Download Tanaka TPE-2501 User's Manual

Illustr
ated P
ar
ts Man
ual
Illustra
Par
arts
Manual
Model Number:
TPE-2501
24cc Portable Edger
P/N 30209
Rev 000
Date 5-7-07
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanakapowerequipment.com
[email protected]
PARTS INFORMATION
TPE-2501
CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1
ITEM
1-1
1-2
1-6
1-7
1-9
1-11
1-12
1-12
1-13
1-14
1-14
1-16
1-17
1-35
1-43
1-46
1-55
PART NUMBER
15701570900
01802233200
0010706090
99464050204
0170706020
0410706020
0300706590
0300706090
0390706020
0370706020
0370706520
0460706090
0890706080
1780603180
1670706080
99416040201
2500706020
DESCRIPTION
CAP,SPARK PLUG,ASS'Y
PLUG,SPARK
SET,CYLINDER
SCREW,5X20,WS
GASKET,CYLINDER
RING,PISTON
SET,PISTON
SET,PISTON
CIRCLIP,PISTON PIN
PIN,PISTON
PIN,PISTON
CRANKSHAFT
BEARING,NEEDLE
CORD,B260M
COIL,IGNITION
SCREW,4x20 WS
TUBE,INSULATOR
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QTY
1
1
1
2
1
2
1
1
2
1
1
1
1
1
1
2
1
Page 1
COMMENTS
Includes cylinder gasket
W200471~
~W200470
Includes rings, and circlips
Includes rings, and circlips
~W200470
W200471~
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PARTS INFORMATION
TPE-2501
CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2
ITEM
2-22
2-26
2-31
2-32
2-33
2-34
2-36
2-51
2-52
2-54
PART NUMBER
7980706090
3800706080
0720706090
99961600100
99966122272
0900706020
99414050251
1550706080
1820706020
99421060161
DESCRIPTION
PULLEY,STARTER
BOLT,M6
CRANKCASE,ASS'Y
BEARING,BALL,#6001
SEAL,OIL 122245
GASKET,CRANKCASE
SCREW,5X25
ROTOR,MAGNETO
WASHER,SPECIAL,M6
BOLT,6X16S
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QTY
COMMENTS
1
1
1 Crankcase ass'y includes bearings,
2 oil seals and gasket
2
1
3
1
1
1
Page 2
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PARTS INFORMATION
TPE-2501
FUEL SYSTEM • FIGURE 3
ITEM
3-2
3-41
3-42
3-45
3-46
3-50
3-55
3-71
3-74
3-75
3-76
3-78
3-79
3-86
3-87
3-89
3-91
3-96
3-97
PART NUMBER
2030706020
4030706020
4040706090
99416050251
4020706020
4550706090
1320706020
5950300290
99011050651
99210050012
99201050011
7000300507
53432710200
2230162V900
68000731201
6750404280
5910706080
65500940201
6010706020
DESCRIPTION
GROMMET
GASKET,INTAKE MANIFOLD
SET,INSULATOR
SCREW,5X25/S
GASKET,CARBURETOR
SET,CARBURETOR
SHIELD
CAP,TANK (BLACK/RED)
SCREW,5X65
WASHER,S,5
WASHER,5
PIPE,FUEL,3X5X75
GROMMET,FUEL PIPE
PIPE,FUEL,ASS'Y
CLIP 6.3
FILTER,FUEL
TANK,FUEL
CUSHION,FUEL TANK
CUSHION,TANK
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QTY
1
2
1
2
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
Page 3
COMMENTS
[email protected]
PARTS INFORMATION
TPE-2501
CLUTCH, CLUTCH CASE, MUFFLER • FIGURE 4
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Page 4
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PARTS INFORMATION
TPE-2501
CLUTCH, CLUTCH CASE, MUFFLER • FIGURE 4
ITEM
4-6
4-8
4-16
4-19
4-21
4-26
4-31
4-32
4-33
4-34
4-35
4-36
4-38
4-40
4-43
4-47
4-52
4-55
4-56
4-57
4-58
4-59
4-60
4-63
4-64
4-98
4-99
PART NUMBER
7380706020
99073045104
99460050454
7040706090
7320706020
1330706020
35902103200
29001620800
3420630B200
3480602R200
3570075T200
99416050162
99205080030
17900025800
1120706081
5990098021
3600099620
3610099020
99051050163
99201050061
2890706380
99461050254
19805015800
9410706020
3243735020
99461050204
99200050061
DESCRIPTION
COVER,MUFFLER
SCREW,TAPPING,4.5X10
SCREW,5X45W
SET,MUFFLER
ARRESTOR,SPARK
SHIELD,HEAT
WASHER,CLUTCH,B
SHOE,CLUTCH
SPRING,CLUTCH
WASHER,CLUTCH A
BOLT,STEP
SCREW,5X16/WS
WASHER,8
CORD,STOP
CASE,FAN
CUSHION,RUBBER
PIPE HOLDER,TPE
FITTING,METAL
BOLT,HEX,5X16
WASHER,5
SHAFT,CLUTCH
BOLT,HEX HOLE,5X25S
CLAMP,CORD
STAND
WASHER,GEAR CASE
BOLT,HEX,HOLE,5X20,S
WASHER,SMALL,5
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QTY
1
3
2
1
1
1
2
2
1
2
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Page 5
COMMENTS
[email protected]
PARTS INFORMATION
TPE-2501
RECOIL STARTER • FIGURE 5
748733
Consider ordering the
748733, S-Start Kit if you
are replacing the starter
assy. It decreases the pulleffort by 60%. They are
dependable and easy to
install.
ITEM
5-0
5-2
5-3
5-5
5-6
5-7
5-8
5-9
5-10
PART NUMBER
7620706090
7790706020
7740706020
8390706020
7800706020
7830706020
7850706020
99200050061
99461050204
DESCRIPTION
STARTER,RECOIL ASS'Y
SPRING,RECOIL
PULLEY,STARTER
BOLT,SET
GUIDE,ROPE
ROPE,STARTER
HANDLE,STARTER
WASHER,SMALL,5
BOLT,HEX,HOLE,5X20,S
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QTY
1
1
1
1
1
1
1
2
2
Page 6
COMMENTS
[email protected]
PARTS INFORMATION
TPE-2501
AIR CLEANER • FIGURE 6
ITEM
6-0
6-1
6-2
6-3
6-4
6-5
6-6
PART NUMBER
4100650D90
4240602K201
4460602K200
4530602K200
47000025200
5280635A200
4230072Z81
DESCRIPTION
AIR CLEANER ASSY
CAP,CLEANER
ELEMENT,CLEANER
COLLAR
COLLAR
PLATE,CHOKE
BODY,CLEANER
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QTY
1
1
1
1
2
1
1
Page 7
COMMENTS
[email protected]
PARTS INFORMATION
TPE-2501
CARBURETOR • FIGURE 7
22
ITEM
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
7-10
7-11
7-12
7-13
7-15
7-16
7-17
7-18
7-19
7-20
7-21
7-22
PART NUMBER
5752515380
4422515180
4762515120
44725108200
~~~
~~~
~~~
~~~
5992000W430
55025100200
48925100200
53925120200
51425100200
54425164200
99101060013
61425137200
4310634C200
5482515120
5492516520
57825007200
DESCRIPTION
BODY,PUMP
PUMP,PRIMING
COVER,DIAPHRAGM
BULB,PRIMING
DIAPHRAGM
GASKET,DIAPHRAGM
DIAPHRAGM,PUMP
GASKET,PUMP
JET,MAIN,#43
O-RING
RING,STOP
SWIVEL
SCREW,THROTTLE SET
STAY,ADJUST,CABLE
NUT,6
ADJUSTER,CABLE
GASKET,CLEANER
SCREW,SET
WASHER,THRUST
SCREEN,INLET
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QTY
COMMENTS
1
1
1
1
1 ~ Contained in Carb Repair Kit
1
P/N 650-25124-900
1
(Not available individually)
1
1
1
1
1
2
1
1
1
1
4
1
1
Page 8
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PARTS INFORMATION
TPE-2501
HANDLE, THROTTLE LEVER, SHAFT • FIGURE 8
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Page 9
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PARTS INFORMATION
TPE-2501
HANDLE, THROTTLE LEVER, SHAFT • FIGURE 8
ITEM
8-1
8-2
8-3
8-4
8-5
8-9
8-20
8-21
8-22
8-23
8-24
8-25
8-26
8-27
8-28
8-29
8-30
8-31
8-32
8-33
8-34
8-35
8-36
8-37
8-38
8-39
8-40
8-41
8-47
8-49
PART NUMBER
3533729090
3413729020
3443729020
3503729020
3203729020
8853739480
5003331620
50633316200
99023060401
99101060011
99201060011
8703728690
1623710120
99342030081
25937101200
26237101200
17737101200
17637101200
3153334020
99355060001
83237101200
88037101200
99431050201
85337101200
95837101200
95637101200
2603331720
1783739480
1641001900
50437300200
DESCRIPTION
SET,DRIVE SHAFT PIPE
PIPE,DRIVE SHAFT
SHAFT,FLEXIBLE
LINER,FLEXIBLE
SPACER
WIRE,THROTTLE
HANDLE
BRACKET,HANDLE A
BOLT,P,6X40
NUT,6
WASHER,6
LEVER,THROTTLE ASS'Y
SWITCH,STOP
SCREW, TAPPING, 3X8
BASE,STOP SWITCH
SPRING,STOP SWITCH
TERMINAL,EARTH B
TERMINAL,EARTH A
NUT,SPECIAL 5MM
RING,STOP,6
SPRING,RETURN
LEVER,THROTTLE
SCREW,5X20
SHAFT,LOCK BUTTON
SPRING,LOCK,BUTTON
BUTTON,LOCK
BODY,STOP BUTTON,B
CORD,STOP 430mm
TUBE,PROTECTION
GRIP,SHAFT
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Page 10
QTY
1
1
1
1
1
1
1
1
2
2
2
1
1
3
1
1
1
1
2
1
1
1
2
1
1
1
1
2
1
1
COMMENTS
[email protected]
PARTS INFORMATION
TPE-2501
GEAR CASE, WHEEL, BLADE, GUARD • FIGURE 9
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Page 11
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PARTS INFORMATION
TPE-2501
GEAR CASE, WHEEL, BLADE, GUARD • FIGURE 9
ITEM
9-30
9-31
9-32
9-33
9-34
9-40
9-41
9-42
9-43
9-44
9-45
9-46
9-47
9-48
9-49
9-50
9-53
9-54
9-55
9-56
9-60
9-71
9-72
9-73
9-74
9-75
9-76
9-77
9-78
9-79
9-80
9-81
9-82
9-83
9-88
9-89
9-90
PART NUMBER
99106080001
99201080011
3113729020
4353729020
3103729022
3003729090
99351032002
99961620103
3043729020
99961628000
3013729000
99423080100
32433410201
3003729021
99051050103
99461050254
99961609000
99961609002
99350009002
99351024002
2103729080
99210080012
99201080011
1203729480
0493729420
4413729022
3143729420
4813729420
99210060062
99053060153
4423729021
4453729420
99210060062
99053060353
4963729020
5003729020
99461050124
DESCRIPTION
NUT,8/L.H.
WASHER,8
CAP,CUTTER HOLDER
BLADE,TPE-250
HOLDER,CUTTER
CASE,GEAR,ASSY
RING,STOP,C-32 IN
BEARING,BALL #6201D
SHAFT,GEAR
BEARING,BALL,#628
SET,GEAR/PINION
BOLT,8X10
WASHER,GEAR CASE
CASE,GEAR
BOLT,HEX.HOLE,5X10
BOLT,HEX HOLE,5X25S
BEARING,BALL,#609
BEARING,BALL,#609Z
RING,STOP,C9
RING,STOP,C-24,IN
HANDLE,LOCK
WASHER,S,8
WASHER,8
WHEEL,TPE,6"
COLLAR
GUARD,BLADE
BOLT,SPECIAL
STAY,WHEEL
WASHER,S,6
BOLT,HEX,6X15
BRACKET,COVER
HOLDER,BLADE GUARD
WASHER,S,6
HEX, HOLE BOLT 6X35
HOLDER,MUD FLAP
FLAP,MUD
BOLT,HEX,5X12S
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Page 12
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
3
COMMENTS
[email protected]
PARTS INFORMATION
TPE-2501
DECALS, TOOLS • FIGURE 10
ITEM
10-2
10-3
10-4
10-6
10-16
10-17
10-30
10-31
PART NUMBER
9060706320
91505015200
9233370020
91933111201
9193728620
9203246620
81320000200
8262000080
DESCRIPTION
DECAL,MODEL TPE-2501
DECAL,SYMBOL
DECAL,LEVEL
DECAL,CAUTION
DECAL,CAUTION
DECAL,CAUTION
WRENCH,HEX,4
SPANNER,COMBI,17X19
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Page 13
QTY
1
1
1
1
1
1
1
1
COMMENTS
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S･START KIT
A --- TBC2501/D, TPH2501, TPS-2501, TPE2501
B --- TBC230/230B/230D
C --- TBC290/290D/340/340D
Order Number
748733
748744
748732
S-Start Parts Information
REF.
NUMBER
000
000
000
001
002
003
004
005
006,1
006,1
006,1
006
007
008,1
008,1
008,1
008
009
010
011
012
013
014
015
016
017
020
021
022
060
PART
NUMBER
756-07075-00
756-07120-00
756-07027-00
762-07075-90
762-07085-90
762-07027-90
785-07085-20
772-07085-80
783-07085-20
780-07085-20
786-07085-20
778-07027-90
778-07085-90
778-07075-90
778-07085-91
328-07085-20
774-07075-20
774-07085-20
774-07027-20
774-07085-21
182-07085-20
990-72050-144
991-01080-011
994-64040-185
806-07027-20
806-07070-20
806-07120-20
990-73045-144
994-64040-125
798-07085-90
991-91050-001
915-07078-20
314-07070-20
DESCRIPTION
S･START KIT (TBC2501)
S･START KIT (TBC230)
S･START KIT (TBC290)
RECOIL STARTER BODY ASS'Y
RECOIL STARTER BODY ASS'Y
RECOIL STARTER BODY ASS'Y
STARTER HANDLE
RECOIL STARTER BODY COMP,
RECOIL ROPE
RECOIL SPRING
SPRING PLATE
RECOIL SPRING CASE ASS'Y
RECOIL SPRING CASE ASS'Y
RECOIL SPRING CASE ASS'Y
SORING CASE ASS'Y
STARTER BUSH
STARTER PULLEY
STARTER PULLEY
STARTER PULLEY
STARTER PULLEY
SPECIAL WASHER 5.2X15
TAPPING SCREW 5X14
HEX. NUT 8
HEX. HOLE BOLT 4X18WS
STARTER BASE
STARTER BASE
STARTER BASE
TAPPING SCREW 4.5X14
HEX. HOLE BOLT 4X12WS
STARTER PULLEY ASS'Y
SQUARE NUT 5
STARTER MARK (S･START)
SPECIAL BOLT
A
Q'TY
B
C
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
3
1
1
1
1
3
4
1
1
1
3
1
1
TECHNICAL SERVICE
BULLETIN NUMBER PI 3113
Date:
September 2000
Model & Serial:
TPE-250
All Units
Reason:
The newer style of guard assembly is now available as an assembly. This
assembly can be used to update the older style edgers, thus improving ease of
height adjustment.
All components depicted below are included. Individual part numbers can be
found in the parts catalog for the TPE-2510, TPE-270PF or TPE-270PN.
Gear cases are common between all models, so it is not necessary to replace
the gear case when updating an older model to the newer style guard.
Part Number Changes:
Old Part #
New Part #
Description
441-37294-00
Safety Guard Assembly
Remarks
Nikko Tanaka Engineering U.S.A. ,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212