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Agilent 16451B DIELECTRIC MATERIAL TEST FIXTURE Operation Manual Manual Change Agilent Part No. N/A June 2008 Change 1 Following note is added on the following designated locations. NOTE Be careful not to contaminate or not to make a scratch on the surface of the electrode. A scratch or contamination of the electrode’s surface sometimes prevents the measured capacitance from falling within the limits shown in “Electrode Adjustment” (Page 3-36). If it happens, replace the scratched/contaminated electrode or contact your nearest Agilent Technologies Sales and Service Office. As long as the measured capacitance falls within the limits, the electrode doesn’t need to be replaced or repaired. Locations: 1. Page 3-29 2. Page 3-37 3. Page 3-41 4. Page 3-44 5. Page 4-8 Change 2 Correct Table 1-2 (Page1-4) as follows. Compatible Instrument Model 4192A LF Impedance Analyzer 4194A Impedance/Gain-Phase Analyzer 4263B LCR Meter 4268A 120Hz/1kHz Capacitance Meter 4278A 1 kHz/1 MHz Capacitance Meter 4279A 1 MHz C-V Meter 4284A Precision LCR Meter 4285A Precision LCR Meter 4288A 1 kHz/1 MHz Capacitance Meter 4294A Precision Impedance Analyzer E4980A Precision LCR Meter Measurement Frequency Range 5 Hz - 13 MHz 100 Hz - 40 MHz*1 100Hz - 100kHz 120Hz/1kHz 1 kHz/1 MHz 1 MHz 20 Hz - 1 MHz 75kHz - 30MHz 1 kHz/1 MHz 40Hz - 110MHz*2 20 Hz – 20 MHz Change 3 Correct the note for table 1-2 in page 1-4. *1: The upper frequency of the 4194A is 40 MHz but it is limited to 30 MHz when used with the 16451B. *2: The upper frequency of the 4294A is 110 MHz but it is limited to 30 MHz when used with the 16451B. C Copyright 2008 Agilent Technologies ○ Change 4 Correct Table 1-3 (Page1-5) as follows. Instrument Model Number 4192A 4194A 4263B 4268A 4278A 4279A 4284A 4285A 4288A 4294A E4980A Correction Function 1m Cable Compensation OPEN/SHORT OPEN/SHORT OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD available available available available available available available available available available available Change 5 Correct the text in page 2-3 as follows. Function Test fixture for measuring dielectric constant and dissipation factor. Permits connecting solid materials to the unknown terminals(4-terminal pair configuration) of the 4192A, 4194A, 4263B, 4268A, 4278A, 4279A, 4284A, 4285A, 4288A ,4294A and E4980A. C Copyright 2008 Agilent Technologies ○ Change 6 Replace the contents of page 2-4 by the following, Dissipation Factor Accuracy (Δ tan δ) [m] The surfaces of material are assumed to be ideally parallel, flat and smooth. The above equation is only compatible for electrodes A and B. C Copyright 2008 Agilent Technologies ○ Change 7 Correct the sentence at “16451B Overview” in page 3-1. The 16451B is a test fixture for measuring disc and lm dielectric materials when connected to Agilent’s LCR meters or impedance analyzers, and is usable up to 30 MHz. Change 8 Correct the sentence of step 8.in Page 3-43. Keep pressing the Guarded/Guard electrode pressure adjuster shown in Figure 3-25 and turn the three screws in a clockwise sequence until the measured capacitance value is within the limits listed in Table 3-5. C Copyright 2008 Agilent Technologies ○ Agilent 16451B DIELECTRIC MATERIAL TEST FIXTURE Operation Manual マニュアル チェンジ Agilent Part No. N/A June 2008 変更 1 下記脚注を以下に指定するページに追加してください。 記: 電極の表面は汚したりキズをつけることのないよう取り扱いには十分注意してください。電極表面上の汚れやキズ によって容量を測定する際、“電極の調節” (Page 3-33) で提示されるリミットの範囲に収まらない可能性が発生し ます。 このような状況が発生した場合には電極を交換するかお近くのアジレントテクノロジーの営業、もしくはサービスまで お問い合わせください。 容量を測定した際、その測定結果がリミットに収まっている場合には、電極を交換する必要はありません。 追加箇所: 1. Page 3-26 2. Page 3-33 電極の平行度の粗調節の項の前 3. Page 3-37 電極水平置きの微調節の項の前 4. Page 3-39 5. Page 4-8 変更 2 1-4 ページの 表 1-2 を以下の表に差し替えてください。 適合測定機器 4192A LF Impedance Analyzer 4194A Impedance/Gain-Phase Analyzer 4263B LCR Meter 4268A 120Hz/1kHz Capacitance Meter 4278A 1 kHz/1 MHz Capacitance Meter 4279A 1 MHz C-V Meter 4284A Precision LCR Meter 4285A Precision LCR Meter 4288A 1 kHz/1 MHz Capacitance Meter 4294A Precision Impedance Analyzer E4980A Precision LCR Meter C Copyright 2008 Agilent Technologies ○ 測定周波数 5 Hz - 13 MHz 100 Hz - 40 MHz*1 100Hz - 100kHz 120Hz/1kHz 1 kHz/1 MHz 1 MHz 20 Hz - 1 MHz 75kHz - 30MHz 1 kHz/1 MHz 40Hz - 110MHz*2 20 Hz – 20 MHz 変更 3 1-4 ページの表 1-2 の脚注を下記に変更してください。 *1: 16451B を使用する際の 4194A の測定周波数の上限は、30 MHz となります。 *2: 16451B を使用する際の 4294A の測定周波数の上限は、30 MHz となります。 変更 4 1-5 ページの 表 1-3 を以下の表に差し替えてください。 Instrument Model Number 4192A 4194A 4263B 4268A 4278A 4279A 4284A 4285A 4288A 4294A E4980A Correction Function 1m Cable Compensation OPEN/SHORT OPEN/SHORT OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD OPEN/SHORT/LOAD available available available available available available available available available available available 変更 5 2-3 ページ 下記箇所を下記文章に変更してください。 機能: 誘電率および誘電正接測定用テストフィクスチャ 4192A, 4194A, 4263B, 4268A, 4278A, 4279A, 4284A, 4285A, 4288A, 4294A and E4980A の測定端子(4 端子対構 成)に固体試料を接続することを可能とする。 周波数範囲:≦ 30 MHz 変更 6 6-1: 2-7 ページの表2-1を下記に変更してください。 使用主電極 A B C D 試料直径 Φ40 ~ 56 mm Φ10 ~ 56 mm Φ56 mm Φ20 ~ 56 mm *1: 薄膜電極厚を含む *2: 薄膜電極直径 C Copyright 2008 Agilent Technologies ○ 試料厚さ ≦ 10 mm ≦ 10 mm ≦ 10 mm*1 ≦ 10 mm*1 主電極直径 Φ38 mm Φ5 mm Φ5 ~ 50 mm*2 Φ5 ~ 14 mm*2 6-2: 2-4 ページ 測定確度の項に下記を追加してください。 電極 A と電極 B だけに対応する確度を表す。 被測定材料の両面が理想的に平行・平坦で滑らかであることを前提とする。 C Copyright 2008 Agilent Technologies ○ C Copyright 2008 Agilent Technologies ○ 4294A の設定条件 1. 信号レベル: 500 mV 2. BW: 5 3. ケーブル長: 1m 4. 補正: オープン/ショート/ロード 変更 7 3 章 16451B の概要のテキストを以下に変更してください。 16451B の概要 16451B は、Agilent 製 LCR メータやインピーダンス・アナライザに接続して、板状およびフィルム状の誘電材料を測 定するためのテスト・フィクスチャで最高 30MHz までの周波数で使用できます。 16451B はフィクスチャ・アセンブリと 4 種の交換可能はガード付主電極、および誤差補正用治具によって構成されて います。図3-1は 16451B のフィクスチャ・アセンブリを、図3-2は 16451B に付属しているアクセサリを示していま す。 C Copyright 2008 Agilent Technologies ○ MANUAL CHANGES Agilent 16451B MANUAL IDENTIFICATION Model Number: 16451B Date Printed: Oct. 2000 Part Number: 16451-90020 DIELECTRIC TEST FIXTURE Operation and Service Manual This supplement contains information for correcting manual errors and for adapting the manual to newer instruments that contains improvements or modifications not documented in the existing manual. To use this supplement 1. Make all ERRATA corrections 2. Make all appropriate serial-number-related changes listed below SERIAL PREFIX OR NUMBER 2916J JP1KH MAKE MANUAL CHANGES 1 2 SERIAL PREFIX OR NUMBER MAKE MANUAL CHANGES K New Item CHANGES 1 Correct the Part Number as follows: Page 4-3, Table 4-1. Replaceable Parts List (1 of 5) Reference Designator 8 Part Number 16451-25010 Qty 1 Description Insulator Qty 1 1 Description Insulator Plate Qty 1 Description Cover Bottom CHANGES 2 Change the Part Number as follows: Page 4-3, Table 4-1. Replaceable Parts List (1 of 5) Reference Designator 8 9 Part Number 16451-25025 16451-24018 Page 4-4, Table 4-2. Replaceable Parts List (2 of 5) Reference Designator 1 Part Number 16451-04013 NOTE Manual change supplement are revised as often as necessary to keep manuals as current and accurate as possible. Agilent Technologies recommends that you periodically request the latest edition of this supplement. Free copies are available from all Agilent Technologies offices. When requesting copies, quote the manual identification information from your supplement, or the model number and print date from the title page of the manual. Date/Div: October, 2000/33 Page 1 of 2 PRINTED IN JAPAN Page 4-5, Table 4-3. Replaceable Parts List (3 of 5) Reference Designator 1 Part Number 16451-20022 Qty 1 Description Base Agilent 16451B DIELECTRIC TEST FIXTURE OPERATION AND SERVICE MANUAL SERIAL NUMBERS This manual applies directly to instruments with serial number prex 2916J. For additional important information about serial numbers, read Chapter 2, \Serial Number" of this Operation and Service Manual. Agilent Part No. 16451-90020 Printed in JAPAN October 2000 Notice The information contained in this document is subject to change without notice. This document contains proprietary information which is protected by copyright. All rights are reserved. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of the Agilent Technologies. Agilent Technologies Japan, Ltd. Component Test PGU-Kobe 1-3-2, Murotani, Nishi-ku, Kobe-shi, Hyogo, 651-2241 Japan c Copyright 1989, 1992, 1993, 1999, 2000 Agilent Technologies Japan, Ltd. Manual Printing History The manual printing date and part number indicate its current edition. The printing date changes when a new edition is printed. (Minor corrections and updates which are incorporated at reprint do not cause the date to change.) The manual part number changes when extensive technical changes are incorporated. December 1989 : : : : : : : : : : : First Edition (part number: 16451-90000) May 1992 : : : : : : : : : : : : : : : Second Edition (part number: 16451-90000) December 1993 : : : : : : : : : : : Third Edition (part number: 16451-90010) December 1999 : : : : : : : : : Fourth Edition (part number: 16451-90010) October 2000 : : : : : : : : : : : : : Fifth Edition (part number: 16451-90020) iii Safety Summary The following general safety precautions must be observed during all phases of operation, service, and repair of this xture. Failure to comply with these precautions or with specic WARNINGS given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the xture. The Agilent Technologies assumes no liability for the customer's failure to comply with these requirements. DO NOT Operate In An Explosive Atmosphere Do not operate the xture in the presence of ammable gasses or fumes. Operation of any electrical instrument in such an environment constitutes a safety hazard. DO NOT Substitute Parts Or Modify Instrument Because of the danger of introducing additional hazards, do not substitute parts or perform unauthorized modications to the xture. Return the xture to a Agilent Technologies Sales and Service Oce for service and repair to ensure the safety features are maintained. Dangerous Procedure Warnings Warnings, such as the example below, precede potentially dangerous procedures throughout this manual. Instructions contained in the warnings must be followed. Warning Safety Symbols Dangerous voltages, capable of causing death, are present in this xture. Use extreme caution when handling, testing, and adjusting this xture. General denitions of safety symbols used on equipment or in manuals. Warning denotes a hazard. It calls attention to a procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result in injury or death to personnel. Caution sign denotes a hazard. It calls attention to a procedure, practice, condition or the like, which, if not correctly performed or adhered to, could result damage to or destruction of part or all of the product. Note denotes important information. It calls attention to a procedure, practice, condition or the like, which is essential to highlight. iv How To Use This Manual Chapter 1 Installation Chapter 2 General Information This is the Operation Manual for the 16451B Dielectric Test Fixture, containing information on installation, conguration, operation, and service in the following four chapters and six appendices. After you receive your 16451B, begin with Chapter 1. The 16451B is designed to measure a dielectric using Agilent Technologies's LCR meters or impedance analyzers. For more information to operate an instrument, refer to the Operation Manual of your instrument before reading this Operation Manual. This chapter provides, initial inspection, and preparation information necessary for you to know before you connect the 16451B to an instrument. This chapter provides specications, supplemental performance characteristics, and other general information on the 16451B. Chapter 3 Operation This chapter provides basic operation procedures with measurement techniques and practical measurement examples. Chapter 4 Service Appendix A Manual Changes This chapter provides 16451B parts replacement and troubleshooting information. Appendix A contains the Manual Changes and provides information for using this manual with a 16451B manufactured before this manual's printing date. Appendix B Recommended Capacitance Range Appendix B shows the recommended capacitance range of test materials when using the 16451B. Appendix C Error Correction Procedure Appendix C shows error correction procedures to perform the OPEN/SHORT/LOAD correction when using the 16451B with a compatible instrument. Appendix D Sample Program Appendix D lists a sample ASP (Auto Sequence Program) program for the 4194A and a BASIC program for the 4284A to get the dielectric constant. Appendix E Bibliography Appendix E lists the names of reference (standards) for dielectric constant measurement. v Typeface Conventions Bold Boldface type is used when a term is dened. For example: icons are symbols. Italics Italic type is used for emphasis and for the titles of manuals and other publications. Italic type is also used for keyboard entries when a name or a variable must be typed in place of the words in italics. For example: copy lename means to type the word copy, to type a space, and then to type the name of a le such as file1. Computer Computer font is used to represent BASIC control program examples. Computer type is also used for on-screen prompts and messages. 4HARDKEYS5 NNNNNNNNNNNNNNNNNNNNNNNNNN SOFTKEYS Warranty Labeled keys on the xture front panel are enclosed in boxes with boldface 45. Softkeys located to the right of the display of an instrument are enclosed in . NNNNN This Agilent Technologies xture is warranted against defects in material and workmanship for a period if one year from the date of shipment, except that in the case of certain components listed in Chapter 1 of this manual, the warranty shall be for the specied period. During the warranty period, Agilent Technologies will, at its option, either repair or replace products which prove to be defective. For warranty service or repair, this product must be returned to a service facility designated by Agilent Technologies. The buyer shall prepay shipping charges to Agilent Technologies and Agilent Technologies shall pay shipping charges to return the product to the buyer. However, the buyer shall pay all shipping charges, duties, and taxes for products returned to Agilent Technologies from another country. vi Limitation Of Warranty The foregoing warranty shall not apply to defects resulting from improper or inadequate maintenance by the buyer, buyer-supplied software or interfacing, unauthorized modication or misuse, operation outside of the environmental specications for the product, or improper site preparation or maintenance. No other warranty is expressed or implied. Agilent Technologies specically disclaims the implied warranties of merchantability and tness for a particular purpose. Exclusive Remedies The remedies provided herein are buyer's sole and exclusive remedies. Agilent Technologies shall not be liable for any direct, indirect, special, tract, tort, or any other legal theory. Assistance Product maintenance agreements and other customer assistance agreements are available for Agilent Technologies products. For any assistance, contact your nearest Agilent Technologies Sales and Service Oce. Address are provided at the back of this manual. vii Contents 1. Installation Introduction . . . . . . . . . . . . Product Description . . . . . . . . Initial Inspection . . . . . . . . . . Compatible Measurement Instruments Error Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. General Information Introduction . . . . . . . . . . . . . . . . . . . . . Safety Considerations . . . . . . . . . . . . . . . . . Serial Number . . . . . . . . . . . . . . . . . . . . Specications . . . . . . . . . . . . . . . . . . . . Function . . . . . . . . . . . . . . . . . . . . . . Frequency Range . . . . . . . . . . . . . . . . . . Applicable Voltage Range . . . . . . . . . . . . . . Cable Length (setting) . . . . . . . . . . . . . . . Operating Temperature . . . . . . . . . . . . . . . Operating Humidity . . . . . . . . . . . . . . . . . Weight . . . . . . . . . . . . . . . . . . . . . . . Furnished Accessories and Quantity . . . . . . . . . Supplemental Performance Characteristics . . . . . . . Measurement Accuracy when using contact electrode method . . . . . . . . . . . . . . . . . . . . . Permittivity Measurement Accuracy including 4294A (Supplemental Characteristics) . . . . . . . . . Electrode Dimensions . . . . . . . . . . . . . . . . Guarded/Guard Electrode (4 types, changeable) . . . Unguarded Electrode . . . . . . . . . . . . . . . Available Test Material Dimensions . . . . . . . . . Micrometer Resolution . . . . . . . . . . . . . . . Dimensions of Fixture Assembly . . . . . . . . . . . Storage and Repacking . . . . . . . . . . . . . . . . Environmental Requirements . . . . . . . . . . . . Original Packaging . . . . . . . . . . . . . . . . . Other Packaging . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-4 1-4 2-1 2-1 2-2 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-4 2-4 2-5 2-7 2-7 2-9 2-9 2-10 2-10 2-11 2-11 2-11 2-11 Contents-1 3. Operation Introduction . . . . . . . . . . . . . . . . . . . . . 16451B Overview . . . . . . . . . . . . . . . . . . . Fixture Assembly . . . . . . . . . . . . . . . . . . Furnished Accessories . . . . . . . . . . . . . . . Dielectric Measurement Basic . . . . . . . . . . . . . Basic theory . . . . . . . . . . . . . . . . . . . . Guard Electrode . . . . . . . . . . . . . . . . . . Measurement Method . . . . . . . . . . . . . . . . . Contacting Electrode Method (used with Rigid Metal Electrode) . . . . . . . . . . . . . . Principle . . . . . . . . . . . . . . . . . . . . . Electrodes of the 16451B . . . . . . . . . . . . . Applicable Size of Test Material for Electrode-A (38 mm Guarded/Guard Electrode) . . . . . . . Applicable Size of Test Material for Electrode-B (5 mm Guarded/Guard Electrode) . . . . . . . . Contacting Electrode Method (used with Thin Film Electrode) . . . . . . . . . . . . . . Principle . . . . . . . . . . . . . . . . . . . . . Thin Film Electrode . . . . . . . . . . . . . . . Electrodes of the 16451B . . . . . . . . . . . . . Applicable Size of Test Material for Electrode-C (Guarded/Guard Electrode for Large Thin Film Electrode) . . . . . . . . . . . . . . . . . . Applicable Size of Test Material Electrode-D (Guarded/Guard Electrode for Small Thin Film Electrodes) . . . . . . . . . . . . . . . . . . Non-contacting Electrode Method (Air Gap Method) . Principle . . . . . . . . . . . . . . . . . . . . . Electrodes of the 16451B . . . . . . . . . . . . . Applicable Size of Test Material for Electrode-A (38 mm Guarded/Guard Electrode) . . . . . . . Applicable Size of Test Material for Electrode-B (5 mm Guarded/Guard Electrode) . . . . . . . . Preparation of Test Material . . . . . . . . . . . . . . Shape and Size of Test Material . . . . . . . . . . . Thickness of Test Material . . . . . . . . . . . . . . Flatness of Test Material's Surface . . . . . . . . . . Thin Film Electrode . . . . . . . . . . . . . . . . Connecting to the Instrument . . . . . . . . . . . . . Changing the Guarded/Guard Electrode . . . . . . . . Error Correction . . . . . . . . . . . . . . . . . . . Open Correction (ZERO OPEN Oset Adjustment) . . . Short Correction (ZERO SHORT Oset Adjustment) . . For Electrode-A and Electrode-B (Rigid Metal Electrode) . . . . . . . . . . . . . . . . . . For Electrode-C and Electrode-D (Electrode for Thin Film Electrodes) . . . . . . . . . . . . . . . . LOAD Correction (LOAD Compensation) . . . . . . . Electrode Adjustment . . . . . . . . . . . . . . . . . Rough Adjustment to Make Electrodes Parallel . . . . Accurate Adjustment to Make Electrodes Parallel . . . Accurate Adjustment in Vertical Position . . . . . . Accurate Adjustment in Horizontal Position . . . . Contents-2 3-1 3-1 3-1 3-4 3-6 3-6 3-8 3-9 3-11 3-11 3-13 3-14 3-15 3-16 3-16 3-17 3-18 3-19 3-20 3-21 3-21 3-23 3-24 3-25 3-26 3-26 3-26 3-27 3-27 3-28 3-28 3-30 3-30 3-32 3-32 3-34 3-35 3-36 3-38 3-40 3-40 3-42 Typical Measurement Procedure by the Measurement Methods . . . . . . . . . . . . . . . . . . . . Contacting Electrode Method . . . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . Equations . . . . . . . . . . . . . . . . . . . Non-Contacting Electrode Method . . . . . . . . . Procedure . . . . . . . . . . . . . . . . . . . Equations . . . . . . . . . . . . . . . . . . . Check Electrode Parallelism . . . . . . . . . . . . . Measurement Examples . . . . . . . . . . . . . . . Using the 4194A . . . . . . . . . . . . . . . . . Using the 4284A . . . . . . . . . . . . . . . . . Measurement Error Analysis . . . . . . . . . . . . Error Factor using Contacting Electrode Method . . Capacitance measurement Error . . . . . . . . . Tolerance of Guarded Electrode Diameter . . . . Gap Error . . . . . . . . . . . . . . . . . . . Eective Area of Electrode . . . . . . . . . . . Error Factor using Non-contacting Electrode Method Capacitance measurement Error . . . . . . . . . Gap Error . . . . . . . . . . . . . . . . . . . Compensation Result Example . . . . . . . . . . Eective Area of Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-45 3-45 3-46 3-48 3-49 3-49 3-50 3-51 3-52 3-52 3-55 3-57 3-57 3-57 3-58 3-58 3-59 3-62 3-62 3-62 3-64 3-64 . . . . . . . . . . . 4-1 4-1 4-1 4-1 4-2 4-2 4-3 4-8 4-8 4-8 4-8 A. Manual Changes Introduction . . . . . . . . . . . . . . . . . . . . . Manual Changes . . . . . . . . . . . . . . . . . . . A-1 A-1 B. Recommended Capacitance Range Using Electrode-A (38 mm electrode) . . . . . . . . . Using Electrode-C (5 mm electrode) . . . . . . . . . B-1 B-2 C. Correction Procedure 4192A . . . . . . . . 4194A . . . . . . . . 4274A and 4275A . . 4276A and 4277A . . 4278A . . . . . . . . 4284A . . . . . . . . C-1 C-2 C-3 C-4 C-5 C-6 4. Service Introduction . . . . . . . . . . . Assembly Replacement . . . . . . Assembly and Disassembly Hints . Slide Stand Assembly . . . . . Micrometer Stand Replacement Micrometer Replacement . . . Replaceable Parts List . . . . . . Troubleshooting . . . . . . . . . Mechanical Trouble . . . . . . . Electrical Trouble . . . . . . . Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contents-3 D. Sample program Sample ASP Program for the 4194A . . . . . . . . . . Sample Program for the 4284A . . . . . . . . . . . . E. Bibliography Index Contents-4 D-1 D-2 Figures 1-1. 2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9. 3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. 3-9. 3-10. 3-11. 3-12. 3-13. 3-14. 3-15. 3-16. 3-17. 3-18. 3-19. 3-20. 3-21. 3-22. 3-23. 3-24. 3-25. 3-26. 3-27. 3-28. 3-29. Product Overview . . . . . . . . . . . . . . . . . Serial Number Plate . . . . . . . . . . . . . . . . Electrode A, MUT Thickness: 1mm . . . . . . . . . Electrode B, MUT Thickness: 1mm . . . . . . . . . Dimensions of Electrode-A . . . . . . . . . . . . . Dimensions of Electrode-B . . . . . . . . . . . . . Dimensions of Electrode-C . . . . . . . . . . . . . Dimensions of Electrode-D . . . . . . . . . . . . . Dimensions of Unguarded Electrode . . . . . . . . . Dimensions of Test Fixture Assembly . . . . . . . . Fixture Assembly . . . . . . . . . . . . . . . . . . Furnished Accessories . . . . . . . . . . . . . . . Basic Model for Dielectric Measurement . . . . . . . Capacitance Measurement using Unguarded Electrode System . . . . . . . . . . . . . . . . . . . . . Capacitance Measurement using Guarded Electrode System . . . . . . . . . . . . . . . . . . . . . Summary of Measurement Methods . . . . . . . . . Contacting Electrode Method (Rigid Metal Electrode) . Electrode of the 16451B for Contacting Electrode Method (Rigid Metal Electrode) . . . . . . . . . . Applicable Size of Test Material for Electrode-A . . . Applicable Size of Test Material for Electrode-B . . . Contacting Electrode Method (Thin Film Electrode) . . Electrode of the 16451B for Contacting Electrode Method (Thin Film Electrode) . . . . . . . . . . Applicable Size of Test Material for Electrode-C . . . Applicable Size of Test Material for Electrode-D . . . Non-contacting method (Air Gap method) . . . . . . Electrode of the 16451B for Non-Contacting Electrode Method (Air Gap Method) . . . . . . . . . . . . Applicable Size of Test Material for Electrode-A . . . Applicable Size of Test Material for Electrode-B . . . Screw Position to Attach Guarded/Guard Electrode . . Connecting the Attachment to the Guarded/Guard Electrode for OPEN Correction . . . . . . . . . . OPEN Correction . . . . . . . . . . . . . . . . . . Connecting the Attachment to the Unguarded Electrode for SHORT Correction . . . . . . . . . SHORT Correction for Rigid Metal Electrode . . . . . SHORT Correction for Thin Film Electrodes . . . . . Vertical Position and Electrode Adjustment Screws . . Rough Adjustment Procedure . . . . . . . . . . . . Vertical Position . . . . . . . . . . . . . . . . . . The Micrometer Scale Adjusted to 0.01 mm . . . . . . Horizontal Position . . . . . . . . . . . . . . . . . 1-3 2-2 2-5 2-6 2-7 2-7 2-8 2-8 2-9 2-10 3-2 3-4 3-6 3-8 3-8 3-10 3-11 3-13 3-14 3-15 3-16 3-18 3-19 3-20 3-21 3-23 3-24 3-25 3-28 3-30 3-31 3-32 3-33 3-34 3-38 3-39 3-40 3-41 3-42 Contents-5 3-30. 3-31. 3-32. 3-33. 3-34. 3-35. 4-1. 4-2. 4-3. 4-4. B-1. B-2. Contents-6 Contacting Electrode Method (Rigid Metal Electrode) . Contacting Electrode Method (Thin Film Electrode) . . Non-Contacting Electrode Method (Air Gap Method) . Sample Result of Cp-D Measurement Using the 4194A Sample Result of Dielectric Constant Using the 4194A Airgap Eects . . . . . . . . . . . . . . . . . . . Slide Stand Assembly . . . . . . . . . . . . . . . . Micrometer Stand Replacement . . . . . . . . . . . Micrometer Replacement . . . . . . . . . . . . . . Cable Connection Diagram . . . . . . . . . . . . . Recommended Capacitance Range Using Electrode-A . Recommended Capacitance Range Using Electrode-B . 3-46 3-46 3-49 3-54 3-54 3-59 4-1 4-2 4-2 4-9 B-1 B-2 Tables 1-1. Contents . . . . . . . . . . . . . . . . . . . . . . 1-2. Measurement Frequency Range of Compatible Instruments . . . . . . . . . . . . . . . . . . . 1-3. Correction Functions of the Compatible Instruments . 2-1. Available Test Material Dimensions . . . . . . . . . 3-1. Name of Fixture Assembly . . . . . . . . . . . . . 3-2. Name of Furnished Accessories . . . . . . . . . . . 3-3. Measured Capacitance Limits When the Micrometer is Set to 0.01 mm . . . . . . . . . . . . . . . . . 3-4. Capacitance Point for Starting to Press the Pressure Adjuster . . . . . . . . . . . . . . . . . . . . 3-5. Capacitance Limits at Vertical Position . . . . . . . . 3-6. Capacitance Limits at Horizontal Position . . . . . . 3-7. Measured Capacitance Limits for Check Electrode Parallelism . . . . . . . . . . . . . . . . . . . 3-8. Tolerance of Electrode Diameter . . . . . . . . . . . 3-9. Measurement Error Caused by Airgap . . . . . . . . 3-10. Eective Area Constant . . . . . . . . . . . . . . 3-11. Compensation Result Example . . . . . . . . . . . . 4-1. Replaceable Parts List (1 of 5) . . . . . . . . . . . . 4-2. Replaceable Parts List (2 of 5) . . . . . . . . . . . . 4-3. Replaceable Parts List (3 of 5) . . . . . . . . . . . . 4-4. Replaceable Parts List (4 of 5) . . . . . . . . . . . . 4-5. Replaceable Parts List (5 of 5) . . . . . . . . . . . . A-1. Manual Changes by Serial Number . . . . . . . . . . 1-3 1-4 1-5 2-9 3-3 3-5 3-41 3-43 3-43 3-43 3-51 3-58 3-59 3-61 3-64 4-3 4-4 4-5 4-6 4-7 A-1 Contents-7 1 Installation Introduction This chapter provides the information necessary for receiving and performing an incoming inspection, and preparing the 16451B for use. The WARNINGs, CAUTIONs, and NOTEs given throughout this document must be carefully followed to ensure the operator's safety and to not damage the 16451B. Product Description The 16451B is a Dielectric Test Fixture used with LCR meters and impedance analyzers for accurate measurement of insulating and dielectric materials. The 16451B can be used with LCR meters and impedance analyzers which use the 4-terminal pair measurement conguration. Installation 1-1 Initial Inspection 1-2 Installation This xture has been carefully inspected electrically and mechanically before being shipped from the factory. It should be in perfect condition, no scratches, dents or the like, and it should be in perfect electrical condition. Verify this by carefully performing an incoming inspection to check the xture for signs of physical damage and missing contents. If any discrepancy is found, notify the carrier and Agilent Technologies. Your Agilent Technologiessales oce will arrange for repair and replacement without waiting for the claim to be settled. 1. Inspect the shipping container for damage, and keep the shipping materials until the inspection is completed. 2. Verify that the shipping container contains everything shown in Figure 1-1 and listed in Table 1-1 of this Operation and Service Manual. 3. Inspect the exterior of the 16451B for any signs of damage. The Electrode-A (38 mm electrode) and the Unguarded electrode are installed on the test xture when the 16451B is shipped from the factory. Figure 1-1. Product Overview Table 1-1. Contents Description No. (1) Test Fixture (with Electrode-A, Unguarded electrode and covers) (2) Electrode-B and cover (3) Electrode-C and cover (4) Electrode-D and cover (5) Attachment for error compensation and cover (6) Hex key (for replacing electrodes) (7) Carrying Case Agilent Part Number QTY PN 16451-61001 1 PN 16451-60013 PN 16451-60012 PN 16451-60014 PN 16451-60021 PN 8710-1181 PN 16451-60001 1 1 1 1 1 1 The Electrode-A and the Unguarded electrode are installed on the test xture when the 16451B is shipped from the factory. Installation 1-3 Compatible Measurement Instruments This section species the compatible instruments used with the 16451B and their measurement frequency ranges and error correction functions. You should choose an instrument while considering measurement frequency range, capacitance measurement accuracy, error function, etc. Table 1-2 lists the measurement frequency ranges for these instruments when they are used with the 16451B. For more information, refer to the technical data sheet of each instrument. Table 1-2. Measurement Frequency Range of Compatible Instruments Measurement Compatible Instrument Model Frequency Range 4192A LF Impedance Analyzer 5 Hz - 13 MHz 4194A Impedance/Gain-Phase Analyzer 100 Hz - 15 MHz*1 100Hz - 100kHz 4263B LCR Meter 120Hz/1kHz 4268A 120Hz/1kHz Capacitance Meter 1 kHz/1 MHz 4278A 1 kHz/1 MHz Capacitance Meter 1 MHz 4279A 1 MHz C-V Meter 20 Hz - 1 MHz 4284A Precision LCR Meter 75kHz - 30MHz 4285A Precision LCR Meter 4294A Precision Impedance Analyzer 40Hz - 110MHz*2 The upper frequency of the 4194A is 40 MHz but it is limited to 30 MHz when used with the 16451B. *2 The upper frequency of the 4294A is 110 MHz but it is limited to 15 MHz when used with the 16451B. *1 Error Correction 1-4 Installation Each of the compatible instruments has the error correction function to correct error due to a test xture. Table 1-3 lists error correction functions of these instruments. The names of the OPEN/SHORT/LOAD error corrections do not match between instruments, but the performance is the same. LOAD correction can reduce the error such as a negative D (dissipation factor) value, which can not reduced by OPEN/SHORT correction. When the above-mentioned error is occurred (a test material whose dissipation factor is very small is measured), use the instrument which provides the LOAD correction function. Table 1-3. Correction Functions of the Compatible Instruments Instrument Correction 1 m Cable Model Number Function Compensation 4192A OPEN/SHORT available 4194A OPEN/SHORT available 4263B OPEN/SHORT/LOAD available 4268A OPEN/SHORT/LOAD available 4278A OPEN/SHORT/LOAD*1 available 4279A OPEN/SHORT/LOAD available *1 4284A OPEN/SHORT/LOAD available 4285A OPEN/SHORT/LOAD available 4294A OPEN/SHORT/LOAD available *1 A working standard is required to perform the LOAD compensation. Installation 1-5 2 General Information Introduction Note Safety Considerations This chapter describes safety consideration, serial number, specications, supplemental performance characteristics, and information on storing and repacking the 16451B. In this manual, the term dielectric constant means \relative dielectric constant". In common usage the word \relative" is frequently dropped. The term \dielectric constant" is often called \permittivity" in other documents. This manual will unify it to \dielectric constant". The 16451B conforms to the safety requirements of an IEC (International Electrotechnical Commission) Publication-348 (1971) Safety Class 1 instrument and is shipped from the factory in a safe condition. General Information 2-1 Serial Number A serial number is stamped on the serial number plate, as shown in Figure 2-1, attached to the 16451B. The serial number used by Agilent Technologies consists of ten characters. The characters are separated into two sections. The rst four digits and a letter are the serial number prex, and the last ve digits are the sux. The prex is the same for all identical 16451B's; it changes only when a change is made to the 16451B. The letter placed between the two sections identies the country where the 16451B was manufactured. The sux is assigned sequentially and is dierent for each 16451B. Figure 2-1. Serial Number Plate The contents of this manual applies to 16451B's with a serial number prex(es) listed under the serial numbers on the title page. An 16451B manufactured after the printing of this manual may have a serial number prex that is not listed on the title page. This unlisted serial number prex indicates the 16451B is dierent from those described in this manual. The manual for this new 16451B may be accompanied by a yellow Manual Change supplement or have a dierent manual part number. The Manual Change Sheet contains \change information" that explains how to adapt manual to a newer 16451B. In addition to change information, the supplement may contain information for correcting errors (Errata) in the manual. To keep this manual as current and accurate as possible, Agilent Technologies recommends that you periodically request the latest Manual Changes supplement. The supplement for this manual is identied by this manual's printing date and its part number, both of which appear on the manual's title page. Complimentary copies of the supplement are available from Agilent Technologies. If the serial prex or number of a 16451B is lower than that on the title page of this manual, see Appendix A, Manual Changes. For information concerning a serial number prex not listed on the title page or in the Manual Change supplement, contact the nearest Agilent Technologies oce. 2-2 General Information Specications Function This section lists the complete 16451B specications. These specications are the performance standards and limits against which the 16451B is tested. When shipped from the factory, the 16451B meets the specications listed in this section. Test xture for measuring dielectric constant and dissipation factor. Permits connecting solid materials to the unknown terminals (4-terminal pair conguration) of the 4192A, 4194A, 4263B, 4268A, 4278A, 4279A, 4284A, 4285A and 4294A. Frequency Range 30 MHz Applicable Voltage 642 V peak max (AC + DC) Range Cable Length (setting) 1 m Operating 0 C to 55 C Temperature Operating Humidity 95% RH (40 C) Weight Furnished Accessories and Quantity 3.7 kg (including accessories) Description Attachment for error compensation Dierent size guarded/guard electrodes Hex key for replacing electrodes Carrying case Operation Manual Quantity 1 3 1 1 1 General Information 2-3 Supplemental Performance Characteristics Measurement Accuracy when using contact electrode method This section gives supplemental performance characteristics. Supplemental performance characteristics are not specications, but are typical characteristics included as additional information for the operator. Supplemental performance characteristics are not guaranteed. 1"0 "r 0Accuracy ( 0 rm ) "rm tan < 0.1 : 2 d 2 0 + 100("rm 0 1) [%] (typical) Az + 0:04f2"0rm "0 t ("0rm + 0:t01 ) tan < 0.1 : Ad + Ea + Eb 2 d 2 (typical) Ea = 0:005 + 0:0004f 2 "0rm "0 t 0 tan 1"rm (typical) Eb = 100 "0rm f: measured frequency [Hz] f 30 MHz "'rm : measured permittivity tan: measured dissipation factor "0 : permittivity of air 8.854 2 10 -12 [F/m] d: diameter of electrode fA,Bg t: thickness of material [mm] Az : Impedance measurement error of instrument Ad : D measurement error of instrument The material is assumed to be ideally at. The above equation is only compatible for electrodes A and B. 2-4 General Information Permittivity Measurement Accuracy including 4294A (Supplemental Characteristics) Figure 2-2. Electrode A, MUT Thickness: 1mm General Information 2-5 Figure 2-3. Electrode B, MUT Thickness: 1mm 1. 2. 3. 4. 2-6 General Information OSC LEVEL: 500 mV BW: 5 ADAPTER TYPE: 4TP 1M COMPENSATION: OPEN,SHORT & LOAD Electrode Dimensions Guarded/Guard Electrode (4 types, changeable) 1. For materials without applied thin lm electrodes Figure 2-4. Dimensions of Electrode-A Figure 2-5. Dimensions of Electrode-B General Information 2-7 2. For materials with applied thin lm electrodes Figure 2-6. Dimensions of Electrode-C Figure 2-7. Dimensions of Electrode-D 2-8 General Information Unguarded Electrode Figure 2-8. Dimensions of Unguarded Electrode Available Test Material Dimensions Table 2-1. Available Test Material Dimensions Electrode Diameter Thickness Guarded Used Electrode Diameter 10 mm 38 mm Electrode-A 40 to 56 mm 10 mm 5 mm Electrode-B 10 to 56 mm Electrode-C 56 mm 10 mm*1 5 to 50 mm *2 Electrode-D 20 to 56 mm 10 mm*1 5 to 14 mm *2 *1 *2 Including thickness of thin lm electrodes As a diameter of the thin lm electrode General Information 2-9 Micrometer Resolution 10 m Dimensions of Fixture Assembly Figure 2-9. Dimensions of Test Fixture Assembly 2-10 General Information Storage and Repacking Environmental Requirements Original Packaging Other Packaging This section describes the environment for storing or shipping the 16451B, and how to repackage the 16451B for shipment when necessary. The 16451B should be stored in a clean, dry environment. The following environmental limitations apply for both storage and shipment. Temperature: -40 C to 70 C Humidity: 95% RH (at 40 C) To prevent condensation from taking place on the inside of the 16451B, protect the xture against temperature extremes. Containers and packing materials identical to those used in factory packaging are available through your closest Agilent Technologies sales oce. If the instrument is being returned to Agilent Technologies for servicing, attach a tag indicating the service required, the return address, the model number, and the full serial number. Mark the container FRAGILE to help ensure careful handling. In any correspondence, refer to the xture by model number and its full serial number. The following general instructions should be used when repacking with commercially available materials: 1. Wrap the 16451B in heavy paper or plastic. When shipping to a Agilent Technologies sales oce or service center, attach a tag indicating the service required, return address, model number, and the full serial number. 2. Use a strong shipping container. A double-walled carton made of at least 350 pound test material is the minimum adequate. 3. Use enough shock absorbing material (3 to 4 inch layer) around all sides of the 16451B to provide a rm cushion and to prevent movement inside the container. Use cardboard to protect the front panel. 4. Securely seal the shipping container. 5. Mark the shipping container FRAGILE to help ensure careful handling. 6. In any correspondence, refer to the 16451B by model number and its full serial number. General Information 2-11 3 Operation Introduction Warning 16451B Overview Fixture Assembly This chapter describes the product overview, basic theory of measuring dielectric constant using the 16451B, methods for measuring dielectric constant step by step, details of measurement procedure basic measurement procedure summarized and typical measurement procedures with measurement results using the 4194A and 4284A. The last part of this chapter describes measurement error factors. DO NOT apply more than 642 Vpeak total test signal level and dc bias voltage to the unknown terminals. An electrical shock hazard will exist during operation when the DC bias voltage is greater than 42 V DC. The 16451B is a test xture for measuring disc and lm dielectric materials when connected to Agilent's LCR meters or impedance analyzers, and is usable up to 15 MHz. The 16451B provides the xture assembly, four interchangeable Guarded/Guard electrodes and accessories. Figure 3-1 shows the 16451B xture assembly and Figure 3-2 shows the accessories furnished with the 16451B. The 16451B xture assembly is equipped with a 4-terminal pair cable assembly, Guarded/Guard electrodes, and a micrometer to set the distance between the electrodes. The cable assembly can be connected directly to the 4-terminal pair measurement terminals of the instrument, and the conguration is changed to a 3-terminal at the Guarded/Guard electrodes. Figure 3-1 and Table 3-1 show the conguration name of each part of the xture assembly. Operation 3-1 Figure 3-1. Fixture Assembly The name and description of the xture assembly shown in Figure 3-1 are listed in the following table (Table 3-1). 3-2 Operation Table 3-1. Name of Fixture Assembly No. (1) Name of Part Unguarded electrode (2) Guarded/Guard electrode (3) Guarded/Guard electrode attachment screw Micrometer (4) (5) Adjustment knob (large knob) (6) Ratchet knob (small knob) Cable assembly (7) (8) (9) Unguarded electrode adjustment screws Guarded/Guard electrode pressure adjuster Caution Description This electrode is connected to the Hc(High current) and Hp(High potential) terminal of the instrument. This electrode is combined by a Guarded electrode and a Guard electrode. The guarded electrode is connected to the Lc(Low current) and Lp(Low potential) terminals of the instrument. The guard electrode is connected to the guard terminal. This electrode is interchangeable and is movable using the knobs on the micrometer. This screw secures the Guarded/Guard electrode. The micrometer is used to adjust the distance between electrodes. Do not use this to measure thickness the of test material. This knob should be used for coarse adjustment of electrode distance. Do not use the large knob to bring the Guarded/Guard electrode into contact with the Unguarded electrode or test material. This knob is used to bring the Guarded/Guard electrode into contact with the Unguarded electrode or material. This cable assembly connects the 16451B to 4-terminal pair UNKNOWN terminals on the instrument's front panel. These screws are used to make the Unguarded electrode parallel with the Guarded/Guard electrode. When the 16451B is placed so that the surface of electrodes is horizontal, this adjuster pushes the Guarded/Guard electrode to adjust its pressure on the Unguarded electrode to be the same as when the 16451B is placed so that the surface of electrodes is perpendicular. DO NOT use the large knob to bring the Guarded/Guard electrode into contact with the Unguarded electrode or test material, doing so will damage the micrometer or the surface of the electrodes. You must use the small knob when you bring the electrode into contact with another electrode or test material. It has a built in clutch which will slip at a specied torque. Operation 3-3 Furnished Accessories The 16451B provides some accessories, such as 4 types of changeable electrodes and their covers, an attachment for error correction, Hex key, and Carrying case. Figure 3-2 and Table 3-2 show the furnished accessories. Figure 3-2. Furnished Accessories 3-4 Operation No. (1) (2) (3) (4) (5) (6) (7) Table 3-2. Name of Furnished Accessories Name of accessory Description Electrode-A (38 mm This electrode is used to measure a material without thin lm electrode and consists of a Guarded electrode ( Guarded/Guard 1 -a) and a Guard electrode ( electrode) 1 -b). The diameter of guarded electrode is 38 mm. The electrode is provided with a cover ( 1 -c) to protect its surface. This electrode is used to measure a material without thin lm Electrode-B (5 mm electrodes and consists of a Guarded electrode ( Guarded/Guard 2 -a) and a Guard electrode ( 2 -b). The diameter of guarded electrode is electrode) 5 mm. The electrode is provided with a cover ( 2 -c) to protect its surface. Electrode-C (Electrode This electrode is used to measure test materials which already have thin lm electrodes applied and consists of a Guarded for large thin lm electrode ( 3 -a) and a Guard electrode ( electrodes) 3 -b). The electrode is provided with a cover ( 3 -c) to protect its surface. Electrode-D This electrode is used to measure test materials which already have thin lm electrodes applied and consists of a Guarded (Electrode for small 4 -a) and a Guard electrode ( thin lm electrodes) electrode ( 4 -b). The electrode is provided with a cover ( 4 -c) to protect its surface. Attachment for error This is an attachment used for OPEN and SHORT corrections. 5 -a shows the attachment and 5 -b shows its cover. correction Hex key This is a hex key used to interchanging and adjust the electrodes. Carrying case This is a carrying case used to store and carry the xture assembly and its accessories. Operation 3-5 Dielectric Measurement Basic Basic theory This section contains information of the basic theory of dielectric measurements and its measurement methods. This section describes the basic theory of dielectric constant measurement. The dielectric constant, a fundamental parameter of insulating or dielectric materials, is calculated from the capacitance value when the material is used as the dielectric. A practical measurement procedure is described in \Typical Measurement Procedure by the Measurement Methods". For the dielectric constant calculation, consider a solid material which is shaped into a disc as shown in Figure 3-3. Figure 3-3. Basic Model for Dielectric Measurement The dielectric constant can be obtained using the following equation. = o r = At Cp Where, o r Cp t 3-6 Operation Dielectric constant (permittivity) [F/m] Space permittivity = 8.854210-12 [F/m] Relative dielectric constant (Relative permittivity) of test material Equivalent parallel capacitance value [F] Thickness of test material [m] Area of electrode [m2 ] Thus, the relative dielectric constant (generally called the dielectric constant) of the test material, r , can be obtained by measuring the capacitance value and calculating using the following equation. A t 2 Cp A 2 o t 2 Cp = 2 d 2 2 2 o r = Where, Diameter of electrode [m] The dielectric dissipation factor (= tan; loss tangent) of test material, Dr can be obtained directly by measuring the dissipation factor. If the diameter of electrode is 38 mm, the denominator of the above mentioned equation becomes simple: 2 d 014 2 2 2 o 1 2 10 d Then, the equation to obtain the dielectric constant is : r = t 2 Cp 2 1 2 1014 Operation 3-7 Guard Electrode The dielectric constant of the disk material shown in Figure 3-3 is calculated from the measured capacitance value, as above-mentioned. When the capacitance of the disk material is measured, there is measurement error caused by stray capacitance at the edge of the test material, as shown in the left of gure of Figure 3-4. When the guard electrode as used by the 16451B surrounds the guarded electrode as used by the 16451B, it is possible to measure the capacitance of the test material accurately, because the guard electrode can avoid the stray capacitance at the edge of the electrode as shown in Figure 3-5 Figure 3-4. Capacitance Measurement using Unguarded Electrode System Figure 3-5. Capacitance Measurement using Guarded Electrode System 3-8 Operation Measurement Method This section describes three applicable measurement methods for the 16451B. As the previous section \Dielectric Measurement Basic" explains, capacitance measurement of the test material is required when the dielectric constant of a solid test material is to be obtained. There are many kinds of methods to measure the capacitance of a solid material. Three measurement methods are applicable to the 16451B, they are the Contacting Electrode method (Rigid Metal electrode), the Contacting Electrode method (Thin Film electrode) and the Non-Contacting Electrode method (Air Gap method). You should select the suitable measurement method and the suitable electrode for your test material in order to measure it accurately. Figure 3-6 shows a summary of three applicable measurement methods and the sections that follow describe them in more detail. Operation 3-9 Figure 3-6. Summary of Measurement Methods 3-10 Operation Contacting Electrode Method (used with Rigid Metal Electrode) This method uses Rigid electrodes which make contact directly the surface of the test material. This method is applicable for thick, smooth or slightly compressible materials. The merits and demerits of this method are as follows: Merits Procedure to measure capacitance is simple It is not necessary to apply thin lm electrodes Equations to obtain dielectric constant are simple Demerits Air lm (error caused by air gap between electrodes and surface of the test material) causes error. Principle Figure 3-7 shows the schematic electrode structure for this method. Figure 3-7. Contacting Electrode Method (Rigid Metal Electrode) Operation 3-11 Dielectric constant and dissipation factor of a test material can be obtained using the following equations. Parameters Needed: Cp Equivalent parallel capacitance [F] D Dissipation factor ta Average thickness of test material [m] A Area of Guarded electrode [m2] d Diameter of Guarded electrode [m] (38210-3 [m] or 5210-3 [m]) o =8.854210-12 [F/m] Equations: ta 2 Cp A 2 o ta 2 Cp = 2 d 2 2 2 o r = Dt = D Where, r Dt 3-12 Operation Dielectric constant of test material Dissipation factor of test material Electrodes of the 16451B The 16451B provides two applicable electrodes, Electrode-A (38 mm electrode) and Electrode-B (5 mm electrode), for the Contacting Electrode method (Rigid Electrode method) to match the size of test material as shown in Figure 3-8. When these electrodes are used, the diameter of test materials should be much greater than the inner diameter of the Guard electrode and smaller than or equal to 56 mm. Figure 3-9 and Figure 3-10 show the applicable size of test material for these electrodes. Figure 3-8. Electrode of the 16451B for Contacting Electrode Method (Rigid Metal Electrode) Operation 3-13 Applicable Size of Test Material for Electrode-A (38 mm Guarded/Guard Electrode) Diameter of material Thickness of material greater than or equal to 40 mm and smaller than or equal to 56 mm less than or equal to 10 mm Figure 3-9. Applicable Size of Test Material for Electrode-A 3-14 Operation Applicable Size of Test Material for Electrode-B (5 mm Guarded/Guard Electrode) Diameter of test material Thickness of test material greater than or equal to 10 mm and smaller than or equal to 56 mm less than or equal to 10 mm Figure 3-10. Applicable Size of Test Material for Electrode-B Operation 3-15 Contacting Electrode Method (used with Thin Film Electrode) This method uses thin lm electrodes applied on the test material. The thin lm electrodes contact with the 16451B's electrodes. This method is applicable for materials on which the thin lm electrodes can be applied without changing its characteristics. It should be noted that it is dicult to remove the thin lm electrodes after the measurement. The merits and demerits of this method are as follows: Merits Air lm (error caused by air gap between the electrode and surface of the test material) causes minimum error Procedure to measure capacitance is simple Equations to obtain dielectric constant are simple Demerits It is necessary to apply the thin lm electrodes (Not applicable to materials which change their characteristics because of applying the thin lm electrodes.) Principle Figure 3-11 shows the schematic electrode structure for this method. Figure 3-11. Contacting Electrode Method (Thin Film Electrode) 3-16 Operation Dielectric constant and dissipation factor of a test material can be obtained using the following equations. Parameters Needed: Cp Equivalent parallel capacitance [F] D Dissipation factor ta Average thickness of test material [m] A Area of Guarded thin lm electrode [m2] d Diameter of Guarded thin lm electrode [m] o =8.854210-12 [F/m] Equations: ta 2 Cp A 2 o ta 2 Cp = 2 d 2 2 2 o r = Dt = D Where, r Dt Dielectric constant of test material Dissipation factor of test material Thin Film Electrode When this method is used, a metallic thin lm is applied on surface of the test material. For more details, refer to \Thin Film Electrode" in \Preparation of Test Material". Operation 3-17 Electrodes of the 16451B The 16451B provides two applicable electrodes, Electrode-C(electrode for large thin lm electrodes) and Electrode-D (electrode for small thin lm electrodes), for the Contacting Electrode method (Thin Film electrode) to match the size of the test material as shown in Figure 3-12. When these electrodes are used, the diameter of the thin lm guarded electrode must be smaller than the inner diameter of the guarded electrode of the 16451B and the diameter of the thin lm guard electrode must be greater than the inner diameter of the guarded electrode of the 16451B. Figure 3-13 and Figure 3-14 show the applicable size of test material for these electrode. Figure 3-12. Electrode of the 16451B for Contacting Electrode Method (Thin Film Electrode) 3-18 Operation Applicable Size of Test Material for Electrode-C (Guarded/Guard Electrode for Large Thin Film Electrode) Diameter of test material Diameter of guarded thin lm electrode Inner diameter of guard thin lm electrode 56 mm greater than or equal to 5 mm and less than or equal to 50 mm less than or equal to 52 mm and greater than a diameter of guarded thin lm electrode. as small as practical (0.5 mm is possible) Gap distance between guarded thin lm electrode and guard thin lm electrode Thickness of material less than or equal to 10 mm Figure 3-13. Applicable Size of Test Material for Electrode-C Operation 3-19 Applicable Size of Test Material Electrode-D (Guarded/Guard Electrode for Small Thin Film Electrodes) Diameter of test material Diameter of guarded thin lm electrode Inner diameter of guard thin lm electrode greater than or equal to 20 mm and less than equal to 56 mm greater than or equal to 5 mm and less than or equal to 14 mm less than and equal to 16 mm and greater than a diameter of guarded thin lm electrode. as small as practical (0.5 mm is possible) Gap distance between guarded thin lm electrode and guard thin lm electrode Thickness of material less than or equal to 10 mm Figure 3-14. Applicable Size of Test Material for Electrode-D 3-20 Operation Non-contacting Electrode Method (Air Gap Method) This method accurately derives the dielectric constant from the capacitance dierence between two measurements, without the test material, the other with the test material. These two measurements are made with the distance between the electrodes held constant. This method is especially applicable for lm materials, highly compressible materials (such as foam rubber), or soft materials. The merits and demerits of this method are as follows: Merits Air lm (error caused by air gap between the electrode and the surface of test material) does not cause error It is not necessary to apply thin lm electrodes Demerits It is necessary to measure capacitance twice Equation to derive the dielectric constant is complex Principle Figure 3-15 shows the schematic electrode structure for this method. Figure 3-15. Non-contacting method (Air Gap method) Operation 3-21 Dielectric constant and dissipation factor of a test material can be obtained with the following equations. Parameters Needed: Cs 1 Series capacitance when the test material is not inserted [F] D1 Dissipation factor when the test material is not inserted tg Gap between Guarded/Guard electrode and Unguarded electrode [m] Cs 2 Series capacitance when the test material is inserted [F] D2 Dissipation factor when the test material is inserted ta Average thickness of test material [m] Equations: 1 r = t Cs 1 1 0 1 0 C 2 tg s2 a tg Dt = D2 + r 2 (D2 0 D1) 2 01 t a Where, r Dt 3-22 Operation Dielectric constant of test material Dissipation factor of test material Electrodes of the 16451B The 16451B provides two applicable electrodes, Electrode-A (38 mm electrode) and Electrode-B (5 mm electrode), for Non-contacting Electrode method (Air Gap method) to match the size of test material as shown Figure 3-16. When these electrodes are used, the diameter of test materials must be much greater than the inner diameter of the Guard electrode. Figure 3-17 and Figure 3-18 show the applicable size of test materials for these electrodes. Figure 3-16. Electrode of the 16451B for Non-Contacting Electrode Method (Air Gap Method) Operation 3-23 Applicable Size of Test Material for Electrode-A (38 mm Guarded/Guard Electrode) Diameter of material Thickness of material greater than or equal to 40 mm and smaller than or equal to 56 mm less than or equal to 10 mm Figure 3-17. Applicable Size of Test Material for Electrode-A 3-24 Operation Applicable Size of Test Material for Electrode-B (5 mm Guarded/Guard Electrode) Diameter of material Thickness of material greater than or equal to 10 mm and smaller than or equal to 56 mm less than or equal to 10 mm Figure 3-18. Applicable Size of Test Material for Electrode-B Operation 3-25 Preparation of Test Material Dielectric constant measurement error is caused by not only capacitance measurement error, but also by the error in the test material dimensions. Therefore the test material should be accurately cut or molded so that its dimensional error will not aect the dielectric constant value. Before proceeding to the actual measurement, read the following to prepare the test material. Shape and Size of Test Material The applicable shape of the test material for the 16451B should be a plate or a lm. The applicable size (diameter) of the test material should be greater than the inner diameter of the Guard electrode used. The 16451B can also measure test materials whose shape is not a disk, when the size of the test material is greater than the inner diameter of the Guard electrode. Caution Do not measure a material whose size (diameter) is much greater than Unguarded electrode, doing so will overload electrodes and damage them. To obtain an accurate dielectric constant value, it is usually better to use larger diameter and thinner thickness of the test material so that its measured capacitance is greater. Therefore, when a low dielectric constant material is measured, it is better to use larger electrode (Electrode-A for using rigid metal electrodes and Electrode-C for using thin lm electrodes). If Electrode-B or Electrode-D is used when low dielectric constant material is measured, you should change the thickness of test material so that the capacitance value is large (more than 0.1 pF). (For more detail, refer to next section \Thickness of Test Material".) Thickness of Test Material Note A thickness of a test material is limited to the 10 mm by the range for moving the electrode of the 16451B. Because thickness is needed to obtain the dielectric constant, you must know accurately thickness of your test material. To reduce the reading error, you must average the thickness values measured at the several points in the measurement area and then use this averaged value to obtain the dielectric constant. Do not use the micrometer attached the 16451B to measure thickness of test material, because it is for setting electrode distance and is not good enough for an absolute measurement. To obtain an accurate dielectric constant value, it is usually better to use larger diameter and thinner thickness of the test material so that its measured capacitance value is greater. For example, when a test material whose dielectric constant is less than 10 is measured using the 16451B with an LCR meter, the value measured is only a few pF. When small capacitance is measured, measurement error increases. To reduce the error and to obtain accurate capacitance value, the capacitance value of your test material must be in the range shown in Appendix B. So you should change the thickness and diameter of your test material so that the capacitance value of your test material is in that range. 3-26 Operation When either Electrode-B or Electrode-D are used, the measured capacitance value becomes too small because the diameter of the electrode is small. Especially, when the dielectric constant of the test material is less than 6, the capacitance value measured will be less than 0.1 pF if the thickness of test material is too thick. Such a small capacitance value is dicult to measure accurately. Therefore, when a test material whose dielectric constant is less than 6 is measured using Electrode-B or Electrode-D, you must cut or mold your test material so that the thickness (t) of the test material satises the following conditions (capacitance value measured becomes greater than 0.1 pF). 2 d 2 2 o 2 r 2 0:1 2 10012 t Where, t d r o Flatness of Test Material's Surface Thin Film Electrode Thickness of test material [m] Diameter of Guarded electrode [m] Dielectric constant of test material =8.854210-12 [F/m] The surface of the test material must be at at all points. When the Rigid Metal electrode (Electrode-A and Electrode-B) is used, atness of the test material is especially important. If the surface of the test material is not at, an air lm (gap between an electrode and a test material) increases and this causes measurement error. Measurement error caused by non-atness will increase when the test material is thin. For example, if the atness error is 10 m, the dielectric constant measurement error will be 0.3% for a material of 1 mm thickness, but the error of capacitance measurement will be about 10% for a material of 40 m thickness. Thin lm electrodes can reduce the air gap between an electrode and a test material. Therefore the air lm error (error caused by air gap between an electrode and a test material) using thin lm electrodes is less than one using rigid metal electrodes. There are several types of thin lms, such as Metal Foil, Conductive Paint, Fired on Silver, Sprayed Metal, Evaporated Metal, and Metal Spattering. Select the suitable thin lm electrode. (For more detail, refer to ASTM Standards:D150-81,\Standard Test Method for A-C Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulating Materials".) When attaching the thin lm electrode, the gap width between the guarded thin lm electrode and the guard thin lm electrode should be as small as practical (0.5 mm is possible). Operation 3-27 Connecting to the Instrument The 16451B can be connected directly to the measurement terminals of a 4-terminal pair conguration. Set the Cable Length switch or softkey of the instrument to 1 m to compensate for the error caused by the test leads of the 16451B. The procedure for setting the cable length is dierent by instrument, refer to the operation manual. Changing the Guarded/Guard Electrode This section describes the procedure to change the electrodes of the 16451B. When you change an electrode, be careful not to contaminate or not to make scratch on the surface of the electrode. Use lint free gloves to prevent putting ngerprints on it. Also, put the covers on both of the electrodes before removing one. The removed electrode should be stored in the carrying case. The electrode replacement procedure is as follows. 1. Turn the small knob of the micrometer ccw (counterclockwise) to move the Guarded/Guard electrode away from the Unguarded electrode. 2. Put the covers on both electrodes to protect their surface. 3. Remove the Guarded/Guard electrode by loosening the screw shown in Figure 3-19 using the furnished hex key. Put it into the carrying case and take out the electrode, which you will use, from the carrying case. Figure 3-19. Screw Position to Attach Guarded/Guard Electrode 4. Clean the surface of the electrodes to be used. Use a lint free cloth with alcohol. After cleaning, return the covers to protect the surface. 3-28 Operation Note 5. Connect the Guarded/Guard electrode and tighten the screw using a hex key. 6. Turn the small knob until it slips when the covered electrodes touch each other. After the electrode is changed, you should adjust it for parallelism. For the detailed adjustment procedure, refer to \Electrode Adjustment". Operation 3-29 Error Correction Open Correction (ZERO OPEN Oset Adjustment) The recommended measurement instruments for the 16451B listed in Table 1-2 have error correction functions to reduce residual impedance and stray admittance in the 16451B. For precise dielectric constant measurements perform the error correction. An error correction attachment, furnished with the 16451B, is necessary. The stray admittance contained in the 16451B can be reduced by performing the following procedure. 1. Turn the small knob of the 16451B ccw to move the Guarded/Guard electrode away from the Unguarded electrode. 2. After removing the covers of both electrodes, connect the attachment with the cover to the Guarded/Guard electrode as shown in Figure 3-20. As shown in Figure 3-21, the inner electrode of the Guarded/Guard electrode is completely surrounded by the guard. Figure 3-20. Connecting the Attachment to the Guarded/Guard Electrode for OPEN Correction 3. Turn the small knob of the 16451B cw (clockwise) to bring the Unguarded electrode into contact with the attachment (until the clutch slips). As shown in Figure 3-21, the inner electrode of the Guarded/Guard electrode is completely surrounded by the guard. 3-30 Operation Figure 3-21. OPEN Correction 4. Perform the OPEN correction measurement. (The procedure to perform the OPEN correction depends on the measurement instrument, for the details of this procedure, refer to Appendix C.) 5. Turn the small knob ccw to move the electrodes away from each other, and remove the attachment. Operation 3-31 Short Correction (ZERO SHORT Oset Adjustment) The procedure to perform SHORT correction depends on the type of the Guarded/Guard electrode used, so you should select the appropriate procedure according to the Guarded/Guard electrode you will use. For Electrode-A and Electrode-B (Rigid Metal Electrode) When you use Electrode-A (38 mm electrode) and Electrode-B (5 mm electrode), the residual impedance contained in the 16451B can be reduced by performing the following SHORT correction procedure. 1. Turn the small knob ccw to move the Guarded/Guard electrode away from the Unguarded electrode. 2. After removing the cover from both electrodes, also remove the cover from the attachment. Then connect the attachment to the Unguarded electrode as shown in Figure 3-22. Figure 3-22. Connecting the Attachment to the Unguarded Electrode for SHORT Correction 3. Turn the small knob cw to bring the Guarded/Guard electrode into contact with the attachment (until the clutch slips). 3-32 Operation Figure 3-23. SHORT Correction for Rigid Metal Electrode 4. Perform the SHORT correction measurement. (The procedure to perform the SHORT correction depends on the measurement instrument, for the details of this procedure, refer to Appendix C.) 5. After the measurement, turn the small knob ccw to move the electrodes away from each other and remove the attachment. Operation 3-33 For Electrode-C and Electrode-D (Electrode for Thin Film Electrodes) When you use Electrode-C (electrode for large thin lm electrodes) and Electrode-D (electrode for small thin lm electrodes), the residual impedance contained in the 16451B can be reduced by performing the following SHORT correction procedure 1. Turn the small knob ccw to move the Guarded/Guard electrode away from the Unguarded electrode, then remove the cover from both electrodes. 2. Turn the small knob cw to contact the Guarded electrode to the Unguarded electrode as shown in Figure 3-24. The Guard electrode is spring-loaded and is designed to contact earlier than the Guard electrode. But do not turn the knob until the Guard electrode contacts with the Unguarded electrode. Note Figure 3-24. SHORT Correction for Thin Film Electrodes When the Guard electrode contacts to the Unguarded electrode before the Guarded electrode contacts to the Unguarded electrode, the electrodes deviates from the parallel position. Perform a rough adjustment to make the electrodes parallel as described in the next section \Electrode Adjustment". 3. Perform the SHORT correction measurement. (The procedure to perform the SHORT correction depends on the measurement instrument, for the details of this procedure, refer to Appendix C.) 4. After the measurement, turn the small knob ccw to move the electrodes away from each other 3-34 Operation LOAD Correction (LOAD Compensation) If the measurement frequency exceeds 5 MHz, you must perform LOAD compensation in addition to OPEN/SHORT compensation. Use an air capacitor (adjust the distance between the electrodes to obtain the value in the following table) as the standard when measuring the LOAD compensation data. As the standard value for LOAD compensation, use the equivalent parallel capacitance value (Cp) measured at a low frequency (100 kHz). (It is assumed that the air capacitor has no dependence on frequency.) Electrodes A B C and D Value of Load (Air Capacitor) 50 pF 6 0.5 pF 5 pF 6 0.05 pF 1.5 pF 6 0.05 pF Actual measurement procedure for the LOAD standard is as follows: Adjust the distance between the 16451B's electrodes, measure Cp at 100 kHz, and sets it as the LOAD compensation standard value (Cp: measured value and G: 0). Then, by maintaining the distance between the electrodes, measure data as the LOAD compensation data at the frequency points where you want to measure the material. For more information, refer to the instrument's manual. Operation 3-35 Electrode Adjustment Note You should adjust the Guarded/Guard electrode until it is parallel with the Unguarded electrode for accurate measurement. You must perform this adjustment in the following cases: Before measurement After changing electrodes When the result of the \Check Electrode Parallelism" fails (for more details, refer to \Check Electrode Parallelism") When you use Electrode-A or Electrode-B, and after you measure the test material (or move the electrode) several times, it is recommended to check for electrode parallelism (refer to \Check Electrode Parallelism"). There are two adjustments, the one is a rough adjustment that visually adjust the electrode and the other is an accurate adjustment that electrically adjust the electrode using an LCR meter. (But the second one is not necessary for Electrode-C and D). Depending on the electrode you use, a dierent adjustment procedure should be used as follows. Contacting electrode method (Rigid Metal method) : Using Electrode-A, Electrode-B 1. Perform \Rough Adjustment to Make Electrodes Parallel" 2. Perform \Accurate Adjustment in Vertical Position" Contacting electrode method (Thin Film electrode) : Using Electrode-C, Electrode-D 1. Perform \Rough Adjustment to Make Electrodes Parallel" Non-contacting electrode method (Air Gap method) : Using Electrode-A, Electrode-B 1. Perform \Rough Adjustment to Make Electrodes Parallel" 2. Perform \Accurate Adjustment in Horizontal Position" 3-36 Caution DO NOT use the large knob to bring the Guarded/Guard electrode into contact with the Unguarded electrode or the test material, doing so may damage the micrometer or the surface of the electrodes. Use the small knob when you bring the electrode into contact with another electrode or test material. It has a built-in clutch which will slip at a specied torque. Caution Do not turn the Unguarded electrode adjustment screws cw when the Guarded/Guard electrode contacts Unguarded electrode. If you do so, the micrometer will be overloaded and break. Note You should perform the adjustment in the same environmental conditions as you will measure the test material using the 16451B, because a change of temperature causes mechanical dimensions to change. When you change temperature condition, you should perform the accurate adjustment after temperature conditions have changed, Operation because a change of temperature causes mechanical dimensions to change. Operation 3-37 Rough Adjustment to Make Electrodes Parallel This adjustment is made by checking parallelism of the electrodes visually. The adjustment requires the furnished hex key to adjust the physical position of the Unguarded electrode. Use the following procedure to perform this adjustment before the measurement and after changing the electrodes. 1. Place the 16451B so that the surface of electrodes are vertical as shown in Figure 3-25 Figure 3-25. Vertical Position and Electrode Adjustment Screws 2. Remove the covers on both electrodes and turn the small knob of the micrometer cw to bring the Guarded/Guard electrode into contact with the Unguarded electrode until the clutch slips. 3. Check if the micrometer's scale indicates less than zero. If the clutch slips above zero, turn the small knob ccw to remove the electrodes, and then turn three Unguarded electrode adjustment screws (shown in Figure 3-25) ccw until the micrometer's scale indicates below zero when Guarded/Guard electrode contacts Unguarded electrode. 4. Check that there is no gap between the electrodes with the electrodes contacting as shown in Figure 3-26. 5. If there is a gap, turn the furthermost adjustment screw from the gap ccw to make the electrodes parallel and go to step 1. If you can not see a gap, the rough adjustment is nished. 3-38 Operation Perform the next step \Accurate Adjustment to Make Electrodes Parallel", when using the Contacting electrode method (Rigid metal electrode) and Non-contacting Electrode method (Air Gap method). Figure 3-26. Rough Adjustment Procedure Operation 3-39 Accurate Adjustment to Make Electrodes Parallel When Electrode-A and Electrode-B are used, perform the following procedure after performing the \Rough Adjustment to Make Electrodes Parallel". When you use Electrode-C and Electrode-D (Thin Film electrodes), you do not need to perform the rough adjustment. Accurate Adjustment in Vertical Position When the Contacting Electrode method (Rigid Metal electrode) is used with Electrode-A and Electrode-B, perform this adjustment after the above mentioned adjustment(\Rough Adjustment to Make Electrodes Parallel") is performed. The procedure of \Accurate Adjustment in Vertical Position" is as follows. 1. Clean the electrodes. This is necessary because the capacitance value is aected by dust. (Refer to \Changing the Guarded/Guard Electrode".) 2. Perform OPEN/SHORT correction. (Refer to Appendix C.) 3. Connect the 16451B to an LCR meter or an impedance analyzer and select the capacitance measurement function (Cp ) for Circuit mode. (Refer to \Connecting to the Instrument".) 4. Place the 16451B so that the surfaces of electrodes are vertical as shown in Figure 3-27. Figure 3-27. Vertical Position 5. Turn the large knob of the micrometer ccw to make enough room between the Guarded/Guard electrode and the Unguarded electrode to remove the covers of both electrodes. 6. Turn the small knob of the micrometer cw and adjust it until the micrometer scale indicates 0.01 mm (10 m) as shown in Figure 3-28. If the electrodes make contact before 0.01 mm, turn the three adjustment screws ccw to move Unguarded electrode the away from the Guarded/Guard electrode until the scale can be adjusted to 0.01 mm. 3-40 Operation Figure 3-28. The Micrometer Scale Adjusted to 0.01 mm 7. Measure the capacitance. 8. If the measured capacitance value is within the limits listed in Table 3-3, adjustment is not necessary. If the capacitance value is out of limits, go to the next step to make the electrodes parallel. Table 3-3. Measured Capacitance Limits When the Micrometer is Set to 0.01 mm Electrode Capacitance Value Electrode-A 700 pF to 1000 pF Electrode-B 12 pF to 17 pF 9. Carefully turn the three adjustment screws cw or ccw until the measured capacitance value is within the limits listed in Table 3-3. Caution Stop turning the screw if the capacitance value becomes negative or extremely high, or the dissipation factor (D) increases suddenly (the electrodes are shorted). In this case, immediately turn the screws ccw to separate the electrodes. If the screw is turned further, it may damage the micrometer and the surface of electrodes. Operation 3-41 Accurate Adjustment in Horizontal Position When the Non-contacting Electrode method (Air Gap method) is used, perform this adjustment after performing the \Rough Adjustment to Make Electrodes Parallel". The procedure is as follows: 1. Clean the electrodes. This is necessary because the capacitance value is aected by dust. (Refer to \Changing the Guarded/Guard Electrode".) 2. Perform an OPEN/SHORT correction. (Refer to Appendix C.) 3. Connect the 16451B to an LCR meter or an impedance analyzer and select the capacitance measurement function (Cp ) for Circuit mode. (Refer to \Connecting to the Instrument".) 4. Place the 16451B so that the surface of electrodes is vertical as shown in Figure 3-27 5. Turn the large knob of the micrometer ccw to make enough room between the Guarded/Guard electrode and the Unguarded electrode, and then remove the cover from both electrodes. 6. Turn the small knob of the micrometer cw and adjust it until the micrometer scale indicates 0.01 mm (10 m) as shown in Figure 3-28. If the electrodes make contact before 0.01 mm, turn the three adjustment screws ccw to move the Unguarded electrode away from the Guarded/Guard electrode Unguarded electrode till the scale can be adjusted to 0.01 mm. Figure 3-29. Horizontal Position 3-42 Operation 7. Starting with the top adjustment screw, turn the three adjustment screws cw in a clockwise sequence until the measured capacitance value is within the limit listed as follows: Table 3-4. Capacitance Point for Starting to Press the Pressure Adjuster Electrode Capacitance Value Electrode-A Greater than 200 pF Electrode-B Greater that 5 pF Caution Stop turning the screw if the capacitance value becomes negative or extremely high, or the dissipation factor (D) increases suddenly. In this case, immediately turn the screw ccw to separate the electrodes. If the screw is turned further, it may damage the micrometer and the surface of electrodes. When the measured capacitance value increases widely during turning a screw, turn more slightly the screws. 8. Keep pressing the Guarded/Guard electrode pressure adjuster as shown in Figure 3-25 and turn the three screws in a clockwise sequence until the measured capacitance value is within the limits listed in Table 3-5 Table 3-5. Capacitance Limits at Vertical Position Electrode Capacitance Value Electrode-A 700 pF to 1000 pF Electrode-B 12 pF to 17 pF Stop turning the screw if the capacitance value becomes negative or extremely high, or the dissipation factor (D) increases suddenly. In this case, immediately turn the screw ccw to separate the electrodes and redo adjustment. 9. Place the 16451B so that the surface of electrodes are horizontal and check that the measured capacitance value is within the limit listed in Table 3-6 Table 3-6. Capacitance Limits at Horizontal Position Electrode Capacitance Value Electrode-A Greater than 700 pF Electrode-B Greater than 12 pF When the measured capacitance value is less than the limit, place the 16451B so that the surface of electrodes are Vertical. Then keep pressing Guarded/Guard pressure adjustment and carefully turn the three screws in a clockwise sequence until the measured capacitance value is within the limits in Table 3-6 Operation 3-43 If the capacitance value becomes negative or extremely high, or the dissipation factor (D) increases suddenly, place the 16451B so that the surface of electrodes are vertical. Then adjust the Guarded/Guard electrode pressure adjuster. Remove the plug as shown in Figure 3-25 and turn the screw in the pressure adjuster cw to strengthen the pressure. After that return the plug and redo the procedure from step 8. Note If the capacitance value measured is not within the limits shown in Table 3-5 even though you repeated steps 7 and 8, change the measured capacitance limits of Table 3-5 to the limits listed in the following table and repeat steps 7 and 8. Electrode Electrode-A Electrode-B 3-44 Operation Capacitance Value 400 pF to 700 pF 7 pF to 12 pF Typical Measurement Procedure by the Measurement Methods The 16451B can be used for three measurement methods, Contacting Electrode method (Rigid Metal electrode), Contacting Electrode method (Thin Film electrode) and Non-Contacting Electrode method (Air Gap method), to obtain the dielectric constant and dissipation factor. This section provides typical measurement procedure for each measurement method. (For information about how to select the measurement method, refer to \Measurement Method".) Caution DO NOT use the large knob to bring the Guarded/Guard electrode into contact with the Unguarded electrode or test material, doing so will damage the micrometer or the surface of the electrodes. You must use the small knob when you bring an electrode into contact with another electrode or test material. It has a built in clutch which will slip at a specied torque. Note You should perform the adjustment in the same environmental conditions as you will measure the test material using the 16451B, because a change of temperature causes mechanical dimensions to change. When you change temperature condition, you should perform the accurate adjustment after temperature conditions have changed, because a change of temperature causes mechanical dimensions to change. Contacting Electrode Method For the Contacting Electrode method, the 16451B provides two types of electrodes, Rigid Metal electrodes (Electrode-A and Electrode-B) and Electrode for Thin Film electrodes(Electrode-C and Electrode-D), and provides two diameters for each type, so you should select the electrodes. For more information on selecting electrode, refer to \Contacting Electrode Method (used with Rigid Metal Electrode)" and \Contacting Electrode Method (used with Thin Film Electrode)". Figure 3-30 shows the model of Contacting Electrode (Rigid Metal electrode) and Figure 3-31 shows the model of Contacting electrode (Thin Film electrode). Operation 3-45 Figure 3-30. Contacting Electrode Method (Rigid Metal Electrode) Figure 3-31. Contacting Electrode Method (Thin Film Electrode) Procedure 1. Prepare test material so that the 16451B can measure it. (When you use Thin Film electrode, you should apply Thin Film electrodes on the surface of the material to be measured. For more information, refer to \Preparation of Test Material".) 2. Connect the 16451B to the instrument. (For more information, refer to \Connecting to the Instrument".) 3. Set up the instrument to measure capacitance (Cp-D). 4. Change to the electrode you will use and perform the rough adjustment. (Refer to \Changing the Guarded/Guard Electrode".) 3-46 Operation 5. Perform an OPEN/SHORT correction (Refer to \Error Correction".) 6. When you use the Electrode-A and Electrode-B, adjust the electrodes to be parallel using the accurate adjustment. When you use the Electrode-C and Electrode-D, you can skip this step. (Refer to \Electrode Adjustment".) 7. Set the test material between the electrodes. 8. Measure the capacitance (Cp) and dissipation factor (D) and then calculate the dielectric constant (r) and dissipation factor (Dt ) of test material using the following equations. Operation 3-47 Equations ta 2 Cp A 2 o ta 2 Cp = 2 d 2 2 2 o r = Dt = D Where, Cp D ta A d o r Dt 3-48 Operation Equivalent parallel capacitance [F] Dissipation factor Average thickness of test material [m] Area of Guarded electrode [m2] Diameter of Guarded electrode [m] =8.854210-12 [F/m] Dielectric constant of test material Dissipation factor of test material Note After you measure the test material (or move the electrode) several times, it is recommended that you check electrode for parallelism (refer to \Check Electrode Parallelism") and clean the surface of electrodes. Note For more information on measuring accurately, refer to \Measurement Error Analysis". Non-Contacting Electrode Method For the Non-Contacting method, the 16451B can perform an Air Gap method. The 16451B provides two sizes of electrodes for the Air Gap method, so you should select the electrode for the material to be tested. For more information on selecting electrodes, refer to \Measurement Method". Figure 3-32 shows a simple model of the Non-Contacting method. Figure 3-32. Non-Contacting Electrode Method (Air Gap Method) Procedure 1. Prepare the test material so that the 16451B can measure it. (For more information, refer to \Preparation of Test Material".) 2. Connect the 16451B to the instrument.(For more information, refer to \Connecting to the Instrument".) 3. Set up the instrument to measure capacitance (Cs -D). 4. Change to the electrode you will use and perform the Rough Adjustment. (Refer to \Changing the Guarded/Guard Electrode".) 5. Perform an OPEN/SHORT correction 6. Adjust the electrodes to be parallel using the Accurate Adjustment. (Refer to \Electrode Adjustment".) 7. Set the test material between the electrodes. 8. Adjust the small knob of the micrometer to set the gap between Guarded/Guard electrode and Unguarded electrode to tg so that the gap distance between the Guarded/Guard electrode and the test material is less than 10 % of thickness of the test material. 9. Measure capacitance (Cs2 ) and dissipation factor (D2 ) 10. Carefully remove the test material. 11. Measure capacitance (Cs1 ) and dissipation factor (D1 ) and then calculate the dielectric constant () and dissipation factor (Dt ) using the following equations. Operation 3-49 Equations 1 t 1 0 1 0 Cs 1 2 g Cs 2 ta tg 01 Dt = D2 + r 2 (D2 0 D1) 2 ta Where, Cs 1 Capacitance without test material inserted [F] D1 Dissipation factor without test material inserted tg Gap between Guarded/Guard electrode and Unguarded electrode [m] Cs 2 Capacitance with test material inserted [F] D2 Dissipation factor with test material inserted ta Average thickness of test material [m] r Dielectric constant of test material Dt Dissipation factor of test material r = 3-50 Operation Note After you measure the test material (or move the electrode) several times, it is recommended to check for electrode parallelism (refer to \Check Electrode Parallelism") and clean the surface of electrodes. Note For more information on accurate measurement, refer to \Measurement Error Analysis". Check Electrode Parallelism This section describes the procedure to check that the electrodes are parallel. When you measure test materials several times (or move the electrode) using Electrode-A or Electrode-B, perform the following procedure to check for electrode parallelism. Remove the covers of both electrodes. Turn the small knob of the micrometer cw and adjust it until the micrometer scale indicates 0.01 mm (10). Measure the capacitance If the measured capacitance value is within the limits listed in Table 3-7, the check is nished. If the capacitance value is out of limits, perform the Accurate Adjustment as shown in \Accurate Adjustment to Make Electrodes Parallel". Table 3-7. Measured Capacitance Limits for Check Electrode Parallelism Electrode Capacitance Value Electrode-A 700 pF to 1000 pF Electrode-B 12 pF to 17 pF Operation 3-51 Measurement Examples Caution Using the 4194A This section describes two practical examples of measuring dielectric constant using the 16451B with the 4194A Impedance/Gain-phase Analyzer, and with the 4284A Precision LCR meter. DO NOT use the large knob to bring the Guarded/Guard electrode into contact with the Unguarded electrode or test material, doing so will damage the micrometer or the surface of the electrodes. You must use the small knob when you bring the electrode into contact with another electrode or test material. It has a built in clutch which will slip at a specied torque. In this example, the Contacting Electrode method (Thin Film electrode, Electrode-C or Electrode-D) is used. This sample procedure performs OPEN/SHORT compensation, measures capacitance of test material from 1 kHz to 10 MHz and derives the dielectric constant of the test material. 1. Apply thin lm electrodes to the surface of the material to be measured. 2. Replace the electrodes (Electrode-C or Electrode-D) you will use and adjust to make the electrodes parallel. 3. Set the CABLE LENGTH switch to the 1 m position. 4. Connect the 16451B to the 4194A's Impedance UNKNOWN terminals and place the 16451B so that the surfaces of electrodes are vertical. 5. Press 4LINE5 to turn the 4194A ON, if it is already ON, you must turn it OFF once and then turn it ON again. Then press the blue 45 and press 4R5, 4S5, 4T5, 4ENTER/EXECUTE5 to reset the 4194A. 6. Press 4FUNCTION5, IMPEDANCE , more , Cp-D (Parallel capacitance and Dissipation factor) to select the Cp-D measurement function. 7. Press 4SWEEP5, LOG SWEEP to select the Log sweep mode. NNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNN NNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNN 8. Press 4START5, 415, 4kHz5, 4STOP5, 415, 405, 4MHz5 to set the START and STOP frequencies for the sweep frequency range. 9. Put the attachment for error compensation with the cover on the Guarded/Guard electrode then turn the small knob cw to bring it into contact with the Unguarded electrode. 10. Press 4COMPEN5, ZERO OPEN , 4ENTER/EXECUTE5 to perform an OPEN compensation. 11. After Calibration completed is indicated and you hear the beeping, remove the attachment. 12. Remove the cover on the attachment for error compensation and put the attachment on the Unguarded electrode and bring the Guarded/Guard electrode into contact with it. 13. Press 4COMPEN5, ZERO SHORT , 4ENTER/EXECUTE5 to perform a SHORT compensation. NNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN 3-52 Operation 14. After Calibration completed is indicated and you hear a beeping, remove the attachment. 15. Press OPEN OFS on/off and SHRT OFS on/off to make compensation data valid, then the softkey indicators will turn green. 16. Attach the test material with the thin lm electrodes into the electrodes of the 16451B. 17. Press 4START5, then the 4194A displays Cp -D measurement result. 18. After the sweep is completed, press 4DISPLAY5, more , AUTO SCALE A , more , AUTO SCALE B then the screen will be displayed as in Figure 3-33. 19. In this case, the test material's diameter is 38 mm and thickness is 100 m, so the dielectric constant (r ) can be obtained by using the following equation: (Refer to \Contacting Electrode Method (used with Thin Film Electrode)" in \Measurement Method") 1:00 2 1004 2 Cp r = 2 3 :8 2 1002 0 12 2 8:854 2 10 2 2 ' 9:96 2 109 2 Cp Where, Cp Measured equivalent parallel capacitance value Hence, press the blue 45, 4A5, 4=5, 495, 4.5, 495, 465, 4EEX5, 495, 4*5, 4A5, 4ENTER/EXECUTE5 to calculate the dielectric constant. 20. Press 4DISPLAY5, more , AUTO SCALE A then the measurement result is displayed as shown in Figure 3-34 . NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNN NNNNNNNNNNNNNN Note NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN By using the 4194A's ASP (Auto Sequence Program) function it is possible to derive the dielectric constant from the capacitance measurement results automatically. \Sample ASP Program for the 4194A" in Appendix D lists the ASP program for the 4194A to perform the procedure automatically. Operation 3-53 Figure 3-33. Sample Result of Cp-D Measurement Using the 4194A Figure 3-34. Sample Result of Dielectric Constant Using the 4194A 3-54 Operation Using the 4284A In this example, the Non-Contacting method (Air Gap method) and Electrode-A or Electrode-B is used. The sample procedure performs OPEN/SHORT compensation and measures the capacitance of the test material at 1 MHz. 1. Replace the electrodes (Electrode-A or Electrode-B) you will use and adjust the electrodes for parallelism. 2. Press 4MEAS SETUP5, and CORRECTION and move the cursor to the CABLE: eld and press 1 m . NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNN 3. Connect the 16451B to the 4284A's Unknown Terminals and place the 16451B so that the surface of electrodes is horizontal. 4. Press 4DISPLAY FORMAT5 and if the FUNC: eld does not indicate Cs-D move the cursor to the FUNC: eld and press Cs-D . NNNNNNNNNNNNNN 5. Move the cursor to the FREQ: eld and press 415, MHz to specify the measurement frequency. 6. Put the attachment for error compensation with the cover on the Guarded/Guard electrode then turn the small knob cw to bring the attachment into contact with the Unguarded electrode. 7. Press 4MEAS SETUP5, and CORRECTION . Move the cursor to the OPEN: eld and press MEAS OPEN to perform an OPEN correction measurement. 8. After indicating Open measurement completed and beeping, press ON to validate the OPEN correction. NNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNN 9. Turn the small knob ccw to remove the attachment. 10. Put the attachment for error compensation without the cover on the Unguarded electrode then turn the small knob cw to bring the Guarded/Guard electrode into contact with the attachment. 11. Move the cursor to the SHORT: eld and press MEAS SHORT to perform SHORT correction measurement. 12. After indicating \Short measurement completed" and beeping, press ON to validate the SHORT correction and remove the attachment. 13. Press 4DISPLAY FORMAT5 to start the measurement. 14. Using the small knob of the 16451B, set the micrometer's scale to 10 m and adjust to set the electrodes accurately parallel. (For more information of this procedure, refer to \Accurate Adjustment to Make Electrodes Parallel") 15. After adjusting, put the test material into the gap between the electrodes. 16. Set the micrometer's scale to (tg ) so that the gap distance between the Guarded/Guard electrode and the test material is below 10 % of thickness of the test material.. 17. Press 4DISPLAY FORMAT5 then the 4284A starts the measurement and indicates the measurement capacitance value. NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNN Operation 3-55 18. Record this measurement value as Cs 2. 19. Remove the test material carefully and measure the capacitance of the air gap. 20. Record this measurement value as Cs 1. 21. You can obtain the dielectric constant (r ) using the following equation: (Refer to \Non-contacting Electrode Method (Air Gap Method)" in \Measurement Method") 1 r = t 1 0 1 0 CCs 1 2 tg s2 a For example, Cs1= 4.055 pF, Cs2 = 6.780 pF, ta =2.01 mm and tg = 2.20 mm then the calculated dielectric constant r is 2.00. Note 3-56 Operation The \Sample Program for the 4284A" in Appendix D lists a sample BASIC program that runs on the 9000 series 300 Engineering Workstation. The sample program controls the 4284A via GPIB and automatically performs the following operation procedure. For more information on the 4284A, such as GPIB commands, refer to the 4284A Operation Manual. Measurement Error Analysis Note Error Factor using Contacting Electrode Method This section describes error factors involved in dielectric constant measurement using the Contacting Electrode method and Non-contacting Electrode method, and how to perform measurements with minimum error. All data shown in this section, such as measurement accuracy, and tolerance of electrode diameter, are typical values and are not guaranteed. The dielectric constant of a test material is derived from measured capacitance value. When using the Contacting Electrode method, the dielectric constant r of a test material is obtained using the following equation. r = ta 2 Cp 2 d 2 2 2 o Where, Equivalent parallel capacitance [F] Average thickness of test material [m] Diameter of Guarded electrode [m] =8.854210-12 [F/m] The error factors included in the above parameters are as follow: Cp ta d o Capacitance measurement Error This error is determined by the measurement accuracy of the LCR meter or impedance analyzer used. Measurement accuracy of LCR meters and impedance analyzers depends on the measurement frequency and the measured impedance value. Generally, an LCR meter and an impedance analyzer can accurately measure capacitance above 1 pF. (For measurement frequency range of them, refer to Table 1-2.) For more information on measurement accuracy of LCR meters and impedance analyzers, refer to their Operation Manual or Technical Data Sheet. Operation 3-57 Tolerance of Guarded Electrode Diameter This error depends on the electrodes mechanical accuracy. The typical error for Electrode-A (38 mm electrode) and Electrode-B (5 mm electrode) are given in Table 3-8. Table 3-8. Tolerance of Electrode Diameter Electrode Tolerance (typical) approximately 60.13% Electrode-A (38 mm Electrode) Electrode-B (5 mm Electrode) approximately 61.0% Gap Error This error consists of two factors as following: Measurement Error of Test Material's Thickness (Error caused by Micrometer) : Thickness measurement of the test material depends on accuracy of the micrometer used. To reduce this error, measure the thickness at several points of the measured area of the test material using an accurate micrometer. Do not use the micrometer equipped with the 16451B. Parallelism and Flatness of Electrodes and Test Material : When contacting the MUT directly with the electrodes, an airgap is formed between the MUT and the electrodes. No matter how at and parallel both sides of the MUT is fabricated, an airgap will still form. This airgap is the cause for measurement error because the measured capacitance will be the sum of the capacitance of the dielectric material and the airgap. The relationship between the airgap's thickness and measurement error is determined by the equation shown in Figure 3-35. Measurement error is a function of the relative permittivity (er') of the MUT, thickness of the MUT (d), and the airgap's thickness (t). Sample results of measurement error have been calculated in Table 3-9. Notice that the eect is greater with thin materials and materials with high permittivity. This airgap eect can be eliminated, by applying a thin lm electrode to the surfaces of the dielectric material. An extra step is required for material preparation (fabricating a thin lm electrode), but the most accurate measurements can be performed. 3-58 Operation Figure 3-35. Airgap Eects Table 3-9. Measurement Error Caused by Airgap t/d er'=2 er'=5 er'=10 er'=20 er'=50 er'=100 0.001 0.1% 0.4% 1% 2% 5% 9% 0.005 0.5% 2% 4% 9% 20% 33% 0.01 1% 4% 8% 16% 33% 50% 0.05 5% 16% 30% 48% 70% 83% 0.1 8% 27% 45% 63% 82% 90% Eective Area of Electrode The guard electrode reduces the error caused by stray capacitance at the edge of the electrodes as shown in \Guard Electrode". But the guard electrode cannot perfectly eliminate the error. This error makes the apparent area of the guarded electrode larger. To reduce the error, divide the dielectric constant value by the eective area constant. The eective area constant represents the increase of electrode area caused by stray capacitance, and is as follows: when = a 2 g a = 1 + 2 Ba d when a 2 g b = 1 + 2 Bb d Where, 2 g 2 t 2 Ba = 1 0 2 arctan 2t + 2 g 2 ln 1 + 2gt h i Bb = 1 0 4 2 t 2 ln cosh g g 4t Operation 3-59 Gap between Guard electrode and Guarded electrode [m] (refer to Figure 3-8, Figure 3-12 and Figure 3-16) d Diameter of Guarded electrode t For Contacting Electrode method, thickness of the test material (=ta ) [m]. For Non-contacting Electrode method, gap between Guarded/Guard electrode and Unguarded electrode (=tg ) [m] Table 3-10 lists the eective area constants a , b calculated for Electrode-A (38 mm electrode) and Electrode-B (5 mm Electrode). To reduce the error caused by stray capacitance at the edge, divide a or b into equation to obtain dielectric constant as shown in following equation g r = 3-60 Operation ta 2 Cp 2 d 2 2 2 o 2 Table 3-10. Eective Area Constant b; (a) a (=a ) Electrode 38 mm 5 mm 38 mm 5 mm distance [mm] 10 1.0105 1.0526 1.0105 1.0524 9 1.0105 1.0526 1.0105 1.0524 8 1.0105 1.0525 1.0105 1.0523 7 1.0105 1.0525 1.0104 1.0523 6 1.0105 1.0525 1.0104 1.0522 5 1.0105 1.0525 1.0104 1.0521 4 1.0105 1.0524 1.0103 1.0520 3 1.0104 1.0523 1.0103 1.0518 2 1.0104 1.0521 1.0101 1.0513 1 1.0102 1.0516 1.0097 1.0500 0.9 1.0102 1.0515 1.0096 1.0497 0.8 1.0101 1.0513 1.0095 1.0493 0.7 1.0101 1.0511 1.0094 1.0488 0.6 1.0100 1.0508 1.0092 1.0482 0.5 1.0099 1.0505 1.0089 1.0473 0.4 1.0097 1.0499 1.0085 1.0460 0.3 1.0095 1.0490 1.0079 1.0438 0.2 1.0089 1.0473 1.0068 1.0397 0.1 1.0076 1.0423 1.0044 1.0293 0.09 1.0073 1.0413 1.0040 1.0274 0.08 1.0071 1.0401 1.0036 1.0253 0.07 1.0067 1.0387 1.0032 1.0230 0.06 1.0063 1.0387 1.0028 1.0203 0.05 1.0058 1.0346 1.0023 1.0173 0.04 1.0052 1.0317 1.0019 1.0140 0.03 1.0045 1.0278 1.0014 1.0106 0.02 1.0035 1.0225 1.0009 1.0071 0.01 1.0022 1.0147 1.0005 1.0035 ( means diameter.) Operation 3-61 Error Factor using Non-contacting Electrode Method The dielectric constant of a test material is derived from two capacitance values, capacitance without a test material inserted and capacitance with a test material inserted, when using the Non-contacting Electrode method. The dielectric constant r of a test material is obtained using the following equation. 1 r = t Cs 1 1 0 1 0 C 2 tg s2 a Where, Capacitance without test material inserted [F] Capacitance with test material inserted [F] Gap between Guarded/Guard electrode and Unguarded electrode [m] ta Thickness of test material [m] The error factors included in the above parameters used are as follows: Cs 1 Cs 2 tg Capacitance measurement Error This error is determined by the measurement accuracy of LCR meters and impedance analyzers used. For more details, refer to \Capacitance measurement Error" in \Error Factor using Contacting Electrode Method". Gap Error This error consists of three factors as follows: Measurement Error of Test Material's Thickness (Error caused by Micrometer) : This error is included in thickness (ta ) of the test material. Thickness measurement of the test material depends on accuracy of the micrometer used. To reduce this error, measure the thickness at several points of the measured area of the test material using an accurate micrometer. Do not use the micrometer equipped with the 16451B. Parallelism and Flatness of Electrodes and Test Materials : This error is included in the thickness (ta ) of a test material and gap (tg ) between Guarded/Guard electrode and Unguarded electrode. When parallelism and atness of electrodes of the test material are bad, air lm (gaps between surfaces of electrode and a test material) causes error. To reduce this error, prepare the test material to make surfaces of the material parallel and at and adjust to make electrode parallel as accurately as possible. Error in Gap between Electrodes : This error is included in the gap (tg ) between Guarded/Guard electrode and Unguarded electrode. It is caused by dierence of scale of the micrometer from actual distance between electrodes and depends on accuracy of micrometer which set the gap between electrodes. To reduce this error, perform error correction as follows. This correction obtains an equivalent distance error of electrode gap distance by comparing the measured capacitance value of air gaps 3-62 Operation between electrodes and their theoretical value. Use the following procedure: 1. Measure the capacitance at three dierent electrode distances, such as 40 m, 50 m, and 60 m. 2. Calculate the theoretical capacitance value of each distance. The theoretical capacitance value Ct can be obtained as follows. 2 (d=2)2 C = 2 2 2 t a 0 a tset Where, Theoretical capacitance value [F] Dielectric constant of air (=1.00059) = 8.854 2 10-12 [F/m] Eective area coecient of electrode when the electrode distance is tset . (Refer to \Eective Area of Electrode" in \Error Factor using Contacting Electrode Method".) tset Reading value of the electrode distance on the micrometer [m] 3. Calculate the equivalent distance error at each electrode distance. The equivalent distance error of each electrode distance 1te can be obtained as follows: 1te = Ct 0 1 2 tset [m] Ct a 0 a Cm Where, Measured capacitance value [F] 4. Average equivalent distance error The average of equivalent electrode distance error 1ta is derived as follows. 1ta = 1t40 + 1t50 + 1t60 [m] 3 Where, 1t40 Equivalent distance error 1te at 40 m 1t50 Equivalent distance error 1te at 50 m Equivalent distance error 1te at 60 m 1t60 The equivalent electrode distance teq can be derived from a set value of micrometer tset and equivalent distance error 1ta shown as follows: teq = tset + 1ta The compensated dielectric constant is obtained as follows: 1 r = Cs 1 b 1 0 1 0 C 2 2 tteq Cm s2 a a Where, a and b are Eective area constants. For more information, refer to \Eective Area of Electrode". Operation 3-63 Compensation Result Example If the measured capacitance values are 227.6 pF, 185.2 pF and 156.58 pF, when the set values of the micrometer are 40 m, 50 m, and 60 m. Each theoretical capacitance values and equivalent electrode distance errors are listed in Table 3-11. Table 3-11. Compensation Result Example tset [m] Cm [pF] Ct [pF] 40 50 60 227.60 185.20 156.58 252.48 202.11 168.51 1te [m] 4.4 4.6 4.6 So, the average of equivalent electrode distance error is obtained as follows: 1ta = 4:6 + 43:6 + 4:4 ' 4:5 [m] In this case, the equivalent electrode distance is as follows: teq = tset + 4:5 [m] Use the equivalent electrode distance (teq ) to accurately calculate accurately the dielectric constant r . Eective Area of Electrode This error is included in capacitance values measured Cs1 and Cs2 . It is caused by the stray capacitance at electrode's edge even though a guard electrode is used. To reduce the error, divide capacitance value Cs1 and Cs2 by eective area constants a and b as shown in following equation. 1 r = Cs 1 b 1 0 1 0 C 2 2 tteq s2 a a Where, teq is the equivalent electrode distance. For more information, refer to \Eective Area of Electrode" in \Error Factor using Contacting Electrode Method" and \Gap Error". 3-64 Operation 4 Service Introduction This chapter gives the service information for the 16451B. Service information covers Assembly Replacement and Troubleshooting. Assembly Replacement This section gives 16451B assembly and disassembly hints, and lists the replaceable parts. Assembly and Disassembly Hints The assemblies in the 16451B are secured using metric threaded fasteners. All fasteners used in the 16451B, can be removed using medium and small pozidrive screwdrivers and a 2.5 mm hex key. A 2.5 mm hex key (Agilent PN 8710-1181) is included with the 16451B. Slide Stand Assembly Do not remove any part of the Slide Stand Assembly (Agilent PN 16451-60002) shown in Figure 4-1. Once the Slide Stand Assembly is disassembled, it cannot be reassembled, because special tools are required for reassembly. Figure 4-1. Slide Stand Assembly Service 4-1 Micrometer Stand Replacement When replacing the micrometer stand, press it against the slide stand assembly's guide and align the back edge of the micrometer stand and the slide stand assembly, as shown in Figure 4-2. Figure 4-2. Micrometer Stand Replacement Micrometer Replacement When replacing the micrometer, put the micrometer completely into the micrometer stand and turn the ne scale adjustment line until it is facing vertical, as shown in Figure 4-3. Then tighten the micrometer stand's set screw to rmly attach the micrometer to the stand. The proper tightening torque is 3 kgf/cm. (About 3 kgf/cm may be applied to the screw when the furnished hex key is used.) If the screw is tighten too much, the micrometer will not function smoothly. Figure 4-3. Micrometer Replacement 4-2 Service Replaceable Parts List Table 4-1 to Table 4-5 list the replaceable parts. Parts listed in these tables can be ordered from your nearest Agilent Technologies Service Oce. Ordering information should include the Agilent part number and the quantity required. Table 4-1. Replaceable Parts List (1 of 5) Reference Designator 1 2 3 4 5 6 7 8 9 Part Number Qty Description Refer to Table 4-3 Refer to Table 4-4 8710-1889 2190-0586 0515-0909 8750-0373 16451-04001 0515-0914 16451-00602 0515-0914 16451-24001 16451-25001 16451-24008 1 1 1 2 2 1 1 1 1 1 1 1 1 Angle Washer Screw Micrometer Cover Screw Plate Screw Unguarded Electrode Insulator Plate Service 4-3 Table 4-2. Replaceable Parts List (2 of 5) Reference Designator 1 2 3 4* 5* Part Number Qty 16541-04003 0403-0427 0515-0914 16451-04002 16451-61002 16047-40000 2190-0206 0515-1550 16451-04004 0515-0914 1 8 4 1 1 1 1 1 1 2 *:These parts are included in the 16451-61002. 4-4 Service Description Cover Bottom Bumper Foot Screw Cover Top Cable Assembly Stopper Washer Screw Cover Top Screw Table 4-3. Replaceable Parts List (3 of 5) Reference Designator 1 2-A 2-B 2-C 2-D 2-E 3 4-A 4-B 4-C 4-D 4-E 5 Part Number Qty 16451-20002 16451-25007 16451-61602 1460-2237 16451-25004 0515-1321 0515-1321 16451-25008 1460-2238 16451-25009 0515-1321 16451-25011 6960-0147 0515-1550 1 1 1 1 1 1 3 3 1 1 1 1 1 1 Description Base Spacer Cable Assembly Spring Bushing Screw Screw* Spacer Spring Rod Screw Rod Plug Hole Screw *:Apply a drop of Lock-Tite (Agilent PN 0470-0013) to the screws, when replacing them. Service 4-5 Table 4-4. Replaceable Parts List (4 of 5) Reference Designator 1 2-A 2-B 2-C 2-D 2-E 3 4-6 Service Part Number Qty Description 16451-60002 16451-25002 16451-61602 2190-0584 0515-1321 16451-25006 0515-1550 1 1 1 1 1 1 1 Slide Stand Assembly Spacer Cable Assembly Washer Screw Spacer Screw Table 4-5. Replaceable Parts List (5 of 5) Description Electrode-A Electrode-B Electrode-C Electrode-D Error Compen. Attachment Cover 56 mm Cover 20 mm Hex Key Carrying Case Part Number 16451-60011 16451-60013 16451-60012 16451-60014 16451-24011 16451-25021 16451-25022 8710-1181 16451-60001 Electrodes A and C include a 56 mm Cover. Electrodes B and D include a 20 mm Cover. Electrode-A: 38 mm Guarded/Guard electrode Electrode-B: 5 mm Guarded/Guard electrode Electrode-C: Guarded/Guard electrode for large thin lm electrode Electrode-D: Guarded/Guard electrode for small thin lm electrode Service 4-7 Troubleshooting Mechanical Trouble 4-8 When the 16451B is mechanically defective, replace the defective parts, refer to \Assembly Replacement", and conrm that the electrode distance can be changed smoothly from 0 to 10 mm. If the electrode does not move smooth it may be because the cables are obstructing the operation. Electrical Trouble When the 16451B is electrically defective, check its cable connections, refer to Figure 4-4. The connection check points are as follows: The Lcur and Lpot Center conductors are connected to the Guarded Electrode. The Hcur and Hpot Center conductors are connected to the Unguarded Electrode. The Lcur, Lpot, Hcur, and Hpot outer conductors are connected to the body. (The cables' shields are connected to the body with screws.) The Guard Electrode is connected to the body. Insulation resistance between the Lpot center conductor and the Hpot center conductor is greater than 1 M . Insulation resistance between the center conductors and the outer conductors is greater than 1 M If the cable connections are correct, the electrodes may be defective. Operation Check The Electrode Parallel Accurate Adjustment, described in \Electrode Adjustment" in Chapter 3, can be used for the before and after repair operation check. The adjustment cannot be completed when the 16451B is electrically defective. Service Figure 4-4. Cable Connection Diagram Service 4-9 A Manual Changes Introduction This appendix contains the information required to adapt this manual to earlier versions or congurations of the 16451B than the current printing date of this manual. The information is this manual applies directly to 16451B Dielectric Test Fixture whose serial number prex is listed on the title page of this manual. Manual Changes To adapt this manual to your 16451B , refer to Table A-1, and make all of the manual changes listed opposite your xture's serial number. Fixtures manufactured after the printing of this manual may be dierent than those documented in this manual. Later xture versions will be documented in a manual changes supplement that will accompany the manual shipped with that xture. If your xture serial number is not listed on the title page of this manual or in Table A-1, it may be documented in a yellow MANUAL CHANGES supplement. For additional information on serial number coverage, refer to \Serial Number" in Chapter 2. Table A-1. Manual Changes by Serial Number Serial Prex or Number Make Manual Changes There are no earlier congurations than the printing date of this manual. Manual Changes A-1 B Recommended Capacitance Range This section shows the recommended capacitance range of test materials for using the 16451B with Electrode-A (38 mm electrode) or Electrode-B (5 mm electrode). Using Electrode-A (38 mm electrode) The area surrounded by bold lines in Figure B-1 shows the recommended capacitance range when using Electrode-A. Figure B-1. Recommended Capacitance Range Using Electrode-A Recommended Capacitance Range B-1 Using Electrode-C (5 mm electrode) The area surrounded by bold lines in Figure B-2 shows the recommended capacitance range when using Electrode-B. Figure B-2. Recommended Capacitance Range Using Electrode-B B-2 Recommended Capacitance Range C Correction Procedure 4192A 1. Connect the attachment without the cover to the Unguarded electrode of the 16451B. 2. Press 4BLUE5, 4SHORT5. The indicator lamp will come ON and R(resistance) and X(reactance) oset adjustments are automatically performed at the spot frequency displayed on DISPLAY C. CAL(calibration) is displayed on DISPLAY A and will remain ON until the oset adjustment is completed; a value of approximately zero will then be displayed. 3. Remove the attachment from the electrode. 4. Connect the attachment with the cover to the Guarded/Guard electrode. . 5. Set the circuit mode to 6. Press 4BLUE5, 4OPEN5 then the indicator lamp will come ON and G(conductance) and B(susceptance) oset adjustments are automatically performed at the spot measuring frequency displayed on DISPLAY C. CAL(calibration) is displayed on DISPLAY A and will remain ON until the oset adjustment is completed; a value of approximately zero will then be displayed. 7. Remove the attachment from the electrodes and store it with the cover in the carrying case. Correction Procedure C-1 4194A 1. Connect the attachment with the cover to the Guarded/Guard electrode. 2. Press 4COMPEN5, ZERO OPEN , 4ENTER/EXECUTE5 to start the OPEN oset measurement to collect data to be used for correction. The Measuring zero open message will be displayed for several seconds, then the Zero open compen complete message will appear. The measurement data will not be displayed. 3. Remove the attachment from the electrode. 4. Connect the attachment without the cover to the Unguarded electrode of the 16451B. 5. Press 4COMPEN5, ZERO SHORT , 4ENTER/EXECUTE5 to start the SHORT oset measurement for correction. The message Measuring zero short will be displayed for several seconds, then Zero short compen complete will be displayed. Measurement data will not be displayed. 6. Press OPEN OFS on/off , SHRT OFS on/off to compensate measurements using previously acquired OPEN/SHORT-oset data. 7. Remove the attachment from the electrode and store it with the cover in the carrying case. NNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN C-2 Correction Procedure NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN 4274A and 4275A Caution Before proceeding with zero oset adjustment, verify that bias indicator lamp is not ON. If illuminated, set rear panel DC bias switch to OFF. 1. Connect the attachment with the cover to the Guarded/Guard electrode. 2. Press MULTIPLIER to 25 (for the 4274A or 21 (for the 4275A) and the OSC LEVEL control to its maximum output position, and set the other controls for the desired function, frequency, circuit mode, etc. 3. Press 4ZERO OPEN5 to start the OPEN oset measurement. This automatically sets the instrument to the C-G measurement mode. Display A exhibits CAL while stray capacitance and conductance values are being measured at each test frequency. The test frequency display is switched, in turn, to succeedingly lower frequencies from 100 kHz. Lastly, all panel control functions are restored to the settings set in step 2 (about 10 seconds after pressing 4OPEN5). 4. Remove the attachment from the electrode. 5. Connect the attachment without the cover to the Unguarded electrode of the 16451B. 6. Press 4ZERO SHORT5 to start the SHORT oset measurement. This automatically sets instrument to L-ESR measurement mode. A sequential measurement is performed with respect to residual inductance and resistance in the same manner as that in the ZERO OPEN oset adjustment operation (in step 3). The instrument is now ready to take measurements. 7. Remove the attachment from the electrodes and store it with the cover in the carrying case. When the ZERO oset adjustments are performed in the high resolution mode (to measure small values with high accuracy), CAL is displayed for about 20 seconds. Correction Procedure C-3 4276A and 4277A C-4 Correction Procedure 1. Connect the attachment with the cover to the Guarded/Guard electrode. 2. Press 4ZERO OPEN5 to start the OPEN Zero Oset Adjustment. When 4ZERO OPEN5 is pressed, the instrument will be automatically set to the C-G measurement mode. It will then measure the test xture's stray admittance at each of the 9 preset frequency points. The measured values are stored in the instrument's internal memory. When oset adjustment is completed, DISPLAY A and DISPLAY B will be blank for 1 or 2 seconds, after which the front panel controls will be reset to the settings that existed when 4ZERO OPEN5 was pressed. 3. Remove the attachment from the electrode. 4. Connect the attachment without the cover to the Unguarded electrode of the 16451B. 5. Press 4ZERO SHORT5 to start the SHORT Zero Oset Adjustment. When 4ZERO SHORT5 is pressed, the instrument will be automatically set to the jZj- (for the 4276A> or L-ESR (for the 4277A) measurement mode. It will then measure the test xture's residual impedance at each of the 9 preset frequency points. The measured values are stored in the instrument's internal memory. When oset adjustment is completed, DISPLAY A and DISPLAY B will be blank for 1 or 2 seconds, after which the front panel controls will be reset to the settings that existed when 4ZERO SHORT5 was pressed. 6. Remove the attachment from the electrodes and store it with the cover in the carrying case. 4278A 1. Connect the attachment with the cover to the Guarded/Guard electrode. 2. Press COMPEN , OPEN COMPEN to start the OPEN oset measurement and observe the display. The message Open offset compen. completed will be displayed on the Message Line (the bottom line of the LCD), and the OPEN admittance data will be displayed on the Monitor Line (the second line from the bottom). 3. Press 4TRIGGER5 and conrm that the measurement result is the same (or almost the same) as the OPEN admittance data. 4. Press OPEN ON , then press 4TRIGGER5. The measurement result is compensated for, in accordance with the OPEN admittance data, and is close to zero in value. Press NEXT . NNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNN 5. Remove the attachment from the electrode. 6. Connect the attachment without the cover to the Unguarded electrode of the 16451B. 7. Press SHORT COMPEN to start the SHORT correction measurement, then the message Short offset compen. completed will be displayed on the Message Line, and the SHORT correction impedance data will be displayed on the Monitor Line. 8. Press SHORT ON and return . NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNN 9. Remove the attachment from the electrodes and store it with the cover in the carrying case. Correction Procedure C-5 4284A The 4284A uses two kinds of OPEN/SHORT correction data as follows. 1. The OPEN/SHORT correction data which is taken at all preset frequency points independent of the test frequency you set, and the OPEN/SHORT correction data for each measurement point over the specied frequency points is calculated using the interpolation method. 2. The OPEN/SHORT correction data which is taken at the frequency points you specify allows you to set up to three frequency points in the FREQ1, FREQ2, and FREQ3 elds. Perform the following steps to execute the OPEN/SHORT correction at all frequency points using the interpolation method. 1. Connect the attachment with the cover to the Guarded/Guard electrode. 2. Press 4MEAS SETUP5 and move the cursor to the OPEN eld. 3. Press MEAS OPEN to start measuring the OPEN admittance (capacitance and inductance) at the preset frequency points. The time required to measure the OPEN correction data is approximately 90 seconds. During the OPEN correction measurement, ABORT is available to stop the OPEN correction data measurement. The previous OPEN correction data will still be stored. 4. Press OPEN ON to perform the OPEN correction calculations on subsequent measurements using the OPEN interpolation correction data when the FREQ1, FREQ2 and FREQ3 elds are set to OFF. When the FREQ1,FREQ2 and FREQ3 elds are set to ON, and the test frequency is equal to FREQ1/2/3, the OPEN correction data at FREQ1/2/3 is used. 5. Remove the attachment from the electrode. 6. Connect the attachment without the cover to the Unguarded electrode of the 16451B. 7. Move the cursor to SHORT eld. (If there is no SHORT eld in the display, press 4MEAS SETUP5, CORRECTION , then the SHORT eld will be displayed.) 8. Press MEAS SHORT to measure the SHORT impedance (inductance and resistance) at the preset frequency points. The time required to measure the SHORT correction data is approximately 90 seconds. During the SHORT correction measurement, ABORT is available to stop the SHORT correction data measurement. The previous SHORT correction data will still be stored. 9. Press SHORT ON to perform the SHORT correction calculations on subsequent measurements using the SHORT interpolation correction data when the FREQ1, FREQ2 and FREQ3 elds are set to OFF. When the FREQ1,FREQ2 and FREQ3 elds are set to ON, and the NNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNN C-6 Correction Procedure test frequency is equal to FREQ1/2/3, the SHORT correction data at FREQ1/2/3 is used. 10. Remove the attachment from the electrodes and store it with the cover in the carrying case. Perform the following steps to execute the OPEN/SHORT correction at the frequency points you want to specify. 1. Connect the attachment with the cover to the Guarded/Guard electrode. 2. Press 4MEAS SETUP5 and move the cursor to the FREQ1, FREQ2 OR FREQ3 eld. 3. Press ON to show the previous frequency for the OPEN/SHORT/LOAD correction. 4. Enter the frequency using the numeric entry keys. When pressing one of the numeric entry keys, the softkey labels are changed to the available units (Hz, kHz and MHz), so you can use these softkeys to enter the unit and terminate the entry without pressing 4ENTER5. (When 4ENTER5 is used, the numeric data is entered with Hz.) 5. Press MEAS OPEN , to start performing an OPEN correction measurement at the frequency points you specied. After which, the OPEN correction measurement data are displayed on the system message line. 6. Move the cursor to the OPEN eld. 7. Press ON to perform the OPEN correction calculations for subsequent measurements at the specied frequency points. 8. Remove the attachment from the electrode. 9. Connect the attachment without the cover to the Unguarded electrode of the 16451B. 10. Move the cursor to the FREQ1, FREQ2 or FREQ3 eld at which you specied the frequency. 11. Press the MEAS SHORT to perform a SHORT correction measurement and display the SHORT correction data on the system message line. 12. Move the cursor to the SHORT eld. 13. Press ON to perform the SHORT correction calculations for subsequent measurements at the specied frequency points. 14. Move the cursor to the LOAD eld. 15. Press OFF not to enable the LOAD correction. (If you want to use the LOAD calculation, please refer to the 4284A Operation Manual.) 16. Remove the attachment from the electrodes and store it with the cover in the carrying case. NNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNN NNNNNNNNNNNNNNNNNNNNNNNNNNNNNNNN NNNNNNNN NNNNNNNNNNN Correction Procedure C-7 D Sample program Sample ASP Program for the 4194A This is a sample program to set up the 4194A, measure capacitance of a test material and obtain the dielectric constant using the 16451B with the 4194A. For more information on using the 4194A's ASP function, refer the 4194A Operation Manual. 10 ! DIELECTRIC CONSTANT MEASUREMENT 20 ! USING 16451B 30 ! ***************************** 40 RST ! 50 FNC1 ! 60 IMP14 ! 40 SWT2 ! 50 START=1 KHZ ! 60 STOP=10 MHZ ! 70 ITM2 ! 80 NOA=4 ! 90 DISP "PUT ATTACH. WITH COVER" 100 BEEP 110 PAUSE 120 ZOPEN ! 130 DISP "PUT ATTACH. WITHOUT COVER" 140 PAUSE 150 ZSHRT ! 160 OPN1 ! 170 SHT1 ! 180 PAUSE 190 SWTRG ! 200 AUTO ! 210 PAUSE 220 A=A*9.96E9 ! 230 AUTO ! 240 DPB0 ! 250 END RESET 4194A MEAS. FUNCTION IMPEDANCE CP-D LOG SWEEP START FREQ. 1 KHZ STOP FREQ. 10 MHZ INTEG TIME MED AVERAGE IS 4 MEAS. OPEN MEAS. SHORT OPEN OFFSET ON SHORT OFFSET ON START TRIGGER AUTO SCALE CAL. DIELECTRIC CONSTANT AUTO SCALE DISP B OFF Sample program D-1 Sample Program for the 4284A 1000 1010 1020 1030 1040 1050 1060 1070 1080 1090 1100 1110 1120 1130 1140 1150 1160 1170 1180 1190 1200 1210 1220 1230 1240 1250 1260 1270 1280 1290 1300 1310 1320 1330 1340 1350 1360 1370 1380 1390 1400 1410 1420 1430 1440 1450 1460 1470 D-2 This is a sample program for the HP 9000 series 300 Engineering Workstation to set up and measure a test material and obtain the dielectric constant using the 16451B with the 4284A via GPIB. For more information to use the 4284A such as GPIB command, refer the 4284A Operation Manual. DIM Xp(20),Yp(20) DIM Work$[100] DIM Freq(20),A(2,20),B(2,20),D(20) DIM Axis(2,2),Axis$(2)[20] ! Ix=1 Iy=2 Tg=2.5*10^(-3) ! Distance of gap Ta=2.01*10^(-3) ! Thickness of material Tr=Tg/Ta ! Hp4284a=717 ! Address of 4284A ASSIGN @Work TO "WORK" READ Nfreq ! read number of frequency ! FOR Ifreq=1 TO Nfreq READ Freq(Ifreq) ! read meas. frequency NEXT Ifreq ! F_correct=0 INPUT "Dose the correction required? (yes=1 no=0)",F_correct ! ! * 4284A initialization * OUTPUT Hp4284a;"CORR:LENG 1M" ! Cable length 1 m OUTPUT Hp4284a;"TRIG:SOUR BUS" ! Bus trigger mode OUTPUT Hp4284a;"FUNC:IMP CSD" ! Ls-Rs maes. func. OUTPUT Hp4284a;"INIT:CONT ON" OUTPUT Hp4284a;"DISP:PAGE MEAS" ! Meas. page OUTPUT Hp4284a;"INIT" ! Initialize ! * Correction * IF F_correct=No THEN Skip_correct PRINT "Put the Attachment for OPEN correction" PAUSE OUTPUT Hp4284a;"CORR:OPEN" ! Execute OPEN OUTPUT Hp4284a;"STAT:OPER:EVEN?" ! Check meas. end ENTER Hp4284a;Event_reg IF BINAND(Event_reg,1)=0 THEN 1340 PRINT "Change the Attachment for SHORT correction" PAUSE OUTPUT Hp4284a;"CORR:SHORT" ! Execute SHORT OUTPUT Hp4284a;"STAT:OPER:EVEN?" ! Check meas. end ENTER Hp4284a;Event_reg IF BINAND(Event_reg,1)=0 THEN 1400 Skip_correct: OUTPUT Hp4284a;"CORR:OPEN:STAT 1" ! OPEN ON OUTPUT Hp4284a;"CORR:SHORT:STAT 1"! SHORT ON ! * Meas. routine * FOR Imeas=1 TO 2 Sample program 1480 IF Imeas=1 THEN PRINT "Remove the attachment, then press CONT." 1490 IF Imeas=2 THEN PRINT "Set test material on the electrode, then press CONT." 1500 PAUSE 1510 FOR Ifreq=1 TO Nfreq 1520 OUTPUT Hp4284a;"FREQ "&VAL$(Freq(Ifreq)) 1530 OUTPUT Hp4284a;"*TRG" 1540 ENTER Hp4284a;Work$ 1550 A(Imeas,Ifreq)=VAL(Work$[1,12]) 1560 NEXT Ifreq 1570 NEXT Imeas 1580 ! 1590 PRINTER IS 701 1600 PRINT "Meas. Frequency Dielectric Const." 1610 FOR Ifreq=1 TO Nfreq 1620 D(Ifreq)=1/(1-(1-A(1,Ifreq)/A(2,Ifreq))*Tr) 1630 PRINT USING "D.DDESZZ,AAAAAA,D.DDDD"; Freq(Ifreq) ;"[Hz]"; D(Ifreq) 1640 NEXT Ifreq 1650 PRINTER IS CRT 1660 ! 1670 OUTPUT @Work;Nfreq ! Store meas. condition 1680 FOR Ifreq=1 TO Nfreq 1690 OUTPUT @Work;D(Ifreq) ! Store meas. data 1700 NEXT Ifreq 1710 ! * Graphic initialize * 1720 CLEAR SCREEN ! Clear screen 1730 WINDOW -.5,2,-.5,2 ! Set graphic window 1740 Dmax=MAX(D(*)) ! Find max. value of meas. dat 1750 GOSUB Axis 1760 FOR Ifreq=1 TO Nfreq ! * Calc. graphic data * 1770 ! 1780 Xp(Ifreq)=Freq(Ifreq)/Freq(Nfreq) 1790 Yp(Ifreq)=D(Ifreq)/Dmax 1800 ! 1810 NEXT Ifreq 1820 MOVE Xp(1),Yp(1) 1830 FOR Ifreq=1 TO Nfreq 1840 DRAW Xp(Ifreq),Yp(Ifreq) 1850 NEXT Ifreq 1860 STOP 1870 ! 1880 Axis: 1890 Axis$(1)="FREQ." 1900 Axis$(2)="Dielectric Constant" 1910 MAT Axis= (0) 1920 FOR Iax=1 TO 2 1930 Axis(Iax,Iax)=1.2 1940 NEXT Iax 1950 Xzero=0 1960 Yzero=0 1970 FOR Iax=Ix TO Iy 1980 MOVE Xzero,Yzero 1990 DRAW Axis(Iax,Ix),Axis(Iax,Iy) 2000 IF Iax=Ix THEN MOVE Axis(Iax,Ix)/2,Yzero-.1 2010 IF Iax=Iy THEN MOVE Xzero-.1,Axis(Iax,Iy)/2 Sample program D-3 2020 2030 2040 2050 2060 2070 2080 2090 2100 2110 2120 2130 2140 2150 2160 2170 2180 2190 2200 2210 2220 2230 D-4 Sample program IF Iax=Ix THEN LORG 6 IF Iax=Iy THEN LORG 4 IF Iax=Iy THEN LDIR PI/2 LABEL Axis$(Iax) NEXT Iax LDIR 0 LORG 8 MOVE .05,2/Dmax DRAW Xzero,2/Dmax LABEL "2" MOVE Xzero,Yzero LABEL "0" ! LORG 6 MOVE 1,.05 DRAW 1,Yzero LABEL "1 M" RETURN ! * Meas. freq. data * DATA 10 ! Number of data DATA 1E4,2E4,5E4,1E5,2E5,3E5,4E5,5E5,7E5,1E6 END E Bibliography ASTM Standards:D150-81,\Standard Test Method for A-C Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulating Materials", Annual Book of ASTM Standards, Vol 10.02, July, 1987, pp.21-44. Bibliography E-1 Index 3 3-terminal, 3-1 4 4192A, 1-4 4194A, 1-4 ASP, 3-53 measurement example, 3-52 4263B, 1-4 4268A, 1-4 4278A, 1-4 4279A, 1-4 4284A, 1-4 LOAD correction, 3-35 measurement example, 3-52 program, 3-56 4285A, 1-4 4294A, 1-4 4-terminal pair, 1-1, 3-1, 3-28 9 9000 series 300, 3-56 A A, 3-6, 3-12, 3-17, 3-48 accessory, 2-3, 3-4 Accuracy, 2-4 accurate adjustment, 3-36, 3-40 address, ii, vii adjuster, 3-3 adjustment accurate, 3-36, 3-40 capacitance limit, 3-41 electrode, 3-36 Non-contacting Electrode method, 3-42 parallel, 3-36 rough, 3-36, 3-38 vertical position, 3-40 adjustment knob, 3-3 adjustment screw, 3-3 air lm, 3-11, 3-27 Air Gap method, 3-9, 3-21 measurement example, 3-55 principle, 3-21 alcohol, 3-28 , 3-59 a , 3-59 b , 3-59 Index-1 angle, 4-3 Applicable voltage range, 2-3 area eective area, 3-59 ASP, 3-53 assembly, 4-1 Assistance, vii ASTM, E-1 ASTM standards D150, 3-27 Attachment, 1-2 attachment for error correction, 3-5 attachment screw, 3-3, 3-28 average, 3-26 Index-2 B Ba , 3-59 base, 4-5 basic theory, 3-6 BASIC program, 3-56 Bb , 3-59 bias, 3-1 Bold, vi bumper foot, 4-4 bushing, 4-5 C cable assembly, 3-1, 3-3, 4-4, 4-5, 4-6 cable compensation, 1-4 cable connection diagram, 4-9 Cable Length, 2-3 cable length switch, 3-28 capacitance, 3-6 capacitance limit, 3-41 capacitance measurement error, 3-57, 3-62 carrying case, 3-5 Carrying Case, 1-2 Caution, iv CAUTION, 1-1 ccw, 3-28 changing electrode, 3-28 characteristics, 2-4 Cm , 3-63 compatible instrument, 1-4 error correction, 1-4 compensation, 1-4 compensation result example, 3-64 Computer, vi conductive paint, 3-27 connecting, 3-28 Contacting Electrode method measurement example, 3-52 procedure, 3-45 Contacting Electrode method (Rigid Metal electrode principle, 3-11 Contacting Electrode method (Thin Film electrode principle, 3-16 contents, 1-2 copyright, ii correction, 1-4, 3-30 for Electrode-A, 3-32 for Electrode-B, 3-32 for Electrode-C, 3-34 for Electrode-D, 3-34 for Rigid Metal electrode, 3-32 for Thin Film electrode, 3-34 LOAD, 3-35 OPEN, 3-30 SHORT, 3-32 correction function, 1-4 cover, 3-5, 4-3 cover bottom, 4-4 cover top, 4-4 Cp , 3-6, 3-12, 3-17, 3-48 Cs , 3-50 Cs1 , 3-22 Cs2 , 3-22, 3-50 cw, 3-30 D d, 3-6, 3-12, 3-17 D, 3-12, 3-17, 3-48 D1 , 3-22, 3-50 D150, E-1 D2 , 3-22, 3-50 dc bias, 3-1 demerit Non-contacting Electrode method, 3-21 Rigid Metal, 3-11 Thin Film, 3-16 dent, 1-2 Description, 1-1 diameter, 2-9, 3-26 Electrode-A, 3-14, 3-24 Electrode-B, 3-15, 3-25 Electrode-C, 3-19 Electrode-D, 3-20 test material, 3-14, 3-15, 3-19, 3-20, 3-24, 3-25 tolerance, 3-58 dielectric, 3-6 dielectric constant, 2-1 relative dielectric constant, 2-1 dimensions, 2-9, 2-10 Dimensions, 2-7 disassembly, 4-1 dissipation factor, 3-7 Dr , 3-7 Dt , 3-12, 3-17, 3-22, 3-48, 3-57 Index-3 E Index-4 edge, 3-8 eective area table, 3-60 using Contacting Electrode method, 3-59 using Non-contacting Electrode method, 3-64 electrical trouble, 4-8 electric force, 3-8 electrode 38 mm Guarded/Guard electrode, 3-14 38 mm Guarded/Guard Electrode, 3-24 5 mm Guarded/Guard electrode, 3-15 5 mm Guarded/Guard Electrode, 3-25 adjustment, 3-36 changing, 3-28 diameter, 3-15, 3-19, 3-20, 3-24, 3-25 Diameter, 3-14 Electrode-A, 3-5, 3-14, 3-24 Electrode-B, 3-5, 3-15, 3-25 Electrode-C, 3-5, 3-19, 3-20 Electrode-D, 3-5 for Air Gap method, 3-23 for Contacting Electrode method, 3-18 for large thin lm electrode, 3-19 for Non-contacting electrode, 3-23 for small thin lm electrode, 3-20 for Thin Film electrode, 3-18 part number, 4-7 Thin Film electrode, 3-16 tolerance of diameter, 3-58 Electrode Electrode-A, 1-2 Electrode-B, 1-2 Electrode-C, 1-2 Electrode-D, 1-2 for Contacting electrode method, 3-13 Rigid Metal electrode, 3-13 Unguarded electrode, 1-2 environment, iv environmental limitations, 2-11 , 3-6 o , 3-6, 3-12, 3-17, 3-48 r , 3-6, 3-12, 3-17, 3-22, 3-48, 3-57 equation, 3-6, 3-53, 3-56 Contacting Electrode method, 3-48 Contacting Electrode method (Rigid Metal), 3-12 Contacting Electrode method (Thin Film electrode), 3-17 Non-contacting Electrode method, 3-50 equivalent distance, 3-62 equivalent distance error, 3-62 Errata, 2-2 error capacitance measurement error, 3-57, 3-62 compensation result example, 3-64 diameter, 3-58 eective area, 3-59, 3-64 equivalent distance, 3-62 error analysis, 3-57 error factor, 3-57 atness, 3-58, 3-62 atness error, 3-27 gap, 3-58, 3-62 measurement error, 3-57 micrometer, 3-58, 3-62 parallelism, 3-58, 3-62 reduce gap error, 3-62 thickness, 3-58, 3-62 tolerance, 3-58 using Contacting Electrode method, 3-57 using Non-contacting Electrode method, 3-62 error correction, 3-30 evaporated metal, 3-27 example, 3-52 4194A, 3-52 4284A, 3-55 Air Gap method, 3-55 Contacting Electrode method, 3-52 Non-contacting Electrode method, 3-55 Rigid Metal electrode, 3-55 Thin Film electrode, 3-52 Exclusive Remedies, vi F lm, 3-26 red on silver, 3-27 xture assembly, 2-10, 3-1 atness error, 3-58, 3-62 preparation, 3-27 for Contacting Electrode method, 3-9 for Non-contacting Electrode method, 3-9 frequency range, 2-3 compatible instrument, 1-4 function, 2-3 furnished accessory, 3-4 G g, 3-59 gap between Guarded electrode and Guard electrode, 3-19, 3-20, 3-27 between Guarded/Guard electrode and Unguarded electrode, 3-58, 3-62 error, 3-58, 3-62 General Information, 2-1 glove, 3-28 GPIB, 3-56 Guarded/Guard electrode, 3-1, 3-3 Guard electrode, 3-8 Index-5 H Index-6 Hardkey, vi Hc, 3-3 hex key, 3-5 Hex key, 1-2 Hp, 3-3 humidity, 2-11 Humidity, 2-3 I IEC, 2-1 impedance analyzer, 1-1 incoming inspection, 1-1 Initial inspection, 1-2 Installation, 1-1 Introduction, 1-1 instrument compatible, 1-4 compatible instrument, 1-4 frequency range, 1-4 insulator, 4-3 Italics, vi L large knob, 3-3 Lc, 3-3 LCR meter, 1-1 limit for adjustment, 3-41 lint free, 3-28 LOAD, 1-4 compensation, 3-35 correction, 3-35 loss tangent, 3-7 Lp, 3-3 M Manual How to use, v part number, iii printing history, iii Manual Change, 2-2 material, 2-9 measurement, 3-6 example, 3-52 method, 3-9 procedure, 3-45 mechanical trouble, 4-8 merit Non-contacting Electrode method, 3-21 Rigid Metal, 3-11 Thin Film, 3-16 metal foil, 3-27 metal spattering, 3-27 method, 3-9 Air Gap method, 3-21 error using Contacting Electrode method, 3-57 error using Non-contacting Electrode method, 3-62 Non-contacting Electrode method, 3-21 procedure, 3-45 micrometer, 2-9, 3-1, 3-3, 4-3 error, 3-58, 3-62 replacement, 4-2 stand replacement, 4-2 missing contents, 1-2 N negative D, 3-35 Non-contacting Electrode method, 3-21 adjustment, 3-42 measurement example, 3-55 principle, 3-21 procedure, 3-49 Note, iv NOTE, 1-1 Notice, ii O oset, 3-30, 3-32 OPEN, 1-4, 3-30 OPEN circuit, 3-30 OPEN/SHORT/LOAD, 1-4 operation, 3-1 operation check, 4-8 overview, 1-2, 3-1 P packaging, 2-11 parallel adjustment, 3-36 parallelism error, 3-58, 3-62 part number, 1-2 performance, 2-3, 2-4 permittivity, 2-1 physical damage, 1-2 plate, 3-26, 4-3 plug hole, 4-5 preparation, 3-26 preparing, 1-1 pressure adjuster, 3-3 principle Contacting Electrode method (Rigid Metal electrode), 3-11 Contacting Electrode method (Thin Film electrode), 3-16 Non-contacting Electrode method (Air Gap method), 3-21 procedure, 3-45 Contacting Electrode method, 3-45, 3-46 Non-contacting Electrode method, 3-49 program, 3-53 Index-7 Index-8 Q quantity, 1-2 R Range, 2-4 ratchet knob, 3-3 relative dielectric constant, 2-1 repacking, 2-11 repair, vi, 1-2 replaceable parts list, 4-3 replacement, 1-2, 4-1 residual impedance, 3-30 resolution, 2-9 Rigid Metal electrode, 3-9 measurement example, 3-55 principle:, 3-11 rod, 4-5 rough adjustment, 3-36, 3-38 S Safety summary, iv symbol, iv Safety Consideration, 2-1 scratch, 1-2 screw, 3-3, 3-28, 4-3, 4-4, 4-5, 4-6 Serial Number, 2-2 plate, 2-2 service, 4-1 shape preparation, 3-26 SHORT, 1-4, 3-32 SHORT circuit, 3-32, 3-34 SHORT correction for Rigid Metal electrode, 3-32 for thin lm electrode, 3-34 slide stand, 4-1 slide stand assembly, 4-6 slightly compressible, 3-11 small knob, 3-3 smooth, 3-11 Softkey, vi soft material, 3-21 spacer, 4-5, 4-6 Specications, 2-3 sprayed metal, 3-27 spring, 4-5 standards, E-1 stopper, 4-4 storage, 2-11 stray admittance, 3-30 stray capacitance, 3-8 Supplemental Performance Characteristics, 2-4 surface, 3-27 T t, 3-6, 3-22, 3-59 ta , 3-12, 3-17, 3-22, 3-48, 3-50 tan, 3-7 temperature, 2-11 Temperature, 2-3 Test Fixture, 1-2 test material diameter, 3-14, 3-15, 3-19, 3-20, 3-24, 3-25, 3-26 atness, 3-27 for Electrode-A, 3-14, 3-24 for Electrode-B, 3-25 for Electrode-C, 3-19 for Electrode-D, 3-20 gap, 3-19, 3-20 preparation, 3-26 shape, 3-26 size for Electrode-B, 3-15 surface, 3-27 thickness, 3-14, 3-15, 3-19, 3-20, 3-24, 3-25, 3-26 Test Material, 2-9 test signal level, 3-1 tg , 3-50 theory, 3-6 thick, 3-11 thickness, 2-9 error, 3-58, 3-62 preparation, 3-26 test material, 3-14, 3-15, 3-19, 3-20, 3-24, 3-25 thin lm, 3-5 Thin Film electrode, 3-9, 3-16 conductive paint, 3-27 evaporated metal, 3-27 red on silver, 3-27 measurement example, 3-52 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