Download E5 1/2" Bolted Metallic Pumps With Metallic Center Sections
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E5 1/2" Bolted Metallic Pumps With Metallic Center Sections Operating Instructions E5 Aluminum E5 Stainless Steel E5 Hastelloy C SPECIFICATIONS AND PERFORMANCE Versa-Matic Model E5 1/2" Bolted Metallic Pump Displacement Per Stroke, 0.03 Gal. (0.11 L) 240 220 200 180 160 140 120 100 80 60 40 20 0 Feet 4 100 AIR CONSUMPTION IN SCFM AIR PRESSURE IN PSI 8 90 Discharge Head in PSI Flow Rate Adjustable to . . . . . . . . 0-14 gpm (56 lpm) Port Size Suction . . . . . . . . . . . . . . . . . . .50" NPTF Discharge . . . . . . . . . . . . . . . . .50" NPTF Air Inlet . . . . . . . . . . . . . . . . . 0.375" NPT Air Exhaust . . . . . . . . . . . . . 0.375" NPT Suction Lift Rubber . . . . . . . . . . . . . . 20' (6.09 m) Dry Teflon . . . . . . . . . . . . . . . . 5' (1.52 m) Dry Max. Particle Size (Diameter) . . . . . . . . . . . . . . . . . . 0.0625" (1.66 mm) dB(A) Reading . . . . . . . . . . . . 67.1 dB(A) Shipping Weights Aluminum. . . . . . . . . . . . . . 18 lbs (4.5 kg) Stainless Steel . . . . . . . . . . 15 lbs (4.5 kg) Hastelloy C . . . . . . . . . . . . 10 lbs (4.5 kg) 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 Meters SCFM M3/HR 2 3.4 4 6.8 8 13.6 12 20.4 16 27.2 80 12 2 70 60 16 50 40 30 20 10 0 2 0 0 5 6 10 4 8 12 Capcity in U.S. Gallons Per Minute 10 15 20 25 30 35 40 Capcity in Liters Per Minute Caution: do not exceed 125 psig (8.5 bar) liquid or air supply pressure. 45 E5 1/2" Bolted Metallic Pump 1/2" NPT Discharge 6.25 [15.9] 3/8" NPT Air Inlet 4.00 [10.2] 3.25 [8.3] 3/8" NPT Air Exhaust 9.35 [23.7] 7.39 18.8 5.98 [15.2] 9.87 [25.1] 7.36 18.7 .95 [2.4] 1/2"NPT Inlet 5.26 [13.4] 4.38 [11.1] 1.13 [2.9] Inches [mm] Versa-Matic® E5 1/2" Bolted Metallic OM 14 50 55 SAFETY WARNINGS Read these instructions completely before installation and start-up. It is the responsibility of the purchaser to retain this manual for reference. Failure to comply with the recommendations stated in this manual could result in death, serious bodily injury and/or property damage including damage to the pump and/or voiding the factory warranty. Correct pump selection is crucial to the pump operation. Please assure pressure, temperature and chemical compatibility before installation. Please consult Versa-Matic Pump, Engineering Specifications, Chemical Compatibility Chart, or your distributor if in doubt about any application. stated in this manual. Failure of the sealing components creates the possibility of jetting or forceful discharge of pumped material at a potentially harmful velocity. Be certain that approved eye protection and protective clothing are always worn during installation, service, maintenance or when in the vicinity of the pump. Failure to follow these recommendations may result in serious injury or death. Never allow the piping system to be supported by the pump manifolds or valve housing. The manifolds and valve housing are not designed to support any structural weight and failure of the pump may result. Operating Limitations for Various Elastomers Neoprene Buna-N Nordel Viton Teflon Polyurethane XL TPE FDA Hytrel 0°F (-18°C) to 200°F (93°C) 10°F (-12°C) to180°F (82°C) -60°F (-51°C) to 280°F (138°C) -40°F (-40°C) to 350°F (176°C) 40°F (4°C) to 220°F (105°C) 10°F (-12°C) to 170°F (77°C) -20°F ( -29°C) to 300°F (149°C) -20°F ( -29°C) to 220°F (104°C) Noise levels can exceed 85 dBA. Take precautions to prevent personal injury due to excessive pump noise. Do not exceed pump maximum operating pressure (found on label and/or operating manual.) Operating Limitations for Plastic Pumps Kynar (PVDF) Polypropylene Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers, or other miscellaneous equipment must be grounded. 10°F (-12°C) to 225°F (107°C) 32°F (0°C) to 175°F (79°C) Maximum temperature limits are based upon mechanical stress only. Certain chemicals and environment conditions significantly reduce maximum safe temperature limits. Before pump operation, inspect all gasketed fasteners for looseness caused by gasket creep. Re-torque all loose fasteners to prevent leakage. Follow recommended torques Before doing any maintenance or repair on this pump, be certain all pressure is completely vented for the pump, suction, discharge, piping, and all other openings. In the event of a diaphragm rupture, pumped material may enter the air end of the pump and be discharged into the atmosphere. If pumping a product that is hazardous or toxic, the air exhaust must be piped to an appropriate area for safe disposition. Versa-Matic® E5 1/2" Bolted Metallic OM INSTALLATION, OPERATION AND MAINTENANCE Installation The pump should be mounted in a vertical position. In permanent installations, the pump should be attached to plant piping using a flexible coupling on both the intake and discharge connections to reduce vibration to the pump and piping. To further reduce vibration, a surge suppressor next to the pump may be used. AIR INLET PIPING DISCHARGE PIPING Discharge Pressure Shut Off Valve Gauge Shut Off Valve Regulator Flexible Connection Flexible Connection Union or Pipe Flange Connection especially on the suction side of the pump, that all fittings and connections are air tight or pumping efficiency will be reduced and priming will be difficult. Make certain the air supply line and connections and compressor are capable of supplying the required pressure and volume of air to operate the pump at the desired flow rate. The quality of the compressed air source should be considered. Air that is contaminated with moisture and dirt may result in erratic pump performance and increased maintenance cost as well as frequent process “down time” when the pump fails to operate properly. Elastomer Suffix Codes Lubricator Recommended Piping Connections Filter Suction pipe size should be at least the same diameter as the inlet connection size, even larger if highly viscous fluid is to be pumped. If suction hose is used, it must be of a non-collapsible reinforced type. Discharge piping should be of at least the same diameter as the discharge connection. It is critical, Pump Operation The pump is powered by compressed air. Compressed air is directed to the pump air chamber by the main air valve. The compressed air is separated from the fluid by a membrane called a diaphragm. The diaphragm in turn applies pressure on the fluid and forces it out of the pump discharge. While this is occurring, the opposite air chamber is de-pressurized and exhausted to atmosphere and fluid is drawn into the pump suction. The cycle again repeats, thus creating a constant reciprocating action which maintains flow through the pump. The flow is always in through the bottom suction connection and out through the top discharge connection. Since the air pressure acts directly on the diaphragms, the pressure applied to the fluid roughly approximates the air supply pressure supplied to the main air valve. AODD PUMP Shut Off Valve Suction Pressure Gauge Air Exhaust Muffler Flexible Connection Fluid Discharge Union or Pipe Flange Connection SUCTION PIPING Pump Size 1/2" 1" 1-1/2" 2" 3" Minimum Air Line Size 1/2" 1/2" 1/2" 1/2" 3/4" Minimum Suction Line Size 1/2" 1" 1-1/2" 2" 3" E5 Bolted Pump Torque Settings Manifold Bolts Water Chamber Bolts Diaphragm Plates — Rubber Diaphragm Plates — Teflon Air Valve Cap Screws 230 in-lbs (26.0 100 in-lbs (11.3 75 in-lbs (8.5 75 in-lbs (8.5 30 in-lbs (3.4 Suffix Code A BN N ND TF FG XL VT TX N-m) N-m) N-m) N-m) N-m) Versa-Matic® E5 1/2" Bolted Metallic OM Material Acetal Buna-N, Nitrile Neoprene Nordel, EPDM Teflon Hytrel XL, Santoprene Viton Bonded Teflon PARTS LIST AIR VALVE ASSEMBLY Item Description Air Valve Assembly (Includes items 1-10) 1 Valve Body 2 Valve Spool 3 Valve Spool U-Cup 4 End Cap 5 End Cap O-Ring 6 Staple 7 Air Diverter 8 Valve Insert 9 Valve Gasket 10 Valve Screw Qty. Standard: Aluminum E500-ATEX 1 1 2 2 2 2 1 1 1 4 E500A-ATEX E500B P98-104A E500D-ATEX E500E E500F E500G E500H E500J P24-208 AIR END ASSEMBLY Item 11 18 19 20 21 22 25 33 Description Center Section Pilot Shaft Pilot Shaft Spacer Pilot Shaft O-Ring Pilot Shaft Snap Ring Shaft Retainer Shaft Retainer Screw Muffler Qty. 1 1 5 6 2 2 4 1 E501A-SC E503A E503C E503B E503D E501B E501C VTM-3 DIAPHRAGM ASSEMBLY Item 34 35 37 38 Description Main Shaft O-Ring Main Shaft Inner Diaphragm Plate Outer Diaphragm Plate 40 Diaphragm 2 41 Back-Up Diaphragm 2 Qty. 2 1 2 2 TPE E502B E502A V199 SV199B E505BN E505VT E505XL E505ND E505N E505FG N/A Teflon Bonded E502B E502A V199 SV199B Teflon 2-Piece E502B E502A V199 SV199B E505TX E505TF N/A E505N WET END ASSEMBLY Item Description 44 45 46 47 49 50 52 53 54 63 64 65 Water Chamber Water Chamber Bolt Water Chamber Washer Water Chamber Nut Valve Seat O-ring Valve Seat Valve Ball Discharge Manifold Inlet Manifold Manifold Bolts Manifold Washers Manifold Nuts Qty. 2 16 16 16 4 4 4 1 1 8 8 8 Option 1: Stainless Option 2: Hastelloy Steel E504A E504S E504H SV189D SV189D SV189D SV189C SV189C SV189C SV185B SV185B SV185B V111BN V111HT V111ND V111TES V111TEV V111VT V111XL HV110 V110A SV110 V111A V111BN V111FG V111SS V111TF V111VT V111SL V196 SV196 HV196 V197 SV197 HV197 SV197F SV197D SV197D SV196C SV196C SV196C SV197E SV197E SV197E Standard: Aluminum Versa-Matic® E5 1/2" Bolted Metallic OM EXPLODED VIEWS Exploded View shows Rugged Diaphragm Teflon Diaphragms 38 40 41 63 35 37 64 10 53 1 2 3 7 4 5 8 9 6 11 18 65 19 20 35 21 47 33 34 46 25 45 22 37 54 38 40 44 52 49 50 Versa-Matic® E5 1/2" Bolted Metallic OM REPAIR & MAINTENANCE KITS AIR VALVE KIT Part # P98-104A E500J E500G E500H E5 AV KIT Description U-Cup Seal Gasket, Valve Air Valve Diverter Air Valve Plate PILOT VALVE KIT Qty. 2 1 1 1 Part # E503B E503C E502B E503D Versa-Matic® E5 1/2" Bolted Metallic OM E5 PV KIT Description Pilot Shaft O-ring Pilot Shaft Spacer Main Shaft O-ring Pilot Shaft Snap Ring Qty. 6 5 2 2 Teflon® is a registered trademarks of DuPont. Versa-Dome®, Versa-Matic®, Versa-Tuff® and Versa-Rugged VR™ are registered tradenames and trademarks of IDEX Corporation. VERSA-MATIC® PUMP COMPANY A Unit of IDEX Corporation 6017 Enterprise Drive Export, PA 15632-8969 (724) 327-7867 Fax: (724) 327-4300 www.versamatic.com ©2005 IDEX Corporation VME5AAOM-0605