Download Craftsman 917.272962 Owner`s manual
Transcript
Owner's Manual JCRRFTSMIIN"I 20.0 HP ELECTRIC START 46" MOWER AUTOMATIC GARDEN TRACTOR Model No. 917.272962 • • • • Safety Assembly Operation Maintenance • Repair Parts This product has a low emission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. Foranswerstoyourquestions aboutthisproduct,Call: 1-800-659-5917 Seers Craftsman Help Line 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman Warranty ............................................... 2 Safety Rules ......................................... 3 Product Specifications.......................... 6 Assembly.............................................. 8 Operation............................................ 12 Maintenance....................................... 19 Maintenance Schedule...................... 19 Service and Adjustments.................... 23 Storage ............................................... 31 Troubleshooting.................................32 Repair Parts........................................ 36 Parts Ordedng ..................... Back Cover LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PAF_I'S For two(2) years from the date of purchase,if this CraftsmanRiding Equipmentis maintained,lubricatedand tuned up accordingto the instructionsin the owner's manual, Sears willrepair or replace, free of charge, any parts found to be defectivein matedal or workmanship.Warrantyservice is available free of charge by takingyour Craftsmanridingequipmentto your nearest Sears Service Center. In-homewarranty service is availablebut a tdp charge will apply.This warrantyappliesonlywhile this productis in the UnitedStates. ThisWarranty does not cover:. • Expendableitemswhich become worn duringnormal use, such as blades, spark plugs,air cleaners, belts and oilfilters. • Tire replacementor repair caused by puncturesfrom outsideobjects,such as nails, thorns,stumps,or glass. • Repairs necessary because of operatorabuse, includingbut not limitedto, damage caused by towing objectsbeyond the capabilityof the ddingequipment,impacting objectsthat bendthe frame or crankshaft,or over speedingthe engine. • Repairs necessarybecause of operatornegligence,includingbut not limitedto, electricaland mechanicaldamage caused by improperstorage, failure to use the propergrade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintainthe equipmentaccordingto the instructionscontained in the owner's manual. • Engine (fuel system)cleaningor repairscaused by fuel determinedto be contaminated or oxidized(stale). In general,fuel shouldbe used withinthirty(30) days of its purchasedate. • Riding equipmentused for commercialor rentalpurposes. LIMITED 90 DAYWARRANTY ON BATTERY For ninety(90) days from date of pumhase, if any batteryincludedwith this dding equipmentprovesdefective in matadal or workmanshipand our testingdetermines the batterywill not hold a charge, Sears will replacethe battery at no charge.Warranty service is available free of charge by takingyour Craftsmanddingequipmentto your nearest Sears Service Center. In-homewarrantyservice is availablebut a tdp charge will apply.This warrantyapplies onlywhile this productis in the UnitedStates. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warrantygives you specificlegal dghts, and you may also have other dghts which may varyfrom stateto state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179 IMPORTANT: Thiscuttingmachneiscapable ofamputating handsandfeet and throwing objects. Failure to observe the following safety instruCtions could result in sedous injury or death. Iio SLOPE OPERATION I. GENERAL OPERATION • Read, understand, and follow all Slopes are a ma'lor factor related to lass-ofinstructions in the manual and on the control and tipover accidents, which can result in severe injury or death. All slopes machine before starting. require extra caution. If you cannot back up • Only allow responsible adults, who are familiar with the instructions, to operate the slope or if you feel uneasy on it, do not mow it. the machine. DO: • Clear the area of objects such as rocks, toys, wire, etc., which could be Mow up and down such slopes, across. Remove obstacles as not rocks, tree picked up and thrown by the blade, • Be sure the area is clear of other limbs, etc. • Watch for holes, ruts, or bumps. peopla before mowing. Stop machine Uneven terrain could overturn the if anyone enters the area. machine. Tall grass can hide obstacles. • Never carry passengers. • Do not mow in reverse unless abso• Use slow speed. Choose a low gear lutely necessary. Always look down so that you will nOt have to stop or shift and behind before and while backing. while on the slope. • Be aware of the mower discharge • Follow the manufacturer's recommendirection and do not point _t at anyone, dations for wheel weights or counterDo not operate the mower without weights to improve stability. either the entire grass catcher or the • Use extra care with grass catchers or other attachments. These can change guard inplace. • Slow down before turning. the stability of the machine. • Never leave a running machine • Keep all movement on the slopes slow unattended. Always tum off blades, set and gradual. Do not make sudden parking brake stop engine, and changes in speed or direction. remove keys before dismount ng. • Avoid starting or stopping on a slope. If •Tum off blades when not mowing, tires lose traction, disengage the • Stop engine before removing grass blades and proceed slowly straight catcher or unclogging chute. down the slope. • Mow only in daylight or good artificial DO NOT: light. • Do not turn on slopes unless neceso • Do not operate the machine while sery and then, turn slowly and graduunder the influence of alcohol or drugs. ally downhill, if poss b e. • Watch for traffic when operating near or • Do not mow near drop-offs, ditches, or crossing roadways. embankments. The mower could • Use extra care when loading or suddenly turn over if a wheel is over unloading the machine into a trailer or the edge of a cliff or ditch, or if an edge truck. caves in. • Data indicates that operators, age 60 • Do not mow on wet grass. Reduced years and above, are involved in a traction could cause sliding, large percentage of dding mower• Do not try to stabilize the machine by related in odes. These operators putting your foot on the ground, should evaluate the r ability to operate • Do not use grass catcher on steep the dding mower safely enough to slopes. protect themselves and others from serious injury. 3 Ill. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity, Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and tum machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fail off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision, IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. -Use only an approved container. -Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. -Never refuel the machine indoors. -Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Never run a machineinside a closed area. • Keep nuts and bolts, especiallyblade attachmentbotts,tightand keep equipmentin good condition. • Never tamper with safety devices. Check their properoperation regularly. • Keep machinefree of grass, leaves, or other debris build*up.Clean oil or fuel spillage. Allow machineto cool before stodng. • Stop and inspectthe equipmentif you stdkean object. Repair,if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher componentsare subject to wear, damage, and deterioration, whichcould expose movingparts or allow objectsto be thrown. Frequently check componentsand replace with manufacturer'srecommendedparts, when necessary. • Mower bladesare sharp and can cut. Wrap the blade(s) or wear gloves, and usa extra cautionwhen servicingthem. • Check brake operationfrequently. Adjustand service as required. * Be alert and tom machine off if children enter the area. • Before and when backing, look behind and down for small children. • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. 4 • Use slow speed. Choose a low gear so that you willnot have to stop or shift while on the slope. • Avoidstartingor stoppingon a slope. If tires lose traction,disengagethe blades and proceed slowlystraight downthe slope. • If machinestops while going uphill, disengageblades, shift into reverse and back downslowly. • Do not tum on slopes unlessnecessary, and then, turn slowlyand gradually downhill,if possible. _]lL,Lookfor this symbolto pointout importantsafety precautions.It means CAUTIONtt! BECOMEALERTTt!YOUR SAFETY IS INVOLVED. _b CAUTION: In orderto prevent accidentalstarting when setting up, transporting,adjusting or makingrepairs, always disconnectspark plug wire and place wire where it cannotcontactspark plug. _, CALITION: Do not coast downa hill in neutral,you may lose controlof the tractor. _ CAUTION: Towonlythe attachments that are recommendedby and comply with specificationsof the manufacturerof yourtractor.Use commonsense when towing.Operate onlyat the lowest possiblespeed when on a slope. Too heavy of a load, while on a slope, is dangerous.Tires can lose tractionwith the groundand cause you to lose control of yourtractor. _bWARNING: Engineexhaust,some of its constituents,and certainvehicle componentscontainor emit chemicals knownto the State of Californiato cause cancer and birthdefectsor otherreproductiveharm. _bWARNING: Batteryposts,terminals and relatedaccessoriescontain lead and lead compounds,chemicalsknownto the State of Californiato cause cancer and birthdefectsor other reproductiveharm. Wash hands after handling. PRODUCT clans and the propertoolsto service or repair thistractor. Please read and retainthis manual. The instructionswill enable you to assemble and maintainyour tractorproperly. Alwaysobservethe "SAFETY RULES". SPECIFICATIONS GASOLINE CAPACITY ANDTYPE: OILTYPE API-SF-SJ): OILCAPACITY: 3.5 GALLONS UNLEADED REGULAR SAE 10W30 (ABOVE 32°F) SAE 5W-30 (BELOW 32°F) w/FILTER: 4.5PINTE W/O FILTER: 4.0PINT: REPAIR AGREEMENT A Repair Agreementis available on this product. Contactyournearest Sears store for details. CUSTOMER RESPONSIBILITIES • Read and observethe safety rules. • Followa regularschedulein maintaining, caringfor and usingyour tractor. • Followthe instructionsunder "Maintenance"and =Storage"sectionsof this owner's manual. SPARK PLUG: CHAMPION IGAP: .030") RC12YC GROUND SPEED FORWARD: 5.8 (MPH): TIRE PRESSURE: REVERSE: FRONT: REAR: 2.1 14 PSI 10 PSI CHARGING SYSTEM: t5AMPS @ 3600RPM BATTERY: AMP/HR: 35 MIN. CCA: 280 CASE SIZE:U1R BLADE BOLT TORQUE: 27-35 FT. LBS WARNING: This tractoris equipped with an internalcombustionengine and shouldnot be used on or near any unimprovedforest-covered_brush. covered or grass,coveredland unlessthe engine'sexhaustsystem is equippedwith a spark arrestermeetingapplicable local or state laws (ifany). Ifa sparkarresteris used, it shouldbe maintainedin effective workingorder by the operator. In the state of Californiathe above is requiredby law (Section4442 of the Ca!ifomia Public ResourcesCode). Other states may have similarlaws. Federal laws applyon federal lands. A spark arresterfor the muffleris available throughyour nearest Sears service center (See REPAIR PARTSsectionof this manual). CONGRATULATIONS _n your purchase of a newtractor. It hasbeen designed, engineeredand manufacturedto give you the best possibledependabilityand performance. ShOuldyou experience any pret_lemyou cannoteasily remedy,please contact a Sears or otherqualifiedservice center. We have competent,well-trainedtechni- 6 SteeringWheel 0 Steering Wheel Insert Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Shoulder Bolt 5/16-18 (1) Knob I Mower (4) Retainer Spdngs (single loop) : (3) Retainer Spdngs (double loop) Gauge Wheels (2) Shoulder Bolts Video Cassette _j) (/_ _( Keys (2) Keys 7 3/8 x 7/8 x 14 Gauge (2) Washers Slope Sheet Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 9/16" wrench (1) Pliers (1) 1/2=wrench (1) Utility knife (1) 3/4" socket with drive ratchet (1) Tire pressure ga0ge When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1. Remove all accessible loose parts and parts cartons from carton. 2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. 3. Remove mower and packing materials. 4. Check for any additional loose pads or cartons and remove. BEFORE REMOVINGTRACTOR FROM SKID ATTACH STEERING WHEEL 1. Remove hex bolt, lock washer and large flat washer from steering shaft. 2. Position front wheels of the tractor so they are pointing straight forward. 3. Slide the steering sleeve over the steering shaft. 4. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter. 5. Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely. 6. Snap steering wheel insert into center of steering wheel. 7. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. SteeringWheel "_Hex Bolt Lock Washer SteedngWhee,_La_ F'a' \_-_:;'J Steering _Wheel i_ Adaptor Steering Stesnng Sleeve- ,'_"_1%, ',,",;' ,'_t_: ";"-- 'I I,', HOWTO SET UPYOURTRACTOR CHECK BATTERY 1. Lift hood to raisedposition. NOTE: If this batteryis put intoservice after monthand year indicatedon label (label located between terminals)charge batteryfor minimumof one hour at 6-10 amps. (See "BA'n'ERY"in Maintenance sectionof this manualfor charging instructions). • ......,; _ Label INSTALL SEAT TO DRIVETRACTOR OFF SKID (See Adjustseatbefore tightening adjustment Operation section for location and knob. function of controls) 1. Remove adjustment knobandflat washer securing seattocardboard WARNING: Before starting, read, packing andsetasideforassembly of understand and follow all instructions in seattotractor. the Operation section of this manual. Be 2. Pivotseatupward andremove from sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of thecardboard packing. Remove the cardboard packing anddiscard. other people and objects. 3. Placeseatonseatpanandassemble 1, Be sure all the above assembly steps have been completed. shoulder bolt.Tighten shoulder boll securely. 2. Check engine oil level and fill fuel 4. Assemble adjustment knobandflat tank with gasoline. 3. Place freewheel control in "transmiswasherloosely.Donottighten. 5. Lowerseatintooperating position and sion engaged" position. sitonseat. 4. Sit on seat in operating position, depress clutch/brake pedal and set 6. Slideseatuntila comfortable position the parking brake. isreached whichallowsyoutopress clutch/brake pedalallthewaydown. 5. Place motion control lever in neutral (N) position. 7. Getoffseatwithout moving its adjusted position. 6. Press lift lever plunger and raise 8. Raiseseatandtightenadjustment attachment lift lever to its highest position. knobsecurely. Seat _ Shoulder SeatPa\ n _._, / AdjustmentKnob NOTE: You may now roll or drive your tractor off the skid. Follow the appropdate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operatk)n section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPORT" in the Operation section of this manual), 4. Roll tractor forward off skid. 7, Start the engine. After engine has started, move throttle control to idle position. 8. Release parking brake. 9. Slowly move the motion control lever forward and slowly drive tractor off skid. 10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. 11.Tum ignition key to =OFF" position,: Continue with the instructions that follow, INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. 1. Cut and remove ties securing antisway bar and belts. Swing an!i,sway bar to left side of mower deck. 2. Slide mower under tractor with deflector shield to fight side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley gmove`=_,install belt into electric clutch pulley groove. 3. install one front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown. 4. install second front link in LH. front suspension bracket only and retain with single loop retainer _;pdng as shown. 5. Tum 6. 7. 8. 9, CHECKTIRE height adjustment knob counterclockwise until it stops, Lower mower linkage with attachment lift control. Place the L.PL suspension arm on inward pointing deck pin. If necessary, reck and raise front of mower to align deck pin with the hole in suspension arm, Retain with double loop retainer spring with loops down as shown. Slide left side of mower back and install the unattached front link in top hole of the L.H. front mower bracket, Retain with single loop retainer spring as shown. Place the R.H. suspension arm on inward pointing deck pin. if necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as PRESSURE The tires on your tractor were ovednflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be propedy leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER ALL BELTS POSITION OF See the fk:jul"esthat are shown for replecing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. shown. CHECK 10. Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring. 11.Turn height adjustment knob clockwise to remove slack from mower suspension. 12. Raise mower to highest position. 13.Assemble gauge wheels (See *TO ADJUST GAUGE WHEELS" in the Operation section of this manual). BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. Electric Suspension Clutch Double Loop Pulley Retainer Spring Arms Front (Inward pointing Mower deck pins) Front Suspention Brackets Bracket Chassis Bracket_ Shoulder Bolt Gauge Wheel Loop Retainer Springs 3/8-1_ Double Loo_ Retainer Spring USEPLIERS FOR I RETAINERSPRINGSS_NGS I _ /_ _ / Anti-Sway Bar Pulley Loop Down "10 t/CHECKLIST Beforeyou operate and enjoy your hew tractor,we wish to assurethat you receive the best performanceand satisfaction from this QualityProduct. Please review the following checklist: ./'All assembly instructionshave been completed. ,/'No remaininglooseparts in carton. ,/Battery is properlyprepared and charged. (Minimum1 hourat 6 amps). v"Seat is adjustedcomfortablyand tightenedsecurely. .,fAll tires are propedyinflated. (For shippingpurposes,the tires were ovednflatedat the factory). v'Be sure mower deck is properlyleveled side-to-side/front-to-rear for best cutting results. (Tires mustbe propedyinflated for leveling). v'Check mower and ddve belts. Be sure they are routed propedyaroundpulleys and insideall belt keepers. .,/Check widng. See that all connections are stillsecure and wires are propedy clamped. v"Beforedrivingtractor,be sure freewheel controlis in drive position. While learninghow to use yourtractor, pay extra attentionto the following importantitems: V" Engine oilis at properlevel. V"Fueltank is filled with fresh, Clean, regular unleaded gasoline. v"Becomefamiliar with all controls- their locationand function. Operate them beforeyou start the engine. v'Be sure brake systemis in safe operating condition. -,/It is importantto purge the transmission beforeoperatingyourtractorfor the first time. Followproperstartingand transmissionpurginginstructions(See "TO START ENGINE"and "PURGE TRANSMISSION" in the Operation sectionof this manual). 11 Thesesymbols mayappear onyourtractor orinliterature supplied withtheproduct. Learnandunderstand theirmeaning, BATTERY CAUTION OR WARNING REVERSE FORWARD ENGINE ON ENGINE OFF OIL PRESSURE FUEL CHOKE FAST SLOW A MOWER HEIGHT LIGHTS ON OVER TEMP LIGHT PARKING BRAKE LOCKED UNLOCKED 3r MOWER LIFT R N H L ATTACHMENT CLUTCH ENGAGED REVERSE NEUTRAL HIGH LOW KEEP AREA CLEAR IGNITION PARKING BRAKE = ATTACHMENT CLUTCH DISENGAGED SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS ANO FEET AWAY 12 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswithyour tractorto familiarizeyourselfwith the locationsof vadouscontrolsand adjustments. Save this manualfor future reference. Ammeter Ignition Switch Attachment Clutch Switch Lever Plunger Throffie Clutch/ 'Attachment Lift Lever Brake Lever Adjustment Knob Lever Free Wheel Our tractors conform to the safety standards of the American National Standards Institute. A'rrACHMENT CLUTCH SWITCH Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH - Turns the headlights on and off. THRO'n'LE CONTROL - Used to control engine speed. CLUTCH/BRAKE PEDAL - Used for declutching an_l braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. AMMETER - Indicates charging (+) or discharging (-) of battery. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or rapairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOWTO USEYOURTRACTOR TO SET PARKING BRAKE • Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _kCAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. TO USE CHOKE CONTROL Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal into full "BRAKE" position and hold. 2. Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. ParkingBrake Attachment Choke "En gaged" Clutch SwRch Control-,Position Push-Into Pull Out to \ \ __ "Disengage" ,Enna,.,e. Throttle__ __--_._ • .,....-._'=' C°ntr°l"__L _ clutc Brake-_::_j _ _" "_ Pedal- _',lgffltion_Motion _ _ -_ Key s-----Control ':_-I H_eioht-_ Clutch/Brake AdiH_trn_ Pedal "Odve" Position _n;-b-'''-n" "Disengaged" f Position Usa choke control whenever you are starting a cold engine. Do not usa to start a warm engine. • To engage choke control, pull knob out. Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control lever. 1. Start tractor with motion control lever in neutral (N) position. 2. Release parking brake and clutch/ brake pedal. 3. Slowly move motion control lever to desired position. TO ADJUST MOWER CU'FFING HEIGHT The cutting height is controlled by turning the height adjustment knob in desired direction. • Turn knob clockwise ( F'I ) to raise cutting height. • Turn knob counterclockwise (1_)to lower cutting height. STOPPING MOWER BLADES • To stop mower bledaa,move attachment clutch switch to "DISENGAGED" position. GROUND DRIVE • To stop ground ddvel depress clutch/ brake pedal into full "BRAKE" position. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lover does not return to neutral (N) position when the clutch/brake pedal is depressed. ENGINE • Move throttle control to slow position. NOTE: Failure to move'throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". 4 ,' The cutting height range is approximately 1-1/2" to 4-1/2", The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice, Make the first cut relatively high; the second to desired height. TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. !, Adjust mower to desired cutting height (See 'I"O ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual). 2, With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropdate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side installing gauge wheel in same adjustment hole. 3/8-16 Locknut Gauge Wheel Mounting ', 3. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. _kCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Attachment Clutch Switch PullOut t o i AttachemntLift . _En-a-ed" f._ - _ Lever High U U_a._._ (_ _ Position _- _-_?_.___ .. Position / -_ _ LJ_ 7,'1_ Push-In to -_-_::[_'._._Deflector Disengaged" _', '_0_ '_'- Shield , TO OPERATE ON HILLS _ICAUTION: Do not ddve up or down hills with slopes greater than 15 ° and do not ddve across any slope. • Choose the slowest speed before starting up or down hills. • Avoidstopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) position. IMPORTANT: The motion control lever does not ratum to neutral (N) position when the clutch/brake pedal is depressed. • To restart movement, slowly release parking brake and clutch/brake pedal. • Slowly move motion control lever to slowest setting. • Make all turns slowly. TO TRANSPORT Gauge TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Lower mower with attachment lift control. 15 When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. 1. Raise attachment lift to highest position with attachment lift control. 2. Remove retainer spring from freewheel control rod. 3. Push control rod in to disengage transmission and reinsed retainer spdng into control rod hole now on back side of the bracket. ADD GASOLINE • Fillfuel tank. Use fresh, clean, regular unleaded gasolinewith a minimumof 87 octane. (Use of leaded gasoline will increasecarbon and lead oxide when transportingyour tractoron a truck depositsand reduce valve life). Do not or a trailer,be sure hood is closedand mix oil with gasoline. Pumhasefuel in securedto tractor. Use an appropriate quantitiesthat can be used within30 means of tyinghoodto tractor(rope, cord, daysto assure fuel freshness. etc.). IMPORTANT: When operatingin temperaturesbelow32°F(0°C), use fresh, clean wintergrade gasolineto help insuregood cold weather starting. _kWARNING: Experienceindicatesthat alcoholblendedfuels (called gasonolor usingethanol or methanol)can attract moisturewhich leads to separationand formationof acids dudngstorage. Acidic gas can damage the fuel systemof an engine while in storage. To avoid engine problems,the fuel system shouldbe emptiedbefore storageof 30 days or TOWING CARTS AND OTHERA'I-rACHlonger. Drain the gastank, startthe MENTS engine and let it run untilthe fuel lines and carburetorare empty. Use fresh fuel Tow only the attachments that are next season. See Storage Instructionsfor recommended by and comply wiih additionalinformation. Never use engine specifications of the manufacturer of your or carburetorcleaner productsin the fuel tractor, Use common sense when towing. tank or permanentdamage may occur. Too heavy of a load, while on a slope, is CAUTION: Fillto bottomofaas tank dangerous. Tires can lose traction with filter neck. Do not overfill. Wip_'offany the ground and cause you to lose control spilledoil or fuel. Do not store,spillor of your tractor. use gasolinenear an open flame. BEFORE STARTINGTHE ENGINE TO START ENGINE CHECK ENGINE OIL LEVEL Whenstartingtheenginefor thefirsttimeorif The engine in your tractor has been theenginehas runoutoffus_,itwilltakeextra shipped, from the factory, already tilled crankincj timeto movefuelfrom thetankto with summer weight oil. the engine. 1. Check engine oil with tractor on level 1. Be sure freewheel controlis in the ground. transmissionengaged position. 2. Unthread and remove oil fill cap/ 2. Sit on seat in operatingposition, dipstick; wipe oil off, Reinsert the depressclutch/brakepedal and set dipstick into the tube and rest oil fill parkingbrake. cap on the tube. Do not thread the 3. Place motioncontrollever in neutral cap onto the tube. Remove and read (N) position. oil level. If necessary, add oil until 4. Move attachmentclutchto "DISEN"FULL" mark on dipstick is reached. GAGED" position. Do not overfill. 5. Move throttlecontrolto fast position • For cold weather operation you should 6. Pull choke controlout for a cold change oil for easier starting (See "OIL engine startattempt.For a warm VISCOSITY CHART" in the Mainteengine startattemptthe chokecontrol nance section of this manual). may not be needed. • To change engine oil, see the MainteNOTE: Beforestarting,readthewarmand nance section in this manual. coldstaringproceduresbelow. 7. Insertkey intoignitionand turn key clockwiseto "START" positionand release key as soon as engine starts. Do not run starter continuouslyfor 16 more than fifteen secondsper minute, • Donotpushortowtractor atmorethan two(2)MPH. • Toreengage transmission, reverse aboveprocedure. NOTE:Topmtocthoodfrom damage if the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. WARM WEATHER STARTING (50° F and above) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restartthe engine and allow it to warm up for one minute usingthe choke as described above. COLD WEATHER STARTING (50° F and below) 8. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather, the transmission should be warmed up as follows: 1. Be sure the tractor is on level ground. 2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position. 3. Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the en_line warm-up period after the transmission has been warmed up and may require the choke control be putl=e,dout slightly. , NOTE, If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See =TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. PURGETRANSMISSION _,CAUTION: Never engage or dlsengage freewheel lever while the engine is running. To ensure proper operation and performanGe, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstaitation before operating the tractor. f. Place tractor safely on level surface with engine off and parking brake set. 2. Disengage transmission by placing freewheel control in freewheeling position (See =TO TRANSPORT" in this section of manual). 3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 4. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. 5. Move motion control lever to neutral (N) position. Shut- off engine and set parking brake. 6. Engage transmission by placing _, freewheel control in driving position (See =TO TRANSPORT" in this section of manual). 7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal. 8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. 17 • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirableclumps. Allowgrass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowingperformanceand proper dischargeof material. Regulate groundspeed by selectinga low enough gear to give the mowercutting performanceas well as the qualityof cut desired. • When operatingattachments,selecta groundspeed that willsuit the terrain and give best performanceof the attachment being used. MOWINGTIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be propedy leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the dght so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. f l J 18 J GENERAL RECOMMENDATIONS The warranty on this tractor does net cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH USE LUBRICATION CHART Tie Rod BallJoints Zerk Zerk _)Front Wheel Bearing Zerk Zerk _)Steedn Sector Gear Teeth (_Spray Silicone Lubriant (Move Boots to Lubricate) ®General Purpose Grease _)Refer to Maintenance "ENGINE" Section 1. 2. 3. 4. Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. IMPORTANT: Do not oil or grease the pivot points which have special nylon beadngs. Viscous lubricants will attract dust and dirt that will shorten the life of the seit-lubdcating peadngs. If you feel they must be lubriceted, use only a dry, powdered graphite type lubricant sparingly. 19 TRACTOR Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) fast stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES • Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be pumhased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working propedy. If your tractor does not function as dsscdbed, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachment clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best _'esults mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove hex bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: To ensure properassembly, center hole in blade must align withstar on mandrel assembly. 4. Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5. 'Tightenboltsecurely(27-35 Ft. Lbs. torque). IMPORTANT: Bladeboltis grade 8 heat treated. MandrelAssembly Blade Center EdgeUp Hole Lock Washer f _---Hex Bolt (Grade) *A Grade 8 heattreated boltcan be identified by six lineson the bolthead. TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a hodzontal position. If either end of the blade moves downward, sharpen the heaw end until the blade is balanced. 5,'8"Bolt v Center Hole Blade BATTERY Yourtractorhas a batterychargingsystem whichis sufficientfor normaluse. However, periodic chargingof the battery with an automotivechargerwill extend its life. • Keep battery and terminalsclean. 20" Keep batteryboltstight. • Keep small vent holes open. • Recharge at 6-10 amperes forI hour, NOTE; The original equipment batteryon your tractor ismaintenance free,Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Remove terminal guard. 2. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 3. Rinse the battery with plain water and dry. 4. Clean terminals and battery cable ends with wire brush until bright. 5. Coat terminals with grease or petroleum jelly. 6. Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil, 2. Remove drain plug. 3, After oil has drained completely, replace oil drain plug and tighten securely. 4. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see =PRODUCT SPECIFICATIONS* section of this manual. 5. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished. The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle, Should the transexle ever leak or require servicing, contact your nearest authodzed service center/department. 21 Dipstick CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dded gum fibem; CLEAN A|R INTAKE/COOLING AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. AIR FILTER Your engine will P_otrun property usinga dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper c_rtddge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen knob and remove cover. TO 2. 3. 4. SERVICE PRE-CLEANER Slide foam pre.,cleaner off cartridge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Allow it to dry. 5. Saturate it in engine oil Wrap it in clean, absorbent cloth and squeeze to remove excess oil. 8. Check rubber seal for damage and proper position around stud. Replace if neceesary. 9. Reassemble air cleaner, cartridge plate, and not. 10.Reinstall air cleaner cover and secure by tightening knob. Cartridge Foam Pre-Cleaner Cartridge Rubber Se= Nut ENGINE OIL RLTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in =PRODUCT SPECIFICATIONS" section of this manual. IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are propedy positioned, 4. Immediately wipe up any spilled gasoline. Clamp_ TO SERVICE CARTRIDGE Fuel Filter • Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 6. Remove nut and cartridge plate. 7. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 22 Clamp CLEANING _, • Clean engine, battery, _;eat, finish, etc. of all for'sign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. ,_kCAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1_• Place Depress clutch/brake pedalinfully and (N)position. set parking brake. motion control lever neutral 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key "OFF" and remove key• 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire wher e it cannot com in contact with pluQ. TRACTOR TO INSTALL MOWER TO REMOVE MOWER Follow procedure described in "INSTALL MOWER AND DRIVE BELT" in the 1. Place attachment clutch in =DISENAssembly section of this manual. GAGED" position. TO LEVEL MOWER HOUSING 2. Turn height adjustment knob to lowest setting. Adjust the mower while tractor is parked 3. Lower mower to its lowest position. on level ground or driveway. Make sure 4. Remove retainer spring holding antitires are properly inflated (See "PRODswaybar to chassis bracket and UCT SPECIFICATIONS" section of this disengage anti-swaybar from bracket. manual). If tires are over or 5. Remove retainer springs from underinflated, you will not properly adjust suspension arms at deck and disenyour mower• gage arms from deck. SIDE-TO-SIDE ADJUSTMENT 6. Raise attachment lift to its highest • Raise mower to its highest position. position. • Measure height from bottom edge of 7. Remove two retainer springs from mower to ground level at front comers each front link and remove links. of mower. Distance "A" on both sides 8. Slide mower forward and remove belt of mower should be the same• from electric clutch pulley. • If adjustment is necessary, make 9. Slide mower out from under right side of tractor. adjustment on one side of mower only. IMPORTANT: If an attachment other than • To raise one side of mower, tighten lift link adjustment nut on that side. the mower deck is to be mounted on the tractor, remove the front links. AdjustmentNuts Lift Front Mower Electric Links Bracket Chassis Bracket _. Arms Retainer Spnng Retainer .Spdng Mower Bracket Anti-Sway Bal Retainer Spring.= 23 • To lower one side of mower,.Ioosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. BottomEdge of Mowerto _ Gr°und _l [_ZZZZZ_ "G" Nut "H_ Trunni0n/_ BottomEdge of _Mowerto _I__V Front Links GrOund Groun Uno FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-toside. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Check adjustment on right side of tractor. Measure distance "F" directly in front of and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower housing, loosen nut "(3" on both front links an equal number of turns. • When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against trunnion on both front links. • To raise front of mower housing, loosen nut "H" from trunnion on both front links. Tighten nut "G" on both front links an equal number of turns. • When distance =F" is 1/8" to 1/2" Io_,er at front than rear, tighten-nut "H" against trunnion on both front links. NOTE: Each full turn of nut "G" will change dim. "F" by approximately 3/8". • Recheck side-to*side adjustment. Nut TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1. Park tractor on a level surface. Engage parking brake. 2. Remove screws from L.H. mandrel cover and remove cover. 3. Roll belt over the top of L.H. mandrel pulley. 4. Remove belt from electric clutch pulley. 5. Remove belt from idler pulleys. 6. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. 7. Check primary idler arm and two idlers to see that they rotate freely. 8. Be sure spring is securely hooked to primary idler arm and bolt in mower housing. MOWER DRIVE BELT INSTALLATION 9. Install belt in both idlers. Make sure belt is in both belt keepers at the idlers as shown. 10. Install new belt onto electdc clutch pulley. 11 .Roll belt into upper groove of L.H. mandrel pulley. 12.Carefully check belt routing making sure belt is in the grooves correctly and inside belt keepers. 13.Reassemble L.H. mandrel cover. Electdc Clutch Mower ,=F _ BothFrontLinksShould be Equal in Length Idler Arm Keepe_ 24 TO REPLACE MOWER BLADE DRIVE BELT Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest Sears or other qualified service center. t. Make sure attachment clutch and ignition switches are in =OFF" position. 2. Adjust the three nylon Iocknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in the side of brake plate. NOTE: After installing a new electdc clutch, run tractor at full throttle and engage and disengage electdc clutch 10 cycles to wear in clutch plate. Rotor Slot (3) ClutchPlate Park the tractor on level surface. Engage parking brake. 1. Remove mower ddve belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). 2. Remove mower (See "TO REMOVE MOWER" in this section of this manual). 3. Remove screws from R.H. mandrel cover and remove cover. Unhook spring from bolt on mower housing. 4. Carefully roll belt off R.H. mandrel pulley. 5. Remove belt from center mandrel pulley, idler pulley, and L.H. mandrel pulley. 6. Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface. 7. Check secondary idler arm and idler J to see that they rotate freely. 8. Be sure spdng is hooked in secondary idler arm and sway-bar bracket. 9. Install new belt in lower groove of L.H. mandrel pulley, idler pulley, and center mandrel pulley as shown. 10.Roll belt over R.H. mandrel pulley. Make sure belt is in all grooves properly. 11. Reconnect spring to bolt in mower housing and reinstall R.H. mandrel cover, 12. Reinstall mower to tractor (See "INSTALL MOWER AND DRIVE BELT" in the Assembly section of this manual). • Reassemble mower ddve belt (See "TO REPLACE MOWER DRIVE BELT" in this section of this manual). Mower Left Hand Blade Center Mandrel Drive Belt Mandrel Idler - e. ake/ I I I \Nylon t'laze _ TO ADJUST BRAKE Locknut (3) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake m_mtbe adjusted. 1. Depress clutch/brake pedal and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut =A"until distance becomes 1-1/2". Rstighten jam nut against nut =A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact a Sears or other qualified service center. Right Hand Mandrel Cover With Parking Brake "Engaged" Idler Arm Nut "A" Anti-SwayBar Bracket _. TO ADJUST ATTACHMENT CLUTCH The electdc clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. \/Arm Ja_p: autting C --41 25 TO REPLACE MOTION DRIVE BELT Park the tractoron level surface. Engage parking brake. For ease of servicethere is a beltinstallationguide decal on bottom of left footrest. 1. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) BELT REMOVAL2. Engage parking brake (creates slack in belt). 3. Remove belt from clutching and fan idler pulleys. 4. Loosen belt keeper above transaxle pulley. 5. Remove belt from transaxle pulley. 6. Remove belt from engine pulley and front V-idler pulley. 7. Pull belt out of all belt keepers and remove from tractor. BELT INSTALLATION 1. Place V part of belt into grooves on engine pulley and front V-idler, making sure to route belt inside of all belt keepers. 2. Route belt on right side, coming from V-idler, towards back of tractor, above midspan belt keeper and to top of transaxle pulley. 3. Route belt on left side, coming from engine pulley, towards back of tractor and through loop in midspan belt keeper. 4. Place V part of belt into grooves on transaxle and fan idler pulleys, making sure to route belt inside of a!l belt keepers. 5. Retightan belt keeper above transaxle pulley. 6. Place belt around clutching idlers as shown, making sure to route belt inside of all belt keepers. 7 Check to be sure belt is positioned correctly and is on proper side of all belt keepers. 8. Reinstall mower. IMPORTANT: Check Brake Adjustment Tractor V-Belt Drive Schematic Viewed From L.H. Transaxle Pulley Side of Tractor Clutching Idle Eng.ins Clutching Rat Idler \ _'ulleYAbove Belt V-Idler Belt Keepers Belt Twists ] Belt Keeper Fan Idler _r'_.-_V Engine Pulley _[_ _-_._ v'ldler ! AS Viewed From Bottom TO ADJUST MOTION CONTROL LEVER The motion control lever has been preset at the factory and adjustment should not be necessary. If for any reason the motion control lever will not h01d its position while at a selected speed, it may be adjusted at the friction pack located on the dght side of chassis. 1. Park tractor on level surface. Stop tractor by turning ignition key to "OFF" position and engage parking brake. 2. Place motion control lever in neutral (N) position. 3. While holding Iocknut, loosen jam nut 4. Tighten Iocknut 1/4 turn. 5. While holding Iocknut, tighten jam nut securely. NOTE= If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening Iocknut 1/4 turn. Road test tractor after adjustment and repeat procedure if necessary. TRANSMISSION MENT REMOVAL/REPLACE- Should your transmission require removal for service or replacement, it should be purged after rainstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. 26 TO ADJUST STEER NGWREEL MENT AL GN- If steering wheel crossbars are not horizontal {left to right) when wheels are positioned straight forward, remove steering wheet and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-IN ADJUSTMENT Front wheel toe-in is required for proper steering operation. Toe-in was set at the factory and adjustment should not be necessary. If parts in the front axle or steering mechanism have been replaced or damaged, check toe-in and adjust if necessary. TO CHECK TOE-IN 1. Position front wheels straight ahead. 2. Measure distance between wheels at front and rear of tires (dimensions "A" and "B"). • Front dimension "A" should be 1/8" to 1/4" less than rear dimension =B". TO ADJUST TOE-IN 1. Loosenjam nuts at adjustment sleeveson tie rod. 2. Adjusttie roduntil dimension"A" is 1/8"to 1/4" less than dimension"B", 3. Tightenjam nuts securely. FRONT WHEEL CAMBER The front wheel camber is not adjustable on yourtractor, If damage has occurredto affectthe front wheel camber,contacta Sears or otherqualifiedservice center. Sleeves Jam Nuts TO REMOVE WHEEL FOR REPAIRS FRONTWHEEL1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal. 3. Repair tire and reassemble. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. REAR WHEEL t. Block rear axle securely. 2. Remove five (5) hub bolts to allow wheel removal. 3. Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. Washers Retaining _ Ring \ Axle \ I\ I \ A_. _r__'_l,I II( ((_%'_ Ill TO START ENGINE WITH A WEAK BA'n'ERY 4_CAUTION: Lead-acid batteriesgenerate explosivegases. Keep sparks, flame and smekJngmaterialsaway from batteries. Always wear eye protectionwhen around batteries. Ifyour battery is too weak to startthe engine, it shouldbe recharged. (See =BATTERY"in the MAINTENANCE ssc_on of this manual). If '_umper cables"are used for emergency starting,follow thisprocedure: IMPORTANT: Yourtractoris equipped witha 12 volt negativegrounded system.The other vehical must also be a 12 volt negative groundedsystem. Do not use your tractor batteryto startother vehicles. TO ATTACHJUMPER CABLES 1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. 27 _. Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery. ;O REMOVE CABLES, REVERSE ORDER I. BLACK cable first from chassis and then from the fully charged battery. _.. RED cable last from both battedes. REPLACING Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO ADJUST A'rrACHMENT LIFT SPRING BA'rrERY • I=CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wdstwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift hood to raised position. 2. Remove terminal guard. 3. Disconnect BLACK battery cable then' RED battery cable and carefully remove battery from tractor. 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive (+) battery' terminal with hex bolt and keps nut as shown. Tighten securely. 7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely 8. Close terminal access doors. 9. Close hood, Terminal Keps Nut _ Access .... _:, _,_ Terminal Guard_ __"_ TO REPLACE HEADUGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the gdll. 4, Close hood. INTERLOCKS AND RELAYS Loose or damaged widng may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE 1. While holding spring bushing with wrench, loosen jam nut. • Turn adjustment bolt clockwise to extend spring and reduce lift effort for heavier attachments. • Turn adjustment bolt countemlockwise for lighter attachments. 2. Retighten jam nut against spdng bushing. IMPORTANT: Do not adjust for maximum spring tension when using light attachments such as a mower. Adjust lift lever spdng to aid in lifting attachment. Do not overpower spdng. When removing attachment, always adjust spdng tension to its lowest position, Adjustment Bolt Spring Bushing °// LiftSpring Jam Nut Flex Bolt TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. To replace, reverse above procedure. (Red) Cabe .J 28 TO ADJUST CHOKE CONTROL HeadligM Wire Connector ENGINE Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-read engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necesSary. Check adjustment as described below before loosening cable, if adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever to fast position. 2. Check that speed control lever is against stop screw. If it is not, loosen casing clamp screw and pull throttle cable until lever is against screw. Tighten clamp screw securely. Idle Fuel Needle The choke control has been preset at the factory and adjustment should not be necessary, check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move choke control (loCated on dash panel) to full choke position. 2. Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (See "AIR FILTER" in the Maintenance section of this manual). 3. Choke should be closed. If it is not, loosen casing clamp screw and move choke_cable until choke is completely closed. Tighten casing clamp screw securely. 4. Reassemble air cleaner. Closed For Full_ Choke Idle Speed Screw r'hrettle Control Cable Choke Control Stop Clamp _crew 29 ro ADJUST CARBURETOR The carburetor has been present at the _actory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a dcher fuel/ air mixture. IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight. PRELIMINARY SETI'ING - 2. Idle speed settina - With throttle control lever in slow position, engine should idle at 1200 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 3. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjusting needle in (clockwise) until engine speed decreases and then rum out (counterclockwise) approximately 3/4 turn to obtain the best low speed performance. 4. Recheck idle speed. Readjust if necessary. ACCELERATION TEST 5. Move throttle control lever from slow to fast position. If engine hesitates or dies, tum idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust-damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. 1. Be sure you have a clean air filter, and the throttle control cable is adjusted properly (see "TO ADJUST THROTTLE CONTROL CABLE" in the Service and Adjustments section of this manual). 2. With engine off turn idle fuel adjusting needle in (clockwise) closing it finger tight and then tum _ut (counterclockwise) 1 turn. FINAL SETTING 1. Start engine and allow to warm for five minutes. Make final adjustments with engine running and shiff/motion control lever in neutral (N) position. NOTE: The high idle is set at the factory and cannot be adjusted. '" 30 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. • l, CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. t. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubdcate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. BATTERY • Fully charge the battery for storage. • After a pedod of time in storage, battery may require recharging. • To help prevent corrosion and power leakage dudng long perinds of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. Also, expedance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of and engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s), 3. Turn ignition key to "START" position for a few seconds to distribute oil. 4. Replace with new spark plug(s). OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or did in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor, fuel hose, or tank dudng storage. 31 tROUBLESHOOTING CHART PROBLEM Will not start CAUSE I. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. Hard to start 1. 2. 3. 4. 5. Englnewill not turn over CORRECTION 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 4. Bad spark plug. 5. Clean/replace air filter. 5. Dirty air filter. 6. Replace fuel filter. 6. Dirty fuel filter. 7. Drain fuel tank and carbure 7. Water in fuel. tor, refill tank with fresh gasoline and replace fuel filter. 8. Loose or damaged widng. 8. Check all wiring. 9. Carburetor out of adjustment.9. See "To Adjust Carburetor" in Service Adjustments section. t0.Contact a Sears or other 10. Engine valves out of adjustment. qualified service center. Cleardmplace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 6. Loose or damaged widng. 7. Carburetor out of adjustment. 7. See "To Adjust Carburetor" in Service Adjustments section. 8. Contact a Sears or other 8. Engine valves out of qualified service center. adjustment. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. 1. Clutch/brake pedal not depressed 2. Attachment clutch is engaged. 3. Weak or dead battery. 4. Blown fuse. 5. Corroded bpttery terminals. • 6. Loose or damaged widng. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faultyoperatorpresence switch(es). Engine clicks but will not start 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. Loss of power 1. Cutting too much grass/too fast: 2 Throttlein "CHOKE" ' : positon. 32 1. 2. 3, 4. 5. 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4: Replace fuse. 5. Clean battery terminals. 6. CheCk al! widng. 7. Check/replace ignition switch, 8. Check/replace solenoid or starter. ). Contact a Sears or other qualified service center. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all widng. Check/replace solenoid or starter. 1. Set in "Higher Cut"position/ reduce speed. 2. Adjustthrottlecontrol. TROUBLESHOOTING PROBLEM Loss of power (continued) CHART CAUSE 3. 4. 5. 6. CORRECTION Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. lO.Spark plug wire loose. 11. Dirty engine air screen/fins. 12. Dirty/clogged muffler. 13. Loose or damage d wiring, 14.Carburetor out of adjustment. 15_Enginevalves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). Engine oontinues to run when operator leaves seat with attachment 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10.Connect and tighten spark plug wire. 11.Clean engine air screen/ fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See _1"oAdjust Carburetor" in Service Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace blade. Tightenblade bolt. 2. Replace blade mandrel. 3. Tighten loosepart(s). Replace damaged parts. 1. Faultyoperator-safety presencecontrolsystem. 1. Check widng, switchesand connections.If not corrected contacta Sears or other qualifiedservice center. 1. Wom, bent orloose blade. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. o!utch engaged Poorout-uneven 2. Mower deck not level. 3, Buildupof grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent from build-upof grass, leaves, and trash around mandrels. Mowerblades will 1. Obstruction in clutch not rotate mechanism. 2. Worn/damaged mower drive belt. 3. Frozen idler pulley. 4. Frozen blade mandrel. 33 1. Remove obstruction. 2. Replace mower drive belt. 3. 4. Replace idler pulley. Replace blade mandrel. ;'ROUBLESHOOTING CHART PROBLEM CAUSE Poor grass _ischarge CORRECTION 1. Place throttlecontrolin =FAST"position. 2. Travel speed too fast. 2. Shift to slowerspeed. 3. Wet grass. 3. Allow grassto dry before mowing. 4. Mower deck not level. 4. Level mower deck. 5. Low/uneventire air 5. Check tires for properair pressure. pressure. 6. Worn, bent or looseblade. 6. Replace/sharpenblade. Tighten blade bolt. i7. Buildupof grass, leaves ant 7. Clean undersideof mower trash under mower. housing. E3.Mower drivebelt worn. 8. Replace mower drive belt. 9. Blades improperlyinstalled. 9. Reinstallblades sharp edge down. 10. Improperblades used. 10.Replace with blades listed in this manual. 11.Clean aroundmandrels to 11.Clogged mower deck vent holes from buildup of open vent holes. 1. Engine speed too slow. grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) 1. 2. 3, 4. Switchis"OFF". Bulb(s)bumed out. Faultylightswitch. Looseor damaged widng. 5. Blown fuse. Battery will not charge 1, Bad batterycell(s). 2. Poor cable connections. 3. Faulty regulator 1. 2. 3. 4. Turn switch "ON". Replace bulb(s). ChecWreplace light switch. Check widng and connections. 5, Replace fuse. 1. Replace battery. 2. Check/clean all connections. 3. Replace regulator. (if so equipped). Loss of drive Engine "backfires" whenturning engine "OFF" 4. Faultyalternator. 4. Replace alternaton 1. Freewheel control in =disengaged" position. 2. Motion ddve belt wom, damaged, or broken. 3. Air trapped in transmission dudng shipment or servicing. 1. Place freewheel controlin "engaged" position. 2. Replace motiondrive belt. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine, 1. Move throttle control to "SLOW _ position and allow to idle for 30 seconds before stopping engine, 34 3. Purge transmission, TRACTOR - MODEl. NUMBER 917,272962 SCHEMATIC I AMMETER (OPTIONAL) )EEl 3 3NITIO_ tWITCH PTO SWITCH CIRCWR IGNmoN SWITCH OFF ON HEADLIGHTS C+GIB÷H C+F,B_E_A+D RELAY GFC WIRING IN6ULATED CUPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. o REMOVABLE CONNECTIONS -.- NON-REMOVABLE CONNECTIONS H B DA 35 TRACTOR - MODEL NUMBER 917.272962 ELECTRICAL 29 11 i TRACTOR - MODEL NUMBER 917.272962 ELECTRICAL KEY NO. PART NO, DESCRIPTION 1 2 8 10 11 12 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 50 52 79 81 144927 74760412 7603J 145211 150109 145769 153664 166184 4152J 4014J 146686 10e824X 73510400 170697 160784 175566 140403 17(]_38 17720408 131563 175141 1_-_822X 174662 141940 163996 109748X Battery Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt 1/4-20 x 7.5 Zinc Hold down Battery Dash Mount Nut Push Nylon 1/4" Switch Interlock Push-In Hamess Socket Light W 4152J Bulb Light Cable, Battery Cable, Battery Fuse Nut Keps Hex 1/4-20 Unc Cable, Ground Switch, Plunger Switch, Ign Key, ignition Harness Ign. Screw 1/4-20 x 1/2 Cover, Terminal Solenoid Ammeter Switch, PTO Protection Wire Loop Bulbholder Relay Asm. NOTE: All component dimensions given in U. S. inches I inch = 25.4 mm 37 TRACTOR - MODELNUMBER 917.272962 CHASSIS ANDENCLOSURES 47 122 17 144 17 43 2 t7 7 _130 38 TRACTOR - MODEL NUMBER 917.272962 CHASSIS AND ENCLOSURES KEY NO, PART NO. DESCRIPTION 1 2 4 5 6 7 8 14 15 16 17 18 19 20 21 23 24 28 30 31 32 33 34 35 36 37 39 40 42 43 44 45 47 50 175465 14_506 73800700 163976X428 157832 17720408 145166 161_23X568 16(T_68 121794X 17060612 160994X558 19131312 $1_523710 73680600 17060616 145243X558 145244X558 145052 161419 161327 161326 142131 19111116 STD322507 167270X558 175278 156111 STD533710 136939 136940 154913 17490608 152728 Rdll, Fran_ RH Drawbar, Gt NOt, Lock Hex 7/16 Uric Dash YTGT 2 Cyl Dash, Lower Vgt One Piece Screw, Thd Cut 1/4-20 x 1/2 Support, Battery Hood Asm., P!lt YTGT Lens Asm Headlight Bar Cover, Access Screw 3/8-16 x .75 Grille Washer 13/32 x 13/16 x 12 Ga. Bolt, FInHex 3/8-16xl NOt Crownlock 3/8-16 Unc Scraw 3/8-16 x 1.5 Footrast, RH Footrest, LH Saddle, Hydro Brace, Supt 1-pc VGT Steedng Bracket, Pivot Chassis Lh Bracket, Pivot ChassLs Rh Bracket, Engine Support Rear Washer 11/32 x 11/16 x 16 Ga. Bolt' FIn Hex 5/16-18x3/4 Fender Pnt Bracket, Axle Front Bracket, S uppor t Axle/Englne Bolt, Carriage 3/_-16xl Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chassis Rh Screw Ttx:lml. 3/8-16 x 1/2 Bracket, Chassis Front KEY NO. 52 56 58 60 63 68 70 84 86 90 91 99 99 100 101 102 103 199 122 130 138 139 140 141 142 144 145 147 148 150 151 PART NO. STD541431 154914 175315 17490620 19131614 17490608 137159 142992 74760716 STD551237 175464 140503 140871 124236X 17490628 STD324993 142273 138776 161464 164863 163975X428 171873 163806 1638C5 161897 161900 19131414 1 32967 164655 161237 1706(3512 DESCRIPTION Not, Crownlock 6/16-18Unc Bracket Asm., Susp Chassis Lh Bracket Asm., Fender Screw Thdrdl. 3/8-16 x 1-1N Washer 13/32 x 1 x 14 Ga. Scraw Thdrot. 5/16-18 x 1/_2 Guide, Belt Mid Span Step, Over Center Mower Bo4t Rn Hex 7/16-14 UNC x 1 Washer, Lock Ext. Too_ 3/8 Rail, Frame Lh Bracket Skid Chassis Rod By Pass Cap By Pass Rod Screw Thdrol 3/8-16 x 1-3/4 Retainer, Spring Lock, By Pass Bdlt 5/16-18 TT Screw Hex Wshd 8-18 x 7/8 Screw Hwhd HI-Lo #13-16 x 3/4 Cup Holder Bdlt Shoulder 5/16-18 Tr MagnetYTGT Striker Plate YTGT Bracket Dash Rh Bracket Dash Lh Washer Flat 13/32 x 7/8 x 14 Ga. Fastener Nut Pal Extrusion Bumpers Duct Heat Hood Screw 5/16-18 x 3/4 NOTE: AIIcomponentdimensionsglvenin U. S. inches1 inch= 25.4 mm 39 TRACTOR - MODEL NUMBER 917.272962 GROUND DRIVE 4O 41 11 I 47 61 ri01 112 IO0 72 4O TRACTOR - MODEL NUMBER 917.272962 GROUND DRIVE KEY NO. PART NO. DESCRIPTION 2 3 5 6 7 9 15 17 20 22 23 28 29 30 33 34 35 36 37 38 39 40 41 42 46 47 48 50 51 52 53 54 55 56 58 61 64 65 66 67 68 69 70 71 7070E 7563R STD541437 S_1210 140507 140(_0 S'RTo510G7 140921 73940600 15610_ 13(T_64 STD541237 140494 19131616 12000(_63 124236X 137648 149412 121749X 150035 74321016 5304J 73661000 8553R 145170 138228 72110612 131494 ST[To41437 139123 207J 161590 155706X 14(_18 74760724 140488 154752 67609 140L:_5 19131312 STD571812 123800X 164892X428 151179 Key 1/4 x 2.5 Washer, Thrust, Axle Nut, Crownlock 3/8.16 Pin, Cotter Wheel, Hub Assembiy Bolt, Hub Wahser 13i32x13!16x16Ga. Spring Nut Hex Jam Toplock 1/2-20 Arm Asm Shift Knob NUt Brake, Rod Washer 13/32x I x 16Ga. RingE Cap, Plunger Rod, Parking Brake Spdng, Ddve Ground Washer 25/32 x 1-1/4 x 16 Ga. Nyllner Screw, Fin. #10-24 x 1 Actuator, Intedock Switch Locknut #10-24 Cover, Pedal Rete_ner, Spdng Clutch ROd Bolt, Can1, 3/6.16 x 1-1/3 Gr. 5 Pulley, Idler, Flat Nut, Crowrtlock 3/6.16UNC Pulley, Idler, Grooved Washer, Hardenod Clutch, Arm Assembly Beadng, Idler VoBOlt Bolt Fin Hex 7/16.14 x1-112 Pulley, Transaxle ShaH, Clutch/Brake Pedal Bolt, Shoulder Washer, Hardened Washer, Flat Pin, Roll Washer Console Autornatlc YT/GT Plate Console Shift KEY NO. PART NO. 72 73 74 76 77 79 80 81 82 83 84 85 55 87 88 89 90 91 92 93 94 96 98 99 100 101 104 105 106 107 108 109 111 112 113 115 116 1t7 -- s'r[To41431 7449(_48 142432 140481 74760716 7211(To05 140484 17490612 150586 140479 140490 17541020 140462 140491 161592 73680700 140489 17490644 7476_20 14(T_G2 133835 14110G 141004 17060624 126881X 156106 140480 17580408 142918 154739 142917 140929 15_40 156104 _700 123405X 7390(To00 73900600 16319_ DESCRIPTION Nut, Crownlock 5/16-18 Bolt Hex Flghd 5/16.18 x 3 Gr5 Screw Hex Wsh. HI-Lo 1/4-1/2 Bracket Transaxle Bolt Rn Hex 7/16-14 x 1 Bolt Carriage 5/1 6-18 x 5/8 Bracket Torque RH Screw Thdrol 3/6-16 x 3/4 Bracket Mount Torque/Fan StrapTorque Mid Spacer Screw #10-24 x 1-1/4 Fan 7" Hydro Adapter Fan Pulley Idler Nut Crownlock 7/1 6-14 Unc Keeper Belt Screw Thdrol 3/8-16 x 2-3/4 Bolt Fin Hex 6/16-16 x 1.25 Link Shift Asm Fastener Chdstmas Tree washer Nickel Plated Bracket Shift Screw 3/6.16 x 1-1/2 Washor Compression Washer Bellvllle Bracket Idler Screw Tap 1/4.20 x 1/2 O-Ring Asm Hydro Gear 70110 Line Fuel Hydro 15" VGT Cap Asm Vent Hydro Gear 70109 Spring Return Brake Spacer Shift Lever VGTH Washer Nylon Higtl Temp Nut-HexASF 7/16.14 UNC Keeper Belt T/A GOd Or Nut Lock Hex Flange 5/16-18 Nut, Lock Fig. 3/6.16 Transaxle Hydro Gear 222-3010L NOTE: All component dimensions given In U. S. inches 1 inch = 25.4 mm 41 TRACTOR - MODEL NUMBER 917.272962 STEERING 31 34 32 6 27 17 19 16 42 TRACTOR - MODEL NUMBER 917.272962 STEERING KEY PART NO, NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 44 45 DESCRIPTION 139768 Wheel, Steedng 175278 Axle Asm., Front 6855M FWdng, Grease 161849 Splndle Asm, LH 161848 Sptndte Asnt., RH 6_6H Beadng, Race Thrust Harden 121748X Washer 25/32 x 1.5/8 x 16 Ga. 1L_60(_9 Ring, KIIp#T5304-75 1212"-2"-2"-2"-2"-2"-2_X Cap, Splndhi 74781044 Bolt, Fin Hex 5/8-11 x 2-3/4 136518 Spacer Beadng/L_e Front 73_01000 Nut, Lock Range 5/8-11 Unc 121749X Washer 25/32 x 1-1/4 x 16 Ga. STD551137 Washer, Lock Hvy Hlcl Spr 3/8 STD541537 Nut, LoCk Center 3/8-24 UNF 145103 Shaft Asm., Steedng 137347 Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40) 137155 Draglink, Ball Joint Solid Vgt 156011 Support Asm., Steedng Vgt 172020 Boot, Steedng 100711L Adapter, Wheel Steedng 155105 BuShing, Strg. Blk 152927 Screw 74780616 Boft, FIn Hex 3/8-16x 1Gn5 139769 Cap, Wheel Steering 3366R Beadng, Col. Strg. 17000612 Screw 3_-16 x 3/4 104239X Beadng, Range 138136 Bushing, Nyllner Snap 19111610 Washer 11/32 x 1 x 10 Ga. STD551131 Washer, Lock Hvy Hlol Bpr 5/16 74760512 Bait, Hex Hd 5/16-18 x 3/4 138059 Gear, Sector Steedng 137156 Tie Rod 73360600 Jam Nut RH Thread 109850X Joint Asm. Ball RH Thread 73700600 Jam Nut LH Thread 109851X Joint Asm. Ball LH Thread 155246 Bracket Switch Intedock VGT 97 174S0508 Screw Thdrol 5/16-18 x 1/2 Tyt 160135 Extension Steedng 19133812 Washer NOTE: Allcomponentdimensionsgiven In U. S. inches 1 inch= 25.4 mm 43 TRACTOR - MODEL NUMBER 917.272962 ENGINE _j74 js 7 18 15 17 47,.._ / i 13 37 48 38 29 16 26 ' 37 \ 8 39 [SPARK 44 ARRESTER KIT J TRACTOR - MODEL NUMBER 917.272962 ENGINE KEY NO, PART NO. 1 2 5 7 8 9 10 11 12 15 16 17 18 19 20 21 22 24 25 26 27 28 29 33 35 37 38 39 40 41 42 43 45 47 48 51 54 55 64 65 69 74 80 161063 13_00_00 151386 121361X 150628 1054_X 170056 143g_6 151346 109227X 1060_ZX 140527 1_90300 164067 164863 164415 S'1_551237 73920600 3645J 139277 7834R 132920 STD541437 10010500 123487X 17060620 1749(_36 17490664 126197X _1143 170397 73510400 142040 19132007 161231 19131414 13280336 17000612 19131614 24-041-02 162295 M_ DESCRIPTION Engine (See Breakdown) Kohler Model No. CV675-7554g Muffler Elbow STD 90 Degree 3/8-18 NPT MuffierAsm Guard Pulley V-Idler Keeper Asm. Belt Eng4ne Bushing Clutch Electric Pulley En_ne VGT EI6ct Clutch Tenk Fuel Rear 3.50 YI/Gt 96 Pad Spacer Pad Spacer Cap Asm Fuel W/Gauge Rug OII Drain (See Engine Breakdown) Contro4Throffie Screw Hwhd HI-Lo #13-16 x 3/4 ControlCboke Washer Ext Tooth 3/8 Nut Kep_ 3_ - 24 UNF Bushing Stem Tank Fuel FuelUne Spark Arrester Kit Nut Lock Hex w/Ins, 3/8 - 16 Washer Split C_ampH(:6e Screw 3/8-16 x %1/4 Screw Tr 3/8-16 x 2.1/4 UNC Screw TT 3/8-16 x 4 UNC Washer 1-1/20D X 15/32 ID X ,250 Washer Lcck 7/16 Bolt Hex 7/16 - 20 X 4 Ga 5 Nut Kepe Hex 1/4-20 Unc Specer Engine Washer 13/32 x 1-1/4 x 7 Ga. Manlfold Pipe VGT Washer Rat 13/32 x 7/8 x 14 Ga, Nipple Pipe 4-1/2 Screw 3/8-16 x 3/4 Washer 13/32 x I x 14 Ga. Gasket Kohler CV18-CV26 Elbow Street Brass Nut Flange M8-1.25 Non-Lk 2]nk NOTE: All component dimensions given in U. S, inches 1 inch = 25.4 mm 45 TRACTOR - MODELNUMBER 917.272962 SEATASSEMBLY 8 KEY NO. 1 2 3 4 5 6 7 8 PART NO. 14O123 14(}551 140675 127018 145O06 STD541437 124181X 171877 10 12 13 14 155925 121246X 121248X 72(_O412 DESCRIPTION Seat Bracket, Pivot Seat Strap, Fender Bolt, Shoulder 5/16-18 x .62 Clip, Push In, Hinged Nut, Crowolock 3/8-16 UriC Spring, Seat Cprsn Bolt 5/16-18 Unc x 3/4 w Seres Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Cardage 1/4-20 X 1-1/2 KEY NO, PART NO. 15 16 17 18 134300 121250X 123976X 19171912 19 20 21 22 166369 124238X 171852 $1_o41431 DESCRIPTION Spacer, Split Spring, Cprsn Nut, Lock 1/4 Lge Rg Gr. 5 Washer 17/32 x 1-3/16 x 12 Ga. Knob, Seat Cap, Spring Seat Bolt, Bhoolder 5/16-18 Nut, Crownlock 5/16-18 Unc NOTE: All component dimensions given In U. B. inches 1 inch = 25.4 mm 46 TRACTOR - MODEL NUMBER 917.272962 DECALS 17 17 25 18 22 12 I 11 KEY NO. 1 2 PART NO. 164094 149516 3 4 5 6 7 8 g 10 11 12 171702 1717O3 140837 133644 171505 133179 1632O4 156439 4900J 146790 8 DESCRIPTION DecalDash DecalBatteryDNGR/PSN ENG Asm DecalHoodRH Craftsman DecalHoodLHCralteman DecalBrake ParkingSaddle DecstMaintenance DecalSide Panel DecalHouelngMower DecalFenberCrafteman DecelFenberDanger DecalClutch/Brake DecalV-Belt Dr Sch WHEELS ANDTIRES 9 $ KEY NO. 13 14 15 16 17 18 19 22 23 25 -- PART NO. 171812 160_7 1776_ 177628 172507 144927 138047 142342 10620_ 163230 138311 ---- 157199 1776_5 177626 DESCRIPTION Decst RPLC Decal V-Belt Schem Decel Engine Hp Oecel Engine Recoil Dasel Dash Panel Decal Battery Decal Battery Dasal Drav/oarCNTRL Rshectro, Taillight Decal Fender Auto Trans Decal Handle Lft Height Adjust (Lift Handle) Pad Footrest Owner's Man ual, Englrih Owner's Manual, Spanish KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 - - 591g_ 65139 106228X427 8134H 10_L_30X 278H 9040H 104757X428 140183 7154J 106227X427 6856M 144334 Cap Vrive Tire Stem Valve RimAsm Front Tube, Front (Service Item Only) Tim, Front Fitting Grease (Front Wheel Only) Beadng Range (Front Wheel Only) Cap Axle (Frc_t Wheel Only) ]Ire Rasr Tube Rear (Sendce Item Only) RimAsm Rear Firing Greese Sealant, "nre ( 10 oz, Tube) NOTE: All component dlmer'_dons g;ven in U. S. inches I Inch = 25.4 mm 47 TRACTOR - MODEL NUMBER 917.272962 LIFT ASSEMBLY 4O 43 38 16 20 48 19 18 15 TRACTOR - MODEL NUMBER 917.272962 LIFT ASSEMBLY KEY NO. PART NO, DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 29 30 31 32 33 34 35 38 39 40 41 42 43 70 72 121006X 159187 159189 1_ 19292016 71110624 125631X 1;_65X 1_o364X 2876H 146704 163552 139868 169865 $1I)541437 674A247 STD541237 143363 STD551037 5328J ST[To23710 127218 s'rDi_4_X]8 73350800 130171 73680800 150233 110807X s'rD561037 137150 STD560907 137167 138057 155O97 123935X 17490512 73540600 19112410 123934X 145212 110452X Rod Asm., Lever Shalt Asm., Lift Vgt Lever Asm., Lift Rh E-RingTruarc#5133-87 Washer 29/32 x 1-1/4 x 16 Ga, Bolt, Fin Hex 3/8-16 x 1-1/2 Gdp, Handis Rutod Button, Plunger Plunger, Button Spring 2-1/8" Link Lilt Retainer, Spdng Arm, Suspension Vgt Beshng Nut, Crowoiock 3/8-16Unc Spring Asm., Assist Lift Nut, Hex Jam 3/8-16 Unc Bracket, Spdng Assist Washer 13/:32x13/16x16Ga. BolL Adjust Spdng Assist Boit, FinHex 3/8-16xl Link, Front Retainer, Spring Nut, Jam Hex 1/2-13 Unc Trunoicn Nut Crownlock 1/2-13 Unc Trunnion, Infln Height Nut, Special Washer 13J32x3iSx16Ga, Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, AdJ Lilt Knob, Inf 3/8-16 Unc Pointer, Height Indicator Rug, Hole Screw Hex Wsh 5/16-18 x 3/4 Nut, Crowntock 3/8-24 Washer 11/32 x 1-1/2 x 10 Ga, Scais, Indicator Height Nut Hex Flange Lock Nut Push Pho_ & Oil NOTE: All componentdimensionsgivenIn U, S, inches 1 inch= 25.4 mm 49 TRACTOR - MODEL NUMBER 917.272962 MOWER DECK 49 46 O 41 46 36 \ 45 \ 42 47 39_ 116 117 21 26 19 117 j27 13_ 18 50 TRACTOR - MODEL NUMBER 917.272962 MOWER DECK KEY NO. 1 3 5 6 PART NO. 156948 138457 4939M 130832 8 9 10 850857 $11To51137 1402S6 11 13 176084 137553 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3_ 33 34 35 137152 110485X 174493 72140505 132827 145(T_5 _ 134753 131267 1(_0304X 149"287 110452X 166883)(428 19111016 131491 157722 129963 153531 137266 144945 17490628 36 19131316 DESCRIPTION Deck Weldment Mower 46 Bracket Asm., Sway Bar Retainer Spdng Arm, Suspension, Rear (Sway Bar) Bolt, Patch 3_-24 x 1-1/4 Gr. 8 Washer, Lock Hvy. Unplatad 3/8 Washer, Hard Blade, Mower Vented Blade, 46" Shaft Asm. w/Lower Beating (Includes Key No. 12) Housing.Mandrel Baadng, Ball, Mandrel Stripper, Mower Round Bolt, Cardage 5/16-18 x 5/8 Bolt, Hex Hd, Shoulder 5/16-18 Baffle, Vortex Mower 46" Nut, Crownlock 5/16-18UNC S_ffiner, Bracket Bracket, Deflector Cap, Sleeve Spdng, Torsion, Deflector Nut, Push Deflector CEipplng Washer 11/32 x 5/8 x 16 Ga, Rnd, Hl_je Screw, Thdrdll Washer Head Washer, Spacer Mower Vented Pulley, Mandrel Nut, Fig. Top Lnck Cntr. 9/16 Anchor, Spdng Deck 46" Screw, Thciroll 3/8-16 x 1-3/4 Tytt Washer 15/32 x 13/16 x 16 Ga. KEY NO. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 52 57 72 116 117 118 119 126 127 -- PART NO. 131494 156086 144917 137273 17060620 165723 144949 133943 145059 137729 144959 148763 73680600 72110612 156493 156941 19131616 137644 133_57 73930600 19121414 144948 146763 166_79 -- 143651 DESCRIPTION Pulley, Idler, Flat Keeper, Bait, Idler Pulley, Idler, Driven Spring, Secondary 44/46/50 Vent Screw 3/8-16 x 1-1/4 Spacer, Retainer Arm, Idler Secondary Washer, Hardened Cover, Mandrel Deck Screw, Thdrdll. 1/4-20 x 5/8 V-Belt, Mower, Secondary V-Belt, Mower, Primary Nut, Crownlock 3/8-16 UNC Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5 Pulley Idler 46 Pd Ddve 97 Pin Head Rivet Washer 13/32 x 1 x 16 Ga. Bo/t, Shoulder Gange Wheel,Wide Nut, Centedock 3/8-16 UNC Washer 3/8 x 7/8 x 14 Ga. Arm, Idler, Pdmary Deck 46" Pulley, Idler, V-Groove Dim. 4.25 Deck Completa (Std, Deck* Order separately mulcher plate and gauge wheel components Key Nos. 101106and 116-118) Mandrel Arm. Service (Includes Key Nos. 8-10, 1215,31 and 33) NOTE: Atlcomponentdlmenstor_g4venIn U. S. inches I inch= 25.4 mm 51 TRACTOR - MODEL NUMBER 917.272962 TRANSAXLE-MODEL NUMBER 222-3010L 129 • _ 151 (2) 52 • TRACTOR - MODEL NUMBER 917.272962 TRANSAXLE-MODEL NUMBER 222-3010L KEY PART NO. NO. 1 2 7 16 20 21 22 33 35 36 37 38 39 40 41 42 43 45 46 47 49 63 64 164591 164592 153765 142876 142877 142878 142879 142929 142880 142882 142883 142884 142885 142886 142887 142888 142889 142890 142891 142892 153766 142894 150618 6_5 67 68 69 70 71 142897 142898 142899 142900 142901 142902 DESCRIPTION Assembly, Housing, LH Aseefnbly, Housing, RH Oil Seal .984 x 1.5 x .25 Brake Shaft Assembly Axle Mounting Hom Assemb;y Washer 1,0 x 1.63 x .08 Washer 1.0 x 2.06 x .09 Brake Yoke Assembly BrakeArm Puck Plate Brake Puck Washer 7/80.D. x 7/16 x .060 Nut, Castie 5/16-24 Cotter Pin Brake Actuating Pin HI Pro Key Spacer Brake Disc Bod 1/4-20 x 1-1/2 Bolt 1/4-20 x 1 Differential Assembly DowalFin Reduction Gear, 14 Teeth to 38 T Teeth Final Ddve Pinion Assembly Jackshaft O-P_g Washer 5/8 X 1-5/32 Washer 7/8 X 1-1/2 Bolt, Hex 5/16-t8 x 3.5 KEY PART NO. NO. DESCRIPTION 72 73 74 76 77 78 79 81 82 89 91 S5 96 103 104 106 108 109 110 111 112 113 117 123 124 129 Looknut, Hex 5116-18 Bolt, Hex 5116-18 x 1-I/2 Hex Cap Screw 5/16-18 x 1 Shoulder Bolt Freewheel Actuating Arm Oil Seal .625 x 1.0 x .25 Grease {10 oz. Tube) Bolt, Hex 5/16-18 x 1-3/4 Bolt 5/16-18 x 4.1/2 Frier, Spin On Pump, BDU-10L-122 Plug, Straight Thread 60 ° 7/18 SAE x 5/16 Fitting Washer Vent Cap Assembly Fitting O-Ring Assembly Control Arm SetScrew Fllter Head Hose 1/2" Fitting, 1/2" Beaded 90 ° 7/8 SAE Fitting, 1/2' Beaded 60 ° 9/16 Fitting, 1/2" Beaded 90 ° 9/16 ORIng Pinch Clamp Spring, Long 153767 142904 142905 142g07 1429_8 142909 153768 142910 142911 142912 153769 142914 153770 142916 142917 142918 142919 142920 142921 150820 1506_3 150821 150622 15_624 15_625 153771 NOTE: All component dimensions given in U.S. inches 1 Inch = 25.4 mm 53 TRACTOR - MODEL NUMBER 917.272962 TRANSAXLE-MODEL NUMBER 222-3010L 54 TRACTOR - MODELNUMBER 917.272962 TRANSAXLE-MODEL NUMBER 222-3010L KEY PART NO. NO. 1 2 3 4 5 6 8 12 13 14 15 17 19 21 22 23 25 3_ 37 38 42 43 44 47 53 60 53 63 64 67 -. 144569 122716X 122745X 122715X 122700X 122539X 12_/67X 122717X 1_748X 1_°749X 144571 122770X 153801 122722X 144573 142978 127148X 142938 122753X 122718X 144578 144578 144579 122753X 127153X 142977 144581 144582 144583 144584 153769 DESCRIPTION Shaft, Pump Ring, Retaining Beadng, Ball Spacer Seal, Lip Ring, Retaining Beadng, Cradle Seal, Lip Arm,Trunnion Guide, Slot Housing Kit, Transrnisedon Beadng, Thrust, Ball Center Section Kit Seal. Lip Shaft, Motor Washer, Block Thrust Swashplata, Vadable Block Asssmb_y Pin, Stainless, Headless Gasket, Center Section Check Valve Kit Check Valve Kit Charge Relief Kit Screw, Socket Head, Cap Bypass Valve Kit Block Spring Charge Pump Kit Gerotor Assembly Screw, Socket Head, Cap Pump Assembly, Comp4ete 55 TRACTOR - MODEL NUMBER 917.272962 KOHLER ENGINE-MODEL NUMBER CV675, TYPE NUMBER 75549 56 TRACTOR - MODEL NUMBER 917.272962 KOHLER ENGINE-MODEL NUMBER CV675, TYPE NUMBER 75549 HEAONALVE/BREATHER CRANKCASE KEY NO. PART NO. KEY NO. PART NO. 1 24-033-03-S 1 2 24-032-01-S 2 3 4 24-041-23-S 24-096-59-S M-645020-S 3 4 5 5 6 7 X-75-23-S 25-351-01-S 24-755-66-S 24-294-13-S 12-380.17-S 24-067-13-S 24-067-14-S 24-874-09-S 8 0 10 11 12 13 24-411-05-9 24-041-40-S 24-318-12-S 25-186-01-S 24-599-01-S M-640034-S 14 24-086-44-S 15 24-755-74-S 16 24-153-16-S 17 18 19 21 22 23 24 25 26 27 24-086-32-S 24-445-01-S 24-016-01-S 24-016-02-S 24-017-01-9 24-017-02-S 24-O32-05-S 235011-S 24-089-02-S 12-173-01-S 12-755-03-S 24-318-11-S 24-755-76-S 28 29 25-313-02-S 24-755-57-S 30 M-545016-S 31 32 24-445-02-S 24-120.44-S 33 34 35 36 37 24-112-12-S 24-294-06-S 24-326-13-S 24-326-14-S X-426-9-S 20 DESCRIPTION Kit, breather cover w/ gasket (Includes 2,3) Gasket, breather Cover, breather Screw, hex. flange M6xl.0x20 (4) Plug, allen hd. 1/8" Lifter, valve (4) Kit, valve train (Includes 8,11,12) ROd, push (4) Gasket, cylinder head (2) Head assembly, #2 cytinder Arm, rocker (4) Pivot, rocker arm (4) Screw, hex. flange M6x1.0x34 4) Screw, hex. range 6 7 8 9 .10x15xoo (5) 24-874-10-S 24-874-11-S 24-874-15-S 24-108-08-S 24-108-09-S 24-108-10-S 24-018-01-S 12-422-00-S 12-422-13-S DESCRIP_ON Seal, oil front Crankcase (USE: MInlblock Fitftng Pin, dowel locating (6) Connecting Rod (Std.) (2) Connecting Rod (.25) (2) Piston w/Ring Set (Std.) (2) (Includes 7,8) PiSton w/Ring Set (.25) (2) PLstonw/Ring Set (.50) (2) Kit, piston w/dng set (.08) Ring Set (Std.) (2) Ring Set (.25) (2) Ring Set (.50) (2) Retainer, piston pin (4) Shim, camshaft IA.R.I Shim, camshaft ,..,.R. 12 4229 shim camshoft Kit, valve cover - plain (Includes 16,17) O-Ring Screw, shoulder (4) Strap, lifting Valve, exhaust (Std.) (2) Valve, exhaust (.25) (2) Valve, intake Std. (2) Valve, intake (.25) (2) Seal, valve stem (2) Retainer, spdng (4) Spdng, valve (4 Cap, valve spring (4) Kit, retainer (4) Head assembly, #1 cylinder Kit, valve cover - breather (Incl.l 6,17,28) Grommet, rubber Kit, breather separator (Includes 28,30-33) Screw, hex. flange M5x0.8x16 (2) Strap, breather Bracket, breather separator Spacer Fdting Hose, breather Hose, breather Clamp, hose (2) 10 11 t2 13 14 12-422-08-S 12-422-10.9 12-422-11-S 12-422-12-S 24-010-06-S 24-08g-35-S 24-089-34-9 52-139-O9-S M-0545010-S 15 16 17 18 19 20 24-018-04-S 24-402-05-S 12-153-01-S 24-126-19-S 12-123-04-S M-545016-S 21 22 12-153-02-S 24-038-04-S 23 24 25 26 27 28 29 24-755-46-S 12-153-03-S 12-380-04-S M-631005-S 12-032-01-S X-25-102-S 24-144-01-S Shim, camshaft i i Sh_m, camshaft Shim, camshaft (A.R. Shim, camshaft (A.R. Camshaft (Includes 11,12) Spring, ACR (Heavy) 9pdng, ACR (Light) Plug, cup Screw, hex. flange MSxO.8xl0 (2) Retainer, reed (2) Reed, breather (2) O-Ring, lower oil fill tube Bracket, oil fill tube Tube, oil fill Screw, he)(. flange M5x0.8x16 O-Ring, upper oil fill tube Dipstick assembly (Includes 23,24) Kit, oil fill cap (Includes 24) O-Ring, dipstick Pin, hitch Washer, plain 6 mm Seal, governor cross sftaft Washer, plain 1/4" Shaft, governor cross NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 57 TRACTOR - MODEL NUMBER 917.272962 KOHLER ENGiNE-MODEL NUMBER CV675,TYPE NUMBER 75549 IGNITION / ELECTRICAL I BLOWER HOUSING ANO BAFFLES e.._l 1-- l .,b_o 8--0 t0 e' / I AIR INTAKE J 8 13 3 TRACTOR - MODEL NUMBER 917.272962 KOHLER ENGINE-MODEL NUMBER CV675, TYPE NUMBER 75549 IGNITION/CHARGING KEY NO. PART NO. 1 54-755-15-S 2 Mo403025-S 3 4 5 6 7 ;<-25-92-S 24-112-04-S 25-086-47-S 24-157-03-S 12-086-14-S 8 9 10 11 12 13 12-468-03-S X-42-15-S 24-025-04-S 25-403-03-S X-25-92-S 24-086-18-S 14 15 236602-S 54-755-09-S 16 17 12-132-06-S M-548025-S 18 19 20 21 48-154-02-S X-25-63-S 24-584-01-S M-545020-S 24 2-351-73-S BLOWER HOUSING & BAFFLES DESCRIPTION Kit, grass screen (Includes 2-4,and 24 113 18) Screw, hex. cap M4x0.7x25 (4) Washer, plain 5/16" (4) Spacer, grass ssreen (4) Bolt, shoulder (4) Fan Screw, hox, flange M1Ox1.5x46 Washer, plain 3/6". Key Flywheel Rsctifler-regulator Washer, plain 3/16" (2) Screw, phillips hd. 11-f6x7/ 8 (2") Connector (3 contact) Kit, 15 am)p stator _lncludes 24 128 71) Spark Plug (2) Screw, hex. cap M5x0.8x25 KEY NO, PART NO. 1 24-027-20-S 2 3 4 5 6 7 8 9 10 11 12 13 14 15 lip, cable Washer, plain 1/4" Module, ignition (2) Screw, hex flange MSx0.8x20 (4) Clip, cable DESCRIPTION Housing, blower (Includes 2-4 (Inc. M-0545010 & 24 063 36) 24-100-01-S Nut, plastic (3) 24-100-02-S Nut, plastic (2) 25-139-16-S Plug, button 9/16" M-545920-S Screw, hex, flange MSx0.8x20 (4) M-0545016-S Screw, hex. flange M5xO.8xf 6 (3) M-0551016-S Screw, hex, flange M5xO.8x16 M-0645016-S Screw, hex, flange M6x1.0x16 (6) 24-146-16-S Plate, bacldng - # 2 side 24-146-20-S Plate, backing - # 1 side 24-063-20-S Baffle, cylinder barter-# 2 side 24-063-14-S Baffle, valley - #2 side 24-063-30-S Baffle, cylinder barrel-# 1 side 24-063-23-S Baffle, valley - #1 side M-545010-S Screw, hox. flange M5x0.8xlO (2) HOT ILLUSTRATED 24-096-66-S Cover, control 24-086-06-S Screw, phillips hd. 11-16x3/ 4' (2) NOT ILLUSTRATED 24-126-71-S Bracket, stator wire X-22-11-S Washer, lock !/4" 24-176-79-S Harness, wiring Lead, black (rect.-rng. 5" 12 gauge 25-518-28-S insulated grip barrel eyelets) 24-113-18-S Oecat, gross screen 12-454-03-S Tie, wire AIR INTAKE/FILTRATION KEY NO. PART NO. 1 2 24-164-06-S M-651055-S 3 4 5 6 7 8 9 10 11 12 13 14 24-041-01-S 24-041-14-S 24-094-18-S 24-041-13-S 24-109*09-S 24-083-05-S 24-063-03-S 231032-S 24-096-01-S 12-100-01-S 24-096-73-S 54-755-01-S 15 16 25-341-03-S 24-153-15-S DESCRIPTION Manifold, intake Screw, hex, flange M6xf.0x65 (4) Gasket, intake manifotd (2) Gasket, air cleaner base Base, air cleaner Gasket, fuel spithack cup Cup, fuel spitback precleaner, element Element, air cleaner Seal, breather Cover, Inner air cleaner Wing Nul Cover, air cleaner Kit, knob with seal (Includes 15 & 16) Knob, cover O-Ring NOTE: All component dimensions given In U.S. inches 1 inch = 25.4 mm 59 TRACTOR - MODELNUMBER 917.272962 KOHLER ENGINE-MODEL NUMBER CV675, TYPENUMBER 75549 TARTING SYSTEM I ENGINE 4. CONTROLS I 5 I 0 T--Q 16_17_ li__,_e_ _8 0 i '_24 q b I OIL PAN LUBRICATION I jl 10/D 60 $ TRACTOR - MODELNUMBER 917.272962 KOHLER ENGINE-MODEL NUMBER CV675,TYPE NUMBER 75549 OIL pAN/LUBRtGA_ON s'rARTtNG sYSTI=M KEY NO. pART NO. I M-839070.S DESCRiPTiON 24°G90.06-S 3 KE_ NO, pART NO. 1 M.645026-S Screw, hex, |te_Ige M8xl,25x70 Cover, pinion 4 -466-01-S 12=_oA _5-S MSx] ,,_ox washer, plain 11F32_(3) Starter, (Inckides 6-11) 7 8 9 10 11 12.227-13-S 12-2tl-01-S 12-755-54"S 12.227-06-S 12.170-06-S Cap BOlt,thru (2) K_t, drive Cap, drive ar_ Armature M-631006-S 24-199-G7-S 4 pART NO. ,% _1 24.153-08-S Screw, hex. flange M6xt .0x25 Lever, governor ='ut hex fk_wJeM6xl 0 r4 _ linka e ' Spnng g Bush_, I!n.ka_.eretaining Linkage, tr_ro_ ,,-_._,= n.shino throma .,.'=_ "z, Tz _ kick MSx0.8 r_u=,..- _,__,. --*-m 4 090-14 S 2 " M-641060-S .089.01.S 224158.08. s 54 079.04-5 - " -- 4. _ 26-1.':>B-.-'_ M-547050"_ 2 3 4 5 6 7 5 9 Oil pump aSSembly (inol,._des5) 24.123-05-S Tube eli p_kup _4.162-26-S Screen, on ,_,. 24+043-12-S Kit, ,gOv= em°r gear w,v,IncluQee o_ 12.380-01-S _n, governor reg_et_ 2-446-02-S Tab, |ocking 52.144.02. S shaft, governor gear 8 DESCRIPTION M-642025-S X.76-32-S 24.;36-01-S 52.050-02-S 52.032-06-S 24.086-17-S 2 13 14 15 16 17 24-086-16"S 18 X-75-10-S 24-1__ 5 M.645016-S 12 13 14 15 16 _7 _8 19 20 21 22 23 24 It_ e Screw, h ex,,.ng 12-237-01 -S 24-086-43-S I Screw, r_ , ,,'_P M5x0,axl 8 (2) 4 090 07-S Lever, thorttle actuator _,_468"01-S Washer, pt_tn 5.5 mm (3_ 24-089-16-S Spdng, governor M.446030-S Nut, hex M4x0,7 24°090-13-S Lever, thr_t_ control M.545020.S Screw, he)(, flange M5xO,ax20 24_089-51-S Spdng, throttk_tk_lter 24.090.05-S 1.468-06-S 41'_3026-S _4-'_'79-06-S O-Rk_g . Pt_g hex. ctsk. 3/8 Nipple, air fitter Filter, oil Seal oil (PTO end) ScreW, hex. ftenge MSx1.25x45 Screw, .h_x45ft_r_ M8X1.25X ( ) , p_U_, sq. hd. solid 3/8 N,P,T.F NOTE: Ail _t dimensions gven in U.S, _ches 1 inch = 25.4 mm 2,-o..03-s _6- 6-S Bre.ckez,comro 10 Screw, heX. flange Mgx1.0x25 (2) Washer, pl_d_ 6 mm (2) p¢_, oil assambty (Inoludes 1,2,&4-10) 24-393/06-S 5 6 7 ENGINE cONTROLS KEY NO. DESCRIPTION Leve_ch°kr_rtg 114" Was , sp Screw, hex, cap MAxO.7x25 L{nkage, choke NOT iLLUSTRATED M-545016-S Screw, hex. flange MSX0.BX16 (Goes into 24.126-56 as a positive throttle stop) 61 TRACTOR - MODEL NUMBER 917.272962 KOHLER ENGINE-MODEL NUMBER CV675, TYPE NUMBER 75549 EXHAUST I FUEL SYSTEM \ ! 1 7 /g 8 9 10 13 14 15 TRACTOR - MODEL NUMBER 917.272962 KOHLER ENGINE-MODEL NUMBER CV675,TYPE NUMBER 75549 FUEL SYSTEM CRANKSHAFT KEY NO. PART NO, DESCRIPTION KEY NO. PART NO. 1 24-014-72-S Crankshaft (Includes 2) 1 24-853-61-S Plug, cup 2 3 24-041-15-S 24-853-61-S DESCRIPTION 5 6 M-629095-S M-641060-S 7 8 9 10 47-154-01-S 52-353-22-S X-426-9-S 24-086-12-S 11 12 13 14 15 24-393-16-S 24-100-01-S 24-353-03-S 15-353-04-S 24-050-02-S 2 52-139-09-S EXHAUST KEY NO. PART NO. 1 2 -- 24-041-02-S Gasket, exhaust (2) 25-072-04-S Stud, M8x1,25x33 (4) 24 755 103-S Gasket Set DESCRIP_ON Kit, carburetor w/gaskets (Includes 2-4) Gasket, carburetor Carburetor assembly (For information only not available separately) Stud, M6xl.0x95 (2) Nut, hex. flange M6xl.O (2) Clip, cable Line, fuel 12" (2) Clamp, hose (6) Screw, hex. cap. M6x1.7x18 (2) Pump, fuel - pulse Nut, plastic (2 Lne, Fue 10 5/8" Line, fuel 11-1/2" Filter, fuel NOTE: All component dimensions given in U.S. Inches 1 inch = 25.4 mm 63 64 65 66 SUGGESTED GUIDE FOR SIGHTING SIGHTING GUIDE "_ SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL I I_ r greater than 15°), never across the face. Make turns gradually to prevent Upping or Ioes of control. Exercise extreme Operate when caution your Tractor changing updirection and downonthe slopes. face of slopes (not I Get it fixed, at your home or ours! For repair of major brand appliances In your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HeM E s. An_._.dayornight (1-800-469-4663) ww_._si_,com To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Seers Parts & Repair Center. 1-800-488-1222 A_ln_,dayor.ioht www.sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PerteDIrectSM! 1-800-366-PART (1-800-366-7278) earn- 11p.m. CST, 7 days a week www.sears.com/partsdlrect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.rn.- 5 p.m.CST,Men.- Sat. Para pedir servic_ode reparaci6n a domicilio, y para ordenar plezas con entrega a domicifio: Au Canada pourservice an franP,,als: 1-877-LE-FOYER =* 1"888"SU'HOGAR =' (1-888-784-6427) (1-877-533-6937) ®R /_a.r_ 177625 12.5.00 RD isteredTrademark / _.M_sdemark of Sears, Roebud( and CO. Registrada / TM Marca de .C_odcade Sears, Roebuck snd Co. Pdnted in U.S.A.