Download Kohler CH270 User's Manual
Transcript
OWNER'S MANUAL Command PRO HORIZONTAL CRANKSHAFT CH270 CH395 CH440 Congratulations ȮȱȱȱȱȱęȱȬ¢ǰȱȱ¢ǰȱȬȱǯȱȱȱȱ ȱȱȱȬȬȱ¢ȱȱȱǯǯǯȱȱȱȱǯǯǯ¢ȱ ¢ȱȱȱǯȱ ȱȱȱȱ ¢DZ ȱ Ȋȱ Ĝȱȱȱȱȱ¡ȱ ǰȱǰȱȱ¢ȱȱȱȱ ǯ ȱ Ȋȱ ǰȱȬȱȱȱȱǰȱ¢ȱȱȱĞȱǯ ȱ Ȋȱ ȱȱȱ¢ȱȱǯȱȱȱȱȱǻȱȱȱȱȱęǰȱȱǰȱȱ ȱǼȱȱ¢ȱȱ¢ȱǯ ȱ Ȋȱ ȱȱȱȱȱ ȱȱȱǻȱȱ¢ȱȱȱĞǼȱȱȱȱȱ ȱȱǯ ȱ Ȋȱ ¢ȱȱȱȱȱ¢ȱȱ ȱ ȱȱȱŗŖǰŖŖŖȱȱȱǯȱȱ ȱȱȱȱȱȱ ¢ǯȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱǻǯǯȱǭȱǼȱȱȱǭȱȱǯȱȱ ȱ ǯǯǯ ȱȱ¢ȱȱȱȱȱǰȱ ȱȱȱȱȱȱǯ California Proposition 65 Warning Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. 2 Table of Contents Congratulations ................................................. 2 Safety Precautions .........................................3-5 Symbols Associated with This Product .......... 5 Control and Service Point Locations............... 6 Oil Recommendations....................................... 7 Oil Type.......................................................... 7 Fuel Recommendations .................................... 7 General Fuel Recommendations................... 7 Fuel Type ....................................................... 7 Operating Instructions ...................................... 8 Pre-Start Checklist......................................... 8 Cold Weather Starting Hints .......................... 8 Starting .......................................................... 8 Stopping ........................................................ 9 Operating.......................................................... 10 Angle of Operation ...................................... 10 Cooling ........................................................ 10 Maintenance Instructions ............................... 11 Maintenance Schedule ................................ 11 Check Oil Level................................................ 11 Change Oil................................................... 12 Service Precleaner and Air Cleaner Element 13 Service Precleaner (If Equipped)................. 13 Service Paper Element................................ 14 Ignition System................................................ 15 Check Spark Plug ............................................ 15 Fuel Tank Filter ................................................ 15 Fuel Valve ......................................................... 16 0XIÀHU6FUHHQ.................................................. 17 Clean Air Intake/Cooling Areas ...................... 17 Carburetor Troubleshooting and Adjustments..................................................... 18 Troubleshooting ........................................... 18 Troubleshooting .............................................. 19 Storage ............................................................. 19 Transport .......................................................... 19 Major Repair..................................................... 20 Parts Ordering ................................................. 20 6SHFL¿FDWLRQV .................................................. 20 Engine Warranty .............................................. 21 Emission Control System Warranty .........22-23 Safety Precautions ȱȱȱȱȱȱȱ ȱȱȱȱȱǯȱȱȱ ȱ¢ȱȱ ȇȱȱȱȱȱ¢ȱǯȱȱȱȱ¢ȱ ȱ ȱȱ¡ȱ ǯȱȱȱ¢ǯ WARNING ȱȱȱȱȱȱȱȱȱ£ȱȱcan cause severeȱȱ¢ǰȱǰȱȱ ȱ¢ȱȱȱȱ ȱȱǯ CAUTION ȱȱȱȱȱȱȱȱȱ£ȱȱwillȱȱcan cause minorȱȱ¢ȱȱ ¢ȱȱȱȱȱȱǯ NOTE ȱȱȱȱ¢ȱȱȱǰȱǰȱȱȱȱȱȱȱȱ ȱ£Ȭǯ For Your Safety! These precautions should be followed at all times. Failure to follow these precautions could result in injury to yourself and others. 3 Safety Precautions (Continued) WARNING ¡ȱȱȱȱęȱȱ severe burns. ȱ¡ȱȱȱȱ ǰȱȱȱǯ ȱȱęȱȱȱȱ ȱȱ ȱȱȱȱǯ ȱȱ¡ȱǰȱȱ ȱȱȱȱȱȱȱ ȱȱęȱǯ Explosive Fuel! ȱȱ¡¢ȱĚȱȱ its vapors can explode if ignited. Store gasoline only in approved containers, in well ventilated, unoccupied buildings, ¢ȱȱȱȱĚǯȱȱȱęȱ the fuel tank while the engine is hot or running, since spilled fuel could ignite if it comes in contact with hot parts ȱȱȱǯȱȱȱȱ the engine near spilled fuel. Never use gasoline as a cleaning agent. 4 WARNING WARNING Lethal Exhaust Gases! Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, and can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a closed ȱȱęȱǯ Hot Parts can cause severe burns. ȱȱȱȱ ȱȱ ȱȱĞȱǯ Hot Parts! Engine components can get extremely hot from operation. To prevent severe burns, do not touch these areas while the engine ȱǰȱȱ¢ȱĞȱȱȱ ȱěǯȱȱȱȱȱ ȱ heat shields or guards removed. Safety Precautions (Continued) WARNING WARNING ȱȱȱȱȱ ¢ȱȱǯ Rotating Parts can cause severe injury. ȱȱȱȱȱ ȱȱǯ ¢ȱ ¢ȱ ȱȱȱȱ ǯ Accidental Starts! Rotating Parts! ȱǯȱȱȱ can cause severe injury or death. Before working on the engine or equipment, disable the engine as follows: 1) ȱȱȱȱǻǼǯȱ ŘǼȱȱȱǻȬǼȱĴ¢ȱȱ ȱĴ¢ǯ Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the engine with covers, shrouds, or guards removed. CAUTION ȱȱȱȱ¢ǯ ȱȱȱ ȱ ȱȱȱ ǯ Electrical Shock! Never touch electrical wires or components while the engine is running. They can be sources of electrical shock. Symbols Associated With This Product STOP Alert Read Manual On Choke Off Slow Start Fast Stop Fuel Normal Operation Oil Cold Weather Operation 5 0XIÀHU Shield Fuel Tank Cap Air Cleaner 0XIÀHU Spark Plug Fuel Tank Throttle Lever Choke Lever On/Off Switch (If Equipped) Fuel Shut-Off Starter Handle Oil Fill Plug Dipstick Retractable Starter Serial and Data Label Oil Drain Plug Oil Drain Plug Figure 1. Control and Service Point Locations. E L P IMPORTANT ENGINE INFORMATION THIS ENGINE MEETS U.S. EPA PH2, EC STAGE II (SN:X) AND CA 2008 AND LATER EXH/EVP EMISSION REGS FOR SI SORE. EVP CODE:XX FAMILY TYPE APP DISPL. (CC) SPEC. NO. SERIAL NO. BUILD DATE M A S EMISSION COMPLIANCE PERIOD: EPA: CARB: CERTIFIED ON: REFER TO OWNER'S MANUAL FOR HP RATING, SAFETY, MAINTENANCE AND ADJUSTMENTS. 1-800-544-2444 kohlerengines.com KOHLER CO. KOHLER, WISCONSIN, USA CRAFTED IN CHINA Figure 2. Serial and Data Label (Example). ȱȱȱȱȱȱȱȱ ȱȱȱȱ¡ȱȱȱȱ ȱȱȱȱȱ ȱȱȱȱ ȱ ȱȱȱȱȱȱȱ ǯȱȱ ȱȱȱȱȱ ȱȱǻȱǼȱȱ ȱȱ ¢ȱȱȱȱȱęȱǯȱ Emission Compliance Period (Hours) EPA Category C Category B Category A < 225 CC 125 hours 250 hours 500 hours > 225 CC 250 hours 500 hours 1000 hours CARB Moderate 125 hours Intermediate 250 hours Extended 500 hours ȱȱęȱȱȱȱǯ ¡ȱȱȱ¢ȱȱȱ ŘŝŖǰȱ řşśǰȱ ŚŚŖȱȱȱȱǯǯȱȱȱǯ 6 Oil Recommendations ȱȱȱ¢ȱȱ ȱȱȱȱȱ ȱȱ¡¢ȱǯȱȱȱȱȱ ¢ȱȱȱȱ¢ǯȱȱȱȱȱ ȱǰȱȱȱ¢ȱǰȱȱȱȱ ȱȱǯȱ Oil Type ȱȱ¢ȱȱȱȱȱǻȱ ȱǼȱȱȱȱȱǯȱȱ ȱ¢ȱȱȱȱȱȱȱȱȱ ȱȱȱ ȱȱȱ ȱǯ RE CO M M E N D ED SA E V ISC OSIT Y GR A D E S ȱȱȱȱĞȱȱȱȱȱǰȱ ȱ£ȱȱȱȱ¢ȱȱ¢ȱȱȱ ȱ¢ȱǯ ȱȱȱȱȱȱǯ ȱȱęȱȱȱǯȱȱȱȱȱȱȱ ¡ǯȱȱȱŚǯ Filler Neck Fuel Tank Filter Filler Neck Maximum Fuel Level Kohler 10W-30 10W-30 SAE 30 5W-20, 5W-30 °F -20 °C -30 20 0 -20 -10 32 0 40 50 60 10 80 20 30 Fuel Tank 100 40 TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE Figure 4. Maximum Fuel Level. Figure 3. Oil Viscosity Grades Table. ȱȱȱȱȱȱȱ ȱȱȱȱǯ Fuel Type ȱȱȱȱ¢ȱǰȱǰȱȱ ȱ ȱȱȱȱȱȱȱŞŝȱȱ ǯȱȱȱȱȱȱǰȱȱ ȱȱşŖȱȱǯ Fuel Recommendations WARNING ¡ȱȱȱȱęȱ ȱȱǯ ȱȱęȱȱȱȱ ȱȱ ȱȱȱȱǯ ȱȱ¡¢ȱĚȱȱȱȱȱ¡ȱ if ignited. Store gasoline only in approved containers, in well ventilated, unoccupied buildings, away from sparks or Ěǯȱȱȱęȱȱȱȱ ȱȱȱȱȱȱ running, since spilled fuel could ignite if it comes in contact ȱȱȱȱȱȱǯȱȱȱȱȱ engine near spilled fuel. Never use gasoline as a cleaning agent. General Recommendations ȱȱȱȱȱȱȱ ȱǰȱȱǯȱȱȱ ȱȱ ¢ȱȱŘȱȱȱȱ ȱȱȱȱȱ ǯȱȱȱȱȱȱȱȱȱ ȱȱȱȱǯ ȱȱȱȱȱȱȱ ȱȱȱȱȱȱ ȱ¡ȱǯȱȱȱȱȱ ǯȱ Gasoline/Alcohol blends ȱǻȱȱŗŖƖȱ¢ȱǰȱşŖƖȱȱ ȱ¢ȱǼȱȱȱȱȱȱȱȱ ǯȱȱȦȱȱȱŘŖȱ ȱŞśȱȱȱȱȱȱȱȱȱǯȱ¢ȱ ȱȱȱȱȱȱȱ ȱȱȱ ǯ Gasoline/Ether blends ¢ȱ¢ȱ¢ȱȱǻǼȱȱȱ ȱȱǻȱȱȱ¡ȱȱŗśƖȱȱ¢ȱ Ǽȱȱȱȱȱȱȱȱǯȱ ȱȦȱȱȱȱǯ 7 Operating Instructions Starting Also read the operating instructions of the equipment this engine powers. ȱ ŗǯȱ ȱȱȱȬěȱȱȱȱȈONȈȱǯȱ ȱȱśǯ Fuel Shut-Off Valve Pre-Start Checklist ȱ Ȋȱ ȱȱǯȱȱȱȱ ǯȱȱȱęǯ ȱ Ȋȱ ȱȱǯȱȱȱȱ ǯ ȱ Ȋȱ ȱȱȱȱȱȱ¡ȱ ȱȱǯȱȱȱ¢ȱȱȱȱ ǯ ȱ Ȋȱ ȱȱȱȱȱȱȱȱ ǰȱȱǰȱȱȱȱȱ ȱȱ¢ȱǯ ȱ Ȋȱ ȱȱ¢ȱȱȱȱȱ ȱȱȱȱǯȱȱȱ¢ȱ ȱȱȱ ȱ¢ȱǯȱ ȱĞȱȱȱȱ¡¢ȱȱȱȱ ȱȱ ȱȱȱȱȱ ȱǯ WARNING ȱ¡ȱȱȱȱ ǰȱȱȱǯ ȱȱ¡ȱǰȱȱ ȱȱȱȱȱȱȱ ȱȱęȱǯ ON Figure 5. "On" Position of Fuel Shut-Off Valve. ȱ Řǯȱ ȱȱȱȱȮȱȱȱĴȱȱ ¢ȱ ȱȱȈȈȱȱȈȈ ǯȱȱȱŜǯȱȱȱȱȱ ȱȱ"on"ȱǯȱȱȱŝǯ ȱ ȱ ȱȱȱȱǻȱȱ ǼȱȮȱȱȱĴȱȱ ¢ ȱȱȈȈȱȱȈȈȱǯȱȱ ȱŜǯȱȱ ȱȱ¢ȱȱȱȱ ȱȱǯ FAST Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless, colorless, and can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the ȱȱȱȱȱȱęȱǯ SLOW Throttle Control Cold Weather Starting Hints ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱȱ ¡ǯȱȱȱǯ ȱ Řǯȱ ȱȱȱ¡ȱǯ Figure 6. "Fast" Position of Throttle Control. ȱ řǯȱ ȱȱ ȱȱǯȱDZȱȱȱ ȱȱȱ¢ȱȱȱǯȱ ȱȱȱȱĞȱȱȱǯȱȱ Choke Lever ȱ Śǯȱ ȱȱDZȱȱȱȱĴ¢ȱȱȱ ȱǯȱȱ ȱĴ¢ȱȱȱȱ ȱ¢ȱȱȱȱĴ¢ǯ ON Figure 7. "On" Position of Choke Lever. DZȱ ȱȱȱȱȱ¢ȱ¢ȱ ȱȱȱȱȱ ǯȱȱȱȱȱȱ ȱ ȱȱȱȈOFFȈȱǯȱȱȱŗŖǯ 8 ȱ řǯȱ ȱȱȱȱ DZ Stopping ȱȱȱȱȮȱȱȱ ȱ ȱ Ȧěȱ ȱȱȱ"ON"ȱǻȱȱŞǼȱǯ On/Off Switch ȱ ŗǯȱ ȱǰȱȱȱǯ ȱ Řǯȱ ȱȱĴȱȱȱȱȈȈȱȱ ȈȈȱȱǯȱ ȱȱȱȱȱȱ ȱȱřŖȬŜŖȱǯȱȱȱŗŗǯ STOP SLOW STOP FAST (If Equipped) ON STOP Throttle Control Figure 8. Engine On/Off Switch. ȱ ȱ ȱȱȱȱȱȱȱȱ ȱȮȱǷȱȱȱǰȱȱ ę¢ȱ ȱȱǰȱ¢ȱȱȱǯȱȱ ȱȱȱȱȱȱ¡ȱȱ ȱȱȱȱȱȱǻȱȱşǼǯ Figure 11. "Slow" Position of Throttle Control. ȱ řǯȱ ȱ¢ȱ ȱȱȦěȱ ȱȱȱ"OFF" ǯȱȱĴȱȱ "stop"ȱȱȱ ǯȱȱȱŗŘǯ On/Off Switch OFF Starter Handle Figure 9. Operating the Retractable Starter. DZȱ ¡ȱȱȱȱ¢ȱȱ ȱȱǯȱȱȱȱȱ¢ǰȱ ȱȱȱ¢ȱ¢ȱ¢ȱȱ ȱȱǯ ȱ Śǯȱ ¢ȱȱȱȱȱȱȱ"OFF" ȱĞȱȱȱȱȱ ȱǯȱȱ ȱŗŖǯ Figure 12. Engine On/Off Switch. ȱ Śǯȱ ȱȱȱȬěȱǯȱȱȱŗřǯ ȱ ȱ ȱȦȱ¢ȱȱȱȱ ȱ ȱȱǰȱȱȱ¢ȱȱ¢ȱ ȱȱȱȱ¢ȱȱȱȱȱ ȱǯ Fuel Shut-Off Valve Choke Lever OFF OFF Figure 13. "Off" Position of Fuel Shut-Off Valve. Figure 10. "Off" Position of Choke Lever. 9 Operating Angle of Operation ȱȱȱȱȱȱŘśǚȱ ȱŗȦŘȱȱ ȱǯȱȱȱȱȱȱȱȱ ȱȱȱȱǯȱȱȱȱǯȱ Ĵȱǰȱȱȱȱȱȱȱȱ ȱřŖǚȱ ȱŗȦŘȱȱȱǯȱȱȱȱȱȱ ȱȱȱȱǯȱȱȱȱǯ ȱȱȱȱȱȱȱȱ ȱȱ ǯȱȱȱȱȱȱ ǰȱȱ¢ȱȱȱȱȱ ȱȱȱȱǯ DZȱ ȱȱȱȱȱ¢ȱ ȱȱ¡ȱŘśǚȱȱ¢ȱǯȱ ȱȱȱȱȱĜȱ ǯ Carburetor Icing ȱȱȱȱȱ ȱȱ ȱȱȱȱ¢ȱ¡ǯȱȱ ȱȱȱȱȱȱȱȱȱȱ ȱȱȱ ȱȱȱǯ ȱȱȱȱȱȱȱȱȱ ȱȱȱȱȱȱ ȱ ȱȱȱ ȱĝȱǯȱȱȱȱȱȱȱȱȈȱ ȱȈȱȱȱŗŚǯȱ ȱȱȱȱȱȱȱȈȱȈȱȱ ȱŗśǯ DZȱ ȱȱȱȱȱȈȱ ȱ Ȉȱȱȱȱȱ ȱȱȱǯ Air Intake 0XIÀHU Cooling DZȱ ȱȱȱȱȱȱȱȱ ȱȱȱǰȱȱȱȱ ¢ȱȱǯȱȱȱȱ ȱȱȱ¢ȱȱȱȱȱ ȱȱȱ¡ȱȱȱȱ ǯȱȱȱȱȦȱ ǯ WARNING Air Cleaner Cover Hot Parts can cause severe burns. ȱȱȱȱ ȱȱȱ ȱĞȱǯ Engine components can get extremely hot from operation. To prevent severe burns, do not touch these areas while the engine ȱǰȱȱ¢ȱĞȱȱȱȱěǯȱȱȱ the engine with heat shields or guards removed. Figure 14. "Cold Weather Operation" Position of Air Cleaner Cover. 0XIÀHU Engine Speed DZȱ ȱȱȱ ȱȱȱĴȱ ȱȱȱ¡ȱȱǯȱ ȱȱ£ȱȱ ȱȱȱ ȱ ¢ǯȱȱ¡ȱ ȱ ȱȱȱȱȱȱȱřŝśŖȱ ǰȱȱǯ Air Intake Air Cleaner Cover Figure 15. "Normal Operation" Position of Air Cleaner Cover. 10 Maintenance Instructions ǰȱȱȱȱȱȱȱȱȱȱ¢ǰȱ ȱȱȱȱȱȱ ȱ¡ǰȱ¢ȱȱȱ¢ȱ¢ȱȬȱȱȱȱȱǯȱ¢ȱ ȱȱȱȱ¢ȱȱ£ȱȱȱȱǯ WARNING ȱȱȱȱȱ ¢ȱȱǯ ȱȱȱȱȱ ȱȱǯ ȱǯȱȱȱȱȱȱ¢ȱȱǯȱȱ ȱȱȱȱȱǰȱȱȱ ȱȱ DZȱŗǼȱȱȱȱȱǻǼǯȱŘǼȱȱȱǻȬǼȱĴ¢ȱȱȱĴ¢ǯ Maintenance Schedule ȱȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱ ǯȱ¢ȱ ȱȱȱȱȱȱȱ¢ȱȱȬǯ Frequency Maintenance Required Check oil level. Fill fuel tank. Daily or Before Starting Engine Check air intake and cooling areas; clean as necessary.¹ Check air cleaner and precleaner. &KHFNPXIÀHUVFUHHQLIHTXLSSHGFOHDQDVQHFHVVDU\ï Yearly or Every 50 Hours Clean or replace precleaner. Change oil. Yearly or Every 100 Hours Clean cooling areas. &OHDQPXIÀHUVFUHHQLIHTXLSSHG Clean, set gap or replace spark plug, and set gap. Yearly or Every 200 Hours Yearly or Every 200 Hours Replace air cleaner element. 5HSODFHIXHO¿OWHULIHTXLSSHG Check and adjust valve clearance when engine is cold.2 Service starter motor drive, if so equipped.2 Have combustion chamber decarbonized.2 ¹Perform these maintenance procedures more frequently under extremely dusty, dirty conditions. ²Have a Kohler Engine Service Center perform this service. Check Oil Level ȱȱȱȱȱȱȱȱ ȱȱȱȱȱȱȱ£ǯȱ ȱȱȱ ȱȱȱ DZ Dipstick ȱ ŗǯȱ ȱȱȱȱȱǰȱǰȱȱȱȱ ȱȱȱȱȱȱȱȱȱȱǯ ȱ Řǯȱ ȱȱȱȱȱȱȱȱȱ ȱȱęȱȱȱȱǯȱȱ ȱȱ ȱǰȱǰȱȱȱȱĴȱȱȱ ȱǯȱȱȱŗŜǯ Oil Fill Plug Oil Drain Plug Oil Drain Plug DZȱȱȱ¢ȱȱȱ ȱ ȱȱ Figure 16. Location of Dipstick and Oil Fill Plug. ȱȱȱęȱȱȱȱǯȱȱȱȱ ȱȱȱǯȱȱȱŗŜǯ 11 ȱ řǯȱ ȱȱȱ ȱȱǯȱ ȱȱ ȱȱDzȱ ȱěȱǯȱȱȱ ȱȱȱȱęȱȱȱȱȱȱ ȱȱȱęȱǯȱȱȱ ȱȱ ȱȱęȱȱȱ ȱȱȱ ȱȱȱ ȱȱǯȱDo notȱȱȱȱȱ ȱȱǯȱȱȱŗŞǯ ȱȱȱ ȱȱȱęȱǯȱ ȱ ȱȱȱȱęȱǯȱȱȱȱȱ ȱȱȱȱǰȱȱȱȱĚ ȱȱ ęȱǯȱȱȱŗşǯ ȱ Śǯȱ ȱȱȱȱ ǰȱȱȱȱȱȱ¢ȱ ǻȱȱȈȱ¢ȈǼȱȱȱȱȱǯȱ ¢ȱȱȱȱȱȱȱǯȱ ȱȱŗŞȱȱŗşǯ DZȱ ȱȱ¡ȱȱ ȱȱ ǰȱ ¢ȱȱȱȱȱ ȱȱȱǯȱȱȱ ȱȱ ȱȱȱȱȱȱ ȱǯ Dipstick Engine Oil Oil Fill Plug Figure 17. Location of Dipstick and Oil Fill Plug. Upper Oil Level Dipstick Oil Fill Neck (Bottom Edge) Engine Oil Low Oil Level Figure 18. Dipstick Oil Level Check. Change Oil ȱȱ ȱǰȱȱȱĞȱȱęȱśȱȱȱ ǯȱĞǰȱȱȱĞȱ¢ȱŗŖŖȱ ȱǯ ȱȱȱǰ use ȱŗŖȬřŖ ȱȱ ǰȱȱȱȱȱȱȱęȱśȱȱȱǯȱ ȱȱȱĞȱȱȱȬȱǯȱęȱ ȱȱȱȱȱȱȱȱęȱȱȱ Ȉ¢ȱȈȱȱǻȱřǼǯ ȱȱȱ ȱȱȱȱȱ ǯȱȱ ȱ ȱĚ ȱ¢ȱȱ¢ȱ ¢ȱȱǯȱ ȱȱȱȱȱȱ ȱęǰȱǰȱȱ ȱȱǯ Oil Fill Plug Upper Oil Level Oil Fill Neck (Bottom Edge) Engine Oil Figure 19. Oil Fill Plug Oil Level Check. Dipstick ȱȱȱȱ DZ ȱ ŗǯȱ ȱȱǰȱǰȱǯǰȱȱȱȱǰȱȱ ȱȱȱȱȱęȱȦȱȱ ȱǯ ȱ Řǯȱ ȱȱȱȱȱȱȱȦȱęȱ ǯȱ ȱȱȱȱȱǯ ȱ řǯȱ ȱȱȱȱȱȱȱ ŗŝǯŜȱȉȱǻŗřȱĞǯȱǯǼǯ ȱ Śǯȱ ȱȱǰȱ ȱ ȱȱȱȱȱ¢ǰȱ ȱȱȱȱȱĚ ȱȱęȱǯȱ ȱȱȈȱ¢Ȉǯȱ ¢ȱȱȱȱȱ ȱȱǯ ȱ śǯȱ ȱȱȦȱęȱȱȱȱ ¢ǯȱȱȱŘŗǯ DZȱ ȱȱȱȱ ȱȱ ȱȱȱ¢ȱȱȱ ǯ 12 Oil Fill Plug Engine Oil Oil Drain Plug Oil Drain Plug Figure 20. Location of Dipstick and Oil Drain Plug. Dipstick/ Oil Fill Plug Gasket ÀDW Correct Dipstick/ Oil Fill Plug Gasket (distorted) Incorrect Figure 21. Dipstick Reinstallation. Oil Sentry™ ȱȱȱȱ ȱȱȱȱ ¢Ȝȱȱȱ ǯȱȱȱȱȱȱ ȱ ȱȱǰȱȱȱ¢Ȝȱ ȱȱȱěȱ ȱȱȱȱȱ ȱǰȱȱȱ ȱǯ Precleaner (If Equipped) DZȱ ȱȱȱȱȱ ȱȱȱ ȱȱȱȱǯȱȱȱ ȱȱ ȱȱ¢Ȝǯ Service Precleaner and Air Cleaner Element Paper Element ȱȱȱȱ ȱȱǰȱȱ ¢ȱȱȱȱǯȱȱȱȱ ȱȱ ȱȱǰȱȱȱ ȱ ȱȱȱǯȱȱȱŘŘǯȱ Air Cleaner Base ȱȱȱȱ¢ȱȱȱȱȱ engine.ȱȱȱȱȱȱȱȱȱȱ ȱȱȱ¢ǯȱȱȱȱǯȱȱȱ ȱȱȱȱǯȱȱȱȱȱ ȱȱȱǯ DZȱ ȱȱȱ ȱȱȱȱ ȱȱȱȱ ȱęȱ ȱȱȱȱȱȱ ȱ ȱǯ Service Precleaner (If Equipped) ȱȱȱ¢ȱśŖȱȱȱȱǻȱ Ğȱȱ¡¢ȱ¢ȱȱ¢ȱǼǯ ȱ ŗǯȱ ȱȱȱȱǯȱȱȱȱȱ ȱȱȱȱ ǯȱȱȱȱ ȱȱȱȱȱȱȱȱǯȱĞȱ ȱȱȱȱȱȱȱȱȱ ȱǯȱȱȱŘřǯ ȱ Řǯȱ ȱȱȱȱȱȱǯ ȱ řǯȱ ȱȱȱȱ ȱ ȱ ȱ ǯȱȱȱȱ¢ȱȱ ȱȱȱȱȱǯȱ£ȱȱ ¡ȱ ȱǻȱȱ Ǽǯȱ ȱȱȱ ȱȱ¢ǯ Figure 22. Air Cleaner Element and Precleaner. Air Cleaner Cover Bail Bail Latch Tabs Latch ȱ Śǯȱ ȱȱȱȱȱȱǯ ȱ śǯȱ ȱȱȱȱȱȱȱȱ ȱȱǯȱȱȱŘŘǯ Figure 23. Air Cleaner Cover Removal. 13 ȱ Ŝǯȱ ȱȱȱȱǯȱ ȱ ȱ ȱȈȱȈȱȱȱȱŘśǯ ȱ ȱ ȱȈȱ ȱȈȱȱȱ ȱŘŜǯȱ Bail Bail DZȱ ȱȱȱȱȱȈȱ ȱ Ȉȱȱȱȱȱ ȱȱȱǯ ȱ ŝǯȱ ȱȱȱȱȱȱǯȱȱ ȱȱȱȱȱ ȱȱȱȱȱ ǯȱȱȱȱȱȱȱȱĞȱȱ ȱȱǯȱȱȱŘŚǯȱ Tabs Latch Latch Service Paper Element ¢ȱŘŖŖȱȱȱȱǻȱĞȱȱ ¡¢ȱ¢ȱȱ¢ȱǼǰȱȱȱȱ ǯ ȱ ŗǯȱ ȱȱȱȱǯȱȱȱȱȱ ȱȱȱȱ ǯȱȱȱȱ ȱȱȱȱȱȱȱȱǯȱ Ğȱȱȱȱȱȱȱȱȱ ȱȱǯȱȱȱȱȱ ȱȱȱȱȱȱǯȱȱ ȱŘŘȱȱŘřǯ Figure 24. Air Cleaner Cover Installation. 0XIÀHU ȱ Řǯȱ Do notȱ ȱȱȱȱȱȱ £ȱǰȱȱȱ ȱȱȱǯȱ ȱȱ¢ǰȱǰȱȱȱȱ ȱ ȱȱȱǯȱ ȱ ȱȱ ¢Dzȱȱȱȱȱȱȱȱȱ ȱȱǯ ȱ řǯȱ ȱȱȱȱǰȱȱȱȱ ȱǯȱȱȱȱȱȱȱȱȱ ȱǯȱȱȱȱȱȦȱ ȱȱȱȱęǯȱȱȱȱȱ ȱȱȱǯ ȱ Śǯȱ ȱȱȱȱȱȱȱȱ ȱȱǯȱȱȱŘŘǯ Air Intake Air Cleaner Cover Figure 25. "Normal Operation" Position of Air Cleaner Cover. 0XIÀHU Air Intake ȱ śǯȱ ȱȱȱȱǯȱ ȱ ȱ ȱȈȱȈȱȱȱȱŘśǯ ȱ ȱ ȱȈȱ ȱȈȱȱȱ ȱŘŜǯȱ DZȱ ȱȱȱȱȈȱ ȱ Ȉȱȱȱȱȱȱ ȱȱȱȱȱȱ ȱǯ ȱ Ŝǯȱ ȱȱȱȱȱȱǯȱȱ ȱȱȱȱȱ ȱȱȱȱȱ ǯȱȱȱȱȱȱȱȱĞȱȱ ȱȱǯȱȱȱŘŚǯȱ 14 Air Cleaner Cover Figure 26. "Cold Weather Operation" Position of Air Cleaner Cover. Ignition System ȱȱȱȱ ȱȱȱȱ ȱȱ¢ǯȱȱȱ¢ȱ Ȧȱȱȱǰȱȱȱȱ ȱȱ¢ȱȱȱ ȱȱ¢ǯ Wire Gauge Spark Plug ȱȱȱȱȱȱȱ ȱȱ ȱȱ¢ȱȱȱȱǰȱȱ¢ȱ ȱȱȱȱȱȱ¢ǯ Check Spark Plug ¢ȱȱ¢ȱŗŖŖȱȱȱǰȱȱ ȱȱǰȱȱǰȱȱȱȱȱȱ ȱ ȱȱ ȱȱȱ¢ǯȱȱȱ ȱȱȱȱ®ȱŗŘǰȱȱȱ ȱȱȱȱǯȱŗŘȱŗřŘȱŖŘȬȱȱȱȱ ȱȱǯȱŘśȱŗřŘȱŗŚȬǯȱȱȱ ȱȱȱȱȱǯ ȱ ŗǯȱ ȱȱȱȱǰȱȱȱȱ ȱȱȱȱȱȱȱȱȱȱ ȱȱȱȱǯ Ground Electrode 0.76 mm (0.030 in.) Gap Figure 27. Servicing Spark Plug. ȱ Řǯȱ ȱȱȱȱȱȱǯȱȱ ȱȱȱ ȱȱȱȱǯ DZȱ ȱȱȱȱȱȱȱȱȱ ȱȱǯȱȱȱȱ ȱȱȱȱȱȱȱȱ ȱȱ¡ȱ ȱȱ ǯ ȱ řǯȱ ȱȱȱȱȱ ȱȱǯȱȱ ȱȱȱŖǯŝŜȱȱǻŖǯŖřŖȱǯǼȱ¢ȱ¢ȱ ȱȱȱǯȱȱȱŘŝǯ ȱ Śǯȱ ȱȱȱȱȱȱ¢ȱǯȱȱ ȱȱȱȱȱŘŖȱȉȱǻŗŚȱĞǯȱǯǼǯ Fuel Tank Filter ȱȱȱȱęȱȱȱȱȱȱ ȱǰȱȱȱęȱǯȱ WARNING Fuel Tank Cap (Non Evap Shown) Fuel Tank Filter Fuel Tank Filler Neck ¡ȱȱȱȱęȱ ȱȱǯ ȱȱęȱȱȱȱ ȱȱ ȱȱȱȱǯ ¢ȱȱȱȱȱęȱȱ¢ȱȱȱ DZ ȱ ŗǯȱ ȱȱȱȱȱȱęǯȱȱȱŘŞǯ ȱ Řǯȱ ȱȱęȱ ȱǰȱȱȱǯ Figure 28. Fuel Tank Filter. ȱ řǯȱ ȱȱęȱȱȱǯ Ś. ȱȱȱȱ¢ǯ 15 Fuel Valve ȱȱȱ ȱȱȱȱȱȱ ȱęȱȱȱȱȱȱȱǯȱȱ ȱȱęȱȱĚ ȱȱȱȱȱȱ ǯ Fuel Valve Screw ¢ȱŗŖŖȱȱȱȱȱȱȱȱȱ ¢ȱȱǯȱȱȱȱȱȱ ȱȱȱǯ Nuts WARNING Cover ¡ȱȱȱȱęȱ ȱȱǯ ȱȱęȱȱȱȱ ȱȱ ȱȱȱȱǯ ȱ ŗǯȱ ȱȱǯ Screw Figure 29. Carburetor Cover Panel. ȱ Řǯȱ ȱȱȱ ȱȱȱȱ ȱǯȱȱȱŘşǯ ȱ řǯȱ ȱȱȱȱȱȱȱ"OFF"ȱǯ Fuel Valve Screen Śǯȱ ȱȱȱȱǯȱȱȱřŖǯ ȱ śǯȱ ȱȱȱȱȱ ȱȱȱ ȱȱ ěǯ ȱ Ŝǯȱ ȱȱȬǰȱȱȱǯȱȱȱ ȱȱȱȱǰȱȱȱ¢ǯȱ ȱ ȱȱȱȱȱȱȱȬȱ ȱȱ ȱȱȱřŗǯ ȱ ŝǯȱ ȱȱȬȱȱȱȱ ȱ¢ȱȱȱ ȱǯȱȱȱȱȱȱȱȱȱęȱ ǯȱȱ ȱȱ ȱŗȦŘȱȱřȦŚȱȱǯȱȱ ȱřŗǯ O-ring Fuel Valve Cup Figure 30. Fuel Valve Cup, O-ring, and Screen. ȱ Şǯȱ ȱȱȱȱȱȱȈONȈȱȱȱȱ ȱǯȱȱȱȱȱȱȱȱŜȱȱŝǯ Pick-up Tube ȱ şǯȱ ȱȱȱȱ¢ǯ ȱŗŖǯȱ ȱȱȱȱȱȱ ȱ ȱȱȱȱŘǯ Screen O-ring Fuel Valve Cup Figure 31. Pick-up Tube and Screen Orientation. 16 0XIÀHU6FUHHQ ȱȱȱ ȱȱĝȱȱȱ ȱȱȱ¢ǯ ¢ȱŗŖŖȱȱȱǰȱȱȱȱȱ ȱȱĝȱȱ ȱȱȱ ǯ Screen 0XIÀHU Screen WARNING Hot Parts can cause severe burns. ȱȱȱȱ ȱȱȱ ȱĞȱǯ Screw ȱ ŗǯȱ ȱȱȱ ȱȱȱĝȱ ǯȱȱȱřŘǯ ȱ Řǯȱ ȱȱȱȱȱȱȱȱȱ ȱ ȱǯ ȱ řǯȱ ȱȱĝȱǰȱȱȱǯ ȱ Śǯȱ ȱȱĝȱǰȱȱ ȱȱ ȱ¢ȱǯ )LJXUH0XIÀHUVFUHHQ Clean Air Intake/Cooling Areas ȱȱȱǰȱȱȱȱȱǰȱ ȱęǰȱȱȱ¡ȱȱȱȱȱ ȱȱȱat all times. ¢ȱŗŖŖȱȱȱȱǻȱĞȱȱ ¡¢ȱ¢ǰȱ¢ȱǼǰȱȱȱ ȱ ȱȱȱȱǯȱȱȱȱ ęȱȱ¡ȱȱȱ¢ǯȱȱȱȱ ȱȱȱǯ DZȱ ȱȱȱ ȱȱȱȱ ǰȱ¢ȱȱȱȱęǰȱȦȱ ȱȱǰȱ ȱȱȱ ȱȱȱǯ 17 Carburetor Troubleshooting and Adjustments DZȱ ȱȱȱȱȱ¢ȱ Ğȱȱȱȱȱȱǯ ȱȱȱȱȱȱȱ ȬȬȱ¡ȱȱȱȱȱȱȱ ǯȱȱȱ¡ȱȱȱȱȱ¢ȱȱ ¢ȱȱȱȱǯ ȱȱȱȱȱȱǰȱȱ¢ǰȱȱȱȱ ȱȱǰȱȱ¢ȱȱ¢ȱȱȱȱȱ ȱǯȱȱȱȱ¡ȱřŝśŖȱȱȱ ȱȱȱ ȱȱǯȱȱȱřřǯ Troubleshooting ȱȱȱȱ¡ȱȱȱȱȱ ȱ¢ȱǰȱȱȱ ȱȱȱ ȱȱǯ ȱ Ȋȱ ȱȱȱȱȱȱęȱ ȱǰȱȱ ǯ ȱ Ȋȱ ȱȱȱȱȱȱȱȱȱȱ ȱȱȱȱȱ¢ǯ ȱ Ȋȱ ȱȱȱȱȬěȱȱȱ¢ȱǯ ȱ Ȋȱ ȱȱȱȬěȱȱǰȱȱȬȱ ȱęȱǻȱǼȱȱȱȱǯȱ ȱȱȱȱ¢ǯ ȱ Ȋȱ ȱȱȱȱȱȱǯȱȱ ȱȱȱȱȱȱȱ ȱȱȱǯȱȱȱ¢ǯ ȱ Ȋȱ ȱȱȬěȱ ȱȱȱ¢ǯ ȱ Ȋȱ ȱȱȱȱȱȱȱȱȱȱ ȱȱȱȱȱ¢ǯ ǰȱĞȱȱȱȱȱǰȱȱȱȱ ȱȱǰȱȱ¢ǰȱȱȱȱ ȱȱǰȱ ȱ¢ȱȱ¢ȱȱȱȱȱȱǯ 18 Screw Figure 33. High Speed Screw. Troubleshooting ȱȱǰȱȱȱȱȱȱȱȱ ǰȱȱęǰȱ¢ȱȱȱȱȱȱǯȱȱ ȱ¡ǰȱȱȱȱȱȱȱ¢ȱȱ¢ȱȱǯȱȱȱȱȱȱȱ ȱȱȱȱȱ ǯ ȱȱĴȱȱȱȱȱȱȱǰȱȱ¢ȱȱȱȱȱȱȱ ȱǯȱ ȱȱ ȱȱ¢ȱȱȱȱȱǯ Possible Cause Problem No Fuel Improper Fuel Dirt In Fuel Line Dirty Grass Screen Incorrect Oil Level Engine Overloaded Dirty Air Cleaner Faulty Spark Plug Will Not Start Hard Starting Stops Suddenly Lacks Power Operates Erratically Knocks or Pings 6NLSVRU0LV¿UHV %DFN¿UHV Overheats High Fuel Consumption Storage ȱȱȱ ȱȱȱȱȱȱ ȱȱȱ ǰȱȱȱ ȱȱDZ ȱ ŗǯȱ ȱȱ¡ȱȱȱȱǯ ȱ śǯȱ ȱȱȱǯȱȱȱȱȱ ȱ ȱ¢ȱǰȱȱȱȱȱȱ ȱȱȱȱȱȱȱȱȱǯȱǻȱ ȱȱȱȱǯǼȱȱȱǰȱ ȱȱȱȱȱȱǯ ȱ Řǯȱ ȱȱȱ ȱȱȱȱȱ ȱȱ ǯȱȱȈȱȈǯ ȱ Ŝǯȱ ȱȱȱȱȱǰȱ¢ȱǯ ȱ řǯȱ ȱȱ¢ȱȱȱ¢ȱǰȱ ȱȱȱȱȱȱ ȱȱ£ȱ ȱȱǯȱȱ¢ȱȱȱ ȱȱ£ǰȱ ȱȱȱ ǰȱȱȱȱȱȱ ȱȱ¢ȱȱȱȱ¢ǯȱȱȱȱ ȱ ȱǰȱȱǯȱȱȱȱ ȱŘȬřȱȱȱȱ£ȱȱȱȱ ǯ Transport ȱ ŗǯȱ ȱȱȱȱȱȱȈOFFȈȱǯ ȱ Řǯȱ ȱȱȱǯ ȱ řǯȱ ȱȱ ȱȱȱȱ ȱ¢ȱȱǯ ȱ ȱ ȱ¢ȱȱ¢ǰȱȱȱȱȱȱ ȱȱ¢ȱȱ¢ǯ ȱ Śǯȱ ȱȱȱǯȱȱȱȱȱ ȱȱȱȱȱȱǯȱȱȱ ǰȱȱȱȱȱȱȱǯȱȱȱ ȱ ȱȱȱǯ 19 Major Repair Parts Ordering ȱȱȱȱȱȱȱȱ ȱǯȱȱ¢ȱȱȱ¢ȱȱ ȱȱȱȱȱȱȱȱȱȱ ȱȱȱǯȱȱȱȱ ȱȱȱǰȱǰȱȱȱ ȱȱȱ¢ȱȱȱȱ ǯȱ ȱȱǰȱęǰȱȱȱȱ ȱȱ ȱȱȱȱȱ ¢ȱȱȱȱǯȱȱȱȱ ȱȱȱęȱȱ ȱȱĜ¡ȱȱȱ ȱǯȱȱĴȱĜ¡ȱȱȱȱ ¢ǯȱȱȱȱȱȱȱŜǯ ¢ȱȱȱȱȱǯȱȱȱ ȱȱȱȱȱȱęǰȱ¢ǰȱ ȱǯ ȱȱȱȱȱȱDZ Ȋȱ ȱȱȱDZȱ ǯǯ Ȋȱ ȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱǻǯǯȱȱǼ Ȋȱ ȱȱ¢ȱȱȱ¢ȱ ȱ Ȭ 6SHFL¿FDWLRQV Model: CH270 CH395 CH440 Bore: mm (in.) 70 (2.8) 78 (3.1) 89 (3.5) Stroke: mm (in.) 54 (2.1) 58 (2.3) 69 (2.7) Displacement: cm3 (in.3) 208 (12.7) 277 (16.9) 429 (24.7) *Gross Power (@ 3600 RPM): kW (HP) 5.2 (7) 7.1 (9.5) 10.5* (14)* *Net Power (@ 3600 RPM): kW (HP) 4.4 (6) 6.4 (8.5) 8.9* (11.9)* 12.3 (9.1) @ 2800 17.8 (13.1) @ 2600 25.1** (18.5)** @ 2600 8.5:1 8.2:1 8:1 kg (lbs.) 17.5 (38.7) 27.8 (61.5) 34.7** (76.5)** Oil Capacity: L (U.S. qt.) 0.6 (0.63) 1.1** (1.16)** Fuel Tank Capacity: L (U.S. qt.) 4.1 (4.3) 7.3 (7.7) Peak Torque @ RPM: N·m (ft. lb.) Compression Ratio: Weight (Recoil Start): Exhaust Emission Control System: EM for U.S. EPA and Europe Ș ȱȱ¡ȱ¢ȱȱȱȱȱȱȱȱŗşŚŖǯȱȱȱ ȱȱ ȱȱěȱ¢ǰȱȱȱȱǰȱȱǻȱǰȱ¡ǰȱǰȱǰȱȱ ǰȱǯǼǰȱǰȱȱȱȱȱȱȱǻǰȱ¢ǰȱȱǼǯȱ ȱȱȱȱȱȱȱęǰȱǰȱȱȱ ȱȱȱ ȱ ȱ ȘȘȱȱ¢ȱǯ 20 LIMITED 3 YEAR CH270, CH395, CH440 COMMAND PRO ENGINE WARRANTY ȱǯȱ ȱȱȱȱȱȱȱ ȱȱȱȱ¢ȱȱǯȱ ȱȱȱȱȱ ȱȱȱȱ ȱȱȱȱȱȱȱȱȱǻřǼȱ¢ȱȱȱȱǰȱȱȱȱȱȱ ȱȱȱ ȱȱǯȂȱȱȱǯ ȱȱȱȱ ¢ȱȱ¡¢ȱǰȱȱȱǰȱȱȱȱȱȱȱȱǯǰȱǰȱȱśřŖŚŚǰȱ ȱȱȱȱ¢ȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǯ DZ ĝȱȱȱȱ¢ȱǻȬǼȱȱ ȱȱȱǻŗǼȱ¢ȱȱȱȱǰȱ¡ȱ¢ȱĝǰȱ ȱȱ ȱȱȱǻřǼȱ¢ǯ ȱ ¢ȱȱȱ¢ȱȱȱȱ¢ȱ¢ȱȱȱǰȱȱ¢ȱȱ¢ȱȱȱȱȱȱ ȱȱ¢ȱǯ ȱ ȱȱȱȱȱ¢ȱȱ ¢DZ ȱȱȱȱȱǰȱǰȱǰȱ ȬȱǰȱȱĴǰȱȱȱȱȱ¢ȱȱ ǯȱȱȱȱȱȱ ǰȱȱ¢ǰȱȱȱǯ ȱǯȱȦȱ ȱȱ ȱȱȱȱȱǰȱǰȱǰȱȱȱ ȱȱȱǰȱȱȱȱȱȱȱȱȱȱȱȱȱ ȱȱȱȱȱ ȱȱǯ ȱȱȱǰȱȱȱȱ ȱȱȱȱȱȱ ǰȱȱȱȱȱ ȱȱȱ ȱȱǯȱȱȱȱȱ¡ȱ ¢ǰȱȱȱ ¢ȱȱ£ȱȱȱ¢ȱȱȱǯ ȱȱȱȱ ȱȱȱ ȱȱȱȱ ¢ȱǰȱȱȱ¡ȱȱȱȱȱȱȱ ǰȱȱȱȱȱȱ¡ȱ¢ȱȱ¢ȱȱ¢ǯ ȱ ¢ȱȱ¢ȱęȱȱǰȱȱ¢ȱ¢ȱȱȱȱȱ ȱ¢ȱȱȱȱǯ ȱȱȱDZ ȱȱȱȱȱȱȱ£ȱȱȱ¢ǯȱȱȱȱȱ¢ǰȱȱȱ ȱ ǯǯǰȱȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚǰȱȱ¢ȱȱȱ¢ǯ ȱǰȱ ȱǯǰȱ ǰȱȱśřŖŚŚ 21 KOHLER CO. FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY SMALL OFF-ROAD ENGINES ȱǯǯȱȱȱ¢ȱǻǼǰȱȱȱȱȱȱǻǼǰȱȱȱǯȱȱȱȱ¡ȱȱ ȱȱȱȱȱ¢ȱ¢ȱȱ¢ȱȱěȬȱȱǯȱȱȱȱȱȱŘŖŖŜǰȱ ȈȈȱȱȱ¡ȱȱȱǯȱȱǰȱȱȱȱŘŖŖŜȱȱȱȱȱǰȱȱȱ ȱȱȱȱȂȱȱȬȱǯȱȱȱǰȱŗşşŝȱȱȱȱ¢ȱȱȱȱǰȱȱȱ ǰȱȱȱȱǯǯȱȱȱȱȱȬȱǯȱȱȱȱȱȱȱȱȱȱȱ ȱ ȱȱȱȱȱȱȱ ȱǯǯȱȱȱȱȱęȱ ȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǯȱ ȱǯȱȱ ȱȱȱȱ¢ȱȱȱȱȱȱȱȱȱȱǰȱȱȱȱȱȱǰȱ ȱȱȱǯ ȱȱȱ¢ȱ¢ȱȱȱȱȱȱȱȱȱȱ¢ǰȱȱȱ¢ǰȱȱ¢ȱǯȱȱ ȱȱȱȱǰȱȱȱȱȱȱȱȱǯ ȱȱ ȱȱ¡ǰȱȱǯȱ ȱȱȱȱȱȱǰȱȱȱǻȱȱȱ ȱȱȱȱ ȱ£ȱǼǰȱȱȱǯ Ȃȱȱ ȱȱȱŘŖŖŜȱȱȱȱ ȱȱ ȱ¢ȱȱǯȱȱȱǰȱŗşşŝȱȱȱȱ¢ȱȱȱ ȱȱ ȱ¢ǯȱȱ¢ȱȱȱȱȱȱȱȱǰȱȱȱ ȱȱȱȱȱ¢ȱȱǯȱȱȱ ǯ Ȃȱȱ ǻǼȱȱ ȱȱ ȱȱȱȱȱȱȱȱȱȱȱȱȱ Ȃȱǯȱȱǯȱȱ ȱ¢ȱȱȱȱȱȱȱȱǰȱȱȱǯȱȱ¢ȱ ¢ȱ¢ȱȱȱȱȱȱȱȱ ¢ȱȱȱȱȱȱȱȱ ȱǯ ǻǼȱȱ ȱ ǰȱ ǰȱȱȱǯȱ¢ȱ¢ȱ ¢ȱȱȱȱȱȱȱȱȱȱȱȱǰȱǰȱȱ ȱȱȱęǯ ǻǼȱ ȱ ȱ ¢ȱǰȱȱȱȱȱȱȱȱȱǯȱȱȱȱȱȱȱȱ¡ǯȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱ ȱȱȱ ȱȱDZȱ ǯǯǰȱȱȱȱȱȱȱȱǯȱȱ ¢ȱȱȱȱ ȱȱȱȱȱȱǰȱȱȱ¡ȱřŖȱ¢ǯ ȱ¢ȱȱ¢ȱȱȱ ¢ȱȱȱǰȱ¢ȱȱȱȱǯȱȱŗȬşŘŖȬŚśŝȬŚŚŚŗȱȱȱȱȱ ȱȱǯ ȱǯȱ ȱȱȱȱȱȱȱȱȱȱȱȱ ȱȱǰȱȱȱǰȱȱȱ ȱȱǰȱȱȱȱȱǯȱȱǯȱȱ ȱȱȱȱȱȱȱȱǰȱȱȱ ȱȱȱȱȱȱȱȱ ȱ ȱȱȱȱȱȱȱȱ ȱȱȱȱȱȱȱ ȱ¢ǯ ȱȱȱŘŖŖŜȱȱȱȱ ȱȱ ȱ¢ȱȱǯȱȱŗşşŝȱȱȱȱ¢ǰȱȱȱȱȱ ȱȱȱ ȱ¢ȱȱȱȱǯȱȱ ¢ȱȱ ȱȱȱȱȱȱȱȱȱ¢ȱȱȱǯȱȱ ȱ¢ȱȱȱȱȱȱȱȱǰȱȱȱ ȱȱȱ¢ȱȱǯȱȱȱȱȱȱ ǯȱȱǯȱȱȱȱ ȱȱȱȱȱȱ¢ȱȱȱȱȱ ȱȱȱȱ ¢ǯ ȱǯȱȱ¢ȱ ¢ȱȱȱ¢ȱ£ȱȱǯȱȱȱȱ ¢ȱǯȱ¢ȱȱ ȱȱȱȱ £ȱȱȱ ¢ȱȱȱȱȱȱȱȱȱ ȱȱȱ ȱȱȱȱ ȱȱȱǯ 22 ȱ ȱȱȱȱȱ¢ȱȱȱȱȱȱȱ¢ȱ¢ǯȱȱȱȱ ȱ¢ȱȱ ȱȱȱȱ ȱȱȱȱęȱȱȱȱȱȱǯȱȱ ȱȱȱȱ ȱȱ¢ȱ ȱȱȱȱȱDZ • ¡¢ȱȱǻȱǼ • ȱǻǼȱ ȱȱȱ • ȱȱǻȱǼ • ȱȱȱǻȱǼ • ¡ȱȱǻȱǼ • ȱȱȱǻȱǼ • ¢ȱĝȱǻȱǼ • ȱȱȱȱ¢ȱǻȱǼ • ȱȱĝȱǻȱǼ • ȱǰȱȱȱęĴȱȱȱǻȱǼ • ȱȱȱǻȱǼ • ȱȱȱǻȱǼ • ȱęǰȱȱęǰȱȱȱȱǻ¢ȱȱęȱ ȱǼ • ȱ¢ȱǻȱǼ • ȱ • ȱȱ¢ȱǻȱǼ ȊȱȱǻȱǼ ȊȱȱęȱǻȱǼ ȊȱȱȱǻȱǼ • ęȱȱǻȱǼ Ȋȱȱȱȱȱȱ¢ȱǻȱǼ ȊȱȦ valve ǻȱǼ • ȱȱǻȱǼ • ȱȱǻȱǼ • ȱȱǻȱǼ • ȱȱȱǻȱǼ • ȱȱǻȱǼ • ȱȱǻȱǼ ȱȱȱ¢ȱ¢ȱȱȱȱ¢ȱȱȱ DZ ǻǼȱȱ ȱȱȱȱȱȱȱȱǰȱȱǰȱȱ¢ȱȱȱȱ ȱȱȱȱǯȱęȱȱ¢ȱěȱȱȦȱ¢ȱȱȱȱęȱȱ ȱȱȱȱ ȱ¢ȱȱǯǰ ǻǼȱȱ ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱĞȱȱęȱȱȱǰ ǻǼȱ ȱ ȱȱȱȱȱȱǰȱǰȱȱȱȱȱȱȱȱǰȱǯǰ ǻǼȱȱ ȱȱȱȱȱȱȱȱȱȱ ¢ȱȱȱǰȱ ǻǼȱ ȱ ¢ȱȬȱȱęȱǰȱȱȱȱ£ȱȱȱȱȱȱȱȬȱȱęȱǯ ȱȱȱ ȱ ȱȱȱȱȱȱȱȱȱȱȱǯȱȱȱǯȱȱȱȱȱȱȱȱȱ ȱȱȱȱȱȱȱȱȱǯȱȱȱȱȱȱȱȱ ¢ȱǰȱȱȱ ȱȱȱȱȱȱȱ ǯȱȱǯȱȱȱȱȱ¢ȱ ¢ȱȱȱȱȱȱȱȱ ¢ȱDzȱ ǰȱȱǯȱ¢ȱȱ¢ȱ ¢ȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱ ȱǯ ȱǰȱȱȱȱȱȱȱȱȱ¢ȱ¢ȱȱȱ¢ȱ¢ȱȱȱȱ Dzȱ ǰȱ ¢ȱȱȱȱȱ¢ȱȱȱ£ȱȱǯȱȱ¢ȱȱȱȱȱȱȱ ȱȱȱȱ¢ȱ¢ȱȱȱȱȬ ¢ȱȱȱǰȱȱȱȱȱȱ ¢ȱȱȱ ȱȱǯ 23 FORM NO.: 17 590 01-A ISSUED: 10/08 REVISED: 3/09 FOR SALES AND SERVICE INFORMATION IN U.S. AND CANADA, CALL 1-800-544-2444 KohlerEngines.com ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044