Download Life Fitness CLSX-0XXX-01 User's Manual

Classic Cross-trainer CLSX-0XXX-01
Customer Support Services
PARTS MANUAL
revised 4 March 2010
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Contents
S/N CLSX100001 - 3199999
Drive Belts and Alternator ...........................................................................................4
Console Support Assembly ........................................................................................... 5
Console Assembly .....................................................................................................6
Roller Asse mbly........................................................................................................7
Crankshaft Assembly.................................................................................................. 8
Drive Linkage Assembly .............................................................................................. 9
Anti-lift Bracket and Outer Pedal Covers ........................................................................10
Brackets and Frame Assembly......................................................................................11
Clevis and Front Frame Covers ....................................................................................12
Pedal Lever Assembly ...............................................................................................13
Rocker Arm Covers ..................................................................................................14
Rocker Arm Assembly................................................................................................15
Rear Drive Shrouds w/Decals.......................................................................................16
Upper Arm/Heart Rate Assembly ..................................................................................17
Cables ..................................................................................................................18
2
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Miscellaneous
S/N CLSX100001 - 3199999
Description
Part No.
OPERATION MANUAL (CD)
0KCD-02003-0000
SERVICE MANUAL
M051-00K61-A097
ARCTIC SILVER TOUCH UP PAINT:
0017-00008-0204
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0205
0017-00008-0206
STEALTH GRAY TOUCH UP PAINT
(FOR ROCKER ARMS):
.5 OZ BOTTLE W/APPLICATOR
SPRAY CAN
0017-00008-0199
0017-00008-0198
ACCESS PANEL ASSEMBLY
PANEL ASSEMBLY CONSISTS OF:
1) AK32-00020-0002
2) AK32-00078-0001
3) 0017-00021-2846
4) 0017-00042-1147
5) 0K61-01373-0003
COAX CABLE
POWER CABLE
F-TYPE CONNECTOR
PLASTIC GROMMET
ACCESS BRACKET
HARDWARE BAG
AK61-00222-0000
Model CLSX-0XXX-01 has both telemetry and Lifepulse sensors for heart rate.
3
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Drive Belts and Alternator
S/N CLSX100001 - 3199999
Alternator Pivot Bolt
0017-00101-0964
Alternator
0017-00009-0841
Alternator w/Flywheel
Assembly
AK61-00250-0001
Intermediate Bracket
0K61-02400-0001
Alternator Flywheel
0K61-02500-0001
Alternator Strap
Bolt-2
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Lock Nut
0017-00103-0117
Alternator Strap
w/Insert
0K61-02601-0000
Alternator Belt
0K53-01184-0000
Intermediate
Pulley Bolt
0017-00101-1651
Drive Belt
0K61-02701-0000
Intermediate Pulley Assy
AK61-00061-0000
4
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Console Support Assembly
S/N CLSX100001 - 3199999
Mounting Screws (8)
(not shown for accessory
tray and console)
0017-00101-1744
Accessory Tray Kit
GK63-00002-0062
Main Cable
AK61-00136-0000
Bullhorn Grip 11.75” (2)
0K62-01136-0002
Console Cap
0K61-01283-0001
Console Support
Assembly
AK61-00500-0015
Polar Cable
AK36-00021-0003
Bolt-2
0017-00101-1645
Flat Washer-2
0017-00104-0192
5
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Console Assembly
S/N CLSX100001 - 3199999
Overlay
Bezel
Console Board - Upper
A084-92219-A023
Phillips Pan Screws(13)
0017-00101-1650
Console Case Assembly
AK63-00121-0001
Case
0K63-01028-0001
Decal
0K63-01277-0000
Cable
Lower display PCB
B084-92222-B0000
Phillips Pan Screws(13)
0017-00101-1650
Battery Door
0K63-01029-0001
Part Nos.
Language
Console Assembly
Overlay/Bezel/
Switch Assembly
Eng/Eng
AK61-00206-0001
AK61-00207-0001
Eng/Met
AK61-00206-0002
AK61-00207-0001
Spn/Met AK61-00206-0004AK61-00207-0004
Frn/Met
AK61-00206-0007
6
AK61-00207-0007
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Roller Assembly
S/N CLSX100001 - 3199999
Snap Ring
0017-00100-0152
Flat Washer
0017-00104-0417
Roller Bearing Assembly
GK61-00002-0026
Shaft Collar
0K61-01260-0000
Allen-Head
Cap Screw
0017-00101-1645
Set Screws
0017-00101-0314
Arm Extension
0K61-03004-0000
Crank Cover
0K61-01397-0000
Locking Nut
0017-00103-0025
Bolt
0017-00101-1606
Crank Arm & Spindle assy.
AK61-00064-0001
Set Screw
1/4-20x5
0017-00101-0333
Square Key
0K53-01122-0000
7
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Crankshaft Assembly
S/N CLSX100001 - 3199999
Crankshaft Assembly
AK61-00157-0002
Poly-V Crank Pulley
0K61-02409-0000
Hex Bolts (4)
0017-00101-1551
1.00” Dia. Pillow Block (2)
0K53-01181-0000
Crankshaft Plate
0K61-02302-0001
Torx screw
0017-00101-1282
Flat Washer
0017-00104-0168
Crankshaft w/plate
0K61-01360-0002
Locking Nut (4)
0017-00103-0019
Retaining Ring (2)
0017-00100-0152
Magnet-Standoff Assy.
AK62-00186-0000
8
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Drive Linkage Assembly
S/N CLSX100001 - 3199999
Drive Linkage Assembly
GK61-00002-0020
Black Bearing
Front Side
Control Link
Sleeve
0K61-01261-0000
Spherical Washer
0017-00009-1085
Flat Washer
0017-00104-0164
Spherical
End Sleeve
0K61-01066-0000
Wave Washer
Spring
0017-00009-1084
Silver Bearing
Back Side
Flat Washer
0017-00104-0164
9
Locking Nut
0017-00103-0286
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Anti-lift Bracket and Outer Pedal Covers
S/N CLSX100001 - 3199999
Right Link Cover with
ink transfer decal
AK61-00214-0001
Allen Head Bolt
0017-00101-1645
Phillips Pan Screw
0017-00101-0991
Roller Retainer Plate
0K61-04114-0000
Left Link Cover with
ink transfer decal
AK61-00214-0002
10
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Frame Assembly
S/N CLSX100001 - 3199999
Pillow Block
Bearing Washers
0017-00104-0192
Pillow Block
Bearing Nuts
0017-00103-0025
Extrusion Cover
0K61-06121-0008
Pillow Block
Bearing Bolts
0017-00101-1635
Screw (14)
0017-00101-1282
Resistor Bracket
w/cable assy.
AK61-00127-0000
Control PCB
AK61-00145-0000
Screw (14)
0017-00101-1282
11
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Clevis and Front Frame Covers
S/N CLSX100001 - 3199999
Grommets-14
0017-00042-1147
Clevis Cover Screw-2
0017-00101-1242
Stabilizer Cap-4
0K61-01284-0304
Leg Leveler-4
AK61-00035-0000
Wheel Shaft
0K61-01300-0000
Clevis Cover-2
AK61-00062-0001
Wheel Cap-2
0017-00042-1066
Wheel-2
0017-00042-0674
Wheel & Cap Kit
GK61-00002-0011
6V Battery
0017-00003-0685
Front Cover-LT
0K61-06240-0002
Phillips Screw-18
0017-00101-1242
Front Cover-RT
0K61-06250-0002
12
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Pedal Lever Assembly
Screw
0017-00101-1242
Inside Cover-LT
0K61-06300-0004
Inside Cover-RT
0K61-06320-0004
S/N CLSX100001 - 3199999
Pedal Kit
GK61-00002-0054
Push-On Clip-4
0017-00009-1143
Tape-4 pieces
0K61-04115-0002
Pedal Lever
Clevis Shaft-2
0K61-01076-0000
Bolt-2
0017-00101-1646
Left Pedal Assembly AK61-00172-0002
Right Pedal Assembly AK61-00172-0001
O-Ring
0017-00041-0053
Rocker Seal
0K61-01410-0300
BEVELED WASHER
0K61-01356-0000
13
Locking Nut-2
0017-00103-0137
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Rocker Arm Covers
S/N CLSX100001 - 3199999
Rear Rocker
Arm Cover
0K61-06341-0003
Polar Receiver
AK40-00045-0001
Insulator Receiver Tube
0K36-01059-0002
Front Rocker
Arm Cover
0K61-06340-0003
Front Deadshaft Cover
0K61-06350-0003
Rear Deadshaft Cover
0K61-06351-0003
Front Rocker
Arm Cover
0K61-06341-0003
14
Rear Rocker
Arm Cover
0K61-06340-0003
Phillips Pan Screw-18
0017-00101-1242
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Rocker Arm Assembly
S/N CLSX100001 - 3199999
Flat Washer
0017-00104-0454
Shaft Split Collar
0K61-01259-0000
Hex Bolt
0017-00101-1635
Rocker Arm
AK61-00094-0003
15
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Rear Drive Shrouds w/Decals
S/N CLSX100001 - 3199999
Right Rear Cover
w/Decal
AK61-00176-0001
Left Rear Cover
w/Decal
AK61-00176-0002
Phillips Pan Screw-22
0017-00101-0991
Wheel -2
0017-00042-0674
Plug-2
0K14-01384-0000
16
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Upper Arm/Heart Rate Asse mbly
S/N CLSX100001 - 3199999
Upper Arm - RT
Assembly
AK61-00178-0001
Upper Arm - LT
Assembly
AK61-00178-0002
Electrode Kit
GK20-00002-0005
Flat Washer
0017-00104-0450
Bolt
0017-00101-1645
Life Pulse Cable
AK61-00051-0000
Strain Relief Bushing
0017-00042-1078
17
CLASSIC CROSS-TRAINER
CLSX-0XXX-01
Cables
S/N CLSX100001 - 3199999
Power Control Board Cable
AK61-00135-0000
*ORANGE
#RED/BLK
B084-92218-*002
#RED/BLK
#GREEN
#RED/BLK
ACTAP
Valt
4
RPM_ALT
7
ValtR
9
ValtR
12
ValtR
#GREEN
#GREEN
*RED
GND
FIELD EXC
CONTROL PCB
B084-92218-*000
P2
12POS.MNL
POWER RES.
2 x .75
OHM
240W
FIELD RTN
8
ValtR
10
Valt
11
Valt
5
GND
2
GND
3
GND
1
GND
6
FIELD
#BLK
Reed Switch
Assembly
118E-00001-0140
P3
3POS.MINI FIT
GND
1
Vbat
2
RPM_REED
N.C.
COM
MAGNET
*YELLOW
REED SWTCH
11
8
7
1
9
13
10
6
4
2
5
3
P1
13POS. KK-156
12
Main Cable
AK61-00136-0000
BLK/PURPLE
LIFEPULSE
PALM
N.O.
3
GND
RELAY_C
LOAD_CMD
FIELD
KEY
Vsys
Valt
GND
A_START
RPM_ALT
RPM_REED
*BLK/WHT
Vbat
#BLK
REED CONTROL
#BLK
PALM
BLK
BLK
6V
LEFT
RIGHT
CLEAR
WHITE
10
9
N.C.
N.C.
2
N.C.
GREY
15
GND
3
GND
16
N.C.
PURPLE
ORANGE
BROWN
WHITE
BLK
YELLOW
GREEN
SIGNAL
14
LOAD_CMD
LT
13
Vsys
3
11
FIELD
GND
8
Vsysc
GND
1
7
FIELD KICK
RT SIGNAL
2
6
GND
4
5
Valt
BLK
BLK
12
A_START
WHITE
4
RPM_ALT
P4
4POS.MINI FIT JR.
RED
2
BLUE
2
1
Vbat
1
1
Vbat
1
2
RPM_REED
2
PINK
FINGER
WHITE/BLK
RED
FINGER
RELAY_c
CLEAR
P2
16-POS.MINI FIT JR.
P12
19POS.LIF
UPPER KEYPAD
1
GND
1
ST4
2
I3
3
ST5
4
ST6
5
I0
6
ST4
7
I2
HR Console Cable
AK61-00052-0002
P6
4POS. MICROFIT
TESTER
COM
1
8
ST6
9
I4
10
I5
11
TDO
2
ST6
12
I6
13
ST5
14
RDI
3
GND
4
Vsysc
UPPER CONSOLE
B084-92219-*005
START
15
GND
16
I1
17
ST6
18
GND
19
P11
10POS.
BACKGROUND DEBUG HDR.
P7
3POS. MINI FIT JR.
1
DS
2
BERR
3
GND
Vcc
SIGNAL
GND
4
5
6
1
2
RED
WHITE
3
BLACK
BKPT
GND
POLAR RECEIVER
FREEZE
7
RESET
8
Dsi
9
Vcc
10
Dso
Polar Cable
AK36-00021-0003
18