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Galley Manual
1/23/01
3:15 PM
Page 2
Galley Line
®
Warranty, Installation, Parts and Service Manual
Modular Products For:
Foodservice, Healthcare, Scientific,
and Laboratory Use
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Galley Manual
1/23/01
3:15 PM
Page 3
Galley Line
®
INSTALLATION INSTRUCTIONS
FOOD SHIELD INSTALLATION PROCEDURE
CANOPY INSTALLATION PROCEDURE
1. Remove screw (A), located at both ends of the canopy.
1.2. Lift
Laypanel
out (D)
mounting
brackets
on the
top where
desired.
straight up
to disengage
andcounter
pull the bottom
of the panel
toward the center of the unit.
the panelwill
which
canabeclearance
set aside. hole for the electrical conduit. Drill a ½” hole in the counter top where the
2. This
Oneshould
of thefree
brackets
have
A
3. Removewiring
the nutswill
andfeed
washers
from the 8 studs (B) on the table top (4 at each end). Place the canopy
electrical
through.
over the studs, making sure the end with the electric wiring matches the wired end of the table.
3. Replace
Mount the
brackets
to and
the tighten.
counterIMPORTANT:
top.
the 8four
washers
and nuts
Do not overtighten.
4.4. Connect
Feed flexible
conduit
through
the
½”
hole
in the
counter
top.and will only fit one way.
the electrical harness connector halves together,
This
is polarized
C (Not Shown)
NOT
CONNECTOR.
5. DO
With
theFORCE
four posts
over the brackets and firmly touching the counter top, insert and tighten the screws through the posts
5. Carefully
fold harness
into inside of canopy upright and replace panel (D) and fasten with screw (A).
into
the mounting
brackets.
6. Remove the black plastic knobs from the studs (c) (not shown). Install the clear plastic food protector,
replace and tighten the black plastic knobs. DO NOT OVERTIGHTEN.
7. Instructions for drilling stud holes in clear acrylic buffet canopy.
A. Blanket a work table & remove tools to prevent plastic from being scratched.
B. Raise breath guard & test to see if studs align with pre-drilled holes in canopy.
C.For, those studs that do not align, mark plastic where a hole should be or where the hole needs to be enlarged.
D. Put 3"square piece of masking tape on each side of plastic over where hole is to be drilled.
E. Use no oil; protect surface from scratching; drill hole; remove duct tape; mount plastic.
HOT FOOD PROTECTOR AND DOUBLE DECK
DISPLAY STAND INSTALLATION PROCEDURE
Hot Food Protector
BREATH
GUARD
TOP SHELF
D.D.D.S. TOP
SUPPORT
BOTTOM
SHELF
BREATH
GUARD
HFP SUPPORT
10 x 1/4 Truss Head Machine Screw / Leg Mounting Bracket Assembley
LINE UP
Double Deck Display Stand
SHELF
1. Set accessory on table close to mounting location.
2. Lift up right leg (as viewed from server’s side), and pull out upper wire
harness (about 3 inches). Connect upper and lower wire harness (A).
3. Push wire harness up leg, and set accessory on mounting brackets and stud.
Caution: Care must be taken not to damage wiring during installation.
4. Install screws (B) and nuts (C), and tighten.
5. Remove black plastic knobs under shelf, and install plastic breath guards.
1. Place modules and end, allowing the male/female “Matelock”
interlocking ends to face each other.
2. Push modules together to form the desired self-aligning, self-locking
serving line configuration.
3. Lock the wheel toe brakes of each module as you set it in place in
the serving line-up.
To easily separate the modules, release the toe brakes, grip the push
handle and pull while exerting a slight twisting action on the push handle.
On Cafeteria Modules with Trayslide, Port-a-clamp Locking Device #9000877
should be used to attach each individual trayslide to the adjacent unit.
B
KNURLED NUT
MALE END
D.D.D.S. BOTTOM SUPPORT
FEMALE END
WHEEL TOE BRAKES (On all wheels)
TRAYSLIDE
TRAYSLIDE
TRAYSLIDE
CLAMP #9000877
TRAYSLIDE
PROCEDURE FOR FIELD INSTALLATION OF CUTTING BOARD
1. When trayslides are in the vertical position, they may be swung into
the horizontal position by grasping the front edge and lifting out until
the trayslide locks into place.
2. The trayslides of the entire serving line may be fastened together with
the aid of an interlocking device that levels the trayslides, part 9000877.
Proceed to find the center line for the mounting brackets by the same
method as used with the trayslide.
Place bracket spacer, long end down, against the top edge of the unit.
Using a square, align bracket spacer with center line and center punch.
Using a #7 or 13/64 dia. drill and 1/4-20 tap, drill land tap the locations
that are center punched. Mount the cutting board with the 1/4-20 x 12
truss head screws provided.
PROCEDURE FOR FIELD INSTALLATION OF TRAYSLIDES
Place back edge of trayslide on top and align ends of trayslide with unit.
Using a pencil, mark the top hole of the bracket. This locates the center
line for mounting the brackets.
Using a square to locate the center line, center punch 4-13/16” and
7-1/8” down from the top. Using a #7 or 13/64 dia. drill land 1/4-20 tap,
drill and tap the locations that are center punched. Mount the trayslide
with the 1/4-20 x 1/2 truss head screws provided.
The Port-A-Clamp will fasten the front edge of the trayslide together for
added rigidity.
MISCELLANEOUS
1. The Silverware Dispenser may be mounted to face either the front or
back by removing the cap screws from the studs and reversing the unit.
2. The End Shelf and Low End Shelf may be mounted on either end of
the module. Align the End shelf brackets with the push handle and
push down until the top is flush with module top.
3. The Transition Section (“Mateflat” End Panel) is installed by aligning
REMOVABLE INTERIOR SHELVING
1. The brackets which supports for removable interior shelving are
factory installed.
2. The shelving is placed into position by inserting it through the opening
on the server’s side of the Galley units.
3. If repositioning of the shelving is desired, this can be easily accomplished
by drilling new holes and rebolting the support to the new location.
the male/female “Matelock” features and by pushing the gripper clips
onto the push handle. Level the Transition Section by adjusting the
bullet feet tightly to the floor.
4. The top of the Deluxe Cashier Module may be positioned at either
end of the module. Remove the diagonal cross brace from the top and
bottom, then remove the four mounting bolts for the top. Reposition
the top, install the four mounting bolts, and install diagonal cross brace.
3
Galley Manual
1/23/01
3:15 PM
Page 4
Galley Line
®
OPERATION INSTRUCTIONS
GENERAL OPERATION
Remove the side access panel that is convenient to the electrical controls
as follows:
1. Grasp the bottom edge of the side access panel and slide it up.
2.Then pull the bottom of the side panel towards you and lift out.
3.Plug electrical cord into proper receptacle and then switch on the
overhead canopy light.
• Hot well module has individually controlled
wells. Turn dial to “6” for normal operation.
• Refrigerated cold module has one main
temperature control.
• Utility module does not have a control.
• Replace the side access panel by reversing
the removal procedure.
• On entree module, adjust position of overhead heat and light canopy by twisting the
two hand knobs on the vertical upright. The
light control is located in the canopy housing
and the temperature control is located in the
control box (see drawing).
HOT WELL AND SOUP MODULES- 9010, 9011, 9012 and 9030, 9054
1. Each rectangular or round hot food well is controlled by a separate
infinite switch controller located on the electrical control panel.
2. It is recommended that wells be preheated for approximately 30 minutes
at a setting of HI initially and adjust as needed, prior to inserting food
service pan from oven or holding cabinet. Foods preheated to a minimum of 160° should be used. It is intended that the hot wells will
maintain pre-heated foods during a 2 hour serving period.
3. The Hot Wells are intended to be used DRY. Water should not be used.
4.6” Deep food service pans may be used in hot well with the use of
#8750 Hot food Well Pan Adapter.
5. Caution: Never place food directly into warmer well. Always use an
inset pan.
6. The hot well will discolor from heat. To clean the hot well, use a
stainless steel cleaner or mild abrasive. Do not use steel wool.
Use a plastic scouring pad. Rinse with vinegar and water solution
to neutralize detergent cleaner residue.
HEAT LAMPS ON BUFFET STYLE MODULES
1.Each Heat Lamp in controlled by a separate ON-OFF Switch located
underneath the end of the canopy.
2. CAUTION-DO NOT USE OVER 150 watt bulbs. 125 watt is recommended.
REFRIGERATED AND FREEZER MODULES-START-UP
1. Connect Module to proper power source (120V AC, 60Hz, 15 AMP 1
Phase).
2. Turn unit one.
3. With an ambient room temperature of 75°, allow 60 to 90 minutes
on Refrigerated Modules and 120 to 180 minutes on Freezer and
Refrigerator/Freezer dual temp modules to pull down to operating
temperature before loading with food. This allows the interior to cool
down to the correct storage temperature. The thermostat is preset at
the factory to maintain an average interior temperature of 38°F (3.3°C).
4.On sandwich preparation modules, it is recommended that the covers
be kept in the closed position when the module is not in use. All pans
should be in the top at all times.
REFRIGERATOR AND FREEZER MODULES -ADJUSTMENTS
1. Refer to cleaning instructions below and remove the access control
panel as outlined.
2.The temperature adjustment control is located inside the compressor
housing and temperature may be adjusted by turning the adjustment
knob.
3. The 9214, 9234 and 9244 Refrigerated Modules are especially designed
to adjust the temperature downward for use with milk shakes.
4.If unit cannot be adjusted to desired temperature contact you nearest
authorized Galley Service Agency.
4
REFRIGERATOR AND FREEZER MODULES- CLEANING
CONDENSING UNITS
Condensing
units
for refrigerated chest type models have a slide out
1. Unplug
Module
condensing unit for ease in cleaning and servicing.
2.
Remove
side
panel
1. Remove
plasticplastic
side panels
on both
sidesexposing
by grasping the bottom
edge
of
the
panel,
sliding
it
up,
and
pulling
it out toward you.
compressor housing.
2. Remove thumb screws for condensing unit compartment access panels;
3. (4)Remove
four on each the
side. four screws on the louver panel
3. Unplug condensing
unit cord from receptacle in compartment from
exposing
the condenser.
operator side.
4.
Replace louver panel, screws, and plastic.
4. Remove thumb screw fastener in slide out base from customer side.
5. Grasp edge of slide out base from customer side and pull out slowly
to expose the condenser for cleaning.
6. Replace by reversing the above procedure.
SALAD BARS-TO DRAIN COLD WELL
To Drain Cold Well module, remove side panel. Place drain pan, or
bucket on the floor beneath cold well drain. Open drain valve and drain.
CONVECTION HOT FOOD MODULES #9056 &9057
1.Preheat for approximately 20 minutes with lids on unit.
2.With a dial setting of 8 to 9, sandwich type packaged food will take
approximately 1 hr. to heat to serving temperature of 140 to 165 F.
3. With a dial setting of 7 to 8, convention type A will take approximately
1 hr. and 15 minutes to heat to serving temperature from refrigerated state.
4.Partial loads will require less time.
5.During serving period, lids may be removed and stored in Utility Unit.
Preheated foods will continue to be maintained at serving temperature.
6. ON-OFF Switch may be operated by reaching under side panel on
lower right side. To adjust heat setting on control box, it is necessary
to remove the side panel.
ADJUSTMENTS
1.With a setting of 10 on the thermostat dial, the tank ambient temperature will cycle between 210°F and 220°F after approximately 20 minutes
preheat and with lids in place.
2.If unit does not perform within this range proceed to adjust, using the
following steps.
3.Suspend a temperature measuring probe in the center of the unit.
Measure temperature with lids closed.
4. To adjust, pull knob from thermostat stem.
5.Locate center screw in stem. A clockwise turn decreases and a counterclockwise turn increases temperature.
6.A quarter turn of the center screw in either direction will equal
approximately 15° to 20° Fahrenheit.
7.Recheck temperature after unit has stabilized by operating module,
and after thermostat pilot light has cycled three times.
CLEANING PLASTIC
CAUTION: Always turn power OFF and disconnect electrical cord from
power source before performing ANY cleaning or maintenance.
PLEXIGLAS–should be washed with a mild soap and luke warm water
solution using a soft cloth or sponge. Apply liberally and blot dry.
Grease and oil can be removed with hexane or naphtha (plexiglas only)
followed by washing. A period waxing with a good grade of hard automobile paste wax (not cleaner-wax) will help maintain a beautiful luster.
DO NOT USE– window cleaning sprays, scouring compounds, or solvents
such as: acetone, gasoline, benzene, carbon tetrachloride, lacquer
thinner. etc.
ABS–should be washed with a mild solution (5% or less) of detergent and
warm water. The solution should be rinsed off with water and wiped dry.
NEVER– scrape the plastic to remove dirt.
CLEANING STAINLESS STEEL SURFACES
Clean with soap and water solution. Rinse and wipe off dry. Rub with the
grain or polish lines. A stainless steel cleaner may be used after cleaning
with soap and water. A high luster can be obtained by applying baby oil
or lemon oil.
Galley Manual
1/23/01
3:15 PM
Page 5
Galley Line
®
PARTS REMOVAL INSTRUCTIONS
GENERAL INSTRUCTIONS
MODULE PARTS
Description
1. Read manual before attempting to make any repairs.
2. Replacement Parts are on Pages 8 through 10.
1
2
3
4
Side Skirt
Access Panel
Female End Panel Ass.
Male End Panel Ass.
Flat Ends
5
6
7
8
Side Skirt
Access Panel
Female End Panel Ass.
Male End Panel Ass.
Flat Ends
9
10
11
12
Side Skirt
Access Panel
Female End Panel
Male End Panel
Flat Ends
16
13
14
15
16
Side Skirt
Access Panel
Female End Panel Ass.
Male End Panel Ass.
Flat Ends
19
17
18
Side Panel
Female End Panel Ass.
Male End Panel Ass.
Flat Ends
1
3
3. Disconnect unit from electrical outlet before servicing.
2
4. Wiring Schematics are shown on Pages 11 through 15
4
5. Electrical Data is on the Name Plate.
6. Include Model Number and Serial Number on In-Warranty Report.
5
7. Parts replaced require authorization to return.
8
7
6
GENERAL PARTS REMOVAL
1. Side Panel is removed by raising panel up 3/4” to 1” and then pulling
out at the bottom.
2. Side Skirt is removed.by feeling along the bottom edge of the plastic
side skirt, to locate the truss head screws that hold on the plastic side
skirt to the side skirt bracket. First remove these truss head crews and
then remove the plastic side skirt.
9
11
12
10
3. Bottom Panel on Heated Units--remove screws and take off panel.
4. Hot Food Well — after removing Side Panel, Side Skirt and Bottom Panel,
remove two hangers by loosening and removing two bolts, nuts and lock
washers from each. The hot well is held in place by two spot welds,
one each on the center of each side fastened to the top, that could be
broken with a chisel. This would only be necessary if the entire hot well
or inner pan were being replaced. Service on the Hot Well itself, such as
replacing an element, may be accomplished by removing the bottom cover
of the hot well which is held in place by four screws.
5. Food
Breath Shields
Guard andand
Breath
Guard
Supports
5.
Over
Counter
Displays.
A. Simply remove the 4 black knurled knobs (2 located at each end
underneath
the canopy) and remove the entire one piece Breath Guard.
Unplug
the unit.
a.
b.
Disconnect
the wiring
in the main control box and free the
6. Buffet
style Canopy
from Module
conduit
from
its
fitting.
A. Remove Pylon covers inside Canopy Pylon by Loosening the 10-32
c. Unscrew
fourend
mounting
screws in the legs.
screws the
on each
at the top.
d. Lift
the unit
flexible conduit through the
B. Slide
Panelvertically
up and pullpulling
bottom the
outward.
topC. Disconnect Harness Pylon Connector Carefully.
13
15
14
18
19
17
CANOPY PARTS
D. Remove four 1/4-120 nuts from each side.
E. Lift Canopy off and carefully lay aside.
7. Canopy Cover from Buffet Style Canopy — the bottom edge should be
pulled toward serviceman and lifted off as the plastic is flexible.
8. Double Deck Display Shelves and Food Protectors
A. Remove Knurled nuts on the front legs.
B. Remove truss head screws from rear leg.
C. Lift up gently so wiring is not damaged.
D. Disconnect connector halves and lay aside entire assembly.
E. To remove plexiglass for cleaning or replacement, unscrew the black
knurled knobs underneath the shelf.
Buffet - Lighted
Buffet - Heated
9. Condensing Unit
A. Remove
After removing
side panel
from refrigerated cold pan unit, then remove
a.
all access
covers.
six screwsbolts
from Access
Cover.
b. Remove
holding
condensing unit to the housing.
On refrigerated
chest
type models
#9214,9215,9234,
c.B.Disconnect
the
refrigerant
lines
9235,9244,9245
andunit
9249,
remove the
thumb
screws
from condensing
d. Pull
condensing
through
front
opening.
unit compartment access panels; (4) four on each side; unplug cord
from receptacle in compartment; on other side remove thumb screw
fastener in slide out base; grasp edge of slide out base and pull out
slowly to expose the condenser for cleaning or servicing.
Food Protector
Double Deck Display
Description
Pewter Tan Shelf
Dove White Shelf
Black Pearl Shelf
Stainless Shelf
Breath Guard,Clear
Portable Breath Guard
Entree Breath Guard
Pewter Tan Shelf
Dove White Shelf
Black Pearl Shelf
Stainless Shelf
Breath Guard,Clear
Pewter Tan Shelf
Dove White Shelf
Black Pearl Shelf
Stainless Shelf
Breath Guard,Clear
Pewter Tan Shelf 9”
Pewter Tan Shelf 15”
Dove White Shelf 9”
Dove White Shelf 15”
Black Pearl Shelf 9”
Black Pearl Shelf 15”
Breath Guard,Clear
5
Galley Manual
1/23/01
3:15 PM
Page 6
Galley Line
®
TROUBLE SHOOTING AND SERVICING INSTRUCTIONS
HEATED MODULES-Model 9010 and 9030 to 9054
FREEZER/REFRIGERATOR MODULE- Model 9249
1. Hot Food Wells
FREEZER TEMPERATURE ADJUSTMENT
A. Trouble Shooting
1. DISCONNECT UNIT FROM POWER SUPPLY.
2. Remove plastic side panel on control box side.
3. Identify faulty hot food well element by performing a resistance
test on the heating elements. This can be accomplished by
setting all infinite switch controls to the “Off” setting and turning
all switches Off. Attach the leads of an Ohm meter (accurate in
the 5-200 ohm range) to the supply cord plug. Measurements
should be made between the current carrying prongs of the plug.
Turn the infinite switch controls on one-at-a-time, reading the
resistance for each control individually. The resistance reading
obtained should be as follows: 120V, 500W-29 ohms; 208V,
500W-86 ohms, 240V, 500W-115 ohms; NOTE; 3-Phase units
will require relocation of the ohm meter leads so that accurate
measurements from phase to phase can be obtained.
NOTE: Remember to test only one element at a time, as
measuring multiple elements can cause errors of measurements.
If resistance readings are not within 5-10% or if element does
not show continuity, proceed to the trouble shooting section for
“Defective Infinite Switch Control.”
If Infinite switch control process is OK, proceed to
“Replacement of Element” Section.
B.Replacement of Heating Element
1.DISCONNECT UNIT FROM POWER SUPPLY.
2.Remove plastic side skirt from unit.
3.Remove bottom cover from unit.
4.Remove hot well support angles (Four Bolts).
5.Remove bottom cover of food well.
6.Remove insulation.
7.Remove 3 screws holding heat sink to food well pan.
8.Examine and test element in hot food well to verify that it is
defective and replace if found to be defective.
9.Remove terminal screws and replace element. NOTE:
If terminals are badly oxidized or show sign of having arced,
replace terminals with nickel plated steel-type ring-tongue
terminals only; tin-plated copper terminals will not be
suitable for the high heat environment.
10. To assemble, reverse the preceding procedure.
2. Infinite Switch Control
A. Trouble Shooting
1. Follow steps 1 through 3 under hot food well above.
2.Remove electrical Control Box Cover.
3. If heating element resistance is found to be correct, determine
proper continuity of control by first setting it to “Hi” position and
checking for continuity from terminal L1 to H1, L2 to H2 and
from L1 to P. Set Control to the “Off” position and check for
no continuity between each set of terminals.
4.If proper continuity is observed, control may not be defective
and other causes of the malfunction should be investigated.
However, if control lis found to be defective, proceed to
“Replacement of Infinite Switch Control.”
B. Replacement of Infinite Switch Control
1. Remove control knob by pulling knob from shaft.
2. Unscrew lug nut that is located under knob and remove control
from panel.
3. Disconnect terminals by carefully pulling them off, taking care
not to damage the terminals. Damage to the terminals may
prevent positive connections to the new control.
4. Install new control by reversing the preceding procedure. Be
sure to orient the new control properly so that the “Off” position
will be the same as for the original control.
5. Check continuity of control prior to final assembly of sheet
metal parts to determine if defect has been corrected.
6
1. Remove plastic side panel on operator’s side (Lift up-Swing bottom
out-Lower to remove)
2. Remove machine compartment access cover on operator’s side
(4 screws).
3. Locate temperature control in upper right corner of compartment.
4. Check differential setting to be sure that it is set 5°F.
5. Check temperature setting control to be sure that it is set at approximately minus 100°F. If unit is running too warm, adjust control to a
lower temperature If unit is running too cold, adjust control to a
higher temperature.
6. Temperature measurements in the freezer should be made by sensing
the air temperature approximately 2 inches above the bottom of the
compartment in the center with the plastic cover for the compartment
in place.
REFRIGERATOR TEMPERATURE ADJUSTMENT
1. Remove plastic side panel and machine compartment access cover
as shown for freezer adjustment.
2. Locate pressure regulating valve (large T-shaped assembly in machine
compartment pipe).
3. The refrigerator cavity is controlled by a coil at a pressure of approximately 34 to 36 PSI. This pressure reading relates to an evaporator
coil temperature of 320° to 35°F which will result in a cabinet air
temperature of 380° to 42°F. Adjustment of this regulating valve should
not be necessary, as it is pre-set when the unit manufactured.
However, if the temperature of both cavities does not seem to balance
properly, it may be due to the fact that the regulating valve needs to
be re-adjusted. Adjustment should be made by a qualified refrigeration
service technician only.
4. A low set pressure gauge should be attached to the Schrader valve
on the regulating valve and the adjustment screw cover should be
removed from the end of the regulating valve. Some foam insulation
may need to be removed from the end of the regulating valve in order
to gain access to the screw type cover. A 1/4” hex key wrench should
be used to make the adjustment. Turning the wrench clockwise will
increase the pressure setting turning counter-clockwise will decrease
the pressure setting. Adjustments should be made approximately 1/8
turn steps allowing sufficient time for the system to re-balance before
another adjustment is made. A nominal pressure setting of 34 lbs. on
the R-12 scale on the low gauge is desired. It should be noted that the
regulating valve setting is not dependent on the temperature control
setting for the compressor. This temperature control setting of minus
100°F controls the cut off temperature for the compressor and maintains
the minus 100°F temperature level in the freezer compartment
Galley Manual
1/23/01
3:15 PM
Page 7
Galley Line
®
ELECTRICAL SERVICE HELPS
HOT FOOD WELL MODULES
GENERAL:
To insure proper operation, this equipment must be plugged into a receptacle that can supply the full voltage as stated on the serial number label.
Other appliances on the same line must not cause a voltage fluctuation
exceeding 10% of what is on the name plate. Such voltage fluctuation
voids the warranty.
Trouble
Possible cause
Remedy
Unit does not operate
Insufficient electrical power to unit
Defective Plug or Cord
Original plug removed and replaced by plug
configuration (See page 26 & 27 for NEMA numbers).
Faulty Connection in control Box
Check power source
Check and replace if necessary
Replace with proper plug
Power switch defective
Lamp does not light
Burned out lamp
Lamp contact not fully in sockets
Lamp switch in canopy defective
Harness pylon connector not fully
assembled or contact is loose.
Food Wells do not
heat properly
Supply wiring controls in control box defective
User is not preheating sufficiently
before placing Food Service Pans
in unit which should be 160° to 175°
when placed in unit
User is putting water in bottom
of heat well
Direct blast of air conditioner
Knob incorrectly mounted on control
Infinite switch control defective
Control box or hot well wiring defective
Heating element or element terminals defective
Check wiring diagram for specific
model number
Replace
Replace
Rotate lamp until contacts are fully
in socket. If socket is damaged,
replace entire fixture.
Check wiring and replace if necessary.
Check and re-connect or replace as
necessary.
Check wiring and terminals. See wiring
diagram for specific unit
Instruct user on proper operation.
At setting of High on Infinite Control
Unit should stabilize at 375° at bottom
of well after approx. 45 minutes.
Instruct user-Unit is intended to be
used dry. Water in well limits top
temperature.
Relocate unit or shield from air
conditioning
Replace or re-align if necessary
Check and replace if necessary.
See “Infinite Switch Control” above.
Check and replace if necessary.
See “Hot Food Well” section above.
Check according to “Defective Hot
Food Well” section above.
REFRIGERATED AND FREEZER MODULES
Trouble
Possible cause
Remedy
Unit does not operate
or does not cool properly
See Fig. 5, 6, 7, & 8, on page 13 of this manual
Compressor needs cleaning.
Temperature control not functioning properly
Refrigeration leaks
See Page 4
Adjust or replace as necessary
Repair and re-charge
7
8
.
9
Galley Manual
1/23/01
3:15 PM
Page 10
Galley Line
®
PARTS LIST
Entrée Module 9010
Infrared Warmer in Canopy
Breath Guard
Cutting Board
1/9th Size Stainless Steel Pan
Heater Switch
Fluted Torque Knob on Pylon
Cross Knob Assembly (inside)
Lamp Holder (socket) in Canopy
Hot Well Assembly 120V
Entrée Canopy Assembly
Hot Well Heating Element 120V
Breath Guard Knob
Infinite Control 120V
Pilot Light
Lamp Toggle Switch
Knob for Infinite Control
4040111
7000736
8766
2503006
4090002
2502034
9000513
4090163
9000500
9000524
4040060
2502049
4030033
4040015
4090279
2502035
Hot Wells - 4" Deep Used on 9010,
9030 thru 9054
Hot Well Assembly 120V
Hot Well Assembly 208V
Hot Well Assembly 240V
Infinite Control 120V
Infinite Control 208/240V
On/Off Knob for Infinite Control
Heating Element 120V
Heating Element 208V
Heating Element 240V
Pilot Light
Porcelain Bushing
9000500
9000501
9000502
4030033
4030022
2502035
4040060
4040061
4040062
4040015
4070288
Condensing Units
1/5 HP used on 9214 and 9215
1/4 HP used on all except 9214, 9215, 9245, & 9249
1/3 HP used on 9245 and 9249
4060014
4060012
4060081
Temperature Control Valve
For refrigerators
For freezers
4030016
4030041
Evaporator Regulating Valve
For dual temp 9249
2605014
Toggle Switches
For Lighted Buffet Canopies & Food Protectors
For Heated Buffet Canopies & Food Protectors
For 9010 Infrared heater
For Chest refrigerator & freezers
4090260
4090279
4090002
4090004
Tray Slide Bracket Parts
Acorn Nut S/S
Lockwasher Zinc
Flat Washer S/S
Shoulder Bolt
Tray Slide Clamp
2131001
2222005
2211010
2021029
9000877
Refrigerator & Freezer Lids
Small Lids (22 1/2" X 21")
Large Lid (22 1/2" X 28 1/4")
9002372
9002373
Casters
2707009
10
PASSTHRU/
SEETHRUREACHI
NREFRI
GERATORS-120Vol
t
,1Phase
PASS THRU /SEE THRU REACH-­IN REFRIGERATORS -­-­ 120 Volt, 1Phase
Galley Manual
1/23/01
3:15 PM
Page 12
Galley Line
®
18
12
NEMA CONFIGURATION FOR PLUGS
19
Galley Manual
1/23/01
3:15 PM
Page 14
Galley Line
®
SERVICE AGENCY NAME
Certified Service Center
Commercial Parts & Service Inc
Commercial Parts & Service Inc
Food Service Purchasing
Chandler’s Parts & Service
Reliance Commercial Service
Bana Parts, Inc.
Bana Commercial Service
Pete DiPirro Company
GCS Service, Inc.
Ace Service Co Limited
Mre Inc
GCS Service, Inc.
The Electric Motor Repair
EMR Services
EMR Services
MRE, Inc.
Restaurant Equipment Repari
Micro Herros S.A.
Sage Financial
Commercial Kitchen Service Co
Bildon Parts And Service Inc
E&G Appliance Service
GCS Service, Inc
Midwest Food Equipment Service, Inc.
Commercial Service & Install
GCS Service, Inc
Swanson Food Equip Svc Inc
Town Center Inc
GCS Service, Inc.
Mr Gas Inc
A&R Repairs Baker’s Kneads Inc
General Parts
GCS Service, Inc
GCS Service, Inc
GCS Service, Inc
General Parts Inc
GCS Service, Inc.
Kaemmerlen Parts & Svc
Commercial Kitchen Services
GCS Service, Inc.
Miller Ice Machine Company
Camp Svc. & Parts Inc
Commercial Parts & Service Inc
Appliance Equipment Repair
Service Enginieering Co.
Whaley Foodservice Repairs
Authorized Appliance Servicenter
Natl Scale & Equipment Co Inc
Whaley Foodservice Repairs
Hobart Sales & Svc
Authorized Appliance Servicenter
Whaley Foodservice Repairs
Whaley Foodservice Repairs
Authorized Appliance Servicenter
Authorized Appliance Servicenter
Watkins Rest Equipment Company
Whaley Foodservice Repairs
Awh Corporation
Authorized Appliance Servicenter
General Parts & Supply Co., Inc.
Goodwin Tucker Group
National Service Cooperative
Commercial Equipment Repair
Casco Food Equipment Srvc Inc
Tuv Essem
Malachy Mechanical
Maxwell’s Services
GCS Service, Inc
Jay Hill Repairs
Public Service Company
R&B Service Company
Geoshare Sheet Metal/Food Service
Meyers Electric Maintenance
Burney’s Commercial Service
GCS Service, Inc
Burney’s Commercial Service
Troutback
Alpro Service
Acme American Repairs Inc
Hobart Sales & Svc
A.I.S. Commercial Parts & Service
A.I.S. Commercial Parts & Service
Whitestone Refridgeration Inc
A.I.S. Commercial Parts & Service
All Service Kitchen Equipment Repair
Blue Flame
Northern Parts Distributor
Reliable Dishwasher Rebuilders
A.I.S. Commercial Parts & Service
Duffy’s Restaurant Equipment Service
Action Commercial Service Inc.
J.B. Brady, Inc.
Hobart Sales and Service
GCS Service, Inc
ARR/CRS
Hobart Corporation
Certified Service Center
20
14
DIRECTORY OF PARTS AND SERVICE DISTRIBUTORS
ADDRESS
1051 Goodwin Drive
1002 Nandino Boulevard
4204 Brook Street
950 Breckenridge Ln
11656 Darryl Dr
5515a Pepsi Court
1501 Kuebel Street
4028 Greenwood Road
465 Rutherford Avenue
180 Second Street
95 Hampton Av
101 John Roberts Road
6400 Baltimore National Place, #494
700 East 25th Street
428 Mill Street
2626 Pittman Drive
Route 111
PO BOX 1167
N. 1237 Loc. 19-A Col
2170 Pontiack
704 E John Street
16910 West 7 Mike Road
1435 Lawndale
3516 Roger B. Chaffee SE
3055 Dixie
1224 Turner St
31829 West Eight Mile Road
117 N Main St
44485 Grand River Avenue
21477 Bridge Street
25204 Ryan Road
5510 East 10 Mile Road
11311 Hampshire Avenue South
2020 W. Superior Street
2619 60th Street NW
6107 Connecticut
1101 East 13th Street
2213 Front Street
2728 Locust Street
10667 Midwest Ind Blvd
9722 Reavis Park Drive
319 Teagarden Road
328 B Oakdale Street
5755 Gallant Drive
1114 Cedar
16 Pearl Street
349-J West Tremont Avenue
1020 Tuckaseegee Road
1510 Mechanical Boulevard Suite 100
203-D Creek Ridge Road
2603 Greengate Dr
2248 Augusta Road
3206-B Gum Branch Road
335-105 Sherwee Drive
800 North Person Street
109 Hinton Avenue, Suite 4
3505 Market Street
6418-101 Amsterdam Way
One Salem Tower Suite 203
904 South Marshall Street
10 S. 18th Street
815 North 19th
9100 F Street
6607 Sunshine Drive
10 Dunklee Rd
22 Cotton Road
205 Orient Street
445 Ellis St
1 Madison Street, Bldg F
90 Clinton Road
Albarado Sqaure Mail Stop 0506
2404 Morningside Ne
1194 Winnipeg Court
1410 Western Avenue
4480 Aldebaran Avenue
3585 East Patrick Lane, Ste 1000
1528 Linda Way
Leedsville Rd.
1127 Willoughby Avenue
99 Scott Avenue
111 Dingens St
221 W. Manilus
9 West Main Street
141-20 Holly Avenue
109 Main Street
10 Charles St
523 W 125th
171 S. Catherine Street
99 Ridge Road
80 Rockwood Place
3138 Oneida Street
45 South Fagan Avenue
811 N. Alvord Street
26055 State RTE 37
309 Mamaroneck Avenue, Ste 333
1169 W Waterloo Road
61 N Cleveland Massillon Rd
4946 Paddock Road
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ZIP
40505
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70815
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PHONE
859-254-8854
859-255-0746
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502-897-8763
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FAX
859-231-7781
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402-346-6145
402-596-0125
402-733-4776
603-224-9173
603-882-9820
201-823-3926
609-239-1897
973-614-0320
973-575-5890
505-241-2355
505-889-3845
702-558-6149
702-382-1866
702-798-7531
702-450-3491
775-355-9128
845-373-7080
718-417-6380
718-366-5359
716-826-0092
315-463-5948
716-665-4227
718-358-3529
607-797-3525
516-378-1735
212-663-2026
518-563-3219
518-477-7530
440-461-5545
315-737-7132
518-377-1704
315-472-5400
315-788-9364
718-486-6772
330-753-7244
937-228-0553
513-242-6037
Galley Manual
1/23/01
3:15 PM
Page 15
Galley Line
®
SERVICE AGENCY NAME
Otis Refrigeration
Valley Refrigeration
Watertek International Ltd
Hobart Corporation
Commercial Parts & Service Inc
Certified Service Center
Dmo Food Equipment Services
Electrical Appliance Repair Service Inc.
International Approval Svc
Arr/Crs Inc
Stewart’s Tri-State Service Co.
Commercial Parts & Service Inc
Hobart Corporation
Layer Electric Service
Commercial Parts & Service Inc
Hobart Corporation
Thurston Engineering
Hobart Sales & Service Wheeling Agency
Summit Commercial Services
Wichman Company
Hobart Corporation
Hobart Corporation
S&P Alliance Of Nw Ohio Inc
Authorized Factory Service Inc
Hobart Corporation
Hagar Restaurant Service
Krueger Incorporated
Hagar Restaurant Service
H.l. Moss
Bressie Company
Rons Service Incorporated
Howard Refrigeration & Ac Co
Authorized Factory Service
A.I.S. Commercial Parts & Service
Commercial Applicance Contract
K & D Parts & Service Co
GCS Service, Inc
Authorized Factory Service Inc
Coordinated Instalation Inc
Priority Resource Services
Elmer Schultz Services Inc
American Kitchen Machines
John F Brenner
GCS Service, Inc.
GCS Service, Inc
Electric Repair Company
PM&M Services & Support
GCS Service, Inc.
Marshall Electric Company
Authorized Appliance Servicenter
Whaley Foodservice Repairs
Whaley Foodservice Repairs
Gibson Restaurant Service
Whaley Foodservice Repairs
Whaley Foodservice Svc Dept
Food Equipment Service Company
Commerical Service Company
Camp Electric Company
Henry T. Smith Co.
Commercial Parts & Service Inc.
Commercial Parts & Service Inc
Commercial Appliance Service
Atech, Inc.
Food Equipment Service Co.
Area Refrigeration & Air Cond
Diversified Ceramics Corp
City Kitchen Service Co.
Argos Food Equipment Inc
Guardian Tower Cleaning
GCS Service, Inc
Stove Parts Supply Company Inc
Horton Sales Refrigeration
Armstrong Repair Center
GCS Service, Inc.
W.h. Kirk Co.
GCS Service, Inc
Commercial Kitchen Repair
Skip’s Restaurant Equipment
Peterson’s Commercial Parts & Service
Sun Electric Appliance Service
Restaurant Equipment Repair
GCS Service, Inc
Dauber’s Inc
Restaurant Equipment Parts & Svc Ltd
GCS Service, Inc
Authorized Appliance Service
Restaurant Appliance Service
Commercial Equipment Svc
Ajax Electric Co., Inc.
Appliance Service Center
Hobart Sales & Svc
Appliance Service Ctr
General Parts of Wisconsin
Hepex, Inc.
General Parts Inc
Appliance Service Center
Authorized Factory Service
State Wide Service
DIRECTORY OF PARTS AND SERVICE DISTRIBUTORS
ADDRESS
4224 Airport Road
627 North Wayne Avenue
1230 Hillsmith Drive
271 Northland Blvd
6940 Plainfield Road
890 Redna Terrace
8001 Sweet Valley Dr
2021 East 32nd Street
8501 East Pleasant Valley Road
2830 Johnstown Road
2324 East Third St.
204 Linden Avenue
2548 Stanley Ave
603 South Ludlow Street
465 Diven Lane
181 Industrial Pkwy
125 S Main St
47257 National RD W
133 South Thomas Road
1720 Arlington Avenue
1156 S Expressway Dr
701 Ridge Avae
PO BOX 417
600 Industrial Road
701 South Ridge Avenue
1229 West Main Street
PO BOX 18715
4144 S. 70th East Avenue
1714 East 15th Street
922 SE Oak Street
16364 Sw 72nd Avenue
1020 North Sherman Street
1010 First Avenue Po Box 31
1816 W 26th Street
628 Barkey Rd
1833 N Cameron Street
4400 Lewis Road, Ste E
Eisenhower Boulevard Industria
524 Front Street
28 Rodney Lane
540 North Third Street
204 Quarry Street
5233 Oxford Ave
817 North Third Street
210 Vista Park Drive
502-504 North 9th Street
Vending St. 39-Local 202/203
1002 Waterman Avenue
200 Broad Street
1811 Taylor Street
2456 S Hwy 17
748 Congaree Road
125 Russell St
PO BOX 4023
2544 Morningside Dr
1209 S Watkins Street
PO BOX 10028
647 Madison Avenue
588 S. Cooper
3717 Cherry Rd
748 Fesslers Lane
919 8th Avenue South
424 Sixth Avenue South
16-18 State Street
531 Veritas Street
1501 N Gordon
8222 N. Lamar
10203 Plano Rd #112
PO BOX 36332 2133 Butler Stre
2422 Arbuckle Court
2120 Solona Street P O Box 41009
3705 Lee St
5750-A Royalton
7800 Bissonnet Ste 330
1100 Cordell Street
8150 Westpark
1377 North Brazos
1604 Houston Hwy
1370 South 400 West
4554 E. Princess Anne Road
1363 West Broad Street
3735 Franklin Road, PMB 257
7645 Dynatech Court
233 1St Colonial Rd
5760 Northampton Blvd #106
74 River St
7219 Rosevelt Way Ne
PO BOX 88316
2911 First Avenue South
786 Morris Av
3950 Commercial Ave
2439 Atwood Ave
6633 West National Avenue
9036 North 51st Street
W 223 N 735 Saratoga Drive
6843 W. Beloit Road
Rt 1, Box 288
603 Main Avenue
CITY
Cincinnati
Cincinnati
Cincinnati
Cincinnati
Cincinnati
Cincinnati
Cleveland
Cleveland
Cleveland
Columbus
Dayton
Dayton
Dayton
Dayton
Gahanna
Mansfield
Mount Vernon
St Clairsvle
Tallmadge
Toledo
Toledo
Troy
Upper Sandusky
Youngstown
Troy
Oklahoma City
Oklahoma City
Tulsa
Tulsa
Portland
Portland
Allentown
Corapolis
Erie
Grove City
Harrisburg
Harrisburg
Johnstown
Lititz
Lititz
Philadelphia
Philadelphia
Philadelphia
Philadelphia
Pittsburgh
Reading
Manati
E. Providence
Providence
Columbia
Garden City
Greenville
Spartanburg
West Columbia
West Columbia
Chattanooga
Knoxville
Memphis
Memphis
Memphis
Nashville
Nashville
Nashville
Nashville
Nashville
Alvin
Austin
Dallas
Dallas
Dallas
Fort Worth
Greenville
Houston
Houston
Houston
Houston
San Antonio
Victoria
Salt Lake City
Norfolk
Richmond
Roanoke
Springfield
Virginia Beach
Virginia Beach
Rutland
Seattle
Seattle
Seattle
Green Bay
Madison
Madison
Milwaukee
Milwaukee
Waukesha
West Allis
Charleston
Nitro
STATE
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OH
OHIO
OK
OK
OK
OK
OR
OR
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PR
RI
RI
SC
SC
SC
SC
SC
SC
TN
TN
TN
TN
TN
TN
TN
TN
TN
TN
TX
TX
TX
TX
TX
TX
TX
TX
TX
TX
TX
TX
TX
UT
VA
VA
VA
VA
VA
VA
VT
WA
WA
WA
WI
WI
WI
WI
WI
WI
WI
WV
WV
ZIP
45226
45215
45215
45246
45236
45215
44125
44115
44131-5575
43219
45403
45403
45404
45402
43230-2708
44903
43050-3327
43950-8712
44278-2101
43609-3098
43608-1515
45373
43351-0417
44509-2919
45374
73106-7802
73154-0715
74145
74104
97214
97224
18103
15108
16508
16127
17103
17111
15904
17543-1708
17543-1140
19123-2935
19106-1989
19124-1895
19123-2203
15205
19604
00674
02914
02903-4076
29201
29576
29607
29307-3029
29171-4023
29169-4656
37404
37939
38103-3396
38104-5397
38118
37210-4316
37203
37203-3908
37203-2928
37211
77511
78753
75238
75235
75229
76117
75401
77081
77074
77009
77063
78207-1271
77901-6229
84115-5160
23502
23220
24014
22153-2881
23454
23455
05701
98115-5692
98138-2316
98134
54304
53714
53704-5698
53214
53223
53186
53219
25312
25143-2137
PHONE
513-533-5330
513-624-2828
513-771-7400
513-771-8833
513-984-1900
937-882-6600
216-328-0600
216-431-2222
330-725-7442
614-476-3225
800-256-7600
800-589-5251
937-223-4114
937-224-9608
614-418-0174
419-526-5711
740-397-9518
740-695-3002
330-633-1994
419-385-9121
440-442-2200
937-332-2747
419-294-3808
330-792-1407
937-332-7111
405-235-2184
405-528-8883
918-664-4665
918-744-1305
503-231-7171
503-624-0890
610-434-3877
412-262-2330
814-456-3732
724-458-4300
717-236-9039
800-367-3225
814-262-0400
717-626-8985
717-627-0030
215-627-5400
215-627-7760
215-831-9595
800-441-9115
800-738-1221
610-376-5444
787-854-0071
401-434-6803
401-331-1163
803-254-8414
843-651-6800
864-234-7011
864-585-4585
803-791-5400
803-926-5252
423-624-3381
865-546-8778
800-238-7543
901-274-7589
901-366-4587
615-244-8050
615-254-0906
615-255-2002
615-329-4024
615-833-4216
281-331-8173
512-719-4445
214-340-2228
214-637-6520
800-442-5026
817-831-0381
903-455-1798
713-666-7100
713-771-4271
713-861-2301
800-868-6957
210-735-2811
361-578-7310
801-487-3653
757-855-3052
804-358-6617
800-899-5949
703-866-3600
757-425-5038
800-476-4278
802-775-5588
206-524-8200
206-575-3971
206-622-9948
800-236-0871
608-246-3100
608-246-3160
262-650-6666
414-354-8200
262-656-6666
414-543-6460
304-344-8225
304-755-1811
FAX
513-321-5419
513-395-7993
513-771-7439
513-771-5615
513-984-2111
513-612-6600
216-328-0604
216-459-8707
216-642-3081
614-476-1196
937-256-6444
937-259-0753
937-223-1722
937-224-0938
614-221-3622
419-526-3833
740-397-9502
740-695-6199
330-630-4900
419-385-0202
440-442-3356
937-332-2545
419-294-4062
330-792-1894
937-332-2772
405-236-5592
405-528-5405
918-664-1618
918-743-9741
503-231-4122
503-684-6107
610-434-2677
412-262-2245
814-452-4843
724-458-8117
717-238-4367
717-564-9286
814-262-0185
717-627-5353
717-626-0433
215-627-1638
215-627-1604
215-831-9594
215-925-6208
412-787-5005
610-376-1400
787-884-6673
401-438-9400
401-521-5560
803-254-5146
843-651-9231
864-235-0666
864-582-3280
803-794-4630
803-926-5260
423-624-3383
865-546-8779
901-526-3379
901-272-3909
901-366-4588
615-244-8885
615-254-0919
615-255-2698
615-321-0839
615-833-5677
281-585-3814
512-477-6925
214-340-2363
214-673-1525
972-484-2531
817-834-7754
903-455-8803
713-665-5542
713-771-4275
713-861-4625
713-785-3979
210-735-7421
361-578-8547
801-487-2253
757-857-6544
804-358-8201
804-672-2888
703-866-4071
757-425-5955
757-464-4106
802-775-9593
206-525-2890
206-870-0107
206-622-5024
920-496-9927
608-246-3103
608-246-2721
800-279-9978
414-354-8240
262-650-6660
414-543-6480
304-744-6882
304-755-4001
21
15
Galley Manual
1/23/01
3:15 PM
Page 16
Ga
Warranty, Installation, Parts and Service Manual
Custom Looks at
a Standard and
Affordable Price
Galley designs and manufactures custom
serving lines at standard and affordable
prices.
The Galley Line of modular, interlocking
food serving units with independent
storage, heating and cooling systems,
provides an excellent alternative to rigid,
institutional-looking food display carts.
These attractive and highly functional
systems are ideal for buffet,cafeteria,soup
and salad bar lines,and will meet many
other serving line needs.Only one employee
is needed to set up an inviting,permanent
looking display in a matter of minutes.
Galley Lines merchandise food,seize
attention,and shine like no others.
Modules are in schools,hospitals,hotels,
employee cafeterias,universities, food
markets,casinos, restaurants,correctional
and industrial locations.Galley has exclusive
and patented features:high efficiency hot
wells which use one-half less energy, and
a Matelock latching system that ensures
modules lock together and unlock easily
with no exposed hardware.
Galley agents will design and budget the
project for you.There is no charge for this
service.
Thank you for considering Galley.
For a free video, or free design services;
Contact factory sales:
1-561-748-5200
e-mail: [email protected]
www.galleyline.com
Galley
INC.
®
50 South US Highway One, Jupiter, FL 33477-5107
Phone:1-561-748-5200 Fax:1-561-748-5250 Web Site:www.galleyline.com