Download Graco 332452G User's Manual

Parts
ExactaBlend™ AGP
Advanced Glazing
Proportioner
332452G
EN
For dispensing two component silicone, polysulfide, and urethane materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
Refer to the ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for maximum working pressure and model information.
Important Safety Instructions
Read all warnings and instructions in this
manual and the ExactaBlend AGP Advanced
Glazing Proportioner, Setup-Operation manual. Save all instructions.
S100 Shown
24r809
Related Manuals
Related Manuals
Refer to ExactaBlend AGP Advanced Glazing Proportioner, Setup-Operation manual for the complete list of
related manuals.
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
S100 Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 4
S100 Base machine . . . . . . . . . . . . . . . . . . . . . . 4
S100 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 gallon Air Cylinder . . . . . . . . . . . . . . . 12
S100 Fluid Plate . . . . . . . . . . . . . . . . . . . . . 14
24R663 - S100 Low Volume Hose. . . . . . . . 16
U100 Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . 18
U100 Base machine . . . . . . . . . . . . . . . . . . . . . 18
U100 Base. . . . . . . . . . . . . . . . . . . . . . . . . . 20
65:1 Pump. . . . . . . . . . . . . . . . . . . . . . . 26
U100 Fluid Plate . . . . . . . . . . . . . . . . . . . . . 28
24S006 - U100 Low Volume Hose. . . . . . . . 30
P100 Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . 32
P100 Base machine . . . . . . . . . . . . . . . . . . . . . 32
P100 Base . . . . . . . . . . . . . . . . . . . . . . . . . . 34
P100 Fluid Plate . . . . . . . . . . . . . . . . . . . . . 40
24U695 - P100 XM Valve . . . . . . . . . . . . . . 42
Universal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
55 gallon Air Cylinder . . . . . . . . . . . . . . . . . . . . 44
Checkmate Pump (S100 and P100 Models Only)
46
Electrical Enclosure . . . . . . . . . . . . . . . . . . . . . 48
Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . 50
24R662 - High Volume Hose . . . . . . . . . . . . . . . 52
Hose Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
24R805, 24R806, 24R822, 24T086, 24T087,
24T088, 24U252 - Low Volume Hose Kits
54
24R734 - High Volume Hose . . . . . . . . . . . . 55
Dispense Valves . . . . . . . . . . . . . . . . . . . . . . . . 56
24P221 - Ultra-Lite™ TriCore . . . . . . . . . . . .
24R682 - Tri-Core Mixer . . . . . . . . . . . .
24P223 - Ultra-Lite . . . . . . . . . . . . . . . . . . .
24P217 - MD2 . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty . . . . . . . . . . . . . . . . . . .
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . .
2
56
57
58
59
60
60
332452G
Contents
332452G
3
S100 Series Parts
S100 Series Parts
S100 Base machine
3
4
5
32
30,
33
19
21
22
20
29,
31
25
2
18
23
28
17
18
27
24
38
26
1
ti21455a
FIG. 1: S100 Base machine
4
332452G
S100 Series Parts
Part
------24R662
24R663
16V853
----------24T001
--110341
110209
108190
597151
100139
116654
115287
--120952
--206995
113630
24R824
Description
BASE, 55gal/5gal, S100
MODULE, boom
MODULE, fluid plate, S100
HOSE, assembly, high volume
HOSE, assembly, low volume
SOFTWARE, GCA
BAR, bracket, ram, DM
SCREW, machine, hex flange
BRACKET, mounting, assembly
SCREW, M5x14mm
SCREW, socket head, M5x18mm
MODULE, GCA, DM
BRACKET, mounting, regulator
REGULATOR, air
NUT, regulator
GAUGE, pressure, air
FITTING, elbow
PLUG, pipe
FITTING, tube, swivel, male elbow
FITTING, Y tube
TUBE, nylon
CABLE, CAN, female / female
SLEEVE, protective, poly, black
FLUID, TSL, 1 quart
ELBOW, street, 45 degree, 1/8 npt
KIT, tower, light, 30mm, red/green
1
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
2
1
1
1
28.2 ft
1
12 ft
1
1
1
24R810,
SYSTEM,
100cc/100cc
Ref
1
2
3
4
5
10*
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
37
38
39*❄
24R809,
SYSTEM,
100cc/100cc,
boom
Quantity
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
2
1
1
1
28.2 ft
1
12 ft
1
1
1
--- Not available for individual sale.
❄ Refer to accessory kits manual for more details.
*
Not shown.
332452G
5
S100 Series Parts
S100 Base
1 Apply medium strength thread locker and torque to 30 ft-lb (40 N•m).
2. Apply pipe sealant to all non-swivel NPT threads.
3 Apply medium strength thread locker and torque to 5.1 ft-lb (6.9 N•m).
8 Apply anti-seize compound.
119
118
116
117
3 114
2
126
2 110
112
108 1
110
121,
122
120
130 2
113
103
170
102
126
1
105
169
131 2
132 2
114
133 2
106
101
ti21456a
FIG. 2: S100 Base
6
332452G
S100 Series Parts
142 8
144
150,
151
136
143
118
145, 2
146 2
181
134
113
137
113
141
140
147, 2
148, 2
182
138
ti21457a
FIG. 3: S100 Base
332452G
7
S100 Series Parts
8
332452G
S100 Series Parts
140
136
144
143
133
181
155
2 133
160
154,
161 1
2 180,
2 131
121,
122
157
2 133
158
163
159 1
170
162
3
114
107
152
135
114 3
ti21458a
FIG. 4: S100 Base
332452G
9
S100 Series Parts
Ref
101
102
103
105
106
107
108
110
112
113
114
116
117
118
119
120
121
122
126
130
131
132
133
134
135
136
137
138
Part
--16V208
------24R640
--100139
--------------------597151
105281
16P008
116643
100361
15V204
115287
------255663
Description
BASE, weldment, painted
GUIDE, drum
SCREW, machine, flathead, socket, M6-1x16mm
SCREW, cap, sockethead, M10-1.5x20mm
RAM, assembly, air cylinder
RAM, assembly, air cylinder, 5 gallon ram
SCREW, machine, hex, flange, M10-1.5x25mm
PLUG, pipe
SUPPORT, cylinder, painted
MODULE, electrical
SCREW, machine, hex flange, M6-1x16mm
WASHER, lock, 5/8
BEAM, ram
NUT, hex, 5/8-11
CAP, end
CONTROL, air, ram
WASHER, lock, 1/4 in.
SCREW, cap, socket head, 1/4-20x5/8
FITTING, elbow
FITTING, union, swivel, 45
VALVE, safety, 75 psi
VALVE, safety, 90 psi (Ultra-Lite TriCore only)
PLUG, pipe
FITTING, elbow, 1/2 npt x 1/2 tube
FITTING, y tube
TUBE, nylon
TUBE, polyurethane, black
ROD, tie, platen, 3” ram, 55 gallon
PLATE, wiper 55 gal, epdm
140
---
141
142
143
144
145
146
147
148
149*
150
151
152
154
--------104969
160327
112040
160032
--C12034
--24R688
---
PUMP, 61:1, saniforce™, checkmate
KIT, mounting, lower
ROD, threaded
WASHER, spring lock. 7/8
NUT, full hex, 7/8-9
BUSHING, reducing
FITTING, union adapter, 90 deg
FITTING, elbow, 90 deg.
FITTING, nipple
HOLDER, cable tie, rotating
HOSE, coupled 72 inch
SLEEVE, protective
BRACKET, support
WASHER, lock spring, M8
155
---
BRACKET, motor mount, NXT® motors
10
Quantity
1
2
6
2
2
1
12
4
1
1
12
4
1
4
2
1
7
7
4
1
2
2
1
4
2
39.8 ft
6.5 ft
2
1
2
1
1
3
3
1
1
1
1
1
1
6 ft
1
4
1
332452G
S100 Series Parts
Ref
157
158
159
160
161
162❖
163
169▲
170▲
180
181
182
Part
----------257730
--15M511
15J074
121150
-----
Description
PAINT, bracket, air valve
WASHER, lock, 3/8
SCREW, cap, socket head, 3/8-16x5/8
CONTROL, air
SCREW, cap, sockethead, M8-1.25x30mm
PLATE, 20 liter dual wiper nitrile
SLEEVE, protective
LABEL, warning
LABEL, safety, crush and pinch
FITTING, elbow, 1/4fnpt x 1/8mnpt
LABEL, a-b identification
FITTING, bushing
Quantity
1
2
2
1
4
1
3.8 ft
1
2
1
0.500
1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
*
Not shown.
332452G
11
S100 Series Parts
5 gallon Air Cylinder
1 Apply grease to o-rings and threads
of 2 prior to assembly.
2 Add grease to cylinder bore before
insertion of 2.
3 Install 2 in fully retracted position.
Apply grease to diameter of shaft
inside 1 prior to assembly.
5 Apply pipe sealant to tapered pipe
threads.
6 Apply grease to seals and bearing
303
surfaces.
7 Apply medium strength thread locker
302.1 1
to threads and torque nut to 30 ft-lb
(41 N•m)
5 307
302.12
302.9 6
302.4 1
302.15
6
302.5
302.6
302.4
302.8
302.2
302.16
302.7 7
302.3
6 302.10
302.11
301 2
307 5
302.3
ti21460a
FIG. 5: 5 gallon Air Cylinder
12
332452G
S100 Series Parts
Ref
301
302
302.1
302.2
302.3
302.4◆
302.5◆
302.6
302.7◆
302.8◆
302.9◆
302.10◆
302.11◆
302.12◆
302.15◆
302.16◆
303
307
Part
----16V170
--15U979
----183943
------------15U006
----597151
Description
RAM, tube, 5 gallon ram, assembly
PISTON, rod, 5 gallon ram, assembly
SHAFT, piston, air cylinder, 5 gallon ram
BEARING, rod top
PIN, spring, straight
PACKING, o-ring, buna-n
SEAL, D-shaped ucup
PISTON
NUT, hex, 5/8-11
WASHER, plain, 5/8
PACKING, o-ring
BEARING, ram end cap
RETAINER, retaining ring, 1.88 bore
SPRING, compression
SPACER, D-seal backup ring
WASHER, lock, 5/8
RING, retaining, 3.06 diameter
FITTING, elbow
Quantity
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
1
2
◆ Parts available in kit 24T007.
--- Not available for individual sale.
332452G
13
S100 Series Parts
S100 Fluid Plate
4 Apply pipe sealant to all male threads as needed.
645
628
651
604
627
642
639
641
614
603
649
607
605
640
627
629
656
615
614
606
602
641
644
645
614
612
605
657
648
650
631
622
611
610
649
624,
626,
634
632
616,
617,
618,
619,
630
635
640
608
609
ti21463a
613,
633
623,
624,
625,
646
601
636
621
621
FIG. 6: S100 Fluid Plate
14
332452G
S100 Series Parts
Ref
601
602❖
603❖
604
605
606
607❖
608
609
610
611◆
612◆
613
614
615
616
617
618
619
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
639
640
641
642
644
645
646▲
648
649
650
651
656
657❖
▲
❖
◆
---
Part
--289814
246652
15R873
160032
157785
246642
162449
156684
116504
------103656
24R938
126996
126520
122030
16U014
----------16U132
112698
127032
512909
123395
158586
158491
--------100206
113654
159840
100896
125497
116643
186620
277674
121283
118137
158683
--244734
Description
PLATE, mounting, meter, regulator
METER, gear, assembly
METER, heli gear, hi resolution
FITTING, tee
FITTING, nipple
FITTING, swivel
REGULATOR, mastic
FITTING, nipple, reducing
FITTING, union, adapter
FITTING, tee, run
MODULE, GCA, cube, base
MODULE, GCA, cube, FCM
HOLDER, anchor, wire tie
FITTING, pipe, hex
REGULATOR, electro/pneumatic
HARNESS, m8xm12
CONNECTOR, splitter
CABLE, GCA
HARNESS, 5px3p
SCREW, machine, hex flange, M6-1x10mm
SCREW, cap, socket head, M4-0.7x16mm
SCREW, button head, M5-0.8x25mm
WASHER, lock, external, M5
NUT, hex, M5-0.8
HARNESS, FCM, ground
ELBOW, male, swivel
VALVE, power
MUFFLER, polyethylene
HARNESS, power valve, tank
FITTING, bushing
FITTING, nipple
SCREW, button head, M5-0.8x10mm, sst
SCREW, machine, pan wash head, M4-0.7x8mm
SCREW, sockethead, M10-1.5x75mm, sst
NUT, hex, flange, serrated, M10-1.5
BUSHING, pipe
GAUGE, pressure, fluid, sst
ADAPTER
FITTING, bushing, pipe
FITTING, tee, 1/8 nptf, female
VALVE, safety, relief, air
LABEL, symbol, ground
ENCLOSURE, cube door
FITTING, elbow, 45 degree street
FITTING, elbow 90 degree
FITTING, elbow, 90 degree
HOLDER, meter, gear, acetal
REGULATOR, assembly, XL
Quantity
1
1
1
1
2
1
1
1
1
1
1
1
2
3
1
1
1
1
1
4
4
1
4
2
1
2
1
1
1
1
1
2
1
2
2
1
2
2
1
1
2
1
1
2
1
1
1
1
Replacement Danger and Warning labels, tags and cards are available at no cost.
Refer to specific component manual for more details.
Parts available in kit 24T002.
Not available for individual sale.
332452G
15
S100 Series Parts
24R663 - S100 Low Volume Hose
1 Apply pipe sealant to all male threads as
needed.
807
809 1
806 1
808 1
803
802 1
808 1
801
ti21465a
FIG. 7: S100 Low Volume Hose
16
332452G
S100 Series Parts
Ref
801
802
803
806
807
808
809
Part
158556
159239
218029
162449
16V222
100721
101754
332452G
Description
COUPLING, hex pipe
FITTING, nipple, pipe, reducing
FILTER, fluid
FITTING, nipple, reducing
HOSE, assembly, 1/2”x180”
PLUG, pipe
PLUG, pipe
Quantity
1
1
1
1
1
2
1
17
U100 Series Parts
U100 Series Parts
U100 Base machine
1829,
1831,
1833
1804
1803
1805
1902
1802
1821
1820
1819
1817
1818
1825
1818
1823
1826
1824,
1827,
1828,
1838
1801
1840
1837
1822
1841
1832
1839
1842
ti22405a
FIG. 8: U100 Base machine
18
332452G
U100 Series Parts
Ref
1901
1902❖
Part
24R811
24R812
236152
Quantity
24R813,
24R814,
SYSTEM,
SYSTEM,
100cc/20cc,
100cc/20cc,
boom,
pressure pot
pressure pot
1
1
1
1
Description
SYSTEM, 100cc/20cc, boom
SYSTEM, 100cc/20cc
TANK, high pressure, 5 gallon, agitated
Quantity
Ref
1801
1802
1803
1804
1805
1810*
1817
1818
1819
1820
1821
1822
1823
1824
1825
1826
1827
1828
1829
1830*
1831
1832
1833
1837
1838
1839
1840
1841
1842
1843*❄
Part
------24R662
24S006
16V853
----------24T001
--110341
110209
108190
597151
100139
116654
115287
--120952
--206994
113630
248208
100081
157416
947086
24R824
Description
BASE, 55gal/5gal, U100
MODULE, boom
MODULE, fluid plate, U100
HOSE, assembly, high volume
KIT, hose, low volume
SOFTWARE, GCA
BAR, bracket, ram, DM
SCREW, machine, hex flange
BRACKET, mounting, assembly
SCREW, M5x14mm
SCREW, socket head, M5x18mm
MODULE, GCA, DM
BRACKET, mounting, regulator
REGULATOR, air
NUT, regulator
GAUGE, pressure, air
FITTING, elbow
PLUG, pipe
FITTING, tube, swivel, male elbow
FITTING, Y tube
TUBE, nylon
CABLE, CAN, female / female
SLEEVE, protective, poly, black
FLUID, TSL, 8 oz
ELBOW, 45 degree, 1/8 NPT
HOSE, coupled, 4 feet, pressure pot air
BUSHING, pipe
FITTING, swivel, union, 90 degree
HOSE, coupled, 6 feet, pressure pot material
KIT, tower, light, 30mm, red/green
24R811,
SYSTEM,
100cc/20cc,
boom
1
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
2
1
1
1
28.2 ft
1
12 ft
2
1
1
1
1
1
1
24R812,
SYSTEM,
100cc/20cc
1
1
1
1
1
1
4
1
2
1
1
1
1
1
1
2
1
1
1
28.2 ft
1
12 ft
2
1
1
1
1
1
1
--- Not available for individual sale.
*
❖ Refer to specific component manual for more details.
❄ Refer to accessory kits manual for more details.
332452G
Not shown.
19
U100 Series Parts
U100 Base
1 Apply pipe sealant to all non-swivel NPT threads.
3 Apply medium strength thread locker and torque to
30-35 ft-lb (41-47 N•m).
5 Apply medium strength thread locker and torque to
4.7-5.3 ft-lb (6-7 N•m).
2017
14 Apply medium strength thread locker and torque to
16-21 ft-lb (22-28 N•m).
2016
2015
2014
5 2013
2008
2011
2006 3
2007
2008
2019,
2020
2018
2021
2012
2003
2009
2002
2007
3
2004
2010
2023
2022
2013
2024
2005
2001
ti21456a
FIG. 9: U100 Base
20
332452G
U100 Series Parts
2033
2035
2034
2016
2015
2035
2069
2068
2067
2040
2029
2038
2037
2036
2031
2032
2030
ti22407a
FIG. 10: U100 Base
332452G
21
U100 Series Parts
22
332452G
U100 Series Parts
2026
2027
2042,
2043
2051
2066
2050
2054
2053
2047 14
2052
2041
2046
2028
2040
2060
2057
2056
2058,
2059
2040
2048
2049
2045
2006
2055
3
ti22406a
FIG. 11: U100 Base
332452G
23
U100 Series Parts
Ref
2001
2002
2003
2004
2005
2006
2007
2008
2009▲
2010▲
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
2022
2023
2024
2026
2027
2028
2029
2030
2031❖
2032
2033
2034
2035
2036
2037
2038
2040
2041
2042
2043
2045
2046
24
Part
--16V208
--------597151
100139
15J074
15M511
--------------------105281
100361
16P008
116643
15V204
115287
------255663
P63LCS
255392
------112040
160032
158586
160327
--C12034
-------
Description
BASE, weldment, painted
GUIDE, drum
SCREW, machine, flathead, socket, M6-1x16mm
SCREW, cap, sockethead, M10-1.5x20mm
RAM, assembly, air cylinder
SCREW, machine, hex, flange, M10-1.5x25mm
FITTING, elbow
PLUG, pipe
LABEL, safety, crush & pinch
LABEL, warning, eng/span/fre
SUPPORT, cylinder, painted
MODULE, electrical
SCREW, machine, hex flange, M6-1x16mm
BEAM, ram
WASHER, lock, 5/8
NUT, hex, 5/8
CAP, end
CONTROL, air, ram
WASHER, lock, 1/4 in.
SCREW, cap, socket head, 1/4-20x5/8
FITTING, union, swivel, 45
PLUG, pipe
VALVE, safety, 75 psi
VALVE, safety, 90 psi (Ultra-Lite TriCore only)
FITTING, elbow, 1/2 npt x 1/2 tube
FITTING, Y tube
TUBE, nylon
TUBE, polyurethane, black
ROD, tie, platen, 3 inch ram, 55 gallon
PLATE, wiper 55 gal, epdm
PUMP, 63:1 3400/100
KIT, mounting, lower
ROD, threaded
WASHER, spring lock, 7/8
NUT, full hex, 7/8-9
FITTING, elbow, 90 deg.
FITTING, nipple
FITTING, bushing
FITTING, union adapter, 90 deg
HOLDER, cable tie, rotating
HOSE, coupled 72 inch
SLEEVE, protective
SUPPORT, stand, pump, tank, painted
PUMP, 65:1, 2ball
Quantity
1
2
6
2
2
12
4
4
1
1
1
1
8
1
4
4
2
1
3
3
1
1
2
2
1
2
23.5 ft
4 ft
2
1
1
1
1
2
2
1
1
1
2
1
1
6 ft
1
1
332452G
U100 Series Parts
2047
2048
2049
2050
2051
2052
2053
2054
2055
2056
2057
2058
2059
2060
2066
2067
2068
2069
--101078
121282
156823
123378
158491
----186494
15C568
246995
24A959
----111763
15J993
C20987
15J991
SCREW, cap, hex head, M8-1.25x16mm
STRAINER, Y
FITTING, swivel, straight, 1/2 female x 3/4 male
FITTING, union, swivel
DRYER, air, 1/4 NPT, with desiccant
FITTING, nipple
CONTROL, air
PLUG, tube, round
CLIP, spring
HOLDER, bottle
BOTTLE, assembly, complete
SHIELD, 6.0/7.5 inch
SCREW, machine, M4-0.7 x 10mm
LABEL, a-b identification
FITTING, elbow, 1/4 npt
RING, lift, plate
PACKING, o-ring
ADAPTER, lift ring
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
332452G
25
U100 Series Parts
65:1 Pump
1 Torque 50-60 ft-lb (68-81 N•m).
4 Apply medium strength thread locker and torque to
124-155 ft-lb (196-210 N•m).
6 Apply pipe sealant.
2101
2103
2102 1
2108 4
2109
2110
2104
2107
2105 1
6 2113
2106
6 2111
2112 6
ti22408a
FIG. 12: 65:1 Pump
26
332452G
U100 Series Parts
Ref
2101❖
2102
2103
2104
2105
2106❖
2107
2108
2109
2110
2111
2112
2113
Part
24T884
15M662
15V028
----246830
192723
16W629
196762
196750
C19252
191892
116746
Description
MOTOR, air, 6.0in, 1.5in stroke
ROD, tie
SHIELD, drip
PLATE, adapter, pump, NXT
NUT, lock, M16 x 2mm
PUMP, displacement, with lube
NUT, retaining
COUPLER, pump, NXT
PIN, straight
SPRING, retaining
PLUG, pipe
FITTING, elbow, street, 90 deg
FITTING, barbed, plated
Quantity
1
3
1
1
3
1
1
1
1
1
2
2
2
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
332452G
27
U100 Series Parts
U100 Fluid Plate
1 Apply pipe sealant to all male threads as needed.
2 Apply medium strength thread locker and torque to
4.7-5.3 ft-lb (6-7 N•m)
2436
2439
2413
2425
2412
2423
2424
2411
2422
2409
2421
2414
2431
2415
2416
2408
2435
2423
2430
2417
2420
2428
2427
2417
2421
2440
2426
2434
2441
2424
2404
2425
2421,
2433
2415
2416
2406,
2407
2405
2448
2429
2430
2439
2410 2
2401
2402,
2403
2431
2432
2447
2 2410
ti22411a
2440
2437
2438,
2442,
2443,
2444,
2445,
2446
FIG. 13: U100 Fluid Plate
28
332452G
U100 Series Parts
Ref
Part
2401
--2402◆ --2403
--2404◆ --2405
277674
2406
--2407
--2408
--2409❖ 246652
2410
--2411
100896
2412
15R873
2413
158683
2414
100206
2415
121283
2416
113654
2417
157191
2420
158586
2421
103656
2422
127032
2423
112698
2424
159840
2425
116643
2426❖ 289814
2427
116504
2428
118137
2429
162449
2430
156684
2431❖ 244734
2432
158491
2433
125497
2434
24R938
2435
512909
2436
123395
2437
126520
2438
16U132
2439
122030
2440
16U014
2441
126996
2442
--2443
--2444
--2445
--2446▲ 186620
2447
--2448
--▲
❖
◆
---
Description
PLATE, mounting, meter, regulator
MODULE, GCA, cube, base
SCREW, cap, socket head, M4-0.7x16mm
MODULE, GCA, cube, FCM
ENCLOSURE, cube door
HOLDER, anchor, wire tie, nylon
SCREW, button head, M5-0.8x10mm
HOLDER, meter, gear, acetal
METER, heli gear, hi resolution
SCREW, machine, hex flange, M6-1x16mm
FITTING, bushing, pipe
FITTING, tee, 1/2
FITTING, elbow, 90 degree
BUSHING, pipe
FITTING, elbow, 45 degreeree street
GAUGE, pressure, fluid, sst
FITTING, adapter (1/2NPT x 3/4NPT)
FITTING, bushing
FITTING, pipe, hex
VALVE, power, 3/2
ELBOW, male, swivel
ADAPTER
VALVE, safety, relief, air
METER, gear, assembly, g3000hr
FITTING, tee, run
FITTING, elbow 90 degree
FITTING, nipple, reducing
FITTING, union, adapter
REGULATOR, assembly, XL
FITTING, nipple
FITTING, tee, 1/8 NPT
MODULE, regulator, E/P
MUFFLER, polyethylene
HARNESS, power valve, tank
CONNECTOR, splitter
HARNESS, FCM, ground
CABLE, GCA
HARNESS, 5px3p
HARNESS, m8xm12
WASHER, lock, external, M5
SCREW, machine, pan head, M4-0.1x8mm
SCREW, button head, M5x25mm
NUT, hex, M5
LABEL, symbol, ground
SCREW, socket head, M10-1.5x75mm
NUT, hex, flange, serrated, M10
Quantity
1
1
4
1
1
2
2
1
1
4
1
1
1
1
2
2
2
1
3
1
2
2
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
2
2
Replacement Danger and Warning labels, tags and cards are available at no cost.
Refer to specific component manual for more details.
Parts available in kit 24T002.
Not available for individual sale.
332452G
29
U100 Series Parts
24S006 - U100 Low Volume Hose
1
Apply pipe sealant to all male threads as
needed.
2507
2504
2509
2510
2511
2512
2505
2501
2502
2503
ti22412a
2506
FIG. 14: 24S006 - U100 Low Volume Hose
30
332452G
U100 Series Parts
Ref
2501
2502
2503
2504
2505
2506
2507
2509
2510
2511
2512
332452G
Part
150287
156850
24V925
162449
100721
101754
16V222
237303
867178
116704
127326
Description
COUPLING
FITTING, nipple
FILTER, fluid, 5K, 100 mesh, CS
FITTING, nipple, reducing
PLUG, pipe
PLUG, pipe
HOSE, assy, 1/2”x180”
VALVE, ball
FITTING, elbow, 90 degree
ADAPTER, 9/16-18 JIC x 1/4 NPT
FITTING, cap, 06JIC
Quantity
1
1
1
1
1
1
1
1
1
1
1
31
P100 Series Parts
P100 Series Parts
P100 Base machine
2633
2602
2625
2618
2617
2618
2621
2623
2624
2627
2626
2619
2638
2628
2630,
3639
2620
2632
2622
2616
2631
2629
WLD
FIG. 15: P100 Base machine
32
332452G
P100 Series Parts
Ref
2601
2602
2603
2604
2605
2610*
2616
2617
2618
2619
2620
2621
2622
2623
2624
2625
2626
2627
2628
2629
2630
2631
2632
2633
2634
2637
2638
2639
2640*❄
Part
------24R662
--16V853
------------24T001
--110341
110209
108190
597151
100139
116654
C20365
--120952
----206994
113630
--24R824
Description
BASE, 55 gallon/5 gallon, V/P
MODULE, boom
MODULE, plate, fluid, FCM
HOSE, assembly, high volume
MODULE, valve, XM
SOFTWARE, GCA, levrier
LABEL, model, AGP-P100
BAR, bracket, ram, DM
SCREW, mach, hex flange, M6x16mm
BRACKET, mounting, assembly
SCREW, socket head, M5x14mm
SCREW, socket head, M5x18mm
MODULE, GCA, DM
BRACKET, mounting, regulator
REGULATOR, air
NUT, regulator
GAUGE, pressure, air
FITTING, elbow
PLUG, pipe
FITTING, tube, swivel, male elbow
FITTING, tee, air
TUBE, nylon, round
CABLE, CAN, female / female 4.0m
SLEEVE, protective, poly, 1/2”, black
SEALANT, pipe, SST
FLUID, TSL, 8 oz bottle
ELBOW, street, 45 degree, 1/8 NPT
FITTING, plug, tube, push, 1/4
KIT, tower, light, 30mm, red/green
Quantity
24R815,
SYSTEM, AGP,
24R816,
100cc/100cc, SYSTEM, AGP,
boom
100cc/100cc
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
28.2
28.2
1
1
12
12
1
1
1
1
1
1
1
1
1
1
--- Not available for individual sale.
*
Not shown.
❄ Refer to accessory kits manual for more details.
332452G
33
P100 Series Parts
P100 Base
1 Apply medium strength thread locker and torque to
2718
30-35 ft-lb (41-47 N•m).
Apply pipe sealant to all non-swivel NPT threads.
2
3 Apply medium strength thread locker and torque to
4.7-5.3 ft-lb (6-7 N•m).
2716
2717
2786
2719
2714
3
2712
2706
2710
2770
2726
2769
2731
2722
2730
2721
2713
2710
1
2705
2703
1
2708
2734
2726
2732
2735
2736
2733
2702
2720
WLD
2700
FIG. 16: P100 Base
34
332452G
P100 Series Parts
2742
2750,
2751
2744
2743
2718
2716
2749
2745
2746
2737
2782
2741
2748
2740
2747
WLD
2738
FIG. 17: P100 Base
332452G
35
P100 Series Parts
36
332452G
P100 Series Parts
2740
2787
2736
2709
2788
2733
2721,
2722
2789
2760
2757
2758
2744
2780
2731
2733
2763
2754,
2761 1
2759
2743
2755
2770
2735
2707
2714
2762
3
2714
2752
WLD
FIG. 18: P100 Base
332452G
37
P100 Series Parts
Ref
2701
2702
2703
2705
2706
2707
2708
2709
2710
2712
2713
2714
2716
2717
2718
2719
2720
2721
2722
2726
2730
2731
Part
--16V208
----------24U821
100139
--------------------597151
105281
16P008
116643
2732
100361
2733
15V204
2734
115287
2735
--2736
--2737
--2738
255663
2740❖ --2741
--2742
--2743
--2744
--2745
104969
2746
160327
2747
112040
2748
160032
2749
--2750
C12034
2751
--2752
--2754
---
38
Description
BASE, weldment, painted
GUIDE, drum, UMHW
SCREW, machine, flathead, socket, M6x16
SCREW, cap, sockethead, M10x20
RAM, assembly, air cylinder
RAM, assemnly, air cylinder, 5 gallon ram
SCREW, machine, hex, flange, M10x1.5x2mm
MODULE, regulator, E/P, programmed
PLUG, pipe
SUPPORT, cylinder, painted
MODULE, electrical
SCREW, machine, hex flange, M6x16mm
WASHER, lock, 5/8
BEAM, ram
NUT, hex, 5/8-11
CAP, end
CONTROL, air, ram
WASHER, lock, 1/4
SCREW, cap, socket head, 1/4-20x5/8
FITTING, elbow
FITTING, union, swivel, 45
VALVE, safety, 75 psi
VALVE, safety, 90 psi (Ultra-Lite TriCore only)
PLUG, pipe
FITTING, elbow, 1/2 NPT x 1/2 tube
FITTING, Y tube
TUBE, nylon, round
TUBE, polyurethane, round, black
ROD, tie, platen, 3" ram, 55 gallon
PLATE, wiper 55 gal, epdm
PUMP, 61:1, saniforce, checkmate
KIT, mounting, lower
ROD, threaded
WASHER, spring lock, 7/8
NUT, full hex, 7/8
BUSHING, reducing
FITTING, union adapter, 90 degree
FITTING, elbow, 90 degree
FITTING, nipple
HOLDER, cable tie, rotating
HOSE, coupled 72"
SLEEVE, protective
BRACKET, support, painted
WASHER, lock spring, M8
Quantity
1
2
6
2
2
1
12
1
4
1
1
12
4
1
4
2
1
7
7
4
1
2
2
1
4
2
39.7
6.5
2
1
2
1
1
3
3
1
1
1
1
1
1
6
1
4
332452G
P100 Series Parts
Ref
Part
2755
--2757
--2758
--2759
--2760
--2761
--2762
257730
2763
--2769▲ 15M511
2770▲ 15J074
2780
121150
2782
--2787
121212
2788
--2789
---
Description
BRACKET, motor mount, NXT motors
PAINT, bracket, air valve
WASHER, lock, 3/8
SCREW, cap, socket head, 3/8-16x5/8
CONTROL, air
SCREW, cap, socket head, M8x30mm
PLATE, 20 liter, dual wiper, nitrile
SLEEVE, protective
LABEL, warning, eng/span/fre
LABEL, safety, crush & pinch
FITTING, elbow, 1/4 FNPT x 1/8 MNPT
FITTING, bushing
FITTING, elbow, swivel, 1/2T 3/8 MNPT
MUFFLER, 1/2 NPT
FITTING, nipple, pipe, reducing
Quantity
1
1
2
2
1
4
1
3.75
1
2
1
1
1
1
1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
332452G
39
P100 Series Parts
P100 Fluid Plate
1 Apply pipe sealant to all male threads as needed.
8 Apply medium strength thread locker to threads.
2830
2845
2828
2851
2827
2804
2841
2842
2839
2814
2857
2849
2858
2803
2805
2840
2807
2819
2856
2806
2805
2850
2831
2810
2802
2808
2849
2817
2812
2840
2835
2833
2818
2813
2821
8
2848
2815
2830
2822
2801
2816
2809
2811
2835
8 2821
2826
2836
2823
2836
2824,
2834
WLD
2824,
2825
FIG. 19: P100 Fluid Plate
40
332452G
P100 Series Parts
Ref
2801
2802❖
2803❖
2804
2805
2806
2807❖
2808
2809
2810
2811◆
2812◆
2813
2814
2815
2816
2817
2818
2819
2821
2822
2823
2824
2825
2826
2827
2828
2830
2831
2832
2833
2834
2835
2836
2839
2840
2841
2842
2845
2846▲
2848
2849
2850
2851
2856
2857
2858
▲
❖
--◆
Part
--289814
246652
15R873
160032
157785
246642
162449
--116504
------103656
127399
126996
126520
122030
16U014
----------16U132
112698
127032
123395
158586
196142
--------100206
113654
159840
100896
16P008
186620
277674
121283
118137
158683
-------
Description
PLATE, mounting, meter, reg, paint
METER, gear, assembly, G3000HR
METER, heli gear, hi resolution
FITTING, tee, 1/2
FITTING, nipple
FITTING, swivel
REGULATOR, mastic
FITTING, nipple, reducing
CABLE, 5pin, male/female, 4.0 m
FITTING, tee, run
MODULE, GCA, cube, base
MODULE, GCA, cube, FCM
HOLDER, anchor, wire tie, nylon
FITTING, pipe, hex
HARNESS, m8xdin, 4px3p, 4.5m
HARNESS, m8(4p)xm12(5p), 0.5m
CONNECTOR, splitter, m12, 5p
CABLE, GCA, m12-5p
HARNESS, m12xcir, 5px3p, .5m
SCREW, machine, hex flange, M6x16mm
SCREW, cap, socket head, M6x16mm
SCREW, M5x25
WASHER, lock, external, M5
NUT, hex, M5
HARNESS, fcm, grd
ELBOW, male, swivel
VALVE, power, 3/2
HARNESS, power valve, tank
FITTING, bushing
FITTING, adapter 1/2 NPT x 3/4 NPT
SCREW, M5x10mm
SCREW, machine, pan, M4x8mm
SCREW, M10x75mm
NUT, hex, flange, serrated, M10
BUSHING, pipe
GAUGE, pressure, fluid
ADAPTER
FITTING, bushing, pipe
VALVE, safety, 75 psi
LABEL, symbol, ground
ENCLOSURE, cube door
FITTING, elbow, 45 degree street
FITTING, elbow 90 degrees
FITTING, elbow, 90 degree
HOLDER, meter, gear, acetal
TUBE, nylon, round
VALVE, 1/4" tube
Quantity
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
4
4
1
4
2
1
1
1
1
1
1
2
1
2
2
1
2
1
1
1
1
1
1
1
1
1
0.33
1
Replacement Danger and Warning labels, tags and cards are available at no cost.
Refer to specific component manual for more details.
Not available for individual sale.
Parts available in kit 24T002.
332452G
41
P100 Series Parts
24U695 - P100 XM Valve
1
Apply pipe sealant to all male threads as
needed.
2910
2911
2912
2912
2910
2913
2911
2914
2901
2915
2906
2902
2909
2903
2906
2908
2907
2905
2904
2906
2916
WLD
FIG. 20: 24U695 - P100 Low Volume Hose
42
332452G
P100 Series Parts
Ref
2901❖
2902
2903
2904
2905
2906
2907
2908
2909
2910
2911
2912
2913
2914
2915
2916
Part
255478
156684
162449
100721
24T914
101754
159239
158556
100361
----512909
127356
----16V222
Description
VALVE, assembly, ratio control
FITTING, union, adapter
FITTING, nipple, reducing
PLUG, pipe
FILTER, assembly, 30 mesh
PLUG, pipe
FITTING, nipple, pipe
COUPLING, hex pipe
PLUG, pipe
TUBE, nylon, round
FITTING, elbow, male, 1/4 NPT
MUFFLER, polyethylene
VALVE, power, 5/2, 24VDC
BUSHING, 1/4NPTx1/8NPT
FITTING, nipple, 1/8NPTx1.50
HOSE, assembly, 1/2x180, 5k
Quantity
1
1
1
2
1
3
1
1
1
4.5
2
2
1
1
1
1
❖ Refer to specific component manual for more details.
--- Not available for individual sale.
332452G
43
Universal Parts
Universal Parts
55 gallon Air Cylinder
1 Apply grease to o-rings and threads of 2 prior to assembly.
2 Install 2 in fully retracted position. Apply grease to diameter of
shaft inside 1 prior to assembly.
3 Add lubricant to cylinder bore before insertion of 2.
5 Torque to 30 ft-lb (41 N•m).
6 Apply grease to o-rings.
6 202.4
202.12
1 5 202.1
202.8
1 202.6
202.9
6
202.7 1
202.2
202.6
202.3
202.10
202.14
202.11 5
2 202.5
201 3
ti21459a
FIG. 21: 55 gallon Air Cylinder
44
332452G
Universal Parts
Ref
201
202
202.1
202.2◆
202.3◆
202.4◆
202.5
202.6◆
202.7
202.8◆
202.9◆
202.10◆
202.11◆
202.12◆
202.14◆
Part
------------16V078
--183943
-------------
Description
RAM, tube, assembly
PISTON, rod, assembly
CAP, bearing, air cylinder
BEARING, air cylinder
RING, retaining, spiral
PACKING, o-ring, 214
SHAFT, piston, air cylinder
PACKING, o-ring, buna-n
PISTON
GUIDE, spring
PACKING, o-ring
WASHER, plain, 5/8
NUT, hex, 5/8-11
SPRING, compression
WASHER, lock, 5/8
Quantity
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
◆ Parts available in kit 24T006.
--- Not available for individual sale.
332452G
45
Universal Parts
Checkmate Pump (S100 and P100 Models Only)
1 Torque 50-60 ft-lb (68-81 N•m).
2 Apply medium strength thread locker and torque to 124-155
ft-lb (196-210 N•m).
3 Apply pipe sealant.
414 4
4 Apply anti-seize compound.
413
401
419
410 3
2 406
408
412 3
409
411 3
407
402 1
404
405 1
403
ti21461a
FIG. 22: Checkmate Pump
46
332452G
Universal Parts
Ref
401❖
402
Part
24R015
257360
Description
MOTOR, assembly, air, 7.5 inch, blue
ROD, tie, NXT to lower
Quantity
1
3
403❖
L100CS
1
404
405
-----
LOWER, 100 Severe Duty®
WASHER, lock, spring, #16
NUT, machine, hex, M16-2
406
15H392
1
407
408
409
410
411
412
413
414
419
421*
244819
197340
244820
117237
100896
115764
15J993
----112887
ROD, adapter xtreme®
COUPLING, assembly
COVER, coupler
CLIP, hairpin (w/ lanyard)
MUFFLER
FITTING, bushing, pipe
FITTING, elbow, 90
RING, lift, plate
NUT, jam, hex, 1.5-12
LABEL, identification
WRENCH, spanner
3
3
1
1
1
1
1
1
1
1
1
1
❖ Refer to specific component manual for more details.
*
Not shown.
332452G
47
Universal Parts
Electrical Enclosure
1719
1713
1713
1702
1734,
1735
1712
1711
1734
1716
1720
1716
1719
1734
1718
1721
1706
1738
1735
1734
1703
1707
1712
1712
1710
ti21479a
1704
1710
1737
1724
1709
1712
1708
1712
170X
FIG. 23: Electrical Enclosure
48
332452G
Universal Parts
Ref
Part
1702
121598
1703
--1704
--1705▲ 186620
1706
--1707
--1708
--1709
120910
1710
--1711
126453
1712
--1713
--1716
--1718
--1719
--1720
--1721
16U012
1724
--1734
--1735
--1736
114835
1737
--1738
---
Description
CORD, power, v-lock
COVER, enclosure
BRACKET, mounting
LABEL, symbol, ground
HARNESS,16ga, green/yellow
BULKHEAD, enclosure
SCREW, flathead, M3-0.5x10mm
SOCKET, electrical, with EMI filter
SCREW, button head, M5-0.8x10mm, ss
POWER SUPPLY, 24v
LABEL, identification
RAIL, mount
WASHER, lock, external, M5
HARNESS, 16ga, black,
HARNESS, 16ga, green/yellow
HARNESS, 16ga, green/yellow,
HARNESS, CAN, M12
BRACKET, switch
NUT, hex, M5-0.8
WASHER, plain, #10
FUSE, 4.0 amp, 250v, time lag
GUARD, trim, edge
LABEL
Quantity
1
1
1
1
1
1
2
1
5
1
1
0.3 ft
3
2
2
1
1
1
7
4
2
1
1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
--- Not available for individual sale.
332452G
49
Universal Parts
Boom Assembly
2 Apply medium strength thread locker and torque to 30 ft-lb
(41 N•m).
510
511,
512,
515,
516
505,
509
503
504
507
502
518
501
508 2
ti21462a
FIG. 24: Boom Assembly
50
332452G
Universal Parts
Ref
501
502
503
504
505
507
508
509
510
511
512
515
516
518▲
Part
----------------U5A008
123100
------15H108
Description
Quantity
SUPPORT, mast
1
BEARING, support, boom mast
1
SUPPORT, boom, weldment, bearing
1
ARM, boom, upper, painted
1
SCREW, cap, hex, serrated, M10-1.5x30mm
3
PLUG, tube
1
SCREW, machine, hex, flange, M10-1.5x25mm
4
NUT, hex, flange, serrated, M10-1.5
3
CLAMP, hose, 1”id
1
CLAMP, hose, boom, 7/8”
3
COVER, plate
3
SCREW, cap, hex, 1/4-20x1.75
6
NUT, rail
6
LABEL, pinch point
1
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
--- Not available for individual sale.
332452G
51
Universal Parts
24R662 - High Volume Hose
1 Use pipe sealant as required.
706
702 1
710
704
708
701 1
702 1
706
ti21464a
FIG. 25: High Volume Hose
Ref
701
702
703
704
706
708
710
52
Part
127025
C38302
C38304
--16V239
-----
Description
FITTING, elbow, swivel, 1”npt
FITTING, nipple, 1” npt
FITTING, nipple, 1” x 3/4 npt
MANIFOLD, block, boom
HOSE, assembly
SCREW, shcs, M10-1.5x65mm
WASHER, lock, M10
Quantity
1
2
1
1
2
2
2
332452G
Universal Parts
Hose Kits
901
902
ti21466a
FIG. 26: Hose Kits
901 24R805
24R806
24R822
24T086
24T087
24T088
24U252
902 24R734
332452G
24U253
24T094
24T093
24T092
24R834
Description
HOSE, assembly, low volume,
1/8 in. x 5 ft. nylon, 1/8 in. x 5 ft. nylon
HOSE, assembly, low volume,
1/4 in. x 5 ft. stainless, 1/8 in. x 5 ft. nylon
HOSE, assembly, low volume,
1/4 in. x 5 ft. stainless, 1/4 in. x 5 ft. stainless
HOSE, assembly, low volume,
3/8 in. x 5 ft. stainless, 1/4 in. x 5 ft. stainless
HOSE, assembly, low volume,
1/8 in. x 5 ft. nylon, 3/32 in. x 5 ft. nylon
HOSE, assembly, low volume,
1/2 in.x 5 ft. stainless, 3/8 in. x 5 ft. stainless
HOSE, assembly, low volume,
3/32 in. x 5 ft. nylon, 3/32 in. x 5 ft. nylon
HOSE, assembly, dispenser, high volume
24R833
Ref Part
24R832
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
53
Universal Parts
24R805, 24R806, 24R822, 24T086, 24T087, 24T088, 24U252 - Low Volume Hose Kits
1007
1006
1004
1002
1001
ti21467a
FIG. 27: Low Volume Hose Kits
54
1
24U252
1
24T088
1
24T087
1
24T086
24R822
Description
FITTING, adapter, 04jicx1/4npt
ADAPTER,9/16-18jic x 1/4npt
ADAPTER, 3/4-16jic x 1/4npt
HOSE, assembly, 3/32”x60”
HOSE, assembly, 1/8”x60”
HOSE, assembly, 1/4”x60”
HOSE, assembly, 3/8”x60”
HOSE, assembly, 1/2”x60”
FITTING, union, jic04
ADAPTER, jic04 x jic06
FITTING, union, jic08 x jic06
HOSE, assembly, 3/32”x60”
HOSE, assembly, 1/8”x60”
HOSE, assembly, 1/4”x60”
HOSE, assembly, 3/8”x60”
FITTING, adapter, 1/4npt x jic04
FITTING, adapter, jic06 x 1/4npt
24R806
Ref
Part
1001 124961
116704
116703
1002 16W047
16V531
16V219
16V220
16V221
1004 123251
124852
126366
1006 16W047
16V531
16V219
16V220
1007 127093
124967
24R805
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
332452G
Universal Parts
24R734 - High Volume Hose
1201
1203
1204
1202
1205
ti21469a
FIG. 28: High Volume Hose
Ref
1201
1202
1203
1204
1205
Part
126976
C20768
16V311
17C292
127874
332452G
Description
FITTING, adapter, 1/2nptf x 10jicm
FITTING, straight
HOSE, assembly, 5/8”x120”
SLEEVE, protective, black, 8 feet
TAPE, electrical, roll
Quantity
1
1
1
1
1
55
Universal Parts
Dispense Valves
24P221 - Ultra-Lite™ TriCore
1 Apply pipe sealant to all male threads as
1301
needed.
1302
1308
1304
1308
1303
1310
1307
1309
1305
1311
1313
1306
ti21470a
FIG. 29: Ultra-Lite TriCore
Ref
1301
1302❖
1303
1304
1305
1306
1307
1308
1309
1310
1311
1313
1314★
Part
512135
235628
207947
24R682
948081
623875
127049
196142
159239
155570
100721
214037
624157
116643
Description
NOZZLE, extrusion
GUN, flow, ultra-lite 6000
SWIVEL, straight, 1/2nptf x 1/2nptm
MIXER, tri-core, high flow
MIXER, tri-core, low flow
MANIFOLD, mix
VALVE, check, 1/4npt
FITTING, adapter 1/2 npt x 3/4 npt
FITTING, nipple, pipe
SWIVEL, union
PLUG, pipe
VALVE, ball
HOUSING, injector 1/4 npt
VALVE, safety, relief, air
Quantity
6
1
1
1
1
1
1
1
2
1
1
1
1
2
❖ Refer to specific component manual for more details.
★ Not shown.
56
332452G
Universal Parts
24R682 - Tri-Core Mixer
1 Apply pipe sealant to all male threads as
needed.
2 Apply a light coating of grease to seals.
1407 3
3 Torque to 54 ft-lb (73 N•m).
1402
1406 2
1403
1405 1
1404
1405 1
1401
1407 3
1406 2
ti21471a
FIG. 30: Tri-Core Mixer
Ref
1401
1402
1403
1404
1405
1406
1407
332452G
Part
16V145
16V146
16V448
127083
100721
111116
127081
Description
CAP, end, mixer, tri-core, inlet
CAP, end, mixer, tri-core, outlet
TUBE, crossover, tri-core
MIXER, static, 0.494dia x 12el, ss
PLUG, pipe
PACKING, o-ring, seat
SCREW, sockethead, 3/8-16x12 in.
Quantity
1
1
3
3
2
6
3
57
Universal Parts
24P223 - Ultra-Lite
1 Apply pipe sealant to all male threads as
needed.
1501
1502
1503
1504
1510
1508
1507
1509
1505
1512
1506
ti21472a
FIG. 31: Ultra-Lite
Ref
1501
1502❖
1503
1504
1505
1506
1507
1508
1509
1510
1512
Part
512135
235628
207947
948097
948315
623875
195898
155570
196142
214037
100721
624157
Description
NOZZLE, extrusion
GUN, flow, ultra-lite 6000
SWIVEL, straight, 1/2nptf x 1/2nptm
MIXER, hose, 36 element
OPTIONAL - MIXER, hose, 24element
MANIFOLD, mix
VALVE, check, 1/4 npt (m)
SWIVEL, union
FITTING, adapter 1/2 npt x 3/4 npt
VALVE, ball
PLUG, pipe
HOUSING, injector 1/4 npt
Quantity
6
1
1
1
1
1
1
1
1
1
1
1
❖ Refer to specific component manual for more details.
58
332452G
Universal Parts
24P217 - MD2
1 Apply pipe sealant to all male threads as
1605
needed.
1603
1601
1604
1608
1607
1614
1612
1615
1613
1611
1616
ti21473a
1602
FIG. 32: MD2
Ref
1601❖
1602
1603
1604
1605
1607
1608
1610
1611
1612
1613
1614
1615
1616
Part
255182
255206
159239
207947
127104
122969
104765
15W744
C12509
155570
214037
195898
189018
125428
Description
VALVE, dispense, 10:1, hard seats
HANDLE, 2k dispense valve, air
FITTING, nipple, pipe
SWIVEL, straight, 1/2nptf x 1/2nptm
FITTING, elbow, 3/8nptxsae06
FITTING, elbow, 1/4nptxsae06
PLUG, pipe headless
SLEEVE, protective
TUBE, nylon
SWIVEL, union
VALVE, ball
VALVE, check, 1/4 npt (m)
SWIVEL
FITTING, connector, male, 1/4 nptf
Quantity
1
1
1
1
1
1
2
30
30
1
1
1
1
1
❖ Refer to specific component manual for more details.
332452G
59
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-746-1334 Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 332452
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised July 2014