Download Sig Marine 200 Owner`s manual

Sig Marine Products
# 407-204 Cayer St. Coquitlam
B.C. Canada V3K 5B1
www.sigmarine.com
[email protected]
T: 800 659 9768
INSTALLATION AND OPERATING MANUAL
Direct Vent P9000
Propane Fireplace/Heater
This manual must be read and the requirements carried out
to ensure satisfactory performance.
SIG MARINE RESERVES THE RIGHT TO MAKE CHANGES TO PRODUCTS
OR DOCUMENTS AT ANY TIME
QUALITY INSPECTED BY-
Doug & Don
DATE- Nov 5/2008
-1-
Important
Read this owner’s manual carefully and completely before trying to assemble, operate, or
service this fireplace. Improper use of this gas appliance can cause serious injury or death
from burns, fire, explosion, carbon monoxide poisoning and oxygen depletion.
Save this manual for future reference
Contents
Warnings and Disclosures
pg-2
Electrical
pg-9
General Mounting Information
pg-3
Lighting & Maintenance pg-10
Mounting Diagrams
pg-5
Troubleshooting
pg-11
Deckcap and Flexpipe Install
pg-6
Part Replacement Inst.
pg-12
Deckcap Diagrams
pg-7
Limited Warranty
pg-13
Gas Supply
pg-8
Warranty Form
pg-14
Heater Parts List
Description
PROPANE FIREPLACE/HEATER
1.5 inch (37.5mm) diameter x 28” aprox Inner S/S Pipe
2.5 inch (63mm) diameter x 28” aprox Outer S/S Pipe
4 spacer springs, installed inside pipe
S/S Double - Direct Vent - Flue Cap - Sealing Gasket - Inner
Dress Ring - mounting screws
S/S Back Mounting Plate (attached to heater)
-2-
Warnings and Disclosures
- Follow all installation and operating procedures.
- The propane heater requires an installed flue for correct operation.
Do not attempt to operate the heater without the flue chimney installed correctly as required
in this manual.
- If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury, or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- Do not use substitute valves, burners, or fan motors
- Turn off the heater when refueling.
- Do not install this appliance in spaces containing internal combustion engines, fuel tanks, or
joints and fittings of their fuel systems.
- Use only approved materials, hose, regulators and fittings to install.
10ft Hose – ULC Type III CGA St 8.1 – Prt# 15205
20ft Hose – ULC Type III CGA St 8.1 – Prt# 15206
Propane Low Pressure Regulator UL/C.G.A – Prt# 15203
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- Installation must conform with local codes or in the absence of codes, with current National
Fuel Gas Code, ANSI Z223.1 or current CAN/CGA B149, Installation Codes.
- Manufactured or mobile home installation must conform to Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part 3280, or, when not applicable, the
Standard for Fire Safety Criteria for Manufactured Home Installation Sites and Communities,
ANSI/NFPA 501A,(USA) or Mobile Homes Standard, CAN/CSA-Z240 MH Series, in Canada
- Main gas valve must be disconnected from gas supply system during any pressure test of
the system at pressures greater than ½ psi (3.5 kPa, 27.4mBar)
- DO NOT OPERATE THIS HEATER UNATTENDED !
-3-
General
This direct vent heater / fireplace is a clean burning gas appliance for use on board small
vessels. The heater is furnished with a double walled vent pipe and cap. Fresh air is pulled
from outside, through the outer pipe into the combustion chamber. Exhaust gas leaves the
vessel through the inner pipe, while exchanging heat through the wall of the outer pipe to the
cabin. Hence, the heater, when properly used and maintained, does not use air from the
cabin, nor does it exhaust waste gases into the cabin.
Safety Features
Your heater is equipped with a CGA/AGA approved safety gas valve. Should the flame be
extinguished the gas will be shut-off automatically.
Manual ignition involves lighting the heater with the door open and therefore avoids any
initial build up of unburned gas.
The installation of a LPG (propane) detector is recommended for all LPG appliances.
Ignition
This unit is ignited manually. A long BBQ lighter is ideal for lighting this appliance.
Fan Assembly
This fireplace insert is equipped with fan assembly. The fan operates manually and has a
variable control. The fan circulates heated air from the fireplace into the room. Use of the fan
is optional but necessary for best heat transfer.
Mounting the heater
ATTENTION:
Do not attempt to install, operate, inspect or maintain the system until you have read through
this instruction manual carefully, have full understanding of all hazards indicated and can
use the system correctly.
When installing your new propane heater, keep in mind the following:
Locate the heater where it will maximize the heating capability. This propane heater is
equipped with a fan that will blow hot air from the top of the heater down onto the floor.
-4This increases heating efficiency and provides good circulation of hot air. Mounting the
heater lower will allow for more efficient circulation of heat in the cabin.
The flue pipe of this heater is 28” long (71cm). Extensions are available in 10” (25.4cm) and
28”. The total length of the flue exhaust pipe can be 56” (2 - 28” lengths) only. Locate your
heater so the distance between the heater and the pipe conform to the available pipe lengths.
Cutting the flexible pipe to different sizes is very difficult and may destroy the pipe by
coming apart ( see installing flexible pipe).
Locate the heater to ensure easy access for operation and maintenance.
Locate the heater such that the front and sides of the heater are at least 2 inch (5 cm) away
from any surfaces.
Locate the heater such that the bottom of the heater is at least 2 inch (5 cm) from any surface
and the top of the heater is 18” (46cm) below any ceiling or deck unless extra steps are taken
to insulate the ceiling or deck.
Locate the flue cap where it is not recessed into a deck, wall or siding and where there can be
no re-entry of exhaust gasses into the vessel. The mounting flange of the thru fitting and cap
requires an area of at least 6" (15cm).
Locate keeping in mind that the top cap gets hot and hot exhaust is being emitted when the
heater is operating. If the top cap is installed in an awkward place or position it may be
necessary to protect it by installing a cap guard # S19-080 or using a weather guard # S19-200
should it be in a position that is taking on water.
Locate and run the vent pipe such that no low points occur where water or debris can
accumulate and thus block the exhaust or intake.
NOTE: The direct vent chimney is flexible and can be bent to provide any angle of offset, see
Figure 3. The minimum length recommended is the 28” or 71cm length the heater comes with
and the max is 2 lengths of 28”. Installing the thru-fitting and flue cap at an angle of no more
than 45 degree is not a problem.
Locate for easy, safe access to the source of propane gas.
We do not recommend installing the thru-fitting and flue cap with a horizontal exit but if
there is no other option the heater will work satisfactorily if the full length of the exhaust pipe
supplied (28” / 71 cm) is used to achieve the 90 degree angle. Again keep in mind that the top
cap gets hot and that hot exhaust is being emitted when the heater is operating.
Secure the heater mounting plate directly onto the mounting surface.
insulation is required. Use appropriate fasteners for mounting.
No additional
-5Avoid low-points in vent pipe
Clearance to surrounding surfaces
Bending and installation of the vent pipe
-6-
Installing the Flexible Pipe
Four springs are installed between the inside and outside pipe to ensure that an even air
space is provided. It is important that two springs be located at any bend in order to prevent
the pipes from touching. The length of pipe supplied is approximately 28" (71cm). The pipe
can be stretched to provide 1-2 additional inches. Bending the pipe will cause the pipe to
stretch.
It is important that the small exhaust pipe is fitted snug on the heater flue collar. Try each
end of the pipe and use the end that fits tighter. Once the small pipe is fitted snug then insert
the larger pipe ( this pipe does not have to fit as tight ) Pipes inserted into the cap do not have
to fit as snug.
We do not recommend you cut the pipe but the pipe can be cut with a fine hacksaw blade to
the required length. Twist the pipe to tighten the pipes flexibility, then tape the end of the
pipe and install a hose clamp on the side of the pipe that you are keeping. This is so the clamp
is left on the pipe and only removed after or during installing. Cut with fine tooth hack saw
blade then use a round file to remove the large burrs in the inside of the pipe.
Caution The flexible pipe can be easily damaged.
Additional 28" (70cm) or 10” (25.4cm) lengths of pipe are sold as an option (Part No. S19-000
and S19-005). A coupling fitting is provided with the optional length.
Installing The Direct Vent Thru-Fitting and Cap
Step - 1
Step - 2
Step - 3
Step - 4
Step - 5
Step - 6
Measure, and cut or drill a 3" hole through the deck, ceiling or wall where
the exhaust cap will be located.
Make sure the sealing gasket is installed under the above deck-flange before
screwing down the fitting.
Rotate the fitting to position the pipe seam,
inside the boat, so that it is not visible. Holding the deck flange firmly in
position secure with the 6 S/S screws supplied.
Attach the dress ring on the inside, underneath the fitting with the 4 S/S
screws supplied. (Make sure that the opening lines up with the underside of
the thru-deck or the pipe will not fit correctly).
Install the flexible pipe on the heater. It is very important that the small pipe
fit tightly against the flue collar on the stove, the cap and any other
connections.
Make whatever bends are necessary in the flexible pipe and push into the
thru-fitting.
Secure the heater in position by attaching the back mounting plate.
-7-
WARNING:
Do not install the external flue cap within 20 inches (500mm) of a refueling fitting or fuel tank
vent.
-8-
Gas Supply and Connection
The heater operates only on low pressure LPG gas (11"w/c / 0.5psi / 27.4 mB).
If there is a propane fuel system installed a separate supply line must be supplied for the
heater. This line must be equipped with a low-pressure regulator ( Part No. 15203).
Connect to the 3/8" flare connector of the heater with copper or an 3/8 dia. approved hose.
During this procedure some particles may get into the fuel line. These could block or restrict
the small heater orifice.
Blow out fuel line prior to attaching to the propane supply and the heater.
Disposable Propane Bottle
It is necessary to install a pressure regulator for gas supplied from a propane bottle. For this
type of installation we recommend using a Low Pressure Kit (Part No. 15204) This Kit
includes a pressure regulator (11 inch W/C) and a mounting kit. The kit must be mounted
outside. An AGA/CGA propane hose can be used to connect this Kit to the heater. Hoses are
available in 10 ft ( 3m) (Part No. 15205) or 20 ft (6m) (Part No. 15206)
ATTENTION , DANGER:
1. Never connect propane/LPG heater directly to the propane/LPG
supply. This heater requires an external regulator (not supplied).
Install the external regulator between the heater and propane/LPG
supply.
2. After gas hook-up and before lighting the heater, test all gas lines
and connections for leaks with a soap solution.
Typical LPG on-board system
-9- The diagram is to illustrate a typical installation only and should not be used to illustrate
any particular regulatory code, insurance requirement or to override manufacturer’s
instructions on any fittings or components.
- Install your propane system in accordance to local, national or industry specific regulations.
- Retain the installation and owner’s manual for your gas components such as the solenoid
and regulator. Installation requirements for some of these components vary by manufacturer.
Install components as directed by manufacturer’s instructions.
Electrical
- The fan is 12VDC and the power supply must be brought to the wire connectors of the fan
ON/OFF switch through the grommet installed. The fan on this heater is CE approved and
EM compliant for FCC and CSA regulations. The fan must have an inline fuse rated at 2 amps
- Use of the blower fan is optional but greatly enhances heat output and hot air circulation.
- If applicable, this appliance must be electrically grounded in accordance with local codes or
in absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.21.
WARNING:
DO NOT touch the heater during operation: the glass window, external surfaces and the vent
pipe of the heater get very hot and may cause burns.
ATTENTION:
NOTE: ONLY ON FIRST LIGHTING the lubricating oil on the stainless steel pipe will produce
smoke and burn off. THIS IS NORMAL. We suggest that windows and hatches be opened.
Smoke from the inside pipe will be emitted outside, through the flue cap.
WARNING:
NOT closing the door of the heater properly may cause
• depletion of oxygen within the cabin
• exhaust gas to enter the cabin, possibly including Carbon Monoxide (CO).
Carbon Monoxide (CO) is a colorless, tasteless, invisible toxic gas, which can cause serious health
problems or death.
-101) Open heater door
2) Turn GAS knob to LOW ( only)
3) Depress knob and light burner manually ( It may be necessary to keep clicking
the lighter in order to keep the flame going to overcome the strong draft).
4) Keep knob depressed for 20/25 seconds (once the flames will stay on). Close
heater door VERY SLOWLY as it may want to go out when the door is almost
closed (slow motion).
5) Release knob after door is closed and flames should remain lit. (Leaving the
heater door open after ignition could cause the flame to go out when the knob is
released). Should the flames go out then turn off the gas control valve and wait a
few minutes to cool then start over.
6) The HIGH setting may be selected after a minute or two of warm up.
Burning Characteristics
On each lighting, the heater flames will create a roaring sound for about 5 minutes until the
direct draft system stabilizes and reaches operating temperature. Initially the flame is
extremely blue and vibrant. After a short period of time the flames will increase in size and
become less vibrant with more yellow tips. This will create more of the fireplace effect.
Selecting Low or High settings will only make a small difference to the height of the flame.
However, at high the heater is burning 40% more fuel than at low and producing 40% more
heat. At the high setting the baffle at the top of the combustion chamber will glow red. This
is normal and maximizes the efficiency of the heater.
Cleaning & Maintenance
To keep the heater operating safely and trouble free, it is recommended to periodically
perform the following simple inspections:
1. Clean the outside of the heater to maintain the shining appearance of the
stainless steel. Use a soft, non-flammable cleaning agent.
2. Refrain from using steel wool or any metal abrasive as this leaves impurities
behind.
3. Inspect the propane supply system and tank for age and wear.
4. If the flame is becoming lower and lower over time or suddenly becomes very
low, inspect the orifice of the heater. Accumulations of dirt and moisture inside
the orifice can build over time and can be removed if they obstruct the orifice.
-11-
Troubleshooting
WARNING: WHAT TO DO IF YOU SMELL GAS
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your vessel.
• Leave the boat and ventilate with the appropriate equipment.
• Locate the cause of the leak and repair.
Observed Problem
Remedy
No gas to burner on lighting
Check gas supply, regulator, solenoid
Check that knob is exactly at 9 o'clock when
depressed
Orifice is clogged due to dirt build up or material in
new hose installation.
Fire does not stay lit when knob released
Depress knob, light burner and almost close door.
Release knob and then CLOSE COMBUSTION
CHAMBER DOOR
Check that the door seal is good
Check that the internal exhaust pipe is installed
correctly
Loosen, clean and tighten brass nut inside door,
lower left
Fireplace shuts off during use
No gas supply – check gas pressure
Blockage of the air intake – check the vent pipe for
any object, including water that may block the
intake.
Fan does not work
Check power supply (12 V DC)
Check connection of wires
Check proper functioning of switch
Replace fan
Gas odor even when control knob is in 1. Gas leak. See Warning statement
OFF
Locate and correct all leaks
position
2. Check and, if required, replace the control valve.
If operation is attempted with high pressure gas, the
valve could fail.
Slight smoke or odor during initial This is a normal event, caused by burning off of
operation
residues from the manufacturing process. Smoke
and odor should stop after a few hours of operation
If the glass door gets sooty
The small exhaust pipe is not fitting snug on the
heater flue collar
-12-
Additional Accessories
S19-000
S19-005
15203
15204
15205
15206
S01-031
S01-074
S01-073
S19-030
S19-080
S02-014
28 inch (70cm) Direct Vent Pipe Extension Kit
(approx.)including coupling
10 inch (25.4cm) Direct Vent Pipe Extension Kit
(approx.)including coupling
Low pressure regulator only
Low pressure regulator and mounting kit
(For use when there is no onboard propane system - for use
with propane bottles)
10ft (3 m) CGA/AGA propane hose
20ft (6 m) CGA/AGA propane hose
Fan
Control for fan
On and off switch
Stainless steel flue guard
Double exhaust cap guard
Thermocouple
Thermocouple and Orifice Cleaning Instructions
1. To replace the thermocouple or cleaning the orifice on the heater the front cover must be removed.
Remove the brass knobs with a 5/64 Allen wrench along with the nuts holding the black plates.
2. Next remove all the screws on the sides of the heater (careful- hold on to the front cover and remove
the top and bottom). Open the door wide and pull back slightly from the front cover to remove the 2
connectors on the rocker switch (use needle nose pliers).
3. Using a 5/16 wrench disconnect the brass nut at one end of the thermocouple, located on the back
of the control valve. The other end of the thermocouple is located on the front just below the door
opening and a little to the left. Remove the 2 Robertson socket screws and take out the old
thermocouple.
4. Connect the new thermocouple to the little bracket and re install it to the front panel making sure
the thermocouple is in as deep as it can be mounted to insure the flame will burn close enough to the
tip. Install other end into the back of the valve. This is not a part of the propane system so no need to
worry about leaks.
5. To clean the orifice, remove the copper fuel line at the front of the heater just below the door
opening, then loosen the lock nut and remove the brass fitting from the heater. The orifice is located in
the brass fitting. Clean the hole with a wire smaller than a paper clip or try compressed air. Assemble
in reverse order. Use locktite or similar on the brass fittings for vibration purposes.
-13-
Limited Warranty
- WARRANTY PROVISIONS: Sig Marine warrants this product to be free of defects in workmanship and
materials for a period of one year. This warranty is limited to claims submitted in writing within a one-year
period following the date of purchase. If any part of your new product fails because of a manufacturing defect
within the warranty period Sig Marine offers to replace said parts free of charge provided, however, that such
parts have not been improperly repaired, altered or tampered with or subjected to misuse, abuse or exposed to
corrosive conditions. This warranty however, is limited to certain exclusions, time limits and exceptions as
listed below. Read theses limitations and exclusions carefully.
TIME LIMIT: This warranty is given too and covers only the original purchaser. Coverage terminates one year
from the date of purchase for parts replacement.
EXCLUSIONS: This warranty does not cover or include: (a) Any normal deterioration of the product and
appearance of items due to wear and/or exposure; (b) any guarantees, promises, representations, warranties or
service agreements given or made by an authorized distributor or other person selling this product, other than
those specifically stated herein; (c) any damage or reasonable and necessary maintenance, misuse or abuse of the
equipment, or exposure to corrosive conditions. This warranty is conditional upon normal use, reasonable and
necessary maintenance and service of your product, and written notice being given promptly upon Buyer’s
discovery of a warranty claim, pursuant to paragraph 6 below. Reasonable and necessary maintenance is
maintenance which you are expected to do yourself or have done for you. It is maintenance, which is necessary
to keep your product performing its intended function and operating at a reasonable level of performance.
DAMAGE LIMITATIONS WARRANTY : IN NO EVENT SHALL Sig Marine BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING (BUT NOT LIMITED TO) LOSS OF USE OF
THE PRODUCT, LOSS OF TIME, INCONVENIENCE, EXPENSES OR TRAVEL, LODGING
TRANSPORTATION CHARGES, LOSS BY DAMAGE TO PERSONAL PROPERTY OR LOSS OF INCOME,
PROFITS OR REVENUE.
ORAL OR IMPLIED WARRANTY LIMITATIONS: The foregoing warranty is exclusive and in lieu of all other
warranties, written or oral, expressed or implied, including but not limited to any warranty or merchantability
or fitness for a particular purpose.
TRANSFER LIMITATIONS: This warranty is not assignable or transferable. It covers only the original
purchaser.
CLAIM PROCEDURE: In the event of a defect, problem or that a breach of this warranty is discovered, in order
to protect any warranty rights you must promptly notify Sig Marine. Give name and address, model name,
location of unit, description of problem and where you can be reached during business hours.
RESERVED RIGHT TO CHANGE: Sig Marine reserves the right to make changes or improvements to
products in the future without imposing on itself any obligations to install the same improvements in the
products it has previously manufactured.
SECOND OR SUBSEQUENT OWNER: Sig Marine does not give any warranty to secondary or subsequent
purchasers, and it disclaims all implied warranties to such owners.
INSPECTION: To assist you in avoiding problems with your product and to validate this warranty you are
required to do the following: (a) read the warranty; (b) inspect the product. Do not accept delivery until you
have examined the product with your supplier; (c) ask questions about anything you do not understand
concerning the product.
OWNER REGISTRATION: Fill out the WARRANTY CARD within 30 days from the date of delivery.
WARRANTY: RETURN OF THE CARD IS CONDITION PRECEDENT TO WARRANTY, COVERAGE AND
PERFORMANCE. IF YOU DO NOT FILL OUT AND MAIL THE CARD AS DIRECTED YOU WILL NOT
HAVE A WARRANTY.
LEGAL RIGHTS: This warranty gives you specific legal rights and you may also have other rights, which may
vary within different government jurisdictions.
-14Return to:
#407 – 204 Cayer Street, Coquitlam, B.C. Canada V3K 5B1
WARRANTY FORM
I have read and understand the Limited Warranty and the Instruction Manual
and agree to the terms and conditions
(please print)
Date……………………………………………………………………………
Purchaser’s Name…………………………………………………………….
Address………………………………………………………………………..
………………………………………..………………………………………..
Model Name……..SIG…DVP9000…Propane…Fireplace/Heater..……
Serial Number………………………………………………………………..
Date Of Purchase……………………………………………………………..
Signature……………………………………………………………………….
Name of Seller…………………………………………………………….......
Seller Location…………………………………………………………………