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Information in this document is subject to change without notice. Sony and VAIO are trademarks of Sony. Microsoft, MS-DOS, Windows, the Windows 95, Windows 98, Windows 2000, Windows ME and Windows XP logo are trademarks of Microsoft Corporation. All other trademarks are trademarks or registered trademarks of their respective owners. Other trademarks and trade names may be Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions. used in this document to refer to the entitles claiming the marks and names or their produces. Sony Corporation disclaims any proprietary CAUTION: The battery pack used in this device may present a fire interest in trademarks and trade names other than its own. or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children. CAUTION: Changing the back up battery. • Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must bi avoided to prevent one or more of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature. • If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection. Service and Inspection Precautions 1. Obey precautionary markings and instructions Labels and stamps on the cabinet, chassis, and components identify areas requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents. 2. Use designated parts only The set’s components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the 0 mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components. After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety. 5. When replacing chip components... Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat. 6. When handling flexible print boards... • The temperature of the soldering-iron tip should be about 270˚C. • Do not apply the tip more than three times to the same pattern. • Handle patterns with care; never apply force. 3. Always follow the original design when mounting parts and routing wires The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout. 4. Inspect after completing service Confidential PCG-C1MV/C1MVP (AM) –2– Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care. TABLE OF CONTENTS Section Title Page CHAPTER 1. REMOVAL ............................................... 1-1 Please confirm disassembly method by “Repair Manual” which has been informed you separately. CHAPTER 2. SELF DIAGNOSTICS .......................... 2-1 Please confirm “Self Diagnostics” method which will be informed you with distribution of “Self Diagnostics” software. CHAPTER 3. BLOCK DIAGRAM ............................... 3-1 (to 3-2) CHAPTER 4. FRAME HARNESS DIAGRAM ........ 4-1 (to 4-2) CHAPTER 5. EXPLODED VIEWS AND PARTS LIST 5-1. 5-2. 5-3. 5-4. • Main Section .................................................................... 5-1 LCD Section .................................................................... 5-3 Port Assy Section ............................................................. 5-5 Accessories ...................................................................... 5-6 (to 5-6) Abbreviations UC : US model / Canadian model History of the changes is shown as the “Revision History” at the end of this data. Confidential –3– PCG-C1MV/C1MVP (AM) CHAPTER 1. REMOVAL < ATTENTION > Please confirm disassembly method by “Repair Manual” which has been informed you separately. Confidential 1-1 (END) PCG-C1MV/C1MVP (AM) CHAPTER 2. SELF DIAGNOSTICS < ATTENTION > Please confirm “Self Diagnostics” method which will be informed you with distribution of “Self Diagnostics” software. Confidential 2-1 (END) PCG-C1MV/C1MVP (AM) CHAPTER 3. BLOCK DIAGRAM ModeBitRom microchip 93LC56BT CPU Transmeta Cruesoe(TM) DDR SDRAM 256Mb × 4 128MB TM5800 TDM CN 30P SDRAM DIMM CN PCI Debug CN AD25 1010 000x (AD11) PCI Bus (3.3V) Inverter CN 6P IDE(Primary) 50P CN CN 6P BT,HDDB, BATT,PWR STNDBY LED CN 20p LCD 1280 × 600 CN 50P IFX-166 1-683-136-12 USB3 3 4 USB2 1 USB0 BIOS ROM 2MB MBM29F016A AD21 REQ5,GNT5 i.LINK CN South Bridge ALi M1535+ A1-D South AD18 IDE AD27 USB1 AD31 USB2 AD26 PMU AD28 AUDIO AD17 MODEM AD19 X-Bus (5V) RTC bq3285LD AD29 REQ2,GNT2 JIG CN 50P Port80 H8Crisis SM Bus2 Graphics ATI Rage Mobility M6 AD22 REQ4,GNT4 VGA CN AD23 REQ3,GNT3 PC Card CN 4 7 Rominfo AC 97 Yamaha YMF753 MODEM Ambit T60M283.00 7 8 5 8 0100 001x Clock Gen IMI IMIC9716IBTD RJ11 CN CAM Module SD23 LPC I/F (3.3V) CN 16p JOG SW CN 16p Sometaro CXD401 6 HP CN MS JIG CN Bus SW 4MB Flash USB2 3 0110 000x Keybaord CN TP SW CN 8p CN 5p CN 5p TP CN 8p SPKR CN × 2 SWX-84 1-683-135-12 HITACHI H8S 2149 0101 110x CAM CN Bus SW 1001 100x USB0 1 SM Bus1 CNX-144 1-683-133-12 SM Bus0 BATT CN 3-1 3-2 (END) MS CN USB CN0 IFX-168 1-683-137-12 Battery 0001 011x MBX-60 1-683-132-12 CN 12P EC/KBC Bus SW Magic Gate Sony CXD3451GA SUMIRE TI F731791C PBK-TEB CN 12P SWX-83 1-683-134-12 I/O Exp O2micro OZ998 CNX-147 1-683-138-11 MIC CN CAM CN ATF Analog Devices ADM1030 AV IN CN 5 MS,NUM,CAPS,SCRL LED PWR,CAM,BT SW USB CN1 L/RIN COMP IN VIDEO Decoder Philips SAA7114 6 USB1 AV out CN PI2C Selector MDC CN 30P L/ROUT COMP OUT 2 AC LINK MDC CN 30P LAN CN CN 60P USB1 AD20 REQ0,GNT0 LAN Realtek RTL8100BL CN 60P 2 MPEG2 Real Time Encoder KONATSU CN 40P BT CN PC Card RICOH R5C475II (CSP144) CN 40P CN 30P Serial/Parallel for Debug 24P CN i.LINK TI TSB43AA 22PDT Confidential PCG-C1MV/C1MVP (AM) CHAPTER 4. FRAME HARNESS DIAGRAM LCD HOUSING ASSY MIC IFX-166 BOARD FROM board connector (direct connection) Harness (connector at both end) Harness (soldered at one end) LITHIUM ION BATTERY PACK INVERTER UNIT CN2602 LCD UNIT Rear 6 CN2102 30 29 2 1 POWER BUTTON MODEM CARD 1 NICKEL HYDROGEN BATTERY CN5300 Side L Side R 1 MODULAR HARNESS 16 CN1211 1 2 CN2601 26 1 50 HARNESS (MDC TO CNX) FLEXIBLE FLAT CABLE CN2600 2 1 DC IN 1 2 CN2100 CN1700 i.LINK CN1201 1 15 CN1600 2 1 PC CARD CONNECTOR 59 60 CN1203 MBX-60 BOARD SIDE A 1 16 2 40 MBX-60 BOARD SIDE B 25 49 CN1202 2 1 KEY BOARD UNIT 1 M CN1206 5 2 DC FAN (WITH HEATSINK) 1 FFC (MBX-SWX) 7 CN1204 8 1 CN3220 2 1 HDD 20GB 143 60 J3231 MIC IN J3230 HEADPHONE OUT 144 CNX-144 BOARD SIDE A FLEXIBLE FLAT CABLE 1 EXTENSION MEMORY MODULE PCGA-MM128T (C1MV/C1MVP) PORT REPLICATOR PCGA-PRC1 CN1213 1 59 1 CN3221 2 21 20 50 CN1205 8 CN1210 2 1 CN630 1 2 CN1100 1 2 PRINT PWB SIMPLE SUBSTANCE PC CARD MODULAR JACK HARNESS (DC) CN1501 1 CAMERA SHUTTER SWX-83 BOARD SIDE A 2 1 LCD HARNESS JOG DIAL CN1212 1 CN2200 1 12 10 12 CN1214 FFC (IFX-CNX) IFX-168 BOARD SIDE A SWX-84 BOARD SIDE A Front MEMORY STICK SPEAKER Rch SPEAKER Lch 4-1 Confidential 4-2 (END) PCG-C1MV/C1MVP (AM) CHAPTER 5. EXPLODED VIEWS AND PARTS LIST Ref.No. Part No. 1 4-655-327-01 2 1-544-951-11 3 4-643-073-11 4 4-641-838-01 5 A-8066-884-A NOTE: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. • The mechanical parts with no reference number in the exploded views are not supplied. • Items marked “ * ” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. • When the same reference numbers are written down in the list, please use the one listed in the first place as the main part. Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. 5-1. Main Section Description RETAINER, SPEAKER SPEAKER (WITH HARNESS) SHEET (SPEAKER), ADHESIVE CUSHION (SP) MOUNTED PWB SWX-84 Ref.No. Part No. 16 1-823-465-11 17 A-8067-126-A 18 1-823-466-11 * 19 4-656-219-01 21 1-476-912-41 6 7 8 9 10 1-823-467-11 4-655-318-01 X-4623-996-2 X-4623-814-3 4-655-346-01 CABLE, FLEXIBLE FLAT 8P WINDOW, MS ESCUTCHEON (MS) SUB ASSY REST SUB ASSY (B), PALM BUTTON, POWER 22 23 24 25 26 X-4623-997-1 1-763-741-11 4-654-350-01 A-8067-121-A 4-655-344-02 ESCUTCHEON (L) SUB ASSY FAN, DC (WITH HEAT SINK) SHEET (CPU), THERMAL MBX-60 TM58/733 ASSY (S) SHEET (PC CARD), INSULATING 11 12 13 14 15 4-655-314-01 1-476-060-71 4-655-460-01 A-8066-887-A 1-793-100-11 LENS (KEYBOARD), LED ENCODER (ROTARY) BUTTON, CAPTURE COMPLETE PWB IFX-168 CONNECTOR, USB 27 28 1-793-637-21 6-701-830-01 29 30 31 4-658-557-01 4-655-345-01 4-655-333-02 CONNECTOR, PC CARD (EJECTOR) (C1MV/M,C1MVP/M)... IC M463S1654CT1-L7A SHEET (FAN), INSULATING SHEET (BOTTOM), INSULATING COVER, BATTERY CONNECTOR 32 33 34 35 36 1-761-457-11 4-655-326-01 1-961-397-11 1-468-624-11 1-761-449-11 CARD, MODEM OFF, STAND HARNESS (MDC TO CNX) BATTERY (FOR BACK UP) PWB, FLEXIBLE PRINT * 37 38 39 40 41 4-655-311-01 1-761-452-11 A-8025-175-A 1-961-370-11 4-643-040-11 BRACKET, HDD PWB, FLEXIBLE PRINT (FOR HDD) ASSY HDD 20GB (I,15) (S) HARNESS (DC POWER) COVER (L), MAIN 42 43 44 45 46 4-643-041-11 4-658-021-01 1-961-414-11 A-8066-877-A 1-694-760-21 COVER (R), MAIN SHEET (MODULAR), INSULATING HARNESS (MODEM) COMPLETE PWB CNX-144 JACK, SMALL TYPE (HEAD PHONE) 47 48 49 52 53 1-694-760-31 X-4623-882-2 X-4623-815-2 4-636-934-01 4-635-956-01 JACK, SMALL TYPE (MIC) ESCUTCHEON (R) SUB ASSY CABINET SUB ASSY, BOTTOM SPACER (SPRING) SPRING (B), COMPRESSION COIL 55 56 58 59 60 4-650-469-01 4-655-339-01 4-659-658-01 4-659-659-01 4-659-656-02 FOOT LID, MEMORY CUSHION (HDD) GASKET (IFX) SHEET (MBX), INSULATING 61 62 63 64 65 4-659-657-01 4-659-774-01 4-659-683-02 4-645-941-01 4-661-192-02 CUSHION (MDC) CUSHION (FAN) SHEET (MS), BLIND GASKET (RING) GASKET (SPEAKER) B1 B2 B3 B4 B5 4-639-112-31 4-657-192-01 4-645-214-01 4-645-214-21 3-930-461-11 SCREW M2X4 SCREW, TAPPING, SPECIAL (2X3) GRIP, M2 (2X3) GRIP, M2 (2X5.5) SCREW (DIA. 1.4X3.5),PRECISION B6 B7 B8 B9 B10 4-656-239-01 7-628-253-35 4-653-582-11 4-635-301-01 4-659-702-01 M2 SCREW (2X3) SCREW +PS 2X8 SCREW M2 (NE) (2X5) SCREW M3X4 SCREW (M2 (EG)), +PS (2X4) B11 4-644-637-21 GRIP, M2 EG (2X7) B4 B6 32 25 31 22 34 27 I 9 26 B10 37 33 A 33 8 B9 qd qd B A 1 306 21 qs H K B8 D B B10 qa F E B9 0 qg qh 38 J 23 6 J 35 5 qf B7 H 2 PCG-C1MV/M, C1MVP/M B6 61 24 28 39 B6 36 B6 29 58 60 C B4 B4 30 64 D 3 8 K 3 9 49 9 19 4 qs 3 1 B4 43 6 52 44 1 6 2 40 41 42 4 B1 Description FFC 12P PWB SWX-83 NON-BT ASSY (S) CABLE, FLEXIBLE FLAT 16P HEAT SINK KEYBOARD UNIT (US) E 62 5 C 5 53 qa 13 7 B5 12 qf 3 B2 11 0 B11 10 59 F I qh B1 7 7 4 65 15 63 B3 16 1 B1 qg 45 B3 B11 8 2 2 G 18 G 17 47 56 55 B1 14 46 48 B3 Confidential 5-1 5-2 PCG-C1MV/C1MVP (AM) 5-2. LCD Section Ref.No. Part No. 101 X-4623-818-2 102 X-4623-812-2 103 4-646-976-11 104 4-643-078-11 105 A-8067-128-A 128 126 123 125 D 2 122 133 1 119 3 115 (*1) 116 5 C 6 118 114 B15 B13 113 (*2) 112 111 2 136 117 C B13 B14 124 122 127 135 132 5 120 D B4 121 4 A B13 123 B13 129 B6 3 A 1 B 110 B 107 104 B12 Description COVER SUB ASSY, HINGE BEZEL SUB ASSY (B), LCD CUSHION (LATCH) RUBBER (UNDER), BLIND LCD 8.9WSXGA ASSY (S) 106 107 108 109 110 1-476-913-11 1-961-294-11 1-961-422-12 4-655-335-01 4-655-343-01 INVERTER UNIT HARNESS (INVERTER 6P) HARNESS (LCD) HINGE (L) PLATE (CAMERA), ORNAMENTAL 111 112 113 114 115 X-4623-813-1 4-655-341-01 4-655-336-01 4-656-886-01 A-8067-127-A COVER SUB ASSY, CAMERA HOLDER, RING RING, FOCUS SHEET (CAMERA), PROTECTION CCD BCX-SD23 ASSY (S) 116 117 118 119 120 4-655-347-01 4-655-334-01 4-655-445-01 4-655-323-01 4-655-330-02 NUT PLATE HINGE (C) BEARING (C) CABINET, CAMERA DETECTOR 121 122 123 124 125 4-656-052-01 4-655-340-01 4-656-237-01 4-655-316-13 1-542-472-11 PLATE (SMALL), GROUND LATCH SPRING, COMPRESSION LENS (HOUSING), LED MICROPHONE, ELECTRET CONDENSER 126 127 128 129 132 X-4623-816-2 A-8067-124-A 4-660-539-01 4-661-726-01 4-659-134-01 HOUSING SUB ASSY (B) IFX-166 NON-BT ASSY (S) SHEET (CAMERA), ESD SHEET (KEL), ADHESIVE CUSHION (HOUSING) 133 135 136 136 136 4-659-655-01 4-659-652-03 4-655-312-21 4-655-312-31 4-655-312-61 SHEET (EMI), HINGE SHEET (IFX-166), INSULATING (C1MV)...LABEL (ID) (C1MVP)...LABEL (ID) (C1MV/M)...LABEL (ID) 136 B4 B6 B12 B13 4-655-312-71 4-645-214-21 4-656-239-01 4-653-582-21 4-653-582-31 (C1MVP/M)...LABEL (ID) GRIP, M2 (2X5.5) M2 SCREW (2X3) SCREW M2 (NE) (2X6) SCREW M2 (NE) (2X4) B14 B15 4-645-497-21 3-318-382-31 SCREW (M2.6),CROSS (HOLE) BIND SCREW (1.7X3), TAPPING 109 108 6 106 not dismantle the CCD BCX-SD23 assy (Ref. 115). *1 Do For example, removing the connector. mounting the focus ring (Ref. 113), align markings of *2 When camera (side of gear) and groove of focus ring. 4 103 105 101 If disintegrated, do not turn focus ring (Ref. 113). Focus adjustment is off. 102 104 B12 101 Confidential PCG-C1MV/C1MVP (AM) 5-3 5-4 5-3. Port Assy Section 211 210 213 B18 Ref.No. Part No. 201 4-655-763-01 202 4-655-758-02 * 203 4-655-760-01 204 A-8066-914-A 205 1-794-548-11 Description FOOT, RUBBER CABINET (LOWER) PLATE, CONNECTOR COMPLETE PWB CNX-147 CONNECTOR, USB (A) * 206 207 208 209 210 4-656-128-01 1-823-344-11 4-655-761-01 4-656-127-02 X-4624-077-2 BRACKET CABLE, I/F HOLDER, CONNECTOR ESCUTCHEON (CONNECTOR) CABINET (UPPER) SUB ASSY 211 212 213 B16 B17 4-655-762-01 4-659-565-01 4-659-666-01 7-685-105-14 4-635-966-12 LABEL, CONNECTOR SHEET (PORT REPLICATOR) GASKET TAPPING +P 2X8 NON-SLIT SCREW (HEX) B18 4-639-112-01 SCREW M2X4 208 209 B18 206 208 207 205 212 204 203 B17 202 B16 201 201 B16 B16 Confidential 5-5 PCG-C1MV/C1MVP (AM) 5-4. Accessories Ref.No. Part No. Description ACCESSORIES *********** 301 0301 303 306 0307 308 309 303 1-757-562-31 1-757-673-11 4-655-329-01 1-476-942-11 1-756-074-41 CORD, POWER CORD, CONNECTION CAP (IN BAG), SENSOR ADAPTOR, AC BATTERY PACK, LITHIUM ION PORT ASSY 4-659-022-01 QUICK START, C1MVP, MV AV Connecting Cable The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. 306 Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié. Spare Cap (for Stick) 307 AC Adaptor 308 Battery Pack 309 Port Replicator *Refer to “5-3. Port Assy Section’’ Confidential PCG-C1MV/C1MVP (AM) 5-6 (END) PCG-C1MV/C1MVP (AM) List of PCG-C1 Series for American Area (As of January, 2002) Model Service Manual Parts No. PCG-C1XS 9-872-053-11 PCG-C1VN 9-872-126-11 PCG-C1VP PCG-C1VPK 9-874-422-11 PCG-C1MV PCG-C1MV/M PCG-C1MVP PCG-C1MVP/M 9-874-449-01 * * : Additional Model American Area : North, Central and South Americas This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation. Sony Corporation 9-874-449-01 – 24 – English 2002A0500-1 © 2002 Sony Corporation Published by Sony EMCS VAIO-GSC [SNT] Revision History Suffix Ver. Date -01 Ver. 1 2002.01.23 Contents QM No. First Edition <Remarks> [Confidential] PCG-C1MV/C1MVP (AM)