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Service Manual
Raptor 68/85 Silver
Service Manual
Raptor 68/85 Silver
T196
Edition FC, January 2008
This book has part No. 51261
0-2
General information
This manual
Part 0: General information
This manual
Products covered
This manual is valid for the following processors:
Raptor 68 Silver from serial no 91802-0262.
Raptor 85 Silver from serial no 91699-0116.
The serial number is specified on the processor name plate located on the rear end of
the tank on the left side.
#
This manual is for Service Technicians only.
The directions given must not be followed by unauthorized personnel.
Always read the Safety Instruction Manual part No 21741 before installing the
equipment.
Other manuals
Please see description of "Manuals delivered with the plate processor" later in this
chapter.
Publisher
This manual is published by:
GLUNZ & JENSEN A/S
Haslevvej 13
DK-4100 Ringsted
Denmark
Phone:+45 57 68 81 81
E-mail: [email protected]
Internet: www.glunz-jensen.com
Copyright © 2006 by GLUNZ & JENSEN A/S.
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Service Manual - Plate Processor, Silver
General Information
The processor
Reservations
• This manual was written and illustrated using the best possible information
available at the time of publication.
• Any differences between this manual and the equipment reflect improvements
introduced after the publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in
subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter
design and specifications without further notice.
Notes, Cautions, and Warnings !
Throughout the manual notes, cautions, and warnings are written in bold like the
example below:
$
Always replace a fuse with one of the same size and rating as the old one.
Symbol
"
$
#
Meaning
Explanation
Note
The operator should observe and/or act according to the
information in order to obtain the best possible function
of the equipment.
Caution
The operator must observe and/or act according to the
information in order to avoid any mechanical or electrical
damage to the equipment.
Warning
The operator must observe and/or act according to the
information in order to avoid any personnel injury.
The processor
Accreditation
$
The settings illustrated on page 2/2 on the quickguide 51240 delivered with
the processor are mandatory and are to be considered a condition for the Agfa
Accreditation of the silver plate processor for the Agfa Lithostar plates.
It is recommended that the plate setter device is calibrated once the settings
have been confirmed in the processor.
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General Information
The processor
Approvals
• Approvals will appear from the labels attached to the name plate or the frame part
of the processor.
Unintended use of the equipment
Glunz & Jensen A/S do not take any responsibility for any damage or accidents caused
by unintended use of the equipment:
• As the equipment is certified by accredited test laboratory (UL International Demko
A/S) it is absolutely prohibited to make any modifications, electrical nor mechanical,
of the equipment. If however this prohibition is disregarded, Glunz & Jensen's
warranty will no longer apply and the certification labels for UL, C-UL, and CE
certification of the equipment shall be removed as the certification will no longer
apply to the equipment.
Intended use of the equipment
• Development of photographic materials as specified in “Technical specifications” in
Part 1 in this manual.
Installation
• Never install the processor in explosive environments.
• It is the responsibility of the owner and operator/s of this processor that the
installation is made in accordance with local regulations, and by engineers
authorized to carry out plumbing and electrical installations.
• Installation, service and repair must be performed only by service technicians who
are trained in servicing the equipment. The installation procedure is described in the
separate “Installation manual”.
• The manufacturer cannot be held responsible for any damage caused by incorrect
installation of this processor.
Technical data
• Observe technical data from the processor name plate and from Part 1 in this
manual.
Chemicals
• It is the responsibility of the owner of this equipment that data is available
concerning possible health risk from the chemicals used with the equipment.
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Service Manual - Plate Processor, Silver
General Information
The processor
"End of lifetime" disposal
The equipment is designed for easy disassembling. All disposal of parts from the
machine must be made according to local regulations with special regards to following
parts:
• For recycling purposes significant components are marked with material
specification according to the ISO 11469 standard.
• PVC, tank etc., must be sent to a waste deposit with recycling in view. Alternatively
the PVC can be incinerated at a suitable incinerating plant.
• PCB's and other electric equipment must be sent to a suitable waste deposit.
Service assistance
• If help is needed to correct any problem with the equipment, please contact your
local supplier.
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Table of contents
Table of contents
Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
This manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Products covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Publisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Notes, Cautions, and Warnings ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
The processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Accreditation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Unintended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Intended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
"End of lifetime" disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
Service assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-5
Manuals delivered with the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
Service manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
Processor Installation Manual (1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
Processor Service Manual (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
MPA Service Information (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
User manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
CE Declaration Of Conformity (4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Safety Instruction Manual (5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
User Manual CD (6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Processor User Manual (7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
MPA Control Panel (user manual) (8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
MPA Quick Guide (9) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Cleaning Quick Guide (10) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General environmental information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
The processor does not contain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Plastic parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
End of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chemical emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Heat emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
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Service Manual - Plate Processor, Silver
Table of contents
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Tank volumes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Water Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Part 2: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Developer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Rinse/finisher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Wash anti-foam unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Developer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Circulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Level control/temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Replenishment/anti-oxidation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Priming of developer system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Wash section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Wash anti-foam unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Rinse and finisher section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Rinse section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Finisher section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Circulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Dryer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Transport system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Electronic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
MPU-board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Man machine interface unit (MMU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
HPU-board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Part 3: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cleaning of valves in the replenish pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Dismounting small circulation pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cleaning of the circulation pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
The wash spray bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Rinse and finisher spray tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
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Table of contents
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Mounting the spray tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Remove/install brush rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Removing brush rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Installing brush rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Part 4: Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Before starting trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Problems with the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Problems with processed material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Part 5: Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Spare parts kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Special spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
PCB's and software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Appendix A: Additional spareparts . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B: Electrical diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Main Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Fuse panel and Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
High Voltage Wiring I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
230V AC, Control Devices, HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
High Voltage Wiring II. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
230 VAC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
High Voltage Wiring III . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
230 VAC, Control Devices, LPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Low Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Sensors and Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Motors and Internal Bus Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
8, 24 and 35 VAC Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
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Table of contents
Service Manual - Plate Processor, Silver
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General Information
Manuals delivered with the processor
Manuals delivered with the processor
Service manuals
The manuals listed below are for service technicians only. In addition the service
technicians will need the manuals listed opposite as "User Manuals".
Processor Installation Manual (1)
Language: English
Contents: Installation of the processor
Processor Service Manual (2)
Language: English
Contents: Technical Specifications
Functional Description
Service Information
Service Maintenance
Trouble Shooting
Spare Parts
Electrical Diagrams
MPA Service Information (3)
Language: English
Contents: Menu structure (service menus)
Control Panel, Service Information,
Configuration, Calibration Procedures
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0-10
Service Manual - Plate Processor, Silver
General Information
Manuals delivered with the processor
User manuals
CE Declaration Of Conformity (4)
Language: Various
Contents: Survey of the directives to which the
products conform
Safety Instruction Manual (5)
Language: Various
Contents: General Safety Information
User Manual CD (6)
Language: 4
Contents: Processor User Manual (7) and
MPA Control Panel manual (8)
Processor User Manual (7)
Print from the CD (6).
Contents: Operating and cleaning procedures.
MPA Control Panel (user manual) (8)
Print relevant language from the CD (6).
Contents: Functional description
Menu structure (user available)
Operation and programming
Alarm list
MPA Quick Guide (9)
Language: English
Contents: Survey of Control Panel User Functions
Cleaning Quick Guide (10)
Language: 4
Contents: Quick overview guide to cleaning
procedures.
Use the Processor User Manual for
detailed guide to cleaning procedure.
Keep the manuals with the machine for reference at all times.
Service Manual - Plate Processor, Silver
0614
0-11
0-12
General Information
Manuals delivered with the processor
0614
Service Manual - Plate Processor, Silver
Technical specifications
General environmental information
Part 1: Technical specifications
General environmental information
The processor does not contain
• Ozone depleting substances according to Montreal protocol.
• Asbestos.
• Polychlorinated biphenyl or Poly- Cyclohexylenedimethylene Terephthalate.
• Mercury.
• Cadmium.
• Lead as additive to plastic parts.
Plastic parts
Significant plastic parts are marked according to ISO 11469.
Batteries
No batteries in this equipment.
End of life
Estimated product life:
Spare parts and service period:
10 years
7 years after last sales.
Packaging
Plastic packaging materials are marked according to ISO 11469.
Noise emission
Acoustical noise according to ISO 11201: 1996
Sound pressure level
Operational mode
Stand-by mode
Service Manual - Plate Processor, Silver
65 dB
55 dB
0614
1-1
1-2
Technical specifications
Mechanical specifications
Chemical emissions
3
Ozone:
Dust:
Styrene:
0 mg/m
3
0 mg/m
3
0 mg/m
Heat emissions
Operation:
Stand-by:
3300 W (11200 BTU/hour)
750 W (2560 BTU/hour)
Mechanical specifications
Performance
68 models
Plate types
85 models
Single sided silver based offset plates.
311 - 675 mm
(12.2 - 26.6”)
311 - 850 mm
(12.2 - 33.5”)
Plate width
Min. - Max.
Plate length
Min.
290 mm (11.4”)
Plate thickness
Min. - Max.
0.15 - 0.30 mm
(0.006 - 0.012”)
40 - 120 cm/min.
(15.7 - 47.2“/min.)
Plate speed
Temperatures
68 models
0614
85 models
Developer
Min. - Max.
20 - 40 °C (68 - 104 °F)
Wash
Min. - Max.
20 - 40 °C (68 - 104 °F)
Finisher
Min. - Max.
20 - 50 °C (68 - 122 °F)
Dryer, process
Min. - Max.
20 - 60 °C (68 - 140 °F)
Service Manual - Plate Processor, Silver
Technical specifications
Mechanical specifications
Tank volumes
68 models
85 models
6.0 l (1.6 US gal.)
8.5 l (2.4 US gal.)
Wash
15.0 l (4.0 US gal.)
15.0 l (4.0 US gal.)
Rinse
4.8 l (1.3 US gal.)
6.7 l (1.8 US gal.)
Finisher
4.0 l (1.1 US gal.)
5.5 l (1.5 US gal.)
68 models
85 models
Developer
Water Supply
Tap water supply
Min.- Max.
Tap water connection
EUR
US
Noise emission
Max.
Service Manual - Plate Processor, Silver
1 - 6 bar (15 - 87 psi)
3/4"RG 11.5NH x 5m
3/4" x 3/4" x 3.5m
57.3 dB
0614
1-3
Technical specifications
Dimensions and Weights
Dimensions and Weights
Dimensions
Side view
265 cm (104.3")
82.8 - 91.8 cm
(32.6 - 36.1")
76.3 - 85.3 cm
(30.0 - 33.6")
75.3 cm (29.6")
101.0 - 110.0 cm
(39.8 - 43.3")
87.2 cm (34.3")
Top view
30.3 cm (11.9")
93.2 cm (36.7")
75.7 cm (29.8")
68: 108.0 cm (42.5")
85: 125.5 cm (49.4")
115.8 cm (45.6")
68: 79.9 cm (31.5")
85: 97.4 cm (38.3")
1-4
40.1 cm (15.8")
78.8 cm (31.0")
T31510
Weights
0614
68 models
85 models
Shipping
approx. 350 kg (770 lbs)
388 kg (855 lbs)
Empty
approx. 275 kg (610 lbs)
307 kg (680 lbs)
With liquids
approx. 300 kg (660 lbs)
345 kg (760 lbs)
Service Manual - Plate Processor, Silver
Technical specifications
Electrical specifications
Electrical specifications
68 models
Power Supply
EUR-models
85 models
3W + N + PE,
~400V / 3x11 Amps, 50-60 Hz
US-models
Single phase, 2W + PE,
230V / 2x20 Amps, 50-60 Hz
3 phases, 3W + PE,
230V / 3x17 Amps, 50-60 Hz
JAP-models
Single phase, 2W + PE,
200V / 2x20 Amps, 50-60 Hz
3 phases, 3W + PE,
200V / 3x17 Amps, 50-60 Hz
± 10%
Voltage tolerances
5000 Watts
5000 Watts
Power Consumption
EUR-models Max.
US-models Max.
Average stand-by:
Heat dissipation
Service Manual - Plate Processor, Silver
Approx. 750 Watts ~ 2560
BTU/hour
Average operation: Approx. 3300 Watts ~ 11200
BTU/hour
0614
1-5
1-6
Technical specifications
Electrical specifications
0614
Service Manual - Plate Processor, Silver
Functional description
General
Part 2: Functional description
General
The basis processor contains four major sections as described below.
(See illustration.)
Developer
(1) : The developing process activates exposed silver by fixing it inside the emulsion
layer while unexposed silver is transferred to be fixed on the aluminum surface.
Wash
(2) : Washing off emulsion layer from the plate. The wash section reuses water form
the wash unit (5) which continuously circulates the water. As a result of the wash
process the wash water contains a high concentration of silver particles.
Rinse/finisher
(3) : Rinse with solution cascading from the finisher section and application of a thin
layer of finisher onto the developed and washed plate to protect it from oxidation, dirt,
fingerprints etc., and to make the unexposed silver areas ink acceptant.
DEV
1
W
2
R F
3
DRY
4
5
T31528
Service Manual - Plate Processor, Silver
0614
2-1
2-2
Functional description
General
Dryer
(4) : Drying of the plate to ensure immediate handling of the plate.
Wash anti-foam unit
(5) : Water from the wash section is circulated through the wash unit for demolition of
the foam created during the wash process.
The processor sections are described in detail on the following pages.
DEV
1
W
2
R F
3
DRY
4
5
T31528
Control panel
Processor functions, settings and alarms are controlled from the control panel placed
on the right side of the processor.
The control panel functions are described in the MPA Control Panel manual delivered
on the enclosed CD.
0614
Service Manual - Plate Processor, Silver
Functional description
Developer section
Developer section
In the developer section the plate is developed.
Circulation
A circulation pump recirculates the developer in the section.
Level control/temperature
The developer bath is equipped with a min. level detector circuit, and to keep the
temperature in range a heater, a thermostat and for some models a chiller unit
connected to a heat exchange unit. The chiller unit is a closed system in which water is
cooled and circulated through the heat exchange unit.
DEV/DIF
S1 INPUT SENSOR
OVERFLOW
CIRCULATION-TUBE
M1
DEV TANK
MIN. SENSOR
M
CHILLER TUBE
DEV. HEATING
MAIN DRIVE
MOTOR
R1
TEMP.SENSOR
B1
E1
M3 CIRCULATION
PUMP
CHILLER
(OPTIONAL)
M4
PUMP
DEV
REPLENISH
WASTE CONT.
MAX. SENSOR
(OPTIONAL)
B10
REPLENISH
MIN. SENSOR
(OPTIONAL)
WASTE
B15
TO WASH
Service Manual - Plate Processor, Silver
0614
2-3
2-4
Functional description
Developer section
Replenishment/anti-oxidation system
The replenishment system automatically adds fresh developer to the developer section
to compensate for chemicals expended during processing and for lost activity caused
by plate development.
The processor measures the plate size to determine the correct amount of replenisher
for each plate.
The time replenish system adds fresh developer to the developer section to
compensate for lost activity caused by oxidation and evaporation.
The replenishment/anti-oxidation developer is added to the section by means of a
pump.
Priming of developer system
Each time main power has been turned off or a replenishment container has been
replaced the processor automatically starts priming when switched into stand-by
mode.
The priming ensures that air traps in the circulation system are removed:
• 250 ml of replenishment is pumped into the circulation system.
• The circulation pump will stop and start for 10 sec. and 20 sec. respectively, three
times in total.
• After priming the processor is ready to process.
0614
Service Manual - Plate Processor, Silver
Functional description
Wash section
Wash section
In the wash section the exposed emulsion is washed off the plate.
The water is applied to the plate through a spray-tube above the plate.
Wash is based on water of which 2% is developer solution automatically added from
the developer replenishment system. The small amount of developer in the wash water
will prevent build-up of algae in the wash tank.
The processor uses the water from the wash anti-foam unit (see description below) and
fresh tap water.
WASH
TAP WATER
K9 VALVE
WATER REPLENISH/FILL
FLOW LIMITER
SPRAY-BAR
RINSE
FILTER/
RESTRAINER
PUMP
ADDITIV
WASH
HIGH PRESSURE
PUMP WASH OFF
M21
M17
M18
M
CENTRIFUGE
MOTOR
B3
R4
WASH-OFF
DRAWER
MIN SENSOR
TEMP.SENSOR
HEATING ELEMENT
E6
DRAIN
VALVE
T1976
WASTE
FROM
DEV
REPLENISH
Wash anti-foam unit
The wash section is connected to the wash anti-foam unit in a closed system.
The wash water is applied on the plate and recirculates to the anti-foam unit.
A centrifuge removes foam that is generated in the anti-foam unit.
The anti-foam tank is equipped with a heating element and a temperature sensor to
keep the water temperature in range and a min. level sensor to control the water level.
Service Manual - Plate Processor, Silver
0614
2-5
2-6
Functional description
Rinse and finisher section
Rinse and finisher section
Rinse section
In the rinse section the plate is rinsed off with finisher solution cascading from the
finisher section.
The rinse section is equipped with a min. level sensor and a heating element to keep
the temperature in range.
Finisher section
In the finisher section the fresh and clean finisher solution is applied in a thin layer to
the developed and washed plate to protect it from oxidation, dirt, fingerprints etc. and
to make the fixed silver areas on the plate ink acceptant.
Later, when the plate is fixed in the printing machine, the layer will be rinsed off.
The finisher section is equipped with a min. level sensor, a temperature sensor and a
heating element to keep the temperature in range.
The bellow pump will keep the appropriate finisher level and during processing the
excess finisher will cascade through an overflow opening into the rinse section.
RINSE/FINISHER
CASCADE
APPLICATION-TUBE
WASH
APPLICATION-TUBE
MIN
MIN
SENSOR B7
B17 SENSOR
E4
HEATING ELEMENT E8
TEMP.
R8 SENSOR
HEATING ELEMENT
M15
OVERFLOW
WASTE
VALVE
CIRCULATION PUMP
RINSE
WASTE
VALVE
CIRC.
PUMP
FIN2
M14
WASTE
M19
PUMP
REPLENISH
RINSE
WASTE
B12
MIN. SENSOR
(OPTIONAL)
T1977
Circulation
When processing, pumps constantly circulates the solution in the finisher and the rinse
sections into the distributing tubes and onto the plate.
0614
Service Manual - Plate Processor, Silver
Functional description
Dryer section
Dryer section
In the dryer section the plate is dried,
and so further handling of the plate is
possible immediately after it exits the
processor.
DRYER
S2
A fan blows hot air through a pair of air
tubes and dries the plate on both sides.
OUTPUT SENSOR
R2
DRYER TEMP.
SENSOR
M
M9
FAN
HEATING
ELEMENT
E2+E3
T1979
Transport system
The plate is transported through the processor by a series of rollers and roller guides.
The rollers are driven by a drive motor and a worm gear drive system.
The rollers (1) at the developer section entrance always run dry to ensure a
homogeneous development. The roller pairs (2) and guides (3) ensure that the plate is
transported correctly through the developer solution and the guide (4) leads the plate
to the entrance rollers (5) in the wash section.
1
4
2
5
8
9
10
T1978
3
6
7
In the wash section the exposed emulsion is washed off the plate by means of the
spray bar (6). The wash section entrance rollers (5) prevents that the wash water runs
back into the developer section. Water is squeezed off the plate by the wash section
exit rollers (7).
The rinse and finisher sections each contain a spray tube (8) and a pair of rollers (9).
The exit roller pair (10) leads the plate when dry out of the processor.
Service Manual - Plate Processor, Silver
0614
2-7
2-8
Functional description
Electronic control
Electronic control
The electronics consists of:
MPU-board
or
The whole electronic system is controlled
by the MPU-board.
It has two separate communication lines
(buses): GNUIB for all internal
communication in the processor.
GNUXB for external communication
between the processor and a PC or
modem.
The MPU-board can be equipped with a
PIM (Plate setter Interface Module) for
the communication between the
processor and a Plate setter in case of an
online installation.
(The PIM board is standard in some
processor models).
Man machine interface unit
(MMU)
PC
Modem
GNUXB
Plate
Setter
MPU
PIM
HPU
GNUIB
MMU
The MMU-board is the Control Panel
board from which the user operates the
processor.
If necessary it is possible to add extra
MMU-modules.
= OPTIONAL
T 2583
HPU-board
The HPU-board holds all the high
voltage in- and outputs for the control of
heaters, motors etc.
On the HPU-board is a switch S1 for
HPU/HCU settings.
The setting should be:
S1
B A
Switch S1 A :
Not used
Switch S1 B :
Off: HPU
On: Not used
T2600
Switch S1 A : Not used
0614
Switch S1 B : OFF = HPU
ON = Not used
Service Manual - Plate Processor, Silver
Maintenance
General
Part 3: Maintenance
General
This chapter holds the special service information such as adjusting procedures,
cleaning of pumps etc.
For software related service information please refer to the separate "MPA Service
Information" manual.
For user related maintenance and cleaning procedures refer to the Plate Processor User
Manual.
DANGER
WARNING!
Please note that where this label appears on
the processor electrical shock hazard still
exists when main switch is turned off.
ELECTRICAL SHOCK HAZARD
DISCONNECT ALL EXTERNAL POWER
SUPPLY BEFORE SERVICING
TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY
RISQUE DE CHOC ÉLECTRIQUE
AVANT TOUTE INTERVENTION,
DÉBRANCHER TOUTES LES SOURCES DE COURANT
MAINTENANCE PAR PERSONNEL
AUTORISÉ SEULEMENT
WARNING!
When performing any service, maintenance, calibration, or trouble shooting etc.
it may be necessary to override the function of the processor’s interlock
switches.
In these cases please be aware, that the processor’s JOG-function is still active,
making the drive system run idle at intervals.
There will be NO advice when the JOG function starts.
Service Manual - Plate Processor, Silver
0614
3-1
3-2
Maintenance
Safety check
Safety check
"
Below described safety check should be performed at least once a year.
Electrical
(Refer to the electrical diagrams in the back of this manual).
• Check proper function of:
– Lid switches. Processor must stop when just one of the switches are deactivated.
The "COVER OPEN" message must appear in the control panel display.
– Centrifuge switch. The processor must stop when the drawer is pulled out. The
"COVER OPEN" message must appear in the control panel display.
– Main switch. Processor must turn off when set to "0".
– Emergency stop. The processor must turn off when activated.
Mechanical
• Check proper function/location of:
– Side fenders, left/right. Make sure the fenders are properly secured with 2
screws each.
– Lower side panels, left/right.
– Top covers, front/rear.
– Inner covers.
– Covers, electronics boxes. Make sure covers are secured by screws.
Fuses
The fuses for the various functions are located in the electronics cabinet behind the
upper right fender.
All fuses are placed on the fuse PCB behind the cover.
A fuse label on the inside of the cover for the wiring box shows the position and rate of
the fuses.
#
0614
When changing a fuse, first switch off all power to the machine.
Always ensure that the new fuse is of the correct rating according to the label.
Service Manual - Plate Processor, Silver
Maintenance
Cleaning
Cleaning
Cleaning of valves in the replenish pumps
If a replenishment pump ceases to
function properly, run it with some
warm water in order to clear the pump
of chemicals.
If this does not help, take the pump
apart and clean both of the small valves
in warm water.
VALVE
VALVE
T436
Dismounting small circulation pumps
Dismounting of the rinse (1) and finisher
(2) circulation pumps from the pump
bracket (3) is made without use of tools.
Simply press the snap locks and release
the pumps.
3
1
2
Cleaning of the circulation pumps is
described on the next page.
T31526
Service Manual - Plate Processor, Silver
0614
3-3
3-4
Maintenance
Cleaning
Cleaning of the circulation pumps
If the circulation pump ceases to function properly clean the pump following this
description.
• Cut off the power to the unit by removing the top cover.
• Empty the tank section.
• Dismount the hoses from the pump. Be careful not to spill the chemicals on the floor.
• Note the position of the outlet nozzle (5).
• Dismount the pump.
• Dismount the cover (4) and pull out the impeller (3) and the impeller housing (1).
• Clean the inside of the cover, the impeller and the impeller housing in warm water.
• Reinstall in reverse order, observing that the outlet nozzle (5) of the cover is placed
as it was before dismounting it, and that the O-ring (2) is placed correctly in the
groove of the impeller housing (1).
1
2
3
4
T31064
5
0614
Service Manual - Plate Processor, Silver
Maintenance
Cleaning
The wash spray bar
The water distribution from the nozzles is sensitive and important for a proper
wash-off function. Clean with warm water and compressed air (blow from the inside
and out). Take the nozzles apart like shown below (a).
$
If a nozzle is blocked by dirt never use a paper clip or similar to clean it!
If stribes appears on the processed material it is most likely blocked spary nozzles. In
that case clean the spray bar and spray nozzles as described above.
$
Make sure to assemble like shown below (b).
a
b
!
Service Manual - Plate Processor, Silver
T31524
0614
3-5
3-6
Maintenance
Rinse and finisher spray tube
Rinse and finisher spray tube
Adjustment
The pressure in the rinse and finisher spray bars can be adjusted to obtain the best
possible application of solution to the plate. Pressure is adjusted as shown in the
illustration below.
The valve is fully open from the factory.
As part of a cleaning process the spray tubes should be cleaned with hot water to
remove potential blocking of the holes.
t31527
0614
Service Manual - Plate Processor, Silver
Maintenance
Rinse and finisher spray tube
Mounting the spray tubes
It is very important that the spray tubes are mounted according to the illustration
below.
PLATE
PLATE
T31551
Service Manual - Plate Processor, Silver
0614
3-7
3-8
Maintenance
Remove/install brush rollers
Remove/install brush rollers
Removing brush rollers
Use the special tool (1) when removing brush rollers. Follow the instruction below:
• Stand to the right of the processor.
• Remove the spray tubes (2).
• Insert the roller key between the upper brush roller and the lower support roller as
shown (3).
• Lift up the roller key (4) and force the upper brush roller out of the bearing.
• Repeat (3) and (4) for the gear end of the brush roller.
• Use the roller key to hold the brush roller (5) and lift the brush roller out of the
bath/tank (6).
1
2
3
4
T31578
0614
Service Manual - Plate Processor, Silver
Maintenance
Remove/install brush rollers
Installing brush rollers
Inside the top cover is mounted a label showing the roller configuration. Each roller is
marked with a small number. Install the rollers by referring to the roller numbers on
the label. Follow the instruction below:
• Use the special tool (1) when mounting brush rollers.
• Stand on the right side of the processor and hold the brush roller with both hands.
• Place the gear end of the brush roller on the gear of the support roller in the left side
•
•
•
•
•
of the tank wall.
Use the roller key to lower the right end of the roller into the bath/tank (2).
Insert the roller key between the upper roller and the lower roller as shown (3).
Press the roller into the bearing by pressing the roller key upwards (4).
Repeat (3) and (4) for the gear end of the brush roller.
Mount the spraytubes (5).
1
2
3
4
T31579
Service Manual - Plate Processor, Silver
0614
3-9
3-10
0614
Service Manual - Plate Processor, Silver
Trouble shooting
General
Part 4: Trouble shooting
General
If the processor does not work properly, refer to the following pages to find the
paragraph that comes closest to your problem.
The trouble shooting guide is divided into 2 sections:
a. Problems with the processor
b. Problems with processed material
For information about alarm messages see the "MPA Control Panel" manual.
For cleaning and maintenance subjects see the processor user manual and chapter 3 in
this manual.
Use the "Test functions" parameters on the control panel to test individual
components. See the "MPA Service Information" manual.
The electrical diagrams are located in Appendix A.
"
To change a fuse, switch off all power to the machine first.
Always ensure that the new fuse is of the correct rating according to the
diagram.
WARNING!
When performing any service, maintenance, calibration, or trouble shooting
etc. it may be necessary to override the function of the processor’s interlock
switches.
In these cases please be aware, that the processor’s JOG-function may still be
active, making the drive system run idle at intervals. There will be no "bip
advise" or display message when the processor is in stand-by mode or process
mode!
Service Manual - Plate Processor, Silver
0614
4-1
4-2
Trouble shooting
Before starting trouble shooting
Before starting trouble shooting
IMPORTANT!
Plates and chemicals are very sensitive materials and correct storage is vital to
obtain a satisfactory production result. Incorrect storage may very well result in
unsatisfactory processing quality etc.
Contact your local supplier for information about storage requirements for plates and
chemicals.
Before making adjustments of the equipment make sure that incorrect storage of plates
and chemicals can be excluded.
$
0614
Settings for temperatures, replenish and speed as shown on the
"Cleaning/Settings" quick guide are mandatory and are to be considered a
condition for the Agfa Accreditation of the plate processor for the Agfa
Lithostar Plates.
It is recommended that the Plate Setter Device is calibrated once the settings
has been confirmed in the processor.
Service Manual - Plate Processor, Silver
Trouble shooting
Problems with the processor
Problems with the processor
Symptom
Probable cause
Remedy
NO FUNCTION ACTIVE
• Mains switch turned off or
power cable not connected
to main power outlet.
• Fuse(s) blown.
• Configuration error. (If
main power has been cut
off temporarily the
processor switches to off
mode - green led flashes).
• Defective PCB.
• Cables not properly
connected.
• MMU-PCB defective.
• Connect cable to main
power outlet and/or turn
main switch on.
• Replace fuse.
• Reload software.
• "MANUAL START"
program runs.
• Input sensor (s) defective.
• Wait until program has
finished.
• Replace defective sensor.
• Electronics defective.
• Replace defective
electronics.
• Open water tap.
• Replace valve.
PROCESSOR CANNOT
INITIALIZE
MACHINE WILL NOT
START UP
MACHINE DOES NOT
START WHEN A PLATE
IS INSERTED
NO WASH WATER
ALTHOUGH MACHINE
IS IN “PROCESS” MODE
• Water tap closed.
• Water solenoid valve
defective.
• Water solenoid valve filter
clogged.
• Malfunction of pump in
wash anti-foam unit.
• Filter valve closed.
• Level sensors in wash
anti-foam unit dirty/defective.
•
Temperature sensor
DRYER BLOWER WORK,
defective.
HEATER DOES NOT
• Heating element defective.
• Electronics defective.
DRYER BLOWER DOES
NOT WORK
• Fuse(s) blown
• Blower defective.
• Electronics defective.
• Fuse(s) blown.
Service Manual - Plate Processor, Silver
• Replace PCB.
• Check cables and make
proper connections.
• Replace defective part.
• Clean filter.
• Check pump and repair or
replace whatever is
necessary.
• Open valve.
• Check sensors and clean/replace whatever is
necessary.
• Replace temperature
sensor.
• Replace heating element.
• Replace defective
electronics.
• Replace fuse.
• Replace blower.
• Replace defective
electronics.
• Replace fuse.
0614
4-3
4-4
Trouble shooting
Problems with the processor
Symptom
Probable cause
NO FINISHER
ALTHOUGH
MACHINE IS IN
“PROCESS”
MODE
•
•
•
•
FINISHER PUMP RUNS
BUT NO FINISHER
(NO ALARMS)
DEVELOPER
REPLENISHMENT
PUMP DOES NOT
WORK
DEVELOPER
REPLENISHMENT PUMP
RUNS BUT NO
REPLENISHMENT
REPLENISHMENT
SYSTEM
DOES NOT WORK
ALTHOUGH
THE MACHINE IS IN
”PROCESS” MODE
NO DEVELOPER
CIRCULATION
NO WATER
CIRCULATION
Remedy
Pump defective.
Finisher filter clogged.
Finisher container empty.
Electronics defective.
• Fuse(s) blown.
• Finisher hose blocked.
• Pump valves blocked or
defective.
• Finisher hose blocked.
• Pump valves blocked or
defective.
• Pump defective.
• Electronics defective.
• Fuse(s) blown.
• Replenishment hose
blocked.
• Pump valves blocked or
defective.
• Replenish container empty.
• Electronics defective.
• Replenishment parameters
settings not correct.
• Developer circulation
pump defective.
• Replenish container empty.
• Fuse(s) blown.
• Replenish pump defective.
• Interlock switch for wash
anti-foam unit drawer not
activated.
• Pump in wash anti-foam
unit malfunctions.
• Water filter clogged.
• Water spray bar clogged.
• Level sensor in wash
anti-foam unit dirty/defective.
0614
Replace pump.
Clean filter.
Refill container.
Replace defective
electronics.
• Replace fuse.
• Clean hose.
• Clean or replace valve.
•
•
•
•
• Clean hose.
• Clean or replace valve.
• Replace pump.
• Replace defective
electronics.
• Replace fuse
• Clean hose.
• Clean or replace valves.
• Refill container.
• Replace defective
electronics.
• Make correct settings.
• Replace pump.
• Fill replenish container.
• Replace fuse.
• Replace pump and make
calibration.
• Push in the drawer as far
as it goes.
• Check pump and repair or
replace whatever is
necessary.
• Replace filters.
• Clean spray bar.
For cleaning of the spray
nozzles use compressed
air. Blow from the outside
in - never opposite.
Never pinch the spray
nozzles.
• Check sensors and clean/replace whatever is
necessary.
Service Manual - Plate Processor, Silver
Trouble shooting
Problems with processed material
Problems with processed material
SYMPTOM
PROBABLE CAUSE
PLATE IS NOT
COMPLETELY
DRY
• Dryer temperature is set
• Set dryer temperature a
too low.
little higher.
• Dryer section is
malfunctioning.
• Defective or dirty rollers or • Take rollers and/or guides
guides.
out, inspect and wash
them.
Rollers with dents or other
marks must be changed.
• Wash spray nozzles
• Clean the spray nozzles.
clogged.
Use compressed air.
Blow from the outside in never opposite.
Never pinch the spray
nozzles
• Wash section is dirty.
• Perform weekly cleaning
as described in
"CLEANING" in the
processor user manual.
• Finisher wiper dirty.
• Clean the wiper.
• Developer exhausted.
• Change developer.
• Wash anti-foam unit
• See earlier in this chapter.
malfunctions.
• Spray bar clogged.
• Clean spray bar and
nozzles.
Use compressed air. Blow
from the outside in never opposite.
Never pinch the spray
nozzles.
• Water circulation pump
• See "CLEANING OF THE
does not run.
PUMPS" in chapter 4.
• Rollers dirty in wash
• Clean rollers.
section.
• Finisher container nearly
• Refill container.
empty.
• Finisher rollers dirty.
• Take rollers out and clean
them.
• Finisher distributing tube
• Take tube out and rinse or
clogged or out of
readjust.
adjustment.
• Finisher pump clogged
• Take pump apart and
clean valves.
PLATE HAS STRIPES
LENGTHWISE OR CROSSWISE
PLATE IS DIRTY
WASHING NOT
SUFFICIENT
PLATE HAS AN UNEVEN
FINISHING
Service Manual - Plate Processor, Silver
REMEDY
0614
4-5
4-6
Trouble shooting
Problems with processed material
0614
Service Manual - Plate Processor, Silver
Spare parts
General
Part 5: Spare parts
General
Spare parts kit
A small kit consisting of the most needed spare parts is delivered with the processor.
For further need of spare parts please refer to the spare part lists in this chapter with
iso-metric drawings, descriptions and part numbers.
Ordering spare parts
When ordering spare parts:
Please state carefully the spare part number, the specification and the number of
items wanted.
Special spare parts
Some of the spare parts (covers, panels etc.) are available in different colors. In these
cases please refer to Appendix A “Additional spare parts” for the correct numbers for
your specific processor.
PCB's and software
IMPORTANT!
All spare part PCB's with software proms will be delivered without software installed.
The Service Technician must download software from a CD.
See "Electronics box" in this chapter for Software CD spare part number.
Instructions for downloading and upgrading software are stored on the software CD.
Service Manual - Plate Processor, Silver
0614
5-1
5-2
Spare parts
10
13
7
11
9
14
8
6
12
16
3
4
17
1
2
15
5
T8517
PANELS
0614
Service Manual - Plate Processor, Silver
Spare parts
Panels
Panels
Pos. No
68
85
Specification
Spareparts for front panel and feed table are described in the Interface Manual
1
22859
22859
PANEL, SHADOW
2
35369
35369
CLIPS, PANEL, Z3239.5010
3
45865
45865
BUSHING, 258-68, D45/50X1.6
4
SEE APPENDIX A
5
SEE APPENDIX A
6
25823
25823
CIRCLIP D4X0.7 RA-4-411-ME DIN 6799
7
35362
35362
HANDLE, SOUTHCO TP. P2-44
8
45891
45891
ACTUATOR, SAFETY, SWITCH, AZ17/170-B5
9
10008119
SPRING, GAS, 250N, 265,5/100, 9034TD, DAMPED
10008120
SPRING, GAS, 250N, 265,5/100, 9035TZ, DAMPED
10
45926
45926
HINGE, SOUTHCO, 96-50-510-50
11
45927
45927
HINGE, SOUTHCO, 96-50-520-50
12
SEE APPENDIX A
13
SEE APPENDIX A
14
74774
74774
SUPPORT, ACTUATOR, COVER
15
15262
15262
NUT M6/D10X18
16
87571
87571
ROLLER, W/HOLDER
17
10012806
10011480
GUIDE, EXIT, ROLLER
18
19
20
21
22
23
24
25
26
27
28
29
Service Manual - Plate Processor, Silver
0614
5-3
Spare parts
5-4
4
8
10
5
9
1
11
4
6
7
5
13
12
3
14
2
T8518
STAND
0614
Service Manual - Plate Processor, Silver
Spare parts
Stand
Stand
Pos. No
68
85
Specification
1
1388
1388
STOPPER D120X10
2
35359
35359
LEG, TRAPEZOID, D40, METAL
3
35360
35360
NUT, LEG, ADJ.TRAPEZOID 36-KM 1
4
45865
45865
BUSHING, 258-68, D45/50X1.6
5
0063966
0063966
BUSHING 258-66
6
SEE APPENDIX A
7
SEE APPENDIX A
8
SEE APPENDIX A
9
10001618
10001618
BRACKET, ATTACHMENT, STAND
10
10001424
10001424
SCREW, M6X16, HE, HFC8007
11
10007033
10007033
STOPPER, DOMED, BLANKING, D38
12
35358
35358
13
10009615
10009615
14
57173
57173
BUSHING, TRAPEZOID, D40X2
GASKET, D41/33/2
LEG, TRAPEZOID
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0614
5-5
5-6
Spare parts
2
1
3
T8519
CLOSED STAND
0614
Service Manual - Plate Processor, Silver
Spare parts
Closed stand
Closed stand
Pos. No
1
68
50946
85
50946
Specification
BRACKET, LATCH
2
SEE APPENDIX A
3
SEE APPENDIX A
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0614
5-7
5-8
Spare parts
7
6
1
5
8
5
3
1
4
2
4
2
T8520
TABLE EXIT
0614
Service Manual - Plate Processor, Silver
Spare parts
Table, exit
Table, exit
Pos. No
68
85
Specification
1
15262
15262
NUT M6/D10X18
2
45804
45804
LINCH PIN D41X4.5, PLATED YELLOW
3
10004768
10004768
SCREW, FINGER, DIN 653, M4X10
4
SEE APPENDIX A
5
SEE APPENDIX A
6
SEE APPENDIX A
7
SEE APPENDIX A
8
74616
74616
EDGE, PROFILE, TABLE, EXIT
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0614
5-9
5-10
Spare parts
9
1
2
3
2
5
4
6
5
7
8
T8522
HANDSHOWER
0614
Service Manual - Plate Processor, Silver
Spare parts
Handshower
Handshower
Pos. No
68
85
Specification
1
35315
35315
HOLDER, PIPE D20
2
74388
74388
GASKET, EPDM, SHORE70, 24X17X2
3
10002936
10002936
FITTING, HANDSHOWER
4
10003060
10003060
HOSE, 1/2"X3/4"RGX2.5M
5
45911
45911
GASKET, FIBER, 1/2", D18X12.5X2
6
0011361
0011361
FITTING, VALVE, BALL 1/2", MA/FE
7
10003029
10003029
8
73901
73901
JET, SHOWER
9
45932
45932
HOLDER, PIPE, D16, W.LOCK
CHECKVALVE, DW14/DN10GF
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0614
5-11
5-12
Spare parts
10
4
2
6
1
8
15
11
3
7
13
9
14
12
5
T8523
DRAWER, WASH-UNIT
0614
Service Manual - Plate Processor, Silver
Spare parts
Drawer, wash-unit
Drawer, wash-unit
Pos. No
68
85
Specification
1
6295
6295
GROMMET D6/9X1.5
2
26602
26602
SWITCH, INTERLOCK, SCHMERSAL
3
36521
36521
SWITCH, BURGESS, V9NLR1
4
45830
45830
BAR, SLIDE, TITAN, D, 450/485
5
45923
45923
SPRING, DY8, DT1.2, L3795
6
53331
53331
ACTUATOR, SWITCH, SCHMERSAL
7
60953
60953
SUSPENSION, SLIDER, RIGHT
8
70312
70312
SUSPENSION, SLIDE, LEFT
9
73407
73407
BRACKET, WASH-UNIT, INTERLOCK
10
73738
73738
DISTANCE, BAR, WASH-UNIT
11
74572
74572
BRACKET, SWITCH, V9NL
12
74766
74766
BUSHING, LATCH, DRAWER, CENTRIFUGE
13
74767
74767
CAM, LATCH, DRAWER, CENTRIFUGE
14
83021
83021
LATCH, DRAWER, CENTRIFUGE
15
10004086
10004086
WIRE, HOSE, CENTRIFUGE
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0614
5-13
5-14
Spare parts
1
2
3
4
6
7
5
46
9
10
8
50
11
21
13
11
17
43
42
49
25
39
15
38
16
41
33
34
45
40
22
29
27
19
18
47
35
32
36
37
28
48
23
44
20
30
24
26
14
31
T8524
CENTRIFUGE
0614
Service Manual - Plate Processor, Silver
Spare parts
Centrifuge
Centrifuge
Pos. No
68
85
Specification
1
10003827
10003827
CABLE, CENTRIFUGE, MOTOR
2
10008450
10008450
COVER, MOTOR, CENTRIFUGE
3
10003597
10003597
SEALING, COVER, CENTRIFUGE
4
16090
16090
FUSE, 6A 6,3X32 S/B UL
5
26896
26896
PCB, MOTOR, FILTER, CHOKE
6
10008448
10008448
7
20213
20213
8
10003716
10003716
SEALING, SUPPORT, MOTOR
9
10003656
10003656
COVER, TOP, HOUSING, MOTOR
10
45827
45827
11
10007954
10007954
12
6323
6323
CLAMP, HOSE D13-27
13
25169
25169
CLAMP, HOSE D27-51
14
25428
25428
CLAMP, CABLE 5/8"
15
25437
25437
O-RING D4X1 TP.EPDM 14463896
16
25571
25571
FIT.ELBOW, HOSE D10X3/8" RG WES
17
25847
25847
HOLDER, PIPE, D32, 1R.ST1.320
18
35355
35355
O-RING D5.0X2.5 EPDM
19
35513
35513
O-RING, VITON, 34.0 x 2.0MM
20
35929
35929
CAP 3/4"
21
42107
42107
DECK, INTERMEDIATE, CENTRIFUGE
22
42117
42117
COVER, HEATER, TANK
23
42156
42156
PLATE, PROTECTION, WASH-UNIT
24
43724
43724
SENSOR, TEMP NTC (90MM CABLE)
25
45828
45828
FASTENER, TL2055, ELFORZ
26
45876
45876
HEATER, COMPLETE,1 200W, BTC70C
27
45908
45908
FILTER, 3/4", COMPL. INCL. AMIAD, 200, MICRON
28
10024663
10024663
29
0059097
0059097
30
10004317
10004317
MOTOR, SUPPORT, CENTRIFUGE
HANDLE D10X96 TP.92096-BLACK
O-RING, D289.3X5.70
ROTOR, CENTRIFUGE
FILTER INSERT, ODIS, 200 MY, WITH O-RINGS
PACKING, D25XD17X3, VITON 75
BRACKET, PUMP, WASH-UNIT
Service Manual - Plate Processor, Silver
0614
5-15
5-16
Spare parts
1
2
3
4
6
7
5
46
9
10
8
50
11
21
13
11
17
43
42
49
25
39
15
38
16
41
33
34
45
40
22
29
27
19
18
47
35
32
36
37
28
48
23
44
20
30
24
26
14
31
T8524
CENTRIFUGE
0614
Service Manual - Plate Processor, Silver
Spare parts
Centrifuge
Centrifuge
Pos. No
68
85
Specification
31
63866
63866
PUMP, FILTERUNIT, IWAKI MD70 RLZ
32
64585
64585
VALVE, BALL, D20
33
70218
70218
HOSE CLAMP 3/4"X20
34
74070
74070
FITTING, BUSHING, 3/8"RGXD6
35
74234
74234
HOSE, REINF, PVC, 3/4", L=55
36
74235
74235
HOSE, REINF, 3/4", PVC, L=90
37
74489
74489
TUBE, SUCTION, CENTRIFUGE
38
74510
74510
SUSPENSION, TANK
39
10008256
10008256
HOSE, REINFORCED, SPIRAL D25/D33
40
10011120
10011120
HOSE, REINFORCED, SPIRAL D20/D26.4
41
74626
74626
HOSE, REINF, 3/4", PVC, L=1100
42
74653
74653
HOSE, CLEAR, PVC, 10X14
43
10016608
10016608
HOSE, SIGMAFLEX, 42/40
44
10008255
10008255
HOSE, REINFORCED, SPIRAL D20/D26.4
45
10024657
10024657
FILTER, 3/4", HOUSING, COMPLETE
46
10008452
10008452
COVER, TOP, CENTRIFUGE, COMPLETE
47
88178
88178
48
10024660
10024660
O-RING, D54X3 MM
49
10003851
10003851
FILTER, PUMP, CIRCULATION, COMPLETE
50
63098
63098
SWITCH, LEVEL, (7037)
VALVE, BALL, D25
51
52
53
54
55
56
57
58
59
60
Service Manual - Plate Processor, Silver
0614
5-17
5-18
Spare parts
2
2
2
4
10
5
7
2
2
17
1
8
12
1
15
16
1
13
1
3
6
9
1
11
14
T8525
DUNK, MANAGEMENT
0614
Service Manual - Plate Processor, Silver
Spare parts
Dunk, management
Dunk, management
Pos. No
68
85
Specification
1
6323
6323
CLAMP, HOSE D13-27
2
15510
15510
3
10002876
10002876
4
73597
73597
BRACKET, REPL, TUBE
5
73603
73603
HOSE-DEV/FINISHER-DUNK
6
10011118
10011118
7
74582
74582
8
10011112
10011112
HOSE, REINFORCED, 3/4", PVC
9
10011113
10011113
HOSE, FLEXIBLE D20/23, L=750
10
74697
74697
HOSE, SPIRAL, L=1000, SPS 20
11
74698
74698
HOSE, SPIRAL, L=500, SPS 35
12
10010818
10010818
SUCTION TUBE, 2-PIN SENSOR
13
10010534
10010534
SUCTION TUBE, 2-PIN SENSOR, CONTRAVALVE
14
10004075
10004075
TUBE, WASTE, SENSOR, 2-PIN, L=282
15
10011114
10011114
HOSE, REINFORCED, SPIRAL D20/D26.4
16
10011117
10011117
HOSE, REINFORCED, 3/4", PVC
17
10011115
10011115
HOSE, REINFORCED, SPIRAL D20/D26.4
CLAMP, HOSE D11-18MM
MANIFOLD, WASTE, D20,(5->1), CPL
HOSE, REINFORCED, SPIRAL D20/D26.4
HOSE, Y-DUNK
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0614
5-19
5-20
Spare parts
9
10
12
11
1
21
13
14
9
15
1
1
1
22
1
2
13
18
14 15
1
16
7
3
20
4
19
17
5
6
3
8
7
T8526
DRIVE
0614
Service Manual - Plate Processor, Silver
Spare parts
Drive
Drive
Pos. No
68
85
Specification
1
73241
73241
CLIPS, R-SHAPE, D2.5X20
2
98936
98936
BRACKET, BEARING
3
88102
88102
BEARING, BRACKET
4
85569
85569
BRACKET, BEARING
5
10016983
10016983
GEAR, Z26, M2, D12
6
32786
32786
SHAFT, DRIVE, MAIN
7
73250
73250
WORM, LEFT, Z2, M2, D12
8
88104
88104
DRIVE, MAIN, COMPLETE
9
98336
98336
SHAFT W. GEAR, Z16, COMPLETE
10
73242
73242
SHAFT, GEAR
11
6520
6520
12
73240
73240
GEAR, Z16, M2
13
73209
73209
GEAR, Z22, M2, LEFT
14
10002910
10002910
BEARING, DRIVE
15
10002994
10002994
O-RING, 21X1.5, EPDM
16
73246
73246
GEAR, Z18, M2
17
73966
73966
MOTOR, DRIVE
18
36537
36537
PCB, FILTER, CHOKE, W.WIRES 6.3X0.8+4.3X0.8
19
5659
5659
20
98170
98170
FILTER, MOTOR, COMPLETE
21
73902
73902
PROTECTION, GEAR
22
63774
63774
BRACKET, MOTOR
GROMMET, V-SEAL
FUSE 5.0A, 6.3X32, S/B
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0744
5-21
5-22
Spare parts
12
11
15
12
2
16
25
27
20
25
26
2
29
28
4
24
19
3
1
23
10
5
12
18
2
6
5
22
8
7
21
9
14
13
17
T8527
PUMP/CIRCULATION
0614
Service Manual - Plate Processor, Silver
Spare parts
Pump/circulation
Pump/circulation
Pos. No
68
85
Specification
1
5378
5378
HOLDER, CABLE, SELF-ADHEASIVE
2
6019
6019
CLAMP, HOSE D8-22
3
6388
6388
PIPE HOLDER D25
4
74633
74633
5
10003917
10003917
6
25700
25700
VALVE, SOLENOID ES 90/88 3.3L/MIN
7
41644
41644
BRACKET, PUMP, REPLENISH/HEATEXCHANGE
8
42180
42180
HEAT-EXCHANGER, CIRCULATON, DEV
9
45592
45592
O-RING, D15.54X2.62, EPDM
10
53348
53348
PUMP, IWAKI, MD-15R, WASH
11
73158
73158
BRACKET, PUMP, WASH
12
73305
73305
PUMP, BELLOW, W.PLUG
13
73719
73719
HEATER, REPLENISH, DEV.
14
73883
73883
FITTING, TERMOSENSOR
15
74256
74256
HOSE, D9/D13, FINISH, REPL.
16
74257
74257
HOSE, D9/D13, ADDITIV, WASH
17
74631
74631
HOSE, RUBBER, D9.5, L=265
18
74632
74632
HOSE, RUBBER, D9.5, L=524
19
85497
85497
PUMP, IWAKI, MD-10L
20
85498
85498
PUMP, IWAKI, MD-10L
21
88444
88444
SENSOR, TEMP
22
10002474
10002474
BRACKET, WATER VALVE
23
10002740
10002740
HOSE, CLEAR, PVC, D10/14
24
10003815
10003815
VALVE, CHECK TP.30401000002 (WHITE)
25
88151
88151
FITTING, CIRCULATION, PUMP
26
63946
63946
SUPPORT, PUMP, SEC3, 4
27
63932
63932
BRACKET, PUMP, SEC3, 4
28
73330
73330
BRACKET, PUMP, MD-15/MD-20
29
10002899
10002899
HOSE, REPLENISH, DEV, INLET
VALVE, POPPET, ASSEMBLY, PUMP, BELLOW, IWAKI
PIPE, SPRAYBAR, INLET
30
Service Manual - Plate Processor, Silver
0614
5-23
5-24
Spare parts
44
1
2
6
3
4
42
5
7
8
10
9
15
49
12
11
17
16
13
18
19
20
14
21
24
25
21
51
28
26
22
48
24
27
47
25
24
23
46
50
25
31
32
30
36
35
40
29
39
38 37
38
41
24
34
30
37
0803
43
34
33
29
24
24
31
32
52
8
37
41
38
T8528
TANK
Service Manual - Plate Processor, Silver
Spare parts
Tank
Tank
Pos. No
68
85
Specification
1
10008065
10006012
AIRDUCT, UPPER
2
10008070
10006023
AIRDUCT, LOWER
3
26385
26385
4
5304
5304
5
85234
85179
GUIDE, HEATER, COMPLETE
6
32332
32332
GUIDE, DRYER
7
74500
74500
BRUSH, ANTISTATIC
8
16787
16787
SWITCH, ASSY 10-59220-010
9
10001956
10001957
COVER, RINSE-FINISHER
10
10003381
10003381
COVER, HEATER-FAN
11
73982
73982
FAN, 2TRE15 W PLUG
12
54563
54563
CAPACITOR, 2uF
13
63043
63043
HEATER 2x750W W.PLUG
14
10002845
10002845
15
73016
73016
16
10009485
10009485
17
74226
74226
SPRING, D12.5, T1.6, L19, K12.3
18
14458
14458
SPRING, STANDPIPE D30X25
19
98706
98706
STANDPIPE, FIN, BLUE, INCL. O-RING
20
98274
98274
STANDPIPE, RINSE, GR.WH., INCL. O-RING
21
6169
6169
22
10013412
10013412
SPRING, D1.6X20X48, NR 6101
23
10013418
10013418
BUSHING, SPRING, SPRAYBAR, NEW
24
10011006
10011006
BEARING, ROLLER, DARK GREY, 6 KG, COMPLETE
25
10011020
10011020
BEARING, ROLLER, BLACK, 20 KG, COMPLETE
26
74399
74399
27
8372
8372
28
0151083
0151083
GRID, FAN INCL.TAP
29
32796
32796
TUBE, CIRCULATION
30
25344
25344
O-RING D22.1X1.6
SENSOR, TEMP THERMISTOR, PLASTIC
CABLE-TIE 100X2.5 PL
HOUSING, FAN-HEATER
BRACKET, DRAIN, OVERFLOW
BUSHING, SPRING
O-RING D20X2
PIN, CYLINDRE, D8/D6 FOR SPRING
SPRING, CONICAL
Service Manual - Plate Processor, Silver
0614
5-25
5-26
Spare parts
44
1
2
6
3
4
42
5
7
8
10
9
15
49
12
11
17
16
13
18
19
20
14
21
24
25
21
51
28
26
22
48
24
27
47
25
24
23
46
50
25
31
32
30
36
35
40
29
39
38 37
38
41
24
34
30
37
0803
43
34
33
29
24
24
31
32
52
8
37
41
38
T8528
TANK
Service Manual - Plate Processor, Silver
Spare parts
Tank
Tank
Pos. No
68
85
Specification
31
73193
73193
BUSHING, SUPPORT, TUBE
32
73195
73195
BUSHING, TUBE
338181X0007008181X000700
O-RING, 15.88 X 2.62
34
88445
88445
HEATER, 1000W, INCL. O-RING
35
88444
88444
SENSOR, TEMP, INCL. O-RING
36
35355
35355
O-RING D5.0X2.5 EPDM
37
87520
87520
SENSOR, LEVEL, 90, DEGREE, COMPLETE
38
35386
35386
O-RING D16.3X2.4 FPM
39
10040196
10040196
TUBE, CIRC, COMPLETE
40
74070
74070
41
10037727
10037727
42
6295
6295
43
12458
12458
BEARING, WORM, SHAFT D10.2X36X22
44
86083
86082
COVER, DRYER, COMPLETE
46
74462
74462
COVER, REPL, WASH, FINISH, RINSE
47
74436
74436
SPRING, GROUNDING, TRAY, DEV
48
74495
74495
CABLE, GROUNDING
49
10003357
10003357
SPRING, SILICONE, SPRAY
50
10016917
10016917
GROMMET, V-SEAL VA-0012RUB
51
74480
74480
52
10006932
10007610
FITTING, BUSHING, 3/8"RGXD6
NUT M12 HE 4
GROMMET D6/9X1.5
45
BUSHING, SLIDE, SPRAY
BRACKET, SENSOR, INPUT
53
54
55
56
57
58
59
60
Service Manual - Plate Processor, Silver
0724
5-27
5-28
Spare parts
1
2
3
5
4
7
18
28
20
26
21
29
7
6
9
6
25 24
8
19
22 21
23
11
11
12
10
18
20
21
17
9
14
16
20
19
27
12
13
15
21
21
T8529
DEV SECTION
0614
Service Manual - Plate Processor, Silver
Spare parts
Dev section
Dev section
Pos. No
68
85
Specification
1
10013764
10013818
LID, TRAY, DEV
2
45922
45922
3
10002862
10002862
4
1360
1360
5
10002861
10002861
6
85247
98713
7
10002834
10002336
8
73757
73606
SHAFT, RACK, DEV
9
25006
25006
O-RING D25.3X2.4
10
10002050
10002051
11
74565
74565
12
10005529
10005529
SPRING, GUIDE
13
10007636
10007926
LID, DEV, INCL. TUBE
14
10007635
10007635
TUBE, SUPPORT, LID
15
73403
73403
GEAR, Z24, M2, B15
16
10003336
10003336
MANIFOLD, RACK, DEV, LEFT
17
10013001
10013001
O-RING, D2
18
15327
15327
19
10005530
10005530
BEARING, VESSEL
20
10005533
10005533
BEARING, ROLLER, RACK
21
74445
74445
22
10012854
10012854
O-RING, D3, L237
23
10003337
10003337
MANIFOLD, RACK, DEV, RIGHT
24
74468
74468
25
10012988
10012988
26
85505
85505
27
10012431
10012431
RACK, SIDE, DEV, LEFT
28
10016987
10016987
STOP BLOCK, DEV RACK
29
10017181
10017181
RACK, SIDE DEV, RIGHT, W. STOP BLOCK
STOPPER, D10/D7-D6, 085-0100-699-03
DRAIN, LEVEL, ELECTROPOLISHED
O-RING 10.1X1.6
TUBE, DRAIN, LEVEL, COMPLETE
ROLLER, SH20, STR., 850, BUSHING, INCL. GEAR
ROLLER, STEEL, D25
GUIDE, DEV
BUSHING, GUIDE, DEV
SCR M6X50 HE SO CP4
SPRING, 20MM, R=15.97N/MM
SPRING, GROUND, ROLLER, STEEL
BLOCK, SUCTION, MANIFOLD
WIRE, GROUND, ROLLER, DEV
30
Service Manual - Plate Processor, Silver
0614
5-29
5-30
Spare parts
1
2
3
4
7
5
6
12
8
11
9
13
8
14
15
10
T8530
WASH SECTION
0803
Service Manual - Plate Processor, Silver
Spare parts
Wash section
Wash section
Pos. No
68
85
Specification
1
10006207
10005997
COVER, WASH
2
10003754
10003754
PLUG, SPRAYBAR
3
35434
35434
4
10003960
10003707
SPRAYBAR, COMPLETE
5
10005027
10005027
RETAINER, BAYONET, CAP, INCL. GASKET
6
10003689
10003689
NOZZLE, TONGUE-TYPE, 684.568.56
7
85245
98547
GUIDE, WASH, COMPLETE
8
73745
73039
GUIDE, SHAFT
9
64699
64699
BUSHING D20X2,3X70
10
35598
35598
CIRCLIP, D14, A2, DIN 471
11
74329
74329
SECTION, GUIDE, WASH
12
73990
73932
SPRINGSEAL, WASH, OUT
13
42219
42204
SPLASHGUIDE, WASH, INNER, REAR
14
42218
42203
SPLASHGUIDE, WASH, INNER, FRONT
15
10002852
10002851
O-RING 13.3X2.4 EPDM
SPRINGSEAL, WASH, IN
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0803
5-31
Spare parts
5-32
5
4
6
4
7
8
9
1
2
3
1
2
3
T8531
GUIDES AND SPRAY TUBES
0614
Service Manual - Plate Processor, Silver
Spare parts
Guides and spray tubes
Guides and spray tubes
Pos. No
68
85
Specification
1
10006670
10006670
VALVE, TUBE, SPRAY
2
10006668
10006668
NUT, M22 MOULDED
3
35434
35434
O-RING 13.3X2.4 EPDM
4
85239
88482
TUBE, SPRAY, SINGLE ROW, SCRABER, COMPLETE
5
73743
73022
PLATE, FINISHER
6
73744
73023
BAR, SCRABER, FINISHER
7
10005976
10005974
GUIDE, FIN 2
8
10005975
10005973
GUIDE, RINSE
9
42132
32906
GUIDE, EXIT, DEV
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0614
5-33
5-34
Spare parts
4
5
5
11
7
11
5
5
11
8
1
4
3
10
2
1
3
3
9
1
10
5
5
6
5
8
10
10
3
T8532
ROLLERS
0614
Service Manual - Plate Processor, Silver
Spare parts
Rollers
Rollers
Pos. No
68
85
Specification
1
73241
73241
CLIPS, R-SHAPE, D2.5X20
2
10002826
10002826
3
73262
73262
4
10013520
10013520
5
43600
43600
BEARING, ROLLER, SNAP, BLACK
6
74038
74038
GUIDE, PLATE, GEAR
7
10003014
10003011
GUIDE, ROLLER, D40, COMPLETE
8
10003013
10003010
GUIDE, ROLLER, D40, COMPLETE
9
10003012
10002925
ROLLER, D40, COMPLETE
10
88960
88959
ROLLER, SH40, BULGED, COMPLETE
11
88958
98233
ROLLER, SH30, STR., BUSHING, COMPLETE
WHEEL, RUBBER, D40/D16X10
GEAR, Z19, M2, D12
BEARING, ROLLER, SNAP
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Service Manual - Plate Processor, Silver
0614
5-35
5-36
Spare parts
23
1
18
20
32
22
5
10
28
25
6
30
17
4
29
8
34
13
13
7
31
24
10
15
35
36
26
21
9
14
19
12
3
2
33
16
11
T8533
ELECTRONICS BOX
0614
Service Manual - Plate Processor, Silver
Spare parts
Electronics box
Electronics box
Pos. No
68
Not ill. 10017976
85
10017976
Specification
CD W.SOFTWARE (Please also see page 5.1)
13111X0008003111X000800
TERMINAL STRIP
2
6896
6896
FUSE 4A, 6.3X32 MM
3
6716
6716
FUSE 2A, 6.3X32 MM, S/B
4
16414
16414
5
10030625
10030625
SWITCH, L2-16, 66.5X66.5
RELAY, GFCI 40A/30mA 400V 4-POL
64121Z0002014121Z000201
PLASTIC SHIELD
7
26054
26054
FAN, SUNON DP200A 2123XBT
8
10025327
10025327
9
26508
26508
FUSE 15A SC15
10
26602
26602
SWITCH, INTERLOCK, SCHMERSAL
11
26724
26724
COVER, SUB-D 25P CONNECTOR
12
10035096
10035096
13
0151083
0151083
GRID, FAN INCL.TAP
14
36311
36311
TRAFO, RTD300-230
15
36312
36312
TRAFO, RTD060-224
16
10031624
10031624
17
36500
36500
GLAND, CABLE, ST-M 32X1.5
18
36501
36501
LOCKNUT FOR CABLE GLAND M32X1,5
19
36563
36563
PCB, FUSE, F. SINGLE HPU, W. VARISTOR
20
45512
45512
SPACER, M6X35+10, TP.DI659
21
53794
53794
COVER, PANEL, FUSE
22
54303
54303
BRACKET, RELAY, L=100
23
54394
54394
BRACKET, CONNECTOR, 3P
24
64979
64979
BRACKET, CABINET, EL
25
73355
73355
KEYBOARD, FOIL
26
74627
74627
RAIL, DIN 15,50MM F. GNUC BOX
27
10030889
10030889
28
86075
86075
BOX, GFCI/SWITCH-MAIN
29
88128
88128
MMI, COMPLETE
30
88129
88129
MMI, CONTROLBOX, COMPLETE
PCB, MMU (NOTE: Without software - see page 5.1)
PCB, HPU-V (NOTE: Without software - see page 5.1)
PCB, MPU (NOTE: Without software - see page 5.1)
PCB, FILTER, 2xTRANSFORMER, 4A-PTC-RESISTOR
Service Manual - Plate Processor, Silver
0728
5-37
5-38
Spare parts
23
1
18
20
32
22
5
10
28
25
6
30
17
4
29
8
34
13
13
7
31
24
10
15
35
36
26
21
9
14
19
12
3
2
33
16
11
T8533
ELECTRONICS BOX
0614
Service Manual - Plate Processor, Silver
Spare parts
Electronics box
Electronics box
Pos. No
68
85
Specification
31
10002644
10002644
FAN, ELBOX, COMPLETE
32
0180216
0180216
33
10001713
10001713
PIM, MK2
34
10002099
10002099
BRACKET, FAN
35
10040265
10040265
FUSE, 5x20 mm, 0.63 AT (F17)
36
10011111
10011111
FUSE, 5x20 mm, 3.15 AT (F18)
RUBBER NIPPEL RM 10419
ONLINE PROCESSORS ONLY
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
Service Manual - Plate Processor, Silver
0728
5-39
5-40
Spare parts
0614
Service Manual - Plate Processor, Silver
Appendix A:
Additional spareparts
Appendix A: Additional spareparts
Some of the spareparts shown on the ISO-metric drawings in chapter 5 have no
sparepart number and specification. The sparepart numbers and specification for those
parts are listed below. The page and position numbers refer to the page and position
numbers used in chapter 5.
Please also refer to the ISO-metric drawings in chapter 5.
When ordering spareparts please state carefully the sparepart number, the
specification and the number of items wanted before you send your order.
Pos.No
68
85
Specification
Page 5/3 (PANELS):
4
70296
70296
FENDER, RIGHT
5
70297
70297
FENDER, LEFT
12
10012803
10011567
COVER, DRYER
13
70302
70295
PANEL, TOP, HINGED
Page 5/5 (STAND):
6
70327
70327
RAIL, STAND
7
10001308
86136
PANEL, FRONT, STAND
8
10001311
86140
PANEL, REAR, STAND
Page 5/7 (CLOSED STAND):
2
10001344
10001344
PANEL, SIDE, RIGHT, STAND
3
10001345
10001345
PANEL, SIDE, LEFT, STAND
Page 5/9 (TABLE, EXIT):
4
60881
60881
SUPPORT, TABLE, EXIT
5
10002429
10002429
BRACKET, TABLE, EXIT
6
10005918
10002432
TABLE, EXIT
7
10005921
10002433
EXTENSION, TABLE, EXIT
continues...
Service Manual - Plate Processor, Silver
0614
A-1
A-2
Appendix A:
Additional spareparts
Pos.No
68
85
Specification
Page 5/11 (TABLE, FEED):
3
10009059
10009048
4
10008308
70298
5
10009056
10009042
0614
TABLE, FEED
PANEL, FRONT
SUPPORT, TABLE, FEED
Service Manual - Plate Processor, Silver
Appendix B:
Electrical diagrams
Appendix B: Electrical diagrams
This chapter includes all electrical diagrams for the processor.
The diagrams (6 pages) cover:
Page 1 of 6:
• Main Power Distribution,
Fuse panel and Interlocks
Page 2 of 6:
• High Voltage Wiring I,
230V AC, Control Devices, HPU
Page 3 of 6:
• High Voltage Wiring II,
230 VAC Components
Page 4 of 6:
• High Voltage Wiring III,
230 VAC, Control Devices, LPM
Page 5 of 6:
• Low Voltage Wiring,
Sensors and Control Devices
Page 6 of 6:
• Motors and Internal Bus Wiring,
8, 24 and 35 VAC Distribution
Service Manual - Plate Processor, Silver
0803
B-1
B-2
Appendix B:
Electrical diagrams
Main Power Distribution,
Fuse panel and Interlocks
0803
Service Manual - Plate Processor, Silver
E
D
C
B
A
L1
L2
L3
N
PE
L1
L2(N)
PE
L1
L2
L3
PE
Red
1
2
4
6
.
.
.
I
5
1
3
Field Wiring Box
.
.
.
Red
Yellow
Brown
Blue
2
4
6
.
.
.
I
1
3
5
Field Wiring Box
.
.
.
Brown
Yellow
Red
3
2
1
2
4
6
.
.
.
.
.
.
1
3
5
Field Wiring Box
Option
I
Ground Fault Interruptor
F10
N
N
S21
S21
S21
Red
Yellow
Brown
Blue
Orange
Black
Red
Yellow
Brown
Blue
Orange
Black
Red
Yellow
Brown
Blue
Orange
Black
1
Jumpers between 1 and 2
Jumpers between 3 and 4
No jumpers !
Single Phase, With Neutral
230V, L1, N + PE
Three Phases With Neutral,
400V, L1, L2, L3, N + PE
2
Jumpers between 1 and 2
Jumpers between 3 and 4
No jumpers !
Terminal Strip, X7
Single Phase, Without Neutral
230V, L1, L2 + PE
Three Phases Without Neutral,
230V, L1, L2, L3 + PE
Line Voltage:
Jumper Settings :
3
X4, X5 and X6 closed
X4, X5 and X6 closed
X4, X5 and X6 open
X4, X5 and X6 open
Fuse PCB
4
1
3
5
7
9
11
1
3
5
7
9
11
1
3
Main switch
2
4
4
No jumper !
Jumper between
N and 4
Jumper between
N and 4
Jumper between
N and 4
GFCI
Red
Yellow
Brown
7
8
5
9
10
6
Organge
Blue
11
Black
Red
Yellow
Brown
Blue
Organge
Black
Red
Yellow
Brown
Blue
Orange
Black
12
Main switch
2
4
6
8
10
12
Main switch
2
4
6
8
10
12
IMPORTANT
Check wiring at Main Terminal X7, Ground Fault Interruptor F10 and Main
Switch S21 before the power supply is switched on. Rewire if necessary
accordingly to attached column on schematics. Also set jumpers as
shown in table below.
X7
Blue
4
Three Phases With Neutral, 400V, 3 W + N + PE
X7
1
2
3
4
Ground Fault Interruptor
F10
N
Single Phase, 230V 2 W + PE or 1W+N+PE
X7
Yellow
Brown
Blue
2
3
4
Ground Fault Interruptor
F10
N
Three Phases Without Neutral, 230V, 3 W + PE
3
X3
Phase3
5
C1
C8
C9
X2, 1
X2, 2
C5
11
12
6
Fuse Panel And Interlocks
Function:
1 2
X43
F18
3.15AT
X42
L1
7
11
F6
F4
F2
15 AT
15 AT
15 AT
F3
12
X5
11
15 AT
7
Page: 1
Approval:
Of: 6
JW
F8
0V
12
Black:
0V
8
T1
24V
X2
Grey
Grey
White
White
1 2
8.5V
X1
T2
30V
30V
Violet
Violet
Green
Green
24V
8.5V
X40
X41
1
2
3
4
2
3
4
1
and m us t not be us ed or handed over to any
9
unauthorized pers on without our s pecific perm is s ion.
J1,1
J1,5
J1,2
J1,6
To HPU,
To HPU,
To HPU,
To HPU,
Doc. No.:
10
63664
Number:
J1,3
J1,7
J1,4
J1,8
OrCAD
M
Rev.:
X10
Appliance coupler
for Stacker
blue
yl/gr
brown
Match Line To J2 on
High Voltage Wiring
Diagram, page 2
and 3
Transformer secondary
connections
are shown on page 6
To HPU,
To HPU,
To HPU,
To HPU,
To RRM PCB
shown on
page 6.
This drawing belongs to Glunz & Jens en A/S
6
5
4
3
2
1
X 11
10
To optional LPM PCB,
see page 4
Return 1
Phase 1
Return 2
Phase 2
Return 3
Phase 3
ELECTRONIC AND MECHANICAL ENGINEERING
Built-In thermoswith with
automatic reset
110 °C
1 2 3 4
9
T3 (Only on Polymer Variant)
Built-In thermoswith with
automatic reset
110 °C
Orange: 240V
Red:
230V
Brown: 200V
Black:
4AT
2AT
Built-In thermoswith with
automatic reset
110 °C
Orange: 240V
Red:
230V
Brown: 200V
0V
Orange: 240V
Red:
230V
Brown: 200V
Black:
RV1
15 AT
X1 short circuit
on PCB
Date: Monday, January 14, 2008
Constructor:
F5
F7
X6
8
S3
S8
Cover Switch
Cover Switch Tank
Prewash Section
Right side
(Not on all Models)
4n7 Y2
C4
R7
X1
OR1
RD1
BN1
BK1
OR2
RD2
BN2
BK2
1 2
4n7 Y2
4n7 Y2
X50
1 2
F17
0.63AT
X51
1 2
R1
C3
C7
R6
15 AT
C6
C2
R5
F1
X4
PCB Transformer Filter
240
230
200
240
230
200
RTN OUT
RTN IN
C1
L OUT
100nF
L IN
R2
S16
Cover Switch
Drawer Section
(Not on all Models)
X52
1
2
3
4
X57
4n7 Y2 4n7 Y2 4n7 Y2
6
100n X1
Main Power Distribution
Title:
S14
Emergency Stop
Switch
11 21 22 12
Fuse Panel
Phase2
1
Phase1
Return3
Return 2
Return 1
2
3
4
5
6
5
470K
100n X1
470K
100n X1
2
470K
1
L IN
RTN IN
brown
blue
yl/gr
E
D
C
B
A
B-4
Appendix B:
Electrical diagrams
High Voltage Wiring I,
230V AC, Control Devices, HPU
0803
Service Manual - Plate Processor, Silver
X12
3
1
K1,1
X26
4
2
1
Dev. Heating
E1
70 °C
3
4
3
2
1
K4,2
X15
4
M
2
Dev. Repl.
Pump
M4
3
1
Plug for Wash Drawer
X54
RV408
6 5 4
K2
Q415
BTA 16
S14K275
F10
1AT
750W
E2
75 °C
X14
4
RV406
3 2 1
Q413
BTA 16
3
HPU
SPECIAL MODEL
Polymer, with prewash
and/or preheat
Polymer, with prewash, without quickfill-up pump
and/or preheat
Thermal, Standard
Variant
Power components mounted on :
K1,1+2
2
1
4 3
K1
Q414
BTA 16
2 1
Q416
BTA 16
X20
4
RV409
Chiller
Chiller
E1
E1
E9
E9
None
M3
K2,4/5+6
K2,1/2+3
Chiller
M9
E1
Dryer
Blower
M
1
2
3
K1,3+4
750W
E3
75 °C
RV407
S14K275
M3
M3
F11
1AT
S14K275
Dryer Heating,
E2 : basis
E3 : reg.
K6,4
Ground bar
6
X16,2
X16,1
K6,3
From X11,
Fusepanel
K6,1
5
X26,2
X26,1
return, X11,6
2
X20,1
1
K6,3
E11
E11
None
K3,1+2
E10
E10
None
K3,3+4
Motor Capacitor
Dryer Blower
C1
X21
3
K4
RV412
6 5 4
Q419
BTA 16
None
K1
K1
K4,1/2+3
Electronic
Fan
M6
M
K5,3
4
X47,11
X37,3
X47,10+X37,2
X37,1
K5,1
hot, X11,5
S14K275
3 2 1
RV410
Plug For
Chiller
3
K1
M23
M23
K4,4/5+6
X16
F13
1AT
Q417
BTA 16
GND
3
K2,2
hot, X11,3
S14K275
F12
1AT
X54,3
X54,1
X47,13
X47,9
2
K2,3
J2
4 3
K3
Q418
BTA 16
RV411
X37
4
X37
4
Gum Circ
Pump
K1
1
2
Gum Circ
Pump
M23
3
M
1
2
3
2 1
Q420
BTA 16
RV413
S14K275
2
M
X47
15 14 13 12 11 10
1
Prewash
Pump
M5
X17
3
K6,4
M6
M6
M6
K5,1+3
M4
M4
M4
K5,2+3
M7
M7
None
K5,4/5+6
E3
E3
E3
K6,1+2
OPTION: Valid for model without quickfill-up pump
1
K1,1
2
X47,6
X46,6
X46,5
X47,5
return, X11,4
K1,4
S14K275
K4,6
1
K6,3
return, X11,2
K1,3
K6,3
M
M9+10
+E2
M5+9+10
+E2
M5+9+10
+E2
K6,3+4
Prewash
Motor
Blower
X19,4
X27,1 &X27,3
X47,2
X46,8
X46,7
X47,12
X47,1
K3,1
K5,2
K4,6
X19,3
M6,3
X37,4
X20,4
X16,4
X15,4
X54,4
750W
K4,3
K5,3
K2,5
K5,1
High Power Unit, HPU
K6,2
THIS DIAGRAM IS VALID FOR THE MODELS
MENTIONED IN THE TABLE BELOW
Dev. Circ.
Pump
M3
M
K1,2
2
250W
X12,2
X12,1+X16,3
Yl/grn
S14K275
K6,3
Blue
K6,4
Black
K4,4
K4,6
K4,5
K4,4
X21,2
Brown
X47,4
X46,4
X46,3
X47,3
X54,2
K4,5
X19
X19
4
4
3
2
Dev Fill
Pump
2
1
6
K1
3
8
9
F14
1AT
7
RV416
6 5 4
Q423
BTA 16
K5
K4,5
S14K275
K5,5
X26,4
X12,3
X46,11
X46,14
X47,15
K4,2
K5,3
M27
K4,1
X19,1
1
RV415
3 2 1
Q422
BTA 16
4 3
K6
Q421
BTA 16
RV414
2 1
Q412
BTA 16
230 VAC Control Devices, HPU
Function:
11 10 9
Preheater
Chassis
X46
15 14 13 12
X14,4
X17,2
X20,3
High Voltage wiring I
Title:
Wash Circ.
Pump
M10
M
1
2
1
2
3
X27
3
4
5
K3,1
X46,2
X47,8
X47,7
X46,1
K5,6
X27,2
X47,15
X47,15
K3,3
S14K275
K2,6
X47,14
K3,4
X47,11
X47,11
RV405
7
8
X46,6
2
1
Entry
1350W
1350W
Prewash
X46,3
Page:
2 Of:
Approval:
6
Constructor: TGJ
X29
E10
E11
4
1
2
E11
1350W
Date: Monday, January 14, 2008
Plate travel
E10
1350W
3
P3 P2 P1
3
4
5
6
176 °C
S13
S14K275
hot, X11,1
X29,4
X46,13
X18,2
X15,3
X15,2
X46,12
X18,1
K2,4
X47,8
X47,15
S14K275
X17,1
X14,3
X20,2
X21,1
X47,14
X46,11
X14,2
X14,1
K2,6
E9,2
K2,5
S13,3
X46,5
K3,4
S13,P3
K3,3
E10
K3,2
S13,P1
K5,6
X29,3
K5,5
X29,2
K3,1
E11
X46,4
2
X33,2
1
M7
X46,1
2
1
Motor Capacitor
Dryer Blower
C2
X33
3
X46,1
unauthorized person without our specific permission.
and must not be used or handed over to any
This drawing belongs to Glunz & Jensen A/S
ELECTRONIC AND M ECHANICAL ENGINEERING
Preheat
blower
M
X46,2
3
X33,1
X46,14
K3,2
X47,9
X47,9
X29,1
Doc. No.:
63664
Number:
OrCAD
M
Rev.:
B-6
Appendix B:
Electrical diagrams
High Voltage Wiring II,
230 VAC Components
0803
Service Manual - Plate Processor, Silver
3
1
Dev. Coating
Pump
K2
2
M3, Chiller
K2
K1,1+2
Eco
Variant
1
+
Silver
HPU
D1
-
M
2
M3
1
2
6
Dev. Circ.
Pump
3
X12
X64
Components mounted on :
X61
Con. on
Pump
C3 40uF
Ground bar
From X11,
Fusepanel
RV418
K2
6 5 4
Q425
BTA 16
3
E15
E13
K1,3+4
X62
1
K1
4 3
4 3
K2,1/2+3
Chiller
70 °C
3
2
1
M26
M19
K2,4/5+6
Dev. Heating, E1
4
X26
None
S14K275
F11
1AT
Q426
BTA 16
2 1
Q424
BTA 16
2 1
To HPU K1
RV420
S14K275
75 °C
100°C
1
Preheat, E15
3
E7
E6
K3,1+2
4
X26
2
E4, E8
K3,3+4
M25
3
4
1
2
M
2
K5,2
K4
1
E15,2
E15,1
750W
E2
M17
2
M15
M14+15
RV421
3 2 1
Q430
BTA 16
1
E3
750W
M6
4
X20
75 °C
M6
F12
1AT
S14K275
K3
4 3
Q431
BTA 16
RV423
M9
M24
M4
K5,2+3
Dryer
Blower
M
1
2
13
3
15 14
X46
K5,1+3
Dryer Heating,
E2 : basis
E3 : reg.
3
F13
1AT
K4,4/5+6
4
X14
75 °C
K4,1/2+3
M17
RV424
6 5 4
Q429
BTA 16
K1
connector
in cable
Dev. Repl.
Pump : M4
3
K5,3
Dev. Coating
Clean Pump : M24
4
X15
Wiring on Eco Variant
RV417
S14K275
See Table below for mounted
heating element
RRM PCB,
Rectifier
board
75 °C
2
RV419
3 2 1
4 3 2 1
Dev. Heating, E13
4
X26
F1
0,8AT
F10
1AT
Q427
BTA 16
E13,2
E13,1
S14K275
K6,2
4
K6,3
3
2 1
Q428
BTA 16
S14K275
2
1
M20
M18
K5,4/5+6
Motor Capacitor
Dryer Blower
C1
3
X21
9
K6,4
12 11 10
E3
E3
K6,1+2
K5
3
M9+E2
M9+E2
K6,3+4
Plug For
Chiller
2
1
1
2
3
4
X16
RV428
6 5 4
Q433
BTA 16
5
Electronic
Fan
M6
M
6
7
8
RV422
K2,6
5
K1,1
S14K275
K2,5
K5,3
return, X11,6
X15,4
X16,3
X12,3
E1,4
X46,11
X46,14
K1,2
K3,4
K5,1
hot, X11,3
K3,3
S14K275
K1,3
K5,6
hot, X11,5
K3,2
return, X11,4
J2
K3,1
K2,2
X20,4
X47,15
X38,3
X37,4
X18,3
K2,3
GND
2
750W
X47,11
X37,3
X47,10
X37,1
K6,4
K5,5
X38,2
X47,13
X38,1
X47,9
K6,1
K5,1
Brown
S14K275
4
X37
F14
1AT
3
K4,6
1
K6,4
Yl/grn
K6,3
X20,1
RV425
3 2 1
Q432
BTA 16
1
3
X17
X54
4
2
K6,4
2
1
Heating element:
Wash-off E6
70 °C
3
Plugs at Wash Drawer
2
K4,5
X46,2
X47,8
X47,7
X46,1
K1,1
S14K275
X18,2
X15,3
X46,13
X15,2
X46,12
M6,1
X44,1
K4,4
X46,6
X47,6
X47,5
X46,5
Blue
X46,8
X47,2
X47,12
X46,7
X47,1
K1,4
400W
3
3
1
1
High
Pressure
Pump
M
2
2
4 3
K6
Q435
BTA 16
RV427
Wash drawer
M17
X38
1
K4,3
X14,4
X20,3
X46,10
K3,1
X47,4
X47,3
K6,3
K5,3
X21,2
K6,3
Black
X16,2
X16,1
250W
K4,2
X12,2
X12,1
500W
2
1
1
RV426
3
Circ. pump:
Wash-off-1
M17
M
1
2
X38
230 VAC Components
Function:
High Voltage Wiring II
Title:
70 °C
3
2
X54
3
2 1
Q434
BTA 16
Wash 1 Heating, E7
4
X34
4
K4,3
3
14
1
14
X47 wiring only for
Eco variant
X47
Circ. Pump:
Finisher :
M15
M15
M
2
X23
X47
X47,10
K6,3
Plug for
Wash
Drawer
1200W
K6,3
S14K275
X47,14
X14,3
X21,1
X20,2
X46,9
250W
K1,4
K3,1
K1,3
X47,11
K6,3
M15
M
2
1
M18
M
2
3
9
M20
M
3
2
Page: 3
Approval:
Of: 6
1
7
1
8
Wash appl.
Pump
4
9
Date: Monday, January 14, 2008
Constructor: TGJ
8
K5,6
Additive Pump:
Wash-off : M18
X39
10
X39
10
11
Circ. Pump:
Gum
3
12
M
Circ. Pump:
Rinse
M14
1
2
11
3
12
K2,5
X24
13
X23
13
K4,2
K4,2
K2,5
K4,5
K4,1
X47,11
X47,10
K4,1
X47,8
K4,6
K4,5
K4,6
X14,2
X14,1
K4,2
750W
K5,5
7
6
M
3
M26
M
3
5
2
X22
3
4
4
M25
M
3
2
2
Dev Roller
Clean Pump
4
1
1
2
70 °C
3
2
1
1
Heating element:
Finisher E4
4
X22
3
K2,6
unauthorized person without our specific permission.
and must not be used or handed over to any
This drawing belongs to Glunz & Jensen A/S
ELECTRONIC AND M ECHANICAL ENGINEERING
Gum Water
Repl. Pump
4
X25
6
1
1
2
5
Repl. Pump:
Finisher M19,
Dev2 K12
4
X25
K3,4
X47,8
K5,6
X47,12
X47,12
X47,7
K5,5
X47,7
K3,3
X47,1
K3,4
X47,2
K3,3
X47,2
S14K275
X47,11
Plug for Wash
1
(Raptor ECO)
X47,13
K3,2
K3,1
250W
K3,2
K3,1
K2,4
X47,5
X47,6
return, X11,2
X47,6
X47,10
X47,11
K2,6
X47,5
K2,4
High Power Unit, HPU
750W
Doc. No.:
63664
Number:
2
X47,6
70 °C
3
1
X47,5
OrCAD
M
Rev.:
Heating element:
Rinse E8
Wash-off-2 E5
4
X28
250W
hot, X11,1
750W
B-8
Appendix B:
Electrical diagrams
High Voltage Wiring III,
230 VAC, Control Devices, LPM
0803
Service Manual - Plate Processor, Silver
1
2
3
4
5
6
7
A
230 VAC
from
page 1
B
Ground in
Electronics
X57,L OUT
X57,RTN OUT
1
2
X1
C
F1 3.15AT
4
M
1
Optional, may
not be
mounted
D
Water Repl.
Pump, Pre-wash
M29
3
3
2
5
M30
RV4
M
1
4
J2,6
Water Repl.
Pump, Dev
X69 4
2
1
X68
2
4
Bracket
X72
Q4
BTA 16
Bracket
3
S14K275
D1
RV2
3 1 2
J2
Q2
BTA 16
X68,1
X68,2
8
2
J2,1
X2
J2,3
1
S14K275
J2,5
9
E
6
8
J3,3
X70
4
3
M31
2
M
1
Optional, may not
be mounted
X71 4
F
3
2
M
1
M32
RV1
G
D3
S14K275
RV3
3 1 2
J4
Q3
BTA 16
Page:
4 Of:
Approval:
Constructor:
6
JW
H
D4
Q5
4
BTA 16
6 5
Q8
BTA 16
RV8
I
I
unauthorized pers on without our s pecific perm is s ion.
and m us t not be us ed or handed over to any
This drawing belongs to Glunz & Jens en A/S
ELECTRONIC AND MECHANICAL ENGINEERING
RV5
These components may not be
mounted
H
Date: Monday, January 14, 2008
Water Repl. Pump,
Gum
Bracket
230 VAC Control Devices, LPM
Function:
D2
Q1
BTA 16
6 4 5
RV7
G
3 1 2
J3
Q7
BTA 16
Water Repl. Pump,
Wash
Bracket
9 10 12 11 13 15 14
RV6
F
J3,6
High Voltage Wiring
Title:
7
6 5
Q6
BTA 16
Gnd
Low Power Module, LPM
(Optional, not on all
Models)
X69,1
X69,2
10
E
S14K275
J3,1
S14K275
D
S14K275
C
X70,1
X70,2
B
J3,4
S14K275
X71,1
X71,2
A
S14K275
X72,8
Doc. No.:
J
63664
Number:
J
OrCAD
M
Rev.:
1
2
3
4
5
6
7
8
9
10
B-10
Appendix B:
Electrical diagrams
Low Voltage Wiring,
Sensors and Control Devices
0803
Service Manual - Plate Processor, Silver
J9
Tank Min.
Sensor :
Wash B2
2
1
2
J9,4
A
7
8
6
+
5
Tank Min.
Sensor :
Wash - B3
Wash-off B4
2
1
+12VDC
4
Tank Min.
Sensor :
Rinse - B7,
Wash off 2 - B8
2
1
3
+
J9,3
High Power Unit, HPU
5c
+24VDC
4b
-
B6/7/8/9,2
B6/7/8/9,1
15k
-
B2/3/4,2
J9,5
1
B1, B2, B9, B10, B11, B15
B
11
+15VDC
Cont. Min.
Sensor :
Gum - B9
Wash app. - B6
2
1
10
9
5c
12
B1, B2, B9, B10, B11, B15, B16, B22
+
Polymer w. prewash
and/or preheat
-
Thermal, standard
B3, B6, B10, B14, B15, B17, B20, B21
5b
ECO
B1, B3, B7, B10, B12, B15, B17
5c
-
J10
C
1
R1, R2, R6
R1, R2
R1, R2, R4, R6
R1, R2, R4, R8
Temp. sensors
Tank Min.
Sensor :
Finisher - B17,
Gum - B17
Cont. Min.
Sensor :
Wash-off 2 B19
2
1
+
Silver
Level sensors
15k
HPU/MPU
1a
Tank Min.
Sensor :
Prewash
- B16
2
1
2
-
5b
+
1a
2c
3a
2c
K8, K6
K8
K9
Valves
5
4
3
1
4b
8
3
X55
4
To Centrifuge motor
connector, X55
5c
+12VDC
5b
7
Tank Min.
Sensor :
Developer - B1
Cont Min.
Sensor :
Dev Water
- B20
2
6
4c
J10,10
2b
X55,4
B10,1
Variant
4b
B2/3/4,1
5b
+
J10,9
X55,3
+
B10,2
-
B11/12/14,2
-
B11/12/14,1
15k
2b
11
10
9
12
+
14
13
Cont. Min. Sensor:
Dev. fill-up - B11,
Finisher - B12,
Cont. Max. Sensor:
Wash Waste - B14
2
1
J10,6
NC
S1
5c
Input
Sensor
0VDC
2
1
6b
2
1
J11
2
R1
10K
1c
3b
3c
2
R2
10K
3c
5
Approval:
Page: 5
4c
10K
B
5c
8
7
B
24V
Water valve :
Prewash K6
2
1
9
Of: 6
A
10K
2c
10
A
11
12
Temp Sensor:
Finisher -R8,
Preheat -R6
2
1
2b
6c
6b
Rntc
Monday, January 14, 2008
6
Constructor: TGJ
Date:
4
3
5b
Temp Sensor:
Wash off -R4
Wash -R4
2
1
4b
Rntc
4c
4b
Temp Sensor:
Dryer -R2
Rntc
1
3b
+24VDC
Temp Sensor:
Developer -R1
Rntc
1
1b
Cont. Min. Sensor:
Water - B22
2
1
Output
Sensor
NC
S2
6c
2c
2b
1c
R1,2
Sensors And Control Devices
Function:
1b
Cont. Max. Sensor:
Dev Waste - B15
2
1
2
1
5b
Low Voltage Wiring
Title:
Cont. Min.
Sensor:
Dev repl. - B10,
Dev App. - B10
2
1
+
2b 2c
15k
R1,1
4c
+
B15,1
-
B15,2
-
B1/20,1
J10,3
B1/20,2
J10,4
-
B16/17/19,2
J10,5
B16/17/19,1
15k
S2,2
S2, 1
J4,4
15k
R2,2
4b
J10,7
R8/6,1
J10,13
S1,2
3c
+
B22,1
-
B22,2
15k
X63,1
J4,3
J10,8
R8/6,2
K8/9/11,2
K8/9/11,1
J10,14
R3/4/7,2
R3/4/7,1
K6,1
R2,1
X63,2
S1, 1
K6,2
J11,7
J4,2
J11,8
3b
4c
13
24V
20
16
+
2
This drawing belongs to Glunz & Jens en A/S
unauthorized pers on without our s pecific perm is s ion.
and m us t not be us ed or handed over to any
To relay
PCB, X63
1
X63
Doc. No.:
63664
Number:
See Setter manual for actual
pin connections, or contact your
Service Suplier.
ELECTRONIC AND MECHANICAL ENGINEERING
15
8
Plate Setter
Optional
P1
Processor Interface
Module, PIM
+12VDC
J1
14
Water valve :
Wash - K8,
Wash off - K9,
Dev2 - K11
2
1
J11,1
J4,1
J11,2
-
Power components mounted on :
15k
4c
15k
J9,6
15k
J,10,11
3a
J10,12
15k
J11,3
Main Processor Unit, MPU
+
1
1
5
2
2
3
J11,4
OrCAD
M
Rev.:
B-12
Appendix B:
Electrical diagrams
Motors and Internal Bus Wiring,
8, 24 and 35 VAC Distribution
0803
Service Manual - Plate Processor, Silver
Centrifuge
Switch
S17
4AT
F18
Switch is shown as
the drawer is open.
1
2
2
3
M21,2
M21,1
4
8
3
7
2
6
1
F403
1 AT
10AF
Red
Black
Option
1
M
M2
1
2
+
+
D45
10AF
F401
C113
4700uF/25V
6
2 X T filter
Red
Black
M
J4,1
J4,4
6
M21
1
2
2
Not standard
4 or 5AT
4
D427
.
.
D425
F405
4AT
1
Red
M
M1
+24V
Transport Motor
S6
Opto interrupter
Black
.
Q4112
3
D428
.
.
D426
DC supply to valves
and solenoids
0V See page 5 of 5
3
F17
5
Centrifuge
Motor
To MPU
J4,3 2b+2c
2
4
D419
D417
3
C455
D418
1
Wash Centrifuge
6AT
F9
Not standard
Brush Motor
5
3
J4
C454
D416
DC supply to
mikroprocessor
Dual Motor Controller
D423
D421
S7
Opto interrupter
2
4
D422
C457
1
J5
C456
D420
Connector for
dismounting
Centrifuge cover
with motor
2 X T filter
X56
X55
J5,1
J5,4
X52,4
X52,8
X52,3
X52,7
X52,2
X52,6
X52,1
X52,5
M2,1
-
2
F2
1
5
J5,2
M1,1
2 X 10uF/100V
M2,2
2 X 10uF/100V
3
M1,2
J1
J5,3
3
J5,5
2
Part of High Power Unit, HPU
J4,2
J1 at HPU :
pin 1 & 5 : 8,5 VAC
pin 2 & 6 : 24 VAC
pin 3 & 7 : 30 VAC
pin 4 & 8 : 30 VAC
J4,3
1
1
3
J4,5
From X40 & X41
on page 1
J5,4
P1
P1
#3
#1
#6
#5
#9
3
1
6
5
9
#8
#9
#7
9
#6
8
#5
5
7
#4
4
6
#3
3
#2
#7
7
#1
#2
2
2
#8
8
1
#4
4
From HPU J6-3, 2b+2c
24VAC from
Transformer T3 on
page 1
GND
RX
RX
TX
TX
GND
RX
RX
TX
TX
47 K
Terminator plug
G&J no. 85514
2
X63
1
4
3
2
X62
1
relay on
2AT
F1
24V
LS1
-
+
D1
+
RRM PCB - Rectifier board with relay
2
2 X T filter
8, 24 and 35 VAC Distribution
Function:
M
M8
Prewash Brush Motor
2
1
X65
Motors And Internal Bus Wiring
Title:
C1
4700uF
1
X64
2 x T filter
J5,1
Page: 6
Approval:
Of: 6
Constructor: JW
Date: Monday, January 14, 2008
unauthorized person without our specific permission.
and must not be used or handed over to any
This drawing belongs to Glunz & Jensen A/S
ELECTRONIC AND M ECHANICAL ENGINEERING
Man Machine Interface, MMI
Doc. No.:
63664
Number:
Part of Main Processor Unit, MPU
See page 5 of 6 for connection to input
and temperature sensors
#1
1
3
#1
1
#2
2
3
#2
2
#3
3
1
#3
3
#4
4
#4
4
4
1
#5
5
#5
#9
5
#8
9
#6
4
#6
6
#7
8
6
4
#7
7
#6
7
#7
1
#8
8
#5
6
7
3
#9
9
#4
5
#8
#3
4
#9
+
#2
3
8
+
+
#1
2
9
+
1
OrCAD
M
Rev.:
B-14
Appendix B:
Electrical diagrams
0803
Service Manual - Plate Processor, Silver