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SERVICE MANUAL
PCV-W500GN1
American Area
US Model
Canadian Model
Ver. 1-2003H
Revision History
PCV-W500GN1
Line up: PCV-W500GN1
• Design and specifications are subject to
change without notice.
2003H1600-1
©2003 Sony Corporation
Published by EMCS VAIO-GSC [SOC]
9-874-380-01
PERSONAL COMPUTER
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Information in this document is subject to
change without notice.
Sony, VAIO and CLIE are trademarks or
registered trademarks of Sony. Microsoft,
Windows, Windows Media, Outlook, Bookshelf
and other Microsoft products are trademarks or
registered trademarks
of Microsoft Corporation in the United States and
other countries.
The word Bluetooth and the Bluetooth logo are
trademarks of Bluetooth SIG, Inc. AMD, AMD
logo, AMD Duron and combinations thereof,
3DNow!, are trademarks of Advanced Micro
Devices, Inc. Intel Inside logo, Pentium and
Celeron are trademarks or registered trademarks
of Intel Corporation. Transmeta, the Transmeta
logo, Crusoe Processor, the Crusoe logo and
combinations thereof are trademarks of
Transmeta Corporation in the USA and other
countries. Graffiti, HotSync, PalmModem, and
Palm OS are resistered trademarks, and the
Hotsync logo and Palm are trademarks of Palm,
Inc. or its subsidiaries. (M) and Motrola are
trademarks of Motrora, Inc. Other Motrola
products and services with (R) mark like
Dragomball are the trademarks of Motrola, Inc.
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Service and Inspection Precautions
Caution Markings for Lithium/Ion Battery - The
following or similar texts shall be provided on
battery pack of equipment or in both the operating
and the service instructions.
1. Obey precautionary markings and
instructions
Labels and stamps on the cabinet, chassis, and
components identify areas requiring special
precautions. Be sure to observe these precautions,
as well as all precautions listed in the operating
manual and other associated documents.
CAUTION: Danger of explosion if battery is
incorrectly replaced. Replace only with the same
or equivalent type recommended by the
manufacturer. Discard used batteries according
to the manufacturer’s instructions.
2. Use designated parts only
The set’s components possess important safety
characteristics, such as noncombustibility and the
ability to tolerate large voltages. Be sure that
replacement parts possess the same safety
characteristics as the originals. Also remember
that the
mark, which appears in circuit
diagrams and parts lists, denotes components that
have particularly important safety functions; be
extra sure to use only the designated components.
CAUTION: The battery pack used in this device
may present a fire or chemical burn hazard if
mistreated. Do not disassemble, heat above
100 C (212 F) or incinerate.
Dispose of used battery promptly.
Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging,
multilation or incineration of the cells must be
avoided to prevent one or more of the following
occurrences; release of toxic materials, release
of hydrogen and/or oxygen gas, rise in surface
temperature.
• If a cell has leaked or vented, it should be
replaced immediately while avoiding to touch
it without any protection.
3. Always follow the original design
when mounting parts and routing
wires
The original layout includes various safety
features, such as inclusion of insulating materials
(tubes and tape) and the mounting of parts above
the printer board. In addition, internal wiring has
been routed and clamped so as to keep it away
from hot or high-voltage parts. When mounting
parts or routing wires, therefore, be sure to
duplicate the original layout.
All other names of systems, products and services
in this manual are trademarks or registered
trademarks of their respective owners.
In this manual, the (TM) or (R) mark are not
specified.
4. Inspect after completing service
After servicing, inspect to make sure that all
–2–
screws, components, and wiring have been
returned to their original condition. Also check
the area around the repair location to ensure that
repair work has caused no damage, and confirm
safety.
5. When replacing chip components...
Never reuse components. Also remember that
the negative side of tantalum capacitors is easily
damaged by heat.
6. When handling flexible print
boards...
• The temperature of the soldering-iron tip should
be about 270C.
• Do not apply the tip more than three times to
the same pattern.
• Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are
easily damaged by vibration. Always handle
with care.
ATTENTION AU COMPOSANT AYANT
RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE
MARQUE
SUR LES DIAGRAMMES
SCHÉMATIQUES ET LA LISTE DES PIÈCES
SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES
COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS
CE MANUEL OU DANS LES SUPPÉMENTS
PUBLIÉS PAR SONY.
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3 REAR COVER (MAIN)
1 TOP (COVER) ASSY
2 MEMORY MODULE
4 ANL-42 BOARD
9 ENX-20 BOARD,
RISER BOARD (CIEL-R)
10 MOTER BOARD
5 HDD
7 MAIN UNIT 1
8 MAIN UNIT 2
11 DC FAN (WITH HEAT
SINK)
13 SWITCHING POWER
12 CPU
6 IO (PANEL) ASSY,
HINGE (COVER)
TO NEXT PAGE
–3–
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CONTINUED FROM
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14 FRONT UNIT
15 REAR COVER (LCD)
ASSY
16 KEYBOARD UNIT
17 CNX-217 BOARD,
INVERTER UNIT,
RAY-CATCHER UNIT
23 ANL-41 BOARD
21 DVD-RW, SLIMDE BOARD 1
18 SPERKER UNIT
22 DVD-RW, SLIMDE BOARD 2
–4–
19 LEX-48 BOARD
20 LCD UNIT
PARTS LIST
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1 TOP (COVER) ASSY
1
Detents
Top (cover) assy
Release button
Detents
1
Detents
–5–
Removal procedure
Detents
1 While pressing the release
button, slide the Top (cover)
assy in the direction of the
arrow and disengage the
nine detents.
Then remove the Top
(cover) assy.
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2 MEMORY
2
Removal procedure
Memory module
2
Memory protection
bracket
1
1 Remove the
screw.
+B (3 X 6)
7-682-547-09
Black
2 Remove the Memory
protection bracket.
3 Open the two clips.
4 Pull out the Memory module
from the board in the
vertical direction.
4
3
Notes when installing the Memory module
Memory
(1) While the clips are left open, insert the Memory module
so that the protrusion of socket enters into the notch
of the Memory module.
(2) When the Memory module is inserted completely,
check that the clips are closed.
(3) Be sure to insert the Memory modules starting from the
having the smallest bank number.
Clip
DDR socket
Boss (1 position)
Clip
–6–
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3 REAR COVER (MAIN)
3
Removal procedure
1
4
Detents
3
Such as I/O panel
connectors
Detents
Rear cover
(main)
3
3
b
2
–7–
1 Remove the
two screws.
+B (3 X 6)
7-682-547-09
Black
2 Remove the two
screw-covers.
3 Remove the
four screws.
+B (3 X 6)
7-682-547-04
Silver
4 Disengage the eleven
detents, then remove the
Rear cover (main) in the
direction of the arrow
with care not to damage
the I/O panel
connectors and others.
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4 ANL-42 BOARD
4
Removal procedure
When installing, connect
the connectors having
the same color together.
ANL-42 board
White
3
Red
Detents
1 Remove the
screw.
+B (3 X 6)
7-682-547-09
Black
2 Disengage the two
detents, and remove the
AMP bracket and the
ANL-42 board in the
direction of the arrow.
3 Remove the
two screws.
2
+PSW (3 X 6)
7-682-947-01
Gold
4
4 Disconnect the four
connectors.
1
AMP bracket
ANL-42 board
–8–
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5 HDD
5
Removal procedure
1 Remove the
four screws.
+B (3 X 6)
7-682-547-09
Black
2 Remove the bracket assy
and HDD in the direction of
the arrow.
3 Remove the two
connectors.
4 Remove the four screws,
and remove the HDD from
the HDD bracket assy.
HDD bracket assy
2
1
3
4
HDD
–9–
+SW (NO.6-32UNC)
7-645-944-01
Gold
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6 IO (PANEL) ASSY, HINGE (COVER)
6
Removal procedure
3
Hinge (cover)
Detents
3
1
1 Remove the four screws,
and remove the
Main shassis (stay).
+B (3 X 6)
7-682-547-09
Black
2 Disengage the four
detents, and remove the
IO (panel) assy.
Main chassis
(stay)
IO (panel) assy
1
1
Detents
2
– 10 –
3 Remove the two screws
and the two detents,
and remove the
Hinge (cover).
+B (3 X 6)
7-682-547-09
Black
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7 MAIN UNIT-1
Cable clamp
3
UL tape
Removal procedure
7
8
1 Disconnect the harness
from the cable clamp.
2 Peel off the UL tape.
3 Remove the four
screws.
+B (3 X 6)
7-682-547-09
Black
To next page
1
2
When assembling, route the
wires as shown in the right picture.
Harness (AUDIO RELAY)
Secure the harness (AUDIO) with the cable clamp.
Harness
(AUDIO)
Secure the harness (AUDIO RELAY)
with the UL tape.
The harness that comes from the
switching power supply unit.
Harness
(IDE HDD)
– 11 –
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8 MAIN UNIT-2
2
2
A
1
Coating clip
Removal procedure
7
8
1 Disconnect the harness
by staighting up coating
clip slightly.
2 While tilting the Main
unit in the direction of
the arrow A, disconnect
the two connectors.
3 Tilt the Main unit further,
and disconnect the
two connectors.
4 Remove the Main unit
in the direction of the
arrow B.
B
3
4
Main unit
When assembling, fix harnesses
with the coating clip (1) as
shown in the right picture.
– 12 –
Coating clip
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9 ENX-20 BOARD, RISER BOARD
9
9
7
Coaching clip
8
Riser
board
ENX-20 board
Bracket (KI)
5
A
5
1 Remove the two connectors.
2 Remove the
three screws.
+B (3 X 6)
7-682-547-09
Black
3 Remove the ENX-20 board,
DC fan, and others in the
direction of the arrow A.
Then disconnect the
B-to-B connector.
4 Peel off the copper leaf tape.
A
B
ENX-20 board,
DC fan, and others
2
6
Removal procedure
5
1
EXPLODED VIEW
5 Remove the four
screws and the
coating clip.
4
Copper
leaf tape
Attach the copper
leaf tape (4) as shown
in the right picture.
+PSW (3 X 6)
7-682-947-01
Gold
6 Remove the ENX-20 board
and the Riser board in the
direction of the arrow B.
7 Remove the two
screws and
Bracket (KI).
+PSW (3 X 6)
7-682-947-01
Gold
8 Disconnect the B-to-B
Copper leaf tape
3
1
connector, and remove the
Riser board from the
ENX-20 board.
9 Disconnect the connector.
– 13 –
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0 MOTHER BOARD
4
2
1
CNR (askey)
modem
4
B
A
Removal procedure
10
Mother board
PARTS LIST
1 Remove the
two screws.
+PSW (3 X 5)
7-682-946-01
Gold
2 Lift up the CNR (askey)
modem in the direction of
the arrow A, and disconnect
the B-to-B connector.
3 Remove the two connectors.
4 Remove the seven screws,
and lift up the mother board
in the direction of the
arrow B, then remove it.
+PSW (3 X 6)
7-682-947-01
Gold
3
– 14 –
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!¡ DC FAN (WITH HEAT SINK)
Clip
B
A
B
A
When assembling,
make sure that the
clips securely hook
on the sockets.
Clips
Sockets
2
DC fan
(with heat sink)
To remove the heat sink, raise the CPU straight up from
the Retention module. However, there can be a case that
the CPU has adhered to the heat sink. In such a case, raise
the CPU straight up from the Retention module being careful
that the CPU pins must not be bent.
Then warm up the CPU and heat sink using a hair dryer or
the like, and then separate the CPU from the heat sink by
inserting a spatula in between them. While executing this
work, do not apply excessive heat to CPU. Also be careful
not to apply excessive force to CPU with spatula.
1
B
3
Heat sink
CPU
Retention module
– 15 –
Removal procedure
11
1 Remove the connector.
2 Press the clips in the
direction of the arrow A
to release the lock and
remove the clips.
3 Raise the DC fan
(with heat sink) in the
direction of the arrow B
and remove it.
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!™ CPU
12
2
CPU
A
Thermal dissipation grease: Silicon compound
(G-765) 90G
Amount of application: 0.5 g (equivalent to twice
the size a wooden safety
match head)
∗ Take care not to apply the grease to any other
places because it has high conductivity.
Grease
(on the entire surface
of heat splitter)
1
– 16 –
Removal procedure
To replace the CPU or heat sink (in case that CPU
is equipped with heat sink), install new CPU or
heat sink after thermal dissipation grease is wiped
off and apply the grease to the position shown
in the figure.
1 Raise the lever in the
direction of the arrow A.
2 Pull the CPU straight up
and remove it.
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!£ SWITCHING POWER
13
Removal procedure
Attach the UL tape 1 to
secure the harness as
shown in the right picture.
UL tape
2 Remove the
two screws.
3 Remove the
two screws
and remove
the duct (L).
+B (3 X 6)
7-682-547-09
Black
5 Remove the Switching
power supply unit in the
direction of the arrow.
1
6 Remove the screw, and
remove the duct (R) from
the Switching power.
UL tape
Switching power
+B (3 X 6)
7-682-547-09
Black
Duct (L)
SLIMDE BOARD
2
+K (3 X 8)
7-682-248-04
Silver
4 Disconnect the connector.
4
5
1 Peel off the UL tape.
P2
MOTHER
BOARD
P1
P3
6
3
Duct (R)
– 17 –
SWITCHING
POWER
HDD
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!¢ FRONT UMIT
3
Front unit
Herness cover
bracket assy
Removal procedure
14
1 Remove the connector.
2 Remove the four screws,
and remove the Hinge (main)
and the Front unit together.
+PS (4 X 5)
7-682-659-01
Gold
Route harnesses as shown below.
2
Upper: Harness (RELAY)
Lower: Harness (IDE CD/DVD)
4
Hinge
Groove in which
other harnesses
should be pushed
Hinge
(main)
1
3 Remove the screw, and
remove the Herness cover
bracket assy.
+B (3 X 6)
7-682-547-09
Black
4 Remove the four screws and
remove the Hinge (main)from
the front unit.
+PS (4 X 5)
7-682-659-01
Gold
Herness cover
bracket assy
– 18 –
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!∞ REAR COVER (LCD) ASSY
15
Detents
Detent
Rear cover
(LCD) assy
Screw cover
2
1
Attach the UL tape (4) to
secure the harness as
shown in the picture below.
4
When assembling,
first install the screws
A and B (2), then
engage the fourteen
Detents.
D
4 Peel off the UL tape.
5 Disconnect the four connectors.
UL tape
C
2 Remove the four rear
covers and the
four screws.
3 Disengage the fourteen
detents and remove the
rear (LCD) cover assy.
3
B
1 Disengage the lower two
detents and the upper
detent part, and remove
the rear panel assy.
+B (3 X 6)
7-682-547-09
Black
5
A
Removal procedure
Rear panel assy
Detent part
UL tape
– 19 –
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!§ KEYBOARD UNIT
16
Keyboard harness
Align the harness along
with the rail.
UL tape
Detent
5
4
LCD unit
UL tape
2
Push the harness into the
opening outside the detent.
1
4
Removal procedure
Route the cables as shown in the figure.
Attach the UL tape
(1) to secure
the harness as
shown in the
right picture.
1 Peel off the UL tape.
2 Disconnect the connector.
3 Remove the
screw.
SCREW (M3 X 5)
3-081-229-01
Silver
4 Remove the
six screws.
+PS (3 X 6)
7-682-647-01
Gold
5 Remove the LCD unit in
the direction of the arrow,
and separate the LCD unit
from the Keyboard unit.
3
4
Keyboard
unit
– 20 –
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!¶ CNX-217 BOARD, INVERTER UNIT, RAY-CATCHER UNIT
Attach the two UL tapes (7)
to secure the harness and
the flexible flat cable (LED)
as shown in the right picture.
UL tape
Coating clip
44
1
CNX-217 board
7
2
Ray-catcher unit
Removal procedure
17
1 Open wide the Coating
clip, and disconnect the
harness.
2 Disconnect the three
connectors.
3 Disconnect the harness.
4 Remove the two screws,
and remove
the CNX-217
+PS (3 X 6)
board.
7-682-647-01
Gold
8
5 Disconnect the four
connectors.
6 Remove the two screws,
and remove
the inverter
+PS (3 X 6)
unit.
7-682-647-01
Gold
3
7 Peel off the two UL tapes.
2
8 Remove the screw, and
remove the
Ray-catcher
unit.
+PS (3 X 6)
6
7-682-647-01
Gold
5
Inverter unit
5
– 21 –
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!• SPEAKER UNIT
18
Removal procedure
Speaker bushing
2
3
1 Peel off the three UL tapes.
2 Remove the Speaker unit
and the Speaker bushing
together, and remove the
Speaker bushing.
Speaker unit
UL tape
Attach the three UL tapes (1) to secure the
harness and the flexible flat cable (LED) as
shown in the picture below.
UL tape
Route the harness upper the guide
of the LCD chassis assy.
1
– 22 –
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!ª LEX-48 BOARD
Give folding to flexible flat board
LEX-48 board
Flexible flat cable
(LED)
LCD unit, LCD chassis assy,
and others.
1
Detents
Ground plate
(Lower)
Removal procedure
19
1 Remove the
three screws.
+PS (3 X 6)
7-682-647-01
Gold
2 Disengage the fourteen
detents, and remove the
two Ground plates (Lower),
one Ground plate (Upper),
LCD unit, LCD chassis
assy, and others.
3 Disengage the three
detents, remove the
LEX-48 board, and remove
the Flexible flat cable (LED).
2
Ground plate
(Upper)
Flexible flat cable (LED)
3
Ground plate
(Lower)
2
2
Detents
LEX-48 board
– 23 –
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@º LCD UNIT
20
Removal procedure
LCD chassis assy
Nickel cloth tape
1
1 UL tapes
Nickel cloth tape
2
2 Remove the
four screws.
+K (3 X 6)
7-682-247-04
Silver
3 Remove the LCD unit
from the LCD chassis with
care not to give scar
on the Harness.
2
1
1 Peel off the five nickel
cloth tapes and the two
UL tapes.
1
Nickel cloth tape
Harness (LCD)
4 Disconnect the Harness.
Attach the tapes (1) as shown in the
picture below.
Nickel cloth tapes
LCD unit
3 4
UL tapes
– 24 –
Nickel cloth tapes
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@¡ DVD-RW, SLIMIDE BOARD-1
Removal procedure
21
22
2
5
1 Disconnect the two
connectors.
2 Remove the
four screws.
3 Remove the
two screws.
+PS (3 X 6)
7-682-647-01
Gold
+PS (3 X 4)
7-682-645-01
Gold
4 Turn over the finger (IDE)
of copper foil in the
direction of the arrow.
3
DVD-RW
Drive holder
Slimide board
1
Finger (IDE)
4
– 25 –
5 Remove the DVD-RW,
Slimide board, and the
Drive holder together in
the direction of the arrow.
To next page
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@™ DVD-RW, SLIMIDE BOARD-2
DVD-RW
4
Removal procedure
21
22
Attach the tapes (2), and the
Gasket (4X7) as shown in the
picture below.
EXPLODED VIEW
1 Disconnect the Harness.
2 Peel off the three Nickel
cloth tapes, the Gasket
(4X7), and the Copper
leaf tape.
3 Remove the four screws,
and remove
the Drive
+P (2 X 2)
holder.
7-627-853-07
Silver
IDE bracket
5
2
Drive holder
Nickel cloth tape
4 Remove the screw, and
remove the
IDE bracket.
+P (2 X 2)
7-627-853-07
Silver
Nickel cloth tape
5 Disconnect the connector,
and separate the DVD-RW
and the Slimide board.
3
Nickel cloth tapes
Slimide board
3 2
Gasket (4X7)
1
Copper leaf tape
Copper leaf sheet
2
Gasket (4X7)
– 26 –
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@£ ANL-41 BOARD
23
Removal procedure
3
1
1 Peel off the Copper leaf
tape, and disconnect the
connector.
2 Remove the two
connectors.
3 Remove the
four screws.
+PS (3 X 6)
7-682-647-01
Gold
4 Remove the ANL-41 board
and the ANL shield
together in the direction
of the arrow, then separate
them.
2
Copper leaf tape
4
ANL-41 board, ANL shield
– 27 –
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FRAMEHARNESS
1 2 3
DC FAN
CMOSCLEAR
MOTHER BOARD
P2
AC INPUT
100V-120V
3A
MEMORY BOARD
P1
DC FAN WITH
HEAT SINK
IO PANEL
DDR2
CHA_FAN1
MEMORY BOARD
PC CARD
SLOT
IO CONN1
CPU_FAN1
P3
DDR1
1
1
IDE2
LVDS1
CPU
MODEM1
1
AUX1
P2
P1
MEMORY
STICK
SLOT
ANL-41
BOARD
SPEAKER
UNIT R
RED
CNX-217 BOARD
SPEAKER
UNIT L
CN2
CN1
CN3
HARNESS
(YU AUDIO)
USB
IO PANEL
VHF/UHF
ANTENNA
S VIDEO IN
CN4
CN2
VIDEO IN
ENX-20
BOARD
FPC(LED)
PC12
RISER CON1
LINE IN L
LINE IN R
RISER BOARD
(CI)
IRDA
UNIT
• Mother Board jumper setting.
WHITE
When the mother board is replaced by the repair mother board,
set the jumper switches to the default set up as shown below.
CN5 CN4
ANL-42
BOARD
USB
CN5 CN6
LEX-48
LED/SW BOARD
RED
WHITE
CN1
FPC(MS)
J1
VOLUME
DIAL
HARNESS
(AUDIO RELAY)
HARNESS
(AUDIO RELAY)
CN3 CN4
CN1
HARNESS
(AUDIO VOLUME)
HARNESS (AUDIO)
SLIMIDE BOARD
(SLIMIDE/C)
SIDE PANEL
BRIGHTNESS
DIAL
IDE1
HARNESS (IDE HDD)
DVD-RW
Drive
POWER CON1
HARNESS (RELAY)
CON2
CN4 CN5
HEAD
PHONE
OPTICAL
OUT
NETWORK
HARNESS
(IDE CD/DVD)
CN7
CN1
INVERTER
UNIT
MICROPHONE
LINE IN
POWER
EXTENTION
CABLE
HARNESS
(INVERTER)
CN2CN3
i.LINK
AMP IF1
PWCON1
MODEM
CNR (ASKEY)
MODEM
PCI RISER1
IDE1
HARNESS (LCD)
LCD UNIT
J2
POWER SUPPLY
P3
POWER
KEYBOARD
UNIT
COMSCLEAR
HDD
1-2
Clear
2-3
Normal
IDE
Default
From board to connector (direct connection)
CAUTION
Harness (with connectors on both ends)
Don't touch the jumper switches while the main power is turned on.
Be sure to turn off the power switch and disconnect the AC power cord from the wall outlet.
Harness (soldering on either end)
– 28 –
TOP
DISASSEMBLY
FOR SAFETY
FLAMEHARNESS
EXPLODED VIEW
EXPLODED VIEW
1 REAR UNIT
204
175
78
213
213
Front unit 1-2
92
81
99
213
167
168
103
A
140
213
206
125
82
93
83
Main unit
27
131
207
167
204
129
130
168
137
213
213
213
11
213
100
12
41
213
85
62
86
171
206
101
213
213
B
215
151
A
134
124
PARTS LIST
210
204
B
176
57
84
213
139
204
– 29 –
204 123
TOP
DISASSEMBLY
FOR SAFETY
FLAMEHARNESS
EXPLODED VIEW
EXPLODED VIEW
2 MAIN UNIT
201
102
3
4
135
127
5
213
207
164
207
2
155
98
PARTS LIST
1
94
207
29
55
126
54
207
214
24
170
154
128
– 30 –
TOP
DISASSEMBLY
FOR SAFETY
FLAMEHARNESS
EXPLODED VIEW
EXPLODED VIEW
3 FRONT UNIT-1
79
21
61
166
112
213
80
96
A
Front unit 2
205
A
52
205
169
166
B
58
26
53
212
56
205
115
PARTS LIST
118
119
B
97
141
15
211 205
116
153
202
165
202
156
95
209
117 205
205
72
14
202
161
– 31 –
13
TOP
FOR SAFETY
DISASSEMBLY
FLAMEHARNESS
EXPLODED VIEW
EXPLODED VIEW
4 FRONT UNIT-2
179
120
91
113
205
178
168
22
135 205
28
168
162
168
205
114
205
136
73
77
76
173
172
121
203
111
168
60
168
59
167
152
168
71
179
74
203
172
121
113
51 25
75
77
173
– 32 –
205
205
120
73
174
122
PARTS LIST
178
23
TOP
FOR SAFETY
DISASSEMBLY
PARTS LIST
EXPLODED VIEW
PARTS LIST
Basic List
Ref.No.
NOTE :
• The parts listed here are for service, and therefore they may be
different from the parts shown in circuit diagrams or used in the set.
• # Parts/components that are available in the commercial market.
Basic List
• The parts in the “Basic List” will be refer red to as the part list.
The part order should be taken place based on the part number
in the list.
Substitution List
• If the repair part in the “Basic List” was not available, refer to order the
“Substitution List” if available.
The components identified by
mark 0 or dotted line with mark
0 are critical for safety.
Replace only with part number
specified.
FLAMEHARNESS
Les composants identifiés par
une marque 0 sont critiques
pour la sécurité.
Ne les remplacer que par une
pièce portant le numéro spécifié.
0
– 33 –
1
2
3
4
5
11
12
13
14
15
21
22
23
24
25
26
27
28
29
41
51
52
53
54
55
56
57
58
59
Part No.
Description
A-8115-564-A
MOTHER BOARD (KO) ASSY (S)
z
A-8114-081-A
CPU (P4/2.66G/6S3) ASSY (S)
z
1-787-038-11
FAN, DC (WITH HEATSINK)
z
6-600-196-01
DDR 512MB (V826664K24SATG-C0)
z
7-300-000-40
SILICON COMPOUND(G-765)90G
z
A-8115-583-A
HDD (S-U9/ST3160022A/160GB) ASSY (S)
z
X-4626-160-1
HDD BRACKET ASSY
z
1-796-728-11
DVD-RW/T-6012
z
X-4626-032-2
DRIVE ASSY, ESCUTCHEON (TO)
z
4-673-940-01
HOLDER, DRIVE
z
A-8068-053-A
MOUNTED PWB, ANL-41
z
1-478-079-11
INVERTER UNIT
z
1-477-558-21
RAY-CATCHER UNIT
z
1-761-672-31
CNR(ASKEY) MODEM
z
1-688-745-11
LED/SW BOARD LEX-48
z
1-761-699-11
SLIMIDE BOARD (SLIMIDE/C)
z
A-8068-052-A
MOUNTED PWB, ANL-42
z
1-688-746-11
CNX-217 BOARD
z
A-8115-682-A
MOUNTED PWB ENX-20
z
1-468-772-11
POWER, SWITCHING
z
1-827-230-11
CABLE, FLEXIBLE FLAT (LED)
z
1-827-231-11
CABLE, FLEXIBLE FLAT (MS)
z
1-824-682-21
CABLE, POWER EXTENSION
z
1-960-620-11
HARNESS (YU AUDIO)
z
1-962-269-11
HARNESS (AUDIO)
z
1-962-271-21
HARNESS (INVERTER)
z
1-961-644-41
HARNESS (IDE HDD)
z
1-961-645-51
HARNESS (IDE CD/DVD)
z
1-962-268-11
HARNESS (LCD)
z
W500GN1
TOP
Ref.No.
60
61
62
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
91
92
93
94
95
96
97
98
99
100
DISASSEMBLY
FOR SAFETY
Part No.
Description
1-962-267-21
HARNESS (RELAY)
z
1-962-272-11
HARNESS (AUDIO VOLUME)
z
1-962-270-11
HARNESS (AUDIO RELAY)
z
A-8115-563-A
LCD (AD/17.5/WXGA) ASSY (S)
z
1-478-192-11
KEY BOARD UNIT (US)
z
1-825-494-11
SPEAKER UNIT
z
4-673-930-02
PANEL, FRONT
z
A-8114-247-A
COVER ASSY, FRONT
z
X-4626-102-2
PANEL ASSY, TOP
z
X-4626-103-1
PANEL ASSY, SIDE
z
A-8115-841-A
PANEL ASSY, REAR
z
X-4625-943-2
COVER (LCD) ASSY, REAR
z
4-673-932-01
PANEL, LEFT
z
4-673-348-02
HINGE (COVER)
z
4-673-342-02
MAIN (COVER)
z
X-4626-028-1
STANDCOVER ASSY
z
4-673-356-12
COVER (MAIN), REAR
z
X-4625-876-2
TOP (COVER) ASSY
z
X-4625-879-2
IO (PANEL) ASSY
z
X-4625-944-3
CHASSIS ASSY, LCD
z
4-673-341-02
MAINCHASSIS (STAY)
z
A-8114-085-B
MAIN CHASSIS ASSY
z
X-4625-872-2
MB CHASSIS ASSY
z
4-675-585-01
BRACKET, IDE
z
4-676-628-01
SHIELD, ANL
z
4-677-031-01
SHIELD, IDE
z
4-673-355-01
BRACKET (KI)
z
4-673-349-02
HINGECOVER SHIELD
z
4-673-347-01
TOP (PANEL) (SHIELD)
z
Ref.No.
W500GN1
#
#
– 34 –
101
102
103
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
134
135
136
137
139
FLAMEHARNESS
EXPLODED VIEW
PARTS LIST
Part No.
Description
4-673-353-01
AMP BRACKET
z
X-4625-873-2
RISER (CHASSIS) ASSY
z
X-4626-124-1
HINGE COVER BRACKET ASSY
z
1-400-485-11
CORE, FERRITE
z
4-644-474-61
COVER, SCREW
z
4-673-949-01
BUSHING, SPEAKER
z
4-673-950-01
SHEET, INVERTOR
z
4-674-865-01
HINGE, KEY BOARD
z
4-674-866-01
DAMPER, KEY BOARD
z
4-673-934-01
BRACKET, KEY BOARD
z
4-673-945-01
BRACKET, DAMPER
z
4-676-267-01
COVER, DAMPER
z
4-676-626-02
PLATE (UPPER), GROUND
z
4-676-627-01
PLATE (LOWER), GROUND
z
X-4626-187-1
GRILLE ASSY, SPEAKER
z
4-644-474-51
COVER, SCREW
z
4-674-857-01
SHIELD (FINGER)
z
4-673-357-01
HINGE (MAIN)
z
1-761-697-11
RISER BOARD (CI)
z
1-787-023-11
FAN, DC
z
4-640-554-01
CABLE CLAMP
z
4-675-784-01
DUCT (L)
z
4-676-269-01
DUCT (R)
z
4-675-694-01
FOOT (STANDCOVER)
z
4-673-512-01
FOOT
z
4-662-796-01
CLIP, COACHING
z
4-663-159-02
TAPE, LCD HARNESS PROTECTION
z
4-677-410-01
PRT (SHEET)
z
4-677-418-01
DUCT (REAR COVER)
z
W500GN1
TOP
Ref.No.
140
141
151
152
153
154
155
156
161
162
164
165
166
167
168
169
170
171
172
173
174
175
176
178
179
201
202
203
204
DISASSEMBLY
FOR SAFETY
Part No.
Description
4-677-464-01
SHEET, MAINCOVER PROTECTION
z
4-677-496-01
FINGER (IDE)
z
4-669-770-11
GASKET 3X9
z
4-669-791-01
GASKET (6X6)
z
4-669-791-31
GASKET (6X6)
z
4-677-316-01
GASKET (2X5)
z
4-677-317-01
GASKET(4X7)
z
4-677-317-11
GASKET(4X7)
z
4-663-104-01
TAPE, NICKEL CLOTH
z
4-663-104-21
TAPE, NICKEL CLOTH
z
4-663-105-11
TAPE, COPPER LEAF
z
4-677-412-01
TAPE, COPPER LEAF
z
4-677-412-11
TAPE, COPPER LEAF
z
4-663-151-01
TAPE (25X40), GLASS
z
4-676-734-01
TAPE, UL
z
4-676-734-11
TAPE, UL
z
4-677-660-01
PROTECTION SHEET, MODEM
z
4-649-870-11
LABEL (ETHER), CAUTION
z
4-675-581-01
TAPE (TOP PANEL), DOUBLE STICK
z
4-675-582-01
TAPE (SIDE PANEL),DOUBLE STICK
z
4-677-029-01
TAPE(SPEAKER GRILL), DOUBLE ST
z
4-678-288-01
BRACKET, MEMORY PROTECTION
z
4-663-156-21
TAPE (TOP-BOTTOM), NI CLOTH
z
4-663-159-11
TAPE, LCD HARNESS PROTECTION
z
4-677-318-11
TAPE, NI CLOTH
z
4-675-008-01
SCREW, CROSS (HOLE) PLATE
z
7-627-853-07
PRECISION SCREW +P 2X2 TYPE 3
z
7-682-247-04
SCREW +K 3X6
z
7-682-547-04
SCREW +B 3X6
z
Ref.No.
W500GN1
205
206
207
209
210
211
212
213
214
215
– 35 –
FLAMEHARNESS
EXPLODED VIEW
PARTS LIST
Part No.
Description
7-682-647-01
SCREW +PS 3X6
z
7-682-659-01
SCREW +PS 4X5
z
7-682-947-01
SCREW +PSW 3X6
z
3-081-229-01
SCREW (M3X5)
z
4-645-944-01
SCREW (SW) (NO.6-32UNC)
z
4-677-452-01
SCREW, PHW3X16
z
7-682-645-01
SCREW +PS 3X4
z
7-682-547-09
SCREW +B 3X6
z
7-682-946-01
SCREW +PSW 3X5
z
7-682-248-04
SCREW +K 3X8
z
W500GN1
TOP
DISASSEMBLY
FOR SAFETY
Assessories & Packing Materials List
Ref.No.
Part No.
Description
# 0
#
#
#
#
# 0
1-777-786-12
CORD, AC
z
1-827-426-11
CORD, CONNECTION (F TYPE RF)
z
1-796-510-31
MOUSE (USB)
z
1-783-801-32
CORD, CONNECTION
z
1-477-900-11
REMOTE COMMANDER
z
4-678-177-11
QUICK START
z
Description
W500GN1
301
302
303
304
305
W500GN1
Substitution List
Ref.No.
Part No.
2 A-8112-348-A
CPU (P4/2.66G/6DX) ASSY (S)
z
A-8117-387-A
CPU (P4/2.66G/6PE) ASSY (S)
z
DDR 512MB (HYS64D64320GU-6-B)
z
DDR 512MB (MT16VDDT6464AG-335C4)
z
HDD (SA-V80/SV1604N/160GB) ASSY (S)
z
LCD (AD/17.5/WXGA) ASSY (S)
z
4 6-600-192-01
6-600-201-01
11 A-8115-575-A
71 A-8117-624-A
– 36 –
FLAMEHARNESS
EXPLODED VIEW
PARTS LIST
Revision History
Suffix
Ver.
Date
-01
Ver. 1
2003.08.07
Contents
QM No.
First
Edition
< Remarks >
[Confidential]
PCV-W500GN1 (AM)