Download Service Manual - Mitsubishi Electric Cooling & Heating
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2005 AIR CONDITIONERS CITY MULTI TECHNICAL & SERVICE MANUAL Series PDFY Ceiling Concealed Built-in <Indoor unit> Models PDFY-P06NMU-E,PDFY-P08NMU-E PDFY-P12NMU-E,PDFY-P15NMU-E PDFY-P18NMU-E,PDFY-P24NMU-E PDFY-P27NMU-E,PDFY-P30NMU-E PDFY-P36NMU-E,PDFY-P48NMU-E CONTENTS SAFETY PRECAUTIONS ························· 1 1. FEATURES············································3 2. PART NAMES AND FUNCTIONS ········ 4 3. SPECIFICATION ··································· 6 4. OUTLINES AND DIMENSIONS············ 8 5. WIRING DIAGRAM ····························· 10 6. REFRIGERANT SYSTEM DIAGRAM···· 12 7. TROUBLE SHOOTING························ 13 8. DISASSEMBLY PROCEDURE ··········· 18 For use with the R410A & R22 SAFETY PRECAUTIONS 1. Before installation and electric work s Before installing the unit, make sure you read all the “Safety precautions”. s The “Safety precautions” provide very important points regarding safety. Make sure you follow them. s This equipment may not be applicable to EN61000-32: 1995 and EN61000-3-3: 1995. • • • • s This equipment may have an adverse effect equipment on the same electrical supply system. s Please report to or take consent by the supply authority before connection to the system. Symbols used in the text • • Warning: Describes precautions that should be observed to prevent danger of injury or death to the user. • Caution: Describes precautions that should be observed to prevent damage to the unit. • Symbols used in the illustrations : Indicates an action that must be avoided. : Indicates that important instructions must be followed. : Indicates a part which must be grounded. • : Indicates that caution should be taken with rotating parts. (This symbol is displayed on the main unit label.) <Color: Yellow> : Beware of electric shock (This symbol is displayed on the main unit label.) <Color: Yellow> • Warning: Carefully read the labels affixed to the main unit. • Warning: • • • • • Ask the dealer or an authorized technician to install the air conditioner. - Improper installation by the user may result in water leakage, electric shock, or fire. Install the air unit at a place that can withstand its weight. - Inadequate strength may cause the unit to fall down, resulting in injuries. Use the specified cables for wiring. Make the connections securely so that the outside force of the cable is not applied to the terminals. - Inadequate connection and fastening may generate heat and cause a fire. Prepare for typhoons and other strong winds and earthquakes and install the unit at the specified place. - Improper installation may cause the unit to topple and result in injury. Always use an air cleaner, humidifier, electric heater, and other accessories specified by Mitsubishi Electric. - Ask an authorized technician to install the accessories. Improper installation by the user may result in water leakage, electric shock, or fire. • Never repair the unit. If the air conditioner must be repaired, consult the dealer. - If the unit is repaired improperly, water leakage, electric shock, or fire may result. Do not touch the heat exchanger fins. - Improper handling may result in injury. When handling this product, always wear protective equipment. EG : Gloves, full arm protection namely boiler suit, and safety glasses. - Improper handling may result in injury. If refrigerant gas leaks during installation work, ventilate the room. - If the refrigerant gas comes into contact with a flame, poisonous gases will be released. Install the air conditioner according to this Installation Manual. - If the unit is installed improperly, water leakage, electric shock, or fire may result. Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and always use a special circuit. - If the power source capacity is inadequate or electric work is performed improperly, electric shock and fire may result. Securely install the cover of control box and the panel. - If the cover and panel are not installed properly, dust or water may enter the outdoor unit and fire or electric shock may result. When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrigerant ( R22) specified on the unit. - If a different refrigerant or air is mixed with the original refrigerant, the refrigerant cycle may malfunction and the unit may be damaged. If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit even if the refrigerant should leak. - Consult the dealer regarding the appropriate measures to prevent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of oxygen in the room could result. When moving and reinstalling the air conditioner, consult the dealer or an authorized technician. - If the air conditioner is installed improperly, water leakage, electric shock, or fire may result. After completing installation work, make sure that refrigerant gas is not leaking. - If the refrigerant gas leaks and is exposed to a fan heater, stove, oven, or other heat source, it may generate noxious gases. Do not reconstruct or change the settings of the protection devices. - If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or explosion may result. 1 2. Warning: • Note the following when building a heater in the air conditioning system. - Leave enough space between units for proper ventilation so that the indoor unit temperature does not exceed 40˚C when windless. - Keep the heater clean, and take appropriate measures so that the indoor unit does not suck in the dust particles that accumulate on the heater. - Use the optional heater cable (PAC-YU24HT) to perform an interlocked operation with indoor units. - Do not build a heater inside the indoor unit. Caution: • • Recommended circuit Wiring diagram 88H FS1 H1 88H FS2 FS1 H2 R 1-phase power supply S 208V, 230V/60Hz R S • FS2 26H • 88H Control board CN24 • FS1, 2 ----- Thermal fuse H1, H2 ----- Heater 26H --------- Overheat protection thermostat • 88H --------- Electromagnetic contactor • • • • 2 Precautions for devices that use R410A refrigerant Do not use the existing refrigerant piping. - The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate. Use refrigerant piping made of C1220 (Cu-DHP) phosphorus deoxidized copper as specified in the *JIS H3300 “Copper and copper alloy seamless pipes and tubes”. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant. - Contaminants on the inside of the refrigerant piping may cause the refrigerant residual oil to deteriorate. *JIS: Japanese Industrial Standard Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.) - If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result. Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections. - The refrigerator oil will degrade if it is mixed with a large amount of mineral oil. Use liquid refrigerant to fill the system. - If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop. Do not use a refrigerant other than R410A. - If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to deteriorate. Use a vacuum pump with a reverse flow check valve. - The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerator oil to deteriorate. Do not use the following tools that are used with conventional refrigerants. (Gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, refrigerant recovery equipment) - If the conventional refrigerant and refrigerator oil are mixed in the R410A , the refrigerant may deteriorated. - If water is mixed in the R410A , the refrigerator oil may deteriorate. - Since R410A does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it. Do not use a charging cylinder. - Using a charging cylinder may cause the refrigerant to deteriorate. Be especially careful when managing the tools. - If dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate. 1 FEATURES Series PDFY Ceiling Concealed Built-in Indoor unit Models Cooling capacity/Heating capacity kW Btu / h PDFY-P06NMU-E 1.8 / 2.0 6000 / 6700 PDFY-P08NMU-E 2.3 / 2.6 8000 / 9000 PDFY-P12NMU-E 3.5 / 4.0 12000 / 13500 PDFY-P15NMU-E 4.4 / 5.0 15000 / 17000 PDFY-P18NMU-E 5.3 / 5.9 18000 / 20000 PDFY-P24NMU-E 7.0 / 7.9 24000 / 27000 PDFY-P27NMU-E 7.9 / 8.8 27000 / 30000 PDFY-P30NMU-E 8.8 / 10.0 30000 / 34000 PDFY-P36NMU-E 10.6 / 11.7 36000 / 40000 PDFY-P48NMU-E 14.1 / 15.8 48000 / 54000 3 2 PART NAMES AND FUNCTIONS ● Indoor (Main) Unit Air outlet Air inlet ● Remote controller [PAR-21MAA] ● Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button. ● Operation buttons 1 TEMP. ON/OFF 2 MENU 3 BACK PAR-21MAA MONITOR/SET ON/OFF FILTER DAY CLOCK CHECK TEST OPERATION B 7 A 0 CLEAR C D 1 [Set Temperature] Button 2 [Timer Menu] Button [Monitor/Set] Button 3 [Mode] Button [Return] Button 4 [Timer On/Off] Button [Set Day] Button 4 5 68 5 [Louver] Button [Operation] Button 6 [Fan Speed] Button 7 [Airflow Up/Down] Button 8 [Ventilation] Button [Operation] Button 9 [Check/Clear] Button 9 0 [Test run] Button A [Filter] Button [ ] Button B [ON/OFF] Button C Position of built-in room temperature D [Set Time] Button • Never expose the remote controller to direct sunlight. Doing so can result in the erroneous measurement of room temperature. • Never place any obstacle around the lower right-hand section of the remote controller. Doing so can result in the erroneous measurement of room temperature. 4 [Display] A CENTRALLY CONTROLLED E ON C C STAND BY DEFROST ERROR CODE C NOT AVAILABLE TEMP. G A B C D E F G H I J K L M N O P 1Hr. OFF CLOCK CHECK B P Current time/Timer Centralized control Timer OFF Timer indicator Operation mode: COOL, DRY, “Locked” indicator Set temperature Power ON Louver Ventilation Filter sign Set effective for 1 hr. Sensor position Room temperature Airflow Fan speed FILTER CHECK MODE TEST RUN FUNCTION M F K ON/OFF O L I N HQ J AUTO, FAN, D HEAT 5 3 SPECIFICATION 3-1. Specification PDFY-P-NMU-E Item Power sourse Model kW BTU/h kW Heating BTU/h mm Height in mm Dimension Width in mm Depth in kg Net weight lb m3/min Airflow rate (Low-(Middle2-Middle1-) High) cfm FAN External static 208V Pa pressure *3 230V 208V Noise level dB(A) (Low-(Middle2-Middle1-) High) *2 230V Filter Cooling Capacity *1 PDFY-P06NMU-E PDFY-P08NMU-E 1.8 6000 2.0 6700 2.3 8000 2.6 9000 PDFY-P12NMU-E 208/230V, 60Hz 3.5 12000 4.0 13500 295 11-5/8 PDFY-P15NMU-E PDFY-P18NMU-E 4.4 15000 5.0 17000 5.3 18000 5.9 20000 710 27-31/32 26 57 6.0-6.5-7.5-8.5 211-229-264-300 30-50-80 40-60-100 26-28-31-34 28-30-33-36 26 57 6.0-6.5-7.5-8.5 211-229-264-300 30-50-80 40-60-100 26-28-31-34 28-30-33-36 PDFY-P24NMU-E PDFY-P27NMU-E 7.0 24000 7.9 27000 7.9 27000 8.8 30000 295 11-5/8 1160 45-11/16 735 28-15/16 39 86 13.5-15.5-17.5-19.5 477-547-618-689 30-50-80 40-60-100 31-35-37-40 32-36-38-40 960 37-13/16 735 28-15/16 27 60 6.0-6.5-7.5-8.5 211-229-264-300 30-50-80 40-60-100 26-28-31-34 28-30-33-36 Standard filter 32 71 10.0-11.0-12.5-14.0 353-388-441-494 30-50-80 40-60-100 32-34-35-37 34-36-37-39 34 75 10.0-11.0-12.5-14.0 353-388-441-494 30-50-80 40-60-100 32-34-35-37 34-36-37-39 PDFY-P36NMU-E PDFY-P48NMU-E 10.6 36000 11.7 40000 14.1 48000 15.8 54000 PDFY-P-NMU-E Item Power sourse Model kW BTU/h kW Heating BTU/h mm Height in mm Dimension Width in mm Depth in kg Net weight lb m3/min Airflow rate (Low-(Middle2-Middle1-) High) cfm FAN External static 208V Pa pressure *3 230V Noise level 208V dB(A) (Low-(Middle2-Middle1-) High) *2 230V Filter Capacity *1 Cooling 39 86 12.5-14.0-16.0-18.0 441-494-565-635 30-50-80 40-60-100 28-32-34-37 30-34-36-39 PDFY-P30NMU-E 208/230V, 60Hz 8.8 30000 10.0 34000 335 13-7/32 1510 59-15/32 775 30-17/32 39 86 14.0-16.5-18.5-21.0 494-582-653-741 30-50-100 40-60-115 32-35-38-40 34-37-40-42 Standard filter Notes: *1 Cooling/Heating capacity indicates the maximum value at operation under the following condition. Outdoor: 35 ˚C [95 ˚ F] DB Cooling: Indoor: 26.7 ˚ C [80 ˚F] DB/19.4 ˚ C [67 ˚F] WB Heating: Indoor: 21.1 ˚C [70 ˚ F] DB Outdoor: 8.3 ˚ C [47 ˚F] DB/6.1 ˚C [43 ˚F] WB *2 The operating noise is the data that was obtained in an anechoic room. *3 As for the factory setting is below. PDFY-P-NMU-E series PDFY-P06NMU-E PDFY-P08NMU-E PDFY-P12NMU-E PDFY-P15NMU-E 208V 230V 208V 230V 208V 230V 208V 230V 50 60 50 60 50 60 50 60 PDFY-P24NMU-E 208V 230V 50 60 6 PDFY-P27NMU-E 208V 230V 50 60 PDFY-P30NMU-E 208V 230V 50 60 PDFY-P36NMU-E 208V 230V 50 60 52 115 19.5-28.0 688-988 50-100-130 60-115-150 36-44 38-45 PDFY-P18NMU-E 208V 230V 50 60 PDFY-P48NMU-E 208V 230V 50 60 52 115 24-34 847-1200 50-100-130 60-115-150 42-46 43-47 3-2. Electrical parts specifications Model Parts name Symbol PDFYP06,08,12 NMU-E PDFYP15,18 NMU-E PDFYP24,27 NMU-E PDFYP30 NMU-E PDFYP36 NMU-E PDFYP48 NMU-E Tranrsformer T (Primary) 240V 60Hz (Secondary) (23.5V 0.9A) Room temperature thermistor TH21 Resistance 0˚C[32˚F]/15kΩ,10˚C[50˚F]/9.6kΩ,20˚C[68˚F]/6.3kΩ,25˚C[77˚F]/5.4kΩ, 30˚C[86˚F]/4.3kΩ,40˚C[104˚F]/3.0kΩ Liquid pipe thermistor TH22 Resistance 0˚C[32˚F]/15kΩ,10˚C[50˚F]/9.6kΩ,20˚C[68˚F]/6.3kΩ,25˚C[77˚F]/5.4kΩ, 30˚C[86˚F]/4.3kΩ,40˚C[104˚F]/3.0kΩ Gas pipe thermistor TH23 Resistance 0˚C[32˚F]/15kΩ,10˚C[50˚F]/9.6kΩ,20˚C[68˚F]/6.3kΩ,25˚C[77˚F]/5.4kΩ, 30˚C[86˚F]/4.3kΩ,40˚C[104˚F]/3.0kΩ Fuse FUSE (Indoor controller board) Fan motor (with Innerthermostat) MF1 250V 6.3A 4-pole Output 75W D104P75MW Innerthermostat (Fan motor) Fan motor capacitor 4-pole Output 85W D104P85MW 4-pole Output 95W D104P95MW OFF 130˚C±5˚C[266˚F±41˚F] ON 90˚C±20˚C[194˚F±68˚F] C1 3.0µF X 440V 5.0µF X 440V 4-pole Output 190W NC-125VM1 OFF 150˚C±5˚C[302˚F±41˚F] ON 96˚C±15˚C[205˚F±59˚F] 6.0µF X 440V Linear expansion valve LEV Power supply terminal bed TB2 (L1,L2,G) 330V 30A Transmission terminal bed TB5 TB15 (1,2),(M1,M2,S) 330V 30A DC12V Stepping motor drive port dimension 3.2Ω (0~2000pulse) EDM-402MD 4-pole Output 140W NC-100VM1 5.0µF X 440V 8.0µF X 440V DC12V Stepping motor drive port dimension 5.2Ω (0~2000pulse) EDM-804MD 7 600(23-5/8) Max 936 902 1000 960 886 3 (35-17/32) (39-3/8) (37-13/16) (36-7/8) (3-9/16) (34-29/32) 4 3 3 J 9 13 (35-17/32) (39-3/8) (37-13/16) (36-7/8) (3-9/16) (34-29/32) 902 1000 960 936 90 886 13 90 F 636 (25-1/16) 1102 1200 1160 1136 92.5 1086 16 PDFY-P24.27.30NMU-E (43-13/32) (47-1/4) (45-11/16) (44-3/4) (3-21/32) (42-25/32) PDFY-P18NMU-E PDFY-P15NMU-E E 95 G 90 (3-9/16) 190(7-1/2) (2-17/32) (4-31/32) 64 126 274(10-13/16) Drain hole (25-11/16) (29-17/32) (27-31/32) (27-1/32) (3-3/4) D 686 B 750 Water filling port 251(9-29/32) C 710 Model A PDFY-P06.08.12NMU-E 652 2-ø3(1/8)hole 10 Air Filter (13/32) In case of bottom inlet. (4-3/8) 111 Drain hole (option) 30(1-3/16) 735(28-15/16) Control box 670(26-13/32)(Suspension bolt pitch) 22(7/8) 59(2-11/32) 251(9-29/32) 133(5-1/4) M 520 780 300 (11-13/16) 300 (4) 101 (38-3/4) 975 (11-13/16) (5-31/32) (30-23/32) 151 780 300 151 (11-13/16) (5-31/32) (30-23/32) (7-7/8) (4-31/32) (20-15/32) K L 200 126 1 Gas pipe 1 Access door Ceiling surface ø15.88(5/8) 1 ø12.7(1/2) 2 ø15.88(5/8) ø12.7(1/2) ø12.7(1/2) Gas pipe <flare> F C 65 (2-9/16) K ø9.52(3/8) ø6.35(1/4) Drain hose 32mm(1-1/4inch) 1 ø6.35(1/4) <flexible joint > 2 ø9.52(3/8) (accessory) ø6.35(1/4) 1 :R410A outdoor unit mm(in.) 2 :R22 outdoor unit 3 Drain hose Liquid pipe <flare> 2 65(2-9/16)X(G-1)=M K D(Suspension bolt pitch) J-ø3hole(1/8)hole K A L E 29(1-5/32) Make the access door at the appointed position properly for service maintenance. 10 (13/32) 3 Drain hose 52(2-1/16) 35(1-13/32) 12(1/2) GX2-ø3(1/8)hole 1 2 Suspension bolt hole 4-14X22(9/16X7/8) hole 2 Liquid pipe 35(1-13/32) 34(1-11/32) 33(1-5/16) (6-7/8) 174 When installing the drain water lifting-up mech(option). 170±5(6-23/32±7/32)(Actual length) 295(11-5/8) 30 (1-3/16) 35(1-13/32) 12(1/2) 10 (13/32) 300(11-13/16) or less 172(6-25/32) (1-1/8) 28 20(13/16) or more 20(13/16) or more 31(1-1/4) 670(26-13/32)(Suspension bolt pitch) Note:1. Use M10 screw for the Suspension bolt (field supply). 2. On Model :18, you would use flare nut packed with the Indoor Unit, when connecting the Outdoor Unit for R22. 60 (2 -3/8 Fresh air intake ø150(5-29/32)knock out hole Access door 6) -9/1 (27 0 ~20 -7/8) 700 1509/32~7 (3-1 100 -2 5/16 ~2 ~7-7 00 (5 /8) (17-2450 3/32 ) ) 126(4-31/32) ) 4570-23/32 (1 20 /16) (13 4-ø3(1/8) Mounting hole B 570 mm(in.) Note2 (22 -15 /32 ) Required space for service and maintenance. Keep the service space for the maitenance from the bottom when the heat exchenger is cleaned and fan motor or fan is changed. ø (6- 172 25 /32 ) 8 (4-27/32) 123 4 OUTLINES AND DIMENSIONS PDFY-P06·08·12·15·18·24·27·30NMU-E 600(23-5/8) Max 10 (13/32) In case of bottom inlet. 2-ø3(1/8)hole Air Filter 291(11-15/32) 173 (6-13/16) 22(7/8) 59(2-11/32) Control box 30(1-3/16) Water filling port 291(11-15/32) Drain hole (option) Drain hole 90 (3-9/16) 190(7-1/2) 274(10-13/16) (2-17/32) (4-25/32) 64 121 775(30-17/32) 710(27-31/32)(Suspension bolt pitch) When installing the drain water lifting-up mech(option). 170±5(6-23/32±7/32)(Actual length) (5-31/32) 151 2 Liquid pipe 1 Gas pipe 1 2 20(13/16) or more 5-ø3(1/8)hole 1510(59-15/32) 1440(56-23/32) 1486(58-17/32)(Suspension bolt pitch) 65X20=1300(2-9/16X20=51-3/16) 300X4=1200(11-3/16X4=47-1/4) 1452(57-3/16) 65 (2-9/16) 300(11-13/16) 105 (4-5/32) (4-31/32) 126 1:R410A outdoor unit 2:R22 outdoor unit mm(in.) 3 Drain hose 1 Gas pipe <flare> 2 Liquid pipe <flare> Model 1 ø15.88(5/8) Drain hose PDFY-P36NMU-E ø9.52(3/8) 2 ø19.05(3/4) 32mm(1-1/4inch) <flexible joint > 1 ø15.88(5/8) ø9.52(3/8) PDFY-P48NMU-E (accessory) 2 ø19.05(3/4) 3 Drain hose 52(2-1/16) 35(1-13/32) 12(1/2) 21X2-ø3(1/8)hole Suspension bolt hole 4-14X22(9/16X7/8) hole 35(1-13/32) 34(1-11/32) 20(13/16) or more Make the access door at the appointed position properly for service maintenance. 29(1-5/32) 31(1-1/4) 35(1-13/32) 12(1/2) 710(27-31/32)(Suspension bolt pitch) Ceiling surface 30(1-3/16) 10(13/32) 300(11-13/16) or less (8-7/16) 214 33 (1(11/8) 5/16) 28 206 (8-1/8) 305(12-1/32) 335(13-7/32) 60 (2-3 /8) 450 3/32) (17-2 20 (1 570 (22-1 ) mm(in.) Note2 5/32 4-ø3(1/8) Mounting hole 156(6-5/32) 2) 1-1/3 ) 0 (6 3/16 155 Fresh air intake ø150(5-29/32) knock out hole Access door /16) (27-9 200 ) ~ /8 700 150/32~7-7 (3-1 10 5/16 0~20 (5-29 ~7-7 0 /8) (17-2450 3/32 ) (6- ø1 25 72 /32 ) Access door 10(13/32) Required space for service and maintenance. Keep the service space for the maitenance from the bottom when the heat exchenger is cleaned and fan motor or fan is changed. (5-1/2) 139 Note:1. Use M10 screw for the Suspension bolt (field supply). 2. On this model, you would use flare nut packed with the Indoor Unit, when connnecting the Outdoor Unit for R22. PDFY-P36·48NMU-E 9 0 1 345 9 0 1 TH21 2 1 TH22 TH23 2 1 (White) CN21 2 1 (Black) CN29 1 NOTE 1 DS 3 CN31 2 1 (White) CN31 LEV 6 5 4 3 2 1 (White) CN60 T 1 (White) 3 1 1 2 1 DP 3 3 (Blue) CNP NOTE 1 (White) CNT NAME Aux.relay Surge absorber board Switch (optional parts) Switch (optional parts) Switch (1st digit address set) Switch (2nd digit address set) Switch (connection No.set) Switch(for mode selection) Switch(for voltage selection) Switch(for model selection) Switch(for capacity code) Switch(for mode selection) Switch(for model selection) 3 (Red) CN3T X01 FAN2 Inside < > is the optional parts. SYMBOL X01,X03 S.B. SWA(A.B.) SWC(A.B.) SW11(A.B.) SW12(A.B.) SW14(A.B.) SW1(A.B.) SW5(A.B.) SW7(A.B.) SW2(I.B.) SW3(I.B.) SW4(I.B.) NOTE;1.The part of the broken line indicates the circuit for optional parts. 2. A in the chart is the connector for a drain pump test run operation. (The Drain Pump operates continuously if the connector is inserted and the power is supplied.) After the test run, make sure to remove the A connector. 3.The wirings to TB2,TB5,TB15 shown in chained line are field work. 4.Mark indicates terminal bed, connector, board insertion connector or fastening connector of control board. SW11 (1st digit) 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 (Red) CN20 LED1 LED2 (White) (Green) (White) (White) (Green)(Yellow) (White) (Red) (Green) CN32 CN52 CN51 CN41 CN23 CN24 CN25 CN27 CN22 SYMBOL NAME NAME Fan motor TH21 Thermistor (inlet temp.detection) Capacitor (for MF) TH22 Thermistor (piping temp.detection/liquid) Indoor controller board TH23 Thermistor (piping temp.detection/gas) Address board LED1 Power supply (I.B.) LED2 Power supply (Remote controller) Power source terminal bed Transmission terminal bed CNV Connector Transmission terminal bed CN22 Connector Fuse AC250V 6.3A T CN23 Connector CN24 Connector Fuse AC250V 5A F Transformer CN25 Connector Drain pump CN27 Connector Drain sensor CN32 Connector (Centrally control) Electronic linear expan. valve CN41 Connector (HA terminal-A) CN51 Connector (Centrally control) Varistor CN52 Connector (Remote indication) SYMBOL EXPLANATION SW12 (2nd digit) 2 3 SYMBOL MF C I.B. A.B. TB2 TB5 TB15 F <F2> T <DP> <DS> LEV ZNR,ZNR1 9 CN62 (White) (White) CN82 SW2 (Red) CN81 SW4 SW3 (Red) CN42 2 3 SW14 (Connection No.) 7 8 9A F 0 12 6 E SW7 5 6 SW1 SWA SWC SW5 A.B. 4 BCD 1 2 3 4 5 6 5 6 7 8 1 2 3 4 4 10 7 8 (White) 3 1 3 1 2 1 S.B. A.B. CN1 3 1 TB5,TB15 C TO OUTDOOR UNIT BC CONTROLLER REMOTE CONTROLLER CONTROL BOX I.B. POWER SUPPLY 208V/230V 60Hz BREAKER(15A) FUSE(15A) PULL BOX TO NEXT INDOOR UNIT TB2 TO DUCT G TB2 L1 S.B. (Yellow) M1 M2 L2 TO MA REMOTE CONTROLLER TB5 (TRANSMISSION TERMINAL BED) 1 2 TB15 (TRANSMISSION TERMINAL BED) S(SHIELD) (AC250V 5A F ) F2 ) 2 1 1 3 A A connector is attached to the drain lift up mechanism, which is an optional part. NOTE 1,2 DSA1 ZNR1 PARTS LOCATION MF 4 C 5 3 1 ( (Blue) CN3A I.B. (Blue) CN2M F AC250V 6.3A T CND (Red) 3 1 ZNR (White) FAN3 FAN CON (Green) CNV X03 (Yellow) 5 INSIDE SECTION OF CONTROL BOX 5 WIRING DIAGRAM PDFY-P06·08·12·15·18·24·27·30NMU-E E 345 SW14 SYMBOL MF C I.B. TB2 TB5 TB15 F901 ZNR1,ZNR901 T LEV TH21 TH22 TH23 0 1 9 SW12 0 1 9 SW11 SW1 (1st digit) LED1 TH22 2 1 TH23 2 1 1 NOTE1 DS 3 CN31 2 1 CN60(White) LEV 6 5 4 3 2 1 3 T 1 CN3T(Red) 3 1 NOTE1 DP 3 2 1 T1 SYMBOL SW11 SW12 SW14 SW1 SW2 SW3 SW4 SW5 SW7 SW8 X01,X04 X07 <T1>,T2,T3 CNP(Blue) 3 1 MF 4 2 1 T2 DSA1 4 2 1 (Red) (Blue) NAME SYMBOL NAME Switch (1st digit address set) CNV Connector Switch (2nd digit address set) CN22 Connector Switch (connection No.set) CN24 Connector Switch (for mode selection) CN25 Connector Switch (for capacity code) CN27 Connector Switch(for mode selection) CN32 Connector (centrally control) Switch(for model selection) CN41 Connector (HA terminal-A) Switch(for voltage selection) CN51 Connector (centrally control) Switch(for model selection) CN52 Connector (remote indication) Switch(for mode selection 3) LED1 Power supply (I.B.) Aux.relay LED2 Power supply (Remote controller) Terminal <DP> Drain pump <DS> Drain sensor <F2> Fuse AC250V 5A F ( ) PARTS LOCATION M2 TB5,TB15 L2 G TB2 L1 M1 TB2 TO DUCT CONTROL BOX I.B. POWER SUPPLY 208/230V 60Hz BREAKER(15A) FUSE(15A) PULL BOX TO NEXT INDOOR UNIT TO OUTDOOR UNIT BC CONTROLLER REMOTE CONTROLLER TB15 (TRANSMISSION TERMINAL BED) TO MA REMOTE 1 CONTROLLER TB5 (TRANSMISSION TERMINAL BED) 2 S(SHIELD) F2 AC250V 5A F 2 1 3 1 A A connector is attached to the drain lift up mechanism, which is an optional part. NOTE 1,2 CND(Red) 5 3 1 4 2 1 ) CN2M (Blue) ZNR1 C Color/External static pressure White/Low Pressure Red/Middle Pressure Blue/High Pressure (White) T3 1 3 5 7 9 (White) CN90 ( CN3A (Blue) F 901 AC250V 6.3A T I.B. INSIDE SECTION OF CONTROL BOX X01 X06 X07 X05 X04 ZNR901 CN7V(White) (White) CNT NOTE;1.The part of the broken line indicates the circuit for optional parts. 2. A in the chart is the connector for a drain pump test run operation. (The Drain Pump operates continuously if the connector is inserted and the power is supplied.) After the test run, make sure to remove the A connector. 3.The wirings to TB2,TB5,TB15 shown in chained line are field work. 4.Mark indicates terminal bed, connector, board insertion connector or fastening connector of control board. 2 1 Inside < > is the optional parts. NAME LED2 CN20(Red) CN21(White) CN29(Black) CN31(White) TH21 SW3 (2nd digit) CN32 (White) Fan motor Capacitor (for MF) Indoor controller board Power source terminal bed Transmission terminal bed Transmission terminal bed Fuse AC250V 6.3A T Varistor Transformer Electronic linear expan. valve Thermistor (inlet temp.detection) Thermistor (piping temp.detection/liquid) Thermistor (piping temp.detection/gas) SYMBOL EXPLANATION SW2 CN52 (Green) 2 3 (Connection No.) (White) CN22 (Green) CN24 (Yellow) CN25 (White) 2 3 SW4 SW7 SW5 SW8 7 8 9A F 0 12 6 BCD CN27 CN41 5 6 (Red) 4 7 8 CN51 5 6 (White) 4 7 8 5 4 3 2 1 PDFY-P36·48NMU-E 11 6 REFRIGERANT SYSTEM DIAGRAM Gas pipe thermistor TH23 Gas pipe Liquid pipe thermistor TH22 Flare connection Heat exchanger Linear expansion valve Strainer (#100mesh) Strainer (#100mesh) Room temparature thermistor TH21 mm <in.> Item Capacity PDFY-P06,08,12,15NMU-E PDFY-P18NMU-E ø 12.7(1/2) R410A Gas pipe R22 ø 12.7(1/2) ø 15.88(5/8) ø 6.35(1/4) R410A Liquid pipe R22 ø 6.35(1/4) ø 9.52(3/8) mm <in.> Item Capacity PDFY-P24,27,30NMU-E PDFY-P36,48NMU-E ø 15.88(5/8) R410A Gas pipe R22 ø 15.88(5/8) ø 19.05(3/4) R410A ø 9.52(3/8) R22 ø 9.52(3/8) Liquid pipe 12 7 TROUBLE SHOOTING 7-1. How to check the parts Parts name Check points Room temparature thermistor (TH21) Liquid pipe thermistor (TH22) Gas pipe thermistor (TH23) Disconnect the connector, then measure the resistance using a tester. (Sorrounding temperature 10˚C~30˚C[50˚F~86˚F]) Transformer Disconnect the connector and measure the resistance using a tester. CNT 1 2 3 T CN3T Red Blue White Blue 1 2 3 CNT(1)-(3) CN3T(1)-(3) Linear expansion valve CN60 White Yellow Orange LEV Normal 4.3kΩ ~9.6kΩ Blue Red Brown 1 2 3 4 5 6 Fan motor PDFY P06~30NMU-E Abnormal Open or short Normal App.45Ω App.1Ω (Refer to the thermistor) Abnormal Open or short Disconnect the connector then measure the resistance valve using a tester. Refer to the next page for a detail. Normal Abnormal (1)-(5) (2)-(6) (3)-(5) (4)-(6) White-Red Yellow-Blown Orange-Red Blue-Brown Open or short 150Ω ±10% Relay connector 1 Orange 2 Black 4 Gray 1 2 4 Measure the resistance between the terminals using a tester. Motor terminal Normal or Relay connector 10,16 24~32 Orange-Gray 43.1Ω 40.5Ω Brack-Gray 53.6Ω 48.8Ω (at 20˚C[68˚F]) Abnormal Open or short Protector PDFY P36·48NMU-E Relay connector Orange 4 Black 4 4 Yellow 2 Yellow Yellow Gray Gray Gray 1 2 Blue Red C White Protector 1 Measure the resistance between the terminals using a tester. Motor terminal or Relay connector Normal 40 Gray-Orange 23.5Ω Orange-Black 4.79Ω Black-Blue 6.78Ω Blue-Yellow 13.77Ω 29.8Ω Yellow-Red 48 16.45Ω 8.30Ω 1.454Ω 7.94Ω 21.9Ω (at 20˚C[68˚F]) Abnormal Open or short 13 <Thermistor Characteristic graph> Thermistor for lower temperature < Thermistor for lower temperature > 1 273+t 15kΩ 9.6kΩ 6.3kΩ 5.2kΩ 4.3kΩ 3.0kΩ Rt=15exp { 3480( 32˚F 50˚F 68˚F 77˚F 86˚F 104˚F 40 Resistance (k Ω ) Thermistor R0=15kΩ ± 3% Fixed number of B=3480kΩ ± 2% 0˚C 10˚C 20˚C 25˚C 30˚C 40˚C 50 Room temparature thermistor(TH21) Liquid pipe thermistor(TH22) Gas pipe temparature thermistor(TH23) Drain sensor(DS) 1 )} 273 30 20 10 0 -20 -4 -10 14 0 10 20 30 32 50 68 86 Temperature 40 50 (˚C) 104 122 [˚F] Linear expansion valve 1 Operation summary of the linear expansion valve. • Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board. • Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expasion valve> Controller board DC12V Brown 6 Red 5 ø4 Blue 4 ø4 ø3 Orange 3 ø3 ø2 Yellow 2 ø2 ø1 White 1 ø1 Linear expansion valve 4 M 6 5 2 1 White Red 3 Orange Blue Brown Yellow Connector(CN60) 14 Drive circuit <Output pulse signal and the valve operation> Output Output (Phase) 1 2 3 4 ø1 ON OFF OFF ON ø2 ON ON OFF OFF ø3 OFF ON ON OFF ø4 OFF OFF ON ON Closing a valve : 1 → 2 → 3 → 4 → 1 Opening a valve : 4 → 3 → 2 → 1 → 4 The output pulse shifts in above order. ✻ 1. When linear expansion valve operation stops, all output phase become OFF. 2. At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will locks and vibrates. ➁ Linear expansion valve operation C D Valve position (capacity) ✻ When the switch is turned on, 2200 pulse closing valve signal will be send till it goes to A point in order to define the valve position. When the valve move smoothly, there is no noise or vibration occurring from the linear expansion valve : however, when the pulse number moves from E to A or when the valve is locked, more noise can be heard than normal situation. ✻ Noise can be detected by placing the ear against the screw driver handle while putting the screw driver to the linear expansion valve. Close Open 2000 pulse Opening a valve all the way A E Pulse number B Extra tightning (80~100pulse) ➂ Trouble shooting Symptom Check points Countermeasures Operation circuit fail- Disconnect the connector on the controller board, then con- Exchange the indoor conure of the micro nect LED for checking. troller board at drive circuit failure. processor. 6 5 4 3 2 1 1kΩ LED Pulse signal will be sent out for 10 seconds as soon as the main switch is turn on. If there is LED with lights on or lights off, it means the operation circuit is abnormal. Linear expansion valve mechanism is locked. Motor will idle and make ticking noise when motor is operated Exchange the linear while the linear expansion valve is locked. This ticking sound expansion vale. is the sign of the abnormality. Short or breakage of Measure the resistance between the each coil (red-white, the motor coil of the red-orange, brown-yellow, brown-blue) using a tester. It is linear expansion normal if the resistance is in the range of 150Ω 10%. valve. Exchange the linear expansion valve. Valve doesn´t close To check the linear expansion valve, operate the indoor unit in If large amount of refrigercompletely (thermis- fan mode and at the same time operate other indoor units in ation is leaked, exchange cooling mode, then check the pipe temperature <liquid pipe the linear expansion valve. tor leaking). temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expansion valve is closed completely and if there are Thermistor some leaking, detecting temperature of the (TH21) thermistor will go lower. If the detected Linear expansion temperature is much lower than the tempervalve ature indicated in the remote controller, it means the valve is not closed all the way. It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble. Wrong connection of Check the color of lead wire and missing terminal of the con- Disconnect the connector at the controller board, the connector or nector. then check the continuity. contact failure. 15 Switch Pole Operation by switch Function ON 1 Thermistor<Intake temperature detection>position Built-in remote controller Indoor unit 2 Filter crogging detection Provided Not provided Address board <At delivery> ON OFF 3 Filter life 2,500hr 100hr 4 Air intake Effective Not effective Remote indication switching Thermostat ON signal indication Fan output indication Humidifier control Always operated while the heat is ON Operated depends on the condition Air flow st Low Extra low 8 Heat thermostat OFF Setting air flow Reset to SW1-7 9 Auto reset function Effective Not effective Power ON/OFF Effective Not effective SW1 5 Mode Selection 6 7 10 Remarks OFF 1 2 3 4 5 6 7 8 9 10 MODELS SW2 MODELS SW2 MODELS SW2 Indoor controller board Set while the unit is off. SW2 Capacity 1~6 code setting SW3 Function 1~10 Selection SW4 Unit 1~4 Selection Note 16 PDFYP06NMU-E ON OFF PDFYP08NMU-E ON OFF PDFYP12NMU-E ON OFF PDFYP15NMU-E ON OFF PDFYP18NMU-E ON OFF 1 2 3 4 5 6 ON OFF 1 2 3 4 5 6 PDFYP24NMU-E PDFYP27NMU-E ON OFF 1 2 3 4 5 6 PDFYP30NMU-E ON OFF 1 2 3 4 5 6 MODELS PDFYP06,08,12,18,24,27, 30,48NMU-E PDFYP36NMU-E ON OFF 1 2 3 4 5 6 ON OFF 1 2 3 4 5 6 PDFYP48NMU-E 1 2 3 4 5 6 Set for each capacity. 1 2 3 4 5 6 1 2 3 4 5 6 SW3 1 2 3 4 5 6 MODELS ON OFF 1 2 3 4 5 6 7 8 9 10 PDFY-P15,36 NMU-E SW3 ON OFF Set while the unit is off. 1 2 3 4 5 6 7 8 9 10 Indoor controller board ON OFF 1 2 3 4 Indoor controller board ON OFF P36,48 P06~30 <At delivery> Set while the unit is off. <At delivery> 1 2 3 4 5 :The DipSW setting is effective during unit stopping ( remote controller OFF ) for SW1,2,3 and 4 commonly and the power source is not required to reset. Switch Pole Operation by switch P06~12 MODEL VOLT 3 2 SWA 1~3 Option 1 3 2 1 3 2 1 208 P15~24 230 208 Remarks P27 230 0.321 0.401 0.200 0.240 in.WG in.WG in.WG in.WG (80Pa) (100Pa) (50Pa) (60Pa) Address board P30 208 230 0.120 in.WG (30Pa) 0.160 in.WG (40Pa) 208 230 <At delivery> 3 2 1 0.200 0.240 0.321 0.401 0.200 0.321 0.240 0.401 0.200 0.401 0.240 0.461 in.WG in.WG in.WG in.WG in.WG in.WG in.WG in.WG in.WG in.WG in.WG in.WG (50Pa) (60Pa) (80Pa) (100Pa) (50Pa) (80Pa) (60Pa) (100Pa) (50Pa) (100Pa) (60Pa) (115Pa) 0.120 0.160 0.120 0.160 in.WG in.WG in.WG in.WG (30Pa) (40Pa) (30Pa) (40Pa) 0.120 in.WG (30Pa) 0.160 in.WG (40Pa) Note:1 MODEL VOLT SWC Option Address board P06~24 2 Option Standard 208 230 0.120 in.WG (30Pa) 0.200 in.WG (50Pa) 0.321 in.WG (80Pa) 0.160 in.WG (40Pa) 0.240 in.WG (60Pa) 0.461 in.WG (115Pa) MODEL <At delivery> (Option) (Standard) P27 Option Standard Option Standard P30 208 230 208 230 0.120 in.WG (30Pa) 0.200 in.WG (50Pa) 0.160 in.WG (40Pa) 0.240 in.WG (60Pa) 0.120 in.WG (30Pa) 0.200 in.WG (50Pa) 0.160 in.WG (40Pa) 0.240 in.WG (60Pa) 0.321 in.WG (80Pa) 0.401 in.WG (100Pa) 0.401 in.WG (100Pa) 0.461 in.WG (115Pa) VOLT Note:1 90 1 78 SW11 90 1 23 45 6 1 SW12 23 10 remote controller (PAR-F25MA) is being used. 78 78 78 90 1 23 Rotary switch 90 1 Address can be set while the unit is stopped. Address setting should be done when network <At delivery> 45 6 SW11 45 6 SW12 23 SW12 2nd degit address setting Address board 45 6 SW11 1st digit address setting Note:2 <At delivery> SW14 F01 23 This is the switch to be used when the indoor unit is operated with R2 series outdoor unit as a set. 45 6 CDE AB 45 6 CDE AB F01 789 SW14 23 789 SW14 Connect ion No. setting Rotary switch Address board Note:2 Note 1:The DipSW setting is effective always after powering ( remote controller ON ) for SWA and SWC. 2:The DipSW setting is effective during unit stopping ( remote controller OFF ) for SW11,12,14 and 5 17 8 DISASSEMBLY PROCEDURE 8-1 CONTROL BOX Be careful removing heavy parts. OPERATING PROCEDURE PHOTOS 1.Removing the control box cover (1)Remove the fixing screws(two) of the cover(A) and remove the cover. Fig.1 (A) 8-2 THERMISTOR (Liquid piping temperature detection) OPERATING PROCEDURE PHOTOS 1.Removing the cover (1)Remove the fixing screws(two) of the cover(C) and remove the cover. 2.Removing the thermistor (1)Remove the thermistor(D), from the thermistor holder(E), which are installed on the copper tube. (C) Fig.1 (D),(E) Fig.2 18 8-3 THERMISTOR (Intake air temperature detection) OPERATING PROCEDURE Be careful removing heavy parts. PHOTOS 1.Removing the thermistor and thermistor holder (1)Pull out the thermistor holder(F) and thermistor (G) which are fixed the control box. Fig.1 (F),(G) 8-4 DRAINPAN OPERATING PROCEDURE PHOTOS 1.Removing the cover (1)Remove the fixing screws of the cover(H) and remove the cover. 2.Removing the drainpan (1)Pull and remove the drainpan in the direction of the arrow 1 and 2 alternatively. Fig.1 (H) Fig.2 2 1 19 8-5 THERMISTOR (Gus piping temperature detection) OPERATING PROCEDURE PHOTOS 1.Removing the cover (1)Remove the fixing screw of the cover(J) and remove the cover. 2.Removing the thermistor (1)Remove the thermistor(K), from the thermistor holder(L), which are installed on the copper tube. (J) (K),(L) 20 Fig.1 Fig.2 8-6 FAN and FAN MOTOR OPERATING PROCEDURE PHOTOS 1.Removing the filter (1)Press the tabs of the filter and remove the filter in the direction of the arrow 1. 2.Removing the bottom plate (1)Remove the fixing screws (two) of the bottom plate(N) and remove the plate. 3.Removing the cable (1)Remove the cable(P) threw the rubber bush. (M) 4.Sliding the fan section (1)Remove the fixing screws(two) of the fan base plate. (2)Pull up the fan section(Q) in direction of the arrow 2 and slide the direction of the arrow 3. 5.Removing fan casing and sirroco fan (1)Remove the fixing screws (four) of the fan casing(R). (2)Remove the fan motor shaft fixing screw and remove the fan casing(R) and sirroco fan. 6.Removing the fan motor (1)Remove the condensor cable (in case of Model:PDFY-P36,P48NMU-E) (2)Remove the fixing screws of the motor fixtures (two) and remove the motor. 1 (N) Fig.1 (Q) (P) 2 3 Notice:Incase of the Model(PDFY-P15~P48NMU-E) stick out the motor shafts on both side of the motor. Fig.2 (R) fan motor shaft fixing screw Fig.3 21 8-7 HEAT EXCHANGER OPERATING PROCEDURE PHOTOS 1.Removing the drainpan with procedure 8-4 2.Removing the cover(J) with procedure 8-5 3.Removing the Heat exchanger (1)Remove the fixing screws of the heat exchanger(S) and remove the heat exchanger. Fig.1 (S) Fig.2 22 Issued in Aug. 2005 HWE05160 New publication, effective Aug. 2005 Specifications subject to change without notice 3400 Lawrenceville Suwanee Road ● Suwanee, Georgia 30024 Toll Free: 800-433-4822 ● Toll Free Fax: 800-889-9904 www.mrslim.com Specifications are subject to change without notice.