Download Craftsman 917.271630 Owner`s manual

Owner's Manual
16.5 HP
ELECTRIC
START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271630
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
Thls product has a low emission engine which operates
dlfferehtiy_from previously built engines, Before you start the engine;read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating
this equipment.
Sears, Roebuck and Co., Hoffman
Foranswers to your questions
about thisproduct, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Men - Sat
Estates, II 60179
Visit our Craftsmanwebsite:www.seam.com/craftsman
Maintenance ....................................... 17
Service and Adjustments .................... 21
StoraQe ...............................................27
Troubleshooting .................................28
32
..................... Back Cover
Warran_ ...............................................
2
Safety Nules .........................................
3
Product Specifications .......................... 6
Assembly ..............................................
8
Operation ............................................
11
Maintenance
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears willrepair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is availablebut a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendableitems which become worn duringnormal use, such as blades, spark
plugs,air cleaners, belts and oilfilters.
• Tim replacementor repair caused by puncturesfrom outsideobjects,such as nails,
thorns,stumps,or glass.
• Repairs necessarybecause of operatorabuse, includingbut not limitedto, damage
caused by towing objectsbeyond the capabilityof the ridingequipment,impacting
objectsthat bend the frame or crankshaft,or over speedingthe engine.
• Repairs necessary because of operatornegligence,includingbut not limitedto,
electrical and mechanicaldamage caused by improperstorage, failure to use the
proper grade and amountof engine oil, failure to keep the deck clear of flammable
debris,or the failure to maintainthe equipmentaccordingto the instructionscontained in the owner'smanual.
• Engine (fuel system)cleaning or repairscaused by fuel determinedto be contaminated or oxidized(stale). In general,fuel shouldbe used withinthirty(30) days of its
pumhase date.
• Riding equipmentused for commemialor rental purposes.
LIMITED 90 DAYWARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at rio charge. Warranty
service is available free of charge by taking your Craftsmanriding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specificlegal rights,and you may also have other rightswhich
may varyfrom state to state.
Sears, Roebuck and Co., D/617 WA, HoffmanEstates,IL 60179
2
IMPORTANT Ths cuttingmach nes capabe of amputatinghandsand feet and
throwingobjects.Failureto observethe followingsafety instructions could resultin
sedousinjuryor death.
I. GENERAL OPERATION
II, SLOPE OPERATION
Slopes are a majorfactor relatedto loss-of• Read, understand,and follow all
control and tipover accidents, which can
instructionsin the manualand on the
result in severe injuryor death. All slopes
machinebefore starting.
requireextracaution. If you cannotbackup
• Only allow responsibleadults, who are
familiar with the instructions,to operate the slope or if you feel uneasy on it, do not
mowit.
the machine.
DO:
• Clear the area of objectssuch as
• Mow up and down slopes, not across.
rocks,toys,wire, etc., whichcouldbe
• Remove obstaclessuch as rocks,tree
pickedup and thrown by the blade.
• Be sure the area is clear of other
limbs,etc.
• Watch for holes, ruts,or bumps.
people before mowing. Stop machine
Uneven terrain could overturnthe
it anyoneenters the area.
machine. Taftgrass can hide obNever
stacles.
Do notcarry
mow passengers.
in reverseunlessabso• Use slow speed. Choose a low gear so
lutelynecessary. Always look down
and behindbefore and while backing.
thatyou wil! not have to stop or shift
white on the slope.
• Be aware of the mower discharge
• Followthe manufacturer'srecommendirectionand do not point it at anyone.
dations for wheel weightsor counterDo not operate the mower without
weightsto improvestability.
eitherthe entiregrass catcheror the
• Use extracare with grass catchersor
guard in place.
otherattachments. These can change
• Slow down beforeturning.
the stability of the machine.
• Never leave a runningmachine
unattended. Alwaysturnoff blades, set • Keep all movementon the slopes s/ow
and gradual Do not make sudden
parkingbrake, stop engine, and
changes in speed or direction.
remove keys before dismounting.
• Avoidstartingor stoppingon a slope. It
• Turn off bladeswhen not mowing.
tires lose traction, disengage the
• Stop engine before removinggrass
blades and proceed slowly straight
catcher or uncloggingchute.
down the slope.
• Mow only in daylightor good artificial
DO NOT:
light.
• Do not operatethe machinewhile
• Do not turn on slopes unless necesunder the influence of alcohol or drugs.
sary, and then, turn slowly and gradu• Watch for trafficwhen operatingnear or
ally downhill,if possible.
• Do notmow near drop-offs,ditches,or
crossingroadways.
• Use extra care when loadingor
embankments. The mowercould
unloadingthe machineinto a trailer or
suddenlyturn over if a wheel is over the
truck.
edge of a cliff or ditch, or if an edge
• Data indicatesthat operators,age 60
caves in.
• Do not mow on wet grass. Reduced
years and above, are involvedin a
large percentageof dding mowertractioncould cause sliding.
ralatedinjuries. These operators
• Do not try to stabilizethe machineby
shouldevaluate their abilityto operate
puffingyour toot on the ground.
the ridingmowersafely enough to
• Do not use grasscatcher on _steep
protectthemselvesand othersfrom
slopes.
serious injury.
lit.CHILDREN
Tragicaccidents
can occurif the operator
• Never run a machine inside a closed
area.
is not alert to the presenceof children.
• Keep nuts and bolts, especiallyblade
Childrenare often attractedto the
attachmentbolts,tightand keep
machine and the mowing activi!y. Never
equipmentin good condition.
assume that childrenwill remain where
• Never tamper with safely devices.
you last saw them.
Check 1heirproper operationreguiody.
• Keep childrenout of the mowing area
• Keep machinefree of grass, leaves, or
and under the watchfulcare of another
otherdebris build-up. Clean oil or fuel
responsibleadult.
spillage. Allow machineto coolbefore
• Be alert and turn machine oil if children
storing.
enter the area.
• Stop and inspectthe equipmentif you
• Before and when backing,look behind
strike an object. Repair,if necessary,
and downfor small children.
before restarting.
• Never carry children. They may fall off
• Never make adjustmentsor repairswith
and be eedously injuredor interfere
the engine running.
with safe machineoperation.
• Grass catchercomponentsare subject
• Never allowchildrento operate the
to wear, damage, and deterioration,
machine.
which couldexpose movingparts or
• Use extra care when approachingblind
allow objectsto be thrown. Frequently
corners,shrubs,trees, or otherobjects
check componentsand replacewith
that may obscurevision.
manufacturer's recommendedpads,
when necessary.
IV. SERVICE
• Mower bladesare sharp and can cut.
• Use extra care in handlinggasoline
Wrap the blade(s)or wear gloves, and
and otherfuels. They are flammable
use extra cautionwhen servicingthem.
and vaporsare explosive.
• Check brake operationfrequently.
- Use onlyan approvedcontainer.
Adjustand serviceas required.
. Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuelthe machine indoors.
- Never store the machineor fuel
containerinside where there is an
openflame, such as a water heater.
• Be sure the area is clear of other
people before mowing.Stop machineif
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless absolutelynecessary.Always leek down
and behindbefore and while backing.
• Never carry children.They may fall off
and be seriouslyinjured or interfere
with safe machineoperation.
• Keep childrenout of the mowingarea
and under the watchfulcare of another
responsibleadult.
4
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so
that you wJllnot have to stopor shift
while on the slope.
• Avoidstartingor stoppingon a slope. If
tires lose traction,disengagethe
blades and proceed slowlystraight
down the slope.
• If machinestops while going uphill,
disengageblades, shift into reverse
and back downslowly.
• Do not turnon slopes unlessnecessary, and then, tum slowlyand gradually downhill,if possible.
_Look for this symbolto pointout
importantsafety precautions.It means
CAUTION!!] BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
_ CAUTION: In order to prevent
accidentalstartingwhen settingup,
transporting,adjustingor making repairs,
always disconnectspark plug wire and
place wire where it cannotcontact spark
plug.
_ CAUTION: Do notcoast downa hill
in neutral,you may lose controlof the
tractor.
_,
CAUTION:
Tow only the attachments
that are recommendedby and complywith
specificationsof the manufacturerof your
tractor. Use commonsense whentowing.
Operate onlyat the lowest possiblespeed
when on a slope. Tooheavy of a load,
whileon a slope, is dangerous. Tires can
lose tractionwith the groundand cause
you to lose controlof your tractor.
_IbWARNING: Engine exhaust,some of
its constituents,and certainvehicle
componentscontain or emit chemicals
knownto the State of Californiato cause
cancer and birthdefectsor other reproductive harm.
_.WARNING: Battery posts,terminals
and related accessoriescontain lead and
lead compounds,chemicalsknownto the
State of Califomiato cause cancer and
birthdefectsor otherreproductiveharm.
Wash hands after handling.
PRODUCT
SPECIFICATIONS
GASOLINE
CAPACITY
ANDTYPE:
1.25
UNLEADED
REGULAR
OILTYPE
'API-SF- SJ):
SAE 30 (ABOVE 32°F
SAE 5W-30
(BELOW 32°F)
3.0 PINTS
OIL CAPACITY:
CONGRATULATIONS on yourpurchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possibledependabilityand
performance.
Should you experience any problemyou
cannot easily remedy,please contacta
Sears or otherqualifiedservice center.
We have competent,well-trainedtechnicians and the propertoolsto serviceor
repairthis tractor.
Please read and retainthis manual. The
instructionswill enable you to assemble
and maintainyourtractorproperly.
Always observethe =SAFETYRULES".
SPARK PLUG:
CHAMPION RC12YC
(GAP: .030")
VALVE
INTAKE:. .003"- .005"
CLEARANCE: EXHAUST: .005"-.007"
GROUND SPEED (MPH):
FORWARD:
1ST
2ND
3RD
4TH
5TH
6TH
REVERSE:
TIRE PRESSURE:
CHARGING
SYSTEM:
HEADLIGHTS
1.1
1.4
2.2
3.3
4.4
4.9
1.4
REPAIR AGREEMENT
A Repair Agreementis availableon this
product. Contactyournearest Sears
store for detaJls.
CUSTOMER
RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, cadng for and using your tractor.
• Follow the instructions under "Maintenance" and =Storage" sections of this
owner's manual.
FRONT: 14 PSI
REAR: 12 PSI
3 AMPS BATTERY
5 AMPS
,_WARNING:
This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brushcovered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
BATTERY:
AMP/HR:
25
MIN. CCA: 190
CASE SIZE:U 1R
BLADE BOLT TORQUE: 27-35 FT. LBS
6
Steering Wheel
(1) Hex Bolt
3/8-16 x 1
Steering
Wheel insert
®
@
(1) Hex Bolt 5/16-18 x 1-1/4
IIIIIIII11
(1) Large FlatWasher
(1) Locknut 5/16-18_
/_i/
/_]_:/"
//_l!_i
_,LS/_
SteeringWheel
Adapter
(1) Lockwasher3/8 H
Steering
Boot
Steedng
Extension
Shaft
Seat
_(1)
Washer
17/32 x 1-3/16 x 12 Gauge
_(1)
Knob
Keys
(2) Keys
Video Cassette
Slope Sheet
7
M
Yournewtractorhasbeenassembled
atthefactory
withexception
ofthosepartsleft
unassemblad
for shippingpurposes.To ensuresafe and properoperationof your
tractorall parts and hardware you assemble mustbe tightenedsecurely.Use the
correcttoolsas necessaryto insurepropertightness.Review the videocassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
_
Insert
A socketwrenchset will make assembly
_------3/8 Hex Bolt
easier. Standardwrench sizes you need
_,_-..._3/8 Lock Washer
are listedbelow.
(1) 9/16" wrench
(1) Pliers
__rgs_Ftat
(2) 1/2"wrench
(1) Utility knife
(1) Tire pressure gauge
When rightor left hand is mentionedin
/
_
/Steering Boot
this manual, it means when you are in the
SteeringWheel
operatingposition(seated behind the
steering wheel).
Tabs
TO REMOVETRACTOR FROM
CARTON
Adapter_
UNPACK CARTON
1. Remove all accessibleloose parts
nsion Shaft
and partscartons from carton.
2. Cut, from top to bottom,along lineson
5/16 Locknut , ^- _._)._, 5/16 Hex Bolt
all four comers of carton, and lay
panelsflat.
Lower
3. Check for any additionallooseparts
Steedngl_
"-,," "
or cartonsand remove.
Shaft
,
,
BEFORE REMOVINGTRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension end lower shafts and
instaJl 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure,
-_'-.
"'--: ,F"
"_,.', ',
,-<,,
,,,,
]'ab
Slots
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
I.
Lift seat pan to raised position end
open battery box door.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cress bars
are horizontal (left to dgbt) and slide
inside boot and onto adapter.
Batter
6. Assemble large flat washer, 3/8 lock
Door
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8
INSTALL SEAT
Adjustseat beforetightening adjustment
knob.
1. Remove adjustmentknoband flat
washer securingseat to cardboard
packingand set aside for assemblyof
seat to tractor.
2. Pivot seat upwardand remove from
the cardboardpacking.Remove the
cardboardpacking and discard.
3. Placeseat on seat pen so head of
shoulderbolt is positionedover large
slottedhole in pan.
4. Push downon seat to engage
shoulderbolt in slotand pull seat
towardsrear of tractor.
5. Pivotseat and pan forwardand
assemble adjustmentknob and flat
washer loosely.Do not tighten.
6. Lowerseat intooperatingpositionand
sit in seat.
7. Slide seat untila comfortableposition
is reached whichallowsyou to press
clutch/brake pedal all the way down,
8. Get offseat withoutmovingits
adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Seat Pan_
Flat Washer
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFFSKID (See
Operation section for location and
function of controls)
1. Press lift lever plungerand raise
attachmentlift lever to its highest
position.
2. Release parkingbrake by depressing
clutch/brakepedal.
3. Place gearshiftlever in neutral (N)
position.
4. Rolltractorforward offskid.
5. Remove banding holdingdeflector
shield up againsttractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_IILWARNING: Beforestarting,read,
understandand follow all insfructionsin
the Operationsectionof this manual. Be
sure tractoris in a well-ventilatedarea.
Be surethe area in front of tractoris clear
of other people and objects.
1. Be sure all the above assemblysteps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operatingposition,
depress clutch/brakepedal and set
the parkingbrake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plungerand raise
attachmentliftlever to its highest
position.
6. Start the engine. After engine has
started, movethrottlecontrolto idle
position.
7. Depress clutch/brakepedal into full
"BRAKE" positionand hold. Move
gearshiftlever to 1st gear.
8. Slowly release clutch/brakepedal and
slowlydrivetractoroff skid.
9. Applybrake to stoptractor,set parking
brake and place gearshiftlever in
neutral position.
10.Turn ignitionkey to "OFF" position.
Continuewith the instructionsthat follow.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflectorshield in
upright position.
2. Place front of muloher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Mulcher
Plate
Deflector
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figuresthat are shownfor
replacingmotion and mower blade drive
belts in the Serviceand Adjustments
sectionofthis manual. Verifythat the
belts are routedcorrectly.
CHECK BRAKE SYSTEM
After you learnhow to operateyour
tractor,checkto see that the brake is
properly adjusted. See "TO ADJUST
BRAKE"in the Service and Adjustments
sectionof thismanual.
/CHECKLIST
Latch
Hooks
A
dPlkCAUTION: Do not remove deflector
shield from mower. Raise and hold
shield when attaching mulcher plate and
allow it to rest on plate while in operation.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcherplate and store
in a safe place.Yourmower is now ready
for dischargingor installationof optional
grass catcher accessory.
NOTE: It is not necessaryto change
blades. The mulcherblades are designedfor dischargingand bagging also.
CHECKTIRE PRESSURE
The tires on your tractorwere overinflated at the factoryfor shippingpurposes. Correcttire pressureis important
for best cuttingperformance,
• Reducetire pressureto PSI shownin
"PRODUCT SPECIFICATIONS"
sectionof this manual.
CHECK
DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
,/' Al! assembly instructions have been
completed.
,/No remaining loose parts in carton.
,,xBattery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
4 Seat is adjusted comfortably and
tightened securely.
4" All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to.rear for best cutting
results. (Tires must be properly inflated
for leveling).
#" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are propedy
clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
4' Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
10
These symbolsmay appear on your tractoror in literaturesuppliedwith the product,
Learn and understandtheir meaning.
,,lilt
BATTERY
CAUTION OR
WARNING
REVERSE
ENGINE ON
ENGINE OFF
OIL PRESSURE
FORWARD
FAST
LIGHTS ON
SLOW
OVER TEMP
LIGHT
_1_
M
FUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE
LOCKED
_r_'=R N H L
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
KEEP AREA CLEAR
IGNITION
ATTACHMENT
CLUTCH DISENGAGED
UNLOCKED
MOWER LIFT
(®)_J
PARKING BRAKE
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
11
KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith yourtractorto familiarizeyourselfwith the locationsof
variouscontrolsand adjustments. Save this manualfor futurereference.
Light Switch
Attachment
Clutch
Ignition Switch
Lift
Ammeter
Plunger
Throttle/Choke
Control
Attachment
Lift Lever
Clutch/Brake
Pedal
Height
Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicatescharging(+) or
discharging(-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mountedto yourtractor.
ATTACHMENTLIFT LEVER - Used to
raise, lower,and adjustthe mower deck
or other attachmentsmountedto your
tractor.
CLUTCWBRAKE PEDAL - Used for
declutchingand brakingthe tractorand
startingthe engine,
GEARSHIFT LEVER - Selectsthe speed
and directionof tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE
CONTROL- Used
for starting and controlling engine speed.
12
The operationof any tractorcan result in foreign objects throwninto
the eyes, whichcan resultin severe eye damage. Always wear safety
glassesor eye shieldswhile operatingyourtractoror performingany
adjustmentsor repairs. We recommenda wide visionsafety mask over
spectaclesor standardsafety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Yourtractoris equippedwith an operator
presencesensing switch. When engine
is running,any attemptby the operatorto
leave the seat withoutfirst settingthe
parkingbrake will shut off the engine.
1. Depressclutch/brakepedal into full
"BRAKE"positionand hold.
2. Place parkingbrake lever in "ENGAGED" positionand release
pressurefrom clutch/brakepedal.
Pedal shouldremain in "BRAKE"
position. Make sure parkingbrake will
hold tractorsecure.
AttachmentClutch Lever
_f'_/
"Engagsff' Position
_lgniUon Key
_---'_-_%,_
Throttle/_
++_+--_
Choke
A
:).ke-_._'_
\_'_
L;ontroi
+_[ml____.._
._.._\,
\
clut
'_
_."_
/ _
_
.Disengaged
_"
Position
_/,"Disengaged"
//Position
_" /Parking
Brake
.
.
1/;Engaged
sitio.
_
Gearshlft
. .,"_._Lever
" ake
Position
STOPPING
MOWER BLADES • To stop mower blades,move attachment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
• Grasp lift lover.
• Press plunger with thumb and move
lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE • Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
•Tum ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leavingthe ignitionswitch
in any positionotherthan "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certainconditionswhen
tractoris standingidlewith the engine
running,hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility,alwaysstop engine when
stoppingtractoron grass areas.
_I,CAUTION: Alwaysstop tractor
completely,as describedabove, before
leavingthe operator'sposition;to empty
grasscatcher,etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operatingengine at less than full
throttle reducesthe battery charging
rate.
• Full throttleoffers the best bagging and
mower performance.
TO MOVE FORWARD AND BACKWARD
The directionand speed of movement is
controlledby the gearshift lever.
1. Start tractorwith clutch/brakepedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshiftlever to desired
position.
3. Slowly release clutch/brakepedal to
start movement.
IMPORTANT: Bringtractorto a complete
stop beforeshiftingor changinggears.
Failureto do so will shortenthe usefullife
of yourtransaxle.
13
• The average lawn should be cut to
approximately 2-1/2 inches during the
ecol season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
TO"_i_ _FIAT E MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES disengage attachment clutch control.
_CAUTION:
Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment
Clutch Lever
Attachemnt
Position
Position
LOw
Position
Deflector
Shield
TO OPERATE ON HILLS
_I, CAUTION
Do not dr va up or down
hills with slopes greater than 15° and do
not drive across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake,
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
• To restartmovement,slowlyrelease
parking brake and clutch/brakepedal.
• Make all turnsslowly.
TO TRANSPORT
• Raise attachmentliftto highestposition
with attachmentlift control.
• When pushingor towing your tractor,
be sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: Toprotect hood from damage
when transportingyourtractoron a truck
or a trailer,be sure hood is closedand
securedto tractor. Use an appropriate "
means of tyinghoodto tractor(rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow onlythe attachmentsthat are
recommendedby and complywith
specificationsof the manufacturerof your
tractor.Use commonsense whentowing.
Too heavyof a load,while on a slope, is
dangerous.Tires can lose tractionwith
the groundand cause you to lose control
ofyourtractor.
BEFORE STARTINGTHE
ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See =OIL
VISCOSITY CHART _in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
oi,Fil,
cap/
_/__
14
Dipstick
ADD GASOLINE
• Fillfuel tank. Use fresh, clean, regular
unleaded gasolinewith a minimumof
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
depositsand reducevalve life). Do not
mix oil with gasoline. Purchasefuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operatingin
temperaturesbelow32°F(0°C), use fresh,
clean winter grade gasolineto help
insure good cold weather starting.
4_WARNING: Experienceindicatesthat
alcoholblended fuels (called gasoholor
using ethanolor methanol)can attract
moisturewhich leads to separationand
formationof acids duringstorage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoidengine
problems,the fuel system shouldbe
emptiedbeforestorageof 30 daysor
longer. Drain the gas tank, startthe
engine and let it run untilthe fuel lines
and carburetorare empty. Use freshfuel
next season. See Storage Instructions
for
additionalinformation. Never use engine
or carburetorcleaner productsin the fuel
tank or permanentdamage may occur.
_1_CAUTION: Fillto bottomof gastank
fillerneck. Do not overfill. Wipe off any
spilledoil or fuel. Do not store, spillor
use gasolinenear an open flame.
TO START ENGINE
Whenstarting
theenginefor the firsttimeorif
theenginehasrunoutoffuel,itwilltakeextra
crankingtimetomovefuel fromthetankto
the engine.
1. Sit on seat in operatingposition,
depress clutch/brakepedal and set
parking brake.
2. Place gear shift lever in neutral(N)
position.
3. Move attachmentclutchto =DISENGAGED" position.
4. Move throttlecontrolto choke position.
NOTE: Beforestarting,readthewarmand
coldstartingproceduresbelow.
5. Insertkey intoignitionand turnkey
15
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, move throttle control
to fast position, wait a few minutes
and try again. If engine still does not
start, move the throttle control back to
the choke position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for One minute
using the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast.position. This may require an
engine warm-up period from several
seconds to several minutes, depending on the temperature.
• The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance. See
"TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual.
MOWINGTIPS
• Mower shouldbe propedyleveledfor
I_estmowingperformance. See "TO
LEVEL MOWER HOUSING" in the
Service and AdjustmentssecUonof this
manual.
• The left hand side of mower shouldbe
used for trimming.
• Drive so that clippingsare discharged
ontothe area that has been cut. Have
the cutarea to the right of the tractor.
This will resultin a more even distribution of clippingsand more uniform
cutting.
• When mowinglarge areas, start by
turningto the right So that clippingswill
dischargeaway from shrubs,fences,
driveways,etc. After one or two
rounds,mow in the oppositedirection
making left handturns until finished.
• If grass is extremelytall, it shouldbe
mowed twice to reduceload and
possiblefire hazard from dried clippings. Make firstcut relativelyhigh; the
secondto the desired height,
• Do not mow grasswhen it is wet. Wet
grass will plug mower and leave
undesirableclumps. Allow grass to dry
before mowing.
• Always operate engine at full throttle
when mowing to assurebetter mowing
performanceand properdischargeof
material. Regulate groundspeed by
selectinga low enoughgear to give the
mowercuttingperformanceas well as
the qualityof cut desired.
• When operatingattachments,selecta
groundspeed that will suit the terrain
and give best performanceOfthe
attachmentbeing used.
[
MULCHING
MOWINGTIPS
IMPORTANT: For best performance,
keep mower housing free ot built-up
grass and trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutdents for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recufting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicular to the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
+,°x
,,++
I
16
MAINTENANCE SCHEDULE
FILL iN DA_ES
AS YOU COMPLETE
REGULAR SERVtCE
SERVICE
CheCk Brske Operation
I_
I_
Check1"IrePressu{e
CheckOperatorPresenceand
IntedeckSystems
if
t_
li_
Check for Loose Fasteners
V#
Shsrpen/Replsce
1_7
Mower Blades
DATES
I_
11_4
I.ubrtca,on
Chart
M
Check Battery Loved
Clean Battery and Terminals
_
CheckTrensaxleCocting
I_
A_t_t Blade Bsit(e) Tension
(#d s
Adjust M0{_onDrive Bolt(s) Tension
Ks
/
CheCk Engine Oil Level
_
(1_
Change Engine OII
k_,l
C_un Air Filter
I_
Ciesn Air Screen
I_,=pect MJeri$perk
I1_
II_z
An_ster
I_
Replace Oil Finer (if equipped}
I_1.=
Clesn Englr_ Cooling Fins
i#1_
Replace
Spark Plug
g_
Replace Nr Filter Paper Cartridge
_=
Replace Fuel Rtler
t - Chlclgo _
oiton wheh Opef_dl_ _
mhl4r._y told m kl _
2. Service mor_ often v*_en _
in dirty ¢# dully _lonl
3 - # equl_
wlh _1 flltlr, ehangl d# I_.P/50
houri,
4 • I_*¢e
b_adu more often whe_ moef_g I_ 8a_dy I_l
GENERAL
ll_
lu'_bkl_dl_emur_.
RECOMMENDATIONS
Check
Check
Check
Check
S. r; lq_Jlpp_Kh,_llhIi_j_ll_
lyllllm
6. NOt r lq_JIr*d if equipped _,Jthtt_i,_ep_,_e-f
tee battery
7. Tigh_n frotit axle ph.c_ b_t to _ h +lb= r_xirt, u_
DO _ o_lght_,m.
LUBRICATION
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine ruR better and last longer.
BEFORE EACH USE
1.
2.
3.
4.
J
Zerk
_Front Wheel
Bearing
Zerk
engine oil level.
brake operation.
tire pressure.
operator presence and
interlocksystemsfor proper operation,
5. Check for loosefasteners,
CHART
- _) Spindle
Zerk
Bearing Zerk
(_SAE 30 or 10w30 MOTOR OIL
_GENERAL PURPOSE GREASE
(_REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the pivo!
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that willshortenthe life of the self-lubricating bearings. If you feel they mustbe
lubricated,use only a dry, powdered
17 graphitetype lubricantsparingly.
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
if tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in all tires
(See =PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires tree ot gasoline, oil, or insect
control Ghemioals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly, tf your
tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
• When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
IMPORTANT:To ensure proper assembly,center hole in blade mustalign with
star on mandrel assembly.
4. Reassemblehex bolt, lock washer
and flat washer in exact order as
shown.
5. Tightenboltsecurely(27-35 Ft. Lbs.
torque).
IMPORTANT; Blade boltisgrade 8 heat
treated.
Trailing Edge Up
Mandrel A_jernbly
X,_ Blade Center _
FlatWashar._."_
_
;_
LockWasher_1_-'-'-'-'-'-'-'-'-'_'_'__,
Star
G_---HexBolt(Grade _'_
*A Grade8 heattreatedboltcanbe identified
bysixlinesonthebolthead.
TO SHARPEN BLADE
NOTE: We do not recommendsharpening blade- but if you do, be sure the
blade is balanced.
Care shouldbe taken to keep the blade
balanced. An unbalancedblade will
cause excessivevibrationand eventual
damage to mower and engine.
• The blade can be sharpenedwith a file
or on a gdndingwheel. Do not attempt
to sharpenwhile on the mower.
• To check blade balance, you will need
a 5/8" diametersteel bolt,pin, or a Gone
balancer. (When usinga cone balancer, follow the Instructions supplied
with balancer.)
NOTE= Do not use a nail for balancing
blade. The lobesof the center hole may
appearto be centered, but are not.
• SIkie blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
It blade is balanced,it shouldremain in
a horizontal position. If eitherend of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
5/8" B_d
a
Center Hole
18
_1
BATTERY
Yourtractorhas a battery chargingsystem
whichis sufficientfor normaluse. However periodicchargingof the battery with
_n automotivechargerwil extend ts re.
Keep battery and terminalsclean.
Keep batteryboltstight,
Keep small vent holesopen.
Rechargeat 6-10 amperes for 1 hour.
NOTE: The originalequipmentbattery on
yourtractoris maintenance free. Do not
attempt to open or remove capsor covers,
Addingor checkinglevel of electrolyteis
not necessary.
TO CLEAN BATTERYAND TERMINALS
Corrosionand dirton the battery and
terminalscan cause the batteryto "leak"
power.
1. Open battery box door.
2. DisconnectBLACK battery cable first
then RED battery cable and remove
batteryfrom tractor.
3. Rinsethe battery with plain water and
dry,
4. Clean terminalsand batterycable
ends with wire brush untilbright.
5. Coat terminalswith grease or petroleum jetty.
6. Reinstallbattery (See "REPLACING
BATTERY"in the SERVICE AND
ADJUSTMENTS sectionof this
manual).
V-BELTS
Check V-beltsfor deteriorationand wear
after 100 hoursof operationand replace
if necessary.The beltsare not adjustable.
Replacebelts if they begin to slipfrom
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restdot cooling.
ENGINE
LUBRICATION
Only use high qualitydetergentoil rated
withAPI serviceclassificationSF - SJ. Select the oil'sSAE viscosity grade according to yourexpected operatingtemperature.
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight
(6) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
sewice classification SF-SJ.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting,
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the and of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
6. Usa gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick,
19
Closed
_ndked_
OilDrain
Valve
,_'_
DrainTubs
Position_
Cap
CLEAN AIR SCREEN
Air screen must be keptfree of dirt and
chaff to prevent enginedamage from
overheating. Clean with a wire brushor
compressedair to remove dirt and
stubbomdried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating.
1. Remove screws from blower housing
and lift housing and dipstick tube
assembly off engine.
2. Cover oil fill opening to prevent entry
of dirt.
3. Use compressed air or stiff bristle
brush to thoroughly clean engine
cooling fins.
4. To reassemble,reverse above
procedure.
Blower Housing
Dipstick
Assembly
5. Saturate it in engine oil. Wrap it in
clean, absorbentcloth and squeeze to
removeexcess oil.
NOTE: If verydirtyor damaged, replace
pre-cleaner.
6. Reinstallpre-cleanarover cartridge.
7. Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
1. Remove cartridgenut.
2. Carefullyremove cartridgeto prevent
debrisfrom enteringcarburetor,
Clean base carefullyto preventdebris
from enteringcarburetor.
3. Clean cartridgeby tappinggently on
flat surface.
NOTE: If verydirtyor damaged, replace
cartridge.
4. Reinstallcartridge,nut, precleaner.
cover and secure with knob(s).
IMPORTANT: Petroleum solvents,such
as kerosene, are not to be used to clean
the cartridge. They maycause deteriorationof the cartridge. Do not oilcartridge.
Do not use pressurizedair to clean or dry
cartridge.
CoverKnob
_Carlddge Nut
Screws
Pre-Cleaner
Foam
j_
Ca_ddge
_'Base
MUFFLER
Inspect and replacecorrodedmuffler and
spark arrester (if equipped)as it could
create a fire hazard and/or damage.
EngineCooling
SPARK PLUGS
AIR FILTER
Replacespark plugsat the beginningof
Yourengine will not run properlyusing a
each mewing season or after every 100
dirtyair filter. Clean the foam pre-cleaner hoursof operation,whicheveroccursfirst.
after every25 hoursof operationor every
Spark plug type and gap settingare
season. Service paper cartridgeevery
shownin "PRODUCT SPECIFICATIONS"
1O0 hours of operationor every season,
section of this manual.
whicheveroccursfirst.
IN-LINE FUEL FILTER
Service air cleaner more often under
The fuel filter shouldbe replaoedonce
dusty conditions.
each season. If fuel filter becomes
1. Remove knob(s) and cover.
dogged, obstructingfuel flow to carbureTO SERVICE PRE-CLEANER
tor, replacementis required.
1. With engine cool, remove filterand
2. Slide foam pre-cleaneroff cartridge.
plug fuel line sections.
3. Wash it in liquid detergentand water.
2. Place new fuel filter in positionin fuel
4. Squeeze it dry in a clean cloth.
line with arrow pointingtowards
20
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4." Immediately wipe up any spilled
gasoline.
ClamP_clamp
Fuel Rtter
CLEANING
of all gasoline,oil,
etc. and wheels free
i Keep
finished surfaces
Protectpainted surfaces with automotive type wax.
We do not recommendusing a garden
hose to clean yourtractorunlessthe
electricalsystem,muffler,air filter and
carburetorare coveredto keep water out.
Water in engine can resultin a shortened
engine life.
• Clean engine, battery, seat, finish, etc.
n matter.
,_CAUTION:
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depressclutch/brakepedal fully and set parkingbrake.
2. Place gearshiftlever in neutral (N) position.
3. Place attachmentclutch in =DISENGAGED"position.
4. Turn ignitionkey "OFP' and remove key.
5. Make sure the bladesand all movingparts have completelystopped.
6. Disconnectspark plug wire from spark plug and place wire where it cannot
come in contactwith plug.
TRACTOR
9. Raise lift lever to raise suspension
arms. Slide mowerout from under
TO REMOVE MOWER
tractor.
Mower will be easier to remove from the
IMPORTANT: If an attachmentotherthan
rightside of tractor.
the mower deck is to be mountedon the
1. Place attachmentclutchin "DISENtractor,removethe front linksand hook
GAGED"position.
the clutchspring Intosquare hole in
2. Move attachmentlift lever forward to
frame.
lowermower to its lowestposition.
TO INSTALL MOWER
3. Roll belt off engine pulley.
1. Raise attachmentlift lever to its
4. Remove small retainerspring,and lift
highest position.
clutchspringoff pulleybolt.
2. Slide mower under tractorwith
5. Remove large retainerspring, slide
dischargeguard to rightside of tractor.
collar off and push housingguide out
3. Lower lift lever to its lowestposition.
of bracket.
6. Disconnectanti-swaybarfrom chassis 4. Installmower in reverse order of
removal instructions.
bracket by removingretainerspring.
7. Disconnectsuspensionarms from
rear deck bracketsby removing
o...~::: - ".
_.
retainersprings.
8. Disconnectfront linksfrom deck by
removingretainer springs.
-*'"_" "-;'_
Suspension Arms
0.J
Snuare
"1
Clutch Spring_
Anti-Sway
Collar
Sides)
HousingGuide
Large
21
Hole
TOLEVEL
MOWER
HOUSING
Adjustthemower
whiletractorisparked
on level groundor driveway. Make sure
tires are propertyinflated (See "PRODUCT SPECIFICATIONS"sectionof this
manual). II tires are over or
underinflated,you will not properly
adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highestposition.
At the midpointof bothsides of mower,
measure heightfrom bottomedge of
mower to ground. Distance"A" on
both sides of mowershouldbe the
same or within 1/4" of each other.
• If adjustment is necessary,make
adjustmenton one side of moweronly.
• To raise one side of mower,tighten lift
link adjustmentnut on that side.
• To lowerone side of mower, loosenlift
linkadjustmentnut on that side.
NOTE: Each full turn of adjustmentnut
will change mower height about 1/8".
• Recheck measurementsafter adjusting.
Bottom edge of
mowerto
ground _
_
• Beforemakingany necessaryadjustmerits, checkthat bothfrontlinksare
equal in length. Both linksshouldbe
approximately10-3/8",
• If links are not equal in length,adjust
one link to same length as other link.
• To lower frontof mowerloosen nut "E"
on bothfront linksan equal numberof
turns.
• When distance"D" is 1/8"to 1/2" lower
at frontthan rear,tightennuts=F"
againsttrunnionon bothfront links.
• To raisefront of mower,loosennut "F"
from trunnionon bothfront links.
Tightennut "E" on bothfront linksan
equal number of turns.
• When distance"D" is 1/8" to 1/2" lower
at front than rear, tightennut "F_
againsttrunnionon bothfront links.
• Recheck side-to-sideadjustment.
_,\_
oo_
.iMandrel
Bottom edge of
mowerto
Both Front Links Should be Equal _n Length
ground
Arm
LiAc_
Liusnt_k
ent N_
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back
adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance =D" directly in front
and behind the mandrel at bottom edge
of mower housing as shown.
22
TO REPLACE MOWER BLADE DRIVE
BELT
Tl_e mowerblade drive belt may be
replacedwithouttools. Parkthe tractoron
level surface. Engage parkingbrake.
BELTREMOVAL1. Remove mowerfrom tractor(See "TO
REMOVE MOWER" in this sectionof
this manual).
2. Work belt off bothmandrel pulleysand
idler pulleys.
3. Pull belt away from mower.
BELTINSTALLATION4. Installnew belt in reverse order of
removal.
5. Make sure belt is in all pulley grooves
and inside all belt guides.
6. Installmower in reverse orderof
removal instructions.
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is necessary. Contact a Sears or other
qualified service center.
With Parking
Brake "Engaged"
Nut "A"
__
_
_
Mandrel
Nut
3_OPmerating
Idler
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
1. Remove mower (See 'TO REMOVE
MOWER" in this section of this
manual.)
2. Remove belt from stationary idler and
clutching idler.
3. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
4. Pull belt toward front of tractor and
remove downwards from around
engine pulley.
5. Install new belt by reversing above
procedure.
Mandrel
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjustable brake system which is mounted on
the right side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake
rod.
3. If distance is other than 1-1/2". loosen
jam nut and tum nut ",6."until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
EnginePulley--
Clutching Idlerj
tat onary der
Y
23
0
TRANSAXLE GEAR SHIFT LEVER
NEUTRAL ADJUSTMENT
The transaxleshouldbe in neutralwhen
the gear shiftlever is in neutral(N) (lock
gate) position.The adjustmentis presetat
the factory; however,if adjustmentis
needed, proceed as follows:
1. Make sure transaxleis in neutral (N).
NOTE: When the tractorrear wheels
movefreely, the transaxlais in neutral.
2, Loosenadjustmentboltin front of the
right rear wheel.
3. Positionthe gear shift lever in the
neutral (N) position.
4. Tighten adjustmentbolt securely.
NOTE: If additionalclearanceis needed
to get to adjustmentbolt,move mower
deck heightto the lowest position.
4. Replace washers and snap retaining
ringsecurelyin axle groove.
5. Replace axle cover.
NOTE: To seal tire puncturesand
preventflat tires due to slow leaks, tire
sealant may be purchasedfrom your
localparts dealer.Tire sealant also
preventstire dry rot and corrosion.
Washers
Retainin
Axle
Cover
Square Key "/_
Gearshift Lever
Neutral Lock Gate
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
AdjustmentBolt
TO ADJUST STEERING WHEEL
ALIGNMENT
If steeringwheel crossbarsare not
hodzontal(left to dght) when wheels are
positionedstraightforward, remove
steering wheel and reassembleper
instructionsin the Assemblysectionof
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustableon yourtractor. If damage
has occurredto affectthe front wheel
toe-inor camber,contacta Sears or
other qualifiedservice center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
_bCAU'rlON:
Lead-acid batteriesgenerate
e_plssivegases. _e6p sparks, flame aria
smoking materials away from batteries,
Always wear eye protectionwhen around
battedes.
If yourbattery istoo weak to startthe engine, it
shouldbe recharged.(See "BATI'ERY" in the
MAINTENANCE section of thismanual).
If '_umporcables" are used for emergency
sterling, followthis procedure:
IMPORTANT: Yourtractoris equippedwith a
12 voltnegativeg='oundedsystem.The other
Vehical must also be a 12 voltnegative
grounded system. Do notuse yourtractor
battery to startother vehicles.
TO A'R'ACH JUMPER CABLES 1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
24
PositiveTerminal
NegativeTerminal
Nut
Positive (Red) Cable
Negative (Black)
Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
• Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Battery
Positive Terminal
Hex
Bolt
NegativeTerminal
REPLACING BATTERY
_,CAUTION:
Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift seat pan to raised position and
open battery box door.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
5. Connect BLACK grounding cable to
negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
6. Close battery box door.
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
1. Raise hood.
2. Unsnap headlightwire connector,
3. Stand in frontof tractor. Grasp hood at
sides,tilttoward engine and lift off of
tractor.
4. To replace, reverse above procedure.
Headlight Wire
Connector
Seat P
Battery
Door
25
ENGINE
Maintenance, repair, or replacement of the
emission control devices end systems, which
are being done at the customersexpense,
may be performed by any non-road engine
repair establishmentor individual.Warrenty
repairs must be performed by an authonzed
engine menufacturer's sennce outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttlecontrol has been preset at the
factory and adjustmentshould not be
necessa_ Check adjustmentas described
below before looseningcable. If adjustment
is necessary,proceed as follows:
1. With engine not running, move throt_
controllever from slow to choke position.
Slowly move lever from choke to fast
position.
2. Check that holes "A" in governor control
lever and hole in governor plate line-up.
If holes "A" are not aJigned, loosen clamp
screw end mOve throttle cable until holes
are aligned. Tighten clamp screw
Securely.
Governor
_
Holes "A" _'_ _
Governor
Plate
Clam_ qL_(K_JThrottle
TO ADJUST CARBURETOR
NOTE: The carburetoron this engine is low
emission. It is equipped with an idle fuel
adjustingneedle with a limitercap, which
allows some adjus_ent within the limits
allowedby the cap. Do not attempt to remove
the lim'rtercap. The limitercop cannot be
removed without breaking the adjusting
needle.
The carburetorhas been preset at the factory
and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or load. If the carburetor
does need adjustment, proceed as follows:
In general, tuming idle mixture valve In
(clockwise) decreases the supply of fuel to
the engine givinga leaner fueVair mixture.
Turning the idle mixture valve out (counterclockwise) increases the supply of fuel to the
engine giving a richerfueVair mixture.
IMPORTANT:Damageto theneedlevalve
end the seatin carburetormayresult ifscrew
isturnedin too_ght.
PRELIMINARYSETI'ING*
1. Aircleanerassemblymustbe assembled
to the carburetorwhenmakJng
carburetor
adjustments.
2. Be surethe throttlecontrolcableis
a_ustedproperly(see above).
FINALSET-rING1. Startengineand allowtowarmforfive
minutes.Makefinaladjustments
with
enginerunningand shifl/rnotion
contrd
leverin neutral(N')pos_on.
2. MovethrottlecontrollevertosJow
position.
With finger,rotateand hold
throttlelever againstidlespeedscrew.
Turnidle speedscrewto attain1750
RPM.
3. Wnilestillholdingthrottleleveragainst
idlespeedscrew,turn idle mixturevalve
full travelclockwise
thencounterclockwiseuntilengineruns rough.Turnvaive
to a pointmidwaybetweenthosetwo
positions.Releasethrottlelever.
ACCELERATION
TEST 4. Movethrottlecontrolleverfrom slowto
fastposition.If enginehesitatesor dies,
turn idle mixturevalveOut(counterclockwise)1/8turn. Repeattestand continue
toadjust,ifneceesen/,untilengine
acceleratessmoothly.
High speedstopisfactoryadjusted.Do not
adjust - damagemay result.
IMPORTANT:Nevertamperwiththe engins
governor,
whichisfactoryset for proper
enginespeed. Overspesdingthe engine
abovethefacton]highspeedesttingcanbe
dangerous.Ifyouthink the engine-geverned
highspeedne_s adjusting,
contact a
Sears or other quatifiedservicecenter,
whichhas properequipmentand experience
to makeanynecessaryadjustments.
Idle S
Throttle
With Limiter
26
Immediatelyprepare your tractorfor
storageat the end of the seasonor if the
tractorwillnot be usedfor 30 days or
more,
CAUTION: Never store the tractor
with gasolinein the tank inside a building
where fumes may reach an open flame or
spark. Allowthe engine to cool before
storingin any enclosure.
TRACTOR
Remove mower fromtractorfor winter
storage. When moweris to be storedfor
a periodof time, clean it thoroughly,
removeall dirt,grease, leaves, etc. Store
in a clean,dry area.
t. Clean entiretractor(Sea "CLEANING"
in the Maintenancesectionof this
manual).
2. Inspectand replacebelts,if necessary
(See belt replacementinstructionsin
the Service and Adjustmentssection
of this manual).
3. Lubricateas shownin the Maintenance sectionof this manual.
4. Be sure that all nuts,boltsand screws
are securelyfastened. Inspectmoving
parts for damage,breakage and wear.
Replace if necessary.
5. Touch up all rusted or chippedpaint
surfaces;sand lightlybefore painting.
BA'I-rERY
• Fullycharge the batteryfor storage.
• Aftera periodoftime in storage, battery
may requirerecharging.
• To help preventcorrosionand power
leakage during long periods of storage,
battery cables shouldbe disconnected
and battery cleaned thoroughly(sea
"TO CLEAN BATTERY AND TERMINALS"in the Maintenancesectionof
this manual).
• After cleaning,leave cables disconneckedand place cables where they
cannotcome in contactwith battery
terminals.
• If batteryis removedfrom tractorfor
storage,do not store batterydirectlyon
concreteor damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It Is importantto prevent
gum depositasfrom forming in essential
fuel systemparts such as carburetor,fuel
27
hose, or tank during storage. Also,
axperiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of and engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
• Never usa engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Usa fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See =ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Tum ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season
to another.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems,
• If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
• Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and will cause your
tractor to rust.
IMPORTANT:
Never cover tractor while
engine and exhaust areas are still warm.
TROUBLESHOOTING
PROBLEM
Will not start
Hard to start
CHART
CAUSE
CORRECTION
1. Fillfuel tank.
2. See "TO START ENGINE"
in Operationsection.
3. Wait several minutes
beforeattemptingto start.
4. Bad spark plug.
4. Replace spark plug.
5. Dirty air filter.
5. Clean/replaceair filter.
6. Dirty fuel filter.
6. Replacefuel filter.
7 Water in fuel.
7• Drain fuel tank and
carburetor,refilltank with
fresh gasolineand replace
fuel filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment 9. See "To AdjustCarburetor"
in Service Adjustments
section.
10.Contacta a Sears or other
10.Engine valvesout of
adjustment.
qualifiedservice center.
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3• Engine flooded.
1. Dirty air filter.
2, Bad spark plug.
3. Weak or dead battery.
.•
6.
7.
8.
Enginewlll not
turn over
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace
battery.
4. Replace fuel filter.
Dirty fuel
filter.
5. Drain fuel tank and refill
Stale
or dirtyfuel.
with fresh gasoline.
Loose or damaged widng.
6. Check a!l wiring.
Carburetor out of adjustment 7. See "To AdjustCarburetor"
in Service Adjustments
section,
Enginevalves out of
8. Contacta a Sears or other
adjustment.
qualifiedservicecenter.
1. Clutch/brake pedal not
depressed.
2. Attachmentclutchis
engaged.
3. Weak or dead battery.
9. Faulty operatorpresence
swltch(es).
1. Depress clutch/brake
pedal.
2. Disengage attachment
clutch.
3. Recharge or replace
battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all widng.
7, Check/replace ignition
switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center•
1.
2.
3.
4.
1,
2.
3.
4.
4.
5.
6.
7.
Blown fuse.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
8. Faulty solenoid or starter.
Engine clicks but
will not start
Weak or dead battery•
Corroded battery terminals,
Loose or damaged wiring.
Faultysolenoidor starter.
28
Rechargeor replacebattery.
Clean battery terminals.
Check all widng.
Check/replace solenoidor
starter.
TROUBLESHOOTING CHART
I_ROBLEM
Loss of power
CAUSE
CORRECTION
1. Cutting too much grass/too
2.
3,
4.
5.
6.
fast.
Throttlein "CHOKE"
position.
Build-upof grass, leaves
and trash under mower.
Dirty air filter.
Low oil level/dirtyoil.
Faultyspark plug,
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4, Clean/replace air filter.
5, Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Dirtyfuel filter.
8, Stale or dirtyfuel,
7. Replace fuel filter.
8. Drain fuel tank and refill witl
9. Water in fuel.
9. Drain fuel tank and earbure
fresh gasoline.
tor, refill tank with fresh
gasoline and replace fuel
filter.
10.Spark plug wire loose.
10. Connect and tighten spark
plug wire.
11.Didy engine air screen/fins. 11.Clean engine air screen/fin.'
12.Dirty/cloggedmuffler.
12. Clean/replace muffler.
13. Looseor damaged wiring. 13. Check all wiring.
14,Carburetorout of
14.See "To Adjust Carburetor"
adjustment.
in Service Adjustments
section.
15.Contect a a Sears or other
15. Enginevalves out of
adjustment.
qualified service center.
Excessive
vibration
1. Worn, bent or loose blade.
2, Bent blade mandrel.
3. Loose/damagedpart(s).
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged pads.
Englnecontlnues
to run
when operator
leaves seat
with attachment
clutch engaged
1. Faultyoperator-safety
presencecontrolsystem.
1, Check wiring, switches and
Poorcut-uneven
1. Worn, bent or looseblade.
1. Replace blade. Tighten
2. Mower deck not level,
3. Buildup of grass, leaves,
and trash under mower.
4, Bent blade mandrel.
5. Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels,
2, Level mower deck.
3. Clean underside of mower
connections. If not
corrected, contact a
Sears or other qualified
service center.
blade bolt.
29
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
TROUBLESHOOTING
PROBLEM
Mowerbladeawlll
not rotate
CHART
CAUSE
CORRECTION
1, Obstructionin clutch
mechanism.
2, Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel
1, Remove obstruction.
2. Replacemower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel,
Poor grass
discharge
1. Engine speed too slow,
1. Place throttle control in
"FAST" position.
2. Travelspeed too fast.
2. Shift to slower speed.
3. Wet grass.
3. Allow grass to dry before
mowing.
4. Mower deck not level.
4. Level mower deck,
5. Low/uneventire air
5. Check tires for proper air
pressure.
pressure.
6. Worn, bent or loose blade. 6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
7. Buildupof grass, leaves
and trash under mower.
housing,
8. Mower drive belt worn.
8. Replace mower drive belt.
9. Blades improperlyinstalled. 9. Reinstall blades sharp edge
down,
i10.Improper blades used.
10, Replace with blades listed
in this manual.
11,Clean around mandrels to
11.Clogged mower deck vent
holes from buildup of grass,
open vent holes.
leaves, and trash around
mandrels.
Headlight(s) not
working
[if so equipped)
i1.
12.
13.
4.
Switchis"OFF".
Bulb(s) burned out.
Faultylightswitch.
Loose or damaged wiring.
5. Blownfuse.
Battery will not
charge
1. Bad batterycell(s).
2. Poorcable connections.
3. Faulty regulator
(if so equipped).
1.
2.
3.
4.
Turn switch=ON".
Replace bulb(s).
CheclVreplacelight switch.
Check wiring and connec
tions.
5. Replace fuse.
1. Replace battery.
2. Check]clean all connec
tions.
3. Replace regulator.
4. Replace alternator.
Engine "backfires'
_hen turning
engine "OFF"
I_i
Faulty alternator.
Engine throttle control not
set at "SLOW _ position
for 30 seconds before
stopping engine.
30
1. Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
TRACTOR - - MODEL NUMBER 917.271630
SCHEMATIC
AMMETER
(OPTIONAL)
db,
IGNITION
UNIT
[OPTIONAL)_=UEL/
cN_a
$_poc
_
GAP
SPARK
PLUG
f2 PLUGS ON
TWI_ CYL, ENGINES)
J
_STEMOu1_JT
e_
i
.........
FUEL(IFSHUT-OFF
SO EQUIPPED)
SOLENOID J_
_
M_c_p_
-L_
SYSTE
OR_GE
S_PAC e _P._
,
_swx;s_c m_.e_
RN
_1_3
SYSTE]4
D_.O_I_ECTB_
_
UlUU_
i
!ALTERNATOR
i
['li
t
NOTE
YOUR TRACTOR
IS
EQUIPPED WiTH A SPECIAL
ALTERNATOR
SYSTEM,
THE LIGHTS ARE NOT
CONNECTED
TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE,
BECAUSE OF THIS, THE
BRIGHTNESS
OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED.
AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
IGNITION
..o_
_-_
_
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
SWITCH
WIRING
CIRCUIT
B.A1
"MAKE"
INSULATED
CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED
FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED
TO
PROPERLY SECURE YOUR WLRING,
31
;
i
/7
REMOVABLE
CONNECTIONS
POSITION
RUN
_,e_
TRACTOR
- - MODEL
NUMBER 917.271630
ELECTRICAL
22
24
28
32
TRACTOR - - MODEL NUMBER 917.271630
;
"ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
2
8
16
21
22
24
25
26
27
28
29
3O
33
40
41
42
43
45
52
Batter'j 12 VOLT 25 AMP
Bolt Hex Hd 1/4-20unc x 3/4
Case Battery
Switch, Interlock Push-In
Ha mess Asm Light W/4152J
Bulb Light #1156
Cable Batter,/6 Ga 11" red
Cable Battee/6 Ga w/16 wire red
Fuse 20AMP
Nut, Keps Hex 1/4-20 UNC
Cable Ground 6 Ga 12" black
Switch Plunger NC Gray
Switch Ign
Key Ign Molded Craftsman
Harness Ign
Bolt BIk. Fin He;< 1/4-20 Uric x 1/2
Cover Terminal Red
Solenoid
Ammeter Rectangular 6 Amp
Proteclton Wire Loop
144925
74760412
156417
153664
166162
4152J
4799J
146147
175158
73510400
4207J
1213O5X
175566
140403
170217
71110408
131563
175141
121433X
141940
NOTE: All componentdimensionsgive in U.S. Inches
inch = 25,4 mm
33
TRACTOR
-- MODELNUMBER
917.271630
CHASSIS
ANDENCLOSURES
28
12
2O8
74
134
TRACTOR - - MODEL NUMBER 917.271630
CHASSIS AND ENCLOSURES
KEY PART
NO. NO.
1
2
3
5
9
10
11
12
13
17
18
25
26
28
29
30
31
37
38
51
52
53
54
55
57
60
64
74
142
143
144
145
206
207
208
212
--
169830
169061
17060612
155272
168337X013
STD533710
155927
145660
172107X010
144983X558
126938X
19131312
STD541437
156725X558
155217X599
164918X558
139976
17490508
169834
73800400
19091416
145201
161464
145202
STD522507
S]O533707
154798
STD5414-37
165867
154966
154207
156524
170165
17670508
17670608
165919
5479J
DESCRIPTION
Chassis
Drawbar
Screw 3/3-16 x 3/4
Bumper Hoo_Dash
Dash,
Bolt, Carriage 3/8-16 x 3/4
Panel, Dash, LH.
Cflp TJnnerman Gdlfe P/L
Panel, Asm. SLKSCR Dash R.H.
HoodAssembly
Bumper Hood
Washer 13/82 x 13/t6 x 12 Gauge
Nut, Lock Hsx W/ins. 3/8-16 UNC
Grille w/Lens Asm.
Lens, Grills
Fender
Bracket, Fender Support
Screw Thdrol 5/16-18 x 1/2 TYT
Bracket Asm Pivot
Nut Lock w/Insert 1/4-20 UNC
Washer 9/32 x 7/8 x 16 Ga.
Bracket Gillie Plckoff LH
Screw Hex WSHD 8-18 x 7/8
Bracket Grille Pickoff RH
Bolt, FinHex 1/4-20UNCx.75
Sclt Rdnd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut, Cmwnlock 3/8-16 UNC
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood
Bo_t Shoulder 5/16-18 TT
Screw Thcirol 5/8-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Insert Lens Reflective
Plug, Button
NOTE: All component dimensions give in U.S, inches
1 inch = 25.4 mm
35
TRACTOR - - MODEL NUMBER 917.271630
GROUND DRIVE
37
22
36
26 27
TRACTOR
- - MODELNUMBER
917.271630
GROUND
DRIVE
KEY
NO.
PART
NO.
1
....
2
3
4
5
6
8
10
11
13
14
15
16
18
19
21
22
24
25
26
27
25
29
30
31
32
34
35
36
37
38
39
40
41
42
47
48
49
50
51
52
53
55
56
146682
123666X
12600028
121520X
17660512
165866
STD561210
105701X
74550412
10040460
74490544
STD541431
STD523710
STD541437
106933X
130804
STD541237
106888X
STD551037
STD561210
145204
71673
174973
127275X
S_107
155071
120183X
STD551062
STD571810
131494
7476_344
4470J
165838
19131312
127783
154407
123205X
STD523715
STD541437
STD541431
105710X
105709X
STD523712
KEY
NO.
DESCRIPTION
Transaxle (See Breakdown)
Dana D4360-140
Spring Return Brake T/a Zinc
Pulley Transaxle 18/20" tiras
Ring Retainer # 5100-62
Strap Torque 30 Degrees
Screw 5/16-18 x 3/4
ROd Shifter Fender STLT
Pin Cotter 1/8 x 1 Cad
Washer Plate Shf 388 Sq Hole
BOOtl/4-28unf Gr8 W/Patch
Washer Lock Hvy Helical 1/4
Bolt Hsx FLGHD 5/16-18Gr,5
Nut LOCkHex w/Ins 5/16-8UNC
Bolt Fin Hex 3/8-16unc x 1 Gr.5
NutLockHexW/Ins.
3/8-16Unc
Knob Rd 112-13 Plstc Thds BIk
Rod Brake BIk Zinc 26 840
Nut Hex Jam 3/8-16 Unc
Spring Rod Brake 2 0O Zinc
Washer 13/82 x 13/16 x 16 Ga
Pin Coder 1/8 x 3/4 Cad
Rod Brake Parking Lt/Yt
Cap Brake Parking
Bracket Mtg Transaxle
Keeper Belt LH LT 14 Ga
BoltHexHd5/16-18uncx3/4
Shaft Asm Pedal Foot
Bearing Nylon BIk 629 Id
Washer21/32
x 1 x 16 Ga
Pin Rol13/16 x1"
Pulley Idler Flat
Bolt Fin Hex 3/8-16unc x 2.3/4
Spacer Split 395 x 59 Bzp
Keeper Belt Idler
Washer 13/32 x 13/16 x 12 Ga
Puney Idler
Bellcrank Clutch Gmd Dn/STL
Retainer Belt Style Spshg
Bolt Hex Hd 3/8-16unc x 1-1/2
NutCrownlock 3/8-16 UNC
NutCrownLock5/16-18
Unk Clutch 7 66
Spdng Return Clutch 6 75
Bolt Fin Hex 3/8-16 unc x 1-1/4
PART
NO.
57
58
59
61
62
63
64
65
66
70
72
74
75
76
77
78
80
81
82
83
84
85
89
90
106855
127274X
159691
17060612
8883R
140186
71170764
STD551143
154778
134683
19132012
109502X
121749X
STD581075
123583X
121748X
131488
165594
165711
19171216
166229
150360
158391X428
124346X
112
113
116
150
151
156
158
159
161
162
163
164
165
166
168
169
197
198
202
19091210
127285X
72116610
165850
19133210
166062
165.589
165494
72140406
73680400
74780416
18091010
165623
166880
165492
165580
169613
169593
72110612
DESCRIPTION
V-Bed Gd Drive
Keeper Bert RH LT Pnt/zlnc 16g
Keeper Bah Canter'span
Screw 3/8-16 x 3/4
Cover Pedal BIk Round
Pulley Eng CI Mech 38deg LT/YT
Bolt Hex 7/16-20 x 4 Gr 5
Washer Lock Hvy Hlor Spr 7/16
Keeper Belt Engine
Guide Belt Mower Drive RH
Washer 13/32 x 1-1/4 x 12 Ga
Spacer Split
Washer 25/32 x 1 1/4 x 16 Ga
E-dng #5133-75
Key Square
Washer 25/32 x 1-5/8 x 16ga
Arm, Shift
Shaft Assembly
Sprlog, Torsion
Washer 17/32 x 3/4 x 16 Gauge
Unk Transaxle
Nut, Nylock
Console, Shift, STLT
Nut, Self-Threading, Washer
Hd 1/4
Washer 9/32 x 3/4 x 10 Ga
Strap Torque
Sort Rdhd Sq Neck 3/8-16 x 1.25
Bushing
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 3/16ID x 1.125
Bracket Shift Mount
Hub Tapered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 5/4 Gr.5
Nut C rownlock 1/4-20 U NC
Bolt Hex Fin 1/4-20 UNC x 1 Gr.5
Washer 5/8 x .281 x 10 Ga.
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt shoulder 5/16-18 x .561
Plate Fastening Lt
Nyliner Snap-In 5/8" ID
Washer Nyl 7/81D x .105"
6olt Carr Sh 3/8-16 x 1-1/2 Gr.5
NOTE: All component dimensions give in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - - MODEL NUMBER 917.271630
STI:ERING ASSEMBLY
_13
H
"'"222)':-:2'-2::'"
_41
.LJ
I
t_
44
38
TRACTOR - - MODEL NUMBER 917.271630
STEERING ASSEMBLY
KEY PART
NO, NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
22
23
25
26
27
28
29
30
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
79
80
82
85
SteedngWheel
FrontAxle Assembly
SpindleAssembly,L.H.
SplodleAssembly,R.H.
Beadng,Race,Thrust,Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-114x 16 Gauge
Ring,Klip
Beadng,SteedngColumn
Link,Drag
Washer, Lock
Spacer, Beadng,FrontAxle
Nut LockHex Flange
ShaftAssembly,Steedng
Washer, Thrust ,515 x ,750 x ,033
6uppod, Shaft
ScrewHexWSH HDTorx
PiftmanShaftAssembly
Bracket,Steshng
Bushing,Link,Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw 3/6-16 x 3/4
Pin
Rod,Tie
Bushing,Steedng
ScrewTF #10-32x 5 x 3/8 Flange
Cap Wheel SteerOPP BIk
Washer 13/32 x 2o3/8x 12 Gauge
Nut LockCenter3/8-24 UNF
Adaptor,SteedngWheal
Boot,SteedngDash P/L Mtl BIk
Washer 25/32 x 1-1/4 x 16 Gauge
ExtensionSteedngNon-Adjust
Cap,Spindle
Fitting,Grease
NutLockHx W/Ins 5/16-18 UNC
BoltFin Hex 5/16-18 UNC x 1-1/4
Kit, SteedngAssembly,Service
Boit FinHex 3/6-16 uric.x 1 Gr. 5
SpacerBraceAxle
BeadngArmpiftrnan
BoltRdhd Sq 3/8-16 x 2-1/4
BraceAxle
Washer 13/32 x 1-1/4 x 12 Ga.
BoltHex Nylon3/6-16 x 3/4
BracketSusp ChassisFront
FastenerChristmasTree
139768
154427
169840
169839
6266H
121748X
19272016
12000029
3366R
169832
STD551137
136518
145212
156546
57079
160395
165857
165851
154406
126847X
136874
19131416
17060612
STD561210
130465
15.5099
152927
139769
19133812
STD541537
100711L
145054X428
121749X
153720
121232X
6855M
STD541431
74780520
167902
S_523710
160367
154404
72140618
169827
19132012
74950612
16,9835
133835
NOTE: Allcomponentdimensionsgivenin U.S. Inches
1 inch = 25.4 mm
39
TRACTOR - - MODEL NUMBER 917.271630
ENGINE
81
78
29
OPTIONAL EQUIPMENT
Spark Arrester
I
4O
13
TRACTOR - - MODEL NUMBER 917.271630
ENGINE
KEY PART
NO. NO,
DESCRIPTION
1
2
3
4
13
14
16
23
29
31
32
33
37
38
4O
44
45
46
62
72
78
81
ControiThrottle/Cedke
ScrewHex Thd Cut 1/4-20x5/8T
Engine(See Breakdown)Brk_gsModel 310707-0137-E1
MufflerExhaust B&S Lt
Gasket1 313 Id Tin Plated
TubeDrainOil
Washer LockExt Tooth3/8
ShieldBRN/DBRGuard
ArrestorSpark
Tank Fuel1 25 Fr
Cap Asm FuelW/symVented
ClampHose BIk
LineFuel20"
PlugOil Drain
BushingSnap NylSIk FuelLine
ScrewHexwshThdrol1/4-20x3/4
Screw HexwshThdr3/8-16 x 3/4
Washer 9/32 X 7/8 X 16ga
Washer LockHvy HIcl Spr5/16
Screw HexhdCap 5/16-18x3/4
Screw3/8-16x1.1/4
Nut Keps Hex I/4-20unc
170545
17720410
........
137352
165291
148456
STD551237
169837
137180
10920P..X
158990
123487X
137040
148315
124O_8X
1763"0412
17000612
19091416
STD551131
71070512
17060620
73510400
NOTE: AllcomponentdimensionsgivenIn U.S. Inches1 Inch= 25.4 mm
41
TRACTOR
- - MODEL
NUMBER 917.271630
SEAT ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
Seat 3350 BIk/blk Craftsman
Bracket Pnt Pivot Seat (blk)
Bolt FInHex3/8-16uncX1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 Uno
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 X 1-1/2
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt Mounting Switch
140122
140551
71110616
19131610
145006
STD541437
12418tX
17000616
19131614
174894
166369
121246X
KEY PART
NO, NO.
DESCRIPTION
13
14
15
16
17
21
22
24
25
Bushi
Snap BIk Nyl 50 Id
Bolt _dnghdSht Nk 1/4-20xl-1/2
Spacer Split 28X 96 Zinc
Spdng Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Uric-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga
Bolt Shoulder 5/16-18 X 62
121248X
72050412
134300
121250X
123976X
171852
$1D541431
19171912
127018X
NOTE: All component dimensions given in U,S. inches
1 Inch = 25.4 turn
42
TRACTOR - - MODEL NUMBER 917.271630
DECALS
4
10
2
2O
13
14--
KEY
NO,
PART
NO,
DESCRIPTION
1
2
3
4
5
5
7
8
9
19
156368
177258
171696
171697
170945
133644
177253
172331
163204
156439
Decal, Open Instr.
Decal,Roplcrnnt
Decal,HoodRh
Decal,Hood Lh
Decal,Hp En_ine
Decal,Maini CustomerSears Dom
Decal,HoodSide
DecalMower
Decal,FenderCraftsrnan
Decal,FenderDanger
WHEELS &TIRES
2_
S,S
4,10
KEY PART
NO. NO.
DESCRIPTION
12
13
14
20
----*-
146046
177259
160396
149516
138311
165800X428
165799X428
177236
177237
Decal,V-belt Dr Sch
Decal,Dash, Panel
Decal,V-Pelt Schematic
Dscal, BatteryDngr/Psn Eng
Decal,Lift Handle
Pad, FootrestLH STLT
Pad, FootrestRH STLT
Manual,Owner's(English)
Manual,Owner's(Spanish)
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
59192
65139
106222X
59904
106732X427
278H
9040H
106108X427
106268X
7152J
104757X428
144334
CapValueTire
StemVslue
Tire F Ts 15 X 6 0 - 6 Service
Tube Inner Front #35060
Rim Asm 6"front White Service
Fitting Grease
Beadng Flange
Rim Asm 8"rear White Service
Tire R Ts 18x9 5o5 Sen/ice
Tube Rear 9 5 X 8 Service
Cap Axle BIk 1 50 X 1 00
Sealant, Tlre (10 oz. tube)
NOTE: Allcomponentdimensionsgiven in U.S. Inches
1 inch= 25.4 turn
43
TRACTOR
o- MODELNUMBER
917.271630
LIETASSEMBLY
44
TRACTOR - - MODEL NUMBER 917.271630
LIFT ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
2
3
4
5
6
7
8
11
12
13
15
16
17
18
19
20
31
32
Washer Asm InnerSpdngW/Plunger
ShaftAsm. Lift RH
PinGroove
E Ring #5133-62
Washer 21/32 x I x 21 Ga.
BearingNylong
GripHandleFluted
ButtonPlungerResd
LinkAsm Lift L.H.
LinkAsm Lift R.H.
RetainerSpring
LinkFnont
NutJam Hex 1/2-13 Uric
TrunnionBIkZinc
NutLockw/wsh1/2.13 Unc
ArmSuspensionMower
RetainerSpdng
Beadng, Pvt. Lift.
NutCrownlock3/8-24
159460
159471
105767X
12000002
1921162t
120183X
125631X
122365X
139_5
139866
STD624008
173288
73350800
130171
73800800
139868
163552
169865
73540600
NOTE: All component dimensions given in U.S. incheS
1 inch = 25,4 mm
45
TRACTOR
- - MODEL
NUMBER 917.271630
MOWER DECK
157 __0 ,j
_"
IS
40
_'37
144
15405
4O
37
145
106"_
102
103 105
lo3_ \/_
Jr.
/
lo2__
34
>21
21 22
i
L
I
23 24
\
16
1
1
,18
18
10
11
46
29_
25
TRACTOR
- - MODEL
NUMBER 917.271630
MOWER DECK
KEY
NO.
PART
NO,
1
2
3
4
5
6
6
9
10
11
12
13
165892
STD533107
138017
165460
STD624008
130832
850857
STD551137
14_Z96
134149
129895
137645
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
44
45
46
48
49
50
51
52
128774
110485X
140329
72140505
132827
159770
STD541431
134753
131267
105304X
123713)(
110452X
130968)(428
19111016
131491
157722
129963
15,3535
137266
STD533717
133835
131494
STD551037
STD541437
140088
S_4003
137729
133944
174284
131340
STD541410
139888
DESCRIPTION
Mower Deck Assembly, 42"
Bolt
Bracket'Assembly,Sway Bar, Front
Bracket Sway Bar 38/42" Deck
Retainer Spdug
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Wssher, Hardened
Blade, Mulching
Boadng, Ball
Shelf Assembly, Maodrel, Vented
(Includes Key Number 12)
Houslug, Mandrel, Vented
Beadug, Ball, Maodret
Stflppsr, Ventod Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
NutCrownkockS/16-18UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32xS/6x16Ga.
Rod,Hinge
Screw Thdrol Washer Head
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, Chdstmas Tree
Pulley, Idler, Flat
Washer 13/32x13/16x16Ga.
Nut Crownlock 3/8.16 UNC
Guard, Mandrel, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Ha_ennd
Roller Assembly, Cam FoJlower
Bctt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
KEY
NO.
PART
NO,
53
54
55
56
59
67
68
92
101
102
103
104
105
106
128
129
130
131
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
--
131846
133943
155046
165723
141043
149846
144959
STD541437
136420
71081010
19061216
STD551110
160793
2629J
153390
19131312
STD523710
STD533710
1658go
157109
158634
165888
171977
131335
169022
16._9_
19091216
169670
169676
169674
169675
169671
169672
169669
17720410
72140614
130794
--
169583
DESCRIPTION
Arm Assembly,Pad, Brake
Washer,Hardened
Arm, Idler
Spacer, Retainer
Guard,TUV Idler
KnobCustomOval
V-Belt
Nut
MulcherCover
Screw
Washer #10
Washer, Lock
LatchAssembly,Bagger
Nut,Weld
WasherFelt
Washer 13/32 x 13/16 x 12 Ga.
Bolt,FinHsx 3/8-16 UNC x I Gr,5
Bolt,RdhdSqnk 3/8-16UNC x 1
Arm SpdngBrakeMower
BracketArm Idler 42"
KeeperBelt 42" ClutchCable
PulleyIdlerFlat
BoltCardage Idler
SpringExtension
SpdngReturnIdler
RetainerSpdngYellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
BracketClutch
Cable Clutch42 In
Washer Flat 3/8" Type B
Spdn9 Retainer
SpringRetentionLever
Spacer
RodClutoh
Screw He:<Thd Cut 1/4-20 x 5/8
BoltTdhd Sun 3/8-16UNC x 1-3/4
MandrelAssembly(IncludesKey
Numbers8-10, 12-15, 31 and 32)
MowerDeck,Complete(Standard
Deck, Order SeparatelyMulcher
Plate andGaugeWheel
Components,Key Nos. 101-106
and 111_121)
NOTE: All component dimensions given in U.S.inches
1 Jnch= 25.4 mm
47
TRACTOR
- - MODEL
NUMBER 917,271630
DANA TRANSAXLE - - MODEL NUMBER D4360-140
20
21
22
24
25
26
31
27
32
48
49
48
TRACTOR - - MODEL NUMBER 917.271630
DANA TRANSAXLE - - MODEL NUMBER D4360-140
KEY PART
NO. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
36
39
170981
2274J
134400
I_X
160940
138235
108727X
148266
148269
2225J
134793
148268
120415X
142674
17O983
170986
I_X
105910X
160942
160943
148267
138236
73810500
142676
2244J
105916X
12047OX
11007OX
142677
142681
124644X
136360X
120406X
134796
1(_q25X
2228J
170987
174255
124639X
DESCRIPTION
Housing,Upper
Screw,Tapping,1/4-20 X .734
Ball,Detent
Spdng,Detent
Screw,Tapping,No. 10-24 X .482
Assy, Kit, Shifter
V-Ring
Beadng,Range
Seal, OII
Ring,Retaining
*Assy,Kit, Shim, .625 Shaft
Beadng,Flange
Washer',Plain, .532 X 1.38 X .046
Key, Woodruff,No. 9
Assy, Kit, Input Shaft
Pinion,Bevel, 12T
Ring,Retaining
Chsin,24 Pitches
Cover,Detent
Gear, Spur, 1 2T
Collar,Clutch
Assy, Kit, Clutch Keys
Nut,LoCk,5/16-24
Shaft, Intermediate
Key, Woodruff,No. 61
Ring,Retaining
Sprocket,1 8T
Spacer, 1. 131 X 1.45 X .494
Gear, Spur,37T
Gear, Spur,35T
Gear, Spur,30T
Gear, Spur,25T
Gear, Spur,22T
Gear, Spur, 19T
Washer, Plain, .640 X 1.37 X .061
Washer, Plain, .632 X 1.00 X .046
Washer, Plain, .632 X 1.00 X .031
Assy,Gear, Comb., 12T & 30T
Shaft, Idler
KEY PART
NO.
NO.
DESCRIPTION
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
Spacer, .633 X .87 X .755
Sprocket,9T
Gear, Bevel,36T
"Assy,Kit, Shim, .750 Shaft
Shaft,Ddve
Gear, Spur, 12T
Gear, Spur, 151"
Gear, Spur,20T
Gear, Spur,25T
Gear, Spur,28T
Gear, Spur,31T
Washer, Plain, .632 X 1.00 X .060
Washer,Neoprene
Washer, Plain, .758 X 1.25 X .031
Axle,LH
Gear, Miter, 1 2T, Splined
Ring,Retaining
Gear, Spur,32T
Shaft, Cross
Gear, Miter,1 2T, idler
Axle,RH
Housing,Lower
DISC,Brake
Spacer, BrakePuck
Jaw, Brake
Pin,Dowel
Screw,Tapping,5/16-18 X 2.35
Lever, Actuating
Washer, Plain,.321 X 1.00 X .055
Bracket,Anti-Rotation
Puck, Friction
Washer, AntiRotation
Grease
120472X
10592BX
1709_8
134394
120473X
142678
143697
124641X
106589X
120408X
105937X
2226J
134401
2264J
160946
170990
160948
110071X
12C952X
170991
160950
170992
7294J
108989X
160952
120954X
160953
138244
108996X
160954
120951X
174256
120416X
No'rE: Allcomponentdimensionsgivenin U.S.
inches
1 inch = 25.4 mm
" Use In variouscombinationsto maintainproper
clearances.
** Order Key NO, 15.
**" SiliconeSealant tobe appliedbetween
Upperand Lower Housings(use LoctitaUltra
Gray Silicone5699 or equivalent).
49
TRACTOR - - MODEL NUMBER 917_71630
BRIGGS& STRATrONENGINE-MODELNUMBER310707,TYPENUMBER0137-E1
REQUIRESSPECIALTOOLS
TO INSTALL. SEE REPAIR
,_ST.UO,,ON
_..u.L
_1_
617(
N3
TRACTOR - - MODEL NUMBER 917.271630
BRIGGS
& STRATI'ON
ENGINE-MODEL
NUMBER
875[
467_
310707,TYPE
NUMBER
0137-E1
711_
971
996_
240_
1_
_176_'_u34_1_
616t
I 1019 LABEL KIT
I
108A _'_ jv .J_
634A "
51
1127_
51
404_
614_
404 @
TRACTOR - - MODEL NUMBER 917.271630
BRIGGS& STRATI"ONENGINE-MODELNUMBER310707,TYPENUMBER0137-E1
802
•797
287 _
789A
524_
52
TRACTOR - - MODEL NUMBER 917_1630
BBIGGS&STRA1TONENGINE-MODELNUMBER310707,TYPENUMBER0137-E1
977 CARBURETOR
GASKET
121 CARBURETOR OVERHAUL KIT
SET
lO4_ 1270 276@ 9e>® 95
634A.._
634_._
1_
1095 VALVE GASKET SET
1170
231_42_
_
.;_,
358 ENG|NE GASKET SET
3_
s24@
842
20_
176_
NIKKI
121A CARBURETOR OVERHAUL KIT
51_
95A_
I04A_
2178
127A(_ _llb _
276A_
127A
IO5A_987A® _
137A O
I
231A_ :_
977A CARBURETOR GASKET SET
51_
947A
53
137AO
276A_
I
TRACTOR - - MODEL NUMBER 917.271630
B'RIGGS& STRA'n'ONENGINE-MODELNUMBER310707,TYPENUMBER0137-E1
KEY
NO.
PART
NO.
1
2
3
690156
399265
391086
5
4
7
8
9
10
11
12
690188
494238
692410
495735
27803
691666
691328
692226
DESCRIPTION
Cylinder Assembly
Kd-Bushing/Saal
o Seal-Oil (Magneto Side)
32
33
34
35
36
37
40
43
45
46
46
690360
690946
690136
291675
692125
693557
222698
692271
692272
692273
692274
690162
692164
692166
692168
691299
498319
498320
692419
499940
692852
495856
495857
691279
691279
690456
591752
691968
690564
692421
692706
60
51
53
54
73
74
75
78
93
94
94A
690193
692137*
690227
691148
690492
691674
690582
690661
690602
498030
695425
+ Head-Cylinder
Sump-Engine
Gasket-Cyltnder Head
Breather Assembly
• Gasket-Breather
Screw (Breather Assembly)
Tube-Breather
• Gasket-Crankcase
(.015 Thick, Std)
• Gasket-Crankcase
(.005 Thick)
• Gasket-Crenkcase
(.009 Thick)
Screw (Cylinder Head)
Plug-Oil Drain
Crankshaft
° Seal-Oil
Screw (Crankcase Cover)
Flywheel
Key-Flywheel
Piston Assembly (Standard)
Piston Assembly (.010 O.S.
Piston Assembly (.020 O.S.
Piston Assembly (.030 O.S.
Ring Set-Piston (Standard)
Ring Set-Piston (.010 O.S.)
Ring Set-Piston (.020 O.S.)
Ring Set-Piston (,030 O.S.)
Lock-Piston Pin
Pin-Piston (Standard)
Pin-Piston (.020 O.S.)
Rod-Connecting (Standard)
Rod-Connecting (.020 U.S.)
Screw(Connecting Rod)
Valve-Exhaust
Valve-intake
Spring-Valve (Intake)
Spring-Valve (Exhaust)
Guard-Flywheel
Retainer-Valve
Slinger-Governor/Oil
Tappet-Valve
Camshaft
Short Block (311707-CO25E1 Replacement Engine)
Manifold-Intake
O:_+ Gasket-Intake
Stud (Carburetor)
Screw (Intake Manifold)
Screen-Rotating
Screw (Rotating Screen)
Washer(Flywheel)
Screw (Rywheel Guard)
Bushing-Throttle Shaft
Kit-Idle Mixture
Kit-Idle Mixture
95
96A
98
98A
104
104A
105
105A
691636
690718
495800
695408
690525
694918
231855
694922
_l Screw [Throttle
ValveI
O
ThrotltaVatve
Kit-Idle Speed
Kit-Idle Speed
_ Pin-Float Hinge
_ Pin-Float Hinge
_ Valve-Float Needle
_l Valve-Float Needle
692406
692405
13
15
16
20
22
23
24
25
26
27
28
29
*
KEY
NO.
PART
NO.
106
108
108A
108B
690577
690464
692344
695419
117
692408
692411
117A 695415
695416
121 690191
121A 695427
125 690194
125A
127
127A
130
130A
131
131A
133
133A
137
137A
141
695005
690727
691750
695418
494379
695421
494381
694914
281165
695426
495097
141A 495931
DESCRIPTION
Seat-Inlet
Valve.Choke (Manual Choke)
Valve-Choka(Choka-A-Me6c)
Valve-Choke
(Nildd Carburetor)
O Jet-Main Standard
Jet-Main (High Altitude)
O Jet.Main (Standard)
_ Jet-Main (High Altitude)
Kit.Carburetor Overhaul
Kit.Carburetor Overhaul
Carburetor
Carburetor (NIkkl) (Service
with Walbro Carburetor)
O Plug-Welch
O Plug-Welch
ValveoThro61e
Valve-Thmtite
Kit-Throttle Shaft
Kit-Throtlte Shaft
Float-Carburetor
Float-Carburetor
_-t Gasket*Roar Bowt
O:_ Gasket-Float Bowl
Kit-Choke Shaft (Manual
Choke)
Kit-Choke Shaft (Choke-AMatic
Kg-Cheke Shaft Nkki
O Nozzle-Carburetor
Kay-Timing
Air C,'eanar Stud Seal
• O-Ring Seal (Air Cleaner)
Connector-Hose
Line-Fuel (Cut to Required
Length)
Screw (Control Bracket)
Adustar-Rncker Arm
Lnk-Mechanca Governor
Sprlng-Goveraor
Lfnk-Choke
Spring-Choke Retum
Bracket-Control
Control Lever-Goveraor
_ Screw Choke Valve)
_1 Screw (Choke Valve)
Spdng-Govemor Link
Cap-Valve
Filter-Fuel
Clamp-Casing
Screw (Casing Clamp)
O:_ Sealing Washer
_:[: Sealing Washer
141B
142
146
167
176
186
187
695420
692412
691639
692297
691917
692317
691050
188
192
202
209
216
217
222
227
231
231A
232
238
240
265
267
276
276A
691693
691986
691841
692208
691840
695409
694042
691374
691636
690718
691842
691843
394358
691024
695134
692255
695410
RPM
SettingSl'ow-Speed: 1900-2100
High Speed: 3000-3200
Included In Engine Gasket Set,
Ke.3v.No.358
Included in Carburetor Overhaul Kit,
Key. No.121 and121A
$
Included in Carburetor Gasket Set,
Key. No.977 and 977A
+
Included in Valve Gasket Set,
Key.. NO. 1095
NOTE: .6,ncomponent dimensions given in U.B.
inches 1 inch = 25.4 rnm
54
TRACTOR -- MODEL NUMBER 917.271630
BRIGGS&STRATrONENGINE-MODELNUMBER310707,TYPENUMBER0137-E1
KEY
NO.
PART
NO.
287
304
305
306
307
309
310
311
333
334
337
344
368
363
369
383
404
445
455
462
467
474
503
505
510
513
523
524
525
544
552
562
579
601
614
616
617
633
634
691002
690844
690960
690499
691003
693551
690323
497608
495859
691061
491055
693675
690189
19203
695422
89838
691691
496894
691173
691261
691666
691063
691532
691251
693699
692024
692014
281370
691398
692034
491986
691119
691029
95162
691620
692012
692138
695414
690801
O
634A 690802
_
635
668
691
692
697
711
718
727
729
729A
732
733
741
757
758
759
761
783
691909
691323
692407
690572
690372
690703
690959
490324
691335
691224
691002
691658
691284
691714
692423
691239
691096
693713
DESCRIPTION
-
°
•
Screw (Dipstick Tube
Housing-Blower
Screw (Blower Housing)
Shield-Cylinder
Screw (Cylinder Shield)
Motor-Starter
Screw (Stader Motor)
Brush Set
Armature-Magneto
Screw (Armature Magneto)
Spark Plug
Screw (Cable Clamp)
Engine Gasket Set
Flywheel Puller
S.pdng-Float Bowl
wrench-Spark Plug
Washer Governor Crank
F ter-Ar Ceaner Cartrdge
Cup-Flywheel
Washer (Brush Retainer)
Knob-Air Cleaner
Alternator
Strap-Starter
Nut (Governor Control Lever)
Ddve.Starter
Clutch-Drive
Dipstick
Seal.BipstickTube
Tube-Dipstick
Armature-Starter
Bushing-Governor Lever
Bolt (Governor Control Lever)
Nut (Starter Cable)
Clamp-Hose
Pin-Cotter
Crank-Governor
O-Ring Seal(Intake Manifold
Seal-Choke/Throttle Shaft
Seal-Spring Assembly
(Manual Choke)
Seal-Spring Assembly
(Choke-A-Matic)
Boot-Spark Plug
Spacer
Seal-Governor Shaft
Spring-Detent
Screw (Drive Cap)
Screw (Carburetor Shield)
Pin-Locating
Cover-Starter Ddve
Clip-Wire
Clip-Wire
Screw (Starter Drive Cover)
Screw (Crankshaft Extension)
Gear-Timing
Link-Counterweight
Counterweight
Pin-Counterweight
Screw (Counterweight)
Gear-pinion
KEY
NO.
PART
NO.
DESCRIPTION
789
789A
797
801
802
803
830
842
847
851
868
871
875
877
883
914
934
947
947A
967
968
971
975
975A
977
977A
987
987A
996
1005
1006
1019
1022
1023
1026
692037
Hamess-Widng
695050
Harness-Widng
693167
Nut (Brush Retainer)
691429
Cap-Drive
691286
Cap-End
693757
Housing.Starter
691095
Stud Rocker Arm)
691870
• Dipstck/Tube Seal
496415
Dipstick/Tube Assembly
692424
Terminal-Spark Plug
690968 .+ Seal-Valve
690969
Bushing-Guide
694942
Base-A_r Cleaner
393456
Wire-Connector/Alternator
692236
• Gasket-Exhaust
690960
Screw (Rocker Cover)
691058
Screw (Fan Retainer
497672
Soenmd-Fuel
695423
Solenoid-Fuel
272043
FIIter-Pre Cleaner
691916
Cover-Air Cleaner
692129
Screw (Air Cleaner Base)
495933
Bowl-Float
695417
Bowl-Float
690192
Set-Carburator Gasket
695428
Set-Carburetor Gasket
691326
• Seal-Throttle Shaft
690998
Seal-Throttle Shaft
690678
Carburetor Shield
695056
Fan-Flywheel
690452
Retainer-Fan
690180
Kit-Label
272475 .+ Gasket-Rocker Cover
691192
Cover-Rocker
692003
Rod-Push (intake)
692011
Rod-Push (Exhaust)
1029 691751
Arm-Rocker
1034 690822
Guide-Push Rod
1036 695700
Label-Emissions
1051 691265
Retainer-Brush
1058 274789
Owner's Manual
1090 691293
Retainer-Brush
1091 691333
Cap-LImiter
1095 690190
Valve Gasket Set
1119 691183
Screw
1127 691657
Screw _lternato_l
Ioat Bo )
1127A696407
Screw (Float Bowl)
RPM Settings:
Low Speed: 1900-2100
High Speed: 3000-3200
Included in Engine Gasket Set,
Ke_y.. No.358
_
Included In Carburetor Overhaul Kit,
Key. No_121 and121A
:1:
Included in Carburetor Gasket Set,
Key, No.977 and 977A
+
Included in Valve Gasket Set,
Key. No. 1095
NOTE: All component dimensions given in U,S,
inches 1 inch -- 25.4 mm
55
SERVICE NOTES
SERVICE NOTES
57
SERVICENOTES
58
SUGGESTED
GUIDE FOR SIGHTING
SIGHTING
GUIDE
_"
SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
° ra°y°urTrct°rupand
oeosop
no
I
w
greater than 15°), never across the face. Make turns gradually to prevent Upping or loss of control. Exercise extreme
caution when changing direction on slopes.
Get it fixed, at your home or oursJ
For repair of major brand appliances in your own home...
no matter who made it no matter who sold it!
1-800-4-MY-HOME
s.
Anytime,
day or night
(1-800-469-4663)
www.sesrs.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 _ime dayor night
www.sesrs.com
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDIreetSM!
1-800-366-PART 8am.-It pm.CST,
(1-800-366-7278)
7 daysaweek
www.sesrs.condpartsdlrect
To purchase or inquire about a Sears Service Agreement:
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7 a.m. - 5 p.m. CST, Mon. - Sat.
Pars pedlr servicia de rapsraci6na domicilio,
y pars ordenar plezas con entrega a domicilio:
1-8S8-SU-HOGAR
_
(1-888-784-6427)
Au Canada pourservice en fran_ais:
1-877-LE-FOYER=_
(1-877-533-6937)
J=k_er-._mF t
R_==,=_
© Sears, Roebuck and Co.
_/_T__
® Mama Regi=trada I _ M_d_
paud_SS
_'a'_'_,-, I_'_-bu__,;_co.
Fi_orica de Beans, Roebui_ and CO.
pa!d0O
t77236
11.16.00
\
Printed in U.S.A.