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Download Supplementary Documentation for Operating Instructions HR&HRD
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Supplementary Documentation for Operating Instructions Hot Runner Control Cabinets Series HR & HRD Rev. 2.00.04 02/2009 The Zone Displays – Status and Error Messages Display German Display English Rectification of the error in case of an error message Stb FSt Afb Id Fb MA CoU StA Id FP tCb Sensor reverse voltage FuS FuS Fuse alarm only for HRD Err Err Data error in channel data AL AL Maximum temperature / upper measuring range limit exceeded IF IF Error message “No heating current is measured” during the identification phase SbY SbY bSt bSt Temperature reduction / Standby active Temperature increase / Boost active Meaning Regulation mode Zone in pilot regulation Start-up mode active Identification active Sensor failure Sensors defective. In order to be able to keep operating the zones in the regular mode, the sensors need to be exchanged immediately; otherwise the zones in the Regulation mode or in the pilot regulation zone will switch and continue working with defective sensors. Sensor connections are confused. Swap over the two sensor wires + and – of the corresponding zones. Wiring error. The error is saved and needs to be acknowledged. 1/6 Change to the parameter level and change a value, then acknowledge the change. The error message will then disappear. Alternatively, enter code number 950. The actual value of the zones has exceeded the measuring range limit or the maximum temperature (500°C). The heating output for the corresponding zone is switch off. The error is saved and needs to be acknowledged. If the error comes before the error message I-, the power unit may be defective. Please exchange. Likewise, errors in the sensors are possible. Please observe the actual value. Please contact the supplier for a quick remedy. The controller switches off the zones and checks in cycles whether a heating current can be measured or not. Reason for error: Fuse failure, heater failure or the connection cable to the heater is defective. Supplementary Documentation for Operating Instructions Hot Runner Control Cabinets Series HR & HRD Rev. 2.00.04 02/2009 Display German Display English dIA Ar Ar. dIA Ar Ar. I- I- Meaning Diagnosis function active Automatic ramp active Automatic ramp active, zone is currently the slowest zone Alarm "Current alarm when heating system is off " active 2/6 Rectification of the error in case of an error message Heating current is measured although no control is triggered. The heating output for the corresponding zone is switched off. Check the power unit and exchange. The error is saved and needs to be acknowledged. Supplementary Documentation for Operating Instructions Hot Runner Control Cabinets Series HR & HRD Rev. 2.00.04 02/2009 Mold Check Function Diagnosis Process Display German Display English Meaning D ON VeDI I DI TiDI ZoDI DOFF D ON WiDI I DI TiDI ZoDI DOFF Wiring diagnosis Current diagnosis Temperature increase (time) diagnosis Zone diagnosis End of diagnosis Diagnosis Results Display German Display English Vedr Wrng IAbl ILek TCP TCP TC TC IOn IOn IOff IOff Meaning Wiring diagnosis result No display, no wiring faults detected. FUS display (safety alarm), a fault was found on the heating system connection in this zone. Leakage current diagnosis result Value 000 – 999mA Sensor reverse voltage result No display, sensors are OK. Reverse voltage is shown with a Fp sensor reverse voltage. Sensors results No display, sensors are OK. Fb display, for sensor failure and/or no sensors connected. Digits 1 – n, shows the position of the mistaken sensors. 888 display, no temperature increase recognized in the given testing time. Measuring current when the heating system is switched on Value 00.0 – 99.9A Measuring current when the heating system is switched off Value 00.0 – 99.9A 3/6 Supplementary Documentation for Operating Instructions Hot Runner Control Cabinets Series HR & HRD Rev. 2.00.04 02/2009 List of Parameters Parameter German Parameter English SOLL STGR STBE GWGW+ ATOL ASOL 2SOL 3SOL 4SOL XP-H TD-H TI-H TA-H STGH STG% SOLSOL+ ANFB ANFZ AFZ2 AFZ3 DIAT OFFS ONLK IDEN APPL FBA FAL TRMP ARMP K-FZ NrFZ ZONE GPNr GPM PTOL SP OPWR MANU ALLO ALHI AMPT AMPN SP2 SP3 SP4 XP-H TD-H TI-H CT-H OUTH OUT% SPLO SPHI STMO STT STT2 STT3 DIAT OFFS ONLC IDEN APPL TC-A TCAL TRMP ARMP K-CO NoCO ZONE GPNr GPM PTOL Meaning Set point Degree of operation Manual mode Lower temperature limiting value GWUpper temperature limiting value GW+ Tolerance of heater current Set point heater current 2nd set point/2nd lowering value 3rd set point/3rd lowering value 4th set point/4th lowering value Proportional band Heating Derivative time Heating Integral time Heating Cycle time Heating Reduction degree of operation Heating Maximum degree of operation in manual mode Lower set point limit Upper set point limit Startup mode Startup time of startup mode Startup time 2nd set point/ 2nd lowering value Startup time 3rd set point/ 3rd lowering value Diagnostic time Temperature offset Online control function Identification Heating Application Automatic function if thermocouple breaks Monitoring sensor short circuit FAL Temperature ramp Automatic temperature ramp Amplification factor for lead zone control Lead zone Zone Group number Group mode Process tolerance 4/6 Supplementary Documentation for Operating Instructions Hot Runner Control Cabinets Series HR & HRD Rev. 2.00.04 02/2009 List System Parameters Parameter German ADR PROT BAUD STOP PARI CANB CADR A-OP OPEN A1D1 A1D2 A1D3 A2D1 A2D2 A2D3 A3D1 A3D2 A3D3 DISP SEN CELS INPD ADEF AGAP ASTB OFF1 OFF2 OFF3 OFF4 OFF5 SPRA MADR H-FR LTD1 LTD2 LTD3 IABM IABD FGP ZADR Parameter English ADDR PROT BAUD STOP PARI CANB CADR A-OP OPEN A1D1 A1D2 A1D3 A2D1 A2D2 A2D3 A3D1 A3D2 A3D3 DISP SEN CELS INPD AMPD GAP DIS% OFF1 OFF2 OFF3 OFF4 OFF5 LANG MADR H-EN LTD1 LTD2 LTD3 CMAX CMAD FGP ZADR Meaning Controller address Protocol Baud rate Number of stop bits Parity Baud rate CAN CANopen base address Autooperational mode CANopen CANopen protocol Definition byte 1 - alarm port 1 Definition byte 2 - alarm port 1 Definition byte 3 - alarm port 1 Definition byte 1 - alarm port 2 Definition byte 2 - alarm port 2 Definition byte 3 - alarm port 2 Definition byte 1 - alarm port 3 Definition byte 2 - alarm port 3 Definition byte 3 - alarm port 3 Display, if zone is passive (BA) Sensor type zone 1...6 °C/°F Function of digital inputs Measurement procedure heating current Tolerance band for automatic temperature ramp Display in manual mode (BA) Module offset 1 Module offset 2 Module offset 3 Module offset 4 Module offset 5 Language (BA) Modbus basic address Auto start switch-on time Load separation def. 1 Load separation def. 2 Load separation def. 3 Maximum divert current (Regulation) Maximum divert current (Diagnosis) Remote control group Zones Offset 5/6 Supplementary Documentation for Operating Instructions Hot Runner Control Cabinets Series HR & HRD Rev. 2.00.04 02/2009 How To Change System Parameters All system parameters are compiled in the system memory. They equally apply to all zones. Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 E.g. to change the system parameter LANG start with Step 1 and select the system parameter as shown in Step 2. To toggle the language between German (0) and English (1) enter the desired value as shown in Step 4. Execute all further steps to finish the dialog. 6/6
