Download Wells WG-2424G Specifications
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Now available in new white color Modular Type FRL Standard White Series Modular Type FRL Standard White Series MODULAR TYPE FRL STANDARD WHITE SERIES CC-962A 2 Enhanced Systems Using Full-Scale Modules 6\VWHPVDUHHDVLO\XSJUDGHGXVLQJXQL¿HGNH\GLPHQVLRQV and a diverse range of options and variations. Combination * Indicates series model no. 1, 2, 3, 4, 5, 6, 7, 8. This page shows only the outline. Refer to contents later in this catalog for details. Mounting bracket Page 152 "C*000-W" FRL combination. Lubricator "L*000-W" Supplies oil mist to pneumatic lines. T type bracket (B110-W) This bracket has two holes on the top and bottom to ¿[WKHGHYLFHWRJHWKHUZLWKWKHV\VWHPXSJUDGHWR DZDOO7KLVEUDNHF\OLQGHUKDVRLOOHVVVSHFL¿FDWLRQV The 3000-W Series and 4000-W Series are coupled using B410-W. Use B410-W in that case. Pressure gauge Page 199 to 209 Joiner "C*000-J*00-W" 8VHGDVD¿WWLQJIRUV\VWHPFRQ¿JXUDWLRQ 3000-W Series and 4000-W series can be connected using J400-W. C type bracket "B*20" 7KLVEUDFNHW¿[HVLVRODWHGSDUWVMXVWE\ ¿WWLQJWKHPLQ L type bracket "B*30" 7KLV EUDFNHW IL[HV SDUWV XVLQJ WKH SDQHO mounting nut on the filter regulator or regulator. )RUDLU¿OWHU):)LOWHUUHJXODWRU:::: Regulator $LU¿OWHU Reverse type "R*000-W" "F*000-W" Depressurizes supply pressure Effectively removes and supplies stable set pressure. dust and moisture. Element )RUDLU¿OWHU):)LOWHUUHJXODWRU:::: Standard built in pressure gauge "G401-W" Pressure gauge protrusions are eliminated while maintaining performance equivalent to JIS Class 3. Filter Regulator Standard (5 m) element "blank" This long-life element filters out dirt and foreign particles, etc., from air. Bowl, bowl guard and drain discharge Optional submicron 0.3 m element "Y" This dedicated element effectively separates tar and carbon. (Non-reusable) )RUDLU¿OWHU):RLOPLVW¿OWHU0:¿OWHUUHJXODWRU W*000-W, W*100-W * A bowl guard is installed on the plastic bowl as a standard. Distributor Standard type "W*000-W" (Page 69) Reverse type "W*100-W" (Page 77) 6SDFHHI¿FLHQW)5FRPELQDWLRQ 2LOPLVW¿OWHU Pressure gauge with safety mark "G*0D" The pressure's actual usage range is displayed with red and green zones making visible control easier. * Can be assembled using gauge plug. Page 103 "M*000-W" "MX000-W" Effectively removes oil and oil mist from pneumatic lines. Pressure switch with digital display "PPD" This unit functions as the pressure detector and display, WKH212))VZLWFKDQGWKHVZLWFK VH[WHUQDORXWSXW * Integration is optional. Option "R1" Page 153 Piping adaptor One way branch type "D*01W" This distributor, which is installed facing either upward or downward, branches pneumatic pressure piping. The effective area of the branch is large. 4 way branch type "D300-W" The pipe branches in four directions. * For 3000-W/4000-W Series Page 155 Straight type "A*00-W" Using an adapter, isolated devices are removed for maintenance instead of piping being removed. The adapter is convenient for changing the connection bore size of the isolated device. L type "A*01-W" The device's in and out ports are turned by 90° and piped from top or bottom. * Consult with CKD for vertical direction piping. Straight type L type Shut-off valve Page 143 to 148 Bowl/bowl guard For lubricator L*000-W Pressure switch Page 137 to 142 Pneumatic line pressure is repeatedly and accurately checked. Ÿ3ODVWLFERZODQGERZOJXDUG Ÿ0HWDOERZO Bowl Drainage Polycarbonate bowl Intro 1 Manual drain cock Nylon bowl Metal bowl Metal bowl with manual drain cock Blank (standard) Z M M1 Automatic drain with manual override NO type F FZ FM* FM1 Automatic drain with manual override NC type F1 F1Z F1M* F1M1 Refer to page 18 for details on chemical resistance of the bowl. Metal bowl not available for 1000 Series. The asterisk (*) indicates the manual cock with an Rc1/4 port. "P4000-W" "V*000-W" The pneumatic line is shut off and residual pressure is released. Maintenance work This is also used to prevent accidents from residual pressure during maintenance. V3010-W with lock out also available Plastic bowl and bowl guard Material: "Blank" for polycarbonate, option "Z" for standard nylon * Option "C" for manual drain cock * A bowl guard is installed on the plastic bowl as a standard. Check with CKD for other system upgrades. Metal bowl Use the metal bowl in an atmosphere where plastic bowls cannot be used. Material: Aluminum Option "M" * Metal bowl not available for 1000 Series. "PPD" "PPX" Intro 2 Series variation F.R.L. unit (Combination) F Filter F.R.L. combination P.21 WL combination R Regulator Lubricator Modular type FRL P.35 FMR combination P.41 WM combination P.59 FFM combination S P Combination of options (U***) V K Pressure switch D101-W P1100-W P4100-W P4000-W V3000-W V3010-W C2500-W F3000-W R2000-W L3000-W D401-W P4100-W P4000-W V3000-W V3010-W C3000-W F3000-W R3000-W L3000-W D401-W P4100-W P4000-W V3000-W V3010-W C4000-W F4000-W R4000-W L4000-W D401-W P4100-W P4000-W V3000-W V3010-W Note 5 C4000-20-W F4000-W R4000-W L4000-W D401-W P4100-W P4000-W V3000-W V3010-W C6500-W F6000-W R6000-W L8000-W D801-W P8100-W C8000-W F8000-W R8000-W L8000-W D801-W P8100-W P1100-W C2010-W L3000-W W2000-W P4100-W P4000-W V3000-W V3010-W C3010-W L3000-W W3000-W P4100-W P4000-W V3000-W V3010-W C4010-W L4000-W W4000-W P4100-W P4000-W V3000-W V3010-W L4000-W W4000-W P4100-W P4000-W V3000-W V3010-W L8000-W W8000-W P8100-W D101-W P1100-W C2020-W F2000-W R2000-W D401-W P4100-W P4000-W V3000-W V3010-W C2520-W F3000-W R2000-W D401-W P4100-W P4000-W V3000-W V3010-W C3020-W F3000-W R3000-W D401-W P4100-W P4000-W V3000-W V3010-W C4020-W F4000-W R4000-W D401-W P4100-W P4000-W V3000-W V3010-W Note 5 C4020-20-W F4000-W R4000-W D401-W P4100-W P4000-W V3000-W V3010-W C6020-W F6000-W R6000-W D801-W P8100-W C8020-W F8000-W R8000-W D801-W P8100-W C1030-W F1000-W R1000-W M1000-W D101-W P1100-W C2030-W F2000-W R2000-W M2000-W D401-W P4100-W P4000-W V3000-W V3010-W C2530-W F3000-W R2000-W M3000-W D401-W P4100-W P4000-W V3000-W V3010-W C3030-W F3000-W R3000-W M3000-W D401-W P4100-W P4000-W V3000-W V3010-W C4030-W F4000-W R4000-W M4000-W D401-W P4100-W P4000-W V3000-W V3010-W Note 5 C4030-20-W F4000-W R4000-W M4000-W D401-W P4100-W P4000-W V3000-W V3010-W C6030-W F6000-W R6000-W M6000-W D801-W P8100-W C8030-W F8000-W R8000-W V6010-W P8100-W V6010-W W2000-W M2000-W P4100-W P4000-W V3000-W V3010-W C3040-W W3000-W M3000-W P4100-W P4000-W V3000-W V3010-W C4040-W W4000-W M4000-W P4100-W P4000-W V3000-W V3010-W W4000-W M4000-W P4100-W P4000-W V3000-W V3010-W W8000-W M8000-W P8100-W M2000-W M3000-W C3050-W R3000-W M3000-W C4050-W R4000-W M4000-W R4000-W M4000-W C6050-W R6000-W M6000-W C8050-W R8000-W M8000-W C1060-W F1000-W M1000-W C2060-W F2000-W M2000-W C3060-W F3000-W M3000-W C4060-W F4000-W M4000-W Note 5 C4060-20-W F4000-W M4000-W C6060-W F6000-W M6000-W C8060-W F8000-W C3070-W C4070-W C6070-W C8070-W ): ȝ P ): ȝ P ): ȝ P ): ȝ P ): ȝ P ): ȝ P ): ȝ P ): ȝ P ): ȝ P ): ȝ P SV SK PV PK F D R S or P L V or K W S or P L V or K F D R S or P V or K Note 3 The piping adapter can be assembled on models marked with a . F M D R S or P V or K Note 3 V6010-W C2040-W R2000-W DSV DSK DPV DPK V1000-W P1100-W R2000-W DK V6010-W W1000-W M1000-W C2550-W DV V1000-W C1040-W C2050-W DP V6010-W R1000-W M1000-W DS V1000-W C1020-W F1000-W R1000-W K V6010-W W1000-W C1050-W V V6010-W L1000-W C8040-W P V1000-W C1010-W M8000-W D801-W S Shut-off valve D401-W C8010-W Combination position D 2LOPLVW¿OWHU Distributor R1000-W L1000-W Note 5 C4070-20-W P.65 D R2000-W L3000-W Note 5 C4050-20-W P.53 FM combination Filter/ Regulator Available options M C1000-W F1000-W Note 5 C4040-20-W P.47 RM combination W C2000-W F2000-W Note 5 C4010-20-W P.29 FR combination L Piping adaptor Model no. Piping adaptor Available combinations Series The piping adapter can be assembled on models marked with a . V1000-W W S or P M V or K V6010-W Note 1: Two T-brackets are included with the combination option. Note 2: Mounting position of T type bracket will change depending on the combination. Note 3: T-type bracket standard mounting position is on the inner side of the end product of each combination. However, there will be an product mounted on the inner side of the piping adaptor when a piping adaptor is mounted on the end. 1RWH8VHWKHFXVWRPFRPELQDWLRQVSHFL¿FDWLRQVKHHWIRUXQDYDLODEOHFRPELQDWLRQVDQGFKDQJHVLQEUDFNHWPRXQWLQJSRVLWLRQ Note 5: Piping adaptor set A400-20-W can be installed on both ends of C40*0-20-W (port size Rc3/4) The port size is "15" (Rc1/2) for products other than the piping adapter, Note 6: Only upward branching is available for option "D". M8000-W M3000-W M4000-W M4000-W M6000-W M8000-W Read to "Safety Precautions" before use. 1 2 Series variation F.R.L. unit (Filter regulator) Series Modular type Filter regulator 5HYHUVH¿OWHU regulator Model no. Port size 1/8 1/4 3/8 1/2 3/4 1 W1000-W W2000-W W3000-W W4000-W W8000-W W1100-W W2100-W W3100-W W4100-W W8100-W Page 69 77 (Filter) Series Modular type Filter $LU¿OWHU medium pressure Model no. Port size 1/8 1/4 3/8 1/2 3/4 1 F1000-W F2000-W F3000-W F4000-W F6000-W F8000-W FM3000-W FM4000-W FM6000-W FM8000-W Page 85 159 2LOPLVW¿OWHU Series Modular type 2LOPLVW¿OWHU +LJKSHUIRUPDQFHRLOPLVW¿OWHU 2LOPLVW¿OWHUIRUPHGLXPSUHVVXUH Model no. Port size 1/8 1/4 3/8 1/2 3/4 1 M1000-W M2000-W M3000-W M4000-W M6000-W M8000-W MX1000-W MX3000-W MX4000-W MX6000-W MX8000-W MM3000-W MM4000-W MM6000-W MM8000-W Page 95 103 165 (Regulator) Series Modular type Regulator Reverse regulator Regulator for medium pressure Model no. Port size 1/8 1/4 3/8 1/2 3/4 1 R1000-W R2000-W R3000-W R4000-W R6000-W R8000-W R1100-W R2100-W R3100-W R4100-W R6100-W R8100-W RM3000-W RM4000-W Page 113 121 171 (Lubricator) Modular type Series 3 Lubricator Model no. L1000-W L3000-W L4000-W L8000-W Port size 1/8 1/4 3/8 1/2 3/4 1 Page 129 Series variation F.R.L. unit (Other related components/attachments) (Other related components) Series Model no. ø4 ø6 ø8 ø10 ø12 1/16 Port size 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 Page Automatic drain DT3000/4000-W 213 Air pressure switch P4000-W 137 P*100-W 139 APS-W 210 Shut-off valve V1000-W 143 V3000-W Shut-off valve with key hole (OSHA compliant) V3010-W Slow start valve V3301-W 146 V6010-W 149 V3321-W Thin pressure gauge G401 199 Pressure gauge with safety sign G40D/50D 200 Pressure gauge with limit gauge G45D 201 G41D 202 General purpose pressure gauge G49D 59D 203 Pressure gauge for panel mount G53D 205 Pressure gauge with switch 207 G52D (Attachments) Series T type bracket C type bracket L type bracket Joiner Distributor Piping adaptor L type piping adapter Model no. Applicable model B110-W 1000 Series B310-W 2000/3000 Series B410-W 4000 Series B810-W 6000/8000 Series B120 1000 Series B220 2000 Series B320 3000 Series B420 4000 Series B620 6000 Series B820 8000 Series B130 1000 Series B230 2000 Series B330 3000 Series B430 4000/6000 Series C1000-J100-W 1000 Series C1000-J100-W 2000/3000/4000 Series C8000-J800-W 6000/8000 Series D101-W 1000 Series D401-W 2000/3000/4000 Series D801-W 6000/8000 Series D300-W 2000/3000/4000 Series A100-W 1000 Series A400-W 2000/3000/4000 Series A800-W 6000/8000 Series A101-W 1000 Series A401-W 2000/3000/4000 Series A801-W 6000/8000 Series Page 152 152 152 152 153 155 156 4 Port size Series Maximum flow rate m 3/min. (ANR) 1/8 1/4 3/8 1/2 3/4 1 ● ● ● ● ● ● FRL Combination 0.1 Automatic drain C1000-6-W - C1000-8-W - C2000-8-W C2000-8-W-F1 1.7 C2000-10-W C2000-10-W-F1 1.28 C3000-8-W C3000-8-W-F C3000-10-W C3000-10-W-F C4000-10-W C4000-10-W-F C4000-15-W C4000-15-W-F C8000-20-W C8000-20-W-F C8000-25-W C8000-25-W-F 10 0.45 0.63 ● ● Manual drain 1.0 ● 1.2 ● Model no. 1.75 2.4 3.0 7.0 7.5 *Flow rate when supplied pressure is 0.7MPa, set pressure 0.5MPa, pressure drop 0.1MPa. ● Air filter ● ● ● ● ● ● - F1000-8-W - F2000-8-W F2000-8-W-F1, Note 1 1.7 F2000-10-W F2000-10-W-F1, Note 1 1.23 F3000-8-W F3000-8-W-F 1.5 F3000-10-W F3000-10-W-F 2.14 F4000-10-W F4000-10-W-F 3.0 F4000-15-W F4000-15-W-F 6.4 F8000-20-W F8000-20-W-F 6.8 F8000-25-W F8000-25-W-F 0.61 ● ● F1000-6-W 0.46 1.3 ● *Flow rate when supplied pressure is 0.7MPa and pressure drop is 0.02MPa. Note 1: Refer to the max. flow rate on page 13. for automatic drain “F1” ● Oil mist filter ● ● ● ● ● ● ● 0.15 (0.01μm) M1000-6-W - 0.15 (0.01μm) M1000-8-W - ● 0.25 (0.01μm) M2000-8-W M2000-8-W-F1 ● 0.25 (0.01μm) M2000-10-W M2000-10-W-F1 0.36 (0.01μm) M3000-8-W M3000-8-W-F1 0.36 (0.01μm) M3000-10-W M3000-10-W-F1 0.825 (0.01μm) M4000-10-W M4000-10-W-F1 0.825 (0.01μm) M4000-15-W M4000-15-W-F1 2.6 (0.01μm) M8000-20-W M8000-20-W-F1 2.6 (0.01μm) M8000-25-W M8000-25-W-F1 *This is the flow at supply pressure 0.7MPa pressure drop 0.01MPa. Note: By combining a piping adapter with the 4000, 8000 Series, the port size can be increased by 1 size. Contact CKD for details. (available up to Rc3/4 for 4000 series , Rc1 1/4 for 8000 series) 5 Port size Series Maximum flow rate Model no. m 3/min. (ANR) 1/8 1/4 3/8 1/2 3/4 1 ● ● ● ● ● ● Filter Regulator 0.1 1.0 Manual drain Automatic drain W1000-6-W - 1.15 W1000-8-W - ● 1.5 W2000-8-W W2000-8-W-F1, Note 1 ● 2.0 W2000-10-W W2000-10-W-F1, Note 1 W3000-8-W W3000-8-W-F W3000-10-W W3000-10-W-F 4.35 W4000-10-W W4000-10-W-F 4.75 W4000-15-W W4000-15-W-F 10.0 W8000-20-W W8000-20-W-F 10.0 W8000-25-W W8000-25-W-F 0.83 ● ● 10 2.15 2.43 *Flow rate when supplied pressure is 0.7MPa, set pressure 0.5MPa, and pressure drop is 0.1MPa. Note 1: Refer to the max. flow rate on Page 13. for automatic drain “F1” Port size Series 1/8 1/4 3/8 1/2 ● ● ● ● ● ● Maximum flow rate 3 m /min. (ANR) 3/4 1 0.1 1.0 10 0.77 Model no. With standard pressure gauge R1000-6-W Regulator ● ● 1.35 R1000-8-W 1.75 R2000-8-W ● 2.5 R2000-10-W 2.6 R3000-10-W 4.4 R4000-10-W 5.0 R4000-15-W 14.0 11.0 R8000-20-W R8000-25-W *Flow rate when supplied pressure is 0.7MPa, set pressure 0.5MPa, and pressure drop is 0.1MPa. Port size Series Maximum flow rate m 3/min. (ANR) 1/8 1/4 3/8 1/2 3/4 1 ● ● ● ● ● ● ● ● 0.1 1.0 10 0.55 Model no. Standard L1000-6-W Lubricator 0.7 L1000-8-W 1.1 L3000-8-W 2.25 L3000-10-W L4000-10-W 1.7 2.7 L4000-15-W 6.3 10.0 L8000-20-W L8000-25-W *Flow rate when supplied pressure is 0.5MPa and Pressure drop is 0.03MPa. 6 It's NEW CONCEPT Pursuing high performance in all aspects, functionality, operability, serviceability, and safety. >)LOWHUIRUFRPSUHVVHGDLUUHJXODWRU¿OWHURWKHUFRPSRQHQWV@ FUNCTIONAL FEATURES Compact module Long service life element F.R.L. main dimensions (width and depth) are integrated into a compact module. Accurate assembly dimensions are obtained with simple calculation. COMPACT MODULE A This element incorporates CKD's original chemical ¿EHUVWUXFWXUHSDWHQWSHQGLQJZKLFKKDVDURXJK surface and gradually becomes finer toward the inside. Clogging is greatly reduced and element OLIHJUHDWO\H[WHQGHG7KHUHLVQRUULVNRIUXVWLQJ LONG LIFE ELEMENT R FLAT FACE Separate type L B F Embedded pressure gauge for space saving The conventional protruding pressure gauge wasted space on the front, and posed risks to users. Neat design and safety are realized by embedding the pressure gauge into the body. B Module type A Unit: mm C1000-W C2000-W C2500-W C3000-W C4000-W C6500-W C8000-W A B 40 50 50 63 63 50 63 63 80 90 90 100 100 Unit: mm 40×3 50×2+63 63×2+50 63×3 80×3 90×2+100 100×3 C1000-W C2000-W C2500-W C3000-W C4000-W C6500-W C8000-W Lighter by 50% from conventional models. Module type A 57 Hybrid material (aluminum die cast with resin cover) provides strength and cuts weight 50% over the conventional type. (C4000 comparison) Conventional product B 74 LIGHT WEIGHT 62 70.5 63 - 79 100 100 109 109 124 131 131 Mechanism to prevent oil dripping during primary side pressure drop Reduces dripping of oil discharge of shut-off valve. Corrosion resistant, safe bowl guard Appropriate for piping in limited space or complicated piping. Separate type Module type Unit: kg C1000-W C2000-W C2500-W C3000-W C4000-W C6500-W C8000-W Module type 0.4 1.01 1.01 1.15 1.79 3.64 4.5 Conventional products 0.7 - 1.8 1.8 3.4 7.2 7.2 Read Precautions on page 11 to 18 before use. 7 Gauge plug The gauge plug is sealed even without a pipe plug. (Refer to page 209 when using screw-in type pressure gauge) OPERATIVE FEATURES 2LOGULSDGMXVWPHQWNQREZLWKORFN Tool free pressure control 1RWRROVUHTXLUHGWRDGMXVWSUHVVXUH7KHNQRELVORFNHG with a single push, The knob is locked with a single push, and is easily operated when setting pressure. TOOL-FREE SETTING F.R.L. R1000-W R2000-W R3000-W R4000-W R6000-W R8000-W (DV\ WRRO IUHH RLO GRVLQJ DGMXVWPHQW $ stopper is provided in the opening direction to function as a lock, and increase safety. The number on the dial are used as a guide DIWHUDGMXVWLQJGULSSLQJ .HHSWKHRLOGRVLQJDGMXVWPHQWEHORZ1 m O ring fall out prevention An O ring slot is provided on the bowl to prevent O ring from falling out during bowl attachment and removal for a safe and accurate seal O-RING SETTING Body TOOL-FREE SETTING $GMXVWLQJGRPH Bowl Oil dosing DGMXVWPHQW (DV\WRXVH¿OWHUHOHPHQW PULL Easy to accommodate with panel mount Double plastic structure When the panel mounting nut is loosened, WKHQXWDFWVDVDMDFNDQGHQDEOHVWKHNQRE A double plastic structure is used so oil WREHUHPRYHGHDVLO\)L[WKHQXWWRPRXQWLQ GULSSLQJLVFRQ¿UPHGIURP the panel. The L-type bracket is also installed similarly to the nut. 360° 7KH ERG\ FDQ EH IL[HG VHFXUHO\ ZLWKRXW SOD\ ZLWKWKH/W\SHEUDFNHW([FOXGLQJ6HULHV The integrated element is removed by turning the baffle 45° to the left. (1000-W Series only) EASY PANEL MOUNT Nut Knob R1000-W R2000-W R3000-W R4000-W R6000-W F.R.L. L1000-W L3000-W L4000-W L8000-W (DV\UHPRYDOLQWHJUDWHG¿OWHUHOHPHQW Note: Install the nut before installing the knob. (With the R2000-W, the nut is removed without removing the knob.) The integrated bowl and bowl guard are easily attached and removed by operating the latch. (No latch for 1000-W series) Mount and remove the bowl and bowl guard after checking that pressure is not being applied. 8 F.R.L Combination Description of options &RPELQDWLRQOLVWVRIGUDLQDJHDQGERZOPDWHULDORI¿OWHU D on how to order) Applicable series 1000-W Series 2-W Series 3000-W Series 4000-W Series 6000-W Series 8000-W Series Bowl material Plastic bowl Manual drain cock Automatic drain with manual cock Large automatic drain with manual cock NO type NC type NO type NC type Polycarbonate (Blank) × (Symbol: F1) × × Nylon (Symbol: Z) × (Symbol: F1Z) × × Metal bowl Aluminum Plastic bowl Polycarbonate × × (Blank) × × (Symbol: F) × (Symbol: F1) × × × Nylon (Symbol: Z) (Symbol: FZ) (Symbol: F1Z) × Metal bowl Aluminum (Symbol: M/M1) (Symbol: F1/FM1) (Symbol: F1M/F1M1) × Plastic bowl Polycarbonate (Blank) (Symbol: F) (Symbol: F1) (Symbol: FF) (Symbol: FF1) Nylon (Symbol: Z) (Symbol: FZ) (Symbol: F1Z) (Symbol: FFZ) (Symbol: FF1Z) Aluminum (Symbol: M/M1) (Symbol: F1/FM1) (Symbol: F1M/F1M1) (Symbol: F1) (Symbol FF1M/FF1M1) Metal bowl × In a nonpressurized state, Air is not purged Drainage is automatically Air is not purged during Features - such as at night, the valve d u r i n g i n i t i a l discharged when discharge initial pressurization when opens and drainage is pressurization. performance is high and discharge performance is discharged automatically. the unit is not pressurized. high. Combination lists of drainage and bowl material of lubricator ( D on how to order) Applicable series 1000-W Series 2000-W Series 2500-W Series 3000-W Series 4000-W Series 6000-W Series 8000-W Series Bowl material Plastic bowl No manual cock With manual cock Polycarbonate (Blank) Nylon (Symbol: Z) (Symbol: CZ) Metal bowl Aluminum Plastic bowl Polycarbonate (Blank) Nylon (Symbol: Z) (Symbol: CZ) Aluminum (Symbol: M) (Symbol: CM/CM1) Metal bowl × (Symbol: C) × (Symbol: C) 'HVFULSWLRQRISUHVVXUHUDQJHSUHVVXUHJDXJHDQGÀRZGLUHFWLRQRSWLRQV\PERO D on how to order) Option symbol: L Pressure display: 0 to 0.4 MPa Pressure range: 0 to 0.35 MPa Pressure gauge: G401-W-P04 Option symbol: T8/T6 Option symbol: N Pressure gauge not included because round pressure gauge is attached. Pressure gauge mounting port is open. Refer to page 209 when mounting a pressure gauge. Option symbol: R1/R2 (note) R2 Pressure switch with display PPD assembled Digital pressure sensor PPX included. 5HIHU WR 3QHXPDWLF 9DFXXP DQG$X[LOLDU\ Components (Catalog No. CB-024SA)" for details) (Note) Option symbol "R1" is not available for C*000-W, C*010-W Series. 9 Without pressure gauge The Rc1/4 gauge port is sealed when the plug is assembled. Refer to page 209 when mounting a pressure gauge. Air will not relief. R1 Option symbol: T Option symbol: X1 OUT IN The right side will be IN with the pressure gauge facing forward. F.R.L Combination 3ULQFLSOHVRIÀRDWW\SHDXWRPDWLFGUDLQ 3ULQFLSOHVRIÀRDWW\SHDXWRPDWLFGUDLQ NO type (F, FF) 3000-W/4000-W/6000-W/8000-W Series Non-pressurized state Pressurized state Float rising, discharging (pressurized) Float lowering, discharge complete (pressurized) (Closed) (Opened) (Closed) Non-pressurized state Pressurized state Float rising, discharging (pressurized) Float lowering, discharge complete (pressurized) (Closed) (Closed) (Opened) (Closed) Float rising, discharging (pressurized) Float lowering, discharge complete (pressurized) (Opened) (Closed) (Opened) Purge occurance below 0.1MPa NC type (F1, FF1) 3000-W/4000-W/6000-W/8000-W Series NC type (F1) 1000-W Series Non-pressurized state Pressurized state (Closed) (Closed) NC type (F1) 2000-W Series Non-pressurized state Pressurized state Float rising, discharging (pressurized) Float lowering, discharge complete (pressurized) (Closed) (Opened) (Closed) Operation principles Non-pressurized (such as night time) Pressurized NO Type Drainage discharge is Drainage is discharged with air from the drainage opened and drainage is discharge section temporarily until pressure discharged naturally. becomes the minimum activation pressure or higher. $IWHU¿OOLQJWKHGUDLQDJHGLVFKDUJHVHFWLRQLVFORVHG NC Type Drainage discharge section will be closed. Features Notes Drainage is discharged naturally in the nonpressurized state (nighttime, etc.), so user discharge is not required. In the pressurized state, once pressure is attained, drainage is automatically discharged when it accumulates at a set level. This type is suitable for a compressor (0.75 kW or less) having a small discharge. There is no temporary air purging during pressurization. It will automatically discharge if drain accumulates to a certain level after pressurizing. As indicated in features, air and drainage are temporarily discharged until the pressure attains the minimum activation so pressure may not be VXI¿FLHQWZLWKDFRPSUHVVRUN:RUOHVVKDYLQJDVPDOOGLVFKDUJHÀRZ Use a NC type in this case. Drainage is not discharged in a nonpressurized state (nighttime, etc.), so user discharge is required in applications where large amounts of drainage are generated in a nonpressurized state (nighttime, etc.). 10 Safety precautions Always read this section before starting use. When designing and manufacturing a device using CKD products, the manufacturer is obligated to check that device safety mechanism, pneumatic control circuit, or water control circuit and the system operated by electrical control that controls the devices is secured. It is important to select, use, handle, and maintain the product appropriately to ensure that the CKD product is used safely. Be sure to observe the description given under DANGER, WARNING and CAUTION to assure safety of the equipment. Check that device safety is ensured, and manufacture a safe device. WARNING This product is designed and manufactured as a general industrial machine part. ,WPXVWEHKDQGOHGE\DQRSHUDWRUKDYLQJVXI¿FLHQWNQRZOHGJHDQGH[SHULHQFHLQKDQGOLQJ 8VHWKLVSURGXFWLQDFFRUGDQFHRIVSHFL¿FDWLRQV 7KLVSURGXFWPXVWEHXVHGZLWKLQLWVVWDWHGVSHFL¿FDWLRQV,WPXVWQRWEHPRGL¿HGRUPDFKLQHG This product is intended for use as a general-purpose industrial device or part. It is not intended for use outdoors or for use under the following conditions or environment. (Note that this product can be used when CKD is consulted prior to use and the customer consents to CKD product VSHFL¿FDWLRQV7KHFXVWRPHUPXVWSURYLGHVDIHW\PHDVXUHVWRDYRLGULVNVLQWKHHYHQWRISUREOHPV 1 Use for special applications requiring safety including nuclear energy, railroad, aviation, ship, vehicle, medical equipment, equipment or applications coming into contact with beverage or food, amusement equipment, emergency shutoff circuits, press machine, brake circuits, or for safeguard. 2 Use for applications where life or assets could be adversely affected, and special safety measures are required. Observe corporate standards, regulations, etc., related to the safety of device design and control, etc. ISO 4414, JIS B 8370 (pneumatic system rules) JFPS2008 (Principles for pneumatic cylinder selection and use) Including High Pressure Gas Maintenance Law, Occupational Safety and Sanitation Laws, other safety rules, body standards and regulations, etc. Do not handle, pipe, or remove devices before confirming safety. ,QVSHFWDQGVHUYLFHWKHPDFKLQHDQGGHYLFHVDIWHUFRQ¿UPLQJVDIHW\RIWKHHQWLUHV\VWHPUHODWHGWRWKLVSURGXFW Note that there may be hot or charged sections even after operation is stopped. 3 When inspecting or servicing the device, turn off the energy source (air supply or water supply), and turn off power to the facility. Discharge any compressed air from the system, and pay enough attention to possible water leakage and leakage of electricity. 4 When starting or restarting a machine or device that incorporates pneumatic components, make sure that the system safety, such as pop-out prevention measures are secured. 1 2 Observe warnings ad cautions on the pages below to prevent accidents. The safety cautions are ranked as "DANGER", "WARNING" and "CAUTION" in this section. DANGER: When a dangerous situation may occur if handling is mistaken leading to fatal or VHULRXVLQMXULHVRUZKHQWKHUHLVDKLJKGHJUHHRIHPHUJHQF\WRDZDUQLQJ WARNING: When a dangerous situation may occur if handling is mistaken leading to fatal or VHULRXVLQMXULHV When a dangerous situation may occur if handling is mistaken leading to minor LQMXULHVRUSK\VLFDOGDPDJH CAUTION: Even items described under CAUTION may cause serious results. ,QDQ\FDVHLPSRUWDQWLQIRUPDWLRQWKDWPXVWEHREVHUYHGLVH[SODLQHG Disclaimer Term of warranty :DUUDQW\3HULRGLVRQH\HDUIURPWKH¿UVWGHOLYHU\WRWKHFXVWRPHU Scope of warranty In case any defect attributable to CKD is found during the Warranty Period, CKD shall, at its own discretion, repair the GHIHFWRUUHSODFHWKHUHOHYDQWSURGXFWLQZKROHRULQSDUWDFFRUGLQJWRLWVRZQMXGJHPHQW This Limited Warranty will not apply to: 3URGXFWDEXVHPLVXVHFRQWUDU\WRFRQGLWLRQVHQYLURQPHQWUHFRPPHQGHGLQLWVFDWDORJVVSHFL¿FDWLRQV (2) Failure caused by other than the delivered product (3) Use other than original design purposes. 7KLUGSDUW\UHSDLUPRGL¿FDWLRQ (5) Failure caused by reason that is unforeseeable with technology put into practical use at the time of delivery )DLOXUHDWWULEXWDEOHWRIRUFHPDMHXUH ,QQRHYHQWVKDOO&.'EHOLDEOHIRUEXVLQHVVLQWHUUXSWLRQVORVVRISUR¿WVSHUVRQDOLQMXU\FRVWVRIGHOD\RUIRUDQ\ other special, indirect, incidental or consequential losses, costs or damages. &RPSDWLELOLW\FRQ¿UPDWLRQ ,QQRHYHQWVKDOO&.'EHOLDEOHIRUPHUFKDQWDELOLW\RU¿WQHVVIRUDSDUWLFXODUSXUSRVHQRWZLWKVWDQGLQJDQ\GLVFORVXUHWR&.'RIWKHXVHWRZKLFKWKHSURGXFWLVWREHSXW 11 Pneumatic components (F.R.L. unit (modular design)) Safety precautions Always read this section before starting use. 5HIHUWR³3QHXPDWLF9DFXXPDQG$X[LOLDU\&RPSRQHQWV&DWDORJ1R&%6$´SUHFDXWLRQVIRUSQHXPDWLFFRPSRQHQWVLQJHQHUDO 6SHFL¿FSUHFDXWLRQV)5/PRGXODUGHVLJQ Design & Selection WARNING 1. Common WARNING This product is for industrial use only. It must not be used in components or circuits for medical equipment or components that involve human lives. Large drainage Install the air dryer and drain separator before the DLU¿OWHU Hot and humid air or large drainage from the comp could shorten the device life or result in corrosion. Air filter, lubricator plastic bowl, lubricator's drip window, and pressure gauge lens Material is polycarbonate. It cannot be used in environments containing synthetic oil, organic solvents, chemicals, coolant, screw locking agent, leak detection solutions, or hot water, etc., or where these substances may come in contact with them. Refer to page 18 for details on bowl chemical resistance. Ultra dry air Rubber parts for the regulator could deteriorate TXLFNO\VRXVHRIDÀXRULQHUXEEHUYDOYHDVVHPEO\ is recommended. Consult with CKD if necessary. Piping load torque Check that the piping load or torque is not applied to the body or piping sections. Use the automatic drain under the working conditions below. Otherwise, malfunctioning may occur. Series 0D[WRUTXH N m 1000-W 2000-W 3000-W 4000-W 6000-W 8000-W 15 15 50 50 100 100 With the 1000-W Series, application of a torque of 30 N·m or more on piping could damage piping. Use within the specified torque, even when using the piping adapter. $YRLGSLSLQJVLPLODUWRWKHIROORZLQJH[DPSOH Water lubricated compressor circuits Ta k e m e a s u r e s t o p r e v e n t c h l o r i n e - b a s e d substances from entering the compressed air. 12W\SHDXWRPDWLFGUDLQH[KDXVWZLWKRXWSUHVVXUL]HG))) Use a compressor with a capacity of 0.75 kW {90l/min >$15@`RUPRUH Set the working pressure to 0.1 MPa or more. (Initially generated drainage and air are purged until pressure reaches 0.1 MPa.) 1&W\SHDXWRPDWLFGUDLQH[KDXVWZLWKRXWSUHVVXUL]HG))) Can be used with compressor with 0.75kw or less. Set the working pressure to 0.15 MPa or more. 1000-W, 2000-W Series NC automatic drain $YRLG SLSLQJ ¿[HG ZLWK D VLQJOH VXSSRUW DV WKLV FDQ UHVXOWLQH[FHVVLYHIRUFHDQGOHDGWRGDPDJH With the 1000-W Series, application of a torque of 30 N·m or more on piping could damage piping. Use within the specified torque, even when using the piping adapter. 6HWWKHZRUNLQJÀRZWROHVVWKDQWKHPD[LPXPZRUNLQJÀRZ In places with high vibration, such as where the compressor is installed, air could leak from the drain port when the float vibrates. Avoid this use. 'RQRWOHWWKHGUDLQRYHUÀRZDVLWPD\OHDGWRPDOIXQFWLRQLQJ 12 F.R.L. unit (modular design) 5HJXODWRU¿OWHUZLWKUHJXODWRU WARNING Install a safety device where an output pressure H[FHHGLQJ WKH UHJXODWRU V VHW SUHVVXUH YDOXH FRXOG result in damage or faulty operation of secondary side devices. The regulator cannot process residual pressure (remove secondary pressure) when primary pressure is released. Use a regulator with a check valve when residual pressure must be processed. 5. Shut-off valve WARNING Precautions for shut-off valve The EXH port is dedicated for installation of the silencer. Tighten with a torque of 3 N·m or less -- as far as is tightened manually. Avoid piping that applies piping load or torque, etc., to the EXH port. ,I H[KDXVW LV LQFRPSOHWH EHFDXVH RI DLU TXDOLW\ PDQXDOO\ discharge air by operating the knob (turn and raise). 6. Pressure gauge CAUTION In some cases, the regulator cannot be used for secondary side sealing circuits or balance circuits. CAUTION KHQ XVLQJ WKLV XQLW IRU D ODUJH ÀRZ HWF LQVWDOO D : pressure gauge as shown below so that secondary pressure is measured accurately. Set the regulator's secondary pressure to 85% or less that of the primary side. The pressure could drop further. When using regulators in parallel as shown below, do not use the OUT side as a closed circuit. If a closed circuit is required, set a check valve at the regulator's OUT side. D300-W or tees pipe. IN OUT Pressure gauge R.W. Regarding G45D The chemical resistance of the lens is shown below. Avoid using products in an atmosphere where chemicals are contained in compressed air, the atmosphere, or where they could adhere to parts. Use in this state could lead to bowl damage and accidents. Chemical resistance of lens Types of chemicals Categories of chemicals Main products containing the chemical ([DPSOHRIJHQHUDOXVDJH Lens 3. Lubricator WARNING Lubricator Consult with CKD for using lubrication with an air motor or bearings. Also consult with CKD when using this unit at a high frequency such as in a press machine. CAUTION If the working air rate is low for the lubricator, oil may not drip. Check the minimum air rate required for dripping oil. 4. Pressure switch CAUTION When using the compact pressure switch PPD or digital pressure sensor PPX, avoid using as a set with the lubricator. The switch is not a drip-proof structure, so operation could be disabled if the lubricating oil comes in contact with it. 13 Acid washings from Hydrochloric acid, sulfuric metals, acidic DFLGK\GURÀXRULFDFLG Acid degreasing solutions, Phosphoric acid, chrome skin treatment acid, etc. solutions Contained in Benzene, toluene Aromatic paint thinner Xylene, ethyl benzene, hydrocarbon (benzene, styrene WROXHQH[\OHQH Anti-freeze, 0HWKDQROHWKDQROF\FORKH[DQRO Alcohol eakage detection benzyl alcohol agent Carbolic acid, cresol Antiseptic Phenol Nafthol, etc. solution. Acetone, methyl ethyl Ketone N H W R Q H F \ F O R K H [ D Q R Q H acetophenone, etc. Organic '\HVR[DOLFDFLG chemicals for aluminum Formic acid, acetic acid, p r o c e s s i n g ; &DUER[\OLF butyl acid phthalic acid for acid DFU\OLFDFLGR[DOLFDFLG paint base and Phtalic acid, etc. leak-detection agents e (dowel pin) from rear Glycocholic acid, lactic acid, 2[RDFLG malic acid, citric acid, tartarate Methylamine, diethylamine, Amine e t h y l a m i n e , a n i l i n e , Brake oil additive acetoacetanilide, etc. Inorganic chemicals : Do not use (Lens will be damaged) F.R.L. unit (modular design) 6SHFL¿FSUHFDXWLRQV Installation & Adjustment Drain piping 1. Common CAUTION YRLG LQVWDOOLQJ WKLV SURGXFW ZKHUH LW LV VXEMHFW WR $ direct UV rays. Flush and wash pipes to be used. Dirt or foreign materials in piping will lower product performance. Check that foreign materials do not enter when WLJKWHQLQJSLSHVRUMRLQWV :KHQ VFUHZLQJ LQ SLSLQJ RU MRLQWV FKHFN WKDW VZDUI IURP piping threads or sealing agent does not get inside. Dirt or foreign materials in piping will lower product performance. How to use the F.R.L. correctly 1. Set the regulator pressure setting to increase. After setting pressure, lock the handle. Check primary pressure carefully before setting pressure. 2. Check the arrow indicating the air inlet before connection. Reverse connection causes malfunctions. 3. Install the air filter and lubricator vertically with the case facing downward. Failure to do so could lead to disconnection or malfunction. 4. Use of the automatic drain where vibration is present could cause faults and malfunctions. Pipe the automatic drain in the following conditions. Otherwise, malfunctioning may occur. Use an inner diameter of 5.7 or more and piping of 5 m or less for the drainage section. Do not pipe in a manner which will apply lateral load to the bowl. )L[ WKH KH[DJRQ VLGH RI WKH FRFN EHIRUH VFUHZLQJ WKHMRLQWHWFLQWRWKH5FIHPDOHVFUHZ Piping screw-in torque 0DNH VXUH WKDW H[FHVVLYH WRUTXH LV QRW DSSOLHG RQ the body and piping when piping. &RQ¿UPWKDWWKHGUDLQFRFNLVFORVHGEHIRUHLQVHUWLQJWKH tube. The drain piping for the plastic bowl has a barbed QLSSOHDQGFDQEHGLUHFWO\LQVWDOOHG+RZHYHUFRQ¿UPWKDW the drain cock is closed before inserting the tube. Drain cock tightening torque 7KHPD[WLJKWHQLQJWRUTXHRIWKHGUDLQFRFNIRUWKHSODVWLF bowl is as follows. 1000 Series: 0.1N m Others: 0.5N m Drain piping of metal bowl with automatic drain )L[ WKH FRFN V KH[DJRQDO IDFH EHIRUH VFUHZLQJ WKH MRLQWHWFLQWRWKHGUDLQSRUW VIHPDOHWKUHDGV:KHQ using the metal bowl with automatic drain, if the GUDLQ LV SLSHG ZLWK D WLJKWHQLQJ MRLQW PDQXDO operation is not possible. Cock KH[DJRQDO O S Drain port Metal bowl (automatic drain) Drain with pressure detection port For F6000- -W-Q/M6000- -W-Q/MX6000-W-Q/F8000- -W-Q/M8000- -W-Q/ MX 8000- -W-Q Pressure detection port is available as an option for F6000-W M6000-W MX6000-W F8000-W M8000-W MX8000-W. 7KHOLIHRIWKH¿OWHUHOHPHQWRURLOPLVW¿OWHUPDQWOH assembly is visually checked by assembling the differential pressure gauge GA400-8-P02 into the pressure detection port. When selecting option Q and X1 simultaneously for F6000-W and M6000-W and mounting differential pressure gauge GA400, raise the gauge with piping material so that it does not interfere. Differentual pressure gauge GA400-8-P02 Series 0D[WRUTXH N m 1000-W 2000-W 3000-W 4000-W 6000-W 8000-W 15 30 30 30 70 70 Pressure detection port Check high and low-pressure port positions for the differential pressure installation port, and install correctly. 14 F.R.L. unit (modular design) 5HJXODWRU¿OWHUZLWKUHJXODWRU CAUTION CAUTION 5HJXODWRU¿OWHUUHJXODWRU $GMXVWPHQWRIOXEULFDWRURLOGULSSDJH Lightly tighten (0.6 N·m or less) mounting screws for embedded pressure gauge G401-W-OP, G401-W, and gauge plug. When installing the pressure gauge with a safety mark on the gauge plug, or when installing a general screw-in pressure gauge, tighten with a torque of 15N·m or less. 'RQRWPRYHRUVZLQJWKHSURGXFWKROGLQJWKHDGMXVWPHQW knob on the regulator. 'RQRWDSSO\SUHVVXUHH[FHHGLQJWKHSUHVVXUHJDXJH VIXOO scale, This will cause the pressure gauge to break. (Pay H[WUD FDXWLRQ ZKHQ XVLQJ DQG 03D SUHVVXUH gauges) Panel mounting the regulator When the panel mounting nut is loosened, the nut DFWVDVDMDFNDQGHQDEOHVWKHNQREWREHUHPRYHG HDVLO\)L[WKHQXWWRPRXQWLQWKHSDQHO7KH/W\SH bracket is also installed similarly to the nut. 7KH ERG\ FDQ EH ¿[HG VHFXUHO\ ZLWKRXW SOD\ ZLWK the L-type bracket) ([FOXGLQJ6HULHV EASY PANEL MOUNT Nut 3. Lubricator Knob R1000-W R2000-W R3000-W R4000-W R6000-W Note: Install the nut before installing the knob. (With the R2000-W, the nut is removed without removing the knob.) $GMXVWWKHRLOUDWHE\WXUQLQJWKHDGMXVWLQJGRPHZLWKEDUH hands. When closing the dome, tighten with a torque of 0.5 N·m or less. The numbers (scale) on the dial are a guide XVHGDIWHUDGMXVWPHQWDQGGRQRWLQGLFDWHWKHRLOGULS $GMXVWLQJGRPH Oil dosing DGMXVWPHQW 4. Pressure switch CAUTION How to mount pressure switch (PPD) Separate the body from the base. Attach an O ring. * Refer to the outline drawings for the direct installation type (PPD-****-1F-1) (PPD-****-1F-2) on the left, and DWWDFKWKH2ULQJWRWKH2ULQJJURRYHZLWKDFOHDQ¿QJHU Install the base Install the base with the two enclosed screws (M3). * Carefully install at the designated position in the designated direction while taking care not to dislocate the O ring. * Do not tighten one screw completely at once, and instead tighten the two screws so that they are balanced. (Tightening torque 0.5 0.1 N m) The indication on the notched part faces downward. R1000-W Tapping screw for resin (P tight) W1000-W W2000-W R2000-W R3000-W W3000-W R4000-W Enclosed screw with M3 thread. W4000-W R6000-W R8000-W W8000-W This completes installing the main unit. &RQ¿UPQRGLUWRUIRUHLJQPDWWHULVRQWKHEDVHDQGWKHQLQVHUWWKH body. Make sure that the body does not catch on the base. Then, LQVHUWWKHWZRNH\V:KLOHSUHVVLQJWKHERG\H[WHULRUDJDLQVWWKHEDVH set the heads of the keys so that they face each other, then insert them so that they are completely stored in the recesses on the base. Key (important) Note: Install both keys. Check that two keys are installed before pressurizing. Note: When changing the position or orientation of the PPD which has been installed once, install using the new keys, O rings and installing screws enclosed with the option kit. 15 F.R.L. unit (modular design) 6SHFL¿FSUHFDXWLRQV Installation & Adjustment Install vertically so the scale can be seen right from the front. (Refer to drawing below) Installation on other position will result in an unstable movement of the indicator and lower accuracy. 5. Pressure gauge CAUTION Pressure gauge Repeated and sudden increases and decreases in pressure and pressure pulsation must be avoided because it could adversely DIIHFWSUHVVXUHJDXJHOLIH(LWKHUHDVHSUHVVXUHÀXFWXDWLRQLQWKH circuit or consult with CKD so that a pressure gauge with a FXVKLRQLQJVFUHZFDQEHSUHSDUHG$SSO\LQJSUHVVXUHH[FHHGLQJ the pressure range could damage the pressure gauge. 1 Front Side During Use & Maintenance 1. Common Read instructions and precautions enclosed with the product before starting use or maintenance. WARNING HJXODUO\RQFHRUPRUHLQVL[PRQWKVFKHFNWKHDLU 5 filter and lubricator's plastic bowl for cracks, damage, and other deterioration. Cracks, damage or other deterioration could result in breakage, so if found, replace with a new bowl or with a metal bowl. Check the air filter, lubricator plastic bowl, and lubricator drip window periodically for contamination. If parts are heavily contaminated or if transparency has dropped, replace with a new bowl or drip window. Use a diluted neutral household detergent to wash parts, and then rinse well with clean water. Use of other agents could result in breakage. HPRYLQ¿OWHUOXEULFDWRUERZO 5 Before removing the bowl, the compressed air, discharge pressure in the bowl completely, and FRQ¿UPWKDWQRUHVLGXDOSUHVVXUHUHPDLQV How to discharge drain O S O Plastic bowl S Metal bowl (manual cock) O S Metal bowl (automatic drain) Drainage is started when the cock is turned to the O side, and the discharge is stopped when the cock is turned in the S direction. Tighten in the S direction with your hands. When the automatic drain is provided, drainage is discharged automatically when it accumulates. Drainage is also discharged manually. Removing resin bowl 2000-W, 2500-W, 3000-W, 4000-W, 6000-W, 8000-W Series Latch (Press and turn) CAUTION Check the oil drip rate once a day. If the oil drip is faulty, problems could occur in the unit being lubricated. Bowl guard 1 2 3 Do not branch the air into lubricating air and oilfree air with a distributor. The lubricator oil could reverse ÀRZ 1000-W Series Body Clogged filter element will lower performance. Regularly inspect, clean, and replace the element. A Do not disassemble or modify the product. Bowl guard 1 2 3 16 F.R.L. unit (modular design) LOPLVW¿OWHU 2 The service lif of the mantle (element) is 1 year (6000 hours) or when SUHVVXUHGURSVWR03D([FHSWIRUWKH;W\SH5HSODFHWKHPDQWOHZKHQ life is reached. (Do not touch the urethane foam layer during replacement.) Removing metal bowl 2000-W, 3000-W, 4000-W, 6000-W, 8000-W Series Replace the element before the differential pressure indicator becomes all read if it has an differential pressure indicator. Latch (Press and turn) Mount with zero of the pressure gauge scale facing vertically downward. 1 3 2 5HJXODWRU¿OWHUZLWKUHJXODWRU 5HPRYDORI¿OOLQJSOXJ 3000-W, 4000-W, 8000-W Series 1000-W Series Filling plug SHUT Filling plug OPEN With the 1000-W Series, the pressure in the bowl is released by sliding the fill plug 45° in the OPEN direction. &ORVHWKH¿OOSOXJDIWHUOXEULFDWLQJ 'R QRW UHPRYH WKH ERZO ZLWKRXW UHPRYLQJ WKH ¿OOLQJ SOXJ while the bowl is pressurized. (L3000-W to L8000-W) 1HYHUUHPRYHWKHERZOZLWKWKH¿OOLQJSOXJVHWWRWKH6+87VLGHRI the 1000-W Series (while the bowl is pressurized). (L1000-W) CAUTION 3XOOWKHSUHVVXUHDGMXVWPHQWNQREDQGUHOHDVHWKHORFN before setting the regulator pressure. The regulator could be damaged if the pressure is set without unlock. Working or piping conditions could cause pulsation. We recommend changing working conditions or piping by means such as lowering primary pressure if pulsation occurs. 5. Lubricator WARNING Use Class 1 turbine oil (nonadditive) ISO VG32 for the lubricator. Use of other oil will result in damage or malfunction. 2. Filter regulator CAUTION Element for W1000-W to W8000-W Inspect the valve assembly when it is removed during maintenance. Do not lose internal parts when removing the coil. HPRYLQJWKHOXEULFDWRU V¿OOLQJSOXJ 5 7RSUHYHQWWKH¿OOLQJSOXJIURPSRSSLQJRXWORRVHQWKH filling plug by one turn, and then completely GHSUHVVXUL]HWKHERZOEHIRUHUHPRYLQJWKH¿OOLQJSOXJ :LSHDZD\DQ\GLUWDURXQGWKH¿OOSOXJWKDWFRXOGVFDWWHU CAUTION Periodically replenish oil in the lubricator bowl so that it does not drop below the lower limit. Louver Spring Element 3. Filter WARNING UDLQVRWKDWDLU¿OWHUGUDLQDJHGRHVQRWDFFXPXODWH ' EH\RQGWKHPD[LPXP &RPSRQHQWVFRXOGPDOIXQFWLRQLIGUDLQDJHÀRZVLQWRWKHVHFRQGDU\VLGH Upper limit of drain Metal bowl Upper limit of drain Metal bowl (M1) 7KHUHVLQERZOPXVWQRWEH¿OOHGPRUHWKDQWKHGUDLQXSSHU OLPLWRUPD[OHYHOVWDPSHGRQWKHERZOJXDUG CAUTION Submicron 0.3 m element Washing will not restore performance. If the pressure drops to 0.07 03DUHSODFHWKH¿OWHUZLWKDQHZRQH([FOXGLQJ6HULHV 17 When lubricating the L1000-W, pressure in the bowl is released by turning the fill plug. Refer to the section on usage and maintenance , above, for details on using the fill plug. (Lubrication can be carried out while the pipes are pressurized) Check that there is no pressure in the bowl, remove the bowl and bowl guard, and then directly lubricate to the bowl. Refer to the previous page for details on removing the bowl. When lubricating the L3000-W to L8000-W, loosen the ¿OO SOXJ VOLJKWO\ WR UHOHDVH SUHVVXUH LQ WKH ERZO WKHQ UHPRYHWKH¿OOSOXJ5HIHUWRWKHVHFWLRQRQXVDJHDQG PDLQWHQDQFHDERYHIRUGHWDLOVRQXVLQJWKH¿OOSOXJ %\UHPRYLQJWKH¿OOLQJSOXJOXEULFDWLRQFDQEHFDUULHGRXWZKLOHWKHSLSHVDUHSUHVVXUL]HG 2LOFDQDOVREHVXSSOLHGIURPWKH¿OOLQJSOXJKROHDQGWKHERZO can be directly lubricated by removing the bowl and bowl guard. Refer to the previous page for details on removing the bowl. With the L8000-W, oil is supplied to the spacer by OXEULFDWLQJIURPWKH¿OOSOXJKROH 6. Pressure gauge Check that no impact or vibration is applied directly to the product. Limit marks will not completely contact each other. There may be a clearance of 1 scale. F.R.L. unit (modular design) 6SHFL¿FSUHFDXWLRQV 6SHFL¿FSUHFDXWLRQV)5/FRPSRQHQWV Chemical resistance of plastic parts WARNING The chemical resistance of plastic parts are shown below. Avoid using products in an atmosphere where chemicals are contained in compressed air, the atmosphere, or where they could adhere to parts. Use in this state could lead to bowl damage and accidents. Avoid using these types of chemicals or in an atmosphere containing these chemicals. A metal bowl is available if these chemicals must be used. Chemical resistance of plastic bowl and body Types of chemicals Categories of chemicals Acid Inorganic chemicals Alkaline Inorganic salts Aromatic hydrocarbon Chlorinated aliphatic hydrocarbons Chlorinated aliphatic hydrocarbons Petroleum compounds Alcohol Phenol Ether Organic chemicals Ketone &DUER[\OLFDFLG Ester 2[RDFLG Nitro compounds Amine Nitrile Use a metal bowl in an atmosphere containing the following chemicals. Check whether the testing solutions, sealing agents and adhesives contain the following chemicals. Main products containing the chemical ([DPSOHRIJHQHUDOXVDJH Polycarbonate Nylon bowl bowl Nylon body +\GURFKORULGHVXOIXULFDFLGÀXRULQHSKRVSKRULFDFLG Acid washings from metals, acidic degreasing chromic acid, etc. solutions, skin treatment solutions Alkalies such as caustic soda, caustic potash, calcium Alkaline degreasing of metals Water-based coolant, leakage detection agent K\GUR[LGHDPPRQLXPZDWHURUVRGLXPFDUERQDWH Alkalies such as caustic soda, caustic potash, calcium K\GUR[LGHDPPRQLXPZDWHURUVRGLXPFDUERQDWH Contained in paint thinner %HQ]HQHWROXHQH[\OHQHHWK\OEHQ]HQHVW\UHQHHWF EHQ]HQHWROXHQH[\OHQH Methyl chloride, ethylene chloride, methylene Organic solvent based washing solution chloride, acetylene chloride, chloroform, trichylene, for metals (Trichylene, perchloro ethylene, perchloro ethylene, carbon tetrachloride carbon tetrachloride) &KORUREHQ]HQHGLFKORUREHQ]HQHEHQ]HQHKH[DFKORULGH Chlorinated aromatic (B,H,C), etc. Solvent naphtha, gasoline, kerosene Anti-freeze 0HWKDQROHWKDQROF\FORKH[DQROEHQ]\ODOFRKRO Leakage detection agent Carbolic acid, cresold, naphthol, etc. Antiseptic solution. Methyl ether, methyl ethyl ether, ethyl ether Brake oil additive $FHWRQH PHWK\O HWK\O NHWRQH F\FORKH[DQRQH acetophenone, etc. '\HV R[DOLF DFLG IRU DOXPLQXP SURFHVVLQJ Formic acid, acetic acid, butyl acid, acrylic acid, phthalic acid for paint base and leak-detection R[DOLFDFLGSKWKDOLFDFLGHWF agents e (dowel pin) from rear Used as an additive for lubricant, Dimethyl phthalate (DMP), diethyl phthalate (DEP), synthetic and rust proof oil. Used dibutyl phthalale (DBP), dioctyl phthalate (DOP) as a plasticizer for resins. Glycocholic acid, lactic acid, malic acid, citric acid, tartarate Nitromethane, nitroethane, nitroethylene, nitrobenzene, etc. Methylamine, diethylamine, ethylamine, aniline, Brake oil additive acetoacetanilide, etc. Acetonitrile, acrylonitrile, benznitrile, aceloylidyne Raw material for nitryl rubber nitrile, etc. : Permissible : Not permissible (plastic will be damaged) 18 F.R.L. unit (modular design) Precautions for each model Automatic drain DT3000 DT4000-W Series Installation & Adjustment CAUTION Piping, load torque Piping screw-in torque 'RQRWDSSO\H[FHVVLYHWRUTXHWRWKHERG\DQGSLSLQJZKHQ connecting pipes. 3000 4000 Series 0D[WRUTXH1 m 3000 4000 Series 0D[WRUTXH1 m Make sure that piping load or torque is not applied on the body or piping. 50 30 During Use & Maintenance CAUTION RQRWXVHWKLVSURGXFWZKHUHLWPD\EHVXEMHFWWR ' direct sunlight and direct UV rays. The bowl is made of polycarbonate, so avoid using this product with the following chemicals or in an atmosphere containing chemicals on page 18. A metal bowl is available if these chemicals must be used. If the drain discharger is installed at a place higher than the tank's drainage discharge port because of installation restrictions, the drainage can be discharged in the following manner. (1) Let the air bleed by opening the petcock slightly. (2) Remove the pit cock as shown below, and provide equalizer piping in the tank. Use a household-grade neutral detergent to clean the bowl, then rinse with water. Use an inner diameter of ø5.7 to ø6.0 or more and piping of 5 m or less for the drainage section. SSO\ FRPSUHVVRU RYHU N: ÀRZ RYHU PLQ $ (NO type automatic drain only) Repeated sudden increase and decrease of the pressure will cause the drainage discharger's life to drop. Gradually change the pressure in the circuit. Do not let in large amount of drain beyond its capacity. Sudden entry of large amount of drain may result in malfunctioning. Precautions for mounting and removing bowl and bowl guard Service life may shorten drastically in a environment where large amount of foreign materials enter. Please conduct maintenance and replace bowl assembly regularly. The bowl assembly is an consumable. Replace it regulary according to conditions and usage. Mount and remove the bowl and bowl guard after checking that pressure is not being applied. Avoid hot air as the life of components will be shortened, and corrosion could occur. 19 CAUTION 5HVLGXDOSUHVVXUHH[KDXVW Release residual pressure from the manual cock at the bottom. When using the metal bowl, release pressure from the petcock on the side. 5HOHDVHWKHSUHVVXUHDSSOLHGLQWKHERZODQGFRQ¿UPWKDW there is no pressure. Attatching and removing $IWHUFRQ¿UPLQJWKDWWKHUHVLGXDOSUHVVXUHKDVEHHQUHOHDVHG press down the latch and turn it to lift up the bowl and bowl guard. Modular type Standard white series Components for air preparation/F.R.L. unit C O N T E N T S Product introduction Series variation Product description Safety precautions Intro 1 1 to 6 7 to 10 11 to 18 Combination F.R.L. combination (C*000-W) W.L. combination (C*010-W) F.R. combination (C*020-W) F.M.R. combination (C*030-W) W.M. combination (C*040-W) R.M. combination (C*050-W) F.M. combination (C*060-W) F.F.M. combination (C*070-W) 21 29 35 41 47 53 59 65 Filter regulator Filter regulator (W*000-W) 5HYHUVH¿OWHU regulator 69 77 $LU¿OWHU $LU¿OWHU): 2LOPLVW¿OWHU0: +LJKSHUIRUPDQFHRLOPLVW¿OWHU0;: $LU¿OWHUIRUPHGLXPSUHVVXUHW\SH)0: 2LOPLVW¿OWHUIRUPHGLXPSUHVVXUHW\SH00: 165 Regulator Regulator (R*000-W) Reverse regulator (R*100-W) Regulator for medium pressure (RM*000-W) 113 121 171 Lubricator Lubricator (L*000-W) 129 Mechanical pressure switch Mechanical pressure switch (P4000-W) 137 Reed switch type compact mechanical pressure switch (P-100-W) 139 Shut-off valve Shut-off valve (V1000-W V3000-W) Shut-off valve with key hole (V3010-W) 143 146 Slow start valve Slow start valve (V3301-W V3321-W) %UDFNHWMRLQHU%- Distributor (D*01-00-W) Piping adaptor (A***-W) 149 153 155 20 F.R.L. combination standard white series C1000 / C2000 / C2500-W C3000 / C4000 / C6500 / C8000-W Series 6SDFHVDYLQJZLWKLQWHJUDWHG¿OWHUUHJXODWRUDQGOXEULFDWRU Port size: 1/8 to 1 -,6V\PERO 6SHFL¿FDWLRQV Descriptions C1000-W C2000-W C2500-W C3000-W C4000-W C6500-W C8000-W ([WHULRU ): ): ): ): ): ): ): &RPSRQHQWV 5HJXODWRU $LU¿OWHU 5: 5: 5: 5: 5: 5: 5: /XEULFDWRU /: /: /: /: /: /: /: :RUNLQJÀXLG &RPSUHVVHGDLU 0D[ZRUNLQJSUHVVXUH 03D 1 :LWKVWDQGLQJSUHVVXUH 03D $PELHQWWHPSHUDWXUHUDQJH )LOWUDWLRQUDWLQJ 6HWSUHVVXUHUDQJH WR m 03D WR1RWH 0LQLPXPGULSÀRZ1RWH P3PLQ$15 WR 5HOLHI :LWKUHOLHIPHFKDQLVP 2LOFDSDFLW\ FP3 0$; 'UDLQFDSDFLW\ FP3 12 1RWH $SSOLFDEOHRLO 3RUWVL]H 7XUELQHRLO&ODVV,629*VSLQGOHRLOFDQQRWEHXVHG 5F137* XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU 3URGXFWZHLJKW NJ 3.64 3UHVVXUHJDXJHEUDFNHWERZOJXDUG Proded as standard 1RWH7KHPLQLPXPGULSÀRZLVWKDW¿YHGURSVRIWXUELQHRLOGULSSHUPLQXWHDWWKHVHWSUHVVXUHRI03D 1RWH'UDLQDJHDFFXPXODWHVXSWRFP3RQO\ZLWKWKHPDQXDOGUDLQFRFN Note 3: 7KHDXWRPDWLFGUDLQ VPLQLPXPRSHUDWLQJSUHVVXUHIRU)RU))ZLWKDQDXWRPDWLFGUDLQLV03D,QLWLDOO\JHQHUDWHGGUDLQDJHDQGDLUDUHSXUJHGXQWLOSUHVVXUHUHDFKHV03D 1RWH7KHDXWRPDWLFGUDLQVPLQLPXPRSHUDWLQJSUHVVXUHIRU)RU))ZLWKDQDXWRPDWLFGUDLQLV03D 1RWH:KHQXVLQJ&:VHULHV)ZLWKDQDXWRPDWLFGUDLQWKHPLQLPXPRSHUDWLQJSUHVVXUHLV03DDQGPD[LPXPRSHUDWLRQSUHVVXUHLV03D 5HIHUWRWKHPD[LPXPZRUNLQJÀRZWDEOHSDJHIRU):)ZLWKDQDXWRPDWLFGUDLQIRUGHWDLOVRQPD[LPXPZRUNLQJÀRZ6HWWKHZRUNLQJÀRZWROHVVWKDQWKHPD[LPXPZRUNLQJÀRZ Note 6: :KHQHOHPHQWRSWLRQ<LVVHOHFWHGUHIHUWRWKHPD[LPXPZRUNLQJÀRZWDEOHSDJHIRUPD[LPXPÀRZ6HWWKHZRUNLQJÀRZWROHVVWKDQWKHPD[LPXPZRUNLQJÀRZ 1RWH&:6HULHVZLWKDQDXWRPDWLFGUDLQ)PXVWEHXVHGEHORZPD[LPXPÀRZUDWH5HIHUWRSDJH):IRUZHLJKW ,QWHUQDOVWUXFWXUH )LOWHU IN 21 5HJXODWRU /XEULFDWRU OUT F.R.L. Combination How to order How to order 5HIHUWRSSDJHIRUDQH[SODQDWLRQRIWKHRSWLRQV Note 1 & 6\PERO Model no. & A6W & U DSV & C & W & 6 & A C1000 Descriptions B Port size A 0RGHOQR Note 2 B Port size 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 Note 1 & Port thread type & 3RUWWKUHDGW\SH Blank Note 2 Rc thread N NPT thread G *WKUHDG D Option Element Bowl material Drain discharge Note 4 $VVHPEO\DWWDFKPHQW F 'LVSOD\HGXQLW * Piping adaptor VHWLQFOXGHG )563/ )5/9. 1RWH,QGLFDWH8'639DQG.ZKHQVHOHFWLQJ DQDVVHPEO\DWWDFKPHQW 8VH FXVWRP FRPELQDWLRQV VSHFL¿FDWLRQV IRU DQ\ RWKHU combination. 1RWH$ MRLQHU VHW LV DWWDFKHG ZLWK WKH SLSLQJ DGDSWHU VHW 1RWH,I 137 LV VHOHFWHG IRU WKH & SLSLQJ WKUHDG W\SH D 137SUHVVXUHJDXJHLVHQFORVHG,I5FRU*WKUHDGLV VHOHFWHGDQ5WKUHDGSUHVVXUHJDXJHLVHQFORVHG )LOWHUZLWKDXWRPDWLFGUDLQ12W\SHH[KDXVWZLWKRXWSUHVVXUL]DWLRQ F1 )LOWHUZLWKDXWRPDWLFGUDLQ1&W\SHH[KDXVWZLWKSUHVVXUL]DWLRQ FF )LOWHUZLWKDXWRPDWLFODUJHGUDLQ12W\SHH[KDXVWZLWKRXWSUHVVXUL]HG FF1 )LOWHUZLWKDXWRPDWLFODUJHGUDLQ1&W\SHQRH[KDXVWZLWKRXWSUHVVXUL]DWLRQ Blank 3RO\FDUERQDWHERZO Z 1\ORQERZO M 0HWDOERZO M1 0HWDOERZOZLWKPDQXDOGUDLQFRFN1RWH Blank ȝP Y ȝPVXEPLFURQ 1RWH Blank :LWKRXWGLIIHUHQWLDOSUHVVXUHGHWHFWLRQSRUW Blank WR03D Q L :LWKGLIIHUHQWLDOSUHVVXUHGHWHFWLRQSRUW5F WR03D 1RWH Blank :LWKUHOLHIPHFKDQLVP N 1RQUHOLHIW\SH Blank :LWKVWDQGDUGSUHVVXUHJDXJH*: T :LWKRXWSUHVVXUHJDXJHJDXJHSRUW5FDVVHPEOHGVHDOHG T8 3UHVVXUHJDXJHDWWDFKDEOHJDXJHSRUW5FDVVHPEOHGRSHQ Blank 6WDQGDUGÀRZOHIWWRULJKW X1 5HYHUVHÀRZULJKWWROHIW Assembled D Pages 137 to 148, 153, 154 :LWKRXWDVVHPEO\DWWDFKPHQW :LWKDVVHPEO\DWWDFKPHQW U 1RWH 'LVWULEXWRU':':': S 3UHVVXUHVZLWFK3::: P 3UHVVXUHVZLWFK3: V 6KXWRIIYDOYH9:9: K 6KXWRIIYDOYHZLWKNH\KROH9:9: F Displayed unit Blank J1 03DGLVSOD\5FWKUHDG 03DGLVSOD\137*WKUHDG * Piping adaptor set (included) Blank Pages 155 to 157 Note 9 Not attached A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set Adaptor thread type Symbol Attachment mounting position Applicable model &:WR&: &:WR&: 3H[FOXGHV 6HULHV &:WR&: 9H[FOXGHV6HULHV .H[FOXGHV6HULHV /XEULFDWRUZLWKPDQXDOFRFN F Blank 1RWH3LSLQJDGDSWRU$:LVDVVHPEOHGRQERWKHQGV RI&:3LSLQJDGDSWRUVHW$:GRHVQRW QHHGWREHVSHFL¿HG 1RWH*WKUHDGVDQG137WKUHDGVDUHDYDLODEOHIRU,1287 JDXJH SRUW DQG GUDLQ GLVFKDUJH SRUW PHWDO ERZO ZLWK DXWRPDWLFGUDLQ$WWDFKPHQW39ZLOOEHVXEMHFWWRWKLV DVZHOO 1RWH6 HOHFW RSWLRQV IRU HDFK GUDLQDJH GLVFKDUJH ERZO PDWHULDO HOHPHQW GLIIHUHQWLDO SUHVVXUH GHWHFWLRQ DQG UHJXODWRU LWHPV :KHQ VHOHFWLQJ RSWLRQV IRU VHYHUDO LWHPVOLVWRSWLRQVLQRUGHUIURPWKHWRS 1RWH5 HIHU WR SDJH IRU ZRUNLQJ FRQGLWLRQV RI WKH DXWRPDWLFGUDLQ 1RWH+DYH D FKRLFH GUDLQ GLVFKDUJH RSWLRQ & RU ) DQG )IRURSWLRQ0 1RWH5HIHUWRSDJHIRUPD[ÀRZUDWHRIRSWLRQ< 1RWH3UHVVXUHJDXJHGLVSOD\UDQJHZLOOEHWR03DIRU RSWLRQ/ 1RWH0RXQWLQJORFDWLRQIRUDVVHPEO\DWWDFKPHQWV )'5/ C E Assembly attachment &DXWLRQVIRUPRGHO1RVHOHFWLRQ D S or P 9 or K Note 3 Blank )LOWHUZLWKPDQXDOGUDLQFRFNOXEULFDWRUZLWKRXWPDQXDOGUDLQFRFN Differential pressure detection E Option Pressure Flow Pressure direction gauge Relief range D Blank Rc thread N NPT thread G *WKUHDG H Attachment H Attachment I 3UHVVXUHJDXJH RSWLRQDWWDFKHG Blank Not attached PW 3UHVVXUHVZLWFK3:MRLQHUVHW VW 6KXWRIIYDOYH9:9:MRLQHUVHW I Pressure gauge option (attached) Blank Not attached G45P *'3/*'3 G49P *'3/*'3 G59P *'3/*'3 G40P *'3/*'3 G50P *'3/*'3 G41P *'3/*'3 G52P *'3/*'3 Note 10 page 198 22 F.R.L. Combination )ORZFKDUDFWHULVWLFV 03D 3ULPDU\SUHVVXUH03D 03D 2 3ULPDU\SUHVVXUH03D 03D 03D 2 3 4 6 8 $LUÀRZUDWHP3PLQ$15 23 3ULPDU\SUHVVXUH03D $LUÀRZUDWHP3PLQ$15 3ULPDU\SUHVVXUH03D 3ULPDU\SUHVVXUH03D 03D 1 2 3 4 6 8 $LUÀRZUDWHP3PLQ$15 &: 3ULPDU\SUHVVXUH03D 03D 1 3 &: 6HFRQGDU\SUHVVXUH 6HFRQGDU\SUHVVXUH 3ULPDU\SUHVVXUH03D &: 2 $LUÀRZUDWHP3PLQ$15 &: 03D 1 03D $LUÀRZUDWHP3PLQ$15 $LUÀRZUDWHP PLQ$15 6HFRQGDU\SUHVVXUH 3ULPDU\SUHVVXUH03D &: 6HFRQGDU\SUHVVXUH 6HFRQGDU\SUHVVXUH 03D $LUÀRZUDWHP3PLQ$15 &: 3 3ULPDU\SUHVVXUH03D $LUÀRZUDWHP3PLQ$15 2 3ULPDU\SUHVVXUH03D &: 6HFRQGDU\SUHVVXUH 6HFRQGDU\SUHVVXUH 6HFRQGDU\SUHVVXUH 1 &: 2 $LUÀRZUDWHP3PLQ$15 3ULPDU\SUHVVXUH03D 1 03D 3 &: 03D &: $LUÀRZUDWHP PLQ$15 $LUÀRZUDWHP3PLQ$15 3 6HFRQGDU\SUHVVXUH 6HFRQGDU\SUHVVXUH 6HFRQGDU\SUHVVXUH 3ULPDU\SUHVVXUH03D 1 &: $LUÀRZUDWHP PLQ$15 &: 3 $LUÀRZUDWHP PLQ$15 03D 3ULPDU\SUHVVXUH03D 03D 3 6HFRQGDU\SUHVVXUH 3ULPDU\SUHVVXUH03D 6HFRQGDU\SUHVVXUH 03D &: &: 6HFRQGDU\SUHVVXUH 6HFRQGDU\SUHVVXUH &: 3ULPDU\SUHVVXUH03D 03D 1 2 3 4 3 6 8 $LUÀRZUDWHP PLQ$15 1 2 3 4 6 3 8 $LUÀRZUDWHP PLQ$15 0(02 24 F.R.L. Combination Dimensions &: 11 36 Q Attachment A :SLSLQJDGDSWRUVHW 'UDZLQJRIEUDFNHWVHFWLRQ OUT 88 IN P Port size 5F 5F Option dimensions :LWKDXWRPDWLFGUDLQ) Attachment SUHVVXUHJDXJH Inner diameter ø4 VRIWQ\ORQ WXEH 7XEHFHQWHU 0DLQWHQDQFHGLPHQVLRQV Drain port 0DLQWHQDQFHGLPHQVLRQV 163 2SWLRQGLPHQVLRQVZLWKSUHVVXUHJDXJHDWWDFKHG Attached pressure gauge P Q *3 ¡ *3 ¡ *3 ¡ *3 ¡ *3 ¡ *3 ø42 *3 86 ¡ 0 Drain port &: P 163 Q Attachment 3LSLQJDGDSWRUVHW IN OUT 0DLQWHQDQFHGLPHQVLRQV 0DLQWHQDQFHGLPHQVLRQV Attachment SUHVVXUHJDXJH Port size 5F Rc3/8 2SWLRQGLPHQVLRQVZLWKSUHVVXUHJDXJHDWWDFKHG Attached pressure gauge P Q *3 ¡ ,QQHUGLDPHWHU¡WR¡ VRIWQ\ORQWXEH ,QQHUGLDPHWHU¡ VRIWYLQ\OWXEH *3 ¡ *3 ¡ *3 ø42 Drain port *3 ¡ F.R.L. Combination Dimensions Dimensions &: 216 P 63 Attachment A :SLSLQJDGDSWRUVHW Q 'UDZLQJRIEUDFNHWVHFWLRQ OUT IN 148 ,QQHUGLDPHWHU¡WR¡ VRIWQ\ORQWXEH ,QQHUGLDPHWHU¡ 6RIWYLQ\OWXEH Drain port PDLQWHQDQFHGLPHQVLRQV Attachment SUHVVXUHJDXJH Port size 5F 5F PDLQWHQDQFHGLPHQVLRQV 14 2SWLRQGLPHQVLRQVZLWKSUHVVXUHJDXJHDWWDFKHG Attached pressure gauge P Q *3 ¡ *3 ¡ *3 ¡ *3 ¡ *3 ¡ *3 ø42 *3 ¡ &: 14 63 'UDZLQJRIEUDFNHWVHFWLRQ OUT 148 Attachment SUHVVXUHJDXJH ,QQHUGLDPHWHU¡WR¡ VRIWQ\ORQWXEH ,QQHUGLDPHWHU¡ VRIWYLQ\OWXEH Drain port 0DLQWHQDQFHGLPHQVLRQV HIHU WR SDJH IRU WKH GLPHQVLRQV RI WKH PHWDO ERZO RSWLRQ ILOWHU 5 VHFWLRQDQGSDJHIRUWKHOXEULFDWRUVHFWLRQ IN Attachment A :SLSLQJDGDSWRUVHW Q 63 P Port size 5F 5F 0DLQWHQDQFHGLPHQVLRQV 2SWLRQGLPHQVLRQVZLWKSUHVVXUHJDXJHDWWDFKHG Attached pressure gauge P Q *3 ¡ ¡ *3 *3 ¡ *3 ¡ *3 ¡ *3 ø42 *3 82 ¡ 26 F.R.L. 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'LJLWDOSUHVVXUHVHQVRU33;510 Filter Regulator Series Flow characteristics :: Secondary pressure 03D $LUÀRZUDWHP3PLQ$15 Secondary pressure Secondary pressure 3ULPDU\SUHVVXUH03D 1 2 3ULPDU\SUHVVXUH03D 03D 3ULPDU\SUHVVXUH03D 3ULPDU\SUHVVXUH03D 2 3ULPDU\SUHVVXUH03D 03D 3 4 6 8 3ULPDU\SUHVVXUH03D $LUÀRZUDWHP3PLQ$15 3ULPDU\SUHVVXUH03D 1 $LUÀRZUDWHP3PLQ$15 2 3 4 6 8 $LUÀRZUDWHP3PLQ$15 Pressure characteristics :: Set pressure Set pressure 03D 03D 3ULPDU\SUHVVXUH03D Secondary pressure Secondary pressure Set pressure Set pressure 03D 3ULPDU\SUHVVXUH03D 1 Set pressure 3ULPDU\SUHVVXUH03D :: 3ULPDU\SUHVVXUH03D 3ULPDU\SUHVVXUH03D :: Secondary pressure 03D 03D :: Secondary pressure Secondary pressure :: 03D 2 3ULPDU\SUHVVXUH03D $LUÀRZUDWHP3PLQ$15 Secondary pressure Secondary pressure 1 :: 1 $LUÀRZUDWHP3PLQ$15 :: 03D :: $LUÀRZUDWHP3PLQ$15 03D :: 03D $LUÀRZUDWHP3PLQ$15 Secondary pressure Secondary pressure :: 3 $LUÀRZUDWHP3PLQ$15 :: 03D 03D $LUÀRZUDWHP3PLQ$15 :: 3ULPDU\SUHVVXUH03D $LUÀRZUDWHP3PLQ$15 :: 03D Secondary pressure 03D 3ULPDU\SUHVVXUH03D Secondary pressure 3ULPDU\SUHVVXUH03D :: Secondary pressure Secondary pressure :: Filter Regulator Series Internal structure and parts list Internal structure and parts list :: :: 7 7 6 5 6 1 9 5 2 9 2 287 IN 10 287 IN 8 3 4 3 8 4 11 12 12 11 :: :: :: 7 7 6 6 8 9 5 IN 1 1 5 2 287 9 3 10 10 287 IN 4 2 11 3 4 8 12 12 11 No. Part name 1 2 Material W1000-W W2000-W Plate cover ABS resin Body 3RO\DPLGHUHVLQVWHHO W3000-W W4000-W W8000-W ABS resin $OXPLQXPDOOR\GLHFDVWLQJ 3 2ULQJ 4 Element 'LDSKUDJPDVVHPEO\ 6 &RYHU .QRE Polyacetal resin 8 9DOYHDVVHPEO\ %UDVVK\GURJHQDWHGQLWUOHUXEEHUSRO\DFHWDOUHVLQ::::::RQO\ Pressure gauge assembly 3%7UHVLQSRO\DFHWDOUHVLQSRO\FDUERQDWHUHVLQQLWULOHUXEEHUEUDVVVWHHO Special nitrile rubber Note 2 Note 1 Polyacetal resin polypropylene Polypropylene Polyacetal resin polypropylene Polyacetal resin nitrile rubber Polyamide resin *DXJHSOXJDVVHPEO\ %ODQNLQJSOXJDVVHPEO\ 3%7UHVLQQLWULOHUXEEHUVWHHO 11 Bowl assembly 12 Bowl guard =LQFDOOR\GLHFDVWLQJQLWULOHUXEEHU $OXPLQXPDOOR\GLHFDVWLQJ PBT Resin Polyacetal resin nitrile rubber 3RO\FDUERQDWHUHVLQSRO\DFHWDOUHVLQXUHWKDQHUHVLQ Polyamide resin Polyamide resin 1RWH::LVDQHOHPHQWDVVHPEO\ 1RWH7KH::2ULQJKDVDVSHFLDOVKDSH Filter Regulator Series Dimensions Attachment C type bracket (-BW) Part no: B120 40 40 2 35 IN Tube center With PPD Option Rc1/8 (6) Rc1/4 (8) 68 44 45 92 Attached pressure gauge Panel cut dimensions ø2 6. 5 M5 Drain port Panel thickness: Max. 6mm 3 Dimension for knob operation W2000-W 35.5 45 2.3 ø39 G49P (73.5) ø43.5 G59P (76) ø52 G40P (75.5) ø42.5 G50P (75.5) ø52.5 G41P (74) ø42 G52P (86) ø52.5 R2 (74) 30 69 54 38 18 45 2.3 ø17.3 7 33 41 Y 88.5 Y (74) Attachment C type bracket (-BW) Part no: B220 X 44 1.5 147 L type bracket (-B3W) Part no: B230 45 38 52 60 45 18 .5 ø36 Panel thickness: Max. 4mm 26 7 2.3 26.5 Panel cut dimensions 2.3 69 54 18 60 Port size Rc1/4 (8) Rc3/8 (10) Attachment (pressure gauge) Maintenance dimensions Drain port 73 X G45P OUT Inner diameter ø5.7 to ø6 soft nylon tube Inner diameter ø5 soft vinyl tube OUT Option dimensions with pressure gauge attached Maintenance dimensions Attachment A W (piping adaptor set) IN 33 63 40 26.5 90 50 10 Tube center Tube center Inner diameter ø4 soft nylon tube Drain port OUT L type bracket (-B3W) Part no: B130 Option dimensions With automatic drain (F1) Port size Attachment (pressure gauge) IN 10 Tube center 6.5 Attachment A W (piping adaptor set) 68 44 6.5 45 53.5 43.5 35 OUT 96 IN 2 53.5 50.5 36 43.5 X Y 68.5 2.5 83 40 Dimension for knob operation W1000-W Option dimensions with pressure gauge attached Attached pressure gauge X Y G45P (73.5) ø39 G49P (73) ø43.5 G40P (75) ø42.5 G41P (73.5) ø42 G52P (85.5) ø52.5 R2 (73) 30 Filter Regulator Series Dimensions Dimensions 45 Attachment C type bracket (-BW) part no.: B320 45 67 2.3 2.3 34.5 45 63.5 72 45 53.5 OUT Tube center IN Tube center Port size Rc1/4 (8) Rc3/8 (10) 67 34.5 Panel cut dimensions IN Tube center Panel thickness: Max. 4mm 31.5 60 The dimensions for the plastic bowl is the same wheather the manual drain cock or automatic drain is installed. X Y G45P (70) ø39 G49P (69.5) ø43.5 G59P (72) ø52 G40P (71.5) ø42.5 G50P (71.5) ø52.5 G41P (70) ø42 (82) ø52.5 G52P R2 Dimension for knob operation Attachment C type bracket (-BW) Part no: B420 55 2.3 14 45 58 66.5 45 Y OUT Tube center IN 14 7 58 66.5 With PPD Option 84 55 Panel cut dimensions ø4 7 Port size Rc1/4 (8) Rc3/8 (10) Rc1/2 (15) OUT L type bracket (-B3W) Part no: B430 Tube center 171 Attachment A W (piping adapter set) Attachment (pressure gauge) Tube center Panel thickness: Max. 7mm IN OUT Option dimensions with pressure gauge attached X Y G45P (75) ø39 G49P (74.5) ø43.5 G59P (77) ø52 G40P (76.5) ø42.5 For the plastic bowl, the dimensions are the same regardless G50P of whether the manual cock or with automatic drain. (76.5) ø52.5 39.5 60 Inner diameter ø5.7 to 6 soft nylon tube Inner diameter ø5 soft vinyl tube Drain port 53.5 7 2.3 2.5 IN 84 55 55 53.5 3 110 X 51.5 (42.5) 30 (69.5) W4000-W 120 Rc3/4: 130 80 OUT Option dimensions with pressure gauge attached Attached pressure gauge Maintenance dimensions 72 63.5 Attachment (pressure gauge) Inner diameter ø5.7 to 6 soft nylon tube Inner diameter ø5 soft vinyl tube Drain port 16.5 ø4 0 With PPD Option OUT C type bracket (-B3W) part no.: B330 7 148 Attachment A W (piping adapter set) 53.5 7 16.5 2.5 IN X 46.5 (34.5) Y 104 3 103 63 Dimension for knob operation W3000-W Maintenance dimensions Attached pressure gauge G41P (75) ø42 G52P (86) ø52.5 R2 (75) 30 74 Filter Regulator Series Dimensions X 61.5 50 Option dimensions 65 2.3 60 Inner diameter ø5.7 to ø6 soft nylon tube inner diameter ø5. soft vinyl tube Drain port Maintenance dimensions The dimensions for the plastic bowl is the same wheather the manual drain cock or automatic drain is installed. 50 (84.5) ø43.5 G59P (87) ø52 G40P (86.5) ø42.5 G50P (86.5) ø52.5 G41P (85) ø42 G52P (98) ø52.5 R2 (85) 30 B C Drain port 104 68 16 IN Tube center OUT F1M M A B C W2000-W - - 147 W3000-W 163.5 143.5 154 W4000-W 187 166.5 177 W8000-W 266 245.5 256 Model no. 61 G49P 50 Y ø39 Attachment C type bracket (-BW) Part no: B820 9 X (85) Rc 1/4 Drain port Dimensions table Option dimensions with pressure gauge attached G45P A 250 Port size Rc3/4 (20) Rc1 (25) Attachment (pressure gauge) With PPD (option) 75 Piping center OUT Attachment A W (piping adaptor set) Attached pressure gauge Tube center 61 Tube center 50 IN Metal bowl (option) W2000-W, 3000-W, 4000-W, 8000-W With automatic drain Automatic drain cock Standard manual drain cock (FM, F1M) (M) (M1) Y 159 4 170 Rc1 3/4: 176 100 Dimension for knob operation W8000-W M1 MEMO 76 5HYHUVH¿OWHU regulator Standard white series W1100/W2100/W3100/W4100/W8100-W Series Introducing the 5 m dust removing element and 0.3 PWDUUHPRYLQJHOHPHQWZLWKEDFNÀRZIXQFWLRQWRWKHOLQHXS JIS symbol 6SHFL¿FDWLRQV Descriptions W1100-W W2100-W W3100-W W4100-W W8100-W Exterior :RUNLQJÀXLG Compressed air Max. working pressure MPa 1.0 Note 4, 5, 6 Withstanding pressure MPa 1.5 Note 6 Ambient temperature range 5 to 60 Note 7 m Filtration rating 5 5 or 0.3 0.05 to 0.85 Note 4 Set pressure range (Note 2) MPa 0.05 to 0.85 Relief With relief mechanism cm3 Drain capacity Port size 12 25 45 80 80 Note 3 Rc, NPT, G 1/8, 1/4 (3/8 uses an adaptor) 1/4, 3/8 (1/2 uses an adaptor) 1/4, 3/8 (1/2 uses an adaptor) 1/4, 3/8, 1/2 (3/4 uses an adaptor) 3/4, 1 (1 1/4 uses an adaptor) Product weight kg 0.175 0.4 Standard accessories 0.6 0.9 2 Pressure gauge, bowl guard Note 1: Check that the primary pressure is at least 0.05 MPa or more than the secondary pressure. Note 2: Refer to the set pressure range for the back pressure given on page 79 when selecting the model. Note 3: Drainage accumulates up to 170 cm3 only with the manual drain cock. Note 4: The automatic drain's minimum operating pressure for "F" with an automatic drain is 0.1 MPa. Initially generated drainage and air are purged until pressure reaches 0.1 MPa. Note 5: The automatic drain's minimum operating pressure for "F1" with an automatic drain is 0.15 MPa. Note 6: When "F1" with an automatic drain is selected for the W1100-W series, minimum operating pressure is 0.2 MPa, maximum operation pressure is 0.7 MPa and the guaranteed pressure resistance LV03D5HIHUWRWKHPD[LPXPSURFHVVLQJÀRZWDEOHSDJHIRUWKH))DXWRPDWLFGUDLQIRUWKHPD[LPXPZRUNLQJÀRZ6HWWKHZRUNLQJÀRZWROHVVWKDQWKHPD[LPXPZRUNLQJÀRZ Note 7: The working temperature range of the pressure switch with indicator PPD assembly "R1" is 5 to 50°C. 1RWH::6HULHVZLWKDQDXWRPDWLFGUDLQ)PXVWEHXVHGEHORZPD[LPXPÀRZUDWH5HIHUWRSDJH):IRUZHLJKW 2]RQHVSHFL¿FDWLRQV W*100 - (Page 186) -W- &OHDQVSHFL¿FDWLRQ - P11 (Catalog No. CB-033SA) Dust generation preventing structure for use in cleanrooms W*100 - - - - P7* 6SHFL¿FDWLRQIRU/L%SURGXFWLRQ 6SHFL¿FDWLRQIRU/L%PDQXIDFWXULQJSURFHVV W*100 - 77 - P4* (Catalog No.CC-947A) Filter Regulator Series How to order * Refer page 9 for an explanation of the options. A6W Symbol : Z : W : 6 : W1100 A Model no. : How to order Descriptions B Port size A Model no. B Port size 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 C Port thread type C Port thread type Blank Note 1 Rc thread N NPT thread G G thread D Option D Option Note 2, Note 3 Blank Drainage Note 4 With manual drain cock F Automatic drain with manual override (NO type) F1 Automatic drain with manual override (NC type) FF Large exhaust automatic drain with manual override (NO type) FF1 Large exhaust automatic drain with manual override (NO type) Blank Polycarbonate bowl Bowl Z material M Metal bowl M1 Metal bowl with manual drain cock Element Nylon bowl ȝP Blank Y Pressure Blank L Range ȝPVXEPLFURQ 0.05 to 0.35MPa Blank Relief N Blank Pressure gauge E Displayed F unit Piping adaptor set (included) G Attachment Note 1: G threads and NPT threads are available for IN, OUT, gauge port and drain discharge port (metal bowl with automatic drain). Note 2: Select options per drainage, bowl material, element, and regulator sections. When selecting options for several items, list options in order from the top. Note 3: Position of the check valve and pressure gauge can not be changed. If the reverse direction of IN and OUT are required, indicate "X1" in the end of optional section. Note 4: Refer to page 12 for working conditions of the automatic drain. 1RWH5HIHUWRSDJHIRUPD[ÀRZUDWHRIRSWLRQ< Note 6: Pressure gauge display range will be 0 to 0.4 MPa for option "L". Note 7: When option "T6" is selected, only "blank" or "R2" is selected for the (G) pressure gauge (enclosed). The digital pressure sensor PPX mounting port (Rc1/8) is assembled ventilated. Note 8: Output type will be NPN transistor output. Consult with CKD if PNP transistor output is required. Note 9: The piping adapter set and C bracket cannot be used together. Note 10: A joiner set is attached with the piping adapter set. Note 11: If NPT is selected for the "C" piping thread type, a NPT pressure gauge is enclosed. If Rc or G thread is selected, an R thread pressure gauge is enclosed. Note 12: Refer to Section 2. Regulator , in " PRECAUTIONS For Installation and Adjustment" (page 15) for details on mounting the L-type bracket. Note 6 With relief mechanism Non-relief type Standard pressure gauge (G401-W) T Without pressure gauge (gauge port (Rc1/4) assembled sealed) T8 Pressure gauge attachable (gauge port (Rc1/4) assembled open) T6 Compatibility with digital pressure sensor PPX Note 7 R1 Pressure switch with display PPD assembled Note 8 Flow Blank 6WDQGDUGÀRZOHIWWRULJKW Direction X1 5HYHUVHÀRZULJKWWROHIW E Displayed unit Blank J1 MPa display, Rc thread MPa display, NPT, G thread F Piping adaptor set (included) Cautions for model No. selection 1RWH 0.05 to 0.85MPa Blank Not attached A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set Note 9, 10 pages 155 to 157 * Adaptor thread type Blank Rc thread N NPT thread G G thread G Attachment Blank Note 11 Page 152, 198 Not attached BW C type bracket B3W Note 8 L type bracket G45P G45D-8-P10 (L: G45D-8-P04) G49P G49D-8-P10 (L: G49D-8-P04) G59P G59D-8-P10 (L: G59D-8-P04) G40P G40D-8-P10 (L: G40D-8-P04) G50P G50D-8-P10 (L: G50D-8-P04) G41P G41D-8-P10 (L: G41D-8-P04) G52P G52D-8-P10 (L: G52D-8-P10) R2 Note 6 Digital pressure sensor: PPX-R10N-6M 78 Filter Regulator Series Flow characteristics 0.6 0.5 0.4 0.3 0.2 0.1 (MPa) 0 0.5 1.0 1.5 Primary pressure 0.7 MPa 0.6 0.5 0.4 0.3 0.2 0.1 0.5 0.5 0.4 0.3 0.2 0.1 (MPa) 0.5 1 1.5 2 2.5 0.5 0.4 0.3 0.2 0.1 0 0.3 0.2 0.1 (MPa) 1.5 2.0 2.5 0.5 2.0 2.5 0.4 0.3 0.2 0.1 Primary pressure 0.7 MPa 0.4 0.3 0.2 0.1 2 3 4 5 6 7 8 0.1 (MPa) 0 0.6 9 10 3.0 2.0 4.0 2.0 3.0 4.0 Primary pressure 0.7 MPa 0.4 0.3 0.2 0.1 0 1.0 5.0 3.0 2.0 4.0 Set pressure range for back pressure Primary pressure 0.7 MPa 0.5 0.4 0.3 0.2 0.1 1 W3100-W W4100-W W1100-W 0.8 Not available W8100-W 0.6 Usable 0.4 W2100-W 0.2 (MPa) 0 1 2 3 4 5 6 7 8 9 3 $LUÀRZUDWHP /min (ANR)) $LUÀRZUDWHP /min (ANR)) 10 0 0.1 0.3 0.2 0.4 0.22 0.2 Set pressure 0.18 0.16 (MPa) 0.4 0.2 0.6 0.8 W3100-W 1.0 0.8 0.6 0.2 (MPa) (MPa) 0 0.2 0.3 W8100-W 0.21 0.2 0.19 Set pressure 0.18 0.17 0 (MPa) 0.2 0.4 0.6 0.8 Primary pressure (MPa) 79 0.1 Set pressure (MPa) Secondary pressure Secondary pressure (MPa) Usable range 0.4 Primary pressure (MPa) W4100-W Unusable range Secondary pressure Secondary back pressure Secondary pressure W2100-W 0.21 0.2 0.19 Set pressure 0.18 0.17 0 0.2 0.4 0.6 0.8 Primary pressure (MPa) 0.5 Set pressure (MPa) Note: The upper side of the graph is nonusable and the lower side usable. Example: If W4100-W is set to set pressure 0.2 MPa and the secondary back pressure is 0.6 MPa or more, the secondary pressure will not be released to the primary side. Pressure characteristics 0.24 5.0 $LUÀRZUDWHP3/min (ANR)) 0.6 3 W1100-W 5.0 0.5 (MPa) 0 (MPa) (MPa) 1 0.2 W4100-15-W 1.0 Secondary pressure 0.5 0 0.3 $LUÀRZUDWHP /min (ANR)) Primary pressure 0.7 MPa 2.5 0.4 1.0 W8100-25-W 0.6 2 $LUÀRZUDWHP3/min (ANR)) 0.5 $LUÀRZUDWHP /min (ANR)) 1.5 Primary pressure 0.7 MPa 0.5 3 W8100-20-W Secondary pressure 1.5 1.0 0.6 3 1 0.6 Secondary pressure 0.4 Secondary pressure Secondary pressure Primary pressure 0.7 MPa 1.0 0.5 $LUÀRZUDWHP3/min (ANR)) 0.5 0.5 0 $LUÀRZUDWHP3/min (ANR)) W4100-10-W 0 0.1 W3100-10-W 0.6 3 W4100-8-W (MPa) 0.2 0 Primary pressure 0.7 MPa $LUÀRZUDWHP3/min (ANR)) 0.6 0.3 Secondary pressure Secondary pressure Secondary pressure Primary pressure 0.7 MPa 0 0.4 1.5 W3100-8-W 0.6 0 0.5 $LUÀRZUDWHP3/min (ANR)) W2100-10-W (MPa) 1.0 Primary pressure 0.7 MPa 0.6 (MPa) 0 $LUÀRZUDWHP3/min (ANR)) 0.7 0.7 Secondary pressure Primary pressure 0.7 MPa W2100-8-W Secondary back pressure (MPa) W1100-8-W Secondary pressure Secondary pressure W1100-6-W 0.24 0.22 0.2 Set pressure 0.18 0.16 0 0.2 0.4 0.6 0.8 Primary pressure (MPa) Filter Regulator Series Internal structure and parts list Internal structure and parts list W1100-W W2100-W 7 7 1 6 5 6 10 2 9 5 IN OUT 2 8 3 10 OUT IN 9 8 3 4 4 12 11 11 12 W3100-W, W4100-W W8100-W 7 7 6 1 6 5 8 5 9 IN 1 10 2 9 OUT 8 3 10 4 2 11 4 3 12 12 11 Functional explanation Material No. Part name 1 Plate cover ABS resin 2 Body Polyamide resin, steel 3 4 O-ring Note 2 resin Element Note 1 Polyacetal Polypropylene 5 Diaphragm assembly 6 W1100-W W2100-W W3100-W W4100-W W8100-W Cover - ABS resin Aluminum alloy die-casting Special nitrile rubber Polyacetal resin Nitrile rubber Polyamide resin Polypropylene Zinc alloy die-casting nitrile rubber PBT Resin Aluminum alloy die-casting 7 Knob Polyacetal resin 8 Valve assembly Brass, hydrogenated nitrle rubber (polyacetal resin: W2100-W, W3100-W, W4100-W only) 9 Pressure gauge assembly PBT resin, polyacetal resin, polycarbonate resin, nitrile rubber, brass, steel 10 Check valve full assembly 11 Bowl assembly 12 Bowl guard When the primary pressure is introduced from the IN side, the check valve functions as a regular regulator because it closes with primary pressure and spring load. When primary pressure is released by a changeover valve such as a shut-off valve, the check valve opens with secondary pressure. Pressure in the diaphragm chamber is released and pressure drops. This causes the diaphragm to be pressed down by the pressure adjustment spring. The main valve (valve assembly) opens, and the air on the OUT side is discharged. Note: Set back pressure A for when the primary pressure is released within the range in the graph for the regulator's set pressure. (Refer to page 79 for graph) Circuit diagram Shut-off valve PBT resin, nitrile rubber, stainless steel wire, steel Polycarbonate resin, polyacetal resin, urethane resin Polyamide resin Polyamide resin, steel EXH IN OUT A Note 1: W1100-W is an element assembly. Note 2: The W1100-W O ring has a special shape. Note 3: Refer to page 84 for repair parts kit model no. :KHQXVLQJDVKXWRIIYDOYHEHIRUHWKHUHYHUVH¿OWHUDQGUHJXODWRU 80 Filter Regulator Series Dimensions IN OUT 2 35 43.5 45 53.5 ø2 6. 5 2 Tube center Panel thickness: Max. 6mm Option dimensions With automatic drain (F1) With PPD option Tube center Port size Rc1/8 (6) Rc1/4 (8) Attachment (pressure gauge) 35.5 Maintenance dimensions L type bracket (-B3W) Part no: B130 Option dimensions with pressure gauge attached 68 44 45 OUT 90 G49P (73.5) ø43.5 G59P (76) ø52 G40P (75.5) ø42.5 G50P (75.5) ø52.5 G41P (74) ø42 G52P (86) ø52.5 R2 (74) 30 35.5 45 45 2.3 2.3 OUT 1.5 IN ø39 X 33 50 Y (74) 41 W2100-W IN 88.5 3 Dimension for knob operation Tube center X G45P Y OUT 53.5 35 Tube center IN Attached pressure gauge 10 43.5 6.5 10 M5 Drain port 52 Attachment C type bracket (-BW) Part no: B120 68 44 92 40 Drain port 60 96 Attachment A W (piping adaptor set) Inner diameter ø4 soft nylon tube 6.5 Panel cut dimensions 40 40 Y 68.5 2.5 83 40 X 50.5 36 Dimension for knob operation W1100-W 147 Attachment A W (piping adaptor set) Port size Rc1/4 (8) Rc3/8 (10) Attachment (pressure gauge) Panel cut dimensions .5 ø36 60 Maintenance dimensions Panel thickness: Max. 4mm Inner diameter ø5.7 to ø6 soft nylon tube Inner diameter ø5 soft vinyl tube Drain port Attachment C type bracket (-BW) Part no: B220 35.5 L type bracket (-B3W) Part no: B230 54 69 38 45 54 18 2.3 ø17.3 38 45 18 26 7 2.3 18 44 33 63 7 81 Option dimensions with pressure gauge attached 69 Attached pressure gauge X Y G45P (73.5) ø39 G49P (73) ø43.5 G40P (75) ø42.5 G41P (73.5) ø42 G52P (85.5) ø52.5 R2 (73) 30 Filter Regulator Series Dimensions Dimensions W3100-W X 46.5 (34.5) 45 45 2.3 ø4 0 63.5 72 45 53.5 OUT Tube center 2.5 IN 2.3 Panel cut dimensions Y 104 3 Dimension for knob operation 103 63 148 Attachment A W (piping adaptor set) Inner diameter ø5.7 to ø6 soft nylon tube Inner diameter ø5 soft vinyl tube Port size Rc1/4 (8) Rc3/8 (10) Attachment (pressure gauge) 60 With PPD Option Drain port Panel thickness: Max. 4mm 31.5 Maintenance dimensions Attachment C type bracket (-BW) Part no: B320 L type bracket (-B3W) Part no: B330 Option dimensions with pressure gauge attached Attached pressure gauge 67 34.5 67 34.5 16.5 Y (70) ø39 G49P (69.5) ø43.5 G59P (72) ø52 G40P (71.5) ø42.5 G50P (71.5) ø52.5 G41P (70) ø42 (82) ø52.5 Tube center IN Tube center OUT IN 72 63.5 45 53.5 7 7 16.5 X G45P OUT The dimensions for the plastic bowl is the same wheather the manual drain cock or automatic drain is installed. G52P R2 (69.5) 30 55 55 2.3 Panel cut dimensions 58 66.5 45 53.5 OUT Tube center 2.5 IN 2.3 ø4 7 X 51.5 (42.5) Y 110 3 120 Rc3/4: 130 80 Dimension for knob operation W4100-W Panel thickness: Max. 7mm 171 Attachment A W (piping adaptor set) Attachment (pressure gauge) Port size Rc1/4 (8) Rc3/8 (10) Rc1/2 (15) With PPD option 60 Inner diameter ø5.7 to 6 soft nylon tube Inner diameter ø5 soft vinyl tube Drain port Attachment C type bracket (-BW) Part no: B420 L type bracket (-B3W) Part no: B430 84 55 14 14 OUT 58 66.5 45 Tube center IN 53.5 7 7 84 55 39.5 Maintenance dimensions Tube center IN OUT The dimensions for the plastic bowl is the same wheather the manual drain cock or automatic drain is installed. Option dimensions with pressure gauge attached X Y G45P Attached pressure gauge (75) ø39 G49P (74.5) ø43.5 G59P (77) ø52 G40P (76.5) ø42.5 G50P (76.5) ø52.5 G41P (75) ø42 G52P (86) ø52.5 R2 (75) 30 82 Filter Regulator Series Dimensions 170 Rc1 3/4: 176 4 100 Dimension for knob operation W8100-W X 61.5 50 65 Attachment C type bracket (-BW) Part no: B820 2.3 104 159 68 IN OUT Tube center 61 OUT 250 Port size Attachment (pressure gauge) Rc3/4 (20) Rc1 (25) Option dimensions with pressure gauge attached 50 60 With PPD (Option) Maintenance dimensions The dimensions for the plastic bowl is the same wheather the manual drain cock or automatic drain is installed. 83 50 IN Attachment A W (piping adaptor set) Inner diameter ø5.7 to 6 soft nylon tube Inner diameter ø5 soft vinyl tube Drain port 61 50 Y 9 16 X Y G45P Attached pressure gauge (85) ø39 G49P (84.5) ø43.5 G59P (87) ø52 G40P (86.5) ø42.5 G50P (86.5) ø52.5 G41P (85) ø42 G52P (98) ø52.5 R2 (85) 30 Filter Regulator Series Option dimensions Option dimensions Metal bowl W2100-W W3100-W W4100-W W8100-W (option) With automatic drain (FM, F1M) Automatic drain cock (M) Tube center A B C Tube center Tube center Standard manual drain cock (M1) Dimensions table F1M M A B C W2100-W - - 147 W3100-W 163.5 143.5 154 W4100-W 187 166.5 177 W8100-W 266 245.5 256 Model no. Rc1/4 Drain port Drain port M1 Option, parts dimensions Bottom spring Looper 5 m element Y 0.3 m Element L Adjusting spring for low Adjusting spring Diaphragm assembly EDIÀH Bowl O ring pressure N No relief diaphragm assembly ' 55 24 0 674 Valve assembly Repair parts kit 6HWFRQVLVWLQJRIGLDSKUDJPDVVHPEO\YDOYHDVVHPEO\ERWWRPVSULQJORXYHUHOHPHQWEDIÀHERZO2ULQJ Repair kit model no. Model Relief type diaphragm 5 m element (blank) No relief type diaphragm 5 m element (N) Relief type diaphragm 0.3 m element (Y) No relief type diaphragm 0.3 m element (NY) ʊ W1000-W, W1100-W W1000-KIT W1000-KIT-N ʊ W2000-W, W2100-W W2000-KIT W2000-KIT-N ʊ ʊ W3000-W, W3100-W W3000-KIT W3000-KIT-N W3000-KIT-Y W3000-KIT-NY W4000-W, W4100-W W4000-KIT W4000-KIT-N W4000-KIT-Y W4000-KIT-NY W8000-W, W8100-W W8000-KIT W8000-KIT-N W8000-KIT-Y W8000-KIT-NY 1RWH:LWKWKH::DQG::WKHHOHPHQWDQGEDIÀHDUHDVVHPEO\SDUWVDQGWKHORXYHULVDVVHPEOHGRQWRWKHERG\7KHVHSDUWVDUHH[FOXGHGIURPFRQVXPDEOHV Valve assembly (valve assembly and bottom spring set) Model Valve assembly model no. W1000-W, W1100-W W1000-VALVE-ASSY W2000-W, W2100-W W2000-VALVE-ASSY W3000-W, W3100-W W3000-VALVE-ASSY W4000-W, W4100-W W4000-VALVE-ASSY W8000-W, W8100-W W8000-VALVE-ASSY * Refer to option, parts list on page 128 for adjusting spring, diaphragm and gauge plug assembly. 5HIHUWRDLU¿OWHURSWLRQVDQGSDUWVWDEOHSDJHVWRIRUGHWDLOVRQWKHHOHPHQWERZODVVHPEO\DQGERZOJXDUG 84 $LU¿OWHUVWDQGDUGZKLWHVHULHV F1000 / F2000 / F3000 F4000 / F6000 / F8000-W Series ,QWURGXFLQJWKH PHOHPHQWIRUGXVWUHPRYDODQG PHOHPHQWIRUWDUUHPRYDO PHOHPHQWVHULHVH[FOXGLQJ)6HULHVSRUWVL]HWR -,6V\PERO 6SHFL¿FDWLRQV Descriptions F1000-W F2000-W F3000-W F4000-W F6000-W F8000-W 1RWH ([WHULRU :RUNLQJÀXLG &RPSUHVVHGDLU 0D[ZRUNLQJSUHVVXUH 03D 1RWH :LWKVWDQGLQJSUHVVXUH 03D 1RWH $PELHQWWHPSHUDWXUHUDQJH WR )LOWUDWLRQUDWLQJ m 'UDLQFDSDFLW\ FP 3RUWVL]H 5F137* 3URGXFWZHLJKW RU XVHVDQDGDSWRU XVHVDQDGDSWRU NJ XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU 6WDQGDUGDFFHVVRULHV %RZOJXDUG 1RWH'UDLQDJHDFFXPXODWHVXSWRFPRQO\ZLWKWKHPDQXDOGUDLQFRFN 1RWH:KHQXVLQJ):VHULHV)ZLWKDQDXWRPDWLFGUDLQWKHPLQLPXPRSHUDWLQJSUHVVXUHLV03DDQGPD[LPXPRSHUDWLRQSUHVVXUHLV03D 5HIHUWRWKHPD[LPXPZRUNLQJÀRZWDEOHSDJHIRU):)ZLWKDQDXWRPDWLFGUDLQIRUGHWDLOVRQPD[LPXPZRUNLQJÀRZ6HWWKHZRUNLQJÀRZWROHVVWKDQWKHPD[LPXPZRUNLQJÀRZ 1RWH7KHDXWRPDWLFGUDLQ VPLQLPXPRSHUDWLQJSUHVVXUHIRU)ZLWKDQDXWRPDWLFGUDLQLV03D,QLWLDOO\JHQHUDWHGGUDLQDJHDQGDLUDUHSXUJHGXQWLOSUHVVXUHUHDFKHV03D 1RWH7KHDXWRPDWLFGUDLQ VPLQLPXPRSHUDWLQJSUHVVXUHIRU)ZLWKDQDXWRPDWLFGUDLQLV03D &OHDQVSHFL¿FDWLRQ ):)ZLWKDXWRPDWLFGUDLQPD[ZRUNLQJÀRZ &DWDORJ1R&%6$ F*000 - - P7* 6SHFL¿FDWLRQIRU/L%SURGXFWLRQ &DWDORJ1R&&$ 0D[ZRUNLQJFXUUHQW 'XVWJHQHUDWLRQSUHYHQWLQJVWUXFWXUHIRUXVHLQFOHDQURRPV PPLQ$15 6SHFL¿FDWLRQIRU/L%PDQXIDFWXULQJSURFHVV F*000 - - P4* 3ULPDU\SUHVVXUH03D ):)ZLWKDXWRPDWLFGUDLQPD[ZRUNLQJÀRZ Primary pressure (MPa) Port size PPLQ$15 0.2 0.3 0.4 0.5 0.6 0.7 6 8 Air Filter Series +RZWRRUGHU +RZWRRUGHU 6 W Z 5HIHU SDJH IRU DQ H[SODQDWLRQ RIWKHRSWLRQV A6W 6\PERO A 0RGHOQR ) ) ) ) ) ) F1000 A Model no. 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Bowl guard model no. Model 5 m Element 0.3 m Element (Y) ):1RWH ).,7 ): ).,7 ):)0: Model For polycarbonate bowl )::::: ):%2:/*8$5' ):%2:/*8$5'= /: /:%2:/*8$5' /:%2:/*8$5'= ).,7 ).,7< 0: 0:%2:/*8$5' 0:%2:/*8$5'= ):)0: ).,7 ).,7< )::::: ):%2:/*8$5' ):%2:/*8$5'= ):)0: ).,7 ).,7< ::):::0: ):%2:/*8$5' ):%2:/*8$5'= ):)0:1RWH ).,7 ).,7< /: 1RWH)RU):WKHEDIÀHDQGHOHPHQWDUHDVVHPEOHGSDUWVVRWKHVHW FRQVLVWVRIHOHPHQWDVVHPEO\DQGERZO2ULQJ 1RWH)RU)FRQVLVWVRIEDIÀHHOHPHQWDQGERZO2ULQJ Nylon bowl /:%2:/*8$5' /:%2:/*8$5'= ):::0::: ): 0: :: ): ):%2:/*8$5' ):%2:/*8$5'= ::0: /:/: /:%2:/*8$5' /:%2:/*8$5'= ::):::)))) '7:%2:/*8$5' '7:%2:/*8$5'= 1RWH7KHERZOJXDUGIRUWKH6HULHV)LVVROGDVDVHWZLWKWKHERZODVVHPEO\ 7KHPRGHOQRLV):%2:/%2:/*8$5') Air Filter Series %RZODVVHPEO\6HWRIERZODVVHPEO\DQGERZO2ULQJ Bowl assembly model no. 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PRXQWLQJSRUW5FLVDVVHPEOHGYHQWLODWHG 1RWH2XWSXWW\SHZLOOEH131WUDQVLVWRURXWSXW&RQVXOW ZLWK&.'LI313WUDQVLVWRURXWSXWLVUHTXLUHG 1RWH7KHSLSLQJDGDSWHUVHWDQG&EUDFNHWFDQQRWEH XVHGWRJHWKHU 1RWH$ MRLQHU VHW LV DWWDFKHG ZLWK WKH SLSLQJ DGDSWHU VHW 1RWH,I137LVVHOHFWHGIRUWKH&SLSLQJWKUHDGW\SH D 137 SUHVVXUH JDXJH LV HQFORVHG ,I 5F RU * WKUHDGLVVHOHFWHGDQ5WKUHDGSUHVVXUHJDXJH LVHQFORVHG 1RWH5HIHUWR6HFWLRQ5HJXODWRULQ 35(&$87,216 IRU,QVWDOODWLRQDQG$GMXVWPHQWSDJHIRUGHWDLOV RQPRXQWLQJWKH/W\SHEUDFNHW 5HYHUVHÀRZULJKWWROHIW 03DGLVSOD\5FWKUHDG 03DGLVSOD\137*WKUHDG Piping adaptor set (included) Blank 1RWDWWDFKHG A6*W SLSLQJDGDSWRUVHW A8*W SLSLQJDGDSWRUVHW A10*W SLSLQJDGDSWRUVHW A15*W SLSLQJDGDSWRUVHW A20*W SLSLQJDGDSWRUVHW A25*W SLSLQJDGDSWRUVHW A32*W SLSLQJDGDSWRUVHW Note 6, 7 pages 155 to 157 * Adaptor thread type Blank G 5FWKUHDG N 137WKUHDG G *WKUHDG Attachment Blank BW Note 8 Page 152, 198 1RWDWWDFKHG &W\SHEUDFNHW B3W Note 5 /W\SHEUDFNHW B4W %W\SHEUDFNHW G45P *'3/*'3 G49P *'3/*'3 G59P *'3/*'3 G40P *'3/*'3 G50P *'3/*'3 G41P *'3/*'3 G52P *'3/*'3 1RWH R2 Note 4 'LJLWDOSUHVVXUHVHQVRU33;510 Regulator Series Flow characteristics Secondary pressure Primary pressure 0.7 MPa 0.5 0.4 0.3 0.2 0.1 03D 0 0.5 1.0 Primary pressure 0.7 MPa 0.6 0.5 0.4 0.3 0.2 0.1 03D 0 1.5 1.0 0.3 0.2 0.5 1 1.5 2 2.5 3 0.6 0.5 0.4 0.3 0.2 0.1 03D 0 Secondary pressure Secondary pressure Primary pressure 0.7 MPa 0.5 0.4 0.3 0.2 1.0 1.5 0.5 2.0 2.5 0.5 0.4 0.3 0.2 2 4 6 8 10 Secondary pressure Secondary pressure 2.0 2.5 1.5 2 Primary pressure 0.7 MPa 0.4 0.3 0.2 0.1 0 1.0 2.0 3.0 4.0 1.0 2.0 3.0 4.0 5.0 0.6 Primary pressure 0.7 MPa 0.5 0.4 0.3 0.2 0.1 03D 0 1.0 2.0 3.0 4.0 $LUÀRZUDWHP3PLQ$15 Primary pressure 0.7 MPa 0.6 0.5 0.4 0.3 0.2 0.1 0 2 4 6 8 10 $LUÀRZUDWHP3PLQ$15 R8000-25-W Secondary pressure R8000-20-W Primary pressure 0.7 MPa 0.6 0.5 0.4 0.3 0.2 0.1 4 6 8 10 12 14 Primary pressure 0.7 MPa 0.6 0.5 0.4 0.3 0.2 0.1 03D 0 2 $LUÀRZUDWHP3PLQ$15 4 6 8 10 12 14 $LUÀRZUDWHP3PLQ$15 Pressure characteristics Secondary pressure 0.22 0.2 Set pressure 0.18 0.16 03D 0.2 0.4 0.6 0.21 0.20 0.21 0.2 Set pressure 0.18 0.17 0 0.2 0.4 0.6 0.8 3ULPDU\SUHVVXUH03D 115 0.4 0.6 0.8 1 0.21 0.2 Set pressure 0.19 0.18 03D 0.2 0.4 1.0 Set pressure 0.20 0.19 0 0.8 R8000-W 0.21 03D 0.6 3ULPDU\SUHVVXUH03D R6000-W Secondary pressure Secondary pressure R4000-W 03D 0.2 0.22 3ULPDU\SUHVVXUH03D 3ULPDU\SUHVVXUH03D 0.19 Set pressure 0.19 0.18 0 03D 0.8 R3000-W 0.22 0.2 0.4 0.6 0.8 3ULPDU\SUHVVXUH03D Secondary pressure Secondary pressure 0.24 Secondary pressure R2000-W R1000-W 5.0 R4000-15-W 0.2 03D 2.5 $LUÀRZUDWHP3PLQ$15 0.4 0.3 $LUÀRZUDWHP3PLQ$15 Secondary pressure 1 R6000-25-W 0.6 2 0.5 0.5 $LUÀRZUDWHP3PLQ$15 Primary pressure 0.7 MPa 0 1.5 0.5 0.1 03D 0 R6000-20-W 03D 1.0 Primary pressure 0.7 MPa 0.6 $LUÀRZUDWHP3PLQ$15 0.1 03D 0 0 0.6 03D R4000-10-W 0.5 0.2 $LUÀRZUDWHP3PLQ$15 R4000-8-W 0.1 03D 0 0.3 R3000-10-W Primary pressure 0.7 MPa $LUÀRZUDWHP3PLQ$15 0.6 0.4 $LUÀRZUDWHP3PLQ$15 Secondary pressure Primary pressure 0.7 MPa 0.5 0.4 0 Primary pressure 0.7 MPa 0.5 0.1 03D 0 3.0 R3000-8-W Secondary pressure Secondary pressure R2000-10-W 0.7 0.6 0.7 0.6 $LUÀRZUDWHP3PLQ$15 $LUÀRZUDWHP3PLQ$15 0.1 03D 0 2.0 Secondary pressure Secondary pressure 0.6 R2000-8-W Secondary pressure R1000-8-W R1000-6-W 0.21 0.2 0.18 0.17 03D 1 Set pressure 0.19 0.2 0.4 0.6 0.8 3ULPDU\SUHVVXUH03D 5.0 Regulator Series Internal structure and parts list Internal structure and parts list R1000-W R2000-W 9 1 6 9 7 1 6 7 ,1 ,1 OUT 2 8 OUT 2 3 3 4 4 5 5 R3000-W R4000-W R6000-W 7 6 8 7 OUT ,1 8 OUT ,1 9 1 9 1 6 2 2 3 3 4 4 5 5 R8000-W 9 1 6 8 7 2 3 4 5 No. Part name 1 Plate cover Material R1000-W R2000-W R3000-W R4000-W R6000-W 2 Body Polyamide resin, steel Aluminum alloy die-casting Aluminum alloy die-casting 3 Diaphragm assembly Polyacetal resin nitrile rubber =LQFDOOR\GLHFDVWLQJQLWULOHUXEEHU1RWH 4 Cover 5 Knob Polyacetal resin 6 Valve assembly %UDVVK\GURJHQDWHGQLWUOHUXEEHUSRO\DFHWDOUHVLQ5:5:5:RQO\ 7 Pressure gauge assembly 8 9 Gauge plug assembly %ODQNLQJSOXJDVVHPEO\1RWH %RWWRPSOXJ1RWH R8000-W ABS resin Polyamide resin Aluminum alloy die-casting PBT Resin PBT resin, polyacetal resin, polycarbonate resin, nitrile rubber, brass, steel - - Polyacetal resin nitrile rubber PBT resin, nitrile rubber, copper Polyacetal resin - - - Aluminum alloy die-casting 1RWH$EODQNSOXJLVHQFORVHGZLWKWKH5:VWDQGDUGW\SH 1RWH5HIHUWRSDJHIRUUHSDLUSDUWV 1RWH$OXPLQXPZLOOEHDGGHGIRU5:IRUORZSUHVVXUH 1RWH7KHPDWHULDOIRU50:50:LVDOXPLQXPDOOR\GLHFDVWLQJ 116 Regulator Series Dimensions R1000-W Attachment A :SLSLQJDGDSWRUVHW X 50.5 36 40 ø2 OUT 6. 5 35 43.5 24.5 27 /W\SHEUDFNHW%: 3DUWQR% ,1 Tube center OUT 43.5 6.5 ,1 45 10 35 6.5 Tube center 40 Option dimensions with pressure gauge attached Attached pressure gauge X Y Attachment &W\SHEUDFNHW%: 3DUWQR% 68 44 3DQHOWKLFNQHVV0D[PP 2 With PPD Option OUT 53.5 'LPHQVLRQIRUNQRERSHUDWLRQ Port size 5F 5F Attachment SUHVVXUHJDXJH 2.5 68.5 29 Tube center 45 53.5 ,1 Panel cut dimensions 2 Y 83 40 10 44 68 G45P ø39 G49P ø43.5 G59P ø52 G40P ø42.5 G50P ø52.5 G41P ø42 G52P ø52.5 R2 30 R2000-W 2SWLRQZLWK33' $WWDFKPHQWSUHVVXUHJDXJH 50 Panel cut dimensions 62 Attachment A :SLSLQJDGDSWRUVHW 26.5 31.5 ø3 35.5 6.5 90 Y OUT 3DQHOWKLFNQHVV0D[PP 88.5 120 54.5 Rc1/4 77 Port size 5F 5F G45P 50.5 3 Option dimensions with pressure gauge attached Attached pressure gauge X Y X &W\SHEUDFNHW%: 3DUWQR% ø52 G40P ø42.5 ø52.5 G50P G41P ø42 G52P ø52.5 54 40 69 38 45 18 36 2.3 4-ø6 ø17.3 ø17.3 26 18 74 86 44 33 63 7 2.3 7 45 18 30 58 2.3 69 38 117 ø43.5 G49P /W\SHEUDFNHW%: 3DUWQR% 54 54 ø39 G59P R2 /W\SHEUDFNHW%: 3DUWQR% 48 /2C 65.5 ,1 Regulator Series Dimensions Dimensions R3000-W Attachment A :SLSLQJDGDSWRUVHW X 47 32 103 45 2.3 45 Panel cut dimensions Port size 5F 5F Attachment SUHVVXUHJDXJH With PPD Option 66 57.5 0 ø4 2.3 3DQHOWKLFNQHVV0D[PP 45 31.5 3 104 40 Y OUT 53.5 32.5 ,1 2.5 63 'LPHQVLRQIRUNQRERSHUDWLRQ $WWDFKPHQW&W\SHEUDFNHW &W\SHEUDFNHW%: 3DUWQR% /W\SHEUDFNHW%: 3DUWQR% Option dimensions with pressure gauge attached Attached pressure gauge X Y OUT ,1 57.5 34.5 ,1 53.5 45 Tube center G45P ø39 G49P ø43.5 G59P ø52 G40P ø42.5 ø52.5 7 7 16.5 66 Tube center 67 16.5 OUT G50P 34.5 G41P ø42 67 G52P ø52.5 R2 30 R4000-W X 52 36.5 120 5F 7 45 35 Port size 5F 5F 5F Attachment SUHVVXUHJDXJH With PPD option 3DQHOWKLFNQHVV0D[PP 2.3 55 39.5 3 110 40.5 Y OUT ø4 58 66.5 ,1 2.3 2.5 80 Panel cut dimensions 55 53.5 Attachment A :SLSLQJDGDSWRUVHW 'LPHQVLRQIRUNQRERSHUDWLRQ Attachment &W\SHEUDFNHW%: 3DUWQR% /W\SHEUDFNHW%: 3DUWQR% Tube center OUT ,1 Option dimensions with pressure gauge attached Attached pressure gauge X Y 58 55 ,1 OUT 53.5 45 Tube center G45P ø39 G49P ø43.5 G59P ø52 G40P ø42.5 55 G50P ø52.5 84 G41P ø42 G52P ø52.5 R2 30 7 7 14 66.5 84 14 118 Regulator Series Dimensions R6000-W $WWDFKPHQWSUHVVXUHJDXJH Panel cut dimensions 2SWLRQZLWK33' 160 5F Attachment A :SLSLQJDGDSWRUVHW ø47 90 90 45 40 45 OUT 㧹㧼㨍 Y 80.5 ,1 Option dimensions with pressure gauge attached Attached pressure gauge X Y 㧯㧷㧰 151 㧾㧢㧜㧜㧜̂㧞㧡 111 Rc1/4 77 3 70.5 Port size 5F 5F 57 X Attachment &W\SHEUDFNHW%: 3DUWQR% 60 ø39 ø43.5 G49P G59P ø52 G40P ø42.5 G50P ø52.5 G41P ø42 G52P ø52.5 R2 30 Tube center 40.5 58 66.5 16 /W\SHEUDFNHW%: 3DUWQR% 97 104 68 G45P 2.3 54 97.5 9 7 ø35 2.3 55 14 55 84 65 Tube center 94 R8000-W X 62 50 170 5F 40 ,1 159 Attachment A :SLSLQJDGDSWRUVHW Y OUT 2.3 61 100 65 Port size 5F 5F Attachment SUHVVXUHJDXJH 'LPHQVLRQIRUNQRERSHUDWLRQ 104 68 119 61 50 9 16 ,1 50 Option dimensions with pressure gauge attached Attached pressure gauge X Y Attachment &W\SHEUDFNHW%: 3DUWQR% Tube center 4 With PPD 2SWLRQ OUT G45P ø39 G49P ø43.5 G59P ø52 G40P ø42.5 G50P ø52.5 G41P ø42 G52P ø52.5 R2 30 MEMO 120 Reverse regulator Standard white series R1100 / R2100 / R3100 R4100 / R6100 / R8100-W Series )URPVHFRQGDU\SUHVVXUHWRSULPDU\SUHVVXUHZLWKEDFNÀRZIXQFWLRQ 3RUWVL]HWR JIS symbol 6SHFL¿FDWLRQV Descriptions R1100-W R2100-W R3100-W R4100-W R6100-W R8100-W ([WHULRU :RUNLQJÀXLG Compressed air 0D[ZRUNLQJSUHVVXUH 03D 1.0 Withstanding pressure MPa 1.5 Ambient temperature range WR 6HWSUHVVXUHUDQJH1RWH MPa 0.05 to 0.85 5HOLHI Port size 1/8, 1/4 Rc, PT, 1/4, 3/8 :LWKUHOLHIPHFKDQLVP 1/4, 3/8 1/4, 3/8, 1/2 3UHVVXUHJDXJHQXWIRUSDQHOPRXQW Standard accessories 1RWH&KHFNWKDWWKHSULPDU\SUHVVXUHLVDWOHDVW03DRUPRUHWKDQWKHVHFRQGDU\SUHVVXUH 1RWH5HIHUWRWKHVHWSUHVVXUHUDQJHIRUWKHEDFNSUHVVXUHJLYHQRQSDJHZKHQVHOHFWLQJWKHPRGHO 1RWH7KHZRUNLQJWHPSHUDWXUHUDQJHRIWKHSUHVVXUHVZLWFKZLWKLQGLFDWRU33'DVVHPEO\5LVWR& 2]RQHVSHFL¿FDWLRQV W - 3DJH P11 &OHDQVSHFL¿FDWLRQ &DWDORJ1R&%6$ 'XVWJHQHUDWLRQSUHYHQWLQJVWUXFWXUHIRUXVHLQFOHDQURRPV R * 100 - - P7* 6SHFL¿FDWLRQIRU/L%SURGXFWLRQ 6SHFL¿FDWLRQIRU/L%PDQXIDFWXULQJSURFHVV R * 100 - 121 3/4, 1 3/4, 1 XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU kg 0.16 0.31 0.45 0.7 1.0 1.6 Product weight R * 100 - 1RWH - P4* &DWDORJ1R&&$ Pressure gauge Regulator Series How to order How to order Symbol A Model no. B B Port size C Port thread type D Option Attachment 3LSLQJDGDSWRUVHWLQFOXGHG C Descriptions Port size 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 Port thread type Blank D 5 G F 5 A6W L 5 W Model no. 5 6 A 5 R1100 5 5HIHUWRSSDJHIRUDQH[SODQDWLRQ RIWKHRSWLRQV Note 1 Rc thread N 137WKUHDG G G thread Option Note 2, Note 3 Pressure Blank 0.05 to 0.85MPa Range L WR03D 1RWH Blank :LWKUHOLHIPHFKDQLVP Relief N 1RQUHOLHIW\SH Blank 6WDQGDUGSUHVVXUHJDXJH*: T :LWKRXWSUHVVXUHJDXJHJDXJHSRUW5FDVVHPEOHGVHDOHG T8 3UHVVXUHJDXJHDWWDFKDEOHJDXJHSRUW5FDVVHPEOHGRSHQ T6 &RPSDWLELOLW\ZLWKGLJLWDOSUHVVXUHVHQVRU33; 1RWH R1 3UHVVXUHVZLWFKZLWKGLVSOD\33'DVVHPEOHG 1RWH Pressure gauge Blank 6WDQGDUGÀRZOHIWWRULJKW Flow Direction E Displayed unit E X1 Displayed unit Blank J1 F &DXWLRQVIRUPRGHO1RVHOHFWLRQ 1RWH* DQG 137 WKUHDGV DUH DYDLODEOH IRU ,1 287 and gauge ports. 1RWH:KHQ VHOHFWLQJ RSWLRQV IRU VHYHUDO LWHPV OLVW RSWLRQVLQRUGHUIURPWKHWRS Note 3: Position of the check valve and pressure gauge can not be changed. If the reverse direction of IN and OUT are required, indicate "X1" in the end of optional section. 1RWH3UHVVXUH JDXJH GLVSOD\ UDQJH ZLOO EH WR 03DIRURSWLRQ/ 1RWH:KHQ RSWLRQ 7 LV VHOHFWHG RQO\ EODQN RU 5 LV VHOHFWHG IRU WKH * SUHVVXUH JDXJH HQFORVHG 7KH GLJLWDO SUHVVXUH VHQVRU 33; PRXQWLQJSRUW5FLVDVVHPEOHGYHQWLODWHG 1RWH2XWSXWW\SHZLOOEH131WUDQVLVWRURXWSXW&RQVXOW ZLWK&.'LI313WUDQVLVWRURXWSXWLVUHTXLUHG 1RWH7KHSLSLQJDGDSWHUVHWDQG&EUDFNHWFDQQRWEH used together. 1RWHA joiner set is attached with the piping adapter set. 1RWH,I137LVVHOHFWHGIRUWKH&SLSLQJWKUHDGW\SH D 137 SUHVVXUH JDXJH LV HQFORVHG ,I 5F RU * thread is selected, an R thread pressure gauge is enclosed. 1RWH5HIHUWR6HFWLRQ5HJXODWRULQ 35(&$87,216 IRU,QVWDOODWLRQDQG$GMXVWPHQWSDJHIRUGHWDLOV on mounting the L-type bracket. 5HYHUVHÀRZULJKWWROHIW MPa display, Rc thread 03DGLVSOD\137*WKUHDG Piping adaptor set (included) Blank 1RWDWWDFKHG A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set Note 7, 8 pages 155 to 157 * Adaptor thread type Blank G Rc thread N 137WKUHDG G G thread Attachment Blank Note 9 Page 152, 198 1RWDWWDFKHG BW C type bracket B3W /W\SHEUDFNHW B4W B type bracket G45P *'3/*'3 G49P *'3/*'3 G59P *'3/*'3 G40P *'3/*'3 G50P *'3/*'3 G41P *'3/*'3 G52P *'3/*'3 1RWH R2 Note 5 'LJLWDOSUHVVXUHVHQVRU33;510 122 Regulator Series Flow characteristics Secondary pressure Primary pressure 0.7 MPa 0.5 0.4 0.3 0.2 0.1 03D 0 Primary pressure 0.7 MPa 0.6 0.5 0.4 0.3 0.2 0.5 1.0 1.0 1.5 0.4 0.3 0.2 0.5 1 1.5 2 2.5 0.5 0.4 0.3 0.2 0.5 0.4 0.3 0.2 1.0 1.5 2.0 2.0 Secondary pressure 0.5 0.4 0.3 0.2 4 6 8 0.3 0.2 1.0 2.0 3.0 4.0 5.0 0.5 0.4 0.3 0.2 0.1 2 Secondary pressure 0.3 0.2 2 6 8 10 R8100-25-W 0.4 0.1 03D 0 4 $LUÀRZUDWHP3PLQ$15 Primary pressure 0.7 MPa 4 6 8 10 12 Primary pressure 0.7 MPa 0.6 0.5 0.4 0.3 0.2 0.1 03D 14 0 3 $LUÀRZUDWHP PLQ$15 2 4 6 8 10 12 14 $LUÀRZUDWHP3PLQ$15 Secondary pressure 6HWSUHVVXUHUDQJHIRUEDFNSUHVVXUH 1 0.8 0.6 R1100-W R3100-W 1RWH7KH XSSHU VLGH RI WKH JUDSK LV QRQXVDEOH DQG the lower side usable. ([DPSOH,I::LVVHWWRVHWSUHVVXUH 03D and the secondary back pressure is 0.6 MPa or more, the secondary pressure will not be released to the primary side. R4100-W R6100-W R8100-W 1RWDYDLODEOH Usable 0.4 R2100-W 0.2 03D 0 0.1 0.2 0.3 6HWSUHVVXUH03D 123 0.4 0.5 2.0 3.0 4.0 0.6 5.0 Primary pressure 0.7 MPa 0.5 0.4 0.3 0.2 1.0 2.0 3.0 4.0 $LUÀRZUDWHP3PLQ$15 Primary pressure 0.7 MPa 0.6 $LUÀRZUDWHP3PLQ$15 0.6 0.5 0.2 0.1 03D 0 0 10 R8100-20-W 0.3 R4100-15-W 03D 2 2.5 $LUÀRZUDWHP3PLQ$15 R6100-25-W 0.6 2 0.4 1.0 $LUÀRZUDWHP3PLQ$15 Primary pressure 0.7 MPa 1.5 Primary pressure 0.7 MPa 0.5 2.5 0.4 2.5 R6100-20-W Secondary pressure 1.5 0.5 $LUÀRZUDWHP3PLQ$15 0.1 03D 0 1.0 Primary pressure 0.7 MPa 0.6 0.1 03D 0 0.1 03D 0 0.6 $LUÀRZUDWHP3PLQ$15 Secondary pressure Secondary pressure Primary pressure 0.7 MPa 1 0.1 03D 0 R4100-10-W 0.5 0.5 R3100-10-W 0.6 3 R4100-8-W 0.5 0.2 $LUÀRZUDWHP3PLQ$15 Primary pressure 0.7 MPa $LUÀRZUDWHP3PLQ$15 0.6 0.3 0 0.1 03D 0 0 0.4 3.0 Secondary pressure Primary pressure 0.7 MPa 0.5 0.1 03D 0 Secondary pressure 2.0 R3100-8-W Secondary pressure Secondary pressure R2100-10-W Primary pressure 0.7 MPa 0.5 $LUÀRZUDWHP3PLQ$15 $LUÀRZUDWHP3PLQ$15 0.7 0.6 0.7 0.6 0.1 03D 0 0.1 03D 0 Secondary pressure Secondary pressure 0.6 R2100-8-W Secondary pressure R1100-8-W R1100-6-W 5.0 Regulator Series Pressure characteristics, Internal structure and parts list Pressure characteristics Secondary pressure 0.22 0.2 Set pressure 0.18 03D0.16 0.21 0.20 0.4 0.6 Set pressure 0.19 03D 0.2 R3100-W 0.22 0.8 03D 0.18 0 0.2 3ULPDU\SUHVVXUH03D 0.6 0.21 0.2 Set pressure 0.19 0.18 0.17 03D 0.2 Set pressure 0.19 0.18 0.2 1 0.8 0.2 0.4 0.6 0.4 0.8 0.6 0.8 3ULPDU\SUHVVXUH03D R8100-W 0.21 Set pressure 0.20 0.19 03D 0 0.21 R6100-W Secondary pressure R4100-W Secondary pressure 0.4 0.22 3ULPDU\SUHVVXUH03D Secondary pressure Secondary pressure 0.24 Secondary pressure R2100-W R1100-W 0.21 0.2 Set pressure 0.19 0.18 0.17 03D 0.2 0 1 0.4 0.6 0.8 0.2 1 0.4 0.6 0.8 3ULPDU\SUHVVXUH03D 3ULPDU\SUHVVXUH03D Internal structure and parts list R1100-W R2100-W 9 9 8 1 1 7 6 ,1 ,1 OUT 7 2 3 2 3 4 4 5 5 R3100-W R4100-W R6100-W 1 9 7 1 6 7 ,1 OUT 9 8 8 OUT ,1 6 8 OUT 2 2 3 4 6 3 4 5 5 R8100-W 1 9 6 ,1 )XQFWLRQDOH[SODQDWLRQ 8 OUT 7 :KHQWKHSULPDU\SUHVVXUHLVLQWURGXFHGIURPWKH,1VLGHWKHFKHFN YDOYHIXQFWLRQVDVDUHJXODUUHJXODWRUEHFDXVHLWFORVHVZLWKSULPDU\ pressure and spring load. When primary pressure is released by a FKDQJHRYHUYDOYHVXFKDVDVKXWRIIYDOYHWKHFKHFNYDOYHRSHQV with secondary pressure. Pressure in the diaphragm chamber is released and pressure drops. This causes the diaphragm to be pressed down by the pressure adjustment spring. The main valve YDOYHDVVHPEO\RSHQVDQGWKHDLURQWKH287VLGHLVGLVFKDUJHG 3 2 4 5 No. Part name 1 Plate cover 2 Body Material R1100-W R2100-W R3100-W R4100-W R6100-W R8100-W ABS resin Polyamide resin, steel Aluminum alloy die-casting 3 Diaphragm assembly Polyacetal resin nitrile rubber =LQFDOOR\GLHFDVWLQJQLWULOHUXEEHU1RWH 4 Cover 5 Knob Polyacetal resin 6 Valve assembly %UDVVK\GURJHQDWHGQLWUOHUXEEHUSRO\DFHWDOUHVLQ5:5:5:RQO\ Polyamide resin Circuit diagram :KHQF\OLQGHUKHDGVLGHDQGURGVLGHSUHVVXUHLVGLIIHUHQW PBT Resin Aluminum alloy die-casting 1RWH6 HW EDFN SUHVVXUH$ IRU when the primary pressure is released within the UDQJHLQWKHJUDSKIRUWKH regulator's set pressure. 7 Pressure gauge assembly PBT resin, polyacetal resin, polycarbonate resin, nitrile rubber, brass, copper 8 &KHFNYDOYHIXOODVVHPEO\ 9 Bottom plug PBT resin, nitrile rubber, stainless steel wire, steel Polyacetal resin Aluminum alloy die-casting 1RWH5HIHUWRSDJHIRUUHSDLUSDUWVNLWV 1RWH$OXPLQXPZLOOEHDGGHGIRU5:IRUORZSUHVVXUH 124 Regulator Series Dimensions R1100-W X 50.5 36 2 6. 5 OUT Panel cut dimensions 35 43.5 24.5 68.5 Tube center 29 45 53.5 ,1 40 Y 83 40 ø2 Attachment A :SLSLQJDGDSWRUVHW Port size 5F 5F Attachment SUHVVXUHJDXJH 3DQHOWKLFNQHVV0D[PP 2 2.5 'LPHQVLRQIRUNQRERSHUDWLRQ With PPD option Attachment &W\SHEUDFNHW%: 3DUWQR% 40 /W\SHEUDFNHW%: 3DUWQR% ,1 45 10 6.5 43.5 35 10 Tube center ,1 OUT Option dimensions with pressure gauge attached Attached pressure gauge X Y OUT 53.5 Tube center 68 44 6.5 36 44 68 R2100-W G45P ø39 G49P ø43.5 G59P ø52 G40P ø42.5 G50P ø52.5 G41P ø42 G52P ø52.5 R2 30 2SWLRQZLWK33' $WWDFKPHQWSUHVVXUHJDXJH 6.5 35.5 Attachment A :SLSLQJDGDSWRUVHW 35.5 Y OUT ,1 65.5 31.5 50 Panel cut dimensions 71 ø3 90 120 3DQHOWKLFNQHVV0D[PP 54.5 88.5 Rc1/4 77 Port size 5F 5F 3 Option dimensions with pressure gauge attached Attached pressure gauge X Y 50.5 X G45P ø39 G49P ø43.5 G59P ø52 G40P ø42.5 ø52.5 G50P G41P ø42 G52P ø52.5 R2 /W\SHEUDFNHW%: 3DUWQR% &W\SHEUDFNHW%: 3DUWQR% /W\SHEUDFNHW%: 3DUWQR% 54 36 2.3 4-ø6 ø17.3 2.3 ø17.3 48 86 74 33 63 44 26 18 7 2.3 7 45 18 125 58 45 69 38 54 40 69 54 38 18 30 Regulator Series Dimensions Dimensions R3100-W Attachment SUHVVXUHJDXJH X 47 32 45 2.3 ,1 32.5 Y 45 53.5 103 63 Panel cut dimensions 104 40 Port size 5F 5F With PPD option 57.5 66 2.5 ø4 0 OUT 2.3 3DQHOWKLFNQHVV0D[PP 45 31.5 3 'LPHQVLRQIRUNQRERSHUDWLRQ Attachment A :SLSLQJDGDSWRUVHW Attachment &W\SHEUDFNHW%: 3DUWQR% /W\SHEUDFNHW%: 3DUWQR% Tube center 34.5 ,1 Option dimensions with pressure gauge attached Attached pressure gauge X Y OUT 45 Tube center ,1 7 53.5 7 57.5 16.5 66 67 16.5 34.5 OUT 67 Attachment SUHVVXUHJDXJH X 52 36.5 55 35 Y 120 5F 80 ,1 ø39 G49P ø43.5 G59P ø52 G40P ø42.5 G50P ø52.5 G41P ø42 G52P ø52.5 R2 30 2.3 45 53.5 R4100-W G45P Panel cut dimensions With PPD option ø4 40.5 66.5 110 Port size 5F 5F 5F 58 2.5 7 OUT 2.3 3DQHOWKLFNQHVV0D[PP Attachment A :SLSLQJDGDSWRUVHW 39.5 55 3 'LPHQVLRQIRUNQRERSHUDWLRQ Attachment &W\SHEUDFNHW%: 3DUWQR% /W\SHEUDFNHW%: 3DUWQR% Tube center 84 ,1 OUT Tube center ,1 OUT 7 53.5 45 7 58 14 14 66.5 55 Option dimensions with pressure gauge attached Attached pressure gauge X Y G45P ø39 G49P ø43.5 55 G59P ø52 84 G40P ø42.5 G50P ø52.5 G41P ø42 G52P ø52.5 R2 30 126 Regulator Series Dimensions R6100-W Panel cut dimensions $WWDFKPHQWSUHVVXUHJDXJH 2SWLRQZLWK33' 160 5F 90 Attachment A :SLSLQJDGDSWRUVHW ø47 45 45 OUT 㧹㧼㨍 Y ,1 80.5 40 90 㧯㧷㧰 151 㧾㧢㧜㧜㧜̂㧞㧡 70.5 Pressure gauge option dimensions Attached pressure gauge X Y 111 Rc1/4 77 3 Port size 5F 5F 57 X Attachment &W\SHEUDFNHW%: 3DUWQR% /W\SHEUDFNHW%: 3DUWQR% G45P ø39 G49P ø43.5 G59P ø52 G40P ø42.5 G50P ø52.5 G41P ø42 G52P ø52.5 R2 30 97 104 68 60 16 Tube center 40.5 58 66.5 2.3 54 97.5 9 7 ø35 2.3 55 14 55 84 65 Tube center 94 R8100-W Attachment A :SLSLQJDGDSWRUVHW X 62 170 5F 50 65 2.3 40 61 100 ,1 Y OUT 159 Attachment SUHVVXUHJDXJH Port size 5F 5F With PPD RSWLRQ 50 4 'LPHQVLRQIRUNQRERSHUDWLRQ Attachment &W\SHEUDFNHW%: 3DUWQR% Option dimensions with pressure gauge attached Attached pressure gauge X Y 104 G45P ø39 68 G49P ø43.5 G59P ø52 G40P ø42.5 G50P ø52.5 G41P ø42 G52P ø52.5 R2 30 Tube center 127 ,1 OUT 61 50 9 16 Regulator Series Optional parts drawing Optional parts drawing 5HSDLUSDUWVNLW6HWFRQVLVWLQJRIGLDSKUDJPDVVHPEO\YDOYHDVVHPEO\ERWWRPVSULQJORXYHUHOHPHQWEDIÀHERZO2ULQJ Repair kit model no. Relief type diaphragm Model No relief type diaphragm R1000-W, R1100-W R1000-KIT 5.,71 R2000-W, R2100-W R2000-W-KIT 5:.,71 R3000-W, R3100-W, RM3000-W R3000-KIT 5.,71 R4000-W, R4100-W, RM4000-W R4000-KIT 5.,71 R6000-W, R6100-W R6000-KIT 5.,7/IRUORZSUHVVXUHUDQJH 5.,71 5.,7/1IRUORZSUHVVXUHUDQJH R8000-W, R8100-W R8000-KIT 5.,7/1 9DOYHDVVHPEO\YDOYHDVVHPEO\ERWWRPVSULQJERWWRP2ULQJVHW Model Valve assembly model no. R1000-W, R1100-W R1000-VALVE-ASSY R2000-W, R2100-W R2000-W-VALVE-ASSY R3000-W, R3100-W, RM3000-W R3000-VALVE-ASSY R4000-W, R4100-W, RM4000-W R4000-VALVE-ASSY R6000-W, R6100-W R6000-VALVE-ASSY R8000-W, R8100-W R8000-VALVE-ASSY 5HIHUWRSDJHIRUJDXJHSOXJDVVHPEO\ &KHFNYDOYHIRUUHYHUVHUHJXODWRUDVVHPEO\ Model Check valve assembly model no. R1000-W, R1100-W R1100-W-CHECK-VALVE-ASSY R2100-W R3100-W-CHECK-VALVE-ASSY R3100-W, RM3000-W, W3100-W R4100-W, RM4000-W, W4100-W R6100-W, R8100-W W8100-W R3100-W-CHECK-VALVE-ASSY Adjusting spring L For low pressure Adjusting spring Diaphragm assembly Machine screw Adjusting spring Adjusting spring model no. Standard spring Spring for low pressure Model (0.05 to 0.85MPa) (0.05 to 0.35MPa) R1000-W, R1100-W W1000-W, W1100-W 5635,1* 5635,1*/ R2000-W, R2100-W 5:635,1* 5:635,1*/ R3000-W, R3100-W, RM3000-W W3000-W, W3100-W 5635,1* 5635,1*/ R4000-W, R4100-W, RM4000-W W4000-W, W4100-W 5635,1* 5635,1*/ R8000-W, R8100-W 5635,1* 5635,1*/ W8000-W, W8100-W :635,1* :635,1*/ Check valve assembly 1 1RQUHOLHI diaphragm assembly Gasket Valve assembly Bottom spring Bottom O ring 'LDSKUDJPDVVHPEO\GLDSKUDJPDVVHPEO\RQO\ Diaphragm assembly model no. Relief type Diaphragm Non-relief type Diaphragm R1000-W, R1100-W W1000-W, W1100-W R1000-DIAPHRAGM-ASSY 5',$3+5$*0$66<1 R2000-W, R2100-W R2000-DIAPHRAGM-ASSY 5',$3+5$*0$66<1 R3000-W, R3100-W, RM3000-W W3000-W, W3100-W R3000-DIAPHRAGM-ASSY 5',$3+5$*0$66<1 R4000-W, R4100-W, RM4000-W W4000-W, W4100-W R4000-DIAPHRAGM-ASSY 5',$3+5$*0$66<1 Model R6000-W, R6100-W R6000-DIAPHRAGM-ASSY 5',$3+5$*0$66<1 5',$3+5$*0$66</IRUORZSUHVVXUHUDQJH 5',$3+5$*0$66</1IRUORZSUHVVXUHUDQJH R8000-W, R8100-W R8000-DIAPHRAGM-ASSY 5',$3+5$*0$66<1 W8000-W, W8100-W W8000-DIAPHRAGM-ASSY :',$3+5$*0$66<1 128 Lubricator Standard white series L1000/L3000/L4000/L8000-W Series 6XSSO\¿QHPLVWRLO 3RUWVL]HWR JIS symbol 6SHFL¿FDWLRQV Descriptions L1000-W L3000-W L4000-W L8000-W ([WHULRU :RUNLQJÀXLG Compressed air 0D[ZRUNLQJSUHVVXUH 03D Withstanding pressure MPa 1.0 1.5 Working temperature 5 to 60 0LQLPXPGULSÀRZ1RWH P3PLQ$15 cm3 Oil capacity 0.015 0.03 0.065 0.065 20 85 170 0$; 7XUELQHRLO&ODVV,629*VSLQGOHRLOFDQQRWEHXVHG Applicable oil 3RUWVL]H 5F137* XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU XVHVDQDGDSWRU Product weight kg 0.1 Standard accessories 0.28 0.45 1.4 Bowl guard 1RWH7KHPLQLPXPGULSÀRZLVLVWKHDPRXQWRIÀRZWKDWDOORZV¿YHGURSVRIWXUELQHRLOGULSSHUPLQXWHDWSULPDU\SUHVVXUHRI03DDQGLQWDNHDLUWHPSHUDWXUHRI &DQQRWEHXVHGIRUGU\IRJ )ORDWVZLWFKHOHFWLUFDOVSHFL¿FDWLRQV Descriptions Control points Operation 0D[LPXPZRUNLQJYROWDJH 0D[LPXPRSHQLQJFORVLQJFDSDFLW\ 1 points 5LVLQJÀRDWZLOORLOIXOOZLOOWXUQWKHVZLWFK2))DQGORZHULQJÀRDWQRRLOZLOOWXUQWKHVZLWFK21 AC240V, DC200V 50 VA or 50 W, whichever is smaller 0D[LPXPRSHQLQJFORVLQJFXUUHQW 0.5A Withstanding pressure between contacts '&9IRUPLQOHDNDJHFXUUHQWP$RUOHVV Contact resistance Insulation resistance 220m RUOHVVEHWZHHQWHUPLQDOVHFWLRQV 100M DQGRYHUEHWZHHQWHUPLQDODQGFDVHV9'&PHJJHU Withstanding voltage $&9PLQEHWZHHQFDVHDQGWHUPLQDO (OHFWULFDOVHUYLFHOLIH 106F\FOHV$&9P$ZLWKUHVLVWDQFH 129 Lubricator Series How to order How to order A6W C %UDFNHWDWWDFKHG G Symbol A Model no. B B Port size C C Port thread type D D 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 Port thread type N 137WKUHDG G thread Option C With manual cock LL :LWKÀRDWVZLWFK Blank Polycarbonate bowl Bowl Z Material Note 3 Metal bowl M1 0HWDOERZOZLWKPDQXDOGUDLQFRFN 1RWH X1 Piping adaptor set LQFOXGHG &DXWLRQVIRUPRGHO1RVHOHFWLRQ 1RWH*DQG137WKUHDGVDUHDYDLODEOHIRU,1287 1RWH:KHQ VHOHFWLQJ RSWLRQV IRU VHYHUDO LWHPV OLVW RSWLRQVLQRUGHUIURPWKHWRS 1RWH7KH DGMXVWLQJ GRPH LV PDGH RI SRO\FDUERQDWH IRU D Q\ORQ ERZO RU PHWDO ERZO &RQVXOW ZLWK &.'LIDGLIIHUHQWPDWHULDOLVUHTXLUHG 1RWH+DYHDFKRLFHGUDLQGLVFKDQJHRSWLRQ&RU) DQG)IRURSWLRQ0 1RWH7KHSLSLQJDGDSWHUVHWDQG&EUDFNHWFDQQRWEH used together. 1RWH$ MRLQHU VHW LV DWWDFKHG ZLWK WKH SLSLQJ DGDSWHU set. Drainage and bowl material combination KRZWRRUGHU' Option ZLWKÀRDWVZLWFK MPa display, Rc thread 03DGLVSOD\137*WKUHDG J1 F 5HYHUVHÀRZULJKWWROHIW Displayed unit Blank F 1\ORQERZO M Blank 6WDQGDUGÀRZOHIWWRULJKW Flow Direction E Note 2 Blank 1RPDQXDOFRFN Drain Displayed unit Note 1 Rc thread G Discharge E Descriptions Port size Blank Option / W / 6 / L1000 Model no. / A 5HIHUWRSSDJHIRUDQH[SODQDWLRQ RIWKHRSWLRQV Piping adaptor set (included) Blank 1RWDWWDFKHG A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set Note 5, 6 pages 155 to 157 * Adaptor thread type G Blank RC thread N 137WKUHDG G G thread Bracket (attached) Blank BW 1RWDWWDFKHG C type bracket 3000/4000/8000 Series Shape Material Lubricator L 000-W Plastic bowl Polycarbonate Nylon LL LLZ Metal bowl Aluminum LLM 130 Lubricator Series Flow characteristics L1000-8-W 0.05 0.04 0.03 0.02 03D 0.01 0.1MPa 0.05 0.7MPa 0.03 1.0 0 1.5 0.5 0.7MPa 0.04 0.1MPa 0.01 1.0 2.0 4.0 3.0 0.06 0.04 0.03 0.5 Pressure drop Pressure drop 0.1MPa 0.7MPa 0.02 03D 0.01 03D 0 1.0 2.0 4.0 3.0 5.0 $LUÀRZUDWHP3PLQ$15 0D[GRVLQJUDWH Oil dosing rate 1.5 2.0 Primary pressure 0.7 MPa High lubrication Standard lubrication Low lubrication 1.0 1.5 2.0 2.5 3.0 $LUÀRZUDWHP3PLQ$15 0.06 3.5 1.5 2.0 2.5 0.5MPa 0.1MPa 0.7MPa 0.05 0.04 0.03 0 2.5 1.0 0.3MPa 0.05 0.1MPa 0.03 0.7MPa 0.02 2 5.0 4.0 0.05 0.04 0.3MPa 0.03 3 4 5 6 7 8 9 10 0.5MPa 0.1MPa 0.02 03D0.01 0.01 1 3.0 0.06 0.5MPa 0.04 0 2.0 $LUÀRZUDWHP3PLQ$15 L8000-25-W $LUÀRZUDWHP3PLQ$15 Oil dosing rate 0.5 1.0 0.06 0.5MPa 1.0 0.02 03D 0.01 L8000-20-W 0.3MPa 131 0.7MPa $LUÀRZUDWHP3PLQ$15 0.06 0.03 0.5 0.3MPa 0.5MPa 0.05 0 5.0 L4000-15-W 0.04 0.03 L4000-10-W 0.1MPa $LUÀRZUDWHP3PLQ$15 0.05 0.7MPa 0.04 $LUÀRZUDWHP3PLQ$15 0.02 03D 0.01 0.02 0 0.05 0 1.5 Pressure drop 0.05 0.03 1.0 0.3MPa 0.5MPa Pressure drop Pressure drop 0.3MPa 0.5MPa 0.1MPa $LUÀRZUDWHP3PLQ$15 L4000-8-W 0.06 0.06 0.02 03D 0.01 Pressure drop 0.5 L3000-10-W 0 0.5MPa 0.04 $LUÀRZUDWHP3PLQ$15 10 9 8 7 6 5 4 3 GURSVPLQ 2 1 0.3MPa 0.3MPa 0.06 0.02 03D 0.01 0 03D L3000-8-W Pressure drop 0.1MPa 0.3MPa 0.5MPa 0.7MPa 0.06 Pressure drop Pressure drop L1000-6-W 0.7MPa 0 1 2 3 4 5 6 7 8 9 $LUÀRZUDWHP3PLQ$15 10 Lubricator Series Internal structure and parts list Internal structure and parts list L1000-W L3000-W L4000-W 8 7 1 9 2 8 9 4 3 ,1 OUT 7 1 OUT 2 ,1 4 3 6 5 6 5 2SWLRQDOÀRDWVZLWFK L8000-W 1 9 7 8 1RWH 5HFHSWDFOHFRQWDFWVKRHDWWDFKHGSURGXFW Receptacle housing DWWDFKPHQW 2 4 1RWH Lead wire 3 1RWH8VHWRPPOHDGZLUH 1RWH&RQQHFWZLWKFULPSLQJRUVROGHULQJ -DSDQ$03SRVWKHDGHUSDUW1R$03LVXVHGIRUWKHWHUPLQDO $03VWDQGDUGRU$03ORZSUR¿OHFRQQHFWRUVDUHFRPSDWLEOH 5 6 No. Material Part name 1 Plate cover 2 Body 3 2ULQJ 4 Flow guide 5 Bowl 6 Bowl guard 7 Adjusting dome 8 O-ring 9 Filling plug L1000-W L3000-W L4000-W L8000-W ABS resin Polyamide resin, steel 1RWH Aluminum alloy die-casting Special nitrile rubber 1LWULOHUXEEHU Urethane rubber resin Polycarbonate resin Polyamide resin Polyamide resin, steel Transparant nylon 1LWULOHUXEEHU Polyacetal resin 1RWH/:2ULQJKDVDVSHFLDOVKDSH 132 Lubricator Series Dimensions L1000-W 40 43 Attachment &W\SHEUDFNHW 3DUWQR% 2 68 44 Tube center ,1 10 35 6.5 40 OUT ,1 43.5 83 OUT 1RWHThe C-type bracket and piping adapter set attachments cannot be used at the same time. Attachment A :SLSLQJDGDSWRUVHW 65 96 88 Port size 5F 5F Inner diameter ø4 VRIWQ\ORQWXEH With manual cock option Maintenance dimensions L3000-W 103 63 63 Attachment &W\SHEUDFNHW 3DUWQR% 45 2.3 67 45 7 53.5 16.5 OUT 90 Maintenance dimensions 133 ,1 OUT 1RWHThe C-type bracket and piping adapter set attachments cannot be used at the same time. Port size 5F 5F 148 Attachment A :SLSLQJDGDSWRUVHW 123.5 Tube center 53.5 ,1 45 34.5 Inner diameter ø5.7 to ø6 VRIWQ\ORQWXEH Inner diameter ø5 VRIWYLQ\OWXEH With manual cock option Lubricator Series Dimensions Dimensions L4000-W 120 5F 55 Attachment &W\SHEUDFNHW 3DUWQR% 84 2.3 79 80 55 ,1 45 53.5 7 53.5 45 14 OUT Tube center ,1 OUT 1RWHThe C-type bracket and piping adapter set attachments cannot be used at the same time. 115 171 149 Attachment A :SLSLQJDGDSWRUVHW Port size 5F 5F 5F Inner diameter ø5.7 to ø6 VRIWQ\ORQWXEH Inner diameter ø5 VRIWYLQ\OWXEH Maintenance dimensions With manual cock option 1RWH&W\SHEUDFNHWDQGSLSLQJDGDSWHUVHWDWWDFKPHQWVFDQQRWEHXVHGDWWKHVDPHWLPH L8000-W 170 5F 50 50 100 Attachment &W\SHEUDFNHW 3DUWQR% 65 2.3 104 68 ,1 OUT Tube center ,1 61 50 9 54 50 61 16 OUT 1RWHThe C-type bracket and piping adapter set attachments cannot be used at the same time. Attachment A :SLSLQJDGDSWRUVHW 115 250 250 Port size 5F 5F Maintenance dimensions Inner diameter ø5.7 to ø6 VRIWQ\ORQWXEH Inner diameter ø5 VRIWYLQ\OWXEH With manual cock option 134 Lubricator Series Option dimensions Other options [L3000-W, 4000-W, 8000-W] Plastic bowl (Blank) Metal bowl with manual cock (CM) Metal bowl (manual cock) (M) 3ODVWLFERZOZLWKÀRDW switch Metal bowl No manual cock Tube center Metal bowl with manual cock Tube center X G C Tube center Included connector 0HWDOERZOZLWKÀRDWVZLWFK//0 Metal bowl with manual drain cock (CM1) Metal bowl ZLWKÀRDWVZLWFK Piping center Y Z Tube center Included connector Drain port 135 Model no. C G X Y Z L3000-W 129 143.5 147 153.5 154 L4000-W 152 166.5 170 177 177 L8000-W 231.5 245.5 249 256 256 Lubricator Series Optional parts drawing Option dimensions Filling plug Filling plug O ring $GMXVWLQJ DVVHPEO\ Bowl O ring LLM Metal bowl with ÀRDWVZLWFK CM Metal bowl DVVHPEO\ with cock LL C %RZO DVVHPEO\ %RZODVVHPEO\ with manual cock ZLWKÀRDWVZLWFK M Metal bowl DVVHPEO\ Bowl Flow guide set Bowl guard 5HSDLUSDUWV¿OOLQJSOXJ2ULQJDGMXVWLQJDVVHPEO\ÀRZJXLGHVHWERZO2ULQJVHW Model no. Repair kit model no. for polycarbonate bowl Repair kit model no. for nylon bowl and metal bowl L3000-W L3000-W-KIT L3000-W-KIT-Z L4000-W L4000-W-KIT L4000-W-KIT-Z L8000-W L8000-W-KIT L8000-W-KIT-Z %RZODVVHPEO\6HWRIERZODVVHPEO\DQGERZO2ULQJ Bowl assembly model no. Polycarbonate Nylon bowl Metal bowl Polycarbonate With cock bowl without without cock without cock bowl with cock Nylon bowl Model no. cock (Blank) (Z) (M) (CZ) (C) - F1000-W-BOWL F1000-W-BOWL-Z Metal bowl with cock (CM) - Polycarbonate Nylon bowl Metal bowl ERZOZLWKÀRDW ZLWKÀRDWVZLWFK ZLWKÀRDWVZLWFK switch (LL) (LLZ) (LLM) L1000-W L1000-BOWL L1000-BOWL-Z L3000-W L3000-BOWL L3000-BOWL-Z L3000-W-BOWL-M F3000-W-BOWL F3000-W-BOWL-Z F3000-W-BOWL-M L3000-BOWL-LL L3000-BOWL-LLZ L3000-W-BOWL-LLM - - - L4000-W, L8000-W L4000-BOWL L4000-BOWL-Z L4000-W-BOWL-M F4000-W-BOWL F4000-W-BOWL-Z F4000-W-BOWL-M L4000-BOWL-LL L4000-BOWL-LLZ L4000-W-BOWL-LLM 5HIHUWRDLU¿OWHURSWLRQVDQGSDUWVWDEOHIRUGHWDLOVRQERZOJXDUG $GMXVWLQJDVVHPEO\ Model no. L3000-W, L4000-W, L8000-W Adjusting assembly model no. (for polycarbonate bowl) Adjusting assembly model no. (for nylon and metal bowl) L3000-W-AJ-KIT L3000-W-AJ-KIT-Z Flow guide set Model no. Flow guide set model no. L3000-W L3000-FLOW-GUIDE L4000-W L4000-FLOW-GUIDE L8000-W L8000-FLOW-GUIDE )LOOLQJSOXJVHW¿OOSOXJDQG¿OOSOXJ2ULQJ Model no. Filling plug set model no. L3000-W, L4000-W L3000-W-PLUG L8000-W L8000-W-PLUG 136 0HFKDQLFDOSUHVVXUHVZLWFK6WDQGDUGZKLWHVHULHV P4000-W Series Wide pressure setting range covers 0.1 to 0.8 MPa. Port size: 1/4 to 1/2 -,6V\PERO 6SHFL¿FDWLRQV Descriptions P4000-8-W P4000-10-W :RUNLQJÀXLG P4000-15-W Compressed air Max. working pressure MPa 1.0 Withstanding pressure MPa 1.5 3UHVVXUHDGMXVWLQJUDQJH MPa 0.1 to 0.8 Fluid temperature 5 to 60 Port size Rc 1/4 3/8 Microswitch model no. 1/2 Z -15GD-B (OMRON) &RQWDFWFRQ¿JXUDWLRQ DE +\VWHUHVLV 03D 5HSHDWDELOLW\ 03D 1 +\VWHUHVLVRUOHVVDWWR +\VWHUHVLVRUOHVVDWWR RIVHWSUHVVXUHUDQJH :LWKVWDQGLQJF\FOHIUHTXLHQF\ F\FOHVPLQ 20 ,QVXODWLRQUHVLVWDQFH 0ȍ 100 or more (at CD500V megger) Product weight kg 0.5 ,QVWDOODGMXVWLQJVFUHZYHUWLFDOO\ Mounting Microswitch rated Load Circuit Voltage Noninductive load (A) Resistance load Lamp load N.C N.O N.C N.O Inductive load (A) Inductive load Electric motor load N.C N.O N.C N.O AC125V 15 15 3.0 1.5 15 15 5.0 2.5 AC250V 15 15 2.5 1.25 15 15 3.0 1.5 DC30V 6.0 6.0 3.0 1.5 5.0 5.0 5.0 2.5 How to order P4000 8 W 1N BW Symbol A A Port size B B Option 8 Rc1/4 10 Rc3/8 15 Rc1/2 Option Blank 1N 3N T C C Attachment &DXWLRQVIRUPRGHO1RVHOHFWLRQ 1RWH&W\SHEUDFNHWDQGSLSLQJDGDSWHUVHWFDQQRW be used together. Note 2: Due to modular design, a gasket is attached. 1RWH$MRLQHUVHWLVDWWDFKHGZLWKWKHSLSLQJDGDSWHU set. 137 Descriptions Port size Without indicator light For AC100V/200V with indicator light For DC24V with indicator light Without pressure gauge Attachment Note 1, Note 3 Blank Not attached A8W Rc1/4 piping adaptor set A10W Rc3/8 piping adaptor set A15W Rc1/2 piping adaptor set A20W Rc3/4 piping adaptor set BW &W\SHEUDFNHW P4000-W Series Internal structure dimensions VDIHW\SUHFDXWLRQV Dimensions 1 26.5 51 Internal structure and parts list 5 80 7 4 95 2 6 (OUT) IN 3 (IN) OUT No. Part name 1 Material No. Cover Resin - $OXPLQXPDOOR\GLHFDVWLQJ - 2 %RG\ 3 3LVWRQDVVHPEO\ 3RO\DFHWDOUHVLQQLWULOHUXEEHU - 4 Frame 6WHHO - 5 Microswitch - Z -15GD-B (OMRON) 6 3UHVVXUHJDXJHDVVHPEO\ PBT resin, brass Reduction rate 0.24. 3KRWRFRS\ DW IRXUWLPHVWRVHHDFWXDO dimensions.) 28 2-Rc1/4 (8) 2-Rc3/8 (10) 2-Rc1/2 (15) G1/2 (lead wire outlet) How to assemble ,1VLGHVHDOVHFWLRQRISUHVVXUHVZLWFK Product side Pressure switch side Pressure switch (P4000-W) seal section G401-W * Remove cover 1 DQGZLUHGLUHFWO\WRWKHPLFURVZLWFK 5 . * 1 gasket attached Product Gasket OUT side seal section RISUHVVXUHVZLWFK Pressure switch side Product side O-ring 6DIHW\SUHFDXWLRQV 'HVLJQ6HOHFWLRQ CAUTION O-ring O-ring Pressure switch Product Gasket O-ring 10LFURVZLWFKFRQWDFWVSHFL¿FDWLRQ Closed circuit Maximum 30 A Open circuit Maximum 15A 5XVKFXUUHQWVKRXOGEHPHDVXUHGEHIRUHKDQG ,QVWDOODWLRQ$GMXVWPHQW CAUTION When wiring, loosen cover mounting screws, remove the cover, then wire to the microswitch inside. Wiring the sensor with light 7KH OLJKW LV FRQQHFWHG WR WKH PLFURVZLWFK V 1& WHUPLQDO DQG 12 WHUPLQDO$ ¿QH FXUUHQW ÀRZV HYHQZKHQWKHORDGUHOD\HWFLVQRWHQHUJL]HGVRWDNHFDUHZKHQVHOHFWLQJWKHORDG AC100V 1.5mA AC200V 2.0mA DC24V 4.5mA 7RWXUQWKHOLJKWRQDWDOHYHOKLJKHUWKDQWKHVHWSUHVVXUHDQGRIIDWDOHYHOOHVVWKDQWKHVHWSUHVVXUHZLUH WRWKHPLFURVZLWFK&20WHUPLQDODQG1&WHUPLQDO$OVRDWWDFKLWRQWKHFRYHUZKHUHLWLVHDVLO\YLVLEOH 1DPHSODWHSRVWSUHVVXUHXSĺOLJKWVRQ 7RWXUQWKHOLJKWRQDWDOHYHOOHVVWKDQWKHVHWSUHVVXUHDQGRIIDWDOHYHOKLJKHUWKDQWKHVHWSUHVVXUHZLUH WRWKHPLFURVZLWFK&20WHUPLQDODQG12WHUPLQDO$OVRDWWDFKLWRQWKHFRYHUZKHUHLWLVHDVLO\YLVLEOH 1DPHSODWHSRVWSUHVVXUHXSĺOLJKWVRII ,IWKHUHLVDODUJHDPRXQWRIGUDLQDJHSLSHVRWKDWWKHSUHVVXUHDGMXVWPHQWVFUHZLVIDFLQJXSZDUG 3$YRLGXVLQJLQKRWSODFHVEHFDXVHWKHFRYHULVPDGHRIUHVLQ 4+ROGWKHERG\ZKHQSLSLQJRULQVWDOOLQJ AC DC 5HOD\ CR 5HOD\ CR - NC NC Light 2 COM + COM NO AC COM NO NO DC NC NC Light 1 CR 5HOD\ COM + NO CR 5HOD\ 58VHZLWKDLUWKDWKDVEHHQSDVVHGWKURXJKDQDLU¿OWHU 6 8VHWKHSUHVVXUHDEVRUELQJQLSSOHWRGHWHFWVXGGHQFKDQJHVLQSUHVVXUHVXFKDVZKHQFRQ¿UPLQJDLUF\OLQGHUSUHVVXUH 78VHWKHSUHVVXUHDEVRUELQJQLSSOHLISUHVVXUHULVHORZHUSXOVDWLRQLVIUHTXHQW7KHSURGXFWOLIHFRXOGEH VKRUWHQHGLIWKHSUHVVXUHDEVRUELQJQLSSOHLVQRWXVHG 8 /RRVHQWKHQXWRQWKHWRSRIWKHFRYHUDQGDGMXVWWKHSUHVVXUHZLWKWKHDGMXVWPHQWVFUHZ7KHVHWSUHVVXUHZLOOULVHZKHQWKHVFUHZLVWXUQHG WRWKHSOXVVLGHDQGZLOOGURSZKHQWXUQHGWRWKHPLQXVVLGH8VHDQPPZUHQFKDQGDVORWWHGVFUHZGULYHUWR¿[WKHQXWDIWHUVHWWLQJ 97KHVFDOHLVRQO\IRUUHIHUHQFHVFDOHPDUJLQRIHUURUZLWKLQ 0.05MPa) 138 5HHGVZLWFKW\SHFRPSDFWPHFKDQLFDOSUHVVXUHVZLWFKVWDQGDUGZKLWHVHULHV P1100-W/P4100-W/P8100-W Series Compatible with modular connection with FRL -,6V\PERO 6SHFL¿FDWLRQV Descriptions P :RUNLQJÀXLG Max. working pressure MPa 6HWSUHVVXUHUDQJH 100-W Compressed air 1 03D 0.1 to 0.6 +\VWHUHVLV 03D 0.08 or less 5HSHDWDELOLW\ 03D ±0.02 or less &RQWDFWFRQ¿JXUDWLRQ Wiring 1a Note 1 /HDGZLUHPRLOUHVLVWDQWYLQ\OFDEWLUHFDEOHFRQGXFWRUPP2) $PELHQWWHPSHUDWXUHDQGÀXLGWHPSHUDWXUH 5 to 60 (TXLYDOHQWWR,3 Protective structure Note 2 Note 1: 7KHFRQWDFWWXUQVRQLIDLUSUHVVXUHH[FHHGLQJWKHVFDOHVHWWLQJSUHVVXUHLVDSSOLHG. 1RWH7KHSURWHFWLYHVWUXFWXUHLV,3RUHTXLYDOHQWLIDQRSWLRQDOMRLQWLVFRQQHFWHGWRWKHDWPRVSKHULFSUHVVXUH LQWURGXFWLRQSRUWDQGH[WHQGHGZLWKWXEHVWRDSODFHIUHHRIZDWHU7KLVSRUWFDQQRWEHXVHGRXWGRRUV (OHFWULFFRPSRQHQWVHFWLRQVSHFL¿FDWLRQ Load voltage DC12/24V AC100V Load voltage 5 to 50mA 7 to 20mA Internal voltage drop 3V or less Light LED(ON lighting) Maximum shock resistance P62 Insulation resistance 20M and over at 500 VDC megger Withstanding voltage 1RDEQRUPDOLW\DIWHUDSSOLFDWLRQRI$&9IRUPLQXWH Internal circuit diagram Brown line (+ ) How to assemble (P1100-W, P4100-W, P8100-W) (-) Blue line Pressure switch (P*000-W) seal section ,1VLGHVHDOVHFWLRQRISUHVVXUHVZLWFK Product side Pressure switch side 287VLGHVHDOVHFWLRQRISUHVVXUHVZLWFK Pressure switch side Product side Product O-ring Gasket O-ring O-ring Product O-ring 139 Pressure switch Gasket P*100-W Series How to order How to order (modular connection compatible) P 1100 6 L W B11W 3 :KLWHW\SH 6\PERO A A 6HULHVPRGHOQR B B Port size 1100 )RU:6HULHVPRGXODUFRQQHFWLRQ 4100 )RU:::6HULHVPRGXODUFRQQHFWLRQ 8100 )RU::6HULHVPRGXODUFRQQHFWLRQ Port size 1100 6 C C Descriptions Series model no Branching direction 8 Rc1/4 10 Rc3/8 15 Rc1/2 20 Rc3/4 25 Rc1 1100 E Note 1: 7KLV LV XVHG IRU LQWHUPHGLDWH FRQQHFWLRQ RI WKH module series so the module connection section is not threaded. Note 2: A masking plug matching the port size is enclosed. Note 3: When piping the isolated P*100-W unit, use piping adapter A*00-W. (The horizontal direction port does not have threads) Lead wire length F F Option 4100 8100 Joiner set and gasket B11W 7W\SHEUDFNHWDQGJDVNHW B31W 7W\SHEUDFNHWDQGJDVNHW B41W 7W\SHEUDFNHWDQGJDVNHW B81W 7W\SHEUDFNHWDQGJDVNHW 4 E R Attachment Blank 6SHFL¿FDWLRQIRU/L%SURGXFWLRQ L Attachment &DXWLRQVIRUPRGHO1RVHOHFWLRQ 8100 Branching direction Note 1 Blank Note 2 D D 4100 Rc1/8 )LWWLQJIRUDWPRVSKHULFUHOHDVSRUWDWWDFKHG0HOERZ Lead wire length Blank 1m 3 3m 5 5m Option Blank P6 None &RSSHUDQG37)(IUHHFXVWRPRUGHU (Catalog No.CC-947A) 6SHFL¿FDWLRQIRU/L%PDQXIDFWXULQJSURFHVV P4100 - - P4 140 P*100-W Series Dimensions P1100-W P4100-W 7.5 31.5 &URVVVHFWLRQ$$6 50 28 B310: 45 B410: 55 40 (16) 6.8 39.5 (16) 7 21 7 7 6.8 Atmospheric pressure LQVWDOODWLRQSRUW¿WWLQJ A Atmospheric pressure LQVWDOODWLRQSRUW¿WWLQJ 60 45 55 Port size 8: Rc1/4 10: Rc3/8 15: 1/2 22 16 Weight 126g P8100-W 8 50 81 &URVVVHFWLRQ$$6 65 (16) 20 6.8 Atmospheric pressure LQVWDOODWLRQSRUW¿WWLQJ 14 70 15 65 M3 85 50 A 53 79.5 9 21 A 70 37.5 18 Port size 6: Rc1/8 8: Rc1/4 27 Weight 467g 141 55 45 5.5 35 45 67 M3 A Port size 20: Rc3/4 25: Rc1 M3 10 7.5 69 21 11 Weight 190g P*100-W Series 6DIHW\SUHFDXWLRQV 6DIHW\SUHFDXWLRQV ,QVWDOODWLRQ$GMXVWPHQW CAUTION 1 6HWWLQJSUHVVXUH6HWWLQJVDUHDSSOLHGZKHQWKHYDOXHLVFKDQJHG 3UHVVXUHGLVSOD\HGRQWKHVFDOHSODWHLVXVHGDVWKHUHIHUHQFH :KHQVHWWLQJSUHVVXUHUHIHUWRWKHVHSDUDWHSUHVVXUHJDXJH 3UHVVXUHGLVSOD\HGRQWKHVFDOHSODWHLVWKHYDOXHZKHQWKHFRQWDFWLVRII To set the value when the contact is on, set the pressure GLVSOD\HGRQWKHVFDOHSODWHWRDYDOXHVPDOOHUWKDQWKDWIURP ZKLFK K\VWHUHVLV KDV EHHQ VXEWUDFWHG ,I QRW VHW RSHUDWLRQ PD\QRWWDNHSODFHDWWKHVHWYDOXH +\VWHUHVLVLVWKHWKHGLIIHUHQFHRISUHVVXUHLWLVUHTXLUHGWRWXUQ WKHVZLWFKRIIDIWHULWKDVEHHQWXUQHGRQDWWKHVHWSUHVVXUH Failure to do so could lead to disconnection or blown light. 7KH OLJKW PD\ QRW OLJKW LI WKH FXUUHQW LV OHVV WKDQ WKH UDWHG current value. Contact protection 1 :KHQXVLQJWKLVVHQVRUZLWKDFRQGXFWLYHORDGVXFKDVDUHOD\ provide the contact protection circuit shown at right. The contact FRXOGPHOWLIWKLVSURWHFWLRQFLUFXLWLVQRWSURYLGHG Diode Brown line + Applied voltage V DC - Operation chart 6ZLWFK Blue line - Load 7REHZLUHGE\FXVWRPHUV Atmospheric pressure +\VWHUHVLV 2 Protective circuit 5HFWLI\LQJGLRGH Recommended value Forward current: 1A or more Non-repeated backward voltage: 200V or more +LWDFKL9&RUHTXLYDOHQWSURGXFW Air pressure OFF ON High pressure 6HWSUHVVXUH RIVFDOH Installation Do not drop or bump the panel when handling it. Wire the lead so that the repeated bending strain and tensile VWUHQJWK DUH QRW DSSOLHG WR WKH ZLUH DV LW PD\ OHDG WR disconnection 'R QRW XVH WKLV VHQVRU QHDU D VWURQJ PDJQHWLF ¿HOG RU ODUJH current (large magnet or spot welder, etc.) because the sensor FRXOGPDOIXQFWLRQ Top 7KH SUHVVXUH VZLWFK LV HTXLYDOHQW WR ,3 EXW WKH LQVWDOODWLRQ GLUHFWLRQ LV OLPLWHG WR XSZDUG YHUWLFDO ,I ZDWHU HQWHUV WKH LQWURGXFWLRQ SRUW IRU DWPRVSKHULF SUHVVXUH IURP EHORZ SLSH DQ 0 MRLQW DQG H[WHQG with tubing to where water will not enter. Do not plug bottom WKHIRUNOLIWKROHVDVUHF\FOHGDLULVGLVFKDUJHG2QO\ 6+'6HULHV7KLVSRUWFDQQRWEHXVHGRXWGRRUV 36HULHV ,I WKHUH LV GUDLQDJH LQ SQHXPDWLF SLSLQJ LQVWDOO VR WKDW WKH pressure switch is higher than the drain. 'R QRW SUHVVXUL]H VXGGHQO\ 3URGXFW SHUIRUPDQFH FRXOG GURS or the product could be damaged. Using capacitors and resistors Brown line + Applied voltage V AC DC - Wiring Connecting the lead wire 1 'RQRWFRQQHFWWKHOHDGGLUHFWO\WRWKHSRZHUVXSSO\&RQQHFW WKHORDGVHULDOO\)DLOXUHWRGRVRFRXOGOHDGWRGLVFRQQHFWLRQ 2 :KHQ XVLQJ IRU '& FRQQHFW WKH EURZQ ZLUH WR WKH + side and the blue wire to the - VLGH 7KH OLJKW ZLOO QRW OLJKW LI wires are connected in reverse. 3 :KHQ FRQQHFWHG WR WKH$& UHOD\ RU 3& LQSXW LI KDOI ZDYH UHFWL¿FDWLRQLVGRQHZLWKWKHVHFLUFXLWVWKHVZLWFKOLJKWPD\ QRW OLJKW ,Q WKLV FDVH WKH OLJKW ZLOO OLJKW LI WKH VZLWFK OHDG SRODULW\LVUHYHUVHG &RQWDFWFDSDFLW\ 'RQRWH[FHHGWKHVSHFL¿HGORDGYROWDJHDQGORDGFXUUHQWUDQJH Blue line - Load Capacitor resistance C R User wiring 3URWHFWLYHFLUFXLWVSDUNTXHQFKLQJFLUFXLW Recommended value C capacitor 0.033 to 0.1 F R resistance 1 to 3K 2ND\D(OHFWULF;(%.RUHTXLYDOHQW ,I'&ZLULQJH[FHHGVPRU$&ZLULQJH[FHHGVPWKH ZLULQJ FDSDFLW\ ZLOO EH DWWDLQHG$ LQUXVK FXUUHQW ZLOO RFFXU GDPDJLQJWKHVZLWFKRUVKRUWHQLQJOLIH ,QVWDOODFRQWDFWSURWHFWLRQFLUFXLWLIWKHZLULQJOHQJWKLVH[FHHGHG 2 Choke coil Brown line 3 6ZLWFK Blue line 6ZLWFK Applied voltage V AC DC within 2m L Load hoke coil / several hundreds H to several mH &KRFNFRLOZLWKRXWVWDQGLQJKLJKIUHTXHQF\FKDUDFWHULVWLFV Resistor Blue line Brown line Applied voltage V AC DC 6ZLWFK within 2m R Load Rush current limiting resistor 5 /DUJHVWUHVLVWRUWROHUDWHGE\ORDGFLUFXLWVLGH5SKDVH 142 6KXWRIIYDOYH6WDQGDUGZKLWHVHULHV V1000-W / V3000-W Series DFWLRQH[KDXVWRSHUDWLRQ3UHYHQWDFFLGHQWVFDXVHGE\UHVLGXDOSUHVVXUH Port size: 1/8 to 1/2 -,6V\PERO EXH IN OUT 6SHFL¿FDWLRQV Descriptions V1000-W V3000-W Exterior Descriptions V1000-6-W V1000-8-W V3000-8-W V3000-10-W V3000-15-W :RUNLQJÀXLG Compressed air Max. working pressure MPa 1.0 Withstanding pressure MPa 1.5 Fluid temperature 5 to 60 Operation lever switching angle 2SHUDWLQJIRUFH 18 80 7RUTXH 1 m 0.5 2 Valve section leakage /min (ANR) External leakage /min (ANR) Port size 90° 3XVKLQJIRUFH 1 IN-OUT 10 10 1/8 (Rc, NPT, G) EXH Product weight kg (IIHFWLYHVHFWLRQDO IN OUT area (mm2) OUT EXH 1/4 1/4 3/8 1/8 3/8 0.17 0.25 15 18 5 1/2 40 70 85 40 50 50 Applications Explanation: :KHQDVROHQRLGYDOYHDQGDQDLUF\OLQGHUHWFDUHUHSDLUHGDQGDGMXVWHGWRHQVXUHWKHVDIHW\ H[KDXVWFRPSUHVVHGDLULQWKHSQHXPDWLFFLUFXLWZLWKDVKXWRIIYDOYHEHIRUHVWDUWLQJZRUN 6KXWRIIYDOYH EXH IN OUT R2 P R1 143 B A V*000-W Series How to order How to order )RU)5/6HULHV V1000 6 W A6W A :KLWHW\SH V 1 0 0 0 )RU)5/6HULHV V3000 8 W A6W :KLWHW\SH A 6\PERO Model no. B B Port size C C 3RUWWKUHDGW\SH Option Rc1/8 8 Rc1/4 10 Rc3/8 15 Rc1/2 Port thread type E N NPT thread G thread Option Blank F Attachment 03DGLVSOD\5FWKUHDG 03DGLVSOD\137*WKUHDG Blank No attachments A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set S Note 1: The piping adapter set and C bracket cannot be used together. 1RWH$MRLQHUVHWLVDWWDFKHGZLWKWKHSLSLQJDGDSWHUVHW ,QRXWUHYHUVHÀRZULJKWWROHIW Attachment BW &DXWLRQVIRUPRGHO1RVHOHFWLRQ 6WDQGDUGÀRZOHIWWRULJKW Displayed unit J1 F Rc thread G Blank 'LVSOD\HGXQLW Descriptions 6 X1 E V 3 0 0 0 Port size Blank D D Model no. Note 1, Note 2 &W\SHEUDFNHW 6LOHQFHU * Adaptor thread type Blank Rc thread N NPT thread G G thread 6HOHFW WKH UHYHUVH UHJXODWRU 5: RU UHYHUVH ILOWHU UHJXODWRU :: ZKHQ LQVWDOOLQJ WKH 9:RQWRWKHSULPDU\VLGHRIWKHUHJXODWRURU¿OWHUUHJXODWRU 144 V 000-W Series Internal structure and parts list V3000-W V1000-W 5 5 1 1 2 2 7 IN OUT 3 3 OUT IN 6 6 8 6 4 No. Part name Material 1 6SRRO 2 %RG\DVVHPEO\ 3RO\DPLGHUHVLQVWHHO 6WHHO No. 3 Valve element Brass, nitrile rubber 1 Plate cover 4 Bottom plug 3RO\DPLGHUHVLQVWHHO 2 %RG\ 5 Knob 3RO\DFHWDOUHVLQ 3 6SRRODVVHPEO\ 6 Packing Nitrile rubber 4 Bottom plug 7 O-ring Nitrile rubber 5 Knob 3RO\DFHWDOUHVLQ 8 O-ring Nitrile rubber 6 O-ring Nitrile rubber Part name Material $%6UHVLQ $OXPLQXPDOOR\GLHFDVWLQJ $OXPLQXPDOOR\XUHWKDQHUHVLQ PBT resin Note 1 Note 1: The metal bottom plug is used as a custom-order part. Dimensions V3000-W 53 50 V1000-W 63 63 67 40 IN OUT 32.5 50.5 IN 2-Rc1/8 (6) 2-Rc1/4 (8) Rc1/8 EXH* 7KH(;+SRUWLVGHGLFDWHGIRULQVWDOODWLRQRIWKHVLOHQFHU 145 OUT 2-Rc1/4 (8) 2-Rc3/8 (10) 2-Rc1/2 (15) 7KH(;+SRUWLVGHGLFDWHGIRULQVWDOODWLRQRIWKHsilencer. Rc3/8 EXH* Lockout valve (OSHA compliant) Standard white series XXXXX Series V3010-W / V6010-W Series żżżżżżż Prevent accidents caused by residual pressure. Port size: 1/4 to 1 JIS symbol EXH IN OUT 6SHFL¿FDWLRQV How to use Descriptions V3010-8-W V3010-10-W V3010-15-W V6010-20-W V6010-25-W :RUNLQJÀXLG Max. working pressure MPa 1 Withstanding pressure MPa 1.5 Fluid temperature Suction 5 to 60 Operation lever switching angle 90° Pushing force N 80 or less Torque N m 2.5 or less Valve seat leakage cm3/min (ANR) 10 or less Operating force External leakage Port size Regular use Compressed air cm3/min (ANR) 10 or less IN-OUT 1/4 3/8 (Rc, NPT, G) EXH Product weight Maintenance work It can be locked at the position where residual pressure is released. Knob 1/2 Rc 3/4 3/8 kg Rc1 Rc1/2 0.3 Effective sectional ,1ĺ287 area(mm2) 287ĺ(;+ × 0.8 40 70 85 145 150 40 50 50 105 110 Exhaust A OSHA (Occupational Safety and Health Administration) How to order Standards for worker safety set by the United States. <Lockout-Tagout> When servicing or maintaining machinery, the air source shall be closed with a shutoff valve (lockout valve), and residual pressure shall be discharged. If a third party inadvertently operates the valve during such operation and compressed air is applied, the cylinder, etc., could move suddenly and injure personnel. This standard states that, "All valves used for such purposes shall have a key or a structure which can be locked with a key." FRL 2000, 4000 Series V3010 8 W A8W Symbol B For FRL 6000, 8000 Series V6010 20 W A20W A Model no. B Port size C C Port thread type Option E E Attachment Cautions for model No. selection Note 1: The piping adapter set and C bracket cannot be used together. Note 2: A joiner set is attached with the piping adapter set. 6SHFL¿FDWLRQIRU/L%SURGXFWLRQ (Catalog No.CC-947A) Design applicable for LiB manufacturing process V3010 - - P4* Select the reverse regulator (R*100-W) or reverse filter regulator (W*100-W) when installing the V*010-W onto the primary side of WKHUHJXODWRURU¿OWHUUHJXODWRU Rc thread NPT thread G thread None ,1RXWUHYHUVHÀRZULJKWWROHIW Displayed unit Blank J1 F F 1/4 3/8 1/2 3/4 1 Option Blank X1 Displayed unit V 6 0 1 0 Port thread type Blank N G D D Model no. Port size 8 10 15 20 25 (White type) Descriptions V 3 0 1 0 MPa display, Rc thread MPa display, NPT, G thread Attachment Blank A8W A10W A15W A20W A25W A32W BW S Note 1, Note 2 No attachments 1/4 piping adaptor set 3/8 piping adaptor set 1/2 piping adaptor set 3/4 piping adaptor set 1 piping adaptor set 1 1/4 piping adaptor set C type bracket Silencer * Adaptor thread type Blank N G Rc thread NPT thread G thread 146 V*010-W Series Internal structure and parts list V3010-W V6010-W 5 4 1 3 2 IN OUT 1 2 IN OUT 5 6 4 No. Part name Material 3 1 Plate cover ABS Resin (Note 2) 2 Body Aluminum alloy die-casting 3 Spool assembly Aluminum alloy urethane resin 1 Body 4 Bottom plug PBT Resin 2 Spool assembly Aluminum alloy, hydrogenated nitrile rubber 5 Knob Aluminum alloy die-casting 3 Bottom plug Aluminum alloy die-casting 6 O-ring Nitrile rubber 4 Knob Aluminum alloy die-casting 5 O-ring Nitrile rubber No. Part name (Note 1) (Note 2) Note 1: The metal bottom plug is used as a custom-order part. Note 2: Flame resistant resin UL94 standard equivalent Material Aluminum alloy die-casting Dimensions (V3010-W) C type bracket (-BW) Part no: B320 63 63 45 56 50 C type bracket ø10 ø10 16.5 117.5 45 OUT 2-A IN Tube center IN 53.5 7 11 IN 67 34.5 117.5 2-C OUT OUT EXH Rc3/8 * The EXH port is dedicated for installation of the silencer. Descriptions C V3010-8-W Rc1/4 V3010-10-W Rc3/8 V3010-15-W Rc1/2 Adaptor attachment 103 (113: V3010-A20W 131: V3010-A25W) EXH Rc3/8 The C type bracket is attached at shipment. C type bracket and piping adapter set can not be used together. Silencer (-S) Part no: SLW-10A 102 2-Rc1/4 2-Rc3/8 2-Rc1/2 2-Rc3/4 2-Rc1 EXH Rc3/8 Piping adaptor set will not be installed upon shipment. 147 Silencer will not be installed upon shipment. 6LOHQFHULVÀDPHUHVLVWDQWUHVLQ8/VWDQGDUG9HTXLYDOHQW +RZHYHUHOHPHQWLVQRWÀDPHUHVLVWDQW V*010-W Series Dimensions, optional parts drawing Dimensions (V6010-W) C type bracket (-BW) Part no: B620 90 90 60 75 C type bracket ø10 2-C 11 ø10 131 104 OUT 16 65 54 131 9 IN 68 2-C OUT IN Tube center EXH Rc1/2 * The EXH port is dedicated for installation of the silencer. Descriptions C V6010-20-W Rc3/4 V6010-25-W Rc1 Adaptor attachment EXH Rc1/2 The C type bracket is attached at shipment. C type bracket and piping adapter set can not be used together. Silencer (-S) Part no.: SLW-15A 160 (166: V6010-A32W) 117 2-Rc3/4 2-Rc1 2-Rc1 1/4 EXH Rc1/2 Piping adaptor set will not be installed upon shipment. Silencer will not be installed upon shipment. 6LOHQFHULVÀDPHUHVLVWDQWUHVLQ8/VWDQGDUG9HTXLYDOHQW +RZHYHUHOHPHQWLVQRWÀDPHUHVLVWDQW Shut off valve (V3000-W, V3010-W) optional parts drawing Spool assembly Bottom spring O-ring Spool assembly (Spool assembly and bottom spring set) Model Spool assembly model no. V3000, V3010 V3000-SPOOL 148 Slow start valve standard white series V3301-W / V3321-W Series Securing safety at starts and stops. Port size: Rc1/4 to Rc1/2 JIS symbol 2 (A) 1 (P) 1 (P) 3 (R) V3301 2 (A) 3 (R) V3321 6SHFL¿FDWLRQV Descriptions V3301-W/V3321-W Operating method Pilot operated soft spool valve :RUNLQJÀXLG Compressed air (excluding super dry air) Note 1 Working pressure range MPa 0.2 to 1.0 Withstanding pressure MPa 1.5 Ambient temperature range 5 to 60 1 (P), 2 (A) port Port size Effective sectional area mm2 Rc1/4 Rc3/8 3 (R) port Rc3/8 Gauge port Rc1/4 Low speed intake Rc1/2 6 High speed intake 40 64 76 High speed exhaust 50 74 78 Response time 0.2sec or less Lubrication Oil-free Note 2 Weight g V3301-W: 635 V3321-W: 515 6ROHQRLGYDOYHVSHFL¿FDWLRQ V3301-W Rated voltage V AC100 (50/60Hz) AC200 (50/60Hz) Starting current A 0.076/0.058 0.038/0.030 Holding current A 0.038/0.029 0.019/0.015 W 2.2/1.7 Power consumption DC24 0.092 2.2/1.7 Temperature increase K 2.2 40 or less 9ROWDJHÀXFWXDWLRQUDQJH 10% Insulation class B class Electric connection Grommet lead wire, terminal box Note 1: Contact CKD when using ultra dry compressed air. Note 2: Use the turbine oil Class 1 ISO VG32 if lubricated. Symbol A How to order Solenoid valve 8 V3301 W 1 08 10 15 BW (White type) Manual 8 V3321 A W BW B B Manual override C C Electric connection D 6SHFL¿FDWLRQIRU/L%SURGXFWLRQ (Catalog No.CC-947A) 6SHFL¿FDWLRQIRU/L%PDQXIDFWXULQJSURFHVV V3301 149 - P4* E Attachment E Grommet lead wire Grommet lead wire with surge supressor Terminal box Terminal box surge supressor with lamp Voltage 1 2 3 4 5 6 6HOHFW WKH UHYHUVH UHJXODWRU 5: RU UHYHUVH ¿OWHU regulator (W*100-W) when installing the V3301-W or 9: RQWR WKH SULPDU\ VLGH RI WKH UHJXODWRU RU ¿OWHU regulator. Non-locking type Locking type Electric connection Blank S B LS D Voltage 1 (P), 2 (A) port Rc1/4 Rc3/8 Rc1/2 Manual override Blank M1 Port size Descriptions Port size AC100V 50/60Hz AC200V 50/60Hz DC24V DC12V AC110V 50/60Hz AC220V 50/60Hz Standard Option Attachment Blank BW G49P S No attachments C type bracket Pressure gauge: G49D-8-P10 Silencer V3301-W V3321-W Series Dimensions Dimensions Bracket: B320 V3301-W 63 67 51 53 7 50 18 (63) 45 45 Pg9 86 Lead wire Length 300mm 137 Pressure gauge: G49D-8-P10 44 2 (A) (103) 1 (P) ø43.5 2-A 3 (R) 2-C B A V3301-08-W Rc1/4 V3301-10-W Rc3/8 V3301-15-W Rc1/2 B C Rc3/8 Rc1/4 V3321-W Silencer: SLW-10A 63 (63) ø25 50 60 58 45 133 82 6 2 (A) (103) 1 (P) 2-A B 3 (R) A V3321-08-W Rc1/4 V3321-10-W Rc3/8 V3321-15-W Rc1/2 2-C B C Rc3/8 Rc1/4 150 V3301-W / V3321-W Series Operational explanation (refer to operating principles) Operational properties ON OFF High speed exhaust When pressurizing High speed intake Pressure loss Low speed intake P2=P1 P2=P1×0.6 P2 Switchover secondary pressure Time t Switchover secondary pressure Switchover secondary pressure The slow start valve turns on when the solenoid valve is energized or the manual section is set to SUP. The valve turns off when the solenoid valve is deenergized or the manual section is set to EXH. (1) First, when the main unit is turned on, the low-speed supply path RSHQV DQG WKH FRPSUHVVHG DLU VWDUWV WR ÀRZ WR WKH VHFRQGDU\ VLGH The secondary pressure gradually starts to rise. The operable cylinders in the unit will start moving at a low speed and thus will not pop out. (2) Next, when secondary pressure exceeds 60% of primary pressure, the hight speed supply path opens. Secondary pressure suddenly rises tot he same pressure as primary pressure. (fully open) (3) When the main unit is turned OFF, high speed exhaust starts and residual pressure in the unit is exhausted. P2 (MPa) 0.6 0.4 0.2 0 0 0.2 0.4 0.6 0.8 Primary pressure P1 (MPa) How to adjust slow start function (refer to side view) (1) Press the slide key up and release the adjustment nut lock. 7XUQWKHPDLQXQLWRQDQGFRQ¿UPWKHF\OLQGHURSHUDWLRQVSHHGDQG secondary pressure rise time. Then turn the main unit off. (3) Turn the adjustment nut as explained below, and adjust the state. &\OLQGHUSRSVRXWĺ7XUQWRWKH6VLGH /RZVSHHGRSHUDWLRQWLPHLVWRRORQJĺ7XUQWRWKH2VLGH Repeat steps (2) and (3) as necessary, and adjust to the optimum state. (4) Align the adjustment nut keyway to the projection on the slide key. (5) Press down the slide key and lock the adjustment nut. &RQ¿UPWKDWWKHPDLQXQLWLVRII Safety precautions Note 1: This valve is dedicated for starting and stopping (including emergency stop) the device. This valve should not be used for cylinder repeat operation or as a normal 3-way valve. Note 2: If the minimum operating pressure of the cylinder, which is to be kept from popping out, is less than 50% of the working pressure, popping out will not be prevented. Note 3: The manual override is locked with the manual valve type. Select a padlock with a D dimension of 3.8 to 5.8 mm. 1RWH&RQQHFWDVLOHQFHURUH[KDXVW¿OWHUHWFWRWKHH[KDXVWSRUWIRU safety and sound absorption. 151 Side view D Padlock Slide key Adjusting nut 1.0 Bracket Standard white series XXXXX Series B-W/B Series żżżżżżż Joiner Standard white series J-W Series Dimensions and applications T type bracket set Note: Select B410-W when using the 3000-W Series and 4000-W Series combined. E I Model no.: B110-W B310-W B410-W B810-W Applications B C Center of port J B110-W D A Model no. Applicable model B310-W H F K B410-W G B810-W C type bracket B A E F C D ) sions (inner imen side d B A C G D (from connection port center) L type bracket Applications Joiner set D E F G H I J K 100 5.5 7.5 16 25 7.5 JASO-2013 40 60 45 10 125 7 14 22 27 7 JISB2401-P21 45 60 45 10 125 7 14 22 37 7 JISB2401-P21 55 70 50 15 150 9 14 27 37 8 AS568-127 65 A B C D E F G H I J K L B120 1000 Series 44 68 40 t2.0 10 6.5 35 8.5 61.5 40 60 ø19.5 B220 2000 Series 28 B320 3000 Series 34.5 B420 4000 Series B620 6000 Series B820 8000 Series 54 50 t2.3 10 7 33 8 63 45 69 17.3 67 63 t2.3 16.5 7 45 9 75.5 45 69 ø21.7 55 84 80 t2.3 14.0 7 45 9 75.5 55 79 ø21.7 68 104 90 t2.3 16 9 54 11 97.5 60 97 ø35 68 104 100 t2.3 16 9 50 11 93.5 65 102 ø35 /RRVHQWKHPRXQWLQJQXWWRUHPRYHWKHNQRE$IWHULQVHUWLQJ/W\SHEUDFNHW¿[WKHEUDFNHWE\ WKHPRXQWLQJQXW3UHVVWKHNQRELQPDQXDOO\DIWHU¿[LQJ Refer to page 15 for the details. Model no. Applicable model A B C D E F G H I J B130 1000 Series 44 68 10 6.5 16 24.5 45 40 59 ø26.5 B230 2000 Series 28 54 10 7 18 26 52 45 69 38 45 76 ø40 55 94 ø47 B330 3000 Series 34.5 67 16.5 7 17.5 26 58 (63.5) B430 4000 Series 6000 Series 84 14 7 17.5 26 58 55 Other Values in( ) are for W3000 3100 Model no.: C1000-J100-W C4000-J400-W C8000-J800-W E Applications B 8000 Series C 10 Model no: B130 B230 B330 B430 Attachment: B3W J H I A 6000 Series Model no. Applicable model L G F E 4000 Series B 35 Applications I K 2000 Series 3000 Series A 45 Model no.: B120 B220 B320 B420 B620 B820 Attachment: BW H J 1000 Series D Applicable model A B C C1000-J100-W 1000 Series Model no. 10 36 26 2000 Series C4000-J400-W 3000 Series 4000 Series 21 44 32 M5 JIS B2401-P21 6000 Series 8000 Series 26 65 50 M6 AS568-127 C C8000-J800-W D E M3.5 JAS0-2013 152 Distributor Standard white series D101/D401/D801/D300-W Series Applicable for pipe branching. Port size: 1/8 to 1 JIS symbol Rc1/4 Rc3/8 Rc1/4 3/8 Rc 1/4 (Rc3/8) Rc1/4 Rc3/8 6SHFL¿FDWLRQV Descriptions D101-00-W D401-00-W :RUNLQJÀXLG Max. working pressure MPa 1.0 Withstanding pressure MPa 1.5 No. of branch ports Port size D801-00-W D300-W 3/4, 1 1/4, 3/8 0.35 0.26 Compressed air 1 Rc, PT, 4 1/8, 1/4 1/4, 3/8, 1/2 0.045 0.13 Working temperature Product weight 5 to 60 kg How to order D101 00 6 W Symbol B11W A A (White type) Model no. B Port size D401 For 2000, 3000, 4000 Series Distributor D T type bracket Note 1: A joiner set (joiner/bolt/O-ring) and a gasket are attached as standard. Note 2: Consult with CKD for 2 way branch. Note 3: D401-W can be connected to both 3000-W and 4000-W series. Port size 8 Descriptions Port size 1/4 10 3/8 B Port thread type 1/4 10 3/8 N NPT thread 15 1/2 G G thread 20 3/4 25 1 Port thread type Blank Rc thread C Option Blank None 1/4 blanking plug Port thread type Blank D B Rc thread N NPT thread G G thread T type bracket Blank None B11W For 1000 Series B31W For 2000 3000 Series Q Two each of the following are enclosed: 1/4 blank plug, 3/8 blank plug Cautions for model No. selection Note 1: When using with C3000-W, C4000-W, a joiner set C4000-J400-W, or T type bracket set B310-W or B410-W is required to connect. Note 2: Joiner set C4000-J400-W or T type bracket set should be ordered separately. (Refer to page 152) B41W For 4000 Series B81W For 6000 8000 Series Port 153 A Option 8 T type bracket Note 1: When installing at the primary side, insert an O ring, while installing at the secondary side, O-ring insert a gasket. Note 2: When inserting O ring and gasket to assemble, O ring and gasket must not be folded. Joiner A Port size How to install (D101-00-W, D401-00-W, D801-00-W) Circuit (White type) Symbol D101 D401 D801 Cautions for model No. selection Q 1/8 Port thread type Gasket W C For 1000 Series For 6000, 8000 Series 8 6 C C D300 D101 D801 B Descriptions Model no. Example (D101-00-W, D401-00-W, D801-00-W) Distributor Dimensions Dimensions A A 40 A A 50 D401-00-W D101-00-W Top Top 31.5 Port size Rc1/4 (8) Rc3/8 (10) Rc1/2 (15) 30 Port size Rc1/8 (6) Rc1/4 (8) 60 36 37.5 15 28 Front Cross section A-A Front D801-00-W Cross section A-A D300-W A 81 42 A A 50 A Top 2-Rc1/4 Top 50 41 Cross section A-A Port size Rc3/4 (20) Rc1 (25) 86 45 53 20 2-Rc3/8 IN OUT 2-Rc1/4, 3/8 (Port size) Front Front Cross section A-A 154 Piping adapter standard white series A100 / A400 / A800-W Series Port size: 1/8 to 1 Dimensions and applications Piping adaptor set Applications Model no.: A100-6, 8, 10-W A400-8, 10, 15, 20-W A800-20, 25, 32-W F C A Model no. Port size Applicable model B E D Port size A100-6*-W 1/8 A100-8*W 1/4 A100-10*-W 3/8 A400-8*-W 1/4 A400-10*-W 3/8 A400-15*-W 1/2 A400-20*-W 3/4 A400-25*-W 1 A800-20*-W 3/4 A800-25*-W 1 A800-32*-W 1 1/4 A B C D E (O-ring) F (Gasket) Other 1000 Series 21.5 13.5 40 36 JASO-2013 1 programs 1 programs - 2000 4000 3000 Series 20 Series (25) {34} 6 (11) {20} 50 45 Numbers in ( ) JISB2401 are for 3/4 1 programs P21 Numbers in{ } 1 programs are for 1 6000 8000 Series 15 (18) 81 66 AS568-127 Numbers in ( ) 1 programs 1 programs are for1 1/4 35 (38) * Blank: Rc thread/N: NPT thread/G: G thread Piping adaptor set with T type bracket Applications Model no.: A100-6, 8, 10-W-B11W A400-8, 10, 15-W-B31W A400-8, 10, 15, 20-W-B41W A800-20, 25, 32-W-B81W (T type bracket) Model no. F A B C E D Port size Port size Applicable model A A100-6*-W-B11W 1/8 A100-8*-W-B11W 1/4 A100-10*-W-B11W 3/8 A400-8*-W-B31W 1/4 A400-10*-W-B31W 3/8 A400-15*-W-B31W 1/2 A400-8*-W-B41W 1/4 A400-10*-W-B41W 3/8 A400-15*-W-B41W 1/2 A400-20*-W-B41W 3/4 A400-25*-W-B41W 1 A800-20*-W-B81W 3/4 A800-25*-W-B81W 1 A800-32*-W-B81W 1 1/4 C D E (O-ring) F (Gasket) Other 1000 Series 21.5 13.5 40 36 JASO-2013 1 programs 1 programs - 2000 3000 Series 50 45 JISB2401 P21 1 programs 1 programs 20 6 4000 Series (25) (11) 50 {34} {20} 45 Numbers in ( ) JISB2401 are for 3/4 1 programs P21 Numbers in{ } 1 programs are for 1 6000 35 15 81 8000 Series (38) (18) 66 AS568-127 Numbers in ( ) 1 programs 1 programs are for1 1/4 * Blank: Rc thread/N: NPT thread/G: G thread 155 20 B 6 Lpiping adaptor White Series XXXXX Series A101 / A401 / A801-W Series żżżżżżż Port size: 1/8 t 1 6SHFL¿FDWLRQV Descriptions A101-W A401-W Note 1 :RUNLQJÀXLG Max. working pressure MPa 1.0 Withstanding pressure MPa Port size A801-W Compressed air 1.5 Rc, PT, 1/8, 1/4 1/4, 3/8, 1/2 Working temperature Product weight 3/4, 1 5 to 60 kg 0.045 0.13 0.4 Note 1: A401-W can be connected to both 3000-W Series and 4000-W Series. How to order A101 A 6 W B11W Symbol A Model no. (White type) Model no. B B Port size A101 L type piping adapter A401 L type piping adapter A801 L type piping adapter Port size A101 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 C C Descriptions Port thread type D T type bracket Rc thread N NPT thread G G thread T bracket Blank None Note 1 B11W For 1000 Series Cautions for model No. selection A801 Port thread type Blank D A401 B31W For 2000 Series For 3000 Series Applicable models A101-6, 8-W 1000-W Series A401-8, 10, 15-W 2000, 3000, 4000-W Series B41W For 4000 Series Note 1: Joiner set (joiner, bolt, O ring) and 1 gasket included. B81W A801-20, 25-W 6000, 8000-W Series For 6000 Series For 8000 Series L type piping adapter Applications T type bracket Connection port Circuit Gasket or O ring Joiner 1RWH,QVHUWWKH¿WWLQJIRUUHSODFHPHQWYHUWLFDOO\XQWLOLWUHDFKHVWKHEDFN,QVHUWWKH2ULQJZKHQPRXQWLQJ RQWKHSULPDU\VLGHIRUWKHDLUÀRZDQGLQVHUWWKHJDVNHWZKHQPRXQWLQJRQWKHVHFRQGDU\VLGH Note:Refer to the next page for dimensions. 156 Piping adaptor Dimensions A101-W A A 40 A 50 A401-W A Top Top 31.5 30 Port size Rc1/8 (6) Rc1/4 (8) 36 60 37.5 15 28 Port size Rc1/4 (8) Rc3/8 (10) Rc1/2 (15) Front Cross section A-A A 81 A801-W A Top 50 Port size Rc3/4 (20) Rc1 (25) 86 53 20 41 Front 157 Cross section A-A Front Cross section A-A F.R.L. Modular type Medium pressure Components for air preparation/F.R.L. unit C O N T E N T S Product introduction Series variation Safety precautions Intro 1 1 to 6 11 $LU¿OWHU $LU¿OWHU)0 : 2LOPLVW¿OWHU00: %UDFNHWMRLQHU%- 'LVWULEXWRU' 3LSLQJDGDSWRU$ 5HJXODWRU 5HJXODWRU50: $LU¿OWHUPHGLXPSUHVVXUHW\SH FM3000-W·FM4000-W·FM6000-W·FM8000-W Series )WR6HULHVZLWKPHGLXPSUHVVXUHVSHFL¿FDWLRQ Port size: 1/4 to 1 -,6V\PERO 6SHFL¿FDWLRQV Model no. FM3000-W FM4000-W FM6000-W FM8000-W Exterior :RUNLQJÀXLG &RPSUHVVHGDLU 0D[ZRUNLQJSUHVVXUH 03D 1RWH :LWKVWDQGLQJSUHVVXUH 03D $PELHQWWHPSHUDWXUH WRWREHXQIUR]HQ )OXLGWHPSHUDWXUH WR )LOWUDWLRQUDWLQJ P 'UDLQFDSDFLW\ FP Port size 3URGXFWZHLJKW Rc, PT, NJ RU 1RWH 1RWH'UDLQDJHDFFXPXODWHVXSWRFPRQO\ZLWKWKHPDQXDOGUDLQFRFN 1RWH7KHPLQZRUNLQJSUHVVXUHRIWKHDXWRPDWLFGUDLQIRUPRGHOVZLWKDXWRPDWLFGUDLQ)LV03D $LUZLOOSXUJHZLWKGUDLQXQWLOLWUHDFKHV03D2WKHUVSHFL¿FDDWLRQZLOOEHDVIROORZVPD[ZRUNLQJSUHVVXUH03DZLWKVWDQGLQJSUHVVXUH03D DPELHQWWHPSHUDWXUHWR ÀXLGWHPSHUDWXUHWR 1RWH7KHPLQZRUNLQJSUHVVXUHRIWKHDXWRPDWLFGUDLQIRUPRGHOVZLWKDXWRPDWLFGUDLQ)LV03D 2WKHUVSHFL¿FDDWLRQZLOOEHDVIROORZVPD[ZRUNLQJSUHVVXUH03DZLWKVWDQGLQJSUHVVXUH03DDPELHQWWHPSHUDWXUHWRÀXLGWHPSHUDWXUH WR Air Filter Series +RZWRRUGHU A8W 6\PERO :KLWHW\SH B C D 8 1/4 10 15 20 25 1 C 3RUWWKUHDGW\SH Descriptions Port size B Port size )0 0RGHOQR W F )0 A 8 Model no. )0 FM3000 A 5HIHUWRSSDJHIRUDQH[SODQDWLRQ RIWKHRSWLRQV )0 +RZWRRUGHU Port thread type Note 1 Blank 5FWKUHDG N 137WKUHDG G *WKUHDG D Option Option Note 2 Blank :LWKPDQXDOGUDLQFRFN 12W\SHDXWRPDWLFGUDLQ Drainage F 'UDLQSRUW5F 0D[ZRUNLQJSUHVVXUH03D0D[ZRUNLQJWHPSHUDWXUH& Note 3, Note 4 1&W\SHDXWRPDWLFGUDLQH[KDXVW F1 ZLWKRXWSUHVVXUL]HGGUDLQSRUW5F 0D[ZRUNLQJSUHVVXUH03D0D[ZRUNLQJWHPSHUDWXUH& Bowl material Blank 0HWDOERZO Element Blank ȝP Y ȝP Differential Blank :LWKRXWGLIIHUHQWLDOSUHVVXUHGHWHFWLRQSRUW pressure detection Flow direction E 'LVSOD\HGXQLW E X1 5HYHUVHÀRZULJKWWROHIW Blank 03DGLVSOD\5FWKUHDG ) $WWDFKPHQW LQFOXGHG :LWKGLIIHUHQWLDOSUHVVXUHGHWHFWLRQSRUW5F Displayed unit J1 ) Q Blank 6WDQGDUGÀRZOHIWWRULJKW 03DGLVSOD\137*WKUHDG Attachment Note 5 pages 155 to 157 Note 6 Blank 1RWDWWDFKHG A8*W 1/4 piping adaptor set A10*W SLSLQJDGDSWRUVHW &DXWLRQVIRUPRGHO1RVHOHFWLRQ Note 1: :KHQ*WKUHDGVRU137WKUHDGVDUHVHOHFWHGWKH ,1287DQGGUDLQDJHGLVFKDUJHSRUWDUHDYDLODEOH 1RWH6 HOHFW WKH RSWLRQ IURP GUDLQ H[KDXVW ERZO PDWHULDODQGGLIIHUHQWLDOSUHVVXUHGHWHFWLRQ :KHQ VHOHFWLQJ RSWLRQV IRU VHYHUDO LWHPV OLVW 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Descriptions Port size 6 8 1/4 10 15 20 25 1 Port thread type Note 2 5FWKUHDG Blank D D A / :KLWHW\SH A 5HIHUWRSSDJHIRUDQH[SODQDWLRQ RIWKHRSWLRQV A6 C / W / 6 / L1000 N 137WKUHDG G *WKUHDG Option Note 3 Drainage Blank 1RPDQXDOFRFN Blank 3RO\FDUERQDWHERZO Bowl material Z 1\ORQERZO Note 4 M 0HWDOERZO Blank 6WDQGDUGÀRZOHIWWRULJKW Flow Direction E 'LVSOD\HGXQLW E X1 Displayed unit Blank J1 ) Piping adaptor set LQFOXGHG ) &DXWLRQVIRUPRGHO1RVHOHFWLRQ 1RWH5HIHU WR SDJH WR IRU VSHFLILFDWLRQV GLPHQVLRQV DQGÀRZFKDUDFWHULVWLFV 1RWH*DQG137WKUHDGVDUHDYDLODEOHIRU,1287 1RWH6HOHFW RSWLRQV IRU GUDLQDJH GLVFKDUJH ERZO PDWHULDO DQG RWKHUV :KHQ VHOHFWLQJ RSWLRQV IRU VHYHUDO LWHPV OLVW RSWLRQV LQ RUGHUIURPWKHWRS 1RWH7KH VLGH GRPH LV SRO\FDUERQDWH HYHQ IRU Q\ORQ RU PHWDO ERZOV&RQVXOWZLWK&.'LIDGLIIHUHQWPDWHULDOLVUHTXLUHG 1RWH7 KH SLSLQJ DGDSWHU VHW DQG & EUDFNHW FDQQRW EH XVHG WRJHWKHU 1RWH$MRLQHUVHWLVDWWDFKHGZLWKWKHSLSLQJDGDSWHUVHW 5HYHUVHÀRZULJKWWROHIW 03DGLVSOD\5FWKUHDG 03DGLVSOD\137*WKUHDG Piping adaptor set (included) Note 5 pages 155 to 157 Note 6 Blank 1RWDWWDFKHG A6*W SLSLQJDGDSWRUVHW A8*W 1/4 piping adaptor set A10*W SLSLQJDGDSWRUVHW A15*W SLSLQJDGDSWRUVHW A20*W SLSLQJDGDSWRUVHW A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set * Adaptor thread type Blank * 5FWKUHDG N 137WKUHDG G *WKUHDG Bracket (attached) Blank BW Page 152 1RWDWWDFKHG C type bracket 2WKHUFRPSRQHQWVFRSSHUDQG37)(IUHHVSHFL¿FDWLRQ 3UHVVXUHJDXJH 6KXWRIIYDOYH ([KDXVWFOHDQHU G49D-P6 V3000-W FA*31 Series G59D-P6 V3010-W V6010-W +RZWRRUGHU Pressure gauge G49D 6 P6 &RSSHUDQG37)( IUHHVSHFL¿FDWLRQ 3RUWVL]H5 C G59D 6\PERO C 8 3UHVVXUHGLVSOD\ Descriptions Pressure display (MPa) Note 1 P02 WR03D P04 WR03D P10 WR03D P6 &RSSHUDQG37)( IUHHVSHFL¿FDWLRQ Port size: R1/4 6\PERO C C 3UHVVXUHGLVSOD\ &DXWLRQVIRUPRGHO1RVHOHFWLRQ 1RWH5HIHUWRSDJHIRUGLPHQVLRQV Descriptions Pressure display (MPa) Note 1 P02 WR03D P04 WR03D P10 WR03D P20 WR03D 2WKHUFRPSRQHQWV 6KXWRIIYDOYH 9:3DJH 9:9:3DJH ([KDXVWFOHDQHU ) $ 3 Q H X P D W L F V 9D F X X P $X[LOLDU\&RPSRQHQWV1R&%6 7KHDERYHSURGXFWVDUHFRSSHUDQG37)(IUHHDVVWDQGDUG F.R.L. Modular type Ozone proof Components for air preparation/F.R.L. unit C O N T E N T S Product introduction Series variation Safety precautions Intro 1 1 to 6 11 )LOWHU UHJXODWRU )LOWHU UHJXODWRU::3 5HYHUVH¿OWHU UHJXODWRU::3 5HJXODWRU 5HJXODWRU5:3 5HYHUVHUHJXODWRU5:3 Filter regulator: ozone proof W1000 / W3000 W4000 / W8000-W-P11 Series Fluorine rubber and hydrogenated nitrile rubber, etc., used for rubber part materials. Port size: Rc1/8 to Rc1 JIS symbol A6W Z P11 G Attachment Symbol B A Model no. B Port size thread type D Option C Note 2 Note 3 Note 4 Note 5 Note 6 * Refer top page 9 for an explanation of the options. E Displayed F 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 Port thread type Blank D Note 10 Rc thread N NPT thread G G thread Option Blank With manual drain cock F Automatic drain with manual override NO type F1 Automatic drain with manual override NC type FF Large automatic drain with manual override NO type FF1 Large automatic drain with manual override NC type Drainage unit Piping adaptor set LQFOXGHG Note 8 Note 9 Descriptions Port size Ozone VSHFL¿FDWLRQV C Port : W :KLWHW\SH : 6 : W1000 A Model no. : How to order Blank Polycarbonate bowl Bowl Z Nylon bowl material M Metal bowl M1 Metal bowl with manual drain cock Blank ȝP Element Y ȝPVXEPLFURQ Pressure Blank 0.05 to 0.85MPa Cautions for model No. selection L Range Relief 1RWH5HIHUWRSDJHWRIRUVSHFL¿FDWLRQVIRUVSHFL¿FDWLRQVDQG attachments. Note 2: Select options per drainage, bowl material, element, and regulator sections. When selecting options for several items, list options in order from the top. 1RWH7KH ORZSUHVVXUH JDXJH WR 03D LV XVHG ZKHQ / LV selected for the pressure range option. Note 4: Minimum operating pressure of automatic drain is 0.1MPa for RSWLRQV\PERO) Initially generated drainage and air are purged until pressure reaches 0.1 MPa. Note 5: Minimum operating pressure of automatic drain is 0.15MPa for RSWLRQV\PERO) 1RWH:KHQ7LVVHOHFWHGWKHJDXJHSOXJLVDVVHPEOHGLQVWHDGRI the pressure gauge. 1RWH:KHQRSWLRQ7LVVHOHFWHGRQO\EODQNRU5LVVHOHFWHG IRU WKH + SUHVVXUH JDXJH HQFORVHG 7KH GLJLWDO SUHVVXUH VHQVRU33;PRXQWLQJSRUW5FLVDVVHPEOHGYHQWLODWHG Note 8: Piping adaptor set A*00-**-W is attached. Note 9: The piping adapter set and C bracket cannot be used together. Note 10: G threads and NPT threads are available for IN, OUT, gauge SRUW DQG GUDLQ GLVFKDUJH SRUW PHWDO ERZO ZLWK DXWRPDWLF GUDLQ Note 11: The adapter port size can be selected from Rc, NPT or G. Blank: Rc thread/N: NPT thread/G: G thread HJ$* 1RWH, I 137 LV VHOHFWHG IRU WKH & SLSLQJ WKUHDG W\SH D 137 pressure gauge is enclosed. If Rc or G thread is selected, an R thread pressure gauge is enclosed. Note 13: A joiner set is included with the piping adapter set. Dimensions Same as standard parts. Refer to page 73 to 75. 185 0.05 to 0.35MPa Blank With relief mechanism N Non-relief type Blank :LWKVWDQGDUGSUHVVXUHJDXJH* Pressure T :LWKRXWSUHVVXUHJDXJHJDXJHSRUWDVVHPEOHGVHDOHG gauge T8 &RPSDWLELOLW\ZLWKSUHVVXUHJDXJHRSWLRQJDXJHSRUWDVVHPEOHGRSHQ T6 Note 7 Compatibility with digital pressure sensor PPX X1 E Blank J1 F ,1287UHYHUVHÀRZULJKWWROHIW Displayed unit MPa display, Rc thread MPa display, NPT, G thread Piping adaptor set (included) Blank No attachments A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set Note 11, Note 13 * Adaptor thread type Blank G Rc thread N NPT thread G G thread Attachment Blank Note 12 No attachments BW C type bracket B3W L type bracket G45P Pressure gauge: G45D-8-P10 G49P Pressure gauge: G49D-8-P10 G59P Pressure gauge: G59D-8-P10 G40P Pressure gauge: G40D-8-P10 G50P Pressure gauge: G50D-8-P10 G41P Pressure gauge: G41D-8-P10 R2 Note 7 Digital pressure sensor: PPX-R10N-6M 5HYHUVH¿OWHUUHJXODWRUR]RQHSURRI W1100 / W3100 W4100 / W8100-W-P11 Series Fluorine rubber and hydrogenated nitrile rubber, etc., used for rubber part materials. Port size: Rc1/8 to Rc1 JIS symbol A6W Z P11 G Attachment Symbol B A Model no. B Port size thread type D Option Note 2 Note 3 Note 4 Note 5 Note 6 Note 7 * Refer top page 9 for an explanation of the options. E Displayed F Cautions for model No. selection 1RWH5HIHUWRSDJHWRIRUVSHFL¿FDWLRQVIRUVSHFL¿FDWLRQVDQG attachments. Note 2: Select options per drainage, bowl material, element, and regulator sections. When selecting options for several items, list options in order from the top. 1RWH7KH ORZSUHVVXUH JDXJH WR 03D LV XVHG ZKHQ / LV selected for the pressure range option. Note 4: Position of the check valve and pressure gauge can not be changed. If the reverse direction of IN and OUT are required, indicate "X1" in the end of optional section. Note 5: Minimum operating pressure of automatic drain is 0.1MPa for RSWLRQV\PERO) Initially generated drainage and air are purged until pressure reaches 0.1 MPa. Note 6: Minimum operating pressure of automatic drain is 0.15MPa for RSWLRQV\PERO) 1RWH:KHQ7LVVHOHFWHGWKHJDXJHSOXJLVDVVHPEOHGLQVWHDGRI the pressure gauge. 1RWH:KHQRSWLRQ7LVVHOHFWHGRQO\EODQNRU5LVVHOHFWHG IRU WKH + SUHVVXUH JDXJH HQFORVHG 7KH GLJLWDO SUHVVXUH VHQVRU33;PRXQWLQJSRUW5FLVDVVHPEOHGYHQWLODWHG Note 9: A piping adaptor set A*00-**-W is included. Note 10: The piping adapter set and C bracket cannot be used together. Note 11: G threads and NPT threads are available for IN, OUT, gauge SRUW DQG GUDLQ GLVFKDUJH SRUW PHWDO ERZO ZLWK DXWRPDWLF GUDLQ Note 12: The adapter port size can be selected from Rc, NPT or G. Blank: Rc thread/N: NPT thread/G: G thread HJ$* 1RWH, I 137 LV VHOHFWHG IRU WKH & SLSLQJ WKUHDG W\SH D 137 pressure gauge is enclosed. If Rc or G thread is selected, an R thread pressure gauge is enclosed. Note 14: A joiner set is included with the piping adapter set. Same as standard parts. Refer to page 81 to 83. 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 Port thread type Blank D Note 11 Rc thread N NPT thread G G thread Option Blank With manual drain cock F Automatic drain with manual override NO type F1 Automatic drain with manual override NC type FF Large automatic drain with manual override NO type FF1 Large automatic drain with manual override NC type Drainage unit Piping adaptor set LQFOXGHG Note 9 Note 10 Dimensions C Descriptions Port size Ozone VSHFL¿FDWLRQV C Port : W :KLWHW\SH : 6 : W1100 A Model no. : How to order Blank Polycarbonate bowl Bowl Z Nylon bowl material M Metal bowl M1 Element Metal bowl with manual drain cock Blank ȝP Y ȝPVXEPLFURQ Pressure Blank 0.05 to 0.85MPa L Range 0.05 to 0.35MPa Blank With relief mechanism Relief N Non-relief type Blank :LWKVWDQGDUGSUHVVXUHJDXJH* Pressure T :LWKRXWSUHVVXUHJDXJHJDXJHSRUWDVVHPEOHGVHDOHG gauge T8 &RPSDWLELOLW\ZLWKSUHVVXUHJDXJHRSWLRQJDXJHSRUWDVVHPEOHGRSHQ T6 Compatibility with digital pressure sensor PPX X1 E Blank J1 F ,1287UHYHUVHÀRZULJKWWROHIW Displayed unit MPa display, Rc thread MPa display, NPT, G thread Piping adaptor set (included) Blank No attachments A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set Note 12, Note 14 * Adaptor thread type Blank G Rc thread N NPT thread G G thread Attachment Blank BW Note 13 No attachments C type bracket B3W L type bracket G45P Pressure gauge: G45D-8-P10 G49P Pressure gauge: G49D-8-P10 G59P Pressure gauge: G59D-8-P10 G40P Pressure gauge: G40D-8-P10 G50P Pressure gauge: G50D-8-P10 G41P Pressure gauge: G41D-8-P10 R2 Note Digital pressure sensor: PPX-R10N-6M 186 Regulator: ozone proof R1000 / R2000 / R3000 R4000 / R6000 / R8000-W-P11 Series Fluorine rubber and hydrogenated nitrile rubber, etc., used for rubber part materials. Port size: Rc1/8 to Rc1 JIS symbol G Attachment Ozone VSHFL¿FDWLRQV Symbol 5 A6 5 L P11 5 W :KLWHW\SH 5 6 A Model no. 5 R1000 5 How to order Descriptions B Port size A Model no. B Port C Port size thread type D Option 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 C Port thread type Blank Note 2 Rc thread N NPT thread G G thread D Option Note 3 Pressure Blank 0.05 to 0.85MPa E Displayed unit L Range Relief F 0.05 to 0.35MPa Note 4 Blank With relief mechanism N Piping adaptor set Pressure LQFOXGHG Non-relief type Blank :LWKVWDQGDUGSUHVVXUHJDXJH* gauge T :LWKRXWSUHVVXUHJDXJHJDXJHSRUWDVVHPEOHGVHDOHG 1RWH T8 &RPSDWLELOLW\ZLWKSUHVVXUHJDXJHRSWLRQJDXJHSRUWDVVHPEOHGRSHQ T6 Compatibility with digital pressure sensor PPX Note 6 X1 ,1287UHYHUVHÀRZULJKWWROHIW E Displayed unit Blank Cautions for model No. selection 1RWH5HIHUWRSDJHWRIRUVSHFL¿FDWLRQVIRUVSHFL¿FDWLRQV and attachments. Note 2: G and NPT threads are available for IN, OUT, and gauge ports. Note 3: When selecting options for several items, list options in order from the top. 1RWH7KHORZSUHVVXUHJDXJHWR03DLVXVHGZKHQ/LV selected for the pressure range option. 1RWH:KHQ7LVVHOHFWHGWKHJDXJHSOXJLVDVVHPEOHGLQVWHDG of the pressure gauge. Working temperature is 5 to 50 . 1RWH:KHQRSWLRQ7LVVHOHFWHGRQO\EODQNRU5LVVHOHFWHG IRU WKH + SUHVVXUH JDXJH HQFORVHG7KH GLJLWDO SUHVVXUH VHQVRU33;PRXQWLQJSRUW5FLVDVVHPEOHGYHQWLODWHG Note 7: A piping adaptor set A*00-**-W is included. Note 8: A joiner set is included with the piping adapter set. 1RWH, I 137 LV VHOHFWHG IRU WKH & SLSLQJ WKUHDG W\SH D 137 pressure gauge is enclosed. If Rc or G thread is selected, an R thread pressure gauge is enclosed. Note 10: The adapter port size can be selected from Rc, NPT or G. Blank: Rc thread/N: NPT thread/G: G thread HJ$* Note 11: The piping adapter set and C bracket cannot be used together. Dimensions Same as standard parts. Refer to page 117 to 119. 187 J1 MPa display, Rc thread MPa display, NPT, G thread F Piping adaptor set (included) Blank No attachments A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set Note 7, 8 * Adaptor thread type Blank Note 9 Rc thread N NPT thread G G thread G Attachment Blank Note 10 No attachments BW C type bracket B3W L type bracket Note 11 B4W B type bracket G45P Pressure gauge: G45D-8-P10 G49P Pressure gauge: G49D-8-P10 G59P Pressure gauge: G59D-8-P10 G40P Pressure gauge: G40D-8-P10 G50P Pressure gauge: G50D-8-P10 G41P R2 Note 5 Pressure gauge: G41D-8-P10 Digital pressure sensor: PPX-R10N-6M Reverse regulator: ozone proof R1100 / R2100 / R3100 R4100 / R6100 / R8100-P11 Series Fluorine rubber and hydrogenated nitrile rubber, etc., used for rubber part materials. Port size: Rc1/8 to Rc1 JIS symbol G Attachment Ozone VSHFL¿FDWLRQV Symbol 5 A6 5 L P11 5 W :KLWHW\SH 5 6 A Model no. 5 R1100 5 How to order Descriptions B Port size A Model no. B Port C Port size thread type D Option 6 1/8 8 1/4 10 3/8 15 1/2 20 3/4 25 1 C Port thread type Blank Note 2 Rc thread N NPT thread G G thread D Option Note 3, 4 Pressure Blank 0.05 to 0.85MPa E Displayed unit L Range Relief F 0.05 to 0.35MPa Note 5 Blank With relief mechanism N Piping adaptor set Pressure LQFOXGHG gauge Note 6 Note 7 Non-relief type Blank :LWKVWDQGDUGSUHVVXUHJDXJH* T :LWKRXWSUHVVXUHJDXJHJDXJHSRUWDVVHPEOHGVHDOHG 1RWH T8 &RPSDWLELOLW\ZLWKSUHVVXUHJDXJHRSWLRQJDXJHSRUWDVVHPEOHGRSHQ T6 Compatibility with digital pressure sensor PPX Note 7 X1 ,1287UHYHUVHÀRZULJKWWROHIW E Displayed unit Cautions for model No. selection 1RWH5HIHUWRSDJHWRIRUVSHFL¿FDWLRQVIRUVSHFL¿FDWLRQV and attachments. Note 2: G and NPT threads are available for IN, OUT, and gauge ports. Note 3: When selecting options for several items, list options in order from the top. Note 4: Position of the check valve and pressure gauge can not be changed. If the reverse direction of IN and OUT are required, LQGLFDWH;LQWKHHQGRIRSWLRQDOVHFWLRQ 1RWH7KHORZSUHVVXUHJDXJHWR03DLVXVHGZKHQ/LV selected for the pressure range option. 1RWH:KHQ7LVVHOHFWHGWKHJDXJHSOXJLVDVVHPEOHGLQVWHDG of the pressure gauge. 1RWH:KHQRSWLRQ7LVVHOHFWHGRQO\EODQNRU5LVVHOHFWHG IRU WKH + SUHVVXUH JDXJH HQFORVHG7KH GLJLWDO SUHVVXUH VHQVRU33;PRXQWLQJSRUW5FLVDVVHPEOHGYHQWLODWHG Note 8: Piping adaptor set A*00-**-W is included. Note 9: A joiner set is included with the piping adapter set. Note 10: The adapter port size can be selected from Rc, NPT or G. %ODQN5FWKUHDG1137WKUHDG**WKUHDGHJ$* 1RWH,I 137 LV VHOHFWHG IRU WKH & SLSLQJ WKUHDG W\SH D 137 pressure gauge is enclosed. If Rc or G thread is selected, an R thread pressure gauge is enclosed. Note 12: The piping adapter set and C bracket cannot be used together. Dimensions Same as standard parts. Refer to page 125 to 127. Blank J1 MPa display, Rc thread MPa display, NPT, G thread F Piping adaptor set (included) Blank No attachments A6*W 1/8 piping adaptor set A8*W 1/4 piping adaptor set A10*W 3/8 piping adaptor set A15*W 1/2 piping adaptor set A20*W 3/4 piping adaptor set A25*W 1 piping adaptor set A32*W 1 1/4 piping adaptor set Note 8, 9 * Adaptor thread type Blank Note 10 Rc thread N NPT thread G G thread G Attachment Blank Note 11 No attachments BW C type bracket B3W L type bracket Note 12 B4W B type bracket G45P Pressure gauge: G45D-8-P10 G49P Pressure gauge: G49D-8-P10 G59P Pressure gauge: G59D-8-P10 G40P Pressure gauge: G40D-8-P10 G50P Pressure gauge: G50D-8-P10 G41P R2 Note 7 Pressure gauge: G41D-8-P10 Digital pressure sensor: PPX-R10N-6M 188 &XVWRPFRPELQDWLRQVSHFL¿FDWLRQV General Description Pressure switch Regulator Customized combinations are customer-oriented combinations that meet user needs for diverse combinations. 3ODFHRUGHUVE\¿OOLQJRXWWKHVSHFL¿FDWLRQVEHORZ T type bracket T type bracket IN OUT 3UHSDULQJFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Piping adaptor See individual pages for component ordering and details, etc. 3000 and 4000 Series combinations are used for products other than the pressure switch. 5HIHUWRVSHFL¿FDWLRQVIRU&LQWKLVFDVH Filter Dimensions are calculated by totaling the face to face dimensions of each component. The bracket mounting position is also calculated. &6HULHVFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Contact Slip no. Quantity Request date Model no. C3000-UN- Designate the direction of compressed air flow as seen from the front. Leave blank when selecting EODQN Only one piping adapter is included. Indicate required ¿HOGVIRUPRUH CKD Sales will have the factory check the specifications, and ¿OOWKHQXPEHULQLILWSDVVHV - Flow direction 7HFKQLFDOFRQ¿UPDWLRQQR Blank /HIWĺ5LJKW 5LJKWĺ/HIW X1 )RUSURGXFWVZLWKDQDVWHULVNLQGLFDWHXSGRZQ Indicate up or down for the regulator's knob direction, and the port up/ down for other components. Part name: Face to face dimensions Piping adaptor 20 $LU¿OWHU 63 Filter regulator 63 Regulator* 63 2LOPLVW¿OWHU 63 Lubricator 63 Distributor* 31.5 Distributor 42 Pressure switch Shut-off valve Use this field when using products with different options and port sizes, etc. Issue date Your company name Contact Purchase order no. sets L type piping adapter* T type bracket set Joiner set 31.5 Model no. Direction Indicate the installation position in order from left to right as seen from the front. Mounting position Field for Engineers A400-UN-10-W F3000-8-W W3000-W W3100-W R3000-8-W Up R3100-W M3000-8-W Sample for completing form for above product. L3000-W D401-UN-00-8-W Down D300-W P4100-UN-8-W 80 P4000-W 63 V3000-W 31.5 A401-UN-W *1 B310-UN-W CKD Sales will have the factory check the specifications, and ¿OOWKHQXPEHULQLILWSDVVHV C4000-J400-UN-W *1: The distance from the pipe center to the mounting surface is 45mm. Cautions 7HFKQLFDOFRQ¿UPDWLRQQR 81 LQ WKH PRGHO QR LQGLFDWH WKDW LW LV D GLVFUHWH SDUW WKDW does not include joiner set, etc. 81P\DOVREHLQGLFDWHGIRUWKH7W\SHEUDFNHWVHWDQGMRLQHU set. In this case, this is the model dedicated to custom combination. Engineer Comment Field 189 Approval Inspector Contact )LHOGIRUFRQ¿UPDWLRQ stamp by CKD. &6HULHVFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Contact Slip no. Model no. Quantity Request date Issue date Your company name Contact Purchase order no. sets C1000-UN- - 7HFKQLFDOFRQ¿UPDWLRQQR Flow direction Blank /HIWĺ5LJKW X1 5LJKWĺ/HIW )RUSURGXFWVZLWKDQDVWHULVNLQGLFDWHXSGRZQ Indicate up or down for the regulator's knob direction, and the port up/down for other components. Part name: Piping adaptor $LU¿OWHU Face to face dimensions 21.5 40 Filter regulator 40 Regulator* 40 Model no. A100-UNF1000- Mounting position Field for Engineers -W -W W1000- -W W1100- -W R1000- -W R1100- -W 2LOPLVW¿OWHU 40 M1000- -W Lubricator 40 L1000- -W Distributor* 28 D101-UN-00- Pressure switch 28 P1100-UN- Shut-off valve 40 V1000- L type piping adapter* 28 A101-UN- T type bracket set 1 B110-UN-W Joiner set Direction Indicate the installation position in order from left to right as seen from the front. -W -W -W -W C1000-J100-UN-W 7HFKQLFDOFRQ¿UPDWLRQQR Cautions 81LQWKHPRGHOQRLQGLFDWHWKDWLWLVDGLVFUHWHSDUWWKDW does not include joiner set, etc. 81 P\ DOVR EH LQGLFDWHG IRU WKH7W\SH EUDFNHW VHW DQG joiner set. In this case, this is the model dedicated to custom combination. Approval Inspector Contact When selecting the pressure switch P*100-UN-W for the combination HQG VHOHFW WKH SLSLQJ DGDSWRU$81: RQ WKH HQG VLGH 7KH KRUL]RQWDOGLUHFWLRQSRUWGRHVQRWKDYHWKUHDGV *1: The distance from the pipe center to the mounting surface is 40mm. Engineer Comment Field 190 &6HULHVFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Contact Slip no. Model no. Quantity Request date Issue date Your company name Contact Purchase order no. sets C2000-UN- - 7HFKQLFDOFRQ¿UPDWLRQQR Flow direction Blank /HIWĺ5LJKW X1 5LJKWĺ/HIW )RUSURGXFWVZLWKDQDVWHULVNLQGLFDWHXSGRZQ Indicate up or down for the regulator's knob direction, and the port up/down for other components. Part name: Face to face dimensions Piping adaptor $LU¿OWHU Filter regulator A400-UN- 50 F2000- -W 63 F3000- -W 50 Regulator* Model no. 20 50 W2000- -W R2000- -W R2100- -W M2000- -W 63 M3000- -W Lubricator 63 L3000- -W Distributor* 31.5 Distributor 42 Pressure switch 31.5 80 Shut-off valve 63 D401-UN-00- -W -W P4100-UN- -W P4000- -W V3000- -W L type piping adapter* 31.5 A401-UN- T type bracket set 1 B310-UN-W Joiner set -W C4000-J400-UN-W Cautions 7HFKQLFDOFRQ¿UPDWLRQQR 81 LQ WKH PRGHO QR LQGLFDWH WKDW LW LV D GLVFUHWH SDUW WKDW GRHV QRW include joiner set, etc. 81P\DOVREHLQGLFDWHGIRUWKH7W\SHEUDFNHWVHWDQGMRLQHUVHW,QWKLV case, this is the model dedicated to custom combination. When selecting the pressure switch P*100-UN-W for the combination end, select WKHSLSLQJDGDSWRU$81:RQWKHHQGVLGH7KHKRUL]RQWDOGLUHFWLRQSRUWGRHV QRWKDYHWKUHDGV Select the reverse regulator R2100-W or reverse filter regulator W2100-W when installing the shut-off valve V3000-W and lockout valve V3010-W onto the primary VLGHRIWKHUHJXODWRURU¿OWHUUHJXODWRU *1: The distance from the pipe center to the mounting surface is 45mm. Engineer Comment Field 191 Field for Engineers -W W2100- D300- Mounting position -W 50 2LOPLVW¿OWHU Direction Indicate the installation position in order from left to right as seen from the front. Approval Inspector Contact &6HULHVFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Contact Slip no. Model no. Quantity Request date Issue date Your company name Contact Purchase order no. sets C2500-UN- - 7HFKQLFDOFRQ¿UPDWLRQQR Flow direction Blank /HIWĺ5LJKW X1 5LJKWĺ/HIW )RUSURGXFWVZLWKDQDVWHULVNLQGLFDWHXSGRZQ Indicate up or down for the regulator's knob direction, and the port up/down for other components. Part name: Face to face dimensions Model no. Piping adaptor 20 A400-UN- $LU¿OWHU 63 F3000- Filter regulator 63 -W W3100- -W R2000- -W 50 R2100- -W 2LOPLVW¿OWHU 63 M3000- -W Lubricator 63 L3000- -W Distributor* 31.5 Distributor 42 Shut-off valve 31.5 D401-UN-00- -W -W P4100-UN- -W 80 P4000- -W 63 V3000- -W L type piping adapter* 31.5 A401-UN- T type bracket set 1 B310-UN-W Joiner set Field for Engineers -W Regulator* Pressure switch Mounting position -W W3000- D300- Direction Indicate the installation position in order from left to right as seen from the front. -W C4000-J400-UN-W Cautions 7HFKQLFDOFRQ¿UPDWLRQQR 81LQWKHPRGHOQRLQGLFDWHWKDWLWLVDGLVFUHWHSDUWWKDW does not include joiner set, etc. 81 P\ DOVR EH LQGLFDWHG IRU WKH7W\SH EUDFNHW VHW DQG joiner set. In this case, this is the model dedicated to custom combination. Approval Inspector Contact When selecting the pressure switch P*100-UN-W for the combination end, VHOHFW WKH SLSLQJ DGDSWRU$81: RQ WKH HQG VLGH 7KH KRUL]RQWDO GLUHFWLRQSRUWGRHVQRWKDYHWKUHDGV *1: The distance from the pipe center to the mounting surface is 45mm. Engineer Comment Field 192 &6HULHVFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Contact Slip no. Model no. Quantity Request date sets C3000-UN- Issue date Your company name Contact Purchase order no. - 7HFKQLFDOFRQ¿UPDWLRQQR Flow direction Blank /HIWĺ5LJKW X1 5LJKWĺ/HIW )RUSURGXFWVZLWKDQDVWHULVNLQGLFDWHXSGRZQ Indicate up or down for the regulator's knob direction, and the port up/down for other components. Part name: Face to face dimensions Model no. Piping adaptor 20 A400-UN- $LU¿OWHU 63 F3000- Filter regulator 63 -W W3100- -W R3000- -W 63 R3100- -W 2LOPLVW¿OWHU 63 M3000- -W Lubricator 63 L3000- -W Distributor* 31.5 Distributor 42 Shut-off valve 31.5 D401-UN-00- -W -W P4100-UN- -W 80 P4000- -W 63 V3000- -W L type piping adapter* 31.5 A401-UN- T type bracket set 1 B310-UN-W Joiner set -W C4000-J400-UN-W 7HFKQLFDOFRQ¿UPDWLRQQR Cautions 81LQWKHPRGHOQRLQGLFDWHWKDWLWLVDGLVFUHWHSDUWWKDW does not include joiner set, etc. 81 P\ DOVR EH LQGLFDWHG IRU WKH7W\SH EUDFNHW VHW DQG joiner set. In this case, this is the model dedicated to custom combination. When selecting the pressure switch P*100-UN-W for the combination end, VHOHFW WKH SLSLQJ DGDSWRU$81: RQ WKH HQG VLGH 7KH KRUL]RQWDO GLUHFWLRQSRUWGRHVQRWKDYHWKUHDGV *1: The distance from the pipe center to the mounting surface is 45mm. Engineer Comment Field 193 Field for Engineers -W Regulator* Pressure switch Mounting position -W W3000- D300- Direction Indicate the installation position in order from left to right as seen from the front. Approval Inspector Contact &6HULHVFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Contact Slip no. Model no. Quantity Request date C4000-UN- *1: Port size 8, 10, 15 are 20mm, 20is 25mm. *2: The distance from the pipe center to the mounting surface is 55 mm. - 7HFKQLFDOFRQ¿UPDWLRQQR Flow direction Blank /HIWĺ5LJKW X1 5LJKWĺ/HIW )RUSURGXFWVZLWKDQDVWHULVNLQGLFDWHXSGRZQ Indicate up or down for the regulator's knob direction, and the port up/down for other components. Part name: Face to face dimensions Piping adaptor $LU¿OWHU 1 80 F4000- -W -W W4000- -W -W -W R3100- -W R4000- -W R4100- -W 63 M3000- -W 80 M4000- -W 63 L3000- -W 80 L4000- -W 80 Distributor* 31.5 Distributor 42 Shut-off valve -W W3100- R3000- 63 Pressure switch W3000- W4100- Regulator* 31.5 80 63 D401-UN-00D300- Mounting position Field for Engineers -W -W P4100-UN- -W P4000- -W V3000- -W L type piping adapter* 31.5 A401-UN- T type bracket set 2 B410-UN-W Joiner set Direction Indicate the installation position in order from left to right as seen from the front. -W -W 80 Lubricator A400-UNF3000- Filter regulator 2LOPLVW¿OWHU Model no. 63 63 Issue date Your company name Contact Purchase order no. sets -W C4000-J400-UN-W 7HFKQLFDOFRQ¿UPDWLRQQR Cautions 81LQWKHPRGHOQRLQGLFDWHWKDWLWLVDGLVFUHWHSDUWWKDW does not include joiner set, etc. 81 P\ DOVR EH LQGLFDWHG IRU WKH7W\SH EUDFNHW VHW DQG joiner set. In this case, this is the model dedicated to custom combination. Approval Inspector Contact When selecting the pressure switch P*100-UN-W for the combination end, VHOHFW WKH SLSLQJ DGDSWRU$81: RQ WKH HQG VLGH 7KH KRUL]RQWDO GLUHFWLRQSRUWGRHVQRWKDYHWKUHDGV Engineer Comment Field 194 &6HULHVFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Contact Slip no. Model no. Quantity Request date Issue date Your company name Contact Purchase order no. sets C6000-UN- - 7HFKQLFDOFRQ¿UPDWLRQQR Flow direction Blank /HIWĺ5LJKW X1 5LJKWĺ/HIW )RUSURGXFWVZLWKDQDVWHULVNLQGLFDWHXSGRZQ Indicate up or down for the regulator's knob direction, and the port up/down for other components. Part name: Face to face dimensions Piping adaptor $LU¿OWHU 1 90 100 Model no. A800-UN- -W F8000- -W -W W8100- -W R6000- -W R6100- -W R8000- -W R8100- -W 90 M6000- -W 100 M8000- -W Lubricator 100 L8000- -W Distributor* 50 D801-UN-00- Pressure switch 50 P8100-UN- L type piping adapter* 50 A801-UN- T type bracket set 2 B810-UN-W 100 90 Regulator* 100 2LOPLVW¿OWHU Joiner set Mounting position -W -W -W C8000-J800-UN-W Cautions 7HFKQLFDOFRQ¿UPDWLRQQR 81LQWKHPRGHOQRLQGLFDWHWKDWLWLVDGLVFUHWHSDUWWKDW does not include joiner set, etc. 81 P\ DOVR EH LQGLFDWHG IRU WKH7W\SH EUDFNHW VHW DQG joiner set. In this case, this is the model dedicated to custom combination. When selecting the pressure switch P*100-UN-W for the combination end, VHOHFW WKH SLSLQJ DGDSWRU$81: RQ WKH HQG VLGH 7KH KRUL]RQWDO GLUHFWLRQSRUWGRHVQRWKDYHWKUHDGV *1: Port size 20, 25 are 35mm, 32is 38mm. *2: The distance from the pipe center to the mounting surface is 65mm. Engineer Comment Field 195 Field for Engineers -W F6000W8000- Filter regulator Direction Indicate the installation position in order from left to right as seen from the front. Approval Inspector Contact &6HULHVFXVWRPFRPELQDWLRQVSHFL¿FDWLRQV Contact Slip no. Model no. Quantity Request date C8000-UN- *1: Port size 8, 10, 15 are 35mm, 32 is 38mm. *2: The distance from the pipe center to the mounting surface is 65mm. - 7HFKQLFDOFRQ¿UPDWLRQQR Flow direction Blank /HIWĺ5LJKW X1 5LJKWĺ/HIW )RUSURGXFWVZLWKDQDVWHULVNLQGLFDWHXSGRZQ Indicate up or down for the regulator's knob direction, and the port up/down for other components. Part name: Face to face dimensions Piping adaptor $LU¿OWHU Filter regulator 1 100 100 Model no. A800-UNF8000- Direction Indicate the installation position in order from left to right as seen from the front. Mounting position Field for Engineers -W -W W8000- -W W8100- -W R8000- -W R8100- -W Regulator* 100 2LOPLVW¿OWHU 100 M8000- -W Lubricator 100 L8000- -W Distributor* 50 D801-UN-00- Pressure switch 50 P8100-UN- L type piping adapter* 50 A801-UN- T type bracket set 2 B810-UN-W Joiner set Issue date Your company name Contact Purchase order no. sets -W -W -W C8000-J800-UN-W Cautions 7HFKQLFDOFRQ¿UPDWLRQQR 81LQWKHPRGHOQRLQGLFDWHWKDWLWLVDGLVFUHWHSDUWWKDW does not include joiner set, etc. 81 P\ DOVR EH LQGLFDWHG IRU WKH7W\SH EUDFNHW VHW DQG joiner set. In this case, this is the model dedicated to custom combination. Approval Inspector Contact When selecting the pressure switch P*100-UN-W for the combination end, VHOHFW WKH SLSLQJ DGDSWRU$81: RQ WKH HQG VLGH 7KH KRUL]RQWDO GLUHFWLRQSRUWGRHVQRWKDYHWKUHDGV Engineer Comment Field 196 MEMO 197 Pressure gauge/indicator Related products Components for air preparation/F.R.L. unit C O N T E N T S Pressure gauge Pressure gauge assembly (G401-W) Pressure gauge with safety sign (G40D, G50D) Pressure gauge with limit mark (G45D) Pressure gauge with limit mark (G41D) General purpose pressure gauge (G49D, G59D) Pressure gauge for panel mount (G53D) Pressure gauge with switch (G52D) 199 200 201 202 203 205 207 Pressure switch Compact mechanical pressure switch (APS-W) 210 Drain discharger Automatic drain (DT3000-W, DT4000-W) 213 Handling the pressure gauge Repeated and sudden increase and decrease in the pressure and pressure pulsation must be avoided because this could adversely affect the life of WKHSUHVVXUHJDXJH(LWKHUHDVHWKHSUHVVXUHÀXFWXDWLRQLQWKHFLUFXLWRUFKHFNZLWK&.'VRWKDWDSUHVVXUHJDXJHZLWKDFXVKLRQLQJVFUHZLVSUHSDUHG Refer to "Pneumatics, Vacuum, Auxiliary Components Catalog" (No. CB-024SA) for general precautions fo pneumatic components, refer to " Safety Precautions" in this catalog for detailed precautions for each series. 198 Thin pressure gauge G401-W Series Thin, compact design ideal for incorporating devices. 6XLWDEOHIRU¿OWHUUHJXODWRUUHJXODWRUDQGSUHVVXUHVZLWFK3: Connection: O ring seal, set screw JIS symbol 6SHFL¿FDWLRQV Descriptions G401-W :RUNLQJÀXLG Compressed air Fluid temperature 5 to 60 Ambient temperature Precision 5 to 60 3%F.S. (at 5 to 35 ) Class Shape Square shaped, set screw Length of display section Material ø26 Housing PBT Resin Lens Polycarbonate resin Pressure range 0 to 0.4 MPa 0 to 1.0 Connection O ring seal, set screw Weight g 11 How to order G401 W 0P P04 Symbol (Standard white series) A A Connection Descriptions Connection Set screw for metal (nominal 3 tapping screw) Blank R3000, 4000, 8000 Series R3100, 4100, 8100 Series Set screw for resin (nominal 3 tapping screw) OP B B Pressure display provided as standard (R1000, W1000 Series provided as standard) Pressure display M [ Pa] P04 0 to 0.4MPa P10 0 to 1.0MPa Dimensions and parts matrial G401 Pressure gauge assembly B A B 27 20 O-ring 㧹㧼㨍 8.5 A Pressure gauge 20 (6) 15.5 27 Set screw * Tighten the mounting screw to 0.6 N·m or less. Pressure display: P04 Pressure display: P10 2.5 9.5 Applications 1.3 ø5.5 ø3.1 Cross section A-A 199 Cross section B-B Part name: Material Bourdon tube Phosphor bronze Case PBT Resin Lens Polycarbonate resin Pressure gauge with safety mark G40D / G50D Series Green zone and red zone for easy management. Port size: Rc1/8 to Rc1/4 JIS symbol 6SHFL¿FDWLRQV G40D, G50D Descriptions P10 P04 :RUNLQJÀXLG Full scale Compressed air MPa 1 0.4 Safety mark setting range MPa 0.15 to 1.0 0.06 to 0.4 Maximum setting range MPa 0.45 0.18 Ambient temperature 5 to 60 5 to 60 Fluid temperature Port size 1/8, 1/4 R 3%F.S. (at 5 to 35 ) Precision Weight g G40D: 85 G50D: 100 How to order G40D 8 P10 Symbol A A Model no. B B Port size Cautions for model No. selection * Designate R1/4 when mounting on F.R.L. Series. * Designate G40D-8 when selecting for F.R.L. 1000 Series. C C Pressure display Descriptions Model no. G40D Pressure gauge with safety mark G50D Pressure gauge with safety mark Port size 6 R1/8 8 R1/4 Pressure display P10 For 0 to 1.0MPa P04 For 0 to 0.4MPa Dimensions and parts matrial How to adjust pressure range When opening the transparent case Groove C B A Driver Wire Hole Red zone Green G40D Pressure display: P04 D Pressure display: P10 Part name: Material Model no. A Bourdon tube, stock Brass G40D-6 ø Housing Steel sheet+paint G40D-8 42.5 Lens Polyamide resin G50D-6 ø G50D-8 52.5 Mark section PBT Resin B 26.5 27.5 C D 44 R1/8 46 R1/4 44 R1/8 46 R1/4 Remove the transparent cover and insert a wire to the hole in red zone to move the red zone. After the adjustment, always supply compressed air after assembling the transparent cover. 200 Pressure gauge with limit mark G45D Series Easy visual inspection with green arrow. Port size: Rc1/8 to Rc1/4 JIS symbol 6SHFL¿FDWLRQV Descriptions G45D :RUNLQJÀXLG Compressed air Fluid temperature 5 to 60 Ambient temperature Precision 5 to 60 JIS Class 2.5 equivalent Note 1 Shape Back side thread Length of display section ø39 Stud Brass Housing Material Steel sheet+paint (white) Lens Polyamide resin Mark section Polyacetal resin 0 to 0.2 0 to 0.4 0 to 1.0 R1/8, 1/4 Pressure range MPa (Setting range) Port size Weight g 74 Note 1: The guaranteed display accuracy temperature is 20 How to adjust 15°C. How to order G45D 6 P04 Symbol A A Model no. Descriptions Model no. G41D B B Port size Pressure gauge with limit mark Port size Note 1 6 C Pressure display Cautions for model No. selection Note 1: NPT thread and G tread are custom orders. Limit indicator Upper dent R1/8 8 C Turn the clear case counterclockwise and pull forward. Move the green arrow with a slotted driver to set the limit mark. After the adjustment, always supply compressed air after assembling the transparent cover. Do not bend other indicators and scale when setting the limit mark. Slotted screw driver etc. R1/4 Pressure display P02 0 to 0.2MPa P04 0 to 0.4MPa P10 0 to 1.0MPa Notch Match mark Dimensions Limit mark Green B Limit mark Green C A A A Pressure display: P02 Pressure display: P04 Pressure display: P10 ø3 hole E 201 Model no. A B C D E G45D-6 ø39 41.5 26 R1/8 14 G45D-8 ø39 44.5 26 R1/4 14 Cross section A-A D Pressure gauge with limit mark G41D Series Easy visual inspection with green arrow. Port size: Rc1/8 to Rc1/4 JIS symbol 6SHFL¿FDWLRQV Descriptions G41D :RUNLQJÀXLG Compressed air Fluid temperature 5 to 60 Ambient temperature 5 to 60 3%F.S. (at 5 to 35 ) Precision Note 1 Class Shape Back side thread Length of display section ø42 Stud Brass Housing Material Stainless steel Lens Polycarbonate resin Mark section Pressure range Polyacetal resin 0 to 0.2 0 to 0.4 0 to 1.0 R1/8, 1/4 MPa (setting range) Port size Note 1 Weight g 82 Note 1: The guaranteed display accuracy temperature is 20 How to adjust 15°C. Remove the transparent cover, then move the green arrow with a screw driver, etc. After the adjustment, always supply compressed air after assembling the transparent cover. How to order G41D 6 P04 Symbol A A Model no. Descriptions Model no. G41D B B Port size C C Pressure display Cautions for model No. selection Note 1: NPT thread and G tread are custom orders. Pressure gauge with limit mark Port size Note 1 6 R1/8 8 R1/4 Pressure display P02 0 to 0.2MPa P04 0 to 0.4MPa P10 0 to 1.0MPa Remove the transparent cover by turning it counterclockwise and pulling it off. Dimensions Limit mark Limit mark Green Green B C A A 0.4 G41D 0.2 0 MADE IN JAPAN MADE IN JAPAN Pressure display: P02 G41D MPa 0.8 A G41D 1 A MADE IN JAPAN Pressure display: P04 Pressure display: P10 Model no. A B C D E G41D-6 ø42 40.5 24.5 R1/8 12 G41D-8 ø42 44.5 24.5 R1/4 14 D 0.6 ø3 hole E Cross section A-A 202 General purpose pressure gauge G49D / G59D Series Port size: Rc1/8 to Rc1/4 JIS symbol 6SHFL¿FDWLRQV Descriptions G49D G59D :RUNLQJÀXLG Compressed air Fluid temperature 5 to 60 Ambient temperature Precision &OHDQVSHFL¿FDWLRQ 5 to 60 3%F.S. (at 5 to 35 ) Note 1 Shape (Catalog No. CB-033SA) Dust generation preventing structure for use in cleanrooms Back side thread Length of display section ø42 ø52 Stud Material Housing Steel sheet+chrome plating Lens Pressure range G49D - - P9 G59D - - P9 Brass Note 2 Glass 0 to 0.2 0 to 0.4 0 to 1.0 0 to 2.0 1/8, 1/4 MPa Port size R Weight g &RSSHUDQG37)(IUHHVSHFL¿FDWLRQ 86 115 G49D - - P6 G59D - - P6 (Page 179) Note 1: The guaranteed display accuracy temperature is 20 15°C. Note 2: The material of the Bourdon's tube is phosphor bronze only for pressure indication "P20." How to order G49D 6 P02 Symbol A A Model no. Descriptions Model no. G49D G59D B B Port size C Pressure display C Port size Note 2 6 R1/8 8 R1/4 Pressure display (MPa) Note 1 P02 0 to 0.2 P04 0 to 0.4 P10 0 to 1.0 P20 0 to 2.0 Cautions for model No. selection Note 1: &RQVXOWZLWK&.'IRULQGLFDWLRQVRWKHUWKDQ03D Note 2: NPT thread are custom orders. Dimensions B E C A A MADE IN JAPAN Pressure display: P10 203 Cross section A-A Pressure display: P04 A Pressure display: P02 D Pressure display: P20 ø2 hole Model no. A B C D E G49D-6 ø43.5 40.5 24.5 R1/8 12 G49D-8 ø43.5 44 24.5 R1/4 14 G59D-6 ø52 44.5 28 R1/8 12 G59D-8 ø52 46.5 28 R1/4 14 G49D-6-P6 ø42.8 43.5 27.5 R1/8 12 G59D-8-P6 ø51.8 52.5 30 R1/4 14 MEMO 204 Pressure gauge for panel mount G53D Series JIS symbol Main features Pressure gauge for panel mount M3 female thred port provided as standard 6SHFL¿FDWLRQV Model no. G53D :RUNLQJÀXLG Compressed air Fluid temperature 5 to 60 -5 to 60 (to be unfrozen) Ambient temperature Precision 3% F.S. (at 5 to 35 ) Note 1 Shape Back side thread Length of display section ø52 Stud Material Brass Housing Steel sheet+chrome plating Lens Pressure range Glass 0 to 0.2 0 to 0.4 0 to 1.0 MPa Port size R Weight g 1/8 (with M5 female thread), 1/4 (with M5 female thread) 100 Note 1: The guaranteed display accuracy temperature is 20 15°C. How to order G53D 8 P02 Symbol Model no. A A Port size Cautions for model No. selection 1RWH&RQVXOWZLWK&.'ZKHQRUGHULQJ137WKUHDG Note 2: &RQVXOWZLWK&.'IRULQGLFDWLRQVRWKHUWKDQ03D 205 Pressure display Note 1 6 Rc1/8, M5 female thread 8 Rc1/4, M5 female thread B B Descriptions Port size Pressure display MPa Note 2 P02 0 to 0.2 P04 0 to 0.4 P10 0 to 1.0 G53D Series Dimensions ø5 4 Dimensions 14 R4 14 3 Cross section A-A Panel cut dimensions C 29 0° 12 12 0° ø62 3-ø4.5 A ø70 M5×0.8 Depth 8 B MPa A 5.1 Model no. B C G53D-6 Rc1/8 48 G53D-8 Rc1/4 51 Scale indication 0.1 0.05 0.2 0.15 0.1 0.6 0.4 0.3 0.8 0.2 0 MPa 0.2 Pressure display: P02 0 MPa 0.4 Pressure display: P04 0 MPa 1 Pressure display: P10 Safety precautions Check that no impact or vibration is applied directly to the product. Repeated and sudden increase and decrease in pressure and pressure pulsation must be avoided because it could adversely affect the life of the pressure gauge. (DVHWKHSUHVVXUHÀXFWXDWLRQLQWKHFLUFXLW 206 Pressure gauge with switch G52D Series JIS symbol Main features Introducing a pressure switch function to the analog pressure gauge Optional non polarized connector Optional operation indicator light 6SHFL¿FDWLRQV Descriptions Pressure gauge Descriptions :RUNLQJÀXLG Fluid temperature Ambient temperature Precision Note 1 Shape Stud Bourdon tube Material Housing Lens Setting needle Pressure range Note 2 Port size R Weight g Compressed air 5 to 60 -5 to 60 (to be unfrozen) 3% F.S. (at 5 to 35 ) Back side thread Brass Phosphor bronze Steel sheet+chrome plating Polycarbonate resin ABS resin (green) 0 to 1.0MPa 1/4 150 Pressure switch setting range Hysteresis Pressure switch 0.1 to 0.8 MPa 0.07MPa Without indicator light: 1ab (NO, NC), &RQWDFWFRQ¿JXUDWLRQ with indicator light: 1a (NO) Setting indicator margin of error ±0.05MPa Lead wire length 300mm Without light: lead wire 3 pcs. Electric connection With light:M12 connector (4 pin) Indicator light LED (load current: 8 to 30 mA) Microswitch rated Load Rated voltage Working current range Note 1: The guaranteed display accuracy temperature is 20 15°C. Note 2: Do not apply pressure beyond max.indicated pressure. Otherwise, malfunctioning may occur. Resistance load DC30V AC125V 0.1 to 1A 0.1 to 1A Wiring drawing Without light With light, LED DC24V N.C. (red) Load N.O. (white) COM (black) Power supply +- reverse connection possible Body section How to order G52D 8 Terminal layout of male connector P10 3N Symbol B Model no. B Port size C Pressure display Option Cautions for model No. selection Note 1: &RQVXOWZLWK&.'ZKHQRUGHULQJ137WKUHDG 1RWH&RQVXOWZLWK&.'IRULQGLFDWLRQVRWKHUWKDQ MPa. Note 1 R1/4 Pressure display MPa Note 2 P10 0 to 1.0 D D Descriptions Port size 8 C 207 Connector section Option Blank Without light 3N LED (DC24V) Not polarized G52D Series Dimensions Dimensions 14 Without light Pressure setting indicator (green) Cross section A-A 0.4 0.6 56.5 0.2 36.5 0.8 MPa 0 í + 1 ø52.5 A Wire protection tube: 50mm A Wire: White, black, red: 300mm With indicator light Pressure setting indicator (green) How to set setting indicator 㧙 Pass a slotted screwdriver (width 2.9mm) through the rubber cap on the lens, and turn the setting screw to set the setting needle to the required pressure. 㧗 30 0 Light (green) 㧙 The light turns on when higher than the set pressure, and turns off when less than the set pressure. ø6 㧗 * When turning the setting screw. Minus (-) side (clockwise) ĺ'HFUHDVHGVHWSUHVVXUHUDQJH Plus (+) side (counterclockwise) ĺ,QFUHDVHGVHWSUHVVXUHUDQJH Setting screw Lead wire with 4 pin connector Safety precautions Do not apply impact or vibration directly to the product. Repeated and sudden increase and decrease in pressure and pressure pulsation must be avoided because it could adversely affect the life RIWKHSUHVVXUHJDXJH(DVHWKHSUHVVXUHÀXFWXDWLRQLQWKHFLUFXLW The pressure switch uses disable operation if set pressure cannot be reached. Set the pressure switch value so that the setting indicator turns clockwise. If the setting indicator passes the setting position, turn the setting indicator counterclockwise once, then reset. Set the setting with a difference of 0.1 MPa or more from the working pressure (including pressure drop). Malfunctions could result if the difference is small. Refer to the drawings above for details on setting the setting needle. When using the pressure switch in the normal open state, the switch may not turn on when the pressure drops unless a pressure, to which the set indication error ( 0.05 MPa), hysteresis (0.07 MPa), and indicated accuracy ( 3%F/S) have been added, has been applied. Add the pressure gauge's indication accuracy to the maximum value of the setting indicator and indicator's error (set indicator error). When the DC light is used, the internal voltage drop is to be 4 V or less and load current 8 to 30 mA at 24 VDC. Wire the lead so that the repeated bending strain and tensile strength are not applied to the wire. Otherwise, braking faults may occur. 208 Pressure Gauge Series Gauge Plug Assembly (gauge plug, gasket, set screw assembly) Use when mounting the pressure gauge. Regulator (Note) The gauge plug has a mounting orientation. Align the protrusion on the gauge plug with the indent on the body when assembling. Gauge plug Set screw (dedicated screw) Convex Gasket Rc1/8 (PPX) Rc1/4 (G49D, G59D, G40D, G50D, G41D, G52D) If the gasket is turned 180° as shown in the drawing, regulator SUHVVXUHÀRZVWRWKHSUHVVXUH gauge. * Tighten the pressure gauge with a torque of 10 to 15N m. * This can also be used to measure the pressure inside the regulator externally. &RQWDFW&.'IRU137RU*WKUHDG Gauge plug assembly model no. 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