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MPA-CPI-VI Valve Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . en 1 Function Valve terminals are configurable function units for controlling complex pneumatic drive systems. The electrical and logic supplies to the valves are made via the CPI string. The left-hand end plate, the pneumatic interface and the CPI module form a unit. (with Order code 56E-…-EX1E) II 3G Ex nA IIC T4 X Gc MPA VMPA-CPI-EPL-... (de) Spezialdokumentation ATEX (en) Special documentation ATEX (sv) Särskild dokumentation ATEX (es) Documentación especial ATEX (fr) Documentation spéciale ATEX (it) Documentazione speciale ATEX Festo AG & Co. KG Postfach D-73726 Esslingen Phone: +49/711/347-0 www.festo.com Original: de 1206NH 8005181 ...................................................... Note – Detailed specifications on the product and accessories intended, the manual and the conformity declaration can be found in Internet:www.festo.com – Technical specifications on the product may show different values in other documents. The technical specifications in this document always apply when operating in an explosive atmosphere. – Fitting and commissioning to be carried out only by qualified personnel in accordance with manual. Product identification Example of manufacturing period C6 = June 2012 2 Application • The valve terminal has been designed for controlling pneumatic actuators. • The VMPA-CPI-EPL-... interface is intended as the interface to the higher-order controller. • Operate the device only with compressed air of at least quality class [7:4:4] to ISO 8573-1:2010. Note on the operating medium: Lubricated operation not permissible. • The device is not intended for use with other fluids. • Always generate compressed air and vacuum outside the potentially-explosive range. • The device can be used under the specified operating conditions in zone 2 of potentially explosive gas atmospheres. .......................................... If labelled with X: special conditions • Fit the device into a housing with at least IP54 (corresponding to EN 60079-15). • Do not disconnect or open under tension. • Prevent separation of the plug connectors or housing parts by using a housing with special lock (e.g. control cabinet). • Use additional strain relief for cables in front of every plug. • Use suitable installation measures to prevent electrostatic discharges on the housing. • Ambient temperature –5 °C ≤ Ta ≤ +50 °C. • Protect the device from ultra-violet radiation. • Protect the device against all kinds of shock stress. • The replacement of electronic modules and valve plates is permitted. Use only approved components. • Use the product in its original condition without undertaking any modifications. The right of use will be withdrawn if modifications are made by the user. 3 Commissioning ................................................ MPA-CPI-VI 546280 C608 1:-X,X-XXbar 12,14:X-Xbar II 3G Ex nA IIC T4 X Gc Warning The discharge of electrostatically charged parts can lead to sparks which can cause an explosion. • Prevent electrostatic discharges by means of suitable installation and cleaning measures. • Include the device in the potential equalization of the system. ...................................................... Manufacturing year X = 2009 F = 2015 A = 2010 H = 2016 B = 2011 J = 2017 Manufacturing month 1 2 3 4 5 6 7 8 9 O N D January February March April May June July August September October November December C = 2012 K = 2018 D = 2013 L = 2019 Note E = 2014 M = ... 6 Accessories Approved components MPA-CPI-VI Electrical connection Housing module Electronic modules Electronic module Electrical manifold module 4 Operation Warning Electrically produced sparks may ignite a potentially explosive atmosphere. • Do not disconnect or open under tension. • Note the operating conditions and the specifications in the manual. • Always observe the maximum permitted limits. 5 Service and maintenance • Carry out service and maintenance only outside potentially explosive areas. • Check at regular intervals to ensure that the product functions correctly. Malfunctioning Remedy Audible leakage 1. Check the screw connectors or 2. Replace the valve circuits affected. • Wearing parts and spare parts can be replaced in individual cases. Repairs of this nature may only be undertaken by qualified and authorized personnel. Please contact a specialist from Festo. 546983 546984 546985 546986 703648 703649 703650 703651 VMPA1-FB-EMS-8 VMPA1-FB-EMG-8 VMPA2-FB-EMS-4 VMPA2-FB-EMG-4 VMPA1-FB-EV-AB VMPA1-FB-EV-V 533360 533361 537983 537984 537998 537999 VMPA-APU VMPA-AP VMPA-AP-3/8 Flat seal MPA Separator seals for ducted exhaust Seal VMPA1-DPU VMPA1-DPU-P VMPA1-DPU-RS VMPA1-DPU-PRS VMPA1-DP VMPA1-DP-P VMPA1-DP-RS VMPA1-DP-PRS Sub-bases Sub-base VMPA1-FB-AP-4-1 VMPA1-FB-AP-4-1-T1 VMPA1-FB-AP-4-1-S1 VMPA2-FB-AP-2-1 VMPA2-FB-AP-2-1-T0 VMPA2-FB-AP-2-1-S0 Electrical supply plates Supply plate VMPA-FB-SP-V VMPA-FB-SP-7/8-V-5POL VMPA-FB-SP-7/8-V-4POL Pneumatic supply modules Supply plate VMPA1-FB-SPU VMPA1-FB-SP End plates End plate VMPA-EPR 533374 533375 541629 659481 533355 533356 533357 533358 533359 533363 533364 533365 533352 538657 555901 538000 538677 555902 541082 541083 541084 533353 533354 533373 Approved valve components Solenoid valve VMPA1 Solenoid valve VMPA2 Cover plate Pneumatic accessories Cap Identification plates ...................................... VMPA-CPI-EPL-E VMPA-CPI-EPL-G VMPA-CPI-EPL-EU VMPA-CPI-EPL-GU MPA-CPI-VI-S MPA-CPI-VI-T MPA-CPI-VI-V MPA-CPI-VI-X Pneumatic linking Plate (silencer) Base (exhaust) Note Escaping exhaust air can whirl up dust deposits and provoke a potentially explosive dust atmosphere. • Observe the specifications on the rating plate. • Comply with applicable national and international guidelines. • After maximum 3 pneumatic sub-bases insert an electric supply plate. • Then use maximum 4 pneumatic sub-bases per electric supply plate. • Always use electronic modules VMPA...-FB-EMG-... to the right next to the supply plate. • Earth all supply voltages. • Limit the switching frequency to max. 10 Hz. With switching frequencies higher than 2 Hz: Maintain a pause ratio of at least 50%. • Provide for the removal of the internal heat. The surface of the solenoid coil must not be covered. • Use only approved components. 7 Technical specifications General operating conditions Mounting VMPA1-M1H-M-PI VMPA1-M1H-J-PI VMPA1-M1H-B-PI VMPA1-M1H-G-PI VMPA1-M1H-E-PI VMPA1-M1H-K-PI VMPA1-M1H-N-PI VMPA1-M1H-H-PI VMPA1-M1H-D-PI VMPA1-M1H-X-PI VMPA1-M1H-W-PI VMPA1-M1H-I-PI VMPA2-M1H-M-PI VMPA2-M1H-J-PI VMPA2-M1H-B-PI VMPA2-M1H-G-PI VMPA2-M1H-E-PI VMPA2-M1H-K-PI VMPA2-M1H-N-PI VMPA2-M1H-H-PI VMPA2-M1H-D-PI VMPA2-M1H-X-PI VMPA2-M1H-W-PI VMPA2-M1H-I-PI VMPA1-RP VMPA2-RP 533342 533343 533344 533345 533346 533347 533348 533349 533350 534415 540050 543605 537952 537953 537954 537955 537956 537957 537958 537959 537960 537961 540051 543703 533351 537962 MH1 MH1 GESCHL. MPA-... VMPA1-ST-2-4 CPA-BG-NRH VMPA-BG-RW 693160 693159 697453 698382 173498 534416 Max. operating pressure Max. control pressure Ambient temperature Medium temperature Operating medium Rated operating voltage DC Max. switching frequency Max. pulse ratio at >2 Hz Safety class Degree of contamination Protection class Tightening torque Earthing screw Sub-base Cover screw Mounting position Materials Housing Seals 10 bar 8 bar –5 ... +50 °C –5 ... +50 °C Compressed air to ISO 8573-1:2010: [7:4:4]. Lubricated operation not possible. 24 V ± 25 % 10 Hz 50 % III (PELV) as per EN 61140 2 IP20 as per EN 60529 1.3 Nm ± 20 % 1.8 Nm ± 10 % 0.65 Nm ± 10 % – any – with H-rail mounting only horizontal All aluminium alloys used contain less than 7.5 % magnesium (Mg) by mass. Elastomer, NBR