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BOILER INSTALLATION STEP 1: LOCATING & SETTING THE BOILER ➤ PROCEDURE A: Check that provisions for combustion air are in accordance with National Fuel Gas Code ANSI Z223.1-latest edition and all applicable local codes. In Canada, follow CAN/CGA B149(0.1 or .2) installation codes. If boiler is installed in a confined space, a space with a volume of less than 50 cubic feet per 1000 Btu/hr of gas input for all fuel burning equipment, or building construction is unusually tight, adequate air for combustion must be provided by two openings: one located about 6" below the ceiling, the other about 6" above the floor. When communicating directly with the outside, each opening must have a minimum free area of one square inch per 4000 Btu/hr of gas input. When ventilation air is provided by openings in doors, etc. to adjoining spaces having adequate infiltration, each opening must have a minimum free area of one square inch per 1000 Btu/hr of gas input. WARNING: This boiler must be supplied with combustion air in accordance with Section 5.3, Air for Combustion & Ventilation, of the latest edition of the National Fuel Gas Code, ANSI Z223.1 and all applicable local building codes. Failure to provide adequate combustion air for this appliance can result in excessive levels of carbon monoxide which can result in severe personal injury or death! If boiler is installed in an unconfined space, adequate air will be available via normal infiltration. NOTE: Boiler employs atmospheric combustion. Combustion air must not be contaminated with halogenated hydrocarbon vapors, aerosol propellants or freon; otherwise, heat exchanger will be subject to corrosion, reducing boiler life. ➤ PROCEDURE B: Check minimum clearances to combustibles are proper as shown. Local requirements may specify greater clearances & must be adhered to. Boiler shall be installed such that the gas ignition system components are protected from water, dripping, spraying, rain, etc., during appliance operation and service, circulator replacement, condensate trap, control replacement, etc. 6" 6" VENT DAMPER LEFT 6" RIGHT 6" FRONT VIEW TOP 48" FRONT CLOSET REAR 6" 6" RECOMMEND MORE FOR ACCESS TO VENT DAMPER POSITION INDICATOR SIDE VIEW FIGURE 1.1 WARNING: Never install boiler on combustible flooring without combustible flooring pan or on carpeting as heat damage and/or fire may result. CAUTION: Locate boiler so horizontal connecting flue pipe is as short as possible. Maximize height of vertical flue connector. CAUTION: Do not loosen tie rods on absorption unit. They accommodate thermal expansion. Loss of boiler structural integrity and water leaks/damage may result. DOME ➤ PROCEDURE C: Check component positioning. BAFFLE GRID 1. Remove all packing material from boiler. 2. Check that burners and controls are in the proper position. 3. Check proper seating of baffle grid or baffle inside of dome opening (see Figure 1.2). 4 FIGURE 1.2