Download Annovi Reverberi Plunger Pumps Water Pump User Manual
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RK RK Series Series Pumps Pumps Operating Operating Instructions Instructions and and Parts Parts Manual Manual Plunger Pumps Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Description Plunger Pumps are designed for a wide variety of high pressure washing applications. They are constructed of die-cast bodies and feature a forged brass head. Internal components include special thick solid ceramic plungers for long life and durability. Precision cast cooling fins are anodized for maximum heat dissipation. Oversized tapered roller bearings and the precision supports assure proper shaft alignment and maximum life. Valve cages of special designed Ultra-Form provide positive seating and extended life. One-piece connecting rods are either a special alloy aluminum or bronze oversized for strength and load disbursement. These pumps are designed for gearbox , belt drive, or coupling drive systems, electric motor 182-184 frame driven systems, or gasoline engine driven systems. RK 1450 rpm N Version Model Max GPM Max PSI RK11.14N 2.9 2000 RK11.20HN 2.9 2900 RK13.12N 3.43 1740 RK13.20HN 3.43 2900 RK14.16N 3.7 2300 RK15.15N 3.96 2200 RK15.20HN 3.96 2900 RK15.28HN 3.96 4000 RK18.20HN 4.75 2900 RK18.28H 4.75 4000 RK21.20HN 5.55 2900 RKA 1750 rpm N Version Model Max GPM Max PSI RKA3.5G25N 3.5 2500 RKA3.5G30N 3.5 3000 RKA3.5G40HN 3.5 4000 RKA4G20N 4.0 2000 RKA4G30N 4.0 3000 RKA4G30HN 4.0 3000 RKA4G35N 4.0 3500 RKA4G40HN 4.0 4000 RKA4.5G17N 4.5 1700 RKA4.5G25HN 4.5 2500 RKA4.5G35HN 4.5 3500 RKA5.5G13N 5.5 1300 RKA5.5G20HN 5.5 2000 RKA5.5G30HN 5.5 3000 Figure 1 -RKHN Figure 2 - RK-F17 Figure 3 - RK-F24 Model Max GPM Max PSI RKA6.5G20HN 6.6 2000 RKA7G20HN 7.1 2000 RKA 1750 rpm E Version 1-1/8” Model Max GPM Max PSI RKA3.5G30E-F17 3.5 3000 RKA3.5G30HE-F17 3.5 3000 RKA3.5G40HE-F17 3.5 4000 RKA4G20E-F17 4.0 2000 RKA4G30E-F17 4.0 3000 RKA4G30HE-F17 4.0 3000 RKA5.5G13E-F17 5.5 1300 RKA6.5G20HE-F17 6.6 2000 RKA7G20HE-F17 7.1 2000 RKV 3400 rpm D Version - 1” Model Max GPM Max PSI RKV3.5G30AD-F24 3.5 3000 RKV3.5G35D-F24 3.5 3500 RKV3.5G40HD-F24 3.5 4000 RKV4037 3.5 3700 RKV4G30AD-F24 4.0 3000 RKV4G32D-F24 4.0 3200 RKV4G35HD-F24 4.0 3500 RKV4G40HD-F24 4.0 4000 RKV4.5G22D-F24 4.5 2200 RKV4.5G40HD-F24 4.5 4000 RKV5G40HD-F24 5.0 4000 RKV5.5G40HD-F24 5.5 4000 NORTH AMERICA Form RK-OM 806 First Choice When Quality Matters High Performance Pumps RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps 2+ MM .ª ' ' .ª '& .VERSION 3OLIDSHAFTPUMPMM 2+! %VERSION& (OLLOWSHAFTPUMPv .ª 2+6 $VERSION& (OLLOWSHAFTPUMPv .ª ª .ª ª NORTH AMERICA First Choice When Quality Matters Nozzle # 2.0 2.25 2.5 2.75 3.0 3.25 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 11.0 12.0 12.5 13.0 1000 PSI 1.00 1.13 1.25 1.38 1.50 1.63 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.50 6.00 6.25 6.50 12001400 PSI PSI 1.10 1.18 1.23 1.33 1.37 1.48 1.51 1.63 1.64 1.77 1.78 1.92 1.92 2.07 2.19 2.37 2.46 2.66 2.74 2.96 3.01 3.25 3.29 3.55 3.56 3.85 3.83 4.14 4.11 4.44 4.38 4.73 4.66 5.03 4.93 5.32 5.20 5.62 5.48 5.92 6.02 6.51 6.57 7.10 6.85 7.40 7.12 7.69 SPRAY NOZZLE CHART Gallons Per Minute 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3700 4000 4200 PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI 1.26 1.34 1.41 1.48 1.55 1.61 1.67 1.73 1.79 1.84 1.90 1.92 2.00 2.05 1.42 1.51 1.59 1.67 1.74 1.81 1.88 1.95 2.01 2.07 2.13 2.16 2.25 2.31 1.58 1.68 1.77 1.85 1.94 2.02 2.09 2.17 2.24 2.30 2.37 2.40 2.50 2.56 1.74 1.84 1.94 2.04 2.13 2.22 2.30 2.38 2.46 2.54 2.61 2.64 2.75 2.82 1.90 2.01 2.12 2.22 2.32 2.42 2.51 2.60 2.68 2.77 2.85 2.89 3.00 3.07 2.06 2.18 2.30 2.41 2.52 2.62 2.72 2.81 2.91 3.00 3.08 3.13 3.25 3.33 2.21 2.35 2.47 2.60 2.71 2.82 2.93 3.03 3.13 3.23 3.32 3.37 3.50 3.59 2.53 2.68 2.83 2.97 3.10 3.22 3.35 3.46 3.58 3.69 3.79 3.85 4.00 4.10 2.85 3.02 3.18 3.34 3.49 3.63 3.76 3.90 4.02 4.15 4.27 4.33 4.50 4.61 3.16 3.35 3.54 3.71 3.87 4.03 4.18 4.33 4.47 4.61 4.74 4.81 5.00 5.12 3.48 3.69 3.89 4.08 4.26 4.43 4.60 4.76 4.92 5.07 5.22 5.29 5.50 5.64 3.79 4.02 4.24 4.45 4.65 4.84 5.02 5.20 5.37 5.53 5.69 5.77 6.00 6.15 4.11 4.36 4.60 4.82 5.03 5.24 5.44 5.63 5.81 5.99 6.17 6.25 6.50 6.66 4.43 4.70 4.95 5.19 5.42 5.64 5.86 6.06 6.26 6.45 6.64 6.73 7.00 7.17 4.74 5.03 5.30 5.56 5.81 6.05 6.27 6.50 6.71 6.91 7.12 7.21 7.50 7.69 5.06 5.37 5.66 5.93 6.20 6.45 6.69 6.93 7.16 7.38 7.59 7.69 8.00 8.20 5.38 5.70 6.01 6.30 6.58 6.85 7.11 7.36 7.60 7.84 8.06 8.18 8.50 8.71 5.69 6.04 6.36 6.67 6.97 7.26 7.53 7.79 8.05 8.30 8.54 8.66 9.00 9.22 6.01 6.37 6.72 7.05 7.36 7.66 7.95 8.23 8.50 8.76 9.01 9.14 9.50 9.73 6.32 6.71 7.07 7.42 7.75 8.06 8.37 8.66 8.94 9.22 9.49 9.62 10.00 10.25 6.96 7.38 7.78 8.16 8.52 8.87 9.20 9.53 9.84 10.14 10.44 10.58 11.00 11.27 7.59 8.05 8.49 8.90 9.30 9.67 10.04 10.39 10.7311.06 11.38 11.54 12.00 12.30 7.91 8.39 8.84 9.27 9.68 10.0810.46 10.83 11.1811.52 11.86 12.02 12.50 12.81 8.22 8.72 9.19 9.64 10.07 10.4810.88 11.26 11.6311.99 12.33 12.50 13.00 13.32 Operating Instructions and Parts Manual 4400 PSI 2.10 2.36 2.62 2.88 3.15 3.41 3.67 4.20 4.72 5.24 5.77 6.29 6.82 7.34 7.87 8.39 8.91 9.44 9.96 10.49 11.54 12.59 13.11 13.63 4600 PSI 2.14 2.41 2.68 2.95 3.22 3.49 3.75 4.29 4.83 5.36 5.90 6.43 6.97 7.51 8.04 8.58 9.12 9.65 10.19 10.72 11.80 12.87 13.40 13.94 RK Series Pumps 5000 PSI 2.40 2.52 2.80 3.07 3.35 3.63 3.91 4.47 5.03 5.59 6.15 6.71 7.27 7.83 8.39 8.94 9.50 10.06 10.62 11.18 12.30 13.42 13.98 14.53 Plunger Pumps 4800 PSI 2.19 2.46 2.74 3.01 3.29 3.56 3.83 4.38 4.93 5.48 6.02 6.57 7.12 7.67 8.22 8.76 9.31 9.86 10.41 10.95 12.05 13.15 13.69 14.24 Operating Instructions and Parts Manual RK Series Pumps First Choice When Quality Matters NORTH NORTH AMERICA AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Formulas Nozzles: Impact Force (lbs.) = .0526 x GPM x √PSI Nozzle # = GPM x 4000 √ PSI GPM= Nozzle # x PSI √4000 PSI = (GPM/Nozzle #)2 x 4000 Horse Power: GPM x PSI = Hydraulic HP 1714 GPM x PSI = EBHP 1457 EBHP x 1457 = GPM PSI EBHP x 1457 = PSI GPM HP loss due to altitude = 3% per 1000 FT above sea level Pump Speed and Flow: Rated GPM = Desired GPM Rated RPM Desired RPM Conversions Gallons x 3.785412 = Liters Gallons x 128 = Oz. PSI x .06896 = Bar Bar x 14.5038 = PSI 1 inches = 25.4 millimeters Liters x .2642 = Gallons (US) Ft. Lbs. x 1.356 = Newton Meters Inch Lbs. x .11298 = Newton Meters Newton Meters x .737562 = Ft. Lbs. (force) Newton Meters x 8.85 = In. Lbs. (force) Temperature = 1.8(C° + 17.78) = F°,.555(F° - 32) = C° 1 U.S. Gallon of freshwater = 8.33 lbs. 1 PSI = 2.31 feet of water 1 PSI = 2.04 inches of mercury 1 Foot of water = .433 PSI 1 Foot of water = .885 inches of mercury 1 Meter of water = 3.28 feet of water Kilograms x 2.2 = Lbs. Motor Pulley Ø = Pump Pulley Ø Pump RPM Motor RPM General Safety Information WARNINGS Gasoline Drive Pumps The pump is designed to pump nonflammable or non-explosive fluids. These pumps are intended to pump clean filtered water only. Do not operate in or around an explosive environment. Always wear safety glasses or goggles and appropriate clothing. Do not alter the pump from the manufacturers design. Do not allow children to operate the pump. Never point the high-pressure discharge at a person, any part of the body or animals. Do not operate gasoline engines in a confined area; always have adequate ventilation. Do not exceed the pump specifications in speed or pressure. NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps General Safety Information (continued) Maximum water temperature is 140°F. All positive displacement plunger pumps must have a safety relief valve installed on the discharge side of the pump, this valve could be either an unloader or regulator and must be of adequate flow and pressure for the pump. Adequate protective guards must cover all moving parts. Perform routine maintenance on the pump and components. Use only components that are rated for the flow and pressure of the pump, this would include hose, fittings, safety valves, spray guns etc. Electric Drive Pumps Your power supply must conform to the system requirements. The motor must be grounded. Use GFCI plugs and receivers. Do not handle the pump/motor with wet hands. Only use power cords that are in good condition. Never pull the unit by the power cord. Special Features Wet End Manifold: Forged Brass: Strength and no porosity – long life. higher hydrostatic pressures – safety, performance. Inlet and Discharge Ports: Heavy bosses for added strength. Offset Discharge Ports: High efficiency, smooth flow. Bolts: Eight bolts, 8mm, grade 8.8. Valves: Valve Caps: Stainless steel on pumps rated at 3200 PSI and higher, better hydrostatic loads. Machined brass on pumps <3200 PSI. Ultra Form Cages: Durable, strength, and long life. Poppets, Seat and Spring: 303 and 400 series stainless steel. Packing and Plungers: High Pressure Packing: “V” style (D-1) Buna-N (cotton duct weave base) strong and tightens under load. Low Pressure Seals: “U” cup double lip Buna-N for a good positive seat. Support and Guides: Machined brass, 1-piece construction to assure proper plunger alignment and to maximize packing and seal life. Plungers: Are a special aluminum oxide blend, solid ceramic for long life, strong durability and more resilient. Drive End Never spray or clean the unit with water Bearings: Oversized tapered roller bearing for maximum life and load disbursement. Failure to follow these warnings may result in personal injury or damage to property. Bearing Support: Precision die-cast and machined to assure concentricity and alignment. NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Special Features (continued) Extra Features Crankcase: Precision die-cast, large cooling fins and anodized (for maximum heat dissipation). Dyno Proven: All pumps are dyno tested to assure the theoretical design meets the actual design. Rear Cover: Precision die-cast, O-ring sealed and bayonet style sight glass for positive sealing and locking (no threads to loosen). Valve Design: Each pump series has a valve design that optimizes its highest efficiency. Plunger Rods: Stainless steel construction for strength (no plating to scrape off), back-up and O-ring plunger sealing system. Rod Pins: Precision ground and hardened steel, oversized for load disbursement. Connecting Rods: One-piece special allow aluminum (3XU51, 3XU60 and 3XU68) or bronze (3XU52, 3XU54, 3XU61and 3XU62) for higher pressure, oversized for maximum strength, load disbursement, and life. Heavy pin area construction, for added load strength. Crankshaft: Forged, precision ground and hardened for extremely long life and durability. Oil Seals and O-rings: Triple lip oil seals, long life and much less leak prone. All are constructed of BunaN rubber. The O-rings have stainless steel garder springs to assure constant tension on the sealing surface. Oil Drains: Quantity of two (2). One in the rear cover and one in the bottom of the crankcase. Oil Capacity: 15.5 oz. Installation Direct Drive Electric and Gasoline Pumps 1. Install the shaft key into the keyway and apply a light coating of anti-seize on the engine shaft. 2. Align the two key ways and push the pump completely onto the engine. (See Figure 4 & 5) Figure 4 3. Install all four (4) bolts and tighten evenly. 4. Remove the red shipping oil cap and install the black crankcase vent cap. (See Figure 6) Figure 5 5. Install the appropriate unloader valve and other accessories. Figure 6 6. Install the appropriate water inlet and discharge fittings. 7. Connect the water supply hose and high-pressure discharge hose/spray gun. 8. Turn on the water supply. NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Installation (continued) 9. Open the spray gun to purge the system of any air. 10. Start the engine. 11. Adjust the engine speed and unloader valve. Belt Drive Systems 1. Mount the pump securely to the base plate. (See Figure 7) For new installation a mounting rail kit is required, refer to parts breakdown. 3. Flush the pump with fresh water before the next use. 4. In freezing conditions failure to do this may cause internal pump damage. 5. For long periods of storage in non-freezing areas the solution will keep the seals and O-rings lubricated. Service Pumps Servicing the Valves 2. Install the pump pulley on the crankshaft. It should be as far onto the shaft as possible. The inlet and discharge valves in this series pumps are all the same. The valves are located under the six 24mm hex plugs. The inlet valves are located on the lower row and the discharge valves are located on the top row of the pump head. 3. Align the pulleys so they are in line. (See Figure 8) Tools required: 24mm socket, ratchet, needle nose pliers, mechanics pick and torque wrench. 4. Use a belt tension gauge to assure proper tension (too much tension can cause bearing failure or damage the belts as well as cause other problems). (See Figure 9) Figure 7 Figure 8 Valve Removal: 1. Remove the valve cap. Figure 9 5. Installation complete. Winter or Long Time Storage 1. Drain all of the water out of the pump. 2. Run a 50% solution of a RV or non-toxic/biodegradable antifreeze through the pump. 2. Inspect the valve cap Oring for any damage, replace if necessary. (See Figure 10) 3. Use the needle nose pliers to remove the valve. (See Figure 11) Figure 10 Figure 11 NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Service Pumps (continued) 4. Use a small probe to move the poppet up and down to assure that the valve is functioning properly and that no debris is stuck in the valve. (See Figure 12) Tools required: 6mm hex socket, ratchet, (2) long screwdrivers, reversible pliers, mechanics pick and torque wrench. Disassembly: 1. First remove the eight 6mm head bolts. (See Figure 17) Figure 12 2. Place the screwdrivers as shown between the head and crankcase of the pump, lifting one up and the other down. The head should start to lift off of Figure 17 the plungers. (See Figure 18) 5. Using the mechanics pick remove the valve seat O-ring and inspect for Figure 13 any damage, replace if 3. When you remove necessary. (See Figure 13) the head you may Valve Assembly: notice that some of the water seals have 1. Install the valve stayed on the plungers Figure 18 seat O-ring and some in squarely into the the head. (See bottom of the Figure 19) To manifold. (See remove the Figure 14) seals from the Figure 14 2. Insert the valve assembly plungers simple squarely into the Figure 19 turn the assemblies and port pushing it into pull off. the O-ring. (See 4. If the seal assemblies are in the Figure 15) head use the reversible pliers to 3. Install the valve cap grab the seal retainer and torque to the Figure 15 on the inside bore proper specification. (NOTE: Use a rag so (See Figure 16) (See you do not mar the parts breakdown) piston guide area), Servicing the twist the retainer in Figure 20 Packings/Seals either direction To access the water seals for inspection or replacement, you will first Figure 16 need to remove the head of the pump. NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Service Pumps (continued) (NOTE: This is done to free the retainer O-ring which is stuck to the manifold) and lift out. (See Figure 20 & 21) 5. With your fingers pull the high pressure seal and head ring out of the head. (See Figure 22) 6. The low-pressure seal is located in the brass seal retainer. Using the mechanics pick go in between the seal and retainer, twist and pull, the seal will come out of the gland. (See Figure 23 & 24) 7. Remove the seal retainer O-ring with the mechanics pick. (See Figure 25) Assembly: 1. Install the plastic head ring into the head (the flat side is on the bottom). (See Figure 26) 2. Install the highpressure seal. Place the seal so the open “V” portion is toward the head ring. You need to place the Figure 21 seal at an angle and pull and push to work the seal into position with your fingers (do not use and tools you may damage the seal). Make sure the seal is totally seated against the head ring. (See Figure 27 & 28) Figure 27 3. Installing the low-pressure seal. You want the open side of the seal to Figure 22 be pointed toward the water side of the head (toward the high-pressure seal) and the flat side toward the drive end of the pump. Figure 23 Place the seal into the gland at an angle, with your finger push the exposed side of the seal towards the center Figure 24 and work the seal (See Figure 29, 30 & 31) into position. After the seal is in the gland you can work it into it proper position. Figure 28 Figure 29 Figure 30 Figure 25 4. Install the retainer O-ring. Figure 31 (See Figure 32) Figure 26 Figure 32 NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Service Pumps (continued) 3. Twist and pull the plunger off the plunger rod. 5. Squarely seat the 4. Remove the plunger retainer into the head rod O-ring seal and split and push with even back-up ring with the pressure until it snaps Figure 36 mechanics pick. (See Figure into position. (See Figure Figure 33 36 & 37) 33) 5. Remove brass slinger. Servicing the Plungers At this point clean any If the plungers are not damaged they thread locker that is do not need any servicing. left on the plunger Figure 37 Tools required: 16mm socket, ratchet, rod and retaining nut mechanics pick, taper blade gasket threads. (See Figure scraper, thread sealant and torque 38) wrench. NOTE: Be very careful when working with the plungers, they are made from ceramic which is brittle and can be damaged. Any time you remove a plunger it is recommended you replace the slinger washer, O-ring and top plunger washer. The washers are a cushion for the ceramic plunger and compress when first used and the O-ring will take a set to create a seal and usually will not spring back to its original shape. By not replacing these parts you run the risk of breaking a plunger or having a water leak. Disassembly: 1. Remove the plunger retainer nut. (See Figure 34) Assembly: 1. Install the slinger washer. (See Figure 39) 2. Install the plunger rod O-ring and split back-up ring. Place a Figure 39 light film of oil on the Oring and back-up ring. (See Figure 40) NOTE: The O-ring is closest to the threaded end of the rod. 3. Install the plunger by pushing straight down and twisting slightly in either direction (See Figure 41) Figure 34 2. Insert the gasket scraper between the copper washer and plunger to remove the washer. (See Figure 35) Figure 38 Figure 40 (NOTE: Be sure that Figure 41 the back-up ring is fully seated). Make sure you fully seat the plunger. Figure 35 NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Service Pumps (continued) Oil Change 4. Install the small copChange oil after first 50 hours of use. per washer on top Then every 500 hours. Refer to parts of the plunger and breakdown for oil type. place a small quantity of thread sealant in the Figure 42 thread. Install the plunger nut and tighten to the required torque. (See Figure 42 & 43) (See parts breakdown) Pump head to drive end Installation Figure 43 1. Turn the crankshaft to align the plungers as shown. (See Figure 44) 2. Place the head evenly onto the plungers and push it until it makes contact with the drive end of the pump. (See Figure 45) 3. Torque the head bolt as shown in the tightening sequence diagram. (See Figure 46 & 47) (See parts breakdown). Figure 44 Figure 45 Figure 46 Figure 47 NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Troubleshooting Symptom Possible Cause(s) Oil leak between crankcase and pumping section Frequent or premature failure of the packing Worn rod oil seals Corrective Action Replace crankcase piston rod seals 1 Cracked, damaged or worn plunger 1 Replace plungers 2 Overpressure to inlet manifold 2 Reduce inlet pressure 3 Material in the fluid being pumped 3 Install proper filtration on pump inlet plumbing 4 Excessive pressure and/or temperature of fluid being pumped 4 Check pressures and fluid inlet temperature; be sure they are within specified range 5 Running pump dry 5 Do not run pump without water Pump runs but produces no flow Pump is not primed Flood suction then restart pump Pump fails to prime Air is trapped inside pump Disconnect discharge hose from pump. Flood suction hose, restart pump and run pump until all air has been evacuated Pump looses prime, chattering noise, pressure fluctuates Low pressure at nozzle Pressure gauge fluctuates Low pressure 1 Air leak in suction hose or inlet 1 Remove suction line and inspect it for a loose liner or debris lodged in hose. Avoid all unnecessary bends. Do not kink hose 2 Clogged suction strainer 2 Clean strainer 1 Unloader valve is by-passing 1 Make sure unloader is adjusted property and by-pass seat is not leaking 2 Incorrect or worn nozzle 2 Make sure nozzle is matched to the flow and pressure of the pump. If the nozzle is worn, replace 3 Worn packing or valves 3 Replace packing or valves 1 Valves worn or blocked by foreign bodies 1 Clean or replace valves 2 Packing worn 2 Replace packing 1 Worn nozzle 1 Replace with nozzle of proper size 2 Belt slippage 2 Tighten or replace with correct belt NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Troubleshooting (cont.) Symptom Low pressure (cont.) Pump runs extremely rough, pressure very low Possible Cause(s) Air leak in inlet plumbing 3 Disassemble, reseal and reassemble 4 Relief valve stuck, partially plugged or improperly adjusted valve seat worn 4 Clean and adjust relief valve; check for worn or dirty valve seats 5 Worn packing. Abrasive in pumped in cavitation. Inadequate water 5 Install proper filter suction at inlet manifold must be limited to lifting less than 20 feet of water or 8.5 psi vacuum 6 Worn inlet, discharge valve blocked or dirty 6 Replace inlet and discharge valve 1 Inlet restrictions and/or air leaks. 1 Clean out foreign material 2 Stuck inlet or discharge valve 2 Replace worn valves Water leakage from under manifold Slight leak, oil leaking in the area of crankshaft Worn packing or cracked plunger Loud knocking noise in pump Install new packing or plunger 1 Worn crankshaft seal or improperly installed oil seal o-ring 1 Remove oil seal retainer and replace damaged 0-ring and/or seals 2 Bad bearing 2 Replace bearing Excessive play in the end of the crankshaft pulley Water in crankcase Corrective Action 3 Worn main bearing from excessive tension on drive belt Replace crankcase bearing and/or tension drive belt 1 Humid air condensing into water inside the crankcase 1 Change oil intervals 2 Worn packing and/or cracked plunger 2 Replace packing. Replace plunger 1 Cavitation or sucking air 1 Check water supply is turned on 2 Pulley loose on crankshaft 2 Check key and tighten set screw 3 Broken or worn bearing 3 Replace bearing NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual RK 1450 rpm Pumps Plunger 34 17 29 18 40 22 19 21 20 24 2 1 3 4 11 12 14 15 13 3 1 25 27 26 43 28 42 87 23 38 42 77 26(3) 39 19 41 4(6) 17 2 50 32 49 47 78 44(6)(6) Repair Kits 2727 (3) (3) 2626 (3) (3) 2525 (3) (3) 2424 (3) 3131 (3) (3) (3) Pistons Pistons KitKit 2546 - Ø-18 2546 Ø 18 2323 (3) (3) Kit 2547 - Ø 20 Kit 2547 - Ø 20 KitKit 2759 - Ø-22 2759 Ø 22 1515 (3) (3) 31(3) 16(3) 19(2) Oil Seals Kit 1855 34 34 39 39 14(3)(3) 14 12(3)(3) 12 34 39 WaterSeals Seals Water Kit1857 1857- -Ø Ø18 18 Kit Kit 1887 20 Kit 1887 - -Ø Ø20 Kit1888 1888- -Ø Ø22 22 Kit 11(3) 16(3)(3) 16 19(2)(2) Oil Seals 19 Oil Seals Kit1855 1855 Kit Support Rings Kit 1829 - Ø 18 Kit 1815 - Ø 20 Kit 1816 - Ø 22 3434 1414 (3) (3) 1212 (3) (3) 27(3) 26(3)(3)27(3) 26 25 (3) 14(3) 25(3) 24(3)(3) 31(3)(3) 12(3)24 31 Water Seals Pistons Kit 1857 - Ø 18 Pistons Kit2546 2546 -Ø Ø18 18 KitKit 1887 - Ø -20 23(3)(3) 23 Kit2547 2547 -Ø Ø20 20 KitKit 1888 - Ø -22 Kit 2759 Ø 22 Kit 2759 - Ø 22 15(3)(3) 15 27(3) Pistons Kit 2546 - Ø 18 Kit 2547 - Ø 20 Kit 2759 - Ø 22 15(3) 48 Valves Valves Kit2864 2864 Kit Valves Valves KitKit 2864 2864 23(3) 44 33(6)(6) 4(6) 3(6)3(6) 4(6) 24(3) Valves Kit 2864 4 89 25(3) 3(6) 43 46 88 "N" VERSION 37 42 86 35 31 16 45 5 6 36 30 Water Seals Water Seals KitKit 1857 - Ø-18 1857 Ø 18 KitKit 1887 - Ø-20 1887 Ø 20 KitKit 1888 - Ø-22 1888 Ø 22 3939 Special Parts / Kits 1616 (3) (3) Code Description 1919 (2) (2)Oil Seals Oil Seals 2809 Viton water seals Ø18 KitKit 1855 2810 Viton water seals Ø20 1855 2811 2819 2820 1837 2633 2633H 1111 (3) (3) Viton water seals Ø22 Kit for up to 180° F Ø18 High Temp Kit for up to 180° F Ø20 High Temp Rail Kit 5/8” - 2 Rails & 4 Bolts Rail Kit 1-3/4” - 2 Rails & 4 Bolts Rail Kit 2-5/8” - 2 Rails & 4 Bolts 11(3)(3) 11 Qty. Rings Support Rings Support 1 - -Ø Ø18 Kit1829 1829 18 Kit 1 Kit1815 1815- -Ø Ø20 20 Kit Kit1816 1816 22 1 - -Ø Ø22 Kit 1 1 1 1 1 Support Rings Support Rings KitKit 1829 - Ø-18 1829 Ø 18 KitKit 1815 Ø 20 1815 - Ø 20 KitKit 1816 - Ø-22 1816 Ø 22 NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Pos. Code Description 2 1 3 4 6 14 16 17 18 19 20 21 22 23 24 26 27 28 29 31 32 34 35 36 38 39 5 11 12 13 15 25 30 37 960160 960090 960850 1380740 960090T 960850T 1389051 880830 880581 1380690 820510 960110 840300 840320 880320 840290 840330 1380090 1380150 1380160 961240 880330 840280 840340 1383130 850370 1380050 640030 2280240 1382770 880130 962010 962000 1380940 1380930 1382360 1380950 600180 1380920 1380060 1383020 1383050 1080401 1381850 1780510 1789010 1343510 2280070 2280060 1380520 180340 Qty. O-Ring Ø17.86x2.62 6 Valve cap - Brass (478 in/lbs) 6 Valve cap - SS (478 in/lbs) F 6 Valve cap - NP (478 in/lbs) 6 Valve cap - 1/4” threaded - Brass (478 in/lbs) 1 Valve cap - 1/4” threaded - SS (478 in/lbs) 1 Complete valve 6 O-Ring Ø15.54x2.62 6 Plug 1/4” G - Brass 2 Plug 1/4” G NP F2 O-Ring Ø10.82x1.78 2 Support ring Ø18 n 3 Support ring Ø20³ 3 Support ring Ø22« 3 High pressure packing Ø18 n 3 High pressure packing Ø20³ 3 High pressure packing Ø22« 3 Piston guide Ø18 n 3 Piston guide Ø20 3 Piston guide Ø22« 3 O-Ring Ø31.47x1.78 3 Low pressure seal Ø18 n 3 Low pressure seal Ø20³ 3 Low pressure seal Ø22« 3 Oil seal 3 Bolt M8x16 (217 in/lbs) 8 Closed bearing support 1 O-Ring Ø59.99x2.62 2 Bearing 1 Pump housing 1 Vented oil cap 1 Nut M8 (106 in/lbs) 3 Washer Ø8.1 3 Ceramic piston Ø18 n 3 Ceramic piston Ø20³ 3 Ceramic piston Ø22« 3 Spacer 3 O-Ring Ø7.66x1.78 3 Guiding piston 3 Piston pin 3 Con rod - Bronze > 3000 PSI 3 Con rod - Aluminum < 3000 PSI 3 Back-up ring 3 Washer 8 O-Ring 1 Complete cover 1 Bolt M6x14 (89 in/lbs) 6 Crankshaft 24mm «1 Crankshaft 24mm n³ 1 Key 1 Oil seal 1 Pos. Code Description 40 1380120 1380130 1380530 1382810 41 1380040 42 740290 43 1980740 44 1260470 1380141 Z-Bracket 1-3/4 Z-Bracket 1980740 1981180 47 180101 820361 960870 1381070 1381071 1380020 1380680 50 820150 77 840370 1389270 1389272 1389271 1389212 1389220 86 1260250 87 1260430 88 1780690 89 1140450 45 46 48 49 78 Qty. Shim 0.10 mm Shim 0.20 mm Shim 0.25 mm Shim 0.05 mm Open bearing support O-Ring Ø14x1.78 Plug 3/8” G Bolt M8x10 Rail 5/8” Rail 1-3/4” Rail 2-5/8” Plug 3/8” G Plug 3/8” G NP O-Ring Ø17.5x2 Plug 1/2” G Plug 1/2” G NP Pump head - NP Pump head - Brass Pump head - Brass Pump head - NP Head bolt M8x70 Bearing Complete pump head Complete pump head Complete pump head Complete pump head Complete pump head Oil sight glass Snap ring Contrast disc O-Ring Ø20.24x2.62 1-3 1-3 1-3 1-3 (217 in/lbs) 1 3 2 4 2 2 2 1 F1 1 1 F1 Ø18 F 1 Ø18 1 Ø20-22 1 Ø20-22 1 (217 in/lbs) 8 1 Ø18 1 Ø18 H 1 Ø18 F 1 Ø20 H 1 Ø22 H 1 1 1 1 1 AR64516 Oil Oil Capacity - 15 oz 1 Legend Ø 18 For n Ø 20 Ø 22 For ³ RK15.15 RK18.20H RK15.20H RK18.28H F RK15.28HF For « RK21.20H FOver 3600psi NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual RKA 1750 rpm Pumps Plunger 17 18 40 19 22 20 21 23 24 25 28 27 26 29 30 34 36 86 43 42 35 87 88 89 75 78 2 1 3 4 5 3 1 11 12 13 59 16 15 14 60 37 38 42 6 39 43 45 4 3(6) 19 41 17 42 2 69 50 49 "E" VERSION 27(3) 26(3) 63 1725(3) 64 24(3) 4(6) 44 "N" VERSION 47 62 Valves Kit 2864 77 46 61 75(3) Pistons Kit 2546 - Ø 18 Kit 2547 - Ø 20 Kit 2759 -65 Ø 22 23(3) TYPE F17 15(3) 48 61 27(3) 26(3)(3)27(3) 26 34 25(3)(3) 25 44(6)(6) 33(6)(6) Valves Valves Repair Kits Kit 2864 Kit 2864 2727 (3) (3) 2626 (3) (3) 2525 (3) (3) 2424 (3) (3) 7575 (3) (3) 4(6)4(6) 3(6)3(6) Valves Valves KitKit 2864 2864 Pistons Pistons KitKit 2546 - Ø-18 2546 Ø 18 2323 (3) (3) Kit 2547 - Ø 20 Kit 2547 - Ø 20 KitKit 2759 - Ø-22 2759 Ø 22 6161 1515 (3) (3) Water Seals Water Seals KitKit 1857 - Ø-18 1857 Ø 18 KitKit 1887 1887Ø-20 Ø 20 KitKit 1888 - Ø-22 1888 Ø 22 Code 2809 2810 2811 2819 2820 1837 2633 2633H 61 61 15(3)(3) 15 WaterSeals Seals Water Kit1857 1857- -Ø Ø18 18 Kit Kit 1887 20 Kit 1887 - -Ø Ø20 Kit1888 1888- -Ø Ø22 22 Kit 16(3) 19 Oil Seals Kit 1855 - N Kit 1856 - E 34 34 62(E)(E) 62 14(3)(3) 14 12(3)(3) 12 11(3) 16(3)(3)19 19 16 Support Rings Kit 1829 - Ø 18 Kit 1815 - Ø 20 Kit 1816 - Ø 22 OilSeals Seals Oil Kit1855 1855- -NN Kit Kit1856 1856- -EE Kit 3434 6262 (E) (E) 1414 (3) (3) 1212 (3) (3) 14(3) 24(3) 75(3)(3) 75 12(3)24(3) Water Seals Pistons Pistons KitKit 1857 - Ø -18 Kit 2546 -Ø Ø18 18 2546 23(3)(3) KitKit 1887 - Ø -20 Kit 2547 -Ø Ø20 20 23 2547 KitKit 1888 - Ø -22 Kit 2759 -Ø Ø22 22 2759 62(E) 1616 (3) (3) 1919 OilOil Seals Seals KitKit 1855 - N- N 1855 KitKit 1856 - E- E 1856 Special Parts / Kits Description Viton water seals Ø18 Viton water seals Ø20 Viton water seals Ø22 Kit for up to 180° F Ø18 High Temp (3)Ø(3) Kit for up to 180°11F11 20 High Temp Rail Kit 5/8” - 2 Rails & 4 Bolts (N only) Support Rings Support Rings Rail Kit 1-3/4” - 2 Rails & 4 Bolts (N only) KitKit 1829 - Ø-18 Ø (N 18only) Rail Kit 2-5/8” - 2 Rails &1829 4 Bolts Kit 1815 - Ø 20 Kit 1815 - Ø 20 KitKit 1816 - Ø-22 1816 Ø 22 Legend Ø 18 For m Qty. 1 1 1 1 1 1 1 1 Ø 11(3)(3) 11 18 Ø 20 Ø 22 Support Rings Support Rings For l For n For ³ Kit1829 1829- -Ø Ø18 18 Kit RKA3.5G22 RKA4G20 RKA5.5G13 RKA6.5G13 Kit1815 1815- -Ø Ø20 20 Kit Kit1816 1816- -Ø Ø22 22 RKA3.5G25 RKA4G30A RKA5.5G20H RKA6.5G20H Kit RKA3.5G30H RKA4G30 RKA5.5G26H RKA3.5G40H RKA4G30H RKA5.5G30H RKA4G35H For « RKA4G40HF RKA7G13 For r RKA7G20H RKA4.5G17 RKA4.5G25H For u RKA4.5G30HFRKA4G35NL RKA4.5G35H RKA4.5G40HF FOver 3600psi NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Pos. Code Description 2 1 3 4 6 14 16 17 18 19 20 21 22 23 24 26 27 28 29 34 35 36 38 39 5 11 12 13 15 25 30 37 40 960160 960090 960850 1380740 960090T 960850T 1389051 880830 880581 1380690 820510 960110 840300 840320 880320 840290 840330 1380090 1380150 1380160 961240 880330 840280 840340 1383130 850370 1380050 640030 2280240 1382770 880130 962010 962000 1380940 1380930 1382360 1380950 600180 1380920 1380060 1383020 1383050 1780510 1789010 1343510 2280100 2280090 2280070 2280060 2280110 1380520 180340 1380120 1380130 1380530 1382810 Qty. O-Ring Ø17.86x2.62 6 Valve cap - Brass (478 in/lbs) 6 Valve cap - SS (478 in/lbs)F 6 Valve cap - NP (478 in/lbs) 6 Valve cap - 1/4” threaded - Brass(478 in/lbs) 1 Valve cap - 1/4” threaded - SS (478 in/lbs) 1 Complete valve 6 O-Ring Ø15.54x2.62 6 Plug 1/4” G - Brass 2 Plug 1/4” G NP F2 O-Ring Ø10.82x1.78 2 Support ring Ø18 mrlu 3 Support ring Ø20 n 3 Support ring Ø22 ³« 3 High pressure packing Ø18 mrlu 3 High pressure packing Ø20 n 3 High pressure packing Ø22 ³« 3 Piston guide Ø18 mrlu 3 Piston guide Ø20 n 3 Piston guide Ø22 ³« 3 O-Ring Ø31.47x1.78 3 Low pressure seal Ø18 mrlu 3 Low pressure seal Ø20 n 3 Low pressure seal Ø22 ³« 3 Oil seal 3 Bolt M8x16 (217 in/lbs) 8 Closed bearing support 1 O-Ring Ø59.99x2.62 2 Bearing 1 Pump housing 1 Vented oil cap 1 Nut M8 (106in/lbs) 3 Washer Ø8.1 3 Ceramic piston Ø18 mrlu 3 Ceramic piston Ø20 n 3 Ceramic piston Ø22 ³« 3 Slinger 3 O-Ring Ø7.66x1.78 3 Guiding piston 3 Piston pin 3 Con rod - Bronze > 3000 PSI 3 Con rod - Aluminum < 3000 PSI 3 O-Ring 1 Complete cover 1 Bolt M6x14 (89 in/lbs) 6 Crankshaft 24mm m1 Crankshaft 24mm l1 Crankshaft 24mm rn³ 1 Crankshaft 24mm «1 Crankshaft 24mm - NL u1 Key 1 Oil seal 1 Shim 0.10 mm 1-3 Shim 0.20 mm 1-3 Shim 0.25 mm 1-3 Shim 0.05 mm 1-3 Pos. Code Description 41 1380040 42 740290 43 1980740 44 1260470 1380141 Z-Bracket 1-3/4 Z-Bracket 1980740 1981180 47 180101 820361 960870 1381071 1381070 1380020 1380680 1383010 1383310 50 820150 2280260 2280200 2280270 2280280 60 1380320 61 621170 62 1380220 63 1380210 64 1591 65 620610 69 1381850 1389270 1389272 1389271 1389208 1389212 1389268 1389269 75 1080401 77 840370 86 1260250 87 1260430 88 1780690 89 1140450 45 46 48 49 59 71 Qty. Open bearing support(217 in/lbs) 1 O-Ring Ø14x1.78 3 Plug 3/8” G 2 Bolt M8x10 4 Rail 5/8” (N Version only) 2 Rail 1-3/4” (N Version only) 2 Rail 2-5/8” (N Version only) 2 Plug 3/8” G 1 Plug 3/8” G NP F1 O-Ring Ø17.5x2 1 Plug 1/2” G 1 Plug 1/2” G NP F1 Pump head - Brass Ø18 1 Pump head - NP Ø18 F 1 Pump head - Brass Ø20 1 Pump head - NP Ø20 1 Pump head - Brass Ø22 1 Pump head -NP Ø22 1 Head bolt M8x70 (217 in/lbs) 8 Hollow shaft Ø1-1/8” m1 Hollow shaft Ø1-1/8” lu 1 Hollow shaft Ø1-1/8” n³ 1 Hollow shaft Ø1-1/8” «1 Bearing 1 Oil seal 1 O-Ring Ø72.75x1.78 1 Compete cover 1 Electric Flange F17 1 Bolt 4 Washer 8 Complete pump head - Brass Ø18 1 Complete pump head - NP Ø18 1 Complete pump head - NP Ø18 F 1 Complete pump head - Brass Ø20 1 Complete pump head - NP Ø20 1 Complete pump head - Brass Ø22 1 Complete pump head - NP Ø22 1 Back-up ring 3 Bearing 1 Oil sight glass 1 Snap ring 1 Contrast disc 1 O-Ring Ø20.24x2.62 1 AR64516 Oil Oil Capacity - 15 oz 1 NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual RKV 3400 rpm Pumps Plunger 17 30 29 18 40 28 22 19 36 34 20 21 24 23 25 26 27 35 42 43 75 86 2 1 3 4 13 14 15 69 73 "D" VERSION 60 43 61 3(6) 71 4(6)62 Valves Kit 1828 42 4 1 27(3) 88 26(3) 89 87 25(3) 42 6 5 3 11 12 16 24(3) 75(3) Pistons Kit 2546 23(3) 46 2 50 72 15(3) 49 47 48 77 33(6)(6) 25(3)(3) 25 24(3) 12(3)24(3) 44(6)(6) Valves Valves Kit1828 1828 Kit Repair Kits 4(6)4(6) 3(6)3(6) Valves Valves KitKit 1828 1828 2727 (3) (3) 2626 (3) (3) 2525 (3) (3) 2424 (3) 7575 (3) (3) (3) Pistons Pistons KitKit 2546 2546 2323 (3) (3) 6161 1515 (3) (3) Water Seals Water Seals KitKit 1857 1857 23(3)(3) 23 WaterSeals Seals Water Kit1857 1857 Kit 62 16(3) 19 62 62 16(3)(3) 19 19 16 Oil Seals Kit 1856 34 34 14(3)(3) 14 12(3)(3) 12 34 7570 (3) 75 (3) Water Pistons Seals Pistons Kit 1857 Kit2546 2546 Kit 61 61 15(3)(3) 15 14(3) 61 TYPE F24 OilSeals Seals Oil Kit1856 1856 Kit 11(3) Support Rings Kit 1829 3434 6262 1414 (3) (3) 1212 (3) (3) 27(3) 26(3)(3)27(3) 26 1616 (3) 19 (3) 19 11(3)(3) 11 Special Parts / Kits OilOil Seals Seals KitKit 1856 1856 Code 2809 2819 Description SupportRings Rings Support Kit1829 1829 Kit Qty. Viton water seals Ø18 1 Kit for up to 180° F Ø18 High Temp 1 1111 (3) (3) Support Rings Support Rings KitKit 1829 1829 NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Pos. Code Description 2 1 960160 960090 960850 960090T 960850T 3 889052 4 880830 880581 1380690 6 820510 11 960110 12 880320 13 1380090 14 961240 15 880330 16 1383130 17 850370 18 1380050 19 640030 20 2280240 21 1382770 22 880130 23 962010 24 962000 25 1380940 26 1380950 27 600180 28 1380920 29 1380060 1383020 1383050 34 1780510 35 1789010 36 1343510 1380120 1380130 1380530 1382810 42 740290 43 1980740 1980740 1981180 47 180101 820361 960870 1381071 1381070 50 820150 60 1380320 61 621170 62 1380220 5 30 40 46 48 49 Qty. O-Ring Ø17.86x2.62 6 Valve cap - Brass (478 in/lbs) ml 6 Valve cap - SS (478 in/lbs) ³n«ux 6 Valve cap - 1/4” threaded - Brass(478 in/lbs) 1 Valve cap - 1/4” threaded - SS (478 in/lbs) 1 Complete valve 6 O-Ring Ø15.54x2.62 6 Plug 1/4” G - Brass mln 2 Plug 1/4” G - NP ³«ux 2 O-Ring Ø10.82x1.78 2 Support ring 3 High pressure packing 3 Piston guide 3 O-Ring Ø31.47x1.78 3 Gasket 3 Oil seal 3 Bolt M8x16 (217in/lbs) 8 Closed bearing support 1 O-Ring Ø59.99x2.62 2 Bearing 1 Pump housing 1 Vented oil cap 1 Nut M8 (106 in/lbs) 3 Washer Ø8.1 3 Ceramic piston 3 Slinger 3 O-Ring Ø7.66x1.78 3 Guiding piston 3 Piston pin 3 Con rod - Bronze 3 Con rod - Aluminum 3 O-Ring 1 Complete cover 1 Bolt M6x14 (89 in/lbs) 6 Shim 0.10 mm 1-3 Shim 0.20 mm 1-3 Shim 0.25 mm 1-3 Shim 0.05 mm 1-3 O-Ring Ø14x1.78 3 Plug 3/8” G - Brass 2 Plug 3/8” G - Brass mln 1 Plug 3/8” G - NP ³«ux 1 O-Ring Ø17.5x2 1 Plug 1/2” G - Brass mln 1 Plug 1/2” G - NP ³«ux 1 Pump head - Brass mln 1 Pump head - NP ³«ux 1 Head bolt M8x70 (217 in/lbs) 8 Bearing 1 Oil seal 1 O-Ring Ø72.75x1.78 1 Pos. Code Description 69 2280140 2280130 2280590 2280600 70 1597 72 1381850 73 820440 75 1080401 2289208 2289209 2289221 86 1260250 87 1260430 88 1780690 89 1140450 77 Qty. Hollow shaft Ø1 m³ 1 Hollow shaft Ø1 ln« 1 Hollow shaft Ø1 u1 Hollow shaft Ø1 x1 Gas engine flange F24 1 Washer 8 Set screw M6x6 1 Back-up ring 3 Complete pump head ml 1 Complete pump head n1 Complete pump head ³«ux 1 Oil sight glass 1 Snap ring 1 Contrast disc 1 O-Ring Ø20.24x2.62 1 AR64516 Oil Oil Capacity - 15 oz 1 Legend Ø 18 For m Ø 18 Ø 18 Ø 18 RKV3.5G25 RKV3.5G30 For l For u For x RKV4G30A RKA4.5G32 RKV5.5G40H RKV4G30 RKV4.5G40H RKV4G36 RKV4G37 For n RKV4G32 For ³ For « RKV3.5G35H RKV4G35H RKV3.5G40H RKV4G40H NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Instructions for Adjusting Gymatic Unloader Valves Please follow these easy steps to adjust the pressure: Step 1: Remove black cap (pos. #1) from knob. Step 2: Loosen bolt (pos. #2) with 6mm hex wrench. Step 3: Loosen nut (pos. #3) to top of (pos. #2) bolt. Step 4: Turn the black knob (pos. #4) clockwise until it stops. Step 5: Start machine hold trigger on open position and turn (pos. #2) bolt until no further increase of pressure is noticed, continue to hold trigger open and turn counterclockwise until a slight drop in pressure is felt. Step 6: Spin (pos. #3) nut down. While holder (pos. #2) bolt in place with hex wrench, use special tool (AR1560590) Or extended 13mm socket wrench to hand tighten (pos. #3) nut against (pos. #4) black knob. Step 7: Replace (pos. #1) black cap. NOTE: Now pressure can be decreased by turning black knob (pos. #4) counterclockwise, but the pressure cannot be increased to a rating higher than what max is set at by technician. 1 2 3 4 Mounting Bolt Torque Specifications Inlet 354 in/lbs30 ft/lbs Discharge 221 in/lbs19 ft/lbs AR1560590 Nut holder for adjusting Gymatic Unloader NORTH AMERICA First Choice When Quality Matters RK Series Pumps Operating Instructions and Parts Manual Plunger Pumps Torque Specifications RK Oil Capacity Manifold (Head) in/lbs:(ft/lbs) Piston Rear Nut Cover 15 217/(18) 106/(8.8) 89/(7.5) Side Cover Valve Cap Connecting Rods 217/(18) 478/(40) N/A Limited Warranty Annovi Reverberi (A.R.) Cam Shaft Plunger Pumps are warranted for a period of five years and Axial Radial Pumps are warranted for a period of one year to the original purchaser. Electric Pressure Washers are warranted for a period of one year to the original purchaser. This is from the date shipped from factory or U.S. Warehouse. AR, ArrowLine and GF accessories are warranted for a period of 90 days. Warranty covers manufacturing defects or workmanship; that may develop under normal use and service in a manner up to the directions and usage recommended by the manufacturer. Warranty does not apply to misuse or when pump or accessory is altered or used in excess of recommended speeds, pressures, temperatures or handling fluids not suitable for pump or accessory material construction. Warranty does not apply to normal wear (such as but not limited to: seals/packings, valves, plungers and sealing o-rings), freight damage, freezing damage or damage caused by parts or accessories not supplied by AR North America, Inc. Liability of manufacturer for warranty is limited to repair or replacement of parts only at the option of the manufacturer when such products are found to be of original defect or workmanship at the time it was shipped from factory. This warranty is in lieu of all other warranties, expressed or implied, including any warranty of merchantability and of any and all other obligations or liabilities on the part of the manufacturers or equipment. Warranty Returns Items returned for warranty consideration must have a Returned Merchandise Authorization (RMA) number. All unauthorized returns will be refused and shipped back to sender. Please fax requests to: 763-398-2009 or e-mail to [email protected]. NORTH AMERICA First Choice When Quality Matters