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SAMSUNG COLOR LASER PRINTER CLP-510/XBH Basic Model : CLP-510/CLP-510N SERVICE SAMSUNG COLOR LASER PRINTER Manual CONTENTS 1. Precautions 2. Reference Information 3. Specifications 4. Summary of product 5. System Outline 6. Disassembly and Reassembly 7. Alignment and Adjustments 8. Troubleshooting 9. Exploded Views and Parts List 10. Block Diagram 11. Connection Diagram Precautions 1 1. Precautions In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely. 1.1 Safety Warning (1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer. (2) Use only Samsung replacement parts There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. (3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition. Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons. CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GE FFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE L ESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STR LNING. ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL PNES. STIRR IKKE INN I STR LEN. UNNG EKSPONERING FOR STR LEN. VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD OCH SP RREN R URKOPPLAD. BETRAKTA EJ STR LEN. STR LEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM TT M LLE LASERS TEILYLLE L KATSO S TEESEEN. Service Manual 1-1 Precautions 1.2 Caution for safety 1.2.1 Toxic material This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately. (2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor. 1.2.2 Electric Shock and Fire Safety Precautions Failure to follow the following instructions could cause electric shock or potentially cause a fire. (1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric shock. (2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire. (3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire. (4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard.. (5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the printer remove the power plug from the wall socket. (6) Use caution when inserting or removing the power connector. The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power connector grip it firmly and pull. (7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks. (8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine. (9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions. (10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire. (11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire. (12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock. 1-2 Service Manual Precautions 1.2.3 Handling Precautions The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices. (3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if spilled could get into the machine and cause damage or a shock or fire hazard. (4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the printer in such areas. (5) Do not place candles, burning cigarettes, etc on the printer, these could cause a fire. 1.2.4 Assembly / Disassembly Precautions Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts. (1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the mainboard or network card is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. (5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic. (6) Take care not to drop any small parts into the machine. (7) Handling of the OPC Drum - The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surface’s photoconductive properties and will result in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum. - Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised. Service Manual 1-3 Precautions 1.2.5 Disregarding this warning may cause bodily injury (1) Take care - some parts may be hot. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Take care not to trap fingers or hair. Take care when using a printer. It contains many rotating parts. Ensure that fingers, hair, clothing etc. do not become caught in the mechanism as this could cause injury. (3) When you move the printer. This printer weighs 32kg including toner cartridge and cassette. Use safe lifting and handling techniques. Use the lifting handles located on each side of the machine. Back injury could be caused if you do not lift carefully. (4) Ensure the printer is installed safely. The printer weighs 32Kg, ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer. (5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable. 1-4 Service Manual Precautions 1.3 ESD Precautions Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices”, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity. Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly. 3. Use only a grounded tip soldering iron to solder or desolder ESDs. 4. Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs. 5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs. 6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material. 7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit. 9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD. 1.4 Super Capacitor or Lithium Battery Precautions 1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed. 2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturers. 3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal. 4. Dispose of used batteries according to the manufacturer’s instructions. Service Manual 1-5 Precautions MEMO 1-6 Service Manual Reference Information 2 2. Reference Information This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of tests pages and Wireless Network information definition is also included. 2.1 Tools for Troubleshooting The following tools are recommended safe and easy troubleshooting as described in this service manual. • DVM(Digital Volt Meter) Standard : Indicates more than 3 digits. • Driver Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short). • Cleaning Equipments Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or a gentle neutral detergent and lint-free cloth. • Vacuum Cleaner • Brush • Tweezers Standard : For general home use, small type. • Cotton Swab Standard : For general home use, for medical service. • Software (Driver) installation CD ROM Install Driver CD Network S/W CD Service Manual Samsung Electronics 2-1 Reference Information 2.2 Acronyms and Abbreviations The table below explains the abbreviations and acronyms used in this service manual. Where abbreviations or acronyms are used in the text please refer to this table. 2-2 ADC Analog-to-Digital-Conversion EPP Enhanced Parallel Port AP Access Point F/W Firmware AC Alternating Current FCF/FCT ASIC Circuit Application Specific Integrated First Cassette Feeder/First Cassette Tray FISO Front-In, Side-Out ASSY Assembly FPOT First Print out Time BIOS Basic Input Output System GDI Windows Graphic Device Interface BLDC Motor Brushless DC Motor GIF Graphic Interchange Format CLBP Color Laser Beam Printer GND Ground CMOS Complementary Metal Oxide Semiconductor HBP Host Based Printing HDD Hard Disk Drive CMYK Cyan, Magenta, Yellow, Black HTML Hyper Text Transfer Protocol CN Connector HV High Voltage CON Connector HVPS High Voltage Power Supply CPU Central Processing Unit I/F Interface CTD Sensor Color Toner Density Sensor I/O Input and Output dB Decibel lb Pound(s) dBA A-Weighted decibel IC Integrated Circuit dBm Decibel milliwatt ICC International Color Consortium DC Direct Current IDE DCU Diagnostic Control Unit Intelligent Drive Electronics or Integrated Drive Electronics DIMM Dual In-line Memory Module IEEE DPI Dot Per Inch Institute of Electrical and Electronics Engineers. Inc DRAM Dynamic Random Access Memory IOT Image Output Terminal (Color printer, Copier) DVM Digital Voltmeter IPA Isopropy Alcohol ECP Enhanced Capability Port IPC ECU Engine Control Unit Inter Process CommunicationEPP Enhanced parallel Port EEPROM Electronically Erasable Programmable Read Only Memory IPM Images Per Minute ITB Image Transfer Belt EMI Electro Magnetic Interference LAN local area network EP Electro photographic LBP Laser Beam Printer Service Manual Samsung Electronics Reference Information LCD Liquid Crystal Display PWM Pulse Width Moduration LED Light Emitting Diode Q’ty Quantity LSU Laser Scanning Unit RAM Random Access Memory MB Megabyte RCP Remote Control Panel MHz Megahertz ROM Read Only Memory MPBF Mean Prints Between Failure SCF/SCT MPF/MPT Multi Purpose Feeder/Multi Purpose Tray Second Cassette Feeder/Second Cassette Tray SMPS Switching Mode Power Supply NIC Network Interface Card SPGP NPC Network Printer Card Samsung Printer Graphic Processor NVRAM Nonvolatile Random Access Memory SPL Samsung Printer Language SPL-C Samsung Printer Language-Color Spool Simultaneous Peripheral Operation Online SRS Software Requirment Specification SURF Surface Rapid Fusing SW Switch sync Synchronous or Synchronization T1 ITB T2 Transfer Roller TRC Toner Reproduction Curve OPC Organic Photo Conductor PBA Printed Board Assembly PCL Printer Command Language , Printer Control Language PCI PCL5Ce Peripheral Component Interconnect by Intel 1992/6/22, is a local bus standard developed by Intel and introduced in April, 1993 : A60, B60 Pins Printer Command Language 5CeColor PCL6 Printer Command Language 6 PnP Universal Plug and Play PDF Portable Document Format U.I. User Interface PDL Page Description Language URL Uniform Resource Locator Ping Packet internet or Inter-Network Groper USB Universal Serial Bus PPD Postscript Printer Discription VCCI PPM Page Per Minute Voluntary Control Council for Interference Information Technology Equipment PS Post Script WECA Alliance Wireless Ethernet Compatibility PS3 Post Script Level3 Wi-Fi Wireless Fidelity PTL Pre-Transfer Lamp Service Manual Samsung Electronics 2-3 Reference Information 2.3 Select a location for the printer • Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagram below) • Provide the proper environment : - A firm, level surface - Away from the direct airflow of air conditioners, heaters, or ventilators - Free of extreme fluctuations of temperature, sunlight, or humidity - Clean, dry, and free of dust 2-4 Service Manual Samsung Electronics Reference Information 2.4 A4 ISO 19752 Standard Pattern This test page is reproduced at 70% of the normal A4 size Service Manual Samsung Electronics 2-5 Reference Information 2.5 Wireless LAN • This product can be used with a wireless LAN, (this is an option.) - The wireless LAN function uses radio technology, instead of using LAN cable, to connect to an access point for printing. - For a wireless LAN connection in Infrastructure mode an AP is needed, (purchased separately) - For a wireless LAN connection in Ad-Hoc mode an appropriate Wireless I/F card is required fitted to a computer, (purchased separately) - It is possible to use a wireless LAN connection with wired LAN. - If an AP is installed in an office or at home, the wireless LAN function can be simply configured and used. • Types of desk top PC (or Lap top) that uses the wireless LAN. Division Basic type Recommend type CPU Over PENTIUM 233M PENTIUM 300MHz MEMORY Over 64MB Over 128MB VIDEO CARD Over 800X600 Over 1024X768 OS Over WINDOWS 98 Over WINDOWS ME INTERFACE CARD A product has a certificated mark of Wi-FiTM • About the certificated mark of Wi-FiTM - Wi-FiTM is a registered trademark of the WECA (Wireless Ethernet Compatibility Alliance). Over 50 wireless LAN companies are member of this organisation. Most of the main wireless networking companies are attending including such companies as Lucent Technologies, Cisco, Intel/Symbol, 3Com, Enterasys (Cabletron), Compaq, IBM, Nokia, Dell, Philips, Samsung Electronics, Sony, Intersil, etc.. This mark certifies mutual compatibility amongst the product of these companies. Wi-FiTM (IEEE 802.1) is certified as a standard of the wireless LAN market. 2-6 Service Manual Samsung Electronics Specifications 3 3. Specifications Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications. 3.1 General Specifications Items Print Method Developing system *Print Speed Resolution Source of Light Warm-Up Time First Print Time Feed Method Media Size Media Thickness Dimension (W X D X H) Weight **Acoustic Noise Power save mode Toner save mode Machine Life Descriptions Non-impact Electro-photography Non-Magnetic, Mono-Component Developing System Mono Up to 24 PPM in A4, Up to 25 PPM in Letter size Color Up to 6 PPM in A4, Up to 6 PPM in Letter size Up to 1200 DPI effective output, True 600 X 600dpi Laser diode (LSU : Laser Scanning Unit) More than 99 sec Mono 15 seconds (Ready to 1st page out) Color 24 seconds (Ready to 1st page out) Cassette , MPT(Multi Purpose Tray), SCT(Second Cassette Tray) 76 X 128mm (3 x 5”) to 216 X 356mm (8.5 X 14”) Cassette : 16 ~24 lb , MPT : 16 ~ 43 lb 510 X 470 X 405 mm Net 25.5 Kg 56.2Lbs Gross 32.0 Kg 70.5Lbs Stand by More than 40 dBA-TBD Printing More than 48 dBA (Color)-TBD Available, Setting : 5min/10min/15min/30min/45min/60min/120min Disable Mono : More than 300,000 pages, Color : More than 75,000 pages * Print speed will be affected by Operating System used, computing performance, application software, connecting method, media type, media size and job complexity. * Cardstock/Envelope : Half Speed ** Sound Pressure Level, ISO 7779 Service Manual Samsung Electronics 3-1 Specifications 3.2 Controller Specification Items Processor (CPU) Memory Emulation Operating System Interface Interface switching Interface time-out Font Color Management Descriptions Samsung SPGPm (CLOCK SPEED 120Mhz), 32-bit RISC core (ARM 946ES) FLASH ROM (PROGRAM) : 8MB flash *RAM : 64MB (Expandable to 320MB : With Option Option DIMM module : 64/128/256MB 100Pin SDRAM DIMM (Samsung Printer Only) EEPROM (NVRAM) : 1024bytes SPL-Color Win 95/98/ME/NT4.0/2000/XP, Various Linux OS including Red Hat, Caldera, Debian, Mandrake, Slackware, SuSE and Turbo Linux Parallel : IEEE 1284 Bidirectional (Korea, Russia, Asia only) - Modes supported : Compatible, Nibble, Byte, ECP USB (without HUB mode) - USB 2.0 compliant -12/480 Mbps 1 port Network Interface - 10/100 Base TX 10/100 Base TX + 802.11b Wireless LAN Automatic 5min (Max.) Windows font, PS english font, PCL english font ICC ICM V3.4 * Memory Slots : Standard Capacity is 64MB Option Capacity is 320MB (Max) (100Pin 1 slot, 64MB/128MB/256MB) 3.3 Electrical Specification Items Input Voltage Power Consumption Descriptions Nominal input voltage 200-240 VAC / 100~127VAC Input voltage range 180-264 VAC/ 90~132VAC Nominal frequency 50/60 MHz Frequency tolerance +3Hz Printing :450W max (with SCF) Power Save : 35W max Remarks 3.4 Environmental Range Items Temperature Humidity 3-2 15~32.5 ˚C(50-90 ˚F) 20~80%RH Operating -20~40 ˚C (-4~104 ˚F) 10~80%RH Storage Service Manual Samsung Electronics Specifications 3.5 Consumable & Maintenance Items Items Periodic Replacing Parts Toner Cartridge(Black) Toner Cartridge(Cyan) Toner Cartridge(Magenta) Toner Cartridge(Yellow) OPC Unit ITB Unit(T1 Roller) Waste Toner Tank Fuser Unit Transfer Roller(T2 Roller) Option SCT (Second Cassette Tray) Network Printing 802.11b Wireless LAN SDRAM DIMM Descriptions Remarks initial (3,000 pages@5% coverage) User replace replacement (7,000 pages@5% coverage) initial (2,000 pages@5% coverage) User replace replacement (5,000 pages@5% coverage) initial (2,000 pages@5% coverage) User replace replacement (5,000 pages@5% coverage) initial (2,000 pages@5% coverage) User replace replacement (5,000 pages@5% coverage) mono : 50,000 pages User replace color : 12,500 pages mono : 50,000 pages User replace color : 12,500 pages 3,000 images User replace simplex : 100,000 page (Mono) / 50,000 page (Color) Engineer duplex : 50,000 page (Mono) / 25,000 page (Color) simplex : 50,000 page Engineer duplex : 25,000 page - Paper capacity : 500sheets - Paper weight : 60 ~ 90 g/m2 / 16 ~ 24 lbs - Ethernet 10/100baseTX + Wireless - Protocols : TCP/IP, SPX/IPX, Ethertalk, SNMP, HTTP 1.1, DLC/LLC - 8MB RAM Buffer for faster graphics performance - 4MB Flash Memory for upgrade - IEEE802.3b support - speed : 11, 5.5, 2 ,1Mbps - WEP : 64bit, 128bit - Operating range : 30m(Indoors) , 100m(Outdoors) - 64,128MB, 256MB 100Pin SDRAM DIMM(Use Samsung Part Only) Service Manual Samsung Electronics 3-3 Specifications 3.6 Paper handling Specifications 3.6.1 input Paper Size Paper Paper size 1st Cassette 2nd Cassette MP tray Duplex A4 210 X 297 mm O O O O Letter 216 X 279 (8.5 X 11") O O O O Folio (Legal13") 216 X 330 (8.5 X 13") O O Legal (Legal14") 216 X 356 (8.5 X14") O O Executive 184 X 267 (7.25 X10.5") O Statement 140 X 216(5.5 x8.5") O ISO B5 176 X 250 O JIS B5 182 X257 O A5 148.5 X 210 O A6 105 X148.5 O Com-10 Envelope 105 X 241 (4.15 X 9.5") O Monarch Envelope 98 X191 (3.87 X 7.5") O DL Envelope 110 X 220(4.33 X 8.66") O C5 Envelope 162 X 229 (6.38 X 9.01") O C6 Envelope 114 X 162 (4.49 X 6.38") O Transparency (OHP) A4 or Letter O Label paper A4 or Letter O O : Supported 3.6.2 Input Capacity Items Cassette(FCT) MP tray Option Cassette(SCT) Descriptions 250 sheets Paper Transparencies Envelopes Labels 500 sheets Remarks 100 sheets 30 sheets 10 sheets 10 sheets 3.6.3 Output Capacity Items Face Down 3-4 Descriptions Remarks 250 sheets Service Manual Samsung Electronics Summary of product 4 4. Summary of Product This chapter describes the functions and operating principles of the main components. 4.1 System Structure 4.1.1 Main Parts of System Deve Cover HVPS DEV. - Black DEV. - Yellow DEV. - Magenta LSU DEV. - Cyan CASSETTE FCT SCT SCF PTL PTL EXIT EXIT UnitUnit Fuser Unit T2 Roller DUPLEX Feeder Eraser Lamp Pick-up Roller Pick-up Roller ITB Unit OPC SCF Path Pick-up Roller MPF Path TF MP Service Manual Samsung Electronics 4-1 Summary of Product >> Front View Panel PBA Waster Toner Sensor Deve OEM PBA Waster Toner Motor >> Rear View Deve Drive Deve Drive PBA Fan Main Drive Duplex Cover Open S/W Deve Cover Open S/W SMPS Main Conrtoller PBA 4-2 Service Manual Samsung Electronics Summary of product 1) OPC Unit Images are created on the OPC unit using an electro-photographic process. The unit consists of:* OPC Drum * Waste Toner Ass'y used to collect waste toner remaining on the OPC drum, * Charge Roller Assy 2) ITB Unit ITB stands for Image Transfer Belt. An image developed on the OPC Drum is transferred first to the ITB. This is called the T1 Transfer (Primary Image Transfer). Images are built up in layers on the ITB. First the Yellow (Y) colour image is created on the OPC and transferred to the ITB Next the Magenta (M) colour image is created on the OPC and transferred to the ITB Followed by the Cyan (C) and Black (K) images. 3) Transfer Roller Once the complete, full colour, image, has been built up on the ITB the Transfer Roller is used to transfer the image onto paper. This is called the T2 Transfer (Secondary Image Transfer) 4) FCT (First Cassette Tray) It stores and automatically feeds print paper. Pick-up Roller picks up paper, controls drive, feeds paper, removes static electricity, and so on. > Spec. * Paper arrange way : Side Registration * Paper Direction : FISO (Front-in, Side-Out) * Cassette Type : A4, Ltr * Paper Discharge : Separation Claw * Capacity : 250 Sheets (Standard paper 75mg/m? 20lb) * Paper Size : A4, Letter * Paper Weight (average) : 60~90g/m2 (16~24lbs) * Paper Type : General Printing Paper * Additional Function : Paper Empty Sensor 5) SCT (Second Cassette Tray) This additionally stores and automatically feeds printing paper. Its function is the same as the FCT (First Cassette Tray) > Spec. * Paper arrangement : Side Registration * Paper Direction : FISO (Front-in, Side-Out) * Cassette Type : A4, Ltr * Paper Discharge : Separation Claw * Capacity : 500 Sheets (Standard paper 75mg/m2 20lb) * Paper Size : A4, Letter * Paper Weight (average) : 60~90g/m2 (16~24lbs) * Paper Type : General Printing Paper * Additional Function : Paper Empty Sensor Service Manual Samsung Electronics 4-3 Summary of Product 6) MPT (Multi Purpose Tray) The Multi-Purpose Tray not only feeds general printing paper but is also used for many other kinds of paper such as those paper sizes not supported by the cassette, envelopes, OHP, etc. > Spec. * * * * * * * * * * Capacity : Cut Sheet : 100 Sheets (Standard paper 75mg/m2 20lb) OHP : 300 Sheets Envelope & Label & Card Stock : 10 Sheets Paper Arrangement : Side Registration Power : Main Motor (BLDC) Driving Management : Solenoid Paper Discharge : Friction Pad Method Paper Size : Legal, Folio, A4, Letter, Executive, JIS B5, A5, A6 Paper Weight (Average) : 60~163g/m2 Paper Type : General, Label, Post Card, Transparency, Envelope, Card Stock (Tracing Paper is not served) * Additional Function : Paper Empty Sensor 7) Feeder * Paper Arrangement : Side Registration. * Power : Main Motor (BLDC) * Paper Management : Solenoid 8) Duplex Unit The Duplex Unit is used to reverse feed paper when printing on the second side (known as Double sided or Duplex printing). The Duplex Unit is not an optional extra, it is built-in at manufacturing time and is integral with the Transfer Roller. > Spec. * Power : Main Motor (BLDC) * Paper Reverse Function: After the front side of the original document is printed, it is transferred to the duplex unit in order to print the reverse side of original document. The motor drives the exit roller in the reverse direction to feed the paper back into the machine. 9) Exit Unit The Exit Unit guides paper that is just about to leave the print engine. Printed-paper is discharged by the Exit Roller and Kicker into the Output Tray. > Spec. * Capacity : 250 sheets (Standard A4, 75g/m2) * Paper Direction : Face Down * Exit Drive Roller : It is driven by Main Motor (BLDC), and it rotates clockwise for normal feed and antic-clockwise when reverse feeding for duplex printing. * Bin Full Sensor : There is no Bin Full sensor fitted on this model. 10) Toner Cartridge There are four toner cartridges, each containing a different colour ink : C (Cyan), M (Magenta), Y (Yellow) , and K (Black). Each one of these toner cartridge is independent and can be changed independently. 11) Fuser Unit This unit consists of 2 Heat Lamps, 2 Heat Rollers, 2 Thermostats and a Thermistor. It melts and fuses the toner, transferred by the transfer roller onto the paper, by applying pressure and high temperature to complete printing job. 12) LSU This is a core part of LBP. It forms a latent image on the surface of OPC drum using a static charge. * Resolution: Real 600 dpi 4-4 Service Manual Samsung Electronics Summary of product 13) Main Drive Unit This motor drives, by way of a gearbox, the OPC unit, ITB unit, feeder unit, fuser unit, exit unit and duplex unit. > Spec. * Power : 20W Max (24V) * Drives : OPC unit, ITB unit, Fuser, Feeder, Duplex unit, Exit unit 14) DEVE Drive Unit This motor drives, by way of a gearbox, the toner cartridges and ITB cleaning cam. > Spec. * Power : 20W Max (24V) * Drives : DEV (4 Color)/ITB Cleaning) 15) SMPS (Switching Mode Power Supply) This power supply uses the AC supply voltage to generate the DC voltages used by the system. The SMPS has 4 output channels (+3.3V, +5V, +24V, +24VF). The AC Heater Control Unit that supplies power to the fuser is also located on the SMPS. 16) HVPS (High Voltage Power Supply) The HVPS creates the high voltages (Charger, Supply, T1, T2, Developer) used for the electro photographic process. The high voltage is created from the 24V line from the SMPS. High Voltage output is supplied to the toner cartridge, OPC drum unit, ITB unit, and Transfer roller. 17) Main Controller PBA The Main controller PBA is very important as it is the heart of printer. It has several major function blocks. * CPU and SPGPm Block: This manages the printing order from the host, creates bitmap data for the engine to print and controls various devices that are needed to operate the printer. *Engine Control Block: This manages images and controls various kinds of I/O * Memory Block : The operating system uses this to store video data and printing orders given by host. * ROM Block : The printer OS and PDL Interpreter are stored here. * In addition there are USB 2.0 Block, IEEE 1284 Block, Option Block, OPE Panel, etc. 18) DEVE Drive PBA Each toner cartridge requires the HV Supply only when that colour image is being processed. This unit takes its HV source from the HVPS and using 4 solenoids selects which cartridge is to receive the Supply voltage. This section also contains the DEVE motor, DEVE clutch, and DEVE solenoid drives. These are activated in sequence as required by the printing process. 19) DEVE OEM PBA This detects new or used toner cartridges and also checks that cartridges are approved parts. If a toner cartridge is not suitable for the machine an error message is displayed. 20) Waste Toner Ass’y A cleaner blade on the OPC unit cleans waste toner from the OPC drum after every image is transferred to the ITB. Once the complete image is transferred from the ITB onto paper the ITB Cleaning Solenoid activates and a cleaning blade removes waste toner from the ITB. Waste toner is transferred to the waste toner tank. The error message "Waste Toner Tank Full/ Not Install" is indicated on the LCD Panel. Replace the Waste Toner Tank immediately or the printer may be damaged Service Manual Samsung Electronics 4-5 Summary of Product 4.1.2 Motor & Fan Layout 1. Main Motor 2. DEVE Motor Fan 4. Waste Toner Motor NO. 4-6 Name Description 1 Main Motor Drives the OPC unit, ITB unit, feeder unit, fuser unit, exit unit and duplex unit. 2. DEVE Motor Drives C, M, Y and K toner cartridges and ITB cleaning cam. 3. Fan Forces cold air into the printer and takes out heat from the fuser. 4. Waste Toner Motor Transfers collected waste toner from the OPC drum and ITB to the waste toner tank. (Refer to front view picture on 4-2 page) Service Manual Samsung Electronics Summary of product 14.1.3 Clutch & Solenoid Layout Duplex Solenoid ITB Cleaning Clutch K, Y, M) Cartridge Solenoid(C, M, K) T2 Home Clutch Black Deve Clutch Yellow Deve Clutch Magenta Deve Clutch Cyan Deve Clutch Feed Regi Clutch MP Pick_up Solenoid Pick_up Solenoid >>Solenoid NO. 1. Name C DEVE solenoid Description Controls the High Voltage supply to the cyan cartridge. 2. K DEVE solenoid Controls the High Voltage supply to the black cartridge. 3. Y DEVE solenoid Controls the High Voltage supply to the yellow cartridge.. 4. M DEVE solenoid Controls the High Voltage supply to the magenta cartridge. 5. Pick-up solenoid Controls the pick-up roller drive. 6. MP Pick-up solenoid Controls the MP pick-up roller drive. 7. Duplex solenoid When operating in duplex print mode, this reverses the direction of paper feeding to feed paper into the duplex unit. 8. T2 Home clutch This forces the transfer roller into contact with the ITB unit. 9. ITB cleaning solenoid This brings the cleaning blade into contact with the ITB unit Service Manual Samsung Electronics 4-7 Summary of Product >>Clutch NO. Name Description 1. Yellow DEVE clutch Controls Yellow color toner cartridge drive 2. Magenta DEVE clutch Controls Magenta color toner cartridge drive 3. Cyan DEVE clutch Controls Cyan color toner cartridge drive 4. Black DEVE clutch Controls Black color toner cartridge drive 5. Feed Regi. Clutch Controls the location of picked-up paper 4.1.4 Sensor & Micro S/W Layout NO. Name Description 1. Paper Empty Sensor(FCT) This sensor detects paper in the first (main) cassette. 2. Paper Empty Sensor(SCT) This sensor detects paper in the second (optional) cassette. 3. Paper Empty Sensor(MPT) This sensor detects paper in the multi-purpose tray. 4. Feed Sensor This sensor must operate within a certain time after paper pickup otherwise a JAM is detected 5. ITB Home Sensor This detects the position of the image transfer belt, and in dicates the start location for image writing. It is used to ensure that all 4 colour images are correctly registered. 6. Waste Toner Sensor This detects whether the waste toner tank is mounted or not and the amount of waste toner in the tank. 7. Exit Sensor This detects whether printing paper is discharged or not. 8. DEVE Cover Open S/W This detects the open/closed status of the DEVE Cover. 9. Duplex Cover Open S/W This detects the open/closed status of the Duplex Cover. Note: 4-8 * ITB Home Sensor is located in the ITB unit. If it develops a fault replace the ITB unit. * Please, refer to the Chap. 7 Arrangement and Adjustment, "Paper Path diagram", for the location of the paper empty sensor, feed sensor, and exit sensor. * Please, refer to page 4-2 for the location of the waste toner sensor, DEVE cover open S/W, and duplex cover open S/W. Service Manual Samsung Electronics Summary of product 4.1.5 Main Controller PBA TH3 CN15 WASTE TONER & EXIT CN17 DUPLEX CN24 T2 HOME CN26 BLDC1 CN27 TH1 CN28 FUSER_FAN CN29 SMPS CN30 MP_EMPT CN31 MP SOL CN32 FEED CN33 PICK_UP CN25 CLT_FEED CN23 EMPT CN21 CN11 PTL & TH4 CN10 ITB CN12 LSU CN9 NIC CN38 BLDC2 CN35 SOL_ITB_CLN CN1 For Test CN16 SCF CN6 OPC KEY Option : NIC CN5 CN7 HVPS LAN PANEL CN37 OEM_CONN CN4 USB DEVE_DRIVER CN14 LSU SW Service Manual 4-9 Samsung Electronics Summary of Product DIMM U36 OSC3 (Counter Memory) 23.8807368MHz LPEC1 (ENGINE CONTROL) OSC2 12MHz (Reserved) RAM FLASH MEMORY SPGPm Main Control OSC1 12MHz Service Manual Samsung Electronics 4-10 Summary of product NPC / (W-LAN) Flash Memory Optional 2MB LPEC1 Full Function Engine SPGPm SDRAM Control 64MB Bloc k SDRAM DIMM 34MB~128MB 5 pin UART Panel EEPROM 16x2 LCD 4k bit USB 2.0 1) CPU BLOCK This is the heart of the machine. A 120MHz - 32bit RISC processor is used to manage commands and data supplied by the host. This is converted into a bitmap image which is passed to the engine block for printing. The CPU is also used to control various other devices e.g. the USB 2.0 Interface chip. 2) SPGPm overview * Package - 272 pins PBGA * Power - 1.8V(Core), 3.3V(IO) power operation - P1284 inputs : 5V tolerant * Speed - 120MHz core(ARM946ES) operation, 60MHz bus operation - Supportable Engine Speed : under 30ppm * Dual bus architecture for bus traffic distribution - AMBA High performance Bus (AHB) - System Bus with SDRAM * Integrated ARM946ES - 32-bit RISC embedded processor core - 16KB instruction cache and 16KB data cache - No Tightly Coupled Memory - Memory Protection Unit & CP15 control program Service Manual Samsung Electronics 4-11 Summary of Product * Direct connection up to 4 Flash ROM banks - Burst capability - Programmable timing per bank - Up to 16MB address per bank (Limited to 8MB per bank when nDREQ0 is enabled) * Direct connection up to 6 I/O banks & 4 DMA I/O banks - Programmable timing per bank - Programmable recovery timing per bank for slow devices - Up to 16MB address per bank (Limited to 8MB per bank when nDREQ0 is enabled) * Direct connection up to 5 SDRAM arrays - SDRAM controller supports PC-66, PC-100 and PC-133 SDRAMs running at 60MHz - Up to 128MB per array, up to 512MB totally - Wide support of various SDRAM configurations, including programmable band and column address - Programmable SDRAM refresh time interval * 4 General Purpose DMA controllers - Extensible architecture allows peripheral devices such as scan devices to have access to SDRAM arrays through DMA channels - 8bits, 16bits and 32bits Data Transfer Modes are supported - IO to Memory, Memory to IO, Memory to Memory transfer support * IEEE1284 compliant parallel port interface - Compatible ECP communications are supported - Direct support for IEEE1284 compliant data transceivers * RSH - Fully Hardware Rotator, Scaler and Halftoner support - Variable Image Scaler and Image Halftoning Unit for PCL6 - Pattern & Gamma Table Memory : 1024 x 8, 256 x 8 x 4 * Graphic Execution Unit for Banding support of Printer Languages - Support up to 256 Bit Block Transfer - Scan Line Transfer - Polygon Filling - Enhanced Graphic Order * Compression / Decompression - CODEC : Simplified JBIG algorithm for band compression / decompression - HCT : Halftone Compression Technology (Byte Run-Length Type) - Independent use of both Codec, but enabling only one Codec is desirable for bus traffic * UART - 3 Independent Full Duplex UART channels - Max 16 bytes FIFO to handle SIR Bit Rate Speed - DMA support for RX and TX of Channel0 * Printer Video Controller for LBP engines - 20MHz video rate are targeted - Two different kinds of Printer Video Controller (Selected by Software) - PVC : Printer Video Controller without RET Algorithm - HPVC : Printer Video Controller with RET algorithm (Line Memory & Lookup Table Memory : 512 x 8 , 4096 x 16) - High performance DMA based Interface to Printer Engine - Engine Controller - Motor Control Unit - Motor Speed Lookup Table Memory (128 x 16 x 2) - Pulse Width Modulation Unit - 4 Channels are supported - ADC Interface Unit - 3 ADC Channels are available - ADC Core (ADC8MUX8) maximum clock frequency : 3 MHz - Coversion time : 4.3us (@3MHz) - LSU Interface Unit 4-12 Service Manual Samsung Electronics Summary of product * Timer * * * * - 3 Independent Programmable Timers - Watch Dog Timer for S/W Trap and Tone Generator for MFP Application Up to 5 External Interrupts support - High active interrupt signals - FIQ/IRQ Interrupt mode selectable Ethernet Controller (MAC) - Full compliance with IEEE standard 802.3, 802.3u specification - Support 10/100 Mbps data transfer rates - DMA engine with burst modes (4 words burst and 8 words burst are supported) USB 2.0 interface - USB 1.1 backward compatible - UDC(USB Device Controller) block and USB Physical block are integrated - Both of High Speed(480Mbps) and Full Speed(12Mbps) are supported - 2 DMA channels support : one RX Channel and one TX Channel - Interrupt transfer support up to 6 Endpoints - EP0 In/Out (Control transfer), EP1 In/Out (Bulk transfer), EP2 In/Out (Bulk transfer) Debug support - Only MultiICE logic support from ARM9 series - 5 JTAG connections : TCK, TnRST, TMS, TDI, TDO - Internal logic for synchronizing TCK and high speed CLK - Maximum TCK frequency : 20MHz (CLK x 1/6) Service Manual Samsung Electronics 4-13 Summary of Product 3) Memory Block The operating program runs from memory (see below). It is used to store video data and printing jobs from the host. Standard factory fitted memory is 64MB, and can be expanded using a DIMM module mounted in the SODIMM connector. This is a user fit option, DIMMs from 64Mb - 256MB can be used giving a total of up to 320MB of memory. DIMM modules are non standard - only Samsung product should be used. The memory controller is located in the SPGPm controls the SDRAM memory connected using a 32 bit 60 MHz bus. 4) ROM Block An 8MB flash ROM is used to store the OS. The ROM controller is contained in the SPGPm processor. When initializing after power on the contents of ROM are downloaded into memory and the OS is run from within memory. 5) USB 2.0 Block A Netchip Co. NET2270 is used to provide support for USB2.0 and is capable of interface speeds up to 480Mbps. Under control of the SPGPm chip DMA is used to transfer incoming data directly into memory. 6) IEEE 1284 Block - Korea, Russia and Asia Only An IEEE 1284 controller is controlled directly by the SPGPm processor. ECP mode is supported. 7) Option Block An Ethernet card can be attached using the 100 pin connector. It is connected directly to the SPGPm processor and communicates using a 16bit bus. 8) OPE Panel The OPE panel is controlled by a UART Block located in the SPGPm and it displays printer status and helps the user to setup the printer. Various data is transferred using a serial interface between a Mycom located in the OPE panel and the UART in the SPGPm. 9) Memory There are two types of memory, program memory that uses flash and a working memory that uses SDRAM. When printing working memory is used as band memory. 10) Sensor Various sensors are used to detect various conditions during the printing process. These include paper empty sensor, feed sensor, exit sensor, ITB sensor, etc. 11) Actuator Control This section drives the various motors and clutches that are required for the paper feed and printing process. These include DEVE cartridge clutches (4 off), Feed Regi clutch, DEVE solenoids (4 off), Pick solenoids (2 off), Duplex solenoid, ITB and T2 solenoids. 12) ADC Recognize the current of T1/T2 roll, Recognize the fusing temperature, Recognize the Waste Toner tank, Recognize the current of Waste agitator DC Motor,Recognize the OPC/ITM key, Recognize the Developer(Y.M.C.K) key, Recognize the set temperature. 4-14 Service Manual Samsung Electronics Summary of product 4.1.6 SMPS (Switching Mode Power Supply) PBA The SMPS unit supplies DC power for driving the whole system, it also contains an AC heater control unit that supplies power to the fuser. 1) DC output - Main controller PBA, OP panel, SCF, Developer driver PBA 2) AC output -Fuser unit (Heat lamp, Thermostat) 3) Output voltage NO Item CH1 CH2 CH3 CH4 1 Channel name +3.3V +5V +24.0V +24.0VF 2 Rated outputting voltage 3.3V ± 4% +5V ± 4% +24V + 15%/-10% +24V + 15%/-10% 3 Rated outputting crrunt 2.5A 0.5A 1A 2A 4 Uses MICOM,CMOS LOGIC MICOM,CMOS LOGIC MOTOR,FAN MOTOR,FAN CON1 Fuse CON2 CON4 CON4 CON3 CON3 CON1 CON2 Service Manual Samsung Electronics 4-15 Summary of Product 4.1.7 HVPS (High Voltage Power Supply) PBA The HVPS PBA uses the 24V created by the SMPS to generate the high voltages used by the charger, supply, T1,T2 and DEVE processes. For bests quality images these high voltages must be , controlled accurately to maintain the print quality. The high voltages produced are supplied to toner, OPC cartridge, ITB unit, and transfer roller. T1 (BLACK) CHARGER (RED) T2 (RED) SUPPLY (BLACK) CN2 CN1 T1 CHARGER T2 SUPPLY CN2 CN1 4-16 Service Manual Samsung Electronics Summary of product 1) Charging Voltage: Charger * Function : This high voltage is used to charge the surface of the OPC to about -500volt~800volt. * Output voltage : -200V~-2.0KV DC +/- 3% (Duty is changeable, no loading) * Error type :If MHV was not present, the surface of the OPC is not charged. As a result, toner on the developer roller is transferred over to the OPC drum: therefore, black paper could be printed out. 2) Transfer high voltage: T1(+) * Function : This high voltage is used to transfer toner from the OPC drum to the ITB unit. * Output voltage : +400V~ +3.5KV DC +/- 3% (Duty is changeable, no loading) * Error type : If T1 was not present, it is not possible to transfer toner from the OPC drum to the ITB. As a result, printer output could be faint. 3) Transfer High Voltage: T2 (+) * Function : this high voltage is use to transfer toner from the ITB to the paper. * Output voltage : +400V~ +5KV DC +/- 3% (Duty is changeable, no loading) * Error type : If T2 was not present, it is not possible to transfer toner from the ITB to the paper. As a result, printing output could be faint 4) Cleaning voltage: T2 (-) * This high voltage is used to transfer (-)toner, remains on transfer roller, from the Transfer Roller to the ITB unit. * Output voltage : There is no feedback control, and it outputs a fixed voltage (-900V). * Error type : Toner contamination occurs on the reverse side of the printed-paper. 5) Supplying voltage: Supply * Function : Supply the duplicated (AC+DC) voltage from the HVPS to the Deve Drive Board. * Output voltage AC Voltage f : 1 KHz ~ 3KHz (Duty is changeable) AC Voltage Vp-p : 1KV ~ 3KV DC : -100V ~ -1000V * Error type: 1. If this voltage is GND, print density is extremely low. 2. If this voltage is floating due to unstable contact point at the HV terminal, density becomes so low as that printing results are not visible to the naked eye. Service Manual Samsung Electronics 4-17 Summary of Product MEMO 4-18 Service Manual Samsung Electronics System Outline 5 5 System Outline This chapter describes the functions and operating principals of the main components. 5.1 CLP (Color Laser Printing) Process 5.1.1 OPC Drum Unit (Charge Section) The OPC Unit is the image formation unit and it consists of the OPC drum, waster toner assembly, charge roller assembly, etc. (see diagram below). OPC Drum Charge Roller Cleaning Blade Waste Toner Tank -1000V ~ -1500V Eraser Lamp LSU Charge Roller Cleaning Roller Charge Bias HVPS 1) Structure * OPC drum: The laser light coming from the LSU forms an latent electric image on the surface of the OPC drum. * Cleaning Blade: Removes remaining unwanted toner from the OPC drum. * Waste toner tank: Collects and stores the waste toner. * Charge roller: The charge roller is charged to a negative high voltage (-1KV~1.5KV) It is in contact with the OPC drum and produces a uniform (-) voltage on its surface of approximately -500~800V. 2) Type * * * * * * * * Life span: 50K Images (Color 12.5K) Waste toner removal: Transferred to a user replaceable tank Waste tank sensors: LED type, detects tank present and tank full OPC drum diameter: 120mm Power: Main motor (BLDC) Charging method: Charge roller Eraser method: LED lamp (+5V/2Pin) PTL: LED lamp (+5V/2Pin) Service Manual Samsung Electronics 5-1 System Outline 5.1.2 LSU (Exposure) The bitmap image data stream is used to switch the LSU data beam. Where white paper is required the beam is off, where ink is required the beam is turned on. When the laser is on and the beam strikes the OPC drum surface the charge is reduced to -50V, where the beam is switched off the charge on the OPC surface remains at -600V. In consequence a latent image is formed on the drum surface. Unexposed Expesed -600V Unexposed -600V -50V Polygon Motor (30,000rpm) 5-2 Reflecting Mirror Service Manual Samsung Electronics System Outline 5.1.3 Toner Cartridge (Development Section) In the development stage toner particles are transferred from the toner cartridge onto the surface of the OPC drum. The OPC drum and the developer roller rotate in opposite directions. Toner on the developer roller is charged to the developing voltage (-370V ± 3%). Toner is attracted to the OPC drum in those areas where the OPC drum surface charge is -50V. Toner is not attracted to those areas of the surface carrying a -600V charge. DEV. - Black Dev Gap DEV. - Yellow Dev Roller OPC Drum OPC DEV. - Magenta DEV. - Cyan Developing Voltage 1) Type * Developing method: Non-magnetic, Mono-component developing system. * Toner cartridge order: K, Y, M, C from top. * Developing sequence: Y, M, C, K * Life span: 7K(K) / 5K(C, M, Y) * Power: DEVE motor (BLDC) * Power transmission: Electric clutch * Dot counting method Service Manual Samsung Electronics 5-3 System Outline 2) Developing state of color The page image is built up from each of the 4 colors and transferred to the paper as described below. > Developing sequence: Y, M, C, and K 1) A latent image containing only yellow toner is created on the OPC drum and then transferred onto the ITB. 2) A latent image containing only magenta toner is created on the OPC drum and then transferred onto the ITB to add to the yellow image already in the ITB. 3) A latent image containing only cyan toner is created on the OPC drum and then transferred onto the ITB, adding to the 2 colors already present on the ITB 4) A latent image containing only black toner is created on the OPC drum and then transferred onto the ITB, creating an image on the ITB consisting of the 4 colors. 5) The Image on the ITB is secondly transferred onto paper using the T2 transfer roller. 6) The image on the page is then fused and the paper is ejected into the output tray. Yellow Color Developing and Image Transfer Magenta Color Developing and Image Transfer Cyan Color Developing and Image Transfer Black Blacl Bolor Color Developing and Image Transfer Paper Take-up Image Transfer to page Cleaning of Image Transfer Belt 3) Toner cartridge empty detection Software Dot count. 5-4 Fusing Paper Exit Service Manual Samsung Electronics System Outline 5.1.4 Image Transfer Section The toner image formed on the OPC drum is transferred to the ITB (Image Transfer Belt), this is called the primary image transfer. When the final image has been built on the ITB it is transferred onto paper, this is called the secondary image transfer. 1) Structure 1 2 3 4 ITB Home Sensor 5 OPC DRUM DUPLEX Paper Path NO. Name Description 1. Image Transfer Belt Used to build up the 4 color image from the OPC drum. Colors are transferred in the order Y, M, C, K 2. Image Transfer Belt cleaner After the final image is transferred onto paper any waste toner is removed from the transfer belt using this cleaning blade 3. PTL (Pre-Transfer Lamp) Reduce the electric potential of OPC Drum surface before primary image transfer the image on the OPC Drum. 4. Image Transfer Roller (T2 Roller) This transfers the final toner image on the image transfer belt to paper. 5. ITB Home Sensor This sensor is used to ensure that each of the 4 color images starts at exactly the same point on the ITB. It works by detecting a fixed point on the belt. Service Manual Samsung Electronics 5-5 System Outline 2) Primary Image Transfer A colored page is split into 4 component color parts and developed one color at a time in turn on the OPC (in the order Y, M, C, K). The final image is built up on the ITB by transferring these separate color images from the OPC drum. Image Transfer Belt Image Transfer Roller OPC DRUM DUPLEX HVPS Primary Image Transfer Bias 3) PTL (Pre-Transfer Lamp) It is arrayed LED on PCB Board. Main function is improving the T1 utility factor by reducing the adhesive strength of OPC and Toner by irradiation on the OPC Drum formatted the image. Image Transfer Belt PTL (LED) OPC DRUM DUPLEX Image Transfer Roller 5-6 Service Manual Samsung Electronics System Outline 4) Secondary Image Transfer The image is built up on the ITB (primary image transfer). This image is then transferred onto paper using the T2 transfer roller (roller transfer system) this process is known as the secondary image transfer. * The HVPS applies the Image Transfer Bias voltage to the Image Transfer Roller (T2), this transfers the image from the belt onto the paper. * When the image is to be transferred from the ITB to the paper the image transfer roller pressure contact solenoid is activated and this activates a cam which moves the T2 roller into contact with the belt. *After the transfer has taken place any remaining charge on the paper is removed by applying a charge removal bias (generated in the HVPS) to a charge removal plate >Type * Transfer method: Semi-conductive roller contact method * Effective transferring range: 218mm (i.e. maximum image length) Image Transfer Belt Charge Removal Bias Image Transfer Roller OPC DRUM Paper Image Transfer Bias HVPS Service Manual Samsung Electronics 5-7 System Outline 5.1.5 Fuser (Fusing Section) Toner that has been through the primary and secondary image transfer processes is fixed, semi-permanently, to the paper. The fuser unit consists of heat lamps (2 ea), heat rollers (2 ea), thermistor, and thermostats (2 ea). It melts the toner onto the paper using pressure and high temperature to complete the printing process. 1) Thermostat (2pieces) If the heat lamps or heat rollers overheat the thermostat turns off power to the lamps in the fuser unit to prevent fire. It is a temperature cut-off device. Heat Lamp (500W) Heat Roller Heat Lamp (300W) Spring Paper Heat Roller 2) Thermistor The thermistor detects the temperature of the heat roller's surface, and feedbacks the information to the main processor which uses this information to control power to the fuser lamps in order to maintain the heat roller at a steady temperature. 3) Heat Roller (2pieces) Halogen lamps are used to heat the heat rollers. The heat rollers have a special Teflon surface which ensures that any melted toner which comes into contact with the heat roller surface does not stick. Paper passes between the two rollers which evenly heat the paper from both sides to melt the toner and semi-permanently fix it to the paper. 4) Safety Information > Overheat protection * 1st level protection: Print engine is stopped if overheat is detected * 2nd level protection: Software turns off lamp power if overheat is detected. * 3rd level protection: Thermostat turns off lamp power if overheat is detected. > Protecting device * Fuser unit power is turned off when the duplex cover or the toner cartridge door is open. * This machine keeps the surface temperature of the fuser unit cover under 180°C, and it has a caution label attached inside the exit cover where it can be easily seen by the user. 5-8 Service Manual Samsung Electronics System Outline 5.1.6 Exit After passing through the fuser paper is ejected into the paper exit tray. Any static electrical charge is removed by static discharge brushes. When operating in duplex print mode, after printing the front side of the page, the paper exit roller reverses to feed the paper back into the machine in order to print the second side of the page. 5.1.7 Waste Toner Collection Process Waste toner on the OPC drum and on the image transfer belt is collected into the waste toner tank. * After transferring the toner image on the OPC drum to the ITB, a cleaning blade scrapes waste toner from the OPC drum, and the waste toner is collected into a waste toner tank. * An Image Transfer Belt cleaner scrapes waste toner from the image transfer belt, and the waste toner is collected into a waste toner tank. 1) Waste toner tank sensor A waste toner sensor detects the presence of the waste toner tank and also detects if the tank is full. This is an On / Off detection. Do not operate the printer without a waste toner tank. > No waste toner tank When the waste toner tank is not installed the waste toner senor actuator blocks light from the senor LED. Waste Toner Sensor Waste Toner Sensor Actuator > A little waste toner When the sensor LED light reaches the photo sensor passing through the waste toner tank this indicates that the tank is not full. Waste Toner Sensor Waste Toner Tank > Waste toner tank full When the waste toner tank is full to the level of the waste toner sensor, the senor LED light is blocked by waste toner indicating that the tank is full. Waste Toner Sensor Waste Toner Tank Waste Toner Tank Waste Toner Tank Service Manual Samsung Electronics 5-9 System Outline 5.2 Outline of Engine Firmware The CLP 510/510N use 4 different colored toners (Yellow, Magenta, Cyan, Black) and it is a laser color printer. Engine firmware controls the print processes, driving the print engine, paper feed, developer, fuser, and paper discharge systems. It has both color and mono printing modes. The printer process sequence is as follows: System Initialization 5-10 When power to the system is turned on all system values are initialized Warm-Up Each part of system is activated and the system automatically checks its status and all systems are prepared to accept a job for printing. Ready The normal state of the printer, waiting to receive a command from a host to start a job. After a predefined length of time in the Ready state if no print jobs are received the Power Save mode is entered. Pre-Print As soon as a printing order is inputted from host, the printer checks the status of each part before performing the printing job. Print Printer performs the actual printing job. Post-Print The finishing state of printing job. The printer puts all systems back into a state ready to start the next job and then enters the Ready state. Service Manual Samsung Electronics System Outline 5.2.1 System Initialization The system initialization process is carried out immediately after power on. The following tasks are performed. 1) Initialize ASIC 2) Initialize system variables 3) Initialize a virtual timer 4) Initialize fuser control 5) Initialize ADC 6) Set-up ITB HOME interrupt 5.2.2 Warm-Up In the warm-up stage, the following tasks are performed. 1) Self Test * System error check * Cover open check * Device (ITB, OPC, DEVE cartridge) check * Heating error check * Motion of motor and jam & paper empty check * Check Feed and exit sensors. If paper is detected it is ejected. If the paper detection does not clear a jam recovery is carried out and the paper drive unit is instructed to drive for the maximum permitted paper length. 2) Heat Control The heater control unit separately manages the temperature of the heat lamps. * Target temperature (165°C) * Temperature below 130°C - heat unit fully on, * Temperature above 135°C temperature is controlled by reading the temperature value every 10msec. 3) Cleaning Transfer rollers, OPC and ITB are electrically and mechanically cleaned. Service Manual Samsung Electronics 5-11 System Outline 5.2.3 Ready 1) Host interface is monitored for print commands 2) Heat control * Target temperature (165°C) * Every 40 seconds, temperature value for the previous 250ms is read and a proportional control process is carried out 3) This is the standby mode entered after warm-up or after completing a print job. 4) System Error check 5) Power save state is entered after timeout > Wakeup condition * When a "wakeup" order is received * When a cover is opened and then closed * When the level of the paper empty sensor changes. > Heat lamp is off 5.2.4 Pre-Print This is the preparation stage before processing a printing job and after receiving a print command from a host. 1) Start LSU * Run Scanning motor * Check motor ready * Turn LD on 2) Start BLDC motor, Eraser/PTL on * Run main motor * Check lock signal * Run developer roll motor * Check lock signal 3)Turn High Voltage On * Charger on * Developer high voltage off 4) Cleaning * OPC cleaning (Mechanical motion) * ITB cleaning 5) Jam check 6) Motor Unlock Check 7) Check and Set a High Voltage Condition (T1, T2, Charger) 8) Initialize Printing Parameters * Paper size, copies, cassette ... * Image pixels, image times, y-offset, x-offset * Flags 9) Check Print mode * Color print mode: - Except legal & OHP/Legal/OHP - Simplex/Duplex * Mono pint mode: Simplex/Duplex/OHP 5-12 Service Manual Samsung Electronics System Outline 5.2.5 Print After sensing the ITB home position the following tasks are performed, Send Psync signal to controller -> Operates virtual timer for each color(Vdata) -> Forms latent image on OPC drum -> Supplies toner on OPC drum -> Transfers image to ITB (T1 ) -> Pickups a paper -> Transfers image to a paper (T2) 1)Check ITB Home (Treated by Home interrupt): It is designed to detect ITB HOME every 3 seconds. a) ITB Home sensing b) If a test mode is set up, a test pattern is printed. c) A counter value is set up that addresses the timing to turn on page sync. d) The virtual timer for each color (Y, M, C, and K) is set up e) If Home is not detected every 3 seconds, an error is reported. 2)Paper path and print a) Printing paper from cassette, MPT and SCT is picked up b) Control paper path * Stop when the leading edge of a piece of paper reaches the feed sensor. * If the leading edge doesn't reach the feed sensor, it is an error. * While transferring the last color to the ITB, re-feed the paper. * Checks if the paper reaches the exit sensor in certain time. If it reaches too soon, or it doesn't reach, it is an error. * Checks that the paper passes the exit sensor or not. c) Jam check * Check reaching time and passing time for the paper reaching and passing the feed and exit sensors. If time exceeds a certain time, it is an error. d) Duplex control * After passing the exit sensor, the duplex clutch is operated to mechanically change the direction of the paper flow in order to print the other side. e) Printing sequence and motion for each color * Use a virtual timer for printing the colors in sequence. (Yellow, Magenta, Cyan, Black) > What is a Virtual Timer? A virtual timer is a mathematical function for creating regular action at fixed time intervals. The standard setting is for a 5msc timer interrupt. 5.2.6 Post-Print This is the last stage of the printing process. Its functions are described below. a) Clean transfer rollers b) Stop all virtual timers c) Initialize parameters used in the printing process. d) Stop motors Service Manual Samsung Electronics 5-13 System Outline MEMO 5-14 Service Manual Samsung Electronics Disassembly and Reassembly 6 6. Disassembly and Reassembly 6.1 Precautions When Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-2) 6.1.1 Precautions when assembling and disassembling . . . . . . . . . . . . . . page(6-2) 6.1.2 Precautions when handling PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-2) 6.2 Parts for Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-3) 6.2.1 Replacement interval for parts with a limited life . . . . . . . . . . . . . . . . page(6-3) 6.2.2 Printer Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-4) 6.3 Information Related in Disassembly and Assembly . . . . . . . . . . . . . . page(6-5) 6.3.1 Special Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 1) Disassemble of LSU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 2) Disassemble of ITB Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 3) Custody of OPC Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 4) Custody of Toner Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 5) Disassemble of DEVE Drive Ass’y and Main Drive Ass’y . . . . . page(6-5) 6) Disassemble of Terminal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 7) Disassemble of Fuser Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-5) 6.3.2 Screws Used in the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-6) 6.3.3 Opening Covers and replacing Consumable parts . . . . . . . . . . . . . . page(6-7) >> Consumable parts removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-7) 6.3.4 Replacing the Waste Toner Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-10) >> Removing the waste toner tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-10) 6.4 Process of Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-12) 6.4.1 Top Cover and Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-12) 6.4.2 OP Panel Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-16) 6.4.3 Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-17) 6.4.4 Duplex Cover Ass’y and Transfer Roller (T2) . . . . . . . . . . . . . . . . . . . page(6-19) 6.4.5 Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-21) 6.4.6 Exit Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-23) 6.4.7 SMPS and Main PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-24) 6.4.8 Fuser Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-27) 6.4.9 Main Drive Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-28) 6.4.10 HVPS (High Voltage Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-30) 6.4.11 DEVE Drive Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-32) 6.4.12 DEVE Drive PBA and DEVE Cover Open S/W . . . . . . . . . . . . . . . . page(6-34) 6.4.13 DEVE Drive Motor and ITB Cleaning Solenoid . . . . . . . . . . . . . . . . page(6-36) 6.4.14 DEVE Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-37) 6.4.15 LSU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-38) 6.4.16 DEVE OEM PBA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-40) 6.4.17 Waste Toner Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-41) 6.4.18 MPT (Multi Purpose Tray) . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-43) 6.4.19 Pick-Up Ass’y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-44) 6.4.20 Pick-Up Roller replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . page(6-46) Service Manual Samsung Electronics 6-1 Disassembly and Reassembly 6.1 Precautions when replacing parts 6.1.1 Precautions when assembling and disassembling * Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire or electric shock. * Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. * Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use of the wrong screw could lead to system failure, short circuit or electric shock. * Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and will seriously degrade print quality. There are no serviceable parts inside. * Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheating and firfe. Damaged cables could lead to electric shock or unit malfunction. 6.1.2 Preautions when handling PBA Static electricity can damage a PBA, always used approved anti-static precautions when handling or storing a PBA. >> Precautions when moving and storing PBA 1. Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil. 2. Do not store a PBA where it is exposed to direct sunlight. >> Precautions when replacing PBA 1. Disconnect power connectors first, before disconnecting other cables 2. Do not touch any soldered connections, connector terminals or other electronic parts when handling insulated parts. >> Precautions when checking PBA 1. Before touching a PBA, please touch other grounded areas of the chassis to discharge any static electrical charge on the body. 2. Take care not to touch the PBA with your bare hands or metal objects as you could create a short circuit or get an electric shock. Take extra care when handling PBAs with moving parts fitted such as sensors, motors or lamps as they may get hot. 3. Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correct screw is used and always ensure that when toothed washers are removed they are refitted in their original positions. 6.1.3 Releasing Plastic Latches Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched. 6-2 Service Manual Samsung Electronics Disassembly and Reassembly 6.2 Parts for Maintenance and Repair 6.2.1 Replacement interval for parts with a limited life Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts must be replaced periodically. The table below shows the interval at which these parts should be replaced. The table shows the life of each part, and is measured when using A4 paper. When servicing a machine always check the status of these parts using the control panel and ensure that parts are replaced at the appropriate times otherwise a general degradation in print quality will occur. COMPONENT REPLACEMENT CYCLE REMARK Toner Cartridge (Black) intial (3,000 pages@5% coverage) replacement (7,000 pages@5% coverage) User replace Toner Cartridge (Cyan) intial (2,000 pages@5% coverage) replacement (5,000 pages@5% coverage) User replace Toner Cartridge (Magenta) intial (2,000 pages@5% coverage) replacement(5,000 pagse@5% coverage) User replace Toner Cartridge (Yellow) intial (2,000 pages@5% coverage) replacement (5,000 pages@5% coverage) User replace OPC Unit mono : 50,000 pages color : 12,500 pages User replace ITB Unit (T1 Roller) mono : 50,000 pages color : 12,500 pages User replace Waste Toner Tank 3,000 Images User replace Fuser Unit simplex : 100,000 pages (Mono) duplex : 50,000 pages Engineer Transfer Roller (T2 Roller) simplex : 50,000 pages duplex : 25,000 pages Engineer * Page: Counted value based on sides of paper printed (Duplex = 2 pages). * Image: Counted value based on printed monochrome images. * When printing a color section 1 page = 4 images. (i.e. each side is made up of 4 color images) The life span of each of these parts is stored in memory. The amount of each 'life' used can be checked at any time using the control panel. When a part is replaced it is necessary to reset the 'life used' that is stored in memory. * How to initialize a the value of part's life span: From the control panel, select the following items in order: Menu-Setup - Maintenance - Check other - (Select a desired part) - Reset Service Manual Samsung Electronics 6-3 Disassembly and Reassembly 6.2.2 Printer Cleaning A printer should be regularly cleaned, especially if it is used in a dusty environment. This will ensure that print quality remains high and failure due to contamination of printing services is less likely to occur. * Clean the printer with a soft, lint free, cloth dipped in a "Recommended cleaner" "Recommended cleaner" can be purchased from our service center. (where available) * Do not touch the transfer roller when cleaning the inside of the printer. Grease and oils from the skin will contaminate the surface and reduce print quality. * Do not touch transfer roller when cleaning inside of machine. If transfer roller gets dirty, printing quality could be low. * Please refer to the User Manual for cleaning instructions. 6-4 Service Manual Samsung Electronics Disassembly and Reassembly 6.3 Information Related to Disassembly and Assembly. 6.3.1 Special service parts Never disassemble or adjust the items mentioned, a stock of these items should be maintained. 1) Disassembly of the LSU unit There are no serviceable parts inside the LSU. Alignment of the mirrors is critical. Opening the LSU will allow dust into the laser and significantly reduce print quality. It is very dangerous to operate or service a machine with the LSU open or system interlocks disabled. Exposure to laser radiation can cause blindness. 2) Disassembly of the ITB unit Do not disassemble the ITB. The alignment of the home sensor is critical and is set up in the factory on a special jig. Incorrect re-assembly will cause print quality degradation. 3) Care of the OPC unit If an OPC unit is exposed to direct sunlight for a long time the parameters and response of the electrostatic surface are changed causing image transfer and print quality issues. Also there is no protective shutter on the OPC drum to prevent scratching Please take extra care to ensure the OPC drum is protected from sunlight and physical contact when servicing the machine. 5) Disassembly of DEVE drive ass'y and the main drive ass'y The alignment of the drive mechanism is critical and it has been set up in factory using a jig and a driving gear. It is adjusted for the best gearing alignment. If the motor is disassembled alignment would not be maintained and this could cause operational noise and image problems: image alignment and toner distribution may be affected. 6) Disassembly of terminal parts Do not adjust the variable resistors on the PBA. They have been already adjusted in the factory. 7) Disassembly of the fuser unit - The fuser melts toner onto the paper at a high temperature: therefore, you need to take special care not to get burned by a hot fuser. When removing the fuser from a set that has recently been operating you need to take extra care. - Do not touch an AC line (Copper contact) on a main frame even after removing the fuser. 4) Care of the Toner cartridge Toner cartridges contain an extremely fine powder. Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor. Take care not to spill toner spillages should be cleaned with a vacume cleaner and washed in could water (hot water sets the toner). Do not touch the developer roller surface as contamination will reduce print quality. Take care not to damage the roller's surface when installing or removing a toner cartridge. Service Manual Samsung Electronics 6-5 Disassembly and Reassembly 6.3.2 Screws used in the printer The screws listed in the table below are used in this printer. Please ensure that, when you disassemble the printer, you keep a note of which screw is used for which part and that, when reassembling the printer, the correct screws are used in the appropriate places. NO DESCRIPTION SEC CODE SPEC NO DESCRIPTION SEC CODE SPEC S1 SCREW-MACHINE 6001-000485 2.6*4, GOLD S11 SCREW-TAPTITE 6003-000269 3*6, GOLD S2 SCREW-TAPPING 6002-000115 4*15, GOLD S12 SCREW-TAPTITE 6003-001001 3*8, BLACK S13 SCREW-MACHINE 6001-000568 3*8, SILVER S14 SCREW-TAPTITE 6003-001256 4*10 SILVER S15 SCREW-TAPTITE 6003-000261 3*6, GOLD S16 SCREW-MACHINE 6003-001068 2*16, BLACK S17 SCREW-TAPTITE 6003-000301 4*6, GOLD S18 SCREW-SPICIAL 6009-001396 3*10, BLACK S19 SCREW-TAPTITE 6003-000008 4*6, SILVER S3 SCREW-TAPPING 6002-000175 3*8, GOLD S4 SCREW-TAPTITE 6002-000308 2.6*6, GOLD S5 SCREW-TAPTITE 6003-000119 3*8, BLACK S6 SCREW-TAPTITE 6003-000152 2*10, GOLD S7 SCREW-TAPTITE 6003-000179 3*6, GOLD S8 SCREW-TAPTITE 6003-000196 3*10 SILVER S9 SCREW-TAPTITE S10 SCREW-ASS’Y MACH 6-6 6003-000266 3*6, GOLD 6006-001193 3*6, GOLD Traninung Manual Samsung Electronics Disassembly and Reassembly 6.3.3 Opening Covers and replacing Consumable parts This section shows you how to open the covers (front cover, DEVE cover, exit cover, and duplex cover) and how to remove and replace the consumable parts (toner cartridge, ITB unit, and OPC drum). >> Consumable parts removal 1) Pull the side handle to open the DEVE cover and then press down firmly until the toner cartridges are ejected. Pull Caution: Before opening the exit cover, completely open the DEVE cover (eject the toner cartridges) 2) Removing a toner cartridge (K, Y, M, and C) Black Toner Cartridge Yellow Toner Cartridge Margenta Toner Cartridge Cyan Toner Cartridge Caution: * Take care not to damage the rollers. * Keep the toner cartridge on a flat surface. Service Manual Samsung Electronics 6-7 Disassembly and Reassembly 3) Open the exit cover by pressing the cover open button. Exit Cover Push Deve Cover Caution: Before opening the exit over completely open the DEVE cover until it is at right angles to the main frame and the toner cartridges are ejected 4) Remove the ITB unit by releasing the ITB lock levers on both sides of the unit. Lever Lever ITB Unit 6-8 Service Manual Samsung Electronics Disassembly and Reassembly 5) Remove the OPC drum by carefully lifting the unit using the handle provided. Take care to ensure that the OPC drum surface is not scratched or damaged. Do not touch the surface of the drum when lifting the drum handle or when removing the drum. OPC Drum Caution: The surface of the OPC drum could be damaged if the OPC drum is exposed to direct sunlight for more than 5 minutes. Service Manual Samsung Electronics 6-9 Disassembly and Reassembly 6.3.4 Replacing the Waste Toner Tank >> Removing the waste toner tank 1) Push the top corners of the front cover to release the cover catches. PUSH 2) Lift the hook at the top of the waste toner tank and gently pull the top edge of the waste tank forward. Lift the tank out. PULL Caution: Be careful not to let toner spill from the waste toner tank. 6-10 Service Manual Samsung Electronics Disassembly and Reassembly 3) Remove the Toner Caps from the side of the tank and fit them to the tank inlets as shown below Toner Cap 4) Fit a new waste toner tank. Service Manual Samsung Electronics 6-11 Disassembly and Reassembly 6.4 Disassembly Procedure 6.4.1 Top cover and Front cover 1) Remove the cassette. Cassette 2) Open all of the covers in the following order:- Duplex cover - DEVE cover - Exit cover (Refer to 6.3.3) Exit Cover Deve Cover Duplex Cover 6-12 Service Manual Samsung Electronics Disassembly and Reassembly 3) Release 2 screws (4*10 silver). Screw Top Cover Screw 4) Take out the Top Cover as shown below. Service Manual Samsung Electronics 6-13 Disassembly and Reassembly 5) Push both of the top corners to release the catches and open the front cover and then remove the waste toner tank. (Refer to 6.3.4) PUSH 6) Lift the hook at the top of the waste toner tank and gently pull the top edge of the waste tank forward. Lift the tank out. Caution: Remember to fit the Toner Caps. 6-14 Service Manual Samsung Electronics Disassembly and Reassembly 7) Release 7 screws (3*10 silver) located inside the front cover. Release 2 screws (3*10 silver) located on the top of the front cover. Screw Screw Screw Screw Screw Screw Screw Screw Screw 8) Release 2 hooks on the right and the left side with a flat bladed screwdriver and then remove the front cover. Take care to disconnect one harness connected to the frame. Hook Hook Service Manual Samsung Electronics 6-15 Disassembly and Reassembly 6.4.2 OP Panel Ass’y >> Before disassembling it: Remove the front cover. (Refer to 6.4.1) 1) Release 4 screws ('A' below 3X8 gold) and take out the OP panel ass'y (Panel PBA). 2) Release 7 screws ('B' below 3X8 black) from the Panel PBA and remove the panel PBA. 3) Release 1 screws ('C' below M2.6X6 gold) from the LCD and then take out the LCD. C Screw Screw Screw B A Screw B B B B A Screw A Screw Screw Screw A Screw Screw Screw Screw A : OP Panel Screw, 3 X 8 Gold (4EA) B : Panel PBA Screw, 3 X 8 Black (7EA) C : LCD Screw, M2.6 X 6 Gold (1EA) 6-16 Service Manual Samsung Electronics Disassembly and Reassembly 6.4.3 Rear Cover >> Before disassembling it: *Open the duplex cover, the DEVE cover and the exit cover. (Refer to 6.3.3) Remove the top cover. (Refer to 6.4.1) 1) 1) Remove 10 screws. A: Top 2 EA (3 * 10 Silver) B: Side 3 EA (3 * 10 Silver) C: Bottom 3 EA (4 * 10 Silver) D: Rear 2 EA (3 * 10 Silver) E: NPC(If fitted) 2EA(3 * 10 Silver) A Screw Screw Screw Screw D B Screw Screw E Screw Screw Screw Screw Screw Screw C Service Manual Samsung Electronics 6-17 Disassembly and Reassembly 2) Take out the Rear Cover as shown below. 6-18 Service Manual Samsung Electronics Disassembly and Reassembly 6.4.4 Duplex Cover Ass'y and Transfer Roller (T2) >> Before disassembling it: * Open the duplex cover, the DEVE cover and the exit cover. (Refer to 6.3.3) * Remove the front cover and top cover. (Refer to 6.4.1) * Remove the rear cover. (Refer to 6.4.3)1) 1) Release 2 hinge screws (3*10 silver) - one on each side of the duplex unit. Screw 2) Remove the duplex cover ass'y by pulling it in the direction shown by the arrows in A and B below. * A: Lift up the left side section. * B: Remove the duplex cover ass'y by pulling the right side section towards the left. A A B B Duplex Ass’y Service Manual Samsung Electronics 6-19 Disassembly and Reassembly 3) Release 4 hooks on the right and left side with a flat bladed screwdriver and then remove the duplex ass'y. Hook Hook Duplex Ass’y Hook Hook 4) Remove the transfer roller by turning the bush on each end of the roller Duplex Ass’y Transfer Roller 6-20 Service Manual Samsung Electronics Disassembly and Reassembly 6.4.5 Fuser 1) Open the DEVE cover Pull Caution: Before opening the exit cover, completely open the DEVE cover until it is at right angles to the main frame and the toner cartridges are ejected 2) Open the exit cover. Exit Cover Push Deve Cover Service Manual Samsung Electronics 6-21 Disassembly and Reassembly 3) Release 5 screws (3*10 silver) and then remove the harness cover. Harness Cover Screw Screw Screw Screw Screw 4) Remove one harness. Harness 5) Remove the fuser by holding both sides of the fuser and then pulling the fuser upwards. 6-22 Service Manual Samsung Electronics Disassembly and Reassembly 6.4.6 Exit Cover >> Before disassembling it: * * * * Remove Remove Remove Remove the the the the front cover (Refer to 6.4.1) rear cover (Refer to 6.4.3) duplex cover (Refer to 6.4.4) fuser (Refer to 6.4.5) 1) Support the Exit Cover and remove the 2 screws (4*10 Silver) indicated using a long blade screwdriver from inside the OPC cavity. Remove the Exit Cover. Screw Screw 2) Remove the exit cover. Service Manual Samsung Electronics 6-23 Disassembly and Reassembly 6.4.7 SMPS and Main PBA >> Before disassembling it *Remove the rear cover (Refer to 6.4.3) 1) Release 5 screws (3*6 machine screw, gold) from the main PBA bracket. Screw Screw Screw Main PBA Bracket Screw Screw 6-24 Service Manual Samsung Electronics Disassembly and Reassembly 2) Release 4 screws from the SMPS. Release one screw (3*10 silver) from the harness guide. A: Right side 2EA (3 * 6 Gold) B: Left side 1EA (3 * 10 Silver) C: Bottom 1EA (4 * 10 Silver) Screw B Screw A A SMPS Screw C Screw 3) Remove 4 harnesses from the SMPS. CON4 CON4 CON3 CON3 CON1 CON2 CON1 Fuse CON2 Service Manual Samsung Electronics 6-25 Disassembly and Reassembly 4) Remove all harness connected to the main PBA. 5) Release 5 screws (3*6 machine screw, gold) from the main PBA and then remove the main PBA. 6) When replacing the Main PBA the Counter memory chip (U36) must be transferred to the new PBA. Screw Screw Counter Memory Screw Main PBA Screw Screw CN11 PTL & TH4 TH3 CN15 CN7 CN35 SOL_ITB_CLN CN38 BLDC2 WASTE TONER & EXIT CN17 HVPS CN37 OEM_CONN CN10 ITB CN4 PANEL DUPLEX CN24 T2 HOME CN26 BLDC1 CN27 CN9 NIC Option : NIC LAN TH1 CN28 FUSER_FAN CN29 USB SMPS CN30 CN1 For Test MP_EMPT CN31 MP SOL CN32 FEED CN33 PICK_UP CN25 CN16 SCF CN12 LSU CLT_FEED CN23 EMPT CN21 6-26 CN5 DEVE_DRIVER CN14 LSU SW CN6 OPC KEY Service Manual Samsung Electronics Disassembly and Reassembly 6.4.8 Fuser Fan >> Before disassembling it: * Remove the top cover (Refer to 6.4.1) * Remove the rear cover (Refer to 6.4.3) * Remove the main PBA bracket. (Refer to 6.4.7) 1) Release 3 screws (3*10 silver) remove one harness from the main PBA and then take out the fuser fan. Screw Screw Fuser Fan Screw Service Manual Samsung Electronics 6-27 Disassembly and Reassembly 6.4.9 Main Drive Ass’y >>Before disassembling it: * * * * Remove Remove Remove Remove the the the the rear cover (Refer to 6.4.3) fuser (Refer to 6.4.5) SMPS (Refer to 6.4.7) fuser fan (Refer to 6.4.8) 1) Remove all harnesses from the harness guides. 3) Look inside the OPC drum cavity and locate the T2 cam. Remove the washer using tweezers and then remove the T2 cam. Cam-Drive Washer-Plain 6-28 Service Manual Samsung Electronics Disassembly and Reassembly 4) Remove the washer using tweezers and then remove the OPC gear and pin. (The OPC gear can be found inside the printer after removing the OPC drum unit. Take care that the pin is not lost as you remove the gear.) Pin-Drive Gear-Drive Washer-Plain Caution : Please don’t lose the Pin-Drive 5) Remove the motor harness. Release 5 screws (3*10 silver) and then take out the main drive ass'y. Screw Screw Screw Screw Harness Screw Service Manual Samsung Electronics 6-29 Disassembly and Reassembly 6.4.10 HVPS (High Voltage Power Supply) >>Before disassembling it: * Disassemble the front cover & top cover (Refer to 6.4.1) * Disassemble the rear cover (Refer to 6.4.3) * Disassemble the main PBA bracket (Refer to 6.4.7.) 1) Remove one harness from the main PBA CN7 HVPS T1 CHARGER T2 SUPPLY USB CN1(to Deve Driver) <HVPS> <Main PBA> 2) Remove one harness and 4 high-voltage harnesses from the HVPS. Harness Harness Red Black Red Black Harness 6-30 Service Manual Samsung Electronics Disassembly and Reassembly 3) Remove 5 screws (3*6 machine screw, silver) and then remove the HVPS. Screw Screw Screw Screw Screw Service Manual Samsung Electronics 6-31 Disassembly and Reassembly 6.4.11 Deve drive ass’y >>Before disassembling it: * Disassemble the rear cover (Refer to 6.4.3) * Disassemble the main PBA (Refer to 6.4.7) 1) Remove the main PBA shield and harness guide by releasing 5 screws (2 EA 3*6 machine screw, gold: 1 EA 3*10 silver, 1 EA 4*10 silver) Harness Guider Screw 3 x10 Silver Screw 3 x 6 Gold Main PBA Shield Screw Screw 4 x 10 Silver 2) Remove the ground harness and the harness guide bracket by releasing 3 screws (2 EA 3*6 machine screw, gold: 1 EA 4*10 silver). Screw Screw Guide Harness Bracket Screw 4 x 10 Silver Ground Harness Screw 6-32 4 x 10 Silver Service Manual Samsung Electronics Disassembly and Reassembly 3) Separate the harness from the DEVE motor. Motor Harness 4) Release 5 screws (3*10 silver) from the DEVE drive ass'y. Remove 4 harnesses connected to the DEVE drive PBA and then remove the DEVE drive ass'y. SUPPLY Screw Screw Screw CLT_4TH CN5 Screw CLT_3RD CN9 Screw Harness CLT-2ND CN4 CN8 CLT-1ST Service Manual Samsung Electronics 6-33 Disassembly and Reassembly 6.4.12 Deve drive PBA and DEVE cover open S/W >>Before disassembling it: * Disassemble the rear cover (Refer to 6.4.3) * Disassemble the main PBA (Refer to 6.4.7) * Disassemble the main PBA bracket (Refer to 6.4.7.2) 1) Release 1 screw (3*10 silver) and then take out the DEVE cover open S/W. Screw Deve Cover Open S/W 2) Remove all harnesses and 6 screws (3*10 silver) and then take out the DEVE drive PBA. SUPPLY Screw Screw Screw BLCD_DEV CN1 CN7 SOL-3RD Screw CN2 SOL-2ND SOL_1ST CN6 SOL_4TH CN3 CLT_4TH CN5 CLT_3RD CN9 CN1 Screw Screw CLT-2ND CN4 6-34 CN8 CLT-1ST Service Manual Samsung Electronics Disassembly and Reassembly 3) Remove 4 high-voltage terminals. Terminal Terminal Terminal Terminal Service Manual Samsung Electronics 6-35 Disassembly and Reassembly 6.4.13 Deve Drive Motor ITB Cleaning Solenoid >>Before disassembling it: * * * * Disassemble Disassemble Disassemble Disassemble the the the the rear cover (Refer to 6.4.3) main PBA (Refer to 6.4.7) main PBA bracket (Refer to 6.4.7) DEVE drive motor. (Refer to 6.4.7) 1) Release 4 screws (3*6 gold) and then remove the DEVE drive motor. Screw Screw Screw Screw 2) Unplug one harness from the DEVE drive PBA and then remove the ITB cleaning solenoid. ITB Solenoid 6-36 Service Manual Samsung Electronics Disassembly and Reassembly 6.4.14 DEVE cover >> Before disassembling it: * Remove all consumption parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3) * Disassemble the front cover and top cover (Refer to 6.4.1) * Disassemble the LSU cover. (Refer to 6.4.14) 1) Remove 2 screws (3*10 silver) and then remove the DEVE open link guide. Screw Deve Open Link Guide Screw Deve Open Link 2) Separate the DEVE cover by pulling it in the direction of the arrow. Deve Cover Service Manual Samsung Electronics 6-37 Disassembly and Reassembly 6.4.15 LSU unit >> Before disassembling it: * Remove the consumable parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3) * Disassemble the Deve cover. (Refer to 6.4.15) 1) Release 4 screws (4*10 silver). (Use a short length cross-head screwdriver.) A A Screw Screw A Screw A Screw Caution : When removing the 4 screws labeled “A” you will need to use a short screwdriver. 2) Release one screw (3*8 yellow). (Use a short length cross-head screwdriver.) LSU Ground Screw 6-38 Service Manual Samsung Electronics Disassembly and Reassembly 3) Separate 2 harnesses and remove the LSU unit. Harness Harness Service Manual Samsung Electronics 6-39 Disassembly and Reassembly 6.4.16 DEVE OEM PBA >> Before disassembling it: * Disassemble the front cover and the top cover. (Refer to 6.4.1) * Remove the Rear Cover (Refer to 6.4.3) * Disassemble the Main PBA Bracket (Refer to 6.4.7) 1) Separate one harness (CN1) from the Main PBA and one harness(CN2) from the DEVE OEM PBA. Remove 6 screws (3*8 black) and then take out the DEVE OEM PBA. Harness Screw Screw Deve OEM PBA Screw Screw Screw Screw 2) Remove 12 terminals. Terminals 6-40 Service Manual Samsung Electronics Disassembly and Reassembly 6.4.17 Waste toner ass’y >> Before disassembling it: * Disassemble a front cover and a top cover. (Refer to 6.4.1) 1) Release 6 screws (3*10 silver). * Upper part: 4 screws * Lower part: 2 screws Screw Screw Screw Screw Screw Screw 2) Remove the waste toner ass'y by first reaching into the OPC cavity and lightly depressing the waste toner receiver whilst at the same time gently pulling the waste toner motor assy away from the set. Once the ass'y is released refer to the photograph and remove the ass'y. OPC Lifter Caution: * It is very likely that waste toner will be spilled when removing the waste toner ass'y. Service Manual Samsung Electronics 6-41 Disassembly and Reassembly 3) Release one screw (3*10 silver) and then remove the sensor cover. Screw 6-42 Service Manual Samsung Electronics Disassembly and Reassembly 6.4.18 MPT(Multi Purpose Tray) >> Before disassembling it: * Disassemble all consumable parts (Toner cartridge, ITB unit, and OPC drum) (Refer to 6.3.3) * Disassemble the front cover and top cover (Refer to 6.4.1) * Disassemble the rear cover. (Refer to 6.4.3) * Disassemble the duplex cover. (Refer to 6.4.4) * Disassemble the SMPS & main PBA. (Refer to 6.4.7) 1) Release 4 screws (3*10 silver) Screw Screw Screw Screw 2) Release the 2 clips located underneath the machine (see photograph). Pull the MP Ass'y upward and remove Snap -Fit Snap -Fit Service Manual Samsung Electronics 6-43 Disassembly and Reassembly 6.4.19 Pick-UpAss'y >> Before disassembling it: *Disassemble *Disassemble *Disassemble *Disassemble *Disassemble *Disassemble *Disassemble all consumable parts (Toner cartridges, ITB unit and OPC drum) (Refer to 6.3.3) the front cover and top cover (Refer to 6.4.1) the rear cover. (Refer to 6.4.3) the duplex cover. (Refer to 6.4.4) the SMPS & main PBA. (Refer to 6.4.7) the Erase Lamp. (Refer to 6.4.14) the Waster Toner Ass'y (Refer to 6.4.18) 1) Undo 2 screws (3*10 silver) and remove the “Pick-up Solenoid”. Then remove the plastic circlip which retains the Pick-Up Gear and also remove the gear wheel. Release the shaft retaining bearing. Pick-Up Solenoid Screw Screw 2) Remove the 3 screws (4*10 silver) in the “Pick-up Ass’y” Screw Pick-Up Ass’y Screw Screw 6-44 Service Manual Samsung Electronics Disassembly and Reassembly 3) Remove the 3*8 black screw retaining the Guide Pick-Up plate. Using a small flat bladed screwdriver or similar tool force the brass ground plate off the retaining lugs and bend it upward slightly. Release the Eraser Lamp harness and paper Empty Sensor harness, these pass between the main engine frame and base frame and cannot be removed. Guide Pick-Up Plate Ground Feed Screw 4) Remove the “ACTUATOR-EMPY (JC72-00465A)” sensor arm and then take out the “Pick-up Ass’y” by lifting the right hand side and sliding the shaft from the frame. Service Manual Samsung Electronics 6-45 Disassembly and Reassembly 6.4.20 Pick-Up Roller replacement Note It is not necessary to remove the Pick Up Assy in order to replace the Pick Up Roller >> Before disassembling it: *Disassemble all consumable parts (Toner cartridges, ITB unit, Waste Toner Collector and OPC drum) (Refer to 6.3.3) *Disassemble the rear cover. (Refer to 6.4.3) *Disassemble the SMPS (Refer to 6.4.7) 1) Undo 2 screws (3*10 silver) and remove the "Pick-up Solenoid". Then remove the plastic circlip which retains the Pick-Up Gear and also remove the gear wheel. Release the shaft retaining bearing and remove it. 2) Remove the paper cassette. Use a vacume cleaner to remove any waste toner from the Waste Toner collectors inside the OPC space. Waste Toner Collectors 6-46 Service Manual Samsung Electronics Disassembly and Reassembly 3) Turn the set upside down and Release the shaft retaining bearing and slid it away from the roller. Release the Pick Up spring. 4) Push the rollers firmly towards the frame, if necessary rotate the shaft so that the rubbers do not contact the frame. Release the shaft and bush from the end support. Note this support is fragile take great care. Then slide the shaft back away from the frame to remove it. B. Spring A Shaft retaining bearing C. Bush and Support Service Manual Samsung Electronics 6-47 Disassembly and Reassembly MEMO 6-48 Service Manual Samsung Electronics Alignment & Adjustments 7 7. Alignment and Adjustments This chapter describes some of the main service procedures including: Using the EDC mode; Clearing paper jam and test patterns. Much of this chapter is also included in the user's guide. 7.1. Paper path and Paper jam 7.1.1 Paper path Exit Sensor EXIT EXITAss’y Unit Duplex Path Fuser Unit ITB DEV. - Black DUPLEX DEV. - Yellow DEV. - Magenta OPC Feed Sensor DEV. - Cyan Pick-up Roller Transfer Roller Feeder FCF MPF Path MPT Path F T P M CASSETTE Paper Empty Sensor(MPT) FCT Path SCF SCF SCF Path SCT Path Paper Empty Sensor(SCT) Paper Empty Sensor(FCT) Paper Pick-Up Roller Service Manual Samsung Electronics 7-1 Alignment & Adjustments 7.1.2 Jams 1) Jam0 (Jam in feed area) * After a page was picked up, it was not fed. * Paper does not reach the feed sensor in a certain time. * Feed sensor is faulty and does not detect paper. - FCF pickup error: When a paper is not picked up in the 1st cassette. - SCF pickup error: When a paper is not picked up in the 2nd cassette. Feed Sensor Pick-up Roller Paper Empty Sensor 2) Jam1 (Jam inside printer) * After the leading edge of the paper has reached the feed sensor, the feed sensor doesn't turn off (fails to detect the trailing edge of the paper) in a certain time * After the leading edge of the paper has passed the feed sensor, it doesn't reach the exit sensor in a certain time. * Exit senor is faulty and does not detect paper. Exit Sensor Feed Sensor 3) Jam2 (Jam in exit area) * After the leading edge of the paper has passed, the trailing edge of the paper has not passed the exit sensor within a certain time * The paper drive motor has been driving for longer than the time needed for the longest paper size and the exit sensor is not off. 7-2 Exit Sensor Service Manual Samsung Electronics Alignment & Adjustments 4) Jam duplex (Jam in duplex area) * Jam duplex occurs when printing the reverse side of the paper during duplex printing. After printing the front side the duplex solenoid must operate in order to feed the paper back into the duplex path. If the solenoid fails paper may be stuck in the exit roller and is not fully elected into the exit tray Exit Sensor Feed Sensor * If the duplex solenoid operates paper is fed back into the machine. If the leading edge of the paper does not reach the feed sensor in a certain time then Jam Duplex occurs. - This can be cause by paper being jammed in the duplex path area. 5) Jam MPF * Paper could not be picked up from the MPF tray. * After pickup, a paper has been fed, but it doesn't reach the feed sensor in a certain time. * Feed sensor is faulty and does not detect paper. Feed Sensor CASSETTE SCF SCF Path MP Empty Sensor Service Manual Samsung Electronics 7-3 Alignment & Adjustments 7.2 Jam Removal When a jam occurs while printing a jam message is displayed on the control panel. * Jam0 In Tray 1: Paper jam in the main cassette. * Jam0 In MP Tray: Paper jam in the MP tray * Jam0 Tray2: Paper jam in the SCT (Second cassette tray) * Jam Inside Printer: Jam 1, Paper is jammed inside the printer. * Jam In Exit Area: Jam2, Paper is jammed in the exit area when ejecting paper. * Jam In Duplex Path: While duplex printing, paper is jammed in the duplex unit. CAUTION: When removing jammed paper, always pull it firmly and evenly without any sudden jerks. If at all possible, remove the paper as a single sheet. If the paper tears ensures ALL paper fragments are removed. Any fragments left inside the machine will cause it to jam again. 7.2.1 Factors that cause paper to jam - Too much paper is loaded in the cassette. - Paper in not loaded correctly in the cassette. - Duplex cover opened while printing. - Cassette removed while printing. - Incorrect thickness of paper used. - Incorrect size of paper used. - Cassette paper guides not correctly set (loose or too tight). - Foreign object or other contamination of internal paper path and paper guide ribs. - Badly damaged or folded leading or trailing edges of the paper. 7-4 Service Manual Samsung Electronics Alignment & Adjustments 7.2.2 Tips for Avoiding Paper Jams By selecting the correct paper types, most paper jams can be avoided. If a paper jam occurs, follow the steps outlined below: • Ensure that the adjustable guides are positioned correctly. • Do not overload the tray. Ensure that the paper is below the paper capacity mark on the right inside the tray. 7.2.3 Jam 0 In Tray 1 If paper is jammed in the paper feed area,'Jam0 In Tray1 ' appears on the display. 1. Using the handle open the right cover. 4. Pull the tray open. After you pull it all the way out lift up the front part of the tray slightly to release the tray from the machine. 2. Carefully remove the misfed paper in the direction as shown. 5. Remove the jammed paper by gently pulling it straight out. 3. Close the right cover .The printer resumes printing. If there is any resistance, and the paper does not move immediately when you pull, stop pulling and go to step 4. 6. To replace the tray lower the rear edge, align it to the slot and slide it into the printer. 7. Close the right cover .The printer resumes printing. Service Manual Samsung Electronics 7-5 Alignment & Adjustments 7.2.4 Jam 0 in MP Tray 1 'Jam0 In MP Tray' appears on the display when you are printing using the Multi-purpose Tray and the printer detects either there is no paper or the paper is improperly loaded. 1. If the paper is not feeding properly pull the paper out of the machine.. 2. To resume printing, open and close the right cover. 7.2.5 Jam Inside Printer : Jam1 ‘If paper is jammed inside the printer 'Jam Inside Printer' appears on the display. 1. Using the handle open the right cover. 2. Remove the jammed paper in the direction shown. To avoid the paper tearing pull it out gently and slowly. NOTE : If the paper tears make sure that all of the paper fragments are removed from the printer. 3.Close the right cover. The printer resumes printing. 7-6 Service Manual Samsung Electronics Alignment & Adjustments 7.2.6 Jam In Exit Area : Jam2 If paper is jammed in the paper exit area 'Jam In Exit Area ' appears on the display. 1. If a long portion of the paper is visible pull it straight out. If not continue to step 2. 4. Carefully take the jammed paper out of the printer. Fuser 2. Using the handle open the left cover completely. CAUTION : Do not touch the fuser it is hot and could cause burns! The fuser's operating temperature is 180 °C (356 °F). Take care when removing paper from the machine. 5. Close the top cover and the left cover firmly CAUTION : If the left cover is not completely open the top cover release button will not press. 3. Press the top cover release button to unlatch the top cover and open it all the way. CAUTION : Do not try to close the top cover with the left cover closed. This may cause damage to the machine. 6. Open and close the right cover to resume printing. Service Manual Samsung Electronics 7-7 Alignment & Adjustments 7.2.7 Jam In Duplex Path : Jam Duplex If paper is jammed in the duplex area 'Jam In Duplex Path' appears on the display. 1. Using the handle open the right cover. 3. If you cannot find the jammed paper or there is any resistance removing the paper go to step 4. 4. Using the handle open the left cover completely. 2. Locate the jammed paper and then pull it out gently and slowly to avoid the paper tearing. Close the right cover. The printer resumes printing. CAUTION : If the left cover is not completely open the top cover release button will not press. 5. Press the top cover release button to unlatch the top cover and open it all the way. or Note : If the paper tears make sure that all of the paper fragments are removed from the printer. 7-8 Service Manual Samsung Electronics Alignment & Adjustments 6. Locate the jammed paper and then carefully take it out of the printer. 7. Close the top cover and the left cover firmly Fuser CAUTION : Do not try to close the top cover with the left cover closed. This may cause damage to the machine. CAUTION : Do not touch the fuser it is hot and could cause burns! The fuser's operating temperature is 180 °C (356 °F). Take care when removing paper from the machine. Service Manual Samsung Electronics 7-9 Alignment & Adjustments 7.2.8 Jam In the Optional Second Tray 1. Using the handle open the right cover. 2. Remove the jammed paper in the direction shown. To avoid the paper tearing pull it out gently and slowly. 3. Close the right cover. The printer resumes printing. 7-10 4. If you cannot find the jammed paper in the machine open the Tray2 outer jam cover. 5. Open the inner cover of Tray 2. 6. Pull the jammed paper out in the direction shown. To avoid the paper tearing pull it out gently and slowly. If there is any resistance, and paper does not move immediately when you pull, stop pulling and continue to step 8. Service Manual Samsung Electronics Alignment & Adjustments 7. Close the two jam covers. Go to step 11. 9. If you see the jammed paper remove the paper from the machine by gently pulling it straight out. 8.Pull the optional tray, Tray 2, out of the printer. 10. Slide the tray back into the printer and close the two jam covers. 11. Open and close the right cover. The printer resumes printing. Service Manual Samsung Electronics 7-11 Alignment & Adjustments 7.3 Sample Pattern This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems. 7.3.1 Printing a Demo Page Print a demo page to make sure that the printer is operating correctly. 1. Press the Menu button on the control panel until you see “Information ” on the bottom line of the display.. 2. Press the Enter button to access the Menu. 3. Press the scroll button 4. Press the Enter button until you see “Demo Page ” on the bottom line. . A demo page showing the printer ’s features and capabilities prints out. 7.3.2 Printing a Configuration Page Print a demo page to make sure that the printer is operating correctly. 1. Press the Menu button on the control panel until you see “Information ” on the bottom line of the display.. 2. Press the Enter button to access the Menu. 3. Press the scroll button 4. Press the Enter button until you see “Configuration ” on the bottom line. . A demo page showing the printer ’s features and capabilities prints out. 7-12 Service Manual Samsung Electronics Alignment & Adjustments 7.4 Checking the Remaining Toner and Others 7.4.1 Checking the Remaining Toner You can check the level of toner left in each cartridge. 1. In ready mode press the Menu button on the control panel several times until you see ‘Setup ’on the bottom line of the display. 2 Press the Enter button to access the menu. 3 Press the scroll button until ‘Maintenance ’ displays on the bottom line. 4 Press the Enter button 5 When ‘Check Toner ’ displays on the bottom line,,press the Enter button 6 Press the scroll button 7 Press the Enter button . until the color of the toner cartridge you want to check displays on the bottom line. The display shows the percentage of the remaining toner. 8. Press the Upper Level button to return to step 6 and select a different cartridge. 9. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display 7.4.2 Checking the Remaining Others You can check the level of each item. 1. In ready mode press the Menu button on the control panel everal times until you see ‘Setup ’on the bottom line of the display. 2 Press the Enter button 3 Press the scroll button to access the menu. until ‘Maintenance ’ displays on the bottom line. 4 Press the Enter button 5 When ‘Check Others ’ displays on the bottom line,,press the Enter button 6 Press the scroll button 7 Press the Enter button . until the item you want to check displays on the bottom line. The display shows the percentage of item. 8. Press the scroll button display either 'Image Count' or 'Reset' 9a. Choose 'Reset' and press enter to reset the counter after replacing a consumable item or 9b Choose Image count to display the counter. 10. Press the Upper Level button to return to step 7 and select a different choice or press it a second time to return to step 6 and choose a different item. 11. To return to the Ready condition press the Upper Level button several times until 'Ready' appears in the display. Service Manual Samsung Electronics 7-13 Alignment & Adjustments 7.5 Understanding the Control Panel The control panel on the top right side of your printer has a display and seven buttons. 7.5.1 Display Buttorns Status Map Display : dispaly the printer status and job in progress. Message Ready Description •The printer is on-line and ready to print. •If you press On Line/Continue ,the printer switches to off-line. Offline •The printer is off-line and cannot print. •If you press On Line/Continue ,the printer switches to on-line. Processing... •The printer is printing. •If you want to cancel printing,press Cancel . Sleeping... •The printer is in Power Save mode, using less power.When a print job is received from the computer or if any button is pressed,the printer switches to on-line. •To deactivate the Power Save mode or change the power-saving time. 7-14 Traninung Manual Samsung Electronics Alignment & Adjustments 7.5.2 Buttons Message Description When an error occurs,a lamp turns on at the corresponding location on the Status map.An error message appears on the display so that you can locate the error. Status map •Press to switch between on-line and off-line. •In menu mode,press to return to ready mode. The color of the On Line/Continue button indicates the status of the printer. On The printer is on-line and can receive data from the computer. • When the backlight blinks slowly,the printer is receiving data from Green Blanking the computer. • When the backlight blinks quickly,the printer is receiving and printing data. The printer stops printing due to a major error.Check the display On message. A minor error has occured and the printer is waiting for the error to Orange be cleared.Check the display message.When the problem is Blanking cleared,the printer resumes printing.If you want to ignore this warning,press this button. Off •The printer is off-line and cannot print. •The printer is in Power Save mode. When data is received,it switches to on-line. • Press to enter menu mode. • In menu mode,press to scroll through the menus. In menu mode,press to select the displayed submenu item or confirm the changed setting.The selected item is marked with an *. In menu mode,press to scroll through submenu items or setting options.Pressing • moves you to the next option and pressing • sends you back to the previous option. • Press to cancel the current print job. • In menu mode,press to return to ready mode. In menu mode,press to go back to the upper menu level. Service Manual Samsung Electronics 7-15 Alignment & Adjustments 7.5.3 Using Control Panel Menus A number of menus are available to make it easy for you to change the printer settings. You can configure your printer from the printer’s control panel.You can also use the control panel menus while the printer is in use. 1. In ready mode press the Menu button 2. Press the Enter button 3. Press the scroll button 4. Press the Enter button until you see the menu you want on the bottom line of the display. to access the menu. until the menu item you want displays on the bottom line. to confirm the selected item. 5. If the menu item has submenus, repeat steps 3 and 4. 6. Press the scroll button 7. Press the Enter button until the setting option you want displays on the bottom line or enter the required value. to save your input or selection. - An asterisk (*) appears next to the selection on the display, indicating that it is now the default. 8. To exit the menu, press the Upper Level button repeatedly, or the Cancel button . - After 60 seconds of inactivity (no key has been pressed), the printer automatically returns to ready mode. NOTE: Print settings made from the printer driver override the settings on the control panel. Information Paper Layout Graphics Printer Configuration Tray Source Orientation Resolution Default Set Menu Map Media Size Duplex Demo Page Custom Width Duplex Margin PS3 Font List Custom Height Simplex Margin PCL Font List Media Type Copies Current Job Network PostScript PCL Setup Color Config. Network Print PS Error Typeface LCD Language Calibration Custom Color Reset Network Symbol Emulation Default Set Lines Power Save Print Net CFG Pitch Auto Continue Jam Recovery Altitude Adj. Auto CR Job Time Out Maintenance 7-16 Service Manual Samsung Electronics Alignment & Adjustments 7.6 Periodic Defective Image If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller. Refer to the table below and check the condition of the appropriate roller. No Roller Defective image Typical defect 1 OPC Drum same position in each page white spot on black image or black spot 2 Charge Roller 43.96 mm black spot 3 Supply Roller 31.41 mm light or dark horizontal image band 4 Developing Roller 35.34 mm horizontal image band 5 ITB(T1) same position in each page black spot 6 Transfer Roller(T2) 75.36 mm ghost 7 Heat Roller 109.9 mm Black spot and ghost, printing backside pollution Service Manual Samsung Electronics 7-17 Alignment & Adjustments 7.7 How to use EDC (Engine Diagnostic Control) Mode 7.7.1 EDC Establishment EDC Mode is feature that allows the engineer to check the condition of the print engine. It can check the operating condition of the motors, sensors, solenoids and clutches, measure the High Voltage from the HVPS and check the operation of the fuser and LSU. 7.7.1.1 How to enter the EDC Mode a) Turn on the printer while pressing the "Enter" key. Hold the key until 'Select Test mode' appears in the display. b) Press the direction key until "<EDC Test>" is displayed. c) Press the "Enter" key. d) <Enter Access Key> appears in the display. Press the cancel key twice. Note. There are a number of other test modes. Only EDC Test and Panel Tests should be used by service engineers, all other functions are for factory use only. 7.7.1.1 Functions of the keys on the Panel and how to use them. Key Function Description On Line Not used Cancel Not used Menu Menu Display Top Menu of EDC Mode Left/Right Arrow Find Menu Move Menu Confirm Run/Select Run run the Function / Select Menu Upper Menu Stop/Move Stop Stop the selected Function or go to Upper Menu. 7.7.1.2 LCD Function and Directions Upper Line : Upper Line messages mainly show the current test menu or sub-menu. [Main Menu] or [Function] is displayed. Lower Line : Lower Line messages mainly the current test and status. Buttorns Status Map 7-18 Display : dispaly the printer status and job in progress. Service Manual Samsung Electronics Alignment & Adjustments 7.7.2 EDC Whole Menu Motor Test Solenoid Test Main Motor Dev Motor Waste Motor SCF Motor Fan Motor Y Clutch M Clutch C Clutch K Clutch Y Solenoid M Solenoid C Solenoid K Solenoid Feed Clutch T2 Solenoid FCF Solenoid MPF Solenoid SCF Solenoid ITB Solenoid Duplex Solenoid HVPS Test Charger T1 T2 Dev DC Dev AC LSU & Fuser Test Sensor Test Feed Sensor Exit Sensor FCF Empty Sensor MPF Empty Sensor SCF Empty Sensor SCF Cover Sensor Waste Box Sensor Cover Check Test Print Select Tray Select Pattern Print Pattern Print Menu Map LSU Motor Laser Diode Fuser Interface Test SCF Interface Service Manual Samsung Electronics 7-19 Alignment & Adjustments 7.7.2.1 Motor Test This function allows the operation of the various motors to be checked. <How to operate> a) Press the "<" or ">" key until "Motor Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of the motor you wish to test. d) Press the "Enter" key to run the test. The test is stopped by pressing the "Upper Level" key. e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. 7-20 Item Description Remarks Main Motor Operates Main Motor Displays "Succeed" if Motor Lock Signal is Normal, "Failed" otherwise. Dev Motor Operates Dev Motor Displays "Succeed" if Motor Lock Signal is Normal, "Failed" otherwise. Waste Motor Operates Waste Motor Display motor status - "On" or "Off". SCF Motor Operates SCF Motor Display motor status - "On" or "Off". Fan Motor Operates Fan Motor Display motor status - "On" or "Off". Service Manual Samsung Electronics Alignment & Adjustments 7.7.2.2 Solenoid Test This function allows the operation of various solenoids and clutches to be checked. <How to operate> a) Press the "<" or ">" key until "Solenoid Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of the clutch or solenoid you wish to test. d) Press the "Enter" key to run the test. The test is stopped by pressing the "Upper Level" key. e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. Item Description Remarks Y Clutch Operates Yellow Developer Clutch Displays clutch status - "On" or "Off". M Clutch Operates Magenta Developer Clutch Displays clutch status - "On" or "Off". C Clutch Operates Developer Clutch Displays clutch status - "On" or "Off". K Clutch Operates Black Developer Clutch Displays clutch status - "On" or "Off". Y Solenoid Operates Yellow Developer Solenoid Displays solenoid status - "On" or "Off". M Solenoid Operates Magenta Developer Solenoid Displays solenoid status - "On" or "Off". C Solenoid Operates Cyan Developer Solenoid Displays solenoid status - "On" or "Off". K Solenoid Operates Black Developer Solenoid Displays solenoid status - "On" or "Off". Feed Clutch Operates Feed Clutch Displays clutch status - "On" or "Off". T2 Solenoid Operates T2 Clutch Solenoid Displays solenoid status - "On" or "Off". FCF Solenoid Operates FCF pick-up Displays solenoid status - "On" or "Off". MPF Solenoid Operates MPF pick-up Displays solenoid status - "On" or "Off". SCF Solenoid Operates SCF pick-up (Only if SCF is fitted) Displays solenoid status - "On" or "Off". ITB Solenoid Operates ITB cleaning Solenoid Displays solenoid status - "On" or "Off". Duplex Solenoid OperateS Duplex Solenoid Displays solenoid status - "On" or "Off". Service Manual Samsung Electronics 7-21 Alignment & Adjustments 7.7.2.3 Sensor Test This function allows the operation of various sensors to be checked <How to operate> a) Press the "<" or ">" key until "Sensor Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of the sensor you wish to test. d) Press the "Enter" key to display the sensor status. If the sensor actuator is moved the displayed status will change to reflect the new sensor position.. e) Pressing the "Upper Level" key will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. Item 7-22 Description LCD indication Feed Feed Sensor Status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. Exit Exit Sensor Status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. FCF Empty FCF Empty Sensor status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. MPF Empty MPF Empty Sensor Status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. SCF Empty SCF Empty Sensor Status "With Paper" is displayed when Paper is detected, "Without paper" is displayed when paper is not detected. SCF Cover SCF Cover Sensor Status "Cover Opened" or "Cover Closed" is displayed. Waste Box Waste Toner Sensor Status "Not Installed" is displayed when either the Waste toner tank is not installed or it is full. "Installed" is displayed when the Waste Toner tank is installed and is not full. Cover Left or Right Cover Sensor Status "Cover Opened" or "Cover Closed" is displayed. Service Manual Samsung Electronics Alignment & Adjustments 7.7.2.4 LSU & Fuser Test This function allows the Fuser, LSU Motor and Laser Diode to be tested. <How to operate> a) Press the "<" or ">" key until "LSU & Fuser Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of part you wish to test. d) Press the "Enter" key to run the test. The test is stopped by pressing the "Upper Level" key. e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. Item Description LSU Motor Operates LSU Motor LD Operates Laser Diode Fuser Heats the Fuser Remarks The LSU motor must come into lock within 6 seconds. After 7 secs the status is displayed either: "Succeed" if lock is successful within the time limit "Failed" if lock is not achieved Repetitive cycle (10secs) - Lamp on for 500msec then off again. • The LSU Motor Lock Time is a maximum 15 seconds depending on the environment. It may take over 15 seconds until the <Succeed> or <Failed> message is displayed. • For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDC. 7.7.2.5 Interface Test This function tests communications between the Main PBA controller and the SCF controller. <How to operate> a) Press the "<" or ">" key until "Interface Test" is displayed. b) Press the "Enter" key to select and run this function. c) "Succeed" or "Failed" is displayed.. d) Pressing the "Upper Level" key again will return to the EDC main menu. Service Manual Samsung Electronics 7-23 Alignment & Adjustments 7.7.2.6 Test Print This function allows you to test the overall function of the print engine. You can select either a 4 * 4 color bar pattern or a solid color pattern. If the solid pattern is selected 4 pages are printed - one for each color. You can also print the EDC Mode Menu Map. <How to operate> a) Press the "<" or ">" key until "Test Print" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until "Select Tray" is displayed. d) Press the "Enter" key to select this function. e) Press the "<" or ">" key until required tray is displayed and then press the "Enter Key" f) Press the "Upper Level" key. g) Press the "<" or ">" key until "Select Pattern" is displayed. h Press the "Enter" key to select this function. i) Press the "<" or ">" key until required pattern is displayed and then press the "Enter Key" j) Press the "Upper Level" key. k) Press the "<" or ">" key until "Print Pattern" is displayed. l) Press the "Enter" key to print the pattern. For safety - after printing a test pattern if you need to return to EDC mode turn the printer off and then re-enter EDC Mode by turning power on whilst holding in the "Enter" key. 7-24 Service Manual Samsung Electronics Alignment & Adjustments 7.7.2.7 HVPS Test This function allows the HVPS to be tested <How to operate> a) Press the "<" or ">" key until "HVPS Test" is displayed. b) Press the "Enter" key to select this function. c) Press the "<" or ">" key until you see the name of the voltage you wish to test. d) Press the "Enter" key to select the test. e) Press the "<" or ">" key to select the appropriate Duty Cycle and press "Enter" to start the test The test is stopped by pressing the "Upper Level" key. The display shows the acceptable range for this setting (column 4 in the table below) The mid range (nominal) voltage is shown in column 3 in the table below. e) Pressing the "Upper Level" key when the test is already stopped will return to step 'c' above. f) Pressing the "Upper Level" key again will return to the EDC main menu. Lower Menu & Input Voltage Item Description LCD Indication Charger Supply Voltage to the Charger Duty 50% : -1262V Duty 80% : -2037V Duty 50% : -1224V ~ -1300V Duty 80% : -1976V ~ -2098V T1 Supply Voltage to T1 Duty 50% : 1174V Duty 90% : 2080V Duty 50% : 1139V ~ 1209V Duty 90% : 2018V ~ 2142V T2 Supply Voltage to T2 Duty 30% : 1800V Duty 80% : 4540V Reverse Bias : -900V Duty 30% : 1746V ~ 1854V Duty 80% : 4404V ~ 4676 Reverse Bias : -800V ~1200V Dev DC Supply DC Voltage to Dev Duty 45% : -370V Duty 45% : -359V ~ -381V Dev AC Supply AC Voltage to Dev Duty 35% : -2200V Duty 35% : -2134V ~ -2266V * The allowed tolerance is commonly +/- 3%, this is the value Displayed, in case of "Dev AC", it is the value of Vpp. * T2 Reverse Bias.(Tolerance : +/-20%) Service Manual Samsung Electronics 7-25 Alignment & Adjustments MEMO 7-26 Service Manual Samsung Electronics Troubleshooting 8 8. Troubleshooting 8.1 Procedure of Checking the Symptoms Before attempting to repair the printer first obtain a detailed description of the problem from the customer. Power On Refer to "8.1.1 Basic Check List" OP Panel ON? Ready or Power Save - No Power - LCD Module - Main PBA Indicate "Error Message" Refer to "8.5 Error Message" Print Printing guality is normal? Refer to "8.2 Solution of Image Problem" END Service Manual Samsung Electronics 8-1 Troubleshooting 8.1.1 Basic Check List 1. Check the Power. • Does "Warming Up" appear on the display? --> If not check power cable, switch or SMPS. (see section 8.1.2 below) --> Does the wall socket work? • Do the Motors or other components initialize (listen for main motor, fan and LSU sounds)? --> If not or there are none of the normal startup sounds check cable, switch or SMPS. --> Does the wall socket work? 2. Check the LCD Panel. • Is there any display at all? --> If not check power cable, switch or SMPS. (see section 8.1.2 below) --> Does the wall socket work? • Is the display a meaningful message (are there any broken or badly formed characters)? --> Check the main PBA and cable harness. • Is the message on the LCD Panel a standard error message? --> Refer to section 8.4 or 8.5 (Page 8-14 or 8-18). 3. Check the Paper Path • Is there a Paper Jam? --> Remove any paper fragments caught in the paper path. --> Refer to section 8.3 (Page 8-10). • Paper Jam occurs repeatedly at a specific point in the Paper Path --> Dismantle the machine and carefully inspect the region where the jam occurs. (Especially, check if paper fragments are caught in the Fuser 4. Print the Information Page (Configuration). • Is there a problem? --> If there is an error see section 2) or 3) above. • Try printing a test page from a computer. --> If there is an error check cables and driver installation. 5. Check the Print Quality. •Is there are a Print Quality Problem? --> Refer to section 8.2 (Page 8-5). 6. Check consumables (toner etc.). •Using the keys print the Information Page. --> Refer to 8.1.4 below and to section 3.5 (Page 3-3) for expected life of various consumable parts, compare this with the figures printed and replace as required 8-2 Service Manual Samsung Electronics Troubleshooting 8.1.2 Initial Inspection 1. Check Power part 1. The printer does not work no matter how long you wait. A. Is the Power Switch (printer and wall socket) turned on ? B. Is the Power Cord connected to the printer correctly ? C. Is the Power cord connected to the wall socket correctly ? D. Is wall socket working ? E. Is the unit rated at the same voltage as the supply ? 2. Does the Fan work when power is turned on? A. Check the connectors on the SMPS. B. Check the fuses in the SMPS. C. Check any error message display on the LCD panel and refer to the troubleshooting section 8.4 or 8.5 (Page 8-14 or 8-18). 2. Check the Installation Environment. 1. Ensure the installation surface is flat, level and free from vibration. If necessary move the printer. 2. Ensure that the temperature and humidity of the surroundings are within specification If necessary move the printer. 3. Ensure that the printer is position away from any air conditioning or other heating or cooling equipment. Also ensure that is not positioned in a direct draft from any air conditioning, fan or open window. If necessary move the printer. 4. Ensure the printer is not positioned in direct sunlight. If it is unavoidable use a curtain to shade the printer. 5. Ensure the printer is installed in a clean dust free environment. Move the printer to clean area if necessary. 6. Some industrial or cleaning processes give of fumes which can affect the printer. Move the printer away from this type of air pollution 3. Check paper type. 1. Use only paper which is of a suitable quality, weight and size? See the user guide. 4. Check the overall condition of the printer 1. Is the printer properly maintained ? Clean the Paper Transport Passages. Any rollers with dirt surfaces should be cleaned or replaced. Service Manual Samsung Electronics 8-3 Troubleshooting 8.1.3 Check the length of life of components The length of life of consumable components is displayed either by operating time (% of life) or quantity of output. The printer will not work if any of these parts have exceeded there expected life. When a user replaces any of these consumable parts they must reset the appropriate counter using the maintenance menus (see section 7.4, page 7-13). The printer calculates the working time and quantity of output for each component and saves this information. 1. The Working time for each component (OPC Drum, Toner Cartridge, Image Transfer Belt, Fuser Unit) is measured every 30 seconds when the Transport Motor and Fusing Contact Motor are active. 2. In order to calculate the number of images printed 1 is added to the appropriate counter every 30 seconds. The amount of waste toner is calculated based on the number of pixels in the image. 3. When the user replaces any of the consumable parts and resets the appropriate counter it starts again from 0. 8-4 Service Manual Samsung Electronics Troubleshooting 8.2 Solution of Image Problem - No Image Cause Sequence of Treatment Driver Installation Problem. Try printing a Demo Page. Check that the operating system driver was installed correctly. Toner cartridge contacts dirty or not making good contact or empty Toner Cartridge (when printing a single color image) Check and clean the toner contacts. Re-seat the Toner Cartridge. Replace the Toner cartridge ITB cartridge contacts dirty or not making good contact or Faulty ITB unit Check and clean the ITB contacts. Re-seat the ITB Unit. Replace ITB Unit LSU cable harness plugs not fitted properly or faulty LSU. Check the connectors on the LSU Unit and main PWA are properly inserted. Replace the LSU Unit, cables or MAIN PWA as required Toner transfer problem Check all HV contacts and cables. Replace the HVPS. - Completely Black Image Cause Sequence of Treatment OPC Drum BIAS contacts dirty or not making good contact. Clean Drum contacts.. Replace the OPC Drum. Charge Voltage of the OPC Drum is unstable. Replace the HVPS Board. - White Spots / Black Spots / Colored Spots Cause Sequence of Treatment Contamination of the internal mechanism of the toner cartridge Replace the Toner Cartridge. OPC Drum surface contaminated or damaged. Replace the OPC Drum. ITB Unit belt is contaminated or damaged. Replace the ITB Unit Belt. Fuser Unit is contaminated. Clean or replace the Fuser Unit. Service Manual Samsung Electronics 8-5 Troubleshooting - Toner Smudges on the reverse side. Cause Sequence of Treatment Paper Path is contaminated. Open covers fully and clean the Paper Path. ITB Unit Belt is contaminated. Clean or replace the ITB Unit. Pressure Roller of Fuser Unit is contaminated. Clean or replace the Fuser Unit. - Foggy back ground Cause Sequence of Treatment If the background is contaminated with only one color. Replace the appropriate Toner Cartridge If the background is generally contaminated with all color. Ensure TDC process is enabled. If problem persists replace the OPC Drum If Printing Density is dark(one color only). Replace the appropriate Toner Cartridge If Printing Density is dark(all colors). Ensure TDC process is enabled. If problem persists replace the OPC Drum - Low image density Cause 8-6 Sequence of Treatment Poor toner transfer to OPC-one color only Check and clean Toner contacts Replace the appropriate Toner Cartridge Poor toner transfer to OPC- al colors Check and clean Toner, ITB and OPC unit contacts Ensure TDC process is enabled. If problem persists replace the OPC Drum Poor toner transfer to ITB Unit Check and clean ITB Unit contacts. Re-install or replace the ITB Unit. ITB Bias voltage incorrect. Check and clean ITB Unit contact. Replace the HVPS. Service Manual Samsung Electronics Troubleshooting - Black / White / Colored Lines and Bands Cause Sequence of Treatment Developing process is contaminated. Replace the Toner Cartridge. Replace the OPC Drum. ITB Unit is damaged or dirty Replace the ITB Unit. Fuser Unit is damaged or dirty Clean or Replace the Fuser Unit. Lens Cover of LSU is damaged or dirty. Clean the Lens Cover of LSU. Replace the LSU if the glass is damaged - Offset Image Cause Sequence of Treatment Afterimage on the OPC Replace the OPC Drum. Afterimage on the ITB Unit. Re-install or replace the ITB Unit. Toner Cartridge is installed incorrectly. Re-set the Toner Cartridge. Individual color layers offset. Replace ITB Unit. - Deterioration of Print Quality for all Colors. Cause Sequence of Treatment Problem transferring intermediate images to the ITB . Check and clean ITB contacts Re-install or replace the ITB Unit. Contamination of the Paper Path. Open the covers, check and clean the Paper Path. Problem transferring intermediate image onto paper Check and clean T2 roller contacts Check T2 Solenoid and cam operation - ensure T2 comes properly into contact when solenoid operates. Service Manual Samsung Electronics 8-7 Troubleshooting - Deterioration of Printing Quality for Specific Color. Cause Sequence of Treatment If the of Toner Cartridge is bad Check or replace the Toner Cartridge. If the alignment betweem the OPC and ITB Units is not carrect. Re-install the OPC and ITB Units. Uneven contact between OPC and ITB or between ITB and T2 roller. Re-install or replace the ITB Unit. Check T2 roller, solenoid and cam operation. Cause Sequence of Treatment - Uneven Color Density Uneven contact between OPC and ITB or between ITB and T2 roller. Re-install or replace the ITB Unit. Check T2 roller, solenoid and cam operation. Uneven color may occur when a toner cartridge has just been installed. Make test printing a couple of times. - Whited out area Cause 8-8 Sequence of Treatment Moisture or wet paper. Ensure paper is stored properly and is not damp. Check paper storage conditions. Creases in paper. 1) Creases : Replace the Guide Input. 2) Replace the Fuser Unit. 3) Check OPC, Drum, Toner Cartridge and ITB Unit for contamination and replace as required. Fault occurs in Duplex Printing only. Replace the Duplex Unit. Service Manual Samsung Electronics Troubleshooting - Lateral Lines Cause Sequence of Treatment Contamination or damage to rollers. Measure distance between lines. Refer to Table of Circumferences of Rollers. - Mark in same position on every page. Replace ITB Unit Replace OPC Drum - Mark every 75.36 mm Replace T2 roller - Mark every 29.28 mm Replace Toner cartridge Laser Unit damaged Line repeats every 1~2 mmReplace the LSU Unit. Damage or contemination of OPC drum Random line spacingReplace the OPC Drum. - Regularly repeating image defect Cause Sequence of Treatment Contamination or damage to rollers. Measure distance between lines. Refer to Table of Circumferences of Rollers. - Mark in same position on every page. Replace ITB Unit Replace OPC Drum - Mark every 75.36 mm Replace T2 roller - Mark every 29.28 mm Replace Toner cartridge Laser Unit damaged Line repeats every 1~2 mmReplace the LSU Unit. Damage or contemination of OPC drum Random line spacingReplace the OPC Drum. Service Manual Samsung Electronics 8-9 Troubleshooting 8.3 Paper Feeding Problems and Troubleshooting 8.3.1 Top Margin Error. Symptoms : Printing begins at wrong position on the paper. Check and Cause Solution Wrong sensor timing caused by defective feed sensor actuator. Replace the defective actuator 8.3.2 JAM 0 1. Paper has not exited from the cassette. 2. "Jam-0" occurs even though the paper feeds into the printer. Symptoms Check and Cause Solution 1. Check the Feed Solenoid or PickUp using EDS Mode. 1. Replace the Solenoid. 2. Check that the Separator Pad has not become loose. 2. Replace the Separator - Pad (inside the Cassette). 3. Check if the surface of the Pick-Up Roller is clean. 3. Clean the surface of the Pick-Up Roller with IPA or water. 4. Check the Feed Sensor is not sticking by using the EDC Mode (When “JAM-0” occurs even though the paper feeds into the printer.) 4. Replace the main PBA or Sensor. Feed Sensor Pick-up Roller Paper Empty Sensor 8-10 Service Manual Samsung Electronics Troubleshooting 8.3.3 JAM1(JAM inside pinter) Symptoms Paper is jammed in front of the Fuser or under the T2 Roller. Check and Cause Solution Exit Sensor Feed Sensor 1. If the paper is jammed in front of or inside the Fuser 1. Replace the SMPS. 2. If the paper is caught in the Exit Roller and the Fuser check the Feed Sensor actuator opens and closes freely. 2. - Re-assembly the Feed Actuator and Spring, or clean the Hinge with a lint free cloth. - Replace the Main PBA. 8.3.4 JAM 2 (Jam in Exit Area) Symptoms 1. Paper is jammed inside the Fuser. 2. Paper is caught in the Exit Sensor Actuator. 3. Paper is caught in the Exit Roller and Fuser, after passing through the Feed Sensor actuator Check and Cause Solution 1. The Exit Sensor is defective if Jam 2 occurs after the paper is completely fed out of the printer. This can happen if the actuator sticks open or is slow to close. 1. Check if the Exit Sensor Actuator is broken or damaged. • Check if the Exit Sensor Actuator is deformed (Check that the senor arms are not deformed). • Check for Burrs or rough edges in the Exit Actuator assembly, and check that the sensor arms are free to move. • Check for foreign objects obstructing the Exit actuator. 2. Paper is rolled into the Fuser. • “Accordion” folding occurs repeatedly. • Fuser temperature is too high due to failure or other abnormal conditions. • If the Heat Roller or Pressure Roller is conteminated hard because of Toner. 2. Replace the Fuser. 3. If there are “Accordion” paper folds inside the Fuser. 3. • Replace the Exit Guide. • Check that the Exit unit is assembled properly and full functioning and replace if necessary. Exit Sensor 4. If the Exit Sensor is defective. a Jam In Exit Area will occur and printing will stop. 4. Replace the Exit Sensor. Service Manual Samsung Electronics 8-11 Troubleshooting 8.3.5 JAM Duplex Symptoms Indicated "Jam in Duplex Area" on the LCD indicator. Check and Cause Solution Exit Sensor 1. Paper in the duplex path fails to operate the Feed Sensor. Feed Sensor 2. Paper in the duplex path fails to reach the Feed Sensor because of jamming in the Duplex Path. 1. Replace the Feed Sensor or Exit Sensor. 2. Check that there are no foreign objects or fragments of paper in the Duplex Path. If necessary replace the Duplex Unit. 8.3.6 Multi-Feeding Symptoms Multiple sheets of paper are picked up and fed simultaneously. Check and Cause 8-12 Solution 1. Check the On/Off operation of the pick-up Solenoid using the EDC Mode. 1. Replace the Solenoid, harness or Main PBA. 2. Check the Friction Pad surface for dirt or other contamination. 2. Clean the Pad-Friction using a lint free cloth and water or IPA. 3. Check that the paper is not creased, folded or curved. 3. Use fresh paper. 4. Check that the Paper Guide in the cassette is properly adjusted and that paper is poperly loaded. 4. Adjust the Paper Guide and load paper under the Finger. 5. Influence of Static Electricity. 5. Fan paper before loading to reduce the effects of static electricity. Service Manual Samsung Electronics Troubleshooting 8.3.7 Paper rolling in the Fuser. Symptoms Paper is rolled in the Fuser. Check and Cause Solution 1. If the Heat Roller is conteminated. (Background, Hot off set) 1. Replace the Fuser. 2. If “Accordion” folding occurs between the Fuser and the Exit Unit repeatedly. 2. Check if the Paper Guide Ribs on the Exit Unit are damaged or contaminated, and check the condition and operation of the Exit Roller. 3. If the Bearing - Fuser or Gear - Fuser is damaged or melted by excessive heat. 3. Check the SMPS and Main PBA if the Bearing Gear is melted. Service Manual Samsung Electronics 8-13 Troubleshooting 8.4 Symptoms of Bad Operation and Troubleshooting. 8.4.1 Fuser Error Symptoms Open Fuser / Over Heat / Low Heat displayed on the LCD Panel. Check and Cause 1. Check the continuity of the Thermostat, AC Wire and Heat Lamp. Solution 1. Replace the whole Fuser assembly if the Thermostat is open circuit, otherwise replace heat lamps as required.. 2. Check the continuity of the Thermistor and thermistor harness / contacts. 2. Replace broken thermistor or cables as necessary. 3. Test the Heat Lamps and the overheat circuitry. 3. Replace the main PBA id the overheat circuit is faulty.. 4. Check the fuser for any evidence of damage due to overheating or melting. 4. Replace the Fuser. 8.4.2 LSU Error Symptoms Engine LSU Error displayed on the LCD Panel. Check and Cause Solution 1. Check the LSU Connector. 1. Replace the LSU. 2. Check the LSU Motor. 2. If the same error recurs replace the main PBA. 3. Check the HSYNC signal. 4. Check the Deve Cover Micro switch. 8.4.3 Fuser does not work due to the drive gear melting. Symptoms The fuser gears melt and the roller drive fails. Check and Cause 1. The Fuser makes a noise and fails to operate, rollers may not rotate. 8-14 Solution - Replace the Fuser. - Replace the Main PBA. - Replace the SMPS. Service Manual Samsung Electronics Troubleshooting 8.4.4 Paper Empty Symptoms LCD shows "Paper Empty" even though paper is ready. Check and Cause Solution 1. Check for a broken or distorted paper empty sensor actuator. Check that the actuator is not jammed 1. Replace the Paper Empty Sensor actuator. 2. Check the sensor connectors and cable harness. Ensure that a signal reaches the main PBA 2. Replace the harness. 3. Use the EDC mode to test the actuator. 3. Replace the Sensor Board. 8.4.5 Paper Empty without indication. Symptoms The machine remains 'Ready; even when the paper cassette is empty. Check and Cause Solution 1. Check for a broken or distorted paper empty sensor actuator. Check that the actuator is not jammed. 1. Replace the Paper Empty Sensor actuator. 2. Check the sensor connectors and cable harness. Ensure that a signal reaches the main PBA 2. Replace the harness. 3. Use the EDC mode to test the actuator. 3. Replace the Sensor Board. 8.4.6 Cover Open Symptoms LCD displays "Cover Open" error even though the cover is closed. Check and Cause Solution 1. Check if the Hook Lever inside the Duplex Cover is broken or distorted. 1. Replace the Duplex Cover. 2. Check the Cover Open sensor, connectors and cable harness. Ensure that a signal reaches the main PBA 2. Replace the harness or microswitch as necessary. 3. Use the EDC mode to test the actuator. 3. Replace the Sensor Board. Service Manual Samsung Electronics 8-15 Troubleshooting 8.4.7. Can not sense when the Cover is Opened. Symptoms LCD Indicates "Ready" even when cover is opened. Check and Cause Solution 1. Check if the Hook Lever inside the Duplex Cover is broken or distorted. 1. Replace the Duplex Cover. 2. Check the Cover Open sensor, connectors and cable harness. Ensure that a signal reaches the main PBA 2. Replace the harness or microswitch as necessary. 3. Use the EDC mode to test the actuator. 3. Replace the Sensor Board. 8.4.8 Defective Motor Symptoms Main Motor does not work and paper does not feed when printing. Jam 0 is displayed. Check and Cause Solution 1. Check if the Motor Harness or Motor PCB is broken or not. 1. Replace the Motor or Motor Harness. 2. Test the Motor using EDC Mode. 2. Replace the Main PBA. 8.4.9 No Power Symptoms Power is not supplied to the set, or the LCD display is not on. Check and Cause 8-16 Solution 1. Check the power supply input and DC voltage output from the SMPS. Check the fuses in the SMPS. Check the wall socket. 1. Replace the Power Cable. Replace SMPS fuses. If the fault recurs replace the SMPS. 2. If the SMPS supply is OK, and the LCD still does not work check the display connectors and cable harness 2. Replace cables or LCD Panel Ass'y. Replace the Main PBA. 3. Check if +24VDC or other Power Supplies are shorted out. 3. Replace the components used for +24VDC. Service Manual Samsung Electronics Troubleshooting 8.4.10 Curved or Distorted Vertical Lines Symptoms Curved, wavy or distorted vertical lines. Check and Cause Solution 1. Use EDC Mode to test the LSU. Check that the +24VCD signal between the main PBA and the LSU is stable 1. Replace the LSU or Main PBA. 2. Check that the LSU clock is stable. 2. Replace the Main PBA. 8.4.11 Low Toner Symptoms "Ready Replace [Color]" is displayed on the LCD Panel. Check and Cause Solution 1. "Low Toner" is displayed when under 500page or less toner remains (in any of the cartridges). 1. Using the keypad check which toner is empty and replace the Toner Cartridge. 2. Check the condition of the contacts on the DEVE PBA. - Replace the Toner Joint PBA. - Replace the Main PBA. 8.4.12 Replace Toner[CART]. Symptoms LCD displays "Ready Replace [CART]". Check and Cause 1. “Ready Replace CART” is displayed when the OPC Image Count value is over 50,000. Image Density may be reduced. It is possible to continue to print one Page at a time by pressing the “On-Line” button when it flashes. Solution 1. Replace the OPC Drum. Service Manual Samsung Electronics 8-17 Troubleshooting 8.5 Treatment of Error Message. ADC Not Confirm Error The ADC(Analog -to - Digital Conversion) is defective. 1. Turn the printer off, wait 30 secs and then turn it back on. 2. Replace the Main PBA if the same symptoms recur. Cover Open One of the covers is not properly closed 1. DEVE Cover or Duplex Cover is open. Check and close it correctly. 2. Check the condition of the Cover Open Sensor assembly. --> Replace if it is damaged or nor correctly fitted. Dev. Motor Error The developer motor may stop working because of a harness or connector fault, increased torque in any one of the toner cartridges due to rollers sticking, a power supply fault or a fault on the main PBA. 1. Open the Deve Cover and check each Toner Cartridge to ensure that the rollers rotate. --> Turn the rollers by hand and check how difficult it is to rotate the rollers. --> Replace the toner cartridge if it seems excessively tight. 2. Open the Rear Cover and check if the Deve Motor Harness is assembled correctly. 3. Open the Main PBA Cover and check if the Harness (20pins) connected to the Deve Drive PBA is assembled correctly. --> Replace the Harness if there are damaged or badly fitted parts. 4. Check the Power Supply to the Main PBA. --> Replace the SMPS if the Power Supply is out of specification. --> Replace the Main PBA if the Power Supply from the SMPS is OK. Engine Fuser Low Heat Error * The temperature of the Fuser is lower than the Printing temperature. * The Fuser harness is not connected properly. 1. Check that the Fuser is installed correctly. --> If not, re-install. 2. Check the AC power to the Fuser (Copper contact.) --> If it is no good go to step 3 below otherwise go to step 5. 3. Check the Thermostat on the Fuser. --> If it is open circuit replace the Thermostat. 4. Check that the Thermostat on the Fuser is properly positioned and assembled. --> Replace the Thermostat if it is not. 5. Check both of the fuser Heat Lamps. --> Replace any faulty lamps. 6. Check the Harness connected to the SMPS and Fuser. --> Refit the harness or replace if damaged. 7. Replace the Main PBA. 8. Replace the SMPS. 8-18 Service Manual Samsung Electronics Troubleshooting Engine FuserOver Heat Error The temperature of Fuser is higher than the Printing temperature. 1. Check both of the Thermostats on the Fuser. --> If it is open circuit replace the Thermostat. 2. Check that the Thermostat on the Fuser is properly positioned and assembled. --> Replace the Thermostat if it is not. 3. Check the Harness connected to the SMPS and Fuser. --> Refit the harness or replace if damaged. 4. Check the Fan and the Fan Harness --> Refit or replace as required 5. Replace the Main PBA. 6. Replace the SMPS. Warning : You must replace the complete Fuser Ass'y if Over Heat Error has occurred. Do not replace only the Thermistor. Engine LSU Error There is a fault in the LSU unit. 1. Use EDC mode to test the HSYNC signal and LSU Motor. 2. Check the Harness connected to the Engine Controller and LSU. --> Refit the harness or replace it if it is damaged.. 3. Replace the LSU. Main Motor Error The Main Motor that drives the OPC, ITB and Pick-Up is faulty. 1. Open the Deve Cover and Top Cover and then check the OPC Unit and ITB Unit. --> Re-install if they are not correctly fitted or are damaged. 2. Open the Rear Cover and then check the Main Motor Harness. --> Refit the harness or replace it if it is damaged. 3. Check if the Power Supply from the SMPS to the Main PBA. --> Replace the SMPS if the voltages are outside specification. 4) Check if the No. 7 of CN27 on the Main PBA is near 0V while Main Motor is powered on under the Mode EDC. --> Replace the Main PBA if the voltage is near 5V 5) Check if the Motor Clock is generated at the No. 9 of CN27 on the Main PBA while Main Motor is powered on under the Mode EDC. --> Replace the Main PBA if isn't generated. Service Manual Samsung Electronics 8-19 Troubleshooting Waste Motor Error This error is caused by open circuit of Waste Motor Harness or the motor stalling due to increased Waste Motor torque during operation. 1. Open the Front Cover and then check if the Waste Toner Tank is full or the waste inlets are blocked with the Waste Toner. --> Replace the Waste Toner Tank and unblock waste inlet feeds. 2. Open the Top Cover and then remove the ITB Unit and OPC Unit and check if the OPC waste toner outlet blocked. 3. Remove the Front Cover and then check the Waste Motor Harness. --> Refit or replace the harness if it is damaged. 4. Remove the HVPS Cover and then check that the HVPS OEM Harness is correctly fitted. --> Refit or replace the harness if it is damaged. 5. Measure the Voltage on CN2 Pin1 and Pin3 of OEM PBA. (Normal : Over +10VDC) --> replace the OEM PBA if there is no output. Image Transfer Error This is caused by a badly fitted or unlocked ITB unit or a faulty ITB Home Sensor. 1. Open Top Cover and then check that the ITB unit properly fitted and locked in position. --> Remove, replace and re-lock the ITB unit. --> If the same fault recurs regularly replace the ITB unit. 2. Check the condition of the ITB Harness (especially if replacing the ITB does not resolve the problem). --> Refit or replace the harness if it is damaged. 3. Check the signal on Pin 1 of CN10 on the Main PBA. --> Replace the Main PBA if the signal is Active Low. Invalid Drum Cartridge Can not communicate with the OPC Unit. *This is caused by a wrong value of OEM Resistor in the OPC Unit. *It is also caused by miss-reading the value of the OEM Resistor because of contamination of the contact points. 1. Check that an original Samsung Drum Cartridge is fitted. --> If not replace the OPC drum. 2. Clean the OPC unit contact points. 3. Check the Harness connected between the Main PBA and Toner OPC Unit. --> Refit or replace the harness if it is damaged. 4. Check the “R150” on the Engine Controller. --> Replace the Engine Controller. 8-20 Service Manual Samsung Electronics Troubleshooting Invalid Image Transfer Can not communicate with ITB Unit. *This may be caused by a wrong value of OEM Resistor in the OPC Unit. 1. Open the Top Cover and then check that it is correctly locked in position. --> Remove, replace and re-lock the ITB unit. 2. Replace the ITB Unit. 3. If the fault continues after re-fitting the ITB unit several times check the voltage on Pin4 of CN10 on the Main PBA. --> Replace the ITB Harness if the voltage is not correct. 4. Replace the Main PBA. Invalid Toner [Color] This is caused by a wrong value of OEM Resistor in the Toner Cartridge. 1. Clean the 3 contact points on the Toner Cartridge and then re-install. 2. Replace the Toner Cartridge if the same error recurs. 3. Remove the Front Cover and then check the condition of the contacts between the OEM PBA and Terminal if the same error occurs. --> Clean or Re-assemble. 4. Replace the OEM PBA, HVPS and Main PBA in order if the same error recurs. Invalid NEW Toner [Color] This occurs when the Fusible Resistor in the Toner Cartridge does not become open circuit within regulation time. 1. Clean the 3 contact points on the Toner Cartridge and then re-install. 2. Replace the Toner Cartridge if the same error recurs. 3. Replace the OEM PBA, HVPS and Main PBA in order if the same error recurs. Jam 0 In [Tray] Paper is caught in the tray. 1. Open the Duplex Cover and then remove the paper stuck in the machine. 2. Open the Cassette and after removing any trapped paper ensure that the cassette is properly loaded, not overfilled and that paper guides are properly adjusted. 3. Check that the location of Lever of the Feed Sensor is normal. 4. Check that the operation of the Pick-Up Clutch under the Cassette is normal. 5. If the Clutch does not work check the condition of the cable harness to the Main PBA. 6. Replace the Main PBA if the voltage on Pin 2 of CN32, CN25 on the Main PBA is +24VDC. (Normal Output : Pin 1 = +24VDC, Pin 2 = 0V) Service Manual Samsung Electronics 8-21 Troubleshooting Chapter 8. Troubleshooting Jam In Duplex Path Paper is caught while printing side 2. 1. Open the Duplex Cover and then remove the paper. 2. Remove any foreign objects in the Duplex Path. Jam In Exit Area Paper is caught in the Exit Area. 1. Check the Exit Sensor actuator. --> Replace the Fuser if the Exit Sensor actuator is damaged or bent. 2. Check that the Paper Guide Rib of the Output Guide is clean, and not damaged or distorted. --> Replace the Fuser or Exit Ass'y if it is not normal. 3. Check the condition and operation of the Fuser Rollers. Jam Inside Printer Paper is caught inside printer 1. Open the Duplex Cover and then remove the paper. 2. Check the Feed sensor actuator. --> Replace the Feed Sensor if it is damaged or distorted. Load Manual Press Cont Key This is only displayed when printing in Manual Feed mode and the MPF tray is empty.. Load a sheet of print material and press the On-Line/Continue button. You need to press the button for each page to be printed. Load [Size] In [Tray] The size of paper in the tray and the size of paper required by the document being printed are different. *In this case the size of paper and tray is indicated. Load the correct size of paper. 8-22 Service Manual Samsung Electronics Troubleshooting Memory Overflow Not enough Memory Capacity. The printer has insufficient memory to build the page image. The print process will be cancelled automatically and the printer will return to the Wait Mode. Add more memory to the printer. Page Too Complex The layout of document is to complex. Try to print again after making the layout simpler and erasing any unnecessary images. If the message is appear repeatedly you will need to add extra memory to the printer. Press Cont Key Replace [Ctrl] Not enough Toner * Press the [On-Line/Continue] button to continue printing. * Replace the Toner Cartridge when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not. Press Cont Key Replace Drum The OPC drum is coming to the end of its usable life and will need replacing soon. * Press the [On-Line/Continue] button to continue printing. * Replace the OPC Drum when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not. Press Cont Key Replace Transfer The ITB Unit is coming to the end of its usable life and will need replacing soon. * Press the [On-Line/Continue] button to continue printing. * Replace the ITB Unit when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not. Service Manual Samsung Electronics 8-23 Troubleshooting Press Cont Key Replace T2 Roller The T2 roller is coming to the end of its usable life and will need replacing soon. * Press the [On-Line/Continue] button to continue printing. * Replace the T2 roller when the image quality becomes unacceptable. * You can select if this message will be displayed on the LCD Pane or not. Ready IP Conflict IP address conflict with the address of another device on the network. This only occurs when the optional network interface is connected and configured for TCP/IP support. Change the IP Address. Ready [CMYK] Low Toner The indicated Toner Color cartridge is almost empty. Replace the indicated Color Toner Cartridge. To temporarily improve printing for a short time remove the indicated toner cartridge and rock it gently from side to side for a short time before replacing it. Replace Drum Cartridge This occurs when the OPC drum is not correctly installed. 1. Check that the OPC Unit is installed and locked correctly. 2. Check the OPC OEM Harness to the Main PBA. --> Refit or replace the harness if it is damaged. 3. Replace the Main PBA. Replace Image Transfer There is a problem with the ITB Unit installation. * This occurs when the ITB Unit is not correctly installed and locked * This occurs when the value of the OEM Resistor in the ITB Unit is incorrectly detected due to contamination of the contact. 1. Open the Top Cover and then check that the ITB Unit is installed and locked correctly. 2. Clean the contacts on the ITB Unit 3. Replace the ITB unit. 8-24 Service Manual Samsung Electronics Troubleshooting Replace Toner [Color] It occurs when the Toner Cartridge of indicated Color is not installed. *If the Toner Cartridge does not be installed *The value of OEM Resistor be recognized by the value of opened due to the contamination of Contact point. 1. Open the Deve Cover and then check if the Toner Cartridge is installed. 2. Check if the contact point is contaminated. 3. Replace the Toner Cartridge. 4. Replace the OEM PBA, HVPS and Main PBA in order. Tray2 Error This occurs when Tray2 is not installed correctly. Turn the printer off and re-install Tray2. Tray2 Jam Cover Open The cover on Tray 2 is open. Check and ensure that the cover of Tray2 is closed properly. Waste Toner Full/Not Install Waste Toner Tank is full or not installed. 1. Check and replace the Waste Toner Tank or install it correctly. 2. Check that the Waste Toner Sensor actuator lever is free and not damaged or distorted. 3. Check the condition of the waste toner sensor cable harness and refit or replace if it is damaged. Service Manual Samsung Electronics 8-25 Troubleshooting MEMO 8-26 Service Manual Samsung Electronics 9 9. Exploded Views and Parts List (CLP-510/XBH) Exploded drawings and service parts lists are given for items which may be expected to have a higher failure rate. Where a failure occurs you can identify the part in the exploded diagram and, using the parts cross reference number, refer to the appropriate parts list to identify the part number. Note : Parts numbers given here are correct at the time of publication. When ordering parts please use the on-line ordering system to check if there have been any changes to part numbers. Part Number & Description format. Part numbers and descriptions are defined according to a company standard. The information below will help you to understand the part number format and assist when ordering spare parts. There are two types of Part number format. number letter This format is used throughout Samsung on all product ranges. Typically it is used for small components and electronic parts. This format is controlled by individual Samsung Divisions and is used on specific products, typically for mechanical parts. Type 2 format part numbers fall into 2 categories: Assemblies consisting of 2 or more parts. Also used for Service manuals, user guides and diagrams. Ass’y parts and A/S privately used Parts can be distinguished by the part Code and Description. They are always Type 2 format. The 2 leading characters indicate private or assembly parts. Abbreviations for parts description BRKT Bracket: ex)IPR-BRKT SMPS MEA Mechanical Assembly: ex)MEA UNIT-BRKT ECU UPPER CS Compress: ex)SPRING-CS MEC Mechanic Combined unit: ex)MEC-BRUSH ANTISTATIC ELA Electrical Assembly: ex)ELA UNIT-ITB PBA Printed circuit Board Assembly: ex)PBA MAIN-CONTROLLER HOU Housing: ex)ELA HOU-COVER FRONT PMO Processing Mold: ex)PMO-COVER REAR IPR Iron Press: ex)IPR-BRKT SMPS PPR Plastic Press: ex)PPR-SHEET/GUIDE PAPER M Mold: ex)COVER-M-WASTE TONER UPPER RPR Rubber Press: ex)RPR-RUBBER Content 9.1 Main Exploded View 9.2 Cover Front Exploded View 9.3 Cover Top Exploded View 9.4 Cover Deve Exploded View 9.5 Exit Ass’y Exploded View 9.6 Duplex Ass’y Exploded View 9.7 Deve-Drive Ass’y Exploded View 9.8 Main-Drive Ass’y Exploded View 9.9 Fuser Ass’y Exploded View 9.10 Cassette Ass’y Exploded View 9.11 SCF Cassette Ass’y Exploded View 9.12 Frame SCF Ass’y Exploded View 9.13 Main Frame Exploded View 9.14 Front Frame Exploded View 9.15 Rear Frame Exploded View 9.16 Base Frame Exploded View 9.17 MP Ass’y Exploded View 9.18 Pick-up Ass’y Exploded View 9.19 FeederAss’y Exploded View 9.20 Guide Paper Exploded View 9.21 ITB Cam Ass’y Exploded View 9.22 Dummy Fuser Base Ass’y Exploded View 51 35 4 5 6 3 18 57-1 15 20 49-5 2 1 11 14 57 49-3 49-4 49-2 52 49-1 49-3 21 49 17 40 23 58 22 33 38 22 8 9 45 39 26 25 42 7 30 10 29 12 24 43 56-1 13-1 56-2 28 23 40 56 S8 56-3 32 31 13 43-2 37 41 43-1 16 48 19-2 16-4 S9 58 19-1 19 S8 16-1 44 16-2 16-3 9.1 Main Exploded View 9.2 Cover Front Exploded View 0 S3 S5 S4 12-6 12-4 12-5 12 S5 S5 12-2 12-3 12-1 S3 3 6 S3 5 S8 S8 2 3 11 S8 7 5 17 9 2 7 11 10 4 9.3 Cover Top Exploded View 6 0 5 3 4 2 9 1 8 S15 7 S15 9.4 Cover Deve Exploded View 5 1 0 10 9 6 S14 4 11 8 7 12 2 S14 3 9.5 Exit Ass’y Exploded View 4 3 6 5 0 1 2 10 S14 13 S8 7 11 11-6 11-3 11-7 11-2 S8 11-22 11-5 11-9 11-10 11-21 11-8 11-S8 11-1 11-4 11-S8 11-13 11-14 11-15 11-16 11-18 11-12 11-17 S8 11-19 11-20 11-20-1 11-20-2 11-11 11-S8 9.6 Duplex Ass’y Exploded View 1-1-29 S8 1-1-8 1-1 1-1-6 1-1-10 1-1-9 1-1-7 1-1-28 1-1-1 1-1-5 1-1-3 1-1-16 1-1-14 1-1-11 1-1-2 1-1-15 1-1-16 1-1-10 1-1-21 1-1-22 1-1-20 S8 1-1-4 1-1-14 1-1-19 1-1-26 1-1-15 1-1-31 1-1-12 1-1-16 1-1-23 1-1-13 1-1-32 1-1-24 1-1-25 S5 0 1-1-12-6 1-1-12-1 1-1-12-8 1-1-12-2 1-1-12-4 1-1-12-3 1-1-27 1-1-17 S8 2 1-1-30 1-1-12-4 1-1-12-7 1-1-18 1-1-12-5 1-1-17 1-1-30 S8 1-1-18 1 1-7 1-3 S8 1-11 1-9 1-4 1-12 S8 1-13-6 1-12 1-10 1-2 1-13-7 1-8 1-13-5 1-6 1-13-2 1-5 1-13-2 1-13-4 1-13 1-13-3 1-13-1 10 8 20 19 18 9 1 2 3 4 5 6 7 11 12 0 13 14 15 16 17 9.7 Deve-Drive Ass’y Exploded View 8 35 20 14 10 5 37 38 28 33 22 26 33 21 37 23 24 19 11 12 30 27 17 12 36 3 18 25 12 13 15 16 39 4 9 34 31 32 0 6 29 S11 S17 7 2 1 35 S11 9.8 Main-Drive Ass’y Exploded View 9.9 Fuser Ass’y Exploded View 0 19 18 8 17 32 S2 6 31 S3 11 S3 12 21 10 31 3 1 4 13 S2 29 33 5 27 S2 26 7 S3 28 S2 23 30 20 S2 5 22 S2 2 24 25 28 14 15 12 S2 S2 S2 16 S2 9.10. Cassette Ass’y Exploded View 0 13 6 8 3 5 10 14 15 9 7 4 12 S8 11 1 2 9.11. SCF Cassette Ass’y Exploded View 0 14 15 15 6 10 9 5 16 23 3 7 S8 4 8 S8 13 19 20 11 12 22 17 21 2 1 9.12. Frame SCF Ass’y Exploded View 0 S8 3 11 3-18 3-17 3-19 3-6 3-4 3-14 3-13 3-3 3-7 3-2 3-16 3-13 3-10 3-11 3-13 3-8 3-5 S8 3-1 3-12 3-20 3-4 3-13 S8 S8 1 3-9 3-15 S8 3-4 1-5 1-7 1-8 S5 1-S9 S8 S8 17 1-9 16 19 S5 S8 1-1 1-2 1-4 1-3 1-2 S8 1-6 8 9 S5 10 14 6 9 7 4 5 2-7 2-2 2 2-S9 12 2-3 2-4 2-6 2-5 2-1 S5 15 S8 9.13 Main Frame Exploded View 5-5 5-1 5-3 8 5 5-2 29 3 3-6 3-3 3-5 3-4 7 3-7 23 6 3-2 20 3-1 32 36 S5 30 14 25 26 18 27 11 10 1-17 1-1-2 1-21 1-10 1-14 1-1-5 1-1-3 9 1-4 1-15 S1 1-1-4 1-1-1 1-18 1-20 1-11 16 13 1-3 1-8 17-2 17-5 17-1 1-3 2 17-6 1-5 1-16 17-4 1-12 17-9 1-19 1-7 1-2 17-7 17-8 17-3 17 1-9 1-6 1-13 1 24 12 1-1 31 9.14 Front Frame Exploded View 11 14 37 10 24 12 33 2-1 4 2 2-2 2-3 7 25 39 37 23 26 9 31 27 6 4 8 29 3-5 3-1 30 28 3-7 34 36 3-4 3-2 3 3-6 15 3-3 16 22 19 18 17 21 1-4 13 1 1-2 1-1 1-3 S8 17 38 S8 33 5 30 10 25 S8 1 S9 S8 S8 14 36B S8 16 13 34 37 7 23 15 31 3 19 24 34 4 12 1 9 12 S5 1 12 18 28 26 38 36* (36A+36B) 1 8 29 S8 32 6 11 20 1 22 36A 35 S8 S5 2 S8 9.15 Rear Frame Exploded View 9.16 Base Frame Exploded View S7 11 25 S14 4 21 S14 24 26 2 7 S14 16 15 S8 3 S14 23 1 14 S14 22 S8 8 S8 18 6 13 10 S8 17 12 S14 S14 20 19 5 S14 9 S14 9.17 MP Ass’y Exploded View 0 20 13 1 4 17 23 15 3 7 S5 19 11 17 6 18 18 25 2 1 S9 24 9 8 10 14 12 22 21 16 5 9.18 Pick-up Ass’y Exploded View 0 10 12 7 9 13 5 11 4 1 2 8 3 6 9.19 Feeder Ass’y Exploded View 0 23 1 20 1-1 8 19 5 1-3 1-2 8 11 5 10 6 7 8 8 9 21 5 11 5 18 17 12 S8 16 S8 8 11 S8 4 14 3 5 24 13 3-4 3-2 3-5 3-3 2-1 22 2-2 2-3 25 2 3-1 15 9.20 Guide Paper T2 Ass’y Exploded View 0 4 7 3 1 2 5 5 S9 6 9.21 ITB Cam Ass’y Exploded View 0 S18 9 4 8 10 7 6 5 S8 2 1 3 12 13 11 S8 9.22 Dummy Fuser Base Ass’y Exploded View 0 S8 2 3 4 S5 1 Parts List Parts List(Model code : CLP-510/XBH) SA : Service Available, SNA : Service not Available Draw# Part Code Description Location SNA 9.1 Main 9.1-1 9.1-2 9.1-3 9.1-4 9.1-5 9.1-6 9.1-7 9.1-8 9.1-9 9.1-10 9.1-11 9.1-12 9.1-12-4 9.1-13 9.1-13-1 9.1-14 9.1-15 9.1-16 9.1-16-1 9.1-16-2 9.1-16-3 6-1-16-4 9.1-17 9.1-18 9.1-19 9.1-19-1 9.1-19-2 9.1-20 9.1-21 9.1-22 9.1-23 9.1-24 9.1-25 9.1-26 9.1-28 9.1-29 9.1-30 9.1-31 9.1-32 9.1-33 9.1-34 9.1-35 9.1-36 9.1-37 9.1-38 9.1-39 9.1-40 9.1-41 9.1-42 9.1-43 9.1-43-1 9.1-43-2 JC96-03189A JC96-03190A JC96-03191B JC96-03194B JC96-03193B JC96-03192B JC72-01214A JC96-03237A JC66-00563A JC92-01630C JC97-02037A JC97-02039A JC72-01199B JC97-01756A JC97-01761A JC97-01753A JC96-03235A JC97-01764E JC72-01201A JC72-01202E JC72-01203A JC68-01176A JC97-01765A JC97-01766A JC44-00077A JC70-00415A JC63-00236A JC44-00075A JC59-00020C 6031-001255 6044-000125 JC70-00382A JB39-00103A JB70-00168A JC39-00271A JC39-00399A JC39-00389A JC39-00293A JC39-00296A JC47-00007A JC61-00984A JC63-00548A JC63-00234A JC63-00549A JC66-00478A JC66-00512A JC66-00616A JC70-00382A JC61-00978A JC97-01760A JC70-00410A JC70-00411A ELA UNIT-ITB_SET;CLP-510,SEC,XAA,ITB,SET ELA UNIT-OPC_SET;CLP-510,SEC,XAA,OPC,SET ELA UNIT-DEVE BK_2K;CLP-510,SEC,SEE,DEV ELA UNIT-DEVE C_1.5K;CLP-510,SEC,SEE,DEV ELA UNIT-DEVE M_1.5K;CLP-510,SEC,SEE,DEV ELA UNIT-DEVE Y_1.5K;CLP-510,SEC,SEE,DEV PMO-COVER DEVE INNER;CLP-500,HIPS,IVORY, ELA UNIT-DE_DRIVE;CLP-510,SEC,EXPORT,-,ARM-COVER DEVE HINGE;CLP-500,SECC,T1.2,PBA MAIN-CONT_BB_PLUS;CLP-510,SEC,KOREA, MEA MAIN-FRAME;CLP-510,SEC,EXPORT,-,-,-, MEA-EXIT;CLP-510,SEC,EXPORT,-,-,-,PMO-OPE KEY 2;CLP-510,ABS,36024,-,-,HB,MEA-DUPLEX;CLP-500,SEC,EXPORT,-,-,-,MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,MEA-CASSETTE;CLP-500,SEC,EXPORT,-,-,-,ELA HOU-COVER FRONT;CLP-510,SEC,EXPORT,MEA HOU-COVER REAR;CLP-510,SEC,EXPORT,PA PMO-COVER REAR;CLP-500,HIPS,IVORY,-,HR-1 PMO-_M_COVER REAR DECO;CLP-510,HIPS,D.GR PMO-COVER OPEN BOARD;CLP-500,HIPS,IVORY, LABEL(P)-REAR;CLP-500,-,YUPO PAPER,100G, MEA HOU-COVER TOP;CLP-500,SEC,EXPORT,-,MEA HOU-COVER DEVE;CLP-500,SEC,EXPORT,-, SMPS-V2;CLP-510,-,AC/DC,50W,210-230VAC,IPR-BRKT SMPS;CLP-500,SECC,-,T1.0,-,-,-, SHEET-SMPS;CLP-500,PVC,T=0.5,W174.0,L259 HVPS-BB_PLUS;-,24V,21.6V~26.4V,-,MAX 5KV UNIT-LSU BIGBANG PLUS;CLP-510,-,-,600DPI WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, RING-E;ID4,OD9,T0.6,PASS,STSC IPR-BRKT GUIDE ECU C;CLP-500,SECC,-,T1.0 CBF HARNESS-LIU GND;SCX-1110F,WIRE,UL100 ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, CBF HARNESS-MAIN LSU;CLP-500,WIRE HARNES CBF HARNESS-PANEL;CLP-600,WIRE HARENSS,U CBF HARNESS-DEVE_MT;CLP-510,WIRE HARNESS CBF HARNESS-MAIN_MOTOR;CLP-500,WIRE HARN CBF HARNESS-MAIN_SMPS;CLP-500,WIRE HARNE MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 SHEET-WINDOW LCD;CLP-510,PC,T0.5,-,-,-,SHEET-HVPS;MLC-500,PC,T=0.5,W136,L250,-, COVER-M-SMPS;CLP-510,ABS,-,-,-,-,-,BLK,5 GEAR-OPC DRIVE 2_Z40;CLP-500,POM,DE20028 CAM-T2 ENGAGE;CLP-500,POM,-,-,BLACK,L5.0 SHAFT-COVER EXIT HINGE;CLP-500,SUM24L,L7 IPR-BRKT GUIDE ECU C;CLP-500,SECC,-,T1.0 BRACKET--P-ECU LOWER;CLP-510,SECC,T1.0,MEA UNIT-BRKT ECU UPPER;CLP-500,SEC,EXPO IPR-BRKT ECU UPPER;CLP-500,SECC,-,T0.5,IPR-BRKT ECU OPTION;CLP-500,SECC,-,T0.5, 1 T2152 T2073 H3000 M0203 F1941 E3212 D3027 K3629 K3657 H0010 C3112 Z2673 Z2658 L0000 Z2375 T2119 S7035 S7030 S0002 S7027 L7045 T2001 B0002 L5004 A2006 L7005 M2052 H1149 C9046 B0010 S7031 S0005 S7034 D4045 C0011 H3068 B0002 K3532 B0005 B0006 SNA SNA SNA SNA SNA SNA SA SA SNA SA SA SA SNA SA SA SA SA SA SA SNA SNA SNA SA SA SA SA SA SA SA SA SA SNA SA SA SA SNA SA SA SA SA SA SA SNA SA SA SNA SA SNA SNA SA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# 9.1-45 9.1-48 9.1-49 9.1-49-1 9.1-49-2 9.1-49-3 9.1-49-4 9.1-49-5 9.1-56 9.1-56-1 9.1-56-2 9.1-56-3 9.1-57-1 9.1-57-2 9.1-57-3 9.1-51 9.1-52 Part Code JC72-01147A 6502-001093 JC97-01838A JC64-00093A JC66-00673A 6044-000121 JC61-00843A JC61-00844A JC97-01949A JC72-01150A JC72-01151A JC31-00025A JC63-00271A JC63-00272A JC67-00044A JC72-01176A JC63-00308A Description PMO-COVER SENSOR BASE;CLP-500,HIPS,BLACK CABLE CLAMP;DAWS-3NE,ID11*L34.8,-,NYLON6 MEA UNIT-LSU CLEANER;CLP-500,SEC,EXPORT, SHUTTER-LSU CLEANER;CLP-500,PC/ABS,T2.5, SHAFT-CLEANER;CLP-500,SUM 24L,L229.9,D3. RING-E;ID2,OD5,T0.4,PASS,STSC PLATE-LINK REAR;CLP-500,SECC,T1.2,-,-,-, PLATE-LINK FRONT;CLP-500,SECC,T1.2,-,-,MEA UNIT-DUCT FUSER;CLP-500,SEC,EXPORT,PMO-DUCT FUSER LOWER;CLP-500,PP,BLACK,-, PMO-DUCT FUSER UPPER;CLP-500,PP,BLACK,-, FAN-DC;AD0624MSA70GL(R1)DOL,CLP-500,PBT+ COVER-M-WASTE TONER UPPER;CLP-500,ABS,-, COVER-M-WASTE TONER LOWER;CLP-500,ABS,-, CAP-TONER OPC;CLP-500,LDPE,-,-,-,GREEN,M PMO-DEVE OPEN LINK GUIDE;CLP-500,HIPS,BL COVER-M-LSU;CLP-500,HIPS,T2.0,-,-,HB,-,B Location SNA C0013 C0014 L7026 C0016 S0007 R0001 R0002 F0003 D0010 D0008 D0009 F5016 T2020 T2019 SNA SNA SA SNA SNA SA SNA SNA SA SNA SNA SA SA SA SNA SNA SA O0002 C0017 9.2 Cover Front 9.2-0 9.2-2 9.2-3 9.2-5 9.2-6 9.2-7 9.2-9 9.2-10 9.2-11 9.2-12-1 9.2-12-2 9.2-12-5 9.2-12-6 JC96-03235A JC63-00180A JC64-00080A JB64-00007A JC64-00087A JC72-00766A JC63-00546A JC72-01194A JC72-01195A JC63-00547A JC72-01197B JC72-01200A JC92-01633A ELA HOU-COVER FRONT;CLP-510,SEC,EXPORT,COVER-FRONT HINGE R;CLP-500,POM,-,-,-,-, LOCKER-M-WASTER TANK;CLP-500,PC/ABS,ICE LOCKER-LATCH PUSH;MJC-3305/CPQ,POM,BLK,LOCKER-TANK PIN;CLP-500,SUS304-WPB,-,-,PMO-TIE STOPPER;SCX-5100,-,NYLON66,NTR,COVER-M-FRONT INNER;CLP-510,HIPS,-,-,-,H PMO-COVER FRONT OPEN;CLP-500G,ABS,L-GRAY PMO-COVER FRONT PUSH;CLP-500,POM,WHITE,COVER-M_OPE PANEL;CLP-510,HIPS,-,-,-,HB, PMO-OPE KEY 1;CLP-510,ABS,G71312,-,-,HB, PMO-OPE KEY 2 CAP;CLP-500,PMMA,MILKY WHI PBA MAIN-CONT_BB_PLUS;CLP-510,SEC,KOREA, H0010 H3010 L6012 L2004 L6017 K4094 Z2580 P8003 L6018 K0248 M0406 SA SA SA SA SA SA SA SNA SA SA SNA SNA SA 9.3 Cover Top 9.3-0 9.3-1 9.3-2 9.3-3 9.3-5 9.3-6 JC97-01765A JC72-01204A 6107-001220 JC72-01205A JC72-01206A JC72-01207A MEA HOU-COVER TOP;CLP-500,SEC,EXPORT,-,PMO-COVER TOP;CLP-500,HIPS,IVORY,-,VE-18 SPRING-CS;SUS304WPB,HEAT TREATMEN,PI0.9, PMO-COVER TOP BUTTON;CLP-500,HIPS,IVORY, PMO-COVER TOP OPENER;CLP-500,POM,WHITE,PMO-COVER TOP STACKER;CLP-500,HIPS,IVORY Z2375 Z2712 Z2713 Z2717 Z5039 SA SA SNA SNA SNA SA 9.4 Cover Deve 9.4-0 9.4-1 9.4-1 9.4-2 9.4-3 9.4-4 9.4-5 9.4-6 9.4-8 9.4-11 JC97-01766A 6107-001207 6107-001203 JC70-00436A JC68-01180A JC72-01081A JC72-01082A JC72-01213A JC72-01215A 6107-001198 MEA HOU-COVER DEVE;CLP-500,SEC,EXPORT,-, SPRING-TS;SWP,LEFT,PI1.4,D9.2,L6.5,-,-,I SPRING-ES;SUS304-WPB,-,PI0.5,D4.5,L17.2, IPR-COVER DEV LOCK BAR;CLP-500,SECC,-,T1 LABEL(P)-DEVE COVER;CLP-500,-,YUPO PAPER PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE PMO-COVER DEVE;CLP-500,HIPS,IVORY,-,HR-1 PMO-COVER DEV SPRING CAP;CLP-500,POM,WHI SPRING-CS;SUS304-WPB,-,PI1,D11,L24,-,-,I T2119 S0088 Z2325 L0006 L6026 L6027 T2151 Z4126 S0008 SA SNA SNA SNA SNA SNA SNA SA SA SNA E3212 Z2567 SA SA 9.5 Exit Ass'y 9.5-0 9.5-1 JC97-02039A MEA-EXIT;CLP-510,SEC,EXPORT,-,-,-,JC72-01099A PMO-COVER EXIT;CLP-500,HIPS,LIGHT GRAY,- 2 Parts List SA : Service Available, SNA : Service not Available Draw# Part Code 9.5-2 9.5-3 9.5-4 9.5-5 9.5-6 9.5-7 9.5-10 9.5-11 9.5-11-1 9.5-11-2 9.5-11-3 9.5-11-4 9.5-11-5 9.5-11-6 9.5-11-7 9.5-11-8 9.5-11-9 9.5-11-10 9.5-11-11 9.5-11-12 9.5-11-13 9.5-11-14 9.5-11-15 9.5-11-16 9.5-11-17 9.5-11-18 9.5-11-19 9.5-11-20 9.5-11-20-1 9.5-11-20-2 9.5-11-22 9.5-13 JC72-01217A JC70-00440A JC72-01081A JC72-01082A 6107-001223 JC72-01098A JC70-00372A JC97-02040A JC72-01103A JC66-00607B JC72-01345A JC70-00374A JC72-40978A JC66-40912A 6044-000159 JC66-40911A 6044-000001 JC67-00065A JC72-01233A JC72-01102A JC72-41007A JC72-41008A JC61-00547A JC61-00484A JC66-00608A JC72-20901A JC70-00375A JC97-01410A JC61-70930A JC70-40912A JC61-00974A JC61-00850A Description PMO-C/EXIT LOCK COVER;CLP-500,HIPS,LIGHT IPR-COVER EXIT BAR;CLP-500,SECC,-,T1.2,PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE SPRING-TS;SUS304 WPB,-,PI1.2,D9.9,L29,-, PMO-COVER EXIT GUIDE;CLP-500,HIPS,LIGHT IPR-COVER EXIT HINGE;CLP-500,SECC,-,T1.2 MEA UNIT-EXIT FRAME;CLP-510,SEC,EXPORT,PMO-GUIDE EXIT UPPER;CLP-500,PC/ABS,IVOR ROLLER-EXIT DRIVE;CLP-510,EPDM+SUM24L,¥Õ PMO-BUSHING DP;CLP-500,POM,WHT,ID5MM, OD IPR-GROUND EXIT;CLP-500,SUS304-3/4H,-,T0 PMO-BEARING LARGE DP;ML-165,POM,BLACK,-, GEAR-DUPLEX;ML-165,POM,M1.0,Z16,-,WHITE, RING-C;ID3,OD7,T0.6,PASS,STSC GEAR-DP,IDLE;ML-165,POM,M1.0,Z21,-,WHITE RING-CS;ID3,OD3,T0.25,BLACK,SUS304 BRUSH-ANTISTATIC;CLP-500,SWT-805A+SUS 30 PMO-HOLDER GROUND BALL;CLP-500,PC,BLACK, PMO-GUIDE EXIT LOWER;CLP-500,PC/ABS,IVOR PMO-ROLLER FD F;ML-165,POM,BLACK,-,-,-,PMO-ROLLER FD R;ML-165,POM,BLACK,-,-,-,HOLDER-EXIT(MC);SCX-5312F,PC,-,-,-,WHITE SPRING ETC-EXIT LOWER IDLE;SCX-5100,SUS3 ROLLER-EXIT IDLE;CLP-500,TEFLON,PI10.5,L PEX-ROLLER EXIT F_UP;ML-5000A,TEFLON,WHI IPR-GROUND EXIT PLATE;CLP-500,SUS304-3/4 MEA UNIT-TERMINAL:L;ML-5000A,SAMSUNG,KOR SPRING ETC-HV SMALL;ML-5000A,-,D4.5,-,L4 ICT-SHAFT HV LARGE;ML-5000A,SWCH18A,-,¥÷ BRACKET-P-EXIT UPPER;CLP-510,SECC,T0.5,GUIDE-EXIT REAR;CLP-500,PC,T2.0,-,-,BLAC Location SNA Z2507 Z2328 L6026 L6027 SA SNA SNA SNA SA SNA SNA SNA SNA SA SNA SNA SA SA SA SA SNA SNA SA SNA SA SA SNA SA SNA SA SNA SA SA SA SNA SNA G2158 H3030 E4117 E3213 E4052 B1041 D3021 R0006 G0198 D4088 B0011 K3987 E4110 K4063 K4064 H0013 Z4180 R0010 E4091 P5050 K3637 Z4198 S4027 G0007 9.6 Duplex Ass'y 9.6-0 9.6-1 9.6-1-1-1 9.6-1-1-2 9.6-1-1-3 9.6-1-1-4 9.6-1-1-5 9.6-1-1-6 9.6-1-1-7 9.6-1-1-8 9.6-1-1-9 9.6-1-1-10 9.6-1-1-11 9.6-1-1-12 9.6-1-1-121 9.6-1-1-12-2 9.6-1-1-12-3 9.6-1-1-12-4 9.6-1-1-12-5 9.6-1-1-12-6 9.6-1-1-12-7 9.6-1-1-12-8 JC97-01756A JC97-01758A JC70-00361A JC61-00841A JC70-10232A JC72-01084A JC72-01094A JC66-20901A JC66-00513A JC72-01077A JC70-00367A 6107-001202 JC66-00346A JC97-01761A 6044-000231 JC66-00515A JC66-00619A JC72-01087A JC72-01090A JC72-01091A JC72-01092A JC72-01093A MEA-DUPLEX;CLP-500,SEC,EXPORT,-,-,-,MEA HOU-COVER RIGHT;CLP-500,SEC,EXPORT,IPR-BRKT GUIDE A;CLP-500,SECC,-,T0.5,-,HOLDER-M-SAW;CLP-500,PC(NH-1023),-,-,-,B IPR-PLATE SAW;ML-80,SUS304 CSP 1/2H,-,T0 PMO-FRAME DUPLEX;CLP-500,ABS,BLACK,-,HB, PMO-PULLEY BELT;CLP-500,POM,WHITE,-,M90BELT-TIMMING;B32S2M280,CR+FG+NYLON,-,W3. GEAR-DUPLEX IDLER_Z25;CLP-500,POM,M0.8,Z PMO-COVER BELT;CLP-500,HIPS,BLACK,-,HB,IPR-BRKT GROUND TR;CLP-500,C5210P,-,T0.3 SPRING-CS;SUS304,-,PI0.8,D6.9,L20,-,-,ID GEAR-MP/DUP DRV;SCX-5100,POM,SW-01,M0.8, MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 GEAR-TRANSFER IDLER_Z47;CLP-500,POM,M0.8 SHAFT-GUIDE TR;CLP-500,SUM22,L276,¥Õ6.0,S PMO-HOLDER TRANSFER;CLP-500,POM,BLACK,-, PMO-LEVER TR FRONT;CLP-500,PC+GF20%,BLAC PMO-LEVER TR REAR;CLP-500,PC+GF20%,BLACK PMO-LINK TR FRONT;CLP-500,PC+GF20%,BLACK PMO-LINK TR REAR;CLP-500,PC+GF20%,BLACK, 3 D3027 Z2374 G2101 H4034 K3377 D3033 P7022 B2018 D3020 Z2540 K4291 S0090 G0340 K3629 G0447 S0019 K4004 L4079 L4080 K4041 K4042 SA SA SNA SA SA SNA SNA SA SA SNA SNA SNA SA SA SA SA NA SNA SNA SNA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# 9.6-1-1-13 9.6-1-1-14 9.6-1-1-15 9.6-1-1-16 9.6-1-1-17 9.6-1-1-18 9.6-1-1-19 9.6-1-2 9.6-1-3 9.6-1-4 9.6-1-6 9.6-1-7 9.6-1-8 9.6-1-9 9.6-1-10 9.6-1-11 9.6-1-12 9.6-1-13 9.6-1-13-1 9.9.1-13-2 9.6-1-13-3 9.6-1-13-4 9.6-1-13-5 9.6-1-13-6 9.6-1-13-7 9.6-1-1-20 9.6-1-1-21 9.6-1-1-22 9.6-1-1-23 9.6-1-1-24 9.6-1-1-25 9.6-1-1-26 9.6-1-1-27 9.6-1-1-28 9.6-1-1-29 9.6-1-1-30 9.6-1-1-31 9.6-1-1-32 9.6-2 Part Code JC70-00368A JC72-00764A JC73-10203A JG72-40744A JC72-40361A JC61-70976A JC70-00362A JC72-01078A JC70-00370A JC72-01079A JC72-01081A JC72-01082A JC72-01080A JC63-00172A JC72-01083A JC63-00173A 6107-001194 JC97-01759A JC72-01096A JC72-00857B JB70-10906A JC72-00777B JC72-00547H JC72-00778B JC68-00697A JC70-00369A JC70-00364A JC70-00363A JC70-00366A JC70-00365A JC39-00036A JC72-00730A JC72-01086A 6044-000001 JC72-01085A 6031-001051 JC61-00866A JC61-00485A JC96-03238A Description IPR-BRKT GROUND TR1;CLP-500,SUS304,-,T0. PMO-SHAFT DUP DRIVER;SCX-5100,POM,BLACK, RPR-RUBBER EXIT;ML-80,EDPM RUBBER,-,-,-, PMO-BUSHING TX(B4);CF5700,POM,NTR+WHT(DE PMO-ROLLER_EXIT;SCF(XR),POM,NATURAL,-,M9 SPRING ETC-FUSER EXIT;ML-7000,SUS304-WPB IPR-BRKT GUIDE B;CLP-500,SUS304,-,T0.3,PMO-COVER DUPLEX;CLP-500,HIPS,LIGHT GRAY IPR-COVER DUP LOCK SHAFT;CLP-500,SECC,-, PMO-COVER DUPLEX HANDLE;CLP-500,HIPS,LIG PMO-COVER DUP LOCKER F;CLP-500,POM,WHITE PMO-COVER DUP LOCKER R;CLP-500,POM,WHITE PMO-COVER DUPLEX LINK;CLP-500,POM,WHITE, COVER-DUPLEX LINK R;CLP-500,POM,-,-,-,-, PMO-COVER DUPLEX RAIL;CLP-500,PC/ABS,BLA COVER-DUPLEX RAIL R;CLP-500,PC/ABS,-,-,SPRING-CS;SWP-B,BLK,PI0.9,D6.95,L20,-,-, MEA UNIT-TRAY MP;CLP-500,SEC,EXPORT,-,-, PMO-TRAY CASE MP;CLP-500,HIPS,LIGHT GRAY PMO-TRAY LINK MP;CLP-500,PC/ABS,LIGHT GR IPR-GUIDE LATCH;AMUNDSEN,STS C304-CSP-3/ PMO-TRAY COVER MP;CLP-500,HIPS,LIGHT GRA PMO-SIDE GUIDE MP;CLP-500,ABS,LIGHT GRAY PMO-TRAY EXIT MP;CLP-500,HIPS,LIGHT GRAY LABEL(R)-HEIGHT,MP;SCX-5312F,-,PC,T0.5,W IPR-BRKT GUIDE DUPLEX;CLP-500,SECC,-,T0. IPR-BRKT GROUND B;CLP-500,SUS304,-,T0.2, IPR-BRKT GROUND A;CLP-500,SUS304,-,T0.2, IPR-BRKT GROUND D;CLP-500,C5210P,-,T0.3, IPR-BRKT GROUND C;CLP-500,SUS304,-,T0.3, CBF HARNESS-OPE GND;SF-5100,#18,UL 1007, PMO-BUSHING FEED;SCX-5100,POM,BLACK,-,-, PMO-GUIDE LOWER DUPLEX;CLP-500,ABS,BLACK RING-CS;ID3,OD3,T0.25,BLACK,SUS304 PMO-GUIDE FEED;CLP-500,POM,BLACK,-,M90-4 WASHER-PLAIN;M4,ID4.1,OD7.0,T0.13,*,POLY GUIDE-M-PAPER T2;CLP-500,PC+SUM24L,HB,-, SPRING ETC-ACTUATOR6G;SCX-5100,SUS304-WP MEA UNIT-T2;CLP-500,SEC,EXPORT,-,-,-,- Location SNA K3276 S4079 E4164 SNA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SA SA SA SA SA SNA SNA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SA SA SA R0015 S0021 G2102 D3031 S4050 D3029 L6026 L6027 D3030 D3014 D3032 D3015 S0032 T4071 T4107 T4121 G2113 T4108 G2300 T4113 L0008 G2103 K4288 K4287 K4290 K4289 H1184 F6161 D3035 D4088 F6175 S2004 G2072 Z4133 K3629 9.7 Deve Drive Ass'y 9.7-0 9.7-1 9.7-2 9.7-3 9.7-4 9.7-5 9.7-6 9.7-7 9.7-8 9.7-9 9.7-10 9.7-11 9.7-12 9.7-13 9.7-14 JC96-03237A JC61-00972A 0205-001003 JC66-00734A JC66-00735A JC66-00733A JC66-00473B JC66-00469A JC66-00732A 6031-000023 JC66-00739A JC47-00006B JC61-00973A 6003-000301 JC61-00699A ELA UNIT-DE_DRIVE;CLP-510,SEC,EXPORT,-,BRACKET-P-DEVE FRONT;CLP-510,SECC,T1.2,GREASE-BEARING;NYOGEL788,DAMPING GREASE, GEAR-DEVE IDLE Z33;CLP-510,POM,M0.8,Z33, GEAR-DEVE IDLE Z53;CLP-510,POM,M0.8,Z53, GEAR-DEVE IDLE Z41;CLP-510,POM,M0.8,Z41, GEAR-M-DEVE IDEL Z51;CLP-500,POM,DE8903, GEAR-ITB CLEAN RDCN;CLP-500,POM,M90-44,M GEAR-DEVE RDCN;CLP-510,POM,M0.5/0.8,Z82/ WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL SHAFT-DEVE DRIVE;CLP-510,SUM24L,L60.3,D6 MEP-CLUTCH SPRING;-,CLP-510,4.0W,DC24V,0 BRACKET-P-DEVE REAR;CLP-510,SECC,T1.2,-, SCREW-TAPTITE;BH,+,S,M4,L6,ZPC(YEL),SWRC BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 4 T2073 G0012 G0013 G0011 G0563 G0306 G0010 K2874 SA SNA SNA SA SA SA SA SA SA SNA SNA SNA SNA SNA SA Parts List SA : Service Available, SNA : Service not Available Draw# 9.7-15 9.7-16 9.7-17 9.7-18 9.7-19 9.7-20 9.7-21 Part Code 6044-000125 JC31-00021A 6003-000301 JB70-00168A JC66-00465A 6031-001255 JF68-10532B Description Location SNA RING-E;ID4,OD9,T0.6,PASS,STSC MOTOR DC-MAIN(BLDC);50M8432021,CLP-500,1 SCREW-TAPTITE;BH,+,S,M4,L6,ZPC(YEL),SWRC ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, GEAR-DEVE DRIVE 2_Z20;CLP-500,POM,DE8903 WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, LABEL(P)-BAR CODE;CLP-500,-,YUPO PAPER,1 T2001 M0010 SA SA SNA SA SA SA SNA ELA UNIT-MAIN DRIVE;CLP-510,SEC,EXPORT,MOTOR DC-MAIN(BLDC);50M843A020,CLP-510,1 SOLENOID-DUPLEX;-,CLP-500,DC24V,38.4§Ù,3 MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D MEP-CLUTCH ELECTRIC FEED;-,CLP-500,4.0W, BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 SPRING ETC-SOLENOID DP;ML-165,SUS304-WPB GEAR-FEED DRIVE_Z37;CLP-500,POM,DE8903,M GEAR-FUSER DRIVE 1_Z47;CLP-500,POM,M90-4 GEAR-FUSER DRIVE 2_Z30;CLP-500,POM,DEL 5 GEAR-IDLE Z51;CLP-500,POM,DE8903,M0.8,Z5 GEAR-IDLE Z53;CLP-500,POM,DE8903,M0.8,Z5 GEAR-ITB DRIVE 1_Z90;CLP-500,POM,DEL 588 GEAR-ITB DRIVE 2_Z30;CLP-500,POM,DE20028 GEAR-OPC DRIVE 1_Z120;CLP-500,POM,DE2002 GEAR-OPC RDCN_Z120/Z60;CLP-500,POM,M90-4 GEAR-RDCN Z110/Z37;CLP-500,POM,M90-44,M0 GEAR-RDCN Z62/Z48;CLP-500,POM,M90-44,M0. GEAR-SWING DRIVE;CLP-500,POM,M90-44,M0.8 GEAR-T2 DRIVE_Z25;CLP-500,POM,M90-44,M0. SHAFT-FEED DRIVE;CLP-510,SUM24L,L62.0,D8 SHAFT-FUSER DRIVE;CLP-500,SUM24L,L62.8,D SHAFT-ITB DRIVE;CLP-500,SUM24L,L60.5,D8. SHAFT-OPC DRIVE;CLP-500,SUM24L,L51.8,D8. SHAFT-T2 CAM;CLP-500,SUM24L,L74.4,D8.0,SHAFT-T2 DRIVE;CLP-510,SUM24L,L57.5,D8.0 GEAR-EXIT/U,ID;ML-1605,POM,M0.8,Z16,-,BL IPR-BRKT MAIN FRONT;CLP-500,SECC,-,T1.2, IPR-BRKT MAIN REAR;CLP-500,SECC,-,T1.2,IPR-LINK SOLENOID;CLP-500,SECC,-,T1.6,-, PMO-HUB CLUTCH;CLP-500,POM,BLACK,-,DE890 PMO-DUMMY CLUTCH;CLP-500,POM,WHITE,-,DEL WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL MPR-RING CHARGE;SF6000,POLYSLIDER,OD10,I WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, RING-C;ID3,OD7,T0.6,PASS,STSC RING-E;ID5.0,OD11.0,T0.6,PASS,STS304 ICT-PIN ADF;SCX-1110F,STS303,D2.0,-,-,-, LABEL(P)-BAR CODE;CLP-500,-,YUPO PAPER,1 D4029 M0011 S8014 C9046 C9047 B0010 K2874 S8015 F6074 D4037 D4038 G0284 G0285 D4040 D4041 D4043 G0356 G0402 G0403 D4050 D4051 A2006 G0545 9.8 Main Drive Ass'y 9.8-0 9.8-1 9.8-2 9.8-3 9.8-4 9.8-5 9.8-6 9.8-7 9.8-8 9.8-9 9.8-10 9.8-11 9.8-12 9.8-13 9.8-14 9.8-15 9.8-16 9.8-17 9.8-18 9.8-19 9.8-20 9.8-21 9.8-22 9.8-23 9.8-24 9.8-25 9.8-26 9.8-27 9.8-28 9.8-29 9.8-30 9.8-31 9.8-32 9.8-33 9.8-34 9.8-35 9.8-36 9.8-37 9.8-38 9.8-40 JC96-03236A JC31-00038A JC33-00008B JC47-00007A JC47-00008A JC61-00984A JC61-00699A JC61-70915A JC66-00470A JC66-00471A JC66-00472A JC66-00473A JC66-00474A JC66-00475A JC66-00476A JC66-00477A JC66-00479A JC66-00480A JC66-00481A JC66-00482A JC66-00483A JC66-00740A JC66-00547A JC66-00549A JC66-00550A JC66-00551A JC66-00741A JC66-40211B JC70-00341A JC70-00344A JC70-00346A JC72-01064A JC72-01232A 6031-000023 JG74-10541A 6031-001255 6044-000159 6044-000231 JB70-00168A JF68-10532B S4099 S4111 S4122 S4137 E4045 K3281 K3282 S8011 C9067 C9065 W3388 R0006 A2006 SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SNA SA SA SA SA SA SA SNA SA SA SA SA SA SNA 9.9 Fuser Ass'y 9.9-0 9.9-1 9.9-2 9.9-3 9.9-4 JC96-03239A JC66-00517A JC72-01058A JC72-01059A JC66-00510A ELA UNIT-FUSER 230V;CLP-510,SEC,EXPORT,2 ROLLER-PRESSURE;CLP-510,AL5052+SILICON,D PMO-BEARING FUSER F;CLP-500,PPS,BLACK,T5 PMO-BEARING FUSER GEAR;CLP-500,PPS,BLACK GEAR-FUSER_Z35;CLP-500,PPS,M1.0,Z35,-,OF 5 F1940 B0029 B0030 F4095 SA SNA SNA SNA SA Parts List SA : Service Available, SNA : Service not Available Draw# 9.9-5 9.9-6 9.9-7 9.9-8 9.9-9 9.9-10 9.9-11 9.9-12 9.9-13 9.9-14 9.9-15 9.9-16 9.9-17 9.9-18 9.9-19 9.9-20 9.9-21 9.9-22 9.9-23 9.9-24 9.9-25 9.9-26 9.9-27 9.9-28 9.9-29 9.9-30 9.9-31 9.9-33 Part Code 6107-001193 JC72-01061A JC72-01062A JC70-00355A JC71-00043A JC71-00047A JC71-00048A 4712-000001 JC71-00046A JC71-00049A JC71-00044A JC72-01055A JC72-01060A JC66-00608A JC72-20901A JC72-01100A JC71-00045A 4713-001176 4713-001175 JC66-00742A 6107-001205 JC72-01063A 1404-001310 6021-001194 JC68-00407A JC72-01208A JC75-00165A JC72-01208A Description Location SNA SPRING-CS;SUS304-WPB,YEL,PI1.1,D6.1,L19. PMO-FUSER UPPER;CLP-500,PET+GF30%,BN9030 PMO-FUSER LOWER;CLP-500,PET+GF30%,BN9030 IPR-GROUND FUSER;MLC-500,SUS304 CSP 1/2H NPR-ELECTRODE AC WIRE;-,CLP-500,C5210P,NPR-ELECTRODE GEAR;-,CLP-500,C5210P,T0.6 NPR-ELECTRODE M;-,CLP-500,C5210P,T0.6,-, THERMOSTAT;125/250V,15/7.5A,150+-5C,0C,2 NPR-ELECTRODE F;-,CLP-500,C5210P,T0.6,-, NPR-ELECTRODE PR;-,CLP-500,C5210P,T0.6,NPR-ELECTRODE AC PLATE;-,CLP-500,C5210P, PMO-COVER THERMOSTAT;CLP-500,PET+GF30%,B PMO-COVER CLEANING;CLP-500,PET+GF30%,BN9 ROLLER-EXIT IDLE;CLP-500,TEFLON,PI10.5,L PEX-ROLLER EXIT F_UP;ML-5000A,TEFLON,WHI PMO-GUIDE DP SIDE;CLP-500,PC,BLACK,-,HH1 NPR-ELECTRODE CONNECTOR;-,CLP-500,C5210P LAMP-HALOGEN;230V,-,500W,-,-,-,10X295.3M LAMP-HALOGEN;230V,-,300W,-,-,-,10X293MM LEVER-M-ACTUATOR EXIT;CLP-510,PET+GF30%, SPRING-TS;SUS304-WPB,-,PI0.45,D7.95,L9.3 PMO-GUIDE OUTPUT;CLP-500,PET+GF30%,BN903 THERMISTOR-NTC;3.161KOHM,-,4537K,0.3MW/C NUT-SQUARE;-,M3,PASS,SWCH+ZN COATING,SQU LABEL(R)-HV FUSER;ML-6060,PVC,-,220V,PMO-GUIDE INPUT;CLP-500,PET+GF30%,BLACK, MEC-DUMMY THERMISTOR;CLP-500,-,PPS+SUS30 PMO-GUIDE INPUT;CLP-500,PET+GF30%,BLACK, S0032 F0004 F0005 G0037 E0003 E0004 E0005 T0007 E0006 E0007 E0008 C0058 C0059 R0010 E4091 G0038 C0060 L0017 L0015 SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SA SNA SNA SNA SA SNA SNA SNA SNA SNA MEA-CASSETTE;CLP-500,-,KOREA,CASSETTE,-, PMO-FRAME CASSETTE;CLP-500,HIPS,LIGHT GR PMO-COVER CASSETTE;CLP-500,ABS,LIGHT GRA PMO-GUIDE SIDE CST;CLP-500,HIPS,VIOLET B PMO-GUIDE FRONT CST;CLP-500,HIPS,LIGHT G PMO-GUIDE REAR;CLP-500,HIPS,VIOLET BLUE, IPR-PLATE K/UP;CLP-500,SECC,-,T1.0,-,-,IPR-FINGER;SCX-5100,SPCC,-,T1.2,-,-,-,-, IPR-SPRING PLATE G/SIDE;CLP-500,SUS301,IPR-GUIDE PLATE PAPER;CLP-500,SUS304,-,T SPRING-CS;SUS304-WPB,-,PI0.85,D21.85,L55 SPRING ETC-LOCKER,PLATE;SF6000,STS304WPB PMO-LOCKER PLATE;CLP-500,POM,WHITE,-,M90 RPR-PAD CST;ML-165,CORK,25.8*24.6,-,-,NT LABEL(P)-INSTRUCTION CST;CLP-500,-,YUPO LABEL(R)-HEIGHT XEROX;ML-6060/XRX,-,ART K3657 C4024 Z2546 K3926 K3898 K3917 K3372 F0003 P5091 P5060 S0034 Z4215 L6038 K4243 L0040 SA SNA SNA SNA SNA SNA SA SA SA SA SNA SA SA SA SNA SNA MEA MAIN-FRAME;CLP-510,SEC,EXPORT,-,-,-, MEA UNIT-OPC TONER DUCT;CLP-500,SEC,EXPO ELA UNIT-TONER MOTOR;CLP-500,SEC,EXPORT, RING-E;ID4,OD9,T0.6,PASS,STSC MOTOR DC-WASTE TONER;HC385G,CLP-500,160M BRACKET-WASTER TONER MOTOR;CLP-500,SECC, GEAR WORM-WHEEL IDLE;CLP-500,POM,M0.6,Z3 GEAR WORM-WASTE TONER;CLP-500,POM,M0.6,Z F1941 D1008 M2107 T2001 T2141 M2050 G0137 T2098 SA SA SA SA SA SNA SA SA S0033 G0039 T0008 L0018 G0040 G0040 9.10 Cassette Ass'y 9.10-0 9.10-1 9.10-2 9.10-3 9.10-4 9.10-5 9.10-6 9.10-7 9.10-8 9.10-9 9.10-10 9.10-11 9.10-12 9.10-13 9.10-14 9.10-15 JC97-01753A JC72-01069A JC72-01068A JC72-01072A JC72-01070A JC72-01071A JC70-00357A JC70-00220A JC70-00358A JC70-00356A 6107-001200 JG61-70531A JC72-01073A JC73-10910A JC68-01174A JC68-00516A 9.13 Main Frame 9.13-0 9.13-1 9.13-1-1 9.13-1-1-1 9.13-1-1-2 9.13-1-1-3 9.13-1-1-4 9.13-1-1-5 JC97-02037A JC97-01834A JC96-02882A 6044-000125 JB31-00020B JC61-00808A JC66-00653A JC66-00654A 6 Parts List SA : Service Available, SNA : Service not Available Draw# 9.13-1-2 9.13-1-3 9.13-1-4 9.13-1-5 9.13-1-6 9.13-1-7 9.13-1-8 9.13-1-9 9.13-1-10 9.13-1-11 9.13-1-12 9.13-1-13 9.13-1-14 9.13-1-15 9.13-1-16 9.13-1-17 9.13-1-18 9.13-1-19 9.13-1-20 9.13-1-21 9.13-3 9.13-3-4 9.13-3-1 9.13-3-2 9.13-3-3 9.13-3-5 9.13-3-6 9.13-3-7 9.13-5 9.13-5-1 9.13-5-2 9.13-5-3 9.13-5-4 9.13-5-5 9.13-6 9.13-7 9.13-8 9.13-9 9.13-10 9.13-11 9.13-13 9.13-14 9.13-16 9.13-17 9.13-17-1 9.13-17-2 9.13-17-3 9.13-17-4 9.13-17-5 9.13-17-6 9.13-17-8 9.13-17-9 9.13-18 9.13-20 9.13-21 9.13-22 Part Code 6031-000023 JC61-00699A JC61-00810A JC61-00820A JC62-00129A JC66-00649A JC66-00651A JC66-00652A JC67-00052A JC67-00053A JC67-00054A JC72-01186A JC72-01278A JC72-01279A JC72-01285A JC72-01290A 6044-000125 6107-001201 6107-001199 JC39-00299A JC97-01810B JC70-00428A JC70-00388A JC72-01169A JC70-00444A JC75-00049A JC72-01146A JC39-00229A JC97-02038A JC61-00975A JC70-00386A 6502-000132 6502-000121 JC63-00234A JC96-02797A JC96-02795A JC96-03216A JC96-02881A JC96-03215A JC96-03214A JC70-00447A 6044-000001 JC72-01284A JC97-01814A JC61-00885A JC61-00812A JC72-01222A JC72-01228A JC72-01230A JC72-01289A JC72-01294A JC72-01295A JB61-70922A JC96-03244A JC39-00276A JC39-00398A Description Location WASHER-PLAIN;-,ID5.9,OD10.0,T0.5,BLK,POL BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 PLATE-VIBRATOR INLET;CLP-500,SUS304 1/2H BASE-M-WASTE TONER;CLP-500,PC/ABS,-,-,-, PIPE-WASTE BAR;CLP-500,SILICON,ID1.0,OD5 CAM-M-WASTE DUCT OUTLET;CLP-500,POM,-,-, GEAR WORM-WHEEL Z35;CLP-500,POM,M0.6,Z33 SHAFT-M-WASTE DUCT INLET;CLP-500,POM,-, DUCT-M-WASTE LIFTER;CLP-500,HIPS,-,-,-,B DUCT-M-WASTE TONER INLET1;CLP-500,HIPS,DUCT-M-WASTE TONER INLET2;CLP-500,PC/ABS PMO-PIPE WASTE TRANSFER;CLP-500,HDPE,TRP SPONGE-WASTE LIFTER 1;CLP-500,PE FORM+PE SPONGE-WASTE LIFTER 2;CLP-500,PE FORM+PE SPONGE-WASTE DUCT OPC;CLP-500,PE FOAM,-, SPONGE-WASTE COVER;CLP-500,PE FOAM+PET F RING-E;ID4,OD9,T0.6,PASS,STSC SPRING-CS;SWRS-82A,-,W0.8*H0.8,D7.4,L280 SPRING-CS;SUS304-WPB,-,PI0.32,D3.95,L27, CBF HARNESS-WASTE_MOTOR;CLP-500,WIRE HAR MEA UNIT-LSU GUIDE BRKT;CLP-510,SEC,EXPO IPR-PLATE OPC OEM;CLP-500,SUS304 1/2H,-, IPR-BRKT LSU;CLP-500,SECC,-,T1.6,-,-,-,PMO-LSU BASE;CLP-500,HIPS,BLACK,-,HR-136 IPR-GROUND LSU;CLP-500,SUS304-1/2H,-,T0. MEC-TERMINAL;SF-5100,SAMSUNG,IVR PMO-COVER OEM UPPER;CLP-500,HIPS,BLACK,CBF HARNESS-OPC_FUSE;SCX-5312F,WIRE HARN MEA UNIT-BRKT HVPS;CLP-510,SEC,EXPORT,-, GUIDE-M-HVPS BOARD;CLP-510,HIPS,HB,-,-,IPR-BRKT HVPS LOWER;CLP-500,SECC,-,T1.0, CABLE CLAMP;DAWS-1NE,ID11,L21.0,NTR,NYLO CABLE CLAMP;DAMC-101,D7~8,L19,SCP-1,NTR SHEET-HVPS;MLC-500,PC,T=0.5,W136,L250,-, ELA UNIT-GUIDE PAPER T2;CLP-500,SEC,EXPO ELA UNIT-DUMMY FUSER BASE;CLP-500,SEC,EX ELA UNIT-ITB CAM;CLP-510,SEC,EXPORT,ITB ELA UNIT-FRAME BASE;CLP-510,SEC,EXPORT,ELA UNIT-FRAME REAR;CLP-510,SEC,EXPORT,ELA UNIT-FRAME FRONT;CLP-510,SEC,EXPORT, IPR-SHUTTER TORTION;CLP-500,SUS304-H,-,T RING-CS;ID3,OD3,T0.25,BLACK,SUS304 SPONGE-DUST OPC COVER;CLP-500,PE FOAM,-, MEA UNIT-OPC TONER HOUSING;CLP-500,SEC,E PLATE-P-VIBRATOR OUTLET;CLP-500,SUS304-H BUSH-M-WASTE CAM;CLP-500,POM,-,-,-,WHITE PMO-CAP SHUTTER ITB;CLP-500,HIPS,BLACK,PMO-HOUSING TRANSFER;CLP-500,HIPS,BLACK, PMO-SHUTTER TRANSFER OPC;CLP-500,HIPS,BL SPONGE-TANK TONER;CLP-500,PE FOAM,-,T3.0 SPONGE-DUCT TONER OPC;CLP-500,PE FOAM+PE SPONGE-TANK TONER OPC;CLP-500,PE FOAM+PE SPRING ETC-CLUTCH;MJC-810L,SUS304,-,ID4. ELA UNIT-DEVE BOARD;CLP-510,-,EXPORT,DEV CBF HARNESS-MAIN FSR_ROLL;CLP-500,WIRE H CBF HARNESS-PANEL;CLP-600,WIRE HARNESS,U 7 K2874 P5159 T2015 W1003 D1001 G0137 D1011 D1002 D1003 D1004 W1006 Z3020 Z3021 D1012 Z3019 T2001 S0047 S0048 M2056 O0023 L7020 L7037 L7022 K3739 Z2643 H0023 S7029 C0069 C0071 S0005 K3128 D2014 I2131 B0075 F8823 F8822 S6004 D4088 O0060 H6050 W1000 S6006 H6087 O0051 S0053 D0016 S0055 P2136 H1126 H2133 SNA SNA SA SNA SNA SA SA SA SA SA SA SA SNA SA SA SA SA SA SNA SNA SA SNA SNA SNA SNA SNA SA SNA SA SNA SNA SNA SA SNA SNA SA SA SA SA SA SA SNA SNA SA SA SNA SA SNA SNA SNA SNA SNA SNA SA SA SA SA Parts List SA : Service Available, SNA : Service not Available Draw# 9.13-23 9.13-24 9.13-25 9.13-26 9.13-27 9.13-28 9.13-29 9.13-30 9.13-31 9.13-32 9.13-33 9.13-34 9.13-35 9.13-36 Part Code JC63-00165A JC63-00247A JC66-00334A JC66-40911A JC66-40964A JC61-00984A JC72-01141A JC72-01145A JC72-01171A JC97-02138A JC63-00360A JC72-01216A JC47-00007B JC72-01216A Description GROUND-FUSER FRAME;CLP-500,SUS304CSP,T0. SHEET-ERASER LAMP;CLP-500,PC,T0.5,W220.5 GEAR-GEAR FUSER DRV OUTER;SCX-5100,POM,M GEAR-DP,IDLE;ML-165,POM,M1.0,Z21,-,WHITE GEAR-EXIT,IDLE(Z17);ML-5000,NYLON66,M1.0 BUSH-M-D8 L5;CLP-510,POM,ID8.0,OD12.0,L5 PMO-COVER FUSER BASE;CLP-500,PBT+GF30%,B PMO-COVER HARNESS FUSER;CLP-500,HIPS,BLA PMO-LSU SHUTTER COVER;CLP-500,PP,BLACK,MEA UNIT-TERMINAL S;CLP-510,SEC,EXPORT,S SHEET-TONER COVER;CLP-500,PVC,T0.1,W65,L PMO-HOLDER GUIDE EXIT UP;CLP-500,POM,BLA MEP-CLUTCH CAM SOLENOID;-,CLP-500,3.1W,D PMO-HOLDER GUIDE EXIT UP;CLP-500,POM,BLA Location SNA F2125 L1033 F4097 G0198 E4040 B0010 Z2608 H1327 L7038 T2333 SNA SA SA SA SA SA SNA SNA SNA SA SNA SA SA SA G2268 C2222 G2268 9.14 Front Frame 9.14-0 9.14-1 9.14-1-1 9.14-1-2 9.14-1-3 9.14-1-4 9.14-2 9.14-2-1 9.14-2-2 9.14-2-3 9.14-3 9.14-4 9.14-6 9.14-7 9.14-3-1 9.14-3-2 9.14-3-3 9.14-3-4 9.14-3-5 9.14-3-6 9.14-3-7 9.14-3-7 9.14-8 9.14-9 9.14-10 9.14-11 9.14-12 9.14-13 9.14-14 9.14-15 9.14-16 9.14-17 9.14-18 9.14-19 9.14-21 9.14-22 9.14-23 9.14-24 9.14-25 9.14-26 JC96-03214A JC96-03234A 6044-000001 JC61-00813A JC72-01189A JC92-01637A JC97-01812A JC72-01282A JC67-00043A JC72-01286A JC97-01813A 6044-000001 JC61-00709A JC61-00756A JC61-00814A JC72-01294A JC72-01222A JC72-01229A JC72-01287A JC72-01288A JC72-01292A JC72-01292A JC97-02138A JC63-00166A JC66-00562A JC66-00666A JC68-01149B JC39-00114A JC70-00385A JC70-00406A JC70-00419A JC70-00420A JC70-00421A JC70-00422A JC70-00424A JC70-00447A JC72-01144A JC72-01173A JC72-01174A JC72-01177A ELA UNIT-FRAME FRONT;CLP-510,SEC,EXPORT, ELA UNIT-TONER SENSOR;CLP-510,SEC,EXPORT RING-CS;ID3,OD3,T0.25,BLACK,SUS304 HOLDER-M-WASTE TONER SENSOR;CLP-500,HIPS PMO-TONER DETACTER;CLP-500,HIPS,BLACK,-, PBA SUB-EXIT_WASTE;CLP-510,SEC,KOREA,WAS MEA UNIT-ITB LIFTER;CLP-500,SEC,EXPORT,SPONGE-DUCT TONER ITB LIFT;CLP-500,PE FO DUCT-TONER ITB LIFTER;CLP-500,HIPS,-,-,SPONGE-ITB DUCT;CLP-500,PE FOAM,-,T1.0,W MEA UNIT-ITB TONER HOUSING;CLP-500,SEC,E RING-CS;ID3,OD3,T0.25,BLACK,SUS304 PLATE-GUIDE T2 FRONT;CLP-500,SECC,T1.0,BRACKET-DUMMY LSU F;CLP-500,SECC,T1.2,-, HOUSING-M-WASTE TONER ITB;CLP-500,HIPS,H SPONGE-DUCT TONER OPC;CLP-500,PE FOAM+PE PMO-CAP SHUTTER ITB;CLP-500,HIPS,BLACK,PMO-SHUTTER TRANSFER ITB;CLP-500,HIPS,BL SPONGE-ITB TANK DUST;CLP-500,PE FOAM+PET SPONGE-ITB TANK TONER;CLP-500,PE FOAM+PE SPONGE-CAP SHUTTER;CLP-500,PE FOAM,-,T2. SPONGE-CAP SHUTTER;CLP-500,PE FOAM,-,T2. MEA UNIT-TERMINAL S;CLP-510,SEC,EXPORT,S GROUND-HVPS LSU;CLP-500,SUS304 1/2H,T0.2 LINK-LOCK OPC F;CLP-500,POM,M90-44,-,-,LEVER-ITB LOCK FRONT;CLP-500,PC/ABS,T3.0 LABEL(R)-COLOR BAR;CLP-510,SEC,PVC,T0.12 CBF HARNESS-BRUSH GND;ML-7050,-,UL1007,IPR-BRKT GUIDE HVPS R;CLP-500,SECC,-,T1. IPR-BRKT EXIT HINGE F;CLP-500,SECC,-,T1. IPR-ITB HINGE GROUND;CLP-500,SUS304 1/2H IPR-ITB GUIDE TORSION;CLP-500,SUS304 H,IPR-OPC GUIDE TORSION;CLP-500,SUS304 1/2 IPR-OPC/ITB GROUND;CLP-500,SUS304 1/2H,IPR-OPC/LSU GROUND;CLP-500,SUS304 1/2H,IPR-SHUTTER TORTION;CLP-500,SUS304-H,-,T PMO-FRAME FRONT;CLP-500,ABS+GF20%,BLACK, PMO-COVER TOP LEVER IN;CLP-500,PC+GF20%, PMO-COVER TOP LEVER OUT;CLP-500,PC+GF20% PMO-DEVE OPEN PLATE;CLP-500,HIPS,BLACK,- 8 F8822 D4088 H4038 T2162 W2121 K3579 L0028 D1005 D0015 H6049 D4088 P5141 L7001 H6037 D0016 S6006 S6009 S0060 S0061 S0054 S0054 T2333 L7016 O0028 L4032 H1037 G2105 H3023 H3033 G2128 G2129 K3364 L7023 S6004 F2227 L4043 L4044 O1079 SA SNA SNA SA SA SA SA SNA SNA SNA SA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# 9.14-27 9.14-28 9.14-29 9.14-30 9.14-31 9.14-32 9.14-33 9.14-34 9.14-36 9.14-37 Part Code JC72-01178A 6107-001196 JC72-01184A JC72-01185A JC72-01221A 6107-001199 JC72-01225A JC72-01283A JC92-01631A 6107-001214 Description Location SNA PMO-DEV OPEN PLATE GUIDE;CLP-500,HIPS,BL SPRING-CS;SUS304-WPB,-,PI0.85,D5.65,L21. PMO-LOCK ITB FRONT;CLP-500,POM,BLACK,-,M PMO-LOCK COVER FRONT;CLP-500,HIPS,BLACK, PMO-RACK OPC;CLP-500,POM,BLACK,-,M90-44, SPRING-CS;SUS304-WPB,-,PI0.32,D3.95,L27, PMO-GUIDE LOCK OPE F;CLP-500,PC ,BLACK,SPONGE-DUST ITB COVER;CLP-500,PE FOAM,-, PBA SUB-OEM_BB_PLUS;CLP-510,SEC,KOREA,OE SPRING-ES;SWP(PW-2),BLACK,PI0.45,D5.35,L G2166 S0063 K4044 Z2790 O0046 S0048 O1083 Z3017 P2133 S0065 SNA SA SNA SNA SNA SNA SNA SA SA SA ELA UNIT-FRAME REAR;CLP-510,SEC,EXPORT,RING-CS;ID3,OD3,T0.25,BLACK,SUS304 CBF HARNESS-HVPS_CHARGE;CLP-500,WIRE HAR CBF HARNESS-HVPS_T1;CLP-500,WIRE HARNESS CBF HARNESS-HVPS_T2;CLP-500,WIRE HARNESS MEA UNIT-FEED;CLP-500,SEC,EXPORT,-,-,-,PLATE-S/W DUPLEX;CLP-500,SUS304 1/2H,T0. PLATE-GUIDE T2 REAR;CLP-500,SECC,T1.0,-, GROUND-MAIN ITB DEVE;CLP-500,SUS304 H,T0 GROUND-LSU DEVE DRIVE;CLP-500,SUS304 H,T GROUND-HVPS LSU LOWER;CLP-500,C5210P-1/2 GROUND-EXIT DRIVE;CLP-500,SUS304-1/2H,T0 GEAR-RDCN FEED OUTER;SCX-5100,POM,M90-44 GEAR-T2 IDEL_Z27;CLP-500,POM,DE8903,M0.8 GEAR-T2 RDCN_Z32/Z23;CLP-500,POM,M90-44, LEVER-ITB LOCK REAR;CLP-500,PC/ABS,T3.0, IPR-BRKT DUMMY LSU R;MLC-500,SECC,-,T1.6 IPR-BRKT GUIDE HVPS F;CLP-500,SECC,-,T1. IPR-BRKT LOCK ITB;CLP-500,SECC,-,T1.6,-, IPR-BRKT EXIT HINGE R;CLP-500,SECC,-,T1. IPR-PLATE FUSER;CLP-500,SUS304 1/2H,-,T0 IPR-PLATE OPC HV;CLP-500,SUS304 1/2H,-,T IPR-PLATE T1;CLP-500,SUS304 1/2H,-,T0.4, IPR-PLATE T2;CLP-500,SUS304 1/2H,-,T0.4, IPR-GROUND HVPS;CLP-500,C5210P-1/2H,-,T0 IPR-GROUND MAIN;CLP-500,SUS304-1/2H,-,T0 PMO-FRAME REAR;CLP-500,ABS+GF20%,BLACK,PMO-COVER T1 HV;CLP-500,HIPS,BLACK,-,HRPMO-COVER T2 HV;CLP-500,HIPS,BLACK,-,HRPMO-GUIDE LOCK OPC;CLP-500,PC+GF20%,BLAC PMO-LINK LOCK OPC;CLP-500,POM,BLACK,-,M9 PMO-LOCK ITB;CLP-500,POM,BLACK,-,M90-44, IPR-GROUND PAPER GUIDE;CLP-500,SUS304-1/ MEC-TERMINAL;SF-5100,SAMSUNG,IVR CBF HARNESS-100M_GND;CLP-500,-,-,1 PIN,5 ELA UNIT-COVER OPEN SENSOR;CLP-500,SEC,E PLATE-S/W DEVE;CLP-500,SUS304 1/2H,T0.2, IPR-BRKT DEVE OPEN;CLP-500,SECC,-,T1.2,SPRING-ES;SWP(PW-2),BLACK,PI0.45,D5.35,L SPRING-CS;SUS304-WPB,-,PI0.85,D5.65,L21. F8823 D4088 H1099 H1101 H1102 F6112 P5156 P5142 T2110 L7018 L7017 D4052 F6086 G0432 G0433 L4033 L7019 G2104 K3280 H3024 F4107 O0022 K3379 K3380 S7032 K3328 F2254 Z2710 Z2711 O0043 O0045 K4045 G2110 K3739 H1015 Z2296 P5155 O1045 S0065 S0063 SA SNA SA SA SA SA SNA SNA SNA SNA SNA SNA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA SA SNA SNA SA SA B0075 K3155 SA SA 9.15 Rear Frame 9.15-0 9.15-1 9.15-2 9.15-3 9.15-4 9.15-5 9.15-6 9.15-7 9.15-8 9.15-9 9.15-10 9.15-11 9.15-12 9.15-13 9.15-14 9.15-15 9.15-16 9.15-17 9.15-18 9.15-19 9.15-20 9.15-22 9.15-23 9.15-24 9.15-25 9.15-26 9.15-27 9.15-28 9.15-29 9.15-30 9.15-31 9.15-32 9.15-33 9.15-34 9.15-35 9.15-36 9.15-36A 9.15-36B 9.15-37 9.15-38 JC96-03215A 6044-000001 JC39-00264A JC39-00265A JC39-00266A JC97-01829A JC61-00707A JC61-00708A JC63-00162A JC63-00163A JC63-00181A JC63-00208A JC66-00343A JC66-00484A JC66-00485A JC66-00667A JC70-00381A JC70-00384A JC70-00387A JC70-00407A JC70-00425A JC70-00427A JC70-00431A JC70-00432A JC70-00443A JC70-00445A JC72-01143A JC72-01148A JC72-01149A JC72-01157A JC72-01158A JC72-01168A JC70-00446A JC75-00049A JC39-00302A JC96-02876A JC61-00706A JC70-00413A 6107-001214 6107-001196 9.16 Base Frame 9.16-0 9.16-1 JC96-02881A ELA UNIT-FRAME BASE;CLP-500,SEC,EXPORT,JC96-02774A ELA UNIT-MP;CLP-500,SEC,EXPORT,-,-,-,- 9 Parts List SA : Service Available, SNA : Service not Available Draw# 9.16-2 9.16-3 9.16-4 9.16-5 9.16-6 9.16-7 9.16-8 9.16-9 9.16-10 9.16-11 9.16-12 9.16-13 9.16-14 9.16-15 9.16-16 9.16-17 9.16-18 9.16-19 9.16-20 9.16-21 9.16-22 9.16-23 9.16-24 9.16-25 9.16-26 Part Code JC97-01755A JC39-00082A JC39-00280A JC61-00710A JC61-40001A JC63-00167A JC63-00175A JC63-00207A JC66-00050A JC66-00335A JC70-00379A JC70-00390A JC70-00404A JC70-00405A JC70-00414A JC72-00836A JC72-01156A JC72-01161A JC72-01172A JC72-41191A JC33-00007B JC92-01535A 6031-001255 JB39-00103A 6031-000120 Description Location SNA MEA-PICKUP;CLP-500,SEC,EXPORT,-,-,-,CBF HARNESS-SCF;ML-6060,WIRE HARNESS,UL1 CBF HARNESS-SMPS_INLET;CLP-500,WIRE HARN PLATE-GUIDE RAIL;CLP-500,SUS304 1/2H,T0. FOOT-ML80;ML-80,NBR,-,GRAY,-,-,GROUND-SCF;CLP-500,SECC,T0.8,-,-,-,COVER-SCREW LOCKING MP;CLP-500,POM,-,-,COVER-M-BASE BAR;CLP-500,HIPS,-,-,-,HB,CAM-CATCH;ML-9400W,POM,-,34¡¿18¡¿7,WHITE S GEAR-PICK_UP;SCX-5100,POM,M0.8,Z47,-,NTR IPR-BRKT BASE BAR;CLP-500,SECC,-,T1.6,-, IPR-CHANNEL FRAME BASE;CLP-500,SECC,-,T1 IPR-BRKT DEVE HINGE F;CLP-500,SECC,-,T1. IPR-BRKT DEVE HINGE R;CLP-500,SECC,-,T1. IPR-BRKT POWER;CLP-500,SECC,-,T1.2,-,-,PPR-SHEET/GUIDE PAPER;SCX-5100,PC SHEET, PMO-FRAME BASE;CLP-500,HIPS,L/GRAY,G7131 PMO-GUIDE SCT PAPER;CLP-500,HIPS,IVORY,PMO-PAPER GUIDE;CLP-500,HIPS,IVORY,-,HRPMO-BEARING SHAFT;ML-6000,POM,BLACK,-,DE SOLENOID-PICK UP;-,CLP-500,DC24V,80.0§Ù, PBA SUB-TEMP;CLP-500,SEC,-,TEMP,-,-,-,-, WASHER-PLAIN;NYLON,CUTTING,ID5,OD9,T0.5, CBF HARNESS-LIU GND;SCX-1110F,WIRE,UL100 WASHER-E.T;M4,ID4.3,OD8.5,T0.45,ZPC(YEL) P2104 H1227 H1252 P5140 F1013 S1039 S2019 Z2178 K2892 P2056 B0083 B0086 H3021 H3022 K3287 S5048 B0145 K3924 G2279 S4068 P2163 M0429 SA SA SA SNA SA SNA SNA SA SA SA SA SA SA SA SNA SA SA SA SNA SA SA SA SA SA SNA ELA UNIT-MP;CLP-500,SEC,EXPORT,-,-,-,RING-E;ID4,OD9,T0.6,PASS,STSC SOLENOID-MP;-,CLP-500,DC24V,82.0§Ù,27.8* SPRING ETC--CAM MP;ML-6100,SUS304-WPB,0. SPRING ETC-PICKUP;SCX-5100,SUS304-WPB,PI SPRING ETC-KNOCKUP,MP;SCX-5100,SUS304-WP IPR-BRACKET SOLENOIDE;SCX-5100,SECC,-,1. PMO-HOLDER CAM MPF;ML-6100,POM,WHT,-,PMO-ROLLER CAM.MP;SCX-5100,POM,WHITE,-,PMO-ACTUATOR,MP;SCX-5100,PC,BLACK,-,-,-, PMO-ADJUSTER,MP;SCX-5100,POM,BLACK,-,-,PMO-CAM PICK UP,MP;SCX-5100,PC,BLACK,-,PMO-FRAME,MP;SCX-5100,PC/ABS,C8723,-,-,H PMO-HOLDER PAD,MP;SCX-5100,PC/ABS,BLACK, PMO-HOLDER SENSOR,MP;SCX-5100,ABS,BLACK, PMO-HOUSING PICK UP,MP;SCX-5100,POM,BLAC PMO-PLATE KNOCK UP,MP;SCX-5100,ABS+GF20% PMO-IDLE PICK UP MP;ML-165,POM,BLK,-,-,PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C RPR-RUBBER PICK UP,MP;SCX-5100,EPDM,-,-, PAD-MP(PLUS);SCX-5315F,URETHANE,0.9T,31, PBA SUB-MP_EMPTY SENSOR;CLP-500,SEC,-,MP PMO-GEAR P/U MPF;ML-6100,POM,WHT,-,SHEET-PAPER MP;CLP-500,PC,T=0.25,W15,L38 K3155 T2001 S8014 Z4145 P2913 Z4206 S8009 K3984 K4061 K3818 A3001 P2124 F2243 P0029 S3083 P2129 K5007 P2131 K3855 P2147 M0005 M0396 G0509 S5084 SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA P2104 P2913 F6093 SA SA SA L5004 9.17 MP Ass'y 9.17-0 9.17-1 9.17-2 9.17-3 9.17-4 9.17-5 9.17-6 9.17-7 9.17-8 9.17-9 9.17-10 9.17-11 9.17-12 9.17-13 9.17-14 9.17-15 9.17-16 9.17-17 9.17-18 9.17-19 9.17-20 9.17-22 9.17-23 9.17-24 JC96-02774A 6044-000125 JC33-00006B JC61-00003A JC61-00482A JC61-00483A JC70-00237A JC72-00055A JC72-00761A JC72-00767A JC72-00768A JC72-00769A JC72-00770A JC72-00771A JC72-00772A JC72-00773A JC72-00775A JC72-41027A JC72-41364A JC73-00089A JC69-00494A JC92-01500A JC72-00056A JC63-00240A 9.18 Pick_Up Ass'y 9.18-0 9.18-1 9.18-2 JC97-01755A MEA-PICKUP;CLP-500,SEC,EXPORT,-,-,-,JC61-00482A SPRING ETC-PICKUP;SCX-5100,SUS304-WPB,PI JC70-00359A IPR-GROUND FEED;CLP-500,C5210P,-,T0.2,-, 10 Parts List SA : Service Available, SNA : Service not Available Draw# 9.18-3 9.18-6 9.18-7 9.18-8 9.18-9 9.18-10 9.18-11 9.18-12 Part Code JC70-00360B JC72-00719A JC72-00729A JC72-01076A JC92-01453A JC72-41191A JC72-41364A JC73-00149A Description Location SNA IPR-GUIDE-P-INPUT;CLP-510,SECC,-,T0.5,-, PMO-ACTUATOR EMPTY;SCX-5100,-,ABS,BLK,HB PMO-SHAFT PICK UP;SCX-5100,PC,BLACK,-,-, PMO-GUIDE PAPER;CLP-500,HIPS,BLACK,-,HB, PBA SUB-P.EMPTY SENSOR;CLP-500,SEC,-,P.E PMO-BEARING SHAFT;ML-6000,POM,BLACK,-,DE PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C RUBBER-PICK UP;CLP-500,EDPM,R20.0*W12,-, K3816 P2134 K3913 M0405 S4068 K3855 P2148 SNA SA SA SA SA SA SA SA MEA UNIT-FEED;CLP-500,SEC,EXPORT,-,-,-,MEA-HOLDER PINCH C3;CLP-500,SEC,EXPORT,PMO-HOLDER PINCH C3;CLP-500,PC+GF20%,CP2 PMO-HOLDER PINCH C5;CLP-500,PC+GF20%,CP2 IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,MEA-HOLDER PINCH C5;CLP-500,SEC,EXPORT,PMO-HOLDER PINCH C5;CLP-500,PC+GF20%,CP2 PMO-ROLLER FEED L;ML-80,POM,WHT,-,-,-,-, IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,MEA-HOLDER PINCH M;CLP-500,SEC,EXPORT,-, PMO-HOLDER PINCH M;SCX-5100,PC+GF20%,BLA PMO-ROLLER FEED L;ML-80,POM,WHT,-,-,-,-, PMO-SUB HOLDER FEED;ML-80,POM,BLK,-,-,-, PMO-ROLLER FEED S;ML-80,POM,NTR,-,IPR-SHAFT FEED IDLER;ML-80,SUM24L,NI,-,PMO-FRAME FEED;CLP-500,ABS+GF20%,GP2200, RING-E;ID4,OD9,T0.6,PASS,STSC PMO-BUSHING FEED MID;CLP-500,POM,WHITE,IPR-BRKT FEED MID;CLP-500,SECC,-,T0.8,-, WASHER-PLAIN;-,ID6.0,OD16.0,T0.5,BLK,POL PMO-ROLLER FEED MID;CLP-500,POM/GF25%+UR SHAFT-FEED MID;CLP-500,SUM24L,L37,¥Õ6.0,S PMO-BUSHING_P/U,MP;ML-6100,POM,BLACK,-,C GROUND-PICKUP PLATE;CLP-500,SUS304-3/4H, PMO-ROLLER FEED;SCX-5100,POM+URETAN,BLAC SHAFT-FEED;CLP-500,SUM24L,L67.1,¥Õ6.0,-, GEAR-MP/DUP DRV;SCX-5100,POM,SW-01,M0.8, PMO-PULLEY FEED L;CLP-500,POM,WHITE,Z=61 BELT-TIMING GEAR;30S2M250,-,T1.36,-,L250 GEAR-FEED;SCX-5100,POM,M9044,M0.8,Z62/54 PMO-PULLEY FEED S;CLP-500,POM,WHITE,Z=32 PMO-BRKT FEED;CLP-500,PC/ABS+SUS430 1.5T PMO-PULLEY IDLE;CLP-500,POM,WHITE,PI=10, RING-CS;ID3,OD3,T0.25,BLACK,SUS304 SPRING-TS;SUS304-WPB,-,PI0.9,D6.3,-,-,-, SPRING-TS;SUS304-WPB,-,PI0.75,D6.25,-,-, SPRING ETC-FEED MP;SCX-5100,SUS304-WPB,P F6112 P4004 P4012 P4012 F6099 P4005 P4012 F6192 F6099 P4006 P4012 F6192 F6198 F6194 F6099 F6171 T2001 F6160 F6091 W0031 F6193 S0078 K3855 P2061 F6195 F6210 G0340 F6185 B0055 F6078 F6186 F6159 P7026 D4088 S0080 S0081 F6218 SA SA SNA SNA SA SA SNA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SA NA SA SNA SA SA SA SA SA SA SA SA SA SNA SNA SNA SA ELA UNIT-GUIDE PAPER T2;CLP-500,SEC,EXPO PMO-COVER FEED SENSOR;CLP-500,PC,BLACK,PBA SUB-FEED SENSOR;CLP-500,SEC,-,FEED S PMO-ACTUATOR FEED SENSOR;CLP-500,PC,BLAC IPR-BRKT PAPER GUIDE;CLP-500,SECC,-,T1.2 SHEET-PAPER GUIDE;CLP-500,PC,T=0.3,W31.6 PMO-GUIDE PAPER PATH;CLP-500,HIPS,BLACK, K3128 F6165 F6152 F6157 G2106 S0085 K3910 SA SA SA SA SNA SA SA 9.19 Feeder Ass'y 9.19-0 9.19-1 9.19-1-1 9.19-1-2 9.19-1-3 9.19-2 9.19-2-1 9.19-2-2 9.19-2-3 9.19-3 9.19-3-1 9.19-3-2 9.19-3-3 9.19-3-4 9.19-3-5 9.19-4 9.19-5 9.19-6 9.19-7 9.19-8 9.19-9 9.19-10 9.19-11 9.19-12 9.19-13 9.19-14 9.19-15 9.19-16 9.19-17 9.19-18 9.19-19 9.19-20 9.19-21 9.19-22 9.19-23 9.19-24 9.19-25 JC97-01829A JC97-01768A JC72-01107A JC72-01108A JC70-10230A JC97-01769A JC72-01108A JC72-40261A JC70-10230A JC97-01770A JC72-00724A JC72-40261A JC72-40266A JC72-40262A JC70-10230A JC72-01106A 6044-000125 JC72-01105A JC70-00376A 6031-000021 JC72-01113A JC66-00618A JC72-41364A JC63-00182A JC72-00727A JC66-00617A JC66-00346A JC72-01110A 6602-001176 JC66-00332A JC72-01111A JC72-01134A JC72-01112A 6044-000001 6107-001210 6107-001211 JC61-00481A 9.20 Guide Paper T2 Ass'y 9.20-0 9.20-1 9.20-2 9.20-3 9.20-4 9.20-5 9.20-6 JC96-02797A JC72-01139A JC92-01455A JC72-01135A JC70-00389A JC63-00235A JC72-01160A 11 Parts List SA : Service Available, SNA : Service not Available Draw# 9.20-7 Part Code Description JC61-00050A SPRING ETC-ACTUATOR;ML-6060A,SUS304-WPB, Location SNA Z4132 SA I2131 D2090 Z2649 P2135 K4055 S4110 K2893 K2874 T2001 D2091 C3122 S4071 G2092 S0088 D4088 SA SNA SA SA SA SA SNA SA SA SNA SA SNA SNA SNA SNA D2014 D2087 Z2607 K3422 H1250 SA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SA SNA SNA SA SA SA SA SA SA 9.21 ITB Cam Unit 9.21-0 9.21-1 9.2-12 9.21-2 9.21-3 9.21-4 9.21-5 9.21-6 9.21-7 9.21-8 9.21-9 9.21-10 9.21-11 9.21-12 9.21-13 JC96-03216A JC72-01154A JC96-03242A JC92-01651A JC72-01187A JC66-00548A JC66-00511A JC61-00699A 6044-000125 JC72-01155A JC39-00381A JC72-01136A JC61-00717A 6107-001203 6044-000001 ELA UNIT-ITB CAM;CLP-510,SEC,EXPORT,ITB PMO-DUMMY ITB CAM LOWER;CLP-500,HIPS,BLA ELA UNIT-OPE PANEL;CLP-510,SEC,EXPORT,-, PBA SUB-PTL_THER;CLP-510,SEC,KOREA,PTL_T PMO-PTL PATH;CLP-500,PC,TRP,-,KC7133R,-, SHAFT-ITB CLEAN CAM;CLP-500,SUM24L,L160. CAM-ITB CLEANING;CLP-500,POM,-,-,BLACK,L BUSH-D6/L4;CLP-500,BRONZE+ST,ID6.0,OD9.0 RING-E;ID4,OD9,T0.6,PASS,STSC PMO-DUMMY ITB CAM UPPER;CLP-500,HIPS,BLA CBF HARNESS-ITB D_SET;CLP-510,WIRE HARNE PMO-COVER CAM SHAFT;CLP-500,HIPS,BLACK,GUIDE-PTL SPRING;CLP-500,POM,-,-,-,BLACK SPRING-ES;SUS304-WPB,-,PI0.5,D4.5,L17.2, RING-CS;ID3,OD3,T0.25,BLACK,SUS304 9.22 Dummy Fuser Base Ass'y 9.22-0 9.22-1 9.22-2 9.22-3 9.22-4 JC96-02795A JC72-01142A JC72-01140A JC70-10961A JC39-00288A 0105-000101 0105-001032 0201-001162 0201-001183 0202-000008 0202-000108 0202-000137 0202-001025 0203-000007 0203-001102 0203-001189 0203-001235 0203-001236 0204-000469 0205-001007 0205-001056 0205-001059 0205-001067 0205-001080 0205-001144 0401-000005 0401-000116 0402-000129 0402-001189 0403-000471 0403-000525 0403-001507 0404-000112 0407-000101 0501-000010 0501-000279 ELA UNIT-DUMMY FUSER BASE;CLP-500,SEC,EX PMO-DUMMY FUSER BASE;CLP-500,PBT+GF30%,B PMO-COVER FUSER AC;CLP-500,PBT+GF30%,BLA IPR-TERMINAL FU;ML-165,C5210P,-,T0.3,-,CBF HARNESS-SMPS_AC WIRE;CLP-500,WIRE HA PAPER-ART;75G,W216,-,WHITE,XEROX 3R2047, PAPER-ART;-,W210,-,WHITE,HANSOL,L297 ADHESIVE-CYA;LOCTITE403,NTR,1250,20G ADHESIVE-AA;ARON ALPHA #202F,NTR,100,20G SOLDER-WIRE;HI-FLO,3.0,-,D3.0,63SN/37PB, SOLDER-CREAM;RMA-20-21L,-,20~38 §-,62.8SS SOLDER-WIRE FLUX;KR-19 RMA SF,-,D0.7,60S FLUX;KS-611,-,-,-,SPRAY TAPE-FILAMENT;3M,T0.15,W18,L55M,TRP TAPE-OPP MASKING;OPP-2,T0.05,W100,L400M, TAPE-ACETATE;#810,T0.05,W12,L65000,NTR TAPE-PAPER;YW-692,T0.15,W5.8,L4000M,TAPE-PAPER;YW-4620,T0.12,W6.2,L4000M,THINNER;#4662,-,0.795,GREASE-BEARING;NYOGEL 759G,HYDROCARBON B GREASE-GRAPHITE;CRS841,WHT,GREASE-BEARING;PETAMO GHV 133,BEIGE,15KG GREASE-GRAPHITE;NYOGEL 756G,HYDRO CARBON GREASE-BEARING;NYOGEL 774H,NOISE DAMPING GREASE-BEARING;SF-112,HANARL,NOISE TAMPI DIODE-SWITCHING;1N4148,75V,150MA,DO-35,T DIODE-SWITCHING;MMSD914T1,100V,200MA,SOD DIODE-RECTIFIER;1N4003,200V,1A,DO-41,TP DIODE-RECTIFIER;M4,400V,1A,TS-1,TP DIODE-ZENER;1N5271B,100V,5%,500mW,DO-35, DIODE-ZENER;1N4733A,5%,1000MW,DO-41,TP DIODE-ZENER;ZT10-300B,5%,1000MW,DO-41,BK DIODE-SCHOTTKY;RB420D,40V,100MA,SOT-23,T DIODE-ARRAY;DA204K,20V,100mA,C2-3,SOT-23 TR-SMALL SIGNAL;KSC1008,NPN,800mW,TO-92, TR-SMALL SIGNAL;KSA1182-Y,PNP,150mW,SOT- 12 Parts List SA : Service Available, SNA : Service not Available Draw# Part Code 0501-000294 0501-000457 0502-000245 0502-001048 0601-000353 0601-001138 0601-001383 0601-001444 0603-001021 0604-001154 0604-001257 0803-001097 0803-001393 0803-003263 0803-003264 0904-001752 1001-000170 1006-001250 1103-001183 1103-001328 1105-001384 1107-001287 1202-000164 1203-002220 1203-002233 1205-002339 1404-001141 2001-000008 2001-000047 2001-000058 2001-000111 2001-000281 2001-000290 2001-000429 2001-000577 2001-000621 2001-000812 2001-000935 2003-000557 2003-000631 2005-001058 2007-000033 2007-000066 2007-000070 2007-000074 2007-000078 2007-000082 2007-000084 2007-000086 2007-000090 2007-000092 2007-000097 2007-000102 2007-000113 2007-000116 2007-000118 Description Location TR-SMALL SIGNAL;KSA708-Y,PNP,800mW,TO-92 TR-SMALL SIGNAL;MMBT2222A,NPN,350MW,SOTTR-POWER;KSB1151-Y,PNP,1.3W,TO-126,-,16 TR-POWER;KSD1691,NPN,1.3W,TO-126,BK,160 LED;ROUND,RED/Y-GRN,5mm,630/570nm LED-IR;ROUND,5mm,150mW,4V,950nm,BK LED;ROUND,RED,3.0MM,700NM LED;SMD,GRN,1MM,560NM,3X1.5X1.4MM PHOTO TR;NPN,20V,5V,20mA,75mW,TP PHOTO-INTERRUPTER;TR,0.2-1.0MA,80MW,DIP, PHOTO-INTERRUPTER;TR,-,-,DIP-4,BK IC-TTL;7407,BUFFER/DRIVER,DIP,14,300MIL, IC-TTL;7407,BUFFER/DRIVER,SOP,14,150MIL, IC-CMOS LOGIC;74LCX07,HEX BUFFER,SOIC,14 IC-CMOS LOGIC;74LCX06,HEX INVERTER/BUFFE IC-USC;NET2270,16BIT,TQFP,64P,10X10MM,30 IC-ANALOG SWITCH;MC14051BD,SPDT CMOS,SOP IC-LINE DRIVER;DS90LV017A,SOIC,8P,150MIL IC-EEPROM;24C04,512x8,SOP,8P,5x4mm,2.5/5 IC-EEPROM;93C86,2KX8/1KX16BIT,DIP,8P,9.2 IC-DRAM;K4S561632,4X4MX16BIT,TSOP(II),54 IC-FLASH MEMORY;29LV400,512x8/256x16,TSO IC-VOLTAGE COMP.;393,SOP,8P,150MIL,DUAL, IC-POSI.ADJUST REG.;LD1117,DPAK,3P,240MI IC-RESET;XC61F,SOT-23,3P,-,PLASTIC,0.7/1 IC-CLOCK GENERATOR;CY25811SC,SOIC,8P,150 THERMISTOR-NTC;5.6Kohm,5%,3200K,2.1mW/C, R-CARBON;15KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;2.2KOHM,5%,1/4W,AA,TP,2.4X6.4MM R-CARBON;5.6Kohm,5%,1/4W,AA,TP,2.4x6.4mm R-CARBON;150OHM,5%,1/4W,AA,TP,2.4X6.4MM R-CARBON;100OHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;10KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;1KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;2KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;300KOHM,5%,1/4W,AA,TP,2.4X6.4MM R-CARBON;5.6KOHM,5%,1/8W,AA,TP,1.8X3.2MM R-CARBON;68OHM,5%,1/4W,AA,TP,2.4X6.4MM R-METAL OXIDE(S);2.2ohm,5%,3W,AA,TP,6x16 R-METAL OXIDE(S);3.3ohm,5%,3W,AA,TP,6x16 R-WIRE WOUND;0.39ohm,1%,1W,AA,TP,4.3x12m R-CHIP;0ohm,5%,1/4W,TP,3216 R-CHIP;20Kohm,1%,1/10W,TP,1608 R-CHIP;0ohm,5%,1/10W,TP,1608 R-CHIP;100ohm,5%,1/10W,TP,1608 R-CHIP;1Kohm,5%,1/10W,TP,1608 R-CHIP;3.3Kohm,5%,1/10W,TP,1608 R-CHIP;4.7Kohm,5%,1/10W,TP,1608 R-CHIP;5.6Kohm,5%,1/10W,TP,1608 R-CHIP;10Kohm,5%,1/10W,TP,1608 R-CHIP;15Kohm,5%,1/10W,TP,1608 R-CHIP;47Kohm,5%,1/10W,TP,1608 R-CHIP;100Kohm,5%,1/10W,TP,1608 R-CHIP;33ohm,5%,1/10W,TP,1608 R-CHIP;120ohm,5%,1/10W,TP,1608 R-CHIP;390ohm,5%,1/10W,TP,1608 13 SNA SA SA SA SA SA SNA SNA SNA SA SA SNA SA SA SA SNA SNA SA SA SA SA SA SNA SA SA SNA SA SNA SA SA SNA SA SA SA SA SA SNA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA Parts List SA : Service Available, SNA : Service not Available Draw# Part Code 2007-000122 2007-000123 2007-000134 2007-000309 2007-000539 2007-000608 2007-000729 2007-000736 2007-000839 2007-000842 2007-000939 2007-000965 2007-001002 2007-001044 2007-001134 2007-007004 2007-007445 2007-007726 2007-008567 2008-000166 2009-001085 2011-001011 2011-001094 2201-000017 2201-000119 2201-000138 2203-000041 2203-000189 2203-000192 2203-000236 2203-000257 2203-000426 2203-000440 2203-000476 2203-000626 2203-000783 2203-000815 2203-000998 2203-001598 2203-001656 2203-001683 2401-000007 2401-000042 2401-000207 2401-000414 2401-000802 2401-002300 2404-000284 2703-000300 2801-003582 2801-003886 2802-001069 2804-001613 2901-001178 3301-000325 3301-001015 Description Location R-CHIP;1.2Kohm,5%,1/10W,TP,1608 R-CHIP;1.5Kohm,5%,1/10W,TP,1608 R-CHIP;33Kohm,5%,1/10W,TP,1608 R-CHIP;10ohm,5%,1/10W,TP,1608 R-CHIP;200ohm,5%,1/10W,TP,1608 R-CHIP;240ohm,5%,1/10W,TP,1608 R-CHIP;300ohm,5%,1/10W,TP,1608 R-CHIP;30Kohm,1%,1/10W,TP,1608 R-CHIP;39ohm,5%,1/10W,TP,1608 R-CHIP;3Kohm,1%,1/10W,TP,1608 R-CHIP;47Kohm,1%,1/10W,TP,1608 R-CHIP;5.1Kohm,5%,1/10W,TP,1608 R-CHIP;510ohm,5%,1/10W,TP,1608 R-CHIP;56ohm,5%,1/10W,TP,1608 R-CHIP;68ohm,5%,1/10W,TP,1608 R-CHIP;12Kohm,1%,1/10W,TP,1608 R-CHIP;9.09Kohm,1%,1/10W,TP,1608 R-CHIP;35.7ohm,1%,1/10W,TP,1608 R-CHIP;15.4KOHM,1%,1/10W,TP,1608 R-FUSIBLE;56ohm,5%,1/4W,AA,TP,2.6x6.7mm R-METAL GLAZE;10Mohm,3%,1/2W,CM,BK,18x4m R-NET;10Kohm,5%,1/16W,L,CHIP,8P,TP,3.2x1 R-NET;39OHM,5%,1/16W,L,CHIP,8P,TP C-CERAMIC,DISC;1NF,10%,50V,Y5P,TP,5X3.5M C-CERAMIC,DISC;100NF,+80-20%,50V,Y5V,TP, C-CERAMIC,DISC;0.1NF,10%,50V,Y5P,TP,4X4M C-CER,CHIP;0.01NF,0.25PF,50V,C0G,TP,1608 C-CER,CHIP;100nF,+80-20%,25V,Y5V,TP,1608 C-CER,CHIP;100nF,+80-20%,50V,Y5V,TP,2012 C-CER,CHIP;0.1NF,5%,50V,C0G,TP,1608 C-CER,CHIP;10nF,10%,50V,X7R,TP,1608 C-CER,CHIP;0.018NF,5%,50V,C0G,TP,1608 C-CER,CHIP;1nF,10%,50V,X7R,TP,1608,C-CER,CHIP;1000nF,+80-20%,16V,Y5V,-,2012 C-CER,CHIP;0.022nF,5%,50V,C0G,TP,1608 C-CER,CHIP;0.33NF,5%,50V,C0G,TP,1608 C-CER,CHIP;0.033NF,5%,50V,C0G,TP,1608 C-CER,CHIP;0.047NF,5%,50V,C0G,TP,1608 C-CER,CHIP;2200nF,+80-20%,16V,Y5V,TP,201 C-CER,CHIP;0.47nF,5%,50V,NP0,TP,1608 C-CER,CHIP;0.068nF,5%,50V,NP0,TP,1608 C-AL;470UF,20%,16V,GP,TP,8X11.5MM,3.5 C-AL;100uF,20%,16V,GP,TP,6.3x7,5 C-AL;100uF,20%,50V,WT,TP,8x12,5 C-AL;10uF,20%,16V,GP,TP,4x7,5 C-AL;220uF,20%,16V,GP,TP,10x9mm,5mm C-AL;47uF,20%,50V,GP,TP,6.3x11,5 C-TA,CHIP;10uF,20%,16V,-,TP,3528 INDUCTOR-SMD;1uH,10%,1608 CRYSTAL-UNIT;30MHz,50ppm,28-AAA,18pF,80o CRYSTAL-UNIT;12MHz,50ppm,28-AAA,16pF,50o RESONATOR-CERAMIC;7.37MHz,0.5%,TP,4.7x4. OSCILLATOR-CLOCK;23.8807363MHZ,50PPM,15P FILTER-EMI SMD;25V,2A,-,100000pF,2x1.25x BEAD-SMD;60ohm,3.2x2.5x1.3mm,400mA,TP,,, BEAD-AXIAL;70ohm,3.6x0.65x5mm,6000mA,TP, 14 SNA SA SA SA SA SA SA SA SNA SA SA SNA SA SA SNA SA SA SNA SA SNA SA SNA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SNA SNA SNA SA SA SA SA SNA SNA SA SA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# Part Code 3301-001240 3301-001258 3301-001594 3404-000165 3702-001121 3704-000349 3708-001408 3709-001131 3711-000164 3711-000198 3711-000225 3711-002000 3711-002003 3711-002808 3711-002809 3711-002810 3711-002811 3711-002813 3711-003408 3711-003409 3711-003410 3711-003411 3722-001101 3903-000085 6001-000125 6001-000485 6001-001068 6002-000175 6002-000308 6003-000115 6003-000152 6003-000196 6003-000264 6003-000266 6003-000267 6003-000269 6003-000282 6003-001001 6003-001256 6006-001078 6006-001193 6009-001396 6031-000019 6031-001490 6031-001491 6043-001097 6107-001197 6107-001204 6107-001206 6107-001208 6107-001212 6501-000004 6601-001227 6902-000048 6902-000288 6902-000332 Description Location BEAD-SMD;120ohm,1.6x0.8x0.8mm,200mA,TP,BEAD-SMD;600ohm,1608,100mA,,,,1.8ohm BEAD-SMD;90ohm,2.0*1.2*1.3mm,-,TP,-,-,SWITCH-TACT;12V,50mA,160gf,6x6mm,SPST CONNECTOR-RIBBON;60P,MALE,STRAIGHT,AUF SOCKET-IC;8P,DIP,SN,2.54MM CONNECTOR-FPC/FFC/PIC;12P,1MM,STRAIGHT,S CONNECTOR-CARD EDGE;100P,1.27MM,STRAIGHT CONNECTOR-HEADER;1WALL,2P,1R,2.5mm,STRAI CONNECTOR-HEADER;1WALL,3P,1R,2.5mm,STRAI CONNECTOR-HEADER;1WALL,4P,1R,2.5mm,STRAI CONNECTOR-HEADER;BOX,18P,2R,2mm,STRAIGHT CONNECTOR-HEADER;BOX,26P,2R,2mm,STRAIGHT CONNECTOR-HEADER;BOX,7P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,8P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,9P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,10P,1R,2mm,STRAIGHT CONNECTOR-HEADER;BOX,12P,1R,2mm,STRAIGHT CONNECTOR-HEADER;BOX,2P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,3P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,4P,1R,2mm,STRAIGHT, CONNECTOR-HEADER;BOX,5P,1R,2mm,STRAIGHT, JACK-USB;4P/1C,AU,IVR,ANGLE,B TYPE CBF-POWER CORD;DT,US,BP3/YES,I(IEC C13/C SCREW-MACHINE;BH,+,M3,L4,ZPC(YEL),SM20C, SCREW-MACHINE;PH,+,M2.6,L4,ZPC(YEL),SWRC SCREW-MACHINE;PH,+,M2,L16,BLK,SWRCH18A,SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(YEL),SM2 SCREW-TAPTITE;PH,+,B,M2.6,L6,ZPC(YEL),SW SCREW-TAPTITE;BH,+,B,M3,L6,ZPC(BLK),SWRC SCREW-TAPTITE;PH,+,B,M2,L10,ZPC(YEL),SWR SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRC SCREW-TAPTITE;PWH,+,B,M3,L6,ZPC(YEL),SWR SCREW-TAPTITE;PWH,+,S,M3,L6,ZPC(YEL),SWR SCREW-TAPTITE;PWH,+,S,M3,L8,ZPC(YEL),SWR SCREW-TAPTITE;BH,+,S,M3,L6,ZPC(YEL),SWRC SCREW-TAPTITE;BH,+,B,M3,L8,ZPC(BLK),SWCH SCREW-TAPTITE;FH,+,B,M3,L8,ZPC(BLK),SWRC SCREW-TAPTITE;BH,+,B,M4,L10,NI PLT,SWRCH SCREW-TAPTITE;WSP,PH,+,M3,L10,ZPC(YEL),S SCREW-MACHINE;WSP,PH,+,M3,10,ZPC(YEL),SW SCREW-SPECIAL;PH,+,-,M3,L10.3,ZPC(BLK),S WASHER-PLAIN;-,ID6.1,OD8.5,T0.1,BLK,POLY WASHER-PLAIN;POLYMIDE,-,ID7.1,OD14,T0.13 WASHER-PLAIN;POLYMIDE,-,ID8.1,OD12,T0.2, PIN-SPRING;W,D2,L14,-,SUS304 CS 1/2H,T0. SPRING-CS;SUS304-WPB,-,PI0.9,D5.6,L27,-, SPRING-ES;SUS304-WPB,-,PI0.6,D7.5,L22.9, SPRING-TS;SUS304-WPB,BLACK,PI1.5,D10,L5, SPRING-TS;SWP,RIGHT,PI1.4,D9.2,L6.5,-,-, SPRING-TS;SUS304-WPB,-,PI0.9,D13,L4.7,-, CABLE TIE;DA-80,T1,W2.5,L80,NTR,NYLON66 BEARING-BALL;L-1680HH,ID8,OD16,L5.0,SUS4 BAG PE;LDPE,T0.03,L400,W400,TRP,8,2,PE M BAG PE;LDPE,T0.05,W250,L450,TRP,8,2BAG CONDUCTIVE;PE+CARBON,T0.1,W250,L500, 15 K2903 S0011 K2756 SNA SNA SNA SA SA SA SNA SA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SA SA SA SA SNA SNA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# Part Code 6902-000606 6902-000655 JB13-00004A JB68-00072A JB68-00073A JB68-00916A JB75-10028A JB75-10029A JC02-00017A JC02-00018A JC02-00019A JC02-00020A JC13-00014C JC13-00020A JC33-00011A JC39-00277A JC39-00282A JC39-00284A JC39-00285A JC39-00286A JC39-00290A JC39-00294A JC39-00295A JC39-00306A JC39-00379A JC39-00380A JC39-00382A JC39-00383A JC39-00385A JC39-00388A JC39-40511A JC41-00133A JC41-00166A JC41-00169A JC41-00201A JC41-00202A JC41-00224A JC41-00225A JC41-00254A JC41-00255A JC41-00256A JC41-00257A JC41-10519A JC46-00232A JC61-00011A JC61-00032A JC61-00035A JC61-00549A JC61-00714A JC61-00715A JC61-00753A JC61-00754A JC61-00772A JC61-00774A JC61-00827A JC61-00828A Description Location BAG CONDUCTIVE;PE+CARBON,T0.1,W305,L475, BAG PE;HDPE,T0.03,W800,L1300,TRP,28,6M T IC ASIC-OPE;SF-3100,HT48C5,SSOP,48P,16.1 LABEL(R)-BAR RIBON;SF-3000,PY,80X91000,T LABEL(R)-BAR CODE;SF-3000,PY,38X6.5,T0.1 LABEL RATING-BLANK;SF-340,SEC,TETRON,0.0 MEC-RIBBON BARCODE S;-,-,PW-2,PI1, D4.9, MEC-RIBBON BARCODE S;COLUMBUS,KISCOM,BLK TONER-GRINDED BLACK;CLP-500,SA-79EK-B,BL TONER-GRINDED YELLOW;CLP-500,SA-79EK-Y,Y TONER-GRINDED MAGENTA;CLP-500,SA-79EK-M, TONER-GRINDED CYAN;CLP-500,SA-79EK-C,CYA IC ASIC-SPGPM(3);SPGPM_D,SCX-6320F,256PI IC ASIC-ENGINE CONTROL;LPEC1,CLP-500,128 SOLENOID-DEVE HVPS;-,CLP-500,DC24V,190§Ù CBF HARNESS-MAIN ERASER;CLP-500,WIRE HAR CBF HARNESS-MAIN_P.EMPTY;CLP-500,WIRE HA CBF HARNESS-MAIN_FEED;CLP-500,WIRE HARNE CBF HARNESS-MAIN-TEMPERATURE;CLP-500,WIR CBF HARNESS-MAIN_MP.EMPTY;CLP-500,WIRE H CBF HARNESS-ERASER_BOARD;CLP-500,WIRE HA CBF HARNESS-MAIN_S/W(5V);CLP-500,WIRE HA CBF HARNESS-SMPS_COVER S/W;CLP-500,WIRE CBF HARNESS-LCD;CLP-500,WIRE,UL2877,14-1 CBF HARNESS-EX_WASTE;CLP-510,WIRE HARNES CBF HARNESS-PTL_THER;CLP-510,WIRE HARNES CBF HARNESS-ITB D_ITB;CLP-510,WIRE HARNE CBF HARNESS-DEVE OEM;CLP-510,WIRE HARNES CBF HARNESS-SUPPLY;CLP-510,WIRE HARNESS, CBF SIGNAL-DEVE DRI;CLP-510,12PIN,FFC,18 CBF HARNESS;ML-80,JUMPER,AWG22,52mm,SILV PCB-SENSOR;SCX-5100,FR-1,1L,V1.0,1.6T,11 PCB-DEVE BIAS;CLP-500,FR-1,1L,-,1.6,55*2 PCB-TEMPERATURE;CLP-500,FR-1,1L,-,1.6,22 PCB-TONER_TX;CLP-500,FR-1,1L,-,1.2,15*10 PCB-TONER_RX;CLP-500,FR-1,1L,-,1.2,15*10 PCB SUB-GINKGO_DEVE_CRUM;CLP-500,FR-4,2 PCB SUB-GINKGO_ITB;CLP-500,FR-4,2L,-,1.6 PCB MAIN-CONT_BB_PLUS;CLP-510,FR-4,4,-,1 PCB SUB-OEM_BB_PLUS;CLP-510,FR-1,1L,-,1. PCB SUB-DRIVER_BB_PLUS;CLP-510,FR-1,1L,PCB MAIN-CONT_BB_PLUS;CLP-510,FR-1,1,0.1 PCB-PTL;ML-165,FR-1,1L,T1.6mm,217.7X9m S/W APPLICATION-DRV;-,CLP-510,CLP DRV,1. SPRING ETC-FEED;SF-5100,SUS304WPB,0.6,-, SPRING ETC--HV SMALL;ML-6060A,SUS 304 WP SPRING ETC-HV APOLLO;SF-5100,SUS304WPB,0 SPRING ETC-PICKUP,MP;SCX-5312F,SUS304-WP STOPPER-STACKER F;CLP-500,POM,-,-,-,WHIT STOPPER-STACKER R;CLP-500,POM,-,-,-,WHIT PLATE-DUMMY Y;CLP-500,SUS304CSP,1/2H,T0. PLATE-DUMMY BK;CLP-500,SUS304CSP,1/2H,T0 BUSH-DEV DR;CLP-500,BRONZE,ID7.0,OD9.4,L BUSH-DEV SR;CLP-500,BRONZE,ID4.0,OD7.0,L BLADE-SUS BLACK;CLP-500,SUS301-CSP 1/2H, BLADE-SUS COLOR;CLP-500,SUS301-CSP 1/2H, 16 S7079 E3000 H1144 F6045 H1158 H1142 H1077 H1148 H1251 P2165 Z5098 Z5099 SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SA SA SA SNA SNA SNA SNA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# Part Code JC61-00839A JC61-00869A JC61-00977A JC61-00980A JC61-00981A JC61-00982A JC61-00983A JC61-00985A JC61-00986A JC61-00989A JC61-00989B JC62-00091A JC62-00092A JC62-00093A JC62-00094A JC62-00096A JC62-00097A JC62-00098A JC62-00099A JC62-00100A JC62-00101A JC62-00102A JC62-00103A JC62-00104A JC62-00105A JC62-00106A JC62-00107A JC62-00108A JC62-00115A JC62-00116A JC62-00117A JC62-00118A JC62-00122A JC62-00123A JC62-00124A JC62-00125A JC62-00126A JC62-00127A JC62-00128A JC62-00131A JC62-00132A JC62-00133A JC62-00140A JC62-00144A JC63-00179A JC63-00205A JC63-00206A JC63-00228A JC63-00229A JC63-00230A JC63-00231A JC63-00232A JC63-00233A JC63-00237A JC63-00238A JC63-00239A Description Location BLADE-CLEANING;CLP-500,URETHAN,TRP,W15*L FRAME-M-DRAWER CONNECTOR;CLP-500,PET+GF3 HOLDER-M-TR REAR;CLP-510,POM,-,-,-,BLACK HOLDER-M-SHAFT_OPC;CLP-510,POM,5,16,PI 1 GUIDE-M-BRACKET_C;CLP-510,ABS,4,4.4,239. BRACKET-P-SEAL_C;CLP-510,SECC,0.8,239.6, BUSH-TR;CLP-510,BRONZE+ST,ID6.0,OD10.0,L BRACKET-P-SEAL_BK;CLP-510,SECC,0.8,239.6 GUIDE-M-BRACKET_BK;CLP-510,ABS,4,6,239.6 STOPPER-M-ITB SPACER F/R;CLP-510,ABS,V0, STOPPER-M_REAR;CLP-510,ABS,V0,T3.0,-,-,G SEAL-MANUAL SHEET;CLP-500,PE FOAM,-,T=10 SEAL-SIDE BLADE DEVE;CLP-500,PE FOAM,-,T SEAL-BLADE INNER;CLP-500,SM55 FOAM,-,T=2 SEAL-BLADE UPPER;CLP-500,URETHANE FOAM,SEAL-DUST PROOF LSU;CLP-500,PET FILM,-,T SEAL-COVER WASTE TANK;CLP-500,URETHAN FO SEAL-GUIDE ERASER LAMP;CLP-500,NITTO #50 SEAL-SHUTTER;CLP-500,URETHAN FOAM,-,T=2. SEAL-SIDE BLADE;CLP-500,URETHAN FOAM,-,T SEAL-U_COVER WASTE TANK;CLP-500,URETHAN SEAL-URETHAN FILM;CLP-500,URETHAN FILM,SEAL-TEFLON FELT FRONT;CLP-500,TEFLON FE SEAL-TEFLON FELT REAR;CLP-500,TEFLON FEL SEAL-CLEANING BLADE;CLP-500,URETHANE FOA SEAL-SHUTTER 2;CLP-500,URETHAN FOAM,-,T4 SEAL-COLLAR PORON;CLP-500,PORON,-,T2.0, SEAL-BRACKET SIDE;CLP-500,URETHANE FOAM, SEAL-BRACKET UPPER;CLP-500,EPDM,-,T2.5,W SEAL-DUMMY HOLE UPPER;CLP-500,PE FOAM,-, SEAL-DUMMY COVER;CLP-500,PPMB,-,T1.0,W22 SEAL-FELT BLACK F;CLP-500,TEFLON FELT,-, SEAL-SIDE BLOCK;CLP-500,PE FOAM,-,T3.5,W SEAL-SIDE SR F;CLP-500,PORON ,-,T5.0,W5, SEAL-SUPPLY COLOR F;CLP-500,PORON LE20,SEAL-SUPPLY COLOR R;CLP-500,PORON LE20,SEAL-SUPPLY BLACK F;CLP-500,PORON LE20,SEAL-SUPPLY BLACK R;CLP-500,PORON LE20,SEAL-SIDE DUMMY COVER;CLP-500,PE FOAM,-, SEAL-BRACKET INNER_BK;CLP-500,PE FOAM,GR SEAL-UPPER COVER;CLP-500,URETHANE FORM,G SEAL-BLADE INNER_BK;CLP-500,EPDM,GRAY,T2 SEAL-BLADE SIDE_BK;CLP-500,PE FORM,GRAY, SEAL-AGITATOR_C;CLP-500,PORON(LE-20),-,5 COVER-FRONT HINGE F;CLP-500,POM,-,-,-,-, COVER-M-DUMMY BLACK;CLP-500,ABS,-,-,-,HB COVER-M-DUMMY CYAN;CLP-500,ABS,-,-,-,HB, SHEET-AGITATOR A;CLP-500,PET,T=0.1,W16.5 SHEET-AGITATOR B;CLP-500,PET,T=0.1,W16.5 SHEET-COVER DUMMY;CLP-500,TETRON,T=0.1,W SHEET-DEVE FRAME;CLP-500,PET,T=0.125,W27 SHEET-ITB WASTE;CLP-500,PE FILM,T=0.2,W1 SHEET-ITB BUFFER;CLP-500,PE FILM,T=0.3,W SHEET-ITB MAIN;CLP-500,URETHAN FILM,T=0. SHEET-ITB LOW;CLP-500,PE FILM,T=0.2,W21, SHEET-ITB TRC;CLP-500,PE FILM,T=0.2,W24. 17 H3009 SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# Part Code JC63-00241A JC63-00248A JC63-00278A JC63-00279A JC63-00280A JC63-00281A JC63-00282A JC63-00283A JC63-00284A JC63-00427A JC63-00552A JC63-00570A JC66-00486A JC66-00487A JC66-00490A JC66-00491A JC66-00492A JC66-00493A JC66-00494A JC66-00495A JC66-00496A JC66-00497A JC66-00498A JC66-00499A JC66-00501A JC66-00502A JC66-00503A JC66-00504A JC66-00505A JC66-00506A JC66-00507A JC66-00508A JC66-00509A JC66-00514A JC66-00521A JC66-00542A JC66-00603C JC66-00604A JC66-00605A JC66-00606A JC66-00609B JC66-00610A JC66-00611B JC66-00613A JC66-00620A JC66-00621A JC66-00933A JC68-00274A JC68-00320A JC68-00573A JC68-01134A JC68-01154A JC68-01156A JC68-01175A JC68-01181A JC68-01226A Description Location SHEET-ITB BLADE;CLP-500,PE SHEET,T=0.2,W SHEET-HV HARNESS;CLP-500,PC,T0.5,W33.5,L SHEET-REAR BLACK;CLP-500,PET FILM,T0.054 SHEET-REAR COLOR;CLP-500,PET FILM,T0.054 SHEET-RECYCLE BLACK;CLP-500,PET FILM,T0. SHEET-RECYCLE COLOR;CLP-500,PP FILM,T0.1 SHEET-SUPPLY COLOR;CLP-500,URETHANE SHEE SHEET-TONER RECYCLE;CLP-500,PET FILM,T0. SHEET-SUPPLY BLACK;CLP-500,PET,T0.2,W217 SHEET-DEVE FRAME_C;CLP-500,PET,0.125,17, SHEET-COVER HOLE;CLP-510,PET FILM,T=0.1, SHEET-AGITATOR_D;CLP-510,PET,0.2,11.8,4. GEAR-OPC AUGER;CLP-500,POM,M0.8,Z19,-,-, GEAR-OPC DRUM;CLP-500,PC,LF1025,M0.6,Z12 GEAR-OPC IDLE_Z35;CLP-500,POM,M0.6,Z35,GEAR-OPC IDLE_Z42/Z28;CLP-500,POM,M0.6/M GEAR-OPC IDLE_Z21;CLP-500,POM,M0.8,Z21,GEAR-OPC IDLE_Z32;CLP-500,POM,M0.8,Z32,GEAR-OPC ROLL CLEAN_Z18;CLP-500,POM,M0.8 GEAR-DEVE Z18/Z18;CLP-500,POM,M0.8/M0.6, GEAR-DEVE FRONT_Z18;CLP-500,POM,M0.6,Z18 GEAR-DEVE IDEL_Z21;CLP-500,POM,M0.6,Z21, GEAR-DEVE IDEL_Z24;CLP-500,POM,M0.6,Z24, GEAR-DEVE IDEL A_Z30/Z19;CLP-500,POM,M0. GEAR-DEVE IDEL_Z43/Z19;CLP-500,POM,M0.6, GEAR-DEVE IDEL_Z16;CLP-500,POM,M0.6,Z16, GEAR-DEVE IDEL_Z23;CLP-500,POM,M0.6,Z23, GEAR-DEVE RECY_Z16;CLP-500,POM,M0.6,Z16, GEAR-ITB AUGER_Z28;CLP-500,POM,M0.5,Z28, GEAR-ITB CLEAN_Z57;CLP-500,POM,M0.5,Z57, GEAR-ITB DRIVE_Z60;CLP-500,POM,M0.5,Z60, GEAR-ITB IDLE 1_Z28;CLP-500,POM,M0.5,Z28 GEAR-ITB IDLE 2_Z28;CLP-500,POM,M0.5,Z28 GEAR-TRANSFER_Z23;CLP-500,POM,M0.8,Z23,GEAR-DEVE IDLE_Z18;CLP-500,POM,M0.6,Z18, ROLLER-ITB DRIVE;CLP-500,AL6063+EDPM,D29 DRUM-OPC RICOH;CLP-500,AL,-,OD120,L266,ROLLER-CHARGER CLEANING;CLP-500,URETHAN+ ROLLER-DEV;CLP-500,NBR+ECO,¥Õ14.0,L228.8S ROLLER-DEV SUPPLY;CLP-500,SILICON FOAM, ROLLER-ITB CLEAN BU;CLP-510,AL+SUM24L,¥ÕS ROLLER-ITB T1;CLP-500,SUM22L,¥Õ12.0,L280S ROLLER-ITB TENSION;CLP-510,AL+SUM24L,¥Õ1S ROLLER-TRANSFER;CLP-500,EDPM+SUM24L,¥Õ24S SHAFT-OPC DRUM;CLP-500,SUS416F,L310,¥Õ10S DRUM-ITB BELT;CLP-500,PC+ALLOY,¥Õ120,-,WS ROLLER-M-ITB BELT DF;CLP-510,POM,29.6,L1 LABEL(R)-RIBBON;SF-5100,100,-,-,BLK MANUAL-(CARD)SEM SVC CARD;ML-5100A,SEM,X LABEL(R)-BARCODE;ML-4500,PET,T0.05,10mm, LABEL(P)-BLANK(FUSER);ML-1710D3,-,WHITE LABEL(R)-POP(A);CLP-500,-,PC+HOLOGRAM,T0 MANUAL-SHEET DEVE;CLP-500,-,ENGLISH,-,AR LABEL(P)-FRONT INNER;CLP-500,-,YUPO PAPE LABEL(P)-TOP;CLP-500,-,YUPO PAPER,100G,W LABEL(R)-COLOR BLACK;CLP-500,-,FASCAL400 18 H1336 L0004 L0005 SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA NA SNA NA NA NA NA NA NA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# Part Code JC68-01228A JC68-01229A JC68-01230A JC68-01231A JC68-01428A JC68-01483A JC68-01484A JC68-01488A JC68-10914D JC68-10914E JC68-10914F JC68-10914G JC68-10932A JC68-30928E JC69-00640A JC69-00644A JC69-00732A JC70-00050A JC70-00281A JC70-00345A JC70-00347A JC70-00348A JC70-00349A JC70-00350A JC70-00351A JC70-00352A JC70-00354A JC70-00391A JC70-00392A JC70-00395A JC70-00396A JC70-00398A JC70-00399A JC70-00402A JC70-00403A JC70-00434A JC70-00435A JC72-00463A JC72-00465A JC72-01013A JC72-01014A JC72-01015A JC72-01016A JC72-01017A JC72-01018A JC72-01019A JC72-01020A JC72-01021A JC72-01022A JC72-01023A JC72-01024A JC72-01025A JC72-01026A JC72-01027A JC72-01029A JC72-01030A Description Location LABEL(P)-OPC NOTICE;CLP-500,-,YOPO PAPER LABEL(R)-COLOR YELLOW;CLP-500,-,FASCAL40 LABEL(R)-COLOR CYAN;CLP-500,-,FASCAL400P LABEL(R)-COLOR MAGENTA;CLP-500,-,FASCAL4 MANUAL-QIG;CLP-510,SEE,16 LANGUAGE,GERMA MANUAL-SHEET ITB;CLP-510,SEC,ENGLISH,-,A MANUAL-QRG;CLP-510,XEROX,EN+FR+IT+GE+SP+ MANUAL-DOC POCKET;CLP-510,SEC,ENGLISH,U. LABEL(P)-SERIAL NO;ML-85,ART,70X15,G100, LABEL SERIAL-YELLOW;CLP-510,SEC,ART,0.1, LABEL SERIAL-CYAN;CLP-510,SEC,ART,0.1,70 LABEL SERIAL-MAGENTA;CLP-510,SEC,ART,0.1 LABEL(P)-BLANK(ML);ML-85/85G,ART,70X60,G LABEL(P)-CAUTION, HOT_FU;ML-1430,-,PET,T CUSHION-SET MAIN;CLP-510,EPS,-,W611,L565 BOX(P)-MAIN BBP;CLP-500,DW,A-1,596,550,5 BOX(P)-PAD TOP;CLP-510,DW,-,-,615,545,-, IPR-TERMINAL;SF-5100,SWRCH1018,-,4.4,-,IPR-BRKT CLEANING;ML-1650,SECC,-,250X18. IPR-BRKT SOLENOID;CLP-500,SECC,-,T1.2,-, IPR-CONTCAT DRUM(GND);CLP-500,C5201 1/2H IPR-CONTCAT ROLL CHARGER;CLP-500,SUS301IPR-CONTCAT SOKET OEM;CLP-500,C5210 1/2H IPR-OPC SPRING HANDLE;CLP-500,SUS301-CSP IPR-ITB BRKT DRAW CONN.;CLP-500,SECC,-,T IPR-ITB PLATE SPRING HV;CLP-500,SUS304 C IPR-ITB WASHER SPRING;CLP-500,SUS304 CSP IPR-DEV BRKT DOCTOR;CLP-500,SECC,-,T1.2, IPR-DEV BRKT DOCTOR BK;CLP-500,SECC,-,T1 IPR-DEV PLATE BIAS;CLP-500,C5210,-,T0.3, IPR-DEV PLATE FUSERBLE;CLP-500,C5201,-,T IPR-DEV PLATE BIAS DR BK;CLP-500,SUS304IPR-DEV PLATE BIAS DR C;CLP-500,SUS304-C IPR-DEV PLATE BIAS SR;CLP-500,SUS304-CSP IPR-DEV PLATE BIAS SR BK;CLP-500,SUS304IPR-PLATE CONTACT HVPS;CLP-500,C5210P,-, IPR-PLATE SPRING HVPS;CLP-500,BECU,-,T0. PMO-CAP CONNECTOR L;ML-6060A,POM,BLACK,PMO-CAP CONNECTOR U;ML-6060A,POM,BLACK,PMO-AUGER WASTE TONER;CLP-500,PC+GF20%,B PMO-BRKT FRAME FRONT;CLP-500,ABS+GF20%,B PMO-BRKT FRAME REAR;CLP-500,ABS+GF20%,IC PMO-COVER ROLL CHARGER;CLP-500,ABS,BLACK PMO-COVER WASTE TANK;CLP-500,ABS,BLACK,PMO-OPC FLANGE DRUM;CLP-500,POM,WHITE,-, PMO-OPC FRAME BASE;CLP-500,ABS+GF20%,BLA PMO-GUIDE ERASER LAMP;CLP-500,ACRYL,TRP PMO-OPC HANDLE;CLP-500,ABS+GF20%,ICE GRE PMO-HOLDER CR FRONT;CLP-500,POM,BLACK,-, PMO-HOLDER CR REAR;CLP-500,POM,BLACK,-,D PMO-PUSH LOCKING;CLP-500,POM,BLACK,-,DEL PMO-SHUTTER WASTE TANK;CLP-500,ABS,BLACK PMO-OPC SOKET OEM;CLP-500,ABS,BLACK,-,HB PMO-ITB AUGER CLEAN;CLP-500,ABS+GF20%,BL PMO-ITB BUSH DRIVE F;CLP-500,POM,BLACK,PMO-ITB BUSH DRIVE FIX;CLP-500,POM,BLACK 19 L0020 S8010 S7033 S7034 Z0013 Z0014 SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# Part Code JC72-01031A JC72-01032A JC72-01034A JC72-01035A JC72-01036A JC72-01037A JC72-01038A JC72-01039A JC72-01040A JC72-01041A JC72-01042A JC72-01043A JC72-01044A JC72-01045A JC72-01046A JC72-01047A JC72-01048A JC72-01051A JC72-01052A JC72-01053A JC72-01054A JC72-01088A JC72-01095A JC72-01114A JC72-01119A JC72-01120A JC72-01121A JC72-01122A JC72-01123A JC72-01124A JC72-01125A JC72-01126A JC72-01127A JC72-01128A JC72-01129A JC72-01130A JC72-01131A JC72-01132A JC72-01133A JC72-01175A JC72-01198B JC72-01218A JC72-01219A JC72-01234A JC72-01264A JC72-01265A JC72-01266A JC72-01268A JC72-01269A JC72-01270A JC72-01271A JC72-01272A JC72-01273A JC72-01274A JC72-01275A JC72-01276A Description Location PMO-ITB BUSH GUIDE CF;CLP-500,POM,WHITE, PMO-ITB BUSH GUIDE CR;CLP-500,POM,WHITE, PMO-ITB BUSH GUIDE DR;CLP-500,POM,BLACK, PMO-ITB BUSH NIP R;CLP-500,POM,BLACK,-,M PMO-ITB BUSH T1;CLP-500,POM,BLACK,-,DE85 PMO-ITB BUSH TENSION;CLP-500,POM,BLACK,PMO-ITB COVER LOWER;CLP-500,ABS+GF20%,BL PMO-ITB COVER MAIN;CLP-500,ABS+GF20%,BLA PMO-ITB COVER UNIT F;CLP-500,ABS,BLACK,PMO-ITB COVER UNIT R;CLP-500,ABS,BLACK,PMO-ITB GAP RING;CLP-500,POM,BROWN,-,500 PMO-ITB GUIDE AUGER;CLP-500,PC/ABS,BLACK PMO-ITB G/BELT TENSION;CLP-500,POM,BLACK PMO-ITB HANDLE FIX;CLP-500,POM,BLACK,-,M PMO-ITB HANDLE UNIT;CLP-500,ABS,ICE GREE PMO-ITB HINGE BRKT BLADE;CLP-500,POM,BLA PMO-ITB HOLDER TOF;CLP-500,ABS,BLACK,-,H PMO-ITB LEVER BLADE;CLP-500,POM,BLACK,-, PMO-ITB POSITION UNIT F;CLP-500,PC/ABS,P PMO-ITB POSITION UNIT R;CLP-500,PC/ABS,I PMO-ITB SHUTTER AUGER;CLP-500,PC/ABS,BLA PMO-HOOK TR FRONT;CLP-500,POM,PUPPLE,-,M PMO-GAP RING;CLP-500,POM,BLACK,PI23.66,T PMO-DEV BUSH SLIDE;CLP-500,POM,BLACK,-,M PMO-DEV COVER BLACK;CLP-500,HIPS,BLACK,PMO-DEV COVER CYAN;CLP-500,HIPS,BLACK,-, PMO-DEV COVER MAGENTA;CLP-500,HIPS,BLACK PMO-DEV COVER YELLOW;CLP-500,HIPS,BLACK, PMO-DEV FRAME;CLP-500,ABS+PC20%,BLACK,-, PMO-DEV FRAME BK;CLP-500,ABS+PC20%,BLACK PMO-DEV GAP RING;CLP-500,POM,WHITE,PI14. PMO-DEV GUIDE SUPPLY;CLP-500,PC+GF20%,BL PMO-DEV GUIDE SUPPLY BK;MLC-500,PC+GF20% PMO-DEV HOUSING BIAS;CLP-500,ABS,BLACK,PMO-DEV HOUSING FUSERBLE;CLP-500,ABS,BLA PMO-DEV PLATE GEAR;CLP-500,POM,BLACK,-,M PMO-DEV PLATE GEAR BK;CLP-500,POM,BLACK, PMO-DEV TONER AGIATOR;CLP-500,PC,BLACK,PMO-DEV TONER RECYCLE;CLP-500,PC,BLACK,PMO-DEVE OPEN LINK;CLP-500,PC/ABS,BLACK, PMO-OPE KEY 1 CAP;CLP-510,ABS,G71312,-,PMO-HOLDER ERASER;CLP-500,PP,BLACK,-,-,PMO-ITB COVER CLEAN LOW;CLP-500,ABS,BLAC PMO-DEVE CAP TONER;CLP-500,PP,BLACK,-,H5 SPONGE-ITB BF;CLP-500,URETHAN SPONGE,-,T SPONGE-ITB BR;CLP-500,URETHAN SPONGE,-,T SPONGE-ITB GAP;CLP-500,URETHAN SPONGE,-, SPONGE-ITB SHEET;CLP-500,URETHAN SPONGE, SPONGE-ITB SR;CLP-500,URETHAN SPONGE,-,T SPONGE-ITB TOP_BOTTOM;CLP-500,URETHAN SP SPONGE-ITB BLADE L;CLP-500,URETHANE SPON SPONGE-ITB BF R;CLP-500,URETHAN SPONGE,SPONGE-ITB BLADE R;CLP-500,URETHAN SPONG SPONGE-ITB LOWER;CLP-500,URETHAN SPONGE, SPONGE-ITB SHUTTER;CLP-500,URETHAN SPONG SPONGE-ITB SIDE;CLP-500,URETHAN SPONGE,- 20 O1078 E3002 SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA Parts List SA : Service Available, SNA : Service not Available Draw# Part Code JC72-01277A JC73-00090A JC73-20902A JC74-10901A JC75-00032C JC92-01450A JC92-01534B JC92-01551A JC92-01551B JC92-01551C JC92-01551D JC92-01569A JC92-01632A JC96-03213A JC96-03274A JC97-01819A JC97-01820A JC97-01821A JC97-01828A JC97-01835A JC97-01836A JC97-01874A JC99-01744Q JC99-01810A JC99-01813A JC99-01824J JG07-20001A JK72-00058A Description Location SPONGE-ITB TOP;CLP-500,URETHAN SPONGE,-, RPR-RCT PAD PICKUP,MP;SCX-5100,SILICON,T REX-CLEANING BLADE;ML-6000,URETHANE RUBB MPR-WASHER SUPPLY;ML-5000,POLY,ID4.1*OD1 MEC-CHRAGER ROLLER;CLP-510,SEC,NBR+HYDRI PBA SUB-ERASER;CLP-500,SEC,-,ERASER,LED, PBA SUB-DEVE_BIAS_YK;CLP-500,SEC,-,DEVE_ PBA SUB-DEVE_CRUM;CLP-500,SEC,KOREA,DEVE PBA SUB-DEVE_CRUM_M;CLP-500,SEC,KOREA,DE PBA SUB-DEVE_CRUM_C;CLP-500,SEC,KOREA,DE PBA SUB-DEVE_CRUM_K;CLP-500,SEC,KOREA,DE PBA SUB-GINKGO_ITB;CLP-500,SEC,KOREA,GIN PBA SUB-DRIVER_BB_PLUS;CLP-510,SEC,KOREA ELA HOU-MAIN LINE;CLP-510,SEC,EXPORT,-,ELA HOU-ITB_DRAW;CLP-510,KOREA,KOREA,ITB MEA UNIT-SUS BLADE BLACK;CLP-500,-,SECC+ MEA UNIT-SUS BLADE COLOR;CLP-500,-,SECC+ MEA UNIT-WASTE TONER TANK;CLP-500,SEC,EX MEA UNIT-DUPLEX;CLP-500,SEC,EXPORT,-,-,MEA UNIT-CLEANING BLADE;CLP-500,OPC,SECC MEA UNIT-CLEANING BLADE;CLP-500,ITB,SECC MEA UNIT-OPC FLANGE;CLP-500,SEC,OPC FLAN INA-ACCESSORY(XAA);CLP-510/XAA,SAMSUNG,A PAA MAIN-PACKING;CLP-510,SAMSUNG,EXPORT, INA-ACCESSORY(XAA);CLP-510/XAA,SAMSUNG,A PAA-LABEL_XBH;CLP-510/XBH,SAMSUNG,BIGBAN LCD;SF4000,UC-162937-TNAR5-A,BLK/G PCT-SILP WASHER;SRP-350,P.A+GRAPHITE,T0. 21 P2146 T2136 E3001 M2011 T2130 D0010 L3015 SNA SNA SA SNA SNA SA SA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SNA SNA SNA SA SNA Block Diagram 10 10. Block Diagram Service Manual Samsung Electronics 10-1 Samsung Electronics IEEE1284 USB Panel CN2 NPC(Option) SCF(Option) Sensor(Paper Empty) Sensor(MP_Empty) Sensor(Feed) Solenoid(T1 Clean) Clutch(Feed) Solenoid(Pick up) Solenoid(MP) Solenoid(Duplex) Solenoid(T2 home) Waste toner&Exit Sensor(Temp3) ITB CN1 17 18 19 20 21 22 23 24 14 26 27 28 29 30 31 32 33 34 35 36 37 38 CN3 CN2 CN4 CN9 CN16 CN21 CN31 CN33 CN35 CN23 CN25 CN32 CN24 CN26 CN17 CN15 CN10 CN12 CN11 CN8 CN6 CN13 Engine & Video Controller (MAIN BD) CN27 CN29 CN5 CN38 CN7 CN37 CN14 CN28 CN30 16 15 11 6 5 4 1 SMPS CON2 CON3 BLDC Motor & Drive CN1 (DEVE) BLDC Motor & Drive CN1 (Main) FAN (Fuser) 10 3 2 7 CN11 CN1 13c 13d 13b 13a 12c 12d 12a 12b Power Inlet & Switch Charger Roller * H.V:High Voltage T1 Roller T2 Roller Developer_4th Developer_2nd Developer_3rd Developer_1st DC Motor (Waste Agitator) Clutch(Deve 3rd) Clutch(Deve 4th) Developer_4th Developer_2nd Developer_3rd Developer_1st Clutch(Deve 2nd) Clutch(Deve 1st) Solenoid(Deve 4th) Solenoid(Deve 2nd) Solenoid(Deve 3rd) Solenoid(Deve 1st) 9d 9c 9a 9b 8 V1 H.V(1st Deve Supply) H.V(2nd Deve Supply) V2 H.V(3rd Deve Supply ) V3 H.V(4th Deve Supply) V4 CN9 CN5 CN4 CN8 CN3 CN2 CN7 CN6 Deve Drive TAB1 V10,11,12 V7,8,9 V4,5,6 Deve CN2 OEM KEY CN1 V1,2,3 FUSER Switch2(Left cover) Switch1(Right cover) Power(AC Input, 220/110V) T1 H.V(T1) H.V(T2) T2 H.V(Charger) Charger Supply H.V(Deve Supply) HVPS CN1(1,2) Switch3(Left cover) CON4 CON1 11 LSU PTL & Temp4 Eraser(not us e) CN1 OPC Sensor(Temp2) Connection Diagram 11. Connection Diagram Service Manual 11-1 11-2 +24VF +24VF +24VF +24VF AGND AGND AGND AGND +24V +24V AGND AGND +3.3V +3.3V +3.3V +3.3V DGND DGND DGND DGND +5V +5V DGND DGND nFUSERON NC 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Signal Name Main BD(CN30) 1 2 Pin 1 26 25 24 23 22 21 19 17 20 15 18 16 14 13 12 11 10 9 7 5 8 3 6 4 2 1 Dir Pin <NC GND GND +5V +5V GND GND GND +3.3V GND +3.3V +3.3V +3.3V GND GND +24V +24V GND GND GND +24VF GND +24VF +24VF +24VF Signal Name SMPS(CON4) * Dir : Signal direction, NC : No Connection * < - : s ame signal_name < Signal Name Table > 1 2 +5V +5VL Signal Name AN_FUSER1_OUT2 2 Pin AN_FUSER1_OUT 1 Main BD(CN14) Signal Name Pin 5 Main BD(CN28) 5096-02C CON2 NC Signal Name SMPS(CON 2) 4 3 1 2 Pin 3 +24VF 3 Signal Name +24V NC 1 2 Pin 2 SMPS(CON 3) <- <- Signal Name Dir Pin <<- Signal Name Switch(Left cover) Dir Pin <- <<- Signal Name Fuser Unit Dir Pin <- <<- Signal Name Fuser Unit Dir Pin Switch PWM_CHARGE ENB_DEVE_AC A_READ_T1 GNDD 10 12 14 16 15 11 13 +5V PWM_DEVE A_READ_CHA PWM_AC PWM_T1 AGND ENB_T2 3 5 7 9 +24VF 1 Main BD (CN7) PWM_AC_VPP PWM_T2 AGND Signal Name +24VF 6 8 4 Pin 2 GNDD T1_READ CHARGE_PWM DEV_REM_PWM AC_Vpp_PWM T2_PWM GND Signal Name 24V 16 12 14 8 10 4 6 2 +5V DEVE_PWM CHARGE_READ AC_PWM T1_PWM GND T2_EN 24V HVPS(CN1-2) 15 13 9 11 5 7 3 Dir Pin 1 CONNECTION DIAGRAM Service Manual Samsung Electronics Samsung Electronics A_WST_AGT +5VL Deve_Crum_SCL Deve_Crum_SDA AGND 4 5 6 7 8 nWST_AGT NC SENSE_AGT 2 3 Signal Name 1 Pin Deve_Crum_SDA AGND +5VL Deve_Crum_SCL A_WST_AGT +24VF nWST_AGT Dir Pin <<- <- Signal Name DC Motor (Waste Agitator) 8 7 6 5 3 1 4 Signal Name AGND Deve OEM Key(CN1) Dir Pin 2 8 Deve OEM Key(CN2) +24VF nWST_AGT Signal Name AGND 2 3 Pin 1 7 Main Board(CN37) DEVE_CRUM_SDA DGND SCL_OUT2 V1 V2 V3 DGND SCL_OUT2 V5 V6 DGND SCL_OUT2 V8 V9 Signal Name V12 SCL_OUT2 V10 DEVE_CRUM_SDA V11 DGND Pin 9d Deve OEM Key Signal Name DEVE_CRUM_SDA Pin V7 9c Deve OEM Key DEVE_CRUM_SDA Signal Name V4 Pin 9b Deve OEM Key Signal Name Pin 9a Deve OEM Key SCL_OUT1 DEVE_CRUM_SDA DGND Signal Name DGND SCL_OUT2 DEVE_CRUM_SDA Signal Name SCL_OUT3 DGND Signal Name DEVE_CRUM_SDA Dir Pin SCL_OUT4 DEVE_CRUM_SDA DGND Signal Name Deve Cartridge(4th) Dir Pin Deve Cartridge(3rd) Dir Pin Deve Cartridge(2nd) Dir Pin Deve Cartridge(1st) nSOL_DEVE_1ST nSOL_DEVE_2ND nSOL_DEVE_3RD nSOL_DEVE_4TH nCLT_DEVE_1ST nCLT_DEVE_2ND nCLT_DEVE_3RD nCLT_DEVE_4TH 5 6 7 8 9 10 11 12 Signal Name START READY CLOCK 9 DGND 5V 5 6 7 8 AGND AGND 24V 24V 3 4 2 Pin 1 11 Main Board AGND +24VF +24VF 2 3 4 AGND Pin 1 Signal Name 10 Main BD(CN5) Signal Name nSOL_DEVE_4TH nSOL_DEVE_2ND nSOL_DEVE_3RD 5V nSOL_DEVE_1ST DGND AGND 24V AGND 24V 24V AGND 10 9 7 8 5 6 3 4 2 Dir Pin 1 CW/CCW CLOCK START READY SGND +5V PGND PGND +24V +24V Signal Name BLDC Motor(Deve) 11 9 12 7 10 8 6 5 4 3 1 Dir Pin 2 Deve Drive(CN1) Connection Diagram Service Manual 11-3 11-4 Signal Name nSOL_DEV_3RD NC AGND Pin 1 2 3 Signal Name nSOL_DEV_4TH NC AGND Pin 1 2 3 <- <<- Signal Name <- <<- Signal Name Solenoid(Deve 4th) Dir Pin Deve Drive(CN3) 12d <- <- Signal Name <- Solenoid(Deve 3rd) Dir Pin Deve Drive(CN7) AGND 3 12c NC Signal Name Dir Pin nSOL_DEV_2ND Solenoid(Deve 2nd) <<- Signal Name <- Solenoid(Deve 1st) Dir Pin Deve Drive(CN2) NC AGND Signal Name nSOL_DEV_1ST Deve Drive(CN6) 2 Pin 1 12b 2 3 Pin 1 12a 3 1 2 Pin 13d 3 1 2 Pin 13c 3 2 Pin 1 13b 2 3 Pin 1 13a Signal Name AGND nCLT_DEV_4TH NC <- <- Signal Name <- Dir Pin <- <<- Signal Name C lutch(Deve 4th) <- <<- Signal Name Clutch(Deve 3rd) Dir Pin Deve Drive(CN5) AGND nCLT_DEV_3RD NC Signal Name Deve Drive(CN9) AGND NC Signal Name Dir Pin nCLT_DEV_2ND Clutch(Deve 2nd) <<- Signal Name <- Clutch(Deve 1st) Dir Pin Deve Drive(CN4) NC AGND Signal Name nCLT_DEV_1ST Deve Drive(CN8) AGND 1 2 3 DGND BLDC_CLK1 10 9 DGND +5V 5 6 nBLDC_START1 nBLDC_RDY1 AGND AGND 3 4 7 8 +24VF Signal Name +24VF 2 Pin 1 16 Main BD(CN27) NC +24VF 1 2 3 Signal Name nFAN_FUSER Pin 15 Main BD (C N29) Signal Name nSOL_T1_CLN NC Pin <<- <- Signal Name 10 9 7 8 5 6 3 4 2 Dir Pin 1 CW/CCW CLOCK START READY SGND +5V PGND PGND +24V Signal Name +24V BLDC Motor(Main) Dir Pin Fan Motor(Fuser) <- <<- Signal Name Solenoid(T1 clean) Dir Pin 14 Main Board(CN 35) CONNECTION DIAGRAM Service Manual Samsung Electronics DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 nACK BUSY PERROR SELECT nAUTOFD NC DGND AGND 5V1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Signal Name nSTB 2 Pin 1 17 Main BD(CN3) Dir Pin Samsung Electronics <<- <<- <- <<- <<- <<- <- <<- <<- <- Signal Name <- IEEE1284 Port 35 36 NC nSELECTIN NC NC nINIT nFAULT 31 32 33 34 DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND DGND Signal Name 30 28 29 26 27 25 23 24 21 22 19 20 Pin Dir Pin <<- <<- <<- <- <<- <<- <- <<- <<- <<- Signal Name AGND AGND DP DGND DN Signal Name VBUS_2270 5 3 4 1 2 Pin PANEL_RX PANEL_TX nRST_PANEL DGND +5V Signal Name 19 Main BD(CN4) 5 6 3 4 2 Pin 1 18 Main BD(CN2) 5 3 4 1 2 Dir Pin OPE_TXD OPE_RXD /OPE_RST DGND VCC Signal Name FGND FGND D+ AGND D- Signal Name VBUS Panel(CN2) Dir Pin USB Port Connection Diagram Service Manual 11-5 11-6 +3.3V DGND nNPC_CS DATA(31) DATA(30) DATA(29) DGND DATA(28) DATA(27) DATA(26) DGND DATA(25) DATA(24) nNPC_INT DGND A_ADDR(5) A_ADDR(4) A_ADDR(3) +3.3V NC DATA(23) DATA(22) NC DATA(21) NC DATA(20) A_ADDR(15) DATA(19) A_ADDR(14) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Signal Name +3.3V 1 Pin 20 Main BD(CN9) 30 28 29 26 27 24 25 23 21 22 19 20 18 16 17 14 15 12 13 11 9 10 7 8 6 4 5 2 3 1 Dir Pin XPAddr(12) XPAddr(13) XPData(19) NC XPData(20) NC XPData(21) XPData(22) NC XPData(23) XPAddr(1) VDD3 XPAddr(2) GND XPAddr(3) XPData(24) nXIRQ _OUT GND XPData(25) XPData(26) XPData(28) XPData(27) XPData(29) GND XPData(30) nXPCS XPData(31) VDD3 GND VDD3 Signal Name (Network Print C ard) N PC(J1) Signal Name 60 58 59 DGND DGND DGND DGND nPRT_IRQ NC 55 56 57 NC NC nWR DGND NC nRD DGND NC NC 53 54 51 52 49 50 48 46 47 A_ADDR(7) NC NC 43 44 45 nWAIT A_ADDR(8) nNPC_RST A_ADDR(9) A_ADDR(6) A_ADDR(10) A_ADDR(11) A_ADDR(12) DATA(16) A_ADDR(13) DATA(17) DATA(18) 41 42 39 40 37 38 36 34 35 32 33 31 Pin 60 58 59 56 57 55 53 54 51 52 49 50 48 46 47 44 45 43 41 42 39 40 37 38 36 34 35 32 33 31 Dir Pin Signal Name GND GND GND GND nXIRQ _IN NC NC NC nXPWE GND NC nXPRE GND NC NC XPAddr(5) NC NC nXPWAIT XPAddr(6) nRESET_P XPAddr(7) XPAddr(4) XPAddr(8) XPAddr(9) XPAddr(10) XPData(16) XPAddr(11) XPData(17) XPData(18) AGND 8 3 4 2 Pin 1 DGND NC nS_MP_EMPT Signal Name +3.3V AGND 24VS DGND SCF_RDY SCF_CMD SCF_CLK <<- <<- Signal Name 3 4 2 Dir Pin 1 <<- <- Signal Name <- Sensor(MP Empty) 3 4 1 2 Dir Pin 23 Main BD(CN31) DGND NC 3 4 Signal Name +3.3V nS_EMPT 1 2 Pin Signal Name 3.3V SCF_STS Sensor(Paper Empty) 8 6 7 5 3 4 1 2 Dir Pin 22 Main BD(CN21) +24V DGND RDY_SCF 5 6 7 CMD_SCF CLK_SCF 3 4 Signal Name +3.3V STS_SCF 1 2 Pin SCF Unit(CN9) (Secondary Cassette Feeder) 21 Main BD(CN16) CONNECTION DIAGRAM Service Manual Samsung Electronics Samsung Electronics DGND +24VF nCLT_FEED Signal Name 1 2 nSOL_MP NC 3 Signal Name +24VF 2 Pin 1 <<- Signal Name Dir Pin <- <- Signal Name <- Solenoid(MP) Dir Pin 28 Main BD(CN32) Signal Name +24VF nSOL_PICKUP Pin <<- Signal Name Solenoid(Pick up) Dir Pin 27 Main BD(CN25) 1 2 Pin <- <- C lutch(Feed) 3 2 Signal Name <- Sensor(Feed) Dir Pin 1 26 Main BD(CN23) nS_FEED 3 Signal Name +3.3V 2 Pin 1 24 Main BD(CN33) nSOL_DUP Signal Name +24VF NC nSOL_T2 Signal Name +3.3V +3.3V nS_EXIT DGND 7 A_TEMP GNDA 2 Signal Name 1 Pin 32 Main BD(CN15) DGND 5 6 DGND nS_TONER_RX 2 3 4 Signal Name +3.3V Pin 1 31 Main BD(CN17) 2 3 Pin 1 <<- Signal Name <- <- <<- <- <<- Signal Name <- 2 1 Dir Pin <- <- Signal Name Sensor(Temperature) 3 1 2 2 2 1 Dir Pin 1 & Exit Sensor Sensor(Waste Toner) 2 3 Dir Pin 1 Solenoid(T2 home) <- Signal Name <- Solenoid(Duplex) Dir Pin 30 Main BD(CN26) 2 Pin 1 29 Main BD(CN24) A_ITB_HO ME DGND ITB_CRUM_SCL ITB_CRUM_SDA 6 7 nS_ITB_HOME DGND +5VL Signal Name 4 5 2 3 1 Pin J 13 J 14 J4 J3 J6 J5 J7 <- <- <<- <<- <- Signal Name Connector on Frame) ITB Unit(Drawer Dir Pin 33 Main BD(CN10) Connection Diagram Service Manual 11-7 11-8 +5VL DGND nLDON_LSU VDO_LSU+ VDO_LSU- nSH_LSU CLK_LSU nRDY_LSU nSTART_LSU AGND +24V 2 3 4 5 6 7 8 9 10 11 12 Signal Name +5V EN_ERASER A_TEMP2 GNDA Pin 1 2 3 4 *VIDEO- *LD ON *VIDEO+ +5V GND *HSYNC VCC *START GND 3 2 1 Dir Pin 1 <- <<- Signal Name <- PTL(CN1)&Temp 5 3 4 7 *S/H * Motor Driver 1 CLK 2 *READY 6 4 5 2 3 1 Signal Name * LD Part LSU Dir Pin 35 Main BD(CN11) nHSYNC Signal Name 1 Pin 34 Main BD(CN12) 2 Pin 1 DGND Signal Name A_OPC_KEY 37 Main BD(CN6) Dir Pin <- Signal Name <- OPC Unit CONNECTION DIAGRAM Service Manual Samsung Electronics 3 2 1 22pF 22pF nUSB_RST BG_Y14 nWAIT 10K 10K C280 R237 BG_Y12 BG_Y13 100pF R238 U14 V14 W14 V15 V16 W16 Y16 W15 Y15 W11 Y14 V18 Y12 Y13 V17 W17 U11 BG_V16 BG_W16 BG_Y16 BG_W15 BG_Y15 TEST_LED1 +3.3V 100pF BG_U14 BG_V14 C202 nRST_PANEL DO C C279 C201 DGND +3.3V DGND BG_V19 BG_T17 BG_U18 BG_U19 BG_U12 NPSYNC1 nPSYNC 39 BG_V12 BG_W12 0 nUSB_DACK SD(31) SD(30) SD(29) SD(28) SD(27) SD(26) SD(25) SD(24) SD(23) SD(22) SD(21) SD(20) SD(19) SD(18) SD(17) SD(16) SD(15) SD(14) SD(13) SD(9) SD(12) SD(8) SD(11) SD(10) SD(5) SD(7) SD(4) SD(3) SD(2) SD(1) SD(0) ADDR(22) ADDR(21) PD4 PD3 PD2 PD1 PD0 nSTROBE nIOCS0 nIOCS1 nIOCS2/nDACK0/GPO2 nACK BUSY Bigbang Plus MDC/GPO15 MDIO/GPI26 COL/COL_10M/EINT4 TXCLK/TXCLK_10M/GPI18 TXD0/nIOCS3 TXD1/GPO12 TXD2/GPO13 TXD3/GPO14 TX_EN/TXEN_10M RXERR/GPI25 CRS/CRS_10M/nWAIT1 RXCLK/RXCLK_10M/GPI19 RXD0/GPI21 RXD1/GPI22 RXD2/GPI23 RXD3/GPI24 RX_DV/LINK_10M/GPI20 PERROR SLCT_OUT nFAULT nINIT nAUTOFD nSELECTIN nWAIT0/PDE U10 BA1 BA0 SPD/nDREQ3 SPGPm nSCS0 nSCS1 nSCS2 JC13-00014C nIOCS4/nSCS3/GPO4 nIOCS5/nSCS4/GPO3/TONEOUT CKE SDCLK1 SDCLK0 nWE nCAS ATEST_OUT nRAS DQM0 DQM1 DQM2 DQM3 nDREQ1/DQM4/GPO8 nLREADY/nEBSY nLFPHA0/CCLK nFSYNC/nLFPHA1 nLFPHB0/nCMSG nLFPHB1/nPRINT nEMSG/nDACK3/PWMOUT3 nDACK1/DQM5/GPO7 nDREQ2/DQM6/GPO6 nDACK2/DQM7/GPO5 nRxD1/TDI/GPI17 nTxD1/TDO/GPO10 nRxD0 P20 PWMOUT0 P19 PWMOUT1 W18 PWMOUT2 EINT3/nTXD2/GPO9 EINT2/nRXD2/TMS EINT1/TCK U4 2 C47 100nF F C69 100nF C54 100nF C59 100nF C42 100nF C83 100nF 3 OUT IN C20 100nF GND 3 1203-002220 LD1117DT 2 IN OUT 10K BG_D16 C17 BG_C17 R18 BG_R18 C15 BG_C15 P18 BG_P18 PD(7) U16 BG_U16 PD(6) M18 BG_M18 PD(5) Y17 BG_Y17 PD(4) L19 BG_L19 PD(3) Y18 BG_Y18 PD(2) GND 1 2 1uH BG_W19 PD(1) F20 BG_F20 PD(0) M17 BG_M17 F19 BG_F19 G19 BG_G19 K19 BG_K19 G18 BG_G18 L18 BG_L18 Y20 BG_Y20 K18 BG_K18 R19 BG_R19 M19 BG_M19 W19 B nSTROBE nACK BUSY PERROR SLCT_OUT nFAULT nINIT nAUTOFD nSELECTIN PDE BA1 BA0 nUSB_REQ S_nSCS0 nSCS1 nSCS2 V13 BG_J17 H18 H20 G20 BG_G20 M20 BG_M20 BG_B12 B6 BG_B6 BG_B8 B8 R274 R275 39 39 SDCLK1 E17 BG_C18 BG_C19 NC SDCLK0 nWE nCAS nRAS DQM0 DQM1 DQM2 DQM3 CS SK DI nNPC_RST H19 C19 C CKE SDCLK1 SDCLK0 A12 C18 RA49 10K 63mW C20 B12 +3.3V +3.3V B20 J17 Remove RA for CLP-511/511G PD(0:7) D18 B19 J19 E20 J20 NC3 10pF +5V DGND R3 BG_K17 W9 BG_W9 R4 100 R5 100 V10 BG_V10 V9 BG_V9 Y9 BG_Y9 U9 BG_U9 SERIAL_TXD 3711-003410 DGND nS_ITB_HOME nNPC_INT nUSB_IRQ W8 BG_V8 R1 R2 R6 10K 10K 10K E MCLK nRESET E4 DGNDDGND MCLK nRESET BG_K20 BG_G17 39 39 BG_A19 12K 2007-007004|R1608_RES C22 100uF 16V C8 100nF C44 100nF C41 C64 100nF 100nF C67 C76 C77 100nF 100nF 100nF C74 100nF DGND C73 100nF CONFIDENTIAL C200 470uF 16V ED. ’04.09.02 1 DATE SAMSUNG ELECTRONICS SIGN TP856 ARP. S.D AN CHK: C.B.LEE ENG. C.B.LEE DRW. C.B.LEE TITLE: DGND DGND C40 C45 C75 C72 C61 C58 C66 100nF 100nF 100nF 100nF 100nF 100nF 100nF DGND R353 56 2203-000189|R1608_CAP DGND C21 100nF DGND B 1 B 2 DGND 3 4 1 2 3 4 SERIAL_RXD PANEL_RX PANEL_TX Y8 V8 D CN1-1 10K K17 2007-000090|R1608_RES BG_W10 BG_Y10 DP DN VBUS UCLK +5V K20 TESTMODE nRSTOUT/MCLKOUT/GPO0 G17 W10 D16 R48 1.8V 120 1 3 GND F1 STS104B BG_A20 3.3V R352 +3.3V 3_3V2 C87 470uF 16V 10K R44 R40 LK16081ROK-T DGND DGND OUT TESTSE Y10 VSSC VSSB A17 B17 A19 VSSL GND31 V11 GND30 GND29 G4 T18 RREF VSS_ADC VSS_PLL2 VSS_PLL1 C2 A20 D14 W20 VDD3_USB VDDB VDDL VDDC A18 B16 B18 C16 VDD_USB2 VDD_ARM2 VDD_USB1 D20 A16 W7 VDD_ARM1 VDD_RING_OSC N3 VDD_ADC V20 E2 VDD_PLL2 B15 VDD_PLL1 D2 VDD_CORE8 J18 VDD_CORE6 VDD_CORE7 T20 VDD_CORE5 T19 VDD_CORE4 U20 VDD_CORE3 Y11 Y7 VDD_CORE2 Y3 VDD_CORE1 VDD_CORE0 GND28 J4 R1 M12 GND27 M11 GND26 GND25 M10 GND23 GND24 M9 L12 L11 GND22 L10 GND21 L9 GND20 K12 GND18 GND17 GND16 GND19 K11 K10 K9 GND14 GND15 J12 J11 GND13 J10 J9 GND12 U17 GND11 N17 GND10 H17 GND8 GND9 D17 U13 GND7 D13 GND5 GND6 U8 GND3 GND4 D8 U4 N4 GND2 H4 GND1 D4 GND0 A1 F4 K4 R4 D6 U6 U10 D11 D15 U15 F17 L17 R17 +3.3V_V2 1 10K BG_E4 L33 IN 10K R87 PD5 1.8V C94 100nF 10K R41 PD6 nROMCS0 nROMCS1 nROMCS2 nROMCS3/nIOCS3/GPO1 nRD nWR F4 STS104B 2901-001178 10K 10K PD7 DGND +3.3V 10K 10K UCLK R20 LSUCLK/nCBSY/GPO11 Y19 VCLK N20 nHSYNC L42 W13 VDO BG_W13 B120 10K C11 VBUS NC230 15pF R52 SD31 B11 SD30 D10 A11 SD29 SD28 SD27 C10 SD26 B10 SD25 A10 SD24 D9 SD23 C9 B9 SD22 A9 SD21 C8 SD20 A8 B7 SD19 SD18 SD17 D7 SD16 C7 A7 C6 B1 SD15 SD14 SD13 A5 SD12 A6 D5 B5 C5 SD9 SD8 SD11 SD10 SD7 ADDR(20) ADDR(19) ADDR(18) ADDR(17) ADDR(16) ADDR(15) ADDR(14) SD(6) C4 B4 SD6 SD5 A4 SD4 B3 SD3 A3 C3 SD2 B2 SD1 A2 SD0 ADDR22 ADDR21 W4 BG_W4 BG_W3 ADDR20 W3 BG_W2 ADDR19 W2 BG_W1 ADDR18 W1 BG_V4 ADDR17 V4 BG_V3 BG_V2 V2 ADDR16 U3 U2 U1 V1 ADDR15 ADDR14 ADDR13 ADDR12 T4 ADDR11 V3 ADDR(13) ADDR(12) ADDR(9) ADDR(11) ADDR(8) ADDR(7) ADDR(6) ADDR(5) ADDR(4) ADDR(3) ADDR(2) ADDR(10) ADDR10 ADDR9 T3 Y5 W5 ADDR8 ADDR7 U5 U7 ADDR6 V7 ADDR5 V6 ADDR4 ADDR(23) ADDR(1) BG_W6 W6 V5 Y6 ADDR3 ADDR1 S_DATA(31) nDREQ0/ADDR23/GPI0 ADDR2 BG_V5 S_DATA(30) S_DATA(29) S_DATA(28) S_DATA(27) S_DATA(26) S_DATA(25) S_DATA(24) S_DATA(23) S_DATA(22) S_DATA(21) S_DATA(20) S_DATA(19) S_DATA(18) S_DATA(17) S_DATA(15) S_DATA(14) S_DATA(16) BG_L20 L20 DATA31 P1 DATA30 M4 M3 DATA29 N2 DATA28 N1 DATA27 L4 L3 DATA25 DATA26 M2 DATA24 M1 DATA23 DATA22 K3 L2 DATA21 DATA20 L1 J3 DATA19 J2 DATA18 J1 DATA17 S_DATA(13) BG_H1 BG_K1 BG_H2 K2 DATA16 H1 K1 H2 DATA15/GPI16 DATA14/GPI15 DATA13/GPI14 DATA12/GPI13 S_DATA(9) S_DATA(12) BG_G3 G3 DATA11/GPI12 S_DATA(8) S_DATA(11) BG_G2 G2 DATA10/GPI11 S_DATA(7) S_DATA(6) S_DATA(5) S_DATA(4) S_DATA(3) S_DATA(2) S_DATA(1) S_DATA(10) BG_G1 G1 BG_F3 F3 DATA9/GPI10 BG_F2 F2 DATA8/GPI9 BG_F1 F1 DATA7/GPI8 BG_C1 BG_E3 E3 C1 DATA6/GPI7 DATA5/GPI6 DATA4/GPI5 H3 BG_H3 DATA3/GPI4 P2 BG_E1 BG_P2 BG_D1 DATA0/GPI1 DPLS DMNS VCC0 VCC1 VCC2 VCC3 VCC4 VCC5 VCC6 VCC7 VCC8 VCC9 VCC10 VCC11 E R45 ADDR(21) EINT0/TnRST BG_R20 BG_Y19 BG_N20 R47 ADDR(17) ADDR(18) ADDR(19) ADDR(20) nTxD0 VCLK nHSYNC nVDI_LPEC R46 ADDR(22) ADDR(23) ADDR(1) BG_N18 BG_P20 BG_P19 BG_W18 R53 A T17 AIN0 U18 AIN1 U19 AIN2 BG_P17 R58 P17 U12 R59 BG_N19 N19 V12 W12 R57 N18 10K D V19 R34 C323 DGND R60 100pF nUSB_CS R38 C322 nNPC_CS CHANGE PART REVISION RECORD +3.3V 100pF 39 39 D1 BG_D3 R272 R273 NWR1 E1 S_DATA(0) nPRT_IRQ nRD nWR nCS_LPEC T1 T2 P3 P4 BG_R2 R2 BG_R3 R3 BG_Y1 Y1 Y2 BG_Y4 Y4 DATA2/GPI3 D3 BG_T1 BG_T2 BG_P3 DGND SA12 SA11 SA10 SA9 SA8 SA7 SA6 SA5 SA4 SA3 SA2 SA1 SA0 DGND 39 C196 22pF B D19 A15 E18 E19 A14 F18 C14 B14 A13 C13 B13 C12 D12 SA(12) SA(11) SA(10) SA(9) SA(8) SA(7) SA(6) SA(5) SA(4) SA(3) SA(2) SA(1) SA(0) DATA1/GPI2 SA(0:12) R276 8 7 ED NO. A nROMCS0 6 5 4 SD(0:31) ADDR(1:23) S_DATA(0:31) C55 C48 C39 100nF 100nF 100nF C199 220uF 16V C43 100nF DGND Drawing Number: REV: 5 6 7 Size: A3 Bingbang Plus MAIN Rev 1.0 SPGPm 8 Page: 1/16 F 1 3 2 4 6 5 8 7 REVISION RECORD ED NO. A CHANGE PART A 2901-001178 +3.3V NF5 R55 STS104B 1 100 3 4 3 VCC OUT GND 2 NC95 UCLK OUT IN 100nF C84 33pF NOSC2 COS-000607-12.000M NC 1 DGND GND OSC1 DGND 2 2801-003886 ATS-49/U,12MHz,50ppm DGND DGND 2804-001536 C9 C10 18pF 18pF DGND +3.3V B B +3.3V NR8 NR9 12-14 S1=0 S1=0 S1=0 S1=M FRSEL S0=0 S0=M S0=1 S0=0 1 1.2% 0.9% 0.5% U37 0.4% R347 NR7 * M= Floating L32 B600 0 0 MHz 1 0 0 2 3 4 XIN/CLKIN XOUT VSS S1 S0 VDD FRSEL SSCLK STS104B 3 6 1 C28 OUT C25 IN 10uF 16V 100nF 5 2 GND DGND DGND DGND CY25811 C +3.3V F3 8 7 C 1205-002339 DGND R30 MCLK 39 RESERVED NC5 NC6 10pF 10pF DGND DGND [ MAIN SYSCLK ] 4 3 VCC OUT D D OSC3 COS345CTS-23.8807363 NC GND 1 2 +3.3V +3.3V F6 23.88MHz STS104B R92 +3.3V 1 10K IN U15 3 100nF 1 GND 2 nRESET 100nF C118 XC61FN3112MR 8 5 VCC OUT NC GND C109 2 1 10nF 0 NC203 NC229 15pF 33pF DGND DGND L17 4 DGND 2804-001568 E 3301-000325|R3225_BEAD RESERVED DGND R67 200 DXO-3NH,19.900614MHZ DGND 1203-002233|sot_23_R DGND R72 VCLK OUT Vin Vss C122 E Vout NOSC3 3 DGND [ VCLK SYSCLK ] [ RESET ] CONFIDENTIAL ED. ’04.09.02 1 DATE SAMSUNG ELECTRONICS SIGN F 1 B 2 3 4 5 6 S.D AN CHK: C.B.LEE ENG. C.B.LEE DRW. C.B.LEE Drawing Number: REV: B ARP. 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 RESET & CLK 8 Page: 2/16 F 1 2 4 3 5 8 7 6 REVISION RECORD ED NO. CHANGE PART R233 39 ADDR(22) A_ADDR(22) Place near SPGPm SA(0:12) A U6 A_ADDR(2:21) A DATA(0:31) SD(0:31) A_ADDR(21) A_ADDR(20) A_ADDR(19) A_ADDR(18) A_ADDR(17) A_ADDR(16) A_ADDR(2) A_ADDR(20) A_ADDR(19) A_ADDR(18) A_ADDR(17) A_ADDR(16) A_ADDR(15) A_ADDR(14) A_ADDR(13) A_ADDR(12) A_ADDR(11) A_ADDR(10) A_ADDR(9) A_ADDR(8) A_ADDR(7) A_ADDR(6) A_ADDR(5) A_ADDR(4) A_ADDR(3) A_ADDR(2) B A_ADDR(21) 16 17 48 1 2 3 4 5 6 7 8 18 19 20 21 22 23 24 25 D15 A17 D14 A16 D13 A15 D12 A14 D11 A13 D10 A12 D9 A11 D8 A10 D7 A9 D6 A8 D5 A7 D4 A6 D3 A5 D2 A4 D1 A3 D0 A2 VCC A1 13 14 43 3709-001131 +3.3V DATA(14) DATA(13) DATA(12) DATA(11) DATA(10) DATA(9) DATA(8) S_DATA(7) S_DATA(6) S_DATA(5) S_DATA(4) S_DATA(3) S_DATA(2) S_DATA(1) S_DATA(0) 41 39 36 34 32 30 44 42 40 38 35 33 31 29 NC3 VSS1 NC4 VSS2 +3.3V R17 C16 100nF 46 27 36 35 22 34 33 32 31 30 29 26 25 24 23 40 26 nROMCS0 28 nRD nWR 11 _OE _BUSY _WE _RESET 12 C A_ADDR(21) D 17 48 1 2 3 4 5 6 7 8 18 19 20 21 22 23 24 25 9 10 A_ADDR(22) 13 14 A18 D15 A17 D14 A16 D13 A15 D12 A14 D11 A13 D10 A12 D9 A11 D8 A10 D7 A9 D6 A8 D5 A7 D4 A6 D3 A5 D2 A4 D1 A3 D0 45 DATA(31) 43 DATA(30) DATA(29) DATA(28) DATA(27) DATA(26) DATA(25) DATA(24) DATA(23) DATA(22) DATA(21) DATA(20) DATA(19) DATA(18) DATA(17) DATA(16) 41 39 36 34 32 30 44 42 40 38 35 33 31 29 D_BA0 D_BA1 20 BA0 21 BA1 nSCS0 D_nWE 19 *CS 16 *WE D_DQM0 D_DQM1 15 LDQM 39 UDQM SD_CLK0 D_CLKE 38 CLK 37 CKE 26 28 11 VCC _BYTE R37 47 NC1 C53 100nF 10K NC2 NC3 VSS1 NC4 VSS2 D_SA(12) D_SA(11) D_SA(10) D_SA(9) D_SA(8) D_SA(7) D_SA(6) D_SA(5) D_SA(4) D_SA(3) D_SA(2) D_SA(1) D_SA(0) 46 27 _CE _OE _BUSY _WE _RESET 15 12 D41 MMSD914T1 CN36-1 WSDIF-8T R292 33 36 35 22 34 33 32 31 30 29 26 25 24 23 40 R8 10K U36 1 8 CS VCC 2 7 SK DC 6 3 DI ORG 4 5 CS SK DI DO DO GND C6 100pF SOCKET 8 7 6 5 1 2 3 4 100pF 39 VDD 1/16W D_SD(4) D_SD(5) D_SD(6) D_SD(7) 2 4 6 8 DQ4 DQ5 DQ6 DQ7 D_DQM0 RA17 39 DQMB0 1/16W VSS D_SA(0) D_SA(2) D_SA(4) D_SA(6) 2 SA(0) SA(2) SA(4) SA(6) 4 6 8 A0 A2 A4 A6 A8 RA22 R279 39 SA(8) SA(10) SA(12) 39 1/16W A10/AP D_SA(8) D_SA(10) D_SA(12) 2 4 6 BA1 A12 VDD 8 VERF RA25 +3.3V VDD1 VDD2 VDD3 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VSS1 VSS2 VSS3 VSSQ1 VSSQ2 VSSQ3 VSSQ4 1 14 27 3 9 43 49 C79 C50 100nF C51 1/16W RFU D_BA1 RFU 4 CK0 D_CLKE D_nWE 6 CLKE nWE 100nF 39 2 BA1 8 VSS CKE0 C78 nWE RA26 100nF 100nF nSCS1 39 nS0 1/16W nS2 2 VDD 4 NC 6 28 41 54 6 12 46 52 DQM2 NC D_DQM2 8 NC NC C65 C56 C62 100nF 100nF 100nF RA28 DGND SD(16) SD(17) SD(18) SD(19) 2 SD(20) SD(21) SD(22) SD(23) 2 39 VSS 1/16W DQMB2 D_SD(16) D_SD(17) D_SD(18) D_SD(19) 4 6 8 DQ16 DQ17 DQ18 DQ19 VDD D_SD(20) D_SD(21) D_SD(22) D_SD(23) 4 6 8 39 DQ20 DQ21 DQ22 DQ23 VSS 1/16W SDA SCL +3.3V 100pF DQ2 DQ3 RA30 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 NC/RFU VDD DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 D_BA0 D_BA1 20 BA0 21 BA1 nSCS0 D_nWE 19 *CS 16 *WE D_DQM2 D_DQM3 15 LDQM 39 UDQM SD_CLK0 D_CLKE 38 CLK 37 CKE +3.3V 53 51 50 48 47 45 44 42 13 11 10 8 7 5 4 2 D_SD(31) D_SD(30) D_SD(29) D_SD(28) D_SD(27) D_SD(26) D_SD(25) D_SD(24) D_SD(23) D_SD(22) D_SD(21) D_SD(20) D_SD(19) D_SD(18) D_SD(17) D_SD(16) 1 2 3 4 5 6 51 52 53 54 55 56 VSS 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 DQ12 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 nCAS D_SD(8) D_SD(9) D_SD(10) D_SD(11) DQ8 DQ9 DQ10 VDD1 VDD2 VDD3 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VSS1 VSS2 VSS3 VSSQ1 VSSQ2 VSSQ3 VSSQ4 VDD DQ14 DQ15 DQMB1 A1 A3 A5 A9 BA0 A11 2 1/16W 6 4 2 R42 39 D_SA(1) D_SA(3) D_SA(5) D_SA(7) 8 D_SA(9) D_SA(11) 8 SD(12) SD(13) SD(14) SD(15) 39 DQM1 1/16W SA(1) SA(3) SA(5) SA(7) 6 4 2 B 39 SA(9) SA(11) 6 4 RA23 A13 2 VDD nRAS 1/16W RA24 2 D_BA0 D_nRAS 4 D_nCAS 6 RFU CK1 VSS 39 1/16W BA0 nRAS nCAS 8 CKE1 NU R234 39 SDCLK1 D_CLKE nS1 nS3 RA27 VDD 39 1/16W 2 NC C 4 NC 6 NC D_DQM3 NC VSS DQ24 DQ25 DQ26 nSCS2 DQM3 8 RA29 D_SD(24) 2 D_SD(25) 4 D_SD(26) 6 D_SD(27) 8 DQMB3 39 SD(24) SD(25) SD(26) SD(27) DQ27 VDD D_SD(28) D_SD(29) D_SD(30) D_SD(31) DQ28 DQ29 DQ30 DQ31 VSS 2 SD(28) SD(29) SD(30) SD(31) 4 6 8 RA31 SA0 39 1/16W SA1 SA2 D C104 100nF C96 100nF C81 100nF C49 100nF C60 100nF C123 100nF C92 100nF C105 100nF C124 100nF DGND * FACTORY OPTION R73 C98 C88 C82 C106 SDCLK0 100nF 100nF 100nF 100nF CKE 28 41 54 6 12 46 52 C89 C102 C107 100nF 100nF 100nF +3.3V 39 R68 1K nSCS0 R56 10 R74 10 E SD_CLK0 CLKE C97 10nF C85 22pF DGND DGND CONFIDENTIAL K4S561632B-TC1L C17 100nF DGND DATE ED. 1105-001384 ’04.09.02 1 SAMSUNG ELECTRONICS SIGN DGND REV: B 39 8 A7 DIP 1 2 RA19 VSS DGND B SD(8) SD(9) SD(10) SD(11) 4 RA12 D_SD(12) D_SD(13) D_SD(14) D_SD(15) D_DQM1 DQ13 M93C86-WBN6T 1103-001328 1/16W 6 DQ11 S_nSCS0 1 14 27 3 9 43 49 39 8 C115 100uF 16V +3.3V 18 *RAS 17 *CAS E 100pF DQ1 U13 D_nRAS D_nCAS C7 8 DQM0 DGND 37 nRESET C14 6 SD(4) SD(5) SD(6) SD(7) R43 39 +3.3V 29LV800 C18 4 A0 1107-001302 F D_SD(15) D_SD(14) D_SD(13) D_SD(12) D_SD(11) D_SD(10) D_SD(9) D_SD(8) D_SD(7) D_SD(6) D_SD(5) D_SD(4) D_SD(3) D_SD(2) D_SD(1) D_SD(0) 1105-001384 DGND nROMCS0 53 51 50 48 47 45 44 42 13 11 10 8 7 5 4 2 K4S561632B-TC1L C208 10nF A2 A1 VSS DQ0 SDCLK0 18 *RAS 17 *CAS D_nRAS D_nCAS U9 16 NC/RFU DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 15 1107-001302 29LV800 A_ADDR(20) A_ADDR(19) A_ADDR(18) A_ADDR(17) A_ADDR(16) A_ADDR(15) A_ADDR(14) A_ADDR(13) A_ADDR(12) A_ADDR(11) A_ADDR(10) A_ADDR(9) A_ADDR(8) A_ADDR(7) A_ADDR(6) A_ADDR(5) A_ADDR(4) A_ADDR(3) A_ADDR(2) A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 DGND _CE RA8 1/16W D_SD(0) D_SD(1) D_SD(2) D_SD(3) RA9 10K NC2 39 2 U11 D_SA(12) D_SA(11) D_SA(10) D_SA(9) D_SA(8) D_SA(7) D_SA(6) D_SA(5) D_SA(4) D_SA(3) D_SA(2) D_SA(1) D_SA(0) S_DATA(0:7) NC1 SD(0) SD(1) SD(2) SD(3) D_SD(0:31) 37 47 +3.3V DIMM1-1 71251-100 RA7 D_SA(0:12) A0 _BYTE 9 10 A_ADDR(22) A18 DATA(15) 45 3 4 5 6 ARP. S.D AN CHK: C.B.LEE ENG. C.B.LEE DRW. C.B.LEE Drawing Number: 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 MEMORY 8 Page: 3/16 F 2 1 3 4 6 5 7 8 REVISION RECORD ED NO. CHANGE PART A A ADDR(2:13) +3.3V S_DATA(16:31) CN9-1 FX2CA2-60P-1.27DSAL L19 INSTPAR S_DATA(0:15) IN_3.3 B (SPGPM) nNPC_CS 1/16W 2 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 DATA(0) DATA(1) DATA(2) DATA(3) 39 31 2 32 3 33 4 34 5 35 6 36 7 37 A_ADDR(13) A_ADDR(12) A_ADDR(11) A_ADDR(10) 39 2 3 4 5 6 1 3 5 7 DATA(31) DATA(30) DATA(29) DATA(28) 7 8 RA6 39 RA3 39 DATA(4) DATA(5) DATA(6) DATA(7) DGND RA10 1/16W 3 5 7 6 5 4 3 2 1 S_DATA(12) S_DATA(13) S_DATA(14) S_DATA(15) 1 DATA(8) DATA(9) DATA(10) DATA(11) DATA(27) DATA(26) DATA(25) DATA(24) 2 DATA(12) DATA(13) DATA(14) DATA(15) 6 7 8 nNPC_INT (SPGPM) C307 4 5 2011-001094 1/16W 100pF 8 7 RA5 39 1 1/16W S_DATA(8) S_DATA(9) S_DATA(10) S_DATA(11) ADDR(5) ADDR(4) ADDR(3) ADDR(2) RA20 39 (ASIC) 1/16W 1 2 3 4 5 6 7 8 A_ADDR(5) A_ADDR(4) A_ADDR(3) A_ADDR(2) A_ADDR(9) A_ADDR(8) A_ADDR(7) A_ADDR(6) 1 2 3 4 5 6 7 8 8 38 9 39 10 40 ADDR(9) ADDR(8) ADDR(7) ADDR(6) DGND ADDR(14:21) RA15 39 1 3 5 7 3 5 7 RA16 39 10 R65 nNPC_RST 11 41 12 42 13 43 14 44 15 45 16 46 17 47 10 R64 C nWAIT C90 100pF DGND 18 48 19 49 20 50 39 R51 21 51 39 R50 22 52 23 53 24 54 25 55 26 56 27 57 28 58 29 59 30 60 nRD D nWR A_ADDR(14:15) A_ADDR(15) R61 10K R62 100 nPRT_IRQ 1/16W 1 ADDR(18) ADDR(19) ADDR(20) ADDR(21) 10K +3.3V 2011-001094 A_ADDR(14) A_ADDR(15) A_ADDR(16) A_ADDR(17) 2011-001094 E DATA(23) DATA(22) DATA(21) DATA(20) 1/16W 1 ADDR(14) ADDR(15) ADDR(16) ADDR(17) R63 2011-001094 1/16W S_DATA(23) S_DATA(22) S_DATA(21) S_DATA(20) A_ADDR(14:21) (FLASH ROM) (SPGPM) 39 R66 10K 1/16W D RA13 +3.3V 1/16W S_DATA(27) S_DATA(26) S_DATA(25) S_DATA(24) C 3 39 ADDR(13) ADDR(12) ADDR(11) ADDR(10) RA18 39 2011-001094 S_DATA(4) S_DATA(5) S_DATA(6) S_DATA(7) B 1/16W 1 1/16W S_DATA(31) S_DATA(30) S_DATA(29) S_DATA(28) 100pF S_DATA(0) S_DATA(1) S_DATA(2) S_DATA(3) 39 RA14 C306 RA4 1 RA21 DATA(0:15) 3 5 7 A_ADDR(14) A_ADDR(18) A_ADDR(19) A_ADDR(20) A_ADDR(21) RA11 39 E 1/16W 2 S_DATA(16) S_DATA(17) S_DATA(18) S_DATA(19) 4 6 8 DATA(16) DATA(17) DATA(18) DATA(19) 3702-001121 2011-001094 DGND DGND CONFIDENTIAL ED. ’04.09.02 1 DATE SAMSUNG ELECTRONICS SIGN F * FACTORY OPTION 1 B 2 3 4 5 6 S.D AN CHK: C.B.LEE ENG. C.B.LEE DRW. C.B.LEE Drawing Number: REV: B ARP. 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 Page: Network Interface 4/16 8 F 1 2 3 6 5 4 8 7 ED NO. USB_3.3V USB_3.3VA CHANGE PART REVISION RECORD USB_3.3V A A RA48 10K 7 5 3 1 DGND 63mW RESERVED U27 0 VBUS_2270 nUSB_DACK 1 TEST1 2 TEST2 64 TEST3 17 VDDIO0 32 VDDIO1 38 DACK 39 EOT 40 ALE 10 VDDC0 42 VDDC1 B R345 NR13 20K NR11 DP DN VBUS +3.3V 51 AVDD 62 PVDD 57 VDD 48 VBUS 49 RREF NR12 0 USB_3.3V DA204K 0407-000101 R346 10K [USB_CONN] B 9.09K,1% 3 AGND_USB RA47 ADDR(2:6) 39 7 5 3 1 ADDR(2) ADDR(3) ADDR(4) ADDR(5) 8 6 4 2 R216 *DMAWR *DMARD *RESET *IOR *IOW *CS *IRQ SMC 8 7 6 5 4 LA0 LA1 LA2 LA3 LA4 39 11 12 USB_XOUT S_DATA(16) S_DATA(17) S_DATA(18) S_DATA(19) S_DATA(20) S_DATA(21) S_DATA(22) S_DATA(23) S_DATA(24) S_DATA(25) S_DATA(26) S_DATA(27) S_DATA(28) S_DATA(29) S_DATA(30) S_DATA(31) C 14 15 16 18 20 21 22 23 25 26 27 28 30 31 33 34 3722-001101 R351 100 2 XIN RPU RSDP DP DM RSDM XOUT LD0 LD1 LD2 LD3 LD4 LD5 LD6 LD7 LD8 LD9 LD10 LD11 LD12 LD13 LD14 LD15 1 CN2-1 787780-1 3 ND1 ND2 3 L18 1 VBUS_2270 42ohm L15 VBUS 2 1 4 2 3 D- nUSB_REQ R344 53 55 56 58 59 1.5K R342 R349 0 R350 0 3 D+ 35.7,1% INSTPAR R343 L2 35.7,1% 9 VSSC0 41 VSSC1 R220 C278 C234 C239 1nF 1uF 2.2uF 4 42ohm 3301-000325|R3225_BEAD 47K 19 VSSIO0 24 VSSIO1 29 VSSIO2 AGND 5 C FGND 6 DGND DGND 50 AVSS0 52 AVSS1 PVSS 2 1 DGND nUSB_RST nRD nWR nUSB_CS nUSB_IRQ 35 LCLKO 37 DREQ ADDR(6) USB_XIN 13 36 43 44 45 46 47 FGND DGND 2203-000476|R2012_CAP DGND cf) 2.2uF,2012, 2203-001598 61 $P 54 VSS0 60 VSS1 63 VSS2 +5V AGND NET2270 S_DATA(16:31) AGND_USB DGND C1 0904-001752 DGND D D 100nF OSC4 HC-49(30MHz,50ppm) R348 CN4-1 35303-0550 C265 10pF DGND 1 2 3 4 5 2801-003582 USB_XIN 0 C266 10pF 3301-001258|R1608_BEAD B600 B600 B600 L12 USB_XOUT C15 PANEL_TX L6 L4 nRST_PANEL PANEL_RX L28 C2 C3 INSTPAR 1nF 3301-000325 1nF 1nF L29 CIB32P600NES E E DGND 3301-000325|R3225_BEAD F9 STS104B 2901-001178 +3.3V 1 PANEL_1 DGND USB_3.3V USB_3.3VA L30 USB_3.3V USB_3.3VA LK16081ROK-T 3 2703-000300|R1608_BEAD C269 C270 C271 C272 C273 C274 C275 2.2uF 2.2uF 100nF 100nF 100nF 100nF 100nF 2 C267 2.2uF C268 2.2uF C276 C277 1uH 100nF 100nF L31 1uH CONFIDENTIAL ED. ’04.09.02 1 DATE SAMSUNG ELECTRONICS DGND SIGN AGND_USB DGND F AGND_USB REV: B 1 B 2 3 4 5 6 ARP. S.D AN CHK: C.B.LEE ENG. C.B.LEE DRW. C.B.LEE Drawing Number: 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 PANEL & USB 8 Page: 5/16 F 1 2 4 3 8 7 6 5 ED NO. CHANGE PART REVISION RECORD A A +5V SEN_5V 5V1 SEN_5V F2 STS104B L5 1 3 OUT IN GND INSTPAR C12 D30 100nF 2 MMSD914T1 0401-000116|R3616_DIO DGND DGND 19 24 C GND1 GND2 GND3 GND4 A7 B6 B7 2011-001334 B8 A8 B9 Data2 23 DATA2 Data3 21 DATA3 Data4 19 DATA4 Data5 18 DATA5 Data6 17 DATA6 Data7 16 DATA7 Data8 nACK nAck BUSY Busy PERROR PError nStrobe GND 19 GND 2 20 3 21 4 22 5 23 6 24 7 25 8 26 B GND GND GND GND GND GND GND 9 P8 P7 P6 1 P1 A9 Data1 DATA1 27 GND 10 28 11 29 12 30 13 31 14 32 15 33 GND GND SELECT Select nAUTOFD nAutoFd nInit nFault 16 34 17 35 18 36 DGND Chassis GND nSelectIn PDE 100nF R31 C LCTL4036E09 +3.3V SEN_5V (CENT36) 5.1K AGND 3702-000118 DGND C46 C36 C32 nSELECTIN C29 nFAULT nINIT 1006-001224 100nF 100nF 100nF 5V1 DGND D SUPER1284 A6 DATA0 24 27 5.1K B5 28 7 18 31 42 B4 A5 nSTB 25 5V1 74LVX161284MTD DGND GND VCC VCC1 VCC2 VCC_C1 VCC_C2 14 HIC1 A4 26 C13 PLHin HLH 10 15 34 39 13 B3 P5 R33 9 11 B2 A3 P4 48 1 7 A2 P3 DIR HD 6 B1 A1 P2 30 25 5 2 PLH HLHin 4 8 41 40 38 37 36 35 33 32 47 46 45 44 43 29 28 27 26 15 nACK BUSY nFAULT SLCT_OUT PERROR nAUTOFD nSELECTIN nINIT nSTROBE B1 B2 B3 B4 B5 B6 B7 B8 Y9 Y10 Y11 Y12 Y13 C4 C5 C6 C7 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 10 3 8 9 11 12 13 14 16 17 2 3 4 5 6 20 21 22 23 PD(0) PD(1) PD(2) PD(3) PD(4) PD(5) PD(6) PD(7) 12 PD(0:7) B 22 20 CN3-1 U7 +3.3V 100nF DGND D Q1 R16 Q16 MMBT2222ALT1 R22 MMBT2222ALT1 10K 0501-000457 1 3 1 1K 3 2 2 R225 10K DGND DGND CLP-511/511G ONLY E E L16 LED5 0601-001444 NL1 SLS-NNGR202TS N.C R182 NL2 TEST_LED1 510 CONFIDENTIAL L3 DATE ED. L1 SIGN F DGND ’04.09.02 1 SAMSUNG ELECTRONICS DGND AGND ARP. S.D AN CHK: C.B.LEE ENG. C.B.LEE DRW. C.B.LEE 3301-000325|R3225_BEAD REV: B 1 B 2 3 4 5 6 Drawing Number: 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 P 1284 8 Page: 6/16 F 2 1 4 3 +3.3V 5 RA36 10K CHANGE PART R306 R132 R299 10K 10K 10K 10K R298 R308 10K 10K 63mW 63mW A 8 6 4 2 8 6 4 2 R339 10K A 10K R307 RA33 10K R305 8 6 REVISION RECORD +3.3V 63mW 4 8 ED NO. RA43 10K 2 7 6 +3.3V 5VL_DETECT ITB_SCL_OUT nPTL_LED 100 R117 ITB_SDA_OUT ITB_SDA_IN nWST_AGT BLDC_CLK2 BLDC_CLK1 PWM_DEVE PWM_CHARGE DEVE_SCL_OUT DEVE_SDA_OUT DEVE_SDA_IN C242 1nF * Not used ADC0 ADC1 ADC2 39 R134 A_OPC_KEY GNDA AN_MUX2 nFAN_FUSER AN_FUSER1_OUT nBLDC_START1 nBLDC_START2 nS_FEED +3.3V_LPEC +3.3V +3.3V 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 C130 10K nS_EXIT nS_EMPT nS_MP_EMPT C nEN_CTD_LED nSOL_ITB_CLN nHEATER nSOL_DUP nSOL_T2 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 nCLT_FEED nSOL_MP nSOL_PICKUP nBLDC_RDY2 nBLDC_RDY1 nRDY_LSU nS_ITB_HOME RDY_SCF CPU_DATA0 CPU_DATA1 CPU_DATA2 Y_VDDO2 CPU_DATA3 CPU_DATA4 CPU_DATA5 CPU_DATA6 CPU_DATA7 CPU_ADDR0_IN Y_VSSO_2 CPU_ADDR1_IN CPU_ADDR2_IN CPU_ADDR3_IN CPU_ADDR4_IN CPU_ADDR5_IN CPU_ADDR6_IN CPU_ADDR7_IN Y_VDDI2 VD_IN SCAN_MODE_IN MCLK_IN SCAN_EN_IN RESET_N_IN CS_N_IN OE_N_IN U17 LPEC1 JC13-00020A GNDA DATA(0:7) +3.3V +3.3V_LPEC F8 STS104B DATA(0) DATA(1) DATA(2) 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 1 3 C DATA(3) DATA(4) DATA(5) DATA(6) DATA(7) A_ADDR(2:9) 2 C155 100uF 16V C151 C127 C121 C141 100nF 100nF 100nF 100nF A_ADDR(2) A_ADDR(3) A_ADDR(4) A_ADDR(5) A_ADDR(6) A_ADDR(7) A_ADDR(8) A_ADDR(9) DGND C156 C152 C135 C120 C149 100nF 100nF 100nF 100nF 100nF nVDI_LPEC VCLK nRESET nCS_LPEC nRD GPIO57 START_LSU_N_OUT CLK_LSU_OUT HSYNC_N_IN LDON_LSU_N_OUT Y_VSSI1 VDO_LSU_N_OUT SH_LSU_N_OUT GPIOA_O/SIO_CLK GPIOA_1/SIO_TXD GPIOA_2/SIO_RXD GPIOA_3 Y_VDDI1 GPIO0_0 GPIO0_1 GPIO0_2 GPIO0_3 GPIO0_4 GPIO0_5 GPIO0_6 Y_VSSO1 GPIO0_7 GPIO8_0/MOT0_A GPIO8_1/MOT0_nA GPIO8_2/MOT0_B GPIO8_3/MOT0_nB GPIO8_4/MOT1_A GPIO8_5/MOT1_nA Y_VSSI2 GPIO8_6/MOT1_B GPIO8_7/MOT1_nB GPIO9_0/MOT2_A GPIO9_1/MOT2_nA GPIO9_2/MOT2_B GPIO9_3/MOT2_nB PSYNC_N_OUT WE_N_IN Y_VDDO1 D GPIO3_1 Y_VSSI4 GPIO3_2 GPIO3_3 GPIO3_4 GPIO3_5 GPIO3_6 Y_VDDI4 GPIO3_7 GPIO4_0 GPIO4_1 GPIO4_2 GPIO4_3 GPIO4_4 Y_VSSO4 GPIO4_5 GPIO4_6 GPIO4_7 GPIO5_0/EXT_CON0 GPIO5_1/EXT_CON1 GPIO5_2/EXT_CON2 GPIO5_3/EXT_CON3 Y_VDD4 GPIO5_4 GPIO5_5 GPIO5_6 100nF D +3.3V NR10 680 470pF C281 R282 10K R163 10K GPIO3_0 GPIO2_7 GPIO2_6 GPIO2_5 GPIO2_4 Y_VDDO3 GPIO2_3 GPIO2_2 GPIO2_1 GPIO2_0 GPIO1_7 GPIO1_6 GPIO1_5 Y_VDDI3 GPIO1_4 GPIO1_3 GPIO1_2 GPIO1_1 GPIO1_0 Y_VSSO3 Y_VSSI3 GPIO7_1/PWM9 GPIO7_0/PWM8 GPIO6_7/PWM7 GPIO6_6/PWM6 GPIO6_5/PWM5 GPIO6_4/PWM4 GNDA DA_OUT VDDA AD3_IN AD2_IN AD1_IN AD0_IN GPIO6_3/PWM3 GPIO6_2/PWM2 GPIO6_1/PWM1 GPIO6_0/PWM0 R322 8 6 4 63mW 2 8 6 4 2 B RA46 10K 63mW R340 10K PWM_T1 PWM_T2 PWM_AC PWM_AC_VPP +3.3VA R323 RA45 10K 10K B RA34 10K NC R281 R317 R318 10K 10K 10K DGND DGND R280 10K 8 6 2 NC 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 63mW +3.3V RA38 10K 8 6 4 63mW 2 8 6 4 8 6 4 2 8 6 4 2 RA39 10K 63mW 63mW 10pF DGND E RA41 10K 63mW 2 RA42 10K NC4 nWR DGND R103 39 nPSYNC E nT_COVER_OPEN nSTART_LSU CLK_LSU nS_TONER_RX R135 39 nHSYNC ENB_DEVE_AC ENB_T2 nLDON_LSU nVDO_LSU R123 39 nCUT_OPC nSH_LSU CLK_SCF CMD_SCF STS_SCF F CRUM_SEL1 CRUM_SEL0 CONFIDENTIAL C128 nCLT_DEV_1ST nCLT_DEV_2ND nCLT_DEV_3RD nCLT_DEV_4TH ED. DATE 1 SAMSUNG ELECTRONICS SIGN DGND nSOL_DEV_1ST nSOL_DEV_2ND nSOL_DEV_3RD nSOL_DEV_4TH REV: B ’04.09.02 100pF 1 B 2 3 4 5 6 ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM Drawing Number: 0.1 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 ASIC 8 Page: 7/16 F 2 1 4 3 6 5 8 7 ED NO. +5V CHANGE PART REVISION RECORD CN14-1 +5VL 35303-0250 A 1 R82 C110 3W 2 0.39 C99 2005-001058 LSU 100nF +5V A 3711-003408 C284 470uF 16V LSU MICRO SWITCH 100nF +3.3V CN12-1 35303-1250 R156 DGND R226 3711-002813 U22-6 1K 100 1 B 13 L34 2 DGND 1K DM7407MX R166 12 nHSYNC B C232 10nF INSTPAR 0803-001393 +5V DGND 3 +5VL R157 DGND +3.3V +3.3V U22-2 10K DM7407MX R241 4 4 3 R288 3.3K nLDON_LSU R289 3.3K 100 R287 10K U24-2 LM393D +3.3V U12 5 8 C 5 7 6 6 5 DO1- VCC DO1+ DI1 NC3 NC1 NC2 GND 1 7 5VL_DETECT 6 2 nVDO_LSU 3 NC231 R290 5.6K C86 33pF 4 1202-000164 R291 10K C C238 100nF 100nF +5V C255 C256 0.068nF 0.068nF DS90LV017ATMX DGND R242 DM7407MX 10K 6 5 nSH_LSU +5V 100 C297 DGND U22-3 DGND 7 DGND 1006-001250 R151 C163 +5V 1nF 100nF D D U22-1 R164 DGND 8 10K R243 2 100 +5V DGND DM7407MX 14 C207 +5V +3.3V 1 CLK_LSU 7 1nF D32 1 10K DGND U22-4 R147 3 100nF C308 9 2 DA204K 0407-000101 L37 B600 R257 R142 DM7407MX DGND 100 9 10K 8 nRDY_LSU +5V C157 E R150 10nF DGND E U22-5 DM7407MX 10K DGND R244 10 100 10 DGND 11 nSTART_LSU C296 10nF 11 DGND AGND CONFIDENTIAL +24V ED. ’04.09.02 1 DATE SAMSUNG ELECTRONICS 12 SIGN C71 C68 F 100nF 100uF 50V ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM AGND REV: B 1 B 2 3 4 5 6 Drawing Number: 0.1 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 Page: BUFFER & LSU 8/16 8 F 1 2 3 6 5 4 8 7 REVISION RECORD ED NO. CHANGE PART HVPS CN7-1 A A +24VF DF11-18DP-2DSA(18) 1 SMPS 2 CN30-1 C292 +24VF DF11-26DP-2DSA(22) 3 +5V C57 100nF 100nF 4 U8-1 1 Power TestPoint 2 AGND 5 3 C175 C166 100uF 50V 100nF R254 100 +3.3VA +5VL DM7407MX 6 24VF1 5VL1 3_3VA1 +24V +5V +3.3V 4 C311 24V1 DGND2 7 5V1 1nF PWM_AC R246 100 8 9 PWM_T2 U8-5 DM7407MX DGND1 9 5 DM7407MX 8 1_8V1 6 9 R248 100 10 11 GNDA3 DGND3 GNDA1 AGND1 DGND4 GNDA2 AGND2 +5V PWM_T1 U8-6 DGND5 10 100 R249 11 100 R253 12 13 U18-1 PWM_CHARGE 100nF 14 10 2 U18-2 AGND GNDA 12 4 C317 12 3 1nF DGND A_READ_CHA 14 A_READ_T1 15 A_READ_T2 C318 DGND 16 +5VL +3.3V U18-6 DM7407MX 1nF 17 +3.3V 18 C286 C282 100nF 330pF 2 R196 16 470uF 16V 100nF 1 D23 100K 3 9 11 8 10 DGND D DA204K 0407-000101 0803-001393 0803-001393 nT_COVER_OPEN DGND DGND R195 C177 15K 100nF AGND DGND DGND OEM_CONN U18-3 DM7407MX +3.3VA +24VF +5VL CN37-1 35303-0850 17 5 2 18 6 1 AGND 1 19 3 2 +5V D36 GNDA U21-2 DM7407MX 3301-001258 3 B600 L38 4 B600 L39 100 4 R251 DGND 3 nWST_AGT 20 E U18-5 DM7407MX U18-4 DM7407MX 12 13 DGND 14 D C ENB_DEVE_AC AGND +24VF PWM_DEVE 7 13 13 DGND 1 DM7407MX DM7407MX DGND C144 DM7407MX C 11 B DGND DM7407MX U8-4 +24V 8 C169 ENB_T2 PWM_AC_VPP U8-3 7 1.8V 3_3V1 3 0803-001393 C312 6 C176 DGND 1 7 1nF 5 15 14 2 U8-2 +24VF 4 B DM7407MX E A_WST_AGT 21 5 22 23 6 B600 L40 7 B600 L41 DEVE_CRUM_SCL DEVE_CRUM_SDA 8 C197 24 25 nFUSERON C291 C285 100nF 100nF C251 1nF C252 1nF C243 1nF CONFIDENTIAL 10nF DATE ED. 26 F C171 C182 470uF 16V 100nF ’04.09.02 1 SAMSUNG ELECTRONICS SIGN DGND DGND DGND DGND AGND 3711-002003 ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM DGND Drawing Number: REV: B 1 B 2 3 4 5 6 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 Page: SMPS & HVPS 9/16 8 F 3 2 1 4 5 7 6 8 ED NO. REVISION RECORD CHANGE PART A A +5V +24VF BLDC1 CN27-1 35303-1050 1 +5V 2 3 4 +5V R201 R200 R199 10K 10K 10K 5 Q13 6 B U25-2 74LCX06M 0803-003264 MMBT2222ALT1 R183 0501-000457 7 B 510 3 8 2 9 4 R277 1 3 nBLDC_START1 510 R181 5.1K 10 3711-002811 DGND C295 C287 100nF 100nF AGND DGND DGND R192 nBLDC_RDY1 DGND 100 C309 AGND 1nF C174 10nF C C DGND U21-4 DM7407MX DGND 8 C230 R255 1nF 100 9 BLDC_CLK1 0803-001393 DGND D D FUSER FAN +24VF CN29-1 35303-0350 3 +5V D28 M4 E 2 1.2K U26-4 nFAN_FUSER_ON 9 nFAN_FUSER E 0402-001189 R171 8 R180 1 510 3 2 1 Q11 MMBT2222ALT1 0501-000457 C209 100nF 74LCX06M 0803-003264 R179 5.1K CONFIDENTIAL AGND SAMSUNG ELECTRONICS AGND SIGN F 1 B 2 3 4 5 6 ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM Drawing Number: REV: B ’04.09.02 1 DATE ED. DGND 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 Page: MOTOR 10/16 8 F 1 3 2 4 5 6 8 7 ED NO. CHANGE PART REVISION RECORD A A +3.3V WASTE_TONER & EXIT 35303-0750 R111 R104 39 15K 1/4W CN17-1 1 2 +3.3V FEED B DA204K 0407-000101 CN33-1 35303-0350 2 R205 3 100 C125 10nF B C288 +3.3V DGND 3 47K 2 nS_TONER_RX 100 4 1 R204 1 R101 3 D25 +3.3V 100nF +3.3V D16 DA204K 0407-000101 DGND nS_FEED 5 2 DGND 1 C179 R113 47K 10nF 3711-003409 R120 6 DGND nS_EXIT 100 7 DGND DGND 3 C289 C133 10nF 100nF DGND C C DGND MP_EMPT +3.3V EMPT CN31-1 5045-04A +3.3V CN21-1 35303-0450 1 R202 47K nS_MP_EMPT 100 3 2 C183 nS_EMPT C150 4 DGND C290 D 10nF DGND 3711-000225 R140 100 3 10nF 4 R145 47K 1 R203 2 D DGND 100nF 3711-003410 DGND DGND DGND E E CONFIDENTIAL ED. DATE ’04.09.02 1 SAMSUNG ELECTRONICS SIGN F REV: B 1 B 2 3 4 5 6 ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM Drawing Number: 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 0.21 Page: SENSER 11/16 8 F 1 2 4 3 5 6 8 7 ED NO. REVISION RECORD CHANGE PART DUPLEX CN24-1 5045-02A A +24VF C165 +5V A 1 100nF D21 M4 PICKUP_SOL CN25-1 5045-02A D24 M4 3 C212 100nF 3711-000164 R169 100 2 AGND 13 12 100 1 Q8 nSOL_DUP 0803-003264 C154 100nF R152 5.6K AGND U25-1 10 C167 100nF R173 5.6K 74LCX06M DGND 11 1 0501-000010 AGND 14 R168 510 U26-6 510 3 KSD1691-Y 0502-001048 KSC1008-Y 2 C161 100nF AGND Q9 0402-001189 C213 100nF +3.3V +5V R146 R153 2 C170 100nF AGND 0402-001189 +24VF 1 B 2 0402-001189|R5226_DIO nSOL_PICKUP 7 B DGND 0803-003264 74LCX06M CLT_FEED CN23-1 35303-0250 AGND +24VF +5V C158 100nF 1 DGND DGND D20 M4 3 MP_SOL C C214 100nF 3711-003408 CN32-1 5045-03A 1 C184 100nF D29 M4 1K 2 1 2 510 nCLT_FEED 74LCX06M R139 C153 100nF 5.6K AGND U25-5 Q7 +5V C 0803-003264 AGND AGND Q12 MMBT2222ALT1 0402-001189 2 C211 100nF R184 510 DGND 1 C178 100nF R186 5.6K 0501-000457 3711-000198 13 12 100 2 AGND U25-6 74LCX06M R185 3 3 R138 R144 KSC1008-Y 0501-000010 +24VF 1 AGND 0402-001189 2 nSOL_MP 0803-003264 AGND D D DGND T2_HOME CN26-1 5045-03A +24VF C172 100nF 1 +5V E E 2 3 AGND D27 M4 Q15 MMBT2222ALT1 0501-000457 0402-001189 3 C215 100nF 3711-000198 R190 100 1 2 2 R189 5.6K AGND U26-5 R191 510 C173 100nF 1 nSOL_T2 74LCX06M 0803-003264 AGND CONFIDENTIAL ED. DGND DATE ’04.09.02 1 SAMSUNG ELECTRONICS SIGN F REV: B 1 B 2 3 4 5 6 ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM Drawing Number: 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 SOLENOID 8 Page: 12/16 F 1 3 2 4 6 5 8 7 CHANGE PART REVISION RECORD ED NO. A A +3.3VA C160 100nF U25-3 74LCX06M 0803-003264 R176 4.7K GNDA 6 +3.3VA 5 nHEATER ITB B +5VL CN10-1 35303-0750 +3.3V +3.3V R174 20K,1/16W 1 D9 2 0407-000101 R177 68 3 0501-000010 8 D22 3 2007-000066 DA204K R83 4.7K 1202-000164 KSC1008-Y 1% 1 R178 nFUSERON 3 2 1 DGND B Q14 U24-1 LM393D 2 1K MMSD914T1 1 4 R170 4.7K R84 2 nS_ITB_HOME 100 GNDA C108 100nF +3.3VA TH1 TO FUSER ROLL 3 C CN28-1 35303-0250 4 5 A DGND C263 100uF 16V 1 C264 100nF GNDA R187 3K,1% C D15 2007-000842 2 1 DA204K L23 INSTPAR 3301-001258 GNDA 0407-000101 3 AN_FUSER1_OUT R266 DGND L20 INSTPAR 6 ITB_CRUM_SCL 2 L9 INSTPAR 3301-001258 3301-001240|R1608_BEAD D 5.6K 2007-008567 DGND +3.3VA R193 R175 15.4K,1% 1 C180 10nF 3 R198 30K 30K,1% 2007-000736 2 C168 1nF L21 INSTPAR 7 Q10 MMBT2222ALT1 0501-000457 33K D ITB_CRUM_SDA GNDA GNDA E E CONFIDENTIAL ED. ’04.09.02 1 DATE SAMSUNG ELECTRONICS SIGN F 1 B 2 3 4 5 6 S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM Drawing Number: REV: B ARP. 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 Page: ANALOG 13/16 8 F 2 1 3 5 4 6 7 8 ED NO. REVISION RECORD CHANGE PART +3.3VA AMMSD914T1 +3.3VA F7 STS104B 1 3 AMMSD914T1 AMMSD914T1 A C114 C119 100uF 16V B1 A_WST_AGT INSTPAR AN_WST_AGT 100nF L10 INSTPAR A_OPC_KEY A_OPC_KEY R114 R121 R129 C231 GNDA DGND B AN_READ_CHA AN_READ_T2 AN_READ_T1 C147 A_READ_CHA A_READ_T2 A_READ_T1 3301-000325 100K 100K 100K C140 B C134 2 D35 47K,1% 47K +3.3V D34 R99 D33 47K 47K,1% A R267 +3.3VA +3.3VA 100nF +24VF TH3 TO TEMP BD +24VF * Not used 10nF 10nF GNDA R93 3K,1% 3K CN15-1 10nF 35303-0250 NR15 5.6K C U21-3 DM7407MX nCUT_OPC 1 NR14 5.6K 6 5 1 2 B600 L35 NQ1 KSA708_Y C111 3 OPC KEY 100nF 2 35303-0250 L22 INSTPAR 1 ND3 M4 B600 L36 PTL & TH4 3711-003408 A_OPC_KEY +5V R228 C117 100nF 2 +5V GNDA 35303-0450 CN6-1 TH4 A_TEMP CN11-1 1 150 $P 1/4W 2001-000111|res_p400 R314 1.2K Q3 3711-003408 DGND 2 R341 MMBT2222ALT1 0501-000457 $P 3 0 C100 +5V U26-2 74LCX06M R75 510 1 R69 5.1K nPTL_LED 3 4 2 100nF 0803-003264 +3.3VA +3.3VA C148 R284 DGND 100nF U20 MC14051BD 14 AN_READ_T2 15 AN_READ_T1 R332 39 12 1 nS_TONER_RX 5 AN_WST_AGT 2 A_TEMP 4 A_TEMP2 X0 VCC 13 AN_READ_CHA X E 3 AN_MUX2 100nF 4 X1 X2 GNDA X3 X4 INH X5 A X6 B X7 GND E A_TEMP2 C237 8 GND 16 C 6 11 ADC0 10 CONFIDENTIAL ADC1 9 ADC2 ED. DATE SIGN F 1001-000170 GNDA REV: B 1 B 2 ’04.09.02 1 SAMSUNG ELECTRONICS 7 GNDA 3K,1% 3 D42 RB420D T147 0404-000112 3 4 5 6 ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM Drawing Number: 7 TITLE: Size: A3 Bingbang Plus MAIN Rev 1.0 ANALOG MUX 8 Page: 14/16 F 1 3 2 4 6 5 7 8 ED NO. CHANGE PART REVISION RECORD +3.3V +24V SCF A A CN16-1 35303-0850 C164 100nF 1 2 DA204K 0407-000101 1 2 1 3 2 3 D14 1 2 3 D13 1 3 D11 D10 DGND R137 R136 R127 R126 10K 1K 1K 10K 14 R258 100 2 1 2 STS_SCF U23-2 74LCX07M 7 R259 100 3 DGND B 4 3 CMD_SCF B U23-3 74LCX07M R260 100 4 R143 10K R167 1K DGND U23-1 74LCX07M 6 5 CLK_SCF U23-4 74LCX07M R261 100 5 9 8 RDY_SCF 0803-003263 C143 C142 C138 C137 100pF 100pF 100pF 100pF 6 +5VL +5V +3.3V C 7 C293 C116 100nF 100uF 50V 2 1 R304 DGND R303 10K 8 ITB_SDA_IN U28-5 74LCX07M 10K 3 L27 INSTPAR 11 10 D46 DGND DA204K ITB_CRUM_SDA 3301-001240|R1608_BEAD C247 1nF 3711-002809 DGND +3.3V AGND +5V C248 100nF +3.3V DGND 2 1 3 R296 U23-5 74LCX07M 10K DEVE_SDA_IN L25 INSTPAR 11 10 DGND U28-1 74LCX07M D44 DGND DA204K 14 DEVE_CRUM_SDA ITB_SDA_OUT 1 2 3301-001240|R1608_BEAD C245 1nF 7 +5VL +5V C159 100nF C240 100uF 16V DGND R302 U28-2 74LCX07M 14 E DGND DEVE_SDA_OUT 1 2 1 1K DGND U21-1 DM7407MX +5V DGND ITB_SCL_OUT 2 3 3 L26 INSTPAR 4 DGND D45 DA204K E ITB_CRUM_SCL 3301-001240|R1608_BEAD C246 1nF 7 +5V DGND DGND 2 1 3 U23-6 74LCX07M 13 DEVE_SCL_OUT D43 CONFIDENTIAL DA204K L24 INSTPAR 12 DGND ED. C244 1nF DGND 1 B 2 3 4 5 6 ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM Drawing Number: REV: B ’04.09.02 1 SIGN 3301-001240|R1608_BEAD F DATE SAMSUNG ELECTRONICS DEVE_CRUM_SCL 7 Size: A3 TITLE: Bingbang Plus MAIN Rev 1.0 SCF, CRUM Interface 8 Page: 15/16 F 2 1 3 4 5 6 8 7 REVISION RECORD ED NO. CHANGE PART DEVE DRIVER CN5-1 +24VF GF102-12S-TS-NF-S A A +5V 1 2 3 4 5 6 C145 100nF 14 DGND 1 nSOL_DEV_1ST C216 100nF U19-1 DM7407MX AGND 2 U21-6 DM7407MX AGND 12 U19-2 DM7407MX 7 3 nSOL_DEV_3RD 4 7 8 10 nCLT_DEV_1ST 5 nSOL_DEV_2ND 11 nSOL_DEV_4TH U19-5 DM7407MX U19-3 DM7407MX DGND 13 U21-5 DM7407MX 6 9 9 nCLT_DEV_3RD 11 10 10 U19-4 DM7407MX B nCLT_DEV_2ND U19-6 DM7407MX 8 11 C218 C219 C220 C221 C298 10nF 10nF 10nF 10nF 100pF 100pF 100pF 100pF C299 C300 12 12 nCLT_DEV_4TH C301 C302 C303 C304 C225 C305 100pF 100pF 100pF 100pF DGND B 13 10nF C227 C226 1nF 10nF DGND C228 1nF DGND C320 10nF C321 10nF DGND C C BLDC2 SOL_ITB_CLN +24VF CN38-1 35303-0950 +5V CN35-3 5045-03A $P1 +24VF +5V C258 100nF +5V $P2 2 $P4 $P5 R319 10K R321 10K 3 C260 100nF R334 510 $P6 U26-3 Q20 $P7 3 $P8 5.1K R337 AGND nBLDC_START2 5 MMBT2222ALT1 10 DGND 11 nSOL_ITB_CLN KSC1008-Y U26-1 6 2 $P9 2 1 D 14 R335 510 Q19 74LCX06M R333 510 1 R338 1K 0402-001189 1 +5V R320 10K D48 M4 AGND $P3 D +3.3V C259 100nF 3 C257 100nF R336 5.6K AGND 7 0803-003264 74LCX06M DGND 0803-003264 DGND E C294 C283 100nF 100nF DGND R329 100 E nBLDC_RDY2 DGND AGND AGND U25-4 74LCX06M 0803-003264 U28-6 74LCX07M DGND 13 12 8 9 DGND C261 10nF C319 1nF DGND DGND DGND U28-4 74LCX07M R330 100 8 9 DGND U28-3 74LCX07M 5 BLDC_CLK2 6 CONFIDENTIAL C262 1nF ED. DATE ’04.09.02 1 SAMSUNG ELECTRONICS SIGN F DGND ARP. S.D AN CHK: Y.S EOM ENG. Y.S EOM DRW. Y.S EOM Size: A3 TITLE: DGND REV: B 1 B 2 3 4 5 6 Drawing Number: 7 Bingbang Plus MAIN Rev 1.0 DEVE DRIVER 8 Page: 16/16 F SAMSUNG ELECTRONICS CO., LTD. ALL RIGHTS RESERVED B A C B A 1 C D E F 2 3 CRUM_DEVE 4 5 6 7 8 SAMSUNG ELECTRONICS CO., LTD. ALL RIGHTS RESERVED A B A 1 B C D E F 2 3 CRU_ITB 4 5 6 7 8 C Bigbang-v1 Power Supply R9 1/2W100mJ +24V 9.10 D13 200V20A L3-1 L5856 R6 1W22J D1 200V1A 7 BD1 600V5A C20 C21 C22 200V1200uF 1W6.8J R46 1 2 4 ZD1 75V R9 C26 50V1uF R44 510J U2 KA431 R53 36J GND D2 1KV1A 5W15mJ L4 L5843 L5 L5844 R59 3 AY-70 L2 C32 100V103J R35 330J 50V1uF C10 R12 1W22J Q7 A709 D8 60V3A ZD4 27V 1 I R21 R22 R23 C13 222J R16 100J VCC 6 R17 10KJ 12 PC3-1 R18 C14 8.2KJ 681J D12 60V3A C15 104K R49 10KJ R50 220J C41 472MX2 50V1uF R51 4.7KJ +5V 0.8A 10V10OOuF GND R15 10KJ R54 220J R39 220J ZD2 D9 ZD3 D11 4148 C28 C27 1W0.2JX2 U4 KA78R05 R57 680J PC2-2 Q6 C1008 10KJ C16 35V1000uF C29 5 C6 630V103K 10KJ O 2 C12 CS 8 7 CT 1 RT KA7553 2 FB RV2 500J 4 GND 3 IS 5 OUT U1 PC2-1 50V47uF R2 1W47J 500V24A BTA12-600B R4 Q1 100J Q4 L3-2 L5856 11 D4 R24 220J R52 24KJ GND R11 10KJ 0 C7 200V1A 6 R19 22J R26 5096-02C R25 220J Q5 A709 R38 1KF 4 C Q3 500V24A 104K CON2 PC1 S21ME4 0 21PIN +24VVF 1W1.5KJ 0 R36 22J 0 R58 D3 200V1A C23 C24 C25 R34 330J U3 KA431 D6 R13 1/2W6.8J RV1 D10 100J 4148 R28 1KJ 10 D5 4148 +3.3V 3.5A D7 R14 9 R5 1W180J R32 R56 4 1W47KJ AR1 1KV 1 60V20A C9 YW396 R8 1W47KJ C5 224 C3 102 10D221 R27 R37 1W22J 13.14 1W22KJ AC INPUT C4 224 1/4W C18 1KV102K 15.16 R3 13SP10 1W22KJ C1 474 TNR1 LF2 L5858 C2 102 R42 1KJ PC3-2 8 F2 250V5A CON1 R43 4.7KJ Q2 BTA12-600B 3 G R45 1W6.8J R1 LF1 1W560KJ L5861 F1 250V8A C17 1KV222K 35V1000uFX3 AR2 1KV 1.2.3.4 16V2200uFX3 C8 104K +24VF 3.5A R41 1KJ R29 1KF R7 1/4W1KJ 1.5A R30 F3 1/2W40mJ 250V4A CON3 3W1KJX2 T1 TH1 THERMISTOR R9 1/2W100mJ T1 Bigbang-v2 Power Supply L3-1 R6 1W22J D1 200V1A 7 C3 102 10D561 C9 R46 1W6.8J 400V270uF YW396 AR11KV R10 1 1 2 4 ZD1 150V R8 1W100KJ C26 50V1uF D2 1KV1A 5W15mJ L4 L5843 L5 L5844 D7 R14 3 L2 AY-70 R59 C32 100V103J R35 330J 5096-02C U3 KA431 Q5 A709 R38 1KJ 200V1A R52 12 R23 10KJ C13 222J R16 100J R17 10KJ PC3-1 R18 C14 8.2KJ 681J C15 104K 50V47uF R21 R22 C16 35V1000uF 3 G C29 U4 KA78R05 R49 10KJ R15 10KJ R54 220J R39 220J D9 4148 ZD3 5.1V R57 47KJ PC2-2 C6 630V103K ZD2 R50 27V 220J Q6 C1008 C41 C28 1W0.44JX2 C27 50V1uF 472MX2 R51 4.7KJ D11 4148 +5V 0.8A 10V10OOuF 5 RV2 R2 1W47J D12 60V3A O 2 C12 CS 8 7 CT KA7553 1 RT U1 VCC 6 5 OUT PC2-1 2 FB R24 220J 4 GND R19 22J L3-2 L5856 11 6 3 IS 800V13A Q1 BTA12-600B R4 1 I D4 4148 Q4 GND D8 60V3A ZD4 27V 4 C 0 R11 1/4W10KJ 0 1/8W22J 104K C7 C23 C24 C25 R34 330J R13 1/2W6.8J 0 21PIN +24VVF 1W1.5KJ CON2 D3 200V1A RV1 D10 100J 4148 C10 50V1uF R12 1W22J Q7 A709 10 R5 1W180J +3.3V 3.5A R28 1KJ D6 PC1 S21ME4 R53 36J GND 9 0 R44 510J U2 KA431 R56 4 R58 R32 2W1KJX2 13.14 C5 224 R29 22KF AC INPUT C4 224 R37 1W22J 3.5A 1.2.3.4 R43 4.7KJ C20 C21 C22 R3 13SP10 60V20A C1 474 PC3-2 +24VF 1/4W 15.16 BD1 600V5A C2 102 1W100KJ LF1 0610V CON1 TNR1 L1 L5857 F2 LF2 250V5A L5842 R42 1KJ R27 8 1W47KJ R1 1W560KJ C18 1KV102K Q2 BTA12-600B 1W47KJ F1 250V8A C17 1KV222K 35V1000uFX3 AR2 1KV R45 1W6.8J R30 1/2W40mJ R41 1KJ 16V2200uFX3 C8 104K 9.10 F3 250V4A CON3 L5856 R7 1/4W1KJ +24V 1.5A D13 200V20A TH1 THERMISTOR GND R9 1/2W100mJ T1 Bigbang-v2c Power Supply L3-1 R6 1W22J D1 200V1A 7 C3 102 10D561 C9 R46 1W6.8J 450V270uF YW396 AR11KV R10 1 1 2 4 ZD1 150V R8 1W100KJ C26 50V1uF D2 1KV1A 5W15mJ L4 L5843 L5 L5844 D7 R14 3 L2 AY-70 R59 C32 100V103J R35 330J 5096-02C U3 KA431 Q5 A709 R38 1KJ 200V1A R52 12 R23 10KJ C13 222J R16 100J R17 10KJ PC3-1 R18 C14 8.2KJ 681J C15 104K 50V47uF R21 R22 C16 35V1000uF 3 G C29 U4 KA78R05 R49 10KJ R15 10KJ R54 220J R39 220J D9 4148 ZD3 5.1V R57 47KJ PC2-2 C6 630V103K ZD2 R50 27V 220J Q6 C1008 C41 C28 1W0.44JX2 C27 50V1uF 472MX2 R51 4.7KJ D11 4148 +5V 0.8A 10V10OOuF 5 RV2 R2 1W47J D12 60V3A O 2 C12 CS 8 7 CT KA7553 1 RT U1 VCC 6 5 OUT PC2-1 2 FB R24 220J 4 GND R19 22J L3-2 L5856 11 6 3 IS 800V13A Q1 BTA12-600B R4 1 I D4 4148 Q4 GND D8 60V3A ZD4 27V 4 C 0 R11 1/4W10KJ 0 1/8W22J 104K C7 C23 C24 C25 R34 330J R13 1/2W6.8J 0 21PIN +24VVF 1W1.5KJ CON2 D3 200V1A RV1 D10 100J 4148 C10 50V1uF R12 1W22J Q7 A709 10 R5 1W180J +3.3V 3.5A R28 1KJ D6 PC1 S21ME4 R53 36J GND 9 0 R44 510J U2 KA431 R56 4 R58 R32 2W1KJX2 13.14 C5 224 R29 22KF AC INPUT C4 224 R37 1W22J 3.5A 1.2.3.4 R43 4.7KJ C20 C21 C22 R3 13SP10 60V20A C1 474 PC3-2 +24VF 1/4W 15.16 BD1 600V5A C2 102 1W100KJ LF1 0610V CON1 TNR1 L1 L5857 F2 LF2 250V5A L5842 R42 1KJ R27 8 1W47KJ R1 1W560KJ C18 1KV102K Q2 BTA12-600B 1W47KJ F1 250V8A C17 1KV222K 35V1000uFX3 AR2 1KV R45 1W6.8J R30 1/2W40mJ R41 1KJ 16V2200uFX3 C8 104K 9.10 F3 250V4A CON3 L5856 R7 1/4W1KJ +24V 1.5A D13 200V20A TH1 THERMISTOR GND * This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law. * This service manual is also provided on the web, the ITSELF system f Samsung Electronics Co., Ltd. http://itself.sec.samsung.co.kr © Samsung Electronics Co.,Ltd. May 2005 Printed in Korea. VERSION NO. : 1.00 CODE : JC-0131L