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FILE NO. A07-004 SERVICE MANUAL R410A • This manual describes about the model which is installed with the passive filter to the fan driving circuit as the measure against the Europe Harmonic Regulation EN61000-3-12. The indoor units are same as those of the existing models and they are not especially changed. For the standard servicing method, refer to the FILE NO. A03-009, A04-008 and A05-004-1. New models compliance with EMC: IEC61000-3-12 < Outdoor Unit > Heat Pump Model MMY-MAP0501HT8-E, MMY-MAP0601HT8-E, MMY-MAP0801HT8-E, MMY-MAP1001HT8-E, MMY-MAP1201HT8-E Cooling Only Model MMY-MAP0501T8-E, MMY-MAP0601T8-E, MMY-MAP0801T8-E, MMY-MAP1001T8-E, MMY-MAP1201T8-E Heat Recovery Model MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E PRINTED IN JAPAN, Dec.,2007 ToMo CONTENTS 1. DIFFERENT POINTS OF THE MAIN PARTS ............................................... 3 2. WIRING DIAGRAM ...................................................................................... 4 2-1. Outdoor Unit .......................................................................................................... 4 3. TROUBLESHOOTING (Passive Filter Circuit) ........................................... 7 4. CONFIGURATION OF CONTROL CIRCUIT ................................................ 9 4-1. Outdoor Unit .......................................................................................................... 9 5. RUNNING CHANGE .................................................................................. 10 5-1. Remote Controller Switch .................................................................................. 10 5-2. Parts Layout in Outdoor Unit ............................................................................. 11 5-3. Refrigerant Piping Systematic Drawing ............................................................ 13 5-4. Refrigerant Recovery When Replacing the Compressor ................................. 15 5-5. Replacing Method of Parts ................................................................................. 16 5-6. P.C. Board Exchange Procedures (Outdoor Unit)............................................. 20 6. DETACHMENTS (Passive Filter Circuit) .................................................. 21 7. EXPLODED VIEWS AND PARTS LIST ...................................................... 24 ∗∗∗ 7-1. Outdoor Unit (MMY-MAP∗∗∗ ∗∗∗HT8-E) ................................................................... 24 Refrigeration Circuit Diagram ............................................................................ 28 ∗∗∗ 7-2. Outdoor Unit (MMY-MAP∗∗∗ ∗∗∗T8-E) ...................................................................... 31 Refrigeration Circuit Diagram ............................................................................ 35 ∗∗∗ 7-3. Outdoor Unit (MMY-MAP∗∗∗ ∗∗∗FT8-E) .................................................................... 38 Refrigeration Circuit Diagram ............................................................................ 42 2 1. DIFFERENT POINTS OF THE MAIN PARTS This model is added with the passive filter to the fan driving circuit of the existing model and then Type name is changed. (“-E” is added to the end of the Type name.) 1. Newly changed contents Addition of passive filter against the harmonic Existing model Item SMMS 1 Power supply P.C. board for fan IPDU 2 Passive filter Model in this time SHRM SMMS SHRM MCC-1439-05 MCC-1439-06 Addition of connector to connect the passive filter None Electrolytic capacitor (MCC-1580), Resistance, Diode, Reactor (CH-68) 2. Contents change of running 1) Reduction in refrigerant amount Applied models: MMY-MAP0801HT8 (-E), MAP1001HT8 (-E), MAP1201HT8 (-E) (Only for SMMS heat pump models) Unit: kg System HP 5 6 8 10 12 Existing model SMMS — — 12.5 12.5 12.5 Model in tis time SMMS — — 12.0 12.0 12.0 2) Change of oil tank appearance Applied models: SMMS series, SHRM series Tube type of Oil tank (current) Tank type of Oil tank (past) (Appearance) (Appearance) (Layout) – Rear view — (Layout) – Rear view — <Reference: Product Bulletin No.2007-13> 3 BLU 7 7 3 3 T Heater 2 CM1, CM2 PMV1, PMV2 SV2, SV41, SV42, SV51, SV3A, SV3B, SV3C, SV3D, SV3E 4WV1 COMP1, COMP2 TS1 TD1, TD2 TE1 TO TK1, TK2, TK3, TK4 TL HEATER1, HEATER2, ACCUMULATOR FM PS PD 63H1, 63H2 MG-SW OCR Symbol RED : RED WHI : WHITE YEL : YELLOW BLU : BLUE BLK : BLACK GRY : GRAY PNK : PINK ORN : ORANGE BRN : BRWN VLT : VIOLET Color indication Heater 1 CN315(BLU) 1 1 BRW 3 3 CN316(WHI) 1 1 BRW CN310(WHI) 4 3 SV51 BLU 2 2 BLU 1 1 CN312(WHI) BLU 3 3 SV2 BLU 1 1 CN324(RED)BLU 3 3 SV3A BLU 1 1 CN313(YEL) BLU 3 3 SV3B BLU 1 1 CN314(BLK) BLU 3 3 SV3C BLU 1 1 SV42 BLU 5 5 Central remote CN311(BLU) controller BLU 3 3 SV41 BLU 1 1 Outdoor unit Indoor unit U1 U2 U3 U4 U5 U6 U1 U2 3 2 1 3 2 1 BLU BLU RY507 RY508 RY509 CR507 CR508 CR509 Parts name 4-way valve coil Compressor case thermo. Pipe temp. sensor (Inlet) Pipe temp. sensor (Outlet) Heat exchange temp. sensor Air temp. sensor Oil temp. sensor Liquid temp. sensor Case heater, 230V, 26W Fan motor (DC) Low pressure sensor High pressure sensor High pressure switch Magnet switch Overcurrent relay 2-way valve coil Compressor Pulse motor valve L3 CR517 RY517 RY516 RY506 CR506 CR516 RY504 CR504 RY502 CR502 1 1 RY518 CN301 (WHI) 6 5 4 3 2 1 6 5 4 3 2 1 RY503 L1 CN300 (WHI) 6 5 4 3 2 1 6 5 4 3 2 1 RED BRN BLU ORN YEL WHI CR503 CN01 CN03 (BLU) (WHI) WHI WHI 2 1 2 1 RED BLK WHI CN501 (RED) 4 3 1 4 3 2 1 CN508 (RED) 4 3 2 1 4 3 2 1 Option Board CN509 (BLK) 4 3 2 1 4 3 2 1 Option Board Accumulator heater 2 CN321 2 (RED) CR 518 RY510 CR511 SV 3E SW09 SW08 SW02 4WV1 OCR MGSW Electric parts box Comp. IPDU No.1 MCC-1502 Power supply for fan MCC-1439 3 3 Interface control P.C. board (I/F) MCC-1429 3 3 CN306 (WHI) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) CN100 (BLK) BLU Option board TL (WHI) TK4 (GRN) TK3 (BLU) TK2 (BLU) TK1 (BLK) TO (BLK) TE1 (BLK) TS1 (GRY) TD2 (RED) TD1 (YEL) N L3 L2 L1 GRY BLK WHI RED V FM U + – Reactor BLK WHI CM2 RED YEL BLU CN25 3 (WHI) 3 3 1 5 4 3 2 1 BLK WHI BLU RED PNK YEL W V U CN26 (BLU) 1 1 GRY BLK WHI RED BLK 5 4 3 2 1 1 1 5 4 3 2 1 1 1 3 3 W V U CN18 (RED) CN06 (WHI) CN17 CN18 CN19 CN02 CN03 BLK – + BLK 3 3 CN11 CN10 CN09 CN22 CN23 3 3 BLU Reactor CN08 WHI CN15 CN13 YEL 3 3 1 1 GRY 6 5 6 4 4 3 A1 A2 OCR 2 Mg-SW 1 2 RED BLK WHI RED RED CN20 WHI 1 1 PTC Themistor RED BLK WHI RED CN07 WHI CN17 (BLK) CN03 T CN02 S CN01 R CN18 (RED) 5 4 3 2 1 5 4 3 2 1 IPDU Board (2) MCC-1502 CN06 (WHI) 5 4 3 2 1 5 4 3 2 1 1 1 RED RED RED WHI BLK BLK GRY GRY GRY – Reactor CN21 WHI BLU CN17 (BLK) 3 3 YEL BLU 1 1 3 3 5 5 1 1 3 3 CN03 T CN02 S CN01 R 1 2 3 4 5 1 2 3 4 5 5 4 3 2 1 5 4 3 2 1 IPDU P.C. Board (1) MCC-1502 1 2 3 4 5 1 2 3 4 5 CN501 (RED) CN505(RED) CN15 CN13 BLU – BLU 3 CN506 3 (BLK) 1 2 3 4 5 CN504 CN503 (WHI) CN04 CN20 CN22(WHI) CN23(BLU) 1 1 1 1 CN506(BLK) CN502 (BLU) YEL + Power supply P.C. board for FAN MCC-1439 CN01 CN21 3 3 YEL MCC-1580 CN01(WHI) 2 2 1 1 CN500 (WHI) Noise filter P.C. board MCC-1366 + 1 1 2 2 BLU CN11 CN10 CN09 CN22 CN23 CN26 (BLU) CN25 3 (WHI) 3 5 4 3 2 1 YEL + YEL CN507 1 (YEL) 1 BLU RED ~ WHI 1 1 2 2 BLU 3 3 BLK WHI CM1 RED YEL BLU YEL CN01 (WHI) FAN IPDU P.C. Board MCC-896, 897 W RED 1. The two-dot chain line indicates wiring at the local site, and the dashed line indicates accessories sold separately and service cables, respectively. 2. , , and indicate the terminal blocks and the numerals indicate the terminal numbers. 3. indicates P.C. board. * Be sure to fix the electric parts cover surely with two screws. (Otherwise water enters into the box resulting in a trouble.) Earth screw CN402 Transformer WHI CN401 RED CN600(WHI) 5 5 4 4 3 3 2 2 1 1 1 1 3 3 BLU CN511 (GRN) 4 3 2 1 4 3 2 1 BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) CN521 (WHI) 1 1 3 3 1 1 3 3 1 1 3 3 1 1 3 2 1 2 1 BLK 2 BLK 1 BLK 2 BLK 1 BLU(BLK) 3 BLK 2 2 BLK 1 1 1 1 3 3 1 1 3 3 BLK 2 2 BLK 1 1 CN523 (YEL) CN516 (RED) CN515 (GRN) CN514 (BLK) CN507 (YEL) CN505 (GRN) CN504 (WHI) CN503 (PNK) Power Supply, 3phase 380-415V 50Hz 380V 60Hz Passive filter 3 3 CN308 (BLU) CN502 (WHI) 1 1 63H2 1 2 3 4 CN400 3 2 1 1 2 3 4 (WHI) CN325 (YEL) T6.3A FUSE T6.3A FUSE CN512 (BLU) 1 1 63H1 Passive filter box Comp1 Option Board 4 3 2 1 4 3 2 1 BLK BLK 3 1 3 1 ORN ORN Comp. IPDU No.2 MCC-1502 Fan IPDU MCC-896 Connecting terminal U1 U2 U3 U4 U5 U6 Comp2 5 5 7 7 1 1 T6.3A FUSE SW10 ON 1 2 3 4 SW14 CN305(RED) SW03 2 CN317 4 3 2 1 2 (BLU) 2 1 Parts layout Power supply terminal L1 L2 L3 N Noise filter P.C. board MCC-1366 SV 3D ON 1 2 3 4 CN307(WHI) CR521 SW01 CN513 (BLU) ON 1 2 3 4 ON 1 SW13 ON 1 2 3 4 D600 D601 D602 D603 D604 CN32 RY521 CN30 ON Option Board 5 4 3 2 1 5 4 3 2 1 SW30 CN510 (WHI) SW04 SW05 SW06 SW07 SW06 CN31 ON 1 2 3 4 ON 1 2 3 4 SW12 SW11 1 2 3 4 CN323 1 1 2 3 4 (WHI) 1 CR 510 RY511 CN802 Flash 1 2 3 4 5 6 7 8 9 CN800 1 2 3 (Srvice) 4 5 6 ON 1 2 3 4 ON 1 2 3 4 Option Board 4 3 2 1 4 3 2 1 Interface Control P.C. Board MCC-1429 CN500 (WHI) 4 3 2 4 3 2 1 PNK PNK PNK PNK PMV2 BLK(PNK) PMV1 BLK(PNK) U1 U2 U3 U4 U5 U6 WHI Pressure Sensor PD ORN ORN RED BRN BLU ORN YEL WHI BRN RED BLK Pressure Sensor PS BLU WHI Except 5HP, 6HP RED BLK Passive filter BLK WHI BLU RED PNK BLU 1 2 1 2 RED WHI BLK GRY L1 L2 L3 N BLK WHI BLU RED PNK BLK BLK WHI BLU RED PNK 4 PNK RED BLU WHI BLK YEL YEL PNK RED BLU WHI BLK RED 2. WIRING DIAGRAM 2-1. Outdoor Unit Model: MMY-MAP0501HT8-E, MMY-MAP0601HT8-E, MMY-MAP0801HT8-E, MMY-MAP1001HT8-E, MMY-MAP1201HT8-E SV41 BLU BLU BLU BLU BLU BLU BLU BLU BLU BLU BLU 1 1 3 3 1 1 3 3 1 1 3 3 1 1 3 3 4 3 2 1 1 1 3 3 5 5 7 7 3 3 4-way valve coil Compressor case thermo. Pipe temp. sensor (Inlet) Pipe temp. sensor (Outlet) Heat exchange temp. sensor Air temp. sensor Oil temp. sensor Liquid temp. sensor Case heater, 230V, 26W Fan motor (DC) Low pressure sensor High pressure sensor High pressure switch Magnet switch Overcurrent relay 2-way valve coil L1 CN300 (WHI) RY517 RY516 RY509 RY508 RY507 RY506 RY504 RY502 1 1 RY518 CN301 (WHI) 6 5 4 3 2 1 6 5 4 3 2 1 RY503 6 5 4 3 2 1 6 5 4 3 2 1 RED BRN BLU ORN YEL WHI Parts name N CR517 CR516 CR509 CR508 CR507 CR506 CR504 CR502 CR503 Compressor Pulse motor valve Heater 2 3 3 Heater 1 CN315(BLU) 1 1 BRN CN316(WHI) 1 1 BRN SV3C CN314(BLK) SV3B CN313(YEL) SV3A CN324(RED) SV2 CN312(WHI) Symbol : RED : WHITE : YELLOW : BLUE : BLACK : GRAY : PINK : ORANGE : BRWN : VIOLET SV42 CN311(BLU) BLU CM1, CM2 PMV1, PMV2 SV2, SV41, SV42, SV51, SV3A, SV3B, SV3C, SV3D, SV3E 4WV1 COMP1, COMP2 TS1 TD1, TD2 TE1 TO TK1, TK2, TK3, TK4 TL HEATER1, HEATER2, ACCUMULATOR FM PS PD 63H1, 63H2 MG-SW OCR RED WHI YEL BLU BLK GRY PNK ORN BRN VLT Color indication Central remote controller U5 U6 Outdoor unit U1 U2 U3 U4 U1 U2 Indoor unit 3 2 1 3 2 1 BLU BLU CN01 CN03 (BLU) (WHI) WHI WHI 2 1 2 1 Pressure Sensor PD CN501 (RED) 4 3 1 4 3 2 1 CN508 (RED) 4 3 2 1 4 3 2 1 Option Board CN509 (BLK) 4 3 2 1 4 3 2 1 Option Board CN323 (WHI) SW02 SW09 2 4 3 2 1 2 1 Electric parts box Comp. IPDU No.1 MCC-1502 OCR MGSW Comp. IPDU No.2 MCC-1502 Interface control P.C. board (I/F) MCC-1429 COMP.2 Passive filter COMP.1 BLK BLK 3 1 3 1 ORN ORN 3 3 3 3 1 1 3 3 1 2 3 4 CN400 3 2 1 1 2 3 4 (WHI) CN325 (YEL) Power Supply 3phase 380-415V 50Hz BLU(BLK) BLU(BLK) 4 3 2 1 BLU BLU N L3 L2 GRY BLK WHI RED Earth screw CN402 Transformer WHI CN401 RED CN600(WHI) 5 5 4 4 3 3 2 2 1 1 1 1 3 3 4 3 2 1 TL (WHI) TK4 (GRN) TK3 (WHI) TK2 (BLU) TK1 (BLK) TO (BLK) TE1 (BLU) TS1 (GRY) TD2 (RED) TD1 (YEL) Option board BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLK 2 2 BLK 1 1 1 1 3 3 1 1 3 3 1 1 3 3 1 1 3 2 1 2 1 BLK 2 BLK 1 BLK 2 BLK 1 BLU(BLK) 3 BLK 2 2 BLK 1 1 1 1 3 3 BLU(BLK) BLU(BLK) U V FM W + – Reactor CM2 BLK WHI RED YEL BLU CN25 3 (WHI) 3 3 1 5 4 3 2 1 W V U CN26 (BLU) 1 1 GRY BLK WHI RED BLK 1 1 2 2 2 2 1 1 BLU YEL + MCC-1580 CN01(WHI) W V U BLU – – BLK BLK CN18 CN19 CN02 CN03 + 1 1 3 3 CN11 CN10 CN09 CN22 CN23 3 3 CN18 (RED) 5 4 3 2 1 5 4 3 2 1 BLU CN02 L2 CN01 L1 Reactor 2 CN08 WHI CN15 CN13 YEL 1 1 6 5 A1 A2 4 3 Mg-SW 1 2 GRY 6 4 OCR 2 RED BLK WHI RED RED CN20 WHI 1 1 PTC Themistor RED BLK WHI RED CN07 WHI CN17 (BLK) 3 3 WHI BLK BLK GRY GRY GRY RED RED – Reactor 1 CN21 WHI BLU CN15 CN13 COMP. IPDU P.C. Board (2) CT MCC-1502 CN03 L3 CN06 (WHI) 5 4 3 2 1 5 4 3 2 1 1 1 CN04 CN20 CN22(WHI) CN23(BLU) CN17 CN01 CN21 3 3 CN17 (BLK) CN02 L2 CN01 L1 CN18 (RED) CN06 (WHI) YEL GRY RED BLU COMP. IPDU P.C. Board (1) CT MCC-1502 CN03 L3 1 2 3 4 5 1 2 3 4 5 5 4 3 2 1 5 4 3 2 1 CN11 CN10 CN09 CN22 CN23 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Noise filter P.C. board MCC-1366 + 1 1 CN26 (BLU) CN25 3 (WHI) 3 5 4 3 2 1 YEL + YEL YEL BLU 3 1 3 CN506 CN507 1 (YEL) 1 3 1 3 (BLK) BLU 3 3 CN502 3 3 CN500(WHI) (BLU) YEL 1 1 1 1 Power supply BLK P.C. board for FAN 5 5 5 5 WHI MCC-1439 4 4 CN503 BLU 3 3 (WHI) CN501 3 3 RED 2 2 (RED) PNK CN504 CN505(RED) 1 1 1 1 RED ~ WHI 1 1 2 2 BLU 3 3 BLK WHI CM1 RED YEL BLU YEL CN01 (WHI) FAN IPDU P.C. Board MCC-896, 897 RED 1. The two-dot chain line indicates wiring at the local site, and the dashed line indicates accessories sold separately and service cables, respectively. 2. , , and indicate the terminal blocks and the numerals indicate the terminal numbers. 3. indicates P.C. board. * Be sure to fix the electric parts cover surely with two screws. (Otherwise water enters into the box resulting in a trouble.) CN100 (BLK) CN511 (GRN) CN521 (WHI) CN523 (YEL) CN516 (RED) CN515 (GRN) CN514 (BLK) CN507 (YEL) CN505 (GRN) CN504 (WHI) CN503 (PNK) 1 1 3 3 L1 63H2 CN308 (BLU) CN502 (WHI) 63H1 CN306 (WHI) 1 1 T6.3A FUSE T6.3A FUSE CN512 (BLU) 4 3 2 1 4 3 2 1 Option Board Passive filter box 5 5 7 7 1 1 T6.3A FUSE SW10 ON 1 2 3 4 SW14 CN305(RED) SW03 CN513 (BLU) ON 1 2 3 4 ON 1 2 3 4 CN317 CN307(WHI) (BLU) CR521 SW01 U1 U2 U3 U4 U5 U6 Power supply for fan MCC-1439 SW08 ON 1 SW13 ON 1 2 3 4 D600 D601 D602 D603 D604 Parts layout 1 ON Option Board 5 4 3 2 1 5 4 3 2 1 SW30 CN510 (WHI) 4 3 2 1 4 3 2 1 Option Board SW04 SW05 SW06 SW07 Fan IPDU MCC-896 Connecting terminal SV 3D CR511 RY521 SW12 ON 1 2 3 4 ON 1 2 3 4 SW32 SW31 SW06 ON 1 2 3 4 SW30 1 2 3 4 1 2 CR 510 RY511 Power supply terminal L1 L2 L3 N Noise filter P.C. board MCC-1366 Accumulator heater 2 CN321 2 (RED) CR 518 RY510 CN802 Flash 1 2 3 4 5 6 7 8 9 CN800 1 2 3 (Service) 4 5 6 SW11 ON 1 2 3 4 Interface Control P.C. Board MCC-1429 CN500 (WHI) 4 3 2 4 3 2 1 RED BLK WHI Pressure Sensor PS WHI PMV2 BLU BLU RED BRN BLU ORN YEL WHI BRN RED BLK PMV1 ORN ORN U1 U2 U3 U4 U5 U6 BLU Except 5HP, 6HP RED WHI Passive filter BLK WHI BLU RED PNK BLU 1 2 1 2 RED WHI BLK GRY L1 L2 L3 N BLK WHI BLU RED PNK BLK BLK WHI BLU RED PNK 5 PNK RED BLU WHI BLK YEL YEL PNK RED BLU WHI BLK RED BLK RED Model: MMY-MAP0501T8-E, MMY-MAP0601T8-E, MMY-MAP0801T8-E, MMY-MAP1001T8-E, MMY-MAP1201T8-E CN310 (WHI) SV41 7 7 1 1 3 3 BLU 1 1 3 3 BLU 5 5 BLU BLU CN311 (BLU) BLU SV42 SV61 5 7 1 1 RY509 CR509 CR517 CR516 CN301 (WHI) 6 5 4 3 2 1 6 5 4 3 2 1 RED BRN BLU ORN YEL WHI 4-way valve coil Compressor case thermo. Pipe temp. sensor (Inlet) Pipe temp. sensor (Outlet) Heat exchange temp. sensor Air temp. sensor Oil temp. sensor Liquid temp. sensor Case heater, 230V, 26W Fan motor (DC) Low pressure sensor High pressure sensor High pressure switch Magnet switch Overcurrent relay High voltage capacitor 2-way valve coil Compressor Pulse motor valve Parts name RY517 RY516 RY514 RY508 CR508 CR514 RY507 CR507 RY513 RY506 CR506 CR513 RY504 RY502 RY503 RY500 CN300 (WHI) 6 5 4 3 2 1 6 5 4 3 2 1 RED BRN BLU ORN YEL WHI CR504 CR502 CR503 CR500 CN01 CN03 (BLU) (WHI) 3 2 1 3 2 1 BLU BLU CM1, CM2 PMV1, PMV2, PMV3 SV2, SV41, SV42, SV51, SV3A, SV3B, SV3C, SV3D, SV3E, SV61, SV11, SV12 4WV1 COMP1, COMP2 TS1, TS2 TD1, TD2 TE1 TO TK1, TK2, TK3, TK4 TL HEATER1, HEATER2, ACCUMULATOR FM PS PD 63H1, 63H2 MG-SW OCR HVC1, HVC2 Symbol Heater 2 Heater 1 CN315(BLU) 3 3 BRN 1 1 CN316(WHI) 3 3 BRN 4 3 SV51 BLU 2 2 BLU 1 1 CN312(WHI) BLU 3 3 SV2 BLU 1 1 CN324(RED)BLU 3 3 SV3A BLU 1 1 CN313(YEL) BLU 3 3 SV3B BLU 1 1 CN314(BLK) BLU 3 3 SV3C BLU 1 1 CN322(WHI) BLU 4 4 SV11 BLU 3 3 2 1 CN319(WHI) BLU 1 1 SV12 BLU 3 3 Central remote controller U5 U6 Outdoor unit U1 U2 CN309 (WHI) BLU U3 U4 U1 U2 Indoor unit WHI WHI 2 1 2 1 1 1 RY518 CN302 (RED) 6 5 4 3 2 1 6 5 4 3 2 1 CN501 (RED) 4 3 1 4 3 2 1 2 CN321 2 (RED) CR 518 RY510 CN508 (RED) 4 3 2 1 4 3 2 1 Option Board CN509 (BLK) 4 3 2 1 4 3 2 1 Option Board : RED : WHITE : YELLOW : BLUE : BLACK : GRAY : PINK : ORANGE : BRWN : VIOLET Color indication SV 3D CR519 Comp2 5 5 Electric parts box Power supply terminal Comp. IPDU No.1 MCC-1502 OCR MGSW Comp. IPDU No.2 MCC-1502 Interface control P.C. board (I/F) MCC-1429 Comp1 U1 U2 U3 U 4 U5 U6 Fan IPDU MCC-896 Connecting terminal Power supply for fan MCC-1439 1 1 3 3 CN306 (WHI) T6.3A FUSE T6.3A FUSE CN512 (BLU) 1 1 1 1 3 3 63H2 CN100 (BLK) CN511 (GRN) CN521 (WHI) CN523 (YEL) CN516 (RED) CN515 (GRN) CN514 (BLK) CN507 (YEL) CN505 (GRN) CN522 (BLK) CN504 (WHI) CN503 (PNK) CN308 (BLU) CN502 (WHI) 63H1 BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) 4 3 2 1 BLU BLU N L3 L2 L1 GRY BLK WHI RED Earth screw CN402 Transformer WHI CN401 RED CN600(WHI) 5 5 4 4 3 3 2 2 1 1 1 1 3 3 4 3 2 1 TL (WHI) TK4 (GRN) TK3 (BLU) TK2 (BLU) TK1 (BLK) TO (BLK) TE1 (BLK) TS2 TS1 (GRY) TD2 (RED) TD1 (YEL) Option board BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLU(BLK) BLK 2 2 BLK 1 1 1 1 3 3 1 1 3 3 1 1 3 3 1 1 BLK 2 2 BLK 1 1 BLK 2 2 BLK 1 1 BLK 2 2 BLK 1 1 BLK 2 2 BLK 1 1 BLU(BLK) 3 3 1 1 3 3 1 1 3 3 U V FM W – + Reactor BLK WHI CM2 RED YEL BLU 3 1 CN25 3 (WHI) 3 5 4 3 2 1 W V U CN26 (BLU) 1 1 GRY BLK WHI RED BLK 1 1 1 1 2 2 YEL MCC-1580 CN01(WHI) 2 2 1 1 BLU + BLU – BLK BLK CN10 CN09 CN22 CN23 CN18 CN19 CN02 CN03 + 1 1 3 3 3 3 YEL BLU Reactor CN08 WHI CN15 CN13 1 1 GRY RED RED 6 5 6 4 4 3 A1 A2 OCR 2 Mg-SW 1 2 RED BLK WHI RED PTC Themistor RED BLK WHI RED CN07 WHI CN17 (BLK) CN03 L1 CN02 L2 CN01 L3 CN18 (RED) 5 4 3 2 1 5 4 3 2 1 3 3 WHI BLK BLK GRY GRY GRY RED RED – HVC2 1 1 CN20 WHI CN17 (BLK) Reactor CN21 WHI BLU CN15 CN13 IPDU Board (2) MCC-1502 CN11 CN10 CN09 CN22 CN23 CN06 (WHI) 5 4 3 2 1 5 4 3 2 1 1 1 CN04 CN20 CN22(WHI) CN23(BLU) CN17 CN01 CN21 CN18 (RED) CN06 (WHI) 3 3 YEL BLU CN03 L1 CN02 L2 CN01 L3 1 2 3 4 5 1 2 3 4 5 5 4 3 2 1 5 4 3 2 1 IPDU P.C. Board (1) MCC-1502 CN11 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 Noise filter P.C. board MCC-1366 + – HVC1 W V U CN26 (BLU) CN25 3 (WHI) 3 5 4 3 2 1 YEL + YEL YEL BLU 3 1 3 CN506 CN507 1 (YEL) 1 3 1 3 (BLK) BLU 3 3 CN502 3 3 CN500(WHI) (BLU) YEL 1 1 1 1 Power supply BLK P.C. board for FAN 5 5 5 5 WHI MCC-1439 4 4 CN503 BLU 3 3 (WHI) CN501 3 3 RED (RED) 2 2 PNK CN504 CN505(RED) 1 1 1 1 RED ~ WHI 1 1 2 2 3 3 BLK WHI CM1 RED YEL BLU BLU YEL CN01 (WHI) FAN IPDU P.C. Board MCC-896, 897 RED 1. The two-dot chain line indicates wiring at the local site, and the dashed line indicates accessories sold separately and service wires, respectively. 2. , , and indicate the terminal board and the numerals indicate the terminal numbers. 3. indicates P.C. board. * Be sure to fix the electric parts cover surely with two screws. Passive filter box (Otherwise water enters into the box resulting in malfunction.) Passive filter Power Supply 3phase 380-415V 50Hz 1 2 3 4 CN400 3 1 1 2 3 4 (WHI) CN325 (YEL) BLK BLK Option 3 1 3 1 ORN ORN 3 3 Option Board 4 3 2 1 4 3 2 1 T6.3A FUSE SW10 ON 1 2 3 4 SW14 CN305(RED) 7 7 CN307(WHI) CR521 SW03 Parts layout 4WV1 L1 L2 L3 N Noise filter P.C. board MCC-1366 SV 3E SW09 RY519 SW02 3 CN317 4 3 2 1 3 (BLU) 2 1 CR511 SW01 CN513 (BLU) ON 1 2 3 4 ON 1 2 3 4 SW13 SW08 ON 1 ON 1 2 3 4 SW04 SW05 SW06 SW07 ON 1 2 3 4 SW12 ON 1 2 3 4 D600 D601 D602 D603 D604 CN32 RY521 CN30 CN31 SW06 ON 1 2 3 4 SW11 ON 1 2 3 4 ON Option Board 5 4 3 2 1 5 4 3 2 1 SW30 CN510 (WHI) 4 3 2 1 4 3 2 1 Option Board 1 2 3 4 CN323 1 1 2 3 4 (WHI) 1 CR 510 RY511 CN802 Flash 1 2 3 4 5 6 7 8 9 CN800 1 2 3 (Srvice) 4 5 6 Accumulator heater RED WHI YEL BLU BLK GRY PNK ORN BRN VLT Pressure Sensor PD Interface Control P.C. Board MCC-1429 CN500 (WHI) 4 3 2 4 3 2 1 RED BLK WHI Pressure Sensor PS BLU BLU BLU BLU PMV3 WHI BLU BLU RED BRN BLU ORN YEL WHI BRN RED BLK ORN ORN PMV2 BLU WHI Passive filter BLK WHI BLU RED PNK PMV1 RED BLK U1 U2 U3 U4 U5 U6 RED WHI BLK GRY L1 L2 L3 N BLK WHI BLU RED PNK BLU 1 2 1 2 PNK RED BLU WHI BLK YEL YEL PNK RED BLU WHI BLK BLK WHI BLU RED PNK 6 RED BLK RED Model: MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E 3. TROUBLESHOOTING (Passive Filter Circuit) n Diagnosis procedure for each check code <SMMS Series (A03-009, A04-008) > Check code name Check code name [L29] / [CF] IPDU quantity error Cause of operation 1. 2. 3. 4. (d07 / AI-NET) Incorrect model setup in service for I/F P.C. board Communication error between IPDU, fan IPDU and I/F IPDU, fan IPDU, I/F P.C. board error Passive filter error Sub-code: 01: IPDU1 error 02: IPDU2 error 03: IPDU1, 2 error 04: Fan IPDU error 05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error 07: All IPDU error, Disconnection of communication line between IPDU-I/F P.C. board, “I/F control P.C. board” error, “Power supply P.C. boad for FAN” error, “Passive filter” error Is jumper setup of outdoor I/F P.C. board correct? (Jumpers 7, 8, 9 ON) NO Correct connection of connector. NO Correct connection of connector. Passive filter box YES Is communication connector between IPDU and I/F P.C. board connected? Reactor RED WHITE ~ YES Is there no disconnection of communication line between IPDU and I/F P.C. board? YES Replace communication line. Resistor YELLOW Diode + rectifier NO Is the connector of the power supply P.C. board connected certainly? Power supply P.C. board for FAN MCC-1439 The connector No. CN501, CN502, CN503, CN505, CN506, CN507? NO Correct connection of connector. CN01 NO Correct connection of connector. Electrolytic capacitor board NO Replace the electric fuse. YES Is the passive filter relay connector connected? YES Is the electric fuse of a Power supply P.C. board for FAN normal? F500 10A 250V~ YES Is the output voltage of a Power supply P.C. board for FAN normal? CN502 or CN500 DC 330V (Judgment : DC180-370V) NO Power supply P.C. board error. RED BLUE YELLOW Connector (YELLOW) Relay connector (WHITE) YES Is a passive filter normal? NO Check the short circuit of each part, and opening. And correct the fault parts. YES Is there voltage fluctuation between 4 and 5 pins of CN600 on I/F P.C. board. (Measurement by tester: DC0 to 5V, 5 pin GND) NO I/F P.C. board error YES Is there voltage fluctuation between 3 and 5 pins of CN600 on I/F P.C. board. (Measurement by tester: DC0 to 5V, 5 pin GND) YES NO IPDU P.C. board error Both IPDU (No.1, No.2) and fan IPDU did not return the communication. Replace IPDU P.C. board with trouble. 7 Auxiliary code P.C. board to be replaced 01 IPDU 1 02 IPDU 2 03 IPDU 1, 2 04 Fan IPDU 05 IPDU 1, fan IPDU 06 IPDU 2, fan IPDU 07 IPDU 1, 2, fan IPDU, I/F <SHRM Series (A05-004-1) > Check code name Check code name [L29] / [CF] IPDU quantity error Cause of operation 1. 2. 3. 4. (d07 / AI-NET) Incorrect model setup in service for I/F P.C. board Communication error between IPDU, fan IPDU and I/F IPDU, fan IPDU, I/F P.C. board error Passive filter error Sub-code: 01: IPDU1 error 02: IPDU2 error 03: IPDU1, 2 error 04: Fan IPDU error 05: IPDU1, fan IPDU error 06: IPDU2, fan IPDU error 07: All IPDU error, Disconnection of communication line between IPDU-I/F P.C. board, “I/F control P.C. board” error, “Power supply P.C. boad for FAN” error, “Passive filter” error Is jumper setup of outdoor I/F P.C. board correct? (Jumpers 7, 8, 9 ON) NO Correct connection of connector. NO Correct connection of connector. YES Passive filter box Reactor Is communication connector between IPDU and I/F P.C. board connected? RED WHITE ~ YES Is there no disconnection of communication line between IPDU and I/F P.C. board? YES Replace communication line. Resistor YELLOW Diode + rectifier NO Is the connector of the power supply P.C. board connected certainly? “Power supply P.C. board for FAN MCC-1439” The connector No. CN501, CN502, CN503, CN505, CN506, CN507? NO Correct connection of connector. CN01 NO Correct connection of connector. Electrolytic capacitor board NO Replace the electric fuse. YES Is the passive filter relay connector connected? YES Is the electric fuse of a “Power supply P.C. board for FAN” normal? F500 10A 250V~ YES Is the output voltage of a “Power supply P.C. board for FAN” normal? CN502 or CN500 DC 330V (Judgment : DC180-370V) NO Power supply P.C. board error. RED BLUE YELLOW Connector (YELLOW) Relay connector (WHITE) YES Is a passive filter normal? NO Check the short circuit of each part, and opening. And correct the fault parts. YES Is there voltage fluctuation between 4 and 5 pins of CN600 on I/F P.C. board. (Measurement by tester: DC0 to 5V, 5 pin GND) NO I/F P.C. board error YES Is there voltage fluctuation between 3 and 5 pins of CN600 on I/F P.C. board. (Measurement by tester: DC0 to 5V, 5 pin GND) YES NO IPDU P.C. board error Both IPDU (No.1, No.2) and fan IPDU did not return the communication. On the fan power supply P.C. board, 1) CN503: Between 1 and 5 pins → 12V 2) CN503: Between 2 and 5 pins → 7V 3) Between +5V and GND at the side of CN505: 5V NO Replace fan power supply on P.C. board. YES Replace IPDU P.C. board with trouble. 8 Auxiliary code P.C. board to be replaced 01 IPDU 1 02 IPDU 2 03 IPDU 1, 2 04 Fan IPDU 05 IPDU 1, fan IPDU 06 IPDU 2, fan IPDU 07 IPDU 1, 2, fan IPDU, I/F 4. CONFIGURATION OF CONTROL CIRCUIT 4-1. Outdoor Unit Power P.C. board for fan (MCC-1439) Judgement +12V terminal 1 – 5 +7V terminal 2 – 5 Communication between fan IPDU ( ) DC330V output (For Comp. IPDU) CN500 DC330V output for fan IPDU (Judgemant : DC 180–370V) Communication betweenI/F and fan IPDU GND +12V AC230V input 9 5. RUNNING CHANGE 5-1. Remote Controller Switch Name Wired remote controller Wired remote controller CODE No. CODE No. SET DATA SET DATA SETTING TEST UNIT No. SETTING TEST R.C. UNIT No. No. ð Appearance UNIT SET Model name R.C. H No. TEMP. FILTER RESET TEST ON / OFF TIMER SET FAN MODE TIME SWING/FIX VENT SET CL UNIT CL RBC-AMT21E RBC-AMT31E Type NOTE The model name of the Wired remote controller is changed to RBC-AMT31E and some illustrations are changed. The expression method is a little changed but functionally is not changed. Explanation for detailed operation method, etc. are omitted. 10 11 TD2 sensor High pressure SW 2 TD1 sensor High pressure SW 1 SV41 valve SV42 valve Case heater Front side SV2 valve Rear side TK4 sensor TK3 sensor SV3B valve High pressure sensor Check joint (High pressure) Check joint (Liquid pipe) TK1, TK2 sensor SV3C valve SV3E valve TL sensor SV3D valve Check joint SV3A valve (Low pressure) PMV (Pulse Motor Valve) SV5 valve 4-way valve TS sensor Low pressure sensor TO sensor TE sensor 5-2. Parts Layout in Outdoor Unit <SMMS Series (A03-009, A04-008) > 12 TD2 sensor High pressure SW 2 TD1 sensor High pressure SW 1 SV41 valve SV42 valve Case heater Front side SV3A valve Check joint (Low pressure) Check joint (Liquid pipe) High pressure sensor PMV (Pulse Motor Valve) SV5 valve SV3B valve 4-way valve TL sensor Check joint (High pressure) SV3D valve TS sensor SV2 valve Low pressure sensor TO sensor Rear side TK4 sensor TK3 sensor TK1, TK2 sensor SV3C valve SV3E valve <SHRM Series (A05-004-1) > 5-3. Refrigerant Piping Systematic Drawing n Inverter unit (5, 6, 8, 10, 12HP) Model: MMY-MAP0501HT8-E (T8-E), MMY-MAP0601HT8-E (T8-E), MMY-MAP0801HT8-E (T8-E), MMY-MAP1001HT8-E (T8-E), MMY-MAP1201HT8-E (T8-E) Sensor (TE1) (Right side) Air heat exchanger at outdoor side (8,10,12HP) (Left side) Propeller fan (PMV1) Air heat exchanger at outdoor side (PMV2) (8,10,12HP) M Sensor (TE1) Fan motor (Right side) Sensor (TO) Air heat exchanger at outdoor side Strainer (Left side) Pulse motor valve (PMV) Air heat exchanger at outdoor side (5,6HP) (PMV1) Strainer 4-Way valve Solenoid valve (SV5) Check valve Sensor (TS1) Solenoid valve (SV2) Capillary tube High-pressure sensor Check joint Sensor (TL) Low-pressure sensor Check joint Capillary tube Oil Solenoid valve Strainer separator (SV3D) Capillary tube Strainer Check valve Check valve Solenoid valve (SV41) High-pressure switch High-pressure switch Check joint Capillary tube Compressor 1 (Inverter) Sensor (TD1) Solenoid valve (SV3C) Sensor (TK3) Strainer Strainer Check valve Check valve Capillary tube Strainer Strainer Changed positions Oil tank Sensor (TK4) Capillary tube Strainer Accumulator Sensor (TD2) Capillary tube Sensor (TK2) Capillary tube Sensor (TK1) Solenoid valve (SV3E) Solenoid valve (SV42) Compressor 2 (Inverter) Liquid tank Check valve Solenoid valve (SV3A) Solenoid valve (SV3B) Check valve Balance pipe Liquid side Gas side servise valve servise valve servise valve 13 As shown in the left, the oil tank appearance of A03-009, A04-008 are changed. As there is especially no problem in expression of the refrigerating cycle diagram, the diagram is not changed. n Inverter unit (8, 10, 12HP) Model: MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E Propeller fan FM Sensor (TE1) (Right side) Strainer Sensor (TO) Main heat exchanger Pulse motor valve Solenoid valve (SV12) (PMV1) (PMV2) Fan motor (Left side) Main heat exchanger Sub heat exchanger (Right side) Strainer Sub heat exchanger (Left side) Check valve (PMV3) Check valve 4-Way valve Solenoid valve (SV11) Strainer Capillary tube Solenoid valve (SV5) Capillary tube Sensor (TL) Solenoid valve (SV3D) Capillary tube Solenoid valve (SV41) High-pressure switch Liquid tank Sensor (TD1) Check valve Strainer Capillary tube Solenoid valve (SV3C) Sensor (TK3) Strainer Check valve Strainer Check valve Sensor (TD2) Accumulator Sensor (TK2) Changed positions Oil tank Sensor (TK4) Capillary tube Solenoid valve (SV3A) Strainer High-pressure switch Compressor 2 (Inverter) Capillary tube Strainer Solenoid valve (SV42) Capillary tube Sensor (TK1) Strainer Check joint Strainer Capillary tube Solenoid valve (SV3E) Low-pressure sensor Sensor (TS2) Solenoid valve (SV2) Capillary tube Oil separator Check valve Compressor 1 (Inverter) Check joint Check valve High-pressure sensor Solenoid valve Check joint (SV6) Capillary tube Strainer Sensor (TS1) Solenoid valve (SV3B) Check valve Check valve Service valve of balance pipe As shown in the left, the oil tank appearance of A05-004-1 is changed. As there is especially no problem in expression of the refrigerating cycle diagram, the diagram is not changed. Service valve at discharge gas side Service valve at liquid side Service valve at suction gas side 14 5-4. Refrigerant Recovery When Replacing the Compressor n How to operate the system during repairing of the defective outdoor unit MMY-MAP0501HT8(-E), MMY-MAP0601HT8(-E), MMY-MAP0801HT8(-E), MMY-MAP1001HT8(-E), MMY-MAP1201HT8(-E) <Work procedure> 1. Follow to the abovementioned “13-1. Refrigerant Recovery in the Troubled Outdoor Unit”. 2. Next, recover the refrigerant in the system by using a recovery device, etc. The refrigerant amount to be recovered is determined based upon the capacity of the troubled outdoor unit. (See the following table.) Example) In a case of backup for 10HP-outdoor unit in 30HP system: in the original system HP (30HP system) = 36.0kg Refrigerant amount in system HP (20HP system) after backup = 27.0kg Refrigerant amount to be recovered = 36.0 – 27.0 = 9kg 3. For the unit which refrigerant has been recovered, execute “Outdoor Unit Backup Setup” in another section. All the work has finished. System HP Refrigerant amount (kg) Combination of outdoor units 5 5 8.5 6 6 8.5 8 8 13.5 10 10 14.5 12 12 15.5 14 8 6 20.5 16 8 8 24.0 18 10 8 24.0 20 10 10 8 8 12 10 8 8 12 12 26 10 8 8 32.0 28 10 10 8 34.0 30 10 10 10 36.0 22 24 27.0 6 32.5 29.0 8 32.0 31.0 8 8 8 12 10 10 10 8 8 12 12 10 10 10 8 12 12 12 38 10 10 10 8 42.0 40 10 10 10 10 43.0 42 12 10 10 10 44.0 44 12 12 10 10 46.0 46 12 12 12 10 48.0 48 12 12 12 12 50.0 32 34 36 15 8 42.0 37.0 8 42.0 39.0 8 42.0 40.0 5-5. Replacing Method of Parts <SMMS Series (A03-009, A04-008) > No. 6 Part to be exchanged Pressure sensor positions of 2-way valve coil Work procedure SV3C Remarks SV3A SV3D SV3B Rear side Liquid tank SV3E Accumulator SV2 Oil separator SV41 Compressor (1) SV42 Compressor (2) SV5 PS sensor Front side Inverter assembly PD sensor 7 Temperature sensor positions and identification <Front side of air conditioner> TS1 sensor (Gray) TD1 sensor (Yellow) TD2 sensor (Red) TL sensor (White) Accumulator Compressor (1) 16 Compressor (2) No. 7 Part to be exchanged Temperature sensor positions and identification Work procedure Remarks <Rear side of air conditioner> Rear side TK sensor (White) Accumulator TK1 sensor (Black) Accumulator side (Rear side) TK2 sensor (Blue) Front side Oil separator TK4 sensor (Green) Liquid tank Front side 8 Attachment/ detachment of pipe fixing rubber In this air conditioner, (segmentation system) eyeglass rubber and SUS fix band are adopted for fixing the vibration system as one measures to improve the reliability. <Used positions of SUS fixing band: Total 5 positions> MAP1201H, 1001H, 0801H: Ø8.0 ↔ Ø25.4 MAP0601H, 0501H: Ø8.0 ↔ Ø19.05 between SE3E valve and suction pipe Ø6.35 ↔ Ø15.88 between SV3C valve and discharge pipe Ø8.0 ↔ Ø19.05 between SV42 valve and suction pipe Ø8.0 ↔ Ø19.05 between SV41 valve and suction pipe Ø6.35 ↔ Ø15.88 between SV2 valve and discharge pipe 17 <SHRM Series (A05-004-1) > No. 6 Part to be exchanged Pressure sensor positions of 2-way valve coil Work procedure Remarks SV3C SV3A SV3D SV3B Rear side Liquid tank SV3E Accumulator SV2 Oil separator SV41 Compressor (1) SV42 Compressor (2) SV5 PS sensor Front side Inverter assembly PD sensor 7 Temperature sensor positions and identification <Front side of air conditioner> Front side TS2 sensor TS1 sensor(Grasy) TD2 sensor(Red) TD1 sensor(Yellow) Accumulator Compressor(1) Compressor(2) 18 No. 7 Part to be exchanged Temperature sensor positions and identification Remarks Work procedure <Rear side of air conditioner> TK3 sensor(White) Rear side TK1 sensor(Black) Accumulator side (Front side) Accumulator Liquid tank TK4 sensor (Green) Oil separator 8 Attachment/ detachment of pipe fixing rubber TK2 sensor (Blue) (Rear side) This air conditioner has been designed so that vibration has been reduced to a minium by incorporating in the lower section of the unit, the use of eyeglass rubber fixing brackets and SUS bands. Both of which greatly help to reduce vibration and improve unit reliability. Used positions of SUS fixing band:Total 5 positions Ø6.35 ⇔ Ø15.88 between SV3C valve and discharge pipe Ø8.0 ⇔ Ø19.05 between SV41 valve and suction pipe 19 Ø6.35 ⇔ Ø15.88 between SV3E valve and suction Ø6.35 ⇔ Ø15.88 between SV3E valve and suction Ø8.0 ⇔ Ø19.05 between SV42 valve and suction pipe 5-6. P.C. Board Exchange Procedures (Outdoor Unit) n How to Check Fan Power Supply P.C. Board and Fan IPDU The fan power supply P.C. board supplies DC power. It supplies DC280V for the fan IPDU, and DC12V and DC7V for the control power supply respectively. If the control power is not supplied, a communication error (Error code [E31]) is out. 1. How to check fan power supply P.C. board (MCC-1439) As shown in the following table, measure the voltage of the check positions with a digital tester. No. 1 Check position Criteria Between CN500 and DC260 to DC340V Between CN500 and DC12V Between CN500 and DC7V Check item DC280V output 2 Control power voltage 3 2. How to check fan IPDU 1. Check that the lead wires are correctly inserted into 250 fasten terminal of DC280V input and into the communication connector (CN01). 2. After then replace the fan IPDU if an abnormality is recognized. <MCC-1439 Front View> CN503 CN500 20 6. DETACHMENTS (Passive Filter Circuit) No. Part name 10 Passive filter Work procedure Remarks <Fig.1> CAUTION CN507 of “Power supply P.C. board for FAN” Wear protective clothing on your hands as other components may cause injury etc. WARNING Never open the cabinet while 5 minutes after turn off the power supply. <Disassembling> 1) Stop unit operation and turn off power suplly to unit. 2) Remove Front panel. (Screw M5 × 10 , 7pcs) Relay connector Passive filter wiring 3) Remove cover of the electric parts box. (Screw M4 × 10 , 2 pcs) <Fig.2> Binding band (B) 4) Open connector(CN507,yellow) of “Power supply P.C. board for FAN”, and open relay connector (white). <Fig.1> 5) Pssive filter wiring is fixed at 3 places. Remove the fixation shown in the “Fig.2”. (Binding band, 2 pcs. Wire clamp, 1pc) <Fig.2> 6) Remove screws fixing the electric parts box. (1 pc. each at upper and lower sides.) 7) Push down lightly the fixing claw at lower side to take off the claw. (Lower part of the box is out forward.) <Fig.3> Binding band (A) 8) Take off hooking claw at upper side while holding the ceiling board with both hands. <Fig.4> Wire clamp <Fig.3> M5 screws (2 positions) Claw for temporary hooking <Fig.4> Hooks 21 No. Part name 10 Passive filter (Continued) Work procedure Remarks 9) Remove rear panel. (Screw M5 × 10 , 7pcs) <Fig.6> 10) Remove the screw which is fixing the passive filter box. (Screw M4 × 10 , 2 pcs) <Fig.6> 11) Take out the passive filter box outside. <Fig.7> 12) Remove The lid of the passive filter box. (Screw M4 × 10 , 4pcs) <Fig.8> <Fig.7> <Fig.8> 13) Check the short circuit of each part, and opening. And correct the fault parts. <Fig.9> <Fig.10> Passive filter box Reactor RED WHITE ~ Resistor YELLOW Diode + rectifier CN01 Electrolytic capacitor board RED BLUE Connector (YELLOW) Relay connector (WHITE) 22 YELLOW No. Part name 10 Passive filter (Continued) Work procedure Remarks <Assembly> Assembling by contrary procedure of above 10) → 12). <Fig.11> Box Is connector of the power supply P.C. board for fan connected? Connector No.: CN501, CN502, CN503, CN505, CN506, CN507 Power supply P.C. board A’SSY for Fan: MCC-1439 Is the passive filter connector connected? <Fig. 9> (DC260 to DC340V) Hooks Notice When a box fixed, it hooks on the hook of base. <Fig.11> 23 Base 7. EXPLODED VIEWS AND PARTS LIST 7-1. Outdoor Unit MMY-MAP0501HT8-E (5HP), MMY-MAP0601HT8-E (6HP), MMY-MAP0801HT8-E (8HP), MMY-MAP1001HT8-E (10HP), MMY-MAP1201HT8-E (12HP) 17 16 64 (8, 10, 12,HP) or 26 66 (5, 6HP) 65 (8, 10, 12HP) or 67 (5, 6HP) 73 74 25 95 93 97 52 92 49 94 96 50 4 (8, 10, 12HP) or 5 (5, 6HP) 91 44 40, 41 722 723 69 724 SV3A 721 SV3B 30 27 29 8 46 31, 36 (5, 6HP) or 31, 34 (8, 10, 12HP) 81 44 1 39 29 80 43 32 30 7 24 Model Name MMY- MAP Location No. Part No. 1 43146737 Valve, Checked, YCV5P-33GME-1 1 1 1 4 43041781 Compressor, DA421A3FB-23M 2 2 2 5 43041782 Compressor, DA351A3FB-23M 7 43046442 Valve, Packed, 9.52 DIA 1 1 1 8 43146680 Valve, Packed, 12.7 1 1 1 16 43100265 Cabinet, Up 1 1 17 43119466 Guard, Fan 1 25 43120219 Fan, Propeller, DIA 710, ASG 1 26 4312C004 Motor, Fan, DC280V, MF-230-600-1R 27 43146715 Description 1201HT8-E 1001HT8-E 0801HT8-E 0601HT8-E 0501HT8-E 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Valve, Checked, BCV-804DY 2 2 2 2 2 29 43146736 Valve, Checked, YCV3-22GME-1 3 3 3 3 3 30 43146676 Joint, Check 3 3 3 3 3 31 43146722 Coil, Solenoid, STF-01AJ502E1 1 1 1 1 1 32 43146727 Valve, Gas, DIA 25 1 1 1 34 43146698 Valve, 4-Way, STF-0731G 1 1 1 36 43146687 Valve, 4-Way, STF-0401G 1 1 39 43146734 Valve, Check, ZGV-S55B-A 1 1 1 1 1 40 43146709 Valve, PMV, HAM-BD24TF-1 2 2 2 1 1 41 43146708 Coil, PMV, HAM-MD12TF-3 2 2 2 1 1 43 4314Q060 Strainer, DIA 12.7, C1220T-H 2 2 2 2 2 44 4314Q056 Strainer, DIA 25.4, C1220T-H 2 2 2 46 4314Q052 Strainer, DIA 45, C1220T-H 1 1 1 49 43148202 Tank, Liquid 1 1 1 1 1 50 43148192 Separator 1 1 1 1 1 63 43149325 Band, Fix, SUS304 4 4 4 4 4 64 4314G264 Condenser Assembly, Three Row 1 1 1 65 4314G265 Condenser Assembly, Three Row 1 1 1 66 4314G249 Condenser Assembly, One Row 1 1 67 4314G250 Condenser Assembly, One Row 1 1 69 43157276 Heater, Case, 29W, AC240V 3 3 3 3 3 73 43197175 Nut, Flange, M10, SWCH12R 1 1 1 1 1 74 43197176 Washer, SPHC 1 1 1 1 1 80 4314Q055 Strainer, DIA 19.05, C1220T-H 1 1 1 1 1 81 4314Q057 Strainer, DIA 25.4, C1220T-H 1 1 1 91 43100396 Panel, CGCD2-Z08-C77 1 1 1 1 1 92 43100406 Cabinet Assembly, Front, Up 1 1 1 1 1 93 43100407 Cabinet Assembly, Back, Up 1 1 1 1 1 94 43100408 Cabinet Assembly, Side, Right 1 1 1 1 1 95 43100409 Cabinet Assembly, Side, Left 1 1 1 1 1 96 43100410 Cabinet Assembly, Front, Down 1 1 1 1 1 97 43100411 Cabinet Assembly, Back, Down 1 1 1 1 1 721 43031110 Diode, 25A, 600V, *GBPC-2506 1 1 1 1 1 722 43155214 Resistor, 1Ω, 20W 1 1 1 1 1 723 43158207 Reactor, CH-68 1 1 1 1 1 724 4316V362 P.C. Board Assembly, Passive, MCC-1580 1 1 1 1 1 25 MMY-MAP0501HT8-E (5HP), MMY-MAP0601HT8-E (6HP), MMY-MAP0801HT8-E (8HP), MMY-MAP1001HT8-E (10HP), MMY-MAP1201HT8-E (12HP) 28, 33 (SV3E) 28, 33 (SV3C) 12 28, 33 (SV2) 28, 33 (SV3D) 28, 33 (SV3A) 55, 58, 63 28, 38 (SV3B) 61 49 52 50 56, 58, 63 57, 59, 63 54 28, 37 (SV4) 53 28, 37 68 4 (8, 10, 12HP) or 5 (5, 6HP) 62, 72 31, 34 or 31, 36 (5, 6HP) 40, 41 13, 14 26 30 30 32 or 35 (5, 6HP) Location No. Part No. 4 43041781 Compressor, DA421A3FB-23M Model Name MMY- MAP Description 1201HT8-E 1001HT8-E 0801HT8-E 0601HT8-E 0501HT8-E 2 2 2 5 43041782 Compressor, DA351A3FB-23M 2 2 12 43049683 Band, DIA 8, EPDM 2 2 2 2 2 13 43050407 Thermostat, Bimetal 2 2 2 2 2 14 43063317 Holder, Thermostat 2 2 2 2 2 28 43146660 Coil, Solenoid, AC220–240V, 50Hz, VPV-MOAJ510B0 9 9 9 9 9 30 43146676 Joint, Check 3 3 3 3 3 31 43146722 Coil, Solenoid, STF-01AJ502E1 1 1 1 1 1 32 43146727 Valve, Gas, DIA 25 1 1 1 33 43146711 Valve, 2-Way, VPV-122DQ1 5 5 5 5 5 34 43146698 Valve, 4-Way, STF-0731G 1 1 1 35 43146699 Valve, Ball, B5/8F, Rohs 1 1 36 43146687 Valve, 4-Way, STF-0401G 1 1 37 43146712 Valve, 2-Way, VPV-303DQ1 3 3 3 3 3 38 43146730 Valve, 2-Way, VPV-603DQ2 1 1 1 1 1 40 43146709 Valve, PMV, HAM-BD24TF-1 2 2 2 1 1 41 43146708 Coil, PMV, HAM-MD12TF-3 2 2 2 1 1 49 43148202 Tank, Liquid 1 1 1 1 1 50 43148192 Separator 1 1 1 1 1 52 43148200 Accumulator, 20L 1 1 1 1 1 53 43149377 Sensor Assembly, Low Pressure, 150XA4-L1 1 1 1 1 1 54 43149378 Sensor Assembly, High Pressure, 150XA4-H3 1 1 1 1 1 55 43149317 Rubber, Supporter, Pipe, DIA 25.4 1 1 1 56 43149318 Rubber, Supporter, Pipe, DIA 19.0 2 2 2 3 3 57 43149319 Rubber, Supporter, Pipe, DIA 15.9 1 1 1 1 1 58 43149320 Rubber, Supporter, Pipe, DIA 8.0 3 3 3 3 3 59 43149321 Rubber, Supporter, Pipe, DIA 6.4 1 1 1 1 1 61 43149323 Rubber, Supporter, Pipe, DIA 9.52–12.7 2 2 2 2 2 62 43149324 Rubber, Cushion, EPDM 6 6 6 6 6 63 43149325 Band, Fix, SUS304 4 4 4 4 4 68 43151283 Switch, Pressure, ACB-4UB32W 2 2 2 2 2 72 43197184 Bolt, Compressor, M6, SWCH18A 6 6 6 6 6 27 28 7 Low Pressure Sensor Joint Check Strainer 46 (8, 10, 12HP) or 47 (5, 6 HP) Strainer 44 (8, 10, 12HP) or Tank Liquid 45 (5, 6 HP) Accumulator 49 FP Plug Fusible 53 Strainer TL 30 37 52 Valve 4-Way Condenser TE Right Side 65 (8, 10, 12HP) or 67 (5, 6 HP) 80 (8, 10, 12HP) or 82 (5, 6 HP) 48 Joint Check Valve Service (5, 6 HP: Valve Ball) Gus Line 32 (8, 10, 12HP) or 35 (5, 6 HP) Valve Packed Oil Balance Line 30 Valve Packed 8 (8, 10, 12HP) or 7 (5, 6 HP) 81 (8, 10, 12HP) or 82 (5, 6 HP) Strainer Liquid Line Pulse Motor Valve (5, 6 HP: 1 Valve) 40 Strainer Condenser Left Side TO 39 SV3B 38 1 ID 1.0 × 500 L 76 Strainer 79 Valve Checked 33 Valve Checked 76 34 (8, 10, 12HP) or SV3D 36 (5, 6 HP) SV5 30 Joint Check High Pressure Sensor 54 Strainer Separator Oil 50 SV3A 37 33 SV3C Strainer Valve Checked ID 1.0 × 1000 L Strainer 79 SV2 33 33 68 29 SV3E SV41 ID 0.8 × 1000 L 75 37 79 Valve Checked 10 77 43 Compressor SV42 ID 1.2 × 1000 L 10 Valve Checked 27 29 Valve Checked ID 1.2 × 1000 L Strainer ID 2.0 × 1000 L 77 Compressor 43 4 (8, 10, 12HP) High Pressure or Switch 5 (5, 6 HP) Valve Checked 29 Strainer ID 2.0 × 1000 L 37 4 (8, 10, 12HP) High or Pressure 68 Switch 5 (5, 6 HP) 27 TD 44 (8, 10, 12HP) or 45 (5, 6 HP) TS TD 64 (8, 10, 12HP) or 66 (5, 6 HP) Refrigeration Circuit Diagram MMY-MAP0501HT8-E (5HP), MMY-MAP0601HT8-E (6HP), MMY-MAP0801HT8-E (8HP), MMY-MAP1001HT8-E (10HP), MMY-MAP1201HT8-E (12HP) Model Name MMY- MAP Location No. Part No. 1 43146737 Valve, Checked, YCV5P-33GME-1 1 1 1 4 43041781 Compressor, DA421A3FB-23M 2 2 2 5 43041782 Compressor, DA351A3FB-23M 7 43046442 Valve, Packed, 9.52 DIA 1 1 1 8 43146680 Valve, Packed, 12.7 1 1 1 10 43047527 Tube, Capillary, ID 2.0 × 2000L 1 1 27 43146715 Valve, Checked, BCV-804DY 2 29 43146736 Valve, Checked, YCV3-22GME-1 3 30 43146676 Joint, Check 32 43146727 33 34 Description 1201HT8-E 1001HT8-E 0801HT8-E 0601HT8-E 0501HT8-E 1 1 2 2 2 2 1 1 1 2 2 2 2 3 3 3 3 3 3 3 3 3 Valve, Gas, DIA 25 1 1 1 43146711 Valve, 2-Way, VPV-122DQ1 5 5 5 5 5 43146698 Valve, 4-Way, STF-0731G 1 1 1 35 43146699 Valve, Ball, B5/8F, Rohs 1 1 36 43146687 Valve, 4-Way, STF-0401G 1 1 37 43146712 Valve, 2-Way, VPV-303DQ1 3 3 3 3 3 38 43146730 Valve, 2-Way, VPV-603DQ2 1 1 1 1 1 39 43146734 Valve, Checked, ZGV-S55B-A 1 1 1 1 1 40 43146709 Valve, PMV, HAM-BD24TF-1 2 2 2 1 1 43 4314Q060 Strainer, DIA 12.7, C1220T-H 2 2 2 2 2 2 2 2 2 2 1 1 44 4314Q056 Strainer, DIA 25.4, C1220T-H 45 4314Q058 Strainer, DIA 25.4 46 4314Q052 Strainer, DIA 45, C1220T-H 47 4314Q053 Strainer, DIA 21, C1220T-H 48 43148220 Plug, Fusible, 73 C 1 1 1 1 1 1 1 1 49 43148202 Tank, Liquid 1 1 1 1 1 50 43148192 Separator 1 1 1 1 1 52 43148200 Accumulator, 20L 1 1 1 1 1 53 43149377 Sensor Assembly, Low Pressure, 150XA4-L1 1 1 1 1 1 54 43149378 Sensor Assembly, High Pressure, 150XA4-H3 1 1 1 1 1 64 4314G264 Condenser Assembly, Three Row 1 1 1 65 4314G265 Condenser Assembly, Three Row 1 1 1 66 4314G249 Condenser Assembly, One Row 1 1 67 4314G250 Condenser Assembly, One Row 1 1 68 43151283 Switch, Pressure, ACB-4UB32W 2 2 2 2 2 75 44246235 Tube, Capillary, Bypass, 0.8 DIA 1 1 1 1 1 76 44246236 Tube, Capillary, Bypass, 1.0 DIA 1 1 1 1 1 77 44246239 Tube, Capillary, 1.2 DIA 1 1 1 1 1 79 4314Q054 Strainer, DIA 12.7, C1220T-H 3 3 3 3 3 80 4314Q055 Strainer, DIA 19.05, C1220T-H 1 1 1 1 1 81 4314Q057 Strainer, DIA 25.4, C1220T-H 1 1 1 82 4314Q059 Strainer, DIA 25.4 1 1 29 MMY-MAP0501HT8-E (5HP), MMY-MAP0601HT8-E (6HP), MMY-MAP0801HT8-E (8HP), MMY-MAP1001HT8-E (10HP), MMY-MAP1201HT8-E (12HP) 708 713 719 717 709 703 701 711 706 712 715 705 702 710 707 704 720 716 714 Model Name MMY- MAP Location No. Part No. 701 43050382 Sensor, TC (F6) 4 4 4 4 4 702 43063248 Supporter Assembly 3 3 3 3 3 703 43150315 Sensor, TD (F6) 6 6 6 6 6 Description 1201HT8-E 1001HT8-E 0801HT8-E 0601HT8-E 0501HT8-E 704 43155176 Capacitor, 400V DC, 1500µF 2 2 2 2 2 705 43158186 Transformer, TT-01-03 1 1 1 1 1 706 43158183 Reactor, CH-44 2 2 2 2 2 707 43160559 Terminal Block, 4P, AC600V, 30A 1 1 1 1 1 708 43160548 Terminal, 6P, AC30V, 1A 1 1 1 1 1 709 43163017 Supporter 2 2 2 2 2 710 43163048 Supporter Assembly 1 1 1 1 1 711 4316V366 P.C. Board Assembly, Noise-Filter, MCC-1366 1 1 1 1 1 712 4316V263 P.C. Board Assembly, Interface, MCC-1429 1 1 1 1 1 713 4316V237 P.C. Board Assembly, Fan-IPDU, IPDU-2D16DA1 1 1 1 1 1 714 4316V245 P.C. Board Assembly, A3-IPDU, MCC-1502 2 2 2 2 2 715 4316V360 P.C. Board Assembly, Power, MCC-1439 1 1 1 1 1 716 43155194 Capacitor, 400V DC, 1000µF 1 1 1 1 1 717 43152506 Electro Magnetic Switch, FW-2S 1 1 1 1 1 719 43153006 PTC-Thermistor, ZPROYCE101A500 2 2 2 2 2 720 43155197 Resistor, 56kΩ, 15W 2 2 2 2 2 30 7-2. Outdoor Unit MMY-MAP0501T8-E (5HP), MMY-MAP0601T8-E (6HP), MMY-MAP0801T8-E (8HP), MMY-MAP1001T8-E (10HP), MMY-MAP1201T8-E (12HP) 17 16 64 (8, 10, 12,HP) or 26 66 (5, 6HP) 65 (8, 10, 12HP) or 67 (5, 6HP) 73 74 25 95 93 97 52 92 49 94 96 50 4 (8, 10, 12HP) or 5 (5, 6HP) 91 44 40, 41 722 723 69 724 SV3A 721 SV3B 30 81 27 44 29 8 46 1 29 39 32 80 43 30 7 31 Location No. Part No. 1 43146737 4 5 Model Name MMY- MAP Description 1201T8-E 1001T8-E 0801T8-E 0601T8-E 0501T8-E Valve, Checked, YCV5P-33GME-1 1 1 1 1 1 43041781 Compressor, DA421A3FB-23M 2 2 2 43041782 Compressor, DA351A3FB-23M 2 2 7 43046442 Valve, Packed, 9.52 DIA 1 1 1 2 2 8 43146680 Valve, Packed, 12.7 1 1 1 16 43100265 Cabinet, Up 1 1 1 1 1 17 43119466 Guard, Fan 1 1 1 1 1 25 43120219 Fan, Propeller, DIA 710, ASG 1 1 1 1 1 26 4312C004 Motor, Fan, DC280V, MF-230-600-1R 1 1 1 1 1 27 43146715 Valve, Checked, BCV-804DY 2 2 2 2 2 29 43146736 Valve, Checked, YCV3-22GME-1 3 3 3 3 3 30 43146676 Joint, Check 3 3 3 3 3 32 43146727 Valve, Gas, DIA 25 1 1 1 39 43146734 Valve, Check, ZGV-S55B-A 1 1 1 1 1 40 43146709 Valve, PMV, HAM-BD24TF-1 2 2 2 1 1 41 43146708 Coil, PMV, HAM-MD12TF-3 2 2 2 1 1 43 4314Q060 Strainer, DIA 12.7, C1220T-H 2 2 2 2 2 44 4314Q056 Strainer, DIA 25.4, C1220T-H 2 2 2 46 4314Q052 Strainer, DIA 45, C1220T-H 1 1 1 49 43148202 Tank, Liquid 1 1 1 1 1 50 43148192 Separator 1 1 1 1 1 63 43149325 Band, Fix, SUS304 4 4 4 4 4 64 4314G264 Condenser Assembly, Three Row 1 1 1 65 4314G265 Condenser Assembly, Three Row 1 1 1 66 4314G249 Condenser Assembly, One Row 1 1 67 4314G250 Condenser Assembly, One Row 1 1 69 43157276 Heater, Case, 29W, AC240V 3 3 3 3 3 73 43197175 Nut, Flange, M10, SWCH12R 1 1 1 1 1 74 43197176 Washer, SPHC 1 1 1 1 1 80 4314Q055 Strainer, DIA 19.05, C1220T-H 1 1 1 1 1 81 4314Q057 Strainer, DIA 25.4, C1220T-H 1 1 1 91 43100396 Panel, CGCD2-Z08-C77 1 1 1 1 1 92 43100406 Cabinet Assembly, Front, Up 1 1 1 1 1 93 43100407 Cabinet Assembly, Back, Up 1 1 1 1 1 94 43100408 Cabinet Assembly, Side, Left 1 1 1 1 1 95 43100409 Cabinet Assembly, Side, Right 1 1 1 1 1 96 43100410 Cabinet Assembly, Front, Down 1 1 1 1 1 97 43100411 Cabinet Assembly, Back, Down 1 1 1 1 1 721 43031110 Diode, 25A, 600V, *GBPC-2506 1 1 1 1 1 722 43155214 Resistor, 1Ω, 20W 1 1 1 1 1 723 43158207 Reactor, CH-68 1 1 1 1 1 724 4316V362 P.C. Board Assembly, Passive, MCC-1580 1 1 1 1 1 32 MMY-MAP0501T8-E (5HP), MMY-MAP0601T8-E (6HP), MMY-MAP0801T8-E (8HP), MMY-MAP1001T8-E (10HP), MMY-MAP1201T8-E (12HP) 28, 33 (SV3E) 28, 33 (SV3C) 12 28, 33 (SV2) 28, 33 (SV3D) 28, 33 (SV3A) 55, 58, 63 28, 38 (SV3B) 61 49 52 50 56, 58, 63 57, 59, 63 28, 37 (SV4) 54 53 30 68 4 (8, 10, 12HP) or 5 (5, 6HP) 62, 72 40, 41 13, 14 33 30 32 (8, 10, 12HP) or 35 (5, 6HP) Location No. Part No. 4 43041781 Compressor, DA421A3FB-23M Model Name MMY- MAP Description 1201T8-E 1001T8-E 0801T8-E 2 2 2 0601T8-E 0501T8-E 5 43041782 Compressor, DA351A3FB-23M 2 2 12 43049683 Band, DIA 8, EPDM 2 2 2 1 1 13 43050407 Thermostat, Bimetal 2 2 2 2 2 14 43063317 Holder, Thermostat 2 2 2 2 2 28 43146660 Coil, Solenoid, AC220–240V, 50Hz, VPV-MOAJ510B0 7 7 7 7 7 30 43146676 Joint, Check 3 3 3 3 3 32 43146727 Valve, Gas, DIA 25 1 1 1 33 43146711 Valve, 2-Way, VPV-122DQ1 4 4 4 4 4 35 43146699 Valve, Ball, B5/8F, Rohs 1 1 37 43146712 Valve, 2-Way, VPV-303DQ1 2 2 2 2 2 38 43146730 Valve, 2-Way, VPV-603DQ2 1 1 1 1 1 40 43146709 Valve, PMV, HAM-BD24TF-1 2 2 2 1 1 41 43146708 Coil, PMV, HAM-MD12TF-3 2 2 2 1 1 49 43148202 Tank, Liquid 1 1 1 1 1 50 43148192 Separator 1 1 1 1 1 52 43148200 Accumulator, 20L 1 1 1 1 1 53 43149377 Sensor Assembly, Low Pressure, 150XA4-L1 1 1 1 1 1 54 43149378 Sensor Assembly, High Pressure, 150XA4-H3 1 1 1 1 1 55 43149317 Rubber, Supporter, Pipe, DIA 25.4 1 1 1 56 43149318 Rubber, Supporter, Pipe, DIA 19.0 2 2 2 3 3 57 43149319 Rubber, Supporter, Pipe, DIA 15.9 1 1 1 1 1 58 43149320 Rubber, Supporter, Pipe, DIA 8.0 3 3 3 3 3 59 43149321 Rubber, Supporter, Pipe, DIA 6.4 1 1 1 1 1 61 43149323 Rubber, Supporter, Pipe, DIA 9.52–12.7 2 2 2 2 2 62 43149324 Rubber, Cushion, EPDM 6 6 6 6 6 63 43149325 Band, Fix, SUS304 4 4 4 4 4 68 43151283 Switch, Pressure, ACB-4UB32W 2 2 2 2 2 72 43197184 Bolt, Compressor, M6, SWCH18A 6 6 6 6 6 34 35 7 48 Joint Check 53 Strainer TL 30 Low Pressure Sensor Joint Check 65 (8, 10, 12HP) or 67 (5, 6 HP) Condenser TE Right Side 46 (8, 10, 12HP) or 47 (5, 6 HP) Strainer 80 (8, 10, 12HP) or 82 (5, 6 HP) Strainer 44 (8, 10, 12HP) or Tank Liquid 45 (5, 6 HP) Accumulator 49 FP Plug Fusible Valve Service (5, 6 HP: Valve Ball) Gus Line Valve Packed 32 (8, 10, 12HP) ) or 35 (5, 6 HP) Oil Balance Line 30 Valve Packed Liquid Line Strainer 8 (8, 10, 12HP) or 7 (5, 6 HP) 81 (8, 10, 12HP) or 82 (5, 6 HP) Pulse Motor Valve (5, 6 HP: 1 Valve) 40 Strainer Condenser Left Side TO 52 37 SV5 SV3B 38 1 ID 1.0 × 500 L 76 Strainer 79 Valve Checked 33 SV3D Valve Checked 76 39 30 Joint Check High Pressure Sensor 54 Strainer Separator Oil 50 SV3A 33 33 SV3C Strainer Valve Checked ID 1.0 × 1000 L Strainer 79 SV2 33 68 29 SV41 ID 0.8 × 1000 L 75 37 79 10 77 43 Compressor SV42 ID 1.2 × 1000 L 10 Valve Checked 27 Valve Checked ID 1.2 × 1000 L 29 Strainer ID 2.0 × 1000 L 77 Compressor 43 4 (8, 10, 12HP) High or Pressure Switch 5 (5, 6 HP) Valve Checked 29 Strainer ID 2.0 × 1000 L 37 4 (8, 10, 12HP) High or Pressure 68 5 (5, 6 HP) Switch Valve Checked TD 44 (8, 10, 12HP) or 45 (5, 6 HP) TS 27 TD 64 (8, 10, 12HP) or 66 (5, 6 HP) Refrigeration Circuit Diagram MMY-MAP0501T8-E (5HP), MMY-MAP0601T8-E (6HP), MMY-MAP0801T8-E (8HP), MMY-MAP1001T8-E (10HP), MMY-MAP1201T8-E (12HP) Location No. Part No. 1 43146737 4 5 Model Name MMY- MAP Description 1201T8-E 1001T8-E 0801T8-E 0601T8-E 0501T8-E Valve, Checked, YCV5P-33GME-1 1 1 1 1 1 43041781 Compressor, DA421A3FB-23M 2 2 2 43041782 Compressor, DA351A3FB-23M 2 2 7 43046442 Valve, Packed, 9.52 DIA 1 1 1 2 2 8 43146680 Valve, Packed, 12.7 1 1 1 10 43047527 Tube, Capillary, ID 2.0 × 2000L 1 1 1 1 1 27 43146715 Valve, Checked, BCV-804DY 2 2 2 2 2 29 43146736 Valve, Checked, YCV3-22GME-1 3 3 3 3 3 30 43146676 Joint, Check 3 3 3 3 3 32 43146727 Valve, Gas, DIA 25 1 1 1 33 43146711 Valve, 2-Way, VPV-122DQ1 4 4 4 4 4 35 43146699 Valve, Ball, B5/8F, Rohs 1 1 37 43146712 Valve, 2-Way, VPV-303DQ1 2 2 2 2 2 38 43146730 Valve, 2-Way, VPV-603DQ2 1 1 1 1 1 39 43146734 Valve, Checked, ZGV-S55B-A 1 1 1 1 1 40 43146709 Valve, PMV, HAM-BD24TF-1 2 2 2 1 1 43 4314Q060 Strainer, DIA 12.7, C1220T-H 2 2 2 2 2 44 4314Q056 Strainer, DIA 25.4, C1220T-H 2 2 2 45 4314Q058 Strainer, DIA 25.4 2 2 46 4314Q052 Strainer, DIA 45, C1220T-H 47 4314Q053 Strainer, DIA 21, C1220T-H 1 1 48 43148220 Plug, Fusible, 73°C 1 1 1 1 1 49 43148202 Tank, Liquid 1 1 1 1 1 50 43148192 Separator 1 1 1 1 1 52 43148200 Accumulator, 20L 1 1 1 1 1 53 43149377 Sensor Assembly, Low Pressure, 150XA4-L1 1 1 1 1 1 54 43149378 Sensor Assembly, High Pressure, 150XA4-H3 1 1 1 1 1 64 4314G264 Condenser Assembly, Three Row 1 1 1 1 1 1 1 1 1 65 4314G265 Condenser Assembly, Three Row 66 4314G249 Condenser Assembly, One Row 1 1 67 4314G250 Condenser Assembly, One Row 1 1 68 43151283 Switch, Pressure, ACB-4UB32W 2 2 2 2 2 75 44246235 Tube, Capillary, Bypass, 0.8 DIA 1 1 1 1 1 76 44246236 Tube, Capillary, Bypass, 1.0 DIA 1 1 1 1 1 77 44246239 Tube, Capillary, 1.2 DIA 1 1 1 1 1 79 4314Q054 Strainer, DIA 12.7, C1220T-H 3 3 3 3 3 80 4314Q055 Strainer, DIA 19.05, C1220T-H 1 1 1 1 1 1 1 1 1 1 81 4314Q057 Strainer, DIA 25.4, C1220T-H 82 4314Q059 Strainer, DIA 25.4 36 MMY-MAP0501T8-E (5HP), MMY-MAP0601T8-E (6HP), MMY-MAP0801T8-E (8HP), MMY-MAP1001T8-E (10HP), MMY-MAP1201T8-E (12HP) 708 713 719 717 709 703 701 711 706 712 715 705 702 710 707 704 720 716 714 Location No. Part No. 701 43050382 702 703 Model Name MMY- MAP Description 1201T8-E 1001T8-E 0801T8-E 0601T8-E 0501T8-E Sensor, TC (F6) 4 4 4 4 4 43063248 Supporter Assembly 3 3 3 3 3 43150315 Sensor, TD (F6) 6 6 6 6 6 704 43155176 Capacitor, 400V DC, 1500µF 2 2 2 2 2 705 43158186 Transformer, TT-01-03 1 1 1 1 1 706 43158183 Reactor, CH-44 2 2 2 2 2 707 43160559 Terminal Block, 4P, AC600V, 30A 1 1 1 1 1 708 43160548 Terminal, 6P, AC30V, 1A 1 1 1 1 1 709 43163017 Supporter 2 2 2 2 2 710 43163048 Supporter Assembly 1 1 1 1 1 711 4316V366 P.C. Board Assembly, Noise-Filter, MCC-1366 1 1 1 1 1 712 4316V263 P.C. Board Assembly, Interface, MCC-1429 1 1 1 1 1 713 4316V237 P.C. Board Assembly, Fan-IPDU, IPDU-2D16DA1 1 1 1 1 1 714 4316V245 P.C. Board Assembly, A3-IPDU, MCC-1502 2 2 2 2 2 715 4316V360 P.C. Board Assembly, Power, MCC-1439 1 1 1 1 1 716 43155194 Capacitor, 400V DC, 1000µF 1 1 1 1 1 717 43152506 Electro Magnetic Switch, FW-2S 1 1 1 1 1 719 43153006 PTC-Thermistor, ZPROYCE101A500 2 2 2 2 2 720 43155197 Resistor, 56kΩ, 15W 2 2 2 2 2 37 7-3. Outdoor Unit MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E 15 14 63, 64 18 17 71 57 58 73 75 70 46 42, 43 9 72 74 722 4 723 44 724 721 47 69 21 SV3A 24 60 22 34 32 40 30, 31 6, 33 21 28 20 25 38 23 19 39, 41 21 29 26, 76 38 20 35 29 36 5, 7 SV3B 45 Location No. Part No. 4 43041781 5 43046442 6 Model Name MMY-MAP Description 1202FT8-E 1002FT8-E 0802FT8-E Compressor, DA421A3FB-23M 2 2 2 Valve, Packed, 9.52 DIA 1 1 1 43146680 Valve, Packed, 12.7 1 1 1 7 43047401 Bonnet, 3/8, IN 1 1 1 9 43063332 Holder, Sensor 1 1 1 14 43100265 Cabinet, Up 1 1 1 15 43119466 Guard, Fan 1 1 1 17 43120219 Fan, Propeller, DIA 710, ASG 1 1 1 18 4312C004 Motor, Fan, DC 280V, MF-230-600-1R 1 1 1 19 43146715 Valve, Checked, BCV-804DY 2 2 2 20 43146736 Valve, Checked, YCV3-22GME-1 3 3 3 21 43146676 Joint, Check 3 3 3 22 43146722 Coil, Solenoid, STF-01AJ502E1 1 1 1 23 43146727 Valve, Gas, DIA 25 1 1 1 24 43146711 Valve, 2-Way, VPV-122DQ1 7 7 7 25 43146698 Valve, 4-Way, STF-0731G 1 1 1 26 43146699 Valve, Ball, B5/8F, Rohs 1 1 1 28 43146730 Valve, 2-Way, VPV-603DQ2 1 1 1 29 43146734 Valve, Check, ZGV-S55B-A 2 2 2 30 43146709 Valve, PMV, HAM-BD24TF-1 3 3 3 31 43146708 Coil, PMV, HAM-MD12TF-3 3 3 3 32 43146731 Valve, 2-Way, VPV-1204DQ50 1 1 1 33 43147195 Bonnet, 1/2, IN 1 1 1 34 4314Q052 Strainer, DIA 45, C1220T-H 1 1 1 35 4314Q053 Strainer, DIA 21, C1220T-H 1 1 1 36 4314Q060 Strainer, DIA 12.7, C1220T-H 2 2 2 38 4314Q055 Strainer, DIA 19.05, C1220T-H 1 1 1 39 4314Q056 Strainer, DIA 25.4, C1220T-H 2 2 2 40 4314Q057 Strainer, DIA 25.4, C1220T-H 1 1 1 41 4314Q058 Strainer, DIA 25.4 1 1 1 42 43148220 Plug, Fusible, 73°C 1 1 1 43 43148202 Tank, Liquid 1 1 1 44 43148192 Separator 1 1 1 45 43146737 Valve, Checked, YCV5P-33GME-1 1 1 1 46 43148200 Accumulator, 20L 1 1 1 47 43149377 Sensor Assembly, Low Pressure, 150XA4-L1 1 1 1 57 4314G272 Condenser Assembly, Three Row 1 1 1 58 4314G273 Condenser Assembly, Three Row 1 1 1 60 43157276 Heater, Case, 29W, AC 240V 3 3 3 61 431S8087 Owner’s Manual, MMY-MAP1202FT8-E 1 1 1 63 43197175 Nut, Flange, M10, SWCH12R 1 1 1 64 43197176 Washer, SPHC 1 1 1 69 43100396 Panel, CGCD2-Z08-C77 1 1 1 70 43100406 Cabinet Assembly, Front, Up 1 1 1 71 43100407 Cabinet Assembly, Back, Up 1 1 1 72 43100408 Cabinet Assembly, Side, Left 1 1 1 73 43100409 Cabinet Assembly, Side, Right 1 1 1 74 43100410 Cabinet Assembly, Front, Down 1 1 1 75 43100411 Cabinet Assembly, Back, Down 1 1 1 76 43194029 Bonnet 1 1 1 721 43031110 Diode, 25A, 600V, *GBPC-2506 1 1 1 722 43155214 Resistor, 1Ω, 20W 1 1 1 723 43158207 Reactor, CH-68 1 1 1 724 4316V362 P.C. Board Assembly, Passive, MCC-1580 1 1 1 39 MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E 24, 65 (SV3C) 24, 65 (SV3E) 24, 65 (SV3D) 24, 65 (SV3A) 10 49, 52, 56 54 28, 65 (SV3B) 42, 43 54 24, 65 (SV6) 46 37 44 50, 52, 56 65 (SV11) 32 47 50, 53, 56 50, 53, 56 48 27, 65 (SV41) 27, 65 (SV42) 59 4 55, 62 25 12, 11 40 30, 31 (SV12) 21 27, 65 (SV5) Location No. Part No. Model Name MMY-MAP Description 1202FT8-E 1002FT8-E 0802FT8-E 4 43041781 Compressor, DA421A3FB-23M 2 2 2 10 43049683 Band, DIA 8, EPDM 2 2 2 11 43050407 Thermostat, Bimetal 2 2 2 12 43063317 Holder, Thermostat 2 2 2 21 43146676 Joint, Check 3 3 3 24 43146711 Valve, 2-Way, VPV-122DQ1 7 7 7 25 43146698 Valve, 4-Way, STF-0731G 1 1 1 27 43146712 Valve, 2-Way, VPV-303DQ1 3 3 3 28 43146730 Valve, 2-Way, VPV-603DQ2 1 1 1 30 43146709 Valve, PMV, HAM-BD24TF-1 3 3 3 31 43146708 Coil, PMV, HAM-MD12TF-3 3 3 3 32 43146731 Valve, 2-Way, VPV-1204DQ50 1 1 1 37 4314Q054 Strainer, DIA 12.7, C1220T-H 3 3 3 42 43148220 Plug, Fusible, 73°C 1 1 1 43 43148202 Tank, Liquid 1 1 1 44 43148192 Separator 1 1 1 46 43148200 Accumulator, 20L 1 1 1 47 43149377 Sensor Assembly, Low Pressure, 150XA4-L1 1 1 1 48 43149378 Sensor Assembly, High Pressure, 150XA4-H3 1 1 1 49 43149317 Rubber, Supporter, Pipe, DIA 25.4 1 1 1 50 43149318 Rubber, Supporter, Pipe, DIA 19.0 5 5 5 52 43149320 Rubber, Supporter, Pipe, DIA 8.0 3 3 3 53 43149321 Rubber, Supporter, Pipe, DIA 6.4 2 2 2 54 43149323 Rubber, Supporter, Pipe, DIA 9.52–12.7 4 4 4 55 43149324 Rubber, Cushion, EPDM 6 6 6 56 43149325 Band, Fix, SUS304 6 6 6 59 43151283 Switch, Pressure, ACB-4UB32W 2 2 2 62 43197184 Bolt, Compressor, M6, SWCH 18A 6 6 6 65 43146660 Coil, Solenoid, AV 220 – 240V, 50Hz 12 12 12 41 Refrigeration Circuit Diagram MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E Propeller fan 17 FM Fan motor Sensor (TE1) Strainer 30 Main heat exchanger Sub heat exchanger (Right side) Strainer Strainer 39 41Check 4-Way valve 32 valve Solenoid valve (SV5) 27 29 Solenoid valve (SV11) 48 Solenoid Capillary Check joint tube 21 valve (SV6) Capillary tube Strainer Solenoid valve (SV3D) 24 Liquid tank 42, 43 67 21 4 Sensor (TK3) 5 Strainer 26 Sensor (TK4) Service valve at liquid side 23 Service valve at discharge gas side 68 24 8 Strainer Solenoid valve (SV3A) 20 38 Service valve of balance pipe 4 Sensor (TK2) Oil tank Capillary tube 8 Strainer 6 24 Capillary tube 27 Check valve 28 45 Service valve at suction gas side 42 46 19 Highpressure switch Sensor (TD2) Solenoid valve (SV3C) Capillary tube Check joint 27 59 Check valve 47 21 Solenoid valve (SV42) Check valve Check valve Sensor (TK1) 20 24 44 Strainer Strainer Capillary tube 35 34 Capillary tube 37 Capillary tube Solenoid valve (SV3E) 40 Oil separator 19 66 Compressor 1 (Inverter) Check joint Sensor (TS2) Solenoid valve (SV2) Strainer Highpressure switch Sensor (TD1) LowSensor pressure (TS1) sensor 66 Capillary tube Solenoid valve 59 Check valve (SV41) 27 Capillary tube 29 Check valve High-pressure sensor Sensor (TL) 25 Sub heat exchanger (Left side) (PMV3) 1 57 (Left side) Solenoid valve (SV12) 24 (PMV2) Check valve Sensor (TO) Main heat exchanger Pulse motor valve (PMV1) 58 (Right side) Compressor 2 (Inverter) 39 Solenoid valve (SV3B) Check valve Accumulator Location No. Part No. 1 43146721 4 43041781 5 6 Model Name MMY-MAP Description 1202FT8-E 1002FT8-E 0802FT8-E Valve, Checked, BCV-603DY 1 1 1 Compressor, DA421A3FB-23M 2 2 2 43046442 Valve, Packed, 9.52 DIA 1 1 1 43146680 Valve, Packed, 12.7 1 1 1 8 43047527 Tube, Capillary, ID 2.0 × 2000L 1 1 1 17 43120219 Fan, Propeller, DIA 710, ASG 1 1 1 19 43146715 Valve, Checked, BCV-804DY 2 2 2 20 43146736 Valve, Checked, YCV3-22GME-1 3 3 3 21 43146676 Joint, Check 3 3 3 23 43146727 Valve, Gas, DIA 25 1 1 1 24 43146711 Valve, 2-Way, VPV-122DQ1 7 7 7 25 43146698 Valve, 4-Way, STF-0731G 1 1 1 26 43146699 Valve, Ball, B5/8F, Rohs 1 1 1 27 43146712 Valve, 2-Way, VPV-303DQ1 3 3 3 28 43146730 Valve, 2-Way, VPV-603DQ2 1 1 1 29 43146734 Valve, Check, ZGV-S55B-A 2 2 2 30 43146709 Valve, PMV, HAM-BD24TF-1 3 3 3 32 43146731 Valve, 2-Way, VPV-1204DQ50 1 1 1 34 4314Q052 Strainer, DIA 45, C1220T-H 1 1 1 35 4314Q053 Strainer, DIA 21, C1220T-H 1 1 1 37 4314Q054 Strainer, DIA 12.7, C1220T-H 3 3 3 38 4314Q055 Strainer, DIA 19.05, C1220T-H 1 1 1 39 4314Q056 Strainer, DIA 25.4, C1220T-H 2 2 2 40 4314Q057 Strainer, DIA 25.4, C1220T-H 1 1 1 41 4314Q058 Strainer, DIA 25.4 1 1 1 42 43148220 Plug, Fusible, 73°C 1 1 1 43 43148202 Tank, Liquid 1 1 1 44 43148192 Separator 1 1 1 45 43146737 Valve, Check, YCV5P-33GME-1 1 1 1 46 43148200 Accumulator, 20L 1 1 1 47 43149377 Sensor Assembly, Low Pressure, 150XA4-L1 1 1 1 48 43149378 Sensor Assembly, High Pressure, 150XA4-H3 1 1 1 57 4314G272 Condenser Assembly, Three Row 1 1 1 58 4314G273 Condenser Assembly, Three Row 1 1 1 59 43151283 Switch, Pressure, ACB-4UB32W 2 2 2 66 44246235 Tube, Capillary, Bypass, 0.8 DIA 1 1 1 67 44246236 Tube, Capillary, Bypass, 1.0 DIA 1 1 1 68 44246239 Tube, Capillary, Bypass, 1.2 DIA 1 1 1 43 MMY-MAP0802FT8-E, MMY-MAP1002FT8-E, MMY-MAP1202FT8-E 713 708 719 717 709 703 701 711 706 712 715 705 702 710 707 704 720 716 714 Location No. Part No. 701 43050382 702 Model Name MMY-MAP Description 1202FT8-E 1002FT8-E 0802FT8-E Sensor, TC (F6) 5 5 5 43063248 Supporter Assembly 3 3 3 703 43150315 Sensor, TD (F6) 6 6 6 704 43155176 Capacitor, 400V DC, 1500µF 2 2 2 705 43158186 Transformer, TT-01-03 1 1 1 706 43158183 Reactor, CH-44 2 2 2 707 43160559 Terminal Block, 4P, AC 600V, 30A 1 1 1 708 43160548 Terminal, 6P, AC 30V, 1A 1 1 1 709 43163017 Supporter 2 2 2 710 43163048 Supporter Assembly 1 1 1 711 4316V366 P.C. Board Assembly, Noise-Filter, MCC-1366 1 1 1 712 4316V263 P.C. Board Assembly, Interface, MCC-1429 1 1 1 713 4316V237 P.C. Board Assembly, Fan-IPDU, IPDU-2D16DA1 1 1 1 714 4316V245 P.C. Board Assembly, A3-IPDU, MCC-1502 2 2 2 715 4316V360 P.C. Board Assembly, Power, MCC-1439 1 1 1 716 43155194 Capacitor, 400V DC, 1000µF 1 1 1 717 43152506 Electro Magnetic Switch, FW-2S 1 1 1 719 43153006 PTC-Thermistor, ZPROYCE101A500 2 2 2 720 43155197 Resistor, 56kΩ, 15W 2 2 2 44 TOSHIBA CARRIER CORPORATION 23-17, TAKANAWA 3 CHOME, MINATOKU, TOKYO, 108-0074, JAPAN Copyright © 1999 to 2005 TOSHIBA CARRIER CORPORATION, ALL Rights Reserved. 3