Download V600-series Electromagnetic FA ID System Characteristics
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V600-series Electromagnetic FA ID System Characteristics R/W Head and DC Characteristics Superior Environmental Resistance The DCs exceed IEC IP67 standards, so they can be used in harsh operating environments. Besides withstanding water droplets, the DCs have excellent resistance to vibration and shock. The R/W Heads also have superior environmental resistance for reliable operation in harsh conditions. Built-in-battery Data Carriers Ample Memory Capacity A large RAM memory is built-in to store large amounts of data. There will still be room for additional data after the manufacturing data (such as the product model, production number, manufacturing instructions, assembly instructions, and destination) have been stored. Replaceable-battery Data Carriers Battery-less Data Carriers Overwrite Data 100,000 times Each memory address in the DC can be overwritten 100,000 times. Once written, data can be retained for 10 years. Easily Replaceable Watch Batteries are Used Batteries can be replaced easily by removing the battery cover with a coin. The CR2016 batteries are also readily available. Battery Life of 2 years with Unlimited Memory Access EEPROM Memory is Used Non-volatile EEPROM memory is used, so a battery is not required. A memory capacity of 256 bytes (254 usable bytes) is provided. The battery life (at 25_C) is 2 years, regardless of the number of times data is transmitted. Since the battery life is unaffected by the number of read/write transmissions, this type of DC is perfect for applications where memory must be accessed often. 1 ID Controller Characteristics Choose from 11 Models of ID Controller to Match the Size and Style of your FA ID System ID Controllers are available that can connect to multi-purpose computers through a serial interface, while others can connect to Programmable Controllers (PCs) through a Peripheral Interface, and ID Sensor Units can be mounted directly in an OMRON PC as Special I/O Units. Compact hand-held versions are also available for easy maintenance at the work site. This wide selection allows you to choose the best model to suit the size and style of your FA ID system. Direct Connection to OMRON PCs ID Sensor Units (C500 and C200H Models) can be mounted directly to OMRON’s C-series and CV-series PCs as Special I/O Units. A long-distance-transmission C500 Sensor Unit is available which can cover a wide area from a single PC. A R/W Head can be extended up to 200 m away when an ID Adapter is used. The Data Carriers can use either ASCII code or hexadecimal values, and all of the communications commands are in ASCII code, so it is easy to control the FA ID System from the PC program. Serial Interface Connection ID Controllers are available with RS-232C and RS-422 interfaces. The RS-232C interface allows connection to a mainframe factory computer or personal computer and the RS-422 interface allows up to 16 ID Controllers to be connected to a single computer. Up to 2K bytes of data can be read or 256 bytes written at one time through a serial interface. Data can also be transmitted efficiently to two R/W Heads using the independent polling autocommand. Diagnostic Functions can prevent system shutdowns. The ID Controller monitors the status of communications between the R/W Head and Data Carriers and outputs an error code if an error occurs. The ID Controller can store data on the 30 most recent errors or store statistical error data. The error data can be read during daily maintenance or if a transmission error shuts down the FA ID system. Data can be read from V600-CAjA ID Controllers with a Monitor Unit, from V600-CD1D ID Controllers with a host command, and from ID Sensor Units with a Hand-held Programming Console. Peripheral Interface Connection These ID Controllers are available with PNP and NPN outputs and are useful when you want a PC to have direct control over the ID Controller. The peripheral interface can be also used to connect to most PCs, not just OMRON PCs. 2 System Configuration for Built-in-battery Data Carriers Host System Host Computer Personal Computer RS-232C ID Controllers RS-232C Interface Machining Center RS-422 RS-422 Interface V600-CA1A PC Bus (Direct Line) Parallel I/O Parallel PNP Interface PC (Programmable Controller) Host System not required. ID Sensor Unit (for PCs) Hand-held ID Controller V600-CA8A Parallel NPN Interface V600-CA2A V600-CD1D-V2 V600-CA9A C500IDS01 -V2 C200HIDS01V1 V600-CB-S Cable Connection (Snap-on Connectors) R/W Heads 100 x 100 x 30 mm 53 x 40 x 23 mm V600-H07 100 x 70 x 30 mm V600-H11 Wireless transmission V600-H06 Wireless transmission Wireless transmission Data Carriers 86 x 54 x 20 mm 86 x 54 x 10.3 mm 65 x 40 x 15 mm 65 x 40 x 5 mm V600-DjKR04 V600-DjKR13 V600-DjKR12 V600-DjKR16 (Replaceable battery) Note: 86 x 54 x 20 mm 86 x 54 x 10.3 mm 65 x 40 x 15 mm V600-DjKR01 V600-DjKR03 V600-DjKR02 1. As of June 1, 1994, export of V600-H06 to the U.S. will be prohibited. Any of those products in use at that time can continue to be used. 2. The V600-H12 R/W Head and V600DjKR11 Data Carrier are available and are FCC-approved versions of the V600-H06 R/W Head and V600-DjKR01 Data Carrier. There is no difference in the communication distance between the V600-H12 and V600-H11. We recommend the V600-H11 or V600-H07. Contact your OMRON representative for details. 3 System Configuration for Battery-less Data Carriers Host System Host Computer Personal Computer RS-232C ID Controllers RS-232C Interface Machining Center RS-422 V600-CA1A PC Bus (Direct Line) Parallel I/O RS-422 Interface PC (Programmable Controller) ID Sensor Unit (for PCs) Parallel PNP Interface Host System not required. Hand-held ID Controller V600-CA8A Parallel NPN Interface C500IDS01 -V2 V600-CA2A V600-CA9A V600-CD1D-V2 C200HIDS01V1 V600-CB-S Cable Connection (Snap-on Connectors) R/W Heads 100 x 100 x 30 mm 53 x 40 x 23 mm M22 x 80 mm M22 x 85 mm Amplifier Section Sensor Section V600-H07 All conform to the new FCC standards. V600-H11 Wireless transmission V600-H51 Wireless transmission V600-H52 V600-HA51/HS51 V600-HA51/HS61 Wireless transmission Data Carriers 86 x 54 x 1.5 mm 50 x 34 x 1.5 mm V600-D23P71 V600-D23P72 36 x 24 x 6 mm 12 dia. x 6 mm 8 dia. x 5 mm V600-D23P61 V600-D23P54 V600-D23P53 Note: The EEPROM Data Carriers can be used with the ID Controllers and ID Sensor Units listed below: CA1A and CA2A ID Controllers with Version 5.0 or higher software; CD1D ID Controllers with Version 2.0 or higher software (CD1D-V2) Hand-held ID Controllers with Version 2.0 or higher software; C200H-IDS01-V1, C500-IDS01-V2, and C500-IDS02-V1 ID Sensor Units Specifications for Built-in-battery DCs Built-in-battery Data Carriers 4 Item Standard Compact Thin Intermediate Range Compact with Replaceable Battery Model V600-DjKR01 Memory Capacity 2K bytes/8K bytes Memory type SRAM Transmission distance Refer to page 6, Transmission Distance Specifications for Built-in-battery DCs Battery life (see note) Refer to page 6, Battery Life 2 years (at 25_C) Number of reads/writes Unlimited Unlimited (Does not affect battery life) Transmission error detection 16-bit CRC in both directions Ambient temperature Operating: Storage: –25° to 70°C –40° to 70°C Operating: 0° to 50°C Storage: –15° to 70°C Ambient humidity Operating: Storage: 35% to 95% 35% to 95% Operating: 35% to 85% Storage: 35% to 95% Enclosure rating IEC IP67 IEC IP50 (dustproof) Vibration resistance (destruction) 10 to 55 Hz, 1.5-mm double amplitude for 2 hrs each in X, Y, and Z directions 10 to 150 Hz, 1.5-mm double amplitude, 9.8m/s2 acceleration (approx. 10G) for 30 min each in X, Y, and Z directions (90 min total) Shock resistance (destruction) 1,000 m/s2 (approx. 100G) 3 times each in X, Y, and Z directions 294 m/s2 (approx. 30G) 3 times each in X, Y, and Z directions (18 times total) Weight Approx. 170 g V600-DjKR02/ DjKR12 V600-DjKR03/ DjKR13 V600-DjKR04 V600-D2KR16 2K bytes Approx. 70 g Approx. 160 g Approx. 15 g Note: A low battery detection function is built-in. Read/Write (R/W) Heads Item V600-H06 V600-H07 Transmission frequency 500 kHz Ambient temperature Operating: Storage: –25° to 70°C –40° to 85°C Ambient humidity Operating: Storage: 35% to 95% 35% to 95% Insulation resistance 50 MΩ between cable terminals and case Dielectric strength 500 VAC, 50/60 Hz for 1 min between cable terminals and case Enclosure rating IEC IP67 Vibration resistance (destruction) 10 to 55 Hz 1.5-mm double amplitude for 2 hrs each in X, Y, and Z directions Shock resistance Destruction: 490 m/s2 (approx. 50G) 3 times each in X, Y, and Z directions Cable length (see note) Standard lengths of 0.5 m, 2 m, 5 m, and 10 m Wireless transmission error detection 16-bit CRC in both directions Indicators Power: red Power: green; transmission: orange Weight Approx. 1 kg (with 10-m cable) Approx. 1.1 kg (with 10-m cable) V600-H11 530 kHz Operating: Storage: –10° to 60°C –25° to 75°C 1,000 VAC, 50/60 Hz for 1 min between cable terminals and case 10 to 500 Hz, 2.0-mm double amplitude for 30 min each in X, Y, and Z directions Approx. 650 g (with 10-m cable) Note: Extension cables are also available. The maximum cable length is 30.5 m for the V600-H06/H07 and 50.5 m for the V600-H11. 5 Battery Life (Minimum life in the –10_C to 55_C temperature range) The following graphs show the relationship between the number of bytes read/written and the battery life. Bytes per transmission 8 yrs Bytes per transmission 5 yrs 8 yrs V600-DjKR04 (Reference) Transmissions/day (x 100) 5 yrs V600-DjKR03 (Reference) Transmissions/day (x 100) 5 yrs 8 yrs V600-DjKR02 (Reference) Transmissions/day (x 100) Transmissions/day (x 100) V600-DjKR01(-T) (Reference) Bytes per transmission 5 yrs 8 yrs Bytes per transmission Transmission Distance Specifications for Built-in-battery DCs Refer to the section on installation in the Data Carrier or R/W Head’s Operation Manual or Supplement for more details. Recommended combinations Data Carrier V600-DjKR04 (non-shielded type) (non shielded ty e) Installation V600-H07 Stationary Moving V600-H11 Stationary Moving V600-DjKR13 V600-H07 Stationary Moving V600-H11 Stationary Moving V600-DjKR12 V600-H07 Stationary Moving 6 Controller mode Transmission distance R/W Head Flush-mounted in metal Irrelevant (see note ) Surface-mounted on metal 10 to 100 mm (max. axial offset ±10 mm) Flush-mounted in metal (see note ) Surface-mounted on metal 50 to 100 mm (max. axial offset ±10 mm) Flush-mounted in metal Irrelevant 10 to 45 mm (max. axial offset ±10 mm) Surface-mounted on metal 10 to 65 mm (max. axial offset ±10 mm) Flush-mounted in metal 30 to 45 mm (max. axial offset ±10 mm) Surface-mounted on metal 30 to 65 mm (max. axial offset ±10 mm) Flush-mounted in metal Irrelevant 10 to 30 mm (max. axial offset ±10 mm) Surface-mounted on metal 10 to 35 mm (max. axial offset ±10 mm) Flush-mounted in metal 20 to 30 mm (max. axial offset ±10 mm) Surface-mounted on metal 20 to 35 mm (max. axial offset ±10 mm) Flush-mounted in metal Irrelevant 10 to 30 mm (max. axial offset ±10 mm) Surface-mounted on metal 10 to 30 mm (max. axial offset ±10 mm) Flush-mounted in metal 15 to 30 mm (max. axial offset ±10 mm) Surface-mounted on metal 15 to 30 mm (max. axial offset ±10 mm) Flush-mounted in metal Irrelevant 10 to 50 mm (max. axial offset ±10 mm) Surface-mounted on metal 10 to 60 mm (max. axial offset ±10 mm) Flush-mounted in metal 25 to 50 mm (max. axial offset ±10 mm) Recommended combinations Installation Controller mode Transmission distance R/W Head Data Carrier 25 to 60 mm (max. axial offset ±10 mm) Surface-mounted on metal V600-H11 V600-DjKR12 Stationary Moving V600-H11 V600-DjKR16 Stationary Flush-mounted in metal Irrelevant Surface-mounted on metal 5 to 45 mm (max. axial offset ±10 mm) Flush-mounted in metal 25 to 40 mm (max. axial offset ±10 mm) Surface-mounted on metal 25 to 45 mm (max. axial offset ±10 mm) Surface-mounted on metal Irrelevant V600-H06 Stationary Moving Stationary V600-DjKR03 Moving Stationary V600-DjKR02 Moving 2 to 15 mm (max. axial offset ±10 mm) 8 to 15 mm (max. axial offset ±10 mm) Moving V600-DjKR01 5 to 40 mm (max. axial offset ±10 mm) Flush-mounted in metal Irrelevant 10 to 35 mm (max. axial offset ±10 mm) Surface-mounted on metal 15 to 40 mm (max. axial offset ±10 mm) Flush-mounted in metal 20 to 35 mm (max. axial offset ±10 mm) Surface-mounted on metal 25 to 40 mm (max. axial offset ±10 mm) Flush-mounted in metal Irrelevant 10 to 35 mm (max. axial offset ±10 mm) Surface-mounted on metal 15 to 40 mm (max. axial offset ±10 mm) Flush-mounted in metal 20 to 35 mm (max. axial offset ±10 mm) Surface-mounted on metal 25 to 40 mm (max. axial offset ±10 mm) Flush-mounted in metal Irrelevant 5 to 25 mm (max. axial offset ±10 mm) Surface-mounted on metal 10 to 30 mm (max. axial offset ±10 mm) Flush-mounted in metal 15 to 25 mm (max. axial offset ±10 mm) Surface-mounted on metal 20 to 30 mm (max. axial offset ±10 mm) Note: When a V600-DjKR04 is flush-mounted in metal, the read/write distance depends on the distance (x) between the side of the DC and the metal surface. x mm Flush-mounted x mm in metal 20 mm max. All metal Conditions for DC Installation V600-DjKR04 V600-DjKR12/ DjKR13 Surface-mounted on metal All metal V600-DjKR16 Surface-mounted on metal V600-DjKR01/DjKR02/ DjKR03 Surface-mounted on metal All metal All metal All metal Data Carrier Flush-mounted in metal All metal Note: Flush-mounted in metal All metal The listed specifications are also valid when the DC is surface-mounted on a material other than metal. 7 Specifications for Battery-less DCs Built-in-battery Data Carriers Item Round Super-compact Round Compact V600-D23P54 Rectangular Compact V600-D23P61 Card-type Model V600-D32P53 Memory Capacity 256 bytes Memory type EEPROM (non-volatile memory) Transmission distance Refer to page 9, Transmission Distance Specifications for Battery-less DCs Data retention time 10 years (Data is retained for 10 years after it is written) Number of overwrites Each address can be overwritten 300,000 times at an ambient temperature of 40°C max. or 100,000 times at an ambient temperature of 40°C min.; The number of reads is unlimited Transmission error detection 16-bit CRC in both directions Ambient temperature Operating: Storage: Ambient Humidity Operating: 35% to 95% Enclosure rating IEC IP67, JEM IP67G Vibration resistance (destruction) 10 to 2,000 Hz, 1.5-mm single amplitude, with 2 sweeps of 15 min each in 3 directions Shock resistance Destruction: 981 m/s2 (approx. 100G) 3 times each in 3 directions (18 times total) Weight Approx. 0.4 g –25° to 70°C –40° to 85°C (including data storage) Approx. 1.0 g V600-D23P71 Half-size Card-type Operating: Storage: Approx. 5.8 g Approx. 15 g V600-D23P72 –10° to 70°C –20° to 110°C 10 to 2,000 Hz, 1.5-mm double amplitude, 29.4 m/s2 acceleration (approx. 10G) for 30 min each in 3 direction (90 min total) Approx. 5 g Read/Write (R/W) Heads Item V600-H07 V600-H11 V600-H51 Transmission frequency 530 kHz Ambient temperature Operating: Storage: –25° to 70°C –40° to 85°C Ambient humidity Operating: Storage: 35% to 95% 35% to 95% Insulation resistance 50 MΩ between cable terminals and case Dielectric strength 500 VAC, 50/60 Hz for 1 min between cable terminals and case Enclosure rating IEC IP67 Vibration resistance (destruction) 10 to 55 Hz 1.5-mm double amplitude for 2 hrs each in X, Y, and Z directions Shock resistance Destruction: 490 m/s2 (approx. 50G) 3 times each in X, Y, and Z directions Cable length (see note) Standard lengths of 0.5 m, 2 m, 5 m, and 10 m. Wireless transmission error detection 16-bit CRC in both directions Indicators Power: green; transmission: orange Weight Approx. 1.1 kg (with 10-m cable) Operating: Storage: V600-H52 –10° to 60°C –25° to 75°C 1,000 VAC, 50/60 Hz for 1 min between cable terminals and case 10 to 500 Hz, 2.0-mm double amplitude for 30 min each in X, Y, and Z directions 10 to 500 Hz, 2.0-mm double amplitude, with 3 sweeps of 11 min each in X, Y, and Z directions Approx. 650 g (with 10-m cable) Note: Extension cables are also available. The maximum cable length is 30.5 m for the V600-H07 and 50.5 m for the V600-H11/H51/H52. 8 R/W Heads (with Separate Amplifier) Item Sensor section V600-HS51 Amplifier section V600-HS61 V600-HA51 Transmission frequency 530 kHz Ambient temperature Operating: Storage: –10° to 60°C –25° to 75°C --- Ambient humidity Operating: 35% to 95% Insulation resistance 50 MΩ between cable terminals and case Dielectric strength 1,000 VAC 50/60 Hz for 1 min between cable terminals and case Enclosure rating IEC IP67, JEM IP67G IEC IP66 Vibration resistance (destruction) 10 to 2,000 Hz, 1.5-mm double amplitude, with 2 sweeps of 15 min each in 3 directions Installed in panel: 10 to 2,000 Hz, 1.5-mm single amplitude, with 2 sweeps of 15 min each in 3 directions Operating: Storage: –10° to 60°C –25° to 75°C DIN Track installation: 10 to 500 Hz, 1.0-mm single amplitude, with 3 sweeps of 11 min each in 3 directions Shock resistance (destruction) 981 m/s2 (approx. 100G) 3 times each in 3 directions (18 times total) 490 m/s2 (approx. 50G) 3 times each in 3 directions (18 times total) Cable length 2 m (fixed) between sensor and amplifier Standard lengths of 2 m, 5 m, and 10 m between amplifier and controller (see note) Wireless transmission error detection 16-bit CRC in both directions Indicators --- Power: green; transmission: orange Weight Approx. 70 g (with 2-m cable) Approx. 650 g (10-m cable) Note: Extension cables are also available. The maximum cable length is 50 m for the V600-HA51. Transmission Distance Specifications for Battery-less DCs Recommended combinations Data Carrier V600-D23P71 Installation Controller mode V600-H07 Stationary Read/Write distance Irrelevant V600-H11 Stationary Read/Write distance Irrelevant Stationary Read/Write distance Irrelevant Stationary Moving 10 to 50 mm (max. axial offset ±10 mm) 25 to 40 mm (max. axial offset ±10 mm) Moving V600-H51 5 to 35 mm (max. axial offset ±10 mm) 15 to 35 mm (max. axial offset ±10 mm) Moving V600-H07 10 to 70 mm (max. axial offset ±10 mm) 30 to 60 mm (max. axial offset ±10 mm) Moving V600-D23P72 Transmission distance R/W Head Read/Write distance Irrelevant 2 to 25 mm (max. axial offset ±10 mm) 10 to 25 mm (max. axial offset ±10 mm) 9 Recommended combinations Data Carrier V600-D23P61 Installation V600-H51 Stationary Moving V600-H11 Stationary Moving V600-D23P53 V600-HS51 V600-HS61 V600-H52 V600-D23P54 V600-HS51 V600-HS61 V600-H52 Transmission distance Stationary Stationary Stationary Stationary Stationary Stationary Transmission distance priority 1 to 16 mm (max. axial offset ±2 mm) Transmission time priority 1 to 14 mm (max. axial offset ±2 mm) Write distance Irrelevant 1 to 14 mm (max. axial offset ±2 mm) Read distance Transmission distance priority 7 to 16 mm (max. axial offset ±2 mm) Transmission time priority 7 to 14 mm (max. axial offset ±2 mm) Write distance Irrelevant 7 to 14 mm (max. axial offset ±2 mm) Read distance Transmission distance priority 2 to 19 mm (max. axial offset ±10 mm) Transmission time priority 2 to 16 mm (max. axial offset ±10 mm) Write distance Irrelevant 2 to 16 mm (max. axial offset ±10 mm) Read distance Transmission distance priority 12 to 19 mm (max. axial offset ±10 mm) Transmission time priority 12 to 16 mm (max. axial offset ±10 mm) Write distance Irrelevant 12 to 16 mm (max. axial offset ±10 mm) Read distance Transmission distance priority 0.5 to 4.0 mm (max. axial offset ±2 mm) 0.5 to 4.5 mm (max. axial offset ±1 mm) Transmission time priority 0.5 to 3.0 mm (max. axial offset ±2 mm) 0.5 to 3.5 mm (max. axial offset ±1 mm) Write distance Irrelevant 0.5 to 3.0 mm (max. axial offset ±2 mm) 0.5 to 3.5 mm (max. axial offset ±1 mm) Read distance Transmission distance priority 0.5 to 4.0 mm (max. axial offset ±2 mm) 0.5 to 4.5 mm (max. axial offset ±1 mm) Transmission time priority 0.5 to 3.0 mm (max. axial offset ±2 mm) 0.5 to 3.5 mm (max. axial offset ±1 mm) Write distance Irrelevant 0.5 to 3.0 mm (max. axial offset ±2 mm) 0.5 to 3.5 mm (max. axial offset ±1 mm) Read distance Transmission distance priority 0.5 to 4.0 mm (max. axial offset ±2 mm) 0.5 to 4.5 mm (max. axial offset ±1 mm) Transmission time priority 0.5 to 3.0 mm (max. axial offset ±2 mm) 0.5 to 3.5 mm (max. axial offset ±1 mm) Write distance Irrelevant 0.5 to 3.0 mm (max. axial offset ±2 mm) 0.5 to 3.5 mm (max. axial offset ±1 mm) Read distance Transmission distance priority 0.5 to 6.0 mm (max. axial offset ±2 mm) 0.5 to 6.5 mm (max. axial offset ±1 mm) Transmission time priority 0.5 to 5.5 mm (max. axial offset ±2 mm) 0.5 to 6.0 mm (max. axial offset ±1 mm) Write distance Irrelevant 0.5 to 5.0 mm (max. axial offset ±2 mm) 0.5 to 5.5 mm (max. axial offset ±1 mm) Read distance Transmission distance priority 0.5 to 6.5 mm (max. axial offset ±2 mm) 0.5 to 7.0 mm (max. axial offset ±1 mm) Transmission time priority 0.5 to 5.5 mm (max. axial offset ±2 mm) 0.5 to 6.0 mm (max. axial offset ±1 mm) Write distance Irrelevant 0.5 to 5.5 mm (max. axial offset ±2 mm) 0.5 to 6.0 mm (max. axial offset ±1 mm) Read distance Transmission distance priority 0.5 to 6.5 mm (max. axial offset ±2 mm) 0.5 to 7.0 mm (max. axial offset ±1 mm) Transmission time priority 0.5 to 5.5 mm (max. axial offset ±2 mm) 0.5 to 6.0 mm (max. axial offset ±1 mm) Irrelevant 0.5 to 5.5 mm (max. axial offset ±2 mm) 0.5 to 6.0 mm (max. axial offset ±1 mm) Read distance Write distance 10 Controller mode R/W Head Note: 1. The transmission distance/transmission time priority mode setting can be made only with the lower-level communications mode setting switch with a serial-interface Controller or ID Sensor Unit. With parallel-interface Controllers, the mode setting is always transmission distance priority. 2. With Data Carriers that can be installed on metal surfaces (V600-D23P61/D23P53/D23P54), the transmission distance will vary depending on the metal used. The figures given in the table above are valid for iron (SC, SS). Refer to the section on installation in the Data Carrier or R/W Head’s Operation Manual or Supplement for more details. Conditions for DC and R/W Head Installation V600-D23P71/D23P72 V600-D23P61 These Data Carriers are for installation on non-metallic surfaces only. These Data Carriers can be installed on all surfaces. V600-H07/11/51 R/W Head V600-D23P53/D23P54 V600-D23P61 Data Carrier V600-D23P71/D23P72 Data Carrier These Data Carriers are for installed in metallic only. V600-D23P53/D23P54 Data Carrier V600-HS61 R/W Head V600-H51 R/W Head Iron Iron Non-metallic (Plastic, wood, etc.) Note: Data transmission will be impossible if the DC is installed directly on a metal surface. The transmission distances will be reduced to 70% of the listed figures if the DC is 10 mm from the metal surface, and 90% of the listed figures if the DC is 20 mm from the metal surface. Refer to the section on installation in the Data Carrier or R/W Head’s Operation Manual or Supplement for more details. Iron V600-H11 R/W Head Iron (SC, SS) Iron (SC, SS) V600-D23P53/D23P54 Data Carrier V600-D23P61 Data Carrier V600-HS51 R/W Head Iron Iron Iron (SC, SS) Note: Iron (SC, SS) V600-D23P53/D23P54 Data Carrier The listed transmission distances apply for installation on metallic and non-metallic surfaces. V600-HS52 R/W Head Iron Note: Iron (SC, SS) The listed transmission distances apply for installation on metallic and non-metallic surfaces. Transmission Range Graphs (Examples) Built-in-battery DCs V600-DjKR04 & V600-H07 V600-DjKR13 & V600-H07 V600-DjKR12 & V600-H07 V600-DjKR04 & V600-H11 V600-DjKR13 & V600-H11 V600-DjKR12 & V600-H11 11 Note: For DCs with RAM, the read distance is the same as the write distance. These examples are for DCs installed on metal. Battery-replaceable DCs V600-D2KR16 & V600-H11 Note: Changing the direction of the DC will change the transmission range. Battery-less Compact DCs V600-D23P53 & V600-H52 V600-D23P54 & V600-H52 V600-D23P61 & V600-H51 V600-D23P61 & V600-H11 Read range (in transmission distance priority mode) Write range (in transmission distance or transmission time priority mode) Read range (in transmission time priority mode) Card-type DCs V600-D23P71 & V600-H07 V600-D23P72 & V600-H07 V600-D23P72 & V600-H11 Note: Changing the direction of the DC will change the transmission range. Transmission Time Specifications The transmission time does not depend on the model of R/W Head or Data Carrier, although transmission times differ between Data Carriers with and without batteries. The turn around time (TAT) is the total time required from the issuance of a command from the host device (for example, a host computer) until the reception of a response. The lower-level communications time does not include the host communications; it is the time required for communications between the R/W Head and Data Carrier. The lower-level communications time is used in the equation for the DC speed. DC Speed = (Distance travelled in the transmission range)/(Lower-level communications time) 12 r RDH1 Command r RD001122 Response Lower-level communications time TAT (Turn Around Time) Lower-level communications time (ms) Built-in-battery Data Carriers Calculation Controller/Item (Auto) Write Serial-interface used Lower-level communications time TAT READ T = 1.8N + 48.4 T = 3.0N + 55.9 WRITE T = 4.2N + 86.5 T = 4.2N + 94.1 Note: 1. The TAT figures are for a V600-CA1A ID Controller and host communications set for 9600 bps, 8 data bits, 1 stop bit, and odd parity. Transmission is continuous without spaces between characters. (Auto) Read Number of bytes Note: R/W The Parallel-interface Controllers and ID Sensor Units will change according to the host software. 2. N is the number of bytes when the code is set to ASCII code. (Refer to the Controller’s Operation Manual for details.) Lower-level communications time (ms) Battery-less Data Carriers Calculation (Reference) Transmission distance priority mode Transmission time priority mode Controller R/W (Auto) Write Distance priority mode (Auto) Read Number of bytes Time priority mode Lower-level communications time TAT READ T = 4.3N + 64.6 T = 5.6N + 72.2 WRITE T = 8.7N + 167.1 T = 8.7N + 174.6 READ T = 1.8N + 79.0 T = 3.1N + 86.6 WRITE T = 7.1N + 180.4 T = 7.1N + 187.8 Note: Except for the TAT data constants, the built-in-battery DCs are the same. Lower-level Communications Mode Setting (Distance/Time Priority) These settings are valid only with Battery-less DCs. The lower-level communications mode setting is made on a DIP Switch on the Serialinterface Controller (V600-CA1A/CA2A/CF1A, or V600-CD1D-V2) or ID Sensor Unit. (Refer to the Controller’s Operation Manual for more details on this setting.) With Parallel-interface Controllers (V600-CA8A/CA9A) the mode is fixed to transmission distance priority. With built-in-battery DCs, there is no mode distinction, so either setting can be made. 13 V600-CAjA (2 R/W Head Connections) ID Controller (with AC Power Supply) Superior Diagnostic Functions In addition to checking hardware during operation, the ID Controller monitors the status of communications between the R/W Head and Data Carriers. Data on the 30 most recent transmission errors is stored. The error data can be read in two ways; information on the most recent error can be read or statistical information on all of the errors can be read. Any errors that occur can be corrected quickly, minimizing the time that the FA ID system is down. The data can be stored for up to 20 days (at 25_C) in internal memory after a power interruption. Up to 2 R/W Heads can be connected to the ID Controller. ID Controllers are available with either parallel or serial interfaces for connection to the host device. All data reading and writing operations take place according to commands issued by the host computer or PC. V600-CD1D-V2 (1 R/W Head Connection) ID Controller (with DC Power Supply) Numerous I/O Equipped with synchronous input, processing complete output, and control I/O. Monitoring Functions Two 7-segment LED displays are built into the ID Controller to display error codes, completion codes, and the status of I/O points. • Output Specifications (RUN, CMPL, OUT1, OUT2) Item • Diagnostics Item Diagnostic functions Specification Checks for CPU errors, memory errors, power interruptions, and transmission errors Space-saving Design The ID Controller dimensions have been reduced to 115×68×80 mm (D×W×H). The connector section has been lowered to eliminate wasted space. • Input Specifications (RESET, TRIG, IN1, IN2) Item Specification Input voltage 24 VDC +10%/–15% (including ripple) Input impedance 2.2 kΩ Input current 10 mA TYP. (24 VDC) ON voltage 19 V min. OFF voltage 5 V max. Input response time 70 ms max. 14 Specification Maximum switching capacity 100 mA, 24 VDC +10%/–15% (including ripple) Leakage current 100 µA max. Residual voltage 2.0 V max. Note: 1. When the RESET input is ON, CPU operation is stopped and the STOP indicator is lit. The RUN output is reset at this time. 2. An output’s transistor might fail if the output is short-circuited without a load. V600-CB-US-S/S1 • Battery Charger (V600-A14) Hand-held ID Controller Item The Hand-held ID Controller is a portable Unit that is convenient for onsite use. The Unit is battery powered, so it can be taken anywhere to transfer data to and from Data Carriers. Memory Capacity The Unit is equipped with 32K-bytes of RAM, so it can contain as many as 64 memories (0.5K-bytes/memory) or as large as 16Kbyte memories (2 memories) of data. Data or long commands that are used often (during initialization of Data Carriers, for example) can be converted to memory and then accessed later by specifying the corresponding memory number. Specification Power supply voltage 115 VAC, 50/60 Hz Acceptable power supply voltage 85 to 110 VAC, 50/60 Hz Charging time 8 hrs (There is a built-in overcharge protection circuit) Weight Approx. 400 g • V600-CB-US-S/S1 Configuration Model V600-CB-US-S V600-CB-US V600-A11 V600-A12 V600-A13 Yes V600-A14 Yes V600-CB-US-S1 No ID Controller Specifications ID Controllers Item V600 Series (Electromagnetic FA ID System) V600-CA1A V600-CA2A RS-422 V600-CA8A V600-CA9A Parallel PNP output Parallel NPN output V600-CD1D-V2 Host interface RS-232C Possible number of R/W Heads 2 RS-232C 1 Power supply voltage 100 to 240 VAC, 50/60 Hz 24 VDC Acceptable power supply voltage 85 to 264 VAC 20.4 to 26.4 VDC Power consumption 35 VA max. 7.2 W max. Insulation resistance 50 MΩ min. between power terminals and case, between I/O terminals and case, or between the power supply terminals and I/O terminals Dielectric strength 1,500 VAC, 50/60 Hz for 1 min between the points listed above; Leakage current: 10 mA max. Noise immunity 1,500 V (p-p) pulses of 100 ns to 1 µs pulse width with a 1 ns rise time Vibration resistance Destruction: Malfunction: Shock resistance Destruction: 200 m/s2 (approx. 20G) 3 times each in X, Y, and Z directions Ambient temperature Operating: –10° to 55°C Storage: –25° to 65°C Ambient humidity 35% to 85% (with no condensation) Operating conditions No corrosive gases Memory back-up A capacitor backs up the most recent error data and statistical error data for up to 20 days (at 25_C) after a power interruption Diagnostic functions Checks for CPU errors, memory errors, power interruptions, and transmission errors Ground Ground to 100 Ω or less. Construction For inter-panel installation (IP30) Weight Approx. 890 g 1,000 VAC, 50/60 Hz for 1 min between the points listed above; Leakage current: 10 mA max. 10 to 150 Hz, 0.3-mm double amplitude for 32 min each in X, Y, and Z directions 10 to 150 Hz, 0.2-mm double amplitude for 32 min each in X, Y, and Z directions Approx. 930 g Approx. 960 g Memory is not backed up, but error information can be read from a host computer at start-up Approx. 360 g 15 Hand-held ID Controller Item V600-CB-US Power supply Built-in nickel-cadmium batteries (6 VDC) or 9-V alkaline batteries (9 VDC) Power consumption 700 mA max. Continuous operating time (see note) 3 hrs min. when using the built-in nickel-cadmium batteries; 1.5 hrs min. when using the alkaline batteries Automatic power-saver The power is turned off automatically if a key input or response is not received in 10 min Automatic command cancellation A command will be cancelled automatically if a response is not received from a Data Carrier within 2 min Low battery indicator This display appears when the battery voltage falls below the minimum voltage required for operation User memory 32K bytes (Data will be retained for at least 24 hrs after batteries are removed) Vibration resistance Destruction: 10 to 150 Hz, 0.15-mm single amplitude for 8 min each in X, Y, and Z directions Shock resistance Destruction: 200 m/s2 (approx. 20G) 3 times each in X, Y, and Z directions Ambient temperature Operating: 0° to 45°C Storage: –20° to +60°C (excluding the battery pack) Ambient humidity Operating: 35% to 85% Operating conditions No corrosive gases Construction IEC IP30 Weight 680 g max. (including the battery pack) Note: The continuous operating time is for new, fully charged nickel cadmium batteries or new alkaline batteries used at room temperature. Monitor Unit V600-P01 (for use with V600-CAjA Controllers) The Monitor Unit is a monitoring device that can be mounted to an ID Controller. It can be used to test communications between the R/W Head and Data Carrier when the FA ID System is started up, check the data in Data Carriers, and read error information or statistical error information. The specifications conform to those of the ID Controller, except the operating temperature range is 0_C to 40_C. 16 SYSMAC ID Sensor Units V600 Series (Electromagnetic FA ID System) Wide Variety of Applications ID Sensor Units (C500 and C200H models) can be mounted directly to OMRON’s C-series and CV-series PCs (C200H, C200HS, C500, C1000H, C2000H, CV500, and CV1000 PCs) as Special I/O Units. A long-distance-transmission C500 Sensor Unit is available which can cover a wide area from a single PC. A R/W Head can be extended up to 200 m away when an ID Adapter is used. Monitoring Operation with a Hand-held Programming Console The C200H-PRO27-E Hand-held Programming Console can be connected to the ID Sensor Unit for use as a monitoring device. Attach the special keysheet (an ID Sensor Unit accessory) to the Programming Console when it is used to monitor ID Sensor Unit operation. Superior Diagnostic Functions Like ID Controllers, the ID Sensor Units can monitor the status of communications between the R/W Head and Data Carriers and store data on the 30 most recent transmission errors. The error data can be read using a Hand-held Programming Console. Unified PC Programming It is easy to control the FA ID System from the PC program, which eliminates the need for an independent program for the ID Sensor Unit. C500-IDS01-V2 C500-IDS02-V1 Connecting Cable C200H-CN222 (2 m) C200H-CN422 (4 m) Keysheet (ID Sensor Unit accessory) C200H-IDS01-V1 C200H-PRO27-E Hand-held Programming Console 17 System Configuration There are 3 ID Sensor Unit models, one version for the C200H and C200HS, and two versions for the other C-series and CV-series PCs. A Host Link Unit, SYSMAC LINK Unit, or SYSMAC NET Link Unit can also be mounted to construct a Host Link System, SYSMAC LINK System, or SYSMAC NET Link System. R/W Head Data Carrier C500-IDS01-V2 ID Sensor Unit (for general use) R/W Head SYSMAC C500, C1000H, C2000H, CV500, CV1000, CVM1 PCs C500-IDS02-V1 ID Sensor Unit (for long-distance transmission) C500-IDA02 ID Adapter 200 m max. Data Carrier R/W Head Data Carrier C200H-IDS01-V1 ID Sensor Unit SYSMAC C200H, C200HS PCs High-speed Data Transfer Most PC CPUs are equipped with the Intelligent I/O Read and Intelligent I/O Write instructions (READ and WRIT) which can be used to transfer up to 502 bytes of data (251 words) at high-speed between the ID Sensor Unit and PC. These instructions cannot be used if the ID Sensor Unit is mounted to a Slave Rack. If the Intelligent I/O instructions are used, 2 words will be allocated to the ID Sensor Unit, if these instructions are not used, 4 words will be allocated. SYSMAC C500, C1000H, C2000H, CV500, CV1000, must be attached toCVM1 the Programming Console for use PCs with the ID Sensor Unit. 2. Use the special connectorR/W included extension Head with Datathe Carrier cable when connecting the extension cable. Refer to the directions in the manual for details. C500-IDS01-V2 (V600-series) ID Sensor Unit (for general use) Long-distance Transmission (C500-IDS02-V1) The C500-IDS02-V1 ID Sensor Unit is very useful for long production lines, since the distance to the R/W Heads can be extended up to 200 m. This ID Sensor Unit is always used together with the C500-IDA02 ID Adapter. C500-IDS02-V1 (V600-series) ID Sensor Unit (for long-distance transmission) C500-IDA02 (V600-series) ID Adapter ASCII Unit ID Sensor Unit Connecting Cable C200H-CN222 (2 m) C200H-CN422 (4 m) Note: 1. The special keysheet (an ID Sensor Unit accessory) Keysheet (see note 1) C200H-PRO27-E Hand-held Programming Console Messages contained in the Data Carrier can be displayed using a Display Terminal Unit, so production information can be monitored as it is generated at the production site. 18 Data Carrier 200 m max. (see note) ID Adapter A C500-IDA02 ID Adapter is always required when a long-distance C500-IDS02-V1 ID Sensor Unit is used. The ID Adapter can be mounted to a C500 Rack; in this case, the ID Adapter will not consume the Rack’s 5 VDC power and it will not be allocated I/O words. The ID Adapter can be operated as a stand-alone Unit if it is supplied with 24 VDC power (450 mA min.). R/W Head Display Terminal Unit C200H-IDS01-V1 ID Sensor Unit The C200H-IDS01-V1 ID Sensor Unit is treated as a Special I/O Unit, so it can be mounted on a C200H or C200HS CPU Rack, Expansion I/O Rack, or Slave Rack. There are some limitations on the installation of Special I/O Units; for example, a maximum of 10 Units can be connected to one CPU. Note: Refer to PC’s Installation Guide for more details. Communications with the C200H/C200HS The C200H-IDS01-V1 can read or write up to 1024 bytes (512 words) of data, however, the C200H/C200HS CPUs can take in only 20 words/cycle. SYSMAC C200H, C200HS PCs R/W Data Head Carrier Connecting Cable C200H-CN222 C200H-CN422 C200H-IDS01-V1 (V600-series) ID Sensor Unit C200H-PRO27-E Hand-held Programming Console Keysheet ID Sensor Unit Specifications Item C500-IDS01-V2 (for general use) C500-IDS02-V1 (for long-distance transmission) C200H-IDS01-V1 Communications control Dedicated time sharing Possible number of R/W Heads 1 R/W Head Compatible Data Carriers 2K-byte and 8K-byte RAM DCs (with battery), 256-byte EEPROM DCs (without battery) DC memory format 8-bit dedicated format Commands The following 7 commands are used: Read, Write, Auto read, Auto write, Abort, Cancel auto-command, Data management processing Transmission capacity Up to 502 bytes (201 words) of data can be batch-transferred using the Intelligent I/O instructions (READ/WRIT) Diagnostic functions 1. CPU watchdog timer 2. Detects transmission error with DC, absence of DC 3. Error log function, records transmission errors (with capacitor back-up) Monitoring functions A Hand-held Programming Console (with a special keysheet) can be used to monitor operation (max. cable length: 4 m). The following operations are possible: Read 1-byte, Write 1-byte, Continuous write, Test, and Monitor error log Memory back-up The error information has a capacitor back-up. Data retained at least 15 days (at 25_C). I/O word allocation Two words are allocated when the Intelligent I/O instructions (READ/WRIT) are used Four words are allocated when the Intelligent I/O instructions (READ/WRIT) are not used (selectable) Five words are allocated within the Special I/O (IR) area (IR 100 to IR 199) External power supply 250 mA min. at 24 VDC --- Internal current consumption 400 mA max. at 5 VDC 250 mA max. at 5 VDC 120 mA max. at 26 VDC (to drive the R/W Head) (see note) Weight 700 g max. 400 g max. Dimensions 34.5 × 250 × 93 (W × H × D) 35 × 130 × 100.5 (W × H × D) Up to 1024 bytes (512 words) of data can be transferred (at 20 words/PC cycle) Note: Supply 26 VDC to the R/W Head and R/W Antenna. Refer to the C200H and C200HS Installation Guides (W111, W218, W236) and design the system by taking the total current consumption of the Units into account. 19 Accessories (Sold Separately) Data Carrier Mounting Brackets Model Compatible DCs V600-A81 V600-D2KR16 Remarks Secure with at least two M3 flat-head screws. Data Carrier Battery Replacement Kit Model Compatible DCs V600-A82 Lithium battery (see note) V600-D2KR16 Remarks Commercially available CR2016 battery. Note: The Data Carrier Battery Replacement Kit includes a battery (CR2016), battery cover, and battery cover seal. This kit will ensure that the Data Carrier meets IP50 environmental resistance standards after battery replacement. RS-232C Cable Model Cable length XW2Z-200P 2m XW2Z-500P 5m XW2Z-200S 2m XW2Z-200S 5m Compatible ID Controllers V600-CA1A V600-CD1D-V2 Connectors for ID Controllers Model Name XM2A-0901 Connector Plug XM2S-0911 Connector Hood XM2A-2501 Connector Plug XM2S-2511 Connector Hood Accessories Connector Plug Connector Hood 20 Compatible ID Controllers V600-CA2A V600-CD1D-V2 V600-CA1A V600-CA8A V600-CA9A Dimensions Data Carriers Built-in-battery DCs V600-DjKR01/DjKR11 V600-DjKR02/DjKR12 65 55±0.2 86 31 76±0.2 5 Four, 4.5 dia. mounting holes 5 27 Two, 4.5 dia. mounting holes 10 10 40 54 30±0.2 44±0.2 20 Case: ABS plastic Filler: Epoxy plastic 10 15 V600-DjKR03/DjKR13 V600-DjKR04 86 Two, 4.5 dia. mounting holes 86 27 Case: ABS plastic Filler: Epoxy plastic 8 31 5 10 Four, 4.5 dia. mounting holes 5 76±0.2 10 54 54 44±0.2 44±0.2 76±0.2 5 10.3 Case: ABS plastic Filler: Epoxy plastic 5 20 Case: ABS plastic Filler: Epoxy plastic 10 Replaceable-battery DCs V600-D2KR16 Four, R1.5 65 40 R0.5 5 Case: ABS plastic Battery-less DCs V600-D23P53 V600-D23P54 V600-D23P61 36 8 –0.10 R0.2 R0.3 0 12 –0.2 dia. dia. 30±0.1 24 2-R1.0 24 0 5 –0.1 Case: ABS plastic Filler: Epoxy plastic 6 –0.20 Two, 3.5 dia. mounting holes 6 Case: ABS plastic Filler: Epoxy plastic 2.2 Case: ABS plastic Filler: Epoxy plastic 21 Battery-less Card-type DCs V600-D23P71 V600-D23P72 Four, R2 86 50 Four, R2 34 54 Case: Glass epoxy plastic Coating: Polyurethane plastic 1.5 1.5 Case: Glass epoxy plastic Coating: Polyurethane plastic R/W Heads V600-H06/H12 100 5 90±0.2 5 32 Power indicator 11 Four, 4.5 dia. mounting holes 43 70 60±0.2 14.7 Bushing Connector 8-conductor cable (6-mm dia. with seven 0.12-mm wires) Case: ABS plastic Filler: Epoxy plastic Cable: PVC (oil-resistant) 30 20 V600-H07 100 Four, 4.5 dia. mounting holes 90±0.2 5 5 50 Power indicator 50 25 43 100 14.7 90±0.2 Operation indicator Bushing 10 Connector 8-conductor cable (6-mm dia. with seven 0.12-mm wires) 10 14 30 20 22 11 Case: ABS plastic Filler: Epoxy plastic Cable: PVC (oil-resistant) V600-H11 Two, R5 Four, R1 Two, 4.5 dia. mounting holes Bushing 10 Vinyl-insulated round cord (6-mm dia.) Connector 40 14.7 dia. 28±0.1 43 5 5 27 53 Power (green)/transmission (orange) indicators 5 6 13 18 20 Case: ABS plastic Filler: Epoxy plastic Cable: PVC (oil-resistant) 23 11 V600-H52 V600-H51 80 (72) (66) 62.5 7 43 12 19.8 dia. 14.7 dia. M22 x 1 2 lock nuts V600-HA51 14.7 dia. 2 lock nuts 2 lock washers Power (green)/transmission (orange) indicators Brass ABS plastic Epoxy plastic PVC (oil-resistant) Operating indicator (orange) Connector Vinyl-insulated round cord (6-mm dia.) M22 x 1 Power (green)/transmission (orange) indicators Case: Transmission window: Filler: Cable: 43 12 dia. Connector Vinyl-insulated round cord (6-mm dia.) 2 lock washers 85 (77) (71) 67.5 Case: Transmission window: Filler: Cable: Brass ABS plastic Epoxy plastic PVC (oil-resistant) Power indicator (green) 22.6 22 12.8 dia. 51.7 5.9 Connector 61.8 5 (10,000) 43 13.7 dia. 36.5 14.7 dia. 23.5 Connector 8 4 Two, 4.5 dia. mounting holes 13.2 6.1 Vinyl-insulated round cord (6-mm dia.) 8-conductor cable (6-mm dia. with seven 0.12-mm wires) 51.3±0.2 35.6 Case: ABS plastic Filler: Epoxy plastic Cable: PVC (oil-resistant) V600-HS51 2 lock washers 2 lock nuts M12 x 1 Vinyl-insulated round cord (4-mm dia.) Connector 13.7 dia. 9.6 dia. 7 49.5 33 35 Case: Transmission window: Filler: Cable: Brass ABS plastic Epoxy plastic PVC (oil-resistant) V600-HS61 30.5 18 12±0.1 4.5 8.5 49.5 18 Detection surface 10 13.7 dia. Two, 3.5 x 5 mounting holes 6.5 Connector Vinyl-insulated round cord (4-mm dia.) Case: ABS plastic Filler: Epoxy plastic Cable: PVC (oil-resistant) 23 ID Controllers V600-P01 Monitor Unit (For use with V600-CAjA and V620-CAjA Controllers) V600-CAjA (Multipurpose) 100 35.3 90±0.3 80.6 120.6 9.3 190±0.3 200 100 22.6 Four, 4.3 dia. mounting holes V600-CD1D-V2 (Compact) V600-CB-US-S Hand-held ID Controller 45.5 105 18 53 68 17.5 5.5 81 270 Two, 4.5 dia. 92 80 115 38 ID Sensor Units 24 80 C500-IDS01-V2 C500-IDS02-V1 C500-IDA02 Rack Dimensions (Reference) 250 480 Rack 250 375 34.5 93 115 115 170 276 C200H-IDS01-V1 Rack Dimensions (Reference) 130 435 Rack 130 130 330 35 100.5 117 Approx. 200 130 260 25