Download Pioneer DV-535 User's Manual
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DVD PLAYER 0 POWER –OFF -ON STANDBY 41 ¡¢ 7 8 3 ORDER NO. ÎA RRV2316 DVD PLAYER DV-535 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Type Model Power Requirement Region No. DV-535 The voltage can be converted by the following method. WYXJ ‡ AC220-240V 2 ––––––––––––– WYXJ/SP ‡ AC220-240V 2 ––––––––––––– WVXJ ‡ AC220-240V 2 ––––––––––––– WYXQ ‡ AC220-240V 2 ––––––––––––– RDXJ/RB ‡ AC110-127/220-240V 2 Automatic select RDXJ/RD ‡ AC110-127/220-240V 4 Automatic select RDXJ1/RA ‡ AC110-127/220-240V 1 Automatic select CONTENTS 1. SAFETY INFORMATION ....................................... 2 2. EXPLODED VIEWS AND PARTS LIST ................. 4 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ... 10 4. PCB CONNECTION DIAGRAM ........................... 32 5. PCB PARTS LIST ................................................ 42 6. ADJUSTMENT ..................................................... 46 7. GENERAL INFORMATION ................................ 7.1 DIAGNOSIS .................................................. 7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE ........................... 7.1.2 TEST POINTS LOCATION ................... 7.1.3 TEST MODE SCREEN DISPLAY ........ 7.1.4 TROUBLE SHOOTING ........................ 7.1.5 ERROR CODE ..................................... 7.1.6 DISASSEMBLY .................................... 7.2 IC .................................................................. 8. PANEL FACILITIES AND SPECIFICATIONS .... 47 47 47 48 49 53 54 58 61 74 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 c PIONEER CORPORATION 2000 T – ZZE JUNE 2000 Printed in Japan DV-535 1. SAFETY INFORMATION This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation. (slow operating fuse) on PCB indicate that replacement parts must REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la même désignation. (fusible de type lent) sur CCI indiquent que les pièces (FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA. Reading should Leakage not be above current 0.5mA tester Device under test Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) AC Leakage Test 2 Earth ground 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. DV-535 WARNING! THE AEL(ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS. LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 655 nm FOR CD : MAXIMUM OUTPUT POWER : 5mW WAVELENGTH : 785 nm LABEL CHECK WYXJ, WYXJ/SP, WVXJ and WYXQ types (Printed on the Rear Panel) Additional Laser Caution 1. Inside detection switch (S201 on the SMEB assy) and loadingstatus detection switch (S101 on the LOAB assy) are detected by the microprocessor (IC11 in the DVDM assy). • To permit the laser diode to oscillate, it is required to set the inside detection switch for the inside position (S201 : ON) and to set the loading-status detection switch for the clamp position (the center terminal of S101 is shorted to +5V). The 650 nm laser diode for DVD oscillation will continue if pin 19 of IC1 is shorted to +5V (fault condition) in the DVDM assy. The 780 nm laser diode for CD oscillates if pin 20 of IC1 is shorted to +5V in the DVDM assy. In the test mode ∗ , the laser diode oscillates when microprocessor detects a PLAY signal, or when the PLAY key is pressed (S706 ON in the KEYB assy), with the above requirements satisfied. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. ∗ : See page 49. 3 DV-535 2. EXPLODED VIEWS AND PARTS LIST NOTES: • Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. • Screws adjacent to mark on the product are used for disassembly. 2.1 PACKING WVXJ Type Only WVXJ Type Only 4 1 24 11 5 Except RDXJ/RB, RDXJ/RD Types WYXJ/SP Type Only 21 6 22 4 2 5 3 25 23 WYXJ, WVXJ, WYXQ Types Only 1 Except WVXJ Type Except WVXJ Type 13 WYXJ, WYXJ/SP, WYXQ Types Only 12 14 20 WYXJ, WYXQ Types Only 15 WYXJ, WYXQ Types Only 7 10 8 16 17 RDXJ/RB, RDXJ/RD RDXJ1/RA Types Only RDXJ/RB Type Only 18 FRONT RDXJ/RD Type Only 19 9 4 DV-535 (1) PACKING PARTS LIST Mark No. Description 1 2 3 4 5 NSP NSP Part No. Mark No. Power Cord Audio Cord (L = 1.5m) Video Cord (L = 1.5m) Remote Control Unit Battery Cover See Contrast table (2) See Contrast table (2) See Contrast table (2) VXX2702 VNK4631 16 6 7 8 9 10 Dry Cell Battery (R6P, AA) Pad F Pad R Packing Case Mirror Mat Sheet (750 × 600 × 0.5) See Contrast table (2) VHA1238 VHA1239 See Contrast table (2) Z23-007 19 11 12 Warranty Card Polyethylene Bag (0.03 × 200 × 300) Operating Instructions (English/Italian) Operating Instructions (Spanish/Portuguese) Operating Instructions (Dutch/Swedish) See Contrast table (2) VHL1051 13 14 15 Description NSP 20 Operating Instructions (German/French) Operating Instructions (English) Operating Instructions (Arabian) Operating Instructions (Spanish/Portuguese) Polyethylene Bag NSP NSP NSP 21 22 23 24 25 Information List Service Phone List Connection Guide RCU Holder Cord Holder 17 18 Part No. See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) (2) CONTRAST TABLE DV-535/WYXJ, WYXJ/SP, WVXJ, WYXQ, RDXJ/RB, RDXJ/RD and RDXJ1/RA are constructed the same except for the following : Part No. Symbol Mark No. NSP NSP NSP NSP NSP NSP and Description WYXJ Type WYXJ/SP Type WVXJ Type WYXQ Type RDXJ/RB Type RDXJ/RD Type RDXJ1/RA Type Power Cord Audio Cord (L=1.5m) Video Cord (L=1.5m) Dry Cell Battery (R6P, AA) 9 Packing Case XDG3001 VDE1052 VDE1053 VEM-013 XDG3001 VDE1052 VDE1053 VEM-013 ADG1156 VDE1052 VDE1053 VEM-013 XDG3001 VDE1054 VDE1055 VEM1010 ADG1158 VDE1052 VDE1053 VEM-013 ADG1158 VDE1052 VDE1053 VEM-013 ADG1158 VDE1052 VDE1053 VEM-013 VHG1925 VHG1927 VHG1926 VHG1961 VHG1929 VHG1930 VHG1928 11 Warranty Card 13 Operating Instructions (English/Italian) 14 Operating Instructions (Spanish/Portuguese) 15 Operating Instructions (Dutch/Swedish) 16 Operating Instructions (German/French) ARY7022 VRD1115 ARY7022 Not used ARY7022 VRD1115 ARY7022 VRD1115 Not used Not used Not used Not used ARY7025 Not used VRD1116 VRD1116 Not used VRD1116 Not used Not used Not used VRD1117 Not used Not used VRD1117 Not used Not used Not used VRD1118 Not used Not used VRD1118 Not used Not used Not used 17 Operating Instructions (English) 18 Operating Instructions (Arabian) 19 Operating Instructions (Spanish/Portuguese) 20 Polyethylene Bag (0.03 × 200 × 300) 20 Polyethylene Bag (0.03 × 230 × 340) Not used Not used Not used Not used VRB1253 VRB1253 VRB1253 Not used Not used Not used Not used VRC1114 Not used Not used Not used Not used Not used Not used Not used VRD1119 Not used Not used Not used Not used Not used VHL1051 VHL1051 VHL1051 Z21-038 Z21-038 Z21-038 Z21-038 Not used Not used Not used 21 22 23 24 25 Not used Not used Not used Not used Not used VRR1043 VRR1044 VRR1042 Not used Not used Not used Not used Not used VHC1061 VHC1065 Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used Not used 1 2 3 6 Information List Service Phone List Connection Guide RCU Holder Cord Holder 5 DV-535 2.2 EXTERIOR SECTION WYXJ, WYXJ/SP, WVXJ and WYXQ Types Only 20 28 24 22 Refer to "2.3 LOADING MECHANISM ASSY". 6 23 22 24 22 22 22 1 12 22 A 7 B To LOAB Assy CN101 25 4 21 21 21 21 2 C A 21 21 C 21 5 B 8 27 8 3 19 13 17 11 10 15 9 22 26 14 16 6 DV-535 (1) EXTERIOR PARTS LIST Mark No. NSP NSP NSP NSP NSP NSP NSP 1 2 3 4 5 5 Description Part No. DVDM Assy PWSB Assy KEYB Assy FLJB Assy POWER SUPPLY Unit POWER SUPPLY Unit See Contrast table (2) VWG2174 VWG2176 See Contrast table (2) VWR1330 (∗1) VWR1331 (∗1) 6 7 8 9 10 Loading Mechanism Assy Connector Assy PCB Holder Insulator Foot Assy VWT1174 PG03KK-E07 PNW2100 PNW2766 REC1263 11 12 13 14 15 Chassis Rear Panel Tray DVD Plate Pioneer Name Plate VNA2160 See Contrast table (2) VNL1858 VAM1088 VAM1099 16 17 18 19 20 Tray Panel Front Panel Assy ••••• Pop Label Bonnet Case S VNK4591 See Contrast table (2) 21 22 23 24 25 Screw Screw Screw Screw Screw BBZ30P060FMC BBZ30P080FMC BBZ30P180FMC BCZ40P060FZK PPZ30P080FMC 26 27 28 FL Lens SCRB Assy Caution Label See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) VXX2651 ∗1 : As for POWER SUPPLY Unit, either VWR1330 or VWR1331 is installed. Install VWR1330 when replacing the POWER SUPPLY Unit. (2) CONTRAST TABLE DV-535/WYXJ, WYXJ/SP, WVXJ, WYXQ, RDXJ/RB, RDXJ/RD and RDXJ1/RA are constructed the same except for the following : Part No. Symbol Mark No. NSP 1 4 12 17 19 and Description DVDM Assy FLJB Assy Rear Panel Front Panel Assy Pop Label 26 FL Lens 27 SCRB Assy 28 Caution Label WYXJ Type WYXJ/SP Type WVXJ Type WYXQ Type RDXJ/RB Type RDXJ/RD Type RDXJ1/RA Type VWS1438 VWV1777 VNA2184 VXA2400 VRW1831 VWS1438 VWV1777 VNA2184 VXA2400 Not used VWS1438 VWV1777 VNA2184 VXA2400 VRW1831 VWS1438 VWV1777 VNA2240 VXA2416 VRW1831 VWS1412 VWV1776 VNA2187 VXA2402 VRW1830 VWS1412 VWV1776 VNA2188 VXA2402 VRW1830 VWS1412 VWV1776 VNA2186 VXA2402 VRW1830 VNK4734 VWV1744 VRW1699 VNK4734 VWV1744 VRW1699 VNK4734 VWV1744 VRW1699 VNK4734 VWV1744 VRW1699 VNK4593 Not used Not used VNK4593 Not used Not used VNK4593 Not used Not used 7 DV-535 2.3 LOADING MECHANISM ASSY To DVDM Assy CN4 17 18 15 1 Refer to "2.4 TRAVERSE MECHANISM ASSY-S". To DVDM Assy CN3 16 20 3 11 12 22 To DVDM Assy CN2 14 4 13 4 21 9 5 6 10 8 2 7 LOADING MECHANISM ASSY PARTS LIST Mark No. NSP 1 2 3 4 5 6 7 8 9 10 8 Description Part No. Mark No. Traverse Mechanism Assy-S LOAB Assy Drive Cam Drive Gear Lock Plate VXX2653 VWG2171 VNL1862 VNL1861 VNL1820 11 12 13 14 15 Loading Motor Assy DC Motor / 0.3W (LOADING) Motor Pulley Connector Assy Flexible Cable (08P) VXX2505 PXM1027 PNW1634 VKP2253 Loading Base Belt Gear Pulley Screw Loading Gear VNL1863 16 17 18 19 20 Float Base Floating Rubber Flexible Cable (24P) ••••• Clamper Plate VNL1865 VEB1286 21 22 Clamper Bridge VNL1738 VNL1859 VEB1315 (or VEB1320) VNL1866 JGZ17P028FMC VNL1860 Description Part No. VDA1822 (or VDA1818) VDA1821 (or VDA1820) VNE2162 DV-535 2.4 TRAVERSE MECHANISM ASSY-S • Top View 37 35 18 33 10 28 30 15 34 16 5 10 13 19 8 26 37 6 22 18 10 20 32 14 33 11 25 10 12 9 21 17 31 27 23 9 21 37 7 37 7 17 2 24 29 7 1 3 36 4 To DVDM Assy CN3 TRAVERSE MECHANISM ASSY-S PARTS LIST Mark No. NSP NSP NSP NSP NSP NSP NSP NSP NSP NSP Description Part No. Mark No. Description Part No. SMEB Assy FGSB Assy Motor (CARRIAGE) Motor (SPINDLE) Pickup Assy VWG2048 VWG2009 VXM1079 VXM1084 VWY1055 21 22 23 24 25 Hook FFC Holder Mechanism Base FG Holder Gear A VNL1770 VNL1802 VNL1806 VNL1807 VNL1808 6 7 8 9 10 Table Sheet Screw Centering Spring Hook Spring Skew Spring DEC2040 VBA1058 VBH1278 VBH1317 VBH1303 26 27 28 29 30 Gear B Gear C Slider Gear D Magnet VNL1809 VNL1810 VNL1811 VNL1814 VYM1024 11 12 13 14 15 Gear Spring Reflected Sheet Guide Bar Sub-guide Bar Hold Spring VBH1308 VEC1959 VLL1504 VLL1505 VNC1017 31 32 33 34 35 Screw Screw Screw Magnet Holder Assy Spindle Motor Assy JFZ17P025FZK JGZ17P028FMC VBA1051 VXX2507 VXX2649 16 17 18 19 20 Magnet Holder Motor Base Cover Centering Ring Disc Table VNE2070 VNE2154 VNE2155 VNL1746 VNL1747 36 37 Carriage Motor Assy Screw VXX2650 PBA1069 1 2 3 4 5 NSP 9 1 2 3 4 DV-535 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 27M 16M A (24P) (24P) SPDL MOTOR 15 OEIC 18,19 22,23 F_RTN 4 TRKG F_DRV 1 T_DRV 3 T_RTN 2 RF 15 18,19 22,23 FCS 4 CN4 RF B1-B4 4 3 RF IC 6-9 IC1 LA9701M RFO 54 46 57 1 3 42 2 35 36/16M 197 205 107 64 170 BH PH 57-60 63-66 TE SD0-SD7 78,80-84 86,87 SREQ 56 IC12 PE5108A FE ADAI(AC3) 62 DVD DECODER BY CHIP DSPRF 56 27M 91 XSACK 55 MPEG2 DECODER AV-1 45 39 36 IC18 MB86373B 89 ADAO VOUT YOUT COUT 2,4-9, 11 ED0ED7 33 PICKUP ASSY 27M B SMEB ASSY (8P) (8P) CN202 CN3 SPDL+ 7 SPDL- 8 5 3 M SLDR_R SLDR_F 32 33 30 31 39 13 12 10 9 7 31 8 32 3 20 34 5 35 3 CARRIAGE MOTOR 37 SPDL & FTS DRIVER IC3 M56788FP 28 FDO TDO SLDO SPDO 47 48 45 46 SERVO DSP IC2 LC78652W 15 14 B 16M SDRAM IC19 MB811171622A -100FN 4M DRAM IC15 MN414800CSJ-07 FLASH MEMORY (4M) IC13 VYW1727 WORK SRAM (1M) IC14 KM68V1000CLT-7L 14 CN2 LOADLOADING MOTOR LOAD+ M 16M SYSTEM CONTROL CPU 1 2 IC11 PD3410A 84 CN101 S101 LOADING POSITION SW 2 3 CN1 V+3D 1 27M 16M 36/16M 6 5 1 1 D DVDM ASSY SW2 2 SW1 3 (GNDS) CLOCK GENERATOR IC21 CY2081SL-638 A LOAB ASSY WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY (30P) : RF Signal Route : Audio Signal Route (L ch) C (V/Cb) ED0ED7 6ch NTSC/PAL ENCODER 39-46 IC26 MC44724A : V/Cb Signal Route (Y) : Y Signal Route : C/Cr Signal Route (C/Cr) (R) 29 23 C : R Signal Route (G) 20 Y 7 R/C G/Y Q87 Q89 4 1 B/COMP Q91 CN15 (R) 3 (G) 5 (B) 1 PRG_Cr (R) PRG_Y (G) PRG_Cb (B) 17 V : G Signal Route (B) : B Signal Route ADAO V12M SW+5 V3VD V25V 7 9 2 8 13 M+6V M+6V +12VM SW5V +3.3V 5 7 9 2 8 V+6M 5 Q83 (V/Cb) VOUT 23 (V/Cb) (14P) POWER CN101 14 SUPPLY 10 UNIT 8 D AC IN LIVE 6 4 NEUTRAL 2 (14P) -27V EV+5V M+6V CN101 1 -27V 5 EV+5V 7 YOUT (Y) COUT (C/Cr) Q85 (Y) (C/Cr) Y 11 9 CN5 +2.5V 13 CN102 (30P) +3V M+6V +12V SW+12V 9 SW+5V +5V 11 +2.5V PQ025EZ5MZP IC105 I O REG SW+3.3V 13 10 1 2 V/Cb/S 7 Q81 (30P) I ADATA0 3 4 C/Cr 5 6 7 8 DV-535 (30P) AODAI CN103 FL TUBE V101 VAW1056 CN102 26 (4P) (4P) (30P) CN5 26 CN801 4 3 KEY2 G PWSB ASSY 1 KEY0 2 Q601 19 27 S802 POWER 19 24 FL CONTROL IC101 PE5185A 27 26 25 (4P) (4P) CN104 47 CN701 1 SELIR IR A 2 JA491 SR IN KEY0 F 4 KEY1 3 KEYB ASSY KEY SW REMOTE SENSOR WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY H SCRB ASSY (V,Y) JA535 RGB OUT 19 E FLJB ASSY B 15 (R,C) 11 (G) SELECTOR IC401 MM1505XN SELECTOR IC301 MM1507XN 4 7 (B) 3 1 6 2 2 4 12 7 5 9 14 16 1 Y VIDEO B C G R CN201 8 13 15 11 6 3 L (19P) CN535 R 6 4 19 17 (30P) VIDEO FILTER (B) CN106 Q501 (R) (R) Q511 (G) (G) Q521 (B) (B) (V) (R) (G) (C) (Y) (19P) 28 C 26 IC202 BA4560F JA403 L OUT 2 8 96K, 24-bit 2ch DAC IC201 PCM1716E 16 6 5 13 7 3 VOUTR 2 WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY R OUT 1 JA201 (Y) VOUTL DIN TOS LINK AC-3/PCM DIGITAL JA402 AUDIO OUT (C) 30 (V) (V) COAXIAL V OUT (Y) 24 20 22 (V/Cb) (Y) (C/Cr) (V/Cb) Q411 VIDEO FILTER 3 AIN AMP (Y) Q421 Q401 23 3 4 S VIDEO OUTPUT 21 (C) 6 BIN AMP (C/Cr) 19 17 (V) V OUT 10 CIN AMP L OUT 15 13 (C/Cr) R OUT Cr (RED) IC401 LA7138M 3IN 6OUT VIDEO AMP (V/Cb) (Y) Cb (BLUE) Y (GRENN) COMPONENT VIDEO OUT JA401 RDXJ/RB, RDXJ/RD, RDXJ1/RA TYPES ONLY 11 5 6 7 8 D 1 2 3 4 DV-535 3.2 LOAB, SMEB, FGSB ASSYS and OVERALL WIRING DIAGRAM A G F PWSB ASSY (VWG2174) KEYB ASSY (VWG2176) B RDXJ/RB,RDXJ/RD, RDXJ1/RA TYPES ONLY E E 1/3- E 3/3 FLJB ASSY (VWV1777: WYXJ, WYXJ/SP, WVXJ, WYXQ) (VWV1776: RDXJ/RB, RDXJ/RD, RDXJ1/RA) RDXJ/RB,RDXJ/RD, RDXJ1/RA TYPES ONLY C WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY For DOWNLOAD CN110 D H SCRB ASSY (VWV1744) 12 1 2 3 4 5 6 7 8 DV-535 Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". A : RF SIGNAL ROUTE (F) I (T) POWER SUPPLY UNIT (VWR1330) or (VWR1331) (S) : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE POWER CORD XDG3001: WYXJ, WYXJ/SP, WYXQ ADG1156: WVXJ ADG1158: RDXJ/RB, RDXJ/RD, RDXJ1/RA WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES: AC220-240V, 50/60Hz RDXJ/RB, RDXJ/RD, RDXJ1/RA TYPES: AC110-120V/220-240V, 50/60Hz (T) (F) (F) PICKUP ASSY (VWY1055) DVDM ASSY (VWS1438: WYXJ, WYXJ/SP, WVXJ, WYXQ) (VWS1412: RDXJ/RB, RDXJ/RD, RDXJ1/RA) D D 1/3- D 3/3 (F) (F) (T) B (F) (T) (T) (F) ASSY C FGSB (VWG2009) C CN201 R101 330 52044-0345 CN202 VKN1212 DSG1016 (S) SMEB ASSY (VWG2048) (S) (S) ASSY A LOAB (VWG2171) CN101 B (S) CARRIAGE MOTOR ASSY : VXX2650 SPINDLE MOTOR ASSY : VXX2649 S3B-PH-K-S S101 : VSK1011 TRAVERSE MECHANISM ASSY (VWT1161) LOADING MOTOR ASSY : VXX2505 D LOADING MECHANISM ASSY (VWT1174) 5 6 7 A B C 8 13 1 2 3 4 DV-535 3.3 DVDM ASSY (1/3) D 1/3 DVDM ASSY A (VWS1438: WYXJ, WYXJ/SP, WVXJ, WYXQ) (VWS1412: RDXJ/RB, RDXJ/RD, RDXJ1/RA) D 2/3 1/2 D 2/3 IC5 BA4510F CHECKER CHIP 2 4 (DVD) (DVD) (DVD) 1 DTC114EUA B (CD) (DVD) (CD) D 2/3 (F) (F) D 2/3 (F) (F) RF IC D 2/3 (T) (T) (T) (T) (T) CN4 (T) DKN1193 (T) (F) (F) (S) C 2SC4081 PICKUP ASSY (F) (F) (T) D 2/3 (F) (T) (T) (F) 7 (F) (T) (T) (F) (S) (S) D 2/3 CN1 S3B-PH-SM3 IC3 A B (S) CN202 D 1/3 1 (T) (S) CN3 14 (T) (T) S2B-PH-SM3 (F) D CN2 (F) (F) CN101 LOADING MOTOR ASSY SPDL & FTS DRIVER VKN1763 2 3 4 5 6 7 8 DV-535 : The power supply is shown with the marked box. A : RF SIGNAL ROUTE RESISTOR : ROM DATA SIGNAL ROUTE (F) CAPACITOR (T) (S) 2/2 : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE IC5 BA4510F (DVD) R1 R2 WYXJ, WYXJ/SP, WVXJ, WYXQ 33k 22k RDXJ/RB, RDXJ/RD, RDXJ1/RA Not used 10k D 2/3 (DVD) D 3/3 LANDMARK for CHECKER D 2/3 B D 2/3 ADDRESS D 2/3 6 (T) (CD) (F) (CD) SERVO DSP IC 5 C (S) (F) (T) D 2/3 D 2/3 D 2/3 D 2/3 8 9 D 2/3 D 2/3 D 2/3 2/2 10 11 IC7 BA4510F D 2/3 1/2 D IC7 BA4510F 5 6 7 D 1/3 8 15 1 2 3 4 DV-535 3.4 DVDM ASSY (2/3) D 2/3 DVDM ASSY (VWS1438: WYXJ, WYXJ/SP, WVXJ, WYXQ) A (VWS1412: RDXJ/RB, RDXJ/RD, RDXJ1/RA) RESISTOR CAPACITOR WORK SRAM (1M) KM68V1000CLT-7L VYW1727 FLASH MEMORY (4M) B 4M DRAM D 3/3 D 1/3 D 3/3 D 3/3 D 3/3 D 3/3 D 1/3 C D 1/3 BY CHIP DVD DATA PROCESSOR D 1/3 (DVD) D 1/3 D 3/3 D 1/3 D 1/3 D D 3/3 D 1/3 D 2/3 16 D 2/3 1 2 3 4 5 6 7 8 DV-535 : The power supply is shown with the marked box. : RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE D 1/3, 3/3 A : AUDIO SIGNAL ROUTE D 1/3, 3/3 D 1/3 D 3/3 20MHz B SH SYSTEM CONTROL CPU D 3/3 D 3/3 D 1/3 D 3/3 D 1/3 D 1/3 C D 3/3 D 1/3 D 1/3 R501 R502 WYXJ, WYXJ/SP, WVXJ, WYXQ Not used Not used RDXJ/RB, RDXJ/RD, RDXJ1/RA 0 0 CN5 VKN1626 E 1/3 D 1/3 CN102 D 1/3 D 3/3 Q3 Q3 D 3→5 CONVERTER D 1/3 Q3 RN1911 D 3/3 D 1/3 5 6 7 D 2/3 8 17 1 2 3 4 DV-535 3.5 DVDM ASSY (3/3) D 2/3 D 2/3 A D 2/3 D 2/3 B AV-1 MPEG2 DECODER D 2/3 D 2/3 (VCB) (Y) (C) D 2/3 D 2/3 C D 2/3 12 15 14 17 13 16 (VCB) (VCB) (Y) (Y) (C) (C) (Y) (Y) (VCB) (VCB) (C) (C) D 2/3 D 2/3 D 2/3 D 16M SDRAM RGB ENCODER (R) (R) (G) (G) (B) (B) 18 D 3/3 1 WYXJ, WYXJ/SP,WVXJ WYXQ TYPES ONLY 2 3 4 5 6 7 8 DV-535 D 3/3 DVDM ASSY (VWS1438: WYXJ, WYXJ/SP, WVXJ, WYXQ) A (VWS1412: RDXJ/RB, RDXJ/RD, RDXJ1/RA) D 2/3 : AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE D 2/3 (VCB) (Y) (C) D 2/3 CLOCK GENERATOR (R) (G) (B) D 1/3 : V/CB SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE : R SIGNAL ROUTE : G SIGNAL ROUTE : B SIGNAL ROUTE D 2/3 B RESISTOR CAPACITOR D 2/3 RDXJ/RB, RDXJ/RD, RDXJ1/RA TYPES ONLY (VCB) (VCB) (VCB) R825 180F: WYXJ, WYXJ/SP,WVXJ, WYXQ 200F: RDXJ/RB, RDXJ,RDXJ1/RA (Y) (Y) (Y) C WYXJ, WYXJ/SP,WVXJ WYXQ TYPES ONLY (C) (VCB) (Y) CN15 (C) (B) (C) VKN1626 (R) (Y) (G) (C) (VCB) (VCB) (C) (R) (C) E 3/3 (Y) (G) (C) CN106 (Y) (VCB) (R) (G) (G) (B) (B) D (B) (R) 5 6 7 D 3/3 8 19 1 2 3 4 DV-535 3.6 FLJB (1/3), KEYB and PWSB ASSYS A E 1/3 FLJB ASSY (VWV1777: WYXJ, WYXJ/SP, WVXJ, WYXQ) (VWV1776: RDXJ/RB, RDXJ/RD, RDXJ1/RA) R143 20k: WYXJ, WYXJ/SP,WVXJ, WYXQ 68k: RDXJ/RB, RDXJ/RD,RDXJ1/RA E 2/3 B FL CONTROL MICROCOMPUTER C FL TUBE KEYB ASSY S701 : 0 (OPEN/CLOSE) S702 : 4 S703 : ¢ S704 : 7 (STOP) S705 : 8 (PAUSE) S706 : 3 (PLAY) D 20 E 1/3 1 2 3 PWSB ASSY S802 : POWER STANDBY/ON 4 5 6 7 8 DV-535 CN103 04R-FJ CN801 04P-FJ G A PWSB ASSY (VWG2174) ASG7013 CN104 04R-FJ F KEYB ASSY (VWG2176) CN701 04P-FJ S701-S706 : ASG7013 CN101 B 14P-FJ I CN101 CN102 E 3/3 VKN1627 C 3→5 CONVERTER E 2/3 5→3 CONVERTER D 2/3 CN5 D E 3/3 : The power supply is shown with the marked box. 5 6 7 E 1/3 F G 8 21 1 2 3 4 DV-535 3.7 FLJB ASSY (2/3) A E 2/3 FLJB ASSY (VWV1777: WYXJ, WYXJ/SP, WVXJ, WYXQ) (VWV1776: RDXJ/RB, RDXJ/RD, RDXJ1/RA) E 1/3 B 2ch DAC C E 3/3 Q601 D E 3/3 22 E 2/3 1 2 3 4 5 6 7 8 DV-535 A : AUDIO SIGNAL ROUTE 2SA1037K WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY B E 3/3 2/2 E 3/3 1/2 C CN110 VKN1267 E 1/3 For DOWNLOAD D 5 6 7 E 2/3 8 23 1 2 3 4 DV-535 3.8 FLJB ASSY (3/3) A E 2/3 CN106 E 3/3 FLJB ASSY VKN1627 (VWV1777: WYXJ, WYXJ/SP, WVXJ, WYXQ) (VWV1776: RDXJ/RB, RDXJ/RD, RDXJ1/RA) : AUDIO SIGNAL ROUTE (VCB) (Y) (C) (R) (G) D 3/3 (B) (Y) CN15 (Y) : V/CB SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE : R SIGNAL ROUTE : G SIGNAL ROUTE : B SIGNAL ROUTE (Y) (Y) (C) (VCB) B (Y) (VCB) (G) (C) (R) (C) (B) E 1/3 (VCB) (VCB) (C) (VCB) (C) (Y) (B) (R) (G) E 1/3 WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY (G) C (G) (R) (R) (B) (B) D VIDEO OUT SELECT WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY RDXJ/RB, RDXJ/RD, RDXJ1/RA TYPES ONLY E 1/3 24 E 3/3 1 2 3 4 5 6 7 8 DV-535 A JA491 RKN1004 E 1/3 WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY JA403 JA401 VKB1154 (OUT2 OUT) (OUT1,2 (OUT1 OUT) OUT) (V) RDXJ/RB, RDXJ/RD, RDXJ1/RA YPES ONLY VKB1147 (V) JA402 VKB1146 E 2/3 E 2/3 (V) VSEL SIGNAL WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY (Y) (Y) RDXJ/RB, RDXJ/RD, RDXJ1/RA TYPES ONLY (C) (C) 5.1k B 3IN 6OUT VIDEO AMP 5.1k (V) (CR) (CR) (CB) (VCB) (C) (C) (CR) (Y) (Y) (CB) (Y) (V) (C) (CB) 2SA1037K (Y) (Y) RDXJ/RB, RDXJ/RD, RDXJ1/RA TYPES ONLY C (C) (Y) WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY CN201 19R-1.25FJ (V) (Y) WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY (R) (R) TV SYSTEM (C) (G) (G) (B) (B) H CN535 D AUDIO_L E 2/3 AUDIO_R WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY 5 6 7 E 3/3 8 25 1 2 3 4 DV-535 3.9 SCRB ASSY (WYXJ, WYXJ/SP, WVXJ and WYXQ TYPES ONLY) A H SCRB ASSY (VWV1744) (WYXJ, WYXJ/SP, WVXJ, WYXQ TYPES ONLY) (B) (B) (G) (B) (B) (C) E 3/3 (B) CN201 (R) B (Y) (V) (G) (G) (G) C : AUDIO SIGNAL ROUTE (V) (Y) (C) (R) (G) (B) : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE (R) (R) (C) (C) (R/C) : R SIGNAL ROUTE : G SIGNAL ROUTE : B SIGNAL ROUTE (V) (V/Y) (V) D (Y) (Y) : The power supply is shown with the marked box. 26 H 1 2 3 4 5 6 7 8 DV-535 A (B) (B) (B) (G) (G) B (R/C) (R/C) (V/Y) (V/Y) (G) CHASSIS GND C (R/C) (R/C) (V/Y) (V/Y) D 5 6 7 H 8 27 1 2 3 4 DV-535 3.10 POWER SUPPLY UNIT (VWR1331) I A POWER SUPPLY UNIT (VWR1331) AC IN Note : When the fuse(F001) on VWR1331 blow out, VWR1331 might be damaged. At that time, exchange VWR1331 for VWR1330. B C D 28 I 1 2 3 4 5 6 7 8 DV-535 NOTE OF SPARE PARTS IN POWER SUPPLY (SYPS) UNIT A • In case of repairing, use the described parts only to prevent an accident. • Please write the red mark on the board when the primary section of POWER SUPPLY (SYPS) Unit is repaired. • Please take care to keep the space, not touching other parts when replacing the parts. P101 VZE1001 630mA P102 VZE1003 1.25A B P103 VZE1004 1.6A E 1/3 CN101 C D • NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE WITH SAME TYPE AND RATINGS ONLY. 5 6 7 I 8 29 GND C7 Z1 2.5A R5 2 Q2 R19 3 PC1 R23 D24 C22 R6 D7 4 C201 R205 C9 D25 C5 R84 D82 D5 R12 R22 D83 R202 R201 R25 C21 Q20 R7 IC201 D11 D81 PC1 R20 D9 R204 VR201 R203 R8 R11 C10 C82 R85 D71 D6 R17 C11 R10 R9 D4 D8 D72 R72 Q71 R71 D402 R404 R403 BEA401 D107 D105 D104 D103 C105 D102 D301 D403 R405 Q402 C302 R304 C106 R420 D404 Q411 C303 C111 R402 C109 R414 Q410 R401 IC103 C110 B R301 IC102 C112 Q401 C108 C107 1.6A P102 A L101 AEK7066 D111 800mA P101 AEK7063 R302 R307 C301 Q412 C411 R407 R104 R410 R408 D406 D407 D304 R103 D108 D109 PC2 R303 R409 D405 D112 C410 FLAC (A) 9 13 GND GND 7 GND GND 5 FLAC (B) –27V GND SW3.3V PO CONT SW5V EV5V 5V 12V 3 12 14 1 2 11 4 10 8 5 CN101 • NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE WITH SAME TYPE AND RATINGS ONLY. T1 E 1/3 CN101 3 B A PC2 R24 R1 D23 C2 R2 D12 A Q1 C5 C1 L1 3.11 POWER SUPPLY UNIT (VWR1330) BEA2 BEA3 NEUTRAL LIVE F101 REK1102 C8 CN1 D14 C81 • In case of repairing, use the described parts only to prevent an accident. • Please write the red mark on the board when the primary section of POWER SUPPLY (SYPS) Unit is repaired. • Please take care to keep the space, not touching other parts when replacing the parts. NOTE OF SPARE PARTS IN POWER SUPPLY (SYPS) UNIT POWER SUPPLY UNIT (VWR1330) Q81 1 D13 I R83 R82 30 R73 I D AC IN C 2 BEA1 B R74 1 4 DV-535 DV-535 WAVEFORMS Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : MJK1, Title 1-chp 1 No. 5 : CD, ABEX-784 Track 1 No. 12 to 14 : MJK1, Title 1-chp 4 No. 15 to 17 : MJK1, Title 1-chp 5 1 Foot of R169 (RF) V: 100mV/div. H: 0.2µsec/div. 7 IC3 - pin 41 (REGB) V: 1V/div. H: 5msec/div. 13 IC18 - pin 39 (Y output) V: 0.2V/div. H: 5msec/div. GND GND 2 TP2 (RFO) V: 500mV/div. H: 0.1µsec/div. GND 8 Foot of R261 (FPWM) V: 1V/div. H: 5msec/div. 14 IC18 - pin 36 (C output) V: 0.2V/div. H: 5msec/div. GND GND GND 3 9 Foot of R262 (VPWM) V: 1V/div. H: 5msec/div. 15 IC18 - pin 45 (CB output when selecting color difference output) V: 0.2V/div. H: 5msec/div. GND GND 4 TP3 (Tracking Error) (AI-Inner Tracking Off) V: 500mV/div. H: 2msec/div. 10 Foot of R263 (PPWM) V: 1V/div. H: 5msec/div. 16 IC18 - pin 39 (Y output when selecting color difference output) V: 0.2V/div. H: 5msec/div. GND GND 5 IC2 - pin 39 (EFM before slice) V: 1V/div. H: 1µsec/div. 11 Foot of R264 (RPWM) V: 1V/div. H: 5msec/div. 17 IC18 - pin 36 (CR output when selecting color difference output) V: 2V/div. H: 5msec/div. GND GND 6 IC2 - pin 1 (EFM) V: 1V/div. H: 0.2µsec/div. 12 GND IC18 - pin 45 (Composite Video output) V: 2V/div. H: 1msec/div. GND 31 1 2 3 4 DV-535 4. PCB CONNECTION DIAGRAM A NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E 3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams. Part Name Connector Capacitor Transistor B C E B C E B C SIDE A E Transistor with resistor B C E D G S D G S Field effect transistor D G S P.C.Board Chip Part SIDE B Resistor array B 3-terminal regulator 4.1 LOAB and SMEB ASSYS A LOAB ASSY A LOAB ASSY VNP1762-A : WYXJ, WYXJ/SP, WVXJ, RDXJ/RB, RDXJ/RD, RDXJ1/RA Types VNP1774-A : WYXQ Type C D CN1 B SMEB ASSY D CN3 C M BLK RED M CARRIAGE MOTOR D SPINDLE MOTOR VNP1722-A : WYXJ, WYXJ/SP, WVXJ, RDXJ/RB, RDXJ/RD, RDXJ1/RA Types VNP1732-A : WYXQ Type SIDE A 32 A B 1 SIDE B 2 3 4 1 2 3 4 DV-535 4.2 SCRB ASSY A H SCRB ASSY SIDE A E CN201 B Q602 Q601 Q502 Q501 VNP1764-A : WYXJ, WYXJ/SP, WVXJ, RDXJ/RB, RDXJ/RD, RDXJ1/RA Types VNP1786-A : WYXQ Type H SCRB ASSY SIDE B C D IC301 IC401 1 2 3 Q103 Q102 Q203 Q204 Q201 Q202 Q101 H 4 33 1 2 3 4 DV-535 4.3 DVDM ASSY A • This PCB is a four-layered board. D DVDM ASSY Q3 IC7 IC5 IC8 B IC11 IC15 Q121 Q101 Q7 Q6 IC21 Q4 Q103 Q5 Q102 C IC18 IC1 Q109 Q107 Q81 Q91 Q83 D VNP1760-A : WYXJ, WYXJ/SP, WVXJ, RDXJ/RB, RDXJ/RD, RDXJ1/RA Types VNP1776-A : WYXQ Type 34 D 1 SIDE A 2 3 4 IC3 1 2 3 4 DV-535 A E CN102 D DVDM ASSY • This PCB is a four-layered board. LOADING MOTOR ASSY Q1 IC13 IC14 IC12 B Q112 IC2 PICKUP ASSY IC19 C Q114 Q113 Q131 Q106 IC26 IC27 B CN202 Q251 Q85 Q89 Q87 D VNP1760-A : WYXJ, WYXJ/SP, WVXJ, RDXJ/RB, RDXJ/RD, RDXJ1/RA Types VNP1776-A : WYXQ Type E CN106 A CN101 SIDE B 1 2 3 D 4 35 1 2 3 4 DV-535 4.4 FLJB, KEYB and PWSB ASSYS A D CN5 E FLJB ASSY G PWSB ASSY B C F KEYB ASSY VNP1761-B : WYXJ, WYXJ/SP, WVXJ, RDXJ/RB, RDXJ/RD, RDXJ1/RA Types VNP1775-B : WYXQ Type D IC150 36 E F G 1 2 IC102 IC101 3 4 5 6 7 8 DV-535 A N5 I CN101 B C D IC301 IC201 IC302 IC491 Q291 H CN535 D CN15 5 6 7 E 8 37 1 2 3 4 DV-535 A E FLJB ASSY B C D Q253 Q254 Q292 Q281 38 E 1 Q601 IC602 Q259 Q258 IC202 Q256 Q255 Q351-Q353 2 Q570 IC401 IC201 IC210 IC302 Q301 Q260 Q331 Q257 IC303 IC203 Q354 3 Q431 Q362 Q363 Q361 Q261 IC301 IC1 Q 4 5 6 7 8 DV-535 A G PWSB ASSY B C F KEYB ASSY VNP1761-B : WYXJ, WYXJ/SP, WVXJ, RDXJ/RB, RDXJ/RD, RDXJ1/RA Types VNP1775-B : WYXQ Type Q363 Q361 Q261 IC104 IC103 Q500 IC501 Q421 Q401 Q521 5 D IC101 Q531 Q411 Q501 Q541 Q551 Q511 6 7 E F G 8 39 1 2 3 4 DV-535 4.5 POWER SUPPLY UNIT (VWR1330) AC IN A I POWER SUPPLY UNIT B Q2 Q71 Q1 Q20 IC201 C VR 201 IC103 Q401 E IC102 CN101 Q402 Q410 D Q412 Q411 40 I 1 SIDE A 2 3 4 1 2 3 4 DV-535 4.6 POWER SUPPLY UNIT (VWR1331) A AC IN I POWER SUPPLY UNIT B Q2 Q3 IC1 MC201 Q201 C IC102 E CN101 IC101 Q101 VR101 D SIDE A 1 2 3 I 4 41 DV-535 Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST NOTES: • Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. • When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 ........................................................ RD1/4PU 5 6 1 J 560 Ω → 56 × 101 → 473 ........................................................ RD1/4PU 4 7 3 J 47k Ω → 47 × 103 → 0.5 Ω → R50 ..................................................................................... RN2H R 5 0 K 1Ω → 1R0 ..................................................................................... RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5621 ...................................................... RN1/4PC 5 6 2 1 F 5.62k Ω → 562 × 101 → LIST OF WHOLE PCB ASSEMBLIES Part No. Mark Symbol and Description NSP LOADING MECHANISM ASSY NSP LOAB ASSY NSP TRAVERSE MECHANISM ASSY NSP SMEB ASSY NSP FGSB ASSY DVDM ASSY NSP FLJB ASSY FLJB ASSY NSP KEYB ASSY NSP PWSB ASSY SCRB ASSY POWER SUPPLY UNIT NSP POWER SUPPLY UNIT WYXJ, WYXJ/SP, WVXJ, WYXQ Types RDXJ/RB, RDXJ/RD, RDXJ1/RA Types VWT1174 VWG2171 VWT1161 VWG2048 VWG2009 VWT1174 VWG2171 VWT1161 VWG2048 VWG2009 VWS1438 VWS1412 VWM2046 VWV1777 VWG2176 VWG2174 VWM2045 VWV1776 VWG2176 VWG2174 VWV1744 VWR1330 VWR1331 Not used VWR1330 VWR1331 Remarks ∗1 ∗1 ∗1: As for the POWER SUPPLY UNIT, either VWR1330 or VWR1331 is installed. Install VWR1330 when replacing the POWER SUPPLY UNIT. CONTRAST OF PCB ASSEMBLIES D DVDM ASSY VWS1438 and VWS1412 are constructed the same except for the following : Mark Symbol and Description VWS1412 MC44724A 2SA1576A CKSRYF104Z16 CKSRYF104Z16 CKSQYF105Z16 Not used Not used Not used Not used Not used C827 R1 R2 R501, R502, R801, R802, R828 R803, R804, R829, R854-R856, R858-R860 CEV101M10 RS1/16S333J RS1/16S223J Not used RS1/16S0R0J Not used Not used RS1/16S103J RS1/16S0R0J Not used R875, R920, R922, R970-R973, R8010, R8200 R822-R824 R825 R830 R831, R832 RS1/16S0R0J RS1/16S2000F RS1/16S1800F RS1/16S2002F RS1/16S1201F Not used Not used RS1/16S2000F Not used Not used IC26 Q87, Q89, Q91 C822-C825, C829, C830, C834-C836 C858, C859 C826, C828 42 Part No. VWS1438 Remarks DV-535 Mark No. Description Mark Part No. Symbol and Description Mark No. Description Part No. Part No. VWS1438 VWS1412 R833 R834, R835 R836, R837 R838 (0Ω) R839 RS1/16S3902F RS1/16S1801F RS1/16S1001F DCN1106 RS1/16S103J Not used Not used Not used Not used Not used R845-R847 RS1/16S182J Not used Remarks E FLJB ASSY VWV1777 and VWV1776 are constructed the same except for the following : Mark Symbol and Description Part No. VWV1777 VWV1776 2SA1037K Not used Not used LAU120J Not used VSH1009 VTL1089 Not used C451, C453, C457 C501, C502, C511, C512, C521, C522 C503, C513, C523 C510, C520 Not used CCSQCH6R0D50 CCSQCH180J50 CKSQYF104Z25 CEAT471M6R3 Not used Not used Not used R143 R231, R400, R405, R437, R496, R591 R432 R434, R438, R473 R435 RS1/10S203J RS1/10S0R0J RS1/10S512J Not used Not used RS1/10S683J Not used Not used RS1/10S0R0J RS1/10S512J Not used Not used Not used Not used Not used RS1/10S1100D RS1/10S4R7J RS1/10S3300D RS1/10S4700D RS1/10S62R0D RS1/10S8200D RS1/10S101J RS1/10S182J 19R-1.25FJ Not used Not used Not used Not used Not used VKB1147 VKB1154 PF03GG2C10 Not used Not used Q501, Q511, Q521 S402 L480, L481 L501, L511, L521 R456, R460 R457, R461 R458, R462 R459, R463 R464 R501, R511, R521 R503, R513, R523 R504, R514, R524 CN201 19P CONNECTOR JA401 6P PIN JACK JA403 J101 3P PIN JACK CONNECTOR ASSY Remarks 43 DV-535 Mark No. Description Part No. Mark No. PARTS LIST for DV-535/WYXJ LOAB ASSY A SWITCH S101 S3B-PH-K-S VNP1762 B SMEB ASSY SWITCH S201 DSG1016 OTHERS CN201 3P FFC CONNECTOR CN202 8P FFC CONNECTOR PC BOARD (SMEB) 52044-0345 VKN1212 VNP1722 C FGSB ASSY SEMICONDUCTOR PC101 GP2S60 RESISTOR R101 Part No. KV1471E RB501V-40 RB521S-30 COILS VSK1011 OTHERS CN101 KR CONNECTOR PC BOARD (LOAB) Description D301 D6 D665,D666 RS1/10S331J D DVDM ASSY L150,L330 L304 L81 L85,L911 CHIP COIL CHIP COIL CHIP COIL CHIP BEADS LCYA100J2520 LCYA2R7J2520 VTL1067 VTL1084 CAPACITORS C123,C146,C613,C843 C322 C135 C104-C108 C206,C210,C211 CCSRCH101J50 CCSRCH120J50 CCSRCH121J50 CCSRCH150J50 CCSRCH151J50 C333 C116,C151,C314 C152 C127,C209,C337 C134,C236 CCSRCH180J50 CCSRCH220J50 CCSRCH221J50 CCSRCH331J50 CCSRCH470J50 C122,C208 C126,C335 C334 C124,C132 C117,C240,C352,C360 CCSRCH471J50 CCSRCH560J50 CCSRCH5R0C50 CCSRCH680J50 CCSRCH681J25 C845,C846 C129,C142,C827,C842 C113,C139 C405,C413,C700,C808 C111,C149,C205,C207,C401 CCSRCK2R0C50 CEV101M10 CEV220M16 CEV221M4 CEV470M6R3 C403,C407 C140,C223,C224,C252,C264 C312 C148,C217,C327,C414 C801,C802,C807,C809-C815 CEV470M6R3 CKSQYB105K10 CKSQYB105K10 CKSQYF105Z16 CKSQYF105Z16 SEMICONDUCTORS 44 IC5,IC7 IC21 IC14 IC1 IC2 BA4510F CY2081SL-638 KM68V1000CLT-7L LA9701M LC78652W C817-C821,C826,C828 C216,C313 C133,C136,C203,C220,C225 C239,C320,C321,C603,C625 C703,C711 CKSQYF105Z16 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 IC3 IC19 IC18 IC26 IC15 M56788FP MB811171622A-100FN MB86373B MC44724A MN414800CSJ-07 C101,C102,C114,C118,C119 C121,C138,C204,C212,C213 C227,C231,C263,C315,C317 C332,C804 C153,C266 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB223K25 IC11 IC12 IC8 IC13 Q106,Q109,Q81,Q83,Q85 PD3410A PE5108A TC7SHU04F VYW1727 2SA1576A C357 C354 C214,C251,C261,C351 C330 C109,C110,C120,C130,C131 CKSRYB223K50 CKSRYB332K50 CKSRYB472K50 CKSRYB682K50 CKSRYF104Z16 Q87,Q89,Q91 Q114,Q121,Q251 Q131 Q102 Q103,Q6,Q7 2SA1576A 2SC4081 DTC114EUA HN1A01F HN1B04FU C143,C150,C202,C215 C221,C222,C226,C230,C235 C265,C299,C319,C359,C367 C369,C370,C402,C404,C406 C408,C410,C412,C601,C602 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 Q101 Q112,Q113 Q107,Q4,Q5 Q3 Q1 HN1C01F HN1C01FU RN1902 RN1911 RN4982 C604-C612,C614,C615 C617-C620,C626,C701,C702 C704-C710,C712-C724,C726 C822-C825,C829-C836,C844 C858,C859 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 CKSRYF104Z16 C368,C411 (47µF/16V) VCH1166 DV-535 Mark No. Description Part No. RESISTORS ACN7047 ACN7077 DCN1092 DCN1094 DCN1094 R657,R658,R664,R706 (10kΩ) R717,R718 (10kΩ) R121,R663 (22Ω) R712,R715,R838,R881 (0Ω) R1020,R2010,R2020,R2030,R2040 DCN1094 DCN1094 DCN1104 DCN1106 RS1/10S0R0J R3050,R4010,R4020,R4030,R4040 R4050,R4060,R407,R685,R722 R8000,R8200,R821 R202,R3510 R700 RS1/10S0R0J RS1/10S0R0J RS1/10S0R0J RS1/10S101J RS1/10S1R2J R836,R837 R807,R831,R832 R806 R363,R365 R825 RS1/16S1001F RS1/16S1201F RS1/16S1501F RS1/16S1503F RS1/16S1800F R834,R835 R822-R824,R826,R827 R830 R805 R833 RS1/16S1801F RS1/16S2000F RS1/16S2002F RS1/16S2701F RS1/16S3902F R361,R364 Other Resistors RS1/16S6202F RS1/16S J OTHERS FFC CONNECTOR CHIP CERALOCK (20MHz) PH CONNECTOR PH CONNECTOR FLEXIBLE CABLE(07P) CN15,CN5 B TO B CONNECTOR 30P CN3 8P FFC CONNECTOR X1 CRYSTAL RESONATOR (13.824MHz) E Description Part No. COILS AND FILTERS R123 (39Ω) R732,R733,R735,R736 (47kΩ) R632 (100Ω) R608,R609,R613,R624,R627 (10kΩ) R629,R631,R633,R638,R654 (10kΩ) CN4 X2 CN2 CN1 Mark No. DKN1193 DSS1110 S2B-PH-SM3 S3B-PH-SM3 VDA1681 VKN1626 VKN1763 VSS1147 FLJB ASSY SEMICONDUCTORS IC202 IC401 IC201 IC101 IC105 BA4560F LA7138M PCM1716E PE5185A PQ025EZ5MZP IC102 IC104 IC103 Q255,Q401,Q411,Q421,Q431 Q501,Q511,Q521 S-806D TC74VHC125F TC74VHCT125AF 2SA1037K 2SA1037K Q291 Q601 Q253,Q254 Q256 D497 2SC1740S 2SC2412K 2SD2114K DTC114YK 1SS355 D261 UDZS6.2B L401,L411,L421,L501,L511 L521 L101 L601 NOISE FILTER LAU120J-TA LAU120J-TA LAU680J-TA RTF1167 SWITCH S401 VSH1020 CAPACITORS C403,C413,C423,C503,C513 C523 C257,C258 C255,C256 C251,C252 CCSQCH180J50 CCSQCH180J50 CCSQCH221J50 CCSQCH330J50 CCSQCH331J50 C438-C440,C497 C401,C402,C411,C412 C421,C422,C501,C502 C511,C512,C521,C522 C103 CCSQCH470J50 CCSQCH6R0D50 CCSQCH6R0D50 CCSQCH6R0D50 CEAL101M6R3 C264,C430,C431 C204,C208 C611 C259,C292,C293 C214,C215,C297 CEAL470M16 CEAL470M6R3 CEAT101M10 CEAT101M16 CEAT102M6R3 C605 C253,C254,C261,C262 C455,C459 C108,C110-C113,C122 C435-C437,C463 CEAT1R0M50 CEAT470M25 CEAT471M6R3 CKSQYB102K50 CKSQYB104K25 C102,C114,C116,C119,C120 C172,C173,C178-C181,C183 C185-C187,C203,C205-C207 C212,C260,C263,C291,C294 C410,C420,C432-C434,C441 CKSQYF104Z25 CKSQYF104Z25 CKSQYF104Z25 CKSQYF104Z25 CKSQYF104Z25 C471,C498,C510,C520,C561 C602,C612 C123 CKSQYF104Z25 CKSQYF104Z25 CKSQYF104Z50 RESISTORS R265,R266 R261,R262 R451,R453,R455 R401,R411,R421,R501,R511 R521 RN1/16SE1602D RN1/16SE3302D RS1/10S62R0D RS1/10S8200D RS1/10S8200D Other Resistors RS1/10S J OTHERS CN103,CN104 FJ CONNECTOR 4P CN101 FJ CONNECTOR 14P CN201 19P CONNECTOR JA201 OPTICAL LINK OUT J101 CONNECTOR ASSY 04R-FJ 14P-FJ 19R-1.25FJ GP1FA550TZ PF03GG2C10 JA491 IC150 V101 JA402 JA403 RKN1004 TSOP1840XG1 VAW1056 VKB1146 VKB1154 REMOTE CONTROL JACK REMOTE RECEIVER UNIT FL TUBE 2P PIN JACK 3P PIN JACK CN110 7P FFC CONNECTOR VKN1267 CN102,CN106 VKN1627 B TO B CONNECTOR 30P FL HOLDER VNK4595 45 DV-535 Mark No. X101 Description Part No. CERAMIC RESONATOR (5MHz) VSS1142 Mark No. I Description Part No. POWER SUPPLY UNIT (VWR1330) OTHERS F P101 PROTECTOR (800mA) P102 PROTECTOR (1.6A) FU101 FUSE (2.5A) KEYB ASSY SWITCHES S701-S706 ASG7013 I RESISTORS All Resistors RS1/10S J POWER SUPPLY UNIT (VWR1331) OTHERS P101 PROTECTOR (630mA) P102 PROTECTOR (1.25A) P103 PROTECTOR (1.6A) OTHERS CN701 FJ CONNECTOR 4P AEK7063 AEK7066 REK1102 04P-FJ VZE1001 VZE1003 VZE1004 Note : When the fuse(F001) on VWR1331 blow out, VWR1331 might be damaged. At that time, exchange VWR1331 for VWR1330. G PWSB ASSY SWITCH S802 ASG7013 RESISTORS All Resistors RS1/10S J OTHERS CN801 FJ CONNECTOR 4P 04P-FJ H SCRB ASSY SEMICONDUCTORS IC401 IC301 Q101,Q202 Q501,Q502,Q601,Q602 Q102,Q201,Q203,Q204 MM1505XN MM1507XN 2SA1037K 2SC1740S 2SC2412K D101,D301,D302,D401,D402 1SS355 CAPACITORS C404 C401,C501,C508,C601,C608 C301 C101,C102,C201,C302-C304 C402,C403,C502,C503 CEAT100M50 CEAT101M10 CEAT471M10 CKSQYF104Z25 CKSQYF104Z25 C602,C603 CKSQYF104Z25 RESISTORS R201,R301,R401,R501,R601 Other Resistors RS1/10S68R0D J RS1/10S OTHERS JA535 RGB CONNECTOR CN535 19P CONNECTOR PC BOARD (SCRB) 46 VKB1157 VKN1775 VNP1764 6. ADJUSTMENT There is no information to be shown in this chapter. DV-535 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SELF-DIAGNOSTIC FUNCTION OF PICKUP DEFECTIVE Symptom • Indicates "No Disc" in FL display. • Player does not playback, etc.. Procedure of Self-Diagnosis 1 Press the TEST → 1 buttons (of the test mode remote control unit : GGF1067) in the test mode screen, and turn on the laser diode (It light-up for nine seconds.). 2 Confirm the indicated value of the laser diode current (LDI). 3 When indicated value is more than 110, pickup is defective. → Release the Traverse Mechanism Assy. Note : When a DVD disc is played in the test mode, this function is effective. This function is effective only for DVD pickup (650nm). Character in bold : Item name : Information display Laser diode current value Test Mode Screen Display 47 DV-535 7.1.2 TEST POINTS LOCATION DVDM ASSY CN5 CN2 VCODR IC13 IC14 IC1 C707 SREQ CN4 IC2 TP3 (TE) IC19 TP1 (FE) VREF TP2 (RFO) IC27 IC26 VREF CN3 CN1 TP4 (FDO) R389 Short-circuit at diagnosis Front Side CN15 SIDE B 48 DV-535 7.1.3 TEST MODE SCREEN DISPLAY TEST MODE SCREEN DISPLAY Consecutive double-OSD display is supported during test mode. The screen is composed 10 lines with a maximum of 32 characters per line. It can't be used with the debugging display mode together. • Screen Composition Address Character in bold : Item name : Information display Remote control code Key code Mechanism position value and slider position Background color Tracking status and Laser diode current value Spindle status and AFB status Output video system and Skirt terminal output AV1 chip version FL controller version and region setting for the player AGC setting FL controller destination setting FTS servo IC information Port No. of Flash ROM and system controller Flash ROM version and Flash ROM size System controller revision C1 error value of CD and DVD Internal operation mode of the mechanism control Disc judgment and CD 1/3 beam switch DVD mechanism controller revision (Control and part No. of GUI-ROM) Equalizer value and jitter value Test Mode Screen Display (First Screen Display) Caution : The first screen and second screen switch by pressing [DISPLAY] key of the remote control unit. It is only a version display part on the lower right of the screen those contents of display change. ATB : ON/OFF information display and AGC manual setting display deleted with the second generation. The displays of Tilt error value, Tilt servo status and pickup DVD/CLD display deleted with the third generation becomes LD part is deleted. • Description of Each Item on the Display (1) Address indication The address being traced is displayed in number. DVD : ID indication (hexadecimal number, 8 digits) [∗∗∗∗∗∗∗∗] CD : A-TIME (min. sec.) [0000∗∗∗∗] (Note : For DVDs, decimal-number indication is possible.) (2) Code indication of the remote control unit [R – ∗ ∗ ∗ ∗] The code for the key pressed on the remote control unit, which is received by the FL controller, is displayed while the key is pressed. In the case of the double code, the second code will be displayed. (3) Key code indication for the main unit [K – ∗ ∗ ] The code for the key pressed on the main unit, which is received by the system controller, is displayed while the key is pressed. (4) Background color indication [C – R∗ ∗ G∗ ∗ B∗ ∗] (6) 1 Spindle status [SPDL – ∗ ∗ ∗] Spindle accelerator and brake, free-runnimg FG servo Rough, velocity phase servo Offset addition, rough, velocity phase servo 2 AFB status [AFB – ∗ ∗] ON OFF (7) Mechanism position value [M – ∗] Position code (8) Slider position [S – ∗ ∗ ∗ ∗] CD TOC area CD active area (9) AGC setting [AGC – ∗ ∗] AGC on AGC off [A/B] [FG] [SRV] [O_S] [ON ] [OFF] [1] to [3] [IN ] [CD ] [AGC-ON] [AGC-OFF] (5) 1 Tracking status [TRKG – ∗∗∗] Tracking on [ON ] Tracking off [OFF] 2 Laser diode current value [LDI – ∗∗∗] 49 DV-535 (10) Output video system [V – ∗ ∗ ∗ ∗] NTSC system [NTSC] PAL system [PAL ] Auto-setting [AUTO] Skirt terminal output [SK – ∗ ∗] VIDEO [00] S-VIDEO [01] RGB [02] Note : Display only the model which can do the output setting of skirt terminal. (11) FTS servo IC information DSP coefficient indication [KS – [∗ ∗ ∗ ∗] ∗ ∗ ∗ ∗ ] Displays the address (four digits) of the specified coefficient and the setting value (four digits) with [TEST] and [9] keys. (12) Error rate indication 1 C1 error value of CD 2 C1 error value of DVD [ER – C1 ∗ ∗ ∗ ∗ ] [ER – ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ] (13) Internal operation mode of mechanism controller [MM – ∗ ∗ : ∗ ∗] Internal mechanism mode (2 digits) and internal mechanism step (2 digits) of the mechanism controller (14) 1 Disk sensing [DSC – ∗ ∗ ∗] The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ] 2 CD 1/3 beam switch [BM – ∗ ∗] (15) 1 Equalizer value [E – ∗ ∗] 2 Jitter value [J – ∗ ∗] nake the jitter four times, and renew it in every one second. [4 – * *] CD is effective only in the jitter value. (16) Version of the AV-1 chip [ AV : ∗ . ∗ ∗' ∗' ] (17) 1 Version of the FL controller [FL : ∗ ∗ ∗ ∗] 2 Region setting of the player [REG : ∗ ] Setting value [1] to [6] (18) Destination setting of the FL controller [MDL : ∗ ∗ ∗ ∗ / ∗ ∗ ∗ ] For charactors in front represent the type of model : There charactors that follow represent the destination code. J : /J, K : /KU, /KC, /KU/KC, R : /RAM, /RL, /RD, /LB, WY : /WY (19) The part number of the flash ROM and system controller [∗ ∗ ∗ ∗ ∗ ∗ / ∗ ∗ ∗ ∗ ∗ ∗ ∗] 1 Part number of the flash ROM <Front> (Example) VYW1536-A = W1536A (Example) PD6256A9 = 6256A9 2 Part number of the system controller <Rear> (Example) PD3381T1 = 3381T1 50 (20) 1 Version of the flash ROM [V : ∗ . ∗ ∗ ∗] 2 Flash ROM size [FLSH = ∗] (21) Revision of the system controller [S : ∗ . ∗ ∗ ∗ / ∗ . ∗ ∗ ] 1 Revision number of the external ROM part (flash ROM) of the system controller <Front> 2 Revision of the internal ROM part of the system controller <Rear> (22) Revision of the DVD mechanism controller [M : ∗ . ∗ ∗ ∗] Revision number of the external ROM part (flash ROM) of the DVD mechanism controller (23) Control and part numbers of the GUI-ROM [GUI : ∗ ∗ ∗ ∗] No GUI model displays as "––– / ––––". OEM model displays the part number of GUI-ROM [GUI : * * * *] DV-535 DEBUGGING SCREEN SPECIFICATION FOR THE MECHANISM CONTROLLER • This specifications is subject to change without notice. 1 Indication Method of The Mechanism Controller Debugging Screen A debugging screen of the mechanism controller is indicated when pressing the test mode remote control unit [GGF1067] in order of the ESC and CHP/TM buttons. Releace from debugging screen display of the mechanism controller with the ESC button. 2 Screen Layout 3 Indication Contents 1. The error that became the trigger that an error of 2 occurred. There are many cases same as 2. 2. The error number that transferred to the system controller Refer to the error list about contents of error number. 3. Code read in state (it does not support in this unit) When X is indicated, ID or subcode are not able to read in. When X is not indicated, they are able to read in. 4. ID or subcode (it does not support in this unit) Subcode indicates the A time. 5. Inside mode of the mechanism controller when an error of 1 occurred It can indicate to a maximum 10 mode. Indicate it in order of an old mode from the left, and go right, and become a new mode. Indicate only a nest share of the mode. 6. Processing step of inside mode of 5 It can grasp the mode reaching an error and transition of step by watching 5 and 6 and it can specify the occurrence place of most errors. 7. Disk information in the mechanism controller ? : Indistinctness NO : There is no disc DVD 1 : DVD single layer DVD 2 : DVD dual layer CD : CD CDR : CD-R or CD-RW CDR P : PRD of CD-R or CD-RW 8. As a result of 8cm /12cm distinction ? : Indistinctness (undistinction) 8 : 8 cm 12 : 12 cm 9. OEIC gain (it does not support in this unit) H : OEIC HIGH gain L : OEIC LOW gain 10. SGC gain for LD of 780nm It indicates a step using in the mechanism controller inside with a hexadecimal number. Set the gain so that S curve becomes 1.8V (p-p) in disc distinction. 11. SGC gain for LD of 650nm For L0. It indicates a step using in the mechanism controller inside with a hexadecimal number. Set a gain so that S curve becomes 1.8V (p-p) in disc distinction. 12. SGC gain for LD of 650nm For L1. It indicates a step using in the mechanism controller inside with a hexadecimal number. Set a gain so that a S curve becomes 1.8V (p-p) in disc distinction. 13. RF count value for disc distinction RF count value to use the disc distinction. It compares threshold value of 14 and 15 and distinguishes the disc. 14. Disc distinction threshold value (DVD and CD) Threshold value of the disc distinction. Distinguish it from DVD if bigger than this value, and distinguish it from CD if small. 51 DV-535 15. Disc distinction threshold value (CD and unrecorded disc) Threshold value of the disc distinction. Distinguish it from CD if bigger than this value, and distinguish it from an unrecorded disc if small. 27. It indicates the frequency that entered the internal circumference plunging into backup of the sled Hexadecimal number indication. Counter does not reset till turns the power off after turning it on. Due to a 1 byte counter, next of FF becomes 00. 16. Current jitter value Indicate the value that was read in from the MY-CHIP in DVD, and indicate the value that was read in from the servo DSP in CD. 28. It indicates the frequency that entered the tracking overrun backup Hexadecimal number indication. Counter does not reset till turns the power off after turning it on. Due to a 1 byte counter, next of FF becomes 00. 17. Focus balance setting value of L0 18. Focus balance setting value of L1 19. Current mechanism controller inside mode (it does not support in this unit) It can indicate to a maximum 10 modes. Indicate only a nest share of the mode. 20. Processing step of 11 inside modes (it does not support in this unit) It can grasp the current mode, the mode reaching it and transition of step by watching 19 and 20. 21. Spindle control state of MY-CHIP (it does not support in this unit) OFF : Motor off condition A/B : Accelerator and brakes FG : FG servo RVP : Rough speed phase servo ORVP : Rough speed phase servo of offset addition 22. Rotation number of spindle motor Do not FG read in ? indication (during spindle stop). 23. Tracking error generation system (it does not support in this unit) 1: 1 beam (DPD) 3: 3 beams 24. TZC count value (it does not support in this unit) The value that counted the number of TZC for one rotation in the tracking open state. When this value is more than 512 with CD, set it in 1 beam because the eccentric is large. DVD does not measure it because it is 1 beam fixed (indication is 0000). 25. It indicates the frequency that entered the focus backup Hexadecimal number indication. Counter does not reset till turns the power off after turning it on. Due to a 1 byte counter, next of FF becomes 00. 26. It indicates focus backup limit frequency with the hexadecimal number Initial value is 14H, it does decrement whenever enter the focus backup and it gives up backup if it became 0. Then the error is generated. After reverted from the backup, When not enter the backup and pass fixed time (1500ms), return to initial value again. 52 29. It indicates the limit frequency of tracking overrun backup with a hexadecimal number Initial value is 03H, it does decrement whenever enter the tracking overrun backup and it gives up backup if it became 0. 30. It indicates the frequency that entered sled overrun backup Hexadecimal number indication. Counter does not reset till turns the power off after turning it on. Due to a 1 byte counter, next of FF becomes 00. 31. It indicates the limit frequency of sled overrun backup with a hexadecimal number Initial value is 03H, it does decrement whenever enter the sled overrun backup and it gives up backup if it became 0. 32. It indicates the frequency that entered the tracking close NG backup Hexadecimal number indication. Counter does not reset till turns the power off after turning it on. Next of FF is be a 1 byte counter in 00. The hexadecimal number indication which indicates the frequency that reads 33. ID/subQ, and entered NG backup Hexadecimal number indication. A counter does not reset it till cuts it off after turning it on. Due to a 1 byte counter, next of FF becomes 00. 34. An address to indicate in 35 Set it by using RS232.I (an address) Set it with DA. 35. Contents of an address indicated in 34. DV-535 7.1.4 TROUBLE SHOOTING • No Power ON • FL is not turned ON • FL indication is unusual START Power ON • Blow out fuse of the primary side • Blow out micro-fuse on the POWER SUPPLY Assy. (Check the each voltage.) (KU, KC : P202, P204, P205, P201) (Others : P611, P211, P711) • FL controller IC (IC101) on the FLKY Assy is damaged. Turn on the power again after 2 - 3 minutes. Is FL turn on ? • Check the following connections : POWER SUPPLY Assy - DVDM Assy DVDM Assy - FLKY Assy FLKY Assy - PWSB Assy • Check each voltage (EV+5V, SW+5V, SW+3.3V, +6V and +12V) (If above voltage are not supplied, check the micro-fuse.) No Yes No Is the indication of FL normal ? FL indication is dark or flickers. • Short or open the zenner diode on the POWER SUPPLY Assy. (KU, KC : D207) (Others : D513) • Check the values of R110 - R120 on the FLKY Assy. Indicates the error message Refer to the section "7.1.5 ERROR CODE". Yes • Blow out micro-fuse on the POWER SUPPLY Assy. (KU, KC : P201) (Others : P711) Is tray open ? • Check the connection between PICKUP Assy and DVDM Assy. (14P flexible cable) • Check the +6V power supply voltage (above micro fuse). No Yes Do the video and sound come on ? No Check the connection between FLJB Assy and DVDM Assy. Yes Indicate the error message. Refer to the section "7.1.5 ERROR CODE". OK 53 DV-535 7.1.5 ERROR CODE Error codes that are displayed on the FL display without using the remote control unit FL Display Possible causes Operation of the unit AV-1 chip is not a match with the program of system controller The sound may not out with the specific audio. CPU AERR CPU address error (Hardware is unusual.) No operation DMA AERR DMA address error (Hardware is unusual.) No operation FLASH ID Difference in versions of the internal ROM of the system controller and of the flash ROM, or bus line failure or reverse installation No operation Write protect error of the flash ROM No operation AV1 VER FLASH WRP FLASH SIG FLASH SUM Difference in part number of the flash ROM (When the ROM which could't be used was used.) Check sum error of the flash ROM (It exceeds the regular size.) or reverse installation (Hardware is unusual.) No operation No operation FLASH SIZE Size error of the flash ROM (Use 4 or 8 M-bit.) No operation ILLGAL The system controller fetched a code other than an operation code (Hardware is unusual.) No operation RESERVE Undefined interrupt (Hardware is unusual.) No operation SLOT Inappropriate slot command issued (Hardware is unusual.) No operation Error codes that are displayed on the FL display by using the remote control unit (Mechanism controller error) To display: ESC + DISPLAY + DISPLAY; Location of the display: At the two digits of center of the FL display To display the error history: ESC + DISPLAY + One shot; Location of the display: TV screen Description FL Causes if with a DVD Causes if with a CD Operation of the Unit of Error 11 Search timeout Search could not be complete within 7 seconds. Search could not be complete within 7 CD : Stops, seconds, and it could not enter the target DVD : Continues operation area within 7 seconds by VCD scan. A search could not be completed after 3 retries, search backup was executed 4 times, or in a case of timeout (6 seconds) while the unit was tracing 11 tracks or more beyond the target while the search operation was converging. Backup against slider skip was executed 4 times during a search, or slider skip CD : Stops, twice resulted in starting from the read-in DVD : Continues operation point. 12 Search retry error 19 Tracing timeout Timeout (10.5 seconds) while tracing at while converging the stage of convergence of a search. 1B Index 0 search error Stop During Track (Index) Search, the search for the beginning of a program could not be completed within 3 seconds (20 seconds in the case of Index Search) after positioning based on the TOC data was completed. Timeout of slider Inside switch could not ON within 3 seconds. 22 inner circumference Timeout of slider Inside switch could not OFF within 2 seconds. 23 outer circumference No FOK pulse 33 during playback CLVA 38 54 Disc-typesensing error Stop Stop Stop When the focus was deviated continuously 20 times. Adjusts focus at the innermost circumference and tries to return to its position where the error was generated (for 3 times),then opens. If the same error persists after one retry, the tray opens. (No FOK pulse) If normal starting was impossible in the following three cases, disc-type sensing will be retried if other errors occure excepting C5 error. However, when the focus error "33" was occured continuously 3 times, it is finished as "38 error" at the moment: (1) startup with the first disc-type-sensing result, (2) forced startup with another disc by designating the disc type, (3) forced startup with the original disc by designating the disc type. Open DV-535 FL 39 Description of Error SGC converge timeout 41 Spindle timeout Causes if with a DVD Causes if with a CD Operation of the SGC could not converge during detects the peak Open The unit did not enter Stop mode within 10 seconds of issuance of a Stop command. Stop Stops. (FG timeout) 48 Spindle FG transition timeout The spindle could not converge into within ± 12% of the target FG rotation speed within 10 seconds after spindle kick. The first time after startup (the first time after disc distinction), it doesn't become the number of the target rotation within five seconds. The first time after startup, detects the abnormal rotation number of high-speed continuously 3 loops. DVD: 5 to 9 mS , CD: 40 to 60 mS 49 Spindle PLL transition timeout After the second times after startup, it doesn't become the number of the target rotation Stops. within five seconds. Detects the abnormal high-speed or low-speed rotations. DVD: 5 to ("73" is displayed during 9 mS , CD: 40 to 60 mS starting process.) 4A Spindle lock timeout Spindle could not lock more than 1.5 seconds before start the AFB. ABUSY did not return within 1 second after the DDTCT (peak detection) command was sent. Stop Auto sequence 52 timeout of focus jump down ABUSY did not return within 30 mS after the FJMPD (Focus jump 1 to 0) command was sent. Stop Auto sequence timeout of focus ABUSY did not return within 30 mS after the FJMPU (Focus jump 0 to 1) command was sent. Stop Auto sequence timeout of play AGC Auto sequence 55 timeout of disc-typesensing ABUSY did not return within 50 mS after the GSUMON (play-AGC-measuring) command was sent. Stop ABUSY did not return within 2 seconds after the DJSRT (disc-sensing) command was sent. Stop Auto sequence timeout of ATB2 ABUSY did not return within 1 second after the TBLOFS (Internal ATB after the completion of external ATB) command was sent. Stop ABUSY did not return within 500 mS after the TSON (tracking servo ON) command was sent. Stop ABUSY did not return within 200 mS after the TBL (external ATB) command was sent. Stop ABUSY did not return within 2 seconds after the FGN (focus gain adjustment) command was sent. Stop ABUSY did not return within 2 seconds after TGN (tracking gain adjustment) command was sent. Stop ABUSY did not return within 1 second after the CMDAVE (offset adjustment) command was sent. Stop ABUSY did not return within 200 mS after the ADJMIR (modulation factor measurement) command was sent. Stop ABUSY did not return within 2 seconds after the AFB (auto focus bias) command was sent. Stop 51 53 Auto sequence timeout of peak Stops. ("73" is displayed during starting process.) 54 56 Auto sequence 57 timeout of tracking servo ON Auto sequence 58 timeout of ATB1 Auto sequence 59 timeout of focus gain adjustment Auto sequence 5A timeout of tracking gain adjustment Auto sequence 5B timeout of offset adjustment Auto sequence 5C timeout of modulation factor