Download SPEED-Commander Frequency Controller Operating Instructions

SPEED-Commander Frequency Controller
Operating Instructions
Software version 5.1.7a
Caution: Special Software
Program no. 05
Forward one way positioning
Parameter list and connection of control terminals in accordance with enclosed program description
• All other points accordance with enclosed standard operational instructions
•
SPEED TECH A/S
Nybrovej 97. DK2820 Gentofte. Telefon: +45 45938545 Fax: +45 45938544
www.speed-tech.dk - [email protected]
Forward one way positioning
Please refer to SPEED COMMANDER VECTOR standard operating instructions for assembly, installation and for parameter setting.
Description:
Forward one way positioning are used for assignments were the motor must go a certain distance and stop in a fixed position.
There must be a reset for every cycle to correct inaccuracy, this can be done with a photo sensor or switch.
It is possible to select a second set of parameter values for distance, speed, acceleration, deceleration and position step
Following parameters are used for second parameter set: 2*,3*,4*,5* and 8*. It is activated by applying a +10V/24 signal to
terminal 5.
Function:
1. Continuous distance where the reference signal is only used at first run. Set Par. 7* (Second set 8*) = 0 (Reference signal
not used while running) (Fig. A).
2. Continuous distance with reference at each step. And the reference switch controls the no of position step.(Fig. B)
3. As no 2 but with different distance between positions e.g. package on a conveyer belt. (Fig. C).
Connection: The power supply and the motor are connected in accordance with the standard terminal connection diagram
and the control terminals in accordance with the wiring diagram below. Do not connect terminals 6 and 7 at first so that the
drive doesn’t start by itself when the power supply is connected. Then power up the Speed Commander and do the parameter
setting. Then connect the wires at terminal 6+7 and then it is ready for normal operation. Please note: If you do not use a
potentiometer to control frequency, place a connection between terminal 3 and 1.
Start-up:
After powering up must the motor and counter direction be controlled. Do this in TIP mode by applying signal to terminal 6
(reveres) or 7 (forwards). If the motor runs in the wrong direction, switch over two of the motor wires. If the counter direction
is wrong switch over the encoder signal A/B.
TIP mode: Set the Speed Commander in off mode (No signal at terminal 6+7) then press the STEP/STORE button and keep
it pressed. Then use the ▲ (forward) or ▼(reveres) button to run with the motor.
Reference run: At every power up is a reference run required so that the controller knows where it is. The first start command initialise a reference run against the reference point. If the signal at the input terminal 8 (reference input) is 0 will the
motor run forward until the reference switch is activated (+10V or +24V at terminal 8). If the reference switch is activated
when the reference run is initiated is the reference run skipped and the controller is ready to operate in normal mode. Reference run is performed with TIP frequency (Par. C).
Please note: Parameter A* (Reference function) If A* = 0 is the reference switch only used normal mode. If A*= 1 is the reference switch also used in OFF mode under reference run.
Positioning:
This type of position is recommended for one way positioning with or without reference correction at every cycle.
The position length is set up in par 1* and 2*. To use position length 2* apply a +10V signal at terminal 5
First time a “Go to position” command is received after power up the system would perform a reference run to find the zero
position (reference switch). A “go to position command is initiated by activating terminal 6 and 7 at the same time for
50mS.The reference run is done with the frequency set up in par. C. After the reference run the motor would go the position
length the number times set up in par. 7* (8*). The system would stop if a reference position isn’t found before 2 times the
position length. This safety function can be aborted by activating terminal 2, this can also be used if there are different distance between the object on the conveyer belt or as a emptying function. If par. 7* (8*) is set to 0, will the system only do a
reference run first time after power up. But the position length would be corrected every time a new start is received. When
activating TIP inputs the motor would go forward or reveres with the frequency set up in par. C.
Analogue control of speed:
It is possible to control the motor frequency between Par. 1 and 2 with a analogue signal at terminal 3 (0-10V).
Note: If this function is not used connect terminal 3 to 1 (+10V). Then the motor will run with the speed set up in par.
1.
Version 5.17a
-2-
Rights to changes reserved
Forward one way positioning
Photo sensor or equal for reference
At first run
400 pos
A:
No. of position is continuous.
Only ref. At start up
Fault in position will be corrected
at next run. (If a run is 399 because of position tolerance the
next run will be 401 positions)
Parameter 1* = 400
Parameter 7* = 0
B:
As A but with reference at every
run. Distance is continuous.
Parameter 1* = 380
Parameter 7* = 1
If a reference signal isn’t present
before 2 times the length of the
position the motor will stop.
380 Pos.
418,5 Pos.
Different distance between objects
250 Pos
Photo sensor or equal for reference
C:
With reference signal at every
run. Different distance between
objects.
Parameter 1* = 250
Parameter 7* = 1
Terminal 2 must be activated
(+10 or +24Volts - Empty belt
function)
Version 5.17a
-3-
Rights to changes reserved
Forward one way positioning
Parameter list
Par- Function
No.
1* Position length
Value range: Default: Description:
2*
1
2
3
4
5
6
7
8
9
A
b
C
d
E
F
Position length 2
1. max. frequency
Min. Frequency
1. Acceleration
Deceleration
V/F – curve
Boost
DC – Brake current
DC – Brake time
Start frequency
Stop frequency
Current limit
TIP - frequency
Switch frequency
Auto recovery
Display readout
0 - 999.999
0,0 - 400 Hz
0,0 - 400 Hz
0,1 - 999 Hz/s
0,1 - 999 Hz/s
24,5 - 400 Hz
0,0 - 25%
0,0 - 25%
0,0 -120 s
0 - 20.0 Hz
0 - 20.0 Hz
50 - 150%
0 - 400 Hz
2,0 - 8,0 KHz
0-4
0 - 200
G
H
Scale factor
Relay function
0,001 - 1000,
0 - 99
J
NPN output
0 - 120
L
P
U
y
3*
4*
6*
7*
Motor revolutions./min.
0 - 3.000
Impulses pr. rotation. 1 - 1000
Position tolerance
0 - 999
Position hysteresis
1 - 999
Second par. 1
0-400Hz
Second par. 3
0,1 - 999Hz
pr. second
Second par. 4
0,1 - 999Hz
pr. second
Second par. U
0 - 999
No of positioning step 0 - 999.999
8*
9*
Second par. 7*
Overrun
0 - 999.999
0 - 999.999
1
0
A*
Reset function
0-1
0
X
Not flashing
5*
0 - 999.999
1000
Position length no. 1
No. Of positions after reference position
2000
Position length no. 2 (Used when signal at terminal 5)
50,0 Hz Max. frequency no. 1
0,1 Hz
Min. start frequency
15,0 Hz/s Acceleration no. 1
15,0 Hz/s See standard operating instructions
50,0 Hz See standard operating instructions – Frequency cross point
See standard operating instructions
5,0 %
See standard operating instructions
5,0 %
See standard operating instructions
0,1 s
See standard operating instructions
0 Hz
See standard operating instructions
0 Hz
See standard operating instructions
150%
10 Hz
Motor frequency when running in TIP and reference m mode
2,5 KHz See standard operating instructions
See standard operating instructions
0
30
30 - 33: Position / See standard operating instructions
Example: 12.406
30: Showing the first 3 digits: 12.4
31: Scrolling display:12.406 = 12.  12.4 2.40  406
32: Showing the last 3 digits: 406
33: Showing thousands: 012.
Note: Scale factor par. G has affect on the position readout.
1,000
Scale for readout and setting of par. 1*, 2* and 9*
See standard operating instructions
82
82 / 83 – activated / not activated in position after reference signal.
See standard operating instructions
82
82 / 83 – activated / not activated in position after reference signal.
1.350
At 50 Hz ( see motor spec ). Scrolling readout when n>1000
50
Set encoder pulses pr. rev. (MIG 1 pulse = 4 positions )
See standard operating instructions
3
See standard operating instructions
3
50,0 Hz Max. frequency no. 2 (Used when signal at terminal 5)
15,0 Hz/s Acceleration no. 2 (Used when signal at terminal 5)
15,0 Hz/s Deceleration no. 2 (Used when signal at terminal 5)
3
1
Positions tolerance no. 2(Used when signal at terminal 5)
No of times that position length is carried out.
(If = 0 reference is only done at start up)
As 7* (Used when signal at terminal 5)
Motor will go no. of positions set up in this par further when positions is
reached and then return. (To correct mechanical slip in systems)
0 = Normal / 1 = Possible to reset in OFF mode too ( At ref. run)
X* Flashing
Version 5.17a
-4-
Rights to changes reserved
Forward one way positioning
Connections:
Internal control power 10V DC
NC
Relay
Max load
1A / 230 VAC
COM
4 - lead
NO
0V
Channel B
Channel A
+10 VDC
6 - lead
Blue
White
Black
Yellow
White
Green
Brown
Brown
Encoder
E.g. MIG type
as terminal 1
NPN-output
Reference
Function of terminal 6 and
7.
Function
Ter. 6 Ter. 7
OFF
0
0
TIP – fwd
1
0
TIP – rev
0
1
Positioning
1
1
Reference input
On/Off – TIP forward
On/Off – TIP reverse
PTC
TIP - fwd
T *
OFF
TIP - rev
Par. Set 1 or 2
Second parameter set
0V
0 – 10 Volt
Cont. Of speed
Choice of parameter set
10 V = max. frequency
Empty belt function
+10VDC
Function
max. 80mA
Parameter set 1
Parameter set 2
Terminal
5
0
1
External control power 24V DC
NC
Relay
Max load
1A (AC1) 230VAC
COM
4 - lead
6 - lead
NO
Blue
White
Black
Yellow
White
Green
Brown
Brown
0V
Encoder
E.g. MIG type
Channel B
Channel A
+10 VDC
as terminal 1
NPN-output
Reference
Reference input
On/Off – TIP forward
On/Off – TIP reverse
TIP - fwd
T
OFF
TIP - rev
Par. Set 1 or 2
Second parameter set
0V
Cont. Of speed
0 – 10 Volt
10 V = max. frequency
24 VDC (stabilized)
+
Empty belt function
+10VDC
-
max. 80mA
Function of terminal
6 and
Signal Klemme
7.
Funktion
6 7
FunctionSTOP Ter. 60 Ter.
0 7
OFF
0
TIP 0 10
TIP – fwd
1
0
TIP - bak
1 0
TIP – rev
0
1
Position 1 1 11
Positioning
Choice of parameter set
Funktion
T = Thermo switch
Parameter set 1
Parameter set 2
Terminal
5
0
1
Version 5.17a
-5-
Rights to changes reserved