Download Kenwood TK-940 Car Satellite Radio System User Manual
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1 C' 800MHz/900MHz FM TRANSCEIVER SERVICE MANUAL O 1994-8 PRINTED IN JAPAN B51-8281-00( N ) 1219 Microphone BLOCK DIAGRAM .......................................... :;..:.:.$@$::':,'~'\,'.'- "!?$LU~CO.i@&4170-XX) ................................... 66 ;a., ' .................... .2b . ..,... . . . . . :FX-R%~?ONIT1x57-4590-XXI (BIZ) . . . LEVEL DIAGRAM ............................... CIRCUIT DESCRIPTION ......................................... 27 ". SEMICONDUCTOR DATA .................................. 34 DESCRIPTION .OF COMPON~NTS:;:b.....................39.' PARTS LIST ......................................... .................. 41 EXPLODED VIEW ............................................55 PACKING ......................:.........................................56 . ,;-\I ... , .. a . 'i " , .................... 67 , T X - R X ; U N I ~ ~ X ~ ~ - ~ ~(A121 ~ O -.................... XX) 71 SCHEM&TIC ~ ~ A G R A......................................... M 77 . SPECIFICA~:IONS .............................................:...... 83 KT-19 (ACCESSORYCONNECTION CABLE1 .... BACK COVER KDD-4 (D'rMF DECODER) .................. BACK COVER G , KPG-25D (PROGRAMMING DISK) .... BACK COVER GENERAL INTRODUC'TION ns are recommended for SCOPE OF THIS MANUAL This manual i? intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of the publication data. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions. These are issued as required. one is within t w o feet (0.6 ransmit until all RF connectors are verified ectors are properly termi- DO NOT operate this equipment lasting caps or in an explosive atproperly grounded before ORDERING REPLACEMENT PARTS When ordering replacement parts or equipment information, the full part identification number should be included. This applies t o all parts : components, kits, or chassis. If the part number is not known, include the chassis or kit number of which it is a part, and a sufficient description of the required component for proper identification. erviced by a qualified technician only. FCC COMPLIANCE AND TYPE NUMBERS Type acceptance number Frequency range Complrance ALHTK-940-1 806-870MHz Part 90 ALHTK-941-1 896-941 MHz Part 90 PRE-INSTALLATION CONSIDERATIONS 1. UNPACKING Unpack the radio from its shipping container and check for accessory items. If any i t e m is missing, please contact KENWOOD immediately. 2. LICENSING REQUIREMENTS Federal regulations require a station license for each radio installation (mobile or base) be obtained by the equipment owner. The licensee .is responsible for enring transmitter power, frequency, and deviation are hin the limits permitted by the station license. ansmitter adjustments may be performed only by nsed technician holding an FCC first, second or ss commercial radiotelephone operator's lire is no license required t o install or operate 3. PRE-INSTALLATION CHECKOUT 3-1. Introduction Each rad~oIS adjusted and tested before shipment. However, it is recommended that recerver and transmitter operation be checked for proper operatron before ~nstallat~on. 3-2.Testing The radio should be tested complete with all cabl~ng and accessories as they wrll be connected In the f ~ n a l installatron. Transmrtter frequency, d e v ~ a t ~ o nand , power p ~ t p u should t be checked, as should recelver ~ g n ~ j t i v i t ysquelch , operation, and audio o u t p u t , ' Q ~ ~ e q u i p r n eoperation nt should be verif~ed. v 9401941 E INSTALLATION e vehicle and determine how and where cable runs for protection against pinching or g wiring, and radio installation t o prevent,over- 4-2. Antenna The favored location for an antenna Is In the center of a large, flat conduct~vearea, usually at the roof tenand ter The trunk Ild IS preferred, bond the trunk vehicle chassis using ground straps t o ensure the Ild 1s at chassis ground 4-3. Radio The universal mount bracket allows the radio t o be mounted in a variety of ways. Be sure the mounting surface is adequate t o support the radio's weight. Allow sufficient space around the radio for air cooling. Position the radio close enough t o the vehicle operator t o permit easy access to the controls when driving. f I 1 kt i t I. 4-4. DC Power and wiring 1 T h ~ srad~omay be ~nstalledIn negatlve ground e e c tr~calsystems only Reverse polar~tywill cause the cable fuse to blow Check the veh~cleground polar~ t ybefore ~nstallat~on t o prevent wasted time and effort 2 Connect the posltive power lead d~rectlyt o the veh~clebattery pos~tiveterm~nalConnect~ngthe Positive lead t o any other posltlve voltage source In the veh~cleIS not recommended F 1/ """"" 1 5-2. Radio location Select a convenlent location for your control stat~on rad~owhich is as close as practical t o the antenna cable entry pornt Secondly, use your system's power supply (whlch supplles the voltage and current requ~redfor n t can flow around your system) Make sure s u f f ~ c ~ e air the rad~oand power supply t o allow adequate cool~ng SERVICE This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained in this manual. Note When you modify your radio as described in systern set-up, take the following precaution. The rating of pin 7 (SB) of the accessory connector cable (KCT-19) on the rear of the radio is 13.6V ( I A ) . Insert a 1A fuse if you use the SB pin for external equipment. Accessory connector cable (KCT-19) Fuse (IA) If DC power is to be controlled by the vehicle ign~tion switch, a switching relay should be used to switch the posltwe power lead The vehcle ignition switch then controls DC to the relay c o ~ l I 1 5. INSTALLATION PLANNING - CONTROL STATIONS 5-1. Antenna system Control station. The antenna system s e e c t ~ o ndepends on many factors and IS beyond the scope of this manual. Your KENWOOD dealer can help you select an antenna system that will best serve your particular needs. 3 Connect the ground lead d ~ r e c t l yt o the battery negatlve termlnal 4 The cable prov~dedwlth the radlo IS s u f f ~ c ~ e n t ot handle the maximum radio current demand If the cable must be extended, be sure the addit~onalwire IS s u f f ~ c ~ efor n t the current t o be carr~edand length of the added lead If you do not intend t o use the 3.5-mm jack for the external speaker, fit the supplied speaker-jack cap (B09-0235-XX) t o stop dust and sand getting in. Speaker-jack cap (B09-0235-XX) SYSTEM SET-UP P Merchandise received t Frequency range (MHz) License and frequency allocated by FCC I TX 806-825 RX TX 851 -870 851-870 896-902 Y Choose the type of transceiver w , RF power 15W Type TK-940 K 15W TK-9,41 K 935-941 RX 935-941 See page 16. Modify the control unit when used KDD-4. I See page 13. A personal computer (IBM PC or compatible), programming interface (KPG-4), and programming software (KPG-25D) are required for programming. (The frequency and signaling (option) data are programmed for the transceiver.) Transceiver programming (Option) See page 21. See page 21. KES-3 External speaker Are you using the external speaker? (Option) See page 18. 1 (Option) See page 20. KCT-18 Ignition sense cable (Option) N0 c Delivery ) OPERATING FEATURES ) ( i 1. O p e r a t i o n F e a t u t e s 2. Transceiver Controls and Indicators (Fig. 1) The TK-9401941 s an 8001900MHz-band EFJ LTRIMcompat~bletrunked ladlo deslgned t o operate In both trunked and convent~onamodes The programmable features ale summarlzed 2-1. Font Panel Controls All the keys on the front panel ale momentary-type push buttons The funct~onsof these keys are explained below 1-1. General Transceiver Features Any combination of 32 (MAX) trunked and conventional systems programmable. Up to 250 (MAX) groups are programmable in each system. &digit alphanumeric characters pare programmable for each group. Types system scan is selectable. System lockout for scanning. Time-out timer (Dispatohflelephone) CALL indicator Clear-to-talk External DTNlF decoder (The optional KDD-4 DTMF decoder is required.) Test mode Horn alert port Data port 1-2. Trunked System Features The following features are available with systems programmed for trunked transceiver operation. Group Scan Transmit Inhibit Telephone Interconnect (The optional microphone with DTMF pad is required.) Free System Ringback (This feature is available only when a telephone interconnect ID code is selected.) AUTO TEL (This feature is available only when a telephone interconnect ID code is selected.) Talk-around (Can be set for each group.) System Search 1-3. Conventional System Features The following features are available with systems programmed for conventional transceiver operation. Up t o 250 (MAX) channels are programmable in each system. (Channels are selected using the POWER key Transceiver POWER key. W h e n the p o w e r is switched off, all the parameters, such as the system and group, are stored in memory. When the power is switched on again, the system returns t o the previous conditions. - SYSTEM LIPIDOWN key When the SYSTEM UPIDOWN key is pressed, the system number t o be selected is incremented or decremented by one. When the key is held down, the system number changes continuously. After the system number reaches the highest system number, it goes back t o the lowest system number. System numbers not set are skipped. GROUP UPIDOWN key This key is operated in the same way as the SYSTEM UPIDOWN key. When the system number is changed, the GROUP indicator shows the original group number (the last selected group number in each system). The group t o be set may differ by system. tem scan funcof this key can be disabled by pro OPERATING FEATURES Group display Shows the selected group rlumbei (1-MAX 250) Zero ~ndicatesgroup 10 Only the programmed groups are d~splayed The group d~splay1s located above the GROLIP LIPIDOWN key AUX key This key toggles the auxiiiary function on and off. If this key is pressed once, the auxiliary function is enabled. If the key is pressed again, the auxiliary function is d~sabled.The confirmation tone is the same as that of the scan key. The following auxiliary functions are available and can be progl-amr-iied by the FPU: 1) Horn alert 2)Manual relay 3) System scan delete function 4) Fixed revert system call (invalid if the system is not set) 5) Switching between alphanumeric display and systemlgroup indicator (toggle) (Invalid if the alphanumeric display is not set) When the alphanumeric display is selected, the confirmation tone is output for about 50ms. When the systenilgroup indicator is selected, the confirmation tone is output twice (output 50ms, off 50ms, output 50ms). 6) AUTO TEL 7) Option signalling reset 8) Invalid Scan indicator The mark on the display goes on in system scan mode. a Delete ( ) 1 indicator When a system locked out of the system scan sequence is selected, the ) mark on the display goes on. The mark flashes if there is a locked system during fixed system scan. !It does not light continuously or flash during list type scan.) BUSY indicator The BUSY indicator goes on if the PTT button is pressed when the trunked system is busy or while a TX inhibit ID is being received. CALL indicator The CALL indicator can be prograrnmed so that it goes on when a specified call is received. This indicator goes off when any front panel key is pressed. If the KDD-4 is installed and the call flag is Y, this indicator does not go on unless the DTMF code matches. 2-2. Front Panel Displays and Indicators System display Indicates the selected system number (1-MAX 32). Only the programmed systems are displayed. The system display is located above the SYSTEM UP/ DOWN key. POWER S W VOL UP 1 LCD I I SCAN --t, - ' v Alpha-numeric display Fig. I SCAN S W * "- TEL I / I AUX S ' N 1 , OPERATING FEATURES . Alphanumeric display The 8-dig~talphanumerlc (NN)display also shows system and group numbers. 8-digit alphanumeric displays can be programmed for each group. If the alphanumeric display IS not programmed, the system and group numbers are displayed. After t h e dealer's q u a l f i e d service technician programs the transceiver, the alphanumeric display shows system numbers and group numbers for your s ~ e c i f i cnetwork. TA indicator Appears when the Talk-around systemlgroup is selected. ) OPT indictor Dlsplays t h e KDD-4 decode latch of o p t o n a l slgnallng AUX (Auxiliary) indicator Appears w h e n t h e manual relay or horn alert function IS activated (ON) by presslng the AUX key I Handset indicator Appears w h e n a group I S selected t h a t IS programmed wlth telephone IDS (It flashes durlng AUTO TEL 1 3. Details of Features r' b c ; b 3-1. System Scan System scan can be selected wlth the "SCAN" key y programmlng the scan feature When the "SCAIU' key IS pressed and the mark appears, scan mode IS entered Scann~ngstarts from the system follow~ng the currently dlsplayed system When scannlng, "-SCAN-' IS ~ n d ~ c a t eon d the alphanumerlc dlspay When a call IS received, scannlng stops, and the syst e m and group are dlsplayed When the system or group or volume (AUX) key IS pressed dur~ngscannlng, the scan stops and the revert system or group can be changed Scannlng resumes one second after the key IS released If the scan feature is not programmed, the "SCAN" key on the front panel is ineffective. a 3-2. System Lockout The system lockout feature IS used t o lock systems out of the scan sequence, and can be selected b y programming in the following t w o ways: Fixed lockout The system t o be locked out is selected by programming. When a locked system is selected, the Delete ( ) ) Indicator appears on the left of the SYSTEM indicator. The revert system is scanned even if it is locked out. If there is a locked system, the Delete ( b ) indicator flashes during fixed scanning. (It does not light continuously or flash during list type scan.) User selectable lockout If the AUX (Auxiliary) key is programmed for the scan lockout feature, the user can lock systems out of the scan sequence w i t h the AUX key. To lock a system out of the scan sequence, press the AUX key w h e n t h e s y s t e m is dlsplayed. The Delete ( b ) indicator is displayed o n the left of the SYSTEM indicator. To unlock a system, select the system and press the AUX key. The Delete ( ) ) indicator disappears t o indicate that the system has returned t o the scan sequence. The revert system is scanned even if it is locked out. If there a locked system, the Delete ( b indicator flashes during fixed scanning. (It does not light continuously or flash during list type scan.) If all systems are locked out, the scan stops and only the revert system is received. If another function is assigned to the AUX (Auxiliary) key, the USER SELECTABLE LOCKOUT feature does not function. 3-3. Drop-Out Delay Time (Scan Resume Time) If a call IS received during scan, the scan stops The scan resume time can be programmed as 0 t o 254 seconds In one-second increments The default value IS 3 seconds. 3-4. Dwell Time The dwell time 1s the time after transmlsslon ends until the scan resumes In scan mode It can be set t o 0 t o 254 seconds by programmlng The default value 1s 15 seconds. OPERATING FEATURES 3-5. SystemIGroup Revert SystemIGroup revert can be programmed for one of the following: Last call revert The system or group changes t o the revert system or group when a call IS received with the system or group being scanned. Last use revert If a systemlgroup call is received during scanning and the PTT button 1s pressed for transmission and response within the drop out delay time, the system or group is assigned as the new revert system or group. 3-6. Scan Message Wait The time for staying wlth the home repeater that receives a signal during system scan and monitoring data messages can be programmed. If there is no signal from the home repeater, the system is scanned for about 50ms. If there is a signal, three data messages are monitored. Normally, three data messages a re monitored for each system, and it can be increased in multiples of three data messages per line to up to eight lines. If the repeater data message indicates that there is no call, data monitoring is terminated and the home repeater of the next system is scanned. I I 1 I 1 ! 1 I 3-7. Call Indicator The call lndlcator can be programmed for each group In trunked systems, ~tcan be set t o respond t o a selectable decode ID or one of t w o flxed IDS, except block IDS When a call IS recelved wlth a selectable decode ID, the call Indicator flashes When a call 1s recelved wlth a flxed ID, the call lndlcator lights continuously. In a convent~onalsystem, the call indicator can be programmed t o l ~ g h tfor each QT or DQT code It keeps flashlng while a call IS belng recelved It IS turned off by presslng any front panel key 3-8. Time-Out Timer The tlme-out timer can be programmed In 15 seconds increments from 15 seconds t o ten mlnutes for patch and Interconnect operat~ons If the transmltfor longer than the proter IS dlsabled and a warnP l T button IS held down. he P l T button IS released. ute for dlspatch and three 3-9. Priority ID Codes The priority of the programmable decode ID codes for each system is as follows: 1) Fixed ID code 1 2) F~xedID code 2 3 ) Selected ID code 4) Other selectable ID codes (Group scan only) 5) Block decode codes When a call with a higher priority is received, that call is received immediately (except when the transceiver is trunked out). 3-10. Group Scan Operation Group scan can be programmed for each group. In addition to the ID codes of the selected group, the ID codes of the other groups that are permitted for group scan are decoded. (The t w o fixed ID and block decode codes are always decoded.) If, during group scanning, a call is recelved with one of the selectable group ID codes for which group scan is enabled, the group display indicates the group number that the call came in with. That group then becomes the n e w selected group. Group scan resumes after the specified drop-out delay time or dwell time shared by the system scan elapses. 3-1 1. Transmit Inhibit The transceiver can be programmed wlth a transmit inhibit block of ID codes. If an ID code within this block is decoded the preset time before the PTT button is 'pressed, transmission is inhibited. The BUSY indicator lights and a busy tone sounds until the PTT button is released to indicate that transmission is not possible (except clear-to-talk mode). Transmission with the group for which the encode ID is not set is inhibited, and the busy tone is output while the PTT button is held down, regardless of the clear-to-talk setting. 3-12. TEL ID Codes (TEL MODE) The ID code in the TEL ID block can be used t o make a phone call by programming the block. To make a phone calls, an optional DTMF microphone is required. 1 > ) OPERATING FEATURES 3-13. Free System Ringback Thls feature is avalabe only when a telephone interconnect ID code IS selected. If a busy tone sounds when the PTT button IS pressed, the transceiver enters this mode automat~cally. When the PTT button is released, a beep sounds for 400ms to indicate that the mode has been entered. If the scan IS on, it is resumed (the mark goes on.) When any repeater becomes available, a ringing tone s o ~ ~ n dand s this mode ends. The mode is terminated when the system, group, scan, P n , or AUX key is changed. a 1 c [g 3-14. System Search T h ~ sfeature can be programmed t o automat~cally access other programmed systems when the selected system cannot be accessed If an Intercept tone sounds when the PTT button IS pressed after setting the moae, the transcelver has entered the mode If the group ID IS a telephone Interconnect ID, the transcelver then attempts t o access, In succession, other systems that have a telephone tnterconnect ID in the revert group locatlon If the group ID IS a dlspatch ID, the transcelver attempts to access other systems that have a dlspatch ID programmed In the revert group locatlon If there IS no system t o be accessed, an Intercept tone sbunds, the mode IS termlnated, and the transcelver returns to the flrst system If the access IS successful, the mode IS termlnated, and the searched syst e m becomes the n e w selected system (If durrng scannlng, the scan stops ) 3-15. Transpond Thts feature can be programmed t o turn on and off each group. If the ID of the group for which transd IS enabled is received, t w o data messages (transID and turn-off code) are automatically transmitted 3-17. Preferred System Revert This feature is available by assigning this feature to the AUX (Aux~liary)key The feature is used to move the revert system/group to the fixed programmed systemlgroup qu~ckly. When the AUX key I S pressed during scanning, the scan stops temporarily, and the revert systemlgroup is displayed. The scan resumes about one second after the AUX key is released. 3-18. Alphanumeric Display Select The systemlgroup number display and the alphanumeric display can be switched with the AUX key by assigning this feature to the key. Figure 2 shows the characters that can be displayed. These are basic characters, and can be displayed in each segment. Four digits can be displayed at the same time. - - - - I 7 71- I l l I I I I , 1-1 I I I I-- 1 - !--I 1 - 1 h A B C D E F G H I J K L M N O P Q R S T U V W X Y Z mmed to turn on or off for button is pressed for the nd feature is set, the home r transmission, and the rerformed. Signaling must - ; Fig. 2 OPERATING FEATURES 3-19. AUTO TEL A telephone interconnect call can be made by simply pressing the AUX (Auxiliary) key by assigning this feature to the key. This feature accesses the TEL channel of the available system automatically. When the AUX key is pressed, a queue tone is o u t p u t , and the "AUTO TEL' appears on t h e alphanumeric display along with a flashing handset indicator ( 3 ) to indicate that this mode has been entered. If the TEL ID is set for the revert system, the TEL channel of that system is accessed. If all TEL channels are busy, an attempt is made to access the TEL channels of another system in which the TEL ID code has been programmed. It is repeated for 60 seconds until the.access succeeds. If the access succeeds, a dial tone returns from the repeater. If the AUX key is pressed again when the queue tone is sounding, this mode is canceled. If the access fails after 60 seconds, a deny tone is output and this mode is terminated. When the talk ends, the revert system/group returns. When the scan mode is effective, the scan resumes. The AUTO TEL feature can be programmed to turn on or off for each system. I 3-20. Audible User Feedback Tones The transceiver outputs various combinations of three tones (high, mid, and low) t o notify the user of the transceiver operating state. The main tones are listed below. The h ~ g htone is 14601iz, the mid tone is 980Hz, the and low tone is 730Hz. Busy tone This tone is output when the P~TTbutton 1s pressed but no repeater is available and transmission is not possible. It is output until transmission is enabled while the P n button is held down and transmission starts, or until the PTT button is released. (The mid tone and !ow tone are output alternately in 150nis intervals.) Intercept tone This tone indicates that the'transceiver is out of range. It indicates that the P n button is pressed, and transmission has started, but the repeater cannot be connected and talk~ngIS not possible. It is output until the PTT button is released, (The mid Tone and low tone are output alternately in 200nis intervals.) Delay tone T h ~ stone is output when the P n button is pressed and the repeater is accessed three times or more to indicate connection with the repeater is delayed. This tone is the same as the Busy tone. (It is not output of CLEAR TO TALK has been set to YES.) Proceed tone This tone is output when the P n button is pressed, transmiss~onstarts, and the repeater is connected to indicate that the user can talk if the Clear-to-Talk function has been set. (The high tone is output for 100ms.) Queue tone This tone is output until the AUTO TEL function is set and the TEL channel is accepted successfully. (The mid tone on for 50ms, off for 50ms, and on for 50ms in 1 second intervals.) Deny tone This tone is output if the AUTO TEL function is set, the queue tone is output, but the TEL channel cannot be accessed within 60 seconds. It is similar to the ind and low tone are output tercept tone. (The m ~ tone alternately in 150ms intervals.) 3-21. Clear-to-Talk This feature can be programmed t o turn on or off. ' Clear-to-talk operation (Set t o ON) If a dispatch ID is used and the PTT button is pressed when no repeater can transmit, a busy tone is not output (it is output when an interconnect ID is used). If transmission becomes possible while the PTr button is held down, transmission starts. tput. If transmisis held f'n button OPERATING FEATURES 3-22. Conventional System Operation Up to 250 (MAX) channels can be programmed for each system programmed as a conventional system. Channels can be selected by the group key. ) , (D~gitalQuiet-Talk), or carrier OT ( ~ u i e t - ~ a l kDQT squelch can be set for transmit or receive channels. If signaling is set for transmission, a squelch tail eliminator (reverse burst or turn-off code) is transmitted. Talk-around The Talk-around feature can be programmed for each channel. : h Transmit disable (receive-only channels) Transmission can be programmed to be inhibited for each channel. This feature is used to set receive-only channels. When the PTT button is pressed on a receive-only channel, a busy tone sounds, and transmission is not performed. Busy channel lockout The busy channel lockout feature can be programmed for each channel. If a channel is locked out by pressing the PTT button, a busy tone is output, and if transmission becomes possible, it starts. Scanning conventional systems For the convent~onalsystem scan, only the revert channel of each system IS scanned. If QTor DOT is set for the channel, the channels, including signaling, are scanned. 3-23. External Decoder (KDD-4 Option) The optional DTMF decoder (KDD-4) ca in the transceiver. Use of the optional dec programmed for each group (for each chan ventional system). The monitor key fun external decoder reset key The KDD-4 can be set with the decode ID of each group. If it is supporled, the following features are available: Audio mute If the decode latch Input port is low during reception and the LTR data or signaling matches (when the squelch is open if signaling is not set), the audio is output. During systemlgroup scanning, the "-SCAN-" display changes t o the systemlgroup display (or alphanumeric display). If it is the last call, the revert system/ group returns. Call indicator, alert tone If the Decode Latch input port changes from high to l o w during reception and the LTR data or signaling matches (when the squelch is open if signaling is not set), a KDD-4 alert tone is output. CALL lights or flashes (or nothing occurs) according to the CALL indicator set for each group. The CALL indicator1KDD-4 alert tone does not operate unless the Decode Latch input port goes high. Operation during scan If signaling matches during scanning, the scan stops at the system. The display shows "-SCAN-" until the Decode Latch input port goes low. When the port goes low, the system/group is displayed. TK-9401941 r--------- I I I I I i I I I I I I I ' I I :I KDD-4 I --------- Fig. 3 ------, - ----------- -------,I OPERATING FEATURES 3-24. Horn Alert Horn alert can be set to on or off for each group Elther cont~nuousor non-continuous operation can be set by the FPU The horn alert port IS enabled or d~sabledas follows, Enable D~sable .Non-continuous If Horn alert has been set to YES for a group and DEC ID/OT/DOT matches, the horn alert port, HOR, is turned on and off as follows; HOR 4 The timing when the fixed LTR ID matches is as follows; The group for which the optional signaling is set works by ANDing the decode ID with the optional signaling. Continuous Reset with the AUX key or by setting offhook IDIQTIDQT match 1 3-25. System Scan Type Fix system scan AII the set systems except locied-out ones are scanned If the DELIADD feature IS asslgned t o the AUX key, ~tcan be controlled from the front panel List type scan A scan list can be set for each system. The list t o be scanned can be changed by changing the display system. If many systems have been set, the scan speed can be increased by narrowing the systems to be scanned with scan lists. 3-26. Data Port The f o l l o w i n g ports are available for external equipment when the KCT-I9 is used. Terminal functions (Digital) HOR Horn alert port. For details of operations see the Horn alert section. SO When a carrier is received, 5V is output. When the carrier disappears, OV returns. LOK Goes low (OV) when communication becomes possible. I ) When a repeater is linked by LTR. 2) When transmission is started by pressing PTT when using LTR in TA mode. 3 ) When transmission is started by pressing PTT in the conventional mode. DTC When it goes low (OV), the last group in the system is gone to. When it goes high (5V),the original group returns, TXD Serial communicat~onoutput from the internal MPU t o external equipment. Serial communication input from external RXD equipment t o the internal NIPU. B OPERATING FEATURES C 4. Transceiver Programming Ir 4-1.lntroduction The TK-9401941 transceiver IS programmed uslng an I B M PC or compatlbe machlne, a programming Interface (KPG4), and a programmlng dlsk (KPG-25D) Figure 4 shows the setup for an IBM PC .. Programming disk (KPG-25D) Fig. 4 4-2. KPG-4 Description (Optional PC programming interface cable) The KPG-4 is reeded t o connect the TK-9401941 t o the computer. It has a circuit in the D-subconnector (25-pin) case that converts the RS-232C logic level t o TTL level. The KPG-4 plug is connected to external socket of the TK-9401941 and t o the computer by a conversion cable (option) w i t h a 9-pin female connector and a 25-pin male connector. ' 4-3. Programming Software Description KPG-25D is the programmlng software for the TK9401941, supplled on a 3 5" or 5.25" floppy disk Thls software runs under MS-DOS (vers~on3.3 or later) on an IBM /XT, AT, or PS2, or on a compatible mach~ne Data car, de Input t o or read from the TK-9401941, and e d ~ t e don t h e screen Programmed data can be 4-4. Data Program M o d e In thts mode, data IS w r ~ t t e nInto the flash memory In the transceiver, When the power IS turned on, data program mode can be entered ~mmedlately.When the KPG-4 IS connected and commands can be received, t e data program "PROGRAM" IS displayed t o ~ n d ~ c athat mode has been entered Tunlng can be done uslng an IBM PC and KPG-25D, In the same way as In panel t u n ~ n gmode You can carry out panel tunlng by select~ngtest mode on the KPG-25D menu screen and follow~ngthe ~nstructions on the screen See the KPG-25D Instruction manual for detalls OPERATING FEATURES 4-5. Clone M o d e (Figure 51 Programmed data is transferred f r o m one transceiver t o another by using a microphone cable. 1 . Connect the master set to the slave set with. 2. Turn the slave set on 3 . Hold down the AUX key, turn the master set on, and keep the AUX key down for t w o more seconds. "CLONE" appears on the display t o indicate that clone mode has been entered. 4. Press the SCAN key on the master set. The mark appears and data is sent from the master set t o the slave set. "PROGRAM" appears on the slave set to show that it is receiving data. 5. When cloning is complete, the mark on the master set disappears and "CLOIVE" changes t o "END". The slave set is automatically reset and enters user mode. a a If cloning fails, the master set shows "ERROR". Repeat steps 4 and 5. If you wish t o clone several sets, switch each of them on and reDeat 4 and 5. 5. Description of Each Modes 5-1. Dealer mode To enter this mode, hold down the GROUP UP key, turn the transceiver on, and keep the GROUP UP key d o w n for t w o more seconds The mode can be inhibited by programming. SYSTEM key Used t o select one of programmed frequencies 1 t o 1 6 . If no frequency data has been preset, t h e frequency listed in Table 1 is written as the default value. OPERATING FEATURES . GROUP key Used to select the signal~ngencodeldecode data or 5-2. Panel Tuning Mode This mode can be inhibited by programming. The following can be adjusted with the front keys: Squelch level QT fine deviation . DQT fine deviation LTR ID fine deviation RF power DQT balance Maximum deviation Frequency (TX) squelch adjustment. -GROUP TONE 1 2 3 4 None (No decode; squelch can be adjusted.) -100H: sqilare wave (No decode; squelch can be adjusted ) 5 6 7 8 * Area : 0. QT (1 51.4Hz) (Decode; squelch cannot be adjusted.) ---- LTR format' (Decode; squelch cannot be adjusted.) QT (67,OHz) (Decode; Squelch cannot be adjusted..) QT (210.7Hz) (Decode; squelch cannot be adjusted.) DQT (023N) (No decode; squelch cannot be adjusted.) The mode is entered when the GROUP DOWN key is held down, the power turned on, and the key kept down for t w o more seconds. The display changes from "TUNING"to "800MHz" (TK-940) or "900NIHzU(TK941), and then back to the systemlgroup number indication. Select the frequency to be adjusted by pressing the SYSTENI key when the systemlgroup number is being displayed, then press the SCAN key. Adjustment mode is entered and the adjustment level can be varied between 1 to 256. DOT (754N) (No decode; squelch cannot be adjusted.) Goto : 12, Home . 12, ID : 47, Free : 25 Table 2 AUX key When the AUX key is pressed, talk-around is enabled (the "TANindicator appears), and transmission is possible on the receive frequency. When the key is pressed again, talk-around is disabled. 1 Fj SCAN key When this key is pressed, the squelch is turned off. If a carrier is not present, white noise is heard. The "BUSY indicator appears. Transmission The microphone PTT key is used t o start transmission. When the frequency and signaling have been selected wirh the SYSTEM and GROUP keys, transmission begins and the "TX" indicator appears. The time-out-timer does not work. SYSTEM key Used t o s e l e c t t h e frequency or i t e m s t o be adjusted . GROLIP key Used to select signaling encodeldecode data or the adjustment level. AUX key Used to determine the adjustment level. Select the level with the GROUP key and then press the AUX key. The adjustment level is written into the internal serial EEPROM. SCAN key Used t o s w ~ t c hbetween adjustment frequency variable mode and adjustment level (item) mode. Volume key Used to vary the volume or adjust the AF power level. INSTALLATION 1. Installing the Signaling Unit (KDD-4 D'TMF : Option) 1-1. KDD-4 assembly 1. Solder the 9-pin leads with connector to the KDD-4 board locations designated w i t h t h e unit specification numbers. (Fig. 1) Fig. 1 2. Put an insulating tube around the KDD-4 board and heat it so that the tube encases the board. (Fig. 2) INSTALLATION 1-2, Installing the KDD-4 in the transceiver I . Remove the t w o halves of the case transceiver and the control panel. ( F g . 3 ) Fig. 3 2, Install the KDD-4 on the TX-RX unit (B12). (Fig. 4) 1) Attach the pad to the KDD-4 ( 0 ). 2) Plug the KDD-4 connector into CIV203 of the TXRX unit (BIZ) ( 0 ). 3) Attach the KDD-4 to the TX-RX unit ( 0 ) . 4) Reinstall the panel and the t w o halves of the cases. Cornpon.:- cide Fig. 4 INSTALLATION 1-3. Setting the KDD-4 code (DTMF) This product IS b u ~ l using t surface mount construction techniques. The solder jumpers used t o configure this product should be changed using equipment-and techniques suitable for surface mount device repair. Abuse due t o the use of inappropriate tools and techniques will VOID the warranty. 3 7 3 - 7 7 I MONIRESET > JU2 1 Shorted JU3 * 0 1 7 , m r . m 3 3 3 3 7 7 u, 3 7 m 3 1 I Fig. 5 Shorted Open Shorted Open Shorted JUJ E A A C C 1 ON-HOOK Open c ~ r c u ~ t OFF-HOOK 1 "- MUTE Sources (+) supply Open circuit HCMOS HI (5Vdc) HCMOS LO (OVdc) (--I supply URIMUTE Sinks to (-1 supply Open circuit Sources (+) supply HCMOS LO (OVdc) HCMOS HI (5Vdc) Table 1 Jumper setup charts 2. Accessory Connection Cable (KCT-19 : Option) The KCT-I9 is an accessory connection cable for connecting external equipment. The connector has 15 pins and the necessary signal lines are selected for use. 2-1. Installing the KCT-19 in the transceiver 1. Remove the upper and l o w e r halves o f the transceiver case, and lift the DC cord bushing ( 0 ) from the chassis. 2. Remove the pad ( 0 ). A Fig. 6 INSTALLATION 3. Insert t h e KCT-19 cable ( 0 )into the chassis ( 0 ) 2-1. Terminal function The wire harness band ( 0 )m u s t be inside the chassis. 4. Relocate the DC cord bushing in the chassis ( 0 ) . 5.Connect t h e K C T - I 9 t o t h e TX-RX unit (A121 as shown in Figure 7 i 0 1. 6. Connect the KCT-19 to i ! l e external accessory by into the square inserting the crimp terminal ( 0 ) plug ( 0), both of which are supplied w i t h the KC7~19. No. (A) No. lB,C,DI Narne A- 1 D-2 HK M C hook input A-2 D-5 ME MICGND A-5 D-6 MIC input 8-2 GND - Function - Detect output DC supp=~) 1 A-9 D4 Dl A-I 2 I 1 PTT inout Data mod innut ,--~ I ~ HOR Horn AlertICall output SQ SP Audio outwut Squelch output - A-I3 E-I LOK Link c o r n, ~ l e t eo- -~-~ toili r-. A-I 4 E-2 RE Serial control data input MIC mute input E-3 TXD MM - A-I 5 ( DTC I I Serial control data outwut Data PTT input Refer t o Term~nafunction on page 63, ~fneed description in detail. The functions of A-14 and A - I 5 are changed, if the connector E are connected to CN2 or CN3 of the radio. RXD DTC TXD rnal speaker connector, if use external speaker. (E09-1571-05) Crimp terminal (E23-0613-05) Fig, ,-+ INSTALLATION 3. Ignition Sense Cable (KCT-18 : Option) @ 1 The KCT-18 is an optional cable for enabling the ignition function. The ignition function lets you turn the power to the transceiver on and off with the car ignition key. If you use the Horn Alert function (KDD-4 requ~red) or the Manual Relay function, you can turn the function off while driving with the ~ g n i t ~ okey. n i I j , I 1 t 1 k k B. 3-1. Connecting the KCT-18 t o the transceiver 1. Install the KCT-19 in the transceiver (See the KCT19 section.) 2. Insert the KCT-18 lead terminal ( Q )into pin 3 of the square plug ( 0 supplied with the KCT-19, theri insert the square plug into the KCT-I9 connector ( 01. 1p It 3-2. Modifying the transceiver Modify the transceiver as follows to turn the power or the Horn Alert or Manual Relay function on and off with the ignition key. 1. Remove the lower half of the transceiver case. 2. Set jumper resistors (On)R 5 and R6 of the TX-RX unit (A/2) as shown in Table 2. Thr as - ontact "$/ KCT18 Fig. 8 - t KCT-18 cannot be connected +- Power cannot be turned on Table 2 R5 and R6 setup chart - 'Alert or Manu2: Relay function can be turned on and off only if the function has been - to the AUX ',:i..i .- 1 i t r i INSTALLATION p I i I 4. External Speaker 4-1. KES-3 : Option The KES-3 IS an external speaker for the 3 5-mmdameter speaker jack Connection procedure I. Connect the KES-3 to the 3.5-rnm-diameter speaker jack on the rear of the transceiver. 1 r 4-2. KES-4 : Option The KES-4 is an external speaker used w ~ t hthe accessory connection cable. Connection procedure 1. Install the KCT-19 in the transceiver. (See the KCT1 9 section.) 2. Insert t h e c r i m p terminal i n t o t h e square p l u g supplied w i t h the KCT-I 9 . 3. Connect CN5 of the transceiver t o connector C of t h e KCT-19 i n s t e a d o f t o t h e i n t e r n a l speaker connector. INSTALLATION 5 . Fitting the Control Panel Upside Down The TK-9401941 control panel can be fitted upside d o w n , so the transceiver can be niounted w i t h ~ t s internal speaker (in l l i e upper haif of the case) facing down in your car 1 . Reniove the control panel and the TX-RX unit !B/2) control section. (Fig. 12) Fig. 12 2. Fo1.d the flat cable ( 0 differently ( Q1. ) through 180 degrees ( 0), and rriount it on the transceiver ( 0) . 4. Insert the flat cable into control section connector CN201 ( 0 ) . 3. Turn the control section ( 5. Turn the pnel through 180 degrees and mount it on the transceiver. Refit the t w o halves of the case t o complete installation (Fig. 14) G ' ' Fig. 14 CIRCUIT DESCRIPTION I 1. Overview 2. Circuit Configuration by Frequency This transceiver is an 800MHz-band (TK-9401, 9OOMHz-band (TK-941) EFJ LTRrM trunked-systemcompatible FM transceiver that can be programmed t o operate on both LTR and conventional systems. The receiver I S a double-conversion superhet w i t h a first intermediate frequency (IF) of 45.0375MHz (TK940), 39.0375MHz (TK-941) and a second IF of 455kHz. Incoming signals from the antenna are mixed with the local signal from the PLL t o produce the first IF of 45.0375MHz (TK-940), 39.0375MHz (TK-941). This is then mixed with the 44.5825MHz (TK-940), 38.5825MHz (TK-941) second local osclllator output t o produce the 455Hz second IF. This is detected t o give the demodulated signal. The transmit signal frequency is generated by the PLL VCO, and modulated by the signal from the microphone. It is then amplified by TX amplifier and PA amplifier, and sent t o the antenna. I ANT TK-940 TX 806-825MHz 851-870MHz RX 851-870MHz CF 455kHz TK-941 T X 896-902MHz 935-941MHz RX 935-941MHz 1st M I X ANT SW MCF ' IF SYSTEM RF AMP A 45.0375MHz : TK-940 39.0375MHz : TK-941 I PLL VCO -TK-940 TK-941 AMP Fig. 1 AF AMP SP 44.5825MHz : TK-940 38.5825MHz : TK-941 805.9625-824.9625MHz.: TK-940 806-825MHz 851-870MHz - MIC AMP MIC 896-902MHz 935-941MHz Frequency configuration 3. Receiving System 3-1. RF unit An incoming RF signal from the antenna terminal passes through the antenna switch (D19, D20, and D21 are off) and then the bandpass filter (L9). The signal is ampliked by RF amplifier 0 2 4 , and passes through the bandpass filter (L6) again. The resulting signal goes to the flrst mixer (021), where it is mixed with the first local oscillator signal output from the frequency synthesizer t o produce t h e f i r s t IF 45.0375MHz (TK-9401, 39.0375MHz (TK-941). 3-2. IF unit The flrst IF s~gnalthen passes through a four-pole m o n o ~ t h l ccrystal flter (XFI The s~gnal1s ampllfled by flrst IF amplrf~er0 1 6 and goes t o the second IF unlt The second IF unit cons~stsof an IF system IC ( I C ~ ) and the second mlxer, second local osclllator, second IF fllter, and FlV detector, tC7 mlxes the slgnal Input t o ~t w ~ t hthe 44 5825MHriiTK-940), 38 5825MHz (TK941) second local osclllator output #f the clystal osclilator (X2) to produce the second IF c' '55kk The 455kHz slgnal then goes throug 55khL ceramic filter CFI, is amplifl 5y the Ilm ampllfler, demodulated by the quac re F M de or (In the same IC), and output t o tht elve audlo , l p l ~ f ~ e r CIRCUIT DESCRIPTION 3-4. Squelch circuit The detector output is amplified by IC2 (212) and passes through a high-pass filter consisting of IC204 (2/2), which removes the noise components from the signal. Q202 converts the noise pulse level by hysteresis and applies it to the CPU (lC209). The CPU counts the pulses, integrates them, and turns t h e squelch o n and o f f according t o t h e calculated value. 3-3. Audio amplifier unit The demodulated signal is amplified by IC2 (2/2), and goes through a low-pass filter consisting of IC5 (11 21, a high-pass filter cons~stingof IC5 (2/2), and a BEF consisting of IC9 (112) to remove the unwanted audio signal. The signal the passes through the de-emphasis circuit consisting of the AF switch (Q17 on) and IC9 (21 21, and the volume level is adjusted by the IC6 D/A converter. The resulting signal goes to audio amplifier IC11, is amplified, and is output to the speaker. D19-21 + BPF RF AMP 1st MIX MCF n z-n+>n > AF AMP 1st IF LPF H PF BEF 017 he 2nd LOCAL OSC IC9 (212) c \-i--V- -) MIX;DET,IF -" DET 1st LOCAL OSC (PLL) DET --+ BPF Deemphasis ) IC6 020 vOL --, SW t VOL UPIDOWN Fig. 2 Receiving system AF PA --+ SP ( CIRCUIT DESCRIPTION 4. Transmitter System 4-1. Microphone amplifier The signal f r o m t h e m i c r o p h o n e g o e s t o t h e nxcrophone mute switch (Q201 off). It then passes through the high-pass filter in IC205 (212) and the preemphasis/lDC circuit in IC205 (112). (If the option has been installed, the signal is mixed w i t h the encode signal.) From ~icro~hone- 0201 IC205 (212) MIC MUTE HPF The signal is applied t o the IC212 summing amplifier and mixed with QT and DQT from the CPU (IC209). It then passes through the splatter filter (the fourth lowpass f i l t e r ) consisting of IC21 1 (112, 2/2), w h i c h removes unwanted harmonics. The output from the low-pass filter is input t o the D l A converter (lC6) t o adjust the modulation. IC205 (112) + IDC IC212 + SUM IC211 (212) IC211 (112) LPF LpF - --B- MO"DIAConverte' IC6 DATA Fig. 3 Microphone amplification 4-3. APC circuit The direct current that f l o w s through t h e final module (lC14) produces a voltage across resistors R108, R109, and R110. This voltage is applied to pin 6 of lC13 (2/2), and is input as the reference voltage difference of pin 5 and amplified. 4-2. Final amplifier The signal from the PLL is amplified by t w o power modules (ICI 2 and IC14) t o an output level of 15W, and goes through the harmonic filter and antenna switch D20, and on t o the antenna terminal. IC13 (1/2) compares the DC input t o pin 2 w i t h the reference voltage at p i n 3 applied by IC8 (1121, amplifies the result, and controls the DC amplifier (Q22 and Q23) to keep the transmit final current constant, thus keeping the transmit output constant. POWER AMP DRIVE D20 ANT S W A A - -I)). - LPF 8T DRIVER DRIVER I I I Fig. 4 I AMP DET I - 025 DC SW - 026 DC SW Transmit power circuit and APC circuit E l C 2 0 9 CIRCUIT DESCRIPTION 5 . Frequency Synthesizer Unit 5-1. PLL The frequency synthesizer consists of a VCXO i X l ) , and a VCO circuit, PLL circuit, and peripheral circuits. The VCXO generates 12.8MHz. The frequency stability IS withiri i 2 . 5 p p m (TK-940), i I.5pprn (TK-941) within the temperatdre range of -30 to 160°C. l ~ h i s output enters the PLL C (ICI), and is divided by 1024 t o produce a 12.5kHz reference signal. The VCO output f r o m the buffer amplifier ( 0 5 2 ) is doub!ed by 0 5 3 , amplified by buffer amplifier 0 3 , and rlirl I IC209 __ .,__ D&A PLL I- XI sen: t o the PLL IC ilC1). The phase of this signal is compared w i t h ?he 12.5kHz reference signal in IC1 The output f r o m the phase coniparator goes through the charge pump (In I C l ) and low-pass filter, and on to the varactor diodes (D51 and D52) in the VCO unit, keeping t h e VCO frequency c o n s t a n t . The other output f r o m Q53 is amplified by the R F amplifier iQ181, and output to the transmit or receive unit vla the RF switch (D17). LPF - at Q52 Us - VCO PLLJVCO UNIT --------- _I- 12.8MHz - BUFF I Q53 - X2 018 I I RF AMP Dl7 r: 1% - - -- ---- _1 I . MB VCXO FC Fig. 5 PLL unit block diagram 5-2. PLL unlock When the PLL is unlocked, the lock detect signal (LD) of the PLL IC ( I C I ) is rectified by D l and Q2, and converted t o a DC signal This signal cuts o f f the power t o the RF swltch iD17) and drive module (ICI 2), stopping unnecessary transmission Q9 DET INV LD Fig. 6 P,LL unlock circuit SW IC6 IC8 (212) CIRCUIT DESCRIPTION D/A converter IC6 is used as a conventonal semi-fixed-resistor converter It sets the following: 1) Reference oscillator frequency 2) Transmission power 3) Modulation level 4) Audio power 6.Control unit The control unit colisists of CPU )IC2091 and its peripheral circuits. It controls the TX and RX units and transfers data to and from the LCD assembly. The CPU has the f o o w ~ n gmain functions: 1 ) Switchlrig betweeri transmission and reception according to the P T slgnal input. 2) Head~ngsystem, group, frequency, and program data frorn the mernory circuit. 3) Sending frequency data to the PLL. 4) Turning the squelch on and off according to the pulse signal input from the squelch circuit. 5) Controlling the audio mute circ~iitaccording to input decode data. 6) Sending encode data 7) Sendlng data to the D/A converter. 6-2. TX encode data The CPU (IC209) transmits encode data. 6-1. Memory circuit IC201 is a 2-Kbit EEPROM that stores adjustment and backup data. IC207 is a 256-Kbit flash memory that contains the transceiver control program, and channel and Operating feature d a t a The and data can be easily wrltten into the memory froln external equipment. IC208 and IC210 control the writing of data into IC207. Shift register IC10 is an interface IC for I/O port expansion. It used to expand the CPU (IC209) output ports. QT, DQT, LTR These data items are output from CPU pin 33. The signal from this pin passes through the CR low-pass filter and goes to the summing amplifier (IC212) in the microphone amplifier. It is mixed with the audio signal and output to the splatter filter. It then goes t o the D/A converter (IC6) and on to the VCXO and VCO. 6-3.RX decode data Low-speed data (QT, DQT, LTRI The receive detection signal is amplified by IC2 (21 21, and passes through a ow-pass filter lC204 (112) t o remove audio components. This signal is input to pin 27 of the CpU, The CPU digitizes this signal, performs processing such as DC restoration, and decodes the signal. IS IC207 1c2 (212) Fig. 7 Control unit block diagram IC6 CIRCUIT DESCRIPTION 6-4. PLL data output PLL data is output fronl DATA (pin 61 ), EIUABLE (pin 591, and CLOCK ( p ~ n 60)of the CPU (IC2091. The signas are input t o the PLL IC ( I C l i when the channel is changed or when transmission is changed to reception and vice versa. 8c 0 13 6-5. Horn control The horn switch, consisting of Q13, 014, and Q29, controls the horn relay. It is supplied by the dealer t o provide the external horn alert function. 0 2 9 disables horn alert, turning on when its base is high, to inh~bitthe function. Normally, the output from lClO is low, and 0 1 3 is off; the baseof 0 1 4 is about OV and 0 1 4 is off. When horn alert is enabled, the output from lClO goes high and Q13 turns on. The base current flows through RE1 t o Q14 to turn Q14 on. Q14 can sink a minimum of 800mA. 014 Q29- D8 T - SW 4) LT IC1 Q27 01 DEF 03 SW SW PSW Fig. 9 Horn control circuit - SW a+ r If the SB terminal of the modular jack to which the microphone is connected is shorted or an overcurrent flows, R122 and R123 convert the current to a voltage and 0 3 0 turns on. Its output drives 0 2 8 and turns Q27 on, and the IC1 output foes high. This turns the transceiver off. If the terminal is no longer shorted, the transceiver can be turned on by pressing the power key. R125andC161 are used to prevent malfunctioning w h e n a device w i t h a large surge current is connected. LO AVR R16 Fig. 8 - 1 R2 IGN 6-6. Power supply circuit D8 protects 1C1 against overvoltage. Each time a pulse comes from the PSW terminal, the IC1 output is reversed. The reversed output signal passes through 0 1 and Q3 and drives 0 4 . A voltage must be applied to the IGN terminal. If 24V is supplied t o the transceiver by mistake, Q2 turns on, and 0 3 and 0 4 are forced o f f , so t h e transceiver does not turn on. BO HOR Power supply circuit SB R122,I R123 vAvA, = (To rectangular receptacle) 030 - SW SB - CIRCUIT DESCRIPTION 1) ' 7.LCD Assembly The LCD assembiy consists of CPU, LCD, power switch circuit, and tone generator. 7-1. CPU The CPU (IC2) carrres o u t the f o l o w l n g main operatlons: It sends onloff data serially t o the control unit from the AF volume control, LIPIDOWN key, system UP/ DOWN key, group UPIDOWN key, SCAlV key, and AUX key. It receives serial data from the control unit and displays it on the LCD. The LCD can indicate alphanumeric characters (13 segments, 8 d~gits),TX, BUSY, CALL, SCAN, Talkaround, Option, AUX, TEL, and Delete. 7-2. Power switch circuit Each time the power key IS pressed, a pulse IS sent t o the TX-RX unlt t o turn the transceiver on or off. 7-3. Tone generator The beeps and alert t o n e s are generated by combining square wave signals of about 700Hz, 900Hz, and 1500Hz generated by the CPU These signals are output from pins 46, 47, and 48 of the CPU (IC2). The signals are rectified by a CR network and fed t o the TX-RX unit LCD assembly and the de-emphasis circuit of IC9 (212). Fig. 10 Tone generator circuit SEMICONDUCTOR DATA Level Adjuster : M62363FP (TX-RX Unit IC6) Block diagram VINB I VouT8 I Vour7 I I VlN7 GND I RESET Vo~rrf Da VING 17 16 I 18 I I VIN~ VOUT~ VOUT2 VlN2 V00 LD VOUT~ Vou15 VIN5 I I I I 7 8 CLK Dl I I VIN~ I VOUT~ VOUTA I v 1 ~ 4 Audio Power Amplifier : LA4422 (TX-RX Unit IC11) Terminal connection diagram Block diagram DC BS IN OUT NFb NFa I I I 8 GND I) SEMICONDUCTOR DATA EEPROM : AT24C02NlOS12.7 (TX-RX Unit IC201) Terminal connection diagram Terminal function I 7 PI^ name I Functon Ser~aldata b Ser~alclock TEST No connect GND Block diagram (8)Vcc - GND SCL - SDA START STOP LOGIC - SERIAL CONTROL D 41 O + O H.V. PUMPfllMlNG LOGIC D LOAD DEVICE ADDRESS COMPARATOR -4 EN DATA REGISTER LOAD INC I A2 O A1 Riw DATAWORD ADDRESS /COUNTER Ao Y DEC -+ 2 n EZPROM X w SERIAL M U X + b b DIN 1- - C @ .OUT DourIACK LOGIC SEMICONDUCTOR DATA Microprocessor : 78312AGF3563BE (TX-RX Unit IC209) Terminal connection diagram - 0 z ~ % % % S % s ~ 7 s 3 a % L % R ~ % P42lAD2 P43lAD3 P44lAD4 P45lAD5 P46lAD6 P47lAD7 Vuo PO0 PO1 PO2 PO3 Po4 52 53 54 55 56 57 58 59 60 61 62 63 n 32 31 30 29 28 27 26 vss 25 4 X2 24 4 XI 23 M P33lCTRLl 22 P32ICll 2 i V PBIICTRLO P3OlCIO - Terminal function Pin No. 1 Pin Name PO6 PO7 I10 I 0 I Function O p t ~ o nsignaling transpond PTT. Pin No. p - 7 P I0 PI1 P12 5 P13 6 7 PI4 P I5 8 P16 9 P I7 10 P20INMI 11 P21/1NTEO 12 P22/1NTEl 13 P23/INTE2 14 15 P24nXD P25/RXD 16 3 4 I 0 I 0 110 I 0 D-A converter enable. External PTT External HOOK Olnt~ons~qnal~nq - - reset Not use. Data output with clone. PTTIdata output with programming. Data group control input (MDT). KEY (Transmit : Active "H"). GND. For display serial (RX) data input. HOOKfdata input with programming. Data inputwith clone. -- 7 I I I 24 25 X2 18 19 20 21 22 23 28 29 30 1 Pin Name Vss 11/0 AN0 AN1 / 1 I I AN2 - I AN3 AVREF AVss P34lPWMO O P35lPWMI I P36/CLROR00 0 P37lCLRlR01 O P501A8-P57lA15 - Function GND. L o w m e e d data innut. - -- I Not use 800/900MHz band input -T-- 31 32 33 34 35 36 37-44 45 46 0 EA RESET - +5V. GND. L o w speed data (Signaling) output. Not use. E'EPROM data output. Flash memory write protect. A8-A15 -(Bus). External access. Power on reset. p p 0 External (TX) data output. External (RX) data output. I P26/SCK 0 M~crophonemute (When receive/iink). GND. P27lCTS -- I RFSH 0 Not use. Noise pulse input. P3O/CIO I P31/CTRLO Not use. I Unlock signal input. 1 ~38,211 I P33/CTRLI I Option signaling decode latch. XI 12.000MHz. 17 26' 27 - ~- - 47 48 49 50-57 /RD /WRp /ALE P40lADO-P471AD7 . - - - Read (Bus). W-r-~ t e(Bus). Address latch. ADO-AD7 (BUS). +5V. 0 0 PLL data enable. 60 VDDPO0 PO 1 61 PO2 0 62 63 PO3 - 0 0 PLLIshift registerID-A converter data. Shift register ~ ~ a b l e . For display serial (TX) data output. 58 59 PO4 PO5 PLUEEPROMlShift register/^-^ converter clock. 0- SEMICONDUCTOR DATA Microprocessor : 75308BGK740BE9 (LCD Assy IC2) Terminal connection diagram o m m t - w m * m m - o m m t - w m ~ m ~ w m m m m m m m m m m * * * * * * * * * P6 1 P62 P63 P70 P7 1 P7 2 P73 RESET S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 61 62 63 64 40 39 38 37 PO2 PO1 PO0 P53 65 66 67 68 69 70 71 72 36 35 34 33 32 31 30 29 P52 P5 1 P50 Vss P43 P42 P41 P40 73 74 75 76 77 28 27 26 25 24 23 22 21 VLCP VLC~ VLCO BIAS COM3 COM2 COM I COMO 80 Sl I - N m * m - N m ~ m w t - m m z - - - - - - - w t - ~ ~ m O Terminal function Pin No. Pin Name P32 P33 VDD XT1 Function I10 - Open (not use). 1-20 Pin Name S12-S31 21 -24 25 26-28 COMO-COM3 BIAS VLCO-VLCZ 0 - Function LCD output (S20-SII. LCD COMO-COM3 output LCD power supply voltage. LCD voltage level generator. 29-32 P40-P43 - Open (not use). 33 34-37 Vss P50-P53 - 38 PO0 I GND. Open (not use). HOOK (PC) ser~aldata input. 39-41 42 PO1 -PO3 - Open (not use). I Ser~aldata input. 54 55 56 57 58, 59 60 61 62 43 PI1 I PTT (PC) serial data input. 63 P63 4545 P12, P I 3 - Open (not use). 64 P70 46 P20 Beep output (HI). 65 P7 1 47 P21 ~ e i output p (Med). 66 P72 I System up switch input. 48 P22 0 0 0 -41' 67 P73 System down swl 'h input. 49 50 P23 P30 P3 1 - Open (not use). 0 PTT (PC) serial data output. HOOK (PC) serial data output. I I 0 Pin No. 51 PI0 -' I10 0 0 -- 0 Beep output (Lo). 52 53 : '68 69-80 / I 1 0 - Serial data output. +5V. +5V. XT2 - Open (not use). NC X I , X2 - P60 I - - - P6 1 1 Open (not use). 1 System clock input. AUX swltch input. I SCAN swltch ~ n p u i . 1 I Volume up switch input. I I Volurne down switch input. I Group up swltch input. Group down switch input. I P62 RESET 1 System reset ~nput. LCD output (532-S21). , SEMICONDUCTOR DATA PLL System : SC370651F or MC145190F-K (PLLIVCO I C I ) Terminal connection diagram REFin VPD P; I_ Din CLK OUTPUT A U T P: : : Rx TEST1 fin i 3 TEST2 9 12 Vcc 10 11 fin Block diagram REFln REFout 20 1 - P OSC OR 4 STAGE DIVIDER (CONFIGURABLE) 1 / /3 * DATA OUT fR SELECT LOGIC 5OUTPUT A N / 13 DOUBLE BUFFERED Bit GrabberTMR REGISTER 16 BlTS t Bit Grabberm C REGISTER 8 BITS I '1 STANDBY LOGIC + POR Bn Grabberm A REGISTER 2 4 BlTS 6-STAGE A COUNTER 12-STAGE N COUNTER fin 11 64/65 PRESCALER 10 fin t I SUPPLY CONNECTIONS : PIN12= VCC (VcTO INPUT AMP AND 64/55pnCSCALERl PIN5 = VPD(VcTO PHASEIFREQUENCY '9RS A AND 8) PIN14= VDD(V+TO BALANCE OF Cl'.f' PIN7 = GND (COMMON GROUND: . CONTROL LOGIC A Yy TEST1 DESCRIPTION OF COMPONENTS TX-RX UNIT (X57-4590-XX) -10 : TK-940 -11 : TK-941 1 ' 1 Ref. No. 1 1 ( IC1 Parts No. BU4013BF [i~: 1 1 1;; 1 NJM4558E Audio amplifier (Detected output) Voitaqe reuualtor Voltage regulator p P O 8 NJM4558E OperationlCendition 1 A - Act~vef~lter ~ 6 2 3 6 3 ~ ~ NJM4558E NJ ~ 4 I 1 NJM78L05UA lC6 I Use/Function Power supply circuit loglc control / IC13 Level adluster 5 5 El ~ t ~ U4094B CF. - - A u d ~ opower amplifier Comparator, DC amplifier EEPROM Voltage regulator NJM2904M AT24C02NlOS12.7 NJM78L05UA ' l=L~ IF system - - - - T , a 7 a c i t y 2-Khit. - - - - IC208 TC7S32F "L"when IC207 access. DC swltch I, FAA::~ --(DC 1 "L" when writlng program or data from external equipment. - fl'ter 1 I*' DTA114EU switch - On when power swltch on DC swltch f.-wm=d, then Q3 turn off I DTCll4EU a3 DC switch On when power swltch on. Q4 2SA1641 (S,T) DC switch Q5 Q6, 7 DTA114YU 2SB1188iQ, R) DC switch DC switch- On when power swltch on. Oh when power switch off, then D22 turn on. RX . OV, TX : 8V 08 2SA1362iY) DC switch 09 Q10 0 11 Q12 Q13 Q14 Q15 Q16 0 17 Q18 019 Q20 RX : 8V, TX : OV DC switch DC switch DTC114EU DTC114EU DTC114EU 2SD162415) 2SC4116(GR) 2SC4215(Yi DTA114TU 2SC4226(R24) DTC144EU --DTC3 14TK On when PLL lock. On when PTT switch on. On when On when On when On when DC switch - DC s w ~ t c h DC switch Ripple filter RX Ist IF amplifier Muting switch - horn control on. horn control on. 45.0375MHz (TK-9401, 39.0375MHz (TK-941) On when n o beep sound at busy. - 1 RX. TX. RF amplifier On when no beep sound at busy. Off when busy. DC switch Muting switch 3SK241 (R) APC controller. On when PTT switch on. Q26 Q27 028 Q29 DTA114YU Q30 2SA1586(Y,GR) DTC114G I 1 DC switch On when IGN line "H". I On when modular lack SB terminal shorted. - DESCRIPTION OF COMPONENTS UseIFunction Parts No. Ref. No. Q201 DTC114Eup Q202 DTC144EU D1 1 02CZ18iX.Y) D2 ( DSA3Al Operation/Condition - M u t i ~ ll c h- Off when TX. DC swlrch Onloif bv no~se I Voltage _ reference _--1 protection - L--- 1 A - P e v e I s e current preventon I Surqe absorption - m Dl1 I 1SS301 e x n c k w h e n 5V or more and OV or less- e / Surae absorution I Reverse current oreventi011 Surge absorption Voltage reference RF s w l ~ c h DAN235K ~ On when 5V or more and OV or less. I i On when 5V or more and OV or less. p ~ p ~ HSM88AS ~ Larae inuut urotectioli * I p p - TWRX switch Dl9 MI809 D20 MA4P1250 D21 MI809 D22 MA77 DC swltch D201, 202 DA204K Surge absorption D203 1SS301 DC swltch --- p p p p , TWRX s w ~ t c h - TWRX swltch - - - - - On when microphone mute on PLL/VCO (X58-4170-XX) -10 : TK-940 -11 : TK-941 Ref. No. UseIFunction Parts No. IC1 SC370651 F Q1 DTC143EK OperationICondition PLL system Or MC145190F-K Lock detect~onswltch On when PLL unlocked - --- p p p - Lock detection switch Buffer amplifier Q2 2SA1586(Y',GRj - Q3 2SC3356 2SK508NViK52) Oscillator - Q 53 D1 D51, 52 D53 On when PLL unlocked p p p p p p p p 2SC3356 Buffer ampllfler 2SC3356 1SS301 1T363A MA360 Doubler DC switch Vanable dlode Modulator On when PLL unlocked Frequency control - LCD ASSY (B38-0731-05) Ref. No. UseIFunction Parts No. OperationICondition p - Voltage regulator IC2 NJM78L05UA 75308BGK740BE9 ED1 638-0722-05 LCD IC1 - 5V p p p - M~croprocessor -- -- ~ PARTS LIST I/ p CAPACITORS i 1 = Type 220 J 45 1 2 3 cerarnlc, electrolyr~c etc '. 4 2 = Shape round, square, ect 3 = Temp c o e f f ~ c ~ e n l Capacitor value 5 6 4 = Voltage ratlng 010 = l p F 100 = 10pF cc4(riq 5 = Value 6 = Tolerance 101 = 1OOpF 102 = 1OOOpF = 0 00111F 103 = O O I ~ F .Temperature coefficient Coloi* C Black Red ppm/T 0 -80 1st Word P S R Orange Yellow Green -330 150 -220 L Tolerance D CodeC k0.25 F0.5 (%I 0 = 22pF Blue U Violet -470 -750 T 2nd number 1 st number Example : CC45TH = -470 ? 6Opprni0C Less than 1OpF J f5 G +2 K M X +10 i20 +40 -20 P No code Z +80 + I 0 0 More than lo$- 10 - +50 Less than 4 7pF -10 - +75 -20 -0 Voltage rating Chip capacitors (Refer to the table above except dimension) (EX) 73 &I QQQ : ! 1 2 3 4 5 6 7 a a (Chip) (CH. RH, UJ, SL) (Chip) (0. F) Dimension (Chip capacitor) D~rnens~on code L I W I T 5.6 1 0.5 5.0 ?r 0.5 1 Less than 2.0 Ernotv 3.2 i 0.2 1.6 ? 0.2 Less than 1.25 E F 2.0 1 0.3 1.25 1 0.2 Less than 1.25 RESISTORS 1 1 1 Chip resistor (Carbon) (EX) !Q73EBBm.! 1 2 3 4 5 6 7 (Chip) (B,F) 1 Carbon resistor (Normal type) (EX) ~ 1 ~ 2 3 B 4 5 B 6 ~ ~ . ! 1 Dimension (Chio resistor1 Dimens:n code 'L I W 3.2 i0.2 1 1.6 k 0.2 7 Rating wattage 1 = Type ... ceramic, electrolytic, etc. 2 = Shape .. round, square, ect. 3 = D~mension 4 = Temp. coeff~c~ent 5 = Voltage rat~ng 6 = Value 7 = Tolerance 1 1 1 I T Wattage 1 0.57 28 Y PARTS LIST New P a r t s Par-ts without Parts No are n o t suDD1if.d. LLPS ? I I ' I I ~ ; I ~ Srion ~~ier~t,iorit~r?; C l i i r i ~e Parts NO.~ I son1 B pas fo~~ti-nis T~eileotlne Parts No. wet-den ~ii?:tit geliefei't. Ref. ! NO. A d d r e s s New 6 z P a r t s No. Description Desti- Parts glr EPa % / R Pfib 2~ %& 4 - - Re- Tg % - TK-940/941 '1 2 3 4 16 26 1C 4A 5 6 7 8 9 2 k. 10 II 12 13 1 ' 3 3E 1E 1E 1C 1i: 1 ' 4 15 'I6 W3 W '1 10 2E IE 1C 1C W301 W2 W20 1 28 'IC 28 700 7U 1 22 I6 26 2E 2E - 24 25 26 27 28 2A 16,1C 1C 'IC 16 'I6 'lB,2C 26 26 * * * * * * * * * * * r * * * * AU'I - I 0 6 5 - 0 3 A01 - 1 0 6 6 - 0 3 A'IU-1344-0'1 A62-0349-03 7 MhTALLll LAbINET(UPPEH) METALLIC CABINETiLUWEH) CHASSIS PANEL ASSY 609-0235-05 838-0731 -05 842-2455-04 642-3343-04 842-3394-1 4 CAP LCD ASSY LABEL ( M 4 x 8 MAX) LABEL ( S / N Q ) LABEL 642-5526-04 646-0409-40 662-0459-U0 872-0705-04 872-0752-04 LABEL t HY A'TT) WARRANTY CARD TNSTHUCTTQN MANUAL MQDEL NAME PLATE MQDEL NAME PLATE E30-2036-05 E3U-2076-15 E30-2089-08 ~30-2'172-15 E30-3031-15 GRNUND LEAD WIRE DC CBRD CURL CQRD(FQR M I C ) DC CQRD ASSY ANT CABLE ASSY E37-0460-05 E 3 7 - 0 4 6 1 -US E37-0470-05 FLAT CABLE(0iSPLY-CQNT U N I T ) LEAD WIRE WITH CQNNECTQR(SP:2P) F L A T CABLE(CBNT-TXHX U N I T ) Flu-2125-04 Flu-2126-03 F51-U016-05 F 5 1-00'16-05 SHIELDING PLATE(PLL) SHIELDING CQVER(PLL) FUSE ( ' I U A ) : ACSY FUSE ( I U A ) , . . 2 p c s i D C CQRD) GU2-0576-14 G02-07'11-04 G10-0764-04 G10-0765-04 G I 'I - 0 7 2 8 - 0 4 F L A T SPRING i A F TC) F L A T SPRING ( A P C / A V R ) F I B R U U S SHEET(CHASS1S) FIBRNUY S H E E T i C H A S S I S ) SHEET (MQDULAR J A C K ) G13-'1468-04 G I 3-092'1 -04 G53-0776-04 CUSHIQN tDC CQHD) CUSHIQN (LCD ASSY) PACKING tPHQNE J A C K ) H10-2784-02 HID-2785-02 H12-'1469-02 H.1 3 - 0 9 4 2 - 0 4 H25-0029-04 PQLYSTYRENE FQAMED F I X T U R E PQLYSTYHENE FQAMED F I X T U R E PACKING F I X T U R E CAHTNN BNAHD BAG t 6 U x l l 0 ) H25-0049-03 H25-0103-04 H25-0796-04 H52-0603-04 H52-0610-04 BAG BAG ( 1 2 5 x 2 5 0 ) B AG I T E M CARTQN CASE I T E M CARTNN CASE : ACSY Y40 941 ' : ACSY : ACSY : ACSY 2Y 702 30 1C 28 26 3 'I 32 33 34 35 2D 3E 2D 1 ' 0 2E 36 37 38 39 39 3E 2E 2D 3D 3U 4U 41 42 2E 1C 1D J19-1376-15 J 19 -1434-04 529-0441 -03 M I C HANGER YQLDERiSP) BRACKET 43 2A ~29-4928-02 KEY TQP A B C 28 'LC, 2C 18,lC N09-2077-05 N33-2606-45 N83-2606-46 SEMS SCREW(F1NAL MQDULE) QVAL HEAD MACHTN SCREWiCp,';E) PAN HEAD T A P T I T E SCREW * * * * * * * * L:Scandinavia K:USA P:Canada Y:PX(Far East, Hawaii) T:England E:Europe Y:AAFES(Europe) RAustralia M:Other Areas 940 941 :ACSY :ACSY I indicates safety critical components. PARTS LIST x Iqpw P a r t s Par-ts wltnoidt. P a r t s No. a r e not supplied. LC:; articles no'?l n s l l t i d n l l ? ~clar~iIr: P a r t s No, ne; Son(. pas fournis TK-940/941 TX-RX UNlT (X57-4590-XX) Teile ohnc P a r t s No. werden nicht g e i e f e r t . R e f . NO. 1 A d d r e s s New P a r t s No. PI%-% i E %B D e s t i - Ren a t i o n marks Description Parts rPa % -% %[I ,"a B / R @ I* mir%* . 2 B , IC 2A 0 E 45 46 SP M IC 2t 1C 1C 1D N87-2608-46 N88-26U6-46 NYY-U321 - 0 5 212-2013-05 107-0246-U5 TY 1 - 0 3 6 2 - 1 5 IC14 IC'l4 2C 2C MHWtr2U-l MHW820-3 IC(PQWER M@DULE)..FINAL) ICCPQWER M @ D U L E ) . , F T N A L ) IC(PQWER M O D U L E J . . D R I V E ) Y4U Y4 1 X57-45YU-l U X 5 7 - 4 5 9 U - l 'I TX-RX TX-RX 94 0 Y41 703 703 B R A Z l E R HEAD TAP'TTTE SCREW F L A T HEAD T A P T T I E SCIIEW(PANNEL) SCREW SE'T : ACSY INSULATING TUBE (ANT CABLE) SPEAKER ( 16 QHM 1W) MICRQPHQNB : ACSY UNIT ( A / 2 , 6 / 2 ) UNIT ( A / 2 , 6 / 2 ) TX-RX UNIT (X57-4590-XX) -10 : TK-940 CI ,2 C3 C4 -10 C12 - 1 6 C17 CC73CCH1HI01J CK73CBiH102K CC73CCHIHlUIJ CC73CCHIHIOI J CEU4EW1E471M CIY C'jO ,2., C23 C 'L 4 C25 CK73GB.l H471K CHIP C CK73CBIHIU2K CHIP C ~ y 2 - ~ ~ ~ 4 - 0 5C H I P TAN CY2-UU36-U5 ELECTRQ CK73CB1H471 K CHIP C C26 C2 7 C28 C2Y C3U CK73GB'l H103K ~ ~ 2 - 0 5 " 7 - ~ 5 CK73G61H471K ~92-0004-U5 CK73FB1EIU4K CHIP CHIP CHIP CHIP CHIP C31 C3 2 C33 C34 C35 C K 7 3 G B I H1 U3K CK73CB1H472K CK73CB.l H i U 3 K CK73CB1 H'lU2K CK73CB1H103K CH.IP CHIP CHIP CHIP CHIP C3 7 C3 8 C3 Y (24.1 C42 CHIP C CHIP C CHIP C CHlP C ELECTRQ -11 : TK-941 IUUPF IUUUPF IUUPF 'I UUPF 47UUF J 47UPF IUUUPF I.UUF 4.7UF 470PF K K '1 6WV l6WV K C TAN C TAN C U.UIUF 4 . 7LIF 4'7UPF I.OUF U. I U U F K 6 . 3WV K 16WV K C C C C U.UlLiF 4'7UUPF U. U'l UF 1UUUPF U. U I U F K K K K K CK73CB.l H i U3K CHIP CC73GCH'lHlUIJ CHIP CKr13CB1H1U3K CHIP C Y ~ - U L ~ U ~ - U ~C H I P CY2-0543-05 CHIP C C C TAN TAN U.UlUF 'IUUPF U.UIUF 4.7UF 3.3UF K J K 6.3WV IUWV C43 , 4 4 C45 C46 C47 C48 C92-"5,j7-05 CC73CCH1HIUIJ C K 7 3 C B l H ' I U2K CK73FFIClUSZ CK73FB.l E'lU4K CHlP CHIP CHIP CHIP CHIP TAN C C C C 4.7UF 'IUUPF IUQUPF I.UUF 0. 1' ULIF K Z K C4Y C5U C51 C52 C53 CK73CBlH682K CK73FBlEiU4K CK73CBIHlU2K CK73CBIH682K CY2-0543-05 CHIP CHIP CHIP CHIP CHIP C C C C TAN 680UPF U.IUUF IUUUPF 6tlUUPF 3.3UF K K K K lUWV C54 , 5 5 C5h C57 C58 C59 , 6 U CC73CCHlH27U.T CK73CBIH682K CC73CCH'lH'lUUD CK73GBlH103K CC73GCHlH221J CHIP CHIP CHIP CHIP CHIP C C C C C 27PF 68UUPF 'IUPF U.UIUF 22UPF J K D K J l UUF lUWV C ELECTRQ C6 1 L:Scandinavia K:USA Y:PX(Far East, Hawaii) T:England E:Europe Y:AAFES(Europe) kAustralia M:Other Areas K J J 25WV 6.3WV J P:Canada I . indicates safety critical components. 43 a, ffl c oe l c.c 1 c, x 5, c 7; c 0 C) c t .c 4 4 K 8 4 - 2 4 W 1 W W W Ct C.' C, r,D C) C) C) ,+++.,-- - I P I 11 4 4 4 4 -1 o c, C) n I I I I r ,++,,++,m Tc,-nTT T T W T O em I C c C' r,c c'c,m e C c,m e , - em em , , co IIIII ~ H U s -1 m C m K CI C, C A x c c c C) c IIIII - I I I U C,C3 -1.lhj.4K\3 W W 1 W l C' CJ G cm cmmc,m IIIId I - P A C ' - & & & I8 ( , 4 +IC IIIIC x 4 1 . 2 I LC,P--O C, C' G 0 C m c,4 U + + ~ U H U W e'c t 0 e' c,X 5 8 5 5' C) wwwww W W W W W ?I C, Cf C.' T m U' - -XC, cfc'r~3 m r~ mc .7 c'C) I C - I I I I I I < T e H U ~ m ,+m,+-- T J T J T ~TWT-Pz T c t c c,c c' xxxC3C) 4 11 I * - + =- & L , = I C ' I I - ' + P I I d " P I 1 I I - P I 4 C, C, -1 C C C, 4 C ' P r n K 1 i W - 1 G cn r.2 4 C 8 N 7; x C CI 7;XT OC8--;4P Kt cn CI 4 4 x e'c C) X X C) c s m CI c, m c~ - ' P I A X I C, I 1 t Clj I W W W 0 G CJC' C' TJCI m m c' - K UU W H W H TTTT-0 TTTT-0 W'wcnpfr C' x 3 c, c I IcI cCm- cI Ic =mrcIcI c c mcIcIo . c . 3 c,c,c' It I c5 --mu& r r - m e TTCmmT T T T , C C TT c ' m T T T T T T T r m - - 3 -,+--++ w PARTS LIST New Parts P a r t s wthoi~tParts No, are not supplied L i C Teli: ;' r t I J cl:)il$ I IIC ~ Parts No. nc son[. l . , ; : ~ (ournls otme Parts No. w,.:i-clc:n rictil qc~lielert. Ref No. A d d r e s s New TX-RX UNIT (X57-4590-XX) P a r t s No. Destination Description Parts %!Fa4 15 E $D frbD B +% +$ g & B / R If. % CI2U C121 C122 C123 C124 CC73GCHIH47UJ CK73CBIHIU2K CC73GCHlHU2UC CK73GB'l H'l02K CC73GCHIH47UJ CHIP CHIP CHIP CHIP CHIP C125 C126 C127 C128 C12Y ~y2-~,j4"-,j5 CK73GB.l H 1 0 2 K CK73FBIH473K CK73GB1H102K CC73GCHlHIU'lJ ELECTRN CHIP C CHIP C CHIP C CHIP C 47UF IUUUPF U. U 4 ' I U F IUUUPF IOUPF 16WV K K K J C13U C 1 3 'I C132 C133 C'l34 cy2-0~4U-U5 CK73GbIHlU2K CC73GCHIHIOIJ CK73Gb.l H I U2K CC73GCHlH47UJ ELECTHN CHlP C CHIP C CHIP C CHIP C 47UF IUUUPF 1UUPF lUUOPF 47PF l6WV K C135 C136 C137 C138,13Y C14U CK73GB1H103K C C 7 3 G C H ' l H ' l U 1J ~92-(jU4~-(~5 CK73GblH102K CC,3GCH.lH,j3"C CHIP C CHIP C ELECTHal CHIP C CH[p U.UlUF IUUPF 47UF IUUUPF 3 PF K J I6WV K C C141 C142 CI43 C144 C145 CC73GCHIH47UJ CK73GBI H102K CK73FBlE104K CC73GCH.l H I U I J CY3-0550-05 CHIP C CHlP C CHIP C CHIP C FIXED C 47PF IUUUPF . 1 1OUPF 1PF J K K J C93-0552-05 CK73GBIH102K CC73GCH1H47UJ CK73GB1H1U2K CY3-~552-05 FlXEO C C H I P C: CHIP C CHIP C FIXEkl C 2PF 1UUUPt; 4'1PF lUUllPk2PF C145 C146 C 147 C148 C14Y * C C 7 3 G C H 1 H., C150,151 C152 C152 C153 C154 C C C C C 4'1~1; J 1 UUUPI; K 2 . u ~ ~ i IUUUPF K 47PF J J K .I 941 Y4 U K J K Y Ail 1 C C 7 3 G C H 1 H0.1 UC CC73GCH.l H I R 5 C CC73ECH.l H47UJ CK73EB1H102K CHIP CHIP CHIP CHlP CHIP C93-U556-05 C93-0552-05 CY3-U550-05 CY2-05U7-05 CC73FCH.l H 4 7 U J FIXED C FIXED C FIXED C C H I P TAN CHIP C 6PF 2PF 'IP F 4.7UF 47PF C16U C161 Clb2 C163 C201 CC73GCH.l H ' l u l J ~92-0~04-05 CK73FBlElOAK CK73GB'lHI 03K CK73CBlH102K CHIP CHlP CHIP CHIP CHIP C TAN j C C 1uOPF 1.UUF U.lUUF U.OIUF 1UUUPF C211 C213 C,22,j-23)2 C224 C225 CC73CCH.l H I 0 1 J CC73tiCH.lH.l ".*J CHIP CHIP CHIP CHIP sC H I P C C C C TAN 1' UUPF 1' U U P r IUUPF IUUPF 4,7UF J J J J C226 C,127,22i3 C229,23i, C231 C232,233 CK73GBlH103K CC73GCH1H I 0 1 J CK73GB1HlU3K CY2-0507-05 CK73FBIE273K CHIP CHIP CHIP CH1P CHIP C C L' TAN C U.01UF IUOPF U. U ' l U F 4.liUF U.027UF * * C155 C156 C157 C158 C159 X GI%% -.- .~ * * Re- marks CC73CCHlHlU'lJ CC73GCHlHlUlJ c~~-uu(J~-~ -..-, -.,. . L:Scandinavia PUSA &Canada Y:PX(Far East, Hawaii) T:England f:Europe Y:AAFES(Europe) X:Australia Mother Areas C C C C C C 1 UUPF IP F 'I . 5 P F 47PF lilUuPF J C C J 940 94 1 K 6.3WV J l6WV K K K 10WV K J K 6.3WV K indicates safety critical components. ,--r ,,,men rrrrr LrPPWL", r r o o o - + ' - n4T .-= Q ~1 I + c,em Z, 4 4 c i h)r;ZZZ 4 , , , , C>c tt Lnw- c, c, c.. c,C, C c, K,C,K, C# C> C, c,C%C: C K,K>K,hf.K, K,KlKlCK, C, K p m p w c t 4 m L n u14mCnP , Z Z Z Z , , P W K , - c , K K h3 W C' c, C' c,C' K'C'h',h).K. C C C C C hlKK,K'K' K ~ C C ' ~ ' u .'I m ( J l c n + I" hl P W Ln C8 >m -h r n ' f 1 u x .z > ; r ,> 7 :' 1 z g l z m " !2 - s u r 'a, 0 2 5 i ? X $ m ,z g w Z Z " a ? Vi X X X Y X Y rrr rrrrr X X X L m -': ,2.> z; 3 -. Y X 5 s_ :- 2 -5 a ? 2 3 2 '5 0, P P P P P .c, 4 C C ~ C, C Ci C, 0 4 4 P I . h), lK, ,ma, , L W Ki I ( , + cnw4a,C, , Ah)+ ( - , LT I I I W W W W W , + P P 4 4 d C, t. K, K, dm Ci , mOIC,C,+ K a ,,aa, ;wlw. c~, - p &w-K,~u I I I WWC,=,C, I =, p p w r n m m - W I =, c, a, I C, m mm rn rmi p p p L ~ , O Ui I I I I I C,C,Ln",U he.,rn4 m m rn m m pp&.pp OO O O C ~ O I l l I ! LrWW'qU? K r ; G 4 r U W ccc C'.nCl 4 K , J W I W 6?CCm u W P P W W P ~ I C ' I U ~ ~ I I I I i I I C~=,CICC. PC,mwLrwLr 4 m c , C, p a ~ r nW ~ C , I I , C,C,=C,C flLr"7rnlr , - flmm rH1 r r D fimfifi.ILr? . I L r ? L C I c , C ef i b D - ~ D ~ p m m z !P rrrrr r r xH x a U H T - I I T ~ T H 3 - H T?IC,CJ m m m m n rnrn-++ccrrr =xx=x ++r rrrrr m m r mm hr--n < S ~ WO.X m u m t~~~ H 3 xxxxx c e w e c 71 N ~ ? H- H H H H --z zzzzz C w c c c c C C C C C C CI cC -3 8 B B B B 8 r. n r - c - r - m C C C -3-3-3-3-3 m m z m m . . tl .. CI K m K1 C I u m d S, L P P P WC," C, e .US. &WK,Zh)l L n W d I C =I x x m ~ r r D p C 8 H c' 4-3 - + - m m z z z m &I C. rr: -- a, - D = T T~ ~T.V TTTT-C e r r ~ -3rr c TIT w e D Z D D Z C Z - i -i i D C, f i p c, ~ Q D U J D D Z r r u T T T r m C Ce Cn Lr Ln -3-3LrLrLr B B x X x m m Z I i Ct CI 3 a,m .n ct -. --- -.nNNN ~ a , O C # Z Z d*L, a C, P P P P 4 C , 3 C, Z Z Z ~ m < m~ Z Z Z 4c8r r rrnmrnm C m D x m WJ m m c' C, &3 1-3-34 7;. c neaee m x e m m m r m z m z z m C C P P P Z Z Z c,B C: r) c se m II --- - -- l m fi Z-3Z ce--.- III d m x x v n ~ C C C G I P P P C + C , C 71 c ~ - - w + < c l h f l d ~ c f G P -T- T - -T T - - T I - P W I C t 4 W G Lnwh3h)m H + D z P C , + W i ' j W C , ndc .~ctclcc 7 1 C T T?: C - C . C T Z C T T n7n L C P ~ K'I K ' I K I I I K3k-' L - ' x J = I K ' K , C I K ~ ~ .K i +~C G ' K -JliW'G, W m W C W C-lLn.WK W C W C W 4 7; - . H H H r T W T T T I xcx c c1 I C C c,mhjCi.m C' I W < < =z z C L L C u r + + * TTTTS, T T T T T Z Z' C -3 P C C C P Z i 4 d - 4 xcc-x x -c 4 4 c c IIIII -. , T nb ... ~ 3 c cC 4 H ~ w 3 w + 3 S T T T T -. P c C' Z C+C,-.C. C. - P P C ' K K T d C C T T T C C , 71 T . I.4. T T C I T C C h3CC411hl T K C K, T I T J C C C T T 7 4 ~ 1 n 4n 1X ~C ~C C 2 -. \ c 3-62 T T 0 d p : -. .,WE. C , C ' T C C PS-CTTK, C T ) C. T Vi c - U - C . ~ $ ~ 0\ z < LL r < 6 - - r.m 0 - Z 0 J cr> c p w & 7 * L" IIIII i T id + c C , C c , c , IIIII C ., c ~ c c c c ,c m c , c ~ c ~ x x x r ;~ 1 h 7 ; . C x x V =z T I - s c 4 4 K - C ~ U,LrK'CK, a . p p u 4. C - fi T T T T C , -i , C C m z -', - cf7 a - mPm-m c , c ~ c ~ T ) ~C C I I I X T I I I L I +, Z D D P P nvlmfivl CsWLCJWW c 41, P Z c c' . C C c C C C C C C *C C, Cc:C, (7' c c, C X d C ' C ' L ' x x x c : ' C ' c x G 4 4 4 K 4 4 4 4 4 4 K s J 4 4 J J K ' d 4 d--lddd I W W W I WWWWW W l W W W W W l W W W W W h W C I C > G C . , C I C ) ? I C , C . C % C't'C'C,C, C.,C:.'OC., -nC:,C:'C.C ~ r m m mc ~ m c m c ~ mm c , m c m c C, ~ r m tr m C~r,' m c'-'CP II'-Id & C ' . " I 4 IIC'-G J I I I +"I-I - " 4 m r r--bK 4 4 - c c cc c 5xxxdm PARTS LIST i< N e v ~P a r t s P a r t s without Parts No. a r e n o t supplied I e s ill'11CI~:~S 11017 I I ~ P !ionnrs I~ oans le Parts N o . ne so1.11.133s r o ~ , ~ - n ~ I cii~? ohlie Parts No, wet-aer~1~11c;ht gel~~rrrt. 1 R e f . No. (~ddressl~ewl P a r t s No TX-RX UNIT (X57-4590-XX) 1 D e s t i - Renation marks Description SMALL FIXEL) INDUC'rUR( I U N H ) SMALL F I X b U I NDUC'TUR(6.HNH) FTLTER(H6UMHZ) F I L T E R ( Y3HMHZ) COIL (5.5T) CBIL CBIL COIL CNIL CBlL t 2T) (2T) (5.5T) (2.T) (2T) COIL (3.5T) SMALL F I X E D SMALL F I X k D SMALL F I X E D SMALL F I X E D Y4U Y41 940 941 INDiJCTBH(2.2UH) INDUCTBR(5.6NH) lNDUCTUR(6.8NH) INDLlCTBH(4.7NH) SMALL F I X E D INDUCT&IH(6.HNH) VCXB ( 1 2 . 8 M H Z ) VCXU ( 1 2 . 8 M H Z ) CRYSTAL HESBNATQh(44.5825MHZ) CRYSTAL HESUNATOh1138.5825MHZ) HESBNATUH MCF ( 4 5 . 0 3 7 5 M H Z ) MCF ( 3 9 . 0 3 7 5 M H Z ) H H H R R L OK IOK U UHM 0 BHM I .OK CHIP CHIP CHIP CHIP CHIP R H H R R U BHM 1.0K O UHh 'I 0K 1 UUK H 1' 2 K 4.7K I5K 1 UOK 47U J J J J CHIP CHIP CHlP CHIP CHIP R H H H K:USA Y:PX(Far East, Hawaii) T:England E:Europe Y:AAFES(Europe) kAustralia M:Other Areas J J 1/16W 1/16W J 1/16W J 1/16W J 1/16W 1/16W J J J J 1/16W 1/'16W 1/16W 1/16W 1/'16W CHIP' CHIP CHIP CHIP CHIP H H R H 1.UK 'I 5OK 47K 1. UK 220K CHIP CHIP CHIP CHIP CHIP H H R R R 470K 1' UUK 22K 1 UOK 2 2K J J J J 1 /16W l/l6W 'I / 'I 6 W 1/'16W I/ l 6 W 1' 8 K 47 68 47K 1 OK J J J J J 1/16W l/lbW 1/16W 1/16W 'l.'16W CHIP H CHIP H CHIP R CHIP H 1:Scandinavia . CHIP CHIP CHlP CHIP CHIP J J J 3 1/16W I /l6W 1 /16W 'l/16W 1/16W .anada a indicates safety critical components. 47 PARTS LIST x New Farls P a r t s w i t h o ~ Parts t No. are riot silpyJl!ed I-es s r - t l c e s non n~c!ntliCli~!::s flmc Ie Parts No, no sent pas fourr-,ls Tcile ot~rJeParts No TX-RX UNIT (X57-4590-XX) vvertleri riictlt gc!ll?lert. I.* i ~ ~ NO.f P a r t s No. . A d d r e s s New D e s t i - Renation marks Description Parts @SF%+$ 4 ES - $j %ir & % / R iiiL & 3& % k3 R3Y HA0 R41 , 4 2 HA3 HA4 HK73CB1 J 2 2 4 J RKr/3CB I J ' l 5 2 J RK73i;81~472~ HK73GB'l J 4 7 3 J HK73GBI J 2 2 U J CHIP CHIP CHIP CHIP CHlP R R R R R 22UK 1.5K 4.7K 47K 22 J J J J J I / 1 bW l/IbW I/lbW 1/16W l/lhW R45 R46 HA7 HA8 RAY RK73tiB I J 2 7 3 , l RK7SGB.l J 4 7 3 J RK73GB13223J HK73tiB1JS63J HK73GBlJIUAJ CHlP CHIP CHIP CHIP CHIP R R R R H 2'IK 4 7K 22K 56K l UOK J J J J J Ill6W I /l6W I/l6W 1/16W 1/16W R50 RS 1 R52 RS3 HS 4 RK73GB1J472J HK73GBIJIOAJ RK73GB.l J 2 2 U J ~92-1252-05 HK73GBlJ824J CHIC' CHIP CHIP CHIP CHIP H R R R R 4 . 7K 1U U K 22 U KJHM 82UK .J l / l6W J J 1/16W 1/16W J 1/'16W R55 , 5 6 R 58 R5Y R6U , 6 1 R62 RK73GB1 J ' l U 2 J HK73GB.l J 8 2 4 J RK73GB1 J ' l 2 2 J RK73GB.l J ' l 0 2 J RK73GB'l J 1 UAJ CHIP CHIP CHIP CHIP CHIP R R H H R I . UK 82UK 1.2K 'I . O K 1OUK J J J J J 1/16W I/16W '1/16W 1/16W 1/16W H63 R64 H65 H66 R 67 RK73GBlJ822J HK73GB.l J 1 U4J RK73GB.l J 1 0 2 J RK73GB.l J 1 5 2 J RK73GBIJlU3J CHIP CHIP CHIP CHIP CHIP H R R H H 8.2K 1U U K 1.UK 1.5K 1U K J J J J J I/l6rJ 1/16W 1/l6W 1/'16W 1/16W R68 R6Y H 70 R 71 R7 2 HK73GB.l J A 7 1 J RK73GB1 J 1 0 4 J HK73GB.l J 2 2 3 J RK73GBlJ684J RK73GB1 J 1 U 3 J CHIP CHIP CHIP CHIP CHIP R R R R R 470 l UUK 22K 68OK 1UK J J J J J Ill6W 1/I6W 1/16W 1/16W '1/16W R73 H74 ~'75 R 76 R77 RK73GBlJ'lUI J RK73GB'l J S 6 1 J RK73GB.l J 1 0 3 J RK73GB1 J 6 8 2 J RK73GBlJ470.l CHIP CHIP CHIP CHIP CHIP H H H R R 1 UCl 560 'I O K 6.8K 4 '7 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W H78 R7Y R8 '1 R8'2 H83 RK73GBlJ473J RK73GBlJ102J RK73CB1 J ' l U2J HK73GB.l J 4 7 1 J . HK73GBlJlU2J CHIP CHIP CHIP CHIP CHIP R H H H R 47K 1 .OK '1 . U K 4 70 1.UK J J J J J 1/16W I/16W 1/16W 1/16W 1/'16W R84 H85 R86 R87 H88 HK73GBlJ1UlJ RK73GB 1 J 5 6 1 J RK73GB'l J l U 2 J HK73FB2A271J RK73FB2A2R2J CHIP CHIP CHIP CHIP CHIP H R H R R L UD 560 1.UK J J J J 1/16W 1/'16W 1/16W I/IUW l/lUW HK73FB2A.l 6OJ RK73GB.l J 3 3 1 J RK73FB2A271 J RY2-06YY-05 RK73FB2AlU2J CHIP H CHIP R CHIP R SQL I D CHIP R I8 33 O 270 1U 1 .OK HY2-06Y9-05 HK73EB2B471 J HK73GBlJlUUJ RK73FB2A22UJ RK73FB2A22UJ SOL ID CHIP R CHIP R CHIP R CHIP H 'I 0 470 'I 0 22 22 R8 Y R90 R 9 '1 H92 H94 HR95 Y3 HY6 H97 R98 ~ I 1:Scandinavia K:USA P:Canada Y:PX(Far East, Hawaii) T:England E:Europe Y:AAFES(Europe) X:Australia M:Other Areas ; . 270 2.2 J J J J J 1) 1/10W 1/16W 'l/lUW 1 /2W 1/?0W 1/'LW J J J J 1/8W Y4U l/lbW 'l/lUW 1/1UW 940 940 indicates safety critical components. LCD ASSY (638-0731-05) Component side view LCD ASSY (B38-0731-05) Foil side view PLLIVCO (X58-4170-XX) (A/2) -10 : TK-940 Component side view -11 : TK-941 @REF GND PLLIVCO (X58-4170-XX) (A121 Foil side view VIN PLLIVCO (X58-4170-XX) (B12) Foil side view Component side Pattern 1 Pattern 2 Foil side IRef. No. I Address ( Ref. No. ] ~ d d r e s s l 1 , component side-+ Pattern 1 Pattern 2 Pattern 3 Pattern 4 Foil side i ITX-RX UNIT (X57-4590-XX) (B/2) Component side view -10 : TK-940 -11 : TK-941 -- --_ Ref. Nc IC201 IC202 IC203 IC205 IC20E Component side O Connect 1 and 4 Pattern 1 Pattern 2 Pattern 3 Pattern 4 Foil side -- I I DTCI 14EU DTCI 44EU I I I I 1 I i I ! i iI 1 I I i 1. TX-RX UNIT iX51-4590-XX) 11\12) Foil i i d e view I -10 : TK-940 ii i I I -11 : TK-941 i L , Component side I 1 Pattern I Pattern 2 Pattern 3 -- Pattern 4 I Sidel I I I ....... i .- . I 2SB1 - M N PC BOARD VIEW d 2 4 INPUT ICalel VIH TX-RX UNIT (X57-4590-XX) (AI2) Component side wiew -10 : TK-940 -1 1 : TK-941 , I ~ o h ~ o n eside nt I I l2 - -- --- . 13 75 14 I I I I I Note) Ref. No. : Parts of pattern 1. UNIT (TX-RX SECTION) (X57-4590-XX) -10: T K - 9 4 0 -11: TK-941 - - -- -- -(A/2) -- ----- ----- TX-RX pLL/VCo 01 a2 03.52,53 a51 (X58-417o-XX) : DTC143EK : 2SA1586(Y,GR) : 2SC3356 : 2SK508NV(K52) Dl D51,52 D53 : 1T363A :1SS301 : MA360 **A1 :PLL (X58-4170-XX)(A/2) - - - -- - maow m o d f L31Y. maon ~AIYO ZL31X. - . - - - --- 7 - , TX-RX D1 [V] TK-940 iL) .T<-941 UNIT (X57-4590-XX) :OZCZ18(X.Y) :DSA3Al 04.1 1 :1SS301 D7,9,10.12- 1 5 :OA204K D8 a16 Dl7 :OAN235K Dl8 :HSM88AS D19,21 :MI809 02C :MA4P1250 D22 :MA77 02 :DTA114EU : O X 1 14EU :2SA1641 (S,T) :DTA114YU :DTA114TU :2SC4226(R24) :OTC144EU : O X 3 14TK :3SK24 1 (R) :2SC4094[R?7) :2SB1370 E F) .DTA144EU :DTC 1 14YU 2SA1586(Y,GR) KCT- 1 8 ,-+ - 1 18 1 I NO I 0 / I I X2 ] XFI p"1 114 5 8 2 5 ~ ~ z [ 04 53 7 5 ~ L72--0. ~ ~ 1 ~77-1564-05138 5 0 2 5 ~ ~ ~ ) ~ 6 ' . 0 3L72-? 75~z) 33(R95,97,100l~081 Xl I7 YES 22 lL77-1563-05 4- - Crirrp Terminal a;LIE- aIz23z= ------------------- 7 ::::I IC203 :AT24C02N1 OS12.7 :NJM78L05UA :HO74HC373FP :AT29C256-20TI :TC7S32F :78312AGF3563BE :TA75S01 F ccrl ASS'Y (DISPLAY S~ECTION)(838- -------- IC209 78312ACF3563BE Note) 0 Ref. No. : Parts of pattern 1. Eqqzj 10-11 JJP YES SC RESET