Download Ingersoll-Rand PD30X-X User's Manual
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PD30X–X OPERATOR’S MANUAL INCLUDING: OPERATION, INSTALLATION & MAINTENANCE RELEASED: 9–18–95 REVISED: 6–22–10 (REV. J) 3” DIAPHRAGM PUMP 1:1 RATIO (METALLIC) READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT. It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference. SERVICE KITS %&" %)"% %+++++++ &343? A< "<239 6/?A A< :/A16 A63 =B:= :/A3?7/9 <=A7<;@ ++ 4<? 9B72 '31A7<; &3=/7? @33 =/53 #<A3 (67@ 87A /9@< 1<;A/7;@ @3C3?/9 /7? :<A<? @3/9@ D6716 D799 ;332 A< 03 ?3=9/132 4<? 7? '31A7<; &3=/7? @33 =/53 PUMP DATA 0'(-4 6.1 :1( $5(3,$- "(,*+5 '33 "<239 3@1?7=A7<; 6/?A 4<? ..+++ "3A/9971 7? $=3?/A32 <B093 7/=6?/5: '33 "<239 3@1?7=A7<; 6/?A 9B:7;B: D3A 3;2 90@ 85@ /@A ?<; D3A 3;2 90@ 85@ /@A399<F D3A 3;2 90@ 85@ 'A/7;93@@ 'A339 D3A 3;2 90@ 85@ /22 90@ , 85- 4<? @A/7;93@@ @A339 /7? :<A<? @31A7<; $9,.6. ,3 /-(5 3(4463( =@75 0/? $9,.6. $5(3,$- /-(5 3(4463( =@75 0/? $9,.6. 65-(5 3(4463( =@75 0/? $9,.6. -08 $5( )-00'(' ,/-(5 5=: 9=: ,41-$&(.(/5 :&-( 14,* 5/9 9 $9,.6. $35,&-( ,;( 27/ :: $9,.6. (.1(3$563( ,.,54 ,.(/4,0/$- $5$ '33 =/53 06/5,/* ,.(/4,0/4 E :: E :: 0,4( (7(- =@7 %" 20 (3@A32 D7A6 :B4493? /@@3:09F 7;@A/9932 (63 =B:= @<B;2 =?3@@B?3 93C39@ =B097@632 63?3 6/C3 033; B=2/A32 A< /; >B7C/93;A <;A7;B<B@ '<B;2 !3C39 !3> A< :33A A63 7;A3;A <4 #' ' %#)&$% ' B@7;5 4<B? :71?<=6<;3 9<1/A7<;@ MODEL DESCRIPTION CHART # # # # # # # 9B:7;B: ' 'A/7;93@@ 'A339 #%( '% -- 1044,%-( 015,0/4 $3( 4+08/ ,/ 5+( &+$35 +08(7(3 &(35$,/ &0.< %,/$5,0/4 .$: /05 %( 3(&0..(/'(' &0/46-5 $ 3(13(4(/5$5,7( 03 5+( )$&50< 3: ,) :06 +$7( 26(45,0/4 &0/&(3/,/* $7$,-$%,-,5: 9B:7;B: /@A399<F /@A ?<; ' 'A/7;93@@ 'A339 GENERAL DESCRIPTION " % %9/A32 'A339 ' 'A/7;93@@ 'A339 (63 &$ 7/=6?/5: %B:= <443?@ 6756 C<9B:3 2397C3?F 3C3; /A 9<D /7? =?3@@B?3 /;2 / 0?</2 ?/;53 <4 :/A3?7/9 1<:=/A70797AF <=A7<;@ /C/79/093 &343? A< A63 :<239 /;2 <=A7<; 16/?A &$ =B:=@ 43/AB?3 @A/99 ?3@7@A/;A 23@75; :<2B9/? /7? :<A<? 49B72 @31A7<;@ 7? <=3?/A32 2<B093 27/=6?/5: =B:=@ BA797G3 / =?3@@B?3 27443?3;A7/9 7; A63 /7? 16/:03?@ A< /9A3?;/A39F 1?3/A3 @B1A7<; /;2 =<@7A7C3 49B72 =?3@@B?3 7; A63 49B72 16/:03?@ 0/99 16318@ 7;@B?3 / =<@7A7C3 49<D <4 49B72 %B:= 1F197;5 D799 0357; /@ /7? =?3@@B?3 7@ /==9732 /;2 7A D799 1<;A7;B3 A< =B:= /;2 833= B= D7A6 A63 23:/;2 A D799 0B792 /;2 :/7;A/7; 97;3 =?3@H @B?3 /;2 D799 @A<= 1F197;5 <;13 :/E7:B: 97;3 =?3@@B?3 7@ ?3/1632 27@H =3;@7;5 23C713 19<@32 /;2 D799 ?3@B:3 =B:=7;5 /@ ;33232 INGERSOLL RAND COMPANY LTD 209 NORTH MAIN STREET – BRYAN, OHIO 43506 (800) 495-0276 FAX(800) 892-6276 www.ingersollrandproducts.com © 2010 '/;A<=?3;3 %* F;/? 3<9/@A ' 'A/7;93@@ 'A339 /?2 'A/7;93@@ 'A339 '/;A<=?3;3 3<9/@A ( PTFE '/;A<=?3;3 3<9/@A ( PTFE ! %+ +++ + + + +"%! "$! %'' + + !) '($# '&* ( !! %&" OPERATING AND SAFETY PRECAUTIONS READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE. EXCESSIVE AIR PRESSURE STATIC SPARK HAZARDOUS MATERIALS HAZARDOUS PRESSURE WARNING EXCESSIVE AIR PRESSURE. Can cause personĆ al injury, pump damage or property damage. Do not exceed the maximum inlet air pressure as stated on the pump model plate. Be sure material hoses and other components are able to withĆ stand fluid pressures developed by this pump. Check all hoses for damage or wear. Be certain dispensing device is clean and in proper working condition. WARNING STATIC SPARK. Can cause explosion resulting in severe injury or death. Ground pump and pumping system. Use the pump grounding screw terminal provided. Use Aro Part No. 66885-1 Ground Kit or connect a suitable ground wire (12 ga. min.) to a good earth ground source. Secure pump, connections and all contact points to avoid vibration and generation of contact or static spark. Consult local building codes and electrical codes for specific grounding requirements. After grounding, periodically verify continuity of electrical path to ground. Test with an ohmmeter from each component (e.g., hoses, pump, clamps, container, spray gun, etc.) to ground to insure continuity. Ohmmeter should show 100 ohms or less. Submerse the outlet hose end, dispensing valve or device in the material being dispensed if possible. (Avoid free streamĆ ing of material being dispensed.) Use hoses incorporating a static wire. Use proper ventilation. Keep inflammables away from heat, open flames and sparks. Keep containers closed when not in use. WARNING Pump exhaust may contain contaminants. Can cause severe injury. Pipe exhaust away from work area and personnel. In the event of a diaphragm rupture material can be forced out of the air exhaust muffler. Pipe the exhaust to a safe remote location when pumping hazĆ ardous or inflammable materials. Use a grounded 1" min. i.d. hose between the pump and the muffler. WARNING HAZARDOUS PRESSURE. Can result in serious injury or property damage. Do not service or clean pump, hoses or dispensing valve while the system is pressurized. Disconnect air supply line and relieve pressure from the sysĆ tem by opening dispensing valve or device and/or carefully and slowly loosening and removing outlet hose or piping from pump. WARNING HAZARDOUS MATERIALS. Can cause serious injury or property damage. Do not attempt to return a pump to the factory or service center that contains hazardous material. Safe handling practices must comply with local and national laws and safety code requirements. Obtain Material Safety Data Sheets on all materials from the supplier for proper handling instructions. PAGE 2 OF 8 WARNING EXPLOSION HAZARD. Models containing aluĆ minum wetted parts cannot be used with III.-Trichloroethane, Methylene Chloride or other Halogenated Hydrocarbon solĆ vents which may react and explode. Check pump motor section, fluid caps, manifolds and all wetted parts to assure compatibility before using with solĆ vents of this type. WARNING MISAPPLICATION HAZARD. Do not use models containing aluminum wetted parts with food products for huĆ man consumption. Plated parts can contain trace amounts of lead. CAUTION Verify the chemical compatibility of the pump wetted parts and the substance being pumped, flushed or reĆ circulated. Chemical compatibility may change with temperaĆ ture and concentration of the chemical(s) within the substances being pumped, flushed or circulated. Consult the material manufacturer and ARO Form No. 8677-P, Fluid ComĆ patibility Guide, for information on chemical compatibility. CAUTION Maximum temperatures are based on mechaniĆ cal stress only. Certain chemicals will significantly reduce maximum safe operating temperature. Consult Fluid CompatiĆ bility Guide for chemical compatibility and temperature limits. Refer to PUMP DATA on page 1 of this manual. CAUTION Be certain all operators of this equipment have been trained for safe working practices, understand it's limitaĆ tions, and wear safety goggles/equipment when required. CAUTION Do not use the pump for the structural support of the piping system. Be certain the system components are properly supported to prevent stress on the pump parts. Suction and discharge connections should be flexible conĆ nections (such as hose), not rigid piped, and should be comĆ patible with the substance being pumped. CAUTION Prevent unnecessary damage to the pump. Do not allow pump to operate when out of material for long periĆ ods of time. Disconnect air line from pump when system sits idle for long periods of time. CAUTION Use only genuine ARO replacement parts to asĆ sure compatible pressure rating and longest service life. WARNING = Hazards or unsafe practices which could result in severe personal injury, death or substantial property damage. CAUTION = Hazards or unsafe practices which could result in minor personal injury, product or property damage. NOTICE = Important installation, operation or maintenance information. PD30X-X AIR AND LUBE REQUIREMENTS WARNING %# !%! !"# %"& " !" !"$& .14<-: +)8)*4- 7. .14<-:16/ 7=< 8):<1+4-; 4):/-: <0)6 51+:76; ;07=4, *- =;-, 76 <0- )1: ;=884A 6 57;< )8841+)<176; <0-:- 1; 67 4=*:1+)<176 :-9=1:-, 7<0-: <0)6 <0- (( :16/ 4=*:1+)6< ?01+0 1; )8B 841-, ,=:16/ );;-5*4A 7: :-8)1: '0-6 4=*:1+)<-, )1: 1; 6-+-;;):A ;=884A <0- )1: 4=*:1+)<7: ?1<0 ) /77, /:),- 7. # ?< 676,-<-:/-6< 714 )6, ;-< <0- 4=*:1+)<7: <7 ) :)<- 67< <7 -@+--, 76- ,:78 8-: 516=<- OPERATING INSTRUCTIONS 4?)A; .4=;0 <0- 8=58 ?1<0 ) ;74>-6< +758)<1*4- ?1<0 <0- 5)<-:1)4 *-16/ 8=58-, 1. <0- 5)<-:1)4 *-16/ 8=58-, 1; ;=*2-+< <7 ((;-<<16/ =8 ?0-6 67< 16 =;- .7: ) 8-:17, 7. <15- 1;+766-+< <0- )1: ;=884A .:75 <0- 8=58 1. 1< 1; <7 *- 16)+<1>- .7: ) .-? 07=:; $0- 7=<4-< 5)<-:1)4 >74=5- 1; /7>-:6-, 67< 764A *A <0- )1: ;=884A *=< )4;7 *A <0- 5)<-:1)4 ;=884A )>)14)*4- )< <0- 164-< $0- 5)<-:1)4 ;=884A <=*16/ ;07=4, 67< *- <77 ;5)44 7: :-;<:1+<1>- - ;=:- 67< <7 =;- 07;- ?01+0 51/0< +744)8;- '0-6 <0- ,1)80:)/5 8=58 1; =;-, 16 ) .7:+-,.--, .477,-, 164-< ;1<=)<176 1< 1; :-+755-6,-, <0)< ) ((0-+3 &)4>- *- 16;<)44-, )< <0)1: 164-< #-+=:- <0- ,1)80:)/5 8=58 4-/; <7 ) ;=1<)*4- ;=:.)+- <7 16;=:)/)16;< ,)5)/- *A >1*:)<176 MAINTENANCE "-.-: <7 <0- 8):< >1-?; )6, ,-;+:18<176; ); 8:7>1,-, 76 8)/- <0:7=/0 .7: 8):<; 1,-6<1.1+)<176 )6, #-:>1+- 1< 16.7:5)<176 -:<)16 " ((#5):< !):<; ):- 16,1+)<-, ?01+0 ;07=4, *- )>)14)*4.7: .);< :-8)1: )6, :-,=+<176 7. ,7?6 <15- #-:>1+- 31<; ):- ,1>1,-, <7 ;-:>1+- <?7 ;-8):)<- ,1)80:)/5 8=58 .=6+<176; " #$ % #$ $0- % #B $ 1; ,1>1,-, .=:<0-: <7 5)<+0 <A81+)4 8):< $" !$ # MAINTENANCE (CONT’D) !:7>1,- ) +4-)6 ?7:3 ;=:.)+- <7 8:7<-+< ;-6;1<1>- 16<-:6)4 57>16/ 8):<; .:75 +76<)516)<176 .:75 ,1:< )6, .7:-1/6 5)<<-: ,=:16/ ;-:B >1+- ,1;);;-5*4A )6, :-);;-5*4A --8 /77, :-+7:,; 7. ;-:>1+- )+<1>1<A )6, 16+4=,- 8=58 16 8:->-6B <1>- 5)16<-6)6+- 8:7/:)5 -.7:- ,1;);;-5*416/ -58<A +)8<=:-, 5)<-:1)4 16 <0- 7=<4-< 5)6B 1.74, *A <=:616/ <0- 8=58 =8;1,- ,7?6 <7 ,:)16 5)<-:1)4 .:75 <08=58 FLUID SECTION DISASSEMBLY "-57>- <78 5)61.74,; "-57>- *)44; (( :16/; )6, ;-)<; "-57>- .4=1, +)8; $ 64A PTFE ,1)80:)/5 57,-4; =;- ) 8:15):A ,1)80:)/5 )6, ) *)+3=8 ,1)80:)/5 "-.-: <7 <0- )=@141):A >1-? 1/ "-57>- <0- 6=< 7: ,1)80:)/5; )6, ?);0-: $ 7 67< ;+:)<+0 7: 5): <0- ;=:.)+- 7. ,1)80:)/5 :7, FLUID SECTION REASSEMBLY #"& $ " ! $ 1)80:)/5 ;;-5*4A $774 1; :-+B 755-6,-, .7: =;- ?0-6 :-);;-5*416/ <0- 8=58 "-);;-5*4- 16 :->-:;- 7:,-: 4-)6 )6, 16;8-+< )44 8):<; "-84)+- ?7:6 7: ,)5)/-, 8):<; ?1<0 6-? 8):<; ); :-9=1:-, =*:1+)<- ,1)80:)/5 :7, )6, ((% +=8 ?1<0 =*:184)< :-);- /:-);- 8)+3-< 1; 16+4=,-, 16 ;-:>1+- 31< - +-:<)16 <0- ,1)80:)/5 );;-5*4A *7<<75; 7=< 76 <0- :7, *)+3 7.. $-.476 1)80:)/5 );;-5*4A .): -67=/0 <7 )41/6 074-; 7: 57,-4; ?1<0 $-.476 ,1)80:)/5; <-5 #)6<78:-6- ,1)B 80:)/5 1; 16;<)44-, ?1<0 <0- ;1,- 5):3-, ((" # <7?):,; <08=58 +-6<-: *7,A 6;<)44 <0- PTFE 1)80:)/5 ?1<0 <0- ;1,5):3-, ((% # <7?):,; <0- .4=1, +)8 "-+0-+3 <7:9=- ;-<<16/; ).<-: 8=58 0); *--6 :-;<):<-, )6, :=6 ) ?014- A6): 1; ) :-/1;<-:-, <:),-5):3 7. !-6?)4< 7:8 -74);< 1; ) :-/1;<-:-, <:),-5):3 7. ,>)6+-, 4);<75-: #A;<-5; #)6<78:-6- 1; ) :-/1;<-:-, <:),-5):3 7. 76;)6<7 758)6A 41+-6;-, <7 ,>)6+-, 4);<75-: #A;<-5; ! PARTS LIST / PD30X–X FLUID SECTION FLUID SECTION SERVICE KITS (637303–XX) L KITS INCLUDE: BALLS (See Ball Option, refer to -XX in chart below), DIAPHRAGMS (See Diaphragm Option, refer to -XX in chart below), and items; 19, 70, 144, 175, (listed below) plus (174) and 94276 Lubriplate FML-2 grease (page 6). SEAT OPTIONS PD30X-XXX-XXX L ``19" ``21'' ``21" -XXX SEAT (4) [MTL] -AXX 94104-A [SP] -GXX 94104-G [G] -HGX 94114 -HAX 94114 -HTX 94114 ``19'' [MTL] -XXX SEAT (4) ------- --- --- -KXX 94621-K [K] Y328-350 (4) [T] ------- --- --- -SGX 94113 [SS] Y325-350 (8) [B] [SH] Y325-350 (8) [B] -SAX 94113 [SS] 94115 (8) [E] [SH] 94115 (8) [E] -STX 94113 [SS] Y328-350 (8) [T] [SH] Y328-350 (8) [T] BALL OPTIONS PD30X-XXX-XXX L ``22" (3.25" dia.) -XXX L GASKET QTY GASKET BALL (4) [MTL] QTY [MTL] MATERIAL CODE DIAPHRAGM OPTIONS PD30X-XXX-XXX L SERVICE KIT [MTL] -XXX L -XX = (Ball) -XX = (Diaphragm) *2+(,2+ 2,! !/"-, 1%%* - -..%/ !01 /-, %-*!01 ! !01%**-5 !/$ 1%%* !,1-./%,% 1!(,*%00 1%%* PTF E ``7" / ``8" DIAPHRAGM (2) [MTL] -XAX 94103-A [SP] -XXA 637303-XA 94091-A [SP] -XGX 94103-G [G] -XXG 637303-XG 94091-G [G] -XTX 94103-T [T] -XXT 637303-XT 94090-T / 94110-A [T/SP] CENTER SECTION PART OPTIONS PD30XITEM QTY PD30A- PD30S- PART NO. [MTL] PART NO. [MTL] (2) 66167 [SS] 66167 [SS] 32 Leg (2) 94101-1 [C] 94101-2 [SS] 68 Air Cap (1) 94030-1 [A] 94031-1 [SS] 69 Air Cap (1) 94030-2 [A] 94031-2 [SS] (2) Y325-117d [B] Y325-118f [B] DESCRIPTION (SIZE IN INCHES) 5 Backup Washer Ln175 ``O" Ring (3/32" x d1" o.d. / f1-1/16" o.d.) MANIFOLD THREAD / FLUID CAP MATERIAL OPTIONS PD30X-XXXITEM DESCRIPTION PD30X-XAX- QTY PART NO. (2) 94096 15 Fluid Cap (2) 60 Outlet Manifold (1) 61 Inlet Manifold (1) 6 Diaphragm Screw u -/ +-$%*0 20% PD30X-XCX- [MTL] PD30X-XHX- PD30X-XSX- PART NO. [MTL] PART NO. [MTL] PART NO. [MTL] [A] 94094 [SS] 94690 [Ha] 94094 [SS] 94024 [A] 94106 [CI] 94693 [Ha] 94107 [SS] 94118-[u] [A] 94105-[u] [CI] 94692-[u] [Ha] 94116-[u] [SS] 94218-[u] [A] 94305-[u] [CI] -/ +-$%*0 20% 94691-[u] [Ha] 94216-[u] [SS] EXTERNAL HARDWARE OPTION PD30X-XXXPD30X-XXP- PD30X-XXS- ITEM DESCRIPTION (SIZE IN INCHES) QTY PART NO. [MTL] PART NO. [MTL] 26 Screw (M12 x 1.75 - 6g x 45 mm) (28) 94412-1 [C] 94412-2 [SS] COMMON PARTS ITEM DESCRIPTION (Size in Inches) 1 Rod 43 Ground Lug Ln70 Gasket QTY PART NO. [MTL] ITEM DESCRIPTION (Size In Inches) QTY PART NO. 131 Screw (M10 x 1.5 - 6g x 120 mm) (4) 94531 [C] ``U" Cup (3/16" x 1-3/8" o.d.) (2) Y186-51 [B] Gasket (.406" i.d. x .031" thick) (4) 94098 [Co] (1) 94093 [C] (1) 93004 [Co] Ln144 (2) 94100 [B] n180 [MTL] V +!/1 !/10 )%%. 1'%0% (1%+0 -, '!,$ (, !$$(1(-, 1- 1'% %/3(#% (10 &-/ &!01 /%.!(/ !,$ /%$2#1(-, -& $-4, 1(+% PAGE 4 OF 8 PD30X-X PARTS LIST / PD30X–X FLUID SECTION FOR THE AIR MOTOR SECTION SEE PAGES 6 & 7 COLOR CODE 26 ,G 60 DIAPHRAGM BALL MATERIAL COLOR SEAT PTFE 22 19zk 68 21 19z=k 70 k 1 69 5 144 k 7 6, 15 g 43 175 k 22 19z=k 21 180 131 x 19zk 26 ,G 61 FIGURE 1 32 . TORQUE REQUIREMENTS , VIEW OF TWO PIECE PTFE DIAPHRAGM SANTOPRENE 8 7 PTFE NOTE: DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC (6) Diaphragm Screw 60 - 70 ft lbs (81.4 - 94.9 Nm) (26) Fluid Caps / Manifold Screw 60 - 70 ft lbs (81.4 - 94.9 Nm), g Do not exceed 90 ft lbs (122 Nm) on (5) stud and apply Loctite 271 to threads. G Apply anti-seize compound to threads when using SS fasteners and stainless steel wet ends. LUBRICATION / SEALANTS k Apply Lubriplate FML-2 Grease to all ``O" rings, ``U" Cups & mating parts. USED WITH -HXX, KXX & -SXX ONLY USED WITH -HXX & -SXX ONLY x Apply Loctite 242 to threads at assembly. = z PD30X-X Z -*%)&,! %+ .$%,! "(( #* ! )!,*(&!-' #*!+! PAGE 5 OF 8 PARTS LIST / PD30X–X AIR SECTION n Indicates parts included in 637302 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4. AIR MOTOR PARTS ITEM QTY PART NO. 101 Center Body (PD30A- ) DESCRIPTION (Size in Inches) (1) 94028 [A] 135 Valve Block (PD30A- ) (1) 94032 [A] Center Body (PD30S- ) (1) 94109 [SS] Valve Block (PD30S- ) (1) 94318 [SS] 103 Bushing (1) 94092 [D] (1) 94033 [D] 107 Inlet Plug (1) 94034 [C] n 146 ``O" Ring z (3/32" x 1-1/16" o.d.) (1) Y325-118 [B] 109 Piston (1) 92011 [D] n 147 ``O" Ring z (1/8" x 1/2" o.d.) Also #174 (2) Y325-202 [B] n 110 ``U" Cup (1-3/8" o.d.) (Also Item #144) QTY PART NO. [MTL] ITEM DESCRIPTION (Size In Inches) 136 Piston Plug (1) Y186-51 [B] n 166 Track Gasket D (1) 94026 [B] 111 Spool (PD30A- ) (1) 92005 [A] n 167 Pilot Piston (includes 168 and 169) (1) 67164 [D] Spool (PD30S- ) (1) 93047 [C] 168 ``O" Ring (3/32" x 5/8" o.d.) (2) 94433 [U] (5) 92877 [Z] 169 ``U" Cup (1/8" x 7/8" o.d.) (1) Y240-9 [B] n 113 ``O" Ring (small) (1/8" x 1-1/4" o.d.) (5) Y325-214 [B] 170 Piston Sleeve (1) 94081 [Br] n 114 ``O" Ring (large) (3/32" x 1-9/16" o.d.) (7) Y325-126 [B] n 171 ``O" Ring (3/32" x 1-1/8" o.d.) (1) Y325-119 [B] V 115 Spacer (4) 92876 [Z] n 172 ``O" Ring (1/16" x 1-1/8" o.d.) (1) Y325-22 [B] 116 Spacer (1) 94027 [A] n 173 ``O" Ring (1/16" x 1-3/8" o.d.) (2) Y325-26 [B] 118 Actuator Pin (.250" x 2.276") (2) 94083 [SS] Ln174 ``O" Ring (1/8" x 1/2" o.d.) (2) Y325-202 [B] 121 Sleeve (2) 94084 [D] n 176 Diaphragm (Check Valve) (2) 94102 [U] (1) 94099 [B] n 177 Retaining Ring (1.804" dia.) (1) Y147-16-C [C] 133 Lockwasher (1/4") (PD30A- ) (3) Y117-416-C [C] (4) Y178-56-S [SS] Lockwasher (1/4") (PD30S- ) (3) Y14-416-T [SS] (1) 94276 134 Screw (M6 x 1.0 x 16 mm) (PD30A- ) (4) 96721030 [C] Lubriplate Grease Packets (10) Screw (M6 x 1.0 x 16 mm) (PD30S- ) (4) 96720081 [SS] z Used on Stainless Steel models (PD30S- ) only. 112 Washer (1.556" o.d.) n 132 Gasket (Valve Body) 181 Roll Pin z (.156" o.d. x 3/4" long) LEn Lubriplate FML-2 Grease D Service is divided into two parts - 1.Pilot Valve, 2.Major Valve. GENERALREASSEMBLY NOTES: S 4= :?:= $0.?4:9 $0=A4.0 4> .:9?49@0/ 1=:8 7@4/ $0.?4:9 =0;,4= S 9>;0.? ,9/ =0;7,.0 :7/ ;,=?> B4?3 90B ;,=?> ,> 90.0>>,=D ::6 1:= /00; >.=,?.30> :9 80?,774. >@=1,.0> ,9/ 94.6> := .@?> 49 ++! =492> %,60 ;=0.,@?4:9> ?: ;=0A09? .@??492 ++! =492> @;:9 49>?,77,?4:9 @-=4.,?0 ++! =492> B4?3 @-=4;7,?0 =0,>0 : 9:? :A0=?423?09 1,>?090=> =010= ?: ?:=<@0 >;0.414.,?4:9 -7:.6 :9 A40B #0?:=<@0 1,>?090=> 1:77:B492 =0>?,=? $#' %!!$ %: ,4/ 49 ?30 49>?,77,?4:9 :1 ++! =492> :9?: ?30 ;47:? ;4>?:9 @>0 %::7 % ,A,47,-70 1=:8 =: PILOT VALVE DISASSEMBLY 7423? ?,; :9 >3:@7/ 0C;:>0 ?30 :;;:>4?0 >700A0 ;47:? ;4>?:9 ,9/ :?30= ;,=?> #08:A0 >700A0 49>;0.? 4990= -:=0 :1 >700A0 1:= /,8,20 PILOT VALVE REASSEMBLY 70,9 ,9/ 7@-=4.,?0 ;,=?> 9:? -0492 =0;7,.0/ 1=:8 >0=A4.0 64? 9>?,77 90B ++! =492> =0;7,.0 >700A0 9>?,77 90B ++! =492> >0,7 :?0 ?30 74; /4=0.?4:9 @-=4F .,?0 ,9/ =0;7,.0 #0,>>08-70 =08,49492 ;,=?> =0;7,.0 ,9/ ++! =492> 637308 Used on Aluminum models (PD30A- ) only. AIR MOTOR SECTION SERVICE S S S S S [MTL] %# ! )* )* )=* )* 7@849@8 @9, ++ =,>> ,=-:9 $?007 )* ,>? =:9 )* .0?,7 )$"* $,9?:;=090 )$$* $?,4970>> $?007 )&* ":7D@=0?3,90 )(* (49. MAJOR VALVE DISASSEMBLY #08:A0 A,7A0 -7:.6 0C;:>492 2,>60?> ,9/ .30.6> #08:A0 >9,; =492 ,9/ 4970? ;7@2 !9 ?30 >4/0 :;;:>4?0 ?30 ,4= 4970? ;@>3 :9 ?30 4990= /4,80?0= >;::7 %34> B477 1:=.0 ?30 ;4>?:9 ;7@2 ,9/ ;4>?:9 :@? :9?49@0 ;@>3492 ?30 >;::7 ,9/ =08:A0 30.6 1:= >.=,?.30> := 2:@20> #08:A0 ?30 ,5:= ',7A0 ;,=?> MAJOR VALVE REASSEMBLY #0;7,.0 B,>30= ++! =492 ++! =492 :9?: >;,.0= ,9/ 49>0=? 0?. :9?49@0 ?34> =:@?490 ?: -@47/ ?30 8,5:= A,7A0 >?,.6 NOTE: Be careful to orient spacer legs away from blocking interĆ nal ports. #0;7,.0 >;::7 :9 ;7@2 >0,7 :9 ;4>?:9 ,9/ =0;7,.0 ;7@2 ,9/ >9,; =492 V ++$8,=? ",=?> 00; ?30>0 4?08> :9 3,9/ 49 ,//4?4:9 ?: ?30 $0=A4.0 4?> 1:= 1,>? =0;,4= ,9/ =0/@.?4:9 :1 /:B9 ?480 PAGE 6 OF 8 PD30X-X PARTS LIST / PD30X–X AIR SECTION MAJOR VALVE CROSS SECTION DETAIL 109 110 112 114 113 115 111 116 174 FIGURE 3 118 121 173 169 167 168 PILOT VALVE PART GROUP 172 171 173 121 118 174 170 177 136 114 109 110 Substitute these ``O" rings for ``166'' on models PD30S. 111 147 146 176 166 132 135 134 103 133 101 FIGURE 2 112 113 114 181 (PD30S- only) 115 Optional 94117 Muffler MAJOR VALVE See cross section detail figure 3 above. 113 114 116 114 107 IMPORTANT BE CERTAIN TO ORIENT (115) SPACER LEGS AWAY FROM BLOCKING INTERNAL PORTS WHEN REASSEMBLING AIR SECTION. TORQUE REQUIREMENTS NOTE: DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC Torque (134) Screw to 40 - 50 in. lbs (4.5 - 5.6 Nm) #% ) %) &! & ) &$%' + * " (& ' # #*" ) &! (!$ # & '!& " ( PD30X-X LUBRICATION / SEALANTS Apply Lubriplate FML-2 Grease to ``O" rings, ``U" Cups & mating parts. 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