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options Figure 25.1 - Dirty Filter Pressure Switch and Air Flow Proving Switch Negative pressure connector Positive pressure connector C NO (42) Proportional Temperature Controller – (OPT) A proportional temperature controller is provided with Air Control options GG, GH, GK or GM (Digits 20 & 21) and factory installed in the electrical section. The controller compares the mixed air temperature set point and the mixed air temperature from the Proportional Temperature Controller Sensor. The controller sends a 2-10 Vdc signal to the modulating damper actuator in order to maintain the set point. The controller includes a set point dial that must be field set to the desired mixed air temperature (typically 55°F). Figure 25.3 - Proportional Temperature Controller Pressure adjustment set screw (40) Motor Starter – (OPT) The motor starter is factory installed in the electrical section. A motor starter is required for all three phase motors and single phase motors 1-1/2 Hp and greater. The motor starter current set point dial is factory set to the motor full load amp draw listed on the motor nameplate. (40) Variable Frequency Drive – (OPT) The VFD controller adjusts the motor rpm to vary the unit air flow. The minimum air flow may be varied between 30 and 100% of the full speed air flow depending on the controls selection of the unit. The control changeover options are two speed, floating building pressure sensing, and building management control. The overload module of the motor starter is designed to trip to protect the motor from exceeding the nameplate amps. If the motor exceeds the amp draw on the current set point dial, the trip condition is indicated by a red color in the trip indicator window. The motor starter can be placed in the automatic or manual reset positions. Automatic reset is accomplished by depressing the “RESET” button and turning the button 1/4 turn. When in the automatic reset position, if the overload module trips, the module will reset itself once the overload relay has cooled. In the manual reset position, if the overload module trips, the “RESET” button must be depressed before the blower can operate. The contractor module includes one (1) normally open auxiliary contact. The contact rating is 10 amps. If the factory installed motor starter option was not ordered with a unit that has a three phase motor or single phase motor 1-1/2 Hp or greater, a motor starter must be field supplied and installed. Figure 25.2 - Motor Starter A1 1 A2 3 L1 5 L2 13 L3 NO CONTACTOR MODULE CURRENT SET POINT DIAL 4 T1 6 T2 14 T3 NO (44) Blower Supply Power Terminal Strip – (STD) The blower supply power terminal strip is located in the electrical section. The terminal strip is labeled to match the electrical wiring diagram provided with the unit. Supply power labeling ranges from terminal numbers 80 to 99. All field wiring connections should be made to the bottom side of the terminals to prevent miswiring by modifying the factory wiring which is made to the top of the terminal strip. (45) Service Switches – (OPT) The service switches are factory installed in the electrical section. The service switches allow for service personnel to independently test operation of the damper, blower, and furnace without using jumper wires. The switches override the remote monitoring panel and/or thermostats to energize each compo nent directly. All switches need to be reset to the “OFF” position after testing otherwise the components will remain energized. Figure 25.4 - Service Switches TRIP INDICATOR WINDOW 2 (43) Warm-Up Stat – (OPT) A warm-up stat is provided with Air Control options GK or GM (Digits 20 & 21) and factory installed in the electrical section with the sensor in the return air stream. The warm-up thermostat monitors the return air temperature to the unit and prevents the fresh air dampers from opening until the temperature of the return air has reached the desired set point (typically 65°F or 5°F below the room temperature). RESET A2 OVERLOAD MODULE A R E S E T H NO 98 2 NC 97 T1 4 95 T2 96 6 T3 (41) Mild Temperature Thermostat – (OPT) The mild temperature thermostat is factory installed in the electrical section. The mild temperature thermostat is designed to lockout the burner during mild weather conditions which prevents the burner from cycling. The thermostat must be field set to the desired mild temperature condition (refer to the latest revision of Modine Literature 75-540). 5-572.8 25