Download Craftsman 917.256410 Owner`s manual
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)•_•i: H • .... H • • •• ••• •••• • •• MODEL NUMBER 917.256410 OWNER'S MANUAL • Assembly • Operation ° Customer Responsibilities • Service and Adjustments • Repair Parts CAUTION: Read and follow all safety FOR CONSUMER IIIII II ASSISTANCE II rules and instructions before operating HOT LINE, CALL THIS TOLL FREE NUMBER: II this equipment. 1-800-659-5917 II SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWI NG OBJECTS. FA LURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. L 0 • • • • • • • • GENERAL OPERATION : I11, CHILDREN aRnec_d, nt_deerSatac_dr_ea_edffoO_O;a_ _nstructi0ns in the manua! : ................. ..... Only:allow responsible adults, who are familiar with the nstruct :...... :: .... _: ...... ons, to operate_ the roach no. ....... : _ Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area isclear Ofother people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary, Always took down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. II. SLOPE OPERATION ..... : : i ::i : : :i ...... .............. Slopes are a major factor reiatedtol]oss_of-c0ntrol and tipover accidents, which can result in severe injuryor death. ..... AI! slopes require extra caution. If you cannot back up:the ..... : Tragic accidents can occur if the operator is not alert to the: presence of ch dren. Chitdren are often attracted to the mach ne and the mowin_ activity Never assume that • . remain-where . = y ou ia_t" ....... : children will t saw them.: Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children, Never carry children. They may fall off and be seriously injuredor interfere with safe machine operation. Never aitow children to operate the machine, . Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision. e • * • • IV. SERVICE .... . Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. AIlow engine to coo! before refueling. Do not smoke. Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater. • :Never run a machine inside a closed area. o Keep nuts and bolts, especially blade attachment bolts, tight i ! and keep equipment in good condition. Never tamper with safety devices. Check their proper :::: :: operation regularly: .... .... leaves or other debris build-up. =4,_...... Keep machine free of grass, i: Clean o l or fuel:spillage. Allow machine to cool before siope or if you feel uneasy on it do not mow it. = ::':il :storing. : :: :i:i_: DO" :: : ::i i ::ii i::: : i;: ::i Stop and :inspect::the equipment if you strike an object. ". . . :_ .... :: :: : : : : : : Repar, if necessary, before:restarting. * Mow up an(] (]own s opes, not across. : .... ........ ........... ..... : ,_ . :: : : .... i Nevermake adjustments or repairs with the engine running. ° Hemove obstacles sucn as rOCKS_ree i mos etc : _ .... : ,. ........ . " . . : _rasscatcnercomponen[saresuDjecttowear, uamage, ana ° vvmcn Tor noles, .furs, or Dumps. uneven terra!n:cou_ :deterioration, which could expose moving parts or allow overturn the machine . Tatl grass can hide oostac/es : _objects _to :bethrown. Frequently check components and Use slow speed. Choose a ow gears Qthat you will not have _ rep ace w th manufacturer's recommended parts, when necto stop or shift white on the slope.:: essary. • Follow the manufacturer's recommendations for wheel • Mower blades are sharp and can cut. Wrap the blade(s) or weights or counterweights to improve stability. wear gloves, and use extra caution when servicing them. • Use extra care with grass catchers or other attachments. ° Check brake operation frequently. Adjust and service as These can change the stability of the machine. required. • Keep a movement on the slopes stowand gradual. Do not : Look for this symbol to point out !mmake sudden changes in speed oFd r_ct on ::_ii o Avoid starting or stopping on as ope. If _tireslose traction, portant safetyBECOME precautions. :ii:CAUTION!!! ALERT!!!It means YOUR disengage the blades and proceed s owiystraight down the ..... SAFETY IS INVOLVED. slope. = DO NOT: • Do not turn on slopes unless necessary, and then turn slowly and gradually downhill if possible. ..... ° Do not mow near drop_offs, ditches, or embankments. The :mower cou d suddenJyturn over if a wheel s over the edge : ........ of a cliff or ditch, or if an edge caves in.......... _ .... '' • Do notmowon wet grass.: Reduced traction could cause : Sliding.: ....... : ........ ........ :' : .... : ] I | ! ::| •..... CAUTION: Always d!scon.nect spark plug wireana pracewirewnerekcanno[comac_ spark plug in order to prevent accidental starting wnen setting up, transpor[mg .... .......:adjusting 0r making repairs. _ ........ _: : ' : ............ ............ ' Donottrytostabiiizethemaohinebyputtingyourfootonthe : : ground. ....... : ::::..... _ :: :The :::: IWARNING ::' ::(haust: I ! I I • i_::i ii Con::::::| :1 :ancer, :birth defects,:: or :Other: ! : PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a Sears Tractor. It has been designed, engineered and manufac: ...._ :i : 13.5 tured to give you the best possible dependability and _ ..... GASOLINE CAPACITY 5 QUARTS performance. ....... Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center/Department. We have competent, welltrained technicians and the proper tools to service or repair this tractor. : : Please read and retain this manual. The instructions wi!l enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". MODEL NUMBER 917.256410 AND TYPE: UNLEADED REGULAR OtL TYPE (API-SF/SG): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 3 PINTS SPARK PLUG: (GAP: .030") CHAMPION RJ19LM STD361458 VALVE CLEARANCE: INTAKE: .005" - ;007 '! EXHAUST: .009" - .011" GROUND SPEED (MPH): FORWARD: I st 2nd 3rd 4th 5th 6th REVERSE: SERIAL NUMBER DATE OF PURCHASE THE MODELAND iON SERIALNUMBERSWlLL BE FOUND A PLATE UNDER THE SEAT, !YOU SHOU[_D RECORD BOTH SERIAL NUMBERAND : DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. MAINTENANCE AGREEMENT TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BA-I-FERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: MIN. CCA: CASE SIZE: BLADE BOLT TORQUE: 30-35 FT. LBS. A Sears Maintenance Agreement is available on this product, Contact your nearest Sears store for details. CUSTOMER RESPONSIBILITIES ° Read and observe the safety rules. • Follow a regular schedule in maintaining, using your tractor. ..... • Followthe instructions under"Customer Responsibilities" and ,Storage" sections of this owner's manual. 1,0 1.3 2.1 3.1 4.0 5. t 1_6 14 PSI 12 PSI 25 190 U1R with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator, .... : caring for and In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center! Department (See REPAIR PARTS section of this manual). WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship, This Warranty does not cover: • Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc. • Tire replacement or repai r caused bY punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. • Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears wilt replace the battery at no charge. IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERV[CE CENTER. AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES. This Warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN , H,,nrrrMii 3 ESTATES, IL 60179 ,,,,,! ii i i i i lllll i, • , ! iiii Ill,l,l,,,,,ll SAFETY RULES .................................................. .......... 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 15-18 WARRANTY .................................................................. 3 TRACTOR ACCESSORIES .......................................... 5 ASSEMBLY ............................................................... 7-9 OPERATION ............... ..................................... ,..... 10-14 MAINTENANCE SCHEDULE ..................................... 15 SERVICE AND ADJUSTMENTS ........................... 19-24 STORAGE ................................................................... 25 TROUBLESHOOTING ........................................... 26-27 REPAIR PARTS - TRACTOR ................................ 30-47 REPAIR PARTS -ENGINE .................................... 48-52 PARTS ORDERING/SERVICE ............... BACK COVER INDEX A Accessories ........................................... 5 Adjustments: Brake ............................................ 2t Carburetor .................................... 24 Mower Front-To-Back ......................... 20 Side-To-Side ........................... 20 Throttle Control Cable .................. 24 Air Filter, Engine ............................. 17-18 Air Screen, Engine .............................. 18 Assembly ............................. :.............. 7-9 Schematic .................................... 29 Wiring Diagram ............................ 30 Engine: Air Filter ................................... 17-18 Air Screen .................................... 18 Cooling Fins ................................. t8 Oil Change ................................... 17 Oil Level ............. .......................... t3 Oil Type ................................... 13,17 Preparation .................................. 13 Repair Parts ............................ 48-52 Starting ......................................... 14 Storage _....................................... 25 F B Filter: Air Filter ........................................ Fuel .............................................. Fuel: :_ Type ............................................. Storage ........................................ Fuse .................................................... Battery: Charging ........................................ 8 Cleaning ....................................... 17 Starting with Weak Battery .......... 22 Storage ............. :.......................... 25 Terminals 17 Belt: ..... Motion Drive Removal/Replacement ........... 21 H Mower Belt(s) Hood Removal/lnstaflation .................. Removal/Replacement ........... 21 Blade: L Sharpening .................................. 16 Leveling Mower Deck .......................... Replacement ................................ 16 :Lubrication: Brake Adjustment ...................... .......... 21 Chart ............................................ .... Engine ........................................... : C Cold Weather Conditions ........ 13,17 Engine .......................................... 17 Storage ........................................ 25 Operation ....................................... 10-14 Operating Mower ................................ 13 Options: Accessories .................................... 5 Spark Arrester ........................... 3,40 P Parking Brake ................................ 11,12 Parts Bag .............................................. 6 Parts, Replacement!Repair ............ 30-47 Product Specifications .......................... 3 17 18 R Repair Parts ................................... I4 25 23 23 20 15 17 :Carburetor Adjustment ........................ 24 Controls, Tractor .... ............................. 1! Customer Responsibilities ............. I5- t8 Engine: Air Filter .................................... 17 Air Screen ................................ 18 Cooling Fins ............................. 18 Engine Oil ........................... 13,17 Fuel Filter ................................. 18 Spark Plug(s) ........................... I8 Tractor: Battery ................................. 16-17 Blade ........................................ 16 Lubrication Chart ..................... 15 Maintenance Schedule ............ 15 :Tire Care .......................... 8,16,22 Transaxle ................................. 17 Maintenance Schedule ....................... 15 Mower: Adjustment, Front-to-Back ........... 20 Adjustment, Side-to-Side ............. 20 Blade Rep}acement ..................... 16 Blade Sharpening ........................ 16 Cutting Height .............................. 12 Installation .................................... 19 Operation. .................................... 13 Removal ...._............................ L.... 19 Mowing Tips ........................................ 14 Muffler ................................................. 18 Spark Arrestor ........................... 3,40 .Cutting Height, Mower ........................ 12 Oil: M O Safety Rules .......................................... 2 Seat ....................................................... 8 Service and Adjustments ............... 19-24 Carburetor .................................... 24 Fuse ....... _.............. ....................... 23 Hood Removal!installation ........... 23 Motion Drive Belt Removal/Replacement ........... 21 Mower Bett(s) Removal/Replacement ........... 21 Mower Adjustment Front-to-Back .......................... 20 Side-to-Side ............................ 20 Mower Removal/Installation ......... 19 Tire Care .............................. 8,16,22 Slope Guide Sheet .............................. 55 Spark Plug(s) ...................................... 18 Specifications ........................................ 3 Starting the Engine ........................ 13-!4 Steering Wheel ................................ 7,22 Stopping the Tractor ........................... I2 Storage ................................................ 25 T Throttle Control Cable Adjustment ...... 24 Tires ............................................ 8,16,22 Trouble Shooting Chart .................. 26-27 Transaxle. ........ ., 17 E W :Electrical: • Interlocks and Relays ......._.......... 23 _:_ :_::: : : 30-47 Warranty ................................................ :::_:::::; ............... ...... Wiring Schematic 4" 3 wiring Diagram...................... :............3O .... ............................... 229 ...... AND ATTACHMENTS IIH II I nl iiiiiiiiiiiiiiiiiiiiii .,,,,,,.,,,,, ill ii I..H These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased, Most Sears stores can orde r thes e items for,Y0U when you provide the model number of your tractor. ENGINE ....... MAINTENANCE FUELSTABILIZER AIR FILTER BLADES BELTS ,,,,,,, % > PERFORMANCE Sears offers a wide variety of attachments that fit your tractor. Many of these are listed below with brief explanations of how they can help you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes may be made in these attachments, or some may no longer be available or fit your model. Contact your nearest Sears store for the accessories and attachments that are available for your tractor. :.... Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy attaching and detaching ....... .... , : AERATOR promotes deep root growth for a healthy lawn. Tapered 2.5-inch steel spikes mounted :on 10-inch diameter discs puncture holes in soil at close intervals to let moisture soak in. Steel weight tray for increased penetration. BAGGER lets you collect grass:clippings and leaves for a healthier, heater looking lawn. Two Permanex containers hold 30-gallon plastic bags. BUMPER protects front end of tractor from damage. CARTS make hauling easy. Variety of sizes available, plus accessories such as side panel kits, tool caddy, cart cover, protective mat and doily. CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots. 36-inch swath. 24 hardened steel coring tips. t50 lb. capacity weight tray. EASY OIL DRAIN VALVE makes oil changes easier, faster. FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or3 pull-behind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments). :GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped. MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn surface for easy pickup. Twenty spring tine teeth. Useful to prepare bare areas for seeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TtNE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once installed, lets you mulch, discharge 0rbag clippings (bagger optional) without changing blades. For models not equipped as 3-in-! Convertible mowers. See "MOWER" in the Repair Parts section of this manual. RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber. ROLLER for smoother Eawn surface. 36-inch wide, 18-inch diameter water-tight drum holds up to 390 Ibs. of weight. Rounded edges prevent harm to turf. Adjustable scraper automatically cleans drum. SNOW BLADEforsnowremovalonly. 14-inch high, 48-inch wide blade clears 42-inch path when angled left or right, Raises, lowers with side lever. Adjustable skids; replaceable, reversible scraper bar, (Use with tire chains and wheel weights and/or rear drawbar weight.) SNOWTHROWER has 40-inch swath, Drum-type auger handles powdery and wet/heavy snow. Mounts easily with simple pin arrangement, Discharge chute adjusts from tractor seat. 6-inch diameter spout discharges snow 10 to 50 feet. Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) .... SPRAYERS use 12-volt DC electric motor that connects to the tractor battery or other 12-vott source. Includes booms for automatic spraying and hand held wand for spot spraying. Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers. SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand. SWEEPERS let you collect grass clippings and leaves. TILLER has 5 hp engine and 36-inch swath to prepare seed beds, cultivate and compost garden residue. Tiller has its own built-in lift and depth control system and does NOT require a sleeve hitch. Fits any lawn, yard orgarden tractor. Simply hook up to the tractor drawbar and go! Optional accessories convert unit for dethatching, aerating, hitling...without tools. TIRE CHAINS are heavy duty; closely spaced extra-large cross linksgive smooth ride, outstanding traction. TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clea r plastic windshield offers 360 degree visibility. Hinged meta] doors with catch. Keeps operator warm and dry. Remove vinyl sides and windshields for use as sun protector in summer. Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution Iight for mounting on cab top. VAOS for powerful collection of heavy grass clippings and leaves. Optional wand attachment to pick up debris in hard-to-reach places. VAClCHIPPER includes a chipper-shredder. WEIGHT BRACKET for drawbar for snow removal applications. Uses (1) 55 lb. weight. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. 5 ill i i illll illl ,,, ,,,,,,,,,,,,,,,, CONTENTS lil l Ill[ Jill Parts IIIIII OF HARDWARE I u i= ill ii Bag contents shown iii I, i IHIIIIIIIIIIIIIIIIIIII II IIl, I full size .......... PACK ,,,,,,,,,, i I,II, IIIII ill iiii i Video (1) Locknut 3/8-24 Steering Wheel Cassette Steering Boot il Parts Bag Manual (1) Hex Bolt 1/2-13 x 1 : ,,ll Seat (1) Large Flat Washer (1) Shoulder Bolt 5/16-18 Illlllll in carton ,,,,,,,,,,,,,,,,,,,,,,,,,,,,, (2) Sheet Metal Screws #10-16 x 1/2 O I Parts packed separately iii i i ,,, ,i,,, i ii rl Parts bag contents not shown full size i _'%_X _'\ (!) Lock Washer 1/2 (!) Washer 17/32 Steering Wheel Adapter _ / Steering Wheel insert _/ .... x 1-3/16 x 12 Gauge r ,,i,,i ]llrlll : • I _ Bushing teering 4:_ i_1t11 lI1 __fl t1litIU (2) Hex Bolts 1/4-20 x 3/4 (2) Hex Nuts 1/4-20 (2) Lock Washers 1/4 Slope Sheet (2) Washers 9/32 x 5/8 x 16 Gauge 6 (2) Keys LY iiii , ,,,,,,,,,,,,,,,,,, i iii i iii i ,,, ,,,,,,,,,,,,,,,,,,,,, .... , .................................... Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness. • :•i •/¸ "•,.I•'••::::. ' : ':i ¸, TOOLS REQUIRED FOR ASSEMBLY STEERING WHEELINSERT A socket wrench set will make assemb y easier. Standard wrench sizes are listed. :,_ (1) 5/16" wrench :i (1) :3/'4" wrench (2) 7/16" wrenches: Tire pressure gauge (1) 1/2 wrench UtJltyknufe (1) 9/16" wrench: :: When right or !eft hand is mentioned in this manual, it means when you are in :::the:operating :position (seated behind the steering wheel).: :,::,:> :,_ TO REMOVE TRACTOR 3/8_4LOCKNUT LARGE FLAT WASHER FROM CARTON SHEET METAL SCREW TABS • • • Remove all accessible loose parts and-parts cartons from carton (See page 6). Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. .... Check for any additional loose: parts or cartons and remove .... BEFORE ROLLING TRACTOR STEERING BOOT STEERING SHAFT (ASSEMBLY POSITION) OFF SKID ATTACH STEERING WHEEL (See Fig. 1) • Slide the steering bushing over the steering shaft. • Raise steering shaft forward until screw holes in dash line up with steering bushing. Install two (2) sheet metal screws and tighten securely. • Position steering boot over steering shaft. • Place tabs of steering boot over tab slots in dash and push down to secure. • Slide steering wheel adapter onto upper steering shaft. • Position front wheels of the tractor so they are pointing straight forward. , Position steering wheel so cross bars are horizontal (left to right) and slide onto adapter. • Assemble large flat washer and 3/8-24 locknut and tighten securely. • Snap steering wheel insert into center of steering wheel. • STEERING SHAFT (SHIPPING POSITION) FOR AND REMOVE ANY " ' FIG. 1 TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • • • • Remove protective plastic from tractor hood and grill. IMPORTANT:CHECK ......... STAPLES IN SKiD THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. • 7 Press lift lever plunger and raise attachment lift lever to its highest position. Release parking brake by depressing clutch!brake pedal. Place gearshift lever in neutral (N) position. Rol! tractor backwards off skid. Remove banding holding discharge guard up against tractor. BLY CONNECT BATTERY (See Figs. 2 and 3) i CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets, wristwatch _ SEAT PAN bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. BOX DOOR • : Remove cardboard packing from seat pan and lift seat pan to raised position. • Open battery box door. • Remove terminal protective caps and discard. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. • First connect RED battery cable to positive (+) terminal with hex bolt, flat washer, lock washer and hex nut as : shown. Tighten securely. • Connect BLACK grounding cable to negative (-) termina wth remain ng hex bolt, flat washer lock washer : and hex nut. Tighten securely. • Close battery box door. INSTALL SEAT (See Fig. 4) Open battery box door for: • Inspection for secure connections (to tighten hard- • Assemble adjustment bolt, lockwasher and flat washer loosely. Do not tighten. • • Tighten shoulder bolt securely. Lower seat into operating position and sit on seat. • Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. • Get off seat without moving its adjusted position. • Raise seat and tighten adjustment bolt securely. FIG. 3 Adjust seat before tightening adjustment bolt. • Remove cardboard packing on seat pan. • Place seat on seat pan and assemble shoulder bolt. ware), • Inspection for corrosion .... • Testing battery. • Jumping (if required). • Periodic charging. : DISCARDTERMINALPROTECTIVE CAPS POSITIVE / (RED)CABLE_ HEX NUT _t WASHER LOCK FLAT WASHER SEAT PAN SHOULDER _ BOLT g BOLT NEGATIVE (BLACK) CABLE FIG, 2 ADJUSTMENT BOLT ,,,_ FLAT WASHER LOCK FIG. 4 •:8 WASHER ASSEMBLY ,/CHECKLIST CHECK TIRE PRESSURE The tires on yourtractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance .... • ,Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of th s manual. :' BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE CHECK DECK LEVELNESS ,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton. ,/ Batteryis properly prepared and charged. (Minimum 1 hour at 6 amps). Seat is adjusted comfortably and tightened securely. For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL "See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the betts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ,/ / All tires :are properly inflated. (For shipping purposes, the tires were overinflated at the factory). / Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/ Check mower and drive belts. Be sure they are routed properly around putleys and inside all belt keepers. v" Check wiring. See that all connections are still secure and wires are properly clamped. WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: ,/ / ,/ / Engine oil is at proper level, Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine. Be sure brake system is in safe operating condition. .......... i OPERATI .......... i iii ,,,, ,,,,,,,,, i i These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. t BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED : R N H L ! MOWER LIFT REVERSE NEUTRAL ATTACHMENT CLUTCH ENGAGED HIGH LOW ATTACHMENT CLUTCH DISENGAGED PARKING BRAKE IGNITION HYDROSTATIC FREE WHEEL (Hydro Models only) DANGER, KEEP HANDS AND FEET AWAY 10 i iiUlllll i hill iii I ,,, ,,,,,,,,,,,,,,,,,,,, i n i Ulll OPERATION H In IIIIIIIIIIIIII II II Inlllllllln IIIIIII Ilnl I III I II n IIIIIIIIIIII m .,Hin II III1!1 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself withthe locations of various controls and adjustments. :Save this manual for future reference. AMMETER ATTACHMENT CLUTCH LEVER IGNITION SWITCH i LIGHT SWITCH ...... THROTTL_ CHOKE CONTROL LIFT LEVER PLUNGER \ ATTACHMENT LIFT LEVER CLUTCH/ MOWER BRAKE HEIGHT ADJUSTMENT POSITIONS PEDAL DECK PARKING BRAKE GEARSHIFT LEVER FIG. 5 Our tractors conform to the safety standards of the American National Standards Institute, ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor. GEARSHIFT LEVER: Selects the speed and direction of tractor. ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the eng ine. AMMETER: Indicates battery charging (+) or discharging LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the :brake position, (4. 11 ......................... ,,,,,,,,,,,,,, illl i,iiiii HI iiiiiiiiiiiiiiiiiiiiiiii inll, i i illl ii i i OPERATION i nil n,,m ,_ , ..................... IH i i i,i ,, ,,,,, , i i ill Hi ,i ill i in,m, i i llllll,lllll i i,lll i i i I_1 i m , ,,,,, ,. | The operation of any tractor can result in foreign objects t hro wn intoth e e ye s, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. iiiiii III II I IIIIII IIIIIIIIIIIIIIIIII HOW TO USE YOUR TRACTOR ! i I I I III NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. TO SET PARKING BRAKE (See Fig. 6) You r tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold, stop tractor corn- I _ing pletely, the as operator described s position; above, before to empty leavgrass catcher, etc. J I I ................IICAUTION: Always I • Place parking brake lever in "ENGAGED" position and release pressure fromctutch/brake pedal. Pedal should :: remain in"BRAKE" position. Make sureparking brake will hold tractor secure. ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION TO USE THROTTLE CONTROL (See Fig. 6) Always operateengine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. : ° Full throttle offers the best bagging and mower performance. ::: "DISENGAGED' POSITION IGNITION KEY TOMowFoRwARo A.DBACKWA.D THROTTL_CHOKE_ CONTROLLEVER (See Fig. 6) The direction and speed of movement is controlled by the gearshift lever. PARKING BRAKE "ENGAGED" • GEARSHIFT LEVER • Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. Move gearshift lever to desired position. • Slowly release clutch/brake pedaf to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR TRANSAXLE. "BRAKE" POSITION CLUTCHtBRAKE PEDAL "DRIVE" POSITION TO ADJUST MOWER CUTTING (See Fig. 5) The position of the attachment tift _ever determines the cutting height. PARKING BRAKE "DISENGAGED li POSITION • , Grasp lift lever. FIG. 6 • STOPPING (See Fig. 6) Press plunger with thumb and move lever to desired position. The cutting height range is approximately lq/2 to 4'. The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn should be cutto approximately2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. MOWER BLADES. Move attachment clutch lever to ';DISENGAGED" position. GROUND DRIVE • Depress clutch/brake pedal into full "BRAKE" position. • Move gearshift lever to neutral (N) position. ENGINE • Move throttlecontrol to slow (,_=_)position. NOTE: Failure to move throttle control to slow (_) position and allowing engine to idfe before stopping may cause engine to "backfire". Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. Never use choke to stop engine. HEIGHT 12 i,,,,,i i ill ii ii i iii i ,,, ,,, ,,, ....................... rATION TO OPERATE MOWER (See Fig. 7) TO OPERATE Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. & ii,iHIIIIIIIIIIIIIIIIIIII _ "ENGAGED" POS_ION iHi, iui ,H=l hills with slopes greater than 15 ° and do not drive across any slope, , t tltlt Choose the slowest speed before starting up or down hills. O Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. if stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. ! ! ATTACHMENT LIFT LEVER HIGH POSITION ] ttLiUiiiiiiii Q I Ill I II CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. ATTACHMENT CLUTCH LEVER "DISENGAGED"POSITION !,&cA,.,r,o,,,; oo not °r've uP or 0owo I i iiiiiitt]l • illlll ii ON HILLS Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • • To restart movement, slowly release parking brake and clutch/brake pedal. Make all turns slowly. TO TRANSPORT • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL (See Fig. 12) DISCHARGE GUARD FIG. 7 13 • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tLght, wait for a few seconds, remove and read oil IeveL If necessary, add oil until '!FULL" mark on dipst{ck is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). • To change engine oil, see the Custome r Responsibilities section in this manual. OPERATION i ii IIH II II II Illlll I ADD GASOLINE COLD WEATHER STARTING ( 50 ° F and below) I_ • • Fill fuel tank. Use fresh, clean, regular unleaded :: gasoline with a minimum of 87 octane. (Useof leaded gasoline wilt increase carbon and lead oxide deposits and reduce Valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C) USE FRESH, CLEAN WINTER GRADE GASOLINE T'O HELP INSURE GOOD COLD WEATHER STARTING. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. ii llll i i ii When engine starts0allow engineto run with the throttle control in the choke ( X ) position until the engine runs roughly, then move thrott e control to fast (,_) position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. The attachments can also be used during the engine warm-up period. • NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See'q'O ADJUST CARBURETOR" in the Service and Adjustments section of this manual. : : : : ..... _ :: ..... :i MOWING TIPS ........ • • • ii llllll filler neck. Do not overfill. Wipe offany CAUTION: bottom store, of gas tank spilled oil orFill fuel.to Donot spill or use gasoline near an open flame. • lll,lll,i • TO START ENGINE (See Fig. 6) When starting the engine for the first time or ifthe engine has run out of fuel, it will take extra crankingtime to move fuel from the tank to the engine. • • • Depress clutch/brake pedal and set parking brake. Place gear shift lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position. • Move throttle control to choke (N) • • position. Note: Before starting, read the warm and cold starting procedures below. • • Insert keyinto ignition and turn key clockwiseto"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen :seconds per minute. If the engine does not start after several attempts, move throttle control to fast (.t_) position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke ( X ) position and retry. WARM WEATHER STARTING (50 ° F and above) • • • Tire chains cannotbe used when the mower housingis attached to tractor, Mower should be propedy leveled for best mowing performance. See'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings wilt discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 8 ). if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. When engine starts, move the throttle control to the fast (,top)position. The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. FIG. 8 14 ii • ilnlllllll CUSTOMER II RESPONSIBILITIES I MAINTENANCE SCHEDULE AS YOU COMPLETE REGULAR..SERVICE ........ : If 'Mower Blades AC Lubrication Cha.rt T Check . 0 Clean Battery and Terminals R Check Transaxle . _4'7 " t_4 . if Battery Level/Recharge ......... V _ V f Cooling Ks III II III IIIIIIIIIIIIIIIIIIIIIII V p Change Engine Oil _ _1.2,3 Clean Air Filter E .................. N Clean Air Screen G Inspect Muffl'er!Spark ........ t_s I I Check Engine Oil Level ....... _#t Ill2 .......................... ...... 1_2 Arrester ! Replace Oil Filter (If equipped) N €,ean Engine Cooling Replace Spark Plug Fins ...........!_ .....',,',"' V_1,2 ...... ...................... ,. t#42 i tf If Replace Air Filter Paper Cartridge 12 3 4 - ..... .... V _ Adjust Motion Drive Belt(s) Tension Replace if 1_6 Adjust Biade Belt(s) Tension III DATES if !_ "C'heck for Loose Fasten'ers ..... R _sharpen/Replace II ' SERVICE If Check Tire Pressure T I /___J _O_,,r,r. f_F_'_v Check Brake Operation II ..... ............... VP2 Fuel.Filter ._ Change more often when operating under a heavy load or in high ambient temperatures. Service more often when operating in dirty or dusty conditions. tf equipped with oi! fitter, change oil every 50 hours. Replace blades more often when mowing in sandy soil, ........ : 5 - If equipped with adjustable system. 6 - Not requiredif equippedwtthmaintenance4reebattery. 7 - Tightenfront axle pivot bolt to 35 ft.-lbs, maximum, Do notovertighten. LUBRICATION GENERAL RECOMMENDATIONS CHART (_) SPI The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. (_ FRONT BEARING _IDLE ZERK(_) ZERK BEARING (_) ZERK "ENGINE" SECTION Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • ® Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. CLUTCH PIVOT(S) : BEFORE EACH USE • Check engine oil level. ° Check :, Checktire ° Check brake (_) SAE 30OR 10W30 MOTOR OIL operation. (_ GENERAL PURPOSE GREASE pressure. for loose (_) REFER TO CUSTOMER RESPONSIBILITIES fasteners. IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 15 , CUSTOMER R i i NSIBILITIES ii /_ll L i TRACTOR TO SHARPEN Always observe safety rules when performing any maintenance, Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. BRAKE • OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highestgear, thenbrake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual), • TIRES • • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual), • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. BLADE (See Fig. 10) The blade can be sharpened with a file or on a gdnding wheel. Do not attempt to sharpen while on the mower. To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer). Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. L BLADE CARE / For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL CENTERHOLE / / (See Fig. 9) • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. 5/8"BOLT ORPIN FIG. 10 • Tighten bolt securely (30-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED. BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger wilf extend its life. NOTE: We do not recommend sharpening blade - but if _oudo, be sure the blade is balanced, BLADE \ BLADE • Keep battery and terminals clean. MANDREL • ASSEMBLY • Keep battery bolts tight. Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. TRAILING EDGE UP • Open battery box door. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. FLAT WASH Rinse the battery with plain water and dry. LOCK WASHER Clean terminals and battery cable ends with wire brush until bright. Coat terminals with grease or petroleum jelly. Reinstall battery (See "CONNECT BA']-rERY" in the Assembly section of this manual). *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. FIG. 9 16 i i iii ii ii t tUllllllllllUiii nllllllllllllllllllllllllllllllllll nlll i iiiiiiiiiiii n i i iii II nil i I CUSTOMER R iii ii,,,,,, ¸ : • i ,i,w,i,, V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING Keep transaxle free from build:.up of dirt and chaff which can restrict cooling, ....... ENGINE ...... FIG. 12 LUBRICATION AIR FILTER (See Fig. 13) Only use high quality detergent oil rated with API service classification SF orSG. Select the oil's SAE viscosity grade according to your expected operating temperature, Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season, Service paper cartridge ever:/100 hours of operation or every season, whichever occurs first. NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in.cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check you r engine oil level more frequently to avoid possible engine damage from running tow on oil, Service air cleaner more often under dusty conditions. • Remove knob(s) and cover. TO SERVICE PRE-CLEANER SAE VISCOSITY GRADES i,, 4 oF ,.20 ° TEMPERATURE 0• RANGE 30" 320 40_ ANTICIPATED 60 ° BEFORE 80 _ ' NEXT 100 _ OIL CHANGE FIG. 11 Change the oil after the first two hours of operation and every 25 hours thereafter or at ]east once a year if the tractor is not used for 25 hours in one year. TO CHANGE ENGINE OIL (See Figs. 11 and 12) Determine temperature range expected before oil change. Afl oil must meet API service classification SF or SG. Be sure tractor is on level surface. • • Oil will drain more freely when warm. Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Remove drain plug. • After oil has drained completely, replace oil drain plug and tighten securely. • Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual. • Slide foam pre-cteaner off cartridge. ° Wash it in liquid detergent and water. ° Squeeze it dry in a clean cloth. • Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. • • If very dirty or damaged, replace pre-cieaner. Reinstall pre-cleaner over Cartridge. • Reinstall cover and secure with knob(s). TO SERVICE CARTRIDGE:: ° Remove cartridge nut. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil flit cap/dipstick securely each time you check the oil level. • • :: • Carefully remove cartridge to prevent debris from entering carburetor. Clean base carefully to prevent debris from entering carburetor. • Clean cartridge by tapping gently on flat su dace. If very dirty or damaged, replace cartridge. ° Reinstall cartridge, nut, precleaner, cover and secure with knob(s). IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TQ CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE. COVER KNOB CARTRIDGE NUT COVER Use gauge on oil ill] cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULL" line on dipstick. FOAM PRE-CLEANER , _ BASE CARTRIDGE FIG. 13 17 PAPER ........ illll i CUSTOMERIIRESPONSIBILITIES lU n.i u,,=,=l,=,,,,,,,, ill ==,,,,,,m ii ,, H,,,,,,,,m lliHll L i CLEAN AIR SCREEN (See Fig. 14) IN-LINE FUEL FILTER Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. ENGINE COOLING FINS (See Fig. 14) Remove any dust, dirt or oi_ from engine cooling fins to prevent engine damage from overheating. ° Remove screws from blower housing and lift housing and oil fill tube assembly off engine. ° Cover oil fill opening to prevent entry of dirt. • Remove the screws securing the starter housing and [ift housing off engine. • • (See Fig. 15) ° With engine coot, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. Immediately wipe up any spilled gasoline. • CLAMP Use compressed air or stiff bristle brush to thoroughly clean engine cooling fins. To reassemble, reverse above procedure. SCREWS BLOWER HOUSING SCREWS FIG. 15 CLEANING AIR SCREEN OIL FILL TUBE ASSEMBLY Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. SPARK PLUG ENGINE COOLING FINS • FIG. 14 MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. 18 IIHll I,IIIIWI,I IIIIll Illll I IIIIIIIH ,I I II IIIll CE AND ADJUSTMENTS • Depress clutch/brake pedal fully and set parking brake. CAUTION: BEFORElever PERFORMING ANY SERVICE OR ADJUSTMENTS: Place gearshift in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TO REMOVE MOWER (See Fig. 16) CLUTCH LEVER Mower willbe easier to remove from the right side of tractor. • • • CLUT( Place attachment clutch in "DISENGAGED" position, Move attachment lift lever forward to lower mower to its lowest position, Roll belt off engine pulley. • Disconnect clutch rod from clutch lever by removing retainer spring. • Disconnect anti-sway bar from chassis bracket by removing retainer spdng, • Disconnect suspension arms from rear deck brackets by removing retainer springs. ° Disconnect front links from deck by removing retainer : springs. RETAINER SUSPENSION ARMS ENGINE PULLEY RETAINER SPRINGS "'--,. (BOTH SIDES) • Raise fft teverto raise suspension arms. Slide mower out from under tractor. IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L.H, SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR, RETAINER SPRING ANTI-SWAY BAR TO INSTALL MOWER (See Fig. 16) ' Raise attachment lift lever to its highest position, • Slide mower under tractor with discharge guard to right side of tractor, ° • Lower lift lever to its lowest position. Install mower in reverse order of removal instructions. RETAINER SPRINGS (BOTH SIDES) FIG. 16 19 111111 iiiii ill ii iii i i ill ii i i i ii illlllll ii,,,,,,lllll illlll illl ill AND ADJUSTMENTS iii ill Ul iiiii, ii i i i,ii,lll i ii i i IL II i TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinflated, you will not properly adjust your mower. , ,.,... i i,,i ill illl illll i ii FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20) ......'IMPORTANT: DECKMUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER : WILL STAY LEVEL SIDE-TOSIDE. To obtain the best cutting results, the mower housing should be adjusted so that the front isapproximately 1/4" to 3/4" lower than the rear when the mower is in its highest position. SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18) • Raise mower to its highest position. ...... At the midpoint of both sides of mower, measure height from bottom edge of mowerto ground. Distance"A" on both sides of mower should be the same or within 1/4" of each other. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • To raise one side of mower, tighten lift link adjustment nut on that side. Before making any necessary adjustments, checkthat both front links are equal in length. Both linksshould be approximately 10-3/8". • To lower one side of mower, loosen lift link adjustment nut on that side. • NOTE: Each fullturn of adjustment nut willchange mower height about 1/8". Recheck measurements after adjusting. • If iinks are not equal in length, adjust one link to same length as other link. To lower front of mower loosen nut "E" on both front links an equal number of turns. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nuts "F" against trunnion on both. front links. ° If adjustment is necessary, make adjustment on one side of mower only. ° • BOWOM EDGe To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front _inks an equal number of turns. When distance "D" is 1/4" to 3/4" lower at front than rear, tighten nut"F" against trunnion on both front tinks. BOTTOM EDGE OF MOWER TO GROUND OF MOWER TO GROUND Recheck side-to-side adjustment. \, : GROUND LINE ._ %\ "\ _ .... _ _ MANDREL FIG. 17 SUSPENSION ARM FIG. 19 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH LIFT LINK ADJUSTMENT NUT / FIG. 18 NUT "E" NUT "F" FRONT LINKS 20 TRUNNION FIG. 20 : SERVICE AND ADJUSTMENTS TO REPLACE (See Fig. 21) MOWER BLADE DRIVE BELT WITH PARKING BRAKE "ENGAGED" The mower blade drive belt may be rep aced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL • Remove mower from tractor (See 'q-o REMOVE MOWER" in this section of this manual). • Work bett off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Install new belt in reverse order of removal. • • Make sure belt is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions. OPERATING ARM FIG. 22 MANDREL PULLEY IDLER PULLEYS TO REPLACE MOTION DRIVE BELT (See Fig. 23) Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. ° Remove mower (See %0 REMOVE MOWER" in this section of this manual.) • • Remove upperbelt keeper. Remove :be tfrom stationary idler and clutching idler. • Puilbelt slack toward::rearof tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. :, Pul belt toward front of tractor and remove downwards from around engine pulleY,:: • MANDREL PULLEY • instal newbelt by reversing above procedure. ': :[ IMPORTANT::: MAKESURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS. FIG. 21 PULLEY TO ADJUST TABS CLUTCHING IDLER BRAKE (See Fig. 22) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxte. UPPER BELT KEEPER If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • • Depress clutch/brake pedal and engage parking brake. Measure distance between brake operating arm and nut "A" on brake rod. • If distance is otherthan 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. • ST/ IDLER PULLEY 21 FIG. 23 SERVICE AND ADJU TO ADJUST STEERING WHEEL ALIGNMENT TO START ENGINE WITH A WEAK BATTERY (See Fig. 25) If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. _ teries. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized if your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. service center/department. TO REMOVE WHEEL FOR REPAIRS (See Fig. 24) • ° . i .... Block up axle securely. Remove axle cover, retaining ring and washers to aliow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble. ° On rear wheels only: align grooves in rear whee hub and axle. Insert square key. ° Replace washers and snap retaining ring securely in axle groove .......... Replace axle cover. ° TO ATTACH JUMPER CABLES ° Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis. • Connect one end of the BLACK cable to the NEGATIVE (-)terminal of fully charged battery. • Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tankand battery. TO REMOVE CABLES, REVERSEORDER • WASHERS • RETAINING RING AXLE COVER - BLACK cable first from chassis and then from the fuliy charged battery. RED cable last from both batteries. POSITIVE TERMINAL NEGATIVE TERMINAL POSITIVE TERMINAL \ NEGATIVETERMINAL SQUARE KEY (REAR WHEEL ONLY) FIG. 24 FIG. 25 22 AND ADJUSTM TO REPLACE HEADLIGHT TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 26) BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Raise hood. • Unsnap headlight wire connector. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the gdll. CIosehood. • Stand in front oftractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedures. • INTERLOCKS • AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section of this manual. TO REPLACE HOOD FUSE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. HEADLIGHT WIRE CONNECTOR FIG. 26 23 ICE AND ADJUSTMENTS ENGINE :: TO ADJUST THROTTLE (See Fig. 27) CONTROL : PRELIMINARY SETTING • Air cleaner assembly must be assembled to the carburetor when making carburetor adjustments. ° Be sure the throttle control cable is adjusted properly (see above). FINAL SETTING • Start engine and allow to warm for five minutes. Make final adjustments with engine running and shift/motion control lever in neutral (N) position, • Move throttle control lever to slow (,I_) position. With finger, rotate and hold throttle lever against idle speed screw. Turn idle speed screw to attain 1750 RPM. • While still holding throttle lever against idle speed screw, turn idle mixture valve full travel clockwise then counterclockwise until engine runs rough. Turn valve to a point midway between those two positions. Release throttle lever. : : CABLE The throttle control has been preset at the factory and adjustment shouldnot be necessary. Check adjustmentas described below before loosening cable. If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow (,_i) to choke (N) position. Slowly move lever from choke (l'_i) to fast (,{y) position. • , Checkthatholes"A" in governorcontrolleverand hole in governor plate iine-up. If holes "A" are not aligned, loosen clamp screw and move throttle cable until holes are aligned, Tighten clamp screw securely. GOVERNOR CONTROL LEVER GOVERNOR CONTROL PLATE ACCELERATION TEST - ° HOLES"A" CLAMP SCREW Move throttle control lever from slow (,ab) to fast (,_) position. If engine hesitates or dies, turn idle mixture valveout (counterclockwise) I!8turn. Repeattest and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGtNE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. THROTTLE CABLE THROTTLE LEVER FIG. 27 TO ADJUST CARBURETOR IDLE SPEED SCREW (See Fig. 28) NOTE: The carburetor on this engine is tow emission, it is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fue!, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning idle mixture valve in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/ air mixture. Turning the idle mixture valve out (counterclockwise) increasesthe supply of fuel to the engine giving a richer fuel/air mixture. IDLE MIXTURE VALVE WITH LtMITER IMPORTANT; DAMAGE TO THE NEEDLE VALVE AND THE SEAT tN CARBURETOR MAY RESULT IF SCREW IS TURNED IN TOO TtGHT. FIG. 28 24 STORAGE i,i i,i ill ll,l,l,,,ll FUEL SYSTEM IMPORTANT: IT 1S IMPORTANT TO PREVENT GUM DEPOStTS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. :: .... : ,, ................ TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, greas e, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See "CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Drain the fuel tank. • Start the engine and iet it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. • NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabi!izer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allowthe stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fue! stabilizer. Lubricate as shown in the Customer Responsibilities section of this manual. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts fordamage, breakage and wear. Replace if necessary. • i,,,lll,llllll,i ,,,,,,,,,,,,,,,, CAUTION:, Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. ................................... ,, i j ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, ,,,,,,,,,,,,,,,,,,,,,,,,, ill ENGINE OIL Touch up all rusted or chipped paint surface,_ sand lightly before painting. ' Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual). BATTERY Fully charge the battery for storage. CYLINDERS After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual). • Remove spark plug(s). • Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition key to"START" position for afew seconds to distribute oil. • • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. Replace with new spark plug(s). OTHER • Be sure battery drain tube is securely attached. • Do not store gasoline from one season to another. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 25 / i Hi,llnl TROUBLESHOOTING . /l/l/_ i i ii CAUSE PROBLEM Will not start i CORRECTION .... 1, Out of fuel. 2. 3. 4. 5. 6. 7. Engine not"CHOKED" Engine flooded, Bad spark plug, D rty air filter, Dirty fuel filter. Water in fuel. 8, 9, 10, i POINTS ii 1. 2, 3. 4, 5. 6. properly, .... : : _ 7. 8, 9. Loose or damaged wiring, Carburetor out of adjustment. Engine valves out of adjustment, 10, Fill fuel tank. See "TO START ENGINE" in Operation section, Wat severa minutes before attempting to start,; Replace spark plug. : ..... :: Clean/repiac e air filter, Replace fuel filter. :........ Drain fuel tank and Carburetor, refill tank with fresh gasoline and replace fue! filter. Check all widng. Contact an authorized service center/department. Contact an authorized service center/department. Ill, Hard to start 4 Engine will not turn over : i 1. 2. 3. 4. 5. 6. 7. Dirtyair fitter, Bad spark plug. Weak or dead battery, Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring ..... Carburetor out of adjustment. 8, Engine valves out of adjustment 1. Clean/replace air filter. 2, Replace spark plug. 3, Recharge or replace battery. 4. Replace fuel filter. 5, Drain fue! tank and refill with fresh gasoline, 6. : Check all wiring, 7. Contact an authorized service center/department, 8, Contact an authorized service centeddepartment 1. Clutch/brake pedal not depressed. 2, Attachment clutch is engaged, 3, Weak or dead battery, 4, Blown fuse, 5. Corroded battery terminab, 6. Loose or damaged wiring. 7. Faulty ignition switch. 8. Faulty solenoid or starter. 9. Faulty operator presence switch(es). 1. 2, 3, 4. 5, 6. 7. 8. 9. .IIHIIIIlll Engine clicks but will not start 1. 2. 3. 4. Depress clutch/brake pedal, Disengage attachment clutch. Recharge or replace battery, Replace fuse, : Ciean battery terminals. Check al! widng, CheckJreptace ignition switch, CheckJrepiace sobnoid or starlet, Contact an authorized service center/department I 1. 2, 3. 4, Weak or dead battery. Corroded battery terminab. Loose or damaged wiring. Faulty soIenoid or starter. Recharge or replace battery, Clean battery terminals, Check all wiring, Check!replace solenoid orstarter. r Loss of power t, 2, 3. 4, 5. 6, 7. 8. 9. 10. 11. 12. 13. I4. !5. Excessive vibration t. 2, 3. 4, 5. 6, 7. 8, 9. Cutting too much grass/too fast. Throttle in "CHOKE" position. Build-up of grass, leaves and trash under mower, Dirty air fiiter, Low oil level/dirty oil, : Faulty spark plug, Dirty fueI filter. Stale or dirty fuel ......... Water in fuel. 10. 11. 12. 13. 14, 15. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment, Engine valves out of adjustment 1. 2. 3. 1. 2. 3. Worn, bent or loose blade. Bent blade mandrel. Loose/damaged part(s). L I • -•i • 26 • ...... Set in "Higher Cut _ position/reduce speed, Adjust throttle control. Clean underside of mower housing ..... Clean/replace air filter. Check oilleve!ichange oil. Clean and regap or change spark plug. Replace fuel filter. Drain rue! tank and refill w!th fresh gasoline, Drain fuet tank and carburetor, refill tank with fresh gasoline and replace fuel _ter. Connect and tighten spark plug wire. Ciean engine air screen/fins, Clean/replace muffler, Check all wiring, Contact an authorized service center/department, Contact an authorized service center/department. Replace blade. Tighten blade bolt. Replace biade mandrel. Tighten loose part(s). Replace damaged parts. i i illl ill , iiii TROU PROBLEM HOOTING POINTS CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1, Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3, 4, Wom, bent or _oose blade. Mower deck not level Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 5, Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3, 4. 5. Replace blade. Tighten blade boIt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes.. Mower blades will not rotate 1. Obstruction in clutch mechanism. I. Remove obstruction. 2. 3. 4. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 2. 3. 4. Replace mower drive belt. Replace idler pulley. Replace blade mandrel. 1, 2. 3. 4. 5. 6. 7. 8. Engine speed too slow. Travel speed too fast. Wet grass, Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. 9. 10. 11. Blades improperly installe& ImproperbIades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. nlnllH Poor grass discharge t. 2. 3. 4. 5. 6. 7. 8. 9. t0. 11. Place throttle control in "FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replacelsharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) 1. 2, 3. 4. 5. Switch is "OFF". Bulb(s) burnedout. Faulty light switch. Loose or damaged wiring. Blown fuse. 1. Turn switch "ON". 2. 3. 4. 5. Replace bulb(s), Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. Bad battery cell(s). Poor cable connections. 1. 2. Replace battery. Check/clean all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator, Replace alternator. 1, Engine throttle controt not set at "SLOW" position for 30 seconds before stopping engine. Engine "backfires" when turning engine "OFF" 27 Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine. S E 28 TRACTOR -- MODEL NUMBER 917.256410 SCHEMATIC RED BLACK BATTERY RED Q _je RED FUSE 30 AMP. AMMETER i _llh i STARTER BLACK r----_ WHITE ___: 'O'O' 1 t I 1 _ I _" ..... } SOLENOID J CLUTCH/ BRAKE (PEDAL UP) WHITE SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH WHITE I ,0 : :::' I 1 1 ,UST;-:: .... ' { O f_ I BLACK 1- _1 BLACK f (CLUTCH OFF) BLACK : ,GN,T,O. UNIT CHARGING SYSTEM OUTF_UT 3 AMP DC @ 3600 RPM I GROUNDING CONNECTOR SPARK PLUG e----ll 28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED) RED _u2_;u_: :_ .... DIODE-" ........ 'i' A'._ATO-_ _ : NOTE 1_ _x '......... J YOUR TRACTOR IS ]_ " 14 VOLTS AC MIN, @ 3600 RPM {LIGHTS OFF) EQUIPPED WITH A SPECIAL l_ HEADLIGHTS :ALTERNATOR SYSTEM. ! _...... i /_ t I BROWN BLACK THE LIGHTS ARE NOT ____ CONNECTED TO THE ;_2 _ _ ; - T \_/ T BATFERY, BUT HAVE THEIR I_EAT3LI_T i _\ I OWN ELECTRICAL SOURCE. SWITCH L_O BECAUSE OF THIS, THE (OFF) BRIGHTNESS OF THE LIGHTS IGNITION SWITCH WILL CHANGE WITH ENGINE POSITION CIRCUIT SPEED. AT IDLE THE LIGHTS F 7 WILL DIM. AS THE ENGINE IS M+G" WIRING INSULATED CLIPS OFF SPEEDED UP, THE LIGHTS ......ON B+L NOTE: IF WIRING INSULATED WILL BECOME THEIR BRIGHTEST. B+S+L START CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY A SHOULD BE REPLACED TO W NON-REMOVABLE _ REMOVABLE PROPERLY SECURE YOUR WIRING. CONNECTIONS CONNECTIONS 29 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256410 ELECTRICAL 22 42 41 36 35 20 34 39 39 36 / / 45 25 32 15 \ 8/ -__ ] ] 6 ] = - T - = J I 30 / REPAIR PARTS TRACTOR - - MODEL NUMBER ELECTRICAL 917,256410 ..... • KEY NO, 1 2 3 4 6 7 PART NO. 146139 STD523107 STD551025 STD551125 STD541025 109238X 8 144940 9 !09596X 15 147688 19 STD551125 20 73350400 21 136850 22 4152J 24 4799J 25 146147 26 108824X 28 4207J 29 121305X 3O 144921 31 140400 32 141226 33 1404o3 34 110712X 35 108236X 36 STD601005 38 140336 39 109553X 40 146057 41 71110408 42 131563 43 145673 44 73640400 45 121433X 49 STD551262 70 140413 DESCRIPTION Battery 12 Volt 25 AMP Bolt Hex Hd 1/4-20unc X 3/4 Washer 9/32 X 5/8 X 16 Ga Washer Lock Hvy Helical 1/4 Nut Fin Hex 1/4-20 Unc Tube Plastic 12" Case Battery Clamp Hose Olive Fastner Snap-ln Washer Lock 1/4 Nut Jam Hex 1/4-20 Unc Harness Socket Light W/4152J Bulb Light #1156 Cable Battery 6ga 11" red Cable Battery 6 Ga W/16 Wir red Fuse 30 AMP Auto Green Cable Ground 6ga 12" black Switch Plunger Nc Gray Switch Ign 3 pos Nut Ignition Cover Sw Ignition Key Ign Motded Craftsman, Delta Switch Light BIk Blk Red Bracket Switch Clutch Screw Tap Hex #10-24unc X 1t2 Bracket Switch interlock Switch Intlk CI MWR Gry 4 Term Harness Ign Dash LT 1 PC Mech 95 Bolt BIk Hex I/4-20unc x 1/2 Cover Terminal Red Solenoid Nut Keps Blk Hex 114-20 Uric Ammeter Rectangular 6 AMP Washer Lock Internal Tooth 5/8 Harness Engine, B&SFFec, Dual NOTE: All component dimensions 1 inch = 25.4 mm 31 given in U.S. inches REPAIR PARTS TRACTOR- MODEL NUMBER 917.256410 CHASSIS AND ENCLOSURES 30 17 21 22 5 18 26 25 26 O0 29 14 1 \ 1 26 33 10 •32 28 REPAIR PARTS TRACTOR - -MODEL NUMBER 917.256410 CHASSIS AND ENCLOSURES KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 t7 18 19 21 22 24 25 26 27 28 29 30 31 33 34 35 38 39 100 -- PART NO, 145501 140356 17490612 STD55t025 146O77 145208X016 126842X 126471X 146760X011 STD533710 146956 146961X012 17490608 74180512 STD541431 131445X574 126938X 17030814 122933X 124479X STD523710 19131312 STD541437 1703O814 14O137 !24029X 109872X574 136619 145244X574 145243X574 STD533707 139886 139887 !05037X 5479J DESCRIPTION Chassis Wldmt 11ga 1995 Drawbar Stretch Screw Thdrol 3/8-16 x 3/4 Ty-tt Washer 13/32 X 3/4 X 16 Ga Bumper Snap-in Saddle Slkscr Fit Sdl 65 D4360 Shield Hr. Hood Kohl/Dia Engine Clip Insulator 406 Mtg Hole Dash Slkscr 1-pc Bolt Rdhd Sqnk 3/8-16unc X 1 Panel Dash LH Panel Slkscr Dash RH Screw Thdrol 3/8-16 x 1/2 Ty-tt Screw Mach TRHD 5/16-18 unc x 3/4 Nut Keps 5/16-t8 Unc Hood Asm Pnt Slope Weld Ms-459 Bumper Hood Screw Sltd Hex Hd W/PI Washer Rivet Ratchet Nylon Washer Nylon BIk 28 x 75 x 19 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5 Washer 13/32 X 13/16 x 12 Ga Nut Hex Lock W/Ins. 3/8-16 Unc Screw Spiderloc Hex Hd #8 x 7/8 GriIte Grey Lens Headlight Bar Clear Fender Pnt LT W/o Shift Bracket Fender Repl 109873x Footrest Pnt Lh Footrest Pnt Rh Bolt Rdhd Sht Sqnk 3/8-16 × 3/4 Bracket Asm Pvt LH MWR Rear Bracket Asm Pvt RH MWR Rear Strip Foam 18" Plug Button Bik 359 Dia Choke NOTE: All component dimensions given in U.S. inche 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256410 DRIVE r19 61 34 53 26 27 34 REPAIR PARTS TRACTOR-- MODELNUMBER 917.256410 DRIVE KEY NO. PART NO. 1 2 3 4 5 6 7 8 10 11 12 13 t4 15 t8 19 21 22 24 25 26 27 28 29 30 31 32 34 35 36 37 38 39 40 142603 146682 123666X 12000028 121520X 17490512 130802 t31679 STD561210 105701X 19151216 74550412 STD551125 74490544 STD523710 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 145204 124236X 130807 127275X STD523107 149001 120183X STD551062 1572H 123674X STD523727 4470J KEY NO. DESCRIPTION Transaxle 6sp Std D4360-79 Spring Return Brake T/a Zinc Pulley Transaxle 18/20" tires Ring Retainer # 5100-62 Strap Torque 30 Degrees Screw Thdrol 5/16-18 X 3/4 TYT Bracket Saddle Shift T!8, Rod Shf Sdf LY/YT Str Bik Zinc Pin Cotter t/8 X 1 Cad Washer Plate Shf 388 Sq Hole Washer 15/32 X3/4X 16ga Bolt 1/4-28unf Gr8 W/Patch Washer Lock Hvy Helical 1/4 Bolt Hex FLGHD5/16-18Gr.5 Bolt Fin Hex3/8-16unc X 1 Gr, 5 Nut Lock Hex W!Ins. 3/8-16 Unc Knob Rd 1/2-13 Ptstc Thds BIk Rod Brake BIk Zinc 26 840 Nut Hex Jam 3/8-16 Unc Spring Rod Brake 2 00 Zinc Washer 13/32 X 13/16 X 16 Ga Pin Cotter 1/8 X 3/4 Cad Rod Brake Parking Lt/Yt Cap Brake Parking Red Bracket Mtg Transaxle Keeper Belt LH LT 14 Ga Bolt Hex Hd 5/16-18unc X 3/4 Shaft Asm Pedal Foot Bearing Nylon BIk 629 ld Washer21/32 X 1 X 16 Ga Pin Rolf 3/16 X1" Pulley Idler Flat Bolt Fin Hex 3/8-16unc X 2-3/4 Spacer Split 395 X 59 Bzp PART NO. 4! 109070X 42 19131312 44 105706X 45 110812X 46 12000039 47 127783 48 123789X 49 123205X 50 STD523715 51 _STD541437 52 STD541431 53 105710X 55 105709X 56 STD523712 57 130801 58 127274X 59 1403t2 61 17490612 62 8883R 63 140186 64 71170764 65 STD551143 66 129921 70 134683 72 19132012 74 109502X 75 121749X 76 STD581075 77 123583X 78 121748X 1t2 19091210 DESCRIPTION Keeper Belt Retainer Washer 13/32 X 13/16 X 12 Ga Bearing Nyl 503 X 628 X 1 25 Washer Hardened Ring Klip #t5304-50 Pulley Idler V Groove Plastic Bellcrank Asm Clutch Retainer Belt Style Spring Bolt Hex Hd 3/8-16unc X 1-!/2 Nut Crownlock 3/8-16 UNC Nut Crown Lock 5/16-18 Link Clutch 7 66 Spring Return Clutch 6 75 Bolt Fin Hex 3/8-16 unc x 1-1/4 V-Belt Gd Drive 95 25 Keeper Belt RH LT Pnt/zinc 16g Keeper Belt Centerspan Screw Thdrol 3/8-16x3/4 Ty-tt Cover Pedal BIk Round Pulley Eng Ct Mech 38deg LTiYT Bolt Hex 7/16-20x4 Gr 5 Washer Lock Hvy HIcl Spr 7/16 Keeper Belt Engine LH LT Guide Belt Mower Drive RH Washer 13/32 X 1-1/4 X 12 Ga Spacer Split 80xl 94 Cad/zinc Washer 25/32 X 1 1/4 X 16 Ga E-ring #5133-75 Key Square 2 0 X 1845/1865 Washer 25/32 X 1-5/8 X 16ga Washer 9/32 X 3/4 X 10 Ga NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 35 REPAIR PARTS TRACTOR - MODEL NUMBER 917.256410 STEERING ASSEMBLY 62 46 .....8 11 / / 12 _/ 10 36 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256410 STEERING ASSEMBLY KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 t7 18 19 20 2t 22 23 24 25 26 27 28 29 3O 32 36 37 38 39 40 41 42 43 46 47 62 PART NO. 139768 142033 135227 135228 6266H 121748X 19272016 12000029 3366R 13O468 STD551137 73610600 110438X 74011056 73901000 132624 132614 57079 124035X 126684X STD551125 71100410 127501 109816X 124036X 126847X 136874 19131416 17490612 STD561210 130465 132196 17431OO8 139769 19133808 STD541537 104820X 124417X 121749X 121232X 6855M 149684 DESCRIPTION Wheel Steering Opp Sears BIk Axle Asm Front Lt Spindle Asm Lh Spindle Asm Rh Washer Thrust .75 x 1,230 Washer 25/32 x 1-5/8 x 16 Ga. Washer 27/32 x 1-1/4 x 16 Ga, RingKlip #T5304-75 Bearing Col Strg BIk Link Drag Sol Ball Jt 20.064 Washer Lock Hvy Hlcl Spr 3/8 Nut Fin Hex 3/8_24 Unf Spacer Bearing Axle Front Bolt, Hex 5/8-11 UNC x 3-1/2 Locknut Flange 5/8-11 UNC Pin Axle 5/8 x 1 o55/1,54 Lg Shaft Asm Strg 5/8 x 15,19 Lt Washer Thrust ,515 x ,750 x .033 Support Shaft Washer Shim 1/4 x 5/8 x .062 Washer Lock Hvy Helical 1/4 Screw Cap Socket HD Shaft Asm Pitman Nyliner Snap In Bracket Steering Bushing Link Drag Blk LR Gear Sector 22 Teeth Washer 13/32 x 7/8 x t6 Ga. Screw Thdro! 3/8-16 x 3/4 TY-TT Pin Cotter 1/8 x 3/4 Cad Rod Tie Wire Form 19.75 Mech Bushing Strg. 5/8 ID Dash Screw Stftp #10-16 x 1/2 Ty-B Cap Wheel Steer Opp Sears B}k Washer 13/32 x 2-3/8 x 8 Ga, Locknut Center 3/8-24 Unf Adaptor Wheel Strg..640/.635 ld Boot Shaft Steering Craftsman Washer 25/32 x 1-1/4 x 16 Ga. Cap Spindle Fr Top Blk Fitting Grease Steering Assembly NOTE: All component dimensions 1 inch = 25.4 mm 37 given in U.S. inches REPAIR PARTS TRACTOR -- MODEL NUMBER 917,256410 ENGINE 7 81 4 33 37 31 4O 23 29 \ OPTIONAL EQUIPMENT Spark Arrester !i 38 REPAIR PARTS TRACTOR , - MODEL NUMBER 917.256410 ENGINE KEY NO. PART NO, 1 132759 2 17720410 3 152512 4 13 14 15 16 23 24 29 31 32 33 37 38 137348 272293 13280324 13200300 STD551237 128953 17021008 137180 109202X t23549X t23487X 137040 ....... 40 44 46 62 72 78 81 124028X 17490412 19091416 STD551131 71070512 1749062O 128861 DESCRIPTION Control Th/ch RH Blk Pdl 15 10 Screw Hex Thd Cut 1/4-20x5/8 T Engine B&S 13,5HP IC/GOLD Model No 28R707, Type No.0140-01 Muffler LT B&S 12/12 5/13 HP Gasket Eng 1 313 Id Tin Plated Nipple Pipe 3/8 Npt x 3" Elbow Std 90 Degree 3/8-18 Npt Washer Lock Ext Tooth 3/8 Shield ,Heat Browning LTiYT Screw Tap Hex #10-24 unc X 1/2 Kit Spark Arrestor (Flat Scrn) Tank Fuel Front 1 25 Cap Asm Fuel W/sym Vented Clamp Hose Blk Line Fuel 20" Plug Oit Drain (Order From Engine Manufacturer) Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrof 1/4-20 x 3/4 Washer 9/32 x 7/8 x 16 ga Washer Lock Hvy Hict Spr 5/16 Screw Hex Hd Cap 5/16-18 X 3/4 Screw Thdrol 3/8-16xl-1/4 TYTT Nut Flange 1/4-20 Starter Nut NOTE: All component dimensions given in U.S. inches i inch = 25.4 mm 39 REPAIR PARTS .... TRACTOR -- MODEL NUMBER 917.256410 SEAT ASSEMBLY _9 5 21 25 23 KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 12 13 140122 140551 STD523710 19131610 145006 STD541437 124181X 17490616 19131614 140552 121246X t21248X KEY NO. DESCRIPTION 14 15 16 17 2t 22 23 24 25 26 Seat Bracket Pvt St Bolt Fin Hex 3/8-16unc X 1 Washer Fiat 13/32 X I X 10 Ga Clip Push-In Hinged Locknut Hex W/Wsh 3/8-16 Spring Seat Cprsn 2 250 Blk Zi Screw Thdrot 3/8-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan ,Seat Bracket Mounting Switch Bushing Snap BIk Nyl 50 ld PART NO. 72050411 134300 121250X 123976X 139888 STD541431 74780814 19171912 127018X STD551150 NOTE: 40 DESCRIPTION Bott Rdhd Sht Nk 1/4-20xl-3/8 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 Btk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shld 5/16-18 Type Tt T R Nut Lock Hex"Wilns 5/16-18 Bolt Fin Hex 1/2-t3 X 7/8 Gr 5 Washer 17/32 X 1-3/16 X 12 Ga Bolt Shoulder 5/16-18 X 62 Washer Lock Hvy Hlcl Spr 1/2 All component dimensions given in U.S. inches 1 inch = 25,4 mm REPAIR PARTS TRACTOR - - MODEL NUMBER 917,256410 DECALS 6 19 3 7 14 17 4 14 11 17 10 9 16 13 15 18 16 KEY NO. 1 3 4 5 6 7 8 9 10 1I 12 PART NO. Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal 138955 150676 150677 150680 133644 142235 140837 128314 149516 137537 4900J WHEELS KEY NO. DESCRIPTION 13 14 15 16 17 I8 19 21 ----- Dash Inst Oper English Hood RH Crafts Sip LT Hood LH Crafts Stp LT Grille Crafts Maint Cust Sears Domesti Side Pnf Icgold BIk B & S Brake Parking Saddle Fender Craftsman Red Battery DngdPsn Eng Acme Caution Fender Engispan Clutch/brake English PART NO. 146O46 150678 136832 145245 15O679 133179 150333 131265 145247 138311 152829 152830 DESCRIPTION Decal V-Belt Dr Sch Tractor Decal Chassis 6sp 42" Decal V-Belt Sch Pad Footrest Decal Ins Hood Decal Mower Qc System Decal Cap CNSMR Help Line SRS Decal Lightbox Fastner Pop-in Decal Handle L|t Height Adjust Manual Owners English Manual Owners Spanish & TIRES KEY NO. DESCRIPTION 1 59192 Cap Valve Tire Stem Valve 2 65139 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) Rim Asm 6" f ront White Service 5 106732X427 6 278H Fitting Grease (Front Wheel Only) 7 9040H Beadng Flange (Front Wheel Only) 8 106108X427 Rim Asm 8" rear White Service Tire R Ts 18x8 5-8 C Service 9 124635X 10 7152J Tube Rear (Service Item Only) 1t !04757X Cap Hub Axle BIk I 50 X 1 00 - - 144334 Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm ....... 4,10 11 ii" _:T ..... PART NO. / 41 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256410 H LIFT H / / / i 6 13 161718 32 19 15 13__ 32 42 20 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256410 LIFT KEY_ NO. 1 2 3 4 5 6 7 8 10 tl 12 13 15 16 17 18 19 20 31 32 PART NO. 136973 122507X 105767X 12000002 19211621 120183X 125631X 122365X 122512X 139865 139866 STD624008 127218 73350800 130171 73800800 139868 STD624008 140302 73540600 NOTE: DESCRIPTION Wire Asm Inner W/plunger 17 32 Shaft Asm Lift 9 680 Pin Groove I 500 Zinc E Ring #5133-62 Washer PItd 21/32 X 1 X 21ga Bearing Nylon Blk 629 Id Grip Handle Fluted BIk Button Plunger Red Spring Cprsn 3 750 Oiled Link Lift LH Link Lift RH Retainer Spring Link Front Nut Jam Hex t/2-13 Unc Trunnion Blk Zinc Nut Lock W/wsh 1/2-13unc Arm Suspension Rear Retainer Spring Zinc Bearing Pvt Lift Spherical Nut Crownlock 3/8-24 All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 REPAIR PARTS TRACTOR - -MODEL NUMBER 917,256410 MOWER 76 77 68 73 21 22 23 24 25 \ 26 2 29 18 21 13_ 44 27 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256410 42" MOWER KEY NO. PART NO. 1 2 3 4 5 6 8 9 10 11 12 13 144393 STD533107 138017 138440 STD624008 130832 850857 STD551137 140296 134149 , 129895 137645 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 41 43 44 128774 110485X 140329 72110610 72140505 132827 136888 STD541431 134753 131267 105304X 123713X 110452X 130968 19111016 131491 138776 129963 129861 137266 STD533717 133835 131494 STD551037 STD541437 133551 140O83 140088 DESCRIPTION KEY NO. PART NO. 45 46 48 49 50 51 52 53 54 55 56 58 59 STD624003 137729 133944 133940 131340 STD541410 139888 13t845 133943 140084 122052X 140086 141043 149846 144200 142427 131870 127847 121748X 12000029 128903 127845 140334 127498 128759 73350600 142028 120958X 144394 72140618 STD541437 153390 130794 DESCRIPTION Retainer Screw, Thd. Roll 1/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower Bolt, Shoulder #10-24 Grade 5 Locknut .... Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer; Retainer ,, . Spring, Torsion Brakes 42 :Guard, Tuv Idler (94) 67 Knob, Custom Oval 68 V-Belt 7t Rod, Clutch, Primary, with Nibs 72 Spring, Return 73 Arm, Clutch, Secondary 74 Washer 25/32 x 1-5/8 x 16 Gauge 75 Ring, Klip 76 Bolt, Shoulder 3/8-16 UNC x 1.44 77 Keeper, Spring 78 Arm, Crutch, Primary 79 Bushing, Large, Brass 8O Spring, Mower Clutch 81 Nut, Hex Jam 3/8-t6 UNC 82 Trunnion Adj. 94 83 Washer Sintered" 84 Keeper Belt Idler Fixed 85 Bolt Carriage 3/8-16 x 2-1/4 92 Locknut, Hex W/Wsh 3/8-16 UNC 128 Washer, Felt -Mandrel Assembly (Includes Key Numbers 8-10, 12-15, 31 and 32) - - 145411 Mower Deck, Complete Available Mulcher Plate Kit not included with tractor: - - 141112 Mulcher Close-out Plate Kit Mower Housing Bolt Bracket Assembly, Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1,25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Ball Shaft Assembly, Mandrel, Vented (Includes Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x 2-1/4 Bolt, Carriage 5/t6-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut, Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32 x 5/8 x t6 Gauge Rod, Hinge Screw Thdrot Hex Head Zinc Mwr Washer, Spacer Pulley, Mandrel Nut Toplock, Flanged Bolt Fastner, :Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13/16 x !6 Ga. Nut, Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, L.H. NOTE: All component dimensions given _n U.S. inches 1 inch = 25.4 turn. 45 REPAIR PARTS TRACTORDANA TRANSAXLE - MODEL - MODEL NUMBER 917.256410 NUMBER 4360-79 21 22 19 11" 24 2O 25 # 31 26 32 27 33 34 35 37 19 6 40 53 41 42 6 44 17 45 55 47 56 48 57 49 59 56 50 51 55 6O 62 / t9 59 63 64 65 6869 67 61 52 46 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256410 DANA TRANSAXLE KEY PART NO. NO. 1 2 142671 2274J 3 4 5 6 7 8 9 10 11 12 13 14 15 t6 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 134400 105904X 105905X 138235 134399 134791 138241 142672 134793 142673 t20415X 142674 138234 110078X 105909X 105910X 105911X 142675 138246 138236 73810500 142676 2244J I05916X 120470X 110070X 142677 142681 120405X 108980× 120406X 134796 105925X 2232J 108978X 110079X 39 4O 124639X 120472X - MODEL NUMBER 4360-79 .... KEY PART NO. NO. DESCRIPTION 41 105928X 42 110084X 43 134394 44 120473X 45 142678 46 142679 47 120407X 48 106589X 49 120408X 50 105937X 51 2226J 52 134401 :53 2264J 54 120474X 55 110081X 56 105941X 57 110071X 58 120952X 59 110082X 60 120475X 61 142680 62 120961X 63 7294J 64 t08989X 65 120953X 66 120954X 67 134799 Housing, Upper Screw, Self-Tapping, Large 1/4-20 x .734 Ball, Detent Spring, Detent Screw, Set Kit, Shifter Assembly Boot, Shifter Screw, Tapping w/Sealer Square Ring Ring, Retaining * Assembly, Kit, Shim .625 Shaft Bearing, Flange Washer, Piain .632 x 1.38 x .046 Key, Woodruff, #9 Assembly, Kit, Input Shaft Pinion, Bevel, !4 Teeth Ring;Retaining Chain, 24 Pitches Bearing, Flange Gear, Spur, 14 Teeth Collar, Clutch Assembly, Kit, Clutch Keys Locknut 5/16-24 Shaft, Intermediate Key, Woodruff, #61 Ring, Retaining Sprocket, 18 Teeth (Reverse) Spacer Gear, Spur, 37 Teeth (1,,) Gear, Spur, 35 Teeth (2_) Gear, Spur, 30 Teeth (3-) Gear, Spur, 25 Teeth (4_) Gear, Spur, 22 Teeth (5,,) Gear, Spur, 19 Teeth (6,o) Washer, Plain .640 x 1.37 x .061 Washer, Plain .632 x 1.00 x .026 Spacer .630 x 1.00 x .169 Assembly, Gear, Combination of 12 Teeth and 35 Teeth Shaft, Idler Spacer .635 x .875 x .755 68 69 70 71 138244 108996X 120956X 106596X 72 73 120951X 120416X * ** DESCRIPTION Sprocket, 9 Teeth (Reverse) Gear, Bevel, 42 Teeth * Assembly, Kit, Shim .750 Shaft Shaft, Drive Gear, Spur, I2 Teeth (1,,) Gear, Spur, 15 Teeth (2,,) Gear, Spur, 20 Teeth (3-) Gear, Spur, 25 Teeth (4_) Gear, Spur, 28 Teeth (5,,) Gear, Spur, 31 Teeth (6,) Washer, Plain .632 x 1.00 x .060 Washer, Neoprene Washer, Plain .758 x 1.25 x .031 Axle, L.H. Gear, Miter, 15 Teeth Ring, Retaining Gear, Spur, 32 Teeth Shaft, Cross Gear, Miter, 15 Teeth Axle, R.H. Housing, Lower Puck, Friction Disc, Brake Spacer Jaw, Brake Pin, Dowel Screw, Self-Tapping, Large 5/16-18 x 2.25 Lever, Actuating Washer, Plain .321 x 1.00 x .055 Bracket, Anti-Rotation Screw, Self-Tapping, Large 5/16-18 x 1.44 Puck, Friction Grease Use in combinations to maintain proper clearances Order Key No. 15 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 47 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256410 BRIGGS & STRATTON 1019 I1058 LABEL OWNER'S ENGINE KIT - MODEL NUMBER 28R707, NUMBER 616 552 I TYPE _614 MANUALI 230 634A 306 8 305_i_ 307 35 lk REQUIR ES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. 368A 337 _'305A 45 20 48 15 0637-A1 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256410 BRIGGS & STRATTON ENGINE - MODEL 130 108 NUMBER 28R707, TYPE NUMBER 0637-A1 _,J 108A 618 s34e_ _634A 95_ 634C 93_ ! 965 +.+_+++++_ 51 52 ' 138 '_ 50 <_ _108 142 123 II I IIIII1[I lk" REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL, 523 284 224 872 1 171 _ 524 49 REPAIR PARTS TRACTOR BRIGGS & STRATTON - - MODEL NUMBER 917,256410 ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1 240 j65 657 '_ 187 I 209 663 601 877 305 _ 78 668 1044 ._75 73 304 455 100! F 334 _., , :i ¸ • H H 5O 726 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,256410 BRtGGS & STRATI"ON ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1 801 615 1090 311 803 544 H • H H¸ 51 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256410 BRIGGS & STRATTON KEY PART NO. NO. t 2 3 5 7 8 9 10 11 12 13 15 16 t8 2O 22 23 24 25 26 27 28 29 32 33 34 35 36 37 4O 41 42 45 46 5O 51 496413 399265 391086 494240 94881 231109 271866 495735 27803 94621 280100 271916 271997 271996 94622 94239 495162 94196 494238 291675 94624 492326 222698 394661 394662 394663 394664 391780 392331 391781 391782 391783 260924 299691 391286 490348 490469 94671 262246 262247 65906 26828 224502 221596 292260 494553 262248 212897 213819 272465 ENGINE - MODEL NUMBER 28R707, TYPE NUMBER KEY PART NO. NO. DESCRIPTION 52 53 73 75 78 93 95 98 104 105 106 108 108A 118 121 123 125 127 130 131 133 137 138 141 141A 142 142A 147 171 186 187 188 20t 209 216 219 222 224 227 23O 232 240 265 Cylinder Assembly Bearing, Cylinder Seal, Oil Head, Cylinder Screw, Hex (Qty. 1) (Key No. 305A) Spacer (Qty. 1) (Key No. 668A) * Gasket, Cylinder Head Breather Assembly (Includes Mounting Gasket) * Gasket, Valve Cover Screw, Seres Tube, Breather * Gasket, Crankcase Cover, 1/64" * Gasket, Crankcase Cover, .005" , Gasket, Crankcase Cover, .009" Screw, Cylinder Head Plug, Oil Drain Crankshaft : Key, Timing Gear Base, Engine * Seal, Oil Screw, Sems, Base Mounting Flywheel Key, Flywheel Piston Assembly, Standard Size Piston Assembly, .010" Oversize* Piston Assembly, .020" Oversize Piston Assembly, .030" Oversize Ring Set, Standard Size Ring Set, Standard Size, Chrome Ring Set, .010" Oversize Ring Set, .020" Oversize Ring Set, .030" Oversize Lock, Piston Pin Pin, Piston, Standard Size Pin, Piston, .005" Oversize Rod, Connecting Rod, Connecting, .020" Undersize Screw, Connecting Rod Valve, Exhaust Valve, Intake Spring, Valve Spring, Valve Guard, Flywheel Retainer, Intake Valve Rotocoil, Exhaust Valve Retainer, Rotocoit Tappet, Valve Gear, Cam Carburetor, Elbow *** Gasket, Carburetor * ** *** 272554 94637 224948 225136 94626 281346 94098 495800 231789 231855 231854 224540 224558 498030 497535 94913 498027 --224539 494379 494381 281165 281164 495931 494380 497736 497737 498239 281051 494451 393815 94627 262767 260871 262766 490815 495611 94729 493935 94927 262785 394358 221535 0637-A1 DESCRIPTION * Gasket, Carburetor Stud, Carburetor Mounting Screen, Rotating Washer, Spring Screw, Sems Bushing, Throttle Shaft ** Screw, Throttle Screw, Idle Adjust ** Pin, Float Hinge ** Valve, Inlet Needle **Seat, Inlet Valve Choke Valve, Choke Valve, Needle Carburetor Kit Screw, Elbow Mounting Carburetor ** Plug, Welch (Sold in Kit Only) Valve, Throttle Shaft, Throttle Float, Carburetor *** Gasket, Float Bowl *** Washer, Float Bowl Shaft, Choke Shaft, Choke ** Nozzle, Carburetor Nozzle, Carburetor (High Altitude) ** Pilot, Jet Nut, Air Cleaner Elbow, Fuel Pipe Line, Fuel (11" Long, Cut to Suit) Screw, Sems Link, Governor Spring, Governor Link, Choke Gear, Governor Plate, Governor Control Screw, Hex Head Lever Assembly, Governor Washer, Governor Crank Spring, Governor Link Filter, Fuel Clamp, Casing Included in Gasket Set (494241) tncluded in Carburetor Kit (497535) included in both Carburetor Kit (497535), and Carburetor Gasket Set (494385) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 52 REPAIR PARTS i TRACTOR BRIGGS & STRATrON KEY PART NO. NO. 284 94903 284A 94704 304 496280 305 94786 305A 94881 306 224545 307 94930 308 491490 309 497595 310 497602 311 497608 333 492341 334 93381 337 802592 346 94896 356 494328 358 494241 363 19203 383 89838 423 94903 445 496894 455 222561 467 493903 474 393474 482 93621 510 497606 523 495230 524 281370 525 496113 535 272403 537 281106 544 497603 552 491986 562 92613 592 231082 601 93053 614 93306 615 263080 616 495157 618 262803 634 281168 634A 491323 634B 398970 634C 494453 635 66538 646 224546 657 94906 663 94929 MODEL NUMBER 917.256410 ENGINE - MODEL NUMBER 28R707, TYPE NUMBER 0637-A1 KEY PART NO. NO. DESCRIPTION Screw, HexHead Screw, Hex Head Housing, Blower Screw, Hex Head Screw, Hex Shield, Cylinder Screw, Sems Cover, Cylinder Head Motor, Starter Thru Bolt Assembly Brush Assembly Armature, Magneto Sc_rew,Sems Plug, Spark Screw, Hex Head Wire Assembfy Gasket Set Puller, Flywheel Wrench, Spark Plug Screw, Shoulder Cartridge, Air Cleaner Cup, Screen Mounting Knob, Air Cleaner Stator, Alternator Screw, Sems Starter Drive Group Dipstick, Oil * Seal, Oil Tube, Oil Filler Element, Filter * O-Ring, Air Cleaner Armature, Starter Bushing, Governor Crank Bolt, Governor Lever Nut, Hex Clamp, Fuel Pipe Pin, Cotter Retainer Crank, Governor Spring, Choke Return ** Seal, Choke Shaft * Seal, Governor **Washer, Throttle Shaft * Seal, Spring Assembly Elbow, Spark Plug Brace, Air Cleaner Screw, Seres Screw, Hex Head 668 280848 668A 231109 726 392134 727 490324 728 94951 729 281159 729A 225170 741 262932 757 213998 758 399891 759 298909 761 94593 783 280104 801 394856 802 497605 803 497604 842 270920 847 496415 851 493880 869 261463 870 213316 871 261961 231218 872 281361 875 494237 877 393456 955 94642 965 94010 975 494378 977 494385 987 281166 1005 281355 1006 224413 1019 491252 1044 94673 1045 231828 1058 272697 1090 497607 1091 281364 DESCRIPTION Spacer Spacer Gear, Ring Cover, Starter Screw. Torx_ Cfip, LeadWire Retainer, Wire Gear, Timing Link, Counterweight Counterweight Assembly Pin, Counterweight Screw, Counterweight Gear Cap, Drive Cap, End Housing, Starter * Seal, Cap Tube Assembly, Oil Terminal, Ignition Cable Seat, Intake Valve Seat, Exhaust Valve Guide, Exhaust Valve Guide, Intake Valve, Brass Cover, Air Cleaner Body, Air Cleaner Diode Assembly Screw, Fuel Bowl Nut, Hex Bowl, Float Carburetor Gasket Set ** Seal, Throttle Shaft Fan, Flywheel Retainer, Fan Label Kit Screw, Hex Head Extension, Crankshaft Manual, Owner's Retainer, Brush Cap, Limiter RPM Settings: Low Speed: 1900-2100 High Speed: 3000-3200 * ** *** Included in Gasket Set (494241) Included in Carburetor Kit (497535) Included in both Carburetor Kit (497535), and Carburetor Gasket Set (494385) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm ..... 53 : !i ..... i ! : : i_ ........ iilll ......................... SERVICE NOTES i iiiiiii i II III i _ I III i III IIII i : : 54 III III IIII i SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN NOT ACROSS HILL ! i _ : : : : SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 ° MAX. : :, J iiiili _r/_; Operate _ greater than 15 ), never across _ _ up and down the face of s;opes (not ally to prevent tipping caution L_ your Tractor ii i when changing i ill ii the {ace. Make turnsgradu- or loss of control. lllll direction i llll ill ....... Exercise extreme on slopes. i_: iHlll ii _:_:. HILL; £RI:IFTIMRN® OWNER'S MANt AL 13.5 HP IC ELECTRIC START 42. MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO 917,256410 Each tractor has its own model number. its own model number, Each engine has The model number for your tractor will be found on the model plate located under the seat. L The model number for your engine will be found on the blower housing of the engine. AI! parts listed herein may be ordered from any Sears, Roebuck and Co. Service Center/Department and most Retail Stores, IF YOU NEED REPAIR SERVICE OR PARTS: WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: ! • FOR REPAIR SERVICE, CALL THIS TOLL FREE NUMBER: • • PRODUCT- TRACTOR • MODEL NUMBER-917.256410 1-800-4-REPAIR • ENGINE MODEL NO. - 28R707, TYPE NO. 0637-A1 ° PART NUMBER (1-800-473-7247) FOR REPLACEMENT PARTS INFORMATION AND ORDERING, CALL THIS TOLL FREE NUMBER: 1,800-FON-PART (1-800 366-7278) • PART DESCRIPTION Your Sears merchandise has added value when you consider Sears has service units nationwide staffed with Sears trained technicians.,, professional technicians specifically trained to insure that we meet our pledge to you, we service what we sell. FOR CONSUMER ASSISTANCE :HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 152829 Rev. 2 04.02.96 JH/RH Printed in U.S.A.