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Índice general
INFORMACIÓN GENERAL
Información general
0A
Mantenimiento y lubricación
0B
CALEFACCIÓN Y ACONDICIONAMIENTO DE
AIRE
Calentador y ventilación
Acondicionamiento de aire
DIRECCIÓN, SUSPENSIÓN, RUEDAS
Y NEUMÁTICOS
Dirección, suspensión, ruedas y neumáticos
Alineación de las ruedas delanteras
Sistema de servodirección (P/S)
Volante con colchón de aire y columna de
la dirección
1A
1B
3
3A
3B1
3C1
Suspensión delantera
3D
Suspensión trasera
3E
Ruedas y neumáticos
3F
EJE PROPULSOR Y EJE DE TRANSMISIÓN
Eje de parier delantero / cojinete de eje,
4A2
sello de aceite
Eje de transmisión
4B
SISTEMA DE FRENOS
Frenos
5
Tubo / manguera / cilindro maestro de freno 5A
Freno delantero
5B
Freno trasero y de estacionamiento
5C
Sistema de frenos antibloqueo (ABS)
5E2
MOTOR
Información general y
6-1
diagnóstico (motor H27)
Mecánica del motor (motor H27)
Refrigeración del motor
Combustible del motor
Sistema de control del motor y de las emisiones (SFI para el motor H27)
6A2
6B
6C
Sistema de encendido (motor H27)
Sistema de arranque
Sistema de carga
Sistema de escape
6F2
6G
6H
6K
0A
0B
TRANSMISIÓN, EMBRAGUE Y
DIFERENCIAL
Transmisión manual
Transmisión automática
Embrague
Transferencia
Diferencial (Delantero)
Diferencial (Trasero)
SISTEMA ELÉCTRICO
Sistema eléctrico
Diagrama de cableado
Sistema de alumbrado
Instrumentos / Información del conductor
Ventanas, espejos, seguridad y cerraduras
Sistema de control de crucero
Módulo de control del inmovilizador (Si está
equipado)
SERVICIO DE LA CARROCERÍA
Servicio de la carrocería
SISTEMA DE SUJECIÓN
Sistema de sujeción
Cinturón de seguridad
Sistema de colchón de aire
7A1
7B1
7C1
7D
7E
7F
8
8A
8B
8C
8D
8E
8G
9
10
10A
10B
1A
1B
3
3A
3B1
3C1
3D
3E
3F
4A2
4B
5
5A
5B
5C
5E2
6-1
6A2
6B
6C
6E2
6F2
6G
6H
6K
6E2
NOTA:
Para las secciones marcadas con tonalidad reticulada gris en la tabla anterior, refiérase a las mismas secciones de los Manuales relacionados, mencionado en el PREFACIO de este manual.
7A1
7B1
7C1
7D
7E
7F
8
8A
8B
8C
8D
8E
8G
9
10
10A
10B
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ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-1
SECCIÓN 1B
ACONDICIONAMIENTO DE AIRE (OPCIONAL)
1B
ADVERTENCIA:
Para los vehículos equipados con el Sistema Suplementario de Sujeción (Colchón de aire):
• Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema
del colchón de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refiérase al “Esquema de ubicación de los componentes y cableado del sistema del colchón de aire” en
“Descripción general” -en la sección del sistema del colchón de aire- para confirmar si usted está efectuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón
de aire. Sírvase observar todas las ADVERTENCIAS y “Precauciones para el servicio” indicadas en “Servicio en el vehículo” -en la sección del sistema del colchón de aire- antes de efectuar cualquier trabajo
de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Si no se
respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchón de aire o se puede dejar
inoperante el sistema del colchón de aire. Cualquiera de estos dos casos puede causar daños corporales graves.
• Los trabajos de servicio técnico deben ser iniciados por lo menos 90 segundos después de que se coloque el interruptor de encendido en la posición “LOCK” y de que se desconecte el cable negativo de la
batería. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de energía eléctrica del módulo de detección y de diagnóstico (SDM).
PRECAUCIÓN:
El sistema de acondicionamiento de aire de este vehículo contiene refrigerante HFC-134a (R-134a).
Ninguna de las piezas componentes, ni el refrigerante, ni el aceite de compresor son intercambiables entre
dos tipos de A/C: Uno utiliza refrigerante CFC-12 (R-12) y el otro utiliza refrigerante HFC-134a (R-134a).
Asegúrese bien de comprobar el tipo de refrigerante utilizado, antes de efectuar cualquier trabajo de servicio incluyendo la inspección y el mantenimiento. Para identificar estos dos tipos, refiérase a “TIPO DE
REFRIGERANTE”, en esta sección.
Cuando rellene añadiendo o cambie refrigerante y aceite de compresor, y cuando reemplace piezas, asegúrese de que el material o las piezas que serán utilizadas son apropiados para el A/C instalado en el vehículo que es servido. La utilización de un elemento incorrecto puede causar fugas de refrigerante, daño en
las piezas u otra condición defectuosa.
NOTA:
• Para las descripciones (elementos) no incluidas en esta sección, refiérase a la misma sección del
Manual de Servicio mencionado en el PREFACIO de este manual.
• Para el método básico de servicio del sistema de acondicionamiento de aire, que no está descrito en
esta sección, refiérase al “MANUAL BÁSICO DE ACONDICIONAMIENTO DE AIRE (Artículo n°: 9952002130)”.
CONTENIDO
Descripción general...........................................
Tipo de refrigerante..........................................
Flujo de refrigerante en el sistema de
acondicionamiento de aire ...............................
Componentes mayores y su ubicación ............
Diagnóstico ........................................................
Generalidades..................................................
Sistema de A/C principal
(Sistema de A/C delantero) .........................
Sistema de A/C trasero................................
1B-3
1B-3
1B-3
1B-4
1B-6
1B-6
1B-6
1B-8
Verificación rápida de la carga de
refrigerante (si equipado con mirilla)................ 1B-9
Diagnóstico de rendimiento ........................... 1B-10
Tabla de diagnóstico de rendimiento ......... 1B-12
Tabla de diagnóstico de detalles
(a la temperatura ambiente comprendida
entre 30 °C – 35 °C) .................................. 1B-13
Circuitos de cableado .................................... 1B-14
Comprobación del controlador de A/C
y sus circuitos ................................................ 1B-15
Comprobación de la tensión ...................... 1B-15
1B-2 ACONDICIONAMIENTO DE AIRE (OPCIONAL)
Recuperación, vaciado y carga del
refrigerante .......................................................
Procedimiento para cargar refrigerante en
el A/C .............................................................
Recuperación .................................................
Vaciado ..........................................................
Procedimiento de vaciado..........................
Comprobación de fugas de presión en
el sistema...................................................
Carga .............................................................
Servicio en el vehículo ....................................
Precauciones .................................................
Tubos .........................................................
Manipulación del refrigerante HFC-134a
(R-134a) .....................................................
Recuperación del refrigerante....................
Carga de refrigerante.................................
Llenado con aceite de compresor ..............
Unidad del A/C trasero
(Evaporador del A/C trasero) .........................
1B-19
1B-19
1B-20
1B-21
1B-21
1B-22
1B-22
1B-25
1B-25
1B-25
1B-26
1B-26
1B-26
1B-27
1B-28
Válvula de expansión trasera .........................
Controlador de temperatura del evaporador
del A/C trasero ...............................................
Tubos y mangueras de refrigerante ...............
Válvula solenoide ...........................................
Conjunto del motor del soplador trasero ........
Relé del motor del soplador trasero y relé de
la válvula solenoide........................................
Interruptor principal del A/C trasero ...............
Resistencia del motor del soplador trasero ....
Interruptor del motor del soplador trasero ......
Conductos n° 1 y n° 2 del A/C trasero ...........
Conducto n° 1 del A/C trasero ...................
Conducto n° 2 del A/C trasero ...................
Conjunto del compresor .................................
Embrague magnético .....................................
Material necesario de servicio ........................
Especificaciones de pares de apriete ............
Herramientas especiales .................................
1B-29
1B-30
1B-31
1B-32
1B-33
1B-34
1B-34
1B-35
1B-36
1B-37
1B-37
1B-37
1B-38
1B-41
1B-44
1B-44
1B-44
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1B-4 ACONDICIONAMIENTO DE AIRE (OPCIONAL)
Componentes mayores y su ubicación
17
A
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delantero
10. Motor del ventilador del soplador trasero
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11. Válvula de expansión trasera
18. Aire para el desempañador
5. Conjunto de condensador
12. Tubo de líquido
19. Aire para pies
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ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-17
TABLA DE VALORES DE TENSIÓN DEL CONTROLADOR DE A/C
Terminal Cable
AC-A-1
BLK/
WHT
AC-A-2
BLK/
YEL
Circuito
Alimentación eléctrica principal del
controlador
Masa principal del
controlador
Medición
a masa
Valor normal
Masa a motor
(Fig. B)
10 – 14 V
Interruptor de encendido en ON, con el
motor parado
Masa a carrocería (Fig. A)
–0,4 – 0 V
Motor funcionando
0–1V
AC-A-4
ORN
Entrada de interrupMasa a motor
tor de presión (dual)
(Fig. B)
del refrigerante
10 – 14 V
AC-A-7
AC-A-9
AC-A-13
Entrada del interrupGRN/ tor de A/C y/o inteMasa a motor
BLK rruptor de
(Fig. B)
descongelación
Entrada de señal del
módulo de ECM
Masa a motor
GRY/
(señal de autoriza(Fig. B)
WHT
ción de activación
(ON) del A/C)
YEL/
BLK
Salida de señal al
módulo de ECM
Masa a motor
(señal de petición de
(Fig. B)
activación (ON) del
A/C)
8 – 14 V
0 – 1,5 V
10 – 14 V
0–1V
0 – 1,5 V
10 – 14 V
AC-A-16
PNK
Salida del relé del
embrague magnético del compresor
Masa a motor
(Fig. B)
0–1V
10 – 14 V
AC-B-1
BLU/
YEL
Masa a sensor
Masa a carrocería (Fig. A)
–0,4 – 0 V
Condición
Presión de refrigerante comprendida
entre 225 kPa (2,3 kg/cm2) y 2548 kPa
(26 kg/cm2) con el motor funcionando
Presión de refrigerante inferior a 196 kPa
(2,0 kg/cm2), o superior a 3140 kPa (32
kg/cm2) con el motor funcionando
Interruptor del motor del ventilador del
soplador, o interruptor de descongelación o del A/C en posición OFF, con el
motor funcionando
Interruptor del motor del ventilador del
soplador, e interruptor de descongelación o del A/C en posición ON, con el
motor funcionando
Aceptación de A/C en ON
Prohibición de A/C en la posición ON
Interruptor del motor del ventilador de
soplador e interruptor de descongelador
o del A/C, en posición ON (activado),
con el motor funcionando con una
entrada de temperatura -del sensor de
temperatura del evaporador del A/Cmayor que 2,5 °C, aproximadamente
(menor que 2,5 V (5840 Ω)) y el interruptor de presión del refrigerante, en posición ON
Excepto en las condiciones anteriores,
con el motor funcionando
Interruptor del motor del ventilador de
soplador e interruptor de descongelador
o del A/C, en posición ON (activado),
con el motor funcionando con una
entrada de temperatura -del sensor de
temperatura del evaporador del A/Cmayor que 2,5 °C, aproximadamente
(menor que 2,5 V (5840 Ω)), el interruptor de presión del refrigerante, en posición ON, y entrada de señal del módulo
de ECM, activado (posición ON)
Excepto en las condiciones anteriores,
con el motor funcionando
Motor funcionando
1B-18 ACONDICIONAMIENTO DE AIRE (OPCIONAL)
Terminal
Cable
Circuito
Medición
a masa
Valor normal
1,8 V
(3.520 Ω)
AC-B-2
E61-8
E61-17
E61-22
WHT/
BLK
GRY/
WHT
YEL/
BLK
YEL/
BLU
Entrada del sensor de temperatura del
Masa a motor
evaporador del A/
(Fig. B)
C (termistor del
evaporador del A/
C)
Salida de señal al
controlador del A/
C (señal de auto- Masa a motor
(Fig. C)
rización de activación (ON) del
A/C)
Entrada de señal
desde el controlaMasa a motor
dor del A/C
(Fig. C)
(señal de petición de activación
(ON) del A/C)
Salida del relé del
motor del ventilaMasa a motor
dor de enfria(Fig. C)
miento del
condensador
2,51 V
(5,855 Ω)
10 – 14 V
0–1V
0 – 1,5 V
10 – 14 V
0–1V
10 – 14 V
Condición
La temperatura del sensor de temperatura del evaporador del A/C es
15 °C aproximadamente, con el
motor funcionando
La temperatura del sensor de temperatura del evaporador del A/C es
4,5 °C aproximadamente, con el
motor funcionando
Si la temperatura es menor que 4,5
°C, aproximadamente, en tal caso
el compresor y el ventilador de
enfriamiento del condensador
deben ser parados (volver a una
temperatura mayor que aproximadamente 6,1 °C (menos que 5403
Ω, 2,4 V))
Se requiere activación (ON) del A/
C (terminal AC-A13) con el motor
funcionando en condiciones normales (Refiérase a “COMPROBACIÓN DEL MÓDULO DE ECM Y
SU CIRCUITO”, en la sección 6E)
Excepto en las condiciones anteriores, con el motor funcionando
En este caso el compresor debería
ser parado
Requerir la activación (posición
ON) del A/C
Cortar (OFF) el A/C
Interruptor del motor del ventilador
de soplador y A/C o interruptor de
descongelador, en posición ON
(activado), con el motor funcionando con una entrada de temperatura -del sensor de temperatura
del evaporador del A/C- mayor que
2,5 °C, aproximadamente (menor
que 2,5 V (5840 Ω)), el interruptor
de presión del refrigerante, en
posición ON, y entrada de señal
del módulo de ECM, activado
(posición ON)
Temperatura del refrigerante del
motor superior a 113 °C, con el
motor funcionando
Excepto en las condiciones anteriores, con el motor funcionando
ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-19
Recuperación, vaciado y carga del refrigerante
ADVERTENCIA:
• No exponga sus ojos al refrigerante (líquido).
Cualquier cantidad de refrigerante líquido HFC-134a (R-134a), escapado por accidente, tiene una temperatura muy baja, aproximadamente del orden de –6 °C, inferior al punto de congelación. Si entra líquido
HFC-134a (R-134a) en sus ojos, esto puede causarle lesiones graves. Para proteger sus ojos de tal accidente, es necesario que lleve siempre gafas protectoras. Si entra HFC-134a (R-134a) en su(s) ojo(s), consulte a un médico inmediatamente.
– No se restriegue con las manos el (los) ojo(s) afectado(s). En vez de hacer eso, enjuague con abundante agua fresca el área afectada, con el fin de hacer subir a más de 0 °C la temperatura del área
afectada.
– Tan pronto como sea posible, obtenga la atención médica de un doctor o de un oculista y el tratamiento adecuado.
• Si el HFC-134a (R-134a) líquido entra en contacto con su cutis, el área afectada deberá ser tratada como
si la epidermis estuviera atacada o helada por el frío.
• El refrigerante no debe ser manipulado donde se está soldando o donde se está limpiando con vapor.
• El refrigerante debe ser conservado en un lugar frío y oscuro. Nunca almacene el refrigerante en un
lugar que se calentará considerablemente, por ejemplo en un lugar donde quede expuesto a la luz solar
directa, cerca de un fuego, o dentro de un vehículo (incluyendo el maletero).
• Evite respirar los vapores emitidos cuando se quema el HFC-134a (R-134a). Estos vapores pueden ser
peligrosos y dañinos para la salud.
Procedimiento para cargar refrigerante en el A/C
Inicio de la evacuación
20 minutos
Detención de la evacuación
Inspeccione y repare las conexiones
Espere 10 minutos
Compruebe si hay fugas de presión
Cargue el A/C con refrigerante
Compruebe si hay fugas de
refrigerante en el sistema y
verifique la cantidad de carga del mismo
Prueba de rendimiento
Si el indicador del medidor revela anomalías
Cargue la cantidad correcta de refrigerante
en forma de gas
Cantidad de refrigerante
Modelo de A/C dual: 750±50 g (1,65±0,11 lb, 26,45±1,76 oz)
Modelo de A/C simple: 500±50 g (1,1±0,11 lb, 17,64±1,76 oz)
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ACONDICIONAMIENTO DE AIRE (OPCIONAL) 1B-21
Vaciado
Procedimiento de vaciado
PRECAUCIÓN:
No vacíe antes de efectuar la recuperación de refrigerante
en el sistema.
NOTA:
Cuando haya sido abierto (expuesto al aire atmosférico), el
sistema de A/C debe ser vaciado utilizando una bomba de
vacío. Al sistema de A/C debe ser fijado con un conjunto de
medidor de colector, y el sistema debe ser vaciado durante
20 minutos, aproximadamente.
1) Conecte la manguera (1) de carga de presión alta y la manguera (2) de carga de presión baja del conjunto (3) de medidor
del colector, respectivamente como indicado a continuación.
Manguera (1) de carga de presión alta → válvula (4) de carga
de presión alta, en la manguera de descarga.
Manguera (2) de carga de presión baja → válvula (5) de carga
de presión baja, en el tubo de aspiración.
2) Fije la manguera (6) central de carga del conjunto (3) de medidor del colector, a la bomba (7) de vacío.
3) Haga funcionar la bomba (7) de vacío, y enseguida abra la válvula (9) [HI (alta)] del lado de descarga, del conjunto (3) de
medidor de colector.
Si no hay bloqueo en el sistema, habrá una indicación de presión alta en el medidor (10) de presión alta.
Cuando esto ocurra, abra la otra válvula (8) [Lo (baja)], del conjunto.
4) Aproximadamente 10 minutos después, el medidor (11) de presión baja debería indicar un vacío de –10 kPa (–1,0 kg/cm2)
siempre que no haya fugas en el sistema.
3
6
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10
7
8
9
2
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4
5
NOTA:
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movimiento del indicador del medidor de presión baja.
• El aumento de la lectura del medidor sugiere que hay
fugas. En este caso, repare el sistema antes de continuar
el vaciado.
• Si el indicador del medidor muestra una lectura estable
(sugiriendo que no hay fugas) prosiga el vaciado.
5) El proceso de vaciado debe ser efectuado durante 20 minutos,
por lo menos.
6) Continúe el vaciado hasta que la lectura del medidor de presión
baja indique –10 kPa (–1,0 kg/cm2), y enseguida cierre ambas
válvulas (8), (9).
7) Pare el funcionamiento de la bomba (7) de vacío. Desconecte
la manguera (6) central de carga, de la boquilla de entrada de
la bomba. Ahora, el sistema está listo para la carga de refrigerante.
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La carga inicial del sistema de A/C es efectuada desde el lado de
presión alta, con el motor parado.
Enseguida, se debe utilizar el procedimiento siguiente para cargar
desde el lado de presión baja, con el motor funcionando.
1) Después de vaciar el sistema, verifique bien que las mangueras
están dispuestas correctamente.
2) Conecte en sus posiciones, la manguera (1) de carga de presión baja y la manguera (2) de carga de presión alta del conjunto (3) de medidor de colector. Luego, abra la válvula (4) del
recipiente del refrigerante, para purgar la tubería de carga.
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en el sistema.
4) Después de un momento, abra la válvula (5) del lado de presión
baja y cierre la válvula (6) del lado de presión alta.
3
5
4
1
6
ADVERTENCIA:
Asegúrese de que la válvula del lado de presión alta está
cerrada correcta y seguramente.
2
5) Haga arrancar el motor y manténgalo funcionando a 1.500 rpm.
Enseguida, haga funcionar el acondicionamiento de aire.
NOTA:
En el modelo de A/C dual también hay que hacer funcionar
el sistema de A/C trasero.
6) Cargue el sistema de A/C con refrigerante en estado de vapor.
En este momento, el recipiente del refrigerante debe ser mantenido en posición hacia arriba.
7) Cuando el recipiente (3) del refrigerante esté vacío emplee el
procedimiento siguiente para reemplazarlo por un recipiente (3)
de refrigerante, nuevo.
a) Cierre la válvula de baja presión.
b) Reemplace el recipiente (3) vacío por un recipiente de refrigerante que haya sido cargado con refrigerante. Cuando utilice
la válvula (4) de derivación de recipiente de refrigerante, aplique el procedimiento siguiente para el reemplazo.
i) Retraiga la aguja (1) y desmonte la válvula (4) de derivación
del recipiente de refrigerante, aflojando su tuerca (2) plana.
ii) Instale la válvula (4) de derivación del recipiente de refrigerante -que ha sido desmontada- en un recipiente (3) nuevo
de refrigerante.
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1B-44 ACONDICIONAMIENTO DE AIRE (OPCIONAL)
Material necesario de servicio
Producto SUZUKI Recomendado
Uso
(número de pieza)
Aceite de compresor (Aceite fri- ACEITE DE COMPRESOR (ND-OIL8, 250 cc) • Junta tórica
gorígeno)
(99000-27080)
• Cada componente
Material
Especificaciones de pares de apriete
Piezas de sujeción
Tubo de refrigerante (8 mm)
Tubo de refrigerante (12,7 mm)
Tubo de refrigerante (16 mm)
Tuerca de placa de armado
N•m
13
22
33
18
Herramientas especiales
09900-06107
Alicates para anillo elástico de retención
(Tipo apertura de puntas)
09920-53740
Sujetador para placa de
armado
09990-86011
Detector de fugas de gas
09991-06010
Instalador de polea del
embrague magnético
09990-06010
Conjunto de medidor de
colector
Refiérase a NOTA, más
abajo.
NOTA:
Este conjunto incluye los artículos siguientes.
1. Medidor de colector, 2. Manguera de carga, 3. Conector rápido,
4. Válvula roscada de derivación, de contenedor de refrigerante,
5. Unión en T del contenedor de refrigerante, 6. Conjunto de empaquetaduras
Par de apriete
kg-m
1,3
2,2
3,3
1,8
lb-ft
9,5
16,0
24,0
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3E-4 SUSPENSIÓN TRASERA
5) Aplique grasa “A” al borde de sello de aceite interior del eje de
puente, en la forma mostrada en la figura.
“A” : Grasa 99000-25010
1. Caja de eje
a) Aplique sellador de estanqueidad al agua “B” a las superficies
de contacto del plato portafreno y cubo del eje trasero (2).
“B” : Sellador de estanqueidad al agua 99000-31110
6) Instale el eje de puente trasero en la caja de puente trasero, y
apriete las tuercas de retén de cojinete, al par de apriete especificado.
Longitud “L” del eje del puente trasero
Lado izquierdo : 700,5 mm
Lado derecho : 769,5 mm
NOTA:
Cuando instale el eje de puente trasero, tenga cuidado de
no dañar el labio del sello de aceite en la caja del eje.
Par de apriete
Tuerca de retén de cojinete (a) : 50 N·m (5,0 kg-m)
7) Apriete el perno del sensor de velocidad de rueda, al par de
apriete especificado (si está equipado con sistema de ABS).
Par de apriete
Perno del sensor de velocidad de rueda (b) : 21 N·m (2,1 kgm)
(b)
8) Llene la caja de puente trasero con el aceite especificado de
engranajes, nuevo.
Refiérase a “SERVICIO DE MANTENIMIENTO”, en la sección
7F.
9) Instale el tambor de freno. Refiérase a “TAMBOR DE FRENO”,
en la sección 5C.
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EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE 4A2-1
SECCIÓN 4A2
EJE DE PALIER DELANTERO/COJINETE DE EJE,
SELLO DE ACEITE
NOTA:
Para las descripciones (elementos) no incluidas en esta sección, refiérase a la misma sección del Manual
de Servicio mencionado en el PREFACIO de este manual.
CONTENIDO
Servicio en el vehículo .................................... 4A2-2
Eje propulsor.................................................. 4A2-2
Materiales necesarios de servicio .................. 4A2-4
4A2
4A2-2 EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE
Servicio en el vehículo
Eje propulsor
ARMADO
PRECAUCIÓN:
• Para evitar cualquier problema causado por el líquido de
lavado, no lave las fundas de las juntas de velocidad
constante. Está permitido sacar la grasa de estas piezas
empleando un paño.
• Doble cada abrazadera de cinta de funda en el sentido
contrario a la rotación hacia adelante.
• No retuerza ni deforme la funda cuando la fije con las
abrazaderas de cinta.
La acción del aire puede disminuir la vida útil de la funda
retorcida.
1) Aplique grasa para junta a la junta de velocidad constante del
lado de la rueda.
Utilice la grasa para junta del tubo, incluido como pieza suelta.
“A” : Grasa para juntas de velocidad constante (85 – 95 g,
aproximadamente (Amarillo))
[A] : Lado de la rueda
2) Instale en el eje, la funda (1) del lado de la rueda.
Llene el interior de la funda (1) con la grasa para junta de velocidad constante.
Antes de fijar la abrazadera de cinta (2) de la funda, inserte un
destornillador en la funda (1) -en el lado de la junta de velocidad constante- para así permitir que entre aire en la funda y
que la presión dentro de la funda (1) sea igual a la presión
atmosférica.
3) Coloque la abrazadera (2) de cinta de la funda.
4) Instale la funda (1) en el eje propulsor de manera que su lado
de diámetro menor quede en el surco del eje, y enseguida fije la
funda empleando la abrazadera (2) de cinta.
5) Instale la jaula (1) en el eje.
PRECAUCIÓN:
Instale la jaula (1) posicionando el lado de diámetro exterior
menor en el extremo del eje.
EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE 4A2-3
6) Instale el anillo (1) elástico utilizando un alicate para anillo elástico de retención.
7) Aplique grasa a toda la superficie de la jaula.
Utilice la grasa para junta del tubo, incluido como pieza suelta.
8) Inserte la jaula en el aro exterior y fije el anillo (1) elástico en el
surco del aro exterior.
PRECAUCIÓN:
Posicione la abertura “a” de las puntas del anillo elástico de
manera que no queden alineadas con una bola.
9) Aplique en el interior del aro exterior, la grasa del tubo incluido
como pieza suelta, y enseguida fije la funda en el aro exterior.
Llene el interior de la funda con la grasa para junta de velocidad
constante.
“A” : Grasa para junta de velocidad constante
(90 – 100 g, aproximadamente (Grasa negra))
10) Al fijar la funda en el aro exterior, ajuste de manera que las longitudes “b” y “c” tengan las dimensiones indicadas en la figura.
Posición de instalación de la funda derecha de velocidad
constante, lado del diferencial
(Longitud “b”) : 196,8 – 206,8 mm
Posición de instalación de la funda izquierda de velocidad
constante, lado del diferencial
(Longitud “c”) : 127,5 – 137,5 mm
11) Antes de fijar la abrazadera de cinta de la funda, inserte un
destornillador en la funda -en el lado de la junta de velocidad
constante- para así permitir que entre aire en la funda y que la
presión dentro de la funda sea igual a la presión atmosférica.
12) Fije la abrazadera de la funda. Compruebe si las fundas están
deformadas o tienen entalladuras.
[A] : Lado del diferencial (derecha)
[B] : Lado del diferencial (izquierda)
4A2-4 EJE DE PALIER DELANTERO/COJINETE DE EJE, SELLO DE ACEITE
Materiales necesarios de servicio
Material
Grasa de litio
Agente de sellado
Producto SUZUKI Recomendado
(número de pieza)
SUPER GRASA A DE SUZUKI
(99000-25010)
PRODUCTO DE SELLADO 366E
(99000-31090)
Uso
• Sello de aceite de eje propulsor
• Parte de mangueta del eje propulsor
RH del lado del diferencial
• Brida del eje propulsor
EJES DE TRANSMISIÓN 4B-1
SECCIÓN 4B
EJES DE TRANSMISIÓN
NOTA:
Para las descripciones (elementos) no incluidas en esta sección, refiérase a la misma sección del Manual
de Servicio mencionado en el PREFACIO de este manual.
CONTENIDO
Descripción general........................................... 4B-1
Servicio en el vehículo ...................................... 4B-2
Eje de transmisión ........................................... 4B-2
Especificaciones de pares de apriete .............. 4B-2
Material necesario de servicio .......................... 4B-2
4B
Descripción general
En el eje de transmisión delantero se han instalado dos juntas universales de velocidad variable -llamadas juntas cardán. El eje de transmisión trasero incorpora una junta universal de velocidad variable, dos juntas universales de velocidad constante y un soporte central de montura de caucho. En el extremo delantero del eje de transmisión trasero
se ha instalado una junta cardán del mismo tipo que la junta cardán del eje de transmisión delantero. En el extremo
trasero del eje de transmisión trasero se ha instalado una junta de velocidad constante tipo bola y jaula (BJ). En el
medio del eje de transmisión trasero -justo detrás del soporte central- se ha instalado una junta de velocidad constante tipo desplazamiento doble (DOJ).
La mayoría de las juntas universales no necesitan mantenimiento. Su lubricación dura toda la vida útil de la junta universal y no pueden ser lubricadas en el vehículo. Si una junta universal o produce ruido o se desgasta, debe ser
reemplazada.
El eje de transmisión es una unidad equilibrada. Por consiguiente, debe ser manipulado con cuidado para mantener
el equilibrado.
1. Eje de transmisión delantero
2. Eje de transmisión trasero
4B-2 EJES DE TRANSMISIÓN
Servicio en el vehículo
Eje de transmisión
Para las descripciones diferentes de las incluidas a continuación,
refiérase a la misma sección del Manual de Servicio mencionado en
el PREFACIO de este manual.
INSTALACIÓN
Emplee las especificaciones siguientes para el apriete de las tuercas
de bridas de junta universal. Aplique producto bloqueador a las roscas de perno de la brida del eje de transmisión trasero, si es reutilizada.
“A” : Producto de sellado n° 99000-32110
Par de apriete
Tuercas de brida de eje de transmisión delantero (a) :
50 N·m (5,0 kg-m)
Tuercas de brida de eje de transmisión trasero (a) :
60 N·m (6,0 kg-m)
Especificaciones de pares de apriete
Piezas de sujeción
Tuercas de brida de eje de transmisión delantero
Tuercas de brida de eje de transmisión trasero
Pernos de soporte central
N•m
50
60
50
Par de apriete
kg-m
5,0
6,0
5,0
lb-ft
36,5
46,5
36,5
Material necesario de servicio
Material
Producto de bloqueo de
roscas
Producto SUZUKI Recomendado
(número de pieza)
THREAD LOCK CEMENT SUPER 1322
(99000-32110)
Uso
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INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) 6-1-1
SECCIÓN 6-1
INFORMACIÓN GENERAL Y DIAGNÓSTICO
DEL MOTOR (MOTOR H27)
ADVERTENCIA:
Para los vehículos equipados con el Sistema Suplementario de Sujeción (Colchón de aire):
• Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema
del colchón de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refiérase al “Esquema de ubicación de los componentes y cableado del sistema del colchón de aire” en
“Descripción general” -en la sección del sistema del colchón de aire- para confirmar si usted está efectuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón
de aire. Sírvase observar todas las ADVERTENCIAS y “Precauciones para el servicio” indicadas en “Servicio en el vehículo” -en la sección del sistema del colchón de aire- antes de efectuar cualquier trabajo
de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Si no se
respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchón de aire o se puede dejar
inoperante el sistema del colchón de aire. Cualquiera de estos dos casos puede causar daños corporales graves.
• Los trabajos de servicio técnico deben ser iniciados por lo menos 90 segundos después de que se coloque el interruptor de encendido en la posición “LOCK” y de que se desconecte el cable negativo de la
batería. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de energía eléctrica del módulo de detección y de diagnóstico (SDM).
NOTA:
Según sean las especificaciones del vehículo, los sistemas (piezas) siguientes son o no utilizados en el
vehículo específicamente concernido. No olvide esto cuando efectúe los trabajos de servicio.
• Conector de verificación
• Sensor de CKP
• Sensor de MAP
• Válvula de EGR
• Sensor calentado de oxígeno, o resistencia de ajuste de CO
• Convertidor catalítico de tres vías, convertidor de tres vías calentado
CONTENIDO
Información general.......................................... 6-1-4
Nota sobre la limpieza y cuidado .................... 6-1-4
Información general sobre el servicio del
motor............................................................... 6-1-4
Precauciones para el servicio del sistema
de combustible................................................ 6-1-5
Procedimiento de alivio de la presión de
combustible..................................................... 6-1-6
Procedimiento de comprobación de fugas
de combustible................................................ 6-1-6
Diagnóstico del motor ...................................... 6-1-7
Descripción general ........................................ 6-1-7
Sistema de diagnóstico en el vehículo
(Vehículo sin conector de verificación) ........... 6-1-7
Sistema de diagnóstico en el vehículo
(Vehículo con conector de verificación) ........ 6-1-11
Precauciones para diagnosticar
desperfectos .................................................
Tabla de flujo de diagnóstico del motor ........
Comprobación de la luz indicadora de
mal funcionamiento (MIL) .............................
Comprobación de código de diagnóstico
(DTC) ............................................................
Borrado del código de diagnóstico (DTC).....
Tabla de código de diagnóstico (DTC) .........
Para el sistema de A/T (Refiérase a la
sección 7B1, para el diagnóstico) .............
Para el sistema de control del
inmovilizador (Refiérase a la sección 8G,
para el diagnóstico)...................................
Tabla de a prueba de fallos ..........................
Datos del instrumento de exploración...........
6-1-12
6-1-13
6-1-18
6-1-18
6-1-19
6-1-21
6-1-24
6-1-25
6-1-26
6-1-27
6-1
6-1-2 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27)
Definiciones de los datos del
instrumento de exploración .......................
Tabla de diagnóstico del motor .....................
Comprobación del módulo de PCM (ECM)
y sus circuitos................................................
Tabla A-1 Comprobación del circuito de la
luz indicadora de mal funcionamiento –
La luz indicadora no se enciende con el
interruptor de encendido en la posición ON
(Pero con el motor parado) ...........................
Tabla A-2 Comprobación del circuito de la
luz indicadora de mal funcionamiento –
La luz indicadora permanece encendida
después del arranque del motor ...................
Tabla A-3 Comprobación de la luz
indicadora de mal funcionamiento –
La luz de MIL destella con el interruptor de
encendido en la posición ON
(Vehículo con conector de verificación) ........
Tabla A-4 Comprobación de la luz
indicadora de mal funcionamiento –
La luz de MIL no destella o permanece
encendida con el terminal del interruptor de
diagnóstico conectado a masa
(Vehículo con conector de verificación) ........
Tabla A-5 Comprobación del circuito de
alimentación eléctrica y de masa del módulo
de ECM (PCM) – La luz indicadora de MIL
no se enciende cuando el interruptor de
encendido está en la posición ON, y el
motor gira pero no arranca............................
DTC P0100 (DTC N° 33, 34)
Mal funcionamiento del circuito de flujo de
masa de aire .................................................
DTC P0110 (DTC N° 23, 25)
Mal funcionamiento del circuito de
temperatura del aire de admisión (IAT).........
DTC P0115 (DTC N° 14, 15)
Mal funcionamiento del circuito de
temperatura del refrigerante del motor..........
DTC P0120 (N° 21, 22)
Mal funcionamiento del circuito de
posición de la mariposa de gases.................
DTC P0121 Problema de intervalo/
funcionamiento del circuito de posición de
la mariposa de gases ....................................
DTC P0130 (DTC N° 13)
Mal funcionamiento del circuito del HO2S-1
(banco 1), o no se detecta actividad del
sensor ...........................................................
DTC P0133 Respuesta lenta del circuito
del HO2S-1 (banco 1) ...................................
DTC P0135 Mal funcionamiento del circuito
del calentador del HO2S-1 (banco 1)............
DTC P0136 Mal funcionamiento del circuito
del HO2S-2 (banco 1) ...................................
DTC P0141 Mal funcionamiento del circuito
del calentador del HO2S-2 (banco 1)............
6-1-31
6-1-35
6-1-40
6-1-49
6-1-50
6-1-51
6-1-51
6-1-52
6-1-54
6-1-56
6-1-58
6-1-60
6-1-62
6-1-64
6-1-66
6-1-67
6-1-69
6-1-71
DTC P0150 (DTC N° 26)
Mal funcionamiento del circuito del HO2S-1
(banco 2), o no se detecta actividad del
sensor ........................................................... 6-1-73
DTC P0153 Respuesta lenta del circuito
del HO2S-1 (banco 2) ................................... 6-1-76
DTC P0155 Mal funcionamiento del circuito
del calentador del HO2S-1 (banco 2)............ 6-1-77
DTC P0156 Mal funcionamiento del circuito
del HO2S-2 (banco 2) ................................... 6-1-79
DTC P0161 Mal funcionamiento del circuito
del calentador del HO2S-2 (banco 2)............ 6-1-81
DTC P0171/P0172 Sistema de combustible
demasiado pobre/rico (banco 1) ................... 6-1-83
DTC P0174/P0175 Sistema de combustible
demasiado pobre/rico (banco 2) ................... 6-1-85
DTC P0300/P0301/P0302/P0303/P0304/
P0305/P0306 Se detecta fallo de encendido/
fallo de encendido en cilindro 1/fallo de
encendido en cilindro 2/fallo de encendido
en cilindro 3/fallo de encendido en cilindro
4/fallo de encendido en cilindro 5/fallo de
encendido en cilindro 6 ................................. 6-1-87
DTC P0325 (DTC N° 43)
Mal funcionamiento del circuito del sensor
de detonación................................................ 6-1-89
DTC P0335 Mal funcionamiento del
circuito del sensor de posición del cigüeñal .. 6-1-91
DTC P0340 (DTC N° 42)
Mal funcionamiento del circuito del sensor
de posición del árbol de levas ....................... 6-1-93
DTC P0400 Mal funcionamiento del flujo
de recirculación de gases de escape............ 6-1-96
DTC P0403 (DTC N° 51)
Mal funcionamiento del circuito del flujo
de recirculación de gases de escape............ 6-1-99
DTC P0420 Eficacia del sistema de
catalizador, inferior al límite (banco 1) ........ 6-1-101
DTC P0430 Eficacia del sistema de
catalizador, inferior al límite (banco 2) ........ 6-1-103
DTC P0443 Mal funcionamiento del
circuito de la válvula de control de purga
del sistema de control de EVAP.................. 6-1-105
Comprobación del sistema de purga del
recipiente de EVAP ................................. 6-1-107
Inspección de conducto de vacío............ 6-1-107
Inspección de manguera de vacío .......... 6-1-108
Comprobación de la válvula de purga
del recipiente de EVAP y su circuito ....... 6-1-108
Comprobación de la válvula de purga
del recipiente de EVAP ........................... 6-1-108
DTC P0460 Entrada alta del circuito del
sensor de nivel del combustible .................. 6-1-110
DTC P0500 (DTC N° 24)
Mal funcionamiento del sensor de
velocidad del vehículo................................. 6-1-112
DTC P0505 Mal funcionamiento del
sistema de control del aire de ralentí .......... 6-1-115
INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) 6-1-3
DTC P0601 (DTC N° 71) Error de suma
de control de la memoria del módulo de
control interno .............................................
DTC P1408 Mal funcionamiento del
circuito del sensor de presión absoluta
del colector..................................................
DTC P1450/P1451 Problema de
funcionamiento del circuito del sensor de
presión barométrica ....................................
DTC P1500 Mal funcionamiento del
circuito de señal de arranque del motor......
DTC P1510 Mal funcionamiento de la
alimentación eléctrica de reserva del
módulo de ECM ..........................................
Tabla B-1 Comprobación del circuito de
la bomba de combustible ............................
‘
6-1-117
6-1-118
6-1-120
6-1-121
6-1-122
6-1-123
Tabla B-2 Comprobación de los
inyectores de combustible y circuito ...........
Tabla B-3 Comprobación de la presión de
combustible.................................................
Tabla B-4 Comprobación del sistema de
control del aire de ralentí ............................
Tabla B-5 Comprobación de circuitos de
señal del A/C (si está equipado) .................
Tabla B-6 Comprobación del sistema de
control del relé del motor del ventilador
del condensador del A/C
(Si está equipado).......................................
Herramientas especiales ..............................
6-1-125
6-1-126
6-1-128
6-1-131
6-1-132
6-1-133
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INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) 6-1-13
Tabla de flujo de diagnóstico del motor
Para mayores detalles acerca de cada paso, refiérase a las páginas siguientes.
Paso
Operación
1
Análisis de la queja del cliente
1) Efectúe el análisis de la queja del cliente.
¿Se efectuó el análisis de la queja del cliente?
2
Comprobación de DTC/datos de imagen congelada
1) Comprobación de DTC/datos de imagen congelada
¿Hay algún(os) DTC de mal funcionamiento?
3
4
5
6
7
8
9
10
11
Inspección visual
1) Efectúe la inspección visual.
¿Hay alguna condición defectuosa?
Inspección visual
1) Efectúe la inspección visual.
¿Hay alguna condición defectuosa?
Confirmación de síntomas de desperfecto
1) Confirme síntomas de desperfecto basándose en el
análisis de la queja del cliente, DTC/datos de imagen congelada, en el paso 1.
¿Se identificó un síntoma de desperfecto?
Nueva comprobación de DTC/datos de imagen congelada
1) Nueva comprobación de DTC/datos de imagen congelada.
¿Hay algún(os) DTC de mal funcionamiento?
Nueva comprobación de DTC/datos de imagen congelada
1) Nueva comprobación de DTC/datos de imagen congelada.
¿Hay algún(os) DTC de mal funcionamiento?
Inspección básica del motor
1) Compruebe y repare de acuerdo con la “TABLA DE
FLUJO DE INSPECCIÓN BÁSICA” y la “TABLA DE
DIAGNÓSTICO DEL MOTOR”, en esta sección.
¿Están completadas la comprobación y la reparación?
Localización y reparación de desperfectos para el DTC
1) Compruebe y repare de acuerdo con la Tabla de
flujo de diagnóstico del DTC aplicable, en esta sección.
¿Están completadas la comprobación y la reparación?
Compruebe los problemas intermitentes
1) Compruebe los desperfectos intermitentes refiriéndose a “Mal funcionamiento intermitente y conexión
mala”, en la sección “INFORMACIÓN GENERAL”.
¿Hay alguna condición defectuosa?
Prueba de confirmación final
1) Borre el DTC, si hay alguno.
2) Efectúe la prueba de confirmación final. Refiérase a
“PROCEDIMIENTO DE CONFIRMACIÓN DE DTC”,
en esta sección.
¿Hay algún síntoma de problema, un DTC de mal funcionamiento o alguna condición anormal?
Sí
Vaya al paso 2.
No
Efectúe el análisis de la
queja del cliente.
Registro de DTC/datos
de imagen congelada
Borre DTC.
Vaya al paso 3.
Repare o reemplace la
pieza defectuosa.
Vaya al paso 11.
Repare o reemplace la
pieza defectuosa.
Vaya al paso 11.
Vaya al paso 6.
Vaya al paso 4.
Vaya al paso 5.
Vaya al paso 8.
Vaya al paso 7.
Vaya al paso 9.
Vaya al paso 8.
Vaya al paso 9.
Vaya al paso 10.
Vaya al paso 11.
Compruebe y repare
la(s) pieza(s) defectuosa(s).
Vaya al paso 11.
Vaya al paso 11.
Compruebe y repare
la(s) pieza(s) defectuosa(s).
Vaya al paso 11.
Repare o reemplace la
pieza defectuosa.
Vaya al paso 11.
Vaya al paso 11.
Vaya al paso 6.
FIN.
6-1-14 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27)
PASO 1. ANÁLISIS DE LA QUEJA DEL CLIENTE
Tal como descritos por el cliente, registre los detalles del problema (fallos, quejas), y cómo se presentó el problema.
Para este propósito, el empleo de un formulario de inspección facilitará la colecta de informaciones hasta el punto
requerido para efectuar el adecuado análisis y diagnóstico.
NOTA:
El formulario anterior es una muestra estándar. Debe ser modificado en función de las condiciones características de cada mercado.
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6-1-16 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27)
PASO 6 y PASO 7. NUEVA COMPROBACIÓN Y REGISTRO DEL DTC
Para el procedimiento de comprobación, refiérase a “COMPROBACIÓN DE DTC”, en esta sección.
PASO 8. TABLA DE INSPECCIÓN BÁSICA DEL MOTOR Y DE DIAGNÓSTICO DEL MOTOR
En primer lugar, efectúe la inspección básica del motor de acuerdo con la “TABLA DE FLUJO DE INSPECCIÓN
BÁSICA DEL MOTOR”. Cuando se haya llegado al fin de la tabla de flujo, verifique las piezas del sistema que se sospecha son una causa posible refiriéndose para esto a la “TABLA DE DIAGNÓSTICO DEL MOTOR”, y basándose en
los síntomas que se presentan en el vehículo (síntomas obtenidos de los diferentes pasos del análisis de la queja del
cliente, de la confirmación de síntomas de desperfecto y/o de la inspección básica del motor), y entonces proceda a
reparar o reemplazar las piezas defectuosas, si las hay.
Tabla de flujo de inspección básica del motor
Paso
Operación
Sí
1
¿Se aplicó la “TABLA DE FLUJO DE DIAGNÓSTICO DEL MOTOR”? Vaya al paso 2.
2
3
4
5
6
7
8
9
10
Compruebe la tensión de la batería.
¿Es la tensión 11 V, o más?
¿Gira el motor para arrancar?
¿Arranca el motor?
Compruebe el régimen de ralentí del motor/servicio de la válvula de
IAC refiriéndose a “COMPROBACIÓN DEL RÉGIMEN DE RALENTÍ/
SERVICIO DE LA VÁLVULA DE IAC”, en la sección 6E2.
¿Está el resultado de la comprobación de acuerdo con las especificaciones?
Compruebe el calado del encendido. Refiérase a “COMPROBACIÓN
DEL CALADO DEL ENCENDIDO”, en la sección 6F2.
¿Está el resultado de la comprobación de acuerdo con las especificaciones?
Vaya al paso 3.
Vaya al paso 4.
Vaya al paso 5.
Vaya al paso 6.
No
Vaya a la “TABLA
DE FLUJO DE
DIAGNÓSTICO
DEL MOTOR”, en
esta sección.
Cargue o reemplace la batería.
Vaya a “DIAGNÓSTICO”, en la
sección 6H.
Vaya al paso 7.
Vaya a “TABLA
DE DIAGNÓSTICO DEL
MOTOR”, en esta
sección.
Ajuste el calado
del encendido.
Vaya a “TABLA
DE DIAGNÓSTICO DEL
MOTOR”, en esta
sección.
Vaya al paso 8.
Compruebe la alimentación de combustible, de la manera siguiente : Vaya al paso 9.
1) Verifique y asegúrese de que hay suficiente combustible en el
depósito de combustible.
2) Coloque el interruptor de encendido en la posición ON, durante 3
segundos, y enseguida en la posición OFF.
Repita esto unas pocas veces.
¿Se siente la presión de retorno de combustible (sonidos de retorno
del combustible) en la manguera de retorno de combustible, cuando
se coloca el interruptor de encendido en la posición ON?
Vaya a la “TABLA Vaya a la “TABLA
Compruebe el funcionamiento de la bomba de combustible.
B-1 DE FLUJO
1) ¿Se oyó el sonido de funcionamiento de la bomba de combusti- B-3 DE FLUJO
DE DIAGNÓSDE DIAGNÓSble, desde el llenador de combustible -durante 3 segundos,
TICO”, en esta
aproximadamente- después de haber colocado el interruptor de TICO”, en esta
sección.
sección.
encendido en la posición ON, y luego ya no hubo más sonido?
Compruebe la chispa de encendido. Refiérase a “PRUEBA DE LA
Vaya al paso 10. Vaya a “DIAGCHISPA DE ENCENDIDO”, en la sección 6E2.
NÓSTICO”, en la
¿Está en buenas condiciones?
sección 6F2.
Vaya a la “TABLA
Compruebe el inyector de combustible. Refiérase a “INSPECCIÓN
Vaya a “TABLA
B-2 DE FLUJO
DE INYECTOR DE COMBUSTIBLE”, en la sección 6E2.
DE DIAGNÓSDE DIAGNÓS¿Está en buenas condiciones?
TICO DEL
MOTOR”, en esta TICO”, en esta
sección.
sección.
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6-1-18 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27)
Comprobación de la luz indicadora de mal funcionamiento (MIL)
1) Coloque el interruptor de encendido en la posición ON (pero
con el motor parado), y compruebe que la luz (1) de MIL se
enciende.
Si la luz de MIL no se enciende, vaya a la “Tabla A-1 de Flujo de
diagnóstico” para proceder a la localización y reparación de
desperfectos.
2) Haga arrancar el motor y compruebe que la luz de MIL se
apaga.
3) Si la luz de MIL permanece encendida y no hay DTC memorizado en el módulo de ECM (PCM), vaya a la “Tabla A-2 de
Flujo de diagnóstico” para proceder a la detección y reparación
de desperfectos.
Comprobación de código de diagnóstico (DTC)
[Utilizando el instrumento de exploración SUZUKI]
1) Prepare el instrumento de exploración tipo producto libre, o el
instrumento de exploración SUZUKI (2).
2) Con el interruptor de encendido colocado en la posición OFF,
conecte el instrumento de exploración al conector (3) de enlace
de datos (DLC), instalado en el lado inferior del tablero de instrumentos, en el lado del asiento del conductor.
Herramienta especial
(A) : Instrumento de exploración SUZUKI
3) Coloque el interruptor de encendido en la posición ON y compruebe que la luz de MIL se enciende.
4) Lea el DTC y datos de la imagen congelada, de acuerdo con
las instrucciones mostradas en el instrumento de exploración, e
imprima o anote estos datos. Para mayores detalles, refiérase
al Manual del Operador del instrumento de exploración.
Si la comunicación entre el instrumento de exploración y el
módulo de ECM (PCM) es imposible, compruebe la comunicabilidad del instrumento de exploración conectándolo al módulo
de ECM (PCM) de otro vehículo. Si ahora la comunicación es
posible, esto indica que el instrumento de exploración está en
buenas condiciones. Enseguida, compruebe el conector de
enlace de datos y la línea (circuito) de datos seriales en el vehículo donde la comunicación era imposible.
5) Después de completar esta verificación, coloque el interruptor
de encendido en la posición OFF y desconecte el instrumento
de exploración, del conector de enlace de datos.
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INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) 6-1-31
Definiciones de los datos del instrumento de exploración
COOLANT TEMP (Temperatura del refrigerante del motor, °C)
Es detectada por el sensor de temperatura del refrigerante del motor.
INTAKE AIR TEMP (°C) (Temperatura del aire de admisión)
Es detectada por el sensor de temperatura del aire de admisión.
DESIRED IDLE (Régimen de ralentí deseado, rpm)
El régimen de ralentí deseado es un parámetro interno del módulo de ECM (PCM) que indica el régimen de ralentí
requerido por el módulo de ECM (PCM). Si el motor no está funcionando, este número no es válido.
CLOSED THROT POS (Posición cerrada de la mariposa de gases, ON/OFF)
Este parámetro será ON cuando la mariposa de gases esté completamente cerrada. O indicará OFF cuando la mariposa de gases no esté cerrada completamente.
IAC FLOW DUTY (Ciclo de trabajo de flujo del IAC, %)
Este parámetro indica el porcentaje de abertura de la válvula de IAC que controla el flujo de derivación de aire.
ENGINE SPEED (Régimen del motor) (rpm)
Es calculada mediante impulsiones de referencia procedentes del sensor de posición del árbol de levas.
SHORT FT B1 (Reajuste de plazo corto de combustible, banco 1, %) / SHORT FT B2 (Reajuste de plazo
corto de combustible, banco 2, %)
El valor del reajuste de plazo corto del combustible representa las correcciones de plazo corto hechas al cálculo de la
mezcla de aire/combustible. Un valor “0” indica que no hay corrección, un valor superior a “0” indica una corrección
de enriquecimiento de la mezcla, y un valor inferior a “0” indica una corrección de empobrecimiento de la mezcla de
aire/combustible.
LONG FT B1 (Reajuste de plazo largo de combustible, banco 1, %) / LONG FT B2 (Reajuste de plazo
largo de combustible, banco 2, %)
El valor del reajuste de plazo largo del combustible representa las correcciones de plazo largo hechas al cálculo de la
mezcla de aire/combustible. Un valor “0” indica que no hay corrección, un valor superior a “0” indica una corrección
de enriquecimiento de la mezcla, y un valor inferior a “0” indica una corrección de empobrecimiento de la mezcla de
aire/combustible.
IGNITION ADVANCE (Avance del calado del encendido del cilindro N° 1, °)
El calado del encendido del cilindro N° 1 es controlado por el módulo de ECM (PCM). El calado de encendido actual
debe ser comprobado utilizando la luz estroboscópica de calado.
BATTERY VOLTAGE (Tensión de la batería) (V)
Este parámetro indica la tensión positiva de la batería que llega al módulo de ECM (PCM), procedente del relé principal.
MAF (Caudal de flujo de masa de aire, g/s)
Representa la masa total de aire que entra en el colector de admisión, la que es medida por el sensor de flujo de
masa de aire.
INJ PULSE WIDTH B1 (Duración de la impulsión de inyección de combustible, banco 1, msec) / INJ
PULSE WIDTH B2 (Duración de la impulsión de inyección de combustible, banco 2, msec)
Este parámetro indica la duración de la activación (levantamiento de la aguja) del inyector, que es enviada por el
módulo de ECM (PCM).
THROTTLE POS (Posición absoluta de la mariposa de gases, %)
Cuando la mariposa de gases está en la posición completamente cerrada, la abertura de la mariposa de gases está
indicada por 0 %, y cuando está en la posición abierta completamente, la posición de la mariposa está indicada por
100 %.
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6-1-34 INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27)
SHIFT SOL #2 COM/MON (Comando de válvula solenoide #2 B de cambio/verificación, ON/OFF)
CON-ON : Comando de activación (ON) enviado a la válvula solenoide-B #2 de cambio.
CON-OFF : No se está emitiendo el comando para el funcionamiento.
MON-ON : Hay flujo de corriente eléctrica a la válvula solenoide-B #2 de cambio.
MON-OFF : No está pasando electricidad.
TCC SOL CON/MON (Comando de válvula solenoide del embrague del convertidor de par/verificación,
ON/OFF)
CON-ON : Comando de activación (ON) enviado a la válvula solenoide de TCC.
CON-OFF : No se está emitiendo el comando para el funcionamiento.
MON-ON : Hay flujo de corriente eléctrica a la válvula solenoide de TCC.
MON-OFF : No está pasando electricidad.
TRANS RANGE (Señal P, R, N, D, 2 ó L de posición de la transmisión)
Indica la posición de la transmisión de acuerdo con la señal del interruptor de posición de la transmisión.
BRAKE SW (Frenos, luces de parada, interruptor, ON/OFF)
OFF : El pedal de freno está liberado.
ON : El pedal de freno está presionado.
O/D OFF SW (Interruptor de corte de sobremarcha, ON/OFF)
OFF : Interruptor de corte de sobremarcha, desactivado (OFF).
ON : Interruptor de corte de sobremarcha, activado (ON).
MODE SELECT SW (Interruptor de cambio potencia/normal, potencia/normal)
POWER : El botón del interruptor está en la posición POWER.
NORMAL El botón del interruptor está en la posición NORMAL.
4WD-L SW (Interruptor de BAJA-4WD, ON/OFF)
ON : La palanca de transferencia cambiada a la posición 4L.
OFF : La palanca de transferencia cambiada a la posición 4H ó 2H.
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INFORMACIÓN GENERAL Y DIAGNÓSTICO DEL MOTOR (MOTOR H27) 6-1-63
LOCALIZACIÓN Y REPARACIÓN DE AVERÍAS
Paso
Operación
Sí
1
¿Se aplicó la “TABLA DE FLUJO DE DIAGNÓSTICO Vaya al paso 2.
DEL MOTOR”?
2
3
4
5
6
¿Se detecta DTC relacionado con el sensor de TP
(DTC P0120)?
No
Vaya a la “TABLA DE
FLUJO DE DIAGNÓSTICO DEL MOTOR”,
en esta sección.
Vaya al paso 3.
Vaya a la Tabla de flujo de
diagnóstico del DTC aplicable.
¿Tiene un instrumento de exploración SUZUKI?
Vaya al paso 4.
Vaya al paso 5.
Compruebe el sensor de TP y su circuito (utilizando el Reemplace por un módulo Vaya al paso 6.
de ECM (PCM) en perfecto
instrumento de exploración SUZUKI) :
1) Coloque el interruptor de encendido en la posición estado, y vuelva a comprobar.
OFF, y conecte el instrumento de exploración
SUZUKI al DLC.
2) Coloque el interruptor de encendido en la posición
ON y compruebe la tensión de salida del sensor
de TP cuando la mariposa de gases está en la
posición de ralentí y en la posición abierta completamente.
¿Varía la tensión linealmente dentro de los valores
especificados, como mostrado en la figura?
Vaya al paso 6.
Si se utilizó un voltímetro,
Compruebe el sensor de TP y su circuito (no utilicompruebe el estado de la
zando el instrumento de exploración SUZUKI) :
1) Coloque el interruptor de encendido en la posición conexión en el terminal
C51-3-9.
ON.
2) Compruebe la tensión en el terminal C51-3-9 del Si está conforme, reemconector conectado del ECM, cuando la mariposa place por un módulo de
ECM (PCM) en buen
de gases está en la posición de ralentí y en la
estado, y vuelva a comproposición abierta completamente.
bar.
¿Varía la tensión linealmente dentro de los valores
especificados, como mostrado en la figura?
Reemplace el sensor
Resistencia alta en el cirCompruebe el sensor de TP :
de TP.
1) Coloque el interruptor de encendido en la posición cuito “GRY/RED”, “RED/
GRN” o “GRY/YEL”.
OFF.
Si el cable y la conexión
2) Desconecte el conector del sensor de TP.
están conformes, reem3) Compruebe en cada terminal el estado de la
place por un módulo de
conexión al sensor de TP.
4) Si están conformes, compruebe la resistencia del ECM (PCM), en buen
sensor de TP. Refiérase a “SENSOR DE TP”, en estado, y vuelva a comprobar.
la sección 6E2.
¿Es satisfactorio el resultado de la comprobación?
Figura para los pasos 4 y 5
1. Tensión
2. Abertura de la mariposa de gases
3. En la posición de ralentí
4. Abierta completamente
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MECÁNICA DEL MOTOR (MOTOR H27) 6A2-1
SECCIÓN 6A2
MECÁNICA DEL MOTOR (MOTOR H27)
ADVERTENCIA:
Para los vehículos equipados con el Sistema Suplementario de Sujeción (Colchón de aire) :
• Los servicios que deban ser efectuados en, o alrededor de los componentes o del cableado del sistema
del colchón de aire deben ser hechos exclusivamente por un concesionario autorizado SUZUKI. Refiérase al “Esquema de ubicación de los componentes y cableado del sistema del colchón de aire” en
“Descripción general” -en la sección del sistema del colchón de aire- para confirmar si usted está efectuando trabajo de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón
de aire. Sírvase observar todas las ADVERTENCIAS y “Precauciones para el servicio” indicadas en “Servicio en el vehículo” -en la sección del sistema del colchón de aire- antes de efectuar cualquier trabajo
de servicio en, o alrededor de, los componentes o del cableado del sistema del colchón de aire. Si no se
respetan las ADVERTENCIAS, se puede causar el inflado accidental del colchón de aire o se puede dejar
inoperante el sistema del colchón de aire. Cualquiera de estos dos casos puede causar daños corporales graves.
• Los trabajos de servicio técnico deben ser iniciados por lo menos 90 segundos después de que se coloque el interruptor de encendido en la posición “LOCK” y de que se desconecte el cable negativo de la
batería. En efecto, si no se procede de esta forma, el sistema puede ser activado por la reserva de energía eléctrica del módulo de detección y de diagnóstico (SDM).
NOTA:
• Para las descripciones (elementos) no incluidas en esta sección, refiérase a la misma sección del
Manual de Servicio mencionado en el PREFACIO de este manual.
• Según sean las especificaciones del vehículo, los sistemas (piezas) siguientes son o no utilizados en el
vehículo específicamente concernido. No olvide esto cuando efectúe los trabajos de servicio.
– Válvula de EGR
– Convertidor catalítico de tres vías calentado
– Sensor(es) calentado(s) de oxígeno
– Convertidor catalítico de tres vías
– Sensor de CKP
– Sensor de MAP
CONTENIDO
Servicio en el vehículo ..................................... 6A2-2
Cuerpo de mariposa de gases y colector de
admisión.......................................................... 6A2-2
Colector de escape ......................................... 6A2-9
Tensor de cadena y segunda cadena de
distribución de banco (n° 1) izquierdo........... 6A2-13
Ajustador de árbol de levas y de juego de
válvula........................................................... 6A2-14
Válvulas y culatas ......................................... 6A2-17
Pistones, aros de pistón, bielas y cilindros ... 6A2-21
Revisión general y reparación de la
unidad ..............................................................6A2-26
Conjunto del motor........................................ 6A2-26
Cojinetes principales, cigüeñal y bloque de
cilindros......................................................... 6A2-30
COMPROBACIÓN ........................................ 6A2-39
Herramientas especiales ................................6A2-40
6A2
6A2-2 MECÁNICA DEL MOTOR (MOTOR H27)
Servicio en el vehículo
Cuerpo de mariposa de gases y colector de admisión
1. Caja del depurador de aire
6. Colector de admisión
11. Junta
2. Manguera del aire de admisión
7. Junta del colector de admisión
12. Sensor de IAT
Par de apriete
3. Tubo del aire de admisión
8. Conjunto del cuerpo de
mariposa de gases
13. Sensor de MAF
No vuelva a utilizar
4. Tubo de depósito de compensación
9. Junta del cuerpo de mariposa de gases
14. Sensor de MAP
5. Junta
10. Colector de admisión
15. Tuerca del cuerpo de mariposa de
gases
16. Perno del cuerpo de mariposa
de gases
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-3
DESMONTAJE
1) Alivie la presión de combustible en la tubería de alimentación
de combustible. Refiérase a la sección 6.
PRECAUCIÓN:
Este trabajo no debe ser efectuado cuando el motor está
caliente. Si lo hace, esto podría afectar adversamente el
catalizador.
2) Desconecte el cable negativo (–) en la batería.
3) Drene el refrigerante del motor.
ADVERTENCIA:
Para evitar el peligro de quemarse, no saque el tapón de
drenaje y la tapa del radiador mientras el motor y el radiador
están todavía calientes. El fluido hirviente y el vapor están
bajo presión y pueden ser proyectados si el tapón y la tapa
se sacan demasiado pronto.
1. Radiador
2. Tapón de drenaje del radiador
4) Desmonte la barra (2) de refuerzo.
5) Desconecte el acoplador del sensor de temperatura de aire de
admisión, y el sensor de MAF.
6) Desmonte la cubierta (1) del depósito de compensación.
2
1
7) Desmonte como un solo componente: la caja superior del
depurador de aire, manguera de aire de admisión, tubo (1) de
aire de admisión, y tubo (2) de depósito de compensación. Al
desmontarlos y reinstalarlos, no los desarme.
1
2
6A2-4 MECÁNICA DEL MOTOR (MOTOR H27)
8) Desconecte del cuerpo de la mariposa, el cable (1) del acelerador y el cable (2) de mariposa de la A/T (para vehículos con A/
T).
9) Desconecte las mangueras (3) de agua, del cuerpo de la mariposa de gases.
2
3
3
1
10) Desconecte el acoplador del cable (1) de inyector.
11) Desconecte la manguera (2) del reforzador de freno, del colector de admisión.
2
1
12) Desconecte los acopladores del sensor (1) de TP y de la válvula (2) de IAC.
13) Desconecte el terminal (3) a masa, del colector de admisión.
14) Desconecte el soporte (4) de fijación, del colector de admisión.
2
4
1
3
4
7
1
8
6
2
3
5
9
15) Desconecte los acopladores del sensor de presión absoluta del
colector (MAP), válvula de purga del recipiente de EVAP, terminal a tierra, y válvula de EGR.
16) Desconecte la manguera de PCV, de la tapa de culata.
Desconecte las mangueras de ventilación, del cuerpo de la
mariposa o de la tapa de culata.
17) Desconecte las mangueras de la válvula de purga del recipiente de EVAP y del calentador.
18) Desmonte el tubo de EGR.
1. Válvula de purga del recipiente de EVAP
6. Manguera de PCV
2. Válvula de EGR
7. Manguera de agua
3. Tubo de EGR
8. Manguera de ventilación
4. Manguera de válvula de purga del recipiente
de EVAP
9. Acoplador del terminal de masa
5. Manguera del calentador
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-5
19) Desconecte las mangueras del calentador, del recipiente de
EVAP, de alimentación de combustible y de retorno de combustible.
1. Manguera del calentador
2. Manguera de alimentación de combustible
3. Manguera de retorno de combustible
4. Manguera de recipiente de EVAP
4
3
1
2
20) Desmonte el cuerpo (1) de la mariposa, y el colector (2) de
admisión, del colector (3) de admisión.
1
2
3
1
21) Desconecte del colector de admisión: las mangueras de la válvula de PCV, y de la válvula de purga del recipiente de EVAP.
22) Desmonte el cuerpo (1) de la mariposa, del colector de admisión.
23) Desmonte del colector de admisión: la válvula de EGR y la válvula de purga del recipiente de EVAP.
24) Desmonte los pernos (8 piezas) y tuercas (4 piezas) del colector de admisión.
25) Desmonte el colector de admisión.
6A2-6 MECÁNICA DEL MOTOR (MOTOR H27)
INSTALACIÓN
1) Instale juntas (1) nuevas de colector de admisión, en las culatas.
2) Instale el colector (1) de admisión.
Apriete los pernos y tuercas, al par de apriete especificado.
1
Par de apriete
(a)
(a)
Perno y tuerca del colector de admisión (a) :
23 N·m (2,3 kg-m)
(a)
(a)
3) Instale el cuerpo (2) de la mariposa, y el captador (1) de admisión, con una junta nueva de cuerpo de mariposa.
Apriete los pernos y tuercas, al par de apriete especificado.
1
2
Par de apriete
Perno y tuerca de cuerpo de mariposa (b) :
23 N·m (2,3 kg-m)
(b)
(b)
3
2
4) Instale la válvula (1) de EGR, la válvula (2) de purga del recipiente de EVAP, sensor de presión absoluta del colector (MAP),
y cada manguera, en el captador de admisión y en el cuerpo de
la mariposa, si han sido desmontadas.
Utilice una junta nueva, al instalar la válvula de IAC y la válvula
de EGR.
3. Manguera de válvula de purga del recipiente de EVAP
1
5) Instale en el colector de admisión: el cuerpo de la mariposa, y
el conjunto del captador de admisión, utilizando juntas nuevas
de captador de admisión.
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-7
6) Conecte las mangueras del calentador, del recipiente de EVAP,
de alimentación de combustible y de retorno de combustible.
1. Manguera del calentador
2. Manguera de alimentación de combustible
3. Manguera de retorno de combustible
4
4. Manguera de recipiente de EVAP
3
1
2
7) Instale el tubo de EGR, con una junta nueva.
8) Conecte las mangueras de la válvula de purga del recipiente de
EVAP y del calentador.
9) Conecte las mangueras de PCV, de la ventilación y del agua.
4
7
1
8
6
2
9
1. Válvula de purga del recipiente de EVAP
6. Manguera de PCV
2. Válvula de EGR
7. Manguera del agua
3. Tubo de EGR
8. Manguera de ventilación
4. Manguera de válvula de purga del recipiente de
EVAP
9. Acoplador del terminal a masa
5. Manguera del calentador
5
3
10) Conecte los acopladores del sensor de presión absoluta del
colector (MAP), válvula de purga del recipiente de EVAP, y válvula de EGR.
Fije el mazo de cables con abrazaderas.
11) Instale el soporte (4) de fijación en el captador de admisión.
12) Conecte el terminal (3) a masa al captador de admisión.
13) Conecte los acopladores del sensor (1) de TP y de la válvula
(2) de IAC.
2
4
1
3
2
1
14) Conecte la manguera (2) del reforzador de freno, en el colector
de admisión.
15) Conecte el acoplador del cable (1) de inyector.
6A2-8 MECÁNICA DEL MOTOR (MOTOR H27)
16) Conecte las mangueras (3) del agua al cuerpo de la mariposa
de gases.
17) Conecte al cuerpo de la mariposa de gases: el cable (1) del
acelerador y el cable (2) de mariposa de la A/T (para vehículos
con A/T).
2
3
3
1
18) Instale en el colector de admisión, el tubo (2) de depósito de
compensación, con juntas nuevas; e instale en el cuerpo de la
mariposa, el tubo (1) de aire de admisión.
1
2
19) Instale la cubierta (1) del depósito de compensación.
1
20) Instale la caja superior del depurador de aire.
21) Conecte el acoplador al sensor de temperatura del aire de
admisión, y el sensor de MAF.
22) Instale la barra (1) de refuerzo.
23) Compruebe que todas las piezas desmontadas han sido instaladas otra vez en su lugar correspondiente.
Vuelva a instalar las piezas necesarias que no hayan sido
reinstaladas.
24) Llene el sistema de refrigeración. Refiérase a “LAVADO Y LLENADO DEL SISTEMA DE REFRIGERACIÓN”, en la sección
6B.
25) Conecte el cable negativo a la batería.
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-9
26) Después de completar la instalación, compruebe en cada
conexión que no hay fugas de combustible. Refiérase al procedimiento descrito en la sección 6.
Colector de escape
ADVERTENCIA:
Para evitar el peligro de quemarse, no efectúe trabajos de
servicio en el sistema de escape cuando el sistema esté
todavía caliente. El servicio debe efectuarse después de
que el sistema se haya enfriado.
1. Colector de escape izquierdo (n° 1)
Colector de escape derecho (n° 2)
2. Cubierta de colector de escape
3. Tubo n° 1 de escape
A. Sin WU-TWC
B. Con WU-TWC
DESMONTAJE
1) Desconecte el cable negativo (–) en la batería.
2) Desmonte la caja superior del depurador de aire y la manguera
del aire de admisión, si el colector de escape derecho ha sido
desmontado.
3) Separe los acopladores de sus soportes, y desconecte en los
acopladores los cables conductores de los sensores de oxígeno.
1. Sensor HO2S-1 (conector verde)
2. Sensor HO2S-2 (conector negro)
6A2-10 MECÁNICA DEL MOTOR (MOTOR H27)
4
1
2
3
4) Desconecte el tubo de EGR del colector de escape del banco
derecho (n° 2), si el colector de escape derecho ha sido desmontado.
5) Desmonte la guía (3) del medidor de nivel del aceite, si el colector de escape izquierdo ha sido desmontado.
6) Si el colector de escape izquierdo ha sido desmontado, separe
el conjunto de la bomba de P/S, de la manera siguiente.
a) Afloje la correa de accionamiento de la bomba de P/S, aflojando el perno del tensor.
b) Desmonte los pernos de montura de la bomba de P/S.
c) Desprenda del bloque de cilindros, el conjunto (4) de bomba
de P/S, con sus mangueras.
7) Desmonte la tapa (2) de colector de escape, de colectores (1)
de escape.
8) Levante el vehículo.
9) Para el vehículo 4WD, antes de desmontar el eje de transmisión delantero, coloque marcas (1) de coincidencia en la brida
de unión y en el eje de transmisión, en la forma mostrada en la
figura, para así facilitar la reinstalación.
10) Para el vehículo 4WD, desconecte el eje de transmisión, del
diferencial delantero.
11) Desmonte los refuerzos (1) de colector de escape.
2. Tubo n° 1 de escape
A. Sin WU-TWC
B. Con WU-TWC
12) Desmonte el perno de montaje de la barra estabilizadora, y presione hacia abajo la barra estabilizadora, si el colector de
escape derecho ha sido desmontado.
13) Desmonte de las culatas, los colectores de escape y sus juntas.
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-11
INSTALACIÓN
1) Instale juntas de colector nuevas en las culatas, y junta de tubo
n° 1 en el tubo n° 1 de escape.
2) Instale los colectores de escape.
• Siempre instale los pernos nuevos pre-revestidos con adhesivo, en las localizaciones con la marca ✱.
• Apriete los pernos y tuercas, de ambos colectores, al par de
apriete especificado.
Par de apriete
Perno y tuerca del colector de escape (a) :
30 N·m (3,0 kg-m)
1. Colector de escape izquierdo (n° 1)
2. Colector de escape derecho (n° 2)
3) Instale la barra estabilizadora, si ha sido desmontada. Refiérase a “BARRA ESTABILIZADORA Y/O CASQUILLOS”, en la
sección 3D.
4) Instale los refuerzos de colector de escape (si han sido desmontados).
5) Desmonte el tubo n° 1 (1) de escape.
Apriete los pernos del tubo n° 1 de escape, al par de apriete
especificado.
Par de apriete
Perno del tubo n° 1 de escape (b) :
50 N·m (5,0 kg-m)
2. Tubo n° 2 de escape
6) Apriete los pernos del tubo n° 1 de escape, al par de apriete
especificado.
Par de apriete
Tuerca del tubo n° 1 de escape (b) :
50 N·m (5,0 kg-m)
1. Tubo n° 1 de escape
2. Colector de escape
A. Sin WU-TWC
B. Con WU-TWC
6A2-12 MECÁNICA DEL MOTOR (MOTOR H27)
7) Para instalar el eje de transmisión delantero (si ha sido desmontado), invierta el procedimiento de desmontaje.
Cuando instale el eje de transmisión, alinee las marcas (1) de
coincidencia.
Emplee las especificaciones siguientes para el apriete de la
brida de junta universal.
Par de apriete
Perno de brida de junta universal (c) :
55 N·m (5,5 kg-m)
4
1
2
3
8) Conecte el tubo de EGR, al colector (1) de escape del banco
izquierdo (n° 1).
9) Instale las tapas (2) de colector de escape.
10) Instale la guía (3) del medidor de nivel del aceite, con una junta
tórica nueva.
11) Instale el conjunto (4) de la bomba de P/S, si fue desmontado.
Refiérase a “BOMBA DE SERVODIRECCIÓN”, en la sección
3B1.
12) Ajuste la tensión de la correa propulsora de la bomba de servodirección. Refiérase a “INSPECCIÓN Y AJUSTE DE LA
CORREA DE SERVODIRECCIÓN”, en la sección 3B1.
13) Conecte los acopladores de cable conductor de sensores de
oxígeno.
Asegúrese de fijar los cables conductores, con abrazaderas.
1. Sensor HO2S-1 (conector verde)
2. Sensor HO2S-2 (conector negro)
14) Conecte el cable negativo (–) a la batería.
Después de la instalación, haga arrancar el motor y compruebe
que no hay fugas de gases.
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-13
Tensor de cadena y segunda cadena de distribución de banco (n° 1) izquierdo
1. Segunda cadena de distribución de banco
izquierdo
5. Perno de rueda dentada de árbol de levas
9. Perno del ajustador n° 3 de tensor de la cadena
de distribución
2. Ajustador n° 3 de tensor de la cadena de distribución
6. Guía n° 4 de la cadena de distribución
10. Tuerca del ajustador n° 3 de tensor de la
cadena de distribución
3. Rueda dentada del árbol de levas de admisión
de banco izquierdo
7. Guía n° 5 de la cadena de distribución
11. Perno de guía n° 4 de la cadena de distribución
4. Rueda dentada del árbol de levas de escape de
banco izquierdo
8. Rueda dentada n° 2 intermedia
Par de apriete
6A2-14 MECÁNICA DEL MOTOR (MOTOR H27)
Ajustador de árbol de levas y de juego de válvula
1. Segunda cadena de distribución de banco derecho
6. Árbol de levas de admisión de banco izquierdo
11. Guía n° 5 de la cadena de distribución
2. Árbol de levas de escape de banco derecho
7. Árbol de levas de escape de banco izquierdo
12. Ajustador de juego de válvula
3. Árbol de levas de admisión de banco derecho
8. Sujetador de árbol de levas de admisión de
banco izquierdo
13. Perno de montaje de árbol de levas
4. Sujetador de árbol de levas de escape de banco
derecho
9. Sujetador de árbol de levas de escape de
banco izquierdo
5. Sujetador de árbol de levas de admisión de banco
derecho
10. Sujetador de árbol de levas de banco izquierdo
Par de apriete
Aplique aceite de motor a la superficie
deslizante de cada pieza.
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-15
COMPROBACIÓN
Desgaste de la leva
Utilice un micrómetro y mida la altura de la leva. Si la altura medida
es menor que el límite especificado, reemplace el árbol de levas.
Altura de la leva de admisión :
Estándar : 40,402 – 40,562 mm
Límite : 40,300 mm
Altura de la leva de escape :
Estándar : 39,428 – 39,588 mm
Límite : 39,400 mm
Ovalización del árbol de levas
Coloque el árbol de levas entre dos bloques en “V”, y utilizando un
medidor de cuadrante mida su ovalización.
Si la ovalización excede el límite especificado, reemplace el árbol de
levas.
Límite de ovalización del árbol de levas :
0,04 mm
Desgaste de muñequilla del árbol de levas
Verifique si las muñequillas del árbol de levas y las monturas del
árbol de levas están picadas, con rayas, desgastadas o dañadas.
Si se encuentra cualquiera condición de mal estado, reemplace el
árbol de levas o la culata, con las monturas. Nunca reemplace la
culata sin reemplazar las monturas.
Utilice una galga plástica y compruebe la holgura. El procedimiento
de ajuste es el siguiente.
1) Limpie las monturas y las muñequillas del árbol de levas.
2) Asegúrese de que todos los ajustadores de válvula han sido
desmontados, e instale el árbol de levas en la culata.
3) Coloque un trozo de galga plástica en todo el ancho de la
muñequilla del árbol de levas (paralela al árbol de levas).
4) Instale los monturas de árbol de levas.
5) Apriete los pernos de montura del árbol de levas en el orden
siguiente (A) : “1” → “17”, [B] : “1” → “19”) como mostrado en la
figura, un poco cada vez, y hasta que queden apretados al par
de apriete especificado.
NOTA:
No haga girar el árbol de levas mientras la galga plástica
esté instalada.
[A] : Banco derecho
[B] : Banco izquierdo
6A2-16 MECÁNICA DEL MOTOR (MOTOR H27)
6) Desmonte la montura, y utilizando una escala (2) mida en la
envoltura de la galga (1) plástica el punto más ancho de la
galga (1).
Holgura de muñequilla del árbol de levas :
Estándar : 0,045 – 0,099 mm
Límite : 0,12 mm
Si la holgura medida de la muñequilla del árbol de levas excede el
valor límite especificado, mida el calibre (montura) de la muñequilla y
el diámetro exterior de la muñequilla del árbol de levas. Reemplace
el árbol de levas o el conjunto de culata, según sea la pieza que
difiere más de las especificaciones.
Diámetro del calibre de la muñequilla del árbol de levas
(ADMISIÓN & ESCAPE) :
Estándar : 26,000 – 26,033 mm
Diámetro exterior de la muñequilla del árbol de levas (ADMISIÓN & ESCAPE) :
Estándar : 25,934 – 25,955 mm
Ajustador de juego de válvula hidráulica, desgastado
Compruebe si el ajustador está picado, con rayas, o dañado.
Si se encuentra cualquier condición deficiente, reemplace.
Mida el calibre en la culata y el diámetro exterior del ajustador de
válvula para determinar la holgura entre la culata y el ajustador de
válvula. Si la holgura excede el límite especificado, reemplace el
ajustador de válvula o la culata.
Diámetro exterior del ajustador de juego de válvula hidráulica :
Estándar : 30,959 – 30,975 mm
Calibre de culata :
Estándar : 31,000 – 31,025 mm
Holgura entre la culata y el ajustador :
Estándar : 0,025 – 0,066 mm
Límite : 0,15 mm
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-17
Válvulas y culatas
1. Bloque de cilindros
6. Válvula de escape
11. Sello de aceite de
vástago de válvula
16. Perno (perno de cabeza
hexagonal) de culata
2. Culata de banco derecho
7. Válvula de admisión
12. Retén de muelle de
válvula
Par de apriete
3. Culata de banco izquierdo
8. Asiento de muelle de válvula
13. Chaveta semicónica de válvula
No vuelva a utilizar
4. Junta de culata de banco derecho
El número de lote estampado en la junta
de culata debe quedar posicionado
hacia arriba (hacia el lado de la culata).
9. Muelle exterior de válvula :
Asegúrese bien de posicionar el
muelle colocando su extremo inferior (extremo de paso corto) posicionado hacia el fondo (lado del
asiento del muelle de válvula).
14. Guía de válvula
Aplique aceite de motor a
la superficie deslizante
de cada pieza.
5. Junta de culata de banco izquierdo :
El número de lote estampado en la junta
de culata debe quedar posicionado
hacia arriba (hacia el lado de la culata).
10. Muelle interior de válvula :
Asegúrese bien de posicionar el
muelle colocando su extremo inferior (extremo de paso corto) posicionado hacia el fondo (lado del
asiento del muelle de válvula).
15. Perno de culata
6A2-18 MECÁNICA DEL MOTOR (MOTOR H27)
COMPROBACIÓN
Guías de válvula
Utilice un micrómetro y un medidor de calibre y mida el diámetro en
los vástagos y en las guías de válvula, para poder comprobar la holgura del vástago a la guía. Asegúrese de leer en varios lugares a lo
largo de cada vástago y de cada guía.
Si la holgura excede el límite especificado, reemplace la válvula y la
guía de válvula.
Holgura del vástago de válvula a la guía de válvula :
Diámetro del vástago de válvula
Diámetro interior
de guía de válvula
Holgura del vástago de válvula a la
guía de válvula
Admisión
Escape
Admisión
y escape
Admisión
Escape
Estándar
5,965 – 5,980 mm
5,940 – 5,955 mm
5,985 – 6,010 mm
Límite
–
–
–
0,035 – 0,045 mm 0,07 mm
0,060 – 0,070 mm 0,09 mm
INSTALACIÓN
1) Limpie la superficie de contacto de la culata y del bloque de
cilindros. Elimine los restos de aceite, producto de sellado viejo,
y el polvo, en las superficies de contacto.
2) Instale los pasadores (4) de detonación en el bloque de cilindros.
3) Aplique producto de sellado “A” a la junta (1) de culata, en la
forma mostrada en la figura.
“A” : Producto de sellado n° 99000-31150
Cantidad de producto de sellado (Ancho “w”) :
4 mm
4) Instale la junta (1) nueva de culata en el bloque de cilindros, en
la forma mostrada en la figura, el número (5) de lote estampado
en la junta (1) de culata debe quedar posicionado hacia arriba
(hacia el lado de la culata).
[A] : Banco derecho (n° 2)
[B] : Banco izquierdo (n° 1)
2. Lado de la polea del cigüeñal
3. Lado del volante de inercia
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-19
5) Instale la culata, en el bloque de cilindros.
Aplique aceite de motor a los pernos de la culata, y apriete los
pernos gradualmente, de la manera indicada a continuación.
a) Apriete los pernos a 53 N·m (5,3 kg-m) de acuerdo con el
orden numérico indicado en la figura.
b) Asimismo, tal como en el paso a), apriételos a 84 N·m (8,4 kgm).
c) Afloje todos los pernos -en el orden inverso al apriete- hasta
que el par de apriete quede reducido a 0.
d) Asimismo, tal como en el paso a), apriételos a 53 N·m (5,3 kgm).
e) Además, tal como en el paso a), vuelva a apretarlos al par de
apriete especificado.
Par de apriete
Perno de la culata (a) : 105 N·m (10,5 kg-m)
Perno de culata (perno hueco hexagonal) (b):
11 N·m (1,1 kg-m)
NOTA:
No olvide de instalar los pernos (b), como mostrado en la
figura.
1. Perno hueco hexagonal
2. Lado de la polea del cigüeñal
3. Lado del volante de inercia
[A] Banco derecho
[B] Banco izquierdo
6) Instale la tapa de salida de agua
7) Compruebe la marca de distribución, en el cigüeñal, en la forma
mostrada en la figura.
1. Chaveta de la polea de distribución del cigüeñal
2. Chorro de aceite
8) Instale el ajustador de válvula, árbol de levas, sensor de CMP, y
segunda cadena de distribución de banco RH.
Refiérase a “ÁRBOL DE LEVAS Y AJUSTADOR DE JUEGO
DE VÁLVULA” y a “TENSOR DE CADENA Y SEGUNDA
CADENA DE DISTRIBUCIÓN DE BANCO (N° 2) RH”, en esta
sección. Para el sensor de CMP, refiérase a “SENSOR DE
CMP”, en la sección 6F2.
9) Instale la primera cadena de distribución.
Refiérase a “PRIMERA CADENA DE DISTRIBUCIÓN Y TENSOR DE CADENA”, en esta sección.
10) Instale la segunda cadena de distribución de banco izquierdo.
Refiérase a “TENSOR DE CADENA Y SEGUNDA CADENA DE
DISTRIBUCIÓN DE BANCO (N° 1) IZQUIERDO”, en esta sección.
11) Instalc el cárter de cadena de distribución.
Refiérase a “CÁRTER DE CADENA DE DISTRIBUCIÓN ”, en
esta sección.
6A2-20 MECÁNICA DEL MOTOR (MOTOR H27)
12) Instale el cárter de aceite y el colador de la bomba de aceite.
Refiérase a “CÁRTER DE ACEITE Y COLADOR DE LA
BOMBA DE ACEITE ”, en esta sección.
13) Instale la tapa de la culata.
Refiérase a “TAPA DE CULATA”, en esta sección.
14) Instale el colector de escape.
Refiérase a “COLECTOR DE ESCAPE”, en esta sección.
15) Instale el tubo de salida del radiador, radiador, ventilador de
enfriamiento y manguera de agua.
Refiérase a “TUBOS O MANGUERAS DE AGUA DE REFRIGERACIÓN”, “RADIADOR” y “VENTILADOR DE ENFRIAMIENTO Y EMBRAGUE DE VENTILADOR”, en la sección 6B.
16) Instale el cuerpo de la mariposa y el colector de admisión.
Refiérase a “CUERPO DE LA MARIPOSA Y COLECTOR DE
ADMISIÓN”, en esta sección.
17) Ajuste la tensión de la correa de accionamiento de la bomba de
agua.
Refiérase a “AJUSTE Y COMPROBACIÓN DE LA TENSIÓN
DE LA CORREA DEL VENTILADOR DE ENFRIAMIENTO”, en
la sección 6B.
18) Ajuste la tensión de la correa de accionamiento de la bomba de
servodirección.
Refiérase a “CORREA DE ACCIONAMIENTO DE BOMBA DE
SERVODIRECCIÓN”, en la sección 3B1.
19) Ajuste el juego del cable del acelerador, y el juego del cable de
la mariposa de A/T. Refiérase a “AJUSTE DEL CABLE DEL
ACELERADOR” y “AJUSTE DEL CABLE DE LA MARIPOSA
DE A/T (VEHÍCULO CON A/T)”, en la sección 6E2.
20) Compruebe que todas las piezas desmontadas han sido instaladas otra vez en su lugar correspondiente. Vuelva a instalar
las piezas necesarias que no hayan sido reinstaladas.
21) Llene el motor con aceite de motor. Refiérase a “CAMBIO DEL
ACEITE DEL MOTOR”, en la sección 0B.
22) Llene el sistema de refrigeración. Refiérase a “LAVADO Y LLENADO DEL SISTEMA DE REFRIGERACIÓN”, en la sección
6B.
23) Llene el alojamiento del diferencial delantero con aceite para
engranajes, si es efectuado el drenaje. Refiérase a “ SERVICIO
DE MANTENIMIENTO”, en la sección 7E.
24) Conecte el cable negativo a la batería.
25) Compruebe y ajuste si es necesario el calado del encendido.
Refiérase a “COMPROBACIÓN Y AJUSTE DEL CALADO DEL
ENCENDIDO”, en la sección 6F2.
26) Compruebe que en cada conexión no hay fugas de combustible, fugas de agua, fugas de aceite, ni fugas de gases de
escape.
27) Compruebe la alineación de las ruedas, refiriéndose a
“ÁNGULO DE DIRECCIÓN”, en la sección 3A.
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-21
Pistones, aros de pistón, bielas y cilindros
1. Aro superior de compresión
5. Biela :
Limpie la superficie de instalación del
cojinete, al instalar el cojinete.
9. Circlip de bulón de pistón
Par de apriete
2. 2° aro de compresión
6. Tapa de cojinete de biela :
Limpie la superficie de instalación del
cojinete, al instalar el cojinete.
10. Bloque de cilindros
No vuelva a utilizar
3. Aro rascador de aceite
7. Cojinete de biela :
Limpie la superficie exterior, al instalar.
11. Tuerca de tapa de cojinete
Aplique aceite de motor a la superficie deslizante de cada pieza.
4. Pistón
8. Bulón de pistón
6A2-22 MECÁNICA DEL MOTOR (MOTOR H27)
COMPROBACIÓN
Cilindros
• Inspeccione la camisa del cilindro para detectar rayaduras,
asperezas o rebordes que indican un desgaste excesivo. Si las
paredes del cilindro están demasiado ásperas y profundamente
entalladas o hay rebordes considerables, proceda a escariar el
cilindro y utilice un pistón sobredimensionado.
• Utilice un calibrador de cilindros y mida el calibre del cilindro en
los sentidos de empuje y axial, en dos posiciones (1, 2), como
mostrado en la figura.
Si se comprueba cualquiera de las condiciones siguientes, proceda a escariar el cilindro.
– El diámetro del calibre del cilindro excede el límite especificado.
– La diferencia de mediciones en dos posiciones excede el
límite de conicidad.
– La diferencia entre las mediciones en el sentido de empuje y
axial excede el límite de ovalización.
Límite del diámetro del calibre del cilindro :
88,050 mm
Límite de conicidad y ovalización del cilindro :
0,10 mm
NOTA:
Si es necesario rectificar uno de los seis cilindros, rectifique los seis cilindros para obtener el mismo sobredimensionamiento. Esto es necesario para garantizar la
uniformidad y el equilibrio.
1. 50 mm
2. 95 mm
Pistones
• Inspeccione los pistones para detectar los defectos, grietas
y otros daños.
El pistón dañado o defectuoso debe ser reemplazado.
• Diámetro del pistón :
Como indicado en la figura, el diámetro del pistón debe ser
medido a la distancia de 26,5 mm (1) del extremo de la falda
del pistón, en sentido perpendicular al bulón del pistón.
Diámetro del pistón :
Estándar
Sobredimensión :
0,50 mm
87,970 – 87,990 mm
88,470 – 88,490 mm
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-23
• Holgura del pistón :
Mida el diámetro del calibre del cilindro y el diámetro del pistón
para calcular por diferencia cuál es la holgura del pistón. La holgura del pistón debe estar conforme con las especificaciones
indicadas a continuación. Si está fuera de las especificaciones,
rectifique el cilindro y utilice un pistón sobredimensionado.
Holgura del pistón :
0,02 – 0,04 mm
NOTA:
Los diámetros de calibre de cilindro utilizados aquí están
medidos en dos lugares, en el sentido del empuje.
1. 26,5 mm
• Holgura del surco de aro:
Antes de ser comprobados, los surcos del pistón deben estar
limpios, secos y sin depósitos de carbonilla.
Inserte el aro (1) nuevo de pistón en el surco para aro, y utilice
el calibre (2) de espesores para medir la holgura entre el aro y
la garganta del aro. Si la holgura está fuera del límite especificado, reemplace el aro.
Holgura del surco de aro :
Superior : 0,03 – 0,07 mm
2° : 0,02 – 0,06 mm
6A2-24 MECÁNICA DEL MOTOR (MOTOR H27)
ARMADO
1) Hay disponibles dos tamaños de pistón -como pieza suelta de
tamaño estándar- para asegurar la holgura adecuada entre el
pistón y el cilindro. Cuando se instale un pistón de tamaño
estándar, asegúrese de hermanar el pistón con el cilindro, de la
manera siguiente.
a) Cada pistón tiene estampado un número (1 ó 2) en la cabeza
del pistón. El número representa el diámetro exterior del pistón.
b) En el bloque de cilindros también están estampados los
números 1 ó 2, como lo muestra la figura.
c) Los números estampados en el pistón y en el bloque de cilindros deben coincidir. Es decir, instale el pistón con el número
“2” estampado en el cilindro que también tiene el número “2”
estampado, e instale un pistón con el número “1” estampado,
en el cilindro que también tiene estampado el número “1”.
Además, en la cabeza del pistón también hay estampada una
letra A, B, o C, pero -generalmente- no es necesario distinguir
cada pistón mediante esta letra.
Holgura entre pistón y cilindro
Pistón :
Número en la parte superior
(marca)
1
2
Diámetro exterior
87,98 – 87,99 mm
87,97 – 87,98 mm
Cilindro :
Número en el bloque de cilindros
(marca)
1
2
Diámetro exterior
88,01 – 88,02 mm
88,00 – 88,01 mm
Holgura entre pistón y cilindro :
0,02 – 0,04 mm
2) Instale el bulón de pistón en el pistón y en la biela :
Después de aplicar aceite de motor al bulón de pistón y a los
orificios de bulón de pistón -en el pistón y la biela- fije la biela
en el pistón, como mostrado en la figura, e inserte el bulón en el
pistón y en la biela, e instale los anillos elásticos del bulón de
pistón.
NOTA:
La marca “86F” en la biela debe quedar posicionada hacia
el lado de la polea del cigüeñal.
1. Pistón
2. Marca en flecha
3. Biela
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-25
NOTA:
• Instale el anillo elástico de retención con su parte cortada posicionada en la forma mostrada en la figura.
• Instale de manera que las puntas del circlip queden
dentro del espacio indicado por la flecha “A”, en la
figura.
1. Pistón
2. Marca en flecha
3. Biela
4. Orificio de aceite
5. Lado de la polea del cigüeñal
3) Instale los aros de pistón en el pistón :
• Como indicado en la figura, el primer y el segundo aro tienen
una marca “RN” o “R”, respectivamente. Cuando instale estos
aros de pistón en el pistón, posicione el lado marcado de cada
aro de pistón, hacia la parte superior del pistón.
• El primer aro se diferencia del segundo aro por su grosor, forma
y color de su superficie de contacto con la camisa del cilindro.
Para distinguir el primer aro del segundo aro de pistón, refiérase a la figura.
• Cuando instale el aro rascador de aceite, primero instale el
espaciador y enseguida instale los dos rieles.
1. Primer aro
2. 2° aro de compresión
3. Aro rascador de aceite
4) Después de instalar los tres aros (1ª, 2ª y rascador de aceite),
reparta la posición de las separaciones de sus puntas en la
forma indicada en la figura.
1. Marca en flecha
2. Separación de las puntas del primer aro de pistón
3. Separación de las puntas del segundo aro de pistón y separación del espaciador
del aro rascador de aceite
4. Separación de las puntas del riel superior del aro rascador de aceite
5. Separación de las puntas del riel inferior del aro rascador de aceite
6. Lado de admisión
7. Lado de escape
6A2-26 MECÁNICA DEL MOTOR (MOTOR H27)
Revisión general y reparación de la unidad
Conjunto del motor
DESMONTAJE
1) Alivie la presión de combustible en la tubería de alimentación
de combustible. Refiérase a “PROCEDIMIENTO DE ALIVIO DE
LA PRESIÓN DE COMBUSTIBLE”, en la sección 6.
2) Desconecte el cable negativo (–) en la batería.
3) Desmonte el capó del motor.
4) Drene el aceite del motor.
5) Drene el refrigerante del motor.
6) Desmonte el radiador, protector del ventilador del radiador, ventilador de enfriamiento y depósito del radiador. Refiérase a
“VENTILADOR DE ENFRIAMIENTO Y EMBRAGUE DE VENTILADOR”, y “RADIADOR”, en la sección 6B.
2
1
7) Desconecte del cuerpo de la mariposa: el cable (1) del acelerador y el cable (2) de mariposa de la A/T (para vehículos con A/
T).
8) Desmonte la barra de refuerzo y la cubierta del depósito de
compensación.
9) Desconecte el acoplador del sensor de IAT y el acoplador del
sensor de MAF, y enseguida desmonte la caja superior del
depurador de aire, manguera de aire de admisión, tubo de aire
de admisión, y tubo de depósito de compensación, como un
componente.
10) Desmonte la guía del medidor de nivel del aceite y la guía del
medidor de nivel del fluido de A/T (para vehículos con A/T).
11) Desmonte las tapas de bobinas de encendido.
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-27
12)
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•
•
•
•
•
•
•
•
•
•
2
4
1
3
5
6
7
•
•
•
•
•
•
•
•
13)
14)
•
•
•
•
Desconecte los cables conductores eléctricos siguientes :
Acoplador de cable de inyector
Acoplador de sensor de CMP
Acopladores de bobinas de encendido
Acoplador de sensor de CKP
Acoplador de sensor de MAP
Acoplador de sensor (1) de TP
Acoplador de válvula (2) de IAC
Terminal a masa (3), del depósito de compensación
Acoplador de la válvula de purga del recipiente de EVAP
Acoplador de la válvula de EGR
Acopladores del sensor-1 y del sensor-2 de oxigeno. Refiérase
a “Colector de escape”, en esta sección.
Acoplador del sensor de temperatura del refrigerante del motor
Acoplador del sensor de detonación
Cables del generador
Cables del motor de arranque
Cable de presión de aceite
Cable de la bomba de P/S
Terminal a masa, del soporte del generador
Calentador de bloque motor (si está equipado)
Desmonte abrazaderas y soportes.
Desconecte las mangueras siguientes :
Manguera del calentador, del tubo de agua del calentador
Manguera del calentador, de la tapa de salida del agua
Manguera de recipiente de EVAP, del tubo del recipiente
Manguera de vacío del reforzador de freno
15) Desmonte la válvula (5) de purga del recipiente de EVAP.
4. Soporte de abrazadera
6. Válvula de EGR
7. Manguera del calentador
16) Desconecte las mangueras siguientes, en la localización indicada en la figura :
• Manguera (1) de alimentación de combustible, del tubo de alimentación de combustible.
• Manguera de retorno de combustible, del tubo (2) de retorno de
combustible.
17) Desmonte el conjunto de la bomba de P/S. Refiérase a
“BOMBA DE SERVODIRECCIÓN”, en la sección 3B1.
18) Desmonte el conjunto del compresor del A/C. Refiérase a
“CONJUNTO DEL COMPRESOR”, en la sección 1B.
19) Desmonte el conjunto de eje inferior de dirección. Refiérase a
“CONJUNTO DE EJE INFERIOR DE LA DIRECCIÓN”, en la
sección 3C1.
20) Levante el vehículo.
21) Desmonte del chasis, el alojamiento del diferencial delantero
con el diferencial, si está equipado. Refiérase a “DESMONTAJE”, en la sección 7E.
22) Desmonte el tubo n° 1 de escape. Refiérase a “COLECTOR DE
ESCAPE”, en esta sección.
23) Desmonte el refuerzo del colector de escape, de la transmisión.
6A2-28 MECÁNICA DEL MOTOR (MOTOR H27)
24) Desmonte las abrazaderas (1) de la manguera de fluido de A/T,
del soporte (2) de montaje del motor. (Para vehículo con A/T)
25) Desmonte la placa inferior del cárter del embrague.
26) Desmonte los pernos del convertidor de par (para vehículo con
A/T).
27) Desmonte el motor de arranque.
28) Baje el vehículo.
29) Apoye bien la transmisión. En el vehículo con A/T, no coloque
un gato debajo del cárter de fluido de A/T para apoyar la transmisión
30) Desmonte los pernos y tuercas que fijan el bloque de cilindros y
la transmisión.
31) Instale el dispositivo de elevamiento.
32) Desconecte los soportes (1) de monturas laterales del motor,
de las monturas del motor.
33) Antes de levantar el motor, asegúrese de que todas las mangueras, cables eléctricos y cables han sido desconectados del
motor.
34) Desmonte el conjunto del motor -del chasis y de la transmisiónlevantando un poco el conjunto, deslizando el conjunto hacia el
lado delantero, y enseguida eleve cuidadosamente el conjunto
del motor.
INSTALACIÓN
Para la instalación, invierta el procedimiento anterior de desmontaje,
teniendo en consideración los puntos siguientes.
1) Baje el conjunto del motor hasta el compartimento del motor.
Conecte el motor a la transmisión, y los soportes de monturas
laterales del motor, a las monturas del motor.
2) Apriete las tuercas que fijan los soportes de monturas laterales
del motor y las monturas del motor.
Par de apriete
Tuerca de soporte de montura lateral del motor (a):
50 N·m (5,0 kg-m)
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-29
3) Apriete al par de apriete especificado, los pernos y tuercas que
fijan el bloque de cilindros y la transmisión.
Par de apriete
Perno y tuerca de la transmisión al bloque del motor (b) :
85 N·m (8,5 kg-m)
1. Perno (corto)
2. Perno (largo)
4) Desmonte el dispositivo de levantamiento.
5) Apriete los pernos del convertidor de par, al par de apriete
especificado (para vehículo con A/T).
Par de apriete
Perno de convertidor de par (c) :
65 N·m (6,5 kg-m)
6) Apriete los pernos y tuercas del tubo (1) n° 1 de escape, al par
de apriete especificado.
Par de apriete
Perno y tuerca del tubo n° 1 de escape (d) :
50 N·m (5,0 kg-m)
7) Instale en el chasis, el alojamiento del diferencial delantero con
el diferencial, si fue desmontado. Refiérase a “MONTAJE”, en la
sección 7E.
8) Instale el conjunto de eje inferior de dirección. Refiérase a
“CONJUNTO DE EJE INFERIOR DE LA DIRECCIÓN”, en la
sección 3C1.
9) Instale el conjunto del compresor del A/C. Refiérase a “CONJUNTO DEL COMPRESOR”, en la sección 1B.
10) Instale el conjunto de la bomba de P/S. Refiérase a “BOMBA
DE SERVODIRECCIÓN”, en la sección 3B1.
11) Conecte las mangueras, los cables y los cables eléctricos.
12) Ajuste el juego del cable del acelerador, y el juego del cable de
la mariposa de A/T (para vehículo con A/T). Refiérase a
”AJUSTE DEL CABLE DEL ACELERADOR” y “AJUSTE DEL
CABLE DE LA MARIPOSA DE A/T (VEHÍCULO CON A/T), en
la sección 6E2.
13) Llene el motor con aceite de motor. Refiérase a “CAMBIO DEL
ACEITE DEL MOTOR”, en la sección 0B.
14) Llene el sistema de refrigeración. Refiérase a “LAVADO Y LLENADO DEL SISTEMA DE REFRIGERACIÓN”, en la sección
6B.
15) Compruebe que todos los fijadores y abrazaderas están fijados
correctamente.
16) Compruebe que en cada conexión no hay fugas de combustible, fugas de refrigerante, fugas de fluido de P/S, ni fugas de
gases de escape.
6A2-30 MECÁNICA DEL MOTOR (MOTOR H27)
Cojinetes principales, cigüeñal y bloque de cilindros
1. Bloque de cilindros
6. Sello de aceite trasero
11. Junta tórica
2. Cárter inferior del cigüeñal:
Aplique producto sellador 9900031150 a la superficie inferior de contacto, del cárter del cigüeñal.
7. Volante de inercia (M/T), o
placa impulsora (A/T)
12. Placa del cárter del
embrague
Par de apriete
3. Cigüeñal
8. Bomba de agua
13. Perno de tapa
No vuelva a utilizar
4. Cojinete principal
9. Junta tórica
14. Perno del cárter inferior
del cigüeñal
Aplique aceite de motor a la superficie deslizante de cada pieza.
5. Cojinete de empuje:
Fije el cojinete posicionado hacia el
lado con surcos del codo del cigüeñal.
10. Chorro de aceite de la
cadena de distribución
15. Sensor de detonación
[A]: Cantidad de aplicación de producto
sellador
“a”: Ancho 3 mm
“b”: Altura 2 mm
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-31
Holgura del cojinete principal
Compruebe la holgura empleando una galga (1) plástica de acuerdo
con el procedimiento siguiente.
1) Desmonte el cárter del cigüeñal.
2) Limpie los cojinetes y los cuellos principales.
3) Coloque un trozo de galga plástica (plastigage) en todo el
ancho del cojinete (paralelamente al cigüeñal) en el cuello, y
evitando el orificio para el aceite.
4) Instale el cárter del cigüeñal, en el bloque de cilindros.
Apriete los pernos siguiendo la secuencia mostrada en la
figura. Apriete los pernos del cárter del cigüeñal, al par de
apriete especificado.
NOTA:
Primero, apriete los pernos de rosca de 10 mm de diámetro
(siguiendo el orden mostrado en la figura), y enseguida
apriete los pernos de rosca de 8 mm de diámetro.
Par de apriete
Perno de tapa de cojinete de empuje y de cojinete de muñequilla (diámetro de rosca: 8 mm) (a):
60 N·m (6,0 kg-m)
Perno de tapa de cojinete de empuje y de cojinete de muñequilla (diámetro de rosca: 10 mm) (b):
27 N·m (2,7 kg-m)
NOTA:
No haga girar el cigüeñal mientras esté instalada la galga
plástica.
1. Cárter inferior del cigüeñal
2. Perno (diámetro de rosca: 10 mm)
3. Perno (diámetro de rosca: 8 mm)
4. Perno largo (diámetro de rosca: 8 mm)
6A2-32 MECÁNICA DEL MOTOR (MOTOR H27)
5) Desmonte el cárter del cigüeñal, y utilizando la escala (2) de la
envoltura de la galga (1) plástica mida en la envoltura de la
galga (1) plástica el punto más ancho de la galga. Si la holgura
medida excede el límite especificado, reemplace el cojinete.
Siempre reemplace los dos semicojinetes (inferior y superior),
como una sola unidad.
Con un cojinete estándar nuevo puede ser posible obtener la
holgura adecuada. Si no es el caso, será necesario rectificar la
muñequilla del cigüeñal para utilizar un cojinete subdimensionado de 0,25 mm.
Después de seleccionar e instalar un cojinete nuevo, vuelva a
verificar la holgura.
Separación del cojinete principal para el cigüeñal con los
números “1” a “3” estampados
Estándar: 0,024 – 0,044 mm
Límite: 0,060 mm
Separación del cojinete principal para el cigüeñal con los
números “4” a “9” estampados
• Tamaño normal
Normal: 0,0210 – 0,0390 mm
Límite: 0,0520 mm
• Subtamaño
Normal: 0,0240 – 0,0420 mm
Límite: 0,0550 mm
Selección de cojinetes principales para el cigüeñal con los
números “1” a “3” estampados
• COJINETE ESTÁNDAR:
Si el cojinete está en malas condiciones, o si la holgura del
cojinete no corresponde con las especificaciones, seleccione un cojinete estándar nuevo de acuerdo con el procedimiento siguiente, y proceda a instalarlo.
1) Primero, compruebe el diámetro de la muñequilla. Como mostrado en la figura el brazo del cigüeñal tiene números y letras
estampados en su parte central.
Tres clases de números (“1”, “2” y “3”) representan los diámetros de muñequilla siguientes.
Diámetro de muñequilla:
Números estampados
1
2
3
1. Cigüeñal
2. Brazo de cigüeñal
Diámetro de muñequilla
65,000 – 65,006 mm
64,994 – 65,000 mm
64,988 – 64,994 mm
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-33
2) Enseguida, compruebe el diámetro del calibre del cárter del
cigüeñal (tapa de cojinete), sin el cojinete. Como lo muestra la
figura, en la superficie inferior del cárter inferior del cigüeñal,
hay estampadas 4 letras.
Tres clases de letra (A, B y C) representan los diámetros
siguientes de calibre de tapa.
Diámetro de calibre de tapa de cojinete principal:
Números estampados
A
B
C
Diámetro de calibre de tapa de cojinete (sin el cojinete)
70,000 – 70,006 mm
70,006 – 70,012 mm
70,012 – 70,018 mm
1. Lado de la polea del cigüeñal
2. Letras estampadas
3. Cojinete n° 1
4. Cojinete n° 2
5. Cojinete n° 3
6. Cojinete n° 4
3) Hay 5 clases de cojinetes estándar, que difieren en el grueso.
Para distinguirlos, están pintados de los colores siguientes en
el lugar mostrado en la figura.
Cada color indica el grueso siguiente en la parte central del
cojinete.
Dimensión estándar del grosor de cojinete principal:
Color pintado
Negro
Sin color (no pintado)
Amarillo
Azul
Rosa
1.
Pintura
Grosor del cojinete
2,496 – 2,500 mm
2,499 – 2,503 mm
2,502 – 2,506 mm
2,505 – 2,509 mm
2,508 – 2,512 mm
6A2-34 MECÁNICA DEL MOTOR (MOTOR H27)
4) De acuerdo con el número estampado en el centro del brazo
del cigüeñal y con las letras estampadas en el lado inferior del
cárter del cigüeñal -y refiriéndose a la tabla siguiente- determine el cojinete estándar nuevo que será instalado en la muñequilla.
Por ejemplo si el número estampado en el brazo del cigüeñal
es “1” y la letra estampada en el cárter del cigüeñal es “B”, instale en su muñequilla un cojinete estándar nuevo pintado de
color “Negro”.
Especificación de la dimensión de cojinete estándar nuevo
Letra estampada en el
cárter inferior del cigüeñal (Diámetro del calibre de la tapa)
A
B
Número estampado en el
brazo del cigüeñal
(Diámetro de muñequilla)
1
2
3
Negro
Incoloro Amarillo
Incoloro Amarillo
Azul
C
Amarillo
Azul
Rosa
5) Utilice galga plástica y compruebe la holgura del cojinete con el
cojinete estándar nuevo seleccionado.
Si la holgura todavía excede el límite especificado, utilice un
cojinete más grueso y vuelva a medir la holgura.
6) Cuando por cualquier razón reemplace el cigüeñal o el bloque
de cilindros, y el cárter del cigüeñal, seleccione cojinetes estándar nuevos que serán instalados refiriéndose al número estampado en el nuevo cigüeñal, o a las letras estampadas en el
cárter inferior del cigüeñal, nuevo.
• COJINETE SUBDIMENSIONADO (0,25 mm):
Hay disponibles cojinetes subdimensionados de 0,25 mm,
en cinco variedades de grosor diferente.
Para distinguirlos, cada cojinete está pintado de los colores
siguientes, en el lugar indicado en la figura.
Cada color indica el grosor siguiente, en la parte central del
cojinete.
Grosor de cojinete principal subdimensionado
Color pintado
Negro y rojo
Rojo
Rojo y amarillo
Rojo y azul
Rojo y rosado
1.
Grosor del cojinete
2,621 – 2,625 mm
2,624 – 2,628 mm
2,627 – 2,631 mm
2,630 – 2,634 mm
2,633 – 2,637 mm
Pintura
• Si es necesario, rectifique la muñequilla del cigüeñal y seleccione -de la manera siguiente- un cojinete subdimensionado.
1) Rectifique la muñequilla para obtener el diámetro acabado
siguiente.
Diámetro de muñequilla acabada:
64,738 – 64,756 mm
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-35
2) Utilice un micrómetro y mida el diámetro de muñequilla rectificada.
La medición debe ser hecha en dos sentidos perpendiculares
entre sí, para comprobar la ovalización.
3) Utilice el valor del diámetro de muñequilla medido anteriormente y las letras estampadas en el cárter inferior del cigüeñal
y seleccione un cojinete subdimensionado. Refiérase a la tabla
siguiente.
Compruebe la holgura del cojinete utilizando el cojinete subdimensionado que se acaba de seleccionar.
Especificación de la dimensión de cojinete subdimensionado:
Letra estampada en el
cárter inferior del cigüeñal
64,750 – 64,756 mm
Negro y rojo
Rojo
Rojo y amarillo
A
B
C
Diámetro medido de muñequilla
64,744 – 64,750 mm
64,738 – 64,744 mm
Rojo
Rojo y amarillo
Rojo y amarillo
Rojo y azul
Rojo y azul
Rojo y rosado
Selección de cojinetes principales para el cigüeñal con los
números “4” a “9” estampados
2
COJINETE NORMAL:
Si en el motor se da alguna de las siguientes condiciones, seleccione como se muestra un cojinete normal e instálelo.
• Cojinete en mal estado.
• Separación del cojinete fuera de los valores especificados.
• Se ha cambiado el cigüeñal o el bloque de cilindros.
1) Inspeccione primero el diámetro del muñón. Tal como aparece
en la figura, el brazo del cigüeñal tiene números y letras estampados en el centro.
Hay seis tipos de números (de “4” a “9”) que representan los
siguientes diámetros de muñón.
Diámetro del muñón
1
4
5
6
7
Número estampado
4
5
6
7
8
9
1.
Cigüeñal
2. Brazo del cigüeñal
Diámetro del muñón
65,0030 – 65,0060 mm
65,0000 – 65,0029 mm
64,9970 – 64,9999 mm
64,9940 – 64,9969 mm
64,9910 – 64,9939 mm
64,9880 – 64,9909 mm
6A2-36 MECÁNICA DEL MOTOR (MOTOR H27)
2) A continuación, inspeccione el diámetro de calibre del munón.
En el cárter del cigüeñal inferior hay estampadas cuatro letras
(1), como se muestra en la figura.
Hay tres letras (A, B y C) que representan los siguientes diámetros de calibre del muñón.
Diámetro de calibre del muñón
Letra estampada
A
B
C
Diámetro de calibre de tapa de cojinete (sin cojinete)
70,0000 – 70,0060 mm
70,0061 – 70,0120 mm
70,0121 – 70,0180 mm
[A]: Tipo A
2. Lado de la polea del cigüeñal
[B]: Tipo B
3. Lado del volante
[C]: Tipo C
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-37
3) Hay 5 tipos de cojinetes normales según el espesor. Para diferenciarlos, están pintados con los siguientes colores en la posición que se indica en la figura.
Cada color indica el siguiente espesor en el centro del cojinete.
NOTA:
No se suministran los siguientes cojinetes porque no se
necesitan en este procedimiento de selección.
• Cojinete superior principal: Marrón
• Cojinete inferior principal: Negro
Espesor de cojinete principal de tamaño normal
Color de pintura
Negro
Sin color (sin pintura)
Amarillo
Azul
Rosa
Marrón
Espesor de cojinete
2,4970 – 2,5000 mm
2,5000 – 2,5030 mm
2,5030 – 2,5060 mm
2,5060 – 2,5090 mm
2,5090 – 2,5120 mm
2,5120 – 2,5150 mm
1. Pintura
4) A partir de los números estampados en el centro del brazo del
cigüeñal y de las letras estampadas en el lado inferior del bloque de cilindros, determine el nuevo cojinete normal a instalar
en el muñón, consultando el cuadro a continuación.
Por ejemplo, si el número estampado en el brazo del cigüeñal
es “4”, instale el nuevo cojinete normal pintado en “Negro” en el
muñón del lado del bloque de cilindros y “Sin color” en el
muñón del lado del cárter de cigüeñal inferior.
NOTA:
El siguiente es el significado de “Superior” e “Inferior” en el
cuadro a continuación.
• Superior: Característica del cojinete principal instalado
en el muñón del lado del bloque de cilindros.
• Inferior: Característica del cojinete principal instalado en
el muñón del lado del cárter de cigüeñal inferior.
Cuadro de referencia de cojinete principal (cojinete normal)
Número estampado en el brazo del cigüeñal
4
5
6
7
8
9
Superior: Negro
Superior: Sin color
Superior: Amarillo
Amarillo
Azul
Letra estam- A Inferior: Sin color Sin color Inferior: Amarillo
Inferior: Azul
pada en el
Superior: Sin color
Superior: Amarillo
Superior: Azul
cárter de
B
Amarillo
Azul
Rosa
Inferior: Amarillo
Inferior: Azul
Inferior: Rosa
cigüeñal
Superior: Amarillo
Superior: Azul
Superior: Rosa
Superior: Rosa
inferior
C
Azul
Rosa
Inferior: Azul
Inferior: Rosa
Inferior: Marrón
Inferior: Marrón
5) Utilice una plantilla de plástico para inspeccionar la separación
de cojinete principal con el nuevo cojinete seleccionado consultando “Holgura del cojinete principal” en “Cojinetes principales,
cigüeñal y bloque de cilindros” en esta sección.
Si la separación supera el límite, utilice el siguiente cojinete
más grueso e inspeccione de nuevo la separación.
6A2-38 MECÁNICA DEL MOTOR (MOTOR H27)
COJINETE DE SUBTAMAÑO (0,25 mm):
• Hay un cojinete de subtamaño de 0,25 mm en cinco tipos
según el espesor.
Para diferenciarlos, cada cojinete tiene los siguientes colores
en la posición que se indica en la figura.
Cada color representa el siguiente espesor en el centro del cojinete.
Espesor de cojinete principal de subtamaño
Color de pintura
Negro y rojo
Sólo rojo
Amarillo y rojo
Azul y rojo
Rosa y rojo
Espesor de cojinete
2,6220 – 2,6250 mm
2.6250 – 2,6280 mm
2,6280 – 2,6310 mm
2,6310 – 2,6340 mm
2,6340 – 2,6370 mm
1. Pintura
• Si fuera necesario, esmerile el muñón del cigüeñal y seleccione
un cojinete de subtamaño para utilizar, de la siguiente forma.
a) Esmerile el muñón al siguiente diámetro terminado.
Diámetro terminado de muñón
64,7380 – 64,7560 mm
b) Utilice un micrómetro y mida el diámetro del muñón esmerilado.
La medición hay que hacerla en dos direcciones perpendiculares entre sí para comprobar su ovalación.
c) Utilice el diámetro de muñón medido y las letras estampadas
en el bloque de cilindros y seleccione el cojinete normal consultando el cuadro de referencia inferior.
Inspeccione la separación de cojinete con el nuevo cojinete de
subtamaño seleccionado consultando “Holgura del cojinete
principal” en “Cojinetes principales, cigüeñal y bloque de cilindros” en esta sección.
Cuadro de referencia de cojinete principal (cojinete de subtamaño)
Letras estampadas en
el bloque de cilindros
A
B
C
64,7500 – 64,7560 mm
Negro y rojo
Sólo rojo
Amarillo y rojo
Diámetro medido del muñón
64,7440 – 64,7499 mm
64,7380 – 64,7439 mm
Sólo rojo
Amarillo y rojo
Amarillo y rojo
Azul y rojo
Azul y rojo
Rosa y rojo
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-39
COMPROBACIÓN
Rectificación o escariado de los cilindros
1) Cuando cualquier cilindro deba ser rectificado, es obligatorio
rectificar -al mismo tiempo- todos los otros cilindros.
2) Seleccione el pistón sobredimensionado, de acuerdo con el
desgaste del cilindro.
Diámetro del pistón sobredimensionado :
Tamaño
Estándar
Sobredimensión 0,25
Sobredimensión 0,50
Diámetro del pistón
87,970 – 87,990 mm
88,220 – 88,240 mm
88,470 – 88,490 mm
3) Utilice un micrómetro y mida el diámetro del pistón.
4) Calcule de la manera siguiente el diámetro del calibre del cilindro que será rectificado.
D=A+B–C
Diámetro del calibre del cilindro que será rectificado.
A : Diámetro medido del pistón
B : Holgura del pistón = 0,02 – 0,04 mm
C : Tolerancia para la rectificación = 0,02 mm
5) Rectifique y bruña el cilindro a la dimensión calculada.
NOTA:
Antes de rectificar, instale todas las tapas de cojinetes principales en sus lugares respectivos y apriete al par especificado, evitando deformar los calibres de cojinete.
6) Mida la holgura del pistón, después de bruñir.
6A2-40 MECÁNICA DEL MOTOR (MOTOR H27)
Herramientas especiales
09911-97810
Instalador de sello de
aceite
09913-75510
Instalador de cojinete
09915-47310
Llave para filtro de aceite
09915-64530
Manguera del medidor de
compresión
09915-67010
09915-67310
Fijación del
Medidor de vacío
medidor de compresión (c)
09915-77310
Medidor de presión de
aceite
09916-14510
Elevador de válvula
09916-14910
09916-34541
Fijación de elevador de vál- Mango de escariador
vula
09916-37810
Escariador (6 mm)
09916-38210
Escariador (11 mm)
09916-44910
Extractor de guía de válvula
09916-77310
Compresor de aro de pistón
09916-58210
Mango de instalador de
guía de válvula
09915-64510
Medidor de compresión
MECÁNICA DEL MOTOR (MOTOR H27) 6A2-41
09916-84511
Forceps
09917-68221
Sujetador de bloqueo del
árbol de levas
09917-87810
Instalador de guía de válvula
09917-98221
Instalador de sello de vástago de válvula
09918-08210
Junta de manguera de
vacío
09919-28610
Manguito protector
09924-17810
Sujetador del volante de
inercia
09926-58010
Fijación de extractor de
cojinete
09944-36011
Extractor de volante de
dirección
09911-97710
Guía para sello de aceite
09915-76510
Fijación de medidor
de presión de aceite
6A2-42 MECÁNICA DEL MOTOR (MOTOR H27)
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7E-2 DIFERENCIAL (DELANTERO)
Descripción general
Sistema de control de 4WD
Circuito del sistema
1. Interruptor de 4WD
4. Válvula de descarga
7. Diferencial delantero
10. Al interruptor de encendido
2. Conjunto de bomba de aire
5. Interruptor de presión
8. Manguera y tubo de aire
11. ECM o PCM
3. Motor de la bomba
6. Transferencia
9. Luz indicadora de 4WD
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7E-4 DIFERENCIAL (DELANTERO)
Tabla de flujo
Paso
Operación
1
Coloque el interruptor de encendido en la posición ON
(pero con el motor parado) y compruebe la luz indicadora
de mal funcionamiento.
¿Se enciende la luz indicadora?
2
Vaya al paso 3.
Compruebe el circuito del interruptor de 4WD.
Coloque el interruptor de encendido en la posición ON y
compruebe la tensión entre el terminal C51-3-7 y el terminal C51-3-17 (masa), de la manera siguiente.
• Cuando la palanca de cambio de la transferencia está
en la posición N ó 2H : 10 – 14 V
• Cuando la palanca de cambio de la transferencia está
en la posición 4L ó 4H : 0 – 1 V
¿Es satisfactorio el resultado de la comprobación?
3
Compruebe la alimentación eléctrica.
1) Coloque el interruptor de encendido en la posición ON.
2) Compruebe la tensión entre C51-1-9 y C51-3-17
(masa). Los resultados de esta comprobación deben
ser como sigue.
• Cuando la palanca de cambio de la transferencia está
en la posición 2H o N : 0 – 1 V
• Cuando la palanca de cambio de la transferencia está
en la posición 4L ó 4H : 10 – 14 V
¿Es satisfactorio el resultado de la comprobación?
Compruebe el circuito del conjunto de bomba de aire.
1) Verifique el estado de la conexión al conjunto de la
bomba de aire, en todos los terminales.
2) Coloque el interruptor de encendido en la posición ON.
3) Compruebe la tensión entre C51-3-18 y C51-3-17
(masa). Los resultados de esta comprobación deben
ser como sigue.
• Cuando la palanca de cambio de la transferencia está
en la posición N ó 2H : 0 – 1 V
• Cuando la palanca de transferencia está en la posición
4L ó 4H (más de 4 segundos después de ser cambiada
4L ó 4H) : 10 – 14 V
¿Es satisfactorio el resultado de la comprobación?
Compruebe el circuito de la luz indicadora de 4WD.
1) Coloque el interruptor de encendido en la posición ON.
2) Compruebe la tensión entre E61-19 y C51-3-17
(masa). Los resultados de esta comprobación deben
ser como sigue.
• Cuando la palanca de cambio de la transferencia está
en la posición 2H o N : 10 – 14 V
• Cuando la palanca de cambio de la transferencia está
en la posición 4L ó 4H : 0 – 1 V
¿Es satisfactorio el resultado de la comprobación?
4
5
Sí
Vaya al paso 2.
Vaya al paso 4.
Vaya al paso 5.
No
Ha habido un desperfecto, en algún lugar.
Repare el desperfecto.
Refiérase a COMPROBACIÓN DE LA LUZ
INDICADORA DE MAL
FUNCIONAMIENTO
[LUZ: “CHECK ENGINE
(Comprobar el motor)”],
en DIAGNÓSTICO, en la
sección 6.
Compruebe el interruptor
de 4WD (Refiérase a la
sección 7A); los circuitos
“BLK/ORN” y “BLK” del
interruptor de 4WD.
Si están conformes,
reemplace por un
módulo de ECM (PCM),
en buen estado, y vuelva
a comprobar.
Compruebe el circuito
“RED”. Si el circuito está
conforme, reemplace por
un módulo de ECM
(PCM), en buen estado,
y vuelva a comprobar.
Compruebe el conjunto
de la bomba de aire, refiriéndose a “SERVICIO
EN EL VEHÍCULO”, y
enseguida compruebe el
circuito “PNK”.
Si están conformes,
reemplace por un
módulo de ECM (PCM),
en buen estado, y vuelva
a comprobar.
El sistema de control Compruebe el circuito
de 4WD está en bue- “ORN/BLK” (incluyendo
nas condiciones.
la luz indicadora y el indicador combinado).
Si están conformes,
reemplace por un
módulo de ECM (PCM),
en buen estado, y vuelva
a comprobar.
DIFERENCIAL (DELANTERO) 7E-5
Comprobación del circuito del sistema de control de 4WD
Comprobación de la tensión
Compruebe la tensión de entrada o de salida (tensión entre cada circuito y la masa a carrocería) del ECM (PCM) con
el conector del ECM (PCM) conectado, y con el interruptor de encendido colocado en la posición ON.
TERMINAL
CIRCUITO
COLOR
DEL
CABLE
TENSIÓN NORMAL
10 – 14 V
E61-19
Luz indicadora de 4WD
C51-1-9
Conjunto de bomba de
aire (Motor de la bomba y
válvula de descarga)
C51-3-7
Interruptor de 4WD
ORN/BLK
0–1V
0–1V
RED
10 – 14 V
10 – 14 V
C51-3-17 Masa
Conjunto de bomba de
C51-3-18 aire (interruptor de presión)
BLK/ORN
BLK/ORN
PNK
0–1V
0–1V
0–1V
10 – 14 V
CONDICIÓN
Palanca de cambio de transferencia : 2H o N
4 segundos después de que la palanca de
transferencia es conmutada a 4H ó 4L
Palanca de cambio de transferencia : 2H o N
1 segundo después de que la palanca de
transferencia es cambiada a 4H ó 4L
Palanca de cambio de transferencia : 2H o N
Palanca de cambio de transferencia : 4H ó
4L
–
Palanca de cambio de transferencia : 2H o N
4 segundos después de que la palanca de
transferencia es cambiada a 4H ó 4L
1. Disposición de terminales del conector del módulo de ECM (PCM) (Vistos desde el lado del mazo de cables)
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