyl alcohol. Avoid abrasive
cleaning products.
The lifter is splash proof, but direct spraying of the
lifter should be avoided. If the lifter should be used
in a shower room, use a protective bag on the hand
control unit. Do not use the lifter permanently in
a shower room, as this can cause corrosion inside
the lifter. Use in shower rooms requires extra
protection, cleaning and maintenance.
TM15101 English - Molift Nomad - Rev. G/ 09/2010
Inspection Diagram after Service and Repair
Molift Nomad:
Check the lifter visually for any damage, faults or deformations, check that the plastic housing has no cracks or any
other damages. Check that the lifting belt is not torn, cut, frayed or any other damage.
Check that the cables and plug for hand control and charger have no damages. Damaged parts must be changed.
Clean plug and socket for hand control with alcohol to remove grease and prevent future contact problems.
Check all slings and loops - particularly seems - belonging to this lift. Torn, frayed or cut slings must be replaced.
Check that the installation/rail system is marked correctly with SWL (Safe Working Load).
Test output of the charger with a voltmeter. Output level is printed on the charger. Chargers with lower output must
be changed to provide optimal charging of the batteries.
Run the lifter fully up and down a couple of times with and without load to check that the lifter works properly and
without irregular noise. Check that the end stop is working. Check that the brake i working with max. load.
Mark the lifter with the safety label inscribed with month/year and certificate number for performed safety control.
The service technician shall sign the label and this diagram.
Service:
Check the Service lamp, it gives signal when the lifter needs service.
Read the lifters data with the Molift Servicetool and check number of lifts. Service 1 is after maximum 5000 lifts and
service 2 after maximum 10 000 lifts.
Number of lifts (Sum):_________________________ Service: __________________________________
Service performed: - Change the lifting belt and hook.
Check the motor, cogwheel, frame and cables for any damage. Change worn and damaged parts.
After service and/or maintenance the service lamp must be reset by using the Molift Servicetool
Perform safety control after service/maintenance. NOTE! Reset the service lamp only when service is performed!
Safety control and service shall only be performend by partners and/or personnel certified by, or on
behalf of Molift Group AS. Always fill out below:
Customer:___________________________
Serialnumber lifter:___________________________
Date : ______________________________
Signature :_________________________________
Page 7 of 24
Replacing of parts
Replacing the lifting belt
Push the emergency stop before performing
maintenance on the lifter, to make sure the
lifter does not move unintentionally.
Opening the chassis
• Place the lifter on the table with the backside
(with no buttons) against yourself. Unscrew
the cap nuts on the backside while holding the
screws on the front side in place.
When changing the lifting belt it has to be run
out completely before the lifter is opened.
• Open the lifter as described above. The screw
and bolt holding the lifting belt must be on the
right side to ensure the best possible availability.
• Loosen the microswitch enough to prevent it
from stopping the the belt when running it out.
• Remove the screw locking the bolt for the belt.
Screw
Bolt
Lifting belt
Do not remove the 6 screws in the middle
since they keep the washers from falling into
the lifter!
• Remove the 4 scews closest the lifting hooks (2
on each side).
• Lay the lifter carefully down on the table
with the front side down. Lift the back cover
carefully.
• Place a M6 screw in the bolt and remove the
bolt.
• The lifting belt is now loose and can be
removed completely by pulling it out.
• Thread the new lifting belt in between the
guides.
Observe how the cables are placed inside the
• Fix the belt with the bolt and the lock screw.
lifter.
• Run the lifing belt slightly in. Fix the microswitch.
When changing the lifting belt, always
change the hook too.
• Check that the belt moves in and out correctly.
• Close the lifter as described in previous chapter.
Make sure that no cables are squeezed when
replacing the back cover!
• Mounting is done in the reverse order.
Make sure that no cables are squeezed when
replacing the back cover!
Page 8 of 24
TM15101 English - Molift Nomad - Rev. G/ 09/2010
Replacing the battery
• Open the chassis.
Observe how the cables are placed inside the
lifter before disconnecting.
• Disconnect the battery cable connector (red
and black cable) from main circuit board.
• Lift the main circuit board enouch to
disconnect the cable for temperature sensor.
• Pull the battery straight out.
• Assembly is done in reverse order.
Make sure that no cables are squeezed
between the battery and the ribs/walls of the
chassis.
• Fix the cables with cable strips.
Replacing of the main circuit board
The circuit board can be changed when all
settings and data for this lifter is copied from
the old circuit board to the new. If there is any
trouble when copying the settings, please
send the lifter to Molift Group AS or your
dealer.
Observe how the cables are placed inside the
lifter before disconnecting.
• Use the Molift Servicetool , connect to lifter
and copy from the lifter to the PC first. Then
connect to the new main circuit board and
copy on request.
• Open the chassis and remove the battery.
• Pull the circuit board carefully out and loosen
the six cable connectors.
• When mounting a new main circuit board,
connect the cables in the following order:
1 Emergency lowering cable
2 Temperature sensor cable
3 Cable to brake (motor 2)
4 Cable for switch up/down buttons.
Push the diodes and fuses on the new board
carefully aside to prevent it from colliding
with ribs/walls on the chassis.
Microswitches
Up/down
buttons
Brake
Emergency
lowering
Temp.sensor
Motor 1 (Liftingmotor)
Page 9 of 24
• Put the main circuit board in place. Push it
down against the supporting ribs in chassis.
Solenoid
Make sure that no cables are squeezed.
• Place the battery and connect the two
remaining cable connectors:
5 Motor cable (motor 1)
6 Battery cable.
• The cables must be tied up and fastened
to make sure they are not squeezed while
mounting the cover.
Motor
• Place the frame assembly into the housing.
Make sure that the bolts are entering correctly.
• IMPORTANT! All wires must be placed between
the frame and screw, see picture below.
The LED on the main circuit board will not
illuminate when connecting the battery.
There will be a sund (beep) to confirm that the
connection is correct.
• Close the lifter.
• Test the lifter according to safety control check
list.
Removing frame assembly
• When battery, main circuit board and lifting
belt are removed, the frame assembly can
be lifted out of the cover. It is recommended
to use a mounting jig to keep the bolts with
washers in place.
• Remove the distance (B6) and O-ring (B9) from
the screw beside the motoren.
• Lift the complete frame carefully out of the
housing and place it on a working table.
Page 10 of 24
• Put the O-ring (B6) and distance (B9) on the
screw besides the motor as shown on the
picture below.
• Mount the main circuit board, battery and
lifting belt. Check that the lifter is working, and
close the lifter. Test according to Inspection
Diagram.
TM15101 English - Molift Nomad - Rev. G/ 09/2010
Replacing the solenoid
• Open the lifter, remove the battery and main
circuit board.
• Lift out the frame assembly. Use a mounting jig
to keep the bolts in place.
• The complete solenoid (D27) is loosened with
a tong since it is secured with Loctite. Hold on
the back on the widest part of the solenoid.
• Loosen the wire to the solenoid from the main
circuit card.
• Use a new wire set when mounting a new
solenoid. See Appendix F, Electrical diagram.
Cut the solenoid PCB wite 15 cm long.
• Solder the wire with the solenoid and use
thermo shrinking tube.
• Mount the solenoid on the frame. Note! Add
Loctite 243 on the threads.
• IMPORTANT! Make sure that the wires points
towards the motor as shown on the picture
below.
•
•
•
•
•
•
Adjusting and lubrication of brake
• Open the lifter, remove battery, main circuit
board and lifting belt.
• Lift the frame assembly out and place on a
working table.
• Loosen the screw and washer holding the
torsion spring, and remove the spring.
• Add grease (SHC007) on the brake disk, and
then assemble the torsion spring and brake
disk (check spring if necessary). Add grease
(SHC007) on the inside surface of the spring.
• Mount the brake disk with torsion spring on
the motor axle as shown on the picture below.
Check position of both ends of spring before
pressing the unit onto the axle. Watch the key
on axle.
Mount the frame assebly in the housing.
Mount the main cicuit board and battery.
Mount the lifting belt.
Check that the lifter is working.
Mount the housing and close the lifter.
Test the lifter according to Inspection Diagram
on page 7.
• Mount shims as shown on the picture (B22, 23),
use screw (B24). Do not tighten.
Page 11 of 24
• Make sure that the end of the spring is between
the screws and the two shims. Give the end of
the spring a little bend as shown in the drawing
below. It is the 5 mm distance to the solenoid
that decides where the end of the spring will
come.
• Before you tighten anything, make sure that
the end of the spring is in line with the centre
of the solenoid (sideways). Note! If not, the
bracket for the solenoid needs to be bended/
adjusted by using a tong, see picture. Check
also that the solenoid does not touch anything
in opposite housing. If the bracket is bend too
much it can come in conflict with the housing.
Measure as shown on picture, 44 mm from hole
to inside solenoid.
• End of spring must be in line with center of
solenoid. Check that the spring returns to the
same position after activating, ond do not start
climbing on next coil of the spring.
• IMPORTANT! Check spring assembly according
to drawing below.
• If te solenoid and the straisht part of the spring
are not parallell, the bracket can be adjusted by
bending it with a tong
• Tighten the two screws (B24).
Mu
st
par be wit
ale
ll to hin
6
Important! Spring must not go
further in than paralell compare
to solenoid.
Important that spring and solenoid
meets in centre of solenoid in
about half stroke of solenoid.
5
15
30°
R5
Disance between solenoid
and spring end = 4 to 5 millimetres
when no load on motor.
6°
Important that solenoid
moves easely when actuating
the spring. Pinch it with a finger
if any resistant or bending
of pin, re adjust spring.
Note! If brake must be re adjustet, turn the
clamping plates upsdie down or replace
to be sure the spring is not seated
back into old grove.
If possible and space:
Make a short bend in the end
of the spring to help stabilizing
the spring and make the surface for
clmping bigger.
Designed/Drawn: Date:
Projection:
Scale:
1:1
xx/xx-xxxx
TM15101xx English
- Molift Nomad
- Rev. G/ 09/2010
Page 12 of 24
Drawing name:
Rev.
Description:
Date/Sign.
Approved:
Drivline assembly
xx
xxx
Drawing number:
Size
14-004_bremsjusteringA3
• Make sure that the spring has been adjusted
and assembled according to drawing and
instructions above.
• IMPORTANT! Run the motor a few rounds by
adding electrical power to it. Do this to make
the spring “seated”. Add grease on spring.
• When the brake is OK, fasten the screw and
washer. Remember Loctite 243 on the screw.
• Mount the frame assembly back in housing.
• Mount the main circuit board and battery.
• Mount the lifting belt.
• Check that the lifter is working.
• Mount the housing and close the lifter.
• Test the lifter according to Inspection Diagram
on page 7.
Emergency stop switch
• Open the lifter, remove the battery and main
circuit board.
• Remove the extension.
• Check that the spring holds by using a tong,
see picture below. It is important to check tha
the distance still is 4 to 5 mm. If not, the end of
the spring must be adjusted by bending it to
correct distance. See figure above. The holding
force is maximum about 6 kg.
• Unscrew the black nut on inside and remove
the emergency stop button on outside.
• Unscrew the black nut on the new emergency
stop switch.
• Mount the emergency stop switch together
with the protecting cover. Put the two parts
together into the hole in the cover. Note! Make
sure the small knob fits into the slot in the hole.
• Use Loctite 243 on the threads and tighten the
nut on inside carefully by hand. Note! Make
sure that the cam is on upper side.
Page 13 of 24
•
•
•
•
•
•
Mount the extension by pressing it down.
Mount the main circuit board and battery.
Mount the lifting belt.
Check that the lifter is working.
Mount the housing and close the lifter.
Test the lifter according to Inspection Diagram
on page 7.
Notes:
Labelling
Check the labels - damaged labels are to be
replaced.
Page 14 of 24
TM15101 English - Molift Nomad - Rev. G/ 09/2010
Finishing the job
Logging
The service manual has a table for logging of repair and work done on the lifter. Write down a short
description of the incident in the appropriate interval. This will enable the owner and service partner to
see previous history for the lifter and in that way maybe making future fault finding and repairs easier.
Safety control
Any repair or replacement of parts requires a safety control afterwards as described in the procedures
for service, maintenance and safety control.
Date
Description of fault
Type of repair
Date/sign.
Page 15 of 24
Appendix A
Pos.
Fig/Part. no
Qty.
Description
1
Appendix B
1
Front housing with interior parts
2
Appendix E
1
Back housing assembly
3
1220333
10
Cap nut M6 TP RAMPA 99-025-61-301
4
1100303
1
Decal, security control
5
1100306
1
Decal, calendar
6
1240001
1
Charger, Nomad
7
2017002
1
Hand control, Nomad
Page 16 of 24
TM15101 English - Molift Nomad - Rev. G/ 09/2010
A
Main parts
C



probe
1
Mounting height probes
1,2 (4X)
probe
10
8
13
SECTION probe-probe
SCALE 1 : 2
2
7
Apply LOCTITE 243 on 5 bolts.
(Bolts secure the frame)
9
B
4
5
6
Temp 1
Charger 2 (-)
11
7Charger 1 (-)
6
Temperature 1
Temp 2

146,6

Charger 1 (+)
E
Procedures:
- 14-P01 Assembly instructions
- 14-P02 Control scheme
B
5
D
1
Pos.
3





























4


13
1
Label Charger mode
1
0
1
1
1
4
4
4
4
Mould charger handcontroll
LED
LEDBOM.xls
bracket
14-001
Charger_2215
Dimension/
Rear plate
Draw.
no.screw
Plastic
Rubber dampener
Probe sleeve
Battery probe
Qty.
9
8
7
Bill of materials:
6
5
Description.
4
3
2
1
Pos.
Qty.
Designed/Drawn: Date:

Drawing name:

A

Rev.
RVS


MHL
TÅB
Released for production
08.02.2005 RVS
09.02.2005 TÅB
Description:
Date/Sign.
Approved:
Material:
Comment:

Drawing name:
26.03.2008 RVS
11.02.2005 RVS
Comment.
Scale:
Designed/Drawn: Date:
Added label
Added pos. 11 for label
14-153
LTL-30EHJ-012
RTC 51
2215 spec ed._ 24238B
14-154
Material.
PT 1452 40 X 16
Rubber dampener
RSS-100-CR
GSS-10
Dimension/
Draw. no.
Description
Projection:


C
B
14-231
1
Label
charger 2,5Nm
handcontroll (10x),
14-201
All bolts to1011be tightened
with
1
Electric wiring diagram
14-145
09/02-2005
Projection:
Scale:
B
Charger handcontroll assy
1:1
Drawing number:
Molift Nomad

Size
14-157 
Drawing number:
Page 17 of 24
Size
A2
Appendix B
Pos.
Part. no.
Qty
Description
1
App. C
1
Drum assembly
2
App. C
1
Drive line assembly
3
App. D
1
Front cover assembly
4
1221115
1
Battery 26,4 V NiMH
5
1220335
1
Spacer Ø10,0/Ø6,3/48 mm PA6
6
1220334
1
Spacer Ø10,0/Ø6,3/61 mm PA6
7
1220303
10
Screw, cylinder DIN 912 8,8 ElZn, M6x80
8
1220160
10
Bushing Ø6, 3xØ8x11
9
1220340
6
O-ring 5,3x2,4 Nomad
10
1220124
1
Belt Guidance Nomad
Page 18 of 24
TM15101 English - Molift Nomad - Rev. G/ 09/2010
B
Main assembly, front housing
E
10
7
8
9
9
6
7
8
9
4
F
3
9
F
9
Note!
O-rings are
used to keep the bolts in
2
9
G
5
1
Pos.
G
Added pos no for el scheme
01.09.2008 TÅB
MHL
F
Pos 4 and 9 Changed item no.
11.08.2008 TÅB
MHL
Pos 10 New belt guidance
04.04.2008 TÅB
Uppdate, rubber washer taken away 20.06.2007TÅB
MHL
MHL
E
D
C
B
A
Rev.
Pos 10 Changed quantity
Pos 9 and 10 changed
Released for production
Description:
06.11.2006 TÅB
11.08.2006 TÅB
21.02.2005 TÅB
Date/Sign.
MHL
MHL
ORH
Approved:
Cabel layout see dwg 14
11
1
Bill of materials:
Qty. Description.
Designed/Drawn: Date:
TAB
Drawing name:
21/02-2005
14-002 BOM.xls
Dimension/
Draw. no.
Projection:
Scale:
Front housing w. interior parts
Complete lift motor
MOLIFT NOMAD
Page 19 of 24
1:2.5
Appendix C
Pos.
Part. no.
Qty
Description
1
1220150
1
Drum
2
1220180
1
Gear wheel M1,75 Z=58
3
1220151
1
Hollow axle for drum
4
1220103
1
Emergency brake, Nomad
5
1220154
1
Locking bolt for lifting belt
6
1220191
1
Torsion spring R=0,25 NMM/GRAD, Nomad
7
1220152
1
Bolt for emergency brake
8
1220337
1
Screw NF M6x10 Rampa part no 151-610-001
9
1220312
2
Circlip DIN 6799
10
1220341
1
Machine screw M3x120 DIN 7985A
11
1220195
1
Lifting belt complete
Page 20 of 24
TM15101 English - Molift Nomad - Rev. G/ 09/2010
C
Drum assembly
Apply
Grease MOBILITH
SHC007 during assembly
D
11
9
4
9
5
3
2
*=A
10
Pos.
1
Q
6
7
Designed/D
8
D
C
B
A
Rev.
Lifting belt new item no. Re
numbered pos no.
Pos 11 changed to screw M4 not self
tapping
Pos 9-11 changed
Released for production
Description:
TE/TA
02.11.2006 TÅB
MHL
11.08.2006 TAB
RVS
27.10.2005 TÅB
14.02.2005 TAB
Date/Sign.
RVR
ORH
Approved:
Page 21 of 24
Drawing na
Drum
Front
MOLIF
Appendix D
Pos.
Part. no.
Qty
Description
1
1220101
1
Frame assembly
2
1220181
1
Gear assembly
3
1220155
2
Axle for guiding drum
4
1220157
1
End registration drum
5
1220162
1
Axle for gears
6
1220158
1
Guiding drum
7
1220163
1
Registrator for drum diameter
8
1220102
1
Rotation stopper for axle
9
1220308
2
Screw M6x20 ISO 7380 4.8 Elzn hex.socket
10
1220116
3
Microswitch Omron
11
0310120
2
Washer Ø4 DIN 9021 Elzn
12
1220305
2
Washer Ø6 DIN 125 Elzn
13
1220192
1
Extension spring SS2331-06
14
1101433
3
Spacer Ø5,2xØ10x5
15
1220141
4
Thrustwasher I Glidur G
16
1220339
3
Pop rivet Ø4x16 DIN 7337
17
1101532
2
Screw M4x8 ISO 7045 buttonhead
18
0540509
4
Washer Ø4, Starlock
19
1220313
2
Circlip Ø6 RS DIN 6799
20
1220110
1
Motor Valeo
21
1220140
2
Flange bearing Ø10/Ø12-10
22
1220105
1
Shims
23
1220104
1
Shims
24
1220320
2
Screw M6x16 DIN 912 Elzn cap head
26
1220318
1
Screw M6x16 DIN 7991 Elzn countersunk
27
1220501
1
Solenoid complete
28
1220193
1
Torsion spring
29
1220311
6
Pop rivet DIN 7337 Ø2,5x12 Al
30
1220159
1
Gear wheel with brake disk
31
1220194
2
Extension spring SS2331-06
25
Page 22 of 24
TM15101 English - Molift Nomad - Rev. G/ 09/2010
21
2
21
12
9
23
?
22
24
30
28
Apply Grease on the disk
before mounting the spring.
F
J
31
27
26
16
10
G
9
Apply LOCTITE 243
when mounting solenoid
14
12
29
3
1
10
29
14
31
16
J
Key follows motor
3
J
10
18
18
29
11
17
17
8
5
I
H
14
19
15
3
Apply oil Wurth HHS2000
During assembly
16
15
13
6
11
19
18
15
7
15
3
18
24.04.2008 TÅB
29.08.2007TÅB
Changed item no pos 17
Added dwg no at pos 27
Added LOCTITE 234 for solenoid
G
F
E
27.06.2005 TAB
Uppdated drawing with brake parts
Adjusted pos no
Released for production
Description:
D
C
B
A
Rev.
24.02.2005 TAB
21.02.2005 TAB
Date/Sign.
13.05.2005 TAB
01.08.2006 TAB
Uppdate of drawing
Uppdated after mounting of first
series.
11.08.2008 TÅB
Pos17: Was 1, Pos25: Replaced by
pos17, Pos 30: New art.no.
19.08.2008 TES
24.09.2008 TES
I
Pos 13: Reduced qty. from 3 to 1.
Pos 31 added
30
H
J
Apply oil Wurth HHS2000
During assembly
4
270,1
ORH
ORH
Approved:
MHL
IVS
MHL
TS
MHL
MHL
MHL
MHL
20
252
1
Bill of materials:
Qty. Description.
1:2
14-004 BOM.xls
Dimension/
Draw. no.
21/05-2005
Projection:
Scale:
Drivline assembly
Front housing w. interior parts
MOLIFT NOMAD
Drawing name:
TE / TAB
Designed/Drawn: Date:
Pos.
Material.
Note!
Brake to bes tested and adjusted. Set voltage on t
that the solenoid is capable of releasing the brak
Ensure that the spring is clamped and is not slipp
Driveline, assembly
Drawing nu
D
Page 23 of 24
Appendix E
Pos.
Part. no.
Qty
Description
1
1220120
1
Housing
2
1220121
1
Hook, right side
3
1220122
1
Hool, left side
4
1220125
1
Foil, front side
5
1220114
2
Switch, black, ELFA 35-525-02
6
1220118
1
Switch, red, ELFA 35-525-02 emergency
lowering
7
0920114
1
Emergency stop button, EFA Elektro
8
1220330
6
Screw, TP, WN1451, K40x22 ElZn
9
1220331
2
Screw, TP, WN1451, K30x10 ElZn
10
1220142
1
Distancer/extension emergency stop button
11
0210307
1
Label Ø30 emergency lowering
12
1220123
1
Cover for emergency stop button
13
1220128
1
LED-DIN PCB
14
1220112
1
PCB main circuit board
1
1220120
1
Housing
2
1220121
1
Hook, right side
3
1220122
1
Hool, left side
4
1220126
1
Foil, back side
5
1220330
6
Screw TP WM1451 K40x22
Page 24 of 24
TM15101 English - Molift Nomad - Rev. G/ 09/2010
E
Housing, front side
Add LOCTITE 243
7
D
10
C
12
14
1
E
13
6
9
11
8
3
5
4
2
Housing, back side
5
1
C
318,5
5
Housing modiications
04.04.2008
MHL
B
New main PCB, new DIN-LED card.
Added cover for emergency sw.
27.04.2006 JFS
TBN
A
Released for production
18.02.2005 TAB
ORH
C
Innført pos 12 med delenr
24.10.2006 TÅB
MHL
D
Changed part no pos 10. Was 03174.
02.03.2007 TÅB
RVS
Description:
Date/Sign.
Rev.
3
2
4
102
E
Page 25 of 24
Approv
TM15101 English - Molift Nomad - Rev. G/ 09/2010
16 leader cable
From DIN /LED
to main PCB
Motor cable
Red
Solenoid
Gray
Emergency lowering
Gray
Purple
Yellow
Blue Not in use
Green Not in use
Orange
Red
Brown
Power from battery
Red / Black
5
Sensor Cable
Sensor cabel from
battery
Black Not ion use
White Not in use
Cable 4
4
Emty Drum
1
2
4
LED
BATTERY
10
Black
P5
1
End Up
2
Cable 3
B
MOTOR 2
Ref dwg 14-002
P1
1
Bill of materials:
03.08.2006
Projection:
Scale:
Dimension/
Draw. no.
1:5
14-191 BOM.xls
7
+
Purple
Black
13.10.2008 RVS
14-191
Drawing number:
Material.
Changed pos. 1.
Electrical diagram w cable layout
Complete lift motor
MOLIFT NOMAD
Drawing name:
TBN
Qty. Description.
1
MOT
Designed/Drawn: Date:
Pos.
6
8
Cable 2
P4
BATTERY
P1
+ - NC
16
1
3
1
2
3
Red
5
1
13-P
DIN
P2
Brake /solenoid
Cabel 5
2
4
1
Connection
Handcontr
oller
dwg. 14-109
4
P9 1
LED-DIN card
DWG 14-187
Main card
DWG
14-188
EMG. down
MOTOR 1
6
1 P6
1
2
Page 26 of 24
13-P
DIN
D
MHL
Comment.
Electrical diagram
A2
Size
F
Sensors
Page 27 of 24
Norway
Germany
New Zealand
Molift AS
Ole Deviksvei 44
0668 OSLO
Tlf: (+47) 40001004
Fax: (+47) 40001008
www.molift.com
Thomashilfen für Behinderte
GmbH & Co
Walkmühlenstrasse 1
27432 Bremervörde
Tel.: 0 47 61 / 88 60
Fax: 0 47 61 / 886 19
www.thomashilfen.de
Herrmann & Co GmbH
Oelder str. 20
33378 Rheda-Wiedenbrück
Tel: 05242 / 9671 40
Fax: 05242 / 9671 41
www.herrmann-co.de
Morton & Perry
Homecare Equipment
P.O. Box 34439
Birkenhead
Auckland 0746
www.mortonperry.co.nz
Australia
Patient Handling Australia
8 Chapel Street
Marrickville
NSW 2204 Sydney
www.patienthandling.com.au
Ceiling Hoist Solutions
Melbourne Office
58-62 Star Crescent
AU-3803 Hallam, VIC
www.ceilinghoistsolutions.com.au
Austria
Paul Bständig GesmbH
Strohbogasse 8
1210 Wien
Tel. 01-405 35 43
Fax 01-406 81 02
www.bstaendig.at
Belgium
Pronk ergo NV
Sint-Pietersmolenstraat 204/1
8000 Brugge
T +32 (0)50/32 20 20
F +32 (0)50/32 20 40
www.pronkergo.be
Danmark
Handicare A/S
Jernholmen 41
2650 Hvidovre
Tel. +45 70 22 43 41
www.handicare.dk
Finland
Mediq Suomi Oy
Orionintie 5/ P.O.Box 8
FI-02101 Espoo
Tel.: +358 10 429 99
Fax: +358 10 429 2047
www.mediq.fi
Iceland
Eirberg
Storhofoi 25
IS-110 Reykjavik
www.eirberg.is
Ireland
Meditec Medical Ltd.
Unit 28, Whitestown Drive
Whitestown Industrial Estate
Tallaght, Dublin 24
Tel: 01 4624045
www.meditecmedical.ie
Israel
Mediscan Systems Ltd
P.B Box 2195
6 Hamanov St.
Rehovot 76386
IL-76121 Rehovot
www.mediscan.co.il
Italy
Fumagalli
Piazza Puecher 2
22037 Pontelambro
Tel +39 031 3356811
Fax +39 031 622111
www.fumagalli.org
Japan
Pacific Supply Co. Ltd
1-12-1 Goryo, Daito-shi
JP-5740064
www.p-supply.co.jp
France
Netherlands
Praxis Medical Technologies
Parc 2000
107, rue Dassin
34080 Montpellier FRANCE
Phone +(33) 04 99 77 23 23
Fax +(33) 04 99 77 23 39
[email protected]
Pronk Ergo bv
Cobaltstraat 14
2718 RM Zoetermeer
Tlf: 079-361 13 40
Fax: 079-361 13 41
www.pronkergo.nl
Spain
Karinter S.L
C/Ramón Turró, 5-9 Local 4
08005 Barcelona
Tel. +34 93 221 19 17
Fax. +34 93 221 18 72
www.karinter.com
Sverige
Molift AB
Ekbacksvägen 26
168 69 Bromma
Tel: 08-564 616 50
Fax: 08-564616 59
www.molift.com
Switzerland
Kuhn und Bieri AG
Könizstrasse 227
3097 Bern - Liebefeld
Tel. 0848 10 20 40
Fax 031 970 01 71
www.kuhnbieri.ch
United Kingdom
Meditec Molift Ltd
Hi Trac House
Unit 1 Woodrow Business Centre
Woodrow Way, Irlam
Manchester M44 6NN
Tel. 0844 8004236
Fax 0844 8004237
www.molift.com
USA
Molift Inc.
8406 Benjamin Road
Suite C
Tampa, FL 33634
Tel. 813-969-2213
Fax 813-969-3954
www.moliftinc.com