Download Yazoo/Kees ZMKW4817 User's Manual

Transcript
Parts manual
Models:
ZMKW48171 / 968999297
ZMKW48192 / 968999328
ZMKW52212 / 968999329
ZMKH52232 / 968999330
ZMKH61251 / 968999498
MANUAL NO. 112685 REV. 01 (12/16/05)
MODEL NUMBER _______________________________
SERIAL NUMBER _______________________________
DATE PURCHASED _____________________________
DEALER ADDRESS _____________________________
NOTES:
©2005 Yazoo/Kees Power Equipment. All rights reserved.
Beatrice, NE. Printed in U.S.A.
2
CONTENTS
SECTION
PAGE
HYDRAULIC ASSEMBLY (TL) ..........................................................................................................
HYDRAULIC ASSEMBLY (TE) .........................................................................................................
DECK LIFT ASSEMBLY ...................................................................................................................
FRAME ASSEMBLY ........................................................................................................................
SEAT ASSEMBLY
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329, ZMKH52232 / 968999330,
ZMKH61251 / 968999498 ............................................................................................................
SEAT ASSEMBLY
MODEL: ZMKW48171 / 968999297 ............................................................................................
KAWASAKI 125 ENGINE ASSEMBLY, MODEL: ZMKW48171 / 968999297 ....................................
KAWASAKI ENGINE ASSEMBLY, MODELS: ZMKW48192 / 968999328,
ZMKW52212 / 968999329 ..........................................................................................................
KOHLER ENGINE ASSEMBLY, MODEL: ZMKH52232/ 968999330 ..................................................
KOHLER ENGINE ASSEMBLY, MODEL - ZMKH61251 / 968999498 ................................................
MOTION CONTROL ASSEMBLY ......................................................................................................
PARK BRAKE ASSEMBLY (TL) .......................................................................................................
PARK BRAKE ASSEMBLY (TE) ......................................................................................................
CASTER ARM
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329, ZMKH52232 / 968999330 .......
CASTER ARM
MODEL: ZMKW48171 / 968999297 .............................................................................................
CASTER ARM
MODEL - ZMKH61251 / 968999498 .............................................................................................
48” DECK ASSEMBLY .....................................................................................................................
52” DECK ASSEMBLY .....................................................................................................................
61” DECK ASSEMBLY .....................................................................................................................
WIRING ASSEMBLIES ....................................................................................................................
DECAL ASSEMBLY .........................................................................................................................
LIFT PEDAL .....................................................................................................................................
ROPS (ROLL OVER PROTECTION SYSTEM) .................................................................................
ACCESSORIES:
COLLECTION SYSTEM:
HOOD ASSEMBLY ..................................................................................................................
HITCH ASSEMBLY ..................................................................................................................
BLOWER ASSEMBLY ............................................................................................................
WEIGHT KIT ............................................................................................................................
MOUNTING KIT .......................................................................................................................
BAG ASSEMBLY ....................................................................................................................
DRIVE KIT - 48” DECK ............................................................................................................
DRIVE KIT - 52” DECK ............................................................................................................
DRIVE KIT - 61” DECK ............................................................................................................
MULCHING KIT - 48” DECK ........................................................................................................
MULCHING KIT - 52” DECK ........................................................................................................
MULCHING KIT - 61” DECK ........................................................................................................
PREMIUM SUSPENSION SEAT .................................................................................................
WIRING DIAGRAM ..........................................................................................................................
PARTS DESCRIPTION .....................................................................................................................
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
37
38-39
40-44
HYDRAULIC ASSEMBLY (TL)
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329,
ZMKH52232 / 968999330, ZMKH61251 / 968999498
103119 (x8)
106896 (x4)
102396 (x4)
103115 (x4)
REF.
103119 (x8)
101237 (x4)
103117 (x6)
101238 (x5)
990052 (x8)
103117 (x6)
106896 (x4)
103119 (x8)
103118 (x8)
990580 (x6)
106933
990072 (x2)
103116 (x4)
112671 (x2)
101202
990580 (x6)
990052 (x8)
990598 (x8)
110837
101238 (x5)
103117 (x6)
101237 (x4)
103116 (x4)
103118 (x8)
103119 (x8)
112671 (x2)
102396 (x4)
103118 (x8)
103115 (x4)
101238 (x5)
101238 (x5)
101238 (x5)
976978 (x8)
103316
103118 (x8)
103118 (x8)
990582 (x4)
105024
103117 (x6)
103118 (x8)
104722
101165
REF.
103117 (x6)
103117 (x6)
105168
990546 (x4)
111814
101176
101177 (x2)
103256
103118 (x8)
976979
990613
102606
990588
102717 (x4)
106887
990730
990517
101331
976688
976695
104388
102236
103427
976998
990550
990546
4
103433
HYDRAULIC ASSEMBLY (TE)
MODEL: ZMKW48171 / 968999297
103119 (x8)
102396 (x4)
103115 (x4)
103119 (x8)
101237 (x4)
103116 (x4)
106896 (x4)
112671 (x2)
990052 (x6)
103117 (x6)
990580 (x6)
101238 (x5)
106933
103118 (x8)
990072 (x2)
990580 (x6)
103118 (x8)
106896 (x4)
103119 (x8)
101237 (x4)
103116 (x4)
110837
990052 (x6)
112671 (x2)
101238 (x5)
101202
103117 (x6)
103117 (x6)
103119 (x8)
103118 (x8)
102396 (x4)
103117 (x6)
101238 (x5)
101238 (x5)
103115 (x4)
103118 (x8)
101238 (x5)
990582 (x4)
990598 (x8)
103118 (x8)
105168
103118 (x8)
101165
104722
102606
103117 (x6)
103316
103118 (x8)
990546 (x4) 103117 (x6)
101177 (x2)
101176
105024
976978 (x2)
103256
976979
990613
111814
990588
103118 (x8)
102717 (x4)
106887
990730
990517
101331
976688
976695
104388
102236
103427
976998
990550
990546
5
103433
DECK LIFT ASSEMBLY
103543 (x2)
106976
976979 (x3)
990637
102515
105059
108862
103543 (x2)
101232 (x6)
102526
976989
990637
101050
976979 (x3)
990717 (x4)
101232 (x6)
990580 (x2)
101802 (x3)
103533
102642
103534
990365 (x6)
106532
101802 (x3)
990654 (x4)
101232 (x6)
991043 (x4)
108349
101474 (x2)
102565 (x2)
101058
990365 (x6)
977703 (x2)
101474 (x2)
990761 (x2)
104808 (x4)
977703 (x2)
991043 (x4)
106891 (x2)
107032 RIGHT
107031 LEFT (NOT SHOWN)
104807 (x2)
101721 (x4)
6
MAIN FRAME ASSEMBLY
101202
990580 (x4)
990052 (x4)
106899
108575
105024
990598 (x4)
110815
REF. BATTERY
990717 (x14)
990580 (x10)
105224
110813 (x4)
105039 (x4)
976934 (x8)
110814
990692 (x31)
990184 (x9)
105169
105530
TO ENGINE 102679
104525
990365
LEFT
TANK
990692 (x31)
990184 (x9)
111148
107541
912222 (x6)
103275
RIGHT
TANK
102502 (x6)
990692 (x31)
990362 (x4)
102845 (x8)
990411 (x2)
110074
977778 (x3)
976977 (x2)
990692 (x31)
990717 (x14)
990209 (x6)
102733
108603
104199 (x2)
990333 (x2)
990598 (x4)
990052 (x4)
101768
990692 (x31)
107271 (x2)
102519 (x2)
108599
990717 (x14)
104197
976998 (x2)
111099
990692 (x31)
990717 (x14)
109376
108601
108350 RIGHT
108351 LEFT (NOT SHOWN)
990692 (x31)
106188 (x2)
102619 (x2)
976934 (x8)
105451 RIGHT
105452 LEFT (NOT SHOWN)
976934 (x8)
990187 (x2)
990692 (x31)
105527
912222 (x6)
102650 (x2)
7
990692 (x31)
990209 (x6)
102587 (x5)
990209 (x6)
990692 (x31)
109376
SEAT ASSEMBLY
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329,
ZMKH52232 / 968999330, ZMKH61251 / 968999498
111946 COMPLETE
112036 LEFT
112035 RIGHT
112034 (x2)
TORQUE 49-55 FT./LBS.
112037
110644
110816
990870 (x2)
110645
110646
NOT SHOWN:
111026 SEAT BELT
108745 SWITCH/SNAP MOUNT KIT
103424 DECAL, Y/K, BACK OF SEAT
110819 (x2)
990717 (x4)
990365 (x5)
8
SEAT ASSEMBLY
MODEL: ZMKW48171 / 968999297
108744
990839 (x2)
110644
107523
100143 (x2)
990870 (x2)
110645
110819 (x2)
102593 (x4)
110646
110821
990365 (x5)
NOT SHOWN:
111026 SEAT BELT
104392 SEAT HARNESS
976856 WIRE TIE
103424 DECAL, Y/K, BACK OF SEAT
104411 (x4)
9
KAWASAKI 125 ENGINE ASSEMBLY
MODEL: ZMKW48171 / 968999297
990053 (x2)
107271 (x10)
990072 (x2)
105281
TO FUEL
FILTER
107271 (x10)
TO FUEL
VALVE
990692 (x10)
109867
990717 (x22)
TO BATTERY
990717 (x22)
101714
990209 (x8)
990717 (x22)
TO STARTER
106961 (x4)
976978 (x5)
106957 (x2)
106962
102335
990717 (x22)
990692 (x10)
106961 (x4)
990692 (x10)
990669 (x4)
106819
990692 (x10)
CHAMFER SIDE UP
TOWARD ENGINE
912757
990209 (x8)
106992
VIOLET
105637
WHITE
VIOLET
WHITE
105804
GRAY
GRAY
GRAY
PULLEY SIDE DOWN
990247
104415
991120
NOT SHOWN:
102757 CABLE, POSITIVE
102759 INSULATOR (x2)
105637
10
TORQUE TO
50 FT./LBS.
KAWASAKI ENGINE ASSEMBLY
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329
990072 (x2)
107271 (x10)
990053 (x2)
105281
TO FUEL
FILTER
107271 (x10)
TO BATTERY
TO FUEL
VALVE 990717 (x22)
990692 (x10)
109867
990717 (x22)
101714
990209 (x7)
TO STARTER
106957 (x2)
976978 (x5)
990717 (x22)
106957 (x2)
106962
990717 (x22)
106961 (x4)
990692 (x10)
990717 (x22)
990692 (x10)
990669 (x4)
106819
102335
106961 (x4)
990209 (x7)
912757
990692 (x10)
CHAMFER SIDE UP
TOWARD ENGINE
106992
105637
VIOLET
106880
GRAY
GRAY
WHITE
VIOLET
WHITE
GRAY
PULLEY SIDE DOWN
990247
104415
991120
TORQUE TO
50 FT./LBS.
105637
NOT SHOWN:
102757 CABLE, POSITIVE
102759 INSULATOR (x2)
11
KOHLER ENGINE ASSEMBLY
MODEL ZMKH52232 / 968999330
101362
101364
107271 (x10)
107271 (x10)
TO FUEL
FILTER
104980
TO FUEL
VALVE
990692 (x6)
TO ENGINE
990717 (x20)
990717 (x20)
990209 (x6)
990717 (x20)
106957 (x2)
106961 (x4)
990717 (x20)
990717 (x20)
990209 (x6)
990692 (x6)
990669 (x4)
106819
106961 (x4)
912757
990692 (x6)
106992
CHAMFER SIDE UP
TOWARD ENGINE
990209 (x6)
105637
104416
WHITE
RED
VIOLET
RED
106880
WHITE
VIOLET
990247
PULLEY SIDE DOWN
991120
TORQUE TO
50 FT./LBS.
105637
12
KOHLER ENGINE ASSEMBLY
MODEL ZMKH61251 / 968999498
101362
101364
107271 (x10)
107271 (x10)
TO FUEL
FILTER
104980
TO FUEL
VALVE
990692 (x10)
TO ENGINE
990717 (x20)
990717 (x20)
990209 (x6)
990692 (x10)
990717 (x20)
106957 (x2)
106961 (x4)
990717 (x20)
990717 (x20)
990209 (x6)
990692 (x10)
990669 (x4)
106819
106961 (x4)
912757
990692 (x10)
112774
CHAMFER SIDE UP
TOWARD ENGINE
990209 (x6)
104416
WHITE
RED
VIOLET
RED
105406
WHITE
VIOLET
990247
PULLEY SIDE DOWN
991120
TORQUE TO
50 FT./LBS.
13
MOTION CONTROL ASSEMBLY
110811 (x2)
110607 (x4)
990184 (x7)
102592 (x2)
110606 (x2)
110827 LEFT
110607 (x4)
110943 (x4)
110826 RIGHT
110638 (x2)
102678 (x2)
110603 (x2) RIGHT
990730 (x6)
101949 (x2)
REF.
990184 (x7)
110811 (x2)
110607 (x4)
990184 (x7)
102593 (x4)
990563 (x4)
110606 (x2)
104763 (x2)
108659
990223 (x6)
111039
103264 (x2)
976952 (x4)
976979 (x6)
111031 LEFT
101080 (x2)
990184 (x7)
976998 (x2)
103547 (x2)
104763 (x2)
990692 (x2)
110604 (x2)
991073 (x2)
103003
990717 (x4)
976934 (x4)
110943 (x4)
110607 (x4)
110943 (x4)
111030 RIGHT
990196
108394
14
REF. BRAKE
LEVER WLDMT.
PARK BRAKE ASSEMBLY (TL)
990365 (x2)
106969
106971
990563 (x4)
990365 (x2)
108616
977465 (x2)
977703 (x4)
105036
977465 (x2)
102797 (x2)
990155 (x10)
990365 (x2)
101151
976979 (x4)
977703 (x4)
977465 (x2)
977703 (x4)
990155 (x10)
923787
108619
976978 (x2)
990580 (x2)
106972 (x2)
105029
990613
976979
990637
102821 (x2)
990517 (x3)
102817 (x2)
106883 (x2) COMPLETE (FOR MODELS:
ZMKW48192 / 968999328,
ZMKW52212 / 968999329,
990155 (x10)
ZMKH52232 / 968999330,
ZMKH61251 / 968999498
105983 (FOR MODELS:
ZMKW48192 / 968999328,
ZMKW52212 / 968999329,
ZMKH52232 / 968999330,
ZMKH61251 / 968999498
990517 (x3)
106989 (x2)
101332 (x8)
110944 RIGHT
110945 LEFT
101468 (x2)
104288 (x2)
101331 (x4)
102822 (x2)
990622 (x4)
106990 (x2)
990254 (x4)
106791
990118
990258 (x4)
990365 (x2)
102415 (x2)
103547
101173 (x8)
102746 (x4)
976998 (x2)
106873 (x2)
15
990517 (x4)
107431
912234
PARK BRAKE ASSEMBLY (TE)
102797 (x2)
976979 (x5)
990563 (x4)
990365 (x2)
108621
102797 (x2)
977465 (x2)
990563 (x4)
108616
990365 (x2)
977703 (x2)
990155
105036
108637
977465 (x2)
101151
101332 (x8)
977703 (x2)
103527 (x2)
976979 (x5)
108619
101331 (x16)
923787 990637
990580 (x2)
990613
976978 (x2)
101331 (x16)
990297 (x2)
105029
976979 (x5)
108554 (x2)
108614 (x2) COMPLETE (FOR MODEL: ZMKW48171 / 968999297
990622 (x8)
101109 (x2)
109344
912234
107432
16
CASTER ARM
MODELS: ZMKW48192 / 968999328, ZMKW52212 / 968999329,
ZMKH52233 / 968999330
102535
102889
102852
102543 (x2)
990839 (x4)
101474
100143 (x4)
102543 (x2)
102851
108655
102538
101331
102855
104572 (COMPLETE)
976997
102546
912234
102856
104573
17
NOT SHOWN:
102484 (x2) FLANGE BEARING
CASTER ARM
MODEL: ZMKW48171 / 968999297
101151
923787
101232 (x2)
100143 (x4)
108593
990839 (x4)
101474
101232 (x2)
103228
101331
101907
101872
106994
106993 (COMPLETE)
103300
102484 (x2)
106995
912234
18
CASTER ARM
MODEL: ZMKH61251 / 968999498
102535
102852
102889
102543 (x2)
990839 (x4)
101474
102543 (x2)
100143 (x4)
102851
108597
102538
101331
102855
104572 (COMPLETE)
976997
102546
102856
912234
104573
19
NOT SHOWN:
102485 (x2) FLANGE BEARING
102484 (x2) END CAPS
48” DECK ASSEMBLY
108766 (x3)
990247 (x3)
990582
976998 (x5)
990839 (x8)
102582 (x8)
976979 (x11)
990517 (x9)
103257 (x2)
101331
990517 (x9)
102892 (x2)
103257 (x2)
103258
101175 (x8)
990550
976979 (x11)
106504 (x3)
103256
990517 (x9)
102641 (x4)
107276 (x3)
976998 (x5)
103230
103427
108905 LEFT
108903 RIGHT
(NOT SHOWN)
104197
990333 (x3)
HUB DOWN
103295 (x2)
976998 (x5)
104199 (x2)
108350 RIGHT
108351 LEFT (NOT SHOWN)
990184 (x6)
102619 (x2)
102243
990839 (x8)
103433
104236
102612 (x2)
990717 (x14)
990184 (x6)
102754 (x3)
105746
913010
990692 (x6)
102643 (x2)
102698 (x3)
990517 (x9)
976934 (x4)
107351
990799 (x6)
990627 (x14)
108450
976979 (x11)
105448
990799 (x6)
108754 (x2)
108758 (x2)
976934 (x4)
108772 (x3)
111949
990692 (x6)
105444
977326
990799 (x6)
108754 (x2)
108758 (x2)
990627 (x14)
108449
108759
100340 (x3)
990333 (x3)
103299 (x3)
NOT SHOWN:
101369 DECAL, 48”
20
990184 (x6)
52” DECK ASSEMBLY
990582
990517
105192
108909 RIGHT
108911 LEFT (NOT SHOWN)
103257
101331
976998 (x3)
990550
976998 (x3)
990517 (x14)
108766 (x3)
103230
990717 (x14)
107285
990247 (x3)
103427
106504 (x3)
103257
990627 (x14)
103295 (x2)
107277 (x3)
103258
990839 (x8)
102754 (x6)
990517 (x14)
102582 (x8)
102243
990184 (x5)
102641 (x4)
103433
101175 (x8)
990517 (x14)
976979 (x14)
102698 (x6)
990717 (x14)
990692 (x5)
102643 (x6)
102612 (x2)
109288
103303 (x2)
105453
990799 (x3)
108450
990799 (x3)
108754 (x2)
105457
108758 (x2)
108773 (x3)
977326
990692 (x5)
990184 (x5)
108754 (x2)
976934 (x2)
990627 (x14)
108758 (x2)
108449
100341 (x3)
108760
NOT SHOWN:
106884 BELT, 52"
101099 DECAL, 52”
990333 (x3)
103299 (x3)
21
61” DECK ASSEMBLY
108609 RIGHT
108608 LEFT (NOT SHOWN)
105192
101331
976979 (x14)
990517 (x14)
990550
990582
990517
976998 (x3)
103257
106197
108766 (x3)
103257
990247 (x3)
103258
990627 (x14)
106504 (x3)
103427
103295 (x2)
107278 (x3)
103230
990717 (x14)
103303 (x2)
990839 (x8)
102582 (x8)
102641 (x4)
102612 (x2)
102754 (x6)
990717 (x14)
102243
103433
101175 (x8)
976979 (x14)
990517 (x14)
102698 (x6)
990517 (x14)
990692 (x5)
105461
102754 (x6)
109287
990184 (x5)
108773 (x3)
108450
990799 (x3)
108754 (x2)
108758 (x2)
105465
990184 (x5)
977326
990692 (x5)
976934 (x2)
108754 (x2)
108758 (x2)
976934 (x2)
NOT SHOWN:
108656 BELT, 61”
101751 DECAL, 61”
108449
990627 (x14)
108760
101733 (x3)
990333 (x3)
103299 (x3)
22
WIRING ASSEMBLY
TO STARTER
SOLENOID
990184 (x2)
976934 (x2)
102463
GROUND TO
102758 ENGINE BOLT
102914 (x3)
102759
ELECTRIC
CLUTCH
TO STARTER
TO SEAT
TO RIGHT
MOTION CONTROL
LEVER
103306
990072 (x2)
TO ENGINE
110950
104974
107544
T
LE
VIO
BL
991034 (x3)
102086
(+)
TO STARTER
SOLENOID
101714
A
CK
(-)
KAWASAKI
101771
990053 (x2)
990372 (x5)
107541
101768
110074
976952 (x6)
TO LEFT
102617 (x2)
MOTION CONTROL
976977 (x2)
LEVER
104416
104415
107516
23
TO PARK BRAKE
101080 (x3)
102678 (x3)
DECALS
110957
103421
105745
105744
111597
103333 (x2)
103423 (x2)
110974
109377 (x2)
101881
100128
107289
TO ENGINE
109377 (x2)
105743 (x2)
105301
107260
103423 (x2)
103420
111575
107288
102063
913010
105746
NOT SHOWN:
102670 DECAL, FUEL
103424 DECAL, Y/K, BACK OF SEAT
110968 DECAL, MID MAX
24
LIFT PEDAL
990655 (x3)
105187
105549
105552
976979 (x3)
25
ROPS
103433 (x6)
111443
111036 (x2)
200100 (x6)
104411 (x2)
200100 (x6)
103433 (x6)
111036 (x2)
104411 (x2)
103433 (x6)
200100 (x6)
103433 (x6)
200100 (x6)
26
ACCESSORY - COLLECTION SYSTEM
HOOD ASSEMBLY
976979 (x8)
990730 (x2)
111177 (x2)
111172
976979 (x8)
990613 (x2)
110033 (x8)
200684 (x30)
976978 (x8)
990645 (x6)
990598 (x16)
200684 (x30)
200684 (x30)
111339
111181 (x2)
111182
111183
990598 (x16)
991003 (x8)
200684 (x30)
111260
111314
102744 (x11)
111175 (x2)
111186 (x6)
102744 (x11)
105408 (x21)
111186 (x6)
976977 (x6)
111174
200478 (x2)
27
ACCESSORY - COLLECTION SYSTEM
HITCH ASSEMBLY
111158 (x2)
990563 (x20)
111162 (x2)
111187 (x4)
990563 (x20)
990580 (x3)
976979 (x22)
990254 (x4)
990625 (x4)
111167
976979 (x22)
976978 (x3)
111171
976979 (x22)
108369 (x2)
101331 (x2)
111190
111157
111267 (x2)
990563 (x20)
976979 (x22)
990613 (x2)
990655 (x2)
976979 (x22)
111155
28
977250 (x2)
990563 (x20)
ACCESSORY - COLLECTION SYSTEM
BLOWER ASSEMBLY
LOCKING COLLAR
102535
990717 (x12)
990196 (x4)
THIS SIDE UP
102691 (x5)
106786 (x2)
102691 (x5)
990316 (x7)
106741
108120 (x16)
105785
111331
990208 (x2)
990074 (x16)
105743
100472 (x3)
111332
990208 (x2)
990316 (x7)
990316 (x7)
106809
102691 (x5)
106786 (x2)
990717 (x12)
4
990546 (x2)
101050
THIS SIDE DOWN
990122
106721
990546 (x2)
990655
990692
990717 (x12)
108941
990037
106715
990717 (x12)
40
990196 (x4)
990188
101836
990517
106801
111303
990717 (x12)
106811
990717 (x12)
106720
990588
990074 (x16)
111229 (x2)
102067
106713
106504
100141
990247
108301
106812
990074 (x16)
990598 (x14)
110058
HUB DOWN
102744 (x6)
108120 (x16)
109900
990598 (x14)
108120 (x16)
111340
29
ACCESSORY - COLLECTION SYSTEM
WEIGHT KIT
102049 (x2)
111313
103420
977778
102587 (x3)
108096 (x2)
990627 (x4)
111336
ER92531 (x3)
30
ACCESSORY - COLLECTION SYSTEM
MOUNTING KIT
REF.
976979 (x6)
REF.
111191 (x2)
990654 (x2)
990563 (x6)
111208 (x2)
97076
102998 (x2)
111207 (x2)
108736 (x2)
102563 (x4)
111195
111209 (x2)
111215 (x2)
102563 (x4)
976979 (x6)
111294, RIGHT
111203, LEFT (NOT SHOWN)
101331 (x6)
111192 (x2)
111212
111206 (x2)
990622 (x6)
109901
31
976989 (x2)
990563 (x6)
ACCESSORY - COLLECTION SYSTEM
BAG ASSEMBLY
110063
990717 (x7)
990316 (x7)
990316 (x7)
111166
990692 (x3)
990717 (x7)
111300
32
ACCESSORY - COLLECTION SYSTEM
DRIVE KIT ASSEMBLY
111295 - 48 INCH DECK
106787 (x2)
102070 (x2)
111254
105743
108944 (x2)
976998
105744
102070 (x2)
108951
913010
990546 (x4)
106724
108944 (x2)
108946
990134 (x4)
33
ACCESSORY - COLLECTION SYSTEM
DRIVE KIT ASSEMBLY
111296 - 52 INCH DECK
108944 (x2)
990546 (x4)
102070 (x3)
105744
105743
976998
111268
990134 (x4)
102070 (x3)
108951
102070 (x3)
913010
108944 (x2)
106725
108947
34
ACCESSORY - COLLECTION SYSTEM
DRIVE KIT ASSEMBLY
111297 - 61 INCH DECK
105743
102070 (x3)
105744
108944 (x2)
111269
976998
102070 (x3)
108951
913010
990546 (x4)
106726
102070 (x3)
108944 (x2)
108948
35
990134 (x4)
ACCESSORY
48” MULCHING KIT
990184 (x16)
990184 (x16)
990692 (x6)
990184 (x16)
103441 (x2)
103439
990799 (x9)
990692 (x6)
990692 (x6)
103606 (x2)
990209 (x3)
990799 (x9)
976940 (x2)
103440
NOT SHOWN:
101595
CLAMP
109756 (x3) MULCH BLADE 16 1/4”
103595
TEMPLATE
36
990184 (x16)
ACCESSORY
52” MULCHING KIT
PART LIST-KIT #539105129 (52”)
PART NO.
QTY.
DESCRIPTION
103391
1
Baffle Weldment, Left
105125
1
Baffle Weldment, Right
976934
2
5/16C x ¾” Hex Capscrew
990316
8
5/16C x ¾” Carriage Bolt
990184
12
5/16C Hex Center Lock Nut
990692
10
5/16 Flat Washer
109757
3
Mulch Blade, 18”
103606
2
Flanged Washer
105132
2
Deflector Center, 52
102335
2
HCS 5/16C x 4
ACCESSORY
61” MULCHING KIT
PART LIST-KIT #539105128 (61”)
PART NO.
QTY.
DESCRIPTION
103375
1
Baffle Weldment, Left
105122
1
Discharge Baffle, 61
105131
2
Deflector Center, 61
976934
2
5/16C x ¾” Hex Capscrew
990316
8
5/16C x ¾” Carriage Bolt
990184
12
5/16C Hex Center Lock Nut
990692
10
5/16 Flat Washer
109755
3
Mulch Blade, 21”
103606
2
Flanged Washer
102335
2
HCS 5/16C x 4
ACCESSORY
PREMIUM SUSPENSION SEAT
Part No. 107859, Fits only 52” deck size or larger
37
WIRING DIAGRAMS
38
WIRING DIAGRAMS
39
PARTS DESCRIPTION
PART NO.
97076
100128
100141
100143
100340
100341
100472
101050
101058
101080
101099
101109
101151
101165
101173
101175
101176
101177
101202
101232
101237
101238
101331
101332
101369
101468
101474
101595
101714
101721
101733
101751
101768
101771
101802
101836
101872
101881
101907
101949
102049
102063
102067
102070
102086
102236
102243
102335
102396
102415
102463
102484
DESCRIPTION
HOSE CLAMP 6”-& 7”
DECAL, EXHAUST
HCS, 7/16-20 X 1 1/2, GR5
HCS, 7/16-14 X 1, GR5
16 1/4” BLADE
BLADE, 18"
RHSNB, 5/16C X 1 1/4
VINYL GRIP
SPRING
INTERLOCK SWITCH
DECAL, 52”
HUB
RETAINING RING, 7/8
FILTER HEAD
LUG NUT 1/2F
HCS 7/16C X 1 1/2
PULLEY, PUMP
KEY, 5MM SQ X 25MM
CAP, OIL TANK
BUSHING, FLANGED - PM
FITTING, STRAIGHT, F6400-8-8-0
FITTING, 90°, F6801-6-6-0
NUT, 1/2C, NYLOC
HCS, 1/2C X 2 3/4
DECAL, 48”
HEX SLOTTED NUT
ZERK
CLAMP
SOLENOID
HCS 5/16C X 2 3/4
BLADE, 21"
DECAL, 61"
BLADE SWITCH
7.5 AMP 32 VOLT ATO FUSE
7/8 ‘E’ RING
SLEEVE BUSHING
SPACER
DECAL, PROP. 65
HCS, 1/2-13 X 5 1/2, GR5
E-RING, 1/2
CLEVIS PIN
DECAL, COMMERCIAL
KEY, 1/4” SQ. X 3/4”
KNOB, THREE PRONG
20 AMP 32 VOLT ATO FUSE
SUPPORT PLATE
SUPPORT WASHER
HCS, 5/16C X 4
FITTING, STRAIGHT
HUB, W/BRAKE DRUM
BATTERY
FLANGE BEARING
PART NO.
102485
102515
102526
102535
102543
102546
102563
102565
102582
102587
102592
102593
102606
102612
102617
102619
102641
102642
102643
102670
102678
102691
102698
102717
102733
102744
102746
102754
102757
102758
102759
102797
102817
102821
102822
102851
102852
102855
102856
102889
102892
102914
102998
103003
103115
103116
103117
103118
103119
103228
103230
103256
40
DESCRIPTION
FLANGE BEARING
GRIP
HITCH PIN
GREASE CAP
BEARING
TIRE
LANYARD
LIFT ARM
NUT, 7/16C, WHIZ
BUMPER
GRIP
WASHER, 3/8, SPRING
FILTER
HCS, 3/8C X 2 3/4
SCREW, #10C X 7/8
PIVOT PIN
LIFT CHAIN
SPRING
ANTI-SCALP ROLLER
DECAL, FUEL
TAPPED PLATE
FLANGETTE
BUSHING
SET SCREW, 5/16C X 5/8
CHOKE CONTROL
RIVET, 3/16 X 1/4
PIN-CLEVIS, 3/8 X 2
HCS, 3/8C X 3 1/2
CABLE, POSITIVE
CABLE NEGATIVE
INSULATOR
FLANGE BEARING
SPRING-BRAKE COMPRESSION
PIN-TRUNION
BAND-BRAKE
SEAL
NUT, 1"-14, SLOTTED JAM
HCS 1/2-13 X 7 1/2
SPACER
PIN, COTTER, 1/8 X 2
DECAL, NO STEP
RELAY
FRICTION WASHER
TRACKING KNOB
“O” RING, 3/4
“O” RING, 1/2
“O” RING, 3/8
“O” RING FLARE, 3/8
“O” RING FLARE, 1/2
CASTER
IDLER ARM
SPRING
PARTS DESCRIPTION
PART NO.
103257
103258
103264
103295
103299
103300
103303
103306
103316
103333
103375
103391
103420
103421
103423
103424
103427
103433
103439
103440
103441
103527
103533
103534
103543
103547
103595
103606
104197
104199
104236
104288
104388
104392
104411
104415
104416
104525
104572
104573
104722
104763
104807
104808
104974
104980
105024
105029
105036
105039
105059
105122
DESCRIPTION
IDLER PULLEY (1.31)
IDLER PULLEY (1.62)
PUMP CONTROL LINK
IDLER BUSHING
HCS, 5/8F X 1 1/4
ZERK, 45°
PAD
CABLE POSITIVE, LONG
FITTING, F6400-6-6-0
DECAL, MOTION CONTROL
BAFFLE WELDMENT, LEFT
BAFFLE WLEDMENT, LEFT
DECAL, YAZOO/KEES
DECAL, YAZOO/KEES
DECAL, Y/K
DECAL, Y/K, BACK OF SEAT
PIVOT BUSHING
HCS 1/2C X 3 1/4, GR. 5
BAFFLE, 48”
DISCHARGE BAFFLE, 48”
CENTER DEFLECTOR
WHEEL MOTOR, TE14
PIN
PIN MT, UPPER
SPACER
WASHER
TEMPLATE
FLANGED WASHER
STRUT MOUNT
HCS 5/8C X 2 GR.5
DECK W/DECALS
KEY-COTTER, 4 MM X 45 MM
IDLER ARM
SEAT HARNESS
KNOB W/STUD
PIGTAIL FOR ENG. WIRING (KAWASAKI ONLY)
PIGTAIL FOR ENG. WIRING (KOHLER ONLY)
ROD, SEAT
TIRE & WHEEL ASSEMBLY
RIM
HOSE, 7"
‘U’ CLIP, 5/16
REINF. PLATE
LIFT BLOCK
CABLE POSITIVE (KAWASAKI ONLY)
FUEL HOSE, 16”
TANK
BRACKET
GRIP
STUD/PLATE MOUNT
LANYARD
DISCHARGE BAFFLE, 61
41
PART NO.
105125
105131
105132
105168
105187
105192
105224
105281
105301
105406
105408
105444
105448
105453
105457
105461
105465
105532
105549
105552
105637
105743
105744
105745
105746
105785
105804
105983
106197
106504
106532
106713
106715
106720
106721
106724
106725
106726
106741
106786
106787
106791
106801
106809
106811
106812
106819
106873
106880
106883
106884
106887
DESCRIPTION
Baffle Weldment, Right
DEFLECTOR CENTER, 61
Deflector Center, 52
CAP
Pad, non-skid
SPRING
SEAT BKT W/DECAL
FUEL HOSE, 29.5”
DECAL, MOBIL
CLUTCH
WASHER, #10
CENTER BAFFLE
MAIN BAFFLE
CENTER BAFFLE
MAIN BAFFLE
CENTER WELDMENT, 61
MAIN WELDMENT, 61
SCREW, 1/4-20, SELF TAPPING
LIFT PEDAL W/PAD
TIGHTENING PLATE
CLUTCH HARNESS
DECAL, NO STEP
DECAL, DANGER BELT DRIVES
DECAL, BATTERY WARNING
DECAL, SEVERING
DECAL, WARNING
CLUTCH (125 FT. LB.)
RIM, 12 X 8.5
CHUTE, 61
HEAVY WASHER
GROOVED PIN
SHEAVE, 4”
IDLER ARM
SPRING
IDLER
BELT
BELT
BELT, 61
DECAL, SEVERING
BEARING
STOP
HCS 3/8C X 1, GD 8
SPRING ROD
BEARING PLATE
BELT GUIDE
BACKING
CLUTCH TIE DOWN
BRAKE BAND SUPPORT
CLUTCH
REAR TIRE ASM.
BELT, 52"
BELT, PUMP
PARTS DESCRIPTION
PART NO.
106891
106896
106933
106957
106961
106962
106969
106971
106972
106976
106989
106990
106992
106993
106994
106995
107031
107032
107260
107271
107276
107277
107278
107285
107288
107289
107351
107431
107432
107523
107541
107544
108016
108096
108120
108301
108349
108350
108351
108369
108394
108449
108450
108554
108593
108597
108608
108609
108614
108616
108619
108621
DESCRIPTION
DECK LIFT LINK
HYDRAULIC LINE
BRACKET, OIL FILTER
SKID PLATE
STRAP
SPACER
BRAKE CROSS SHAFT
LINKAGE SHORT
LINKAGE
ADJUSTMENT PLATE
MOTOR STAND OFF
BRAKE WLDMT
PULLEY
TIRE & WHEEL ASSEMBLY
RIM
TIRE
BELLCRANK - LT
BELLCRANK - RT
DECAL, HEIGHT ADJ.
RHSNB, 5/16-18 X 1
PULLEY
PULLEY
PULLEY, 61
DISCRGE CHUTE
DECAL, BELT ROUTING
DECAL, SERVICE
DEFLECTOR CHUTE
TIRE, 23 X 10.5-12
TIRE
SEAT SWITCH
IGNITION SWITCH
KEY, PADDED
HOUR METER
SPRING RETAINER
NUT, 1/4C, THIN NYLOC
COVER PLATE
LIFT
STRUT - RT
STRUT - LT
HCS, 1/2-13 X 1 1/4
HCS, 5/16C, TAP BOLT
DUST CAP, BOTTOM
DUST CAP, TOP
MOTOR STANDOFF
CASTER ARM
CASTER ARM
BELT SHIELD, LEFT, 61
BELT SHIELD, RIGHT, 61
TIRE ASSEMBLY COMPLETE
BRAKE LEVER
BUSHING
BRAKE CROSS SHAFT
PART NO.
108637
108655
108656
108659
108736
108744
108745
108754
108758
108759
108760
108766
108772
108773
108862
108903
108905
108909
108911
108941
108944
108946
108947
108948
108951
109287
109288
109344
109377
109755
109756
109757
109867
109900
109901
110033
110058
110063
110074
110603
110604
110606
110607
110638
110644
110645
110646
110811
110813
110814
110815
110816
42
DESCRIPTION
LINKAGE
CASTER ARM 48" & 52" DECK
BELT, 61"
CONTROL SHAFT
NUT, 1/2-20, HEX JAM
SEAT W/ARMREST
SWITCH/SNAP MOUNT KIT
SHAFT SEAL
SPACER
MINI SPINDLE
MINI SPINDLE
HCS, 7/16F X 1 1/2, SPEC.
COMPLETE HOUSING
CUTTER HOUSING, COMPLETE
LEVER
BELT SHIELD, RIGHT
BELT SHIELD, LEFT
BELT SHEILD, RIGHT
BELT SHIELD, LEFT
BLOWER HOUSING
BLOWER PIN, SM
PULLEY, DOUBLE, STACKED, 42/48
PULLEY, DOUBLE, STACKED, 52”
PULLEY, DOUBLE STACKED, 61
HCS, 7/16-20 X 2 1/2, GR5, SPEC.
DECK W/DECALS, 61
DECK W/DECALS
RIM
DECAL, MIDMAX
MULCH BLADE, 21"
MULCH BLADE 16 1/4”
Mulch Blade, 18”
DOUBLE TUBE CLAMP
LOWER HOUSING - PLASTIC
OVER CENTER BAND
WASHER, #10
PLATE, BLOWOUT
HANGER, BAG
HOUR METER
BALL JOINT, RIGHT
BALL JOINT, LEFT
DAMPENER
BALL STUD
CONTROL ARM
SEAT LATCH
SPRING, TORSION
SEAT LATCH ROD
DAMPENER ARM
‘U’ TYPE RETAINER 1/4C
TANK MOUNT
PUSH MT, WIRE CLIP
SEAT MOUNT
PARTS DESCRIPTION
PART NO.
110819
110821
110823
110826
110827
110837
110943
110944
110945
110950
110957
110974
111026
111030
111031
111036
111039
111155
111157
111158
111162
111166
111167
111171
111172
111174
111175
111177
111181
111182
111183
111186
111187
111190
111191
111192
111195
111203
111206
111207
111208
111209
111212
111215
111229
111254
111260
111267
111268
111269
111294
111300
DESCRIPTION
CLEVIS PIN
SEAT PAN
WHEEL MOTOR
DRIVE LEVER, RIGHT
DRIVE LEVER, LEFT
“T” ASSEMBLY
NUT, 5/16F, NYLOC
PUMP, TL, RIGHT
PUMP, TL, LEFT
HARNESS, FRAME
DECAL, CONSOLE
DECAL, TRACKING
SEAT BELT
DRIVE CONTROL, RIGHT
DRIVE CONTROL, LEFT
Lanyard w/pin, 1/2”
SPRING
HITCH
MOUNT Z BRACE
SUPPORT, OUTER
SUPPORT ARM
TUBE, BAG FRAME
SEAL, RUBBER
SEAL STRAP
HOOD
HOOD SUPPORT
SUPPORT, DRAW LATCH
HOOD HINGE
MOUNT PLATE
INLET TUBE
MESH, POLY DIAMOND
SCREW, #10-24 X 1 1/8, MACH.
NUT, 1/2-13, WHIZLOCK
LATCH
SPRING
HAIRPIN
REAR GUARD
HITCH BRACKET, LEFT
HITCH PIN
TURNBUCKLE, 1/2”
SUPPORT LINKAGE, LH
SUPPORT LINKAGE
DECAL, HOT SURFACE
SUPPORT BRACKET
SCREW, 1/4-20 X 5/8, BTN SKT
SHIELD W/DECALS, 48”
DECAL, VENTILATION
BRACKET, SUPPORT
SHIELD W/DECALS, 52”
BELT SHIELD W/DECALS, 61
HITCH BRACKET W/DECALS, RIGHT
BAG, SMALL, MODEL CS9
PART NO.
111303
111313
111314
111331
111332
111336
111339
111340
111443
111575
111597
111814
111946
111949
112034
112035
112036
112037
112671
112774
200100
200478
200684
912234
912757
913010
923787
976688
976695
976856
976934
976940
976952
976977
976978
976979
976989
976997
976998
977250
977326
977465
977703
977778
990037
990052
990053
990072
990074
990118
990122
990134
43
DESCRIPTION
IDLER ARM KEEPER
HOLD DOWN, WEIGHT BAR
HOSE, 54”, CS9
FAN COVER W/DECALS
FAN
WEIGHT BAR
HOOD SUPPORT, REAR
BLOWER SUPPORT
ROPS, COMPLETE W/SEAT BELT
DECAL, WARNING
DECAL, RELAYS
“T” ASSEMBLY
SEAT, COMPLETE
48” DECK BELT
HCS, 7/16-20 X 3/4
ARM REST ASSEMBLY, RIGHT KIT
ARM REST ASSEMBLY, LEFT KIT
SEAT RAILS
PUMP
PULLEY
NUT, 1/2-13, CENTERLOCK
DRAW LATCH, FLEXIBLE T-HANDLE
RIVET, 1/4 STAVEX
VALVE STEM
KEY, 1/4 SQ X 1 1/4
DECAL, DANGER
MACHINE BUSHING, 7/8
IDLER PULLEY
IDLER FLANGE BUSHING
WIRE TIE
HCS, 5/16C X 3/4
HCS 5/16C X 4 1/2”
SCREW, #10-24 X 5/8
NUT, #10-24, NYLOC
NUT, 1/4C, NYLOC
NUT, 3/8C, NYLOC
HAIRPIN, #4
ZERK
ZERK, STRAIGHT, 1/4-28
SPRING
GREASE POPPET
YOKE, 3/8-24
CLEVIS PIN, 3/8 X 1 1/8
PAD, ABRASIVE
PIN COTTER, 3/32 X 3/4
LOCKWASHER, 1/4
LOCKWASHER, 1/4, INTERNAL TOOTH
HCS, 1/4C X 5/8
RHSNB, 1/4-20 X 3/4, GR2
LOCKWASHER, 3/8
WASHER, 3/8, SAE
HCS, 3/8-16 X 3/4, GR5
PARTS DESCRIPTION
PART NO.
990155
990184
990187
990188
990196
990208
990209
990223
990247
990254
990258
990297
990316
990333
990333
990362
990365
990372
990411
990517
990546
990550
990563
990580
990582
990588
990598
990613
990622
990625
990627
990637
990645
990654
990655
990669
990692
990717
990730
990761
990799
990839
990870
991003
991034
991043
991073
991120
ER92531
DESCRIPTION
NUT, 3/8F
NUT, 5/16C, CENTERLOCK
LOCKWASHER, 5/16
WASHER, 5/16, SAE
NUT, 5/16C
RHSNB, 5/16-18 X 1 GR5
HCS 5/16C X 1” GRADE 5
NUT, 5/16-24
LOCKWASHER, 7/16
LOCKWASHER, 1/2
NUT, 1/2C
COTTER PIN
RHSNB, 5/16-18 X 5/8, GR5
LOCKWASHER, 5/8
SLW, 5/8
TFS, 1/4C X 5/8
PIN, COTTER, 1/8 X 3/4
NUT 1/4C CENTERLOCK
HCS, #10-24 X 1/2
WASHER, 3/8
NUT, 3/8C, CENTER LOCK
WASHER, 1/2
HCS, 3/8-16 x 1, GR5
HCS, 1/4-20 X 3/4
HCS 3/8C X 1 SERRATED HD
HCS, 3/8-16 X 2, GR5
WASHER, 1/4
NUT, 3/8C, WHIZ
HCS 1/2 X 1 1/4, SERR WASHER
NUT, 1/2, JAM
HCS, 5/16-18 X 1 1/4, GR5
HCS, 3/8C X 2 1/2
RHSNB, 3/8-16 X 1
COTTER PIN, 5/32 X 1 1/4
HCS, 3/8-16 X 1 1/2, GR5
HCS, 5/16C X 1 3/4
WASHER, 5/16
NUT, 5/16, NYLOC
HCS, 3/8-16 X 1 3/4
NUT1/4C CENTER LOCK
RHSNB 5/16C X 5/8
NUT, 7/16C, CENTERLOCK
RETAINING RING
HCS, 1/4-20 X 1 3/4
#10 X 1/2 SELF TAPPING
BUSHING, 5/8 MACH.
NUT, 5/16F, LEFT HAND
HCS, 7/16F X 2 1/2
CAST COUNTERWEIGHT
44
45