Download Life Fitness 91XW-0XXX-01 User's Manual

CROSS-TRAINER 91XW-0XXX-01
Customer Support Services
PARTS MANUAL
rev. 04 May 2007
91XW CROSS-TRAINER
91XW-0XXX-01
REFERENCES
S/N XTG100000 and UP
OPERATION MANUAL
M051-00K61-A093
SERVICE MANUAL
M051-00K61-A097
ARCTIC SILVER TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
STEALTH GRAY TOUCH UP PAINT
(FOR ROCKER ARMS):
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
0017-00008-0199
0017-00008-0198
ACCESS PANEL ASSEMBLY
AK61-00190-0000
PANEL ASSEMBLY CONSISTS OF:
1) AK32-00020-0002
2) AK32-00078-0001
3) 0K61-01373-0000
4) 0017-00021-2846
5) 0017-00042-0754
COAX CABLE
POWER CABLE
ACCESS BRACKET
F-TYPE CONNECTOR
PLASTIC GROMMET
HARDWARE BAG
AK61-00181-0000
The 91XW-0XXX-01 has both Telemetry and LifePulse
Sensors for Heart Rate.
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
91XW-0XXX-01 MAKES THE UNIT A 91XER-0XXX-01.
2
91X CROSS-TRAINER
91XW-0XXX-01
CONTENTS
S/N XTG100000 and UP
Page
DRIVE BELTS AND ALTERNATOR.................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
CONSOLE ASSEMBLY ....................................................................................................6
ROLLER ASSEMBLY .......................................................................................................7
CRANKSHAFT ASSEMBLY .............................................................................................8
DRIVE LINKAGE ASSEMBLY..........................................................................................9
ANTI-LIFT BRACKET AND OUTER PEDAL COVERS....................................................10
BRACKETS AND FRAME ASSEMBLY ...........................................................................11
CLEVIS AND FRONT FRAME COVERS .........................................................................12
PEDAL LEVER ASSEMBLY.............................................................................................13
ROCKER ARM COVERS .................................................................................................14
ROCKER ARM ASSEMBLY .............................................................................................15
REAR DRIVE SHROUDS W/DECALS..............................................................................16
UPPER ARM / HEART RATE ASSEMBLY ......................................................................17
CABLES............................................................................................................................18
3
91XW CROSS-TRAINER
91XW-0XXX-01
DRIVE BELTS AND ALTERNATOR
S/N XTG100000 and UP
Alternator Pivot Bolt
0017-00101-0964
Alternator
0017-00009-0841
Alternator w/Flywheel
Assembly
AK61-00250-0001
Intermediate Bracket
0K61-02400-0001
Alternator Flywheel
0K61-02500-0001
Alternator Strap
Bolt-2
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Lock Nut
0017-00103-0117
Alternator Strap
w/Insert
0K61-02601-0000
Alternator Belt
0K53-01184-0000
Intermediate
Pulley Bolt
0017-00101-1651
Drive Belt
0K61-02701-0000
Intermediate Pulley Assy
AK61-00061-0000
4
91XW CROSS-TRAINER
91XW-0XXX-01
CONSOLE SUPPORT ASSEMBLY
S/N XTG100000 and UP
Mounting Screws (8)
(not shown for accessory
tray and console)
0017-00101-1744
Accessory Tray Kit
GK63-00002-0062
Main Cable
AK61-00136-0000
Bullhorn Grip 11.75” (2)
0K62-01136-0002
Console Cap
0K61-01283-0001
Console Support
Assembly
AK61-00500-0015
Polar Cable
AK36-00021-0003
Bolt-2
0017-00101-1645
Flat Washer-2
0017-00104-0192
5
91XW CROSS-TRAINER
91XW-0XXX-01
CONSOLE ASSEMBLY
S/N XTG100000 and UP
Upper Overlay
Console Board - Upper
A084-92219-A006
Lower Overlay
Console Case Assembly
AK63-00121-0001
Phillips Pan Screws(13)
0017-00101-1650
Battery Door
0K63-01029-0001
Console Assembly
Overlay/Bezel/
Switch Assembly
AK61-00203-0001 Eng/Eng
AK61-00183-0001
AK61-00203-0002 Eng/Met
AK61-00183-0001
AK61-00203-0003 Ger/Met
AK61-00183-0003
AK61-00203-0004 Spn/Met
AK61-00183-0004
AK61-00203-0007 Frn/Met
AK61-00183-0007
AK61-00203-0008 Itl/Met
AK61-00183-0008
AK61-00203-0009 Dut/Met
AK61-00183-0009
AK61-00203-00010 Por/Met
AK61-00183-0010
6
91XW CROSS-TRAINER
91XW-0XXX-01
ROLLER ASSEMBLY
S/N XTG100000 and UP
Roller Bearing Assembly
GK26-00002-0026
Shaft Collar
0K61-01260-0000
Allen-Head
Cap Screw
0017-00101-1645
Set Screws
0017-00101-0314
Arm Extension
0K61-03004-0000
Crank Cover
0K61-03100-0002
Locking Nut
0017-00103-0025
Bolt
0017-00101-1606
Set Screw
1/4-20x5
0017-00101-0333
Crank Arm & Spindle assy.
AK61-00064-0001
Square Key
0K53-01122-0000
7
91XW CROSS-TRAINER
91XW-0XXX-01
CRANKSHAFT ASSEMBLY – AK61-00157-0002
Poly-V Crank Pulley
0K61-02409-0000
Hex Bolts (4)
0017-00101-1551
S/N XTG100000 and UP
1.00” Dia. Pillow Block (2)
0K53-01181-0000
Crankshaft Plate
0K61-02302-0001
Torx screw
0017-00101-1282
Flat Washer
0017-00104-0168
Crankshaft w/plate
0K61-01360-0002
Locking Nut (4)
0017-00103-0019
Retaining Ring (2)
0017-00100-0152
Magnet-Standoff Assy.
AK62-00186-0000
8
91XW CROSS-TRAINER
91XW-0XXX-01
DRIVE LINKAGE ASSEMBLY
S/N XTG100000 and UP
Control Link
w/Bearing Assembly
AK61-00073-0001
Control Link
Sleeve
0K61-01261-0000
Spherical Washer
0017-00009-1085
Spherical
End Sleeve
0K61-01066-0000
Black Bearing
Front Side
Flat Washer
0017-00104-0164
Wave Washer
Spring
0017-00009-1084
Silver Bearing
Back Side
Flat Washer
0017-00104-0164
9
Locking Nut
0017-00103-0286
91XW CROSS-TRAINER
91XW-0XXX-01
ANTI LIFT BRACKET & OUTER PEDAL COVERS
S/N XTG100000 and UP
Right Link Cover w/decal
AK61-00175-0001
Decal
0K61-01367-0000
Allen Head Bolt
0017-00101-1645
Phillips Pan Screw
0017-00101-1646
Roller Retainer Plate
0K61-04114-0000
Left Link Cover w/decal
AK61-00175-0002
Decal
0K61-01367-0000
10
91XW CROSS-TRAINER
91XW-0XXX-01
FRAME ASSEMBLY
S/N XTG100000 and UP
Pillow Block
Bearing Washers
0017-00104-0192
Pillow Block
Bearing Nuts
0017-00103-0025
Extrusion Cover
0K61-06121-0006
Pillow Block
Bearing Bolts
0017-00101-1635
Screw (14)
0017-00101-1282
Resistor Bracket
w/cable assy.
AK61-00127-0000
Control PCB
AK61-00145-0000
Screw (14)
0017-00101-1282
11
91XW CROSS-TRAINER
91XW-0XXX-01
CLEVIS & FRONT FRAME COVERS
S/N XTG100000 and UP
Grommets-14
0017-00042-0754
Clevis Cover Screw-2
0017-00101-1242
Stabilizer Cap-4
0K61-01284-0001
Leg Leveler-4
AK61-00035-0000
Wheel Shaft
0K61-01300-0000
Clevis Cover-2
AK61-00062-0001
Wheel Cap-2
0017-00042-1066
Wheel-2
0017-00042-0674
Wheel & Cap Kit
GK61-00002-0011
Front Cover-LT
0K61-06240-0002
Phillips Screw-18
0017-00101-1242
Front Cover-RT
0K61-06250-0002
12
91XW CROSS-TRAINER
91XW-0XXX-01
PEDAL LEVER ASSEMBLY
Screw
0017-00101-1242
Inside Cover-LT
0K61-06300-0004
Inside Cover-RT
0K61-06320-0004
S/N XTG100000 and UP
Pedal Kit
GK61-00002-0054
Push-On Clip-4
0017-00009-1143
Tape-4 pieces
0K61-04115-0002
Pedal Lever
Clevis Shaft-2
0K61-01076-0000
Bolt-2
0017-00101-1646
Left Pedal Assembly AK61-00172-0002
Right Pedal Assembly AK61-00172-0001
O-Ring
0017-00041-0053
Rocker Seal
0K61-01359-0003
BEVELED WASHER
OK61-01356-0000
13
Locking Nut-2
0017-00103-0137
91XW CROSS-TRAINER
91XW-0XXX-01
ROCKER ARM COVERS
S/N XTG100000 and UP
Rear Rocker
Arm Cover
0K61-06341-0003
Polar Receiver
SK40-00045-0001
Insulator Receiver Tube
0K36-01059-0002
Front Rocker
Arm Cover
0K61-06340-0003
Front Deadshaft Cover
0K61-06350-0003
Rear Deadshaft Cover
0K61-06351-0003
Front Rocker
Arm Cover
0K61-06341-0003
Rear Rocker
Arm Cover
0K61-06340-0003
14
Phillips Pan Screw-18
0017-00101-1242
91XW CROSS-TRAINER
91XW-0XXX-01
ROCKER ARM ASSEMBLY
S/N XTG100000 and UP
Flat Washer
0017-00104-0454
Shaft Split Collar
0K61-01259-0000
Hex Bolt
0017-00101-1635
Rocker Arm
AK61-00094-0003
15
91XW CROSS-TRAINER
91XW-0XXX-01
REAR DRIVE SHROUDS W/DECALS
S/N XTG100000 and UP
Right Rear Cover
w/Decal
AK61-00176-0001
Left Rear Cover
w/Decal
AK61-00176-0002
Phillips Pan Screw-22
0017-00101-1242
Plug-2
0k14-01384-0000
16
91XW CROSS-TRAINER
91XW-0XXX-01
UPPER ARM/HEART RATE ASSEMBLY
Upper Arm - RT
Assembly
AK61-00178-0001
S/N XTG100000 and UP
Upper Arm - LT
Assembly
AK61-00178-0002
Electrode Kit
GK20-00002-0005
Flat Washer
0017-00104-0450
Bolt
0017-00101-1645
Life Pulse Cable
AK61-00051-0000
Strain Relief Bushing
0017-00042-1078
17
91XW CROSS-TRAINER
91XW-0XXX-01
CABLES
S/N XTG100000 and UP
Power Control Board Cable
AK61-00135-0000
*ORANGE
*RED
GND
FIELD EXC
FIELD RTN
#BLK
7
ValtR
9
ValtR
12
ValtR
8
ValtR
10
Valt
11
Valt
5
GND
2
GND
#BLK
Reed Switch
Assembly
118E-00001-0140
P3
3POS.MINI FIT
Valt
FIELD
GND
6
A_START
GND
RPM_ALT
GND
RPM_REED
*BLK/WHT
3
1
Vbat
#BLK
GND
1
Vbat
2
RPM_REED
N.C.
N.O.
3
COM
GND
#GREEN
RELAY_C
#GREEN
LOAD_CMD
Valt
RPM_ALT
FIELD
#RED/BLK
ACTAP
B084-92218-*002
4
KEY
#GREEN
Vsys
#RED/BLK
REED CONTROL
#RED/BLK
CONTROL PCB
B084-92218-*000
P2
12POS.MNL
POWER RES.
2 x .75
OHM
240W
MAGNET
*YELLOW
REED SWTCH
11
8
7
1
9
13
10
6
4
2
5
3
P1
13POS. KK-156
12
BLK/PURPLE
LIFEPULSE
Main Cable
AK61-00136-0000
PALM
BLK
6V
LEFT
RIGHT
CLEAR
N.C.
N.C.
GREY
2
10
GND
15
GND
3
LOAD_CMD
N.C.
PURPLE
ORANGE
SIGNAL
16
Vsys
YELLOW
14
GREEN
13
FIELD
LT
11
Vsysc
GND
3
BROWN
1
8
FIELD KICK
WHITE
BLK
GND
7
GND
RT SIGNAL
2
6
WHITE
4
5
Valt
BLK
BLK
12
A_START
WHITE
4
RPM_ALT
P4
4POS.MINI FIT JR.
RED
2
BLUE
2
1
PINK
1
1
Vbat
1
2
Vbat
2
N.C.
RED
FINGER
WHITE/BLK
CLEAR
FINGER
9
1
RELAY_c
BLK
RPM_REED
PALM
P2
16-POS.MINI FIT JR.
P12
19POS.LIF
UPPER KEYPAD
GND
1
ST4
2
I3
3
ST5
4
ST6
5
I0
6
ST4
7
I2
HR Console Cable
AK61-00052-0002
P6
4POS. MICROFIT
TESTER
COM
1
8
ST6
9
I4
10
I5
11
ST6
12
I6
13
ST5
14
TDO
2
RDI
3
GND
4
Vsysc
UPPER CONSOLE
B084-92219-*005
START
15
GND
16
I1
17
ST6
18
GND
19
P11
10POS.
BACKGROUND DEBUG HDR.
P7
3POS. MINI FIT JR.
1
DS
2
BERR
3
GND
4
5
Vcc
1
SIGNAL
2
RED
WHITE
GND
3
BLACK
BKPT
GND
6
FREEZE
7
RESET
8
Dsi
9
Vcc
10
Dso
POLAR RECEIVER
Polar Cable
AK36-00021-0003
18