Download Kenwood TK -860g 862g - The Repeater Builder`s Technical

UHF FM TRANSCEIVER
TK-860G/862G
SERVICE MANUAL
REVISED
© 2000-1 PRINTED IN JAPAN
B51-8498-10 (N) 1268
TK-860G (K)
Microphone
(T91-0597-15)
Cabinet (Upper)
(A01-2165-13)
Panel assy
(A62-0642-03)
Key top
(K29-5343-02)
TK-862G (K)
Microphone
(T91-0597-15)
Cabinet (Upper)
(A01-2165-13)
Panel assy
(A62-0731-03)
Key top
(K29-5344-02)
Please use this manual in place of the service manual (preliminary version), B51-8498-00.
We have added the information on the circuit description, specifications, and K3 version specifications to the service
manual (preliminary version), B51-8498-00.
TK-860G/862G
CONTENTS / GENERAL
CONTENTS
GENERAL
GENERAL ................................................................. 2
INTRODUCTION
SYSTEM SET-UP ..................................................... 4
SCOPE OF THIS MANUAL
OPERATING FEATURES ......................................... 5
REALIGNMENT ...................................................... 10
INSTALLATION ...................................................... 20
CIRCUIT DESCRIPTION ......................................... 24
SEMICONDUCTOR DATA ..................................... 29
DESCRIPTION OF COMPONENTS ....................... 31
PARTS LIST ............................................................ 33
EXPLODED VIEW .................................................. 42
PACKING ................................................................ 44
This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of the publication data. Changes which may occur after publication are
covered by either Service Bulletins or Manual Revisions.
These are issued as required.
ORDERING REPLACEMENT PARTS
When ordering replacement parts or equipment information, the full part identification number should be included.
This applies to all parts : components, kits, or chassis. If the
part number is not known, include the chassis or kit number
of which it is a part, and a sufficient description of the required component for proper identification.
ADJUSTMENT ....................................................... 45
PC BOARD VIEWS
DISPLAY UNIT (X54-3270-10) : TK-860G ........ 54
DISPLAY UNIT (X54-3280-10) : TK-862G ........ 55
PLL/VCO (X58-4670-XX) .................................. 56
TX-RX UNIT (X57-5960-XX) (A/2) ................... 57
TX-RX UNIT (X57-5960-XX) (B/2) .................... 63
SCHEMATIC DIAGRAM ........................................ 67
BLOCK DIAGRAM.................................................. 75
PERSONNEL SAFETY
The following precautions are recommended for personnel safety :
• DO NOT transmit if someone is within two feet (0.6
meter) of the antenna.
• DO NOT transmit until all RF connectors are verified secure and any open connectors are properly terminated.
• SHUT OFF and DO NOT operate this equipment near
electrical blasting caps or in an explosive atmosphere.
• All equipment should be properly grounded before
power-up for safe operation.
• This equipment should be serviced by a qualified technician only.
LEVEL DIAGRAM ................................................... 78
TERMINAL FUNCTION ......................................... 80
SPECIFICATIONS ................................................... 81
PRE-INSTALLATION CONSIDERNATIONS
1. UNPACKING
Unpack the radio from its shipping container and check
for accessory items. If any item is missing, please contact
KENWOOD immediately.
2. LICENSING REQUIREMENTS
Federal regulations require a station license for each radio installation (mobile or base) be obtained by the equipment owner. The licensee is responsible for ensuring transmitter power, frequency, and deviation are within the limits
permitted by the station license.
Transmitter adjustments may be performed only by a licensed technician holding an FCC first, second or general
class commercial radiotelephone operator’s license. There
is no license required to install or operate the radio.
2
TK-860G/862G
GENERAL
3. PRE-INSTALLATION CHECKOUT
3-1. Introduction
5. INSTALLATION PLANNING – CONTROL STATIONS
5-1. Antenna system
Each radio is adjusted and tested before shipment. However, it is recommended that receiver and transmitter operation be checked for proper operation before installation.
Control station. The antenna system selection depends
on many factors and is beyond the scope of this manual.
Your KENWOOD dealer can help you select an antenna system that will best serve your particular needs.
3-2. Testing
The radio should be tested complete with all cabling and
accessories as they will be connected in the final installation. Transmitter frequency, deviation, and power output
should be checked, as should receiver sensitivity, squelch
operation, and audio output. QT equipment operation
should be verified.
4. PLANNING THE INSTALLATION
4-1. General
Inspect the vehicle and determine how and where the
radio antenna and accessories will be mounted.
Plan cable runs for protection against pinching or crushing wiring, and radio installation to prevent overheating.
5-2. Radio location
Select a convenient location for your control station radio
which is as close as practical to the antenna cable entry
point. Secondly, use your system’s power supply (which
supplies the voltage and current required for your system).
Make sure sufficient air can flow around the radio and power
supply to allow adequate cooling.
SERVICE
This radio is designed for easy servicing. Refer to the
schematic diagrams, printed circuit board views, and alignment procedures contained in this manual.
4-2. Antenna
Note
The favored location for an antenna is in the center of a
large, flat conductive area, usually at the roof center. The
trunk lid is preferred, bond the trunk lid and vehicle chassis
using ground straps to ensure the lid is at chassis ground.
When you modify your radio as described in system setup, take the following precaution.
The rating of pin 7 (SB) of the accessory connector cable
(KCT-19) on the rear of the radio is 13.6V (1A). Insert a 1A
fuse if you use the SB pin for external equipment.
4-3. Radio
The universal mount bracket allows the radio to be
mounted in a variety of ways. Be sure the mounting surface
is adequate to support the radio’s weight. Allow sufficient
space around the radio for air cooling. Position the radio
close enough to the vehicle operator to permit easy access
to the controls when driving.
Accessory connector
cable (KCT-19)
1
7
3
13
15
6
+
–
4-4. DC Power and wiring
1. This radio may be installed in negative ground electrical
systems only. Reverse polarity will cause the cable fuse
to blow. Check the vehicle ground polarity before installation to prevent wasted time and effort.
2. Connect the positive power lead directly to the vehicle
battery positive terminal. Connecting the Positive lead to
any other positive voltage source in the vehicle is not recommended.
If you do not intend to use the 3.5-mm jack for the external speaker, fit the supplied speaker-jack cap (B09-0235-05)
to stop dust and sand getting in.
CAUTION
If DC power is to be controlled by the vehicle ignition
switch, a switching relay should be used to switch the positive power lead. The vehicle ignition switch then controls
DC to the relay coil.
Speaker-jack cap
(B09-0235-05)
3. Connect the ground lead directly to the battery negative
terminal.
4. The cable provided with the radio is sufficient to handle
the maximum radio current demand. If the cable must be
extended, be sure the additional wire is sufficient for the
current to be carried and length of the added lead.
3
TK-860G/862G
SYSTEM SET-UP
Merchandise received
128ch models
TK-860G
Frequency range (MHz) RF power Type
450~490
25W
K,M
400~430
25W
K3
8ch models
TK-862G
Frequency range (MHz) RF power Type
450~490
25W
K
License and frequency allocated by FCC
Choose the type of transceiver
Transceiver programming (Option)
Are you using the public address?
See page 11.
A personal computer (IBM PC or compatible), programming interface (KPG-22),
and programming software (KPG-56D) are required for programming.
(The frequency and signalling (option) data are programmed for the transceiver.)
YES
NO
Are you using the KGP-1A Modem GPS receiver
or the KGP-1B Modem GPS controller?
See page 22.
Installation the TX-RX unit when used KAP-1.
KAP-1
PA/HA unit
(Option)
YES
*
KCT-20
Connection cable
See the KCT-20 instruction manual
(B62-0733-11).
(Option)
NO
See page 23.
Are you using the external speaker?
YES
KES-3
External speaker
NO
(Option)
*
Are you using ignition sense cable?
NO
Delivery
4
YES
See page 20.
KCT-19
Accessory connector cable
(Option)
See page 21.
KCT-18
Ignition sense cable
(Option)
can install either KCT-19 or KCT-20 to the
* : You
TK-860G/862G transceiver
TK-860G/862G
OPERATING FEATURES
1-4. Display
■ TK-860G
1. Controls and Functions
1-1. TK-860G Front Panel
1
2
3
4
5
Indicator
6
7
1-2. TK-862G Front Panel
1
2
3
6
4
Appears when the selected channel
in busy.
Appears when QT, DQT, DTMF, or
2-Tone decoding is deactivated (by
pressing the Monitor key).
Appears when you receive a Code
Squelch, Selective Call, 2-Tone code.
Also appears when you transmit
using Code Squelch or Selective Call.
Appears while scanning.
5
7
1-3. Microphone
Appears when the AUX port is
activated.
Appears when the selected channel
is included in the scanning sequence.
Displays the selected channel
number (or name), DTMF digits
(when entering digits, confirming
digits, or making a call), and messages received via Selective Call.
8
1 IO (Power) switch
Press to switch the transceiver ON (or OFF).
2 LED indicator
Lights red while transmitting. Lights green while receiving. Flashes orange while receiving a Code Squelch or
Selective Call code, or a 2-Tone code that matches the
one set up in your transceiver.
3
/ keys
These are PF (Programmable Function) keys. Press each
key to activate its auxiliary function. The default settings
are Volume Up and Volume Down.
4 Display
See right.
5
/ keys
These are PF (Programmable Function) keys. Press each
key to activate its auxiliary function. The default settings
are Channel Up and Channel Down.
6 Microphone jack
Insert the microphone plug into this connector.
7 MON, A, D/A, , , and SCN keys (TK-860G)
MON, , , and A keys (TK-862G)
These are PF (Programmable Function) keys. Press each
key to activate its auxiliary function.
8 PTT (Push-to-Talk) switch
Press this switch, then speak into the microphone to call
a station.
Description
Appears while using SmarTrunk.
■ TK-862G
Indicator
Description
Appears when QT, DQT, DTMF, or
2-Tone decoding is deactivated (by
pressing the Monitor key).
Appears when the AUX port is
activated.
Displays the selected channel
number.
5
TK-860G/862G
OPERATING FEATURES
1-5. Rear panel
2. Operation Features
The TK-860G/862G is a UHF FM radio designed to operate in conventional format. The programmable features are
summarized.
Power input
connector
3. Transceiver Controls and Indicators
3-1. Front Panel Controls
External
speaker jack
Antenna
connector
All the keys on the front panel are momentary-type push
buttons. The functions of these keys are explained below.
• POWER key
1-6. Programmable Auxiliary Functions
The following keys can be programmed with the functions listed below.
TK-860G :
/ (left side), / (right side), MON, A, D/A,
, , and SCN.
TK-862G : / (left side), / (right side), MON, , , and
A.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
AUX
Channel Down
Channel Up
Display Character (TK-860G only)
Emergency *1
Group Down (TK-860G only)
Group Up (TK-860G only)
Home Channel
Horn Alert
Key Lock
Monitor A (Monitor Unmute-Momentary)
Monitor B (Monitor Unmute-Toggle)
Monitor C (Carrier Squelch-Momentary)
Monitor D (Carrier Squelch-Toggle)
None (No function)
Operator Selectable Tone *2 (TK-860G only)
Public Address
Redial
Scan (TK-860G only)
Scan Del/Add (TK-860G only)
Selectable QT *3 (TK-860G only)
Talk-Around
Volume Up
Volume Down
2-Tone Encode Select *4
*1 : This function can be used only with a foot switch.
*2 : This function is available for K market models only.
*3 : This function is available for M market models only.
*4 : The code for the TK-862G transceiver is not selectable.
You can transmit only one 2-Tone code, which is preprogrammed in the transceiver.
Transceiver POWER key. When the power is switched
off, all the parameters are stored in memory. When the
power is switched on again, the transceiver returns to the
previous conditions.
• CHANNEL UP/DOWN key (Programmable)
•
/
key (Programmable) : TK-860G only
• SCAN key (Programmable) : TK-860G only
• MONITOR key (Programmable)
• A, D/A key (Programmable) : TK-860G only
•
, , A key (Programmable) : TK-862G only
• VOLUME UP/DOWN key (Programmable)
• BUSY/TX LED
The BUSY indicator (Green LED) shows that the channel
is in use. The TX indicator (Red LED) shows that you are
transmitting.
3-2. Programmable Keys
The FPU (KPG-56D) enables programmable keys to select the following functions.
AUX, Channel down, Channel up, Display character *1,
Emergency (Only foot key ; M type only), Group down *1,
Group up *1, Home channel, Horn alert, Key lock, Monitor A,
Monitor B, Monitor C, Monitor D, Operator selectable tone
(K type only), Public address, Redial, Scan *1, Scan del/add
*1, Talk around, Volume down, Volume up and None.
These functions the FPU programs to the functionkeys
and described in the following sections.
*1 : TK-860G only.
• AUX
If this key is pressed, "AUX" icon lights on the display and
AUX port which is inside of the transceiver turns to the high
level. If pressed again, the "AUX" icon goes off and the AUX
ports turns to the lower level.
• Channel up/down
When the key is pressed each time, the channel number
to be selected is incremented/decremented and repeats if
held for one second or longer.
6
TK-860G/862G
OPERATING FEATURES
• Display character (TK-860G only)
• Public address
This key switches the LCD display between the group
and channel number and the group and channel name.
Pressing this key for longer than 1 second causes the
transceiver to enter the emergency mode. The transceiver
jumps to the programmed "Emergency the group and channel" and transmits for 25 seconds.
The transceiver disables mic mute while transmitting.
After finishing transmission, the transceiver receivers for 5
seconds. The transceiver mutes the speaker while receiving. Following the above sequence, the transceiver continues to transmit and receive.
Public address amplifies the microphone audio, and outputs it through a PA speaker. PA is activated by pressing
this key. A confirmation tone sounds, (and the display
shows "PA" *1). PA can be activated at anytime (scanning or
non-scanning).
The RADIO continues to scan & receive calls while in PA
mode. Pressing PTT activates PA, and will override an incoming call at anytime; however, no RADIO transmission
takes place.
If this key is pressed again, a confirmation tone will
sound, (the display will return to the normal channel or
SCAN display *1), and the PA function will turn off.
*1 : TK-860G only.
• Group up/down (TK-860G only)
• Redial
When the key is pressed each time, the group number to
be selected is incremented/decremented and repeats if held
for one second or longer.
If you press this key when the group/channel is displayed, the last transmitted DTMF code will appear on the
display. Pressing the PTT switch at this time will transmit
the displayed DTMF code.
• Emergency (M market models only)
• Home channel
Press this key once, the channel switches to the pre-programmed home channel.
• Scan (TK-860G only)
Press this key starts scanning. Pressing this key stops
scanning.
• Horn alert
If you are called from the base station using 2-tone/DTMF
while you are away from your transceiver, you will be
alerted by the vehicle horn or some other type of external
alert. To turn the horn alert function on , press this key. A
confirmation tone sounds, (and the display shows "HA" on
the LCD * 1).
If this key is pressed again, the horn alert function is
turned off.
*1 : TK-860G only.
• Key lock
Pressing this key causes the transceiver to accept entry
of only the [Vol Up/Down], [Key lock], [PTT], [Monitor A],
[Monitor B], [Monitor C], [Monitor D], and [Emergency] keys.
• Scan del/add (TK-860G only)
This key switches the currently displayed channel between "Delete" and "Add".
The "Add" channel contained in the scan sequence, and
"Delete" channel is not contained. In the scan mode, this
key switches the channnel delete or add temporarily.
• Talk around
Press this key, the transceiver uses the receive frequency and the tone for transmission.
The operator can call the other party directory (without
repeater). Press this key again, the talk around function
goes off.
• Volume up/down
• Monitor
Used to release signalling or squelch when operating as a
conventional. It is also used to reset option signalling.
When the key is pressed, the volume level is increased/
decreased and repeats if held for 200ms or longer.
• None
• Operator selectable tone (K market models only)
This key switches the pre-set decode QT/DQT and encode QT/DQT to OST (Operator Selectable Tone) tone pair.
Press this key, the transceiver enters to OST select
mode. In this mode, the display shows "OFF" and the operator can select one of the OST tone pair using the channel up/
down key. The display shows "TONE
" and tone pair No.
is selected.
Press OST key again, the transceiver exits from the OST
select mode.
16 kinds of tone pair for OST can be programmed by
KPG-56D. OST is useful to access the repeater with same
radio frequency and different tone (QT/DQT).
**
**
Sounds error operation beep, and no action will occur.
Use this function when the transceiver is required to be
more simple operated.
4. Scan Operating (TK-860G only)
■ Scan types
• Single group scan
You can scan all valid (ADD) channels in the displayed
group that can be selected with the group up/down key.
• Multiple group scan
You can scan all valid (ADD) channels in the all valid
(ADD) group.
7
TK-860G/862G
OPERATING FEATURES
■ SCAN start condition
One or more non-priority channels must be added to all
channels that can be scanned. The transceiver must be in
normal receive mode (PTT off).
When you activate the key programmed to the scan function, the scan starts. The scan icon "SCN" lights and "SCAN"
is indicated on alphanumeric display.
■ Scan stop condition
The scan stops temporarily if the following conditions are
satisfied.
1) A carrier is detected, then signalling matches on channels for which receive the signalling is set by the programming software.
2) A carrier is detected on the channels for which receiving
signalling is not set by the programming software or
when the monitor (signalling cancel) function is activated.
■ Scan channel types
1) Priority channel is the most important channel for the
scan, and always detects a signal during scan and when
the scan stops temporarily.
2) Non-priority channels detects a signal during scan. For
the channels that can be selected with the group or channel up/down key when the scan does not occur, adds an
indicator "A" lights.
■ Scan end
When you reactivate the key programmed to the scan
function during scan mode, the scan ends.
The scan icon "SCN" and "SCAN" display goes off.
■ Temporarily delete/add
A priority channel can be set as follows with the programming software (KPG-56D).
1) Specify a priority channel as a fixed priority channel.
2) Make a selected channel, a priority channel.
It is possible to delete or add channel temporarily during
scan. When scan stops on unnecessary channel for example by interference of the other party, activate the delete/
add function (for example press the key), then that channel
is deleted temporarily and scan re-start immediately.
When you would like to add the deleted channel temporarily to scan sequence, select the desired (deleted) channel
during scan, activate the delete/add function (for example
press the key) before scan re-start.
That channel is added temporarily to scan sequence. The
temporary deleted or added channels are returns to pre-set
delete/add, when the transceiver exits from scan mode.
■ Scan type according to the priority channel
5. Details of Features
1) When no priority channel is set : Only the non-priority
channels are scanned.
If a non-priority channel stops temporarily, it stops until
there is no signal on the channel.
2) When priority channel is set : Either priority channel is
scanned.
If a non-priority channel stops temporarily, a priority channel signal is detected at certain intervals.
If a priority channel stops temporarily, it stops until there
is no signal on the priority channel.
■ Time-out timer
■ Priority channel setting
■ Revert channel
The revert channel is used to transmit during scanning
and set by the programming software (KPG-56D).
1) Priority
The transceiver reverts to the priority channel.
2) Priority with talkback
The transceiver reverts to the priority channel.
If you press PTT during a resume timer (dropout delay
time, TX dwell time) or calling, you can transmit on current channel to answer to the call however revert channel
is set to priority channel.
After resume time, scan re-starts and transmission channel is return to priority channel.
8
3) Selected channel
The transceiver reverts to the channel before scanning or
the channel that you changed during scan.
4) Last called channel
The transceiver reverts to the last called channel during
the scan.
5) Last used channel
The transceiver reverts to the last used (transmitted)
channel during scan. "Last used" revert channel includes
talkback function.
6) Selected with talkback
The transceiver reverts to the channel before scanning or
the channel that you changed during scan.
The time-out timer can be programmed in 15 seconds
increments from 15 seconds to ten minutes. If the transmitter is keyed continuously for longer than the programmed
time, the transmitter is disabled and a warning tone sounds
while the PTT button is held down. The alert tone stops
when the PTT button is released.
■ PTT ID
PTT ID provides a DTMF ANI to be sent with every time
PTT (beginning of transmission, end of transmission, or
both).
You can program PTT ID "on" or "off" for each group. The
contents of ID are programmed for each channel.
The timing that the transceiver sends ID is programmable.
BOT : DTMF ID (BOT)/MSK ID is sent on beginning of
transmission.
EOT : DTMF ID (EOT)/MSK ID is sent on end of transmission.
Both : DTMF ID (BOT)/MSK ID is sent on beginning of
transmission and DTMF ID (EOT)/MSK ID is sent on end
of transmission.
TK-860G/862G
OPERATING FEATURES
■ Off hook decode
■ AND/OR
If the Off hook decode function has been enabled, removing and replacing the microphone on the hook has no
effect for decoding QT/DQT and option signalling.
You can select AND or OR for option signalling match
conditions.
■ "TOT" pre-alert
The transceiver has "TOT pre-alert timer. This parameter
selects the time at which the transceiver generates "TOT"
pre-alert tone before "TOT" is expired.
"TOT" will be expired when the selected time passes
from a TOT pre-alert tone.
■ "TOT" re-key time
The transceiver has "TOT" re-key timer. This timer is the
time you can not transmit after "TOT" exceeded. After "TOT"
re-key time expired you can transmit again.
AND
OR
AND
OR
Alert/Transpond
QT/DQT+DTMF (2-tone); Option matches = Action
QT/DQT+DTMF (2-tone); Option matches = Action
AF mute open
QT/DQT+DTMF (2-tone); Option matches = Action
QT/DQT/ID; Signalling only matches = Action
With OR set up, alert/transpond will not function with
only DTMF.
With OR set up, AF mute will not release when only
DTMF matches.
With a conventional channel not set up with QT or DQT,
only the carrier is considered when signalling matches.
■ "TOT" reset time
The transceiver has "TOT" reset timer. This timer is the
minimum wait time allowed during a transmission that will
reset the "TOT" count.
"TOT" reset time causes the "TOT" to continue even after
PTT is released unless the "TOT" reset timer has expired.
■ Auto Reset
■ OST (Operator Selectable Tone)
(TK-860G K market models only)
■ Dead Beat Disable
If option signalling matches a group set up with option
signalling, option signalling is released. After matching option signalling, option signalling will temporarily reset automatically.
The transceiver waits the transpond of 2-tone /DTMF if
channel is busy until channel open. This feature prevents
the interference to other party.
If the D.B.D. code matches, a predetermined action will
occur. Whether option signalling is activated or not, when
D.B.D. matches on any channel, the transceiver will become
TX inhibited or TX/RX inhibited. While D.B.D. is active, if the
D.B.D. code + "#" code is received, D.B.D. will disactivate.
When D.B.D. matches, transpond will function. Alert will
not be output, and option signalling match icon will not appear.
6. Option Signalling (DTMF/2-Tone)
7. Audible User Feedback Tones
Built-in DTMF decoder is available for option signalling.
Built-in 2-tone decoder is available for option signalling.
It is possible to use individual call, group call, D.B.D.
(Dead Beat Disable). D.B.D. is used with DTMF only.
If the option signalling matches, a predetermined action
will occur.
If option signalling matches on a group/channel which is
set up with option signalling, the option signalling indicator
(CALL) will flash and option signalling will be released. The
transpond or alert tone will sound.
The orange LED will flash.
While option signalling matches (or if option signalling is
deactivated when you are transmitting), you can mute or
unmute QT/DQT/Carrier.
The transceiver outputs various combinations of tones to
notify the user of the transceiver operating state. The main
tones are listed below.
The high tone is 1477Hz, the mid tone is 941Hz, and the
low tone is 770Hz.
The transceiver is capable to have "OST" function and 16
tone pair (QT/DQT).
■ Clear to transpond
■ Power on tone
This tone is output when the transceiver is turned on.
(The high tone is output for 500ms.)
■ Alert tone
This tone is output when the transceiver is TX inhibition
for TOT, and PLL unlocked. It is output until the PTT button
is released.
■ DBD on tone
When a D.B.D. code is received, transpond tone sounds.
■ DBD off tone
When a D.B.D. release code is received, transpond tone
sounds.
9
TK-860G/862G
OPERATING FEATURES / REALIGNMENT
■ Busy tone
Sounds in conventional mode, when busy channel lockout is functioning. You can select yes or no for the optional
feature's warning tone.
■ Group call tone
Sounds when a group call with the correct DTMF/2-tone
option signalling is received, repeats 7 times. You can select yes or no for the optional feature's warning tone.
■ Individual call tone
Sounds when an individual call with the correct DTMF/2tone option signalling is received. You can select yes or no
for the optional feature's warning tone.
■ Key press tone [A]
Sounds when a key is pressed. For toggle keys, sounds
when toggle function is turned on (key press tone [B]
sounds when it is turned off). You can select yes or no for
the optional feature's control tone.
■ Key press tone [B]
Sounds when a key is pressed. For toggle keys, sounds
when the toggle function is turned off (key press tone [A]
sounds when it is turned on). You can select yes or no for
the optional feature's control tone.
■ Key input error tone
Sounds when a key is pressed but that key cannot be
used. You can select yes or no for the optional feature's
warning tone.
REALIGNMENT
1. Modes
User mode
Panel test mode
(TK-860G only)
Panel tuning mode
PC mode
Data programming mode
Firmware programming mode
PC test mode
Clone mode
Check sum
Self programming
mode (TK-860G only)
Mode
User mode
Panel test mode
Panel tuning mode
PC mode
Data programming
mode
PC test mode
■ Roll over tone
Firmware programming mode
Clone mode
Sounds in Conventional format at the smallest group/
channel. You can select yes or no for the optional feature's
control tone.
Self programming
mode
■ Transpond tone
Sounds when an individual call with the correct DTMF/2tone option signalling is received. For group calls, only the
group tone will sound, not the transpond tone.
■ Pre alert tone
Sounds prior to the TOT TX inhibit activation. If TOT pre
alert is set, the tone sounds at the amount of time programmed, before the TOT expires (TOT time – TOT pre alert
time = Pre alert tone sounding time). You can select yes or
no for the optional feature's warning tone.
PC tuning mode
Function
For normal use.
Used by the dealer to check the fundament characteristics.
Used by the dealer to tune the radio.
Used for communication between the
radio and PC (IBM compatible).
Used to read and write frequency data
and other features to and from the radio.
Used to check the radio using the PC.
This feature is included in the FPU.
See panel tuning.
Used when changing the main program
of the flash memory.
Used to transfer programming data from
one radio to another.
Frequency, signalling and features write
to the radio.
2. How to Enter Each Mode
Mode
User mode
Panel test mode
PC mode
Panel tuning mode
Firmware programming mode
Clone mode
Self programming mode
Operation
Power ON
[SCN]+Power ON (Two seconds)
Received commands from PC
[Panel test mode]+[SCN]
[CH ]+Power ON (Two seconds)
[ ]+Power ON (Two seconds)
[A]+Power ON (Two seconds)
3. For the Panel Test Mode (TK-860G only)
Setting method refer to ADJUSTMENT.
3-1. For the Panel Tunning Mode
Setting method refer to ADJUSTMENT.
10
TK-860G/862G
REALIGNMENT
5-4. Programming Software Description
4. Check Sum
Executing this function, "TUNING" apears on the display
of the TK-860G while calculation the check sum.
When the calculation is completed, the display returns to
normal and PC displays the check sum of the radio.
The KPG-56D programming disk is supplied in 3-1/2" disk
format. The software on this disk allows a user to program
TK-860G/862G radio via a programming interface cable
(KPG-46).
5-5. Programming With IBM PC
5. PC Mode
5-1. Preface
The TK-860G/862G transceiver is programmed using a
personal computer, a programming interface (KPG-46) and
programming software (KPG-56D).
The programming software can be used with an IBM PC
or compatible. Figure 1 shows the setup of an IBM PC for
programming.
If data is transferred to the transceiver from an IBM PC
with the KPG-56D, the destination data (basic radio information) for each set can be modified. Normally, it is not necessary to modify the destination data because their values are
determined automatically when the frequency range (frequency type) is set.
The values should be modified only if necessary. Data
can be programmed into the flash memory in RS-232C format via the modular microphone jack.
5-2. Connection Procedure
1. Connect the TK-860G/862G to the personal computer
with the interface cable.
2. When the Power is switched on, user mode can be entered immediately. When the PC sends a command, the
radio enters PC mode.
When data is transmitted from transceiver, the red LED
blink.
When data is received by the transceiver, the green LED
blink.
Notes :
• The data stored in the personal computer must match
model type when it is written into the flash memory.
• Change the TK-860G/862G to PC mode, then attach the
interface cable.
5-3. KPG-46 Description
(PC programming interface cable : Option)
The KPG-46 is required to interface the TK-860G/862G to
the computer. It has a circuit in its D-subconnector (25-pin)
case that converts the RS-232C logic level to the TTL level.
The KPG-46 connects the modular microphone jack of
the TK-860G/862G to the computers RS-232C serial port.
KPG-46
IBM-PC
KPG-56D
TK-860G/862G
Fig. 1
6. Firmware Programming Mode
6-1. Preface
Flash memory is mounted on the TK-860G/862G. This
allows the TK-860G/862G to be upgraded when new features are released in the future. (For details on how to obtain the firmware, contact Customer Service.)
6-2. Connection Procedure
Connect the TK-860G/862G to the personal computer
(IBM PC or compatible) with the interface cable (KPG-46).
(Connection is the same as in the PC Mode.)
6-3. Programming
1. Start up the programming software (KPG-56D), select
"firmware program" in the "Program" item, and press the
Return key on your personal computer. This starts up the
firmware programmer.
2. The top screen is displayed. Press any key to advance to
the next screen.
3. Set the communications speed (normally, 57600 bps)
and communications port in the Setup item.
4. Set the firmware to be updated by File select (=F1).
5. Turn the TK-860G/862G Power ON with the [CH ]
switch held down. Hold the switch down for two seconds until the display changes to "PROG 576", the BUSY/
TX LED lights orange. When "PROG 576" appears, release your finger from the switch.
6. Check the connection between the TK-860G/862G and
the personal computer, and make sure that the TK-860G/
862G is in Program mode.
7. Press F10 on the personal computer. A window opens
on the display to indicate the writing progress. When the
TK-860G/862G starts to receive data, the BUSY/TX LED
lights green.
8. If writing ends successfully, the LED on the TK-860G/
862G goes off and the checksum is displayed.
(Since the TK-862G does not have a display, check the
checksum with the FPU (KPG-56D).)
9. If you want to continue programming other TK-860G/
862G, repeat steps 5 to 8.
11
TK-860G/862G
REALIGNMENT
Notes :
Note :
• To start the Firmware Programmer from KPG-56D, the
FPRO path must be set up by the KPG-56D setup.
• This mode cannot be entered if the Firmware programming mode is set to Disable in the Programming software (KPG-56D).
• When programming the firmware, it is recommend to
copy the data from the floppy disk to your hard disk before you update the radio firmware.
Directly copying from the floppy disk to the radio may not
work because the access speed is too slow.
You can clone the programmed data between the transceiver listed below. Frequency version must be same.
6-4. Function
1. If you press the [MON] switch while "PROG 576" is displayed, the checksum is displayed. If you press the
[MON] switch again (while the checksum is displayed),
"PROG 576" is redisplayed.
2. If you press the [A] switch while "PROG 576" is displayed,
the display changes to "PROG 192" to indicate that the
write speed is low speed (19200 bps). If you press the
[A] switch again while "PROG 192" is displayed, the display changes to "PROG 384", and the write speed becomes the middle speed (38400 bps). If you press the
[A] switch again while "PROG 384" is displayed, the display returns to "PROG 576".
Slave TK-360G TK-360G TK-360G TK-360G TK-860G TK-860G TK-860G
K
M
K4
M4
K
M
K3
TK-370G TK-370G TK-370G TK-370G TK-862G TK-862G
Master
K
M
K4
M4
K
M
TK-860G
YES
NO
NO
NO
YES
NO
NO
K
TK-860G
NO
YES
NO
NO
NO
YES
NO
M
TK-860G
NO
NO
YES
NO
NO
NO
YES
K3
Clone cable
E30-3411-05 (TK-860G → TK-360G/370G)
1
PTT/RXD
GND
REMOTE/TXD
8
MBL
PSB
GND
PTT/TXD
ME
MIC
HOOK/RXD
CM
8
Note :
1
TK-862G indicate
19200 bps : The LED flashes green and red alternately.
38400 bps : The LED flashes orange.
57600 bps : The LED lights orange.
Normally, write in the high-speed mode.
7. Clone Mode
Programming data can be transferred from one radio to
another by connecting them via their modular microphone
jacks. The operation is as follows (the transmit radio is the
master and the receive radio is the slave).
1. Turn the master TK-860G power ON with the [ ] key
held down. The TK-860G displays "CLONE".
2. Power on the slave TK-860G/862G.
3. Connect the cloning cable (No. E30-3382-05) to the
modular microphone jacks on the master and slave.
4. Press the [SCN] key on the master while the master displays "CLONE". The data of the master is sent to the
slave. While the slave is receiving the data, "–PC–" is displayed. When cloning of data is completed, the master
displays "END", and the slave automatically operates in
the User mode. The slave can then be operated by the
same program as the master.
5. The other slave can be continuously cloned. When the
[SCN] key on the master is pressed while the master displays "END", the master displays "CLONE". Carry out the
operation in step 2 to 4.
12
Cloning cable
(E30-3382-05)
Fig. 2
8. Self Programming Mode (TK-860G only)
Write mode for frequency data and signalling etc. Mainly
used by the person maintaining the user equipment.
8-1. Enter to the Self Programming Mode
Remove D507 (Figure 3) from the TX-RX unit. Hold down
the [A] key and turn the power switch on. When enter the
self programming mode, "SELF" is displayed. The mode
changes autoically to Model Select Mode in about one second, and set up radio type, radio band & channel type and
frequency version.
TK-860G/862G
REALIGNMENT
Note :
This mode (self programming mode) cannot be set when
it has been disabled with the FPU.
D507
TX-RX unit B/2
Foil side
9. Channel Setting Mode
Each channel can be setup in its action mode by using
the panel keys.
• Pressing [MON] when "SELF" is diaplyed, sets channel
setting mode.
• Select an item set using [ ] then change the selection
with the [CH / ].
• The data displayed using [D/A] is stored in the memory
and then proceeds to the next item.
• Pressing [ ] proceeds to the next item without storing it
in the memory.
• Press [MON] to set the display to "SELF" and return to
reset (default) status.
IC502
The setup items fro channel setting mode are listed below.
D505
No. Function
50
51
4
5
Select
IC505
8
Choices
1~128
channel
Select
1
1~128
group
1
RX
Display
Remarks
__1-__1._
[ ] : Group selection/
__1-128._
Channel selection
__1.-__1_
change
128.-__1_
Step
STP__250
frequency 2.5kHz~1MHz STP_1000
Display when an item
is selected or when a
step is changed
The silk screen of D505 and D507 is reversed on the TXRX unit PCB (Part No. J72-0678-02). this silk screen will be
corrected from the next version, J72-0678-12.
(about 0.5 seconds)
[A] : Step change
2.5, 5.0, 6.25kHz,
1MHz step
Fig. 3
8-2. Model Select Mode
• Flow chart
[ ]
The rightmost dot
(On=5, Off=0)
[CH
/ ]
VHF
F1
[CH
/ ]
[CH
/ ]
2
VHF
128CH
VHF
F2
Self programming mode
[MON]
Channel set
mode
R.100.0000 blank switching
Mobile
Portable
VHF
8CH
[ ]
Function set
mode
[ ] : Frequency on/
indicates 50Hz digit
[CH / ]
Frequency
version
[D/A]
100.0000~
*
[D/A]
Radio band &
channel type
[D/A]
--------
550.0000MHz
*
Radio type
Blank
[CH
/ ]
[CH / ]
[CH
/ ]
UHF
F1
RX
Off
--------
signalling QT 67.0~250.3Hz QT__67.0_
UHF
8CH
[CH
/ ]
*
[CH
/ ]
UHF
F3
UHF
128CH
[CH
/ ]
UHF
F4
*
Cannot be Cannot be
set when set when
portable is mobile is
select.
select.
(EIA mode)
QT_250.3_
[ ] : Off/QT/DQT
switching
[A] : Mode switching
QT 67.0~250.3Hz QT__67.0*
[SCN] : Normal/
(0.1Hz step mode) QT_250.3*
Inverse switching
DQT 000~777 DQT000N*
(Normal)
DQT777N*
(1 step mode)
DQT 023~754 DQT023N_
(Normal)
DQT754N_
(Standard table mode)
Note :
If the radio type of TK-860G was temporally set to "Portable" for the cloning purposes, "UNPROG" is displayed (at
User mode) when the TK-860G is turned on.
In this case, please set the radio type back to "Mobile" at
model select mode menu.
DQT 000~777 DQT000I*
(Inverse)
DQT777I*
(1 step mode)
DQT 023~754 DQT023I_
(Inverse)
DQT754I_
(Standard table mode)
13
TK-860G/862G
REALIGNMENT
No. Function
3
TX
Choices
Step
Display
Remarks
STP__250
Display when an item
frequency 2.5kHz~1MHz STP_1000
is selected or when a
step is changed
(about 0.5 seconds)
[A] : Step change
2.5, 5.0, 6.25, 7.5kHz,
1MHz step
Blank
--------
100.0000~
T.100.0000 blank switching
550.0000MHz
[
] : Frequency on/
The rightmost dot
No. Function
9
Choices
Display
RF
High power
PWR_H___ ←Default
power
Low power
PWR_L___
Wide
WIDE____
10 Wide/
Narrow Narrow
11 Scan
DELETE
Delete/Add ADD
12 Priority
No
channel Yes
13 Home
No
channel Yes
NARROW__
SCAN_DEL Not used for 8ch
SCAN_ADD ←Default
P.CH_NO__ Not used when (Scan)
P.CH_YES_ priority is not fixed
H.CH_NO__ Not used when home
H.CH_YES_ channel is not set in
indicates 50Hz digit
(On=5, Off=0)
4
TX
Off
--------
signalling QT 67.0~250.3Hz QT__67.0_
(EIA mode)
QT_250.3_
[
key assignment
14 Compander No
COMP_NO_ Not used when wide
] : Off/QT/DQT
is selected
switching
[A] : Mode switching
15 PTT ID
Yes
COMP_YES
OFF
P.ID_OFF_
QT 67.0~250.3Hz QT__67.0*
[SCN] : Normal/
Begin of TX
P.ID_1___
(0.1Hz step mode) QT_250.3*
Inverse switching
End of TX
P.ID_2___
Both
P.ID_3___
000~
_BOT_ID_
DQT 000~777 DQT000N*
(Normal)
DQT777N*
16 Begin
(1 step mode)
of TX ID 9999999999999999
disable and PTT ID=
off, or EOT is set
(Normal)
Display when an item
DQT754N_
(Standard table mode)
is selected (about
DQT 000~777 DQT000I*
0.5 seconds)
DQT777I*
12345678
setting (If it is 8 or
DQT 023~754 DQT023I_
more digits, scroll it)
DQT754I_
- - - - - 987
(Standard table mode)
Off
signalling DTMF
6
ID
←Default
DTMF key)
DTMF____
2-TONE
2TONE___
000~
___ID___
12345678
17 End of
Display when an item
TX ID
Blank
--------
[
000~
_EOT_ID_
Not valid of Dial ID=
9999999999999999
Idisable and PTT ID=
off, or BOT is set
0.5 seconds)
Display when an item
Display of the current
is selected (about
0.5 seconds)
more digits, scroll it)
- - - - - 987
12345678
14
Display of the current
Display when a code
setting (If it is 8 or
is input (Input it with
more digits, scroll it)
DTMF key)
8
] : Data clear
is selected (about
setting (If it is 8 or
Blank
--------
[
No
BCL_NO__
←Default
channel Type 1
BCL_1___
BCL_YES_ for K type
lockout
Type 2
BCL_2___
Not used for K type
Beat
No
SHFT_NO_ ←Default
shift
Yes
SHFT_YES
Busy
Display when a code
is input (Input it with
NONE____
9999999999
7
Display of the current
(1 step mode)
(Inverse)
Option
Not valid if Dial ID=
DQT 023~754 DQT023N_
(Inverse)
5
Remarks
- - - - - 987
] : Data clear
Display when a code
is input (Input it with
DTMF key)
Blank
--------
[
] : Data clear
TK-860G/862G
REALIGNMENT
9-1. Flow Chart
10. Function Setting Mode
Self programming
mode
[MON]
[MON]
[MON]
Channel setting
mode
[D/A]
RX frequency
[D/A]/[ ]
[MON]
[MON]
RX signalling
[D/A]/[ ]
TX freuency
[D/A]/[ ]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
[MON]
TX signalling
[D/A]/[ ]
Channel selection
[ ]
[ ]
[ ]
[ ]
[ ]
Group selection
OFF
[ ]
OFF
[ ]
QT
[ ]
DQT N
[SCN]
DQT I
OFF
[ ]
OFF
[ ]
QT
[ ]
DQT N
[SCN]
DQT I
No. Function
Option signalling
[D/A]/[ ]
ID
[D/A]/[ ]
All channels can be set up together in the action mode by
using the panel keys.
• Pressing [ ] when "SELF" is displayed, sets the function
setting mode.
• Select an item set using [ ] then change the selection
with the [CH / ].
• The data displayed using [D/A] is stored in the memory
and then proceeds to the next item.
• Pressing [ ] proceeds to the next item without storing it
in the memory.
• Press [ ] to display "SELF" and return to reset (default)
status.
Choices
Display
Function key
[ ]
Data clear
1
[MON]
Not function
MON__OFF
(TK-860G Volume down MON___1_
Busy channel lockout
[D/A]/[ ]
only)
Beat shift yes/no
[D/A]/[ ]
RF power high/low
Volume up
MON___2_
Talk around
MON___3_
Auxiliary
MON___4_
[D/A]/[ ]
Dispaly character MON___5_
Wide/Narrow
[D/A]/[ ]
Home channel MON___7_
Channel down MON___8_
Scan delete/add
[D/A]/[ ]
Priority channel
Not used when (Scan) priority is not fixed.
[D/A]/[ ]
Home channel
Not used when home channel is not set
in key assignment.
[D/A]/[ ]
[D/A]/[ ]
MON___10
MON___14
Selectable QT MON___15 M destination only
2-tone encode MON___16
[D/A]/[ ]
End of TX ID
MON___9_
Key lock
Horn alert
Not used when wide is selected.
PTT ID
Begin of TX ID
Channel up
Public address MON___12
[D/A]/[ ]
Compander yes/no
[D/A]/[ ]
Remarks
[ ]
[ ]
select
Data clear
Data clear
2
[A]
Monitor A
MON___17 ←Default
Monitor B
MON___18
Monitor C
MON___19
Monitor D
MON___20
Scan
MON___22
Scan del/add
MON___23
Group down
MON___24
Group up
MON___25
No function
KEY1_OFF
←Default (TK-860G)
(TK-860G) Volume down KEY1__1_
[MON]
Volume up
(TK-862G) Talk around
Auxiliary
KEY1__2_
KEY1__3_
KEY1__4_
Dispaly character KEY1__5_
TK-862G cannot be selected
Home channel KEY1__7_
Channel down KEY1__8_
Channel up
KEY1__9_
Key lock
KEY1__10
Public address KEY1__12
15
TK-860G/862G
REALIGNMENT
No. Function
Choices
Horn alert
Display
Remarks
No. Function
KEY1__14
Selectable QT KEY1__15
Choices
Horn alert
M destination only
Display
KEY3__14
Selectable QT KEY3__15
2-tone encode KEY1__16
[D/A]
2-tone encode KEY3__16
←Default (TK-862G)
Monitor A
KEY1__17
Monitor B
KEY1__18
Monitor A
KEY3__17
Monitor C
KEY1__19
Monitor B
KEY3__18
Monitor D
KEY1__20
Monitor C
KEY3__19
select
KEY3__20
Scan
KEY1__22
TK-862G cannot be selected
Monitor D
Scan del/add
KEY1__23
TK-862G cannot be selected
Scan
KEY3__22
TK-862G cannot be selected
Group down
KEY1__24
TK-862G cannot be selected
Scan del/add
KEY3__23
TK-862G cannot be selected
Group up
KEY1__25
TK-862G cannot be selected
Group down
KEY3__24
TK-862G cannot be selected
No function
KEY2_OFF
←Default
Group up
KEY3__25
TK-862G cannot be selected
No function
KEY4_OFF
←Default
(TK-860G) Volume down KEY2__1_
[ ]
Volume up
(TK-862G) Talk around
Auxiliary
5
[
]
KEY2__2_
(TK-860G) Volume down KEY4__1_
KEY2__3_
[A]
KEY2__4_
Dispaly character KEY2__5_
Volume up
(TK-862G) Talk around
TK-862G cannot be selected
Auxiliary
KEY4__2_
KEY4__3_
KEY4__4_
Home channel KEY2__7_
Dispaly character KEY4__5_
Channel down KEY2__8_
Home channel KEY4__7_
Channel up
KEY2__9_
Channel down KEY4__8_
Key lock
KEY2__10
Channel up
KEY4__9_
Public address KEY2__12
Key lock
KEY4__10
Horn alert
Public address KEY4__12
KEY2__14
Selectable QT KEY2__15
M destination only
Horn alert
TK-862G cannot be selected
Selectable QT KEY4__15
]
2-tone encode KEY4__16
Monitor A
KEY2__17
select
Monitor B
KEY2__18
Monitor A
KEY4__17
Monitor C
KEY2__19
Monitor B
KEY4__18
Monitor D
KEY2__20
Monitor C
KEY4__19
KEY4__20
Scan
KEY2__22
TK-862G cannot be selected
Monitor D
Scan del/add
KEY2__23
TK-862G cannot be selected
Scan
KEY4__22
TK-862G cannot be selected
Group down
KEY2__24
TK-862G cannot be selected
Scan del/add
KEY4__23
TK-862G cannot be selected
Group up
KEY2__25
TK-862G cannot be selected
Group down
KEY4__24
TK-862G cannot be selected
No function
KEY3_OFF
←Default
Group up
KEY4__25
TK-862G cannot be selected
No function
SCN__OFF
←Default
(TK-860G) Volume down KEY3__1_
[ ]
Volume up
(TK-862G) Talk around
Auxiliary
6
[SCN]
KEY3__2_
(TK-860G Volume down SCN___1_
KEY3__3_
only)
KEY3__4_
Dispaly character KEY3__5_
TK-862G cannot be selected
Volume up
SCN___2_
Talk around
SCN___3_
Auxiliary
SCN___4_
Home channel KEY3__7_
Dispaly character SCN___5_
Channel down KEY3__8_
Home channel SCN___7_
Channel up
KEY3__9_
Channel down SCN___8_
Key lock
KEY3__10
Channel up
SCN___9_
Key lock
SCN___10
Public address KEY3__12
16
M destination only
TK-862G cannot be selected
select
[
TK-862G cannot be selected
KEY4__14
2-tone encode KEY2__16
4
M destination only
TK-862G cannot be selected
select
3
Remarks
TK-860G/862G
REALIGNMENT
No. Function
Choices
Display
Remarks
No. Function
Public address SCN___12
Horn alert
Display
Horn alert
M destination only
CUP___14
Selectable QT CUP___15
2-tone encode SCN___16
2-tone encode CUP___16
Monitor A
SCN___17
select
Monitor B
SCN___18
Monitor A
CUP___17
Monitor C
SCN___19
Monitor B
CUP___18
Monitor D
SCN___20
Monitor C
CUP___19
Scan
SCN___22
Monitor D
CUP___20
Scan del/add
SCN___23
Scan
CUP___22
TK-862G cannot be selected
Group down
SCN___24
Scan del/add
CUP___23
TK-862G cannot be selected
Group up
SCN___25
Group down
CUP___24
TK-862G cannot be selected
[FOOT]
No function
FSW__OFF ←Default
Group up
CUP___25
TK-862G cannot be selected
(FOOT
Volume down FSW___1_
No function
CDN__OFF
SW)
Volume up
FSW___2_
(Channel Volume down CDN___1_
Talk around
FSW___3_
down)
Auxiliary
FSW___4_
9
[CH
]
Volume up
CDN___2_
Talk around
CDN___3_
Dispaly character FSW___5_
Auxiliary
CDN___4_
Emergency
FSW___6_
Dispaly character CDN___5_
Home channel FSW___7_
Home channel CDN___7_
Channel down FSW___8_
Channel down CDN___8_
Channel up
FSW___9_
Channel up
CDN___9_
Key lock
FSW___10
Key lock
CDN___10
Public address FSW___12
Horn alert
Horn alert
M destination only
2-tone encode CDN___16
Monitor A
FSW___17
select
Monitor B
FSW___18
Monitor A
CDN___17
Monitor C
FSW___19
Monitor B
CDN___18
Monitor D
FSW___20
Monitor C
CDN___19
Scan
FSW___22
Monitor D
CDN___20
Scan del/add
FSW___23
Scan
CDN___22
TK-862G cannot be selected
Group down
FSW___24
Scan del/add
CDN___23
TK-862G cannot be selected
Group up
FSW___25
Group down
CDN___24
TK-862G cannot be selected
No function
CUP__OFF
Group up
CDN___25
TK-862G cannot be selected
] No function
VUP__OFF
(Channel Volume down CUP___1_
up)
M destination only
TK-862G cannot be selected
select
]
←Default
CDN___14
Selectable QT CDN___15
2-tone encode FSW___16
[CH
TK-862G cannot be selected
Public address CDN___12
FSW___14
Selectable QT FSW___15
8
M destination only
TK-862G cannot be selected
select
7
Remarks
Public address CUP___12
SCN___14
Selectable QT SCN___15
Choices
10 [VOL
Volume up
CUP___2_
(Volume
Volume down VUP___1_
Talk around
CUP___3_
up)
Volume up
VUP___2_
Auxiliary
CUP___4_
Talk around
VUP___3_
Auxiliary
VUP___4_
Dispaly character CUP___5_
TK-862G cannot be selected
Home channel CUP___7_
Dispaly character VUP___5_
Channel down CUP___8_
Home channel VUP___7_
Channel up
CUP___9_
Key lock
CUP___10
←Default
←Default
TK-862G cannot be selected
Channel down VUP___8_
Channel up
VUP___9_
17
TK-860G/862G
REALIGNMENT
No. Function
Choices
Key lock
Display
Remarks
VUP___10
16 Off hook Enable
M destination only
TK-862G cannot be selected
2-tone encode VUP___16
decode Disable
17 Off hook Enable
horn alert Disable
select
11 [VOL
H_D__DIS
timer
←Default
H_H__ENA
H_H__DIS
←Default
Default : 180s
Monitor B
VUP___18
Monitor C
VUP___19
pre-alert 1s step
TOT is off
Monitor D
VUP___20
time
Default : Off
19 TOT
VUP___22
TK-862G cannot be selected
Scan del/add
VUP___23
TK-862G cannot be selected
rekey
Group down
VUP___24
TK-862G cannot be selected
time
Group up
VUP___25
TK-862G cannot be selected
21 TOT
] No function
VDN__OFF
Volume down VDN___1_
Volume up
VDN___2_
Talk around
VDN___3_
Auxiliary
VDN___4_
Dispaly character VDN___5_
20 TOT
reset
←Default
VDN___9_
Key lock
VDN___10
OFF, 1~10/
OFF, 1~60/
TOT is off
OFF, 1~15/
TOTS_OFF
1s step
TOT is off
CTT_YES_
CTT_NO__
←Default
SIG__OR_
←Default
AND
24 Squelch 0~9/1 step
SIG__AND
SQL__5__
Scan
25 Priority
None
PRI_NONE
M destination only
Fixed
PRI_FIX_
TK-862G cannot be selected
Selected
PRI_SEL_
0.5~5.0/
LBA__500
26 Look
back
0.05s
time A
Monitor B
VDN___18
27 Look
Monitor C
VDN___19
back
Monitor D
VDN___20
time B
Scan
VDN___22
TK-862G cannot be selected
Scan del/add
VDN___23
TK-862G cannot be selected
Group down
VDN___24
TK-862G cannot be selected
Last used
Group up
VDN___25
TK-862G cannot be selected
Selected+Talk back REV_S/T_
28 Revert
PONT_YES Default : Yes
on tone
0.5~5.0/
tone
WART_YES Default : Yes
LBB_2000
0.05s
Default : 2000ms
Cannot be set when
Priority=none
Selected
REV_SEL_
REV_L/C_
←Default
REV_L/U_
Priority
REV_PRI_
Priority+Talk back
REV_P/T_
29 Dropout 0~300/1s
Default : Yes
Default : 500ms
Priority=none
channel Last called
Optional feature
Default : None
Cannot be set when
VDN___17
14 Warning YES/NO
Default : 5
level
Monitor A
CNTT_YES
Cannot be set when
transpond)
23 Signalling OR
select
YES/NO
Cannot be set when
(BCL for
TK-862G cannot be selected
2-tone encode VDN___16
YES/NO
Cannot be set when
Default : Off
transpond NO
VDN___14
Selectable QT VDN___15
TOTK_OFF
1s step
Public address VDN___12
Horn alert
TOTP_OFF
time
Channel down VDN___8_
Channel up
15s step
22 Clear to YES
Home channel VDN___7_
18
H_D__ENA
18 Time out OFF, 15~600/ TOT_180_
down)
tone
MVOL_12_
VUP___17
(Volume
13 Control
Remarks
Monitor A
Scan
12 Power
Display
volume
VUP___14
Selectable QT VUP___15
Choices
15 Minimum 0~31/1 step
Public address VUP___12
Horn alert
No. Function
DODT___3
Default : 3s
30 Dwell time 0~300/1s
DWL____3
Default : 3s
31 Off hook Enable
H_S__ENA
delay time
scan
Disable
H_S__DIS
←Default
TK-860G/862G
REALIGNMENT
No. Function
Choices
Display
Remarks
10-1. Flow Chart
DTMF
32 Digit time 50~200ms/10ms DIGT__50
Default : 50ms
33 Inter digit 50~1000ms/50ms IDT___50
Default : 50ms
time
[ ]
[ ]
34 First digit 50~200ms/10ms FDT___50
Default : 50ms
[ ]
time
35 First digit 50~1000ms/50ms RIST_100
Default : 100ms
delay
[ ]
[ ]
36 Rise time 50~1000ms/50ms RTWQ_100 Default : 100ms
[ ]
with QT
37 Dial ID
Enable
DID__ENA
Disable
DID__DIS
←Default
12 key
NODK_12_
←Default
DTMF key 16 key
NODK_16_
38 No. of
39 DTMF
ON
hold time OFF
40 Store and Enable
send
41 D key
43 Inter
DHT__ON_ ←Default
[ ]
DHT__OFF
SAS__ENA
[ ]
←Default
SAS__DIS
D code
DKA_D_CD ←Default
Code SQ
signalling SWL CALL
0~9, A~D,
DKA_16__
DTMS_CSQ ←Default
IMC__#__
Default : # (Can be
code
signalling=SEL CALL)
GPCD_OFF Default : OFF
code
45 Auto
reset time
[ ]
DTMF_SEL TK-860G only
set only when DTMF
A~D, *, #
[ ]
[ ]
mediate *, #
44 Group
[ ]
[ ]
Disable
assignment 1~16s/1s
42 DTMF
[ ]
[ ]
[ ]
[ ]
[ ]
OFF
ART__OFF
1~15s/1s
ART__10_
Default : 10s
CA/T_OFF
←Default
46 Call alert OFF
/transpond Call alert
[ ]
[ ]
CA/T_C/A
[ ]
Transpond
CA/T_T/A
(Call alert)
Transpond
[ ]
CA/T_T/I
[ ]
(ID code)
Transpond
[ ]
CA/T_T/T
(Transpond code)
Self programming
mode
[ ]
Function setting
mode
[MON] key function
[D/A]/[ ]
[A]/[MON] key function
[D/A]/[ ]
[D/A]/[ ] key function
[D/A]/[ ]
[ ]/[ ] key function
[D/A]/[ ]
[ ]/[A] key function
[D/A]/[ ]
[SCN] key function
[D/A]/[ ]
[FOOT] key function
[D/A]/[ ]
[CH ] key function
[D/A]/[ ]
[CH ] key function
[D/A]/[ ]
[VOL ] key function
[D/A]/[ ]
[VOL ] key function
[D/A]/[ ]
Power on tone yes/no
[D/A]/[ ]
Control tone yes/no
[D/A]/[ ]
Warning tone yes/no
[D/A]/[ ]
Minimum volume
[D/A]/[ ]
Off hook decode
[D/A]/[ ]
Off hook horn alert
[D/A]/[ ]
Time out timer
[D/A]/[ ]
TOT pre-alert time
[D/A]/[ ]
TOT rekey time
[D/A]/[ ]
TOT reset time
[D/A]/[ ]
Clear to transpond
[D/A]/[ ]
[ ]
[ ]
Squelch level
[D/A]/[ ]
Priority
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[ ]
[D/A]/[ ]
Look back time A
[D/A]/[ ]
Look back time B
[D/A]/[ ]
Revert channel
[D/A]/[ ]
Dropout delay time
[D/A]/[ ]
Dwell time
[D/A]/[ ]
Off hook scan
[D/A]/[ ]
Digit time
[D/A]/[ ]
Inter digit time
[D/A]/[ ]
First digit time
[D/A]/[ ]
First digit delay
[D/A]/[ ]
Rise time with QT
[D/A]/[ ]
Dial ID
[D/A]/[ ]
No. of DTMF key
[D/A]/[ ]
DTMF hold time
[D/A]/[ ]
Store & Send
[D/A]/[ ]
D key assignment
[D/A]/[ ]
DTMF signalling
[D/A]/[ ]
Inter mediate code
[D/A]/[ ]
Group code
[D/A]/[ ]
Auto reset time
[D/A]/[ ]
Call alert/Transpond
[D/A]/[ ]
Panel test/
Panel tuning mode
Signalling
[D/A]/[ ]
Others
47 Panel
Enable
PTM__ENA ←Default
test/
panel
tuning
mode
Not used for TK-862G
Disable
PTM__DIS
11. Memory Reset Mode (TK-860G only)
You can clear all settings you made in self programming
mode, or you can return to the original display.
• Press [SCN] while "SELF" is displayed will change the display to "CANCEL".
• Press [CH / ] to change the display between "CANCEL" and "READY".
• When "READY" is displayed, pressing [SCN] will set all
data to default, and "CLEAR" will appear on the display.
Press [SCN] again to display "SELF".
• When "CANCEL" is displayed, pressing [SCN] will cancel
the reset, and "SELF" will be displayed.
19
TK-860G/862G
INSTALLATION
1-2. KCT-19 Accessory Port Function
1. Accessory Connection Cable
(KCT-19 : Option)
No.
No.
Name
Function
Note
(A) (B,C,D,E)
The KCT-19 is an accessory connection cable for connecting external equipment. The connector has 15 pins and
the necessary signal lines are selected for use.
1
D-2
RXD
Serial control data input
*1
DTC
Data channel control/
*2
External hook input
1-1. Installing the KCT-19 in the transceiver
2
D-5
ME
External microphone ground
1. Remove the upper and lower halves of the transceiver
case, and lift the DC cord bushing ( 1 ) from the chassis.
2. Remove the pad as shown in Figure 1 ( 2 ).
3. Insert the KCT-19 cable ( 3 ) into the chassis ( 4 ).
The wire harness band ( 5 ) must be inside the chassis.
4. Replace the DC cord bushing ( 6 ).
5. Connect the KCT-19 to the TX-RX unit (A/2) as shown in
Figure 2 ( 7 ).
6. Connect the KCT-19 to the external accessory by inserting the crimp terminal ( 8 ) into the square plug ( 9 ),
both of which are supplied with the KCT-19.
3
D-3
IGN
Ignition sense input
4
D-1
DEO
Receiver detector output
5
D-6
MI
External microphone input
6
B-2
E
Ground
7
B-3
SB
8
D-7
PTT
External PTT input
9
D-4
DI
Data modulation input
10
B-1
HOR
Horn alert/call output
11
D-8
SQ
Squelch detect output
12
C-1
SP
Speaker audio output.
13
E-1
AM
Speaker mute input, active high
E-2
MM
MIC mute input, active high
E-3
EMG
Foot switch input, active low
TXS
Transmitter sense output, active high
Fig. 1
D
CN4
B
B
C
E
D
CN3
B
5
C
CN8
6
4
3
A
9 Square plug
(E09-1571-05)
13
15
Contact
8
Crimp terminal
(E23-0613-05)
7
Fig. 2
20
1
3
12
Busy : H
15
2
CN5
*2
14
*1 : SmarTrunk OMNI mode
*2 : MDT mode
*3 : Emergency mode
1
E
Switched B+, DC 13.6V output.
Maximum 1A
*2
*3
TK-860G/862G
INSTALLATION
2. Accessory Terminal (TX-RX Unit)
3. Ignition Sense Cable (KCT-18 : Option)
2-1. External Connector Accessory Terminal Method
The KCT-18 is an optional cable for enabling the ignition
function. The ignition function lets you turn the power to the
transceiver on and off with the car ignition key.
If you use the Horn Alert function or the Manual Relay
function, you can turn the function off while driving with the
ignition key.
No.
CN1 1
2
3
4
5
6
7
8
9
Name
8C
5S
AUX5
AUX6
NC
AUX3
AUX1
AUX4
AUX2
I/O
O
O
O
O
–
O
I
TXD
RXD
I
I
10
11
12
13
14
15
CN3 1
2
3
ALT
AFO
AFI
MII
MIO
GND
HOR
E
SB
I
O
I
I
O
–
O
–
O
CN4
DEO
O
1
2
DTC
I
3
4
5
6
7
8
1
2
3
IGN
DI
ME
MI
PTT
SQ
AM
MM
EMG/TXS
I
I
–
I
I
O
I
I
I
CN7
1
PA/LI
O
CN8
2
3
1
SPO
SPI
SP
O
O
I
O
2
E
–
CN5
Description
Note
DC 8V output
DC 5V output
SMRD : Reset output
*1
5SC : 5S control (Cannot use)
*1
Non-connection
SQ : Squelch detect output
*2
PTT : External PTT input
*2
TXD : Serial control data output
*1
RXD : Serial control data input
*1
DTC : Data channel control/
External hook input
CHDATA : Channel control
serial data input
Alert tone input
Receiver audio signal output
Receiver audio signal input
Transmit audio signal input
Transmit audio signal output
Ground
Horn alert/call output
Ground
Switched B+, DC 13.6V
output, Maximum 1A
Receiver detector output
Level : 0.5Vrms
(Standard modulation)
Data channel control/
External hook input
Ignition sense input
Data modulation input
External microphone ground
External microphone input
External PTT input, active low
Squelch detect output
Speaker mute input, active high
MIC mute input, active high
EMG : Foot switch input,
*3
active low
Relay for PA function KAP-1
control
PA/LI ON : High, PA/LI OFF : Low
Audio signal output to KAP-1
Audio signal input from KAP-1
Audio signal output to
internal/external speaker
Ground
3-1. Connecting the KCT-18 to the Transceiver
1. Install the KCT-19 in the transceiver. (See the KCT-19
section.)
2. Insert the KCT-18 lead terminal ( 2 ) into pin 3 of the
square plug ( 1 ) supplied with the KCT-19, then insert
the square plug into the KCT-19 connector ( 3 ).
KCT-19
3
1
3
13
15
1
Contact
6
2
KCT-18
Fig. 3
*1 : SmarTrunk OMNI mode
*2 : MDT mode
*3 : Emergency mode
21
TK-860G/862G
INSTALLATION
3-2. Modifying the Transceiver
Modify the transceiver as follows to turn the power or
the Horn Alert or Manual Relay function on and off with the
ignition key.
1. Remove the lower half of the transceiver case.
2. Set jumper resistors (0Ω) R134 and R135 of the TX-RX
unit (A/2) as shown in Table 1.
3
3
W1
2
W2
CN1
CN2
CN3
TX-RX UNIT
(A/2)
Cushion
(G13-1710-04)
4
1
1
CN3
CN7
ANT
KCT-19
CN2
R135
R133
R134
KCT-19
Fig. 4
Fig. 5
Operation when KCT-18
is connected
R134
R135
Enable Enable ← KCT-18 cannot
Power on/off and Horn Disable Enable
be connected
Alert or AUX-A on/off
Horn Alert or AUX-A
Enable Disable
on/off
Disable Disable ← Power cannot
be turned on
Table 1
R134 and R135 setup chart
5. Fitting the Control Panel Upside Down
The TK-860G/862G control panel can be fitted upside
down, so the transceiver can be mounted with its internal
speaker (in the upper half of the case) facing down in your
car.
1. Remove the control panel and the TX-RX unit (B/2) control section. (Fig. 6)
4. PA/HA Unit (KAP-1 : Option)
4-1. Installing the KAP-1 in the Transceiver
The Horn Alert (max. 2A drive) and Public Address functions are enabled by inserting the KAP-1 W1 (3P; white/
black/red) into CN3 on the TX-RX unit, inserting W2 (3P;
green) into CN7 on the TX-RX unit, and connecting the KCT19 (option) to CN2 and CN3 of the KAP-1.
• Installation procedure
1. Open the upper case of the transceiver.
2. Insert the two cables ( 1 ) with connectors from the
KAP-1 switch unit into the connectors on the transceiver.
3. Secure the switch unit board to the chassis with a screw
( 3 ). The notch ( 2 ) in the board must be placed at the
front left side.
4. Attach the cushion on the top of the KAP-1 switch unit.
22
Fig. 6
TK-860G/862G
INSTALLATION
2. Fold the flat cable ( 1 ) in the opposite direction ( 2 ).
3. Rotate the control section ( 3 ) 180 degrees ( 4 ).
4. Insert the flat cable into the control section connector,
CN501 ( 5 ).
5. Mount the control section on the transceiver ( 6 ).
6. External Speaker
6-1. KES-3 : Option
The KES-3 is an external speaker for the 3.5-mm-diameter speaker jack.
• Connection procedure
1. Connect the KES-3 to the 3.5-mm-diameter speaker jack
on the rear of the transceiver.
2
KES-3
6
1
3
Fig. 9
CN501
5
6-2. KES-4 : Option
4
The KES-4 is an external speaker used with the accessory connection cable.
• Connection procedure
Fig. 7
6. Rotate the control panel 180 degrees and mount it on the
transceiver. Refit the two halves of the case to complete
installation. (Fig. 8)
1. Install the KCT-19 in the transceiver. (See the KCT-19
section.)
2. Insert the crimp terminal into the square plug supplied
with the KCT-19.
3. Connect CN8 of the transceiver to connector C of the
KCT-19 instead of to the internal speaker connector.
KES-4
1
3
13
15
6
12
Crimp terminal
(E23-0613-05)
Black lead
Black/White lead
Fig. 10
Fig. 8
23
TK-860G/862G
CIRCUIT DESCRIPTION
■ IF Amplifier
Frequency Configuration
The first IF signal is amplified by Q13, and the enters IC5
(FM processing IC). The signal is heterodyned again with a
second local oscillator signal within IC5 to create a 450kHz
second IF signal. The second IF signal is then fed through a
450kHz ceramic filter (Narrow : CF1, Wide : CF2) to further
eliminate unwanted signals before it si amplified and FM
detected in IC5.
The receiver utilizes double conversion. The first IF is
49.95MHz and the second IF is 450kHz. The first local oscillator signal is supplied from the PLL circuit.
The PLL circuit in the transmitter generates the necessary frequencies. Figure 1 shows the frequencies.
ANT
CF 450kHz
MCF
1st
MIX 49.95MHz
ANT
SW
RF
AMP
IF SYSTEM
AF
AMP
Item
Nominal center frequency
Pass bandwidth
35dB stop bandwidth
Ripple
Insertion loss
Guaranteed attenuation
SP
50.4MHz
X3
multiply
TCXO
RX
PA
AMP
TX
AMP
SW
PLL/VCO
TX
16.8MHz
MIC
AMP
Terminal impedance
MIC
Table 1 Crystal filter (L71-0551-15) : XF1
Fig. 1 Frequency configuration
Item
Nominal center frequency
6dB bandwidth
50dB bandwidth
Ripple
Insertion loss
Guaranteed attenuation
Terminal impedance
Receiver System
The receiver is double conversion superheterodyne. The
frequency configuration is shown in Figure 1.
■ Front-end RF Amplifier
An incoming signal from the antenna is applied to an RF
amplifier (Q34) after passing through a transmit/receive
switch circuit (D33 and D34 are off) and a BPF (L22 : twopole helical resonators). After the signal is amplified (Q34),
the signal is filtered by a BPF (L13 : two-pile herical resonators) to eliminate unwanted signals before it is passed to the
first mixer. Band pass filters (L22 and L13) have varactor
diodes (D28, D31, D18 and D23).
The voltage of these diodes are controlled by to track the
CPU (IC502) center frequency of the band pass filter. (See
Fig. 2)
Rating
450kHz
± 4.5kHz or more
± 10.0kHz or less
2.0dB or less
6.0dB or less
55.0dB or more within fo± 100kHz
2.0kΩ
Table 2 Ceramic filter (L71-0959-05) : CF1
Item
Nominal center frequency
6dB bandwidth
50dB bandwidth
Ripple
Insertion loss
Guaranteed attenuation
Terminal impedance
■ First Mixer
Rating
450kHz
± 6.0kHz or more
± 12.5kHz or less
3.0dB or less
6.0dB or less
35.0dB or more within fo± 100kHz
2.0kΩ
Table 3 Ceramic filter (L72-0973-05) : CF2
The signal from the RF amplifier is heterodyned with the
first local oscillator signal from the PLL frequency synthesizer circuit at the first mixer (Q15) to create a 49.95MHz
first intermediate frequency (1st IF) signal. The first IF signal
is then fed through two monolithic crystal filters (MCFs :
XF1) to further remove spurious signals.
CF1 (Narrow)
ANT
CF2 (Wide)
D33,34
ANT
SW
L22
BPF
Q34
RF AMP
L13
BPF
Q15
MIX
XF1
MCF
IC6
D/A
Q13
IF AMP
IC4
AF AMP
IC5
MIX,IF,DET
TV
24
Rating
49.95MHz
± 5.0kHz or more at 3dB
± 20.0kHz or less
1.0dB or less
5.0dB or less
80dB or more at fo±1MHz
Spurious : 40dB or more within fo± 1MHz
350Ω± 5% / 5.5pF±0.5pF
CPU
1st local
OSC (VCO/PLL)
X1
VCXO
Fig. 2 Receiver system
Q7
X3 multiply
Q35
Wide/
Narrow SW
DEO
TK-860G/862G
CIRCUIT DESCRIPTION
■ Wide/Narrow Changeover Circuit
■ Squelch Circuit
The W/N port (pin 4) of the shift register (IC510) is used
to switch between ceramic filters. When the W/N port is
high, Q4 turns on and the ceramic filter SW diode (D8, D10)
CF1 turns on to receive a Narrow signal. At the same time,
Q35 turns on and one of the filters is selected so that the
wide and narrow audio output levels are equal.
When the W/N port is low, Q3 turns on and the ceramic
filter SW diode (D8, D10) CF2 turns on to receive a Wide
signal.
The detection output from the FM IF IC (IC5) passes
through a band-pass filter and a noise amplifier (Q10) in the
control unit to detect noise. A voltage is applied to the CPU
(IC502). The CPU controls squelch according to the voltage
(ASQ) level. The signal from the RSSI pin of IC5 is monitored. The electric field strength of the receive signal can be
known before the ASQ voltage is input to the CPU, and the
scan stop speed is improved.
IC5
IF system
IFI
R59
AFO
Q3
C53
+
IC5
IC4
AF
BPF
CONTROL UNIT
D11
DET
IF
SYSTEM RSSI
IC502
ASQ
RSSI
CPU
R23
8RC
R19
C72
+
CF1
(Narrow)
R39
R30
Q37
C70
DET
OUT
5C
C51
MXO
Q10
NOISE AMP
CF2
(Wide)
D8
D10
Q4
Fig. 5 Squelch circuit
R38
Wide : H
Narrow : L
W/N
IC510 4pin
Wide : L
Narrow : H
R32
R46
Q35
PLL Frequency Synthesizer
Fig. 3
Wide/Narrow changeover circuit
The PLL circuit generates the first local oscillator signal
for reception and the RF signal for transmission.
■ AF Signal System
■ PLL
The detection signal (DEO) from the TX-RX unit goes to
the audio processor (IC508) of the control unit. The signal
passes through a filter in the audio processor to adjust the
gain, and is output to IC507. IC507 sums the AF signal and
the DTMF signal, BEEP signal and returns the resulting signal to the TX-RX unit. The signal (AFO) sent to the TX-RX
unit is input to the D/A converter (IC6). The AFO output level
is adjusted by the D/A converter. The signal output from the
D/A converter is input to the audio power amplifier (IC13).
The AF signal from IC13 switches between the internal
speaker and speaker jack (J1) output.
The frequency step of the PLL circuit is 5 or 6.25kHz. A
16.8MHz reference oscillator signal is divided at IC3 by a
fixed counter to produce the 5 or 6.25kHz reference frequency. The voltage controlled oscillator (VCO) output signal is buffer amplified by Q106 (Sub-unit), then divided in IC3
by a dual-module programmable counter. The divided signal
is compared in phase with the 5 or 6.25kHz reference signal
in the phase comparator in IC3. The output signal from the
phase comparator is filtered through a low-pass filter and
passed to the VCO to control the oscillator frequency. (See
Fig. 6)
CONTORL UNIT
DEO
■ VCO
IC508
IC507
AUDIO
PROCE.
SUM
AMP
AFO
IC6
IC13
D/A
CONV.
AF PA
DTMF
FIg. 4 AF signal system
SP
The TK-860G/862G has VCO in a Sub-unit (A1) housed in
a solid shielded case and connected to the TX-RX unit
through CN101.
The operating frequency is generated by Q103 in transmit mode and Q101 in receive mode. The oscillator frequency is controlled by applying the VCO control voltage,
obtained from the phase comparator, to the varactor diodes
(D102 and D104 in transmit mode and D101 and D103 in
receive mode). The RX (ST) pin is set low in receive mode
causing Q102 to turn Q103 off, and turn Q101 on. The RX
(ST) pin is set low in transmit mode. The outputs from Q101
and Q103 are amplified by Q106 and sent to the buffer amplifiers.
25
TK-860G/862G
CIRCUIT DESCRIPTION
PLL/VCO
IC3 : PLL IC
1/N
Q103
TX VCO
5kHz/6.25kHz
Q9
RF AMP
Q106
BUFF
AMP
LPF
Phase
comparator
PLL
DATA
D102,104
Charge
pump
Q101
RX VCO
REF
OSC
1/M
5kHz/6.25kHz
Q102,
104,105
T/R SW
D101,103
16.8MHz
Fig. 6
PLL circuit
■ Unlock Circuit
During reception, the 8RC signal goes high, the 8TC signal goes low, and Q16 turns on. Q18 turns on and a voltage
is applied to the collector (8R). During transmission, the
8RC signal goes low, the 8TC signal goes high and Q29
turns on. Q28 turns on and a voltage is applied to 8T.
The CPU in the control unit monitors the PLL (IC3) LD
signal directly. When the PLL is unlocked during transmission, the PLL LD signal goes low. The CPU detects this
signal and makes the 8TC signal low. When the 8TC signal
goes low, no voltage is applied to 8T, and no signal is transmitted.
8C
8R
Q18
SW
Q28
SW
Q16
SW
Q29
SW
8RC
IC3
PLL
LD
PLL lock
: LD "H"
8T
Transmitter System
■ Outline
The transmitter circuit produces and amplifies the desired frequency directly. It FM-modulates the carrier signal
by means of a varicap diode
■ Power Amplifier Circuit
The transmit output signal from the VCO is amplified to a
specified level of the power module (IC400) by the drive
block (Q22, Q25 and Q27). The amplified signal passes
through the transmission/reception selection diode (D16)
and goes to a low-pass filter. The low-pass filter removes
unwanted high-frequency harmonic components, and the
resulting signal is goes the antenna terminal.
8TC
IC9
SHIFT
REG.
IC502
CPU
CONTORL UNIT
Fig. 7 Unlock circuit
ANT
MIC
IC507(1/2)
AF AMP
NJM2904V
MIC KEY
INPUT
IC508
AF AMP,
IDC, LPF
TC35453F
IC502
CPU
30622M
4XXXGP
IC6
D/A
CONVERTER
M62363FP
IC1
SUM AMP
TA75S01F
X1
VCXO
16.8MHz
Q103
VCO
2SK508NV
(K52)
Q106
BUFFER
2SC4226
(R24)
IC3
Q9
BUFFER
2SC4215
(Y)
PLL
MB15A02
Q14
BUFFER
2SC5110
(O)
Q22
Q25
Q27
RF AMP
2SC4093
RF AMP
2SC3357
RF AMP
2SC2954
Fig. 8 Transmitter system
26
IC400
POWER AMP
S-AU27AM(K3) : K,M
S-AU27AL(K3) : K3
TK-860G/862G
CIRCUIT DESCRIPTION
■ APC Circuit
■ Memory Circuit
The automatic transmission power control (APC) circuit
detects part of a power module output with a diode (D35,
D36) and applies a voltage to IC15. IC15 compares the APC
control voltage (PC) generated by the D/A converter (IC6)
and DC amplifier (IC7) with the detection output voltage to
control Q31 and Q32, generates DB voltage from B voltage,
and stabilizes transmission output.
The APC circuit is configured to protect over current of
the power module due to fluctuations of the load at the antenna end and to stabilize transmission output at voltage
and temperature variations.
The transceiver has a 2M-bit (256k x 8) flash ROM
(IC501) and an 8k-bit EEPROM (IC505). The flash ROM contains firmware programs, data and user data which is programmed with the FPU. The EEPROM contains adjustment
data. The CPU (IC502) controls the flash ROM through an
external address bus and an external data bus. The CPU
controls the EEPROM through two serial data lines.
ANT
D16
Q22,25
Q27
IC400
D30
RF
AMP
RF
AMP
POWER
AMP
ANT
SW
D35,36
APC
DRIVER
+B
POWER
DET
Q31
PRI
DRIVER
IC15
IC7
PC
IC6
23pin
APC
CONTROL
DC
AMP
IC502
CPU
DATA BUS
IC505
SDA EEPROM
■ Display Circuit
Q32
TEMP
PROTECT
SCL
ADDRESS BUS
Fig. 11 Memory circuit
LPF
DB
Q33
IC501
FLASH
ROM
The CPU (IC502) controls the shift register (IC510) and
display LEDs. When the LED1 line goes high when the
transceiver is busy, Q508 turns on and the green LED on
D521 lights. In transmit mode, the LED0 line goes high,
Q504 turns on and the red light lights. Backlighting LEDs for
the key operation unit (D509~D514) and LCD are provided.
When the MBL line goes high, Q506 turns on, then Q505
turns on, and the key illumination LED lights. A voltage is
applied to the MBL line to turn on the LCD backlight.
Fig. 9 APC circuit
MBL
MBL
MBL
Control Circuit
1)
2)
3)
4)
5)
6)
The CPU carries out the following tasks:
Controls the shift register (IC9, IC510) AF MUTE, WIDE/
NARROW, T/R KEY outputs.
Adjusts the AF signal level of the audio processor (IC508)
and turns the filter select compounder on or off.
Controls the DTMF decoder (IC511).
Controls the LCD assembly display data.
Controls the PLL (IC3).
Controls the D/A converter (IC6) and adjusts the volume,
modulation and transmission power.
LCD ASSY
IC510
Shift
register
IC9
Shift
register
OE
LCDCS
CNTCK
CNTDT
AFREG2
AFREG1
TX-RX UNIT
IC508
Audio
processor
AFCLR
AFMSKE
AFSTB
DAST
IC502
CPU
IC510 LED1
Shift
register
LED0
DTMCLK
DTMSTD
Fig. 10
Control circuit
D521
GRN
Q504
SW
RED
The TK-860G/862G front panel has function keys. Each
of them is connected to a cross point of a matrix of the KIN0
to KOUT2 ports of the microprocessor. The KOUT0 to
KOUT2 ports are always high, while the KIN0 to KIN2 ports
are always low.
The microprocessor monitors the status of the KIN0 to
KOUT2 ports. If the state of one of the ports changes, the
microprocessor assumes that the key at the matrix point
corresponding to that port has been pressed.
IC6
D/A
converter
KIN0
KIN1
KIN2
IC3
PLL
Q508
SW
D509~514
■ Key Matrix Circuit
PLST
PLDT
PLCK
Q505
SW
Fig. 12 Display circuit
DTMDAT
IC511
DTMF
DECO.
Q506
SW
IC502
CPU
KOUT0
KOUT1
KOUT2
VOL
DN
VOL
UP
D/A
GRP
DN
A
CH
DN
CH
UP
GRP
UP
Fig. 13 Key matrix circuit
27
TK-860G/862G
CIRCUIT DESCRIPTION
■ Encode
■ D/A Converter
The QT and DQT signals are output from TO of the CPU
(IC502) and summed with the external pin DI line by the
summing amplifier (IC2) and the resulting signal goes to the
D/A converter (IC6) of the TX-RX unit. The DTMF and 2TONE signals are output from DTMF of the CPU and goes to
the audio processor (IC508). The signal is summed with a
MIC signal by the audio processor (IC508), and the resulting
signal passes through an analog switch (IC509) and goes to
the TX-RX unit (MO).
The D/A converter (IC6) adjusts the MO level and the balance between the MO and TO levels. Part of a TO signal is
summed with MO and the resulting signal goes to the MD
pin of the VCO. This signal is applied to a varicap diode in
the VCO for direct FM modulation.
The D/A converter (IC6) is used to adjust TONE and MO
modulation, AF volume, TV voltage, FC reference voltage,
and PC POWER CONTROL voltage level.
Adjustment values are sent from the CPU as serial data.
The D/A converter has a resolution of 256 and the following
relationship is valid:
D/A output = (Vin – VDAref) / 256 x n + VDAref
Vin: Analog input
VDAref: D/A reference voltage
n: Serial data value from the microprocessor (CPU)
TX-RX UNIT
TO
TO
IC1
SUM
AMP
MB
X1
VCXO
IC3
PLL
MIC
IC502
CPU
DI
DTMF
IC508
Audio
processor
IC509
Analog
SW
IC6
D/A
MO
MD
A1
VCO
HT
Fig. 14
Power Supply Circuit
When the POWER switch on the control unit is pressed,
the PSW signal goes low. This signal is inverted by Q26 and
sent to a flip-flop IC (IC14). This IC outputs a control signal
when the PSW goes low. When the power turns on, pin 1
of IC14 outputs a low signal and Q20 turns on. The base of
Q19 goes high, Q19 turns on, SB SW (Q23) turns on and
power (SB) is supplied to the set.
This circuit has an overvoltage protection circuit. If a DC
voltage of 20 V or higher is applied to the power cable, D21
turns on and a voltage is applied to the base of Q21. This
voltage turns Q21 on and turns Q19 and SBSW off.
Encode
IGN
The signal (DEO) detected by the TX-RX unit passes
through two low-pass filters of IC513, goes to TOI of the
CPU (IC502) to decode QT, DQT. The DTMF signal is decoded by a dedicated IC (IC511) and the resulting signal is
sent to the CPU (IC502) as serial data.
The detected signal passes through audio processor
(IC508) RX OUT. Then it is filtered through IC504 2-stage
low-pass filtered to enter CPU (IC502) to decode 2-tone signalling.
IC513(2/2) IC513(1/2)
LPF
LPF
TOI
STD
DEO
IC511
DTMF
DECO.
RXOUT
2TN
IC514(2/2) IC514(1/2)
LPF
LPF
Fig. 15 Decode
28
Q19
SW
+B
Q20
SW
Q21
SW
• 2-tone
IC502
CPU
Q23
SW
R134
SB
R135
■ Decode
• QT/DQT/DTMF
IC508
Audio
processor
Fig. 16
IC14
F.F.
Q26
INV.
D21
SW
Power supply circuit
PSW
TK-860G/862G
SEMICONDUCTOR DATA
Microprocessor : 30622M4102GP (TX-RX Unit IC502)
■ Terminal function
Pin No.
Name
I/O
Function
Pin No.
Name
I/O
Function
1
EMGT
O
External MIC control. Mobile MIC : H
37
RDY
I
Pull up.
2
DTMF
O
DTMF/2TONE/BEEP output.
38
NC
–
NC.
3
2TN
I
2TONE decode pulse input.
39
HOLD
I
Not used.
4
DTMSTD
I
DTMF decode detect.
40,41
NC
–
NC.
5
SIM
I
Destination select.
42
RD
O
READ signal.
6
BYTE
I
+5V (5C).
43
NC
–
NC.
7
CNVSS
I
GND.
44
WR
O
WRITE signal.
8
AFSTB
O
Base band IC strobe/reset output.
45
LCDCS
O
LCD chip enable output.
9
AFFCLK
O
Base band IC frame detect reset/
46
CNTDAT
O
Detect : H
system reset output.
Common data output. (LCD,
SHIFT REG, VOL, Audio processor)
10
RESET
I
Reset.
11
XOUT
O
Clock output.
12
VSS
–
GND.
48
CSO
–
Chip select signal.
13
XIN
I
Clock input.
49
A19
–
Not used.
14
VCC
–
+5V.
50~59
A18~A9
–
Flash memory address bus.
15
NC
I
Pull up.
60
ACC
–
+5V.
16
MICDAT
I/O
MIC data input/output.
61
A8
–
Flash memory address bus.
17
AUX3
I/O
Option board port 3.
62
VSS
–
GND.
SmarTrunk : Clock output.
63~70
A7~A0
–
Flash memory address bus.
18
NC
NC.
71~73
KIN0~KIN2
I
Key scan input.
–
47
CNTCLK
O
Common clock output. (EEPROM,
LCD, SHIFT REG, VOL, Audio processor)
19
OE
I
Output enable control sift register.
74
MON
I
[MON] key input.
20
NC
–
NC.
75
SCN
I
[SCN] key input.
On : L
On : L
21
EEPDAT
I/O
EEPROM data input/output.
76
PLLUL
I
PLL unlock detect input. Unlock : L
22
TO
O
QT/DQT modulation output.
77
PLLSTB
O
PLL strobe output.
23
AUX1
I
Latch : H
Option board port 1.
78
MUTE
I
RX audio mute.
SmarTrunk : Req/Ack input.
79~86
D7~D0
–
Flash memory data bus.
Mute : H
24
SFTSTB1
O
Shift register strobe output.
87
PWR (EMG)
I
[PWR] key input (key interrupt). On : L
25
DACSTB
O
D/A converter enable output.
88
EMG/TXS
I
Emergency input (key interrupt). On : L
26
PTT
I
PTT.
89
RFDAT
O
PLL data output.
27
NC
–
NC.
90
RFCLK
O
PLL clock output.
28
NC
–
NC.
91
NC
–
NC.
29
AUX4
O
Option board port 4.
92
RSSQL
I
Receive signal strength indicator input.
SmarTrunk : Data output.
93
ANLSQL
I
Analog squelch level input.
30
AUX2
I/O
Option board port 2.
94
AVSS
–
GND.
95
TOI
I
QT/DQT signal input.
31
PA
96
VREF
–
Reference voltage input.
PTT on : L
SmartTrunk : Data input.
O
MIC audio line sw control.
PA : H
32
KOUT2
O
Key scan output 2.
97
AVCC
–
+5V.
33
TXD
O
Serial data.
98
DTMPD
O
DTMF IC power control.
34
HOOK
I
HOOK/RXD.
35
KOUT1
O
Key scan output 1.
99
DTMCLK
O
DTMF IC decode clock output.
36
KOUT0
O
Key scan output 0.
100
DTMDAT
I
DTMF IC decode data input.
PTT on : L
On hook : L
Power down : H
29
TK-860G/862G
SEMICONDUCTOR DATA
Shift Register : BU4094BCFV
LCD Driver : LC75833W
(Display Unit IC801 : TK-862G only)
■ Terminal function (TX-RX unit IC510)
Pin No.
Port
Function
4
Q1
W/N
Wide/Narrow SW.
5
Q2
MUTE
MIC mute (M models only). Mute : H
6
Q3
MBL
MIC/LCD backlight control.
S2/P2
S1/P1
S9
S8/P8
S35
S34
COM1
COM2
■ Block diagram
Narrow : H
COM3
Name
Backlight on : H
7
Q4
LED0
Red LED. LED lights : H
11
Q8
BSHIFT
Beat shift. Shift on : H
12
Q7
AFREG2
Base band IC inter register select 2.
13
Q6
AFREG1
Base band IC inter register select 1.
14
Q5
LED1
Green LED.
OSC
HNC
Horn alert control. Horn alert on : H
VLCD2
Q2
8RC
8R control. RX : H
6
Q3
8TC
8T control.
7
Q4
SPMUTE
Speaker mute control.
11
Q8
AUX6
Option board port 6 (AUX6). AUX on : H
12
Q7
AUX5
Option board port 5 (AUX5).
13
Q6
PA/LI
PA/LIGHT control. PA/LIGHT on : H
14
Q5
RX
TX/RX VCO switch. RX : L
VSS
TX : H
Mute on : H
■ Terminal function
Pin No.
1~8
9~35
36~38
39
40
41
42
43
44
45
46
47
48
30
CE
5
Address
detector
CL
Q1
DI
4
Shift register
VDD
VLCD
VLCD1
Name
Clock
generator
INH
Function
Port
Segment driver & latch
LED lights : H
■ Terminal function (TX-RX unit IC9)
Pin No.
Common
driver
Name
I/O
Function
S1/P1~S8/P8 O Segment output for displaying data
S9~S35
transferred from serial data.
COM1~COM3 O Common driver output. Frame
frequency fo=(fosc/384)Hz
VDD
–
Power supply for logic section
(2.7V~6.0V).
VLCD
–
Power supply for LCD driver section
(2.7V~6.0V).
VLCD1
I
Apply 2/3 the LCD drive bias voltage
from outside. If 1/2 the bias is
applied, connect to VLCD2.
VCLD2
I
Apply 1/3 the LCD drive bias voltage
from outside. If 1/2 the bias is
applied, connect to VLCD1.
VSS
–
GND.
OSC
I/O Oscillation terminal.
INH
I
Force the display to turn off regardless
of internal data. Serial data can be input
regardless of whether it is "H" or "L".
CE
I
Chip enable. Serial data transfer
terminal. Connected to the
microprocessor.
CL
I
Synchronizing clock. Serial data
transfer terminal. Connected to
the microprocessor.
DI
I
Transfer data. Serial data transfer
terminal. Connected to the
microprocessor.
TK-860G/862G
DESCRIPTION OF COMPONENTS
Display Unit (X54-3270-10) : TK-860G
Ref. No.
D801
Use/Function
Operation/Condition
Reverse current
Ref. No.
Use/Function
D28
RF BPF tuning
D29
Reverse current
ANT switch
prevention
prevention
D802~805
Light emission
D30
D808
Current stability
D31
RF BPF tuning
IC801
LCD driver
D33,34
ANT switch
Q801
DC switch (LED)
D35,36
APC voltage detect
D39
Voltage reference
Display Unit (X54-3280-10) : TK-862G
Ref. No.
Operation/Condition
Use/Function
D801
Light emission
D802
Reverse current
Operation/Condition
Power protection
D40
Charge
DEO
D41
Temperature
APC
D42
Voltage drop
D43
Surge absorption
D501
Reverse current
compensation
prevention
Charge pump
KOUT 0
prevention
D803,804
Light emission
IC801
LCD driver
Q801~809
DC switch (LED)
D502
Reverse current
KOUT 1
prevention
D503
Reverse current
KOUT 2
prevention
D504
TX-RX Unit (X57-5960-XX)
-10 : TK-860G K,M
Ref. No.
D1
-11 : TK-862G K -14 : TK-860G K3
Use/Function
Reverse current
KOUT 0
prevention
D505
Operation/Condition
Reverse current
KOUT 1
prevention
Surge absorption
D506
Voltage discharger
When powering down
D2
Voltage reference
D507
D3~5
Surge absorption
Reverse current
KOUT 2
D8
IF switch (Wide/Narrow)
D508
D9
DC switch
D509~514 Key backlight
D10
IF switch (Wide/Narrow)
D521
D11
Noise amp detect
prevention
Limiter
Busy/TX LED
MIC
Active while MBL is H
Lights green while busy,
red while TX
D14
Surge absorption
D523
OR gate
MIC mute, MM, MM2
D15
OR gate
SP mute, AM
D524
Surge absorption
HOOK/RXD
D16
RF switch (TX/RX)
Heterodyne
D525
Surge absorption
PTT/TXD
D17
Temperature
Drive
D526
Current protection
compensation
D527
Surge absorption
CM
D18
RF BPF tuning
D528
Surge absorption
MBL
D19
Surge absorption
D529
Limiter
QT/DQT decode limiter
D20
Reverse current
IC1
Sum amplifier
DI, TO mixing
prevention
IC2
DC amplifier
FC, TCXO control
D21
Voltage reference
IC3
PLL synthesizer
Reference 16.8MHz,
D23
RF BPF tuning
D24
Voltage reference
IC4
Amplifier
DEO
D25
Surge absorption
IC5
AF demodulation
Quadrature detector, 2nd mixer,
D27
Reverse current
prevention
PLL lock : LD H
OSC, IF amplifiler, RSSI
IC6
D/A converter
31
TK-860G/862G
DESCRIPTION OF COMPONENTS
Ref. No.
Use/Function
Operation/Condition
Q21
Use/Function
DC switch
Operation/Condition
Active while PS voltage is more
IC7
DC amplifier
PC/TV control
IC9
Shift/Store register
HNC, 8RC, 8TC, SPMUTE, RX,
PA/LI, AUX5, AUX6
Q22
RF amplifier
IC10
5V AVR
5C (TX/RX)
Q23
DC switch
SB switch, active hwile power on
IC11
9V AVR
9C
Q24
AF mute
Active while power switch is off
IC12
8V AVR
8C
Q25
RF amplifier
Predrive
than 20V
IC13
AF amplifier
Q26
Inverter
Active while power switch is low
IC14
Power supply logic
Q27
RF amplifier
Drive
Q28
DC switch
8T, active on TX
IC15
DC amplifier
Q29
DC switch
8T cont, active on TX
IC400
Power module
Q31
APC controller
IC501
Flash ROM
Q32
APC controller
DB
IC502
CPU
Power protection
IC503
Reset IC
IC505
EEPROM
IC507
Amplifier
IC508
Audio processor
IC509
Analog switch
IC510
Shift/Store register
W/N, MM2, MBL, LED0, LED1,
circuit control
APC control
Q33
APC controller
Low voltage output when
Q34
L.N.A.
powering up
Q35
W/N switch
Active on narrow
Q36
DC switch
Power protection
MIC, AFO
Q37
AF mute switch
Inactive on mute
Compander, Mic amplifier,
Q38
DC switch
5S
ALC, AF filter, IDC
Q39
DC switch
Output enable
MO, DEO, EMG, MI switch
Q501
Clock switch shift
Clock shift is active while
Q502
AF mute
Active while MUTE is H
Q503
Inverter
Active while PA2 is H,
AFREG1, AFREG2, BSHIFT
32
Ref. No.
IC511
DTMF decode
IC512
5V AVR
BSHIFT is H
5C (Control)
IC513
Amplifier
QT/DQT decode
IC514
Amplifier
2-Tone decode
public address is active
Q504
LED switch (Red)
Active while LED0 is H,
TX is active
Q1
DC switch
HOR
Q505,506
Key backlight switch
Active while MBL is H
Q2
DC switch
5S
Q508
LED switch (Green)
Active while LED1 is H,
Q509
MIC mute
Q3
DC switch (W/N)
Active when narrow is selected
Q4
DC switch (W/N)
Active when wide is selected
RX is active
Q5
DC switch
HNC
Q6
DC switch
IGN
Q7
Buffer amplifier
16.8MHz x 3
Q8
Lipple filter
8CL
Ref. No.
Q9
Buffer amplifier
PLL fin
D101
RX VCO
Q10
Noise amplifier
Squelch
D102
TX VCO
Q11
Charge pump
øP
D103
RX VCO
Q12
Charge pump
øR
D104
TX VCO
Active while MM is H and MM2 is H
PLL/VCO (X58-4670-XX) -12 : K,M -14 : K3
Use/Function
Q13
IF amplifier
49.95MHz
D105
Modulation
Q14
Buffer amplifier
Heterodyne
Q101
Oscillator
Operation/Condition
RX
Q15
Mixer
Q102
Inverter
Active while ST is H
Q16
DC switch
8R cont, On at RX
Q103
Oscillator
TX
Q17
AF mute
Active while AF mute is active
Q104
TX/RX switch (TX)
Active while ST is H
Q18
DC switch
8R, active while RX
Q105
TX/RX switch (RX)
Active while Q102 is off
Q19,20
DC switch
SB switch, active when power up
Q106
Buffer amplifier
TK-860G/862G
PARTS LIST
CAPACITORS
CC
1
45 TH
2
1H 220
3
4
1 = Type … ceramic, electrolytic, etc.
2 = Shape … round, square, ect.
3 = Temp. coefficient
5
J
4 = Voltage rating
5 = Value
6 = Tolerance
• Temperature coefficient
1st Word
C
L
P
R
S
Color*
Black
Red Orange Yellow Green
ppm/°C
0
–80
–150
–220
–330
• Tolerance (More than 10pF)
Code C
D
G
J
(%) ±0.25 ± 0.5 ±2
±5
• Voltage rating
2nd word
1st word
0
1
2
3
A
B
K
± 10
M
± 20
X
+40
–20
C
D
E
T
Blue
–470
U
Violet
–750
Z
P
No code
+80 +100 More than 10µF – 10 ~ +50
–20
–0 Less than 4.7µF –10 ~ +75
F
G
S L 1 H 0 0 0
H
J
J
Refer to the table above.
2
3
4
5
6
7
(Chip) (CH, RH, UJ, SL)
(EX)
C K 7 3
1
2
F
F
3
4
1 H 0 0 0
5
6
Z
7
(Chip) (B, F)
1 = Type
2 = Shape
3 = Dimension
4 = Temp. coefficient
5 = Voltage rating
6 = Value
7 = Tolerance
RESISTORS
2
K
2
0 = 22pF
Multiplier
2nd number
1st number
L
±500
(Less than 10pF)
Code B
C
D
(pF) ± 0.1 ±0.25 ± 0.5
F
±1
G
±2
V
–
35
–
–
Dimension (Chip capacitors)
Dimension code
L
Empty
5.6 ± 0.5
A
4.5 ± 0.5
B
4.5 ± 0.5
C
4.5 ± 0.5
D
3.2 ± 0.4
E
3.2 ± 0.2
F
2.0 ± 0.3
G
1.6 ± 0.2
H
1.0 ± 0.05
W
T
5.0 ± 0.5 Less than 2.0
3.2 ± 0.4 Less than 2.0
2.0 ± 0.3 Less than 2.0
1.25 ± 0.2 Less than 1.25
2.5 ± 0.3 Less than 1.5
1.6 ± 0.2 Less than 1.25
1.25 ± 0.2 Less than 1.25
0.8 ± 0.2 Less than 1.0
0.5 ± 0.05
0.5 ± 0.05
Dimension
• Chip resistor (Carbon)
(EX)
R D 7 3 E
B
1
2
2nd Word
G
H
J
K
ppm/°C
± 30
± 60
±120 ±250
Example : CC45TH = –470 ± 60ppm/°C
1.0 1.25 1.6
2.0
2.5 3.15 4.0
5.0
6.3
8.0
10 12.5 16
20
25 31.5 40
50
63
80
100 125 160 200 250 315 400 500 630 800
1000 1250 1600 2000 2500 3150 4000 5000 6300 8000
• Chip capacitors
(EX)
C C 7 3 F
1
• Capacitor value
010 = 1pF
100 = 10pF
101 = 100pF
102 = 1000pF = 0.001µF
103 = 0.01µF
Color*
CC45
6
3
4
L
2 B
0 0 0
J
5
6
7
T
(Chip) (B,F)
W
• Carbon resistor (Normal type)
(EX)
R D 1 4 B
B 2 C 0 0 0
1
2
3
4
5
6
1 = Type … ceramic, electrolytic, etc.
2 = Shape … round, square, ect.
3 = Dimension
4 = Temp. coefficient
J
7
5 = Voltage rating
6 = Value
7 = Tolerance
Dimension (Chip resistor)
Dimension code
L
W
E
3.2 ± 0.2 1.6 ± 0.2
F
2.0 ± 0.3 1.25 ± 0.2
G
1.6 ± 0.2 0.8 ± 0.2
H
1.0 ± 0.05 0.5 ± 0.05
T
1.0
1.0
0.5 ± 0.1
0.35 ± 0.05
Rating wattage
Code Wattage Code Wattage Code Wattage
1J
1/16W
2C
1/6W
3A
1W
2A
1/10W
2E
1/4W
3D
2W
2B
1/8W
2H
1/2W
33
TK-860G/862G
PARTS LIST
New Parts.
indicates safety critical components.
*
Parts without Parts No. are not supplied.
L : Scandinavia
Y : PX (Far East, Hawaii)
Y : AAFES (Europe)
Les articles non mentionnes dans le Parts No. ne sont pas fournis.
Teile ohne Parts No. werden nicht geliefert.
K : USA
T : England
X: Australia
P : Canada
E : Europe
M: Other Areas
TK-860G/862G
DISPLAY UNIT (X54-3270-10) : TK-860G, DISPLAY UNIT (X54-3280-10) : TK-862G
Ref. No.
New
Address parts
Parts No.
Description
Destination
Ref. No.
New
Address parts
Parts No.
Destination
Description
DISPLAY UNIT (X54-3270-10) : TK-860G
TK-860G/862G
1
2
3
3
1B,1E
2A,2D
2A
2D
A01-2165-13
A01-2166-13
A62-0642-03
A62-0731-03
CABINET
CABINET
PANEL ASSY
PANEL ASSY
B30-2220-05
LED (2P/YELLOW)
C801-803
C804
C805
C806,807
CC73GCH1H101J
CK73GF1A105Z
CK73GB1H102K
CK73GB1H471K
CHIP C
CHIP C
CHIP C
CHIP C
5
6
6
7
7
1G
2B
2E
2A
2E
B09-0235-05
B11-1226-03
B11-1230-03
B38-0824-05
B38-0825-05
CAP
ILLUMINATION GUIDE
ILLUMINATION GUIDE
LCD
LCD
860
862
860
862
CN801
E40-6020-05
PIN ASSY
L801
L92-0138-05
FERRITE CHIP
8
8
9
9
9
2G
2G
1C
1C
1F
B62-1257-10
B62-1258-00
B72-1692-04
B72-1693-04
B72-1695-04
INSTRUCTION MANUAL
INSTRUCTION MANUAL
MODEL NAME PLATE
MODEL NAME PLATE
MODEL NAME PLATE
M
K,K3
860K
860M
862K
R801-803
R804
R805
R806
R808
RK73GB1J103J
RK73GB1J473J
RK73GB1J474J
R92-1252-05
RK73GB1J392J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
47K
470K
0 OHM
3.9K
J
J
J
1/16W
1/16W
1/16W
J
1/16W
9
1C
B72-1743-04
MODEL NAME PLATE
860K3
R809
RK73FB2A270J
CHIP R
27
J
1/10W
11
11
12
13
14
2B
2E
1C,1F
1G
1C,1F
E29-1179-04
E29-1183-04
E30-2145-15
E30-3339-05
E30-3340-05
INTER CONNECTOR
INTER CONNECTOR
ANTENNA CABLE
DC CORD
ACC
DC CORD
RADIO
860
862
D801
D808
IC801
Q801
MA2S111
HSB123
LC75823W
2SB1132(Q,R)
DIODE
DIODE
IC (MOS-IC)
TRANSISTOR
16
17
1C,1F
2B,2E
E30-3404-05
E37-0790-15
E37-0815-05
TRUNK CABLE
LEAD WIRE WITH CONNECTOR (SP)
FLAT CABLE
18
19
2B,2E
1G
F12-0435-04
F51-0016-05
CONDUCTIVE SHEET
FUSE (6*30)
10A
21
22
23
24
25
1C,1F
1B,1E
1B,1E
1A,1D
1C,1F
G02-0791-04
G10-1221-04
G10-1222-14
G10-1223-14
G13-1468-04
FLAT SPRING
FIBROUS SHEET
FIBROUS SHEET
FIBROUS SHEET
CUSHION
AF,APC
SIDE
UP,DOWN
SHIELD
DC CORD
26
27
28
1B,1E
2C,2F
2E
G13-1759-04
G53-0796-04
G53-0889-04
CUSHION
PACKING
PACKING
SP
PHONE JACK
DISPLAY UNIT
30
31
32
33
34
3G
2H
1G
1H,2H
3H
H10-6618-12
H10-6619-12
H12-1391-03
H25-0720-04
H52-1519-02
POLYSTYRENE FOAMED FIXTURE (F)
POLYSTYRENE FOAMED FIXTURE (R)
INNER PACKING CASE
PROTECTION BAG (200X350)
ITEM CARTON CASE
36
37
38
2G
2A,2D
1G
J19-1584-05
J21-8382-03
J29-0627-23
HOLDER
ACC
HARDWARE FIXTURE
BRACKET
40
40
2A
2D
K29-5343-02
K29-5344-02
KEY TOP
KEY TOP
A
B
C
D
42
2A,2D
2C,2F
2B,2E
2B,2E
2G
N33-2606-45
N67-3008-46
N87-2606-46
N87-2612-46
N99-0395-05
OVAL HEAD MACHINE SCREW
PAN HEAD SEMS SCREW W
BRAZIER HEAD TAPTITE SCREW
BRAZIER HEAD TAPTITE SCREW
SCREW SET
44
45
1B,1E
1G
T07-0368-05
T91-0597-15
SPEAKER
MICROPHONE
34
UPPER
LOWER
D802-805
860
862
*
100PF
1.0UF
1000PF
470PF
J
Z
K
K
DISPLAY UNIT (X54-3280-10) : TK-862G
D801
D803
D804
B30-2204-05
B30-2220-05
B30-2204-05
LED (RED/YELLOW)
LED (2P/YELLOW)
LED (RED/YELLOW)
C801
C802-804
C805
C806
C807
CK73GB1H471K
CC73GCH1H101J
CK73GF1A105Z
CK73GB1H471K
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
470PF
100PF
1.0UF
470PF
1000PF
K
J
Z
K
K
C808
C812
CK73GB1H471K
CK73GB1H471K
CHIP C
CHIP C
470PF
470PF
K
K
CN801
E40-6020-05
PIN ASSY
L801
L92-0138-05
FERRITE CHIP
R801,802
R803
R804
R805
R806
RK73GB1J103J
RK73FB2A123J
RK73GB1J103J
RK73FB2A332J
RK73GB1J474J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
12K
10K
3.3K
470K
J
J
J
J
J
1/16W
1/10W
1/16W
1/10W
1/16W
R807
R808
R809
R810
R812
R92-1252-05
RK73GB1J393J
RK73FB2A123J
RK73FB2A332J
RK73FB2A561J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
39K
12K
3.3K
560
J
J
J
J
1/16W
1/10W
1/10W
1/10W
R813-816
RK73GB1J473J
CHIP R
47K
J
1/16W
D802
IC801
Q801-803
Q804
Q805
MA2S111
LC75833W
DTA114EKA
KRA225S
DTA114EKA
DIODE
IC (LCD DRIVER)
DIGITAL TRANSISTOR
TRANSISTOR
DIGITAL TRANSISTOR
Q806-809
2SK1824
FET
862
860
862
K,K3
TK-860G/862G
PARTS LIST
TX-RX UNIT (X57-5960-XX)
Ref. No.
New
Address parts
Parts No.
Description
Destination
TX-RX UNIT (X57-5960-XX)
-10 : TK-860G K,M -11 : TK-862G K -14 : TK-860G K3
Ref. No.
New
Address parts
Parts No.
Description
C89
C91
C92
C93
C94-96
CK73GB1H471K
CC73GCH1H020B
CK73GB1H471K
C92-0555-05
CK73GB1H471K
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
470PF
2.0PF
470PF
0.047UF
470PF
K
B
K
35WV
K
C97
C98
C99
C100
C101
C92-0546-05
CK73GB1H103K
C92-0697-05
CC73GCH1H020B
CK73GB1H471K
CHIP-TAN
CHIP C
CHIP-TAN
CHIP C
CHIP C
68UF
0.010UF
3.3UF
2.0PF
470PF
6.3WV
K
16WV
B
K
C102
C103
C104
C105
C106
CC73GCH1H020B
CK73GB1H471K
C92-0001-05
CK73GB1H471K
CC73GCH1H180J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
2.0PF
470PF
0.1UF
470PF
18PF
B
K
35WV
K
J
D509-514
D521
B30-2050-05
B30-2151-05
LED
LED (RED/GRN)
C1-19
C20
C21
C22
C23,24
CK73GB1H471K
C92-0507-05
CK73GB1H471K
CK73GB1C104K
C92-0507-05
CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP-TAN
470PF
4.7UF
470PF
0.10UF
4.7UF
K
6.3WV
K
K
6.3WV
C25
C25
C26
C28
C28
CC73GCH1H060D
CC73GCH1H080D
CK73GB1H471K
CC73GCH1H060D
CC73GCH1H080D
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
6.0PF
8.0PF
470PF
6.0PF
8.0PF
D
D
K
D
D
C29
C30
C31
C32
C33
C92-0507-05
CC73GCH1H030C
CK73GB1H102K
C92-0662-05
CC73GCH1H220J
CHIP-TAN
CHIP C
CHIP C
CHIP-TAN
CHIP C
4.7UF
3.0PF
1000PF
15UF
22PF
6.3WV
C
K
6.3WV
J
C107
C108
C109
C110
C111
CK73GB1H471K
CC73GCH1H020B
CK73GB1H471K
CC73GCH1H070D
CC73GCH1H030C
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
470PF
2.0PF
470PF
7.0PF
3.0PF
K
B
K
D
C
C35
C36
C37
C40,41
C43
CK73GB1C104K
CK73GB1H102K
CK73FB1C334K
CK73GB1H103K
C92-0507-05
CHIP C
CHIP C
CHIP C
CHIP C
CHIP-TAN
0.10UF
1000PF
0.33UF
0.010UF
4.7UF
K
K
K
K
6.3WV
C111
C112
C113
C114
C115
CC73GCH1H040C
CK73GB1H471K
C92-0507-05
C92-0697-05
CK73GB1H471K
CHIP C
CHIP C
CHIP-TAN
CHIP-TAN
CHIP C
4.0PF
470PF
4.7UF
3.3UF
470PF
C
K
6.3WV
16WV
K
C44
C45
C46
C47
C49
CK73GB1H331K
CK73GB1H102K
CK73GB1H103K
C92-0561-05
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP-ELE
CHIP C
330PF
1000PF
0.010UF
22UF
1000PF
K
K
K
16WV
K
C116
C117
C118
C119
C120
CK73GB1H103K
CK73GB1H102K
CK73GB1H471K
CK73GB1H103K
CC73GCH1H040C
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF
1000PF
470PF
0.010UF
4.0PF
K
K
K
K
C
C51
C52
C53
C54
C56
CK73GB1C104K
CC73GCH1H680J
CK73GB1C104K
CK73GB1H103K
CC73GCH1H220J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.10UF
68PF
0.10UF
0.010UF
22PF
K
J
K
K
J
C121
C122,123
C124
C125
C125
CK73GB1H471K
CK73GB1C104K
CC73GCH1H030C
C92-0004-05
C92-0005-05
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP-TAN
470PF
0.10UF
3.0PF
1.0UF
2.2UF
K
K
C
16WV
6.3WV
C58
C60,61
C62
C63
C64
CK73GB1E223K
CK73GB1H102K
CC73GCH1H101J
CK73GB1C104K
CK73GB1H103K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.022UF
1000PF
100PF
0.10UF
0.010UF
K
K
J
K
K
C126
C127
C128
C129
C130
CC73GCH1H120J
CK73GB1H103K
C92-0543-05
CK73FF1C105Z
CK73GB1H103K
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
12PF
0.010UF
3.3UF
1.0UF
0.010UF
J
K
10WV
Z
K
C66
C67
C68
C69
C70
CK73GB1H102K
CK73GB1H471K
CC73GCH1H101J
CK73GB1E223K
C92-0507-05
CHIP C
CHIP C
CHIP C
CHIP C
CHIP-TAN
1000PF
470PF
100PF
0.022UF
4.7UF
K
K
J
K
6.3WV
C131
C133
C134
C135
C135
CK73GB1H102K
CK73GB1H471K
CK73FB1E104K
CC73GCH1H120J
CC73GCH1H180J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
470PF
0.10UF
12PF
18PF
K
K
K
J
J
C71
C72
C73
C74,75
C77
CC73GCH1H101J
C92-0507-05
CC73GCH1H101J
CK73GB1H471K
C90-2046-05
CHIP C
CHIP-TAN
CHIP C
CHIP C
ELECTRO
100PF
4.7UF
100PF
470PF
22UF
J
6.3WV
J
K
10WV
C136
C138
C139,140
C141
C142,143
CC73GCH1H040C
CK73FB1E104K
CK73GB1H471K
C92-0719-05
CK73GB1H471K
CHIP C
CHIP C
CHIP C
ELECTRO
CHIP C
4.0PF
0.10UF
470PF
47UF
470PF
C
K
K
25WV
K
C77
C78
C79,80
C81
C82
C92-0561-05
CK73GB1H102K
CK73GB1H221K
CK73GB1H471K
C92-0507-05
CHIP-ELE
CHIP C
CHIP C
CHIP C
CHIP-TAN
22UF
1000PF
220PF
470PF
4.7UF
16WV
K
K
K
6.3WV
C144
C145
C146
C148,149
C150
CK73GB1H102K
CC73GCH1H070D
CK73GB1H471K
CK73GB1H471K
CK73FF1C105Z
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
7.0PF
470PF
470PF
1.0UF
K
D
K
K
Z
C83
C84
C86
C87
C88
CC73GCH1H270J
C92-0507-05
C92-0662-05
CC73GCH1H330J
CK73GB1H103K
CHIP C
CHIP-TAN
CHIP-TAN
CHIP C
CHIP C
27PF
4.7UF
15UF
33PF
0.010UF
J
6.3WV
6.3WV
J
K
C152
C152
C153
C154
C155
CC73GCH1H060D
CC73GCH1H080D
CC73GCH1H040C
CK73GB1H102K
CC73GCH1H040C
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
6.0PF
8.0PF
4.0PF
1000PF
4.0PF
D
D
C
K
C
K,M
K3
K,M
K3
K3
K,M
Destination
K3
K,M
K3
K3
K,M
K3
K,M
K,M
K3
K,M
K,M
K3
35
TK-860G/862G
PARTS LIST
TX-RX UNIT (X57-5960-XX)
Ref. No.
Address New
parts
Parts No.
Description
Destination
Ref. No.
New
Address parts
Parts No.
Description
Destination
C227
C227
C229
C229
C230,231
C93-0558-05
C93-0560-05
C93-0556-05
C93-0557-05
CK73GB1C104K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
8.0PF
10PF
6.0PF
7.0PF
0.10UF
D
D
D
D
K
K,M
K3
K,M
K3
C241
C243
C248
C250
C254
CK73GB1H102K
CK73GB1H102K
C92-0585-05
CK73FF1C105Z
CK73GB1C104K
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
1000PF
1000PF
4.7UF
1.0UF
0.10UF
K
K
16WV
Z
K
K3
K3
C259
C260
C261
C263
C265
CK73GB1C104K
CK73GB1H103K
CK73FF1C105Z
CC73GCH1H040C
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.10UF
0.010UF
1.0UF
4.0PF
1000PF
K
K
Z
C
K
K,M
K3
C270
C271
C272
C274
C275
CK73GB1H471K
CK73GB1H472K
CS15E1C010M
CC73GCH1H050C
CK73GB1H102K
CHIP C
CHIP C
TANTAL
CHIP C
CHIP C
470PF
4700PF
1.0UF
5.0PF
1000PF
K
K
16WV
C
K
K3
K3
C501
C502
C503
C504
C505
CK73GB1H102K
CK73GB1C104K
CK73GB1H471K
CK73GB1H103K
CK73GB1C104K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
0.10UF
470PF
0.010UF
0.10UF
K
K
K
K
K
C506,507
C508
C509
C514
C515
CK73GB1H103K
CK73GB1H472K
C92-0507-05
CC73GCH1H680J
CK73GB1H103K
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
0.010UF
4700PF
4.7UF
68PF
0.010UF
K
K
6.3WV
J
K
25WV
K
K
25WV
K
C516
C517
C518
C519
C520
CC73GCH1H270J
CK73GB1C683K
CC73GCH1H270J
CK73GB1H102K
CK73GB1C104K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
27PF
0.068UF
27PF
1000PF
0.10UF
J
K
J
K
K
0.10UF
470PF
1.0UF
1000PF
0.010UF
K
K
16WV
K
K
C521
C522
C523
C524
C525
CK73GB1H102K
C92-0507-05
CC73GCH1H221J
CK73GB1H103K
CK73GB1E123K
CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C
1000PF
4.7UF
220PF
0.010UF
0.012UF
K
6.3WV
J
K
K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
6.0PF
7.0PF
5.0PF
0.010UF
18PF
D
D
C
K
J
C526
C527
C528
C529
C530
CK73GB1C683K
CK73GB1H222K
CK73GB1H103K
CK73GB1H272K
CK73GB1H152K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.068UF
2200PF
0.010UF
2700PF
1500PF
K
K
K
K
K
CK73GB1H471K
CC73FCH1H060D
CC73GCH1H0R5B
CC73GCH1H020B
CK73GB1C104K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
470PF
6.0PF
0.5PF
2.0PF
0.10UF
K
D
B
B
K
C531
C532,533
C534,535
C536,537
C538
CK73GB1H272K
CK73GB1C104K
CK73GB1H103K
CK73GB1C104K
C92-0566-05
CHIP C
CHIP C
CHIP C
CHIP C
CHIP-TAN
2700PF
0.10UF
0.010UF
0.10UF
10UF
K
K
K
K
6.3WV
C219
C220
C221
C221
C222
CC73FCH1H040C
CK73GB1H471K
C93-0550-05
C93-0552-05
CC73GCH1H0R5B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
4.0PF
470PF
1.0PF
2.0PF
0.5PF
C
K
C
C
B
C539
C540,541
C542
C543
C544-546
CK73GB1H103K
CK73GB1C104K
CC73GCH1H331J
CK73GB1H102K
CK73GB1H562K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.010UF
0.10UF
330PF
1000PF
5600PF
K
K
J
K
K
C223
C224
C225
C226
C226
CC73GCH1H020B
CK73GB1H471K
C93-0603-05
C93-0556-05
C93-0558-05
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
2.0PF
470PF
1000PF
6.0PF
8.0PF
B
K
K
D
D
C547
C548-550
C551
C552
C553
CC73GCH1H030C
CK73GB1H272K
CC73GCH1H151J
CC73GCH1H030C
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
3.0PF
2700PF
150PF
3.0PF
1000PF
C
K
J
C
K
C155
C156
C157
C158
C160,161
CC73GCH1H060D
CK73GB1H471K
CK73GB1H102K
CK73GB1H471K
C92-0719-05
CHIP C
CHIP C
CHIP C
CHIP C
ELECTRO
6.0PF
470PF
1000PF
470PF
47UF
D
K
K
K
25WV
C162,163
C164
C165
C166
C167
CK73GB1H471K
CK73GB1H102K
C92-0719-05
CE04EW1E471M
CK73GB1H471K
CHIP C
CHIP C
ELECTRO
ELECTRO
CHIP C
470PF
1000PF
47UF
470UF
470PF
K
K
25WV
25WV
K
C168
C168
C169
C172
C173
CC73GCH1H060D
CC73GCH1H080D
CK73GB1H471K
CE04EW1E471M
CK73GB1C104K
CHIP C
CHIP C
CHIP C
ELECTRO
CHIP C
6.0PF
8.0PF
470PF
470UF
0.10UF
D
D
K
25WV
K
C174
C175
C177
C178
C178
CK73GB1H471K
CC73GCH1H020B
CC73FCH1H220J
CC73GCH1H060D
CC73GCH1H080D
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
470PF
2.0PF
22PF
6.0PF
8.0PF
K
B
J
D
D
C179
C181
C183
C185
C186
CK73GB1H471K
CK73GB1H471K
CK73GB1C104K
CK73GB1C104K
CK73GB1H471K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
470PF
470PF
0.10UF
0.10UF
470PF
K
K
K
K
K
C187
C187
C188
C189,190
C191
CC73GCH1H060D
CC73GCH1H080D
CC73GCH1H040C
CK73GB1H471K
CK73GB1C104K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
6.0PF
8.0PF
4.0PF
470PF
0.10UF
D
D
C
K
K
C192
C195
C196,197
C198
C201
C92-0719-05
CK73GB1C104K
CK73GB1H471K
C92-0719-05
CK73GB1H471K
ELECTRO
CHIP C
CHIP C
ELECTRO
CHIP C
47UF
0.10UF
470PF
47UF
470PF
C202
C203
C204
C206
C207
CK73GB1C104K
CK73GB1H471K
C92-0004-05
CK73GB1H102K
CK73GB1H103K
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
C208
C208
C209
C210
C211
CC73GCH1H060D
CC73GCH1H070D
CC73FCH1H050C
CK73GB1H103K
CC73GCH1H180J
C212
C215
C216
C217
C218
36
K,M
K3
K,M
K,M
K3
K,M
K3
K,M
K,M
K3
K,M
K,M
K3
K,M
K3
TK-860G/862G
PARTS LIST
TX-RX UNIT (X57-5960-XX)
Ref. No.
Address New
parts
Parts No.
Description
Destination
Ref. No.
Address New
parts
Parts No.
Description
Destination
C554
C555
C556
C557
C558
CK73GB1H122K
C92-0566-05
CK73GB1C333K
CK73GB1C104K
CC73GCH1H101J
CHIP C
CHIP-TAN
CHIP C
CHIP C
CHIP C
1200PF
10UF
0.033UF
0.10UF
100PF
K
6.3WV
K
K
J
CN7
CN8
CN501
J1
J501
E40-3247-05
E40-3246-05
E40-6021-05
E11-0442-05
E08-0877-05
PIN ASSY
PIN ASSY
FLAT CABLE CONNECTOR
3.5D PHONE JACK (3P)
MODULAR JACK
C559
C560-563
C564
C565,566
C567
CK73GB1H102K
CK73GB1C104K
C92-0507-05
CK73GB1H472K
CC73GCH1H101J
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
1000PF
0.10UF
4.7UF
4700PF
100PF
K
K
6.3WV
K
J
W1
E37-0856-05
PROCESSED LEAD WIRE
F1
F53-0108-05
FUSE
-
J31-0543-05
COLLAR (LH-5-1.5)
C568
C569
C570
C571,572
C573
C92-0507-05
CK73GB1E223K
CK73FF1C105Z
CK73GB1H102K
CK73FB1H563K
CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP C
4.7UF
0.022UF
1.0UF
1000PF
0.056UF
6.3WV
K
Z
K
K
CF1
CF2
L1
L2-4
L5
L72-0959-05
L72-0973-05
L40-1005-34
L40-3381-86
L34-4530-05
CERAMIC FILTER
CERAMIC FILTER
SMALL FIXED INDUCTOR (10UH/8)
SMALL FIXED INDUCTOR (0.33U/160)
COIL
C574
C575
C576
C577,578
C579
CC73GCH1H470J
CK73GB1H102K
CK73GB1C104K
CK73GB1H103K
CC73GCH1H101J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
47PF
1000PF
0.10UF
0.010UF
100PF
J
K
K
K
J
L6
L7
L7
L8
L9
L40-8275-77
L40-5685-85
L40-6885-85
L40-8285-85
L40-1575-77
SMALL FIXED INDUCTOR (82NH/1608)
SMALL FIXED INDUCTOR (0.56U/252) K3
SMALL FIXED INDUCTOR (0.68U/252) K,M
SMALL FIXED INDUCTOR (0.82U/252)
SMALL FIXED INDUCTOR (15NH/1608)
C580
C581
C582
C583
C584
CK73GB1C104K
CK73GB1H102K
CK73GB1C473K
C92-0566-05
CK73GB1H103K
CHIP C
CHIP C
CHIP C
CHIP-TAN
CHIP C
0.10UF
1000PF
0.047UF
10UF
0.010UF
K
K
K
6.3WV
K
L10
L11,12
L13
L13
L14
L40-2775-77
L40-1575-34
L79-1585-05
L79-1591-05
L40-1875-77
SMALL FIXED INDUCTOR (27NH/1608)
SMALL FIXED INDUCTOR (15NH/8)
HELICAL BLOCK
K,M
HELICAL BLOCK
K3
SMALL FIXED INDUCTOR (18NH/1608) K,M
C585
C587
C589
C590
C594
CC73GCH1H101J
CK73GB1H103K
C92-0606-05
CK73GB1H102K
CK73GB1H102K
CHIP C
CHIP C
CHIP-TAN
CHIP C
CHIP C
100PF
0.010UF
4.7UF
1000PF
1000PF
J
K
10WV
K
K
L14
L15
L16
L17
L18
L40-2775-77
L40-4775-77
L40-6875-34
L40-1875-77
L40-1075-34
SMALL FIXED INDUCTOR (27NH/1608) K3
SMALL FIXED INDUCTOR (47NH/1608)
SMALL FIXED INDUCTOR (68NH/8)
SMALL FIXED INDUCTOR (18NH/1608)
SMALL FIXED INDUCTOR (10NH/8)
C596
C597
C598
C599
C600
CK73GB1H102K
CC73GCH1H101J
CK73GB1H102K
CC73GCH1H101J
CK73GB1H102K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
100PF
1000PF
100PF
1000PF
K
J
K
J
K
L19
L19
L20
L20
L21
L40-1085-77
L40-5675-77
L40-1875-77
L40-2775-77
L34-4478-05
SMALL FIXED INDUCTOR (100NH/160)
SMALL FIXED INDUCTOR (56NH/1608)
SMALL FIXED INDUCTOR (18NH/1608)
SMALL FIXED INDUCTOR (27NH/1608)
AIR-CORE COIL
K3
K,M
K,M
K3
C601,602
C603
C604-606
C608-610
C611,612
CC73GCH1H101J
CK73GB1H102K
CC73GCH1H101J
CC73GCH1H101J
CK73GB1H471K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
100PF
1000PF
100PF
100PF
470PF
J
K
J
J
K
L22
L22
L24
L26
L27
L79-1585-05
L79-1591-05
L92-0179-05
L40-3375-34
L40-1575-34
HELICAL BLOCK
HELICAL BLOCK
FERRITE CHIP
SMALL FIXED INDUCTOR (33NH/8)
SMALL FIXED INDUCTOR (15NH/8)
K,M
K3
C613
C615
C616
C618
C620
CC73GCH1H101J
CK73GB1H471K
CC73GCH1H101J
CK73GB1H102K
CK73GB1H471K
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
100PF
470PF
100PF
1000PF
470PF
J
K
J
K
K
L27
L29
L30,31
L32
L33
L40-1875-34
L34-1185-05
L34-1039-05
L34-4478-05
L92-0179-05
SMALL FIXED INDUCTOR (18NH/8)
AIR-CORE COIL
AIR-CORE COIL
AIR-CORE COIL
FERRITE CHIP
C621
C623
C626
C628
C629
CK73GB1H102K
CK73GB1H102K
CK73GB1C104K
CK73GB1C104K
CC73GCH1H470J
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1000PF
1000PF
0.10UF
0.10UF
47PF
K
K
K
K
J
L35
L501
L503,504
L510
X1
*
L40-2775-77
L92-0138-05
L92-0138-05
L92-0138-05
L77-1826-05
SMALL FIXED INDUCTOR (27NH/1608) K3
FERRITE CHIP
FERRITE CHIP
FERRITE CHIP
TCXO (16.8M)
C630
C631
C632
C633
C720
C92-0507-05
CK73GB1H103K
CK73GB0J105K
CK73GB1C104K
C92-0566-05
CHIP-TAN
CHIP C
CHIP C
CHIP C
CHIP-TAN
4.7UF
0.010UF
1.0UF
0.10UF
10UF
6.3WV
K
K
K
6.3WV
X501
X502
XF1
*
L77-1708-05
L78-0462-05
L71-0551-15
CRYSTAL RESONATOR (3.579545MHZ)
RESONATOR (9.8304M/8*2.5)
MCF (49.95MHZ/5.0K)
CN1
CN2
CN3
CN4
CN5
E40-6047-05
E40-6021-05
E40-3247-05
E40-5737-05
E40-5738-05
PIN ASSY
FLAT CABLE CONNECTOR
PIN ASSY
PIN ASSY
PIN ASSY
CP501-505
CP508-514
CP516-524
CP526,527
CP529-536
R90-0741-05
R90-0741-05
R90-0741-05
R90-0741-05
R90-0741-05
MULTIPLE RESISTOR
MULTIPLE RESISTOR
MULTIPLE RESISTOR
MULTIPLE RESISTOR
MULTIPLE RESISTOR
CP538
R90-0741-05
MULTIPLE RESISTOR
K,M
K3
37
TK-860G/862G
PARTS LIST
TX-RX UNIT (X57-5960-XX)
Ref. No.
Address New
parts
Parts No.
Destination
Description
Ref. No.
New
Address parts
Parts No.
R75
R76
R77
R78
R79
R92-1252-05
RK73GB1J223J
RK73GB1J224J
RK73GB1J104J
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
22K
220K
100K
1.0K
1/16W
1/16W
R80
R81
R82
R83
R84
RK73GB1J471J
RK73GB1J101J
RK73GB1J102J
RK73GB1J684J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R85,86
R87
R88
R89
R90
RK73GB1J122J
RK73GB1J102J
RK73GB1J271J
RK73GB1J102J
RK73GB1J104J
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R91
R92
R93
R94
R95
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
22K
J
56K
J
0 OHM
100K J
0 OHM
1/16W
1/16W
RK73GB1J103J
RK73GB1J152J
RK73GB1J103J
R92-1252-05
RK73GB1J104J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
1.5K
10K
0 OHM
100K
J
J
J
1/16W
1/16W
1/16W
J
R36
R37
R38-40
R41
R42
RK73GB1J223J
RK73GB1J100J
RK73GB1J103J
RK73GB1J224J
RK73GB1J473J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
22K
10
10K
220K
47K
R43
R44
R46
R47
R48
RK73GB1J683J
RK73GB1J153J
RK73GB1J223J
RK73GB1J101J
RK73GB1J334J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
R49
R50
R51-53
R54,55
R56
RK73GB1J152J
RK73GB1J473J
RK73GB1J562J
R92-1252-05
RK73GB1J100J
R57
R58
R59
R60
R61
CP539
R1
R2
R3
R4
R90-0724-05
R92-1252-05
RK73GB1J102J
R92-1252-05
RK73GB1J333J
MULTI-COMP
CHIP R
0 OHM
CHIP R
1.0K
J
CHIP R
0 OHM
CHIP R
33K
J
R5,6
R7,8
R9,10
R11
R12
R92-1252-05
RK73GB1J102J
R92-1252-05
RK73GB1J102J
RK73GB1J104J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
1.0K
J
0 OHM
1.0K
J
100K J
R13
R14
R15
R16
R17
RK73GB1J472J
RK73GB1J474J
RK73GB1J104J
RK73GB1J220J
RK73GB1J154J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
4.7K
470K
100K
22
150K
R18
R19
R20
R21
R22
RK73GB1J103J
RK73GB1J392J
RK73GB1J224J
RK73GB1J102J
RK73GB1J474J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
3.9K
220K
1.0K
470K
R23
R24
R25
R26
R29
RK73GB1J223J
RK73GB1J563J
R92-1252-05
RK73GB1J104J
R92-1252-05
R30
R31
R32
R33
R34,35
1K X4
Destination
Description
J
J
J
J
1/16W
1/16W
1/16W
1/16W
470
100
1.0K
680K
0 OHM
J
J
J
J
1/16W
1/16W
1/16W
1/16W
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.2K
1.0K
270
1.0K
100K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
RK73GB1J823J
RK73GB1J822J
RK73GB1J152J
RK73GB1J392J
RK73GB1J103J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
82K
8.2K
1.5K
3.9K
10K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R97,98
R99
R99
R100,101
R103
RK73GB1J101J
RK73GB1J271J
RK73GB1J331J
RK73GB1J222J
RK73GB1J472J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
100
270
330
2.2K
4.7K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
1/16W
R104
R105
R106
R107
R108
RK73GB1J682J
RK73GB1J101J
RK73GB1J102J
RK73GB1J473J
RK73GB1J152J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
6.8K
100
1.0K
47K
1.5K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R109
R110
R111
R112
R113
RK73GB1J103J
RK73GB1J470J
RK73GB1J101J
RK73GB1J471J
RK73GB1J100J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
47
100
470
10
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
68K
15K
22K
100
330K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R114
R115
R116
R117
R118
RK73GB1J472J
RK73GB1J223J
RK73GB1J473J
RK73GB1J221J
RK73GB1J681J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
4.7K
22K
47K
220
680
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.5K
47K
5.6K
0 OHM
10
J
J
J
1/16W
1/16W
1/16W
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
2.2K
0 OHM
10
470
4.7K
1/16W
1/16W
RK73GB1J222J
R92-1252-05
RK73GB1J100J
R92-1215-05
RK73GB1J472J
J
J
R119
R120
R121
R122
R123
J
J
J
1/16W
1/2W
1/16W
RK73GB1J471J
RK73GB1J332J
RK73GB1J472J
RK73GB1J334J
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
470
3.3K
4.7K
330K
1.0K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R124
R125
R126
R127,128
R129
RK73GB1J103J
RK73GB1J333J
RK73GB1J471J
RK73GB1J104J
RK73GB1J331J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
33K
470
100K
330
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R62
R63
R64,65
R66
R67
RK73GB1J224J
RK73GB1J474J
RK73GB1J223J
RK73GB1J101J
RK73GB1J472J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
220K
470K
22K
100
4.7K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R130
R131
R132
R133-136
R138
RK73GB1J152J
RK73GB1J681J
R92-0670-05
R92-1252-05
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.5K
J
680
J
0 OHM
0 OHM
1.0K
J
1/16W
1/16W
R68
R69
R70,71
R72
R73
RK73GB1J182J
R92-1252-05
RK73GB1J103J
R92-1252-05
RK73GB1J223J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.8K
J
0 OHM
10K
J
0 OHM
22K
J
1/16W
R140
R141
R142
R143
R144
RK73FB2A2R2J
R92-0685-05
RK73GB1J473J
RK73GB1J101J
RK73GB1J222J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
2.2
22
47K
100
2.2K
1/10W
1/2W
1/16W
1/16W
1/16W
38
1/16W
1/16W
1/16W
1/16W
1/16W
1/16W
J
J
J
J
J
1/16W
K,M
K3
TK-860G/862G
PARTS LIST
TX-RX UNIT (X57-5960-XX)
Ref. No.
New
Address parts
Parts No.
Destination
Description
Ref. No.
New
Address parts
Parts No.
Destination
Description
R509,510
R511
R512
R513
R514
R92-1252-05
RK73GB1J473J
RK73GB1J104J
RK73GB1J223J
RK73GB1J473J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
47K
100K
22K
47K
J
J
J
J
1/16W
1/16W
1/16W
1/16W
R515,516
R517
R518
R519
R520-523
RK73GB1J223J
RK73GB1J473J
RK73GB1J472J
RK73GB1J103J
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
22K
47K
4.7K
10K
1.0K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R526
R527
R528
R529
R530
RK73GB1J154J
R92-1252-05
RK73GB1J472J
RK73GB1J154J
RK73GB1J473J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
150K
0 OHM
4.7K
150K
47K
J
1/16W
J
J
J
1/16W
1/16W
1/16W
1/2W
R531
R532
R533
R534
R535
RK73GB1J394J
RK73GB1J103J
RK73GB1J104J
RK73GB1J823J
RK73GB1J103J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
390K
10K
100K
82K
10K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
J
J
J
J
J
1/16W
1/16W
1/10W
1/16W
1/16W
R536
R537
R538
R539
R540
RK73GB1J153J
RK73GB1J105J
RK73GB1J103J
R92-1252-05
RK73GB1J223J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
15K
1.0M
10K
0 OHM
22K
J
J
J
1/16W
1/16W
1/16W
J
1/16W
4.7K
10K
6.8K
10K
150
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/2W
R541
R542
R543
R544
R545
RK73GB1J184J
RK73GB1J102J
RK73GB1J184J
RK73GB1J103J
RK73GB1J472J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
180K
1.0K
180K
10K
4.7K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
8.2K
22K
33K
5.6K
5.6K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R546
R547
R548
R549
R550
RN73GH1J913D
RK73GB1J103J
RN73GH1J333D
RN73GH1J913D
RN73GH1J683D
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
91K
10K
33K
91K
68K
D
J
D
D
D
1/16W
1/16W
1/16W
1/16W
1/16W
R92-0670-05
R92-1252-05
RK73GB1J473J
R92-1252-05
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
0 OHM
47K
J
0 OHM
0 OHM
1/16W
R551,552
R553
R554
R555,556
R557
RK73GB1J223J
RK73GB1J105J
RN73GH1J913D
RK73GB1J104J
RN73GH1J274D
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
22K
1.0M
91K
100K
270K
J
J
D
J
D
1/16W
1/16W
1/16W
1/16W
1/16W
R187
R188
R189
R190
R192
RK73GB1J220J
RK73GB1J102J
RK73GB1J101J
RK73GB1J473J
RK73GB1J103J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
22
1.0K
100
47K
10K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R558
R559
R560
R561
R562
R92-1252-05
RK73GB1J333J
RK73GB1J474J
RK73GB1J273J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
33K
J
470K J
27K
J
0 OHM
1/16W
1/16W
1/16W
R193
R194
R195
R196
R197
RK73GB1J102J
RK73GB1J473J
RK73GB1J154J
RK73GB1J332J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.0K
47K
150K
3.3K
0 OHM
J
J
J
J
1/16W
1/16W
1/16W
1/16W
R563
R564
R565
R566
R567
RK73GB1J473J
RK73GB1J223J
R92-1252-05
RK73GB1J563J
RK73GB1J334J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47K
22K
0 OHM
56K
330K
J
J
1/16W
1/16W
J
J
1/16W
1/16W
R198
R199,200
R207
R208
R210
RK73GB1J104J
R92-1252-05
R92-1252-05
R92-0670-05
RK73GB1J223J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
100K J
0 OHM
0 OHM
0 OHM
22K
J
1/16W
1/16W
R568
R569
R570
R571
R572
RK73GB1J473J
RK73GB1J102J
RK73GB1J155J
RN73GH1J682D
RK73GB1J473J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47K
1.0K
1.5M
6.8K
47K
J
J
J
D
J
1/16W
1/16W
1/16W
1/16W
1/16W
R501
R502
R503
R504-507
R508
RK73GB1J473J
RK73GB1J472J
RK73GB1J102J
RK73GB1J473J
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47K
4.7K
1.0K
47K
1.0K
1/16W
1/16W
1/16W
1/16W
1/16W
R573
R574
R575
R576
R577
RK73GB1J474J
RN73GH1J683D
RK73GB1J101J
RK73GB1J224J
RK73GB1J103J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
470K
68K
100
220K
10K
J
D
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R145,146
R147
R148
R149
R150
RK73GB1J473J
RK73GB1J683J
RK73GB1J104J
RK73GB1J151J
RK73GB1J104J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47K
68K
100K
150
100K
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
R151
R151
R152
R153
R154
RK73FB2A102J
RK73FB2A391J
R92-1252-05
R92-0670-05
RK73GB1J152J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.0K
J
390
J
0 OHM
0 OHM
1.5K
J
1/10W
1/10W
R155
R156
R156
R158
R159
RK73GB1J103J
RK73FB2A120J
RK73FB2A5R6J
R92-0679-05
RK73GB1J473J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
12
5.6
0 OHM
47K
J
J
J
1/16W
1/10W
1/10W
J
1/16W
R160
R160
R161,162
R163
R164
RK73FB2A102J
RK73FB2A391J
RK73GB1J104J
R92-0670-05
R92-1215-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
1.0K
390
100K
0 OHM
470
J
J
J
1/10W
1/10W
1/16W
J
R166
R169
R170
R171
R172
RK73GB1J151J
RK73GB1J103J
RK73FB2A222J
RK73GB1J153J
RK73GB1J683J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
150
10K
2.2K
15K
68K
R173
R174
R175
R176
R177
RK73GB1J472J
RK73GB1J103J
RK73GB1J682J
RK73GB1J103J
R92-1261-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
R178
R179
R180
R180,181
R181
RK73GB1J822J
RK73GB1J223J
RK73GB1J333J
RK73GB1J562J
RK73GB1J562J
R182
R184
R185
R186
R186,187
J
J
J
J
J
K,M
K3
1/16W
K3
K,M
K,M
K3
K3
K,M
K3
K,M
K3
K,M
K3
39
TK-860G/862G
PARTS LIST
TX-RX UNIT (X57-5960-XX)
Ref. No.
Address New
parts
Parts No.
Destination
Description
Ref. No.
New
Address parts
Parts No.
Description
D30
D31
D33,34
D35,36
D39
MA4PH633
1SV280
XB15A709
MA742
UDZ4.7(B)
DIODE
VARIABLE CAPACITANCE DIODE
DIODE
DIODE
ZENER DIODE
D40
D41
D42
D43
D501-504
MA742
1SS355
HZU5ALL
MTZJ18
MA2S111
DIODE
DIODE
DIODE
ZENER DIODE
DIODE
D505
D506,507
D508
D523
D524,525
MA2S111
MA2S111
MA742
DAN202U
HSB123
DIODE
DIODE
DIODE
DIODE
DIODE
1/16W
1/16W
1/16W
1/16W
D526
D527,528
D529
IC1,2
IC3
1812L075PR
HSB123
MA742
TA75S01F
MB15A02
VARISTOR
DIODE
DIODE
IC (OP AMP)
IC
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
IC4
IC5
IC6
IC7
IC9
NJM4558M
TA31136FN
M62363FP
NJM2904M
BU4094BCF
IC (OP AMP X2)
IC (FM IF DETECTOR)
IC (8bit D/A CONVERTER)
IC (OP AMP X2)
IC (8-STAGE SHIFT/STORE REGISTE
100
1.2K
47K
220
10K
J
J
J
J
J
1/16W
1/16W
1/16W
1/2W
1/16W
IC10
IC11
IC12
IC13
IC14
NJM78L05UA
AN8009M
TA7808S
LA4422
TC4013BF(N)
IC (VOLTAGE REGULATOR/ +5V)
IC (REGULATOR)
IC (REGULATOR)
IC (AF POWER AMP/ 5.8W)
IC (MEMORY)
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
0 OHM
470K
4.7K
68K
100K
J
J
J
J
1/16W
1/16W
1/16W
1/16W
IC15
IC400
IC400
IC501
IC502
TA75S01F
S-AU27AL(K3)
S-AU27AM(K3)
AT29C020-90TI
30622M4102GP
IC (OP AMP)
IC (RF MODULE 400-430MHZ)
IC (RF MODULE 440-490MHZ)
IC
MPU
RK73GB1J103J
RK73GB1J473J
RD14BB2C473J
RK73GB1J223J
CHIP R
CHIP R
RD
CHIP R
10K
47K
47K
22K
J
J
J
J
1/16W
1/16W
1/6W
1/16W
IC503
IC505
IC507
IC508
IC509
RH5VL42C
AT2408N10SI2.5
NJM2904V
TC35453F
BU4066BCFV
IC (REGULATOR)
IC (8kbit SERIAL EEPROM)
IC (APC)
IC (AUDIO PROCESSOR)
IC (ANALOG SWITCH X4)
D1
D2
D3-5
D8
D9
HSB123
02DZ20(Y,Z)
HSB123
DAN235K
1SS355
DIODE
ZENER DIODE
DIODE
DIODE
DIODE
IC510
IC511
IC512
IC513
IC514
BU4094BCFV
LC73872M
S-81350HG-KD
TA75W558FU
TC75W51FU
IC (8bit SHIFT/STORE REGISTER)
IC (DTMF RECEIVER)
IC (VOLTAGE REGULATOR)
IC (OP AMP X2)
IC (OP AMP X2)
D10
D11
D14
D15
D16
DAN235K
MA742
1SS355
DAN202K
DAN235K
DIODE
DIODE
DIODE
DIODE
DIODE
Q1
Q2,3
Q4-6
Q7
Q8
DTD114EK
DTA114EKA
DTC114EKA
2SC4649(N,P)
2SC2412K
DIGITAL TRANSISTOR
DIGITAL TRANSISTOR
DIGITAL TRANSISTOR
TRANSISTOR
TRANSISTOR
D17
D18
D19,20
D21
D23
HSB123
1SV280
1SS355
02DZ18(X,Y)
1SV280
DIODE
VARIABLE CAPACITANCE DIODE
DIODE
ZENER DIODE
VARIABLE CAPACITANCE DIODE
Q9
Q10
Q11
Q12
Q13
2SC4215(Y)
2SC2412K
2SA1832(GR)
2SC4738(GR)
2SC4649(N,P)
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
D24
D25
D27
D28
D29
02DZ15(X,Y)
22ZR-10D
1SS355
1SV280
DSM3MA1
ZENER DIODE
SURGE ABSORBER
DIODE
VARIABLE CAPACITANCE DIODE
DIODE
Q14
Q15
Q16
Q17
Q18
2SC5110(O)
3SK228
DTC114EKA
DTC363EU
2SA1745(6,7)
TRANSISTOR
FET
DIGITAL TRANSISTOR
DIGITAL TRANSISTOR
TRANSISTOR
R578
R579
R580
R581
R582
RN73GH1J682D
RK73GB1J223J
R92-1252-05
RK73GB1J394J
RK73GB1J273J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
6.8K
22K
0 OHM
390K
27K
D
J
1/16W
1/16W
J
J
1/16W
1/16W
R583
R584
R585
R586
R587
RK73GB1J470J
RK73GB1J220J
R92-1252-05
RK73GB1J473J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47
J
22
J
0 OHM
47K
J
0 OHM
1/16W
1/16W
R588
R590
R591
R592
R593
RK73GB1J103J
RK73GB1J333J
R92-1252-05
RK73GB1J103J
RK73GB1J181J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
33K
0 OHM
10K
180
J
J
1/16W
1/16W
J
J
1/16W
1/16W
R594
R595
R598
R599
R600
RK73GB1J392J
RK73GB1J181J
RK73GB1J473J
RK73GB1J102J
R92-1252-05
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
3.9K
180
47K
1.0K
0 OHM
J
J
J
J
R602
R603
R604
R605
R606
RK73GB1J473J
RK73GB1J101J
RK73GB1J472J
RK73GB1J332J
RK73GB1J102J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
47K
100
4.7K
3.3K
1.0K
R607
R608
R610,611
R612
R613
RK73GB1J101J
RK73GB1J122J
RK73GB1J473J
RC05GF2H221J
RK73GB1J103J
CHIP R
CHIP R
CHIP R
RC
CHIP R
R614,615
R616
R617
R618
R619
R92-1252-05
RK73GB1J474J
RK73GB1J472J
RK73GB1J683J
RK73GB1J104J
R620,621
R622
R701
R704
40
1/16W
*
2C
2C,2F
Destination
K,M
862
K3
K,M
TK-860G/862G
PARTS LIST
TX-RX UNIT (X57-5960-XX)
PLL/VCO (X58-4670-XX)
Ref. No.
New
Address parts
Parts No.
Destination
Description
Ref. No.
New
Address parts
Parts No.
Destination
Description
TC106
TC109
C05-0384-05
C05-0384-05
CERAMIC TRIMMER CAP (10P/8)
CERAMIC TRIMMER CAP (10P/8)
CN101
E40-6019-05
PIN ASSY
-
F10-2279-04
SHIELDING CASE
L101-104
L105
L106
L107,108
L109,110
L40-1595-34
L40-3975-34
L40-2775-34
L40-1098-76
L40-1595-34
SMALL FIXED INDUCTOR (1.5UH/8)
SMALL FIXED INDUCTOR (39NH/8)
SMALL FIXED INDUCTOR (27NH/8)
SMALL FIXED INDUCTOR (1UH/2522)
SMALL FIXED INDUCTOR (1.5UH/8)
DIGITAL TRANSISTOR
TRANSISTOR
TRANSISTOR
DIGITAL TRANSISTOR
FET
L112
L112
L115
L116
L34-4548-05
L34-4549-05
L34-4547-05
L34-4548-05
AIR-CORE COIL
AIR-CORE COIL
AIR-CORE COIL
AIR-CORE COIL
DTC144EKA
2SC2412K
2SK1824
2SC4619
DTC114EE
DIGITAL TRANSISTOR
TRANSISTOR
FET
TRANSISTOR
DIGITAL TRANSISTOR
R101,102
R103
R104
R105
R106
RK73GB1J101J
RK73GB1J102J
RK73GB1J101J
RK73GB1J154J
RK73GB1J470J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
100
1.0K
100
150K
47
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
Q504
Q505
Q506
Q508
Q509
2SC4617(S)
2SB1132(Q,R)
DTC114EE
2SC4617(S)
DTC363EU
TRANSISTOR
TRANSISTOR
DIGITAL TRANSISTOR
TRANSISTOR
DIGITAL TRANSISTOR
R107-110
R111
R112
R112,113
R113
RK73GB1J103J
RK73GB1J331J
RK73GB1J181J
RK73GB1J221J
RK73GB1J221J
CHIP R
CHIP R
CHIP R
CHIP R
CHIP R
10K
330
180
220
220
J
J
J
J
J
1/16W
1/16W
1/16W
1/16W
1/16W
TH1
157-153-65001
THERMISTOR
-
212-2013-05
INSULATING TUBE
R114
R115
R116
R117
RK73GB1J470J
RK73GB1J103J
RK73GB1J392J
RK73GB1J101J
CHIP R
CHIP R
CHIP R
CHIP R
47
10K
3.9K
100
J
J
J
J
1/16W
1/16W
1/16W
1/16W
D101-104
D105
Q101
Q102
Q103
1SV283
1SV214
2SK508NV(K52)
DTC114EUA
2SK508NV(K52)
VARIABLE CAPACITANCE DIODE
VARIABLE CAPACITANCE DIODE
FET
DIGITAL TRANSISTOR
FET
Q104,105
Q106
2SC4081
2SC4226(R24)
TRANSISTOR
TRANSISTOR
Q19
Q20
Q21
Q22
Q23
DTC114EKA
DTA114EKA
DTC114EKA
2SC4093
2SA1641(S,T)
DIGITAL TRANSISTOR
DIGITAL TRANSISTOR
DIGITAL TRANSISTOR
TRANSISTOR
TRANSISTOR
Q24
Q25
Q26
Q27
Q28
DTA114EKA
2SC3357
DTA114EKA
2SC2954
2SB1132(Q,R)
DIGITAL TRANSISTOR
TRANSISTOR
DIGITAL TRANSISTOR
TRANSISTOR
TRANSISTOR
Q29
Q31
Q32
Q33
Q34
DTC114EKA
2SC2412K
2SB1565(E,F)
DTC114EKA
3SK228
Q35
Q36
Q37-39
Q501
Q502,503
PLL/VCO (X58-4670-XX)
-12 : K,M
-14 : K3
C102
C104
C104,105
C105
C107
CK73GB1H471K
CC73GCH1H080D
CC73GCH1H070D
CC73GCH1H070D
CC73GCH1H040B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
470PF
8.0PF
7.0PF
7.0PF
4.0PF
K
D
D
D
B
C108
C110
C110
C111
C112
CC73GCH1HR75B
CC73GCH1H040B
CC73GCH1H060D
CC73GCH1H050B
CC73GCH1H1R5B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
0.75PF
4.0PF
6.0PF
5.0PF
1.5PF
B
B
D
B
B
C112,113
C113
C114
C114
C115
CC73GCH1H1R5B
CC73GCH1H010B
CC73GCH1H040B
CC73GCH1H050B
CC73GCH1H060D
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
1.5PF
1.0PF
4.0PF
5.0PF
6.0PF
B
B
B
B
D
K3
K,M
K,M
K3
K,M
C115
C116
C116
C117
C118
CC73GCH1H070D
CC73GCH1H050B
CC73GCH1H060D
CK73GB1H471K
CC73GCH1H050B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
7.0PF
5.0PF
6.0PF
470PF
5.0PF
D
B
D
K
B
K3
K,M
K3
C119,120
C121
C122
C123
C124
CK73GB1H471K
CC73GCH1H050B
CC73GCH1H0R5B
CK73GB1H471K
CC73GCH1H0R5B
CHIP C
CHIP C
CHIP C
CHIP C
CHIP C
470PF
5.0PF
0.5PF
470PF
0.5PF
K
B
B
K
B
C125
C126
C127
CK73GB1H102K
CK73GB1H471K
CC73GCH1H050B
CHIP C
CHIP C
CHIP C
1000PF
470PF
5.0PF
K
K
B
K3
K,M
K3
K,M
K3
K,M
K3
K3
K,M
K3
K3
K,M
K,M
41
42
2
1
A
B
C
D
24
3
M2.6 x 6 (OC) BLK
M3 x 8
M2.6 x 6 (Br-Tap)
M2.6 x 12 (Br-Tap)
40
703
2
7
C
TX-RX unit
(X57-595) (B/2)
24
37
Ax2
: N33-2606-45
: N67-3008-46
: N87-2606-46
: N87-2612-46
A
A
11
6
1
703
17
Display unit
(X54-327)
C
23x2
22
A
B
18
Dx11
26
44
Cx2
27
B
22
701
9
IC400
702
25
Cx2
24
704
TX-RX unit
(X57-595) (A/2)
B
21x2
16
C
12
14
TK-860G/862G
EXPLODED VIEW (TK-860G)
Parts with the exploded numbers larger than 700 are not supplied.
Parts with the exploded numbers larger than 700 are not supplied.
2
1
A
B
C
D
24
3
M2.6 x 6 (OC) BLK
M3 x 8
M2.6 x 6 (Br-Tap)
M2.6 x 12 (Br-Tap)
40
24
Ax2
37
: N33-2606-45
: N67-3008-46
: N87-2606-46
: N87-2612-46
D
A
2
C
1
6
28
7 11
TX-RX unit
(X57-595) (B/2)
703
17
Display unit
(X54-328)
C
703
22
23x2
A
E
18
Dx11
26
44
Cx2
27
B
22
24
704
701
9
IC400
702
25
Cx2
TX-RX unit
(X57-595) (A/2)
B
21x2
16
F
12
14
TK-860G/862G
EXPLODED VIEW (TK-862G)
43
TK-860G/862G
PACKING
G
13 DC cord
(E30-3339-05)
1
H
45 Microphone
(T91-0597-15) : K,K3
33 Protection bag
(H25-0720-04)
19 Fuse (10A)
(F51-0016-05) x 2
5 Cap
(B09-0235-05)
38 Bracket
(J29-0627-23)
32 Inner packing case
(H12-1391-03)
36 Holder
(J19-1584-05)
42 Screw set
(N99-0395-05)
705 Warranty card
2
31 Polystyrene foamed fixture (R)
(H10-6619-12)
33 Protection bag
(H25-0720-04)
8 Instruction manual
(B62-1257-10) : M
(B62-1258-00) : K,K3
30 Polystyrene foamed fixture (F)
(H10-6618-12)
3
34 Item carton case
(H52-1519-02)
44
Parts with the exploded numbers larger than 700 are not supplied.
TK-860G/862G
ADJUSTMENT
• Signalling
Test Mode (TK-860G Only)
■ Test Mode Operating Features
This transceiver has a test mode. To enter test mode,
press [SCN] key and turn power on. Hold [SCN] key until test channel No. and test signalling No. appears on
LCD. Test mode can be inhibited by programming. To exit
test mode, switch the power on again. The following functions are available in test mode.
• Controls
[PTT]
[MON]
[SCN]
[A]
[D/A]
[ ]
[ ]
[CH / ]
[Volume /
Used when making a transmission.
Monitor on and off.
Sets to the tuning mode.
Function on.
RF power high and low.
Changes signalling.
Changes wide and narrow
Changes channel.
Volume up/down.
]
• LCD indicator
"SCN"
Unused.
"AUX"
Lights at RF power low.
"MON"
Lights at monitor on.
"Right side dot" Lights at narrow.
4
5
6
7
8
9
10
11
12
RX
None
None
QT 67.0Hz
TX
None
100Hz square
QT 67.0Hz
QT 151.4Hz
QT 210.7Hz
QT 250.3Hz
DQT D023N
DQT D754I
DTMF DEC, (159D)
None
2-tone 321.7/928.1Hz
Single tone 1200Hz
QT 151.4Hz
QT 210.7Hz
QT 250.3Hz
DQT D023N
DQT D754I
DTMF ENC, (159D)
DTMF tone (9)
None
Single tone 1200Hz
• Preparations for tuning the transceiver
Before attempting to tune the transceiver, connect the
unit to a suitable power supply.
Whenever the transmitter is turned, the unit must be
connected to a suitable dummy load (i.e. power meter).
The speaker output connector must be terminated with a
4Ω dummy load and connected to an AC voltmeter and an
audio distortion meter or a SINAD measurement meter at all
times during tuning.
• Transceiver tuning
(To place transceiver in tuning mode)
• LED indicator
Red LED
Green LED
Signalling No.
1
2
3
Lights during transmission.
Lights when there is a carrier.
Channel appears on LCD. Set channel according to tuning requirements.
■ Frequency and Signalling
The set has been adjusted for the frequencies shown in
the following table. When required, re-adjust them following the adjustment procedure to obtain the frequencies you
want in actual operation.
LCD display (Test mode)
1 –
Channel No.
1
Signalling No.
• Frequency (MHz)
Channel No.
1 (Center)
2 (Low)
3 (High)
4
5
6
7~16
K,M
RX
470.050
450.050
489.950
470.000
470.200
470.400
–
K3
TX
470.100
450.100
489.900
470.000
470.200
470.400
–
RX
415.050
400.050
429.950
415.000
415.200
415.400
–
TX
415.100
400.100
429.900
415.000
415.200
415.400
–
Press [SCN], now in tuning mode. Use [D/A] button to
write tuning data through tuning modes, and [CH / ] to
adjust tuning requirements (1 to 256 appears on LCD).
Use [ ] button to select the adjustment item through
tuning modes. Use [A] button to adjust 3-point or 5-point
tuning, and use [ ] button to switch between wide/narrow.
LCD display (Tuning mode)
Adjustment item
F . R . E . Q. .
Point tuning indicator
Wide/Narrow indicator
Off : Wide
On : Narrow
1.
Adjustment
(1~256)
45
TK-860G/862G
ADJUSTMENT
■ Tuning Mode
Display
Function name
FREQ_ _XX
Frequency adj.
HPOW_XXX
RF high power
[ ]
LPOW_XXX
RF low power
[ ]
[A]
[A]
NARROW
_MAX_ XXX.
Max deviation (Narrow)
[ ]
FDQT_XXX.
DQT fine deviation (Narrow)
[ ]
DTMF_XXX.
DTMF fine deviation (Narrow)
[ ]
TONE_XXX.
Single tone fine deviation (Narrow)
[ ]
H.P.OW_XXX
Hi power (L')
[D/A]
[ ]
H.P.O.W_XXX
Hi power (C)
[D/A]
[ ]
H.P.O.W._XXX
Hi power (H')
[D/A]
[ ]
H.P.O.W._.XXX
Hi power (H)
[D/A]
[ ]
L.POW_XXX
Low power (L)
[D/A]
[ ]
L.P.OW_XXX
Low power (L')
[D/A]
[ ]
L.P.O.W_XXX
Low power (C)
[D/A]
[ ]
L.P.O.W._XXX [ ]
Low power (H')
[D/A]
L.P.O.W._.XXX
Low power (H)
[D/A]
[ ]
_MAX_XXX
Max deviation (Wide)
[ ]
[ ]
_BAL_XXX
DQT balance (Wide)
[ ]
_FQT_ XXX.
QT fine deviation (Narrow)
[ ]
[ ]
WIDE
_BAL_XXX.
DQT balance (Narrow)
[ ]
H.POW_XXX
Hi power (L)
[D/A]
[ ]
_FQT_XXX
QT fine deviation (Wide)
[ ]
[ ]
[ ]
[ ]
[ ]
FDQT_XXX
DQT fine deviation (Wide)
[ ]
46
[A]
_.BAL_XXX
DQT balance (L)
[ ]
[D/A]
[ ]
[D/A]
_.B.A.L_XXX
DQT balance (C)
_.M.A.X._.XXX
Max deviation (H)
[ ]
[D/A]
[ ]
[D/A]
_.B.A.L._.XXX
DQT balance (H)
[ ]
[D/A]
[ ]
[ ]
[ ]
_.FQT_XXX
_.F.Q.T_XXX
_.F.Q.T._.XXX
QT fine deviation (L)
QT fine deviation (C)
QT fine deviation (H)
[D/A]
[D/A]
[D/A]
[ ]
[ ]
[ ]
F.DQT_XXX
F.D.Q.T_XXX
F.D.Q.T._.XXX
DQT fine deviation (L)
DQT fine deviation (C)
DQT fine deviation (H)
[D/A]
[D/A]
[D/A]
[ ]
[ ]
[A]
S.ENS_XXX
Sensitivity (L)
[ ]
[D/A]
S.E.N.S_XXX
Sensitivity (C)
[ ]
[D/A]
S.E.N.S._.XXX
Sensitivity (H)
[ ]
[D/A]
WIDE
SQL3_XXX
Squelch (Open) (Wide)
[ ]
SQL9_XXX.
Squelch (Tight) (Narrow)
[ ]
[A]
[D/A]
_.M.A.X_XXX
Max deviation (C)
TONE_XXX
Single tone fine deviation (Wide)
[ ]
[ ]
[A]
[ ]
DTMF_XXX
DTMF fine deviation (Wide)
SENS_XXX
Seisitivity
NARROW
SQL3_XXX.
Squelch (Open) (Narrow)
[A]
_.MAX_XXX
Max deviation (L)
[ ]
SQL9_XXX
Squelch (Tight) (Wide)
[ ]
[ ]
[A]
[A]
S.QL3_XXX
Squelch (Open) (L)
[ ]
[D/A]
S.QL9_XXX
Squelch (Tight) (L)
[D/A]
S.Q.L.3_XXX
Squelch (Open) (C)
[ ]
[D/A]
[ ]
S.Q.L.9_XXX
Squelch (Tight) (C)
[D/A]
S.Q.L.3._.XXX
Squelch (Open) (H)
[ ]
[D/A]
[ ]
S.Q.L.9._.XXX
Squelch (Tight) (H)
[D/A]
[ ]
TK-860G/862G
ADJUSTMENT
Test Equipment Required for Alignment
Test Equipment
1. Standard Signal Generator
(SSG)
2. Power Meter
3. Deviation Meter
4. Digital Volt Meter
(DVM)
5. Oscilloscope
6. High Sensitivity
Frequency Counter
7. Ammeter
8. AF Volt Meter
(AF VTVM)
9. Audio Generator (AG)
10. Distortion Meter
Major Specifications
400 to 520MHz
Frequency modulation and external modulation
–127dBm/0.1µV to greater than –7dBm/100mV
50Ω
400 to 520MHz or more
Vicinity of 100W
400 to 520MHz
1 to 20V DC
High input impedance for minimum circuit loading
DC through 30MHz
10Hz to 1000MHz
0.2ppm or less
20A
50Hz to 10kHz
1mV to 3V
20Hz to 20kHz or more
0 to 1V
3% or less at 1kHz
50mV to 10Vrms
Approx. 4Ω, 10W or more
13.6V, approx. 20A (adjustable from 9 to 17V)
Useful if ammeter requipped
Frequency Range
Modulation
Output
Input Impedance
Operation Frequency
Measurement Capability
Frequency Range
Measuring Range
Accuracy
Frequency Range
Frequency Stability
Frequency Range
Voltage Range
Frequency Range
Output
Capability
Input Level
11. 4Ω Dummy Load
12. Regulated Power Supply
Tuning cable (E30-3383-05)
Test cable for microphone input (E30-3360-08)
Adapter cable (E30-3383-05) is required for
injecting an audio if PC tuning is used.
See "PC Mode" section for the connection.
MIC connector
(Front view)
8
Lead wire +
MIC
1
Shield wire –
1 : BLC
2 : PSB
3:E
4 : PTT
5 : ME
6 : MIC
7 : HOOK
8 : CM
47
TK-860G/862G
ADJUSTMENT
■ Adjustment Point
Adjustment Location
■ Switch (TK-860G)
LED
Power
Volume
up/down
Display
Channel
up/down
TX-RX UNIT (A/2)
MIC jack
Programmable function keys
L22
TC106
■ Note
• Flash memory
L13
CV
PLL/VCO
L5
RSSI
TC109
The firmware program (User mode, Test mode, Tuning
mode, etc.) and the data programmed by the FPU (KPG-56D)
for the flash memory, is stored in memory. When parts are
changed, program the data again.
IC5 9pin
• EEPROM
The tuning data (Deviation, Squelch, etc.) for the
EEPROM, is stored in memory. When parts are changed,
readjust the transceiver.
■ Repair Jig
• Chassis
Use jig (Part No. : A10-4010-02) for repairing the TK860G/862G. The jig facilitates the voltage check when the
voltage on the component side TX-RX unit is checked during
repairs.
• Extension cable
Part No. : E30-3404-05
Bx2
Ax4
Ax5
Ax2
Extension cable
A
B
48
ø2.6 x 6
M3 x 8
TK-860G/862G
ADJUSTMENT
Common Section
Since the TK-862G cannot be tuned from the panel, the FPU (KPG-56D) should be used for adjustment.
Measurement
Item
Condition
1. PLL lock
voltage
1) Set test mode
CH : CH3 - Sig1
RX
TX
2) PTT : ON (Transmit)
RX
3) CH : CH2 - Sig1
AUX : ON (talk-around mode)
TX
4) PTT : ON (Transmit)
Testequipment
Unit
DVM
TX-RX
Power meter (A/2)
F. conter
Terminal
CV
Adjustment
Unit
PLL
Parts
Method
TC106 7.5V K,M
6.0V K3
Specifications/Remarks
± 0.1V
TC109 7.5V K,M
6.5V K3
Check
0.9V or more K,M
1.0V or more K3
0.9V or more
Receiver Section
Measurement
Item
Condition
1. Discriminator 1) Set test mode
• Wide
CH : CH1 - Sig1
SSG output : –53dBm/501µV
SSG MOD : 3kHz
AF : 1.4V/4Ω
2. Sensitivity
• Wide
Testequipment
SSG
Unit
Rear
panel
AF VTVM
Oscilloscope
Terminal
ANT
DVM
TX-RX
(A/2)
IC5 9pin
1) Set test mode
Select “SENS” in tuning mode.
“S.E.N.S”
Adjust [250]
SSG freq'
: 489.950MHz K,M
: 429.950MHz K3
SSG output : –116dBm/0.35µV
SSG MOD : 3kHz
AF output : 1V/4Ω
SSG
Rear
panel
ANT
2) “S.ENS”
Adjust [***]
SSG freq'
: 450.050MHz K,M
: 400.050MHz K3
Unit
TX-RX
(A/2)
Parts
L5
Method
Specifications/Remarks
AF output maximum.
ACC
(EXT.SP)
2) SSG MOD : OFF
AF VTVM
Distortion
meter
Oscilloscope
AG
DVM
Adjustment
0.7V DC
TX-RX
(A/2)
L13
L22
RSSI voltage
maximum.
Front
panel
CH /
RSSI voltage
maximum.
ACC
(EXT.SP)
TX-RX
(A/2)
RSSI
3) “S.E.N.S._.”
Adjust [***]
SSG freq'
: 470.050MHz K,M
: 415.050MHz K3
49
TK-860G/862G
ADJUSTMENT
Measurement
Item
3. Squelch 3
• Wide
• Narrow
4. Squelch 9
• Wide
• Narrow
5. Squelch
check
Condition
1) Set test mode
Select “SQL3” in tuning mode.
“S.QL3”
Adjust [***]
SSG freq'
: 450.050MHz K,M
: 400.050MHz K3
SSG output : –125dBm/0.12µV
SSG MOD : 3kHz (Wide)
1.5kHz (Narrow)
2) “S.Q.L.3”
Adjust [***]
SSG freq'
: 470.050MHz K,M
: 415.050MHz K3
3) “S.Q.L.3._.”
Adjust [***]
SSG freq'
: 489.950MHz K,M
: 429.950MHz K3
SSG
AF VTVM
Distortion
meter
Oscilloscope
AG
Unit
Rear
panel
Terminal
ANT
ACC
(EXT.SP)
Adjustment
Unit
Front
panel
Parts
CH /
Method
Specifications/Remarks
Adjust to the
squelch threshold
point.
4) “SQL3***.”
Adjust [***]
SSG freq'
: 470.050MHz K,M
: 415.050MHz K3
1) Set test mode
Select “SQL9” in tuning mode.
“S.QL9”
Adjust [***]
SSG freq'
: 450.050MHz K,M
: 400.050MHz K3
SSG output : –115dBm/0.4µV
SSG MOD : 3kHz (Wide)
1.5kHz (Narrow)
2) “S.Q.L.9”
Adjust [***]
SSG freq'
: 470.050MHz K,M
: 415.050MHz K3
3) “S.Q.L.9._.”
Adjust [***]
SSG freq'
: 489.950MHz K,M
: 429.950MHz K3
4) “SQL9***.”
Adjust [***]
SSG freq'
: 470.050MHz K,M
: 415.050MHz K3
1) Set test mode
CH : CH1 - Sig1~CH3 - Sig1
SSG output : –116dBm/0.35µV
2) SSG output : OFF
50
Testequipment
Check
Squelch must be opened.
(Wide/Narrow)
Squelch must be closed.
(Wide/Narrow)
TK-860G/862G
ADJUSTMENT
Measurement
Item
6. QT check
Condition
1) Set test mode
CH : CH1 - Sig4
SSG MOD
INT : 3kHz (Wide), 1.5kHz (Narrow)
EXT : 151.4Hz
SSG system MOD DEV
: ±3.75kHz (Wide), ±1.85kHz (Narow)
SSG output : 10dB SINAD level
Testequipment
SSG
Unit
Rear
panel
AF VTVM
Distortion
meter
Oscilloscope
AG
Terminal
Adjustment
Unit
Parts
Method
Specifications/Remarks
ANT
ACC
(EXT.SP)
2) CH : CH1 - Sig3
CH1 - Sig5
CH1 - Sig6
Check
Squelch must be opened.
Transmitter Section
Measurement
Item
Condition
Testequipment
Unit
1. Frequency
1) Set test mode
Power meter Rear
Select “FREQ” in tuning mode. F. counter panel
PTT : ON
Adjust [_**]
2. Power
output
3. High power
Terminal
ANT
Adjustment
Unit
Front
panel
Parts
CH /
Method
Specifications/Remarks
Check
470.100MHz±100Hz K,M
415.100MHz±100Hz K3
1) Maximum power
Set test mode
Select “HPOW” in tuning mode.
“H.POW”
Adjust [256]
PTT : ON
Check
More than 26.0W
1) Set test mode
Select “HPOW” in tuning mode.
“H.POW”
PTT : ON
Adjust [***]
25.0W
± 1.0W
5.0W
± 0.5W
2) “H.P.OW”
PTT : ON
Adjust [***]
3) “H.P.O.W”
PTT : ON
Adjust [***]
4) “H.P.O.W.”
PTT : ON
Adjust [***]
5) “H.P.O.W._.”
PTT : ON
Adjust [***]
4. Low power
1) Set test mode
Power mete
Select “LPOW” in tuning mode.
“L.POW”
PTT : ON
Adjust [***]
2) “L.P.OW”
PTT : ON
Adjust [***]
51
TK-860G/862G
ADJUSTMENT
Measurement
Item
Condition
3) “L.P.O.W”
PTT : ON
Adjust [***]
4) “L.P.O.W.”
PTT : ON
Adjust [***]
5) “L.P.O.W._.”
PTT : ON
Adjust [***]
Testequipment
Unit
Terminal
Power mete Rear
panel
ANT
5. Power check 1) Set test mode
CH : CH1 - Sig1
CH2 - Sig1
CH3 - Sig1
PTT : ON
Power meter Rear
panel
Ammeter
ANT
6. Modulation
balanced
• Wide
Power meter Rear
Deviation panel
meter
Oscilloscope
ANT
AF VTVM
AG
MIC
1) Set test mode
MIC input : OFF
Select “BAL” in tuning mode.
“_.BAL”
Deviation meter filter
LPF : 3kHz, HPF : OFF
De-emphasis : OFF
PTT : ON
Adjust [***]
Front
panel
Adjustment
Unit
Front
panel
Parts
CH /
Method
Specifications/Remarks
5.0W
± 0.5W
Check
25W±1W, 8A or less
Make the demodulation
waveform neat.
(Wide/Narrow)
DC IN
Front
panel
CH /
2) “_.B.A.L”
PTT : ON
Adjust [***]
3) “_.B.A.L._.”
PTT : ON
Adjust [***]
• Narrow
7. Maximum
deviation
• Wide
4) “_BAL***.”
PTT : ON
Adjust [***]
1) Set test mode
Connect AG to the MIC
terminal.
Select “MAX” in tuning mode.
“_.MAX”
AG : 1kHz/50mV
Deviation meter filter
LPF : 15kHz, HPF : OFF
De-emphasis : OFF
PTT : ON
Adjust [***]
2) “_.M.A.X”
PTT : ON
Adjust [***]
3) “_.M.A.X._.”
PTT : ON
Adjust [***]
• Narrow
52
4) “_MAX***.”
PTT : ON
Adjust [***]
3.95kHz (Wide) K,M ± 50Hz (Wide/Narrow)
3.85kHz (Wide) K3
1.75kHz (Narrow)
(According to the
larger +, –)
TK-860G/862G
ADJUSTMENT
Measurement
Item
8. MIC
seisitivity
check
Condition
1) Set test mode
CH : CH1 - Sig1
AG : 1kHz/5mV
PTT : ON
Adjust [***]
Testequipment
Power meter Rear
Deviation panel
meter
Oscilloscope
AF VTVM
9. QT deviation 1) Set test mode
AG
• Wide
Select “FQT” in tuning mode.
“_.FQT”
Deviation meter filter
LPF : 3kHz, HPF : OFF
PTT : ON
Adjust [***]
2) “_.F.Q.T”
PTT : ON
Adjust [***]
3) “_.F.Q.T._.”
PTT : ON
Adjust [***]
• Narrow 4) “_FQT***.”
PTT : ON
Adjust [***]
10. DQT
deviation
• Wide
• Narrow
11. DTMF
deviation
• Wide
• Narrow
12. TONE
deviation
• Wide
• Narrow
Unit
Front
panel
Terminal
Adjustment
Unit
Parts
ANT
Method
Specifications/Remarks
Check
± 3kHz± 0.2kHz (Wide)
± 1.5kHz± 0.05kHz (Narrow)
0.75kHz
± 50Hz (Wide/Narrow)
MIC
Front
panel
CH /
0.35kHz
1) Set test mode
Select “FDQT” in tuning mode.
“F.DQT”
Deviation meter filter
LPF : 3kHz, HPF : OFF
PTT : ON
Adjust [***]
2) “F.D.Q.T”
PTT : ON
Adjust [***]
3) “F.D.Q.T._.”
PTT : ON
Adjust [***]
4) “FDQT***.”
PTT : ON
Adjust [***]
Front
panel
1) Set test mode
Select “DTMF” in tuning mode.
Deviation meter filter
LPF : 15kHz, HPF : OFF
PTT : ON
Adjust [***]
2) “DTMF***.”
PTT : ON
Adjust [***]
Front
panel
1) Set test mode
Select “TONE” in tuning mode.
Deviation meter filter
LPF : 15kHz, HPF : OFF
PTT : ON
Adjust [***]
2) “TONE***.”
PTT : ON
Adjust [***]
Front
panel
CH /
0.75kHz
± 50Hz (Wide/Narrow)
0.35kHz
CH /
CH /
3.0kHz
± 0.2kHz
1.5kHz
± 0.1kHz
3.0kHz
± 0.1kHz (Wide/Narrow)
1.5kHz
53
A
C
B
TK-860G/862G
TK-860G/862G
1
E
D
PC BOARD VIEWS
DISPLAY UNIT (X54-3270-10) : TK-860G
Component side view
DISPLAY UNIT (X54-3270-10) : TK-860G
Foil side view
2
CN801
MBL
E
E
5C
5C
E
SB
CE
CE
SB
DI
CL
CL
DI
1
1
E
CN801
MBL
Q801
E
D803
2
C806
C807
R808
D803
R809
C
C807
R808
B
D808
C806
D804
D804
D808
B
C
E
Q801
3
R809
2
4
8
7
8
L801
R806
R806
L801
D805
D805
C801
C801
R801
C802
C802
C805 C803
C803 C805
R805 C804 R804
R804 C804 R805
D801
D801
49
64
48
17
IC801
D802
16
32
48
1
D802
IC801
33
49
64
1
6
R803
R801
R802
R803
R802
5
7
16
33
17
32
J72-0683-02
J72-0683-02
7
54
Component side
Foil side
D
C
B
A
F
E
I
H
G
PC BOARD VIEWS
DISPLAY UNIT (X54-3280-10) : TK-862G
Component side view
J
TK-860G/862G
1
DISPLAY UNIT (X54-3280-10) : TK-862G
Foil side view
PLL/VCO (X58-4670-XX)
-12 : K,M -14 : K3 Component side view
J72-0676-02
L101
D101
R101
C107
RX
(ST) 6
2
R117
8CL
D105
R103
MD
C102
CV
3
1
L104
L102
D102
D104
C110
R102
C105
L115
HT
E
TC109
DI
C125
L105
CL
C108
CL
R105
DI
R106
SB
R116
CE
R104
CE
L107
SB
L108
E
2
CN101
C127
C126
C114
5C
R115
L116
C113
5C
C117
C112
E
Q103
MBL
C111
Q101
G
1
D
D
S
C121
E
1
Q106
C116
C123
Q805
R812
R812
Q805
MBL
G
C124
S
D
G
Q809
D804
L110
R816
CN801
E
S
C120
L103
L106
R114
Q104
R112
Q808
S
D
G
G
S
CN801
R108
C104
L112
R111
R107
C812
R810
Q102
R110
C806
R815
R809
Q105
Q802
Q807
G
D
S
Q803
Q803
Q804
R113
D801
G
D
S
Q806
Q806
S
D
G
D801
G
S
D804
Q804
C122
R109
R814
C808
R809
2
R805
R803
C801
C808
R815
R810
R813
C801
D
Q808
D
Q809
R816
Q807
S
D
G
Q802
C806
R813
Q801
R803
R814
C812
Q801
R805
C118
L109
D103
TC106
C115
C119
4
8
7
7
8
PLL/VCO (X58-4670-XX)
L102
D102
D104
R102
1
MD
R103
8CL
E
C127
C125
6
HT
L106
C104
L103
R101
L112
RX
(ST) 6
L101
D101
D103
55
CV
C107
Foil side
5
CN101
C102
R117
Component side
D105
J72-0676-02
L104
Q106
TC106
J72-0684-02
L105
J72-0684-02
R105
C115
C111
D
S
C119
L107
G
C118
L109
C122
R104
Q105
C117
25
24
R115
R111
Q101
12
13
R113
12
13
R116
IC801
C126
R114
R110
C108
Q102
R107
R106
37
36
C120
R109
25
24
L108
C112
Q104
C105
L116
R108
D803
D803
IC801
C124
R112
48
1
C110
C113
D
L110
C807 C804
48
1
TC109
C114
Q103
S
R802
R807 R808 R804
C804 C807
L115
C116
C805 C803
R804 R808 R807
37
36
G
C803 C805
R806
D802
D802
C802
R806
C802
C121
L801
R801
R802
C123
L801
R801
-12 : K,M -14 : K3 Foil side view
Component side
Foil side
7
56
A
1
C
B
D
TK-860G/862G
2
E
F
G
I
H
PC BOARD VIEW
K
L
N
M
O
TX-RX UNIT (X57-5960-XX) (A/2) Component side view
-10 : TK-860G K,M -11 : TK-862G K -14 : TK-860G K3
Component side
1
2
3
4
P
Q
S
R
Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address
IC3
10H
IC13
8R
Q32
4O
D13
11H
IC4
12M IC400
2I
Q35
12L
D25
6L
IC5
12I
Q2
12R
Q37
11L
D30
5E
IC6
10M
Q8
7F
Q38
12R
D33
7C
IC7
9L
Q9
10F
Q39
9N
D34
7C
IC11
10J
Q11
11G
D9
9G
D40
11M
IC12
6O
Q12
11G
D12
11H
IC400
Pattern 1
Pattern 2
Pattern 3
Pattern 4
3
J
5
Foil side
4
+
C192
C198
Q32
+
E
J1
EXT. SP
C
C226
L32
I
CN8
1
SP
2
8CL
+
C161
IC13
R49
C54
C165
L26
+
SPI
+
C211
C209
L27
C208
C206
8
C47
+
C67
D33
C215
D34
7
SPO
3
+
Q8
C77
PA/LI
10
G
1
C172
D25
L29
C134
6
CN7
O
C138
TH1
B
IC12
C207
C210
C225
E
R177
C212
L30
+
L21
D30
C203
5
C166
GND
B
L31
R131
R200
C141
1
+
DEO
C5
DTC
C8
IGN
C11
DI
R4
ME
R5
R202
C2
C7
C3
3
R11
R7
R8
AUX5
5S
8C
C18
C19
C21
AUX3
C16
AUX6
AUX1
C15
NC
AUX4
C14
C17
AUX2
C13
ALT
AFO
AFI
MII
1
15
MIO
C10
EMG/TXS
CN1
GND
C79
R63
R9
R1
R10
SQ
R68
R67
SB
GND
8
IC4
8
AM
MM
Q38
PTT
1
S
D
G
C6
R3
CN5
MI
1
R2
R6
C9
1
C12
R48
4
R50
R201
CN4
+ C70
HOR
C1
R27
R40
R44
C46
5
R19
D40
C72 +
C80
57
14
R195
C260
C107
1
C74
R86
R87
24
G
D
S
3
E
1
Q35
C64
CF2
SB
RSSI GND
R59
C83
8
IC5
C86 +
9
16
C98
R188
1
J72-0678-02 A/2
C144
12
IC6
R193
C81
C63
R89
R77
+ C114
20
IC3
CF1
L5
L13
13
+
R56
12
5C
CN3
Q37
D13
XF1
R78
R90
R52
R51
R53
O
R64
R75
S
D
G
C84 +
13
C97
R197
D12
+
C160
Q39
C103
+ C43
C89
R65
1
C60
Q11
R79
C261
IC7
R76
R82
C93 +
C104 +
C99 +
R93
11
R85
CV
R71
CV
R70
Q12
4
8
I
C117
11
R57
C75
MD
R66
8CL
IC11
1
10
C45
C61
R55
E
5
C131
G
Q9
C91
R37
C40
R62
HT
8R
C39
D9
RX
(ST)
10
C35
R34
TV
L22
9
R208
C32 +
C96
C188
R91
A1 : X58-4670-XX
Q2
A
Ref. No.
Q4
Q5
Q6
Q7
Q10
Q13
Q14
Q15
Q16
Address
12H
11B
11B
11K
13G
13K
10N
12O
13M
Ref. No. Address Ref. No. Address Ref. No. Address
Q17 9B Q26 8C
D2 12B
Q18 13N Q27 6I
D3 13C
Q19 7C Q28 7I
D4 13C
Q20 8C Q29 7H
D5 13D
Q21 7C Q31 6H
D8 12J
Q22 7L Q33 7N D10 12I
Q23 7E Q34 10Q D11 12G
Q24 8B Q36 9K D14 10H
Q25 7K
D1 13D D15 10B
Ref. No.
D16
D17
D18
D19
D20
D21
D23
D24
D27
F
Address
11N
7J
12Q
8B
8D
7C
12R
8D
8D
G
H
J
I
K
L
M
P
PC BOARD VIEW
TX-RX UNIT (X57-5960-XX) (A/2) Foil side view
-10 : TK-860G K,M -11 : TK-862G K -14 : TK-860G K3
Ref. No. Address
D28 9Q
D29 5D
D31 9R
D35 7Q
D36 7R
D39 8L
D41 6H
D43 4G
O
N
Q
R
TK-860G/862G
IC400
5
4
3
2
S
1
Component side
2
Foil side
3
Pattern 1
Pattern 2
Pattern 3
Pattern 4
1
C201
C202
L33
D24
C185
C221
C222
C216
R181
C220
D35
C218
C187
C178
C92
C167
R143
R184
L14
C163
C153
R95
11
D23
C168
12
C136
R128
C130
C133
R110
C135
L20
D18
S G1
Q15
D G2
C127
L15
C94
R101
CV
10
8R
C119
R105
R114
C121 C126
Q16
8RC
R199 C155
C152 R127
C28
C120
C106
C88
C87
R80
R88
R83
R144
R147
C149
L7
C111 R99
C169
G2 D
C139
L6
D16
C31
L4
C62
Q13
C51
8CL
MD
C175
R149
Q34
C174
R115
C263
G1 S
R155
E
L10
C26
R81
L19
HT
CV
C176
13
J72-0678-02 A/2
D1
D5
C69
C53
+ C23
Q18
R61
C49
D10
R46
C230
C52
C25
R16
R23
X1
R116
R72
C231
R38
R58
C58
Q10
C78
R60
C66
Q4
L2
R47
Q3
R54
R43
R25
34
R33
L3
C146
C37
R39
R97
R41
C44
C56
D11
D2
SFTDT
UL
PLST
PLDT
PLCK
RSSI
ASQ
TO
SPTST
DAST
CNTDT
CNTCK
W/N
CTO
DTMFIO
MO
AFO
SB
SB
PSW
AUX3
AUX1
AUX4
AUX2
EMG/TXS
8C
MM
MI
ME
ALT
DEO
MII
MIO
E
R30
D8
C24 +
R21
R18
4 3
IC1
5 1
R17
R32
R24
R31
C41
C101
R84
L17 R207
C95
R98
Q7
D31
9
RX
(ST)
R100
R29
R94
C264
Q6
R13
R12
R92
Q14 C100
C102
9C
R36
L1
R20
C36
R15
+ C29
R35
D4
7
D28
R69
C33
D14
R22
8
R14
TV
C82 +
UL
ASQ
D3
C224
R161
Q36
ST DT CK
R26
Q5
C204
R192
R190
IC9
C181 R162
1 5
IC2
3 4
RSSI
1
R185
R180
C183
C22
+ C125
R103
CN2
PC
R179
R189
9
16
C113 +
5C
8
+ C20
R174 R178
C196
Q33
C223
8
R194
IC14
C123
R173
8CL
C217
D36
R175
R106
C109
C219
R196
C118
R166
R109
L8
O
IC10
I
G
D27
C108
R104
4 1
Q22
3 2
L11
L9
C112
R187 C105
R117
4 3
IC15
5 1
6
D39
R198
R42
C195
B
D17
R111
R118
C
R108 R113
C
Q28
B
R112 C110 C115
R154
R159
C142
C145
R182
C177
Q31
C157
B
Q25
E
+
1
R150
R176
C
R135
14
7
C158 R130
R186
Q23
E
Q26
R146
1
8TC
R172
C272
+ C248
R125
R129
R121
C116
R152
C259
R138
R145
C122
B
8T
C150
R148
E
C
E
R142
C129
Q17
C162
R132
L12
R122
R120
C154
D21 R134
R126
D20
R124
D15
F1
L18
Q29
R133
D19
R210
Q27
SB
Q20
R107
L16
5
C227
R141
R119
R153
R140
R171 R169
Q21
Q24
R164
D41
R163
C173
R123
Q19
C164 R136
8C
C148 C143
C197
R151
+ C128
C156
C229
C250
C140
SP
4
ANT
L24
R156
C189
R160
C256
C179
D29
+
DB
R158
D43
R170
C186
C190
C191
C4
Address
11E
9J
9G
8E
9D
7O
2K
11B
12H
E
D
C
Q1
Ref. No.
IC1
IC2
IC9
IC10
IC14
IC15
IC400
Q1
Q3
B
60
14
A
1
C
B
D
TK-860G/862G
E
F
G
I
H
J
K
L
N
M
TX-RX UNIT (X57-5960-XX) (A/2)
-10 : TK-860G K,M -11 : TK-862G K -14 : TK-860G K3
Component side view + Foil side
PC BOARD VIEW
Ref. No.
IC1
IC2
IC3
IC4
IC5
IC6
IC7
IC9
IC10
IC11
IC12
Component side
Pattern 1
Pattern 2
Pattern 3
Pattern 4
2
IC400
Foil side
3
1
2
3
4
5
Connect 1 and 4
O
Address
11O
9J
10H
12M
12I
10M
9L
9M
8O
10J
6O
Ref. No.
IC13
IC14
IC15
IC400
Q1
Q2
Q3
Q4
Q5
Q6
Q7
P
Address
8R
9P
7E
2I
11R
12R
12L
12L
11R
11R
11I
Ref. No.
Q8
Q9
Q10
Q11
Q12
Q13
Q14
Q15
Q16
Q17
Q18
Q
Ref. No. Address Ref. No.
Q19 7Q Q31
Q20 8Q Q32
Q21 7Q Q33
Q22 7H Q34
Q23 7O Q35
Q24 8R Q36
Q25 7I Q37
Q26 8Q Q38
Q27 6K Q39
D1
Q28 7K
D2
Q29 7L
Address
7F
10F
13M
11G
11G
13I
10F
12E
13G
9R
13F
S
R
Ref. No.
D3
D4
D5
D8
D9
D10
D11
D12
D13
D14
D15
Address
6L
4O
7F
10C
12L
9I
11L
12R
9N
13P
12R
Address
13Q
13Q
13P
12J
9G
12K
12M
11H
11H
10L
10R
Ref. No.
D16
D17
D18
D19
D20
D21
D23
D24
D25
D27
D28
C186
C166
R122
C18
D3
C19
D4
C17
1
IC13
F1
C4
1
Q1
Q38
3
R42
1
1
8C
5S
C21
AUX5
AUX6
NC
AUX3
C16
AUX1
E
R9
Q5
R10
R11
AUX2
ALT
3
AM
C10
D2
MM
R21
C7
EMG/TXS
C3
CN2
CN1
AFO
1
CN5
R6
SB
CN3
SB
HOR
Q6
R17
8
GND
AUX4
34
R25
SQ
R7
R33
PTT
R8
C2
R27
R68
5 1
IC1
4 3
CN4
C6
15
R67
MI
E
MIO
MII
DEO
ALT
ME
MI
MM
8C
EMG/TXS
AUX2
AUX4
AUX1
AUX3
PSW
SB
SB
AFO
MO
DTMFIO
CTO
W/N
CNTCK
CNTDT
DAST
SPTST
TO
ASQ
RSSI
PLCK
PLDT
PLST
UL
SFTDT
C24
R201
C37
R43
R58
IC4
R60
1
8
R63
R72
C9
DTC R2
R35
IGN
R3
R12 C20
+
DI R4
ME R5
AFI
C69
C78
Q10
R44
R40
R202
C66
5
C74
C12
R18
+
C11
R13
R1
R24
C8
MII
+ C70
D40
C5
ASQ
R54
R61
1
Q17
+
R145
C122
R148
D15
R150
C144
C123
DEO
C1
R50
D11
C46 R48
C584
+ C43
R19
C231
C230
E
10
R140
R120
C165
C154
+
Q26
C141
C259
R135
D27
R152
R125
R210
S
D
G
R87
C173 CN8
R163
Q23
C
+ C248
C113 +
16
R153
C172
+
E
B
I
G
O
IC10
R195
C260
C107
IC9
R89 9
8
CF2
R107
1
7
RSSI GND
C96
R86
C60
Q4
SP
2
+
C134
C157
C138
D41
R78
R77
D14
8
1
Q3
Q35
R46
C129
1
R103
C72 +
R39
D10
C64
Q24
1
G
D
S
R59
R76
C83
C86 +
D19
R131
C150
IC6
R193
R30
R32
CF1
9
8
IC5
1
Q20
C164 R136
Q31
R182
R91
R90
+ C114
R22
L2
R47
C41
C63
+
14
12
24
R23
R83
SPI
Q21
R142
R146
C160
C14
D5
C15
Q16
+
Q37
C51
C161
R138
IC14
MIO
8RC
Q13
5C
GND
R114
R88
C53
Q39
3
Q19
R198
R56
D8
C84 +
13
C79
C127
R81
L5
R194
S
D
G
5C
C80
R105
C52
+
C1251
8
C261
SPO
D21
R126
+
R124
R134
D20
C103
R38
Q18
XF1
C49
R16
R188C88
R80
C263
C106
R99 C111
C44
L4
C28
C23 +
C26
L7
R190
R192
R53
R31
D13
L3
C56
R75
R41
C62
D12
16
R64
4
IC7
C97
Q7
C98 C87
R197
C81
R51
20
X1
C31
C33
R52
C264
5
PA/LI
R133
E
Q28
C22
C131
5 1
IC11
IC2
I
4 3
G
R15 R14
O
R20
9C
C117
R26
C29 +
L1
IC3
11
R70
1 C36
R208
R36
C40
R29
C45
10
D9
D16
C99 +
R71
R57
R66
C75
C100
C102
L6
C93 +
C89
R65
D29
C189
C179
R158
R156
8TC
R154
L12
C177
C145
C142
C140
L11
R112 C110 C115
C
I
CN7
1
C156
C143 C148
R171
R186
R123
D1
C13
J72-0678-02 A/2
61
Q29
R130 C158
G
+
Q36
CK DT ST
C146
13
C101
Q12
R116
Q15
C119
C133
C130
C135
L20
D G2
S G1
L10
R115
C25
UL
R55
Q11
R79
R82
R85
R93
R98
R97
L8
C149
D18
L13
R128
C152 R127
C136
12
C168
D23
C139
11
L17
C104 +
R95
CV
R110
CV
Q9 R94
C61
C95
R207
MD
C120
R147
R100
8CL
C155 R199
C153
C94
E
C174
C121 C126
R155
R62
C91
Q14
R84
R101
L14
RX
(ST)
C92
R184
R144
R92
C178
Q34
+ C82
C39
R69
HT
D G2
R164
R169
B
B
C272
R189
R37
D28
S G1
C169
+
SP
IC12
8T
C32 +
L19
R149
C118
A1 : X58-4670-XX
C35
TV
L15
C163
R143
8R
C167
C175
B
GND
C128 +
D25
R129
R118
R117
L18
C
J1
EXT. SP
C116
R34
R161
C187
R162
C181
C188
C176
C77
D17
B
O
Q27
D39
C183
L22
9
R108 R113
R104
3 2
Q22
4 1
C109
B
C
C185
D24
8CL
R121
C
E
R159
C207
C203
C212
C108
R187 C105
Q8
C67
C54
R49
R166
C196
PC
C112
R106
R200
D31
14
Q33
R109
R111
L27
+
L9
Q25
E
R170
L26
C206
8
R179
R185
3 4
IC15
1 5
C47
R173
R196
C211
C218
C220
C215
D33
R180
C209
R181
R174 R178
D35
D34
C224
C208
D36
L16
R132
R176
C219
C217
C204
L32 C223
+
C256
E
R151
C162
R172
L29
R175
C222
C216
TH1
D43
R160
R141
R177
C210
C225
C221
L30
10
C190
L21
D30
R119
C226
C227
Q32
+
C250
5
7
C192
C229
L31
6
C197
C198
L24
C195
+
L33
ANT
C201
4
C202
C191
Q2
Address
11F
7J
12C
8R
8P
7Q
12B
8P
6L
8P
9C
Ref. No. Address
D29 5P
D30 5E
D31 9B
D33 7C
D34 7C
D35 7C
D36 7B
D39 8H
D40 11M
D41 6L
D43 4M
B
E
D
C
F
G
H
TX-RX UNIT (X57-5960-XX) (B/2) -10 : TK-860G K,M -11 : TK-862G K
J
I
L
M
O
N
P
Q
S
R
TK-860G/862G
PC BOARD VIEWS
1
D512
J72-0678-02 B/2
E
SB
CNT
DT
1
9
C503 R510
I
G
O
IC503
C609
IC501
R520
R521
CH
DN
D506
R512 C505
4
32
C613
3
17
C630 +
R505
R544
R542
CH
UP
R517
C603
R531
C631
R532
8
C517
C524
R534
C520
IC510
2
L501
C501
16
1
R622
E
R602
R552
CNT
CK
C605
C529
C531
LCD
CS
C599
R545
R551
R555
R547
5C
R535
R537
5 4
IC514
1
8
C528
MBL
C601
C523
5 4
IC513
1
8
C527
C580 R592
R514
C508
R519
C507
R518
VOL
DN
R538
R533
C525
R543
R563 C541 R562
J501
R529
R540
R619
R556
C537 R564
R618
D529
R539
R616
5
IC507
4
C628
R561
R541 C526
VOL
UP
8
R572
C542
1
C626
PSW
+ C538
D521
R567 R559 R560
R536 C521
R526
C543
16
D511
R566
D513
D510
PTT/
PSB
TXD
CM MIC
K
-14 : TK-860G K3 Component side view
C532
A
D514
D509
5
HOOK/
ME GND MBL
RXD
D/A (TK-860G)
(TK-862G)
A (TK-860G)
MON (TK-862G)
MON
(TK-860G)
(TK-860G)
A (TK-862G)
(TK-860G)
(TK-862G)
SCN
(TK-860G)
6
Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address
IC501
3O
IC510
2L
D506
4L
D511
2R
D514
5I
IC503
4L
IC513
3I
D509
5M
D512
2E
D521
2C
IC507
3G
IC514
4I
D510
5R
D513
5E
D529
3I
Component side
Pattern 1
Pattern 2
Pattern 3
Pattern 4
7
Foil side
TX-RX UNIT (X57-5960-XX) (B/2) -10 : TK-860G K,M -11 : TK-862G K
-14 : TK-860G K3
Foil side view
R528
C515
C720 +
CP516
CP505
11
R501
R507
L504
CP504
CP520
R506
1
CP513
8
CP512
CNT
CK
CP511
LCD
CS
IC505
10
CP524
F.RESET
76
75
51
R503
5C
50
CP503
MBL
CP517
CP502
SB
R530
E
CP518
CP509
4
CP523
CP521
CP
519
CP510
D505
D501
IC502
CP522
D504
C519
Q503
R548 R550
E
CP526
CP501
CP527
D507
C575
R522
+ C589
I
C587
D502
5
CNT
DT
CP532
L503
R509
CP529
9
C502
100
R508
G
O
R587
+ C583
C578
1
R611 CP514
D503
R617
IC512
C621
C618
C597
C616
C594
C623
1
C533
C514
Q501
25
26
CP508
14
X502
R527
CP530
R523
R580
7
C516
CP536
C522 +
IC509
R586
C596
C600
C604
C570
C602
C606
C610
C608
8
C572
C571
C546
R578
R585
CP535
C518
R504
C506
R516
R513
R502
+ C509
R701
1
E
MIO
MII
DEO
ALT
ME
MI
MM
8C
EMG/TXS
AUX2
AUX4
AUX1
AUX3
PSW
SB
SB
AFO
MO
DTMFIO
CTO
W/N
CNTCK
CNTDT
DAST
SPTST
TO
ASQ
RSSI
PLCK
PLDT
PLST
UL
SFTDT
34
R615
R577
R579
C550
C556
C554
R574
Q C559
502
C553
R558
C536
R549
R553
R546
C530
C534
C535
C540
R554
C548 C551
C629
R573
44
C539
R565
R570
C544
1
33
34
R515
CP538
C569
C574
CP539
C545
R571
R588
C573
D508
+ C564
C563
C561
C567
R584
7
IC511
R569
C579 C585
C547
R598
R595
C549
IC508
R568
R593
C562
8
14
C552
R575
CP534
CP533
R511
R576
X501
CN501
C504
CP531
C566 R582
12 C557 C558
11
+ C555
22
23
Q508
Q504
C565
R581
C577
R605
R604
R612
R613
R620
R583
C560
R606
Q509
R621
E
Q505
C
B
Q506
R594
C612
R608
D523
C590
R590
R557
R600
C615
C581
1
D526
D525
R614
C611
D527
R603
D524
+ C568
C576
SPD
C598
C584
C582
R610
R591
D528
R607
L510
R599
C633
8
C620
12
J72-0678-02 B/2
Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address
IC502 10P IC509
11I
Q501
9R
Q504 11C Q508 11C D502 10N D505 11N D523 10A D526
9C
IC505 11N IC511
9D
Q502 10H Q505 11B Q509 10B D503 10N D507 10N D524
9A
D527 10A
IC508 10F IC512 10L Q503
11I
Q506 11A D501 11N D504 11N D508
9G
D525
9C
D528
8C
63
Component side
Pattern 1
Pattern 2
Pattern 3
Pattern 4
13
64
Foil side
14
A
1
C
B
D
E
TK-860G/862G
F
G
I
H
J
K
L
N
M
O
P
Q
S
R
PC BOARD VIEW
TX-RX UNIT (X57-5960-XX) (B/2) -10 : TK-860G K,M -11 : TK-862G K -14 : TK-860G K3 Component side view + Foil side
J72-0678-02 B/2
D510
R527
X502
SCN
(TK-860G)
C516
C518
R507
+ C720
L503
C502
Q501
C514
C515
R504
CP532
100
CP524
R528
CP534
1
R506
CP516
CP514 R611
CP513
CP505
CP512
CP504
CP503
CP511
CP510
R515
L504
R516
C506
R502
CP536
CP535
CP533
R513
R503
CP509
1
CP508
CP502
R509
26
25
CP538
C509 +
CP520
CH
DNCP526
CP530
1
F.RESET
CP521
CP523
R508
R617 CP529
C504
R501
CP518
IC502
D509
(TK-860G)
(TK-862G)
75
76
CP522
CP531
D/A (TK-860G)
(TK-862G)
CH
UP
32
R521
R511
CN501
D511
IC501
R520 D502
17
R523
CP501
16
R522
D507
D506
R512 C505
51
CP517
50
R517 D504
R505
CP
519
D501
D505
C575
I
C503 R510
C589 +
G
G
O
C587
4
CP527
C609
O
IC512
I
IC503 C583 +
C630 +
C613
R602
C618 C605
C603
R531
R532
C631
R544
C623
C578
9
C621
C601
C616
8
C517
5
R701
D514
A (TK-860G)
MON (TK-862G)
IC510
L5011
C501
IC505
D503
CNT
DT
8
R530
SB
16
1
R622
E
R542
C599
C520
R535
C522 +
C597
CNT
CK
E
R587
R536 C521
R580
R534
C523
R537
C594
C598 R556
C596 C532
C600
C604 R551
C602
R555
C570
R586
R552
LCD
CS
E
MIO
MII
DEO
ALT
ME
MI
MM
8C
EMG/TXS
AUX2
AUX4
AUX1
AUX3
PSW
SB
SB
AFO
MO
DTMFIO
CTO
W/N
CNTCK
CNTDT
DAST
SPTST
TO
ASQ
RSSI
PLCK
PLDT
PLST
UL
SFTDT
34
C606
C610
C580 R592
R615
C556
R514
R579
R577
R573
R518
C608
C529
C531
5C
C524
R526
R538
R533
14
R545
C569
D508
MBL
R529
C572
R540
Q503
D529
R616
C546 C628
R539
C571
R541 C526
R558
C536
C629
C507
C544
R519 C551 C548
R572 R571
C554
C508R574
C626
R570
C574
C565
C573
C561
C564 +
C562
C563
C568 +
C567
R584
R619
C525
R543
C566 R582
C582
MON C584
(TK-860G)
R610
R549
R546
C540
R557
+ C538 C535
C539
R565
R569
R588
8
R590
R591
R607
D513
R583
R581
C576
D528
C620
L510
6
C633
HOOK/
ME GND MBL
RXD
SPD
R599
CP539
IC511
1
14
D526
PTT/
PSB
TXD
11
12 C557 C558
23
22
C560
R618
1
IC509
5 4
C550
IC513
C541 R562
Q C553
8 71
8
C549 R563
C527
502
5 4
C528
R576
C559 R585
IC514
1
8
+ C555
R547
C577
R614 J501
C543
R567
R560
C530
C542
1 R554 8
R561
44 IC507
1
4
5
C545
C537 R564
R578
IC508
7
R600
CM MIC
R598
VOL
DN
D525
34
33
R575
C552
R605
R606
C612
R608
C590
R603
5
X501
Q508
C615
D524
R568
Q504
VOL
UP
C611
R621
C547
R620
R604
D523
D527
R593
C585 C579
Q509
C581
4
D521
E
Q505
C
Q506
3
R595
PSW
B
R594
R613
R548 R550
C533
R553
R566 R559
C534
C519
D512
R612
2
(TK-860G)
A (TK-862G)
Component side
Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address Ref. No. Address
IC501
4P
IC510 3M
D502
4O
D509
5N
D523
4B
Q503
3J
IC502
4Q
IC511
5E
D503
5O
D510
5R
D524
5B
Q504
3C
IC503
4L
IC512
4L
D504
4O
D511
2R
D525
5C
Q505
3B
IC505
3O
IC513
4J
D505
4O
D512
2E
D526
5D
Q506
3B
IC507
3H
IC514
4J
D506
5L
D513
5E
D527
4B
Q508
4C
IC508
4G
Q501
5S
D507
4O
D514
5I
D528
6D
Q509
4B
IC509
3J
Q502
4I
D508
5G
D521
3C
D529
3I
D501
4O
7
8
2SB1565
9
DTC114EE
2SA1745
2SA1832
2SC2412K
2SC4215
2SC4226
2SC4617
2SC4619
2SC4738
2SC5110
2SB1132
2SC2954
2SC3357
2SA1641
2SC4081
Pattern 1
Pattern 2
Pattern 3
Pattern 4
Foil side
Connect 1 and 4
DTC363EU
DTA114EKA
DTC114EKA
DTC114EUA
DTC144EKA
DTD114EK
KRA225S
2SC4649
LA4422
NJM2904M
NJM4558M
TA75W558FU
TC75W51FU
DAN202K
DAN202U
DAN235K
MA742
2SK508NV
10
2SC4093
3SK228
2SK1824
BU4094BCF
TC4013BF
BU4066BCFV
M62363FP
LC75823W
AN8009M
AT29C020-90TI
AT2408N10SI2.5
4
11
3
1
2
S-AU27AM
S-AU27A L
12
M B15A02
NJM78L05UA
RH5VL42C
S-81350HG-KD
BU4094BCFV
TA7808S
NJM2904V
TA75S01F
TA31136FN
13
65
14
66
LC73872M
LC75833W
30622M4102GP
TC35453F
A
B
C
Note : Components marked with a dot (·) are parts of patterun 1.
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
SCHEMATIC DIAGRAM
T
TK-860G
1
2
3
4
5
6
7
70
A
TK-862G
1
2
3
4
5
6
7
71
B
C
SCHEMATIC DIAGRAM
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
Note : Components marked with a dot (·) are parts of patterun 1.
TK-860G/862G
TK-860G/862G
TK-860G/862G
BLOCK DIAGRAM
77
TK-860G/862G
TK-860G/862G
LEVEL DIAGRAM
Receiver Section
Center Frequency
49.95MHz
450kHz
Audio Frequency
To make measurements in the RF section, connect the RF
level meter.
In the RF section, use a 0.01µF coupling capacitor.
(The display shows the SSG input value required to obtain
12dB SINAD.)
To make measurements in the AF section, connect the AC level meter.
(ANT input : –53dBm, 1kHz FM, 3kHz DEV (Wide) / 1.5kHz DEV (Narrow))
The AF output level is adjusted for 0.45V/4Ω by the front panel AF VOL control.
Transmitter Section
Control Unit
TX-RX Unit
VCO Unit
To make measurements in the AF section, connect the AC level meter.
AG is set so that MIC input becomes 3kHz/1.5kHz (Wide/Narrow) DEV at 1kHz MOD.
78
TX-RX Unit
To make measurements in
the RF section, connect the
RF wattmeter (50Ω).
79
Power Module
TX-RX Unit
TK-860G/862G
TERMINAL FUNCTION
CN1 (TX-RX Unit)
Pin No.
1
2
3
4
5
6
Name
8C
5S
AUX5
AUX6
NC
AUX3
7
AUX1
8
9
AUX4
AUX2
10
11
12
13
14
15
ALT
AFO
AFI
MII
MIO
GND
CN3 (TX-RX Unit)
Function
DC 8V output.
DC 5V output.
SMRD : Reset output. *1
5SC : 5S control (Cannot use). *1
Non-connection
SMCK : Clock pulse output. *1
SQ : Squelch detect output. *2
SMRQ : Ack Req input. *1
PTT : External PTT input. *2
TXD : Serial control data output. *1
RXD : Serial control data input. *1
DTC : Data channel control/External hook input.
CHDATA : Channel control serial data input.
Alert tone input.
Receiver audio signal output.
Reseiver audio signal input.
Transmit audio signal input.
Transmit audio signal output.
Ground
.
CN2 (TX-RX Unit) ←
→ CN501 (Control Unit)
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
80
Name
SFTDT
UL
PLST
PLDT
PLCK
RSSI
ASQ
TO
SFTST
DAST
CNTDT
CNTCK
W/N
CTO
DTMFIO
MO
AFO
SB
SB
PSW
AUX3
AUX1
AUX4
AUX2
EMG/TXS
8C
MM
MI
ME
ALT
DEO
MII
MIO
GND
Function
Serial data for IC9 (Shift register).
Lock detect.
Strobe signal for IC3 (PLL IC).
Serial data for IC3 (PLL IC).
Clock pulse for IC3 (PLL IC).
Receive signal strength indicator.
Analog squelch.
Transmit sub-tone signal output.
Strobe signal for IC9 (Shift register).
Strobe signal for IC6 (Shift register).
Control serial data for IC6.
Control clock pulse for IC6.
Change signal of wide or narrow.
Received sub-tone signal.
DTMF signal.
Modulation signal.
Receiver audio signal.
Switched B.
Switched B.
Power switch.
Optional unit control signal.
Optional unit control signal.
Optional unit control singal.
Optional unit control signal.
Foot switch input signal.
DC 8V.
MIC mute.
External MIC input signal.
MIC ground.
Alert tone signal.
Receiver detector output.
Transmit audio signal input.
Transmit audio signal output.
Grond.
*1 : SmarTrunk OMNI mode
*2 : MDT mode
*3 : Emergency mode
Pin No.
1
2
3
Name
HOR
E
SB
Function
Horn alert/call output.
Ground.
Switched B+, DC 13.6V output, Maximum 1A.
CN4 (TX-RX Unit)
Pin No.
1
2
3
4
5
6
7
8
Name
DEO
DTC
IGN
DI
ME
MI
PTT
SQ
Function
Receiver detector output.
Level : 0.5Vrms (Atandard modulation)
Data channel control/External hook input.
Ignition sense input.
Data modulation input.
External microphone ground.
EXternal microphone input.
External PTT input, active low.
Squelch detect output.
CN5 (TX-RX Unit)
Pin No.
1
2
3
Name
AM
MM
EMG/TXS
Function
Speaker mute input, active high.
MIC mute input, active high
EMG : Foot switch input, active low. *3
CN7 (TX-RX Unit)
Pin No.
1
2
3
Name
PA/LI
SPO
SPI
Function
Relay for PA function KAP-1 control.
“H” : PA/LI on, “L” : PA/LI off
Audio signal output to KAP-1
Audio signal inpt from KAP-1
CN8 (TX-RX Unit)
Pin No.
1
2
Name
SP
E
Function
Audio signal output to internal/external speaker.
Ground
J501 (Control Unit)
Pin No.
1
2
3
4
5
6
7
8
Name
MBL
PSB
GND
PTT/TXD
ME
MIC
HOOK/RXD
CM
Function
MIC backlight control.
13.6V.
Ground.
PTT.
MIC ground.
MIC signal input.
Hook detection
MIC data detection.
CN101 (PLL/VCO) ←
→ TX-RX Unit
Pin No.
1
2
3
4
5
6
Name
CV
MD
8CL
E
HT
RX (ST)
Function
Control voltage input.
Modulation input.
8V input.
Ground.
Signal output.
Switched transmit input. H : Transmit
TK-860G/862G
SPECIFICATIONS
GENERAL
Frequency Range ................................ K,M : 450 to 490MHz
K3 : 400 to 430MHz
Number of Channels ........................... TK-862G : Maximum 8 channels
TK-860G : Maximum 128 channels
Number of Groups .............................. TK-860G : Maximum 128 groups
Channel Spacing ................................. Wide : 25kHz
Narrow : 12.5kHz
PLL Channel Stepping ........................ 5, 6.25kHz
Operating Voltage ............................... 13.6V DC ± 15%
Current Drain ...................................... Less than 0.4A on standby
Less than 1.0A on receive
Less than 8.0A on transmit
Operating Temperature Range ........... –30°C to +60°C (–22°F to +140°F)
Dimensions & Weight ........................ 140 (5-33/64) W x 40 (1-37/64) H x 145 (5-45/64) D mm (inch), 940g (2.07 lbs)
Channel Frequency Spread ................ 40MHz
RECEIVER (Measurements made per EIA standard EIA/TIA-204-D)
Sensitivity (12dB SINAD) .................... Wide : 0.28µV
Narrow : 0.35µV
Selectivity ........................................... Wide : 80dB
Narrow : 65dB
Intermodulation ................................... Wide : 75dB
Narrow : 63dB
Spurious Responce ............................. 85dB
Audio Power Output ........................... 4.0W
Frequency Stability ............................. ± 2.5ppm
TRANSMITTER (Measurements made per EIA standard EIA-152-C)
RF Power Output ................................ 25W
Spurious and Harmonics ..................... 65dB
Modulation .......................................... Wide : 16K0F3E
FM Noise ............................................ Wide : 50dB
Narrow : 11K0F3E
Narrow : 45dB
Audio Distortion .................................. Less than 3%
Frequency Stability ............................. ± 2.5ppm
81
TK-860G/862G
KENWOOD CORPORATION
14-6, Dogenzaka 1-chome, Shibuya-ku, Tokyo 150-8501, Japan
KENWOOD SERVICE CORPORATION
P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A.
KENWOOD ELECTRONICS CANADA INC.
6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8
KENWOOD ELECTRONICS DEUTSCHLAND GMBH
Rembrücker Str. 15, 63150 Heusenstamm, Germany
KENWOOD ELECTRONICS BELGIUM N.V.
Mechelsesteenweg 418 B-1930 Zaventem, Belgium
KENWOOD ELECTRONICS FRANCE S.A.
13, Boulevard Ney, 75018 Paris, France
KENWOOD ELECTRONICS U.K. LIMITED
KENWOOD House, Dwight Road, Watford, Herts., WD1 8EB United Kingdom
KENWOOD ELECTRONICS EUROPE B.V.
Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
KENWOOD ELECTRONICS ITALIA S.p.A.
Via G. Sirtori, 7/9 20129 Milano, Italy
KENWOOD IBERICA S.A.
Bolivia, 239-08020 Barcelona, Spain
KENWOOD ELECTRONICS AUSTRALIA PTY. LTD.
(A.C.N. 001 499 074)
16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113 Australia
KENWOOD ELECTRONICS (HONG KONG) LTD.
Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong
KENWOOD ELECTRONICS TECHNOLOGIES(S) PTE LTD.
Sales Marketing Division
1 Ang Mo Kio Street 63, Singapore 569110