Download SERVICE MANUAL PUMA YeS
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SERVICE MANUAL PUMA YeS © 2011 Handicare All rights reserved. The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means whatsoever (electronically or mechanically) without the prior written authorization of Handicare. The information provided is based on general data concerning the constructions known at the time of the publication of this manual. Handicare executes a policy of continuous improvement and reserves the right to make changes and modifications. The information provided is valid for the product in its standard version. Handicare cannot be held liable for possible damage resulting from specifications of the product deviating from the standard configuration. The available information has been prepared with all possible care, but Handicare cannot be held liable for possible errors in the information or the consequences thereof. Handicare accepts no liability for loss resulting from work executed by third parties. In accordance with the legislation concerning the protection of trade names, all names and trade names, etc. used by Handicare may not be considered as being available to others. 2 Version 2012v1 Table of contents This manual 5 Indications and pictograms 5 Available documentation 7 Identification plate 7 Identification of the product 8 Warranty stipulations concerning the wheelchair 8 Liability stipulations concerning the product 9 Wheelchairs and the environment 9 1 General safety regulations and instructions 10 1.1 Indications and instructions on the wheelchair ............................................................................................10 1.2 Technical specifications ...............................................................................................................................10 1.3 Modifications ................................................................................................................................................10 1.4 Safety ...........................................................................................................................................................10 2 Tools 11 2.1 Tools ............................................................................................................................................................11 3 Maintenance, replacement and repair 12 3.1 Maintenance table........................................................................................................................................12 3.2 Batteries .......................................................................................................................................................12 3.2.1 Replacing the batteries .................................................................................................................... 12 3.2.2 Cleaning the batteries ...................................................................................................................... 13 3.3 Driven wheels ..............................................................................................................................................13 3.3.1 Tire repair on driven wheels............................................................................................................. 13 3.3.2 Replacing the tyre on the driven wheel............................................................................................ 14 3.3.3 Replacing the driven wheel .............................................................................................................. 15 3.4 Swivel wheels ..............................................................................................................................................15 3.4.1 Tyre repair for swivel wheels ........................................................................................................... 16 3.4.2 Replacing the tyre on the swivel wheel............................................................................................ 16 3.4.3 Replacing the swivel wheel .............................................................................................................. 17 3.4.4 Replacing the swivel wheel .............................................................................................................. 17 3.4.5 Replacing the ball-head bearings .................................................................................................... 18 3.4.6 Replacing the fork of the swivel wheel............................................................................................. 18 3.5 Replacing the shock breaker .......................................................................................................................18 3.6 Replacing the covers ...................................................................................................................................19 3.6.1 Removing/fitting the covers.............................................................................................................. 19 3.7 Replacing drive and components ................................................................................................................20 3.7.1 Replacing tube under the drive unit ................................................................................................. 20 3.7.2 Replacing the drive unit ................................................................................................................... 20 3.7.3 Replacing the side frame ................................................................................................................. 21 3.7.4 Replacing carbon brushes ............................................................................................................... 21 3.8 Electronic components ................................................................................................................................22 3.8.1 Working on the electrical system ..................................................................................................... 22 3.8.2 Replacing the 'DX' controller ............................................................................................................ 22 3.8.3 Replacing the ‘Shark’ controller ....................................................................................................... 23 3.8.4 Replacing the power module ........................................................................................................... 23 3.9 Compact lighting ..........................................................................................................................................24 3.9.1 Replacing the front light ................................................................................................................... 24 3.9.2 Replacing the rear light .................................................................................................................... 24 3.9.3 Replacing the flashing light .............................................................................................................. 24 3.10 Cleaning .......................................................................................................................................................25 4 Troubleshooting 26 4.1 'DX' faultfinding table ...................................................................................................................................26 4.2 ‘Shark’ faultfinding table ...............................................................................................................................28 5 Technical specifications 29 5.1 Product specification sheet of the Yes-Series .............................................................................................29 5.2 Measurements legends ...............................................................................................................................31 5.3 Glossary .......................................................................................................................................................32 5.4 Electrical diagrams.......................................................................................................................................32 5.4.1 Electrical connection diagrams for ‘DX’ and ‘Shark’ ........................................................................ 33 5.4.2 Electrical wiring diagram for 'DX' Standard...................................................................................... 34 5.4.3 Electrical wiring diagram for 'DX' Lighting........................................................................................ 35 5.4.4 Electrical wiring diagram for 'DX' Back rest/Leg rest ....................................................................... 36 5.4.5 Electrical wiring diagram for 'DX' Lighting/Back rest/Leg rest ......................................................... 37 5.4.6 Electrical wiring diagram for ‘DX’ MBL Seat lift/MBL Tilt/Lighting/Back rest/Leg rest ..................... 38 Version 2012v1 3 Table of contents 5.4.7 Electrical wiring diagram for ‘Shark’ Drive only................................................................................ 39 5.4.8 Electrical wiring diagram for ‘Shark’ Drive only/Lighting .................................................................. 40 5.4.9 Electrical wiring diagram for ‘Shark’ Back rest................................................................................. 41 5.4.10 Electrical wiring diagram for ‘Shark’ MBL Seat lift ........................................................................... 42 5.4.11 Electrical wiring diagram for ‘Shark’ MBL Tilt .................................................................................. 43 5.4.12 Electrical wiring diagram for ‘Shark’ MBL Seat lift and Back rest .................................................... 44 5.4.13 Electrical wiring diagram for ‘Shark’ MBL Tilt and Back rest ........................................................... 45 5.4.14 Electrical wiring diagram for ‘Shark’ MBL Seat lift and Tilt .............................................................. 46 5.5 Authorised service and technical support ....................................................................................................47 6 Use of the parts lists 48 6.1 SEDEO ........................................................................................................................................................50 6.2 Carrier ..........................................................................................................................................................71 6.3 Options, wiring and modules .......................................................................................................................81 4 Version 2012v1 Preface This manual This manual contains the basic instructions for repairs and general maintenance of the electric wheelchair. Mechanics that do repairs on this wheelchair must be well trained and familiar with the repair methods and the maintenance of the electric wheelchair. Always make sure that the work is carried out safely, particularly with respect to procedures requiring the wheelchair to be lifted up. We advise that you contact our service department before doing repair work on a wheelchair that has been involved in an accident. The following information is important when ordering parts: - Model - Year of manufacture - Colour - Identification number - Part number - Name of the part concerned This information is provided on the identification plate. See 'Identification of the product'. Indications and pictograms The standard version of the electric wheelchair has the following indications (decals, labels, stickers): E D B A C DX D E B A SHARK G H H F A. B. C. D. E. F. G. H. Battery charging connection. Program. Danger of crushing! Speed sticker. Reference to the user manual. Neutral left and right. Tilt warning Danger of getting fingers jammed. Version 2012v1 5 Preface 6 AFKNELGEVAAR! ABKLEMGEFAHR! TRAP DANGER! 6 A Battery charging connection To charge the batteries, see 'Charging'. B Program This program depends on the version of the wheelchair (front-wheel drive or rear-wheel drive). The sticker indicates the program. C Danger of crushing! Use caution when swinging the controller aside to avoid getting anything crushed. D Speed sticker The maximum speed is programmed. This depends on the version of the wheelchair (front-wheel drive or rear-wheel drive). E Reference to the user manual The wheelchair should only be used after the user manual has been studied carefully. Never use the wheelchair before having read and understood the contents of the manual. F Neutral 1. Lever in the lowest position: The drive of the relevant motor is disconnected: the wheelchair can be pushed. If your wheelchair is equipped with two freewheel handles, both must be operated. 2. Lever in the highest position: The drive of the relevant motor has been switched on: The wheelchair can be electrically driven. G Tilt warning To prevent the wheelchair from tilting forward, never stand on the foot rest. H Danger of getting fingers jammed Keep hands and fingers away from moving parts when adjusting the height and/or tilting angle of the wheelchair. Version 2012v1 Preface The following pictograms are used in this manual: CAUTION/WARNING Procedures that - if not executed properly - can result in damage to the product, the environment, or human injury. ATTENTION! Suggestions and advice that help tasks or procedures involved to be carried out more easily. Consult the specified information source(s) first. Pull the charge cord out of the battery charging connection of the electric wheelchair before carrying out any maintenance on the wheelchair. Available documentation The following technical documentation is available for this wheelchair: - User manual - Service manual. - Conversion manual. Service and technical support For information concerning specific settings, maintenance or repair work, or conversion procedures, or in case of doubt, please contact the manufacturer’s service department. Ensure you have at hand: - Model - Year of manufacture - Identification number This information is provided on the identification plate. See 'Identification of the product'. Identification plate On this plate, information about the product is provided, see: 'Identification of the product'. A Version 2012v1 7 Preface Identification of the product A. Model B. Year of manufacture C. Identification number D. User area indoors or outdoors E. Maximum load in kg C LAGE DIJK 10 5705 BZ HELMOND THE NETHERLANDS To locate the identification plate, see 'Identification plate'. B ¨ A CAT 2000 IDNR.: CT 00004 USAGE: INDOOR/OUTDOOR GEBRUIKSGEBIED: BINNEN/BUITEN GEBRAUCHSBEBIET: INNERHALB/AUSSERHALB MAX.LOAD/MAX.BELASTB./ZUL.GESAMTGEW.: 100 KG TYPE/TYPE/TYP: YEAR/JAAR/JAHR: D E Warranty stipulations concerning the wheelchair In the following warranty and liability stipulations, the terms and definitions below must be explained as follows: Product: Customer: Dealer: User: The manually operated or electric wheelchair or electric scooter manufactured and delivered by Handicare. The person who directly obtains a Product from Handicare or an authorised representative. The person who delivers a Product obtained from Handicare to customers or third parties. The person who uses a Product manufactured by Handicare. Irrespective of what is determined concerning warranty conditions applicable to the Product, the following applies in any case with regard to the warranty: 1. Except insofar as described otherwise, Handicare guarantees to the customer the suitability of the product for the purpose for which the product is intended - all of these points as described in this manual - and the quality of the material of which the product is made and the manner in which the product is manufactured. 2. Repairs or replacement of parts of the product that may be necessary as a result of faults that are based on qualitatively faulty material or manufacturing errors will be executed free of charge, as long as such faults occurred within one (1) year after the date of delivery of the product to the customer. The parts to be replaced must be shipped postage-paid to Handicare. Installation or removal of these parts is for the customer’s account. Therefore, the following cases are not eligible for free repair or replacement as meant above: - The repair or replacement that is necessary in connection with faults that arise after one (1) year after the date of delivery of the product to the customer; - The repair or replacement that is required in connection with faults due to improper or careless use of the product or that are caused by the product being used for another purpose than the one for which it is intended, in which regard it applies that if the customer is a dealer, this dealer will indemnify Handicare against possible claims from users or other third parties for faults caused by incorrect or careless use of the product; - Parts that are subject to wear and parts for which the need for repair or replacement of the parts is the actual consequence of normal wear. These can include, but are not limited to, tyres, shrouds, arm-pads, seatings etc. 3. Irrespective of that stipulated under 2, it applies as far as an electric product is concerned that with regard to the battery that forms part of the product warranty is only given in case of faults or non-functioning of the battery that are demonstrably the direct consequence of material faults or manufacturing errors. A fault or non-functioning of the battery as a result of normal wear is not covered by the warranty as meant in these warranty stipulations. Similarly not covered by the warranty are faults or non-functioning that are the consequence of improper or unprofessional use of the product or the battery that is part of the product, including the incorrect charging of the battery and the failure to carry out timely and good maintenance, in which context it also applies that if the customer is a dealer, this dealer will indemnify Handicare against possible claims from users or other third parties that are based on the above-mentioned improper or unprofessional use of the product or the battery that is part of the product. Handicare does not guarantee batteries provided by dealers or purchased by the customer. 8 Version 2012v1 Preface 4. The warranty conditions as mentioned in the above stipulations in any case become null and void if: - The guidelines of Handicare for the maintenance of the product are not, or insufficiently, followed; - A necessary repair or replacement of parts is caused by neglect, damage or abuse of the product or a use of the product for another purpose than the one for which it was intended; - Parts of the product are replaced by parts of another origin than those which Handicare uses and/or parts of the product are replaced without the permission of Handicare. 5. The warranties as mentioned in stipulations 1 to 3 also become null and void if what is involved is reused by a new user within the warranty period and if such reuse necessitates adaptations to the wheelchair and those adaptations are carried out without the instructions and/or at the order of Handicare. 6. To retain rights under the warranties enunciated above, the customer must, in case of damage or other calamities, contact Handicare as quickly as possible and inform them as fully as possible. The possibility of taking recourse to the above-mentioned warranty conditions becomes null and void for the customer in any case after 20 workdays after the damage incident or the calamity that was the reason for the recourse to the warranty. 7. The replacement of a part or the repair or reconditioning of the product within a current warranty period does not extend the warranty period. 8. Handicare gives no warranty on repair to or reconditioning of the product carried out other than under order of and/or at the instructions of Handicare. If repairs and/or reconditioning are executed by or on behalf of a customer, the customer indemnifies Handicare with respect to the claims of third parties that result, in the broadest sense of the word, from such repairs or reconditioning. Liability stipulations concerning the product Irrespective of what is determined regarding liability in the general conditions applicable to the product, with regard to liability the following applies in any case: 1. Taking into consideration the following stipulations, Handicare only accepts liability for loss due to death or physical injury that is the result of a defect in the product for which Handicare is responsible and for damage to another object that is the private property of the user of the product, providing said loss is the direct result of a fault in the product. 2. Handicare accepts no other or further liability than enunciated under 1. In particular, Handicare accepts no liability for consequential damage, in any form whatsoever. Wheelchairs and the environment If your wheelchair has become superfluous or needs to be replaced, it can usually be taken back by your dealer. If this is not possible, please contact your local authorities for the possibilities of recycling or an environmentally-friendly way of disposing of the used materials. Various plastics and metals have been used for the production of the wheelchair. The wheelchair also contains electronic components that must go to electronic waste. Used batteries belong to chemical waste. Version 2012v1 9 General safety regulations and instructions 1 General safety regulations and instructions Handicare® accepts no liability whatsoever for damage or injury caused by the failure to (strictly) adhere to the safety guidelines and instructions or due to carelessness during the use and cleaning of the wheelchair and possible accessories. Depending on the specific operating circumstances or the accessories used, additional safety instructions may be required. Please contact your dealer immediately if you observe any potential danger during the use of the product. The user of the wheelchair (see under 'use according to purpose') is fully responsible at all times for the fulfillment of the locally applicable safety regulations and guidelines. 1.1 Indications and instructions on the wheelchair The indications, symbols and instructions applied on this wheelchair are part of its safety facilities. They must never be covered or removed and must remain present and clearly legible throughout the entire lifespan of the wheelchair. Immediately replace or repair illegible or damaged labels, symbols and instructions. Contact your dealer with regard to this. 1.2 Technical specifications The technical specifications must not be altered. 1.3 Modifications Modifications to (parts of) this product are not permitted. 1.4 Safety To avoid accidents and undesirable situations, it is of great importance to pay attention to the following safety instructions. Pay extra attention to driving on slopes: Never drive a front wheel driven wheelchair on a slope with an angle of more than 10° (ascending percentage of 17,5%) and a rear wheel driven chair no more then 6° (ascending percentage of 10,5%) On slopes always drive slowly and with great awareness. The wheelchair is less stable on a slope and has less sideways stability. Never take a turn at full speed. Decrease speed when taking a turn. Be sure that no items of clothing hang loose. These could become caught between the wheels. Adjust your driving according to the circumstances: Drive carefully on roads that are slippery as a result of rain, ice, or snow! Prevent the wheelchair from coming into contact with sea water. sea water is corrosive and damages the wheelchair. Prevent the wheelchair from coming into contact with sand. Sand can affect the moving parts of the wheelchair, resulting in unnecessarily rapid wear. Never operate the wheelchair while you are under the influence of drugs, alcohol or any medication that could affect your driving ability. You must have sufficient visual faculty to be able to drive safely in the wheelchair. It is imperative to turn on the lights in situations with reduced visibility. 10 The magnetic key with which the wheel chair is switched on and off may affect the magnetic strips of credit cards and bank cards, etc. Do not store the magnetic key with credit cards and similar cards. To prevent unintentional movement, make sure that the joystick does not inadvertently touch other surfaces. The standard version of your wheelchair was tested according to the strictest EMC requirements. Mobile telephones do not affect the wheelchair’s driving behaviour. When using a mobile telephone in the vicinity of a wheelchair with special adaptations, you are advised to first switch off the wheelchair. Your wheelchair may affect electromagnetic fields such as alarm systems. Version 2012v1 Tools 2 Tools 2.1 Tools The tools below are needed for various mechanical settings and maintenance: Quantity Description 1 Screwdriver Size (mm) 1 Crosshead screwdriver PH2 1 Open-ended spanner Open-ended spanner 10 13 1 1 1 Open-ended spanner Open-ended spanner Ring spanner Ring spanner Box spanner 10 13 17 1 1 Allen key Allen key 3 4 1 Allen key 5 1 Allen key 6 1 2 1 13 17 Application Installing or removing a variety of plastic cover caps. Installing or removing the carbon brushes. Adjusting the position of the seat cushion. Adjusting the height of the side panel. Installing or removing the 'DX'/‘Shark’ controller. Installing or removing the side-frame locking bolt. Adjusting the seat angle. Adjusting the seat depth. Adjusting the height of the chair. Adjusting the angle of the calf pad. Installing or removing the wheel from or into the swivel-wheel fork. Installing or removing the drive unit. Installing or removing the shock breaker. Adjusting the depth of the head rest. Adjusting the depth of the leg rests. Installing or removing the fork on or from the ball head. Installing or removing the driven wheel. Adjusting the height of controller. Adjusting the width of the leg rests. Adjusting the length of the leg rests. Adjusting the seat width. Adjusting the height of the arm rests. Adjusting the depth of the controller. Adjusting the height of the calf pad. Installing or removing the protective cover of the power module. Installing or removing the power module. Installing or removing the side covers. Adjusting the angle of the back rest. Adjusting the length of the single leg rest. Removing the wheel halves of the swivel wheel. Adjusting the angle of the foot plate. Removing the rim half of the driven wheel. Remarks: Size: the EU key width (of the relevant tool). Use only high-quality tools for the adjustment(s) described. Make sure that the hexagon of the spanner is attached securely to the hexagon of the fastening article. This prevents the 'rotation' of hexagons of fastening articles and spanners that may affect proper adjustment. The following tools are needed for various electronic settings: Quantity Description 1 HHP programming unit 1 DX Wizard (OEM) Version 2012v1 Function Adaptation of the drive programs and technical settings Adaptation of the drive programs and technical settings. Reading out the fault history. 11 Maintenance 3 Maintenance, replacement and repair 3.1 Maintenance table Below, we have indicated what needs to be checked, how often this should be done, and by whom. Time Description Daily Weekly Monthly Annually 3.2 Charging the batteries, after each use. Checking the tyre pressures. Cleaning the wheelchair. Cleaning the upholstery (if necessary). Inspection of the electrical system. Checking the batteries. Inspection of the drive. Inspection of the mechanical parts. Inspection of the bearings. Inspection of the suspension. Checking the tyres. Checking all fastenings and bolts: tighten if necessary. To be carried out by User Dealer X X X X X X X X X X X X Batteries For maintenance, see the following documentation: Regulations concerning the batteries. User manual of the battery charger. The wheelchair has 'dry' gel batteries. These dry batteries (dry-fit) are entirely sealed and maintenance free. The connection diagram for the batteries is provided on a sticker inside the battery tray. Make sure that the batteries are always well charged. Do not use the wheelchair if the batteries are almost flat. This may damage the batteries and you run the risk of an unintended standstill. The use of 'wet' batteries is not permitted. If the batteries need to be replaced, use only dry batteries. 3.2.1 Replacing the batteries If the capacity of the batteries is reduced to the extent that the wheelchair can only make very short trips or even none at all, the batteries have reached the end of their lifespan. Replace them as soon as possible. Contact your dealer, who will advise you what type of batteries is most suitable for the wheelchair. Avoid damage to the batteries when replacing them: this may cause the batteries to start leaking. Depending on the model of the wheelchair, it may be necessary to first remove or move the leg rests. You will now have access to the battery tray. 12 Version 2012v1 Maintenance Replace the batteries as follows: Switch the wheelchair off. Loosen the star knobs (A). Remove the front cover (B) from the battery tray. Loosen the bolt from the negative (-) terminal (F) and remove the battery clamp from the battery terminal. Loosen the bolt from the positive (+) terminal (E) and remove the battery clamp from the battery terminal. Loosen the bolts from the battery clamps (D and C) from the power cable (G) and remove the cable. Remove the batteries (H) from the battery tray. B H F A G E Place the new batteries in the reverse order. As soon as the new batteries are placed and the battery tray is closed, the batteries have to be charged. C D 3.2.2 Cleaning the batteries Dry batteries are maintenance free. Still, you have to pay attention to the following matters: Keeping the batteries clean and dry: dirt and water may cause a leak, causing the capacity of the batteries to decrease. Cleaning the terminals: after cleaning, grease them with acid-free Vaseline. Never completely deplete the batteries! This can seriously damage the batteries and considerably decrease their life span. 3.3 Driven wheels To ensure proper operation of the wheelchair, it is very important that the tyres are kept at the correct pressure. Soft tyres yield less than optimum driving for the wheelchair. It also takes more energy to move the wheelchair forward, putting a heavier load on the batteries. Moreover, when driving on soft tyres, tyre wear is unnecessarily great. See 'technical specifications' for the correct tire pressure. When pumping the tires up, note that the pressure may never exceed the maximum specified value provided in the 'technical specifications’ table, or as indicated on the side of the tire. When in doubt, contact your dealer/supplier. See the 'maintenance table' for the inspection of the tyres. 3.3.1 Tire repair on driven wheels When repairing or replacing an inner tube on a driven wheel, the neutral should not be switched off, so that the wheel does not turn. Repair a flat tyre as follows: Support the wheelchair so that the wheel is off the ground. Pull out the valve to completely deflate the tyre. Unscrew the central wheel bolt with box spanner 17 and remove the wheel. Loosen the Allen bolts using an Allen key with a width of 6 mm. Remove the front of the rim half. Remove the inner tube and the tyre from the rim. Remove the inner tube from the tyre, for repair or replacement. Repair the inner tube or replace it. Version 2012v1 13 Maintenance Refit the tyre (with repaired or new inner tube) as follows: Place the inner tube in the tyre. Pump the inner tube up a little. Slide both tube and tyre onto the rim. The valve should fall into the notch in the rim. Slide the rim half onto the wheel. Hand-tighten the Allen bolts. Ensure that the inner tube is properly positioned on the rim. Make sure that the inner tube is not jammed between the two rim halves. Tighten the Allen bolts using an Allen key. Pump the inner tube up, see 'technical data'. Place the wheel on the axle. Provide the wheel bolt with Locktite 248 and use a torque wrench to tighten the bolt to 50Nm. Remove the support from under the wheelchair. The wheelchair is ready for use. 3.3.2 Replacing the tyre on the driven wheel When replacing the tyre of a driven wheel, do not switch off the neutral, so that the wheel does not turn. Replace as follows: Support the wheelchair so that the wheel is off the ground. Pull out the valve to completely deflate the tyre. Unscrew the central wheel bolt with box spanner 17 and remove the wheel. Loosen the Allen bolts using an Allen key with a width of 6 mm. Remove the front of the rim half. Remove the inner tube and the tyre from the rim. Remove the inner tube from the tyre, for repair or replacement. Fit the new tyre as follows: Place the inner tube in the tyre. Pump the inner tube up a little. Slide both tube and tyre onto the rim. The valve should fall into the notch in the rim. Slide the rim half onto the wheel. Hand-tighten the Allen bolts. Ensure that the inner tube is properly positioned on the rim. Make sure that the inner tube is not jammed between the two rim halves. 14 Tighten the Allen bolts using an Allen key. * Pump the inner tube up; see 'technical data'. Place the wheel on the axle. Provide the wheel bolt with Locktite 248 and use a torque wrench to tighten the bolt to 50Nm. Remove the support from under the wheelchair. The wheelchair is ready for use. Version 2012v1 Maintenance 3.3.3 Replacing the driven wheel When replacing the driven wheel, make sure not to switch off the neutral, so that the wheel does not turn. Replace as follows: Support the wheelchair so that the wheel is off the ground. Remove the cap (B) by unscrewing the (3 mm Allen) screw (A). Using a box spanner with width of 17 mm, unscrew bolt (C) with the washers. Remove the complete wheel (D) from the output shaft of the drive unit. When the drive wheel is removed, a key (E) may come loose or remain in the rim. This key must be slid into the key way of the output shaft of the drive unit. If no key is fitted, this will cause drive problems. C F E B D A Fit the (new) wheel as follows: Apply a layer of grease on the output shaft (F) of the drive unit. Place the entire wheel on the output shaft of the drive unit. Make sure the notch in the rim falls over the key. Apply a few drops of thread-locking adhesive (Locktite 248) on bolt (C). Screw the bolt with the washers into the threaded hole of the output shaft of the drive unit and use a torque wrench to tighten the bolt to 50Nm. Fasten the cap (B) by tightening the (3 mm Allen) screw (A). Remove the support from under the wheelchair. The wheelchair is ready for use. 3.4 Swivel wheels To ensure proper operation of the wheelchair, it is very important that the tyres are kept at the correct pressure. Soft tyres yield less than optimum driving for the wheelchair. It also takes more energy to move the wheelchair forward, putting a heavier load on the batteries. Moreover, when driving on soft tyres, tyre wear is unnecessarily great. See 'technical specifications' for the correct tire pressure. When pumping the tires up, note that the pressure may never exceed the maximum specified value provided in the 'technical specifications’ table, or as indicated on the side of the tire. When in doubt, contact your dealer/supplier. See the 'maintenance table' for the inspection of the tyres. Version 2012v1 15 Maintenance 3.4.1 Tyre repair for swivel wheels Repair a flat tyre as follows: Support the wheelchair so that the wheel is off the ground. Pull out the valve to completely deflate the tyre. Loosen the wheel bolt using an open-ended spanner with a width of 13 mm and stop the bolt with the same openended spanner. Slide the wheel out of the fork. Watch the washers that come free: collect them so they will not be lost. Loosen the wheel bolts using an Allen key with a width of 5 mm. Separate the rim halves. This will release both tyres, allowing the valve to be slid out of the rim half. Remove the inner tube from the tyre. Repair the inner tube or replace it. Refit the tyre (with repaired or new inner tube) as follows: Place the (repaired or new) inner tube in the tyre. Stick the valve through the opening in the rim half. Slide the other rim half over the hub of the wheel. Screw both rim halves together with the Allen bolts. The inner tube must not be jammed between the two rim halves. Tighten the wheel bolts. Pump the tyre up. Replace the wheel in the fork, in the reverse order of disassembly. 3.4.2 Replacing the tyre on the swivel wheel Replace the tyre as follows: Support the wheelchair so that the wheel is off the ground. Pull out the valve to completely deflate the tyre. Loosen the wheel bolt using an open-ended spanner with a width of 13 mm and stop the bolt with the same openended spanner. Slide the wheel out of the fork. Watch the washers that come free: collect them so they will not be lost. Loosen the wheel bolts using an Allen key with a width of 5 mm. Separate the rim halves. Separate the rim halves. This will release both tyres, allowing the valve to be slid out of the rim half. Remove the inner tube from the tyre. Fit a new tyre as follows: Place the inner tube in the tyre. Stick the valve through the opening in the rim half. Slide the other rim half over the hub of the wheel. Screw both rim halves together with the Allen bolts. The inner tube must not be jammed between the two rim halves. 16 Tighten the wheel bolts. Pump the tyre up. Replace the wheel in the fork, in the reverse order of disassembly. Version 2012v1 Maintenance 3.4.3 Replacing the swivel wheel Replace the swivel wheel as follows: Support the wheelchair so that the swivel wheel is off the ground. Remove the plastic cover cap (A) using a screwdriver. Loosen nut (B) using a box spanner with a width of 17 mm. Remove the complete swivel wheel (C) from the ball head. Watch the washers under the nut and make sure that they are not lost. A B C Fit the (new) swivel wheel in the reverse order. 3.4.4 Replacing the swivel wheel Replace the swivel wheel as follows: Support the wheelchair so that the wheel is off the ground. Loosen the shaft (A) and the locking nut (B) using two openended spanners with a width of 13 mm. Hold the wheel (C) tight and remove the shaft with the washers. Take the wheel out of the fork. B Fit the new wheel in the reverse order. The locking nut must be tightened correctly: the screw thread of the shaft must be clearly visible through the locking ring. If the wheel is not placed properly, this can lead to very dangerous situations for the user. A C After fitting the wheel, remove the support from under the wheelchair: the wheelchair is ready for use. Version 2012v1 17 Maintenance 3.4.5 Replacing the ball-head bearings Replace the ball-head bearings as follows: Support the wheelchair so that the swivel wheel is off the ground. Remove the complete swivel wheel; see 'replacing swivel wheel’. Remove the bearings (A) from the bush (B). Check the bearings for signs of wear or damage. A Fit the (new) bearings in the reverse order. After mounting the swivel wheel, remove the support from under the wheelchair: the wheelchair is ready for use. B A 3.4.6 Replacing the fork of the swivel wheel Replace the fork of the swivel wheel as follows: Support the wheelchair so that the swivel wheel is off the ground. Remove the wheel from the fork; see 'replacing the swivel wheel'. Remove the fork from the ball head; see 'replacing the swivel wheel'. Fit the (new) fork in the reverse order. After fitting the complete swivel wheel, remove the support. The wheelchair is ready for use. 3.5 Replacing the shock breaker Replace the shock breaker as follows: Support the wheelchair under the battery tray so that both drive wheels remain on the ground. Loosen the cap nut (A) using an open-ended spanner with a width of 17 mm. Unscrew the bolt (B) and remove the bolt and the washer. The shock breaker will come loose. Carefully pull the shock breaker (C) from the threaded end (D). Replace the shock breaker as follows: Slide the shock breaker onto the threaded end (D). Place cap nut (A) and hand-tighten. Push the bolt (B) with washer through the eye of the shock breaker (C) and hand-tighten the bolt. Securely tighten the bolt and the cap nut. Remove the support. The wheelchair is ready for use. 18 B C A D Version 2012v1 Maintenance 3.6 3.6.1 Replacing the covers Removing/fitting the covers Remove/fit the covers as follows: Remove the front cover (A), the side covers (B) and the mud guards (C) by unscrewing all screws from the front cover, the side covers and the mud guards with an Allen key with a width of 4 mm on both sides of the wheelchair. Remove the upper cover (D) from the battery tray by unscrewing the screws of the upper cover with an openended spanner with a width of 10 mm. Remove the front cover (E) from the battery tray by unscrewing both star screws (F). B B Fit the covers in the reverse order. A D C E C Version 2012v1 F 19 Maintenance 3.7 Replacing drive and components 3.7.1 Replacing tube under the drive unit Replace the tube under the drive unit as follows: Support the wheelchair under the battery tray so that both drive wheels remain on the ground. Remove the shock breaker; see 'replacing shock breaker'. Loosen the bolts (A) with washers. Loosen the bolt (B) and remove the bolt and the nut (C) with the washers. The tube (D) will come loose. B Mount the (new) tube in the reverse order. After mounting the tube, remove the support. The wheelchair is ready for use. A 3.7.2 Replacing the drive unit Replace the drive unit as follows: Support the wheelchair under the battery tray so that both drive wheels remain on the ground. Remove the protective cover at the front and the relevant side cover, see 'replacing covers'. Remove the driven wheel; see 'replacing driven wheel'. Remove the shock breaker; see 'replacing shock breaker'. Remove the tube from under the drive unit; see 'removing tube under drive unit'. Pull the motor cable connector (A) of the relevant drive unit out of the power module. Lead the motor cable out through the notch in the battery tray. Loosen the Allen bolt (B). D C D A E F C B Remove the neutral handle (C). Loosen the nuts (E) from the three bolts (D) using two open-ended spanners with a width of 13 mm. Firmly hold the drive unit (F) (support if necessary) and carefully remove the three bolts with the washers, with which the drive unit is mounted to the side frame. Remove the drive unit. Mount the (new) drive unit in the reverse order. After installing the drive unit, remove the support. The wheelchair is ready for use. The drive unit of the 6 km/h wheelchair is different to that of the 10 km/h wheelchair. However, the replacement is the same. In connection with agreements concerning warranties with the supplier of the drive unit, it is NOT permitted to disassemble the drive unit: each separately delivered part of the drive unit will be immediately returned and the warranty stipulations will become null and void. 20 Version 2012v1 Maintenance 3.7.3 Replacing the side frame Replace the side frame as follows: Support the wheelchair under the battery tray so that both drive wheels remain on the ground. Remove the drive unit; see 'replacing drive unit'. Remove the swivel wheel; see 'replacing the swivel wheel'. Loosen bolt (A) a few turns, using an open-ended spanner with a width of 10 mm. Remove the side frame (B) by taking it to one side. C Fit a (new) side frame as follows: Apply a layer of grease to the hinge pin (C). Put the hinge pin into the bush of the base frame. Hand-tighten bolt (A). A B Tilt the side frame a little and pull it out sideways to make sure the bolt is properly locked into the groove of the side frame. If the bolt is secure, the side frame should hinge freely, but cannot be pulled out of the bush. Tighten bolt (A) using an open-ended spanner with a width of 10 mm. Continue the assembly by fitting the drive unit; see 'replacing drive unit'. 3.7.4 Replacing carbon brushes Replace the carbon brushes of the drive units as follows: Support the wheelchair under the battery tray so that the drive wheels are clear of the ground. Remove the protective cover from the power module; see ‘replacing the covers’. Pull the motor cable connector (C) of the relevant drive unit from the power module. Lead the motor cable out through the notch in the battery tray. Loosen the bolt of the relevant shock breaker; see ‘replacing the shock breaker’. Loosen the locking bolt of the hinge pin of the side frame a few turns; see 'replacing side frame'. Pull the side frame forward a little: it does not need to be completely removed. This will create a space between the side frame and the battery tray. A B A C Using a screwdriver, unscrew the plastic screw cap (A) from the carbon brush holder. Carefully hold on to the connection (B) of the carbon brush, and pull the carbon brush out of the housing. Inspect the carbon brush and replace if necessary. Through the open carbon brush holder, inspect the collector on the anchor of the motor. If the collector is seriously worn, replace the entire drive unit. Do NOT make repairs on the drive unit, because this will render the warranty null and void. Place the carbon brush in the holder. this can be done in one way only! Place the carbon brush connection in the carbon brush holder so that a flat assembly is created. Screw the plastic screw cap onto the carbon brush holder. Replace the side frame in the proper position; see 'replacing side frame'. Fit the other parts in the correct way, see the relevant paragraphs. Version 2012v1 21 Maintenance 3.8 3.8.1 Electronic components Working on the electrical system B Remove both fuses from the battery compartment before carrying out any work on the electronic system. C A Remove the fuses as follows: Unscrew both crosshead screws (A). Remove the front cover from the battery tray (B). Remove both fuses (C). After the work has been done, replace the fuses in the reverse order. 3.8.2 Replacing the 'DX' controller D Remove the fuses, see § 3.8.1. A B Replace the 'DX' controller as follows: Push the lock (B) in and simultaneously pull the plug (A) out of the controller. Unscrew both screws (C) and the washers, using a Phillips screwdriver PH-2. Remove the 'DX' controller (D). Install a (new) controller in the reverse order. Replace both fuses: the wheelchair is ready for use. C 22 Version 2012v1 Maintenance 3.8.3 Replacing the ‘Shark’ controller Remove the fuses, see § 3.8.1. A D B Replace the ‘Shark’ controller as follows: Push the lock (B) in and simultaneously pull the plug (A) out of the controller. Unscrew the screws (C) and the washers, using a Phillips screwdriver PH-2. Remove the ‘Shark’ controller (D). Install a (new) controller in the reverse order. Replace both fuses: the wheelchair is ready for use. C 3.8.4 Replacing the power module Remove the fuses, see § 3.8.1. Replace the power module as follows: Unscrew both Allen screws (A) using an Allen key with a width of 4 mm. Remove the protective cover (B) from the power module. Pull the connectors (C to E) out of the power module. Unscrew both Allen screws (F) using an Allen key with a width of 4 mm. Remove the power module (G). G Install a (new) power module in the reverse order. Replace both fuses: the wheelchair is ready for use. Version 2012v1 F B A G C D E 23 Maintenance 3.9 Compact lighting 3.9.1 Replacing the front light Replace the front light as follows: Pull the reflector (A) off the holder (D). Hold the rubber seal (C) tight so that it cannot get lost. Unscrew the LED bulb (B) from the fitting. Replace the new LED bulb in the reverse order. A B D C 3.9.2 Replacing the rear light Replace the rear light as follows: Pull the reflector (A) off the holder (D). Hold the rubber seal (C) tight so that it cannot get lost. Unscrew the LED bulb (B) from the fitting. Replace the new LED bulb in the reverse order. D B A C 3.9.3 Replacing the flashing light Replace the flashing light as follows: Pull the reflector (A) off the holder (D). Hold the rubber seal (C) tight so that it cannot get lost. Unscrew the LED bulb (B) from the fitting. D Replace the new LED bulb in the reverse order. C B A 24 Version 2012v1 Maintenance 3.10 Cleaning Removing dry dirt Upholstery, metal parts and frame parts can usually be cleaned easily with a dry soft cloth. Removing mud and/or other wet dirt Parts that are soiled with wet dirt are best cleaned by first wiping the dirty parts with a wet sponge and then wiping them dry with a dry soft cloth. Upholstery Clean with a damp cloth and household soap. After removing the dirt, rub the cleaned parts dry with a soft dry cloth. Version 2012v1 Never use abrasive or aggressive cleaning products. They may scratch the wheelchair. Also do not use organic solvents such as thinner, dry-cleaning naphtha, or white spirit. Be careful with water near the electronic system. Do not dry clean, iron or spin. 25 Troubleshooting 4 Troubleshooting 4.1 'DX' faultfinding table Check the malfunction/signal with the aid of the following list. Signal ON/OFF light does not go on: the wheelchair does not move. ON/OFF light: flashes once Possible cause The controller plug is not properly inserted in the 'power module'. Both fuses are defective The batteries are not properly connected. A connection of the batteries is loose. DX module faulty. ON/OFF light: flashes twice. DX accessory faulty. ON/OFF light: flashes three times The left-hand motor (m1) connection is faulty or loose The left-hand motor (m1) is defective Short circuit in the left-hand motor (m1) connections. Defective power module output. ON/OFF light: flashes four times The right-hand motor (m2) connection is faulty or loose. The right-hand motor (m2) is defective Short circuit in the right-hand motor (m2) connections. Defective power module output. 26 Remedy Insert the plug properly in the 'power module' (DX BUS). The DX power module is behind the cover that is on the outside under the chair against the battery tray. Replace the defective fuses. Check the connections. Secure the connection. Replace one or more modules. The "on/off" LED indicates the condition of the entire system. The modules all have a separate status LED: in this way, you can see which one is faulty. The module displays a fault as a result of a programming fault or short circuit and/or overload of the accessories. The (optional) electrical high/low adjustment is not in the lowest position. The LED flashes twice to indicate that the speed limitation has been switched on: the wheelchair will drive considerably more slowly. Check the connection and secure it Replace this motor. Correct the connections. Check the motor for a defect: an output of the power module will only become defective through a defect in the motor itself. Only replace the power module if the fault occurs immediately upon switching the unit on. If the fault occurs when you are starting to drive, the entire left-hand motor circuit is causing the fault. In this case, replace the entire drive unit concerned. Check the connection and secure it Replace this motor. Correct the connections. Check the motor for a defect: an output of the power module will only become defective through a defect in the motor itself. Only replace the power module if the fault occurs immediately upon switching the unit on. If the fault occurs when you are starting to drive, the entire left-hand motor circuit is causing the fault. In this case, replace the entire drive unit concerned. Version 2012v1 Troubleshooting Signal ON/OFF light: flashes 5 times Possible cause The left-hand parking brake (m1) connection is faulty or loose. The left-hand parking brake (m1) is defective. The right parking brake (m2) connection is faulty or loose. The right-hand parking brake (m2) is defective. The battery voltage is low, or the batteries are flat or bad ON/OFF light: flashes 6 times ON/OFF light: flashes 7 times ON/OFF light: flashes 8 times The battery voltage is high, above 32 V. ON/OFF light: flashes 9 times 'BUS low' fault: cable breakage (in one of the DX bus cables) or short circuit in the DX bus system (entrances to the modules) Bus high fault: usually a communication fault caused by one of the DX bus cables or DX modules (entrances to the modules) 'STALL' overload fault: A motor is continually demands too much power. ON/OFF light: flashes 10 times ON/OFF light: flashes 11 times ON/OFF light: flashes 12 times System does not 'fit'. System modules are not compatible. Remedy Correct the connection. Replace the drive motor. Correct the connection. Replace the drive motor. Charge the batteries or replace them. Note: If the voltage is low (< 12 V) the electronics will not work properly. A number of random LEDs of the ‘DX’ controller flash and the wheelchair will not function. This usually occurs during (trickle) charging. Frequent occurrence will result in a defective power module. Set the charger correctly. Check the cables and the modules and replace if necessary. Check the cables and the modules and replace if necessary. Check the drive units. Note: This fault is often caused by taking obstacles that are too high, or driving against walls, and door frames, etc. This fault may also be caused by a difficult turn from a standing position. Check the weight distribution of the chair. Program the entire drive system for the relevant wheelchair with the aid of the DX-Wizard program on the PC. Always confirm the programming by switching the wheelchair on and off. Note: If all the plugs are connected properly and you have used the troubleshooting list but not found the cause, contact the Service Department of Handicare. Before changing DX bus cables, fuses and/or modules, remove both fuses from the battery compartment (see § 3.8.1), so that the system is dead. Version 2012v1 27 Troubleshooting 4.2 ‘Shark’ faultfinding table Check the malfunction/signal with the aid of the following list. Signal ON/OFF light flashes once. ON/OFF light flashes twice ON/OFF light flashes three times ON/OFF light flashes four times ON/OFF light: flashes 5 times Possible cause User error Battery fault The left-hand motor (m1) connection is faulty The left-hand motor (m1) is defective The connection of the right-hand motor (m2) is faulty. The right-hand motor (m2) is defective The left-hand parking brake (m1) connection is faulty or loose. The left-hand parking brake (m1) is defective. The right parking brake (m2) connection is faulty or loose. The right-hand parking brake (m2) is defective. There is a fault in the controller ON/OFF light: flashes 6 times ON/OFF light flashes 7 times ON/OFF light flashes 8 times ON/OFF light flashes 9 times ON/OFF light flashes 10 times ON/OFF light flashes 11 times Remedy This is probably a 'STALL' timeout. Place the joystick in neutral and try again Check the batteries and the cabling Charge the batteries or replace them. Check the motor connections and cabling. Replace this motor Check the motor connections and cabling. Replace this motor Correct the connection Replace the parking brake Correct the connection Replace the parking brake Check the connections of the Shark bus cables, fuses and/or modules and correct as necessary. If a fault signal is still present after this, replace the controller. There is a fault in the power module Check all connections and correct as necessary If a fault signal is still present after this, replace the power module. There is a communication fault in the Shark Check the connection and correct it if necessary. system. If a fault signal is still present after this, replace the controller. Unknown fault Check all connections and correct as necessary Consult a service engineer. System does not 'fit'. Check that the type of the controller corresponds System modules are not compatible. with the power module. Replace one of the two if necessary. Note: If all the plugs are connected properly and you have used the troubleshooting list but not found the cause, contact the Service Department of Handicare. Before changing Shark bus cables, fuses and/or modules, remove both fuses from the battery compartment (see § 3.8.1), so that the system is dead. 28 Version 2012v1 Technical specifications 5 Technical specifications 5.1 Product specification sheet of the Yes-Series Manufacturer: Handicare® SPECIFICATIONS Segment DIMENSIONS Axle configuration Maximum user's weight Batteries Total weight excluding batteries Total weight including batteries Total length Total width Seat angle Seating depth Seat width Seat height excluding cushion Seat height including cushion Back angle Back height Lower leg length Armrest height From front of armrest to back rest Diameter of swivel wheels (internal) Diameter of swivel wheels (external) Diameters of drive wheels Tyre pressure of swivel wheels Tyre pressures of drive wheels PERFORMANCE Maximum speed Range of action (ISO 7176-4) Dynamic stability Maximum slope Obstacle height Obstacle height with curb climber Ground clearance Ground clearance in connection with electrical high/low, ZH 480 Ground clearance in connection with electrical high/low, ZH 495 Ground clearance in connection with electrical high/low, ZH 510 Turning radius (ISO 7176-5) ELECTRICAL OPTIONS Electric back adjustment Electric tilt adjustment Electric tilt adjustment ZH 540 Electric tilt adjustment ZH 525 Electric tilt adjustment ZH 510 Electric tilt adjustment ZH 495 Electric tilt adjustment ZH 480 Electrical high/low Electric leg rest adjustments Version 2012v1 PUMA indoor/outdoor kg Ah kg kg mm mm ° mm mm mm mm ° mm mm mm mm mm mm mm bar bar FWD 160 40 / 56 / 73 82 112 (40 Ah) 1050 650 2-7 440 - 520 380 - 525 420 - 500 490 - 570 89 - 118 520 - 570 330 - 560 220 - 290 370 - 450 250 x 50 260 x 85 350 x 80 2.5 bar 3.5 bar RWD 160 40 / 56 / 73 82 112 (40 Ah) 1100 650 2-7 440 - 520 380 - 525 420 - 500 490 - 570 89 - 118 520 - 570 330 - 560 220 - 290 370 - 450 250 x 50 260 x 85 350 x 80 3.5 bar 3.5 bar km/h km ° ° mm mm mm mm mm mm mm 6 / 10 50 (73 Ah) 6 (10,5%) 12 (21%) 80 80 600 6 / 10 50 (73 Ah) 10 (18%) 12 (21%) 80 100 80 960 ° ° ° ° ° ° ° mm ° 88 - 120 4 - 40 0 - 305 6 - 70 88 - 120 4 - 40 0 - 305 6 - 70 Technical specifications CERTIFICATES CE EN 12182 (1997) EN 12184 (1999) Classes ISO 7176-19 COLOUR OF FRAME/COVERING Blue/grey Blue/yellow Ice-blue Grey Black Orange OPTIONS Sedeo seat options Standard, comfort or electric leg rests Central leg rest Swing-away joystick bracket Special controls Compact lighting and direction indicators Indoor swivel wheels and tyres Outdoor swivel wheels and tyres Spring-loaded swivel wheels TSD - Telescopic Safety Device Detachable curb climber Mud guard extension for rear-wheel drive Worksheets Hip belt Stick holder Mirror Special modifications on request 30 √ √ √ B √ √ √ √ B √ √ √ - √ √ - √ √ √ √ √ √ √ √ √ √ (10 km/h) √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ Version 2012v1 Technical specifications 5.2 Measurements legends AH Armrest height LW TW Leg rest width Total width FW Foot-plate width SW Seat width SH Seat height Distance from top/side of seat to top of armrest. Distance between the leg rest tubes. Distance between the widest points of the wheelchair. Width of the foot plate, excluding the cover caps and the mounting parts. Shortest distance within the seating unit. This may be: between the side panels or between the armrests. Distance between the centre of the front of the seat to the ground. Measured at a seating angle of 3.5° Increasing the seating angle will result in an increased seating height by approx. 0.5 cm for every degree. ZB AH ZH VB BB TB LD Depth of leg rest AL Leg rest angle HPB BA Height of push bar Depth of head rest Height of head rest Back angle AF Foot-plate angle SA Seat angle LL Lower leg length TH Total height TL Total length AD Armrest depth T dim. Dimensions for transport HRD HH BH Back height SD Seat depth Positions of the leg rests in forward and backward directions. Angle of the leg rest in relation to the seat. Distance between the top of the push bar and the ground. Positions of the head rest in forward and backward directions. Distance between the bottom of the head rest and the top of the back rest. Angle of the back rest in relation to the seat. Angle of the foot plate in relation to the leg rest tube. Angle of the seat in relation to the ground. The seating height increases by 0.5 cm with every degree. Distance from top of seat to the foot plate. Distance between the highest point of the wheelchair and the ground. Distance between the front of the foot plate and the very back of the wheelchair. BD HFD HB HV OL HH HR HD TH HZ TL Positions of the armrests in forward and backward directions. Frame dimensions after removing all easily removable parts and, if possible, folding the back rest down. Distance from top of seat to top of back rest. Distance from centre bottom of back rest to centre front of seat. AD ZD AvT Version 2012v1 RH Technical specifications 5.3 Glossary A setting is only carried out once. A setting may comprise a number of actions, usually involving tools. An adjustment may be carried out more than once. An adjustment does not take much effort and is easily carried out. An adjustment may be made by the user, the attendant or a therapist. An adjustment that is permanently adjustable by the user is indicated by PAU. An adjustment that is permanently adjustable by the attendant or the therapist is indicated by PAT. A number of parts for Yes-Series wheelchairs are available with different dimensions. After delivery, these parts cannot be adjusted by the user or the dealer. A setting or adjustment may be carried out in steps or variably. If the adjustment is variable, the range is indicated by the word “to”. The words “or” or a “-” (dash) mean that only the values indicated are adjustable or available. The dimensions in the tables are in centimetres and have a tolerance of 1 cm. The degrees in the tables have a tolerance of 2°. To transport the wheelchair, various parts, such as leg rests, armrests and head rest can be removed; the back rest of the Sedeo seating system can be folded down. The minimum measurements for the wheelchair in this situation are indicated as “dimensions for transport”. The corresponding weight is the “heaviest part to be transported”. The stability of the wheelchair depends largely on the extent to which the seating system can be set or adjusted. The stated values indicate the stability with the standard delivered setting of the relevant wheelchair. The ground clearance of the wheelchair indicates the height of the free space between the front and rear wheels of the wheelchair. This is important when taking obstacles, such as a threshold or a kerb. The maximum obstacle is the maximum height of the threshold or kerb that can be taken by the wheelchair. The turning circle is the space needed by the wheelchair to make a turn. This circle is expressed as a diameter. The minimum turning space is the space needed by the wheelchair to make a 180° turn, whereby reversing is allowed (like a car when turning in a street). When reversing one or more times, less space is needed to make a turn compared to making a full turn in one direction. 5.4 Electrical diagrams The electrical connection diagram of the electronic installation is located on the inside of the cover of the battery drawer. 32 Version 2012v1 Technical specifications 5.4.1 Electrical connection diagrams for ‘DX’ and ‘Shark’ L R M1 DX BUS ROOD RED ZWART BLACK BLAUW/ BLUE ROOD/ RED ZWART/ BLACK ZWART/ BLACK ZWART/ BLACK ZWART/ BLACK ROOD/ RED BLAUW/ BLUE 50A M2 ® DXPOWE R MODULE ART. NR.: 008.00000.021 Version 2012v1 Technical specifications 5.4.2 34 Electrical wiring diagram for 'DX' Standard Version 2012v1 Technical specifications 5.4.3 Electrical wiring diagram for 'DX' Lighting Version 2012v1 Technical specifications 5.4.4 36 Electrical wiring diagram for 'DX' Back rest/Leg rest Version 2012v1 Technical specifications 5.4.5 Electrical wiring diagram for 'DX' Lighting/Back rest/Leg rest Version 2012v1 Technical specifications 5.4.6 38 Electrical wiring diagram for ‘DX’ MBL Seat lift/MBL Tilt/Lighting/Back rest/Leg rest Version 2012v1 Technical specifications 5.4.7 Electrical wiring diagram for ‘Shark’ Drive only Version 2012v1 Technical specifications 5.4.8 40 Electrical wiring diagram for ‘Shark’ Drive only/Lighting Version 2012v1 Technical specifications 5.4.9 Electrical wiring diagram for ‘Shark’ Back rest Version 2012v1 Technical specifications 5.4.10 Electrical wiring diagram for ‘Shark’ MBL Seat lift 42 Version 2012v1 Technical specifications 5.4.11 Electrical wiring diagram for ‘Shark’ MBL Tilt Version 2012v1 Technical specifications 5.4.12 Electrical wiring diagram for ‘Shark’ MBL Seat lift and Back rest 44 Version 2012v1 Technical specifications 5.4.13 Electrical wiring diagram for ‘Shark’ MBL Tilt and Back rest Version 2012v1 Technical specifications 5.4.14 Electrical wiring diagram for ‘Shark’ MBL Seat lift and Tilt 46 Version 2012v1 Technical specifications 5.5 Authorised service and technical support If you have any problems or questions concerning this product, please contact your dealer. Ask us for information about your nearest dealer. Manufacturer: Supplier Stamp Version 2012v1 Handicare Parts lists 6 Use of the parts lists This document is meant as a reference book to be used to order parts for the wheelchair that is shown on the front cover. How to order: When ordering parts, please specify: Serial number (see the identification plate). Group (to which the relevant part belongs). Article number. Number of parts required. Description (in the relevant language). Dimensions (if applicable). Remarks: If a part does not have a position number, the part concerned cannot be purchased separately. The part concerned is part of the assembly shown. This assembly must be ordered as one piece; it must be replaced in its entirety. Boxed position numbers refer to the relevant drawing. Ordering address: Please mail or fax your orders to your supplier. Service technicians: Repairs may only be carried out by trained and authorised service technicians. During the execution of their work, they are at all times fully responsible for the fulfillment of locally applicable safety guidelines and standards. Temporary employees and persons in training may only carry out repair and replacement work under the supervision of an authorised service technician 48 Version 2012v1 Parts lists Overview 001/016 028/029 025 026/027 028/029 017/024 030 Drawing 001-016 017-024 025-030 Version 2012v1 Description Sedeo Carrier Options, wiring and modules Page 50 – 70 71 – 80 81 – 98 49 Parts lists 6.1 SEDEO 011 014-015 016 010 010 012 001 009 006 008 007 Drawing 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 50 002 003 004 Description Sedeo seating frame Mechanical backrest old Electrical backrest Gas spring backrest adjustment Mounting bracket for leg rest Standard leg rest Comfort Mechanical leg rest Comfort Electrical leg rest Central leg rest Upholstery Head rest Arm rests Lighting Fixed joystick bracket Swing-away joystick bracket Mechanical tilt 013 005 Page 51 52 53 54 55 56 57 58 60 61 64 65 66 – 67 68 69 70 Version 2012v1 Parts lists 001 Sedeo seating frame 19 7 16 8 1 17 2 9 3 5 18 4 20 1 1 4 3 5 6 17 1 18 18 6 16 18 17 11 12 13 14 14 13 15 21 10 18 18 19 20 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Article number 00000.9009 02030.4123 00001.0204 00000.1401 02030.4023 9000673 02030.3423 00000.3728 02030.4223 1008035 00000.2103 1003247 00000.1502 00000.2003 00000.4135 00000.4502 00000.9203 00000.3519 9000158 9002122 118.00172.023 1002477 118.00111.023 Version 2012v1 Units 4 1 2 2 2 2 1 2 1 1 3 1 2 2 1 2 4 8 2 2 2 2 1 17 Description Insert cap round 15 black Back part 2 Sedeo short back arm Washer Shaft lock washer 15MM D6799 RVS Back part 1 Sedeo Pressure plate Sedeo Back frame Button head M8X12 ISO7380 Back part 2 Sedeo long back arm Backrest adjustment assy Washer flat 3XD M8 Label back rest angle (sticker sheet) Hex Nut M8 Washer flat M8 Hex. Bolt M8x25 Star knob outs M8X15 black Insert cap 35x15 black Adjusting screw cone M8X10 D914 Arm support holder < 01-06-2008 Arm support holder > 01-06-2008 Insert holder Insert holder widened Seat frame Sedeo 51 Parts lists 002 Mechanical backrest old 3 3 1 2 4 5 5 Pos Article number - - 52 Units - 6 Description No longer available as on drawing. See drawing 001 pos 10 for replacement parts. Version 2012v1 Parts lists 003 Electrical backrest 3 3 1 2 4 5 5 Pos 1 2 3 4 5 6 Article number 1008078 150.00141.000 00001.0914 02030.3523 00000.2250 00000.1801 Version 2012v1 Units 1 1 2 1 2 1 6 Description Electrical backrest Actuator for backrest Screw M8x16 D7991 Bracket backrest adjustment Spring washer fluted M8 D137B VZ Cap locknut M6 D986/VZ 53 Parts lists 004 Gas spring backrest adjustment 11 7 7 1 8 6 9 3 9 5 4 2 10 Pos 1 2 3 4 5 6 7 8 9 10 11 54 Article number 1003440 02152.9200 02010.6910 1002813 1008057 1007008 00001.0914 02030.3523 00000.2250 00000.1801 00001.1405 Units 1 1 1 1 1 1 2 1 2 1 1 Description Gasspring backrest adjustment complete Gasspring backrest adj. Gasspring unlock mechanism Gasspring bloc-o-lift 200N Cable Handle Screw M8X16 Bracket backrest adjustment Spring washer fluted M8 Cap lock nut M6 Label backrest adjustment Version 2012v1 Parts lists 005 Mounting bracket for leg rest 5 5 6 6 10 3 7 11 7 8 1 8 5 9 5 2 9 10 4 Pos 1 2 3 4 5 6 7 8 9 10 11 Article number 01245.9623 05245.9723 05990.0012 05990.0013 00000.3590 01502.1323 05245.0723 1002601 00000.3501 01502.1223 00000.3542 055.00064.000 Version 2012v1 Units 1 1 1 1 2 1 1 1 4 1 2 2 11 Description Mounting bracket for standard and comfort leg rests Mounting bracket for electrical leg rests Insert tube right for electrical leg rest Insert holder left-hand Adjusting screw M6X16 Insert tube right Middle part leg rest bracket Leg rest mounting bracket extended (10 cm) Adjusting screw BZK M8X10 D913/VZ Insert tube left Adjusting screw + crater M6X8 D916 Leg rest harness 55 Parts lists 006 Standard leg rest 9 8 10 7 3 2 1 4 5 6 Pos Article number Units - 1 - 1 1002515 1002514 01500.1112 01500.2212 1 1 2 2 - 1 - 1 01263.9000 1004189 1004188 00000.2601 00000.3725 01500.2110 01503.8000 01503.8100 1 2 2 4 4 4 1 1 1 2 3 4 5 6 7 8 9 10 - 56 Description Standard leg rest left See page 59. Standard leg rest right See page 59. Standard leg rest upper part left Standard leg rest upper part right Leg rest release lever Leg rest release spring Footplate left See page 59. Footplate right See page 59. Calf strap Calf plate hinge standard Calf plate hinge small Toothed spring washer M6 Button head M6X10 Leg rest clamping strip short Standard leg rest top complete right Standard leg rest top complete left Version 2012v1 Parts lists 007 Comfort mechanical leg rest 3 4 5 10 11 6 12 7 2 1 8 9 Pos Article number Units - 1 - 1 1002517 1002516 1008580 01500.1112 01500.2212 00000.3706 00000.1802 1008076 1008077 1009968 1 1 2 2 2 2 2 1 1 1 - 1 - 1 906.00000.031 906.00311.000 00000.2601 00000.3725 01503.8200 01503.8300 2 2 4 4 1 1 1 2 3 4 5 6 7 8 9 10 11 12 - Version 2012v1 Description Comfort leg rest left See page 59. Comfort leg rest right See page 59. Comfort leg rest upper part left Comfort leg rest upper part right Hinge comfort leg rest Leg rest release lever Leg rest release spring Button head M8X25 Cap lock nut M8 Gasspring with gasspring control left Gasspring with gasspring control right Gasspring 200N Footplate left See page 59. Footplate right See page 59. Calf plate hinge standard Calf plate hinge small Toothed spring washer M6 Button head M6X10 Comfort leg rest top complete right Comfort leg rest top complete left 57 Parts lists 008 Comfort electrical legrest 3 4 5 2 1 6 10 11 7 12 8 9 Pos Article number Units - 1 - 1 1003029 1003028 1008580 01500.1112 01500.2212 00000.3706 00000.1802 9001232 1 1 2 2 2 2 2 2 - 1 - 1 906.00000.031 906.00311.000 00000.2601 00000.3725 01503.8400 01503.8500 2 2 2 2 1 1 1 2 3 4 5 6 7 8 9 10 11 12 - 58 Description Electrical comfort leg rest left See page 59 Electrical comfort leg rest right See page 59 Electrical comfort leg rest upper part left Electrical comfort leg rest upper part right Hinge comfort leg rest Leg rest release lever Leg rest release spring Button head M8X25 Cap lock nut M8 Leg rest actuator inc. kabel Footplate left See page 59. Footplate right See page 59. Calf plate hinge standard Calf plate hinge small Toothed spring washer M6 Button head M6X10 Electrical comfort leg rest top complete right Electrical comfort leg rest top complete left Version 2012v1 Parts lists SPARE PARTS SEDEO LEGRESTS AND FOOTPLATES LEGRESTS CALF PLATE AND TYPE STANDARD COMFORT ELECTRICAL RIGHT LEFT LEGRESTBRACKET, SET CALFSTRAP AND LEGRESTBRACKET, SET 13 1003561 1003560 1003592 1003579 15 1003563 1003562 1003593 1003580 17 01500.9019 01500.9119 140.00071.000 140.00011.000 19 1003565 1003564 1003594 1003581 21 1003567 1003566 1003595 1003582 23 1003569 1003568 1003596 1003583 25 1003571 1003570 1003597 1003584 13 140.00341.000 140.00311.000 1003607 15 140.00351.000 140.00321.000 1003608 17 01500.9219 01500.9319 140.00021.000 19 140.00361.000 140.00331.000 1003609 21 1003601 1003598 1003610 23 1003602 1003599 1003611 25 1003603 1003600 1003612 13 140.00461.000 140.00451.000 140.00471.000 15 1003618 1003613 1003623 17 01502.9013 01502.9113 140.00031.000 19 1003619 1003614 1003624 21 1003620 1003615 1003625 23 1003621 1003616 1003626 25 1003622 1003617 1003627 SIZE FOOTPLATES SIZE RIGHT LEFT 13 140.00161.000 140.00191.000 15 140.00171.000 140.00201.000 17 140.00121.000 140.00131.000 19 140.00181.000 140.00211.000 21 1003220 1003219 23 1003222 1003221 25 1003224 1003223 Version 2012v1 59 Parts lists 009 Central leg rest 2 3 4 14 13 1 5 6 12 6 10 11 7 10 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 60 Article number 140.00061.000 1011019 9001719 9002040 00001.1324 00000.3706 20050.1311 00000.5002 00000.4100 01050.2011 00000.3614 00000.9002 01050.1411 00000.1702 20050.2480 00000.3614 Units 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 2 8 9 Description Central leg rest Central leg rest with calf plate bracket Upper part hinge Upper part hinge with calfplate bracket Label tilting hazard Button head M8X25 Lower tube Bearing bush nylon 8x11x13 Hex bolt M8X150 Strip Screw M6X20 Insert cap round 22 black U-pipe Lock nut M8 Footplate Screw M6X20 Version 2012v1 Parts lists 010 Upholstery 2 3 1 6 5 4 9 Pos Article number Units 1 - 1 2 3 5 00000.3617 00000.6501 220.00121.505 220.00141.505 00000.3206 2 2 1 1 4 6 - 1 7 8 9 00000.5721 00000.6504 00000.3207 4 4 4 4 Version 2012v1 8 7 Description Sedeo seat See page 62. Screw M5X30 Pipe clamp DIA 22 black Calf plate standard Calf plate small Screw M5X16 Sedeo backrest See page 63. Washer flat M6 Pipe clamp back closed type Screw M5X20 61 Parts lists SPARE PARTS SEDEO SEAT CUSHIONS WXD 42x50 46x50 50x50 42x54 42x58 46x54 46x58 50x54 50x58 54x50 54x54 54x58 WXD 42x50 46x50 50x50 42x54 42x58 46x54 46x58 50x54 50x58 54x50 54x54 54x58 WXD 42x50 46x50 50x50 42x54 42x58 46x54 46x58 50x54 50x58 54x50 54x54 54x58 PROFILED PROFILED WITH GREY MEMORY FOAM SUPPORT 200.42131.505 200.42211.505 200.42291.505 1001977 1001978 1001979 1001980 1001981 1001982 1001983 1001984 1001985 MIDDLE BAR 1002950 1002951 1002952 1002953 1002954 1002955 1002956 1002957 1002958 1002959 1002960 1002961 200.40481.517 200.40561.517 200.40641.517 1001997 1001998 1001999 1002000 1002001 1002002 1002003 1002004 1002005 205.42791.517 205.42871.517 205.42951.517 1002006 1002007 1002008 1002009 1002010 1002011 1002012 1002013 1002014 BALANCE FLUID AIR 201.47741.517 201.47821.517 201.47901.517 1002024 1002025 1002026 1002027 1002028 1002029 1002030 1002031 1002032 1003360 1003361 1003362 1003363 1003364 1003365 BOARD BOARD WITH REAR PAN PAN 1002042 1002045 1002048 1002043 1002044 1002046 1002047 1002049 1002050 1002051 1002052 1002053 1002054 1002057 1002060 1002055 1002056 1002058 1002059 1002061 1002062 1002063 1002064 1002065 202.41141.505 202.41221.505 202.41301.505 1002033 1002034 1002035 1002036 1002037 1002038 1002039 1002040 1002041 ADAPTATIONS special conditions will apply on all adaptations Profiled with grey middle bar seat cushion, other upholstery size and/or material Memory foam seat cushion, other upholstery size and/or material Support seat cushion, other upholstery size and/or material Balance seat cushion, other upholstery size and/or material Fluid seat cushion, other upholstery size and/or material Air seat cushion, other upholstery size and/or material Board, other upholstery size and/or material Board with rear pan, other upholstery size and/or material Pan, other upholstery size and/or material 62 Version 2012v1 Parts lists SPARE PARTS SEDEO BACKRESTS WXD 42x52 46x52 50x52 42x56 42x60 46x56 46x60 50x56 50x60 54x52 54x56 54x60 PROFILED WITH GREY 207.20031.505 207.20051.505 207.20071.505 1002143 1002144 1002145 1002146 1002147 1002148 1002149 1002150 1002151 MIDDLE BAR 1002974 1002975 1002976 1002977 1002978 1002979 1002980 1002981 1002982 1002983 1002984 1002985 WITH LUMBAR SUPPORT 215.20031.505 215.20051.505 215.20071.505 1002161 1002162 1002163 1002164 1002165 1002166 1002167 1002168 1002169 PROFILED WXD 42x52 46x52 50x52 42x56 42x60 46x56 46x60 50x56 50x60 54x52 54x56 54x60 WEBBED SUPPORT WITH STRAPS 207.20751.520 207.20771.520 207.20791.520 1002152 1002153 1002154 1002155 1002156 1002157 1002158 1002159 1002160 209.20211.505 209.20231.505 209.20251.505 1002170 1002171 1002172 1002173 1002174 1002175 1002176 1002177 1002178 214.20751.520 214.20771.520 214.20791.520 1002188 1002189 1002190 1002191 1002192 1002193 1002194 1002195 1002196 WXD 40x50 45x50 50x50 WITH STRAPS, ACTIVE FLEXIBLE 1008559 1008560 1008561 WITH STRAPS, PASSIVE EXTRA SOFT 207.20211.520 207.20231.520 207.20251.520 1002179 1002180 1002181 1002182 1002183 1002184 1002185 1002186 1002187 WITH STRAPS, ACTIVE 214.23031.520 214.23041.520 214.23051.520 1002197 1002198 1002199 1002200 1002201 1002202 1002203 1002204 1002205 1010725 1010726 1010727 ADAPTATIONS special conditions will apply on all adaptations Profiled with grey middle bar backrest, other upholstery size and/or material Backrest with lumbar support, other upholstery size and/or material Extra soft backrest, other upholstery size and/or material Webbed backrest, other upholstery size and/or material Support backrest, other upholstery size and/or material Backrest with straps, other upholstery size and/or material Backrest with straps, active, other upholstery size and/or material Backrest with straps, active flexible, other upholstery size and/or material Backrest with straps, passive flexible, other upholstery size and/or material Version 2012v1 63 Parts lists 011 Headrest 2 1 3 5 4 6 7 Pos 1 2 3 4 5 6 7 64 Article number 222.00151.505 222.00131.505 222.00111.505 00000.3206 02193.0023 02194.0023 906.00000.161 01183.9023 00000.3206 00000.6801 00000.9301 Units 1 1 1 8 1 1 1 1 8 1 1 Description Headrest type 4, small mode, black Sellaskin Headrest Type 3, Flexible, black Sellaskin Headrest Type 2, Large, black Sellaskin Screw bck/kr M5X16 D7985 Metal Section Headrest. Standard Adjustable Metal Section Headrest. With Adjustable Width Metal Section Headrest. With angle lever Headrest adjustment holder Screw bck/kr M5X16 D7985 Star knob outs M8X30 BLACK MH Insert cap 15mm square Version 2012v1 Parts lists 012 Arm rests 1 4 2 3 6 7 5 8 9 10 11 12 13 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 - Article number 05373.9490 05373.9390 221.00131.505 221.00111.505 221.00301.505 221.00291.505 00000.2201 00000.3207 05040.0223 05040.0123 02040.0123 02040.0323 05372.9390 224.00241.505 224.00281.505 224.00261.505 00001.0551 00000.1700 00000.5721 05372.0223 02040.0782 00000.3213 00000.3501 9002126 02043.9111 02043.9211 02043.9011 233.00011.000 233.00111.000 221.00321.011 05364.9123 05364.9223 Version 2012v1 Units 1 1 1 1 1 1 4 4 1 1 2 2 2 2 1 1 4 4 4 2 2 4 2 2 1 1 1 1 1 1 1 1 Description Armrest PU left Armrest PU right Armrest 30 cm, black Sellaskin Armrest 40 cm, black Sellaskin Armrest P-Shape L/H, black Sellaskin Armrest P-Shape R/H, black Sellaskin Spring washer M5 D127B/VZ Screw BCK/KR M5X20 D7985 Armrest upper part left for armrest PU Armrest upper part right for armrest PU Armrest upper part short for armrest 30cm Armrest upper part long for armrest 40cm Side Cushion PU Side cushion, upholstered, black Sellaskin Side Cushion Wedge Shaped L/H Side Cushion Wedge Shaped R/H Cap Lock nut M5 D985/8/VZ Spacer bush 5.2X15X10 PE Black Strip Bracket Screw M5x35 Adjusting screw BZK M8X10 D913/VZ Arm rest mounting bracket Angle adjustable armrest, right Angle adjustable armrest, left Angle adjustable armrests, set Angle adjustable armrest for 30cm armrest, right Angle adjustable armrest for 30cm armrest, left Angle adjustable armrests for 30cm armrest set Armrest, foldable, right Armrest, foldable, left 65 Parts lists 013 Compact LED Lighting 8 10 9 4 1 2 7 6 4 5 3 Pos 1 2 3 4 5 6 7 8 9 10 66 Article number 1011638 1014193 1014286 1014194 1014287 1014192 1014191 264.00111.000 1272 1001724 00000.9009 1001436 00000.3618 Units 2 2 2 2 1 4 1 1 2 2 2 2 4 Description LED light unit (LHS=RHS) Head light white LED Head light white, with LED conversion set Rear light red LED Rear light red, with LED conversion set LED T10 24V LED T10 24V conversion set Indicator light (set of 2) Bulb 24v 5w ba9s Grommet Insert cap round 15 Black Compact lighting, mounting plate Screw M6X8 Version 2012v1 Parts lists 013a LED Lighting Pos 1 2 3 4 5 6 7 - Article number 9006979 9006978 9006371 9006370 02040.0782 00000.4036 00000.4037 9006372 00000.2601 9006981 Version 2012v1 Units 1 1 1 1 2 4 4 2 4 1 Description LED lighting unit right including mounting bracket LED lighting unit left including mounting bracket LED lighting unit right LED lighting unit left Bracket black Socket head screw M5x12 Socket head screw M6x12 Bracket compact LED Light Dental M6 spring washer DIN 6798A/VZ LED lighting unit set (left + right) 67 Parts lists 014 Fixed joystick bracket 16 14 B 14 1 2 15 3 A 4 12 5 13 11 12 1 13 10 5 1 6 9 7 8 10 11 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B 68 Article number 00000.9301 00000.3541 06040.0923 00000.3541 15040.0823 1002331 1002603 9000265 00000.2201 00000.3206 00000.1705 00000.2006 00000.3212 008.00000.161 008.00000.151 10089 008.00000.201 008.00000.131 008.00000.511 008.00000.511 00355.0444 1007917 1007918 00355.0241 - Units 2 1 1 1 1 1 1 1 4 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 - Description Insert cap 15mm Adjusting screw + crater M8X10 D916 Fixed bracket for remote Adjusting screw + crater M8X10 D916 Tube for remote Tube for remote G90 RHS Tube for remote G90 LHS Shark mounting plate Spring washer M5 D127B/VZ Screw bck/kr M5X16 D7985 Lock nut M4xP0.7 Washer flat M4 Screw M4X25 Sticker programmed RWD Sticker programmed FWD Sticker Sticker for use consult Sticker 10 km/h Sticker 6 km/h Sticker 6 km/h Joystick knob standard DX Joystick knob standard Shark Joystick cover Shark Bush spring, joystick knob See 028: Cabling and modules DX See 029: Cabling and modules Shark Version 2012v1 Parts lists 015 Swing-away joystick bracket 15 2 13 B 13 14 A 12 11 3 9 10 4 12 8 5 3 7 6 Units 1 1 1 1 1 1 1 4 4 2 2 2 2 1 1 1 1 1 1 1 1 1 - Description Swing-away bracket for remote right Swing-away bracket for remote left Label Tube for remote Tube for remote G90 RHS Tube for remote G90 LHS Shark mounting plate Spring washer M5 D127B/VZ Screw bck/kr M5X16 D7985 Lock nut M4xP0.7 Washer flat M4 Screw M4X25 Insert cap 15mm Sticker Sticker programmed RWD Sticker programmed FWD Sticker for use consult Sticker 10 km/h Sticker 6 km/h Sticker 6 km/h Swing-away bracket + tube for remote right Swing-away bracket + tube for remote left See 028: Cabling and modules DX See 029: Cabling and modules Shark 11 1 8 10 9 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B Article number 1009533 1009536 008.00000.191 15040.0823 1002331 1002603 9000265 00000.2201 00000.3206 00000.1705 00000.2006 00000.3212 00000.9301 10089 008.00000.161 008.00000.151 008.00000.201 008.00000.131 008.00000.511 008.00000.511 05041.9123 165.00111.000 - Version 2012v1 69 Parts lists 016 Mechanical tilt 1 2 3 3 4 11 12 13 18 29 20 18 25 18 17 19 18 20 24 23 21 18 16 22 15 14 6 7 8 9 10 5 16 26 27 28 Pos Article number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 00000.4016 00000.2202 02010.7482 9001374 1008075 05900.0123 00000.6504 00000.2001 00000.3616 00000.3624 00000.4311 00000.2203 118.00072.023 9000082 00000.1702 00000.4106 00000.2304 00000.4109 001.00200.006 001.00190.006 00000.1602 00000.4028 9002213 00000.2002 00000.1701 1008067 8 4 4 1 1 1 2 2 2 2 4 4 1 1 4 2 2 4 2 2 2 2 2 2 2 4 2 2 2 Cil cap screw inn zk M6X25 VZ Spring washer M6 D127B/VZ Stauff block Push frame small XP Clam bracket assy Bracket plate Pipe clamp back closed Washer Screw M5X12 Crosshead screw Hexagonal tap bolt M8X20 VZ Spring washer SW8 Interface chair support Interface Locknut M8 D985/8/vz Hex. bolt M8X45 D931/8.8 vz Mechanical seat tilt mechanism assy (not available) Flat washer M10 PA Hinge pin (not available) Hex. bolt M10x60 D931/8.8 vz Hinge pin (not available) Hex Nut Low M8 D439B/VZ M8 couple nut mech. seat angle Hex Nut Low M8 D439B/VZ Cil cap screw M6x20 Seat angle adjuster Flat washer M6 Lock nut M6 Mechanical tilt mechanism - 1008065 1 Mechanical tilt (conversion kit) 70 Units Description Version 2012v1 Parts lists 6.2 Carrier 023 022 024 021 018 017 019-020 Drawing 017 018 019 020 021 022 023 024 Version 2012v1 Description Suspension arm and motor Battery tray and suspension Swivel wheels Swivel wheels suspended Drive wheel Transport fixation Covers Batteries Page 72 74 75 76 77 78 79 80 71 Parts lists 017 Suspension arm and motor Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 72 Article number 906.00000.061 101.00011.000 101.00001.000 101.00111.000 101.00101.000 103.00021.000 00000.2003 00000.4108 00000.1702 00000.3703 9000077 053.00001.000 001.03010.002 1008821 1008822 1008068 00000.5403 00000.3712 1008128 1008129 001.03010.001 00000.3541 4.10021 00000.2203 9001655 9001656 1003469 Units 2 1 1 1 1 2 16 2 10 2 2 2 6 1 1 2 2 2 1 1 2 2 4 4 1 1 1 Description Freewheel handle Motor 10Km/u RWD left/FWD right Motor 10Km/u RWD right/FWD left Motor 6Km/u RWD left/FWD right Motor 6Km/u RWD right/FWD left Brushes (set) Washer flat M8 D125A/vz Hex. bolt M8x70 D931/8.8 vz Locknut M8 D985/8/vz Button head M6X16 vz Suspension arm block Insert cap Hex. bolt M8x65 DIN931-8.8vz Suspension arm RWD left/FWD right Suspension arm RWD right/FWD left Anti-tip holder insert assy, Wheel anti tip Button head M8X40 Anti-tip holder left assy Anti-tip holder right assy Hex. bolt M10x40 Adjusting screw + crater M8X10 D916 Hex. bolt M8x30 D931 vz Spring washer SW8 Telescopic safety device left Telescopic safety device right Telescopic safety device set Version 2012v1 Parts lists Pos 21 - Article number 00000.2104 00000.5500 1003242 1003243 1011124 1011125 Version 2012v1 Units 2 4 1 1 1 1 Description Washer flat M10 3D Castor bearing Motor brake RWD right/FWD left, till 20-08-2009 Motor brake RWD left/FWD right, till 20-08-2009 Motor brake RWD right/FWD left, from 20-08-2009 Motor brake RWD left/FWD right, from 20-08-2009 73 Parts lists 018 Battery tray and suspension Pos 1 2 3 4 5 6 7 8 9 10 11 A 74 Article number 123.00021.035 9001641 00000.2104 00000.4110 001.03010.001 9000072 00000.1700 00000.2001 00000.4038 9002714 001.03030.001 9002710 - Units 2 2 4 2 2 1 2 2 2 1 2 2 - Description Plug Shock absorber 220 mm Washer flat 3XD M10 Hex. bolt M10x70 D931/8.8 vz Hex. bolt M10x40 Battery container Locknut M5 D985/8/VZ Washer Cil cap screw. inn. zk M5X10 VZ Battery box M8x25 bolt with dog point Motor suspension bearing See 017: Suspension arm and motor Version 2012v1 Parts lists 019 Swivel wheels 5 6 16 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 Article number 1008070 00001.0701 00000.2003 00000.4118 1008069 00000.1702 00000.4101 1006636 1006638 1006635 1006637 1003204 1003205 00001.1463 26090.1282 26090.1400 26090.1300 00001.1461 Version 2012v1 12 3 1 3 7 13 14 Units 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 8 15 3 3 4 9 10 11 Description Fork assy (outdoor) Locknut low M8 Washer flat M8 D125A/vz Hex. Bolt M8X120 D931/8.8 VZ Fork assy (indoor) Locknut M8 D985/8/vz Hex. bolt M8x80 D931/8.8 vz (indoor) Swivel wheel complete RWD left/FWD right Swivel wheel PU complete left 3.00x4 (outdoor) Swivel wheel complete RWD left/FWD right Swivel wheel PU complete right 3.00x4 (outdoor) Tire 3.00x4 (outdoor) Inner tube 3.00x4 (outdoor) Sticker tire pressure 3.5 Bar Swivel wheel complete (indoor) Tire 2.00x6 (indoor) Inner tube 2.00x6 (indoor) Sticker tire pressure 2.5 Bar 75 Parts lists 020 Swivel wheels suspended 1 2 5 Pos 1 2 3 4 5 6 7 8 76 Article number 1008071 00001.0701 00000.2003 00000.4118 1006636 1006638 1006635 1006637 1003204 1003205 00001.1463 Units 1 2 2 2 2 2 2 2 2 2 2 3 3 4 6 7 8 Description Front fork spring loaded assy, outdoor Locknut flat M8 Washer flat M8 D125A/vz Hex. Bolt M8X120 D931/8.8 VZ Swivel wheel complete left (outdoor) 3,5 bar Swivel wheel PU complete left 3.00x4 (outdoor) Swivel wheel complete right (outdoor) 3,5 bar Swivel wheel PU complete right 3.00x4 (outdoor) Tire 3.00x4 (outdoor) Inner tube 3.00x4 (outdoor) Sticker tire pressure 3.5 Bar Version 2012v1 Parts lists 021 Driven wheel 2 3 1 4 6 7 8 5 Pos 1 2 3 4 5 6 7 8 - Article number 9002012 9002036 9002011 9002035 9002013 1003249 1004273 9002006 00001.1463 00000.2104 00000.2204 00000.4324 1009979 Version 2012v1 Units 1 1 1 1 2 2 2 2 2 2 2 2 2 Description Drive wheel air complete left 3,5 bar Drive wheel PU complete left Drive wheel air complete right 3,5 bar Drive wheel PU complete right Tyre Tube Wheel cover, aluminium Wheel cover, plastic Sticker Washer flat M10 3D Spring washer M10 Hex. bolt M10x30 Wheel hub 77 Parts lists 022 Transport fixation 6 7 8 C 4 6 8 3 2 9 1 Revision C and higher 11 12 Revision B 7 9 5 9 13 11 10 13 12 A B A Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 A B C 78 Article number 05010.3310 00000.2803 00000.1750 00000.9008 00000.1802 00000.2003 9000094 9002111 1001410 1008163 00000.4311 176.00151.010 00000.2203 9000820 250.00001.035 00000.9000 - Units 2 2 2 2 1 4 4 2 2 1 1 10 1 6 2 1 4 - Description Washer Cup spring bl 23X12,2X1 Locknut M12 D985/8/VZ Insert cap, round 35 black Identification plate Nut M8xP1.25 Washer flat M8 D125A/vz Transport fixation RWD (revision B) Transport fixation RWD (revision C) Transport fixation set RWD (revision B) Transport fixation set RWD (revision C) Hexagonal tap bolt M8X20 VZ Key Spring washer SW8 Transport fixation FWD Transport fixation set FWD Insert cap round 18 black See 019-020: Swivel wheels See 021: Driven wheel See 018: Battery tray and suspension Version 2012v1 Parts lists 023 Bekapping 7 1 4 5 6 1 8 9 1 4 3 2 1 1 10 Pos 1 2 3 4 5 6 7 8 9 10 Article number 00000.3703 1002527 1002526 1002317 1002319 9000070 9000136 00000.2102 00000.4307 9000068 9000131 1002529 1002528 001.23000.002 1002318 1002320 Version 2012v1 Units 6 1 1 1 1 2 2 4 1 1 1 1 2 1 1 Description Button head M6X16 vz Cover electronics assy yellow+logo Cover electronics assy grey+logo Cover motor assy RWD right/FWD left yellow Cover motor assy RWD right/FWD left grey Mud guard yellow Mud guard grey Washer flat 3XD M6 D9021/VZ Hexagonal tap bolt M6X12 vz Battery tray top, yellow Battery tray top, grey Battery tray front complete, yellow Battery tray front complete, grey Star knob M6x20 Cover motor assy RWD left/FWD right yellow Cover motor assy RWD left/FWD right grey 79 Parts lists 024 Batteries 3 4 3 2 3 2 5 3 4 1 1 Pos 1 2 3 4 5 80 Article number 9002758 9002759 9002760 00001.0007 00001.0006 1344 Units 2 2 2 2 4 2 2 Description Battery (34Ah C5) (40Ah C20) Battery (50Ah C5) (60Ah C20) Battery (63Ah C5) (74Ah C20) Battery clamp Battery clamp cover Battery clamp + Fastening belt battery Version 2012v1 Parts lists 6.3 Options, wiring and modules 025 026 027 028 029 030 Drawing 025 026 027 028 029 030 Version 2012v1 Description Electrical tilt Electrical lift Electrical lift with mechanical tilt Wiring and modules DX Wiring and modules Shark Kerb climber Page 82 83 84 – 85 86 – 93 94 – 98 99 81 Parts lists 025 Electrical tilt 5 8 6 4 9 A 7 3 10 11 1 3 3 2 Pos 1 2 3 4 5 6 7 8 9 10 11 - 82 Article number 1004852 1003385 9000247 00000.4002 9002061 9001948 013.00051.000 001.35000.003 052.00591.082 00000.3306 00000.4038 008.00000.321 1009322 Units 1 1 1 4 1 1 1 2 1 4 2 2 4 Description Electrical seat tilt for Shark (conversion kit) Electrical seat tilt for DX (conversion kit) Interface, electrical tilt Cil cap screw M8X16 Electrical seat tilt module Actuator, seat tilt Gas spring 1900N Vibration damper Cover, Clam module Screw 4.2*16 incl. ring Cil cap screw. inn. zk M5X10 VZ Sticker, trap danger Close-fitting screw 8mm for tilt unit Version 2012v1 Parts lists 026 Electrical seat lift 3 2 4 1 5 6 Pos 2 3 4 5 6 Article number 1004855 1002935 9001431 9001420 008.00000.321 00000.4324 9001416 - 1004859 1 - 1004858 1 1 Version 2012v1 Units 1 1 1 1 2 4 1 Description Electrical seat lift for Shark (conversion kit) Electrical seat lift for DX (conversion kit) Actuator elektrische hoog/laag Lift module incl.actuator Sticker, trap danger Hex. bolt M10x30 Seat lift interface Electrical seat lift and electrical tilt for Shark (conversion kit) Electrical seat lift and electrical tilt for DX (conversion kit) 83 Parts lists 027 Electrical seat lift with mechanical tilt 2 5 22 3 6 5 7 6 22 21 4 13 8 1 12 9 20 10 11 12 14 3 6 23 6 19 15 16 24 25 26 18 15 17 Pos Article number Units 1004863 1 1009302 1 1004864 1 1009303 1 152.00091.400 00000.4322 00000.3501 00000.4322 00000.2304 151.00061.023 151.00071.023 00000.1602 001.00190.006 001.00200.006 1002426 9000796 00000.2203 00000.1702 00000.4002 008.00000.321 1 4 4 4 4 2 2 2 2 2 2 1 4 4 4 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 84 Description Electrical seat lift and mechanical tilt for Shark RWD (conversion kit) Electrical seat lift and mechanical tilt for Shark FWD (conversion kit) Electrical seat lift and mechanical tilt for DX RWD (conversion kit) Electrical seat lift and mechanical tilt for DX FWD (conversion kit) Sedeo, seat frame for mechanical tilt on electrical lift Hexagonal tap bolt M8X15 VZ Adjusting screw BZK M8X10 D913/VZ Hexagonal tap bolt M8X12 VZ Flat washer M10 PA Hinge pin (not available) Hinge pin (not available) Hex Nut Low M8 D439B/VZ M8 couple nut mech. seat angle Hex Nut Low M8 D439B/VZ Hexagonal bolt M10X45 VZ Mounting bracket left for mechanical tilt Spring washer SW8 Locknut M8 D985/8/vz Cil cap screw M8X16 Sticker, trap danger Version 2012v1 Parts lists Pos 18 19 20 21 22 23 24 25 26 A Article number 9000215 00000.4038 9001426 9001427 00000.3306 00000.4028 9002213 00000.2002 00000.1701 1004860 - Units 1 2 1 1 4 2 4 2 2 1 - Description Mounting bracket right for mechanical tilt Cil cap screw. inn. zk M5X10 VZ Mounting plate, electronics Cover, Clam module Screw 4.2*16 incl. ring Cil cap screw M6x20 Seat angle adjuster Flat washer M6 Lock nut M6 Mechanical tilt for electrical seat lift see 028: Cabling and modules DX Version 2012v1 85 Parts lists 86 028 Wiring and modules DX Version 2012v1 Parts lists 028 Wiring and modules DX Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Article number 00355.0425 00355.0426 00355.0218 1003305 00355.0023 055.00000.023 00355.0109 00355.0018 00355.0074 00355.1140 055.00000.013 9001275 9001468 055.00095.000 00355.0201 00355.0205 055.00074.000 00355.1080 9006981 00355.1280 00355.1250 055.00064.000 Version 2012v1 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Description DX remote 16 key (Rem 48) DX remote 16 key + (Rem 48a) DX Remote 12 key for worktop (Rem41E) DX Remote G90 DX cable 1m DX Power cable DX Power module PM2 80A DX cable 1,75m DX cable 2,7m Speed limiter bridge Wire battery loop Harness back rest actuator Seat lift extension cable Harness lighting long DX CLAM DX-LM lightning module Micro switch, electrical lift Harness lighting short LED lighting & indicators AMP connector 12P DX Clam cable Harness leg rest actuator 87 Parts lists 028 Wiring and modules DX In this overview it’s indicated which cabling and modules are being used on the wheelchair in a particular Construction. This is equal to a front- and back-wheel driven wheelchair. Standard: Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0018 1 DX cable 1,75m Standard with lighting: Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0018 1 DX cable 1,75m 00355.0023 1 DX cable 1m 00355.0205 1 DX-LM lightning module 00355.1250 1 DX Clam cable 00355.1080 1 Harness lighting short 9006981 1 LED lighting & indicators Electrical backrest (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0018 1 DX cable 1,75m 00355.0023 1 DX cable 1m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 00355.1080 1 Harness lighting short 9006981 1 LED lighting & indicators 00355.1140 1 Speed limiter bridge 00355.1280 1 AMP connector 12P 9001275 1 Harness back rest actuator 88 Version 2012v1 Parts lists Electrical leg rests (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0018 1 DX cable 1,75m 00355.0023 1 DX cable 1m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 00355.1080 1 Harness lighting short 9006981 1 LED lighting & indicators 00355.1140 1 Speed limiter bridge 00355.1280 1 AMP connector 12P 055.00064.000 2 Harness leg rest actuator Electrical tilt (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1140 1 Speed limiter bridge 00355.1280 1 AMP connector 12P Electrical seat lift (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1280 1 AMP connector 12P 9001468 1 Seat lift extension cable 055.00074.000 1 Micro switch, electrical lift Version 2012v1 89 Parts lists Electrical backrest & leg rests (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0018 1 DX cable 1,75m 00355.0023 1 DX cable 1m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 00355.1080 1 Harness lighting short 9006981 1 LED lighting & indicators 00355.1140 1 Speed limiter bridge 00355.1280 1 AMP connector 12P 9001275 1 Harness back rest actuator 055.00064.000 2 Harness leg rest actuator Electrical backrest & tilt (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1140 1 Speed limiter bridge 00355.1280 1 AMP connector 12P 9001275 1 Harness back rest actuator Electrical back & seat lift (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1280 1 AMP connector 12P 9001468 1 Seat lift extension cable 055.00074.000 1 Micro switch, electrical lift 9001275 1 Harness back rest actuator 90 Version 2012v1 Parts lists Electrical leg rests & tilt (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1140 1 Speed limiter bridge 00355.1280 1 AMP connector 12P 055.00064.000 2 Harness leg rest actuator Electrical leg rests & seat lift (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1280 1 AMP connector 12P 9001468 1 Seat lift extension cable 055.00074.000 1 Micro switch, electrical lift 055.00064.000 2 Harness leg rest actuator Electrical tilt & seat lift (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1280 1 AMP connector 12P 9001468 1 Seat lift extension cable 055.00074.000 1 Micro switch, electrical lift Version 2012v1 91 Parts lists Electrical backrest & leg rests & tilt (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1140 1 Speed limiter bridge 00355.1280 1 AMP connector 12P 055.00064.000 2 Harness leg rest actuator 9001275 1 Harness back rest actuator Electrical backrest & leg rests & seat lift (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1280 1 AMP connector 12P 9001468 1 Seat lift extension cable 055.00074.000 1 Micro switch, electrical lift 9001275 1 Harness back rest actuator 055.00064.000 2 Harness leg rest actuator Electrical backrest & tilt & seat lift (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1280 1 AMP connector 12P 9001468 1 Seat lift extension cable 055.00074.000 1 Micro switch, electrical lift 9001275 1 Harness back rest actuator 92 Version 2012v1 Parts lists Electrical leg rests & tilt & seat lift (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1280 1 AMP connector 12P 9001468 1 Seat lift extension cable 055.00074.000 1 Micro switch, electrical lift 055.00064.000 2 Harness leg rest actuator Electrical seat lift & tilt & backrest & leg rests (lighting optional): Article number Units Description 00355.0425 1 DX Remote 16 key 00355.0109 1 DX Power module PM2 80A 055.00000.023 1 DX Power cable 055.00000.013 1 Wire battery loop 00355.0074 1 DX cable 2,7m 00355.0018 1 DX cable 1,75m 00355.0201 1 DX CLAM 00355.1250 1 DX Clam cable 055.00095.000 1 Harness lighting long 9006981 1 LED lighting & indicators 00355.1280 1 AMP connector 12P 055.00064.000 2 Harness leg rest actuator 9001275 1 Harness back rest actuator 9001468 1 Seat lift extension cable 055.00074.000 1 Micro switch, electrical lift Version 2012v1 93 Parts lists 94 029 Wiring and modules Shark Version 2012v1 Parts lists 029 Wiring and modules Shark Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Article number 1003091 1002943 1001179 9001502 9001373 1010366 1003092 1002944 1002945 00355.1140 055.00000.013 1003239 9001467 9006981 00355.5573 1003280 9001428 055.00095.000 00355.1080 Version 2012v1 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Shark remote drive & lighting Shark remote lighting & actuators Shark remote drive only Micro switch Lift Power cable Shark Shark power module drive only Shark power module drive & lighting Shark power module lighting & actuators Shark cable 1,5M Speed limiter bridge Wire battery loop Shark extension cable 0,64M Harness lights & seat short LED lighting & indicators AMP plug 2P AMP plug 6P Harness lights & seat long Harness lighting long Harness lighting standard 95 Parts lists 029 Wiring and modules Shark In this overview it’s indicated which cabling and modules are being used on the wheelchair in a particular Construction. This is equal to a front- and back-wheel driven wheelchair. Drive only: Article number 1001179 1010366 9001373 055.00000.013 Units 1 1 1 1 Description Shark remote drive only Shark power module drive only Power cable Shark Wire battery loop Drive and lighting: Article number 1003091 1003092 9001373 055.00000.013 1002945 9001467 00355.1080 9006981 1003280 00355.5573 00355.1140 Units 1 1 1 1 1 1 1 1 1 1 1 Description Shark remote drive & lighting Shark power module drive & lighting Power cable Shark Wire battery loop Shark cable 1,5M Harness lights & seat short Harness lighting short LED lighting & indicators AMP plug 6P AMP plug 2P Speed limiter bridge Electrical backrest (lighting optional): Article number 1002943 1002944 9001373 055.00000.013 1002945 9001428 00355.1080 9006981 1003280 00355.5573 00355.1140 9001275 96 Units 1 1 1 1 1 1 1 1 1 1 1 1 Description Shark remote lighting & actuators Shark power module lighting & actuators Power cable Shark Wire battery loop Shark extension cable 0,64M Harness lights & seat long Harness lighting short LED lighting & indicators AMP plug 6P AMP plug 2P Speed limiter bridge Harness back rest actuator Version 2012v1 Parts lists Electrical seat lift (lighting optional): Article number 1002943 1002944 9001373 055.00000.013 1002945 1003239 9001428 055.00095.000 9006981 1003280 00355.5573 9001502 Units 1 1 1 1 1 1 1 1 1 1 1 1 Description Shark remote lighting & actuators Shark power module lighting & actuators Power cable Shark Wire battery loop Shark cable 1,5M Shark extension cable 0,64M Harness lights & seat long Harness lighting long LED lighting & indicators AMP plug 6P AMP plug 2P Micro switch Lift Electrical tilt (lighting optional): Article number 1002943 1002944 9001373 055.00000.013 1002945 1003239 9001428 055.00095.000 9006981 1003280 00355.5573 00355.1140 Units 1 1 1 1 1 1 1 1 1 1 1 1 Description Shark remote lighting & actuators Shark power module lighting & actuators Power cable Shark Wire battery loop Shark cable 1,5M Shark extension cable 0,64M Harness lights & seat long Harness lighting long LED lighting & indicators AMP plug 6P AMP plug 2P Speed limiter bridge Elektrical seat lift & backrest (lighting optional): Article number 1002943 1002944 9001373 055.00000.013 1002945 1003239 9001428 055.00095.000 9006981 1003280 00355.5573 9001502 9001275 Version 2012v1 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Shark remote lighting & actuators Shark power module lighting & actuators Power cable Shark Wire battery loop Shark cable 1,5M Shark extension cable 0,64M Harness lights & seat long Harness lighting long LED lighting & indicators AMP plug 6P AMP plug 2P Micro switch Lift Harness back rest actuator 97 Parts lists Electrical tilt & backrest (lighting optional): Article number 1002943 1002944 9001373 055.00000.013 1002945 1003239 9001428 055.00095.000 9006981 1003280 00355.5573 00355.1140 9001275 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Shark remote lighting & actuators Shark power module lighting & actuators Power cable Shark Wire battery loop Shark cable 1,5M Shark extension cable 0,64M Harness lights & seat long Harness lighting long LED lighting & indicators AMP plug 6P AMP plug 2P Speed limiter bridge Harness back rest actuator Electrical seat lift & tilt (lighting optional): Article number 1002943 1002944 9001373 055.00000.013 1002945 1003239 9001428 055.00095.000 9006981 1003280 00355.5573 9001502 98 Units 1 1 1 1 1 1 1 1 1 1 1 1 Description Shark remote lighting & actuators Shark power module lighting & actuators Power cable Shark Wire battery loop Shark cable 1,5M Shark extension cable 0,64M Harness lights & seat long Harness lighting long LED lighting & indicators AMP plug 6P AMP plug 2P Micro switch Lift Version 2012v1 Parts lists 030 Kerb climber 2 3 4 5 6 1 7 8 Pos 1 2 3 4 5 6 7 8 Article number 1004565 00000.1702 00000.2003 9000671 00000.4311 00000.6801 03411.2100 03411.0190 Version 2012v1 Units 1 4 4 1 4 2 1 1 Description Kerb climber Lock nut M8 Washer flat M8 Kerb climber mounting bracket Hex. Bolt M8x20 Star knob M8x20 Kerb climber gas spring Kerb climber shoe 99 01-01-2012: Version 2012v1 Page 66, drawing 13: Page 67, drawing 13a: Page 86, drawing 28: Page 86, drawing 28: Deleted article numbers 1001123, 1008160 and 1008161 Added ‘LED lighting‘ drawing and exploded view Replaced picture of LED lighting & indicators compact version by LED lighting Article number and description 1001123 LED lighting & indicators, compact version into 9006981 LED lighting unit set (left + right) Page 87-92: Replaced article number 1001123 by 9006981 Page 94, drawing 29: Replaced picture of LED lighting & indicators compact version by LED lighting Page 94, drawing 29: Article number and description 1001123 LED lighting & indicators, compact version into 9006981 LED lighting unit set (left + right) Page 95-97: Replaced article number 1001123 by 9006981 100 Version 2012v1 Version 2012v1 101 102 Version 2012v1