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PHOTOFACT, Technical Service Data SONY INDEX Model W-27EXR25 (Chassis SCC-D50F-A) Adjustment and Alignment Tools .... 1 Convergence Adjustments . . . . . . . . . . 6 GridTrace Location Guide ABoard . . . . . . . . . . . . . . . . . . . . .8 ..9 GBoard . . . . . . . . . . . . . . . . . . . . .9 .8 PBoard-TopBoard . . . . . . . .8 . . . UlBoard .9 ................... .9 Important Parts Information ........ 10 Miscellaneous Adjustments ......... 6 PartsList . . . . . . . . . . . . . . . . . 9,10,11 Photos ABoard . . . . . . . . . . . . . . . . . . .7,8 CBoard . . . . . . . . . . . . . . . . . . . . .9 Cabinet - Rear View ........... 1 CRT Neck Assembly . . . . . . . . . . 6 GBoard . . . . . . . . . . . . . . . . . . . . .9 HBoard . . . . . . . . . . . . . . . . . . . . .8 PBoard-BottomBoard . . . . . .7,8 PBoard-TopBoard . . . . . . . . .7,8 Ul Board ................. .4,9 U2Board . . . . . . . . . . . . . . . . . .8,9 ! Troubleshooting Quick-Checks ABoard . . . . . . . . . . . . . . . . . . . . .7 CBoard . . . . . . . . . . . . . . . . . . . . .9 PIP Adjustments . . . . . . . . . . . . . . . . . . 6 Placement Chart ................. .5 Safety Precautions . . . . . . . . . . . . . . . 1 Safety Related Adjustments ......... 6 Schematics CRT ....................... .2 Control . . . . . . . . . . . . . . . . . . . . . . . D/A Converter . . . . . . . . . . . . . . . . 2 MTS Decoder ............... .3 PIP . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power Supply ................ .4 Television ................... .2 Terminal Guides and Notes ........ .7 Test Equipment . . . . . . . . . . . . . . . . . . . 1 Troubleshooting ................... 1 Tuner Terminal Guide ............. 6 Tuner Voltage Chart . . . . . . . . . . . . . . . 6 For Supplier Address, See PHOTOFACT Annual Index Complete coverage for servicing a television receiver... l l Schematics Component locations l l Parts lists Troubleshooting guide Coverage includes this additional model and chassis: MODEL KV-27EXR20 CHASSIS SCC-DSOE-A HOWARD W. SAMS & COMPANY DECEMBER 1991 SET 2910 TROUBLESHOOTING POWER SUPPLY HORIZONTAL Check AC Fuse F60 1. Determine if the TV is in shutdown: If F60 1 is open: Check Bridge Rectifier Diodes (D601, and D602), Resistor (R601), Capacitors. C601, C603 thru C606, Electrolytics C607, and C650, Power Converter IC (IC65 l), and Power Transformer (T604). Apply 120V and check for 17.OV at the (+) lead of D602. If 17.OV is missing: Check Line Filters (T601, T602), Power Transformer (T604), Capacitors C608, C609, Electrolytic C610, and D602. If 17.OV is present, check for 15OV* at the (+) lead of D601. If 15OV* is missing: Check the voltages, waveforms, and components associated with Power Relay (RY601), and Relay Driver Transistor (Q601), and D601. Note: The set may be in shutdown. Refer to the “High Voltage Shutdown” section of this Troubleshooting guide. If 15OV* is present at the (+) lead of D601, check for the proper waveform at pin 1 of IC65 1. If the waveform is missing: Check the voltages, waveforms, and components associated with IC65 1, Transfer IC (IC652), Converter Transformer (T651), and Soft Start Transistor (4612). If the proper waveform is present at pin 1 of IC65 1: Check the voltages, waveforms, and components associated with T6.5 1. * Taken from isolated ground. HIGH VOLTAGE SHUTDOWN The high voltage is monitored by Diode D531, rectifying pulses from the Horizontal Output Transformer (T500). Should the high ,voltage increase, the rectified voltage at the cathode of Diode D531 will also increase, This will cause the voltage at pin 8 of Protect Module (PM501) to increase and turn on Protect Transistors (Q607, 4608) which causes Relay Drive Transistor (4601) to turn off and remove power from the set. To troubleshoot, remove Resistor R629 fom the circuit. Use a variac for AC power. Start at 90VAC and increase as necessary to locate and repair the defect. Return R629 to the circuit. Note: Care should be taken in defeating the high voltage shutdown circuit, as this may cause excessive X-radiation and damage the CRT, TSOO, and associated components. Monitor the high voltage and troubleshoot. Refer to the “High Voltage Shutdown” section of this Troubleshooting guide. If the TV is not in shutdown, inject a horizontal signal at the base of the Horizontal Output Transistor (4502). If horizontal deflection is now present: Check the voltages, waveforms, and components associated with pins 37,39,41, and 45 of Y/C/J IC (IC301), and Horizontal Drive Transistor (Q501). If there is no horizontal sweep: Check the voltages, waveforms, and components associated with 4502, and Horizontal Output Transformer (T500), and check components associated with Diodes D5 17, D5 19, D520, D521, and D531 for defects. The high voltage rectifier is part of T500 and if defective will effect the performance of the horizontal circuits. If the horizontal oscillator is off frequency: Check the voltages, waveforms, and components associated with AFC-DET Transistor (Q307), and Buffer Transistor (Q3W. Horizontal linearity or foldover problems may be caused by Capacitors C506, C507, and C509 beiig defective. VERTICAL Inject a vertical drive signal at pin 3 1 of Y/C/J IC (IC301). If vertical deflection is now present: Check the voltages, waveforms, and components associated with pins 29 thrn 34,38, and 44 of IC301. If there is still no vertical deflection: Check the voltages, waveforms, and components associated with Vert Out IC (ICSOO). Vertical linearity or foldover problems may be caused by pincushion, vertical feedback and bias circuits: Check the voltages, waveforms, and components associated with Pin Correction IC (IC531) and Pin Out Transistor (4530). Also check Electrolytics C328, C538, C540, C562, C563, and C566 for defects. IF-AGC Inject a video signal at the IF input and check for video on the CRT. If video is present: Check the tuner, tuner control, and tuner AFC circuits. TROUBLESHOOTING If there is no video on the CRT, check for a video waveform at TP12. If video is present at TP12: Refer to the “Video” section of this Troubleshooting guide. continued Check the voltages, waveforms, and components associated with pins 3,4,8,26, and 27 of Y/C/J IC (IC301), Buffer Transistors (43 lO,Q3 13), Gamma Comp 1 Transistor (43 15), and Equalizer Transistor (43 14). Y Clamp Transistor (43 17), and Gamma Comp 2 Transistor (4316). If brightness is inadequate or camrot be controll& If there is no video at TP12: Check the voltages, waveforms, and components associated with IF Module (IF201), and AGC Mute Transistor (Q102). A defective AGC circuit can cause an overloaded picture, excessive snow or loss of audio and video. See the AGC Voltage Chart for AGC voltages with signal. AGC Voltage Chart IF201 pm 1 5.3v Check the voltages, waveforms, and components associated with pin 5 of v901. CHROMA Check for a chroma waveform at pm 5 of Y/C/J IC (X301). If the waveform is missing: Check the voltages, waveforms, and components associated with Buffer Transistor (Q417), C-Switch IC (IC403), and pin 4 of Comb Filter (CM1301). SYNC If chroma waveform is present at pin 5 of IC30 1, cheek for the pmp er waveforms at pins 20,22,24 of IC301. If there is no vertical or horizontal sync: If these waveforms are missing: Check the voltages, waveforms, and components associated with Y Buffer Transistor (4301). If there is no vertical sync: Check the voltages, waveforms, and components associated with pins 38, and 44 of Y/C/J IC (IC301), V/Sext 1 Transistor (Q302), V/Sext 2 Transitor (Q303), and V/Sext 3 Transistor Check the voltages, waveforms, and components associated with pins 5,6,7,19 thru 25 of IC301. Check the 3.58MHz oscillator at pin 7 of IC301. If the proper wavforms are present at pins 20,22,24 of IC301: Refer to the “Raster” section of this Troubleshooting guide. (Q3W. If there is no horizontal sync: Check the voltages, waveforms, and components associated with pins 41, and 45 of IC301. VIDEO Inject a signal at TP12, and check for video on the CRT If video is present: Refer to the “IF-AGC” section of this Troubleshooting guide. If there is no video on the CRT, check for a video waveform at pin 6 of Comb Filter (CM1301). If video is missing at pm 6 of CM1301: Check the voltages, waveforms, and components associated with Buffer Transistors (4409, Q410), and AV-Switch IC (IC444), and CM1301. If video is present at pin 6 of CM1301, check for a video waveform at the emitter of Y Amp Transistor (4305). If the video is missing: Check the voltages, waveforms, and components associated with 4305, Buffer Transistor (Q416), and Y Switch IC (IC402). If the waveform is present at the emitter of 4305: RASTER Check the CRT and CRT voltages. Cheek the voltages, waveforms, and components associated with Buffer Transistor (Q711), SW 1 Transistor (Q710), and SW 2 Transistor (4712). If there is no Red: Cheek the voltages, waveforms, and components associated with pin 20 of Y/C/J IC (IC301), Red Output Transistor (4708). Video Amp Transistor (Q709), and Red 1K Det Transistors (Q707,Q7 16). If there is no Green: Check the voltages, waveforms, and components associated with pin 22 of IC301, Green Output Transistor (Q704), Video Amp Transistor (Q705), and Green 1K Det Transistors (4706, 47 15). If there is no Blue: Check the voltages, waveforms, and components associated with pm 24 of IC301, Blue Output Transistor (Q701), Video Amp Transistor (Q702), and Blue 1K Det Transistors (4703, 47 14). If the raster has a keystone shape: Check the Deflection Yoke (L550). SET 2910 Page 1 TROUBLESHOOTING If the raster has height or width problems: Refer to “Vertical”, “Horizontal”, and “Power Supply” sections of this Troubleshooting guide. continued Check the voltages, wavefotms, and components associated with pins 10 thru 13 of IC2104, Vertical Pulse Transistor (Q2119), and pins 5 and 36 of Y/C/J IC (IC2103). If waveform is present at pin 23 of IC2204, check for the proper waveform at pin 61 of IC2204. AUDIO Select an active TV channel and check for an audio waveforms at pins 1 and 2 of MTS Decode IC (IC25 1). If there is no audio: Check the voltages, waveforms, and components associated with IC25 1, and pin 10 of IF Module (IF201). If audio waveforms are present at pins 1 and 2 of IC251, cheek for audio waveforms at pins 1 and 5 of Audio Amp IC (IC405). If waveform is missing: Check the voltages, waveforms, and components associated with pins 1 and 2 of IC2 104, and Buffer Transistor (43 12) If waveform is present at pin 23 of IC2204: Check the voltages, waveforms, and components associated with IC2204. PIP SYNC If audio waveforms are missing: Check the voltages, waveforms, and components associated with Audio Buffer Transistors (4430, Q431), and Buffer Transistors (4202,Q203). If audio waveforms are present at pins 1 and 5 of IC405: Check the voltages, waveforms, and components associated with IC405, Audio Mute Transistors (4432, Q433), and Mute Transistor (Q 103). If there is no vertical or horizontal sync: Check the voltages, waveforms, and components associated with V Buffer 3 Transistor (Q2125), and Buffer Transistor (42130). If there is no vertical sync: Check the voltages, waveforms, and components associated with pm 5 of Y/C/J IC (IC2103). If there is no horizontal sync: PIP HORIZONTAL Check the voltages, waveforms, and components associated with pin 4 of IC2103. Check for the proper waveforms at pin 9 of A/D Conv IC (IC2206), and pin 24 of PIP Control IC (IC2204). If the waveforms are missing: Check the voltages, waveforms, and components associated with pins 4,6 thru 10, and 28 of Y/C/J IC (IC2103), pins 8 and 9 of IC2 104, Horizontal Pulse Transistor (42 120), Horizontal Out Transistor (4212 l), and Horizontal Drive Transistor (42122). If waveforms are present, cheek for the proper waveform at pin 60 of IC2204. If waveform at pin 60 of IC2204 is missing: Check the voltages, waveforms, and components associated with Horizontal Width IC (IC2 102), Horizontal Pulse Transistor (Q2117), and pin 39 of Y/C/J IC (IC301). If waveform at pin 60 of IC2204 is present: Check the voltages, waveforms, and components associated with IC2204, and IC2206. PIP VIDEO Check for the proper waveform at pin 34 of Y/C/J IC (IC2103). If video is missing at pin 34 of IC2 103: Cheek the voltages, waveforms, and components associated with V Buffer 1 Transistor (Q2245), V Buffer 2 Transistor (Q2123), Buffer Transistor (Q413), and AV-SW IC (IC444). If video is present at pin 34 of IC2103, check for a video waveform at pin 16 of A/D Conv IC (IC2206). If the waveform is missing: Check the voltages, waveforms, and components associated with Y Out Transistor (Q2139), Y Buffer 2 Transistor (Q2102), Y Amp Transistor (42 10 l), Y Buffer 1 Transistor (42 116), and pins 14,21,23,25,30,32,33, of Y/C/J IC (IC2103). If waveform is present at pin 16 of IC2206, check for the proper waveform at pm 4 of Y D/A Conv IC (IC2201). If the waveform is missing at at pin 4 of IC2201: PIP VERTICAL Check for the proper waveform at pin 23 of PIP Cont IC (IC2204). If the waveform is missing: Check the voltages, waveforms, and components associated with IC2201, pins 1,46 thru 5 1, and 54 of IC2204. Cheek for the proper waveform at the emitter of YS Buffer Transmitter (42244). TROUBLESHOOTING continued If the wave form is missing at the emitter of 42244: Check the voltages, waveforms, and components associated with 42244, pins 3 thru 6 of IC2 104, and pin 3 1 of IC2204. If the waveform is present at pin 4 of IC2201: Check the voltages, waveforms, and components associated with Y Buffer Transistor (42202). PIP CHROMA Check for the waveforms at pins 20 and 22 of\Y/C/J IC (IC2103). If the waveforms are missing: Check the voltages, waveforms, and components associated with pins 16 thru 22, and 31 of IC2 103. Check the 3.58MHz oscillator at pins 15 and 18 of IC2103. Check the voltages and components associated with Sub Color Control and pin 13 of IC2103. Check the voltages and components associated with Sub Hue Control and pin 12 of IC2103. If chroma waveform is present at pins 20 and 22 of IC2103, check for the proper waveforms at pins 17 and 18 of A/D Conv IC (IC2206). If the waveforms are missing at pins 17 and 18 of IC2206: Check the voltages, waveforms, and components associated with R-Y Out Transistor (Q2103), and B-Y Out Transistor (42114). If the waveforms are present at pins 17 and 18 of IC2206, check for the proper waveforms at pins 4 of R-Y D/A Conv IC (IC2202), and B-Y D/A Conv IC (IC2203). If the waveforms am missing at pin 4 of IC2202, and IC2203: Check the voltages, waveforms, and components associated with IC2202, IC2203, PINP Conv IC (IC2204), and IC2206. If the waveforms are present at pin 4 of IC2202, and IC2203: Check the voltages, waveforms, and components associated with R-Y Buffer Transistor (Q2203), B-Y Buffer Transistor (Q2204), Red Drive Transistor (Q2106), Blue Drive Transistor (Q2107), and Green Drive Transistor (42109). SET 2910 Page 1 MISCELLANEOUS ADJUSTMENTS PRETUNING Note: Use Remote Commander to accomplish prehming. All procedures require an antenna or cable connected, and power supplied to the set. 3. Make changes on selected adjustment by pressing the 3 and 6 button. Saving Adjustments to Memory 1. Adjustments must be saved to memory. Auto Memory 2. To save adjustment, press the Mute button and then the Enter button. 1. Press the Auto Program button. Add Channel Memory Write Confirmation 1. Disconnect AC plug from outlet. 1. Select Channel. 2. Plug set in and enter Service Adjustment Mode. 2. Press Add button. 3. Select adjustment and confirm that setting was saved to memory. 3. Repeat steps one and two to add other channels. Delete Channel Exiting Service Adjustment Mode 1. Select Channel. 1. Turn set off and then back on. 2. Press Erase button. 3. Repeat steps one and two to erase other channels. Adjustments Required When Replacing IC’s IC102: VSOM, AFC, REF, ROFF, GOFF, BOFF, ABLM, TEST, DRGB. Guide Function 1. Press the Guide button to select Tie, Timer, and Channel Block. IC251: MPX, FILO, DEEM, STEV, SAPV, PILO, SEP, VD, LVOL, RVOL. 2. Select function by pressing guide button until desired function is highlighted. Press Enter button. IClOl: DISP IC301: HFRE, VFRE, VPOS, VSIV, VLIN, VSCO, HPOS, HSIZ, PAMP, CPIN, PPHA, VCOM, GAMP, BAMP, GCUT, BCUT, CROM, SPIX, SHUE, SCOL, SBRT, RGBP, VSOM, AFC, REF, ROFF, GOFF, BOFF, ABLM. 3. Follow the displayed instructions. Sleep 1. Press Sleep button. The set will turn off automatically in approximately one hour. 2. To cancel sleep timer, press Sleep button until Sleep Off is indicated or turn set off. Note: This set employs digital customer controls. Use the Remote Commander to accomplish digital adjustments. Unless specified all adjustments are accomplished with controls in reset position. VSMO, AFC, REF, ROFF, GOFF, BOFF, ABLM, TEST, DRGB The following adjustments have the listed initial settings. Save each adjustment to memory before performing the next one. Enter the Service Adjustment Mode. Adjust the level of VSOM to 00, AFC to 00, REF to 02, ROFF to 01, GOFF to 01, BOFF to 01, ABLM to 01, TEST to 00, DRGB to 01. DIGITAL ADJUSTMENT PROCEDURES Entering Service Adjustment Mode 1. Tune in a picture, and turn set off. 2. Insert a small tuning tool in service mode access hole, located to the left of the right speaker connections on the back of the set. While depressing Service Button (SW900), turn set on. Making Adjustments 1. Enter service mode. 2. Select adjustment by pressing the the 1 and 4 buttons. DISPLAY POSlTlON (DISP) Enter the Service Adjustment Mode. Select DISP adjustment. Adjust the level to center the display 2 l/2 inches on either side. Save adjustment to memory. HORIZONTAL FREQUENCY (HFRE) Tune in a colorbar pattern. Enter the Service Adjustment Mode. Select the AFC Adjustment and set the AFC to 03. Horizontal will lose sync. Select HFRE adjustment. Adjust the level until the picture locks in. Save adjustment to memory. Select AFC adjustment and set level to 00. Save adjustment to memory. Page 6 SET 2910 PIP ADJUSTMENTS Note: Adjustments made with PIP on. Refer to “Digital Adjustment Procedure” in Miscellaneous Adjustment Section. PIP BRIGHTNESS AND CONTRAST Tune in a picture. Set Brightness, Color, and Picture to MINIMUM. Adjust Bright Level Control (RV2 105) for just visible highlights. Set Picture and Brightness to Maximum and adjust Contrast (RV2108) for minimum blooming. Set Picture, Brightness, and Color to reset. PIP WINDOW POSITION Tune in a picture. Place PIP window in upper left comer of semen. Adjust Position Control (RV2103) to place PIP window 1 inch from left side of screen. Place PIP window in lower right comer of screen. Adjust Position Control (RV2103) to place PIP window 1 inch from right side of screen. PIP SUB COLOR/SUB TINT Tune in a colorbar pattern on the PIP screen. On main screen select a video input with no signal. Position PIP screen in lower left comer of screen. Connect an oscilloscope to TP47B. Adjust Sub Color Control (RV2 107) so that the PIP portion of the signal is 1.9V p-p. Tune in a picture on PIP window. Adjust Sub Hue Control (RV2106) to obtain proper skin tones. PIP RGB PICTURE (RGBP) Tune in a colorbar Pattern. Enter Service Adjustment Mode. Select RGBP adjustment, and adjust level to 00. Set Picture and Brightness to MINIMUM. Adjust RGBP for proper colorbars in PIP window. Save adjustment to memory. PIP B-Y Tune in a colorbar pattern. Turn B-Y Control (RV2200) clockwise until PIP window turns solid blue and note position. Turn RV2200 counterclockvise until PIP window colorbars lose blue and note position. Set RV2200 to midpoint between the two positions. PIP R-Y Tune in a colorbar pattern. Turn R-Y Control (RV2201) counterclockwise until PIP window turns solid red and note position. Turn RV2201 clockwise until PIP window colorbars lose red and note position. Set RV2201 to midpoint between the two positions. SUB PICTURE Tune in a colorbar pattern on the PIP window. Adjust LC Networks (PL2205, PL2206) so that the PIP window size and location is identical in all positions. MISCELLANEOUS ADJUSTMENTS continued HORIZONTAL SIZE (HSIZ) VERTICAL COMP (VCOM) Tune in a crosshatch pattern. Enter the Service Adjustment Mode. Select HSIZ, and adjust level for slight horizontal overscan. Save adjustment to memory. Enter the Service Adjustment Mode. Select VCOM, and adjust level to 02. Save adjustment to memory. HORIZONTAL CENTER (HPOS) Perform Horizontal Frequency Adjustment. Tune in a crosshatch pattern. Adjust Horizontal Centering Connector (A-55) for best horizontal centering. Enter the Service Adjustment Mode. Select HPOS, and adjust level for best horizontal centering. Save adjustment to memory. CHROMA TRAP (CROM) Tune in a colorbar pattern. Set Color to Maximum, and turn NOTCH on. Connect an oscilloscope to TP47R (On C-Board). Enter the Service Adjustment Mode. Select CROM, and adjust level for MINIMUM chroma. Save adjustment to memory. SUB BRIGHTNESS (SBRT) PINCUSHION (PAMP, CPIN, PPHA) Tune in a crosshatch pattern. Enter the Service Adjustment Mode. Select PAMP, and adjust level for straight vertical lines at left and right of screen. Save adjustment to memory. Select CPIN, and adjust level for straight vertical lines at top and bottom of screen. Save adjustment to memory. Select PPHA, and adjust level for equal spacing of vertical lines from top to bottom of screen. Save adjustment to memory. VERTICAL FREQUENCY (VFRE) Tune in a colorbar pattern. Enter the Service Adjustment Mode. Select VFRE adjustment, and adjust the level until the picture locks in. Save adjustment to memory. VERTICAL SIZE (VW) Tune in a crosshatch pattern. Enter the Service Adjustment Mode. Select VSIZ, and adjust level for slight vertical overscan. Save adjustment to memory. Tune in a crosshatch pattern. Set Picture and Brightness to MINIMUM. Enter the Service Adjustment Mode. Select SBRT, and adjust level for visible highlights. Save adjustment to memory. SUB CONTRAST (SPIX) Tune in a crosshatch pattern. Enter the Service Adjustment Mode. Select SPIX, and adjust level for best picture. Check tracking by adjusting Picture and Brightness to MINIMUM and Maximum and check for blooming. Readjust if necessary. Save adjustment to memory. SUB HUE AND SUB COLOR (SHUE, SCOL) Tune in a colorbar pattern. Connect an oscilloscope to TP47B (On C-Board). Enter the Service Adjustment Mode. Select SCOL, and adjust level for 3.W p-p. Tune in an active channel. Select SHUE, and adjust level for proper skin tones. Save adjustment to memory. S - CORRECTION (VSCO) VERTICAL POSITION (VPOS) Tune in a crosshatch pattern. Enter the Service Adjustment Mode: Select VPOS, and adjust level to center picture vertically. Save adjustment to memory. VERTICAL LINEARITY (VLIN) Tune in a crosshatch pattern. Enter the Service Adjustment Mode. Select VLIN, and adjust level for equal vertical spacing of pattern. Save adjustment to memory. Enter the Service Adjustment Mode. Select VSCO, and adjust level to 0. Save adjustment to memory. COLOR PURITY Use a degaussing coil to demagnetize the CRT and mounting brackets. Enter the Service Adjustment Mode. Adjust ROFF and BOFF levels to MINIMUM. Adjust GOFF for a green raster. Loosen Deflection Yoke clamp screw and slide it backward to obtain a vertical green band. Adjust purity rings to center the vertical green band. Slide the Deflection Yoke forward until a uniform green screen is obtained. Check Blue and Red purity by adjusting the ROFF, GOFF, and BOFF levels. Return all controls and adjustments to normal levels. S E T 2910, P a g e 6 MISCELLANEOUS ADJUSTMENTS COLOR TEMPERATURE @CUT, GCUT, GAMP, BAMP) Adjust G2 Control (RV701) so that the retrace lines just disappear. Tune in a crosshatch pattern. Enter the Service Adjustment Mode. Set Picture to MINIMUM. Select SBRT adjustment, and adjust level for MINIMUM. Select GCUT and BCUT adjustments and adjust levels for best white balance. Save adjustment to memory. Set Picture to Maximum. Select GAMP and BAMP adjustments and adjust levels for best white balance. Save adjustment to memory. Perform Sub Brightness Adjustment. CONVERGENCE Adjust the Focus, Horizontal Size, Vertical Size, and Vertical Liiearity. Tune in a dot pattern. Adjust the Horizontal Static Control continued (RV702) to converge the Red and Blue dots over the Green dots horizontally at the center of the screen. Rotate the Vertical Static Magnets to converge the Red and Blue dots over the Green dots vertically at the center of the screen. NOTE: Some versions use a BMC magnet. To adjust the BMC magnet, slide it in and out to correct for insufficient horizontal static convergence, rotate the BMC magnet to correct for insufficient vertical static convergence. Tune in a crosshatch pattern and loosen the Delection Yoke (L550) screw. Remove the rubber wedges between the Deflection Yoke and the CRT. Tilt the Deflection Yoke up or down to converge the vertical lines at top and bottom of screen and the horizontal lines at the right and left sides of the screen. Tilt the Deflection Yoke right or left to converge the vertical lines at the right and left sides of the screen and the horizontal lines at the top and bottom of the screen. Repeat convergence procedure if necessary to obtain best overall convergence. Apply adhesive to wedges and carefully replace on CRT. CRT NECK ASSEMBLY - PURITY MAGNET ,V STAT MAGNET WC MAGNET SAFETY RELATED ADJUSTMENTS R559 CONFIRMATION METHOD (HOLD-DOWN CONFIRMATION) AND READJUSTMENTS 2. Confum that the voltage at TP-85 is more than 108V when the set is operating normally with 120VAC supply. The following adjustments should always be performed when replacing the following components PMSOl, 4608, 4607, R629, R628, R627, R559. Hold-down Operation Confirmation 1. Turn the Power switch on, and receive a white screen. Adjust ABL current to 1650 +/- 8OuA with Picture and Bright controls. Preparation Before Confirmation. 1. Remove R675 on the G board and connect a variable resistor (RVl about 10K) between pin 1 of IC653 and B+ line. 2. Supply 12OVAC +/- 2.0VAC with variable transformer. Hold-down Operation Confirmation 1. Turn the Power switch on, and receive a white signal. Adjust ABL current to 1650 +/- 80uA with Picture and Bright controls. 2. Increase B+ line voltage gradually by adjusting the resistance of RVl . Confirm that the MINIMUM voltage is less than 143SV when the raster disappears during operation of the hold-down circuit. Note: When the holddown circuit starts operating, turn the set off immediately. 3. Turn the Power switch on, and receive a dot pattern. Adjust ABL current to 150 +/- 50uA with Picture and Bright controls. 4. Increase B+ line voltage gradually by adjusting RVl. Confvm that the MINIMUM voltage is less than 146.W when the raster disappears during operation of hold-down circuit. Note: When the hold-down circuit starts operating, turn the set off immediately. 2. Gradually apply DC voltage to TP-85, and confirm that the voltage is less than 137.5V when raster disappears during operation of the hold-down circuit. Note: When the hold-down circuit starts operating, turn the set off immediately. 3. Turn the Power switch on, and receive a dot pattern. Adjust ABL current to 150 +/- 5OuA with Picture and Bright controls. 4. Gradually apply DC voltage to TF-85, and confirm that the voltage is less than 138.5V when raster disappears during operation of the hold-down circuit. Note: When the hold-down circuit starts operating, turn the set off immediately. Holddown Readjustment 1. If Hold-down Operation Confiition cannot be satisfied, readjustment should be performed by altering the resistance value of R570. B+ VOLTAGE CONFIRMATION The following adjustment should always be performed when replacing IC653 and R675. 1. Supply 130VAC +/- 1VAC with variable auto-transformer. Holddown Readjustment 1. If Hold-down Operation Confirmation cannot be satisfied, readjustment should be performed by altering the resistance value of R559. 2. Receive a monoscope signal. 3. Set Picture and Bright controls to initial reset position. 4. Confii that the voltage at TP-91 is less than 137V. 5. If step 4 cannot be satisfied, replace IC653 and R675. Repeat above steps. R570 CONFIRMATION METHOD (HOLD-DOWN CONFIRMATION) AND READJUSTMENTS The following adjustments should always be performed when replacing the following components IC653, PM501, 4608, 4607, D531, C545, C627, R570, R591, R627, R628, R675, T500 Preparation Before Confirmation. 1. Turn the Power switch on, and receive a white signal. Set the Picture and Bright controls to Maximum. Courtesy of Manufacturer