Download Poulan PO14542LT Parts Manual
Transcript
REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B SCHEMATIC RED BLACK BATTERY RED A RED FUSE AMMETER (OPTIONAL) M STARTER BLACK WHITE SOLENOID RED B S G BLACK L M CLUTCH / BRAKE (PEDAL UP) A1 A2 WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH WHITE BLACK BLACK BLACK BLACK HOUR METER ATT'MENT CLUTCH (CLUTCH OFF) GROUNDING CONNECTOR (OPTIONAL) BLUE SPARK PLUG GAP (2 PLUGS ON TWIN CYL. ENGINES) IGNITION UNIT BLACK FUEL LINE CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) 28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) RED LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM ORANGE BLACK DIODE ALTERNATOR 14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF) NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST. BLACK BROWN HEADLIGHTS NON-REMOVABLE CONNECTIONS IGNITION SWITCH POSITION CIRCUIT OFF M+G+A1 RUN/LIGHT B+A1 RUN START B+A1 B + S + A1 REMOVABLE CONNECTIONS “MAKE” NONE A2+L NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 27 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B ELECTRICAL 21 22 42 24 41 43 27 27 40 26 27 27 25 16 16 33 30 D. C. AM PE RE 52 S 29 45 8 28 27 2 1 28 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 144925 74760412 156417 153664 166181 4152J 4799J 146147 175158 73510400 4207J 121305X 175566 140401 170217 71110408 131563 175141 121433X 141940 Battery 12 Volt 25 Amp Bolt Hex Hd 1/4-20unc X 3/4 Case Battery Switch Interlock Push -In Harness Asm Light W/4152J Bulb Light #1156 Cable Battery 6 Ga 11"red Cable Battery 6 Ga w/16 wire,red Fuse 20 AMP Nut Keps Hex 1/4-20 unc Cable Ground 6 Ga 12" black Switch Plunger Nc Gray Switch Ign Key Ign Harness Ign Bolt Blk Fin Hex 1/4-20 X 1/2 Cover Terminal Red Solenoid Ammeter Protection Wire Loop NOTE: All component dimensions give in U.S. inches 1 inch = 25.4 mm. 29 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B CHASSIS AND ENCLOSURES 212 17 30 24 29 18 58 24 12 28 25 26 26 25 53 5 51 52 31 55 5 3 209 57 9 11 208 15 209 209 8 54 209 6 26 1 16 13 3 35 145 37 37 33 10 3 2 35 3 34 38 206 208 26 3 3 38 30 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B CHASSIS AND ENCLOSURES KEY NO. PART NO. DESCRIPTION 1 2 3 5 6 8 9 10 11 12 13 15 16 17 18 24 25 26 28 29 30 31 33 34 35 37 38 51 52 53 54 55 57 58 145 206 208 209 212 -- 169831 169061 17060612 155272 155924X012 155138 168348X012 72140608 155927 145660 172107X010 74180512 73510500 159639X428 126938X 74780616 19131312 73800600 140434 140273X599 169465X428 136619 145244X428 145243X428 72110606 17490508 169834 73800400 19091416 144697 161464 144696 74780412 150127 156524 170165 17670608 17000612 156229 5479J Chassis Drawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Saddle Slkscr Flat Lt 6 Sp Clip Retainer Slide-On Dash Bolt RdHd Sqnk. 3/8-16 Unc x 1 Panel Asm. Dash Lh Clip Tinnerman Grile P/L Panel Dash Rh Screw Mach Trhd 5/16-18 Unc x 3/4 Nut Keps 5/16-18 Unc Hood Bumper Hood Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 Washer 13/32 x 13/16 x 12 Ga. Nut Lock Hex w/Insert 3/8-16 UNC Grill/Lens Asm Lens Grille Private label Fender Asm Bracket Fender Footrest Footrest Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 Screw Thdrol 5/16-18 x 1/2 Tyt Bracket Asm. Pivot Mower Rear Nut Lock Hex W/Ins. 1/4-20 Washer 9/32 x 7/8 x 16 Ga. Bracket Grille LH Screw Hex Wshd 8-18 x 7/8 Bracket, Grille RH Bolt Fin Hex 1/4-20 x .75 Air Duct Private Label Rod Pivot Chassis/Hood Bolt shoulder 5/16-18 Screw Thdrol 3/8-16 x 1/2 Screw Hex Wsh Thdrol 3/8-16 Insert Lens Reflector Plug Btn Blk NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B DRIVE 89 51 61 19 42 115 57 19 42 90 31 33 63 43 88 87 52 60 86 81 56 59 83 84 68 42 23 61 82 9 86 85 88 10 13 117 21 8 80 87 6 56 41 26 58 5 40 5 4 55 20 38 26 6 3 85 17 65 26 47 39 11 50 49 52 51 79 61 110 30 111 51 110 19 61 62 27 35 77 37 36 45 46 34 110 54 45 44 48 25 19 28 24 36 2 15 77 96 26 53 74 78 29 76 1 35 75 32 26 22 27 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B DRIVE KEY NO. PART NO. 1 ------ 2 3 4 5 6 7 8 10 11 12 13 14 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 146682 123666X 12000028 121520X 17060512 162240 131679 76020416 105701X 19151216 74550412 10040400 74780616 73800600 106933X 130804 73350600 106888X 19131316 76020412 145204 71673 174973 74760512 155071 120183X 19211616 1572H 131494 74760644 4470J 165838 19131312 127783 DESCRIPTION Transaxle Peerless Model 206-545C (Order Parts From Transaxle Manufacturer) Spring Extension Brake Pulley Transaxle 18" tires Ring Retainer # 5100-62 Strap Torque Rh Pnt Blk Screw 5/16-18 X 3/4 Bracket T/A Saddle Shift Rod Shifter Black(dana) Pin Washer Plate Shf 388 Sq Hole Washer 15/32 X 3/4 X 16ga Bolt 1/4-28 UNF Gr. 8 W/Patch Washer Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5 Nut Knob Rd 1/2-13 Plstc Thds Blk Rod Brake Lt Nut Spring Rod Brake 2 00 Zinc Washer Pin Rod Brake Parking Lt/Yt Cap Parking Brake Bracket Transmission Bolt Shaft Asm Pedal Foot Bearing Nylon Blk 629 Id Washer Roll Pin Pulley Idler Flat Bolt Fin Hex 3/8-16 Unc x 2-3/4 Spacer Split 395 X 59 Bzp Keeper Belt Idler Washer 13/32 X 13/16 X 12 Ga Pulley Idler V Groove Plastic KEY NO. PART NO. 48 49 50 51 52 53 55 56 57 59 61 62 63 64 65 66 70 72 74 75 76 77 78 79 96 112 113 116 145 150 151 170 202 204 154407 123205X 74760624 73680600 73680500 105710X 105709X 74760620 130801 169691 17060612 8883R 140186 71170764 10040700 154778 134683 19132012 137057 121749X 12000001 123583X 121748X 2228M 4497H 19091210 127285X 72110610 74490540 165850 19133210 173898 72110612 17060516 DESCRIPTION Bellcrank Clutch Retainer Belt Style Spring Bolt Nut Nut Link Clutch 7 66 Spring Return Clutch 6 75 Bolt V-belt Ground Drive 95 Keeper Belt Chassis Span Ctr. Screw 3/8-16x3/4 Cover Pedal Blk Round Pulley Engine Bolt, Hex 7/16-20 x 4 Grade 5 Washer, Lock, Hvy Hlcl Spring 7/16 Keeper Belt Engine Flproof Guide Belt Dr Mower Rh Washer 13/32 X 1-1/4 X 12 Ga Spacer Axle Washer 25/32 X 1 1/4 X 16 Ga E Ring Key Square 2 0 X 1845/ 1865 Washer 25/32 X 1 5/8 X 16ga Key Woodruff Retainer Spring 1” Washer 9/32 X 3/4 X 10 Ga Strap Torque Lh Bolt, Rdhd Sqnk 3/8-16 x 1.25 Bolt Hex Flghd 5/16-18 x Gr. 5 Bushing Bellcrank Washer 13/32 x 2 x 10 Ga. Keeper Belt Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 Screw 5/16-18 x 1 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B STEERING ASSEMBLY 38 63 11 39 1 41 42 37 37 36 62 44 51 8 54 17 27 18 68 67 67 19 46 8 23 22 47 6 9 65 46 85 2 11 67 13 8 66 40 7 29 79 85 6 9 9 5 47 80 25 7 3 32 9 5 68 11 82 29 26 4 43 15 40 15 43 29 28 15 10 30 34 6 8 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B STEERING ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 140044X428 Wheel Steering Auto Black 2 154427 Axle Asm Front 3 156483 Spindle Asm Lh 4 157473 Spindle Asm Rh 5 6266H Bearing Race Thrust Harden 6 121748X Washer 25/32 X 1 5/8 X 16ga 7 19272016 Washer 27/32 X 1 1/4 X 16 Ga 8 12000029 Ring Klip #t5304-75 9 3366R Bearing Col Strg Blk 10 169832 Link Drag Extended 11 10040600 Lockwasher 13 136518 Spacer Bearing Axle Front 15 145212 Hex Flange Lock 17 156546 Shaft Asm Strg 5/8 X 15 19 Lt 18 57079 Washer Thrust 515x 750x 033 19 160395 Support Shaft 22 165857 Screw Hex Wsh Hd Torx 23 165851 Shaft Asm Pittman 25 154406 Bracket Steering 26 126847X Bushing Rod Tie Blk Lt 27 136874 Gear Sector 28 19131416 Washer 13/32 X 7/8 X 16ga 29 17060612 Screw 3/8-16x3/4 30 76020412 Pin 32 130465 Rod Tie Wire Form 19 75 Mech 36 155099 Bushing Strg 5/8 Id Dash 37 152927 Screw TT #10-32 x 5 x 3/8 Flange 38 140045X428 Insert Cap Strg 39 19133812 Washer 13/32 x 2-3/8 x 12Ga 40 7810H Locknut Center 41 100711L Adaptor Wheel Strg 640/ 635id 42 145054X428 Boot Dash Steering 43 121749X Washer 25/32 X 1 1/4 X 16 Ga 44 153720 Extension Steering Non-Adjust 46 121232X Cap Spindle Fr Top Blk 47 6855M Fitting Grease 51 73800500 Nut Lock Hex W/Ins. 54 74780520 Bolt Fin Hex 5/16-18 Unc P 62 167902 Kit Steering Assembly Service 63 74780616 Bolt Fin Hex 3/8-16unc x Gr. 5 65 160367 Spacer Brace Axle 66 154404 Bearing Arm Pittman 67 72140618 Bolt Rdhd Sq 3/8-16 Unc x 2-3/4 68 169827 Brace Axle 79 19132012 Washer 13/32 x 1-1/4 x 12 Ga 80 74950612 Bolt Hex Nylon 3/8-16 x 3/4 82 169835 Bracket Susp Chassis Front 85 133835 Fastener Christmas Tree NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B ENGINE 3 2 72 62 1 81 13 78 38 32 14 16 44 78 46 33 37 31 33 40 45 29 23 OPTIONAL EQUIPMENT Spark Arrester 36 4 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B ENGINE KEY NO. PART NO. 1 2 3 170551 17720410 ------ 4 13 14 16 23 29 31 32 33 37 38 40 44 45 46 62 72 78 81 137352 165291 148356 11050600 169837 137180 109202X 140527 123487X 137040 148315 124028X 17670412 17000612 19091416 10040500 71070512 17060620 73510400 DESCRIPTION Control Throt /Ch Flag Screw Hex Thd Cut 1/4-20x5/8 T Engine Briggs Model 287707 (Order Parts From Engine Manufacturer) Muffler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Shield Browning/Debris Guard Arrestor Spark Tank Fuel 1 25 Fr Cap Asm Fuel W/sym Vented Clamp Hose Blk Line Fuel 20" Plug Drain Oil Easy Bushing Snap Nyl Blk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4 Screw Hex Wsh Thdrol 3/8-16 Washer 9/32 X 7/8 X 16ga Washer Lock Hvy Hlcl Spr 5/16 Screw Hexhd Cap 5/16-18x3/4 Screw 3/8-16x1-1/4 Nut Keps Hex 1/4-20 Unc NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B SEAT ASSEMBLY 1 8 8 9 14 9 7 7 10 5 6 22 21 2 24 5 26 16 25 15 23 4 13 17 3 12 KEY NO. PART NO. DESCRIPTION KEY NO. 1 2 3 4 5 6 7 8 9 10 12 13 140116 140551 71110616 19131610 145006 73800600 124181X 17000616 19131614 174894 121246X 121248X Seat Bracket Pnt Pivot Seat (blk ) Bolt Washer 13/32 x 1 x 10 Ga Clip Push-In Hinged Nut Spring Seat Cprsn 2 250 Blk Zi Screw 3/8-16 x 1.5 Washer 13/32 x 1 x 14 Ga Pan Pnt Seat (blk ) Bracket Pnt Mounting Switch Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 15 134300 Spacer Split 28 x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc 21 171852 Bolt Shoulder 5/16-18 Unc Blkz-2A 22 73800500 Nut 23 71110814 Bolt Hex Black 24 19171912 Washer 17/32 x 1-3/16 x 12 Ga 25 127018X Bolt Shoulder 5/16-18 x 62 26 10040800 Lockwasher NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 38 PART NO. DESCRIPTION REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B DECALS 4 3 2 10 12 12 9 16 1 6 11 20 14 KEY NO. PART NO. DESCRIPTION KEY NO. PART NO. DESCRIPTION 1 2 3 4 6 9 10 11 157163 158168 158037 158038 170563 158166 157140 101892X Decal Instruction Operat English Decal Ins Strg Wh Decal Hood Rh Decal Hood Lh Decal, Warning Decal Fender Logo Decal Danger English Decal Clutch/brake English 12 14 16 20 ----- 173493 160396 145005 176396 138311 133671 176038 176039 Decal Fender Decal V-belt Schematic 42" Decal Battery Danger/Poison Decal HP Engine Decal Lift Handle Pad Footrest Manual Owner’s English Manual Owner’s French KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 -- 59192 65139 106222X 59904 106732X427 278H 9040H 106108X427 106268X 7152J 104757X428 144334 Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0 - 6 Service Tube Front (Service Item Only) Rim Asm 6"front White Service Fitting Grease (Front Wheel Only) Bearing Flange (Front Wheel Only) Rim Asm 8"rear White Service Tire R Ts 18x9.5-8 C Service Tube Rear (Service Item Only) Cap Axle Blk 1 50 X 1 00 Sealant, Tire (10 oz. Tube) WHEELS & TIRES 1 2 5,8 4,10 7 3,9 6 11 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B MOWER LIFT 7 8 5 1 3 13 2 4 6 6 11 5 4 12 13 19 20 13 15 31 32 13 19 20 17 18 20 16 20 15 31 32 40 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B MOWER LIFT KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 159460 159471 105767X 12000002 19211621 120183X 109413X 124526X 139865 139866 4939M 173288 73350800 130171 73800800 139868 163552 169865 73540600 Wire Asm Inner/Sprg w/Plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x 21 Ga. Bearing Nylon Grip Handle Button Plunger Link Lift Lh Link Lift Rh Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc Trunnion Blk Zinc Nut Lock w/Wsh 1/2-13 Unc Arm Suspension Rear Retainer Spring Bearing Pvt Lift Nut Crownlock 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B MOWER DECK 68 40 37 36 40 67 157 158 156 153 151 143 155 144 45 150 40 37 159 152 46 153 154 145 44 116 113 111 114 48 54 115 120 117 59 56 53 52 55 51 147 142 49 50 146 33 32 31 30 121 119 148 121 35 118 114 34 21 21 112 115 118 117 119 1 147 2 21 142 120 116 113 21 22 23 24 25 26 2 16 28 15 14 20 18 3 4 18 149 13 5 6 11 19 21 10 9 8 42 29 27 REPAIR PARTS TRACTOR - - MODEL NUMBER PO14542B MOWER DECK KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 44 45 46 48 49 50 51 52 53 165892 72140506 138017 165460 4939M 130832 850857 10030600 140296 138498 137645 128774 110485X 140329 72140505 132827 159770 73680500 134753 131267 105304X 123713X 110452X 130968X428 19111016 131491 157722 129963 153535 137266 72110614 133835 131494 19131316 73680600 140088 4497H 137729 133944 174284 131340 69180 139888 131845 Mower Deck Assembly, 42" Bolt Bracket Asm Fr. Sway Bar 3/42 Bracket Asm Deck 42" Sway Bar Retainer Spring Arm, Suspension, Rear Bolt 3/8-24 x 25 Grade 8 patched Washer, Lock Washer, Hardened Blade Shaft Assembly, Mandrel, Vented Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Stiffener Bracket Bracket, Deflector Mower 42" Cap, Sleeve 80 x 112 Blk Mower Spring, Torsion, Deflector 2 52 Nut, Push Phos & Oil Shield, Deflector 42" Blk Washer 11/32 x 5/8 x 16 Gauge Rod, Hinge 42" 6 75 W/G Screw Thdrol Washer Head Washer, Spacer Mower Vented Pulley, Mandrel Nut, Toplock 9/16 Bolt Fastener, Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13/16 x 16 Gauge Nut Guard, Mandrel, LH Retainer Screw, Thdrol 1/4-20 x 5/8 T Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake KEY NO. PART NO. 54 55 56 59 67 68 111 112 113 114 115 116 117 118 119 120 121 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 -- 133943 155046 165723 141043 106932X 144959 155197 155198 17060514 73510500 72110504 4898H 105455X 73930600 19121414 19171512 143723 165890 157109 158634 165888 171977 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720410 72140614 130794 -- 171491 DESCRIPTION Washer, Hardened Arm, Idler Spacer, Retainer Guard TUV Idler Knob V-Belt, 42" Mower Bracket, Gauge, Wheel LH Bracket, Gauge, Wheel RH Screw Tapping 5/16 - 18 Unc Nut, Keps 5/16 - 18 UNC Bolt, Carriage 5/16-18 x 1/2 Bolt, Shoulder Wheel, Gauge Nut Centerlock 3/8-16 Washer 3/8 x 7/8 x 14 Ga. Washer 17/32 x 15/16 x 12 Ga. Bracket, Extruded Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Washer 9/32 x 3/4 x 16 Ga. Bracket Clutch Cable Clutch Cable 42" Washer Flat 3/8" Type B Spring Retainer Spring Retention LVR CLTCH CAB Spacer Clutch Cable Rod Clutch Cable 3/8" Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4 Mandrel Assembly (Includes Key Numbers 8-10,12-15, 31 and 33) Mower Deck, Complete (Standard Deck - Order separately mulcher plate and gauge wheel components Key Nos. 101-106, and 111-121) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43