Download Briggs & Stratton 20258 Specifications
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MODEL SUPER P UNIT SERIAL NUMBER _______________________ MANUAL NUMBER: 301321-F EFFECTIVE 01/2015 1330 76TH AVE SW CEDAR RAPIDS, IA 52404-7052 PHONE (319) 363-8281 | FAX (319) 286-3350 www.highwayequipment.com Copyright 2007 Highway Equipment Company, Inc. TA B L E O F C O N T E N T S HI-WAY TABLEHEADER OF CONTENTS SUPER P Warranty....................................................................................................................................................... 4 Preface........................................................................................................................................................... 5 Safety............................................................................................................................................................. 6 General Description..................................................................................................................................... 1 5 Dimensions & Capacities............................................................................................................................. 1 6 Initial Start-Up............................................................................................................................................. 1 7 General Operating Procedures.................................................................................................................... 1 9 Chain Tension.................................................................................................................................. 1 9 Spread Pattern Adjustment............................................................................................................. 1 9 Auxiliary Engine Driven Units.......................................................................................................... 2 1 Hydraulic Driven Units.................................................................................................................... 2 2 Lubrication & Maintenance......................................................................................................................... 2 3 Drive Chains.................................................................................................................................... 2 3 Engine............................................................................................................................................. 2 3 Hydraulic System............................................................................................................................. 2 3 Gear Case........................................................................................................................................ 2 4 Bearings.......................................................................................................................................... 2 4 Fasteners......................................................................................................................................... 2 4 Clean Up.......................................................................................................................................... 2 4 Conveyor Chain............................................................................................................................... 2 4 Replacement of Conveyor............................................................................................................... 2 5 Lubricant and Hydraulic Oil Specifications.................................................................................................. 2 6 Engine............................................................................................................................................. 2 6 Hydraulic System............................................................................................................................. 2 6 Gear Case Lubricant........................................................................................................................ 2 7 Grease Gun Lubricant...................................................................................................................... 2 7 Lubrication Chart ........................................................................................................................................ 2 8 Troubleshooting.......................................................................................................................................... 2 9 Torque Chart................................................................................................................................................ 3 0 Instructions for Ordering Parts.................................................................................................................... 3 1 301321-F Page Rev. A 2 Please Give Part No., Description & Unit Serial No. TABLE OF CONTENTS HEADER CONTINUED SUPER P Parts List...................................................................................................................................................... 33 Feedgate ......................................................................................................................................... 33 Conveyor Drive................................................................................................................................ 34 Conveyor Idler................................................................................................................................. 36 Conveyor Chain............................................................................................................................... 37 #4 Belt-Over-Chain.......................................................................................................................... 38 Inverted-V....................................................................................................................................... 39 Spinner Hopper............................................................................................................................... 40 Spinner Hopper - Extended............................................................................................................. 42 Spinner Hopper - Flip Up................................................................................................................. 44 Screens............................................................................................................................................ 46 Screens - Flip Up.............................................................................................................................. 47 Engine Drive with Electric Clutch.................................................................................................... 48 Engine - 11 HP Honda..................................................................................................................... 50 Engine - 10.5 Briggs & Stratton....................................................................................................... 52 Engine Hood.................................................................................................................................... 54 Guards............................................................................................................................................. 56 Hydraulic Direct Drive..................................................................................................................... 57 Single Hydraulic Drive..................................................................................................................... 58 Dual Hydraulic Drive........................................................................................................................ 60 Hydraulics - Single........................................................................................................................... 62 Hydraulics - Dual............................................................................................................................. 64 Gear Case - Conveyor...................................................................................................................... 66 Control Panel & Connectors ........................................................................................................... 68 Pedestal Mount Kit.......................................................................................................................... 70 Lights............................................................................................................................................... 71 Decals.............................................................................................................................................. 72 Mounting Kit................................................................................................................................... 74 Please Give Part No., Description & Unit Serial No. 3 301321-F Page Rev. A TA B L E O F C O N T E N T S HI-WAY SAFETY HI-WAY SUPER P HEADER Insert Current Hi-Way Warranty 301321-F Page Rev. A 4 Please Give Part No., Description & Unit Serial No. HI-WAY PREFACE HEADER SUPER P PLEASE ! ALWAYS THINK SAFETY FIRST !! The purpose of this manual is to familiarize the person (or persons) using this unit with the information necessary to properly install, operate, and maintain this system. The safety instructions indicated by the safety alert symbol in the following pages supersede the general safety rules. These instructions cannot replace the following: the fundamental knowledge that must be possessed by the installer or operator, the knowledge of a qualified person, or the clear thinking necessary to install and operate this equipment. Since the life of any machine depends largely upon the care it is given, we suggest that this manual be read thoroughly and referred to frequently. If for any reason you do not understand the instructions, please call your authorized dealer or our Product Sales and Support Department at 1-888-363-8006. It has been our experience that by following these installation instructions, and by observing the operation of the spreader, you will have sufficient understanding of the machine enabling you to troubleshoot and correct all normal problems that you may encounter. Again, we urge you to call your authorized dealer or our Product Sales and Support Department if you find the unit is not operating properly, or if you are having trouble with repairs, installation, or removal of this unit. Highway Equipment Company reserves the right to make alterations or modifications to this equipment at any time. The manufacturer shall not be obligated to make such changes to machines already in the field. This Safety Section should be read thoroughly and referred to frequently. ACCIDENTS HURT !!! ACCIDENTS COST !!! Please Give Part No., Description & Unit Serial No. ACCIDENTS CAN BE AVOIDED !!! 5 301321-F Page Rev. A P R E FA C E We urge you to protect your investment by using genuine HECO parts and our authorized dealers for all work other than routine care and adjustments. HI-WAY HEADER SAFETY SUPER P TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. SAFETY In this manual and on the safety signs placed on the unit, the words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE” are used to indicate the following: DANGER Indicates an imminently hazardous situation that, if not avoided, WILL result in death or serious injury. This signal word is to be limited to the most extreme situations and typically for machine components that, for functional purposes, cannot be guarded. WARNING Indicates a potentially hazardous situation that, if not avoided, COULD result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION Indicates a potentially hazardous situation that, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE! Is used for informational purposes in areas which may involve damage or deterioration to equipment but generally would not involve the potential for personal injury. NOTE: Provides additional information to simplify a procedure or clarify a process. The need for safety cannot be stressed strongly enough in this manual. At Highway Equipment Company, we urge you to make safety your top priority when operating any equipment. We firmly advise that anyone allowed to operate this machine be thoroughly trained and tested, to prove they understand the fundamentals of safe operation. The following guidelines are intended to cover general usage and to assist you in avoiding accidents. There will be times when you will run into situations that are not covered in this section. At those times the best standard to use is common sense. If, at any time, you have a question concerning these guidelines, please call your authorized dealer or our factory at (319) 363-8281. 301321-F Page Rev. A 6 Please Give Part No., Description & Unit Serial No. HI-WAY SUPER P SAFETY HEADER CONTINUED MAINTENANCE INSTRUCTIONS 1. Keep safety decals and signs clean and legible at all times. 2. Replace safety decals and signs that are missing or have become illegible. 3. Replaced parts that displayed a safety sign should also display the current sign. 4. Safety decals or signs are available from your dealer’s Parts Department or our Cedar Rapids factory. INSTALLATION INSTRUCTIONS 1. Clean Surface Wash the installation surface with a synthetic, free-rinsing detergent. Avoid washing the surface with a soap containing creams or lotion. Allow to dry. 3. Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal. Pull the liner away in a continuous motion at a 180-degree angle. If the liner is scored, bend at score and remove. 4. Apply Safety Decal a. Tack decal in place with thumb pressure in upper corners. b. Using firm initial squeegee pressure, begin at the center of the decal and work outward in all directions with overlapping strokes. NOTE: Keep squeegee blade even—nicked edges will leave application bubbles. c. Pull up tack points before squeegeeing over them to avoid wrinkles. 5. Remove Pre-mask If safety decal has a pre-mask cover remove it at this time by pulling it away from the decal at a 180 degree angle. NOTE: It is important that the pre-mask covering is removed before the decal is exposed to sunlight to avoid the pre-mask from permanently adhering to the decal. 6. Remove Air Pockets Inspect the decal in the flat areas for bubbles. To eliminate the bubbles, puncture the decal at one end of the bubble with a pin (never a razor blade) and press out entrapped air with thumb moving toward the puncture. 7. Re-Squeegee All Edges. Please Give Part No., Description & Unit Serial No. 7 301321-F Page Rev. A SAFETY 2. Position Safety Decal Decide on the exact position before application. Application marks may be made on the top or side edge of the substrate with a lead pencil, marking pen, or small pieces of masking tape. NOTE: Do not use chalk line, china marker, or grease pencil. Safety decals will not adhere to these. SAFETY HEADER DECALS SUPER P SAFETY HI-WAY 301321-F Page Rev. A 8 Please Give Part No., Description & Unit Serial No. HI-WAY GENERAL SAFETY RULES HEADER OPERATION SECTION SUPER P 1. Before attempting to operate this unit, read and be sure you understand the operation and maintenance manual. Locate all controls and determine the use of each. Know what you are doing! 6. Stay clear of any moving members, such as shafts, couplings and universal joints. Make adjustments in small steps, shutting down all motions for each adjustment. 2. When leaving the unit unattended for any reason, be sure to: a. Take power take-off out of gear. b. Shut off conveyor and spinner drives. c. Shut off vehicle engine and unit engine (if so equipped). d. Place transmission of the vehicle in “neutral” or “park”. e. Set parking brake firmly. f. Lock ignition and take keys with you. g. Lock vehicle cab. h. If on steep grade, block wheels. These actions are recommended to avoid unauthorized use, runaway, vandalism, theft and unexpected operation during start-up. 8. Do not climb on unit. Use the inspection ladder or a portable ladder to view the unit. Be careful in getting on and off the ladder, especially in wet, icy, snowy or muddy conditions. Clean mud, snow or ice from steps and footwear. 4. Stay out of the spreader. If it’s necessary to enter the spreader, return to the shop, empty body, turn off all power, set vehicle brakes, lock engine starting switch and remove keys before entering. Tag all controls to prohibit operation. Tags should be placed, and later removed, only by person working in the body. 5. Guards and covers are provided to help avoid injury. Stop all machinery before removing them. Replace guards and covers before starting spreader operation. Please Give Part No., Description & Unit Serial No. 9. Do not allow anyone to ride on any part of unit for any reason. 10. Keep away from spinners while they are turning: a. Serious injury can occur if spinners touch you. b. Rocks, scrap metal or other material can be thrown off the spinner v i o l e n t l y. Stay out of discharge area. c. Make sure discharge area is clear before spreading. 9 301321-F Page Rev. A SAFETY 3. Do not read, eat, talk on a mobile phone or take your attention away while operating the unit. Operating is a full-time job. 7. Before starting unit, be sure everyone is clear and out of the way. HI-WAY SAFETY 11. Inspect spinner fins, spinner frame mounting and spinner fin nuts and screws every day. Look for missing fasteners, looseness, wear and cracks. Replace immediately if required. Use only new SAE grade 5 or grade 8 screws and new selflocking nuts. 17. Wear eye protection while working around or on unit. 18. Read, understand and follow instructions and precautions given by the manufacturer or supplier of materials to be spread. Improper selection, application, use or handling may be hazardous to people, animals, plants, crops or other property. 12. Inspect all bolts, screws, fasteners, keys, chain drives, body mountings and other attachments periodically. Replace any missing or damaged parts with proper specification items. Tighten all bolts, nuts and screws to specified torques according to the torque chart in this manual. If spreader is used to transport chemicals, check with your CAUTION chemical supplier regarding DOT (Department of Transportation) requirements. 19. Cover all loads that can spill or blow away. Do 13. Shut off engine before filling fuel and oil tanks. Do not allow overflow. Wipe up all spills. Do not smoke. Stay away from open flame. FIRE HAZARD! not spread dusty materials where dust may create pollution or a traffic visibility problem. 14. Starting fluids and sprays are extremely flammable. Don’t smoke. Stay away from flame or heat! 20. Turn slowly and be careful when traveling on rough surfaces and side slopes, especially with a loaded spreader. Load may shift causing unit to tip. 15. All vehicles should be equipped with a serviceable fire extinguisher of 5 BC rating or larger. 21. Read and understand the precautionary decals on the spreader. Replace any that become defaced, damaged, lost or painted over. Replacement decals can be ordered from your dealer’s parts department or from Highway Equipment Company by calling (319) 363-8281. 16. Hydraulic system and oil can get hot enough to cause burns. DO NOT work on system that is hot. Wait until oil has cooled. If an accident occurs, seek immediate medical assistance. 301321-F Page Rev. A SUPER P GENERAL SAFETY RULES HEADER OPERATION SECTION 10 Please Give Part No., Description & Unit Serial No. HI-WAY GENERAL SAFETY RULES HEADER MAINTENANCE SECTION 7. Some parts and assemblies are quite heavy. Before attempting to unfasten any heavy part or assembly, arrange to support it by means of a hoist, by blocking or by use of an adequate arrangement to prevent it from falling, tipping, swinging or moving in any manner which may damage it or injure someone. Always use lifting device that is properly rated to lift the equipment. Do not lift loaded spreader. NEVER LIFT EQUIPMENT OVER PEOPLE. 8. If repairs require use of a torch or electric welder, be sure that all flammable and combustible materials are removed. Fuel or oil reservoirs must be emptied, steam cleaned and filled with water before attempting to cut or weld them. DO NOT weld or flame cut on any tank containing oil, gasoline or their fumes or other flammable material, or any container whose contents or previous contents are unknown. 9. Keep a fully charged fire extinguisher readily available at all times. It should be a Type ABC or a Type BC unit. 10. Cleaning solvents should be used with care. Petroleum based solvents are flammable and present a fire hazard. Don’t use gasoline. All solvents must be used with adequate ventilation, as their vapors should not be inhaled. Please Give Part No., Description & Unit Serial No. 11 301321-F Page Rev. A SAFETY 1. Maintenance includes all lubrication, inspection, adjustments (other than operational control adjustments such as feedgate openings, conveyor speed, etc.) part replacement, repairs and such upkeep tasks as cleaning and painting. 2. When performing any maintenance work, wear proper protective equipment—always wear eye protection—safety shoes can help save your toes—gloves will help protect your hands against cuts, bruises, abrasions and from minor burns—a hard hat is better than a sore head! 3. Use proper tools for the job required. Use of improper tools (such as a screwdriver instead of a pry bar, a pair of pliers instead of a wrench, a wrench instead of a hammer) not only can damage the equipment being worked on, but can lead to serious injuries. USE THE PROPER TOOLS. 4. Before attempting any maintenance work (including lubrication), shut off power completely. DO NOT WORK ON RUNNING MACHINERY! 5. When guards and covers are removed for any maintenance, be sure that such guards are reinstalled before unit is put back into operation. 6. Check all screws, bolts and nuts for proper torques before placing equipment back in service. Refer to torque chart in this manual. SUPER P SAFETY HI-WAY GENERAL SAFETY RULES MAINTENANCEHEADER SECTION CONTINUED SUPER P 11. When batteries are being charged or discharged, they generate hydrogen and oxygen gases. This combination of gases is highly explosive. DO NOT SMOKE around batteries—STAY AWAY FROM FLAME—don’t check batteries by shorting terminals as the spark could cause an explosion. Connect and disconnect battery charger leads only when charger is “off”. Be very careful with “jumper” cables. 12. Batteries contain strong sulfuric acid—handle with care. If acid gets on you, flush it off with large amounts of water. If it gets in your eyes, flush it out with plenty of water immediately and get medical help. 13. Hydraulic fluid under high pressure leaking from a pin hole are dangerous as they can penetrate the skin as though injected with a hypodermic needle. Such liquids have a poisonous effect and can cause serious wounds. To avoid hazard, relieve pressure before disconnecting hydraulic lines or performing work on system. Any fluid injected into the skin must be treated within a few hours or gangrene may result. Get medical assistance immediately if such a wound occurs. To check for such leaks, use a piece of cardboard or wood instead of your hand. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. 14. The fine spray from a small hydraulic oil leak can be highly explosive—DO NOT SMOKE—STAY AWAY FROM FLAME OR SPARKS. 301321-F Page Rev. A 12 Please Give Part No., Description & Unit Serial No. HI-WAY GENERAL SAFETY RULES HEADER INSTALLATION INSTRUCTIONS 1. The selection of the vehicle on which a spreader body is to be mounted has important safety aspects. To avoid overloading: a. Do not mount spreader on a chassis which, when fully loaded with material to be spread, will exceed either the Gross Axle Weight Rating (GAWR) or the Gross Vehicle Weight Rating (GVWR) for the chassis. b. Do install the spreader only on a vehicle with cab-to-axle dimension recommended for the spreader body length shown. SUPER P 6. Do not weld on vehicle frame as such welding can lead to fatigue c ra c k i n g and must be avoided. When drilling holes in frame member, drill only through the vertical web portions do not put holes in top or bottom flanges. Refer to truck manufacturer’s recommendations. 3. When making the installation, be sure that the lighting meets Federal Motor Vehicle Safety Standard (FMVSS) No. 108, ASABE S279 and all applicable local and state regulations. 4. When selecting a PTO to drive hydraulic pump, do not use a higher percent speed drive than indicated in the Installation section of this manual. Too high a percent PTO will drive pump at excessive speed, which can ruin the pump, but more importantly, will overheat the hydraulic oil system and increase the possibility of fire. 5. W h e n truck frame must be shortened, cut off only the portion that extends behind rear shackle in accordance with the truck manufacturer’s recommendations. If a torch is used to make the cut, all necessary precautions should be taken to prevent fire. Cuts should not be made near fuel tanks and hydraulic oil reservoirs, fuel, brake, electric or hydraulic lines and such lines should be protected from flame, sparks or molten metal. Tires should be removed if there is any chance of their being struck by flame, sparks or molten metal. Have a fire extinguisher handy. Please Give Part No., Description & Unit Serial No. 8. Install controls so that they are located of convenient use. Position them so that they do not interfere with any vehicle control and that they do not interfere with driver or passenger or with access to or exit from the vehicle. 9. Check for vehicle visibility, especially toward the rear. Reposition or add mirrors so that adequate rearward visibility is maintained. 10. Add Caution, Warning, Danger and Instruction decals as required. Peel off any label masking which has not been removed. 11. Install all guards as required. 12. Check installation completely to be sure all fasteners are secure and that nothing has been left undone. 13 301321-F Page Rev. A SAFETY 2. Follow mounting instructions in the Installation section of this manual. If mounting conditions require deviation from these instructions refer to factory. 7. Be sure that welds between mounting bars and sill or between mounting angles and spreader cross sills are sound, full fillet welds. Center mounting angles so that good fillet welds can be made on three sides—and edge bead weld is not a satisfactory weld for this service. Use 309 rod/wire for carbon steel and 409 steel. On 304 stainless steel bodies use SAE grade 5 bolts— welding is recommended if type 308 welding rod is available. HEADER NOTES SUPER P SAFETY HI-WAY 301321-F Page Rev. A 14 Please Give Part No., Description & Unit Serial No. HI-WAY GENERAL HEADER DESCRIPTION SUPER P Refer to www.highwayequipment.com for installation instructions. Once on the website: • Click Hi-Way • Select: Customer Support • Select: Other Hi-Way Manuals and Instructions • Select: V-Body Spreader Installation Instructions. The Super P and Super P-HC are hopper-type spreaders and in many respects smaller versions of the Hi-Way Model E2020XT. They are intended for spreading abrasives and de-icing products for the control of snow or ice. The units can be mounted into a pick-up truck. The Super P and Super P-HC are both offered with two different drive options, standard gas engine drive or optional hydraulic drive. Both spreaders are offered with two conveyor options, standard #1 bar chain conveyor, or optional Belt-Over-Chain (BOC) conveyor. Options: The Super P with standard gas engine drive and #1 bar chain conveyor is designed to spread straight sand or a salt/ sand mixture only. When applying straight salt, a BOC conveyor is required. The Super P with optional dual hydraulic drive and #1 bar chain conveyor is designed to spread straight sand, a salt/ sand mixture, or straight salt. NOTE: When applying straight salt, a minimum feedgate height of 2” must be maintained. NOTE: As a general operating rule, for all spreaders, it is recommended to always use the highest feedgate setting and slowest conveyor speed to achieve desired application rate. Following this simple rule will reduce pressure and duty cycles on the conveyor and conveyor drive components, resulting in maximum service life. Also, using poor quality material (material with particles sizes ranging from fine to coarse) will cause an increased load on the conveyor and conveyor drive system. If poor quality material must be used, a BOC conveyor is recommended. The conveyor runs the full length of the hopper bottom to deliver material through an adjustable feedgate to the spinner. The spinner hopper has two internal baffles and three external baffles for adjusting the spread to the desired pattern. This product is intended for commercial use only. Please Give Part No., Description & Unit Serial No. 15 301321-F Page Rev. B TION NPT. II AR SC &E M L. D AR RE EP G E NO • The engine options are a 10.5 HP Briggs & Stratton (Super P ONLY) or 11 HP Honda (Super P or Super P-HC) fourcycle gasoline engine mounted at the rear. The engine drives a 20:1 worm gear case. The spinner is driven from the input shaft of the worm gear and the conveyor is driven from the output shaft. Variable speed control is obtained by the use of an electric throttle. • The hydraulic options are single motor, dual motor or direct drive. The spinner is driven from the input shaft of a 20:1 worm gear case or directly driven by a hydraulic motor. The conveyor is driven from the output shaft of the worm gear or a hydraulic motor. Spinner and conveyor speed are adjusted by means of control valves. HI-WAY A OS PIE AA I PA N T.C I T I E S DIMEN ORN. S&&MC UNIT LENGTH Feet (cm) 7 (213.4) 8 (243.8) 9 (274.3) 9 (274.3) 10 (304.8) 10 (304.8) 301321-F Page Rev. A SUPER P DIMENSIONS HEADER & CAPACITIES B INSIDE BODY WIDTH Inches (cm) 59.5 (151.5) 59.5 (151.5) 59.5 (151.5) 80.0 (203.7) 59.5 (151.5) 80.0 (203.7) C D OVERALL LENGTH Inches (cm) 103.6 (263) 115.6 (294) 127.6 (324) 127.6 (324) 139.6 (355) 139.6 (355) HEIGHT Inches (cm) 39 (99) 39 (99) 39 (99) 43 (109) 39 (99) 43 (109) 16 WEIGHT (EMPTY) Pounds (kg) 795 (362) 895 (406) 995 (451) 1105 (501) 1095 (497) 1205 (547) CAPACITY STRUCK cu. yd. (cu. m.) 2.4 (1.8) 2.7 (2.1) 3.0 (2.3) 4.0 (3.1) 3.3 (2.5) 4.4 (3.4) HI-WAY INITIAL HEADER START-UP SUPER P Check over entire unit to be sure all fasteners are in place and properly tightened per Torque Chart in this manual. Prior to testing the unit, check the position of the On-Off control in the cab. It should be in the Off position. Do not load the hopper. 1. Check to be sure that no loose parts or other material is in the hopper body, spinner hopper or on the spinner disc. 2. Raise the feedgate until it is completely clear of the conveyor. FOR AUXILIARY ENGINE DRIVEN UNITS 3. Check the oil level in the auxiliary engine crankcase. Add oil if necessary. See Lubricant Specifications later in this manual or the engine manufacturer’s manual. 4. Be sure all bearings, shafts and gear case are properly lubricated. 5. Check for proper alignment between conveyor and spinner sprockets and between engine and conveyor sprockets. Then make sure sprocket set screws are properly tightened. Check to see if chain tension is correct. Use a straight edge to check. Chain movement at center of one side of the chain should be 5/16” (8mm). (Figure 1) Chain tension is adjusted by loosening the engine mounting bolts and moving the engine on its base. Tighten the mounting screws to maintain adjustment. Figure 1 - Adjusting Chain Tension WARNING Stay clear of moving machinery. 6. Start auxiliary engine and allow it to warm up at idle speed. Actuate electric clutch switch if so equipped. 7. Bring auxiliary engine up to speed. Conveyor and spinner should operate smoothly at normal operating speeds. DANGER Stay clear of the spinner when it is operating. Contact with a moving spinner can cause serious injury. WARNING Shut down engine before servicing unit. When making adjustments to the engine that requires it to be running, remove the drive chain before performing the service. Please Give Part No., Description & Unit Serial No. 17 N T. MA OIPTEIR UP RITA.L&S TA IN A loose drive chain will cause shock loads, resulting in damage or failure of related components. Over-tightening of drive chain causes excessive wear and heat, greatly reducing chain and sprocket life and may cause damage to other components of the drive system. HI-WAY INITIAL START-UP HEADER CONTINUED SUPER P For Hydraulic Driven Units 1. Fill the hydraulic reservoir with oil. Refer to Lubricant Specifications section later in this manual for the proper oil. Open gate valve fully (rotate counterclockwise to open). 2. Be sure all bearings, shafts and gear case are properly lubricated. 3. Check for proper alignment between spinner sprockets. Then check to be sure sprocket set screws are tightened sufficiently. 4. Start engine. Engage PTO or actuate electric clutch switch (if applicable). Let engine run at about 1000 RPM for a few minutes, allowing oil to circulate through the pump and back to the reservoir. In cold weather allow greater warm-up time. DANGER Stay clear of spinner when it is operating. Contact with a moving spinner can cause severe injury. IO NP IT EIR A. L&S M TA AR IN TU T.P 5. Move hydraulic control valve to position 3. Conveyor and spinner should run at low speed. Allow to run until they operate smoothly to indicate air has been purged from the system. DANGER Do not check leaks with hands while system is operating as high pressure leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve pressure before disconnecting hydraulic lines or working with system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. WARNING DO NOT check for hydraulic leaks adjacent to moving parts while system is operating as there may be danger of entanglement! 6. Bring engine speed up (about 3000 RPM) and move hydraulic control valve to position 5. Run a few minutes to be sure unit runs smoothly. Shut down the system. When all parts have come to rest, check all hydraulic system connections for leaks. 7. Check hydraulic oil level. Add oil as necessary. When you remove the fill cap, oil should be visible in the bottom of the strainer basket. Unit is now ready for road testing. 301321-F Page Rev. A 18 HI-WAY GENERAL OPERATING HEADER PROCEDURES SUPER P CAUTION Be sure all fasteners are tight to avoid spreader coming loose. CAUTION Be careful where you spread materials. Avoid operating near or around personnel. Before taking the unit out to use, make a walk-around inspection to assure that the spreader is not damaged, that all essential parts are in place, and that all fasteners are tight and all guards are in place. Check all controls to be sure they are operating satisfactorily. CHAIN TENSION Check both the drive chain to the spinner and the main drive chain for proper tension. See Step #5 “For Auxiliary Engine Driven Units” under Initial Start-Up to adjust chain tension and “Drive Chains” under Lubrication and Maintenance for lubrication instructions. Adjust and lubricate both drive chains accordingly. SPREAD PATTERN ADJUSTMENT Fill the body with material and start the engine. Before spreading some preliminary adjustments are necessary to give an even spread pattern. First, decide what type of pattern you desire. Do you want the pattern to be to the right, to the left, or centered? Do you want a full pattern or a confined one? Do you have to protect people and property from the direct throw of material? Should you wish a centered pattern for intersections and still protect people and property, you need to use all baffles on the hopper. Please Give Part No., Description & Unit Serial No. 19 DURES E T. IN AC MO . &P R RG IN PE AT O P E RO The spread pattern is adjusted by using the internal and external baffles. The adjustment of these baffles depends on the pattern desired. HI-WAY GENERAL OPERATINGHEADER PROCEDURES CONTINUED SUPER P O P E RO AT PE IN RG . &P R MO AC IN E T. DURES Internal Baffle Effect Internal Baffle Effect Both internal baffles up. Pattern width depends on Right baffle full up, left down. Pattern width depends engine RPM. External baffles full up. on engine RPM. External baffles full up. Internal Baffle Effect External Baffle Effect Left baffle full up, right down. Pattern width depends All baffles properly adjusted for a confined spread on engine RPM. External baffles full up. pattern. External Baffle Effect External Baffle Effect Right-hand baffle deflects material down. Heavy on RH Left-hand baffle deflects material down. Heavy on side. Adjust internal baffles to minimize streaking. LH side. Note area of double coverage. Rear baffle is necessary to control double coverage area. 301321-F Page Rev. A 20 HI-WAY GENERAL OPERATING HEADER PROCEDURES CONTINUED SUPER P AUXILIARY ENGINE DRIVEN UNITS Engine Preparation CAUTION Never fill the tank with the engine running. Avoid spilling gasoline on a hot engine. This could cause an explosion and serious injury. Do not smoke while handling gasoline. Release the two clamps holding the engine hood and swing the hood back and down. Check the crankcase. See Lubrication Chart. Refer to engine manufacturer’s manual for the proper amount and grade of oil. Fill crankcase as required. Fill the fuel tank according to engine manual. Make sure the fuel shut-off valve is open if so equipped. Starting Starter-Alternator-Type Engines NOTICE! Do not run engine in choke. The unit is equipped with an electric clutch. The procedure is as follows. 1. Set throttle to a fast idle, engage clutch, and bring engine RPM up to spreading speed. The clutch draws current only when engaged. 2. This clutch may be engaged or disengaged at any time. However, it is suggested that the clutch NOT be engaged with the engine operating at high speed. This prevents excessive shock loads from being transmitted to the entire system. 3. Drive to the area to be spread. 4. Open the feedgate to give the desired amount of material. This unit will deliver one cubic foot per minute at 3600 engine RPM with the feedgate open only 1/2 inch (13mm). It will deliver 6.3 cubic feet per minute with a 4 1/4 inch gate opening at the same engine speed. The amount of material will be decided by the engine RPM and the gate opening together. 5. Adjust engine throttle to desired speed and drive ahead. 6. When the pass is completed return engine to an idle. Disengage electric clutch. Carburetor Adjustments Carburetors are adjusted at the factory and normally do not need adjustment unless they have been disassembled. If adjustment is necessary, refer to engine manufacturer’s manual. Please Give Part No., Description & Unit Serial No. 21 DURES E T. IN AC MO . &P R RG IN PE AT O P E RO 1. Place engine switch in “On” position. 2. Press top of throttle switch 5–10 seconds for choke. Note: If switch has LED indicator, light will illuminate when unit is in choke. 3. Press engine “Start” until engine runs. 4. Press bottom of throttle switch to take engine out of choke. Note: If switch has LED indicator, light turns off when unit is out of choke. HI-WAY SUPER P GENERAL OPERATINGHEADER PROCEDURES CONTINUED HYDRAULIC DRIVEN UNITS System Operating Parameters Operating pressure: Relief at: Flow, Single: Flow, Dual: 900 - 1200 PSI (62-82.75 bar) 1500 PSI (103.42 bar) 8.25 GPM (31.23 LPM) 12 GPM (45.42 LPM) Read the following before operating the spreader. Fill the hydraulic oil tank with hydraulic oil. NOTICE! Make sure shut-off valve at bottom of tank is fully opened by turning handle counter-clockwise until it stops. Check for proper rotation of conveyor and spinner shaft. The conveyor should move towards the rear. The spinner should rotate clockwise when viewed from the top. If unit runs backwards, the hydraulic system is assembled incorrectly. Shut unit down and determine why. Correct the problem before further operation. Refill the tank after unit has been running long enough to circulate oil through all lines. O P E RO AT PE IN RG . &P R MO AC IN E T. DURES Control Panel – Type II ENGINE THROTTLE START ENGINE SWITCH WITH LED INDICATOR SPREADER RUN CHOKE ON OFF OFF SPOT THROTTLE SWITCH WITH LED INDICATOR SPREADER SWITCH WITH LED INDICATOR Figure 3 – Control Panel NOTICE! Do not run engine in choke. Engine switch - Starts and stops engine. Throttle switch - Controls engine speed. Push top of switch to choke—light illuminates when engine in choke. Back off from choke to run RPM. Spreader switch - Controls conveyor and spinner function—light illuminates when spreading. Run - Push for continuous spreading. Off - Turns both conveyor and spinner off. Spot - Spreads only while being pushed, for “spot” spreading. 301321-F Page Rev. A 22 HI-WAY LUBRICATION AND MAINTENANCE WARNING SUPER P Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. Otherwise, you could be injured. DRIVE CHAINS CAUTION Make sure truck engine is shut down when working on drive chain. If drive chain moves, you could be injured. Twice a year remove drive chains. Soak chain in a solvent to remove all old or contaminated oil. Check chain for any frozen links. Soak chain in SAE 10 oil. Soak chain until, when flexed, no bubbles appear on chain. Reinstall chains. Chain should be tensioned enough to prevent whipping at operating speed. Over-tensioning of chain will create excessive heat that will freeze chain or cause damage to other parts of drive system. ENGINE Refer to engine maintenance instructions furnished by engine manufacturer. Carburetors do not normally require adjustment unless they have been disassembled. Refer to engine manufacturer’s manual if adjustment is necessary. HYDRAULIC SYSTEM The use of proper oil in the hydraulic system is one of the most important factors for satisfactory operation. Utmost cleanliness in handling the oil cannot be stressed enough. Keep the hydraulic oil in original closed containers, clean top of container before opening and pouring, and handle in extremely clean measures and funnels. Refer to the Lubricant and Hydraulic Oil Specifications section of the manual for selection of the proper hydraulic fluid for use in the hydraulic system. DANGER Do not check leaks with hands while system is operating as high pressure leaks can be dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated. Relieve pressure before disconnecting hydraulic lines or working with system. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. WARNING DO NOT check for hydraulic leaks adjacent to moving parts while system is operating as there may be danger of entanglement! Service Schedule 1. Check the hydraulic oil daily by means of dipstick. Add oil if required. Periodically inspect the hoses and fittings for leaks. NOTICE! 2. CHANGE THE HYDRAULIC OIL FILTER AFTER THE FIRST WEEK (OR NOT MORE THAN 50 HOURS) OF OPERATION ON A UNIT. 3. After first filter change, replace filter when indicator reaches Danger Zone. 4. The reservoir should be drained through drain plug (not through suction outlet), flushed, and refilled annually, or the oil should be changed if it shows any signs of breaking down under continued high-pressure operation. Discoloration of oil is one sign of breakdown. Please Give Part No., Description & Unit Serial No. 23 TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT Carburetor Adjustments HI-WAY LUBRICATION AND MAINTENANCE HEADER CONTINUED SUPER P GEAR CASE Drain oil in a new unit after first two weeks (or not more than 100 hours) of operation, and flush gear case thoroughly with light oil. Refer to Lubricant and Hydraulic Oil Specifications section for proper grade oil. Refill gear case up to level plug or 3/4 pint of recommended lubricant. (See “Checking Installation” in Installation Instructions.) After initial change, oil should be changed every 2,000 hours of operation or annually, whichever occurs first. Check gear case oil level monthly. BEARINGS Grease in a bearing acts to prevent excessive wear of parts, protects ball races and balls from corrosion and aids in preventing excessive heat within the bearing. It is very important the grease maintains its proper consistency during operation. It must not be fluid and it must not channel. L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE Make sure all fittings are thoroughly cleaned before grease is injected. Points to be lubricated by means of a grease gun have standard grease fittings. Lubricate bearings by pumping grease slowly until it forms a slight bead around the seals. This bead indicates adequate lubrication and also provides additional protection against the entrance of dirt. FASTENERS Tighten all screw fasteners to recommended torques after first week of operation and annually thereafter. If loose fasteners are found at anytime, tighten to recommended torque. Replace any lost or damaged fasteners or other parts immediately. Check body mounting hardware every week. CLEAN UP NOTICE! High pressure wash can inject water and/or salt into control components, causing damage. Use caution when cleaning these areas. Thoroughly wash unit every two to three days during the operating season to maintain minimal maintenance operation. Hose unit down under pressure to free all sticky and frozen material. It is important the unit be thoroughly cleaned at the end of each operating season. All lubrication and maintenance instructions should be closely followed. Repaint worn spots to prevent formation of rust. CONVEYOR CHAIN Hose down unit and remove any material build-up on sprockets and under chain. NOTICE! The conveyor will move away from the bottom panel if material accumulates under the conveyor or on the sprockets. The more material that accumulates, the closer the chain will come to the chain shields. If the conveyor should catch a chain shield, it could permanently damage the conveyor, the chain shields or the unit. Do not remove material while conveyor or spinner is running! Lubricate conveyor chain at least once a week. Shut down spinner and run conveyor slowly to lubricate chain. Use a mixture of 75% diesel fuel and 25% SAE 10 oil in a pressurized hand spray gun. Spray oil mixture between links of chain through openings provided at rear end of sill or from front outside body when clearance is adequate. Do this at least once a week and after each unit washing. Allow to dry before lubricating. DANGER 301321-F Page Rev. A Stay out of body when conveyor is running. Stay clear of all moving parts. Entanglement of clothes, any part of your body or anything you have in your hands can cause serious injury. Do not use bar, rod or hammer on conveyor while it is moving—if it gets caught it could cause injury! 24 HI-WAY LUBRICATION ANDHEADER MAINTENANCE CONTINUED SUPER P Proper chain tension is also a factor in chain and sprocket life. The proper chain tension is illustrated in Figure 4. Be sure the chain is tensioned equally on both sides. This adjustment is made on each side of the unit at the idler bearings. Figure 4 - Chain Tension to be Measured from Rear of Sill - Proper Tension 26” to 30” (66 to 76.2 cm). Figure 4 - Adjusting Chain Tension Conveyor chains that are too tight will tend to stretch. This will cause excess sprocket wear and eventually cause breakage. Excess slack presents the possibility of the chain catching on sub-frame parts. Bent or distorted chain bars will cause damage to the body as well. Straighten or replace bent or distorted chain bars immediately. REPLACEMENT OF CONVEYOR Removal Remove spreader from vehicle. Take spinner assembly off unit. Rotate conveyor so that “master link pins”, attached with cotter pins, can be accessed at rear of spreader. Loosen idler screws on both sides. Remove cotter pins and “master link pins” at rear of unit. Take chain off rear sprockets and pull chain from front of unit. Installation Remove “master link pins” from the new chain. Lay the new chain at the front of the unit with the chain bars up/ HI-WAY down and the barrel end (Figure 5) of the master link facing the unit. (Installation is easier if you can place the chain on something that is level with the bottom.) Insert the chain between the bottom panel and the cross angles with the barrel end first. Slide the remaining half on top of the bottom panel with the open end (Figure 5) of the master link first. Push the chain along the bottom panel until the master link reaches the rear of the unit so the ends meet at rear of unit. Make sure the chain is positioned on all the sprockets. Install the “master link pins” previously removed—you may have to rotate the sprockets by hand to align the link’s pin holes. BARREL END Tension the chain by tightening the idler screws. Reinstall spinner assembly according to Spinner Assembly Installation for V Box Deicing Spreader Installation Instructions at www.highwayequipment.com and install the spreader according to “Mounting” section, both in the Installation Instructions. Be sure to lubricate the idler bearings and chain before operation. Make sure the drive sprocket drives against the barrel end of the links—Not against the connecting pins. OPEN END Open ends of chain links face front of unit on top of bottom panel. Likewise, open ends face rear of unit underneath unit. Figure 5 – Chain Link Please Give Part No., Description & Unit Serial No. 25 TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT Check drive and idler sprockets for wear and replace if necessary. HI-WAY NOTICE! SUPER P LUBRICANT AND HYDRAULIC OIL HEADER SPECIFICATIONS The lubricant distributor and/or supplier is to be held responsible for the results obtained from their products. Procure lubricants from distributors and/or suppliers of unquestionable integrity, supplying known and tested products. Do not jeopardize your equipment with inferior lubricants. No specific brands of oil are recommended. Use only products qualified under the following oil viscosity specifications and classification recommended by reputable oil companies. ENGINE Refer to engine manufacturer’s manual for oil recommendations. HYDRAULIC SYSTEM L U B R I C AT O PIEORN. & & M MA A II N N T. TENANCE The following are the recommended procedures for selecting the proper hydraulic fluid for use in the hydraulic system. Select a major brand industrial PREMIUM QUALITY (anti-wear type) hydraulic oil to provide viscosity between 100-200 SSU at operating temperature. Premium hydraulic oils with viscosity indexes of 95 or above will provide the following temperature ranges : INDUSTRY IDENTIFICATION VISCOSITY GRADE 150 SSU 225 SSU 300 SSU 450 SSU 600 SSU OPERATING TEMPERATURE VISCOSITY 122° F (50° C) 84° F (28.9° C) 140° F (60° C) 107° F (41.7° C) 150° F (66.6° C) 116° F (46.1° C) 165° F (73.9° C) 130° F (54.5° C) 182° F (83.3° C) 145° F (62.8° C) 100 SSU 200 SSU 100 SSU 200 SSU 100 SSU 200 SSU 100 SSU 200 SSU 100 SSU 200 SSU If, because of necessity or convenience, it is desirable to use an automotive engine oil, multi-viscosity oils of SC rating (formerly MS quality) which will provide between 100-200 SSU at operating temperature can be used. These will provide proper viscosity over a wide range. For example: SAE VISCOSITY GRADE 10W-30 10W-40 301321-F Page Rev. A OPERATING TEMPERATURE 130° F (54.5° C) 100° F (37.8° C) 190° F (87.8° C) 140° F (60° C) 26 VISCOSITY 100 SSU 200 SSU 100 SSU 200 SSU HI-WAY LUBRICANT AND HYDRAULIC OIL HEADER SPECIFICATIONS CONTINUED SUPER P GEAR CASE LUBRICANT Gear cases are factory equipped with synthetic oil for best performance at high loads. Lubricate the gear case with multi-purpose gear lubricating oil conforming to MIL-L2105B according to the chart below: Part Gear Case Refill Quantity .75 pints (.35 liters) 40° to 120° F (4.5° C) SAE 85W 140 Below 40° F (49° C) SAE 88W 90 GREASE GUN LUBRICANT Use a waterproof ball and roller bearing lithium base lubricant with a minimum melting point of 300° F (149° C). This lubricant should have a viscosity which assures easy handling in the pressure gun at prevailing atmospheric temperatures. The grease should conform to NLGI No. 2 consistency. TENANCE N T. A II N MA & M O PIEORN. & L U B R I C AT Please Give Part No., Description & Unit Serial No. 27 HI-WAY SUPER P LUBRICATION HEADER CHART WARNING Shut off all power and allow all moving parts to come to rest before performing any maintenance operation. LUB OR PI EC RAT . &I O MNA C IN HT. A RT The spreader should be regularly lubricated with the lubricants recommended in this manual in accordance with the following chart: LOCATION Hydraulic Pump Drive Transmission PTO - Slip Joint Transmission PTO - U-Joint Hydraulic System Reservoir Filter Drive Chains Main Drive Chain Engine to Gear Case Spinner Drive Chain Gear Case to Spinner Conveyor Dragshaft Bearings Idler Adjuster Idler Shaft Bearing Chain Input Shaft Bearing - Gear Case Gear Case Spinner Shaft Bearings PLACES METHOD FREQUENCY 1 2 Grease Grease Gun Weekly Monthly 1 1 Check Daily; Change Annually Check Daily; Change when indicator is red 1 Spray Oil Daily 1 Spray Oil Daily Grease Gun Hand Grease Grease Gun Spray Oil Grease Gun Fill Through Vent Plug Weekly Weekly Weekly Weekly Weekly Check monthly; Change annually. Grease Gun Weekly 2 2 2 2 Strands 1 1 2 NOTE: Unusual conditions, such as excessive dust, temperature extremes or excessive moisture may require more frequent lubrication of specific parts. * See Lubricant and Hydraulic Oil Specifications for types of lubricants and oil to be used. 301321-F Page Rev. A 28 HI-WAY TROUBLESHOOTING HEADER SUPER P SYMPTOM 1. 2. 3. 4. REMEDY a. Increase truck engine speed. Unit speed does not increase with the dial setting. b. Check condition of pump. c. Check for adequate PTO percent. Check circuit pressure. 900 - 1200 PSI (62 - 83 bar) Unit stalls under load. maximum with relief valve dumping at 1500 PSI (103.5 bar). Unit speed fluctuates momentarily when main a. Cold oil. Wait until oil has warmed up. control is first turned on. b. Change to lighter weight oil. Pump installed backwards, replace seals and reverse Pump blows seals at start-up. pump in drive line. (Note arrow on pump.) ING T T. IN AO MO SH & RL. E EB OPU T RO Please Give Part No., Description & Unit Serial No. 29 HI-WAY SUPER P STANDARD TORQUES NATIONAL HEADER COARSE (NC) CAP SCREWS CAP SCREW GRADE IDENTIFICATION - MARKINGS ON HEAD SAE GRADE 2 SAE GRADE 5 SAE GRADE 8 NO MARKINGS THREE MARKS - 120 DEGREES APART SIX MARKS - 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS. TORQUE - FOOT-POUNDS T OO PR EQ RU . E &S M CA HIA NR T. T CAP SCREW SIZE 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 301321-F Page Rev. A GRADE 2 DRY 5 11 20 30 50 65 90 100 140 220 GRADE 5 LUBE 4 8 15 24 35 50 70 120 110 160 DRY 8 17 30 50 75 110 150 260 400 580 30 GRADE 8 LUBE 6 13 23 35 55 80 110 200 300 440 DRY 12 25 45 70 110 150 220 380 600 900 LUBE 9 18 35 55 80 110 170 280 460 650 HI-WAY INSTRUCTIONS HEADER FOR ORDERING PARTS SUPER P Order from the AUTHORIZED DEALER in your area. 1. Always give the pertinent model and serial number. 2. Give part name, part number and the quantity required. 3. Give the correct address to where the parts are to be shipped, and the carrier if there is a preference. Unless claims for shortages or errors are made immediately upon receipt of goods they will not be considered. Any part returns should be directed through the dealer from which they were purchased. When broken goods are received, a full description of the damage should be made by the carrier agent on the freight bill. If this description is insisted upon, full damage can always be collected from the transportation company. No responsibility is assumed for delay or damage to merchandise while in transit. Our responsibility ceases upon delivery of shipment to the transportation company from whom a receipt is received showing that shipment was in good condition when delivered to them, therefore, claims (if any) should be filed with the transportation company and not with Highway Equipment Company. If your claims are not being handled (by the transportation company) to your satisfaction, please call the Parts Manager at Highway Equipment Company (319-363-8281) for assistance. * - Not Shown AR – As Required CS – Carbon Steel SS – Stainless Steel The parts listed under the different steel types (CS, and 304 SS) are for that type of unit and do not necessarily mean the part is made of that type of steel. Please Give Part No., Description & Unit Serial No. 31 TS RT. AIN M PA NG . I& RR EE RPD OO In the parts list the following symbols and abbreviations stand for: HI-WAY NOTES HEADER O P E RN. O &T M E SA I N T. THIS PAGE INTENTIONALLY LEFT BLANK! 301321-F Page Rev. A 32 SUPER P HI-WAY FEEDGATE HEADER SUPER P 3 2 7 3,4 5 1 7 8 6 9 ITEM 1 2 3 4 5 6 7 8 9 PART NO. 79299 84267 20695 20680 20318 84261 20693 20678 307394 77756 84268 36426 39016 36408 84262 36425 72054 307395 QTY Feedgate Wldmt Lever - Wldmt Washer - Flat 1/2 Nut – Lock 1/2 Bolt – Carriage 3/8 x 1 Link Washer – Flat 3/8 Nut – Lock 3/8 Nut - Lock Thin 3/8 -16NC SS 1 1 AR 1 1 1 2 1 1 33 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION HI-WAY ITEM PA R T S L I S T 1 2 3 4 5 6 7 301321-F Page Rev. A SUPER P CONVEYOR HEADER DRIVE PART NO. CS 79279 99414 22568 26652 79709 2152 6122 6123 20817 20811 DESCRIPTION SS 79279 99414 22568 26652 79709 2152 6122 6123 20817 20811 QTY Shaft – Drive Sprocket – Drive Bearing – Flange Coupling – Drive Shaft, Engine & Hydraulic Coupling – Drive Shaft, Direct Hydraulic Key Pin – Clevis, Engine & Hydraulic Pin – Clevis, Direct Hydraulic Pin – Cotter, Engine & Hydraulic Pin – Cotter, Direct Hydraulic 34 1 2 2 1 1 2 2 1 2 1 Please Give Part No., Description & Unit Serial No. HI-WAY ITEM CONVEYORHEADER DRIVE CONTINUED PART NO. SS 27118 11428 42787 26810 6137 20748 301223 301275 301258 301283 79313 36395 21423-X1 36412 22563 36397 36424 36419 36413 36401 36422 36409 36420 36414 36398 36425 36408 81954 81955 20435 36426 36416 Please Give Part No., Description & Unit Serial No. DESCRIPTION QTY Gear Case – Conveyor, Engine Drive Gear Case – Conveyor, Hydraulic Drive Plug – Pull Sprocket Key Screw – Set Base – Engine Wldmt Base – Hydraulic Wldmt Support – Engine Base Support – Hydraulic Base Belt – Wiper Cap Screw – 1/4 x 1 Washer – Flat 1/4 SS Nut – Hex 1/4 Bearing – Flange Cap Screw – 5/16 x 1 1/4 Washer – Flat 5/16 Washer – Lock 5/16 Nut – Hex 5/16 Cap Screw – 1/2 x 1 Washer – Lock 1/2 Bolt – Carriage 3/8 x 1 1/4 Washer – Lock 3/8 Nut – Hex 3/8 Cap Screw – 3/8 x 1 Washer – Flat 3/8 Bolt – Carriage 3/8 x 1 Block - Tightener Plate - Chain Guide Bolt - Carriage 1/2 x 2-1/4 Washer - Flat 1/2 Nut - Hex 1/2 1 1 1 1 1 2 1 1 1 1 1 6 6 6 1 2 2 2 2 4 AR 4 10 10 4 4 2 1 1 1 1 1 35 301321-F Page Rev. A PA R T S L I S T CS 8 27118 11428 42787 9 26810 10 6137 11 20748 12 301222 301274 13 301257 301282 14 79313 15 20005 16 21423 17 20642 18 22563 19 20037 20 20692 21 20711 22 20643 23 20127 24 20714 25 20319 26 20712 27 20644 28 20067 29 20693 30 20318 31 81954 32 81955 33 20435 34 20695 35 20646 * - Not Shown SUPER P HI-WAY ITEM PA R T S L I S T 1 2 3 4 5 301321-F Page Rev. A CONVEYOR HEADER IDLER PART NO. CS 88901 99413 99415 21398 20648 DESCRIPTION SS 88901 99413 99415 77074 36417 Shaft – Idler Sprocket – Idler Bearing Screw – Set 5/8 Nut – Hex 5/8 36 SUPER P QTY 1 2 2 2 2 Please Give Part No., Description & Unit Serial No. HI-WAY CONVEYOR HEADER CHAIN ITEM PART NO. DESCRIPTION 1 79343 79305 79305-X1 84723 Chain – Conveyor Assy, 7’ Unit Chain – Conveyor Assy, 8’ Unit Chain – Conveyor Assy, 9’ Unit Chain – Conveyor Assy, 10’ Unit 2 79697 3 26701 4 26702 5 20811 AR - As Required QTY 1 1 1 1 Bar - Chain Wldmt AR Link – Chain Pin – Chain Pin – Cotter AR AR AR 37 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. SUPER P HI-WAY ITEM PART NO. DESCRIPTION 74324-X1 Conveyor - Belt-Over-Chain 9’ #4 Assy 74324-X2 Conveyor - Belt-Over-Chain 10’ #4 Assy 74324-X3 Convyeor - Belt-Over-Chain 11’ #4 Assy 1 1 1 2 84723-X1 84723-X2 84723-X3 80859 Chain - 9’ #4 16.5” Assy Chain - 10’ #4 16.5” Assy Chain - 11’ #4 16.5” Assy Belt 1 1 1 AR 3 97038 Rivet - Truss Head 1/4 x 3/8 AR Lacing - #2 SS Clipper Pin AR 1 1 4 *73559-X1 5 *73558 * - Not Shown AR - As Required PA R T S L I S T SUPER P #4 BELT-OVER-CHAIN HEADER 38 QTY Please Give Part No., Description & Unit Serial No. HI-WAY ITEM 1 2 3 4 INVERTED HEADER V PART NO. CS 79573 79574 79574-X1 99078 20067 20712 20644 SS 77878 77880 77880-X1 99093 36398 36420 36414 V – Inverted 7’ Unit V – Inverted 8’ Unit V – Inverted 9’ Unit V – Inverted 10’ Unit Cap Screw – 3/8 x 1 Washer – Lock 3/8 Nut – Hex 3/8 39 QTY 1 1 1 1 4 4 4 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION SUPER P PA R T S L I S T HI-WAY SUPER P SPINNER HEADER HOPPER Note: Standard height, engine/single hydraulic drive. 40 Please Give Part No., Description & Unit Serial No. HI-WAY SPINNER HOPPER HEADER CONTINUED ITEM 1 PART NO. DESCRIPTION CS SS 90423 90425 -- 90425-X1 79566 79566 QTY Hopper – Spinner Assy, Engine Drive Hopper – Spinner Assy, Hydraulic Drive Chain – Roller, Engine Drive only 2 41 1 1 1 2 1 1 2 2 4 1 1 11 5 4 4 4 1 4 6 2 1 1 1 1 1 6 6 6 6 301321-F Page Rev. A PA R T S L I S T 23742 23742 Sprocket – Engine Drive * 11431-X1 11431-X1 Coupling – Motor, Hydraulic Drive 3 20735 20735 Screw – Set 4 6134 6134 Key – Square 5 26889 26889 Shaft – Spinner 6 26816 26816 Bearing 7 79848 79848 Zerk – Grease, Extended 8 20319 36409 Bolt – Carriage 3/8 x 1-1/4 9 90435 90437 Hopper – Spinner Wldmt 10 79652 79653 Rod – Rear Adjustment 11 20810 76822 Pin – Cotter 12 40562 41779 Pin – Hair 13 20693 36425 Washer – Flat 3/8 14 20712 36420 Washer – Lock 3/8 15 20644 36414 Nut – Hex 3/8 16 79641 79643 Baffle – Rear Wldmt 17 79650 79651 Rod – Side Adjustment 18 71066 79654 Pin – Clevis 5/16 x 2-1/2 19 79632 79634 Baffle – Side Wldmt 20 20811 20811 Pin – Cotter 21 79290 79290 Disc – Spinner Wldmt 22 6299 6299 Pin – Clevis 1/4 x 1-1/2 23 90554 90558 Baffle – Inner RH 24 90555 90559 Baffle – Inner LH 25 *20067 36398 Cap Screw - 3/8 x 1 26 *20644 36414 Nut - Hex 3/8 27 *20712 36420 Washer - Lock 3/8 28 *20693 36425 Washer - Flat 3/8 * - Not Shown Items 25-28 used to mount hopper Please Give Part No., Description & Unit Serial No. SUPER P PA R T S L I S T HI-WAY SPINNER HOPPER HEADER - EXTENDED SUPER P 42 Please Give Part No., Description & Unit Serial No. HI-WAY SPINNER HOPPERHEADER - EXTENDED CONTINUED ITEM PART NO. DESCRIPTION CS SS 90426 90428 90426-X3 90428-X3 -- 97386 6 -79566 23742 * 11431-X1 20735 6134 6135 26890 -26816 98299 79566 23742 11431-X1 20735 6134 6135 26890 97391 26816 7 79848 79848 1 2 3 4 5 QTY Hopper – 12” Ext. Spinner Assy, Engine Drive Hopper – 12” Ext. Spinner Assy, Hydraulic Drive Hopper – 24” Ext. Spinner Assy, Engine Drive Hopper – 24” Ext. Spinner Assy, Hydraulic Drive Chain – Roller, Engine Drive only Sprocket – Engine Drive Coupling – Motor, Hydraulic Drive Screw – Set 1/4 x 1/4 Key – Square 3/16 x 1-1/2, Engine Drive Key – Square 3/16 x 1, Hydraulic Drive Shaft – Spinner 12” Ext. Shaft – Spinner 24” Ext. Bearing 1 1 1 2 1 1 1 1 3 Zerk – Grease Extended 2 8 9 43 6 1 1 1 11 5 6 6 6 1 4 6 2 1 1 1 1 1 6 6 6 6 301321-F Page Rev. A PA R T S L I S T 20319 36409 Bolt – Carriage 3/8 x 1-1/4 90438 90440 Hopper – Spinner Wldmt 12” Ext. -97387 Hopper – Spinner Wldmt 24” Ext. 10 79652 79653 Rod – Rear Adjustment 11 20810 76822 Pin – Cotter 12 40562 41779 Pin – Hair 13 20693 36425 Washer – Flat 3/8 14 20712 36420 Washer – Lock 3/8 15 20644 36414 Nut – Hex 3/8 16 79641 79643 Baffle – Rear Wldmt 17 79650 79651 Rod – Side Adjustment 18 71066 79654 Pin – Clevis 5/16 x 2-1/2 19 79632 79634 Baffle – Side Wldmt 20 20811 20811 Pin – Cotter 21 79290 79290 Disc – Spinner Wldmt 22 6299 6299 Pin – Clevis 1/4 x 1-1/2 23 90554 90558 Baffle – Inner RH 24 90555 90559 Baffle – Inner LH 25 *20067 36398 Cap Screw - 3/8 x 1 26 *20644 36414 Nut - Hex 3/8 27 *20712 36420 Washer - Lock 3/8 28 *20693 36425 Washer - Flat 3/8 * - Not Shown Items 25-28 used to mount hopper Please Give Part No., Description & Unit Serial No. SUPER P HI-WAY SUPER P SPINNER HEADER HOPPER - FLIP UP PA R T S L I S T Note: Standard height, engine/single hydraulic drive spinner shown. ITEM PART NO. CS DESCRIPTION QTY SS 303343 303344 Spinner – Assy Flip-Up, Eng. & Single Hyd. Drive * 303341 303342 Spinner – Assy Flip-Up, Dual Hydraulic Drive 44 Please Give Part No., Description & Unit Serial No. HI-WAY SPINNER HOPPER HEADER - FLIP UP CONTINUED Spinner – Assy Flip-Up 12” Ext., Engine & Single Hydraulic Drive 303346 * 304753 * 304754 Spinner – Assy Flip-Up 12” Ext., Dual Hydraulic Drive * 303388 302976 26816 6134 20735 23742 * 11431-X1 303333 303353 * 303355 79641 79632 79650 303331 90555 * 90554 302986 303389 302976 26816 6134 20735 23742 11431-X1 303334 303354 303356 79643 79634 79651 303332 90559 90558 302986 Hardware – Kit Spinner, Includes 24 (1) & 26–30 Shaft – Wldmt Flip-Up Bearing – Pillow Block Key – Square 3/16 x 1-1/2 Screw – Set 1/4-20 x 1/4 Sprocket – 24T, Engine & Single Hyd. Coupling – Motor, Dual Hydraulic Panel – Wldmt Wrap Hopper – Wldmt Flip-Up Hopper – Wldmt Flip-Up, 12” Ext. Baffle – Wldmt Rear Baffle – Wldmt Side Rod – Control Side Rod – Control Rear Baffle – Wldmt Inner LH Baffle – Wldmt Inner RH Shaft – Wldmt Spinner * 302990 302990 Shaft – Wldmt Spinner, 12” Ext. 15 79290 16 6299 17 20811 18 20319 19 20693 20 20712 21 20644 22 71066 23 20810 24 40562 25 302970 26 303048 27 * 20067 28 * 20693 29 * 20712 30 * 20644 * - Not Shown 79290 6299 20811 36409 36425 36420 36414 79654 76822 41779 302970 303048 36398 36425 36420 36414 Disc – Wldmt Pin – Clevis 1/4 x 1-1/2 Pin – Cotter 3/32 x 3/4 Bolt – Carriage 3/8 x 1-1/4 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 Pin – Clevis 5/16 x 2-1/2 Pin – Cotter 3/32 x 1/2 Pin – Hair 1-7/16 x .073 Rod – Spinner Flip-Up Rod – Hanger Flip-up Cap Screw – 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 6 7 8 9 10 11 12 13 14 Please Give Part No., Description & Unit Serial No. 45 1 AR 1 2 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 1 AR AR AR AR 6 11 8 2 1 6 6 6 6 301321-F Page Rev. A PA R T S L I S T * 303345 1 2 3 4 5 SUPER P HI-WAY ITEM PART NO. 79287 79286 79286-X1 99080 * 98298 * 97394 * - Not Shown PA R T S L I S T 1 SCREENS HEADER DESCRIPTION Screen – 7’ HD Wldmt Screen – 8’ HD Wldmt Screen – 9’ HD Wldmt Screen – 10’ HD Wldmt Screen – 9’ Flip-up Wldmt 80+0 Screen – 10’ Flip-up Wldmt 80+0 46 SUPER P QTY 1 1 1 1 2 2 Please Give Part No., Description & Unit Serial No. HI-WAY ITEM SCREENS HEADER - FLIP UP PART NO. Please Give Part No., Description & Unit Serial No. DESCRIPTION QTY Hardware – Kit, Includes 3-8 Screen – Wldmt 3’ Screen – Wldmt 4’ Screen – Wldmt 5’ Pivot – Wldmt Cap Screw – 3/8-16 x 3-1/2 Nut – Lock 3/8-16 Clamp – Screen Cap Screw – 3/8-16 x 1-1/4 Washer – Lock 3/8 Nut – Hex 3/8 AR AR AR 1 2 2 2 2 2 2 47 301321-F Page Rev.B PA R T S L I S T 303262 1 303328 303329 303330 2 303326 3 20077 4 20678 5 303392 6 20068 7 20712 8 20644 AR - As Required SUPER P HI-WAY ENGINE DRIVE WITH HEADER ELECTRIC CLUTCH SUPER P PA R T S L I S T Note: Honda engine shown. 48 Please Give Part No., Description & Unit Serial No. HI-WAY ENGINE DRIVE WITH ELECTRIC HEADER CLUTCH CONTINUED ITEM 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. CS 303681 303679 2696 79695 11775 84291 82466 20033 20711 20074 20318 20070 20693 20712 20644 301290 24812 34129 99675 99674 36987 72071 * 301322 * 99716 * 26990 * 99673 * 6205 301922 SS 303682 303680 2696 79695 11775 84291 82466 20033 20711 36296 36408 20258 36425 36420 36414 301291 24812 34129 99675 99674 36987 72071 301322 99716 26990 99673 6205 301922 301923 301923 DESCRIPTION Engine – Assy 11 HP Honda Engine – Assy 10.5 HP B&S Collar – Set 1” Clutch – Electric Sprocket – 52T Chain – Roller Key – 1/4 x 3/16 x 1-1/2 Cap Screw – 5/16 x 5/8 Washer – Lock 5/16 Cap Screw – 3/8-16 x 2-3/4 Bolt – Carriage 3/8-16 x 1 Cap Screw – 3/8-16 x 1-3/4 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8-16 Guard – Plate Engine Grommet – Rubber Grommet – Rubber Base – Wire Tie Tie – Wire Clamp – Rubber Coated Screw – Self Tapping Cable – Battery Ground Wire – Assy, Honda only Cable – Assy, B&S only Cable – Battery Honda Engine Cable – Battery B&S Engine Harness – Assy Honda Engine, See Control Panel parts list Harness – Assy B&S Engine, See Control Panel parts list SUPER P QTY 1 1 2 1 1 1 3 3 1 6 2 2 11 9 1 1 1 4 4 2 2 1 1 1 1 1 1 1 * - Not Shown 49 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. PA R T S L I S T HI-WAY ENGINEHEADER - 11 HP HONDA 50 SUPER P Please Give Part No., Description & Unit Serial No. HI-WAY ITEM ENGINE - 11 HP HEADER HONDA CONTINUED PART NO. DESCRIPTION SUPER P QTY SS 303682 99407 301920 Engine – Assy Honda 11 HP Engine – Honda 11 HP Throttle – Assy 11 HP, Includes 17-21,23-30 1 1 3 301238 301239 Base – Wldmt Engine 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 26688 2212 20735 20038 221154 20711 20677 24812 96243 303398 20068 20712 20644 47444 99574 99679 301932 45168 99678 301915 301913 20568 99506 20710 301918 301930 301931 31572 6549 6488 26688 2212 20735 308056 221154 36419 42221 24812 96243 303398 36399 36420 36414 47444 99574 99679 301932 45168 99678 301915 301913 20568 99506 20710 301918 301930 301931 31572 6549 6488 Sprocket Key – Square 1/4 x 1-1/2 Screw – Set 1/4 x 1/4 Cap Screw – 5/16-18 x 1-1/2 Cap Screw – 5/16-24 x 3/4 Washer – Lock 5/16 Nut – Hex Lock 5/16-18 Grommet – Rubber Spring – Choke Exhaust – Wldmt Honda Cap Screw – 3/8 x 1-1/4 Washer – Lock 3/8 Nut – Hex 3/8 Control – Electric Throttle Linkage – Throttle Retainer – Push Screw – Machine #8-32 x 5/8 Nut – Lock #8-32 Screw – Pan Head M5 x 12 Bracket – Throttle Switch – Snap Action Screw – Machine #8-32 x 3/8 Screw – 1/4-20 x 3/8 Hex Head Washer – Lock 1/4 Plate – Wldmt Switch Screw – Machine #4-40 x 5/8 Nut – Lock #4-40 Terminal - Ring Connector - Butt Splice Connector - Wire Male 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 3 4 1 1 1 1 1 1 1 2 2 1 1 1 Please Give Part No., Description & Unit Serial No. 51 301321-F Page Rev. A PA R T S L I S T 1 2 CS 303681 99407 301920 PA R T S L I S T HI-WAY ENGINE - 10.5 HP HEADER BRIGGS & STRATTON 52 SUPER P Please Give Part No., Description & Unit Serial No. HI-WAY ITEM PART NO. CS 303679 301238 24812 301921 18101 20002 20691 20710 20642 308916 303399 26688 2212 20735 20038 20692 20711 20643 20068 20712 20644 47447 301917 47444 301932 45168 301919 301913 20568 99506 20710 301930 301931 6549 6488 31572 SS 303680 301239 24812 301921 18101 36393 36423 36418 36412 308916 303399 26688 2212 20735 36397 36424 36419 36413 36399 36420 36414 47447 301917 47444 301932 45168 301919 301913 20568 99506 20710 301930 301931 6549 6488 31572 Please Give Part No., Description & Unit Serial No. DESCRIPTION Engine – Assy Briggs & Stratton 10.5 HP Base – Wldmt Engine Grommet – Rubber Throttle – Assy 10.5 HP, Includes 22-35 Switch – Solenoid Magnetic Cap Screw – 1/4 x 5/8 Washer – Flat 1/4 Washer – Lock 1/4 Nut – Hex 1/4 Engine – B&S 10.5 HP Exhaust – Wldmt B & S Sprocket Key – Square 1/4 x 1-1/2 Screw – Set 1/4 x 1/4 Cap Screw – 5/16 x 1-1/2 Washer – Flat 5/16 Washer – Lock 5/16 Nut – Hex 5/16 Cap Screw – 3/8 x 1-1/4 Washer – Lock 3/8 Nut – Hex 3/8 Block – Throttle Bracket – Wldmt Throttle Control – Electric Throttle Screw – Machine #8-32 x 5/8 Nut – Lock #8-32 Plate – Wldmt Switch Switch – Snap Action Screw – Machine - #8-32 x 3/8 Screw – 1/4-20 x 3/8 Washer – Lock 1/4 Screw – Machine #4-40 x 5/8 Nut – Lock #4-40 Connector - Butt Splice Connector - Wire Male Terminal - Ring 53 SUPER P QTY 1 1 1 1 2 2 2 2 1 1 1 1 2 4 4 4 2 1 1 1 1 1 1 3 4 1 1 1 1 1 2 2 1 1 1 301321-F Page Rev. A PA R T S L I S T 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 ENGINE - 10.5 HP BRIGGS HEADER & STRATTON CONTINUED PA R T S L I S T HI-WAY ENGINE HEADER HOOD 54 SUPER P Please Give Part No., Description & Unit Serial No. HI-WAY ENGINE HOOD HEADER CONTINUED ITEM PART NO. CS 1 301495 SUPER P DESCRIPTION QTY Hood – Wldmt 1 SS 301496 2 301304 301305 3 73344 73344 4 57086 57086 5 73343 73343 6 20570 44452 7 20709 44451 8 20641 47295 9 20007 42448 10 20676 42034 11 20033 56858 12 20711 36419 13 20643 36413 14 20290 96880 15 20677 42221 16 79692 79692 17 *55224 55224 18 *306818 306818 * - Not Shown AR - As Required 55 2 2 2 2 4 4 4 2 2 2 2 2 4 4 1 1 AR 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. Pivot – Wldmt Bracket – Anchor Bracket – Hood Hook – Rubber Cap Screw - #10 x 1/2 Washer – Lock #10 Nut – Hex #10 Cap Screw – 1/4 x 1-1/2 Nut – Lock 1/4 Cap Screw – 5/16 x 3/4 Washer – Lock 5/16 Nut – Hex 5/16 Bolt – Carriage 5/16 x 3/4 Nut – Lock 5/16 Decal - Warning Moving Part Hazard Decal – Danger Guard Missing (Engine Top) Seal - Rubber HI-WAY ITEM 1 PA R T S L I S T 2 3 4 5 6 * - Not Shown 301321-F Page Rev. A SUPER P GUARDS HEADER PART NO. CS 301259 301263 20003 20691 20710 20642 * 79566 DESCRIPTION SS 301261 301265 36393 36423 36418 36412 79566 QTY Guard – Wldmt Engine Guard – Wldmt Hydraulic Cap Screw – 1/4 x 3/4 Washer – Flat 1/4 Washer – Lock 1/4 Nut – Hex 1/4 Chain – Roller 41-1/2” 56 1 3 3 3 3 1 Please Give Part No., Description & Unit Serial No. HI-WAY ITEM HYDRAULIC HEADER DIRECT DRIVE PART NO. DESCRIPTION SUPER P QTY 1 CS 84729 SS 84586 Mount – Wldmt Motor 1 2 37339 37339 Motor – Hydraulic 1 37352 37350 20129 20680 20318 20065 20693 20712 20644 37338 39137 37352 37350 36539 39016 36408 36293 36425 36420 36414 37338 39137 Seal Kit – Motor Service Kit – Motor Cap Screw – 1/2 x 1-1/2 Nut – Hex 1/2 Bolt – Carriage 3/8 x 1 Cap Screw – 3/8 x 3/4 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 Motor – Hydraulic Seal Kit – Motor 1 1 2 2 4 4 4 8 4 1 1 3 4 5 6 7 8 9 10 57 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. HI-WAY SUPER P SINGLE HYDRAULIC HEADER DRIVE 1 2 22 13 23,24,25,26 14,15,16 8,9,10,11 3,4,5,6 17,18 12 PA R T S L I S T 58 7 19 20,21 Please Give Part No., Description & Unit Serial No. HI-WAY ITEM SINGLE HYDRAULIC HEADER DRIVE CONTINUED PART NO. DESCRIPTION SUPER P QTY 1 CS 81954 SS 81954 Block – Tightener 1 2 81955 81955 Plate – Chain Guide 1 3 4 5 6 7 8 9 10 11 12 13 20435 20695 20714 20646 22563 20037 20692 20711 20643 79876 79993 39137 11431 2212 20735 20129 20680 79870 20003 20710 301288 20318 20693 20712 20644 20435 36426 36422 36416 22563 36397 36424 36419 36413 79877 79993 39137 11431 2212 20735 36539 39016 79871 36393 36418 301289 36408 36425 36420 36414 Bolt – Carriage 1/2 x 2-1/4 Washer – Flat 1/2 Washer – Lock 1/2 Nut – Hex 1/2 Bearing – 2-Bolt Cap Screw – 5/16 x 1-1/4 Washer – Flat 5/16 Washer – Lock 5/16 Nut – Hex 5/16 Mount – Wldmt Motor Motor – Hydraulic Seal Kit – Motor Coupling – Motor Key – Square 1/4 x 1-1/2 Screw – Set 1/4-20 x 1/4 Cap Screw – 1/2 x 1-1/2 Nut – Hex 1/2 Guard – Panel Cap Screw – 1/4 x 3/4 Washer – Lock 1/4 Guard – Plate Hydraulic Bolt – Carriage 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 1 1 1 1 1 2 2 2 2 1 1 1 1 1 4 2 2 1 1 1 1 4 4 4 4 14 15 16 17 18 19 20 21 22 23 24 25 26 59 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. PA R T S L I S T HI-WAY DUAL HYDRAULIC HEADER DRIVE 60 SUPER P Please Give Part No., Description & Unit Serial No. HI-WAY ITEM DUAL HYDRAULIC HEADER DRIVE CONTINUED PART NO. DESCRIPTION SUPER P QTY 1 CS 22563 SS 22563 Bearing – 2-Bolt 1 2 20037 36397 Cap Screw – 5/16 x 1-1/4 2 3 4 5 6 7 20692 20711 20643 79876 79993 39137 11431 2212 20735 20129 20680 79870 20003 20710 84729 37339 39137 20318 20693 20712 20644 36424 36419 36413 79877 79993 39137 11431 2212 20735 36539 39016 79871 36393 36418 84586 37339 39137 36408 36425 36420 36414 Washer – Flat 5/16 Washer – Lock 5/16 Nut – Hex 5/16 Mount – Wldmt Motor Motor – Hydraulic Seal Kit – Motor Coupling – Motor Key – Square 1/4 x 1-1/2 Screw – Set 1/4-20 x 1/4 Cap Screw – 1/2 x 1-1/2 Nut – Hex 1/2 Guard – Panel Cap Screw – 1/4 x 3/4 Washer – Lock 1/4 Mount - Wldmt Motor Motor - Hydraulic Seal - Kit Motor Bolt – Carriage 3/8 x 1 Washer – Flat 3/8 Washer – Lock 3/8 Nut – Hex 3/8 2 2 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 4 4 4 4 8 9 10 11 12 13 14 15 16 17 18 19 20 21 61 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. PA R T S L I S T HI-WAY HYDRAULICS HEADER - SINGLE 62 SUPER P Please Give Part No., Description & Unit Serial No. HI-WAY HYDRAULICSHEADER - SINGLE CONTINUED ITEM PART NO. 1 11436 * 87349 * 6033 2 3 4 5 Please Give Part No., Description & Unit Serial No. QTY Tank – Hydraulic Assy Cap – Filler Assy 1 1 Plug – Pipe 1 Filter – Hydraulic Nipple – Close Tee Disconnect – Quick Male Disconnect – Quick Female Nipple – Hose Hose – Return Clamp – Hose Nipple – Hose Adapter Nipple – Hose End – Hose Reusable Hose End – Hose Reusable Disconnect – Quick Male Disconnect – Quick Female Adapter Valve – Control Bracket – Valve Mounting Cap Screw - 1/4 x 2 Washer – Lock 1/4 Nut – Hex 1/4 Adapter Adapter Hose – Suction Valve – Gate Nipple Nipple – Hose Adapter Clamp - Hose 1 2 1 1 1 2 1 4 2 1 1 4 1 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 2 63 301321-F Page Rev. A PA R T S L I S T 30743 6026 6020 39905 39906 6 22425 7 16529-300 8 6335 9 11424 10 29753 11 16582 12 31598 13 56453-360 14 31599 15 40008 40009 16 30759 17 30745 18 30862 19 20011 20 20710 21 20642 22 34722 23 29767 24 23184-240 25 22155 26 34777 27 16572 28 29771 29 22381 * - Not shown DESCRIPTION SUPER P PA R T S L I S T HI-WAY HYDRAULICS HEADER- DUAL ITEM PART NO. 1 2 22425 16582 End – Hose End – Hose 4 2 3 39905 Disconnect – Quick Male 1 4 5 6 7 8 9 10 39906 11424 29782 29781 310650 56508 29753 Disconnect – Quick Female End – Hose Adapter – Elbow 45° Tee – Swivel Nut Valve – Control Fitting – Hose Reusable Adapter – Connector 1 2 1 1 1 2 2 301321-F Page Rev. B DESCRIPTION SUPER P 64 QTY Please Give Part No., Description & Unit Serial No. HI-WAY HYDRAULICS HEADER - DUAL CONTINUED ITEM PART NO. 11 12 13 14 15 16 17 18 29771 99384 56485 31598 31599 40008 40009 23184-144 * 6335 56459-120 56453-416 16529-336 * 22381 30743 39934 43534 11436 * 87349 * 6033 22155 6026 6020 34777 29764 29808 29767 19 20 21 22 23 24 25 26 27 28 29 30 31 32 16362 33 16276 * - Not Shown AR - As Required DESCRIPTION QTY Adapter – Connector Hose Assy End – Hose 90° Fitting – Hose Reusable Fitting – Hose Reusable Disconnect – Quick Male Disconnect – Quick Female Hose Clamp – Hose Hose Hose – Cut to Length Hose Clamp – Hose Filter – Oil Filter Indicator – Service Tank – Hydraulic Cap – Filler Plug – Pipe Valve – Gate Nipple – Pipe Tee – Pipe Nipple – Pipe Adapter – Elbow 90° Adapter – Connector Adapter – Connector Motor – Hydraulic, See Dual Hydraulic Drive Nipple – Pipe Coupling 2 1 2 2 4 2 2 AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 65 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. SUPER P SUPER P HI-WAY SUPER P GEAR CASE – CONVEYOR GEAR CASE HEADER - CONVEYOR PA R T S L I S T Please Give Part No., Description and Unit Serial No. 70 66 301321-A Page Rev. B Please Give Part No., Description & Unit Serial No. HI-WAY ITEM SUPER P GEAR CASE - CONVEYOR HEADER CONTINUED PART NO. DESCRIPTION 11428 -- -27118 Gear Case – Conveyor, Hydraulic Drive Gear Case – Conveyor, Engine Drive 1 27118-SB 27119 Housing 2 3 4 5 6 27118-SC 27118-SD 27118-SE 27118-SF 27118-SG 7 27118-SH 8 9 10 11 12 13 27118-SI 27118-SJ 27118-SK 27118-SL 27118-SM 27118-SN 22824 22839 22832 27176 27175 11429 27172 30742 26809 24225 24230 24225 27170 27171 Cover End Cap End cap, Thru Shaft, Output Shaft, Input Shaft, Input, Hydraulic Drive Gear, Wheel , LH Screw - Set Gear, Worm, LH Bearing, Input Cup Bearing, Input Cone Bearing, Output Cup Bearing, Output Cone Seal, Input 14 27118-SO 27171 Seal, Output 15 27118-SP 16 27118-SQ 17 27118-SR 18 27118-SS 19 27118-ST 20 27118-SU 21 6136 22 27118-SV 23 6031 24 21835 25 27118-SW 26 27118-SX 27 27465 28 27118-SY 29 6069 30 27118-SZ AR - As Required 6089 22834 22834 19407 19407 22832 24234 20065 Retaining Ring, Input Gasket, Cover Gasket, Input Shim, Input Shim, Output Retaining Ring, Output Key, Input 1/4 x 1/4 x 2 Hex Cap Screw 5/16-18 x 5/8 Plug, 3/8-18 NPT Plug, 1/8-27 NPT Key, Output 1/4 x 1/4 x 2 String, Guard Bushing, 3/8 x 1/8 5-PSI Relief Plug Grease Zerk, 1/8-27 NPT Oil, EP 85W140 22798 24232 -42787 6072 -- 1 1 AR 1 1 1 1 1 1 2 2 2 2 2 1 67 Ounces 1 1 2 AR AR 1 1 AR 3 1 1 1 1 1 1 12oz 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. --- QTY PA R T S L I S T HI-WAY CONTROL PANEL HEADER & CONNECTIONS 68 SUPER P Please Give Part No., Description & Unit Serial No. HI-WAY ITEM CONTROL PANEL &HEADER CONNECTIONS CONTINUED PART NO. 301929 * 99818 * 303019 1 99495 2 301933 3 99493 4 303025 5 303026 6 303023 7 303028 8 99507 9 99490 10 99491 11 99492 12 99676 13 20570 14 99677 15 20641 16 87340 17 301927 18 * 301949 19 * 99557 20 * 99720 21 * 20570 22 * 20641 23 301922 301923 * - Not Shown Control Panel – Rear with Choke Light, Includes 1-19 Control Panel – Kit Plug Mounting, Includes 20-22 Loom – Assy 12’ Extension w/ Choke Lt. Switch – Rocker Double Pole Switch – Rocker Double Pole Switch – Rocker Panel – Front Cover – Wldmt Panel Decal – Control Panel Bracket – Mount Knob Assy Bushing - .56 Bushing - .27 Holder – Fuse Fuse – 10 Amp Screw – Round Head Washer – Star Nut – Hex #10 Screw – Self Tapping Cable – Assy Control Panel Harness – Assy Cable – Assy Bracket – Mounting Screw – Round Head Nut – Hex #10 Harness – Assy Honda Engine Harness – Assy B&S Engine 69 QTY 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 4 4 1 1 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. DESCRIPTION SUPER P HI-WAY SUPER P PEDESTAL HEADER MOUNT KIT T - TANK P - PUMP PRESSURE S - SPINNER A - AUGER/CONVEYOR ITEM PA R T S L I S T 1 2 3 4 5 6 7 301321-F Page Rev. A PART NO. 20013 29752 29784 36803 36800 29799 29808 DESCRIPTION Cap Screw – 1/4 x 3 Adapter Adapter Mount – Valve Wldmt Tube – Hydraulic Adapter – Bushing Adapter 70 QTY 2 3 1 1 4 4 1 Please Give Part No., Description & Unit Serial No. HI-WAY ITEM SUPER P LIGHTS PART NO. 1 * 18738 2 * 79881 * - Not Shown DESCRIPTION QTY Light – Warning Light – Warning Amber 1 1 NOTE: Install lights and reflective devices to conform to FMVSS-108 and state requirements. 71 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. PA R T S L I S T HI-WAY 301321-F Page Rev. A DECALS 72 SUPER P Please Give Part No., Description & Unit Serial No. HI-WAY ITEM DECALS CONTINUED PART NO. 1 150034 2 364 3 321 4 55630 5 83649 6 55631 7 363 8 39870 9 77857 10 39138 11 8664 12 8665 13 39378 14 55224 15 * 79692 16 * 42791 17 *83628 * - Not Shown DESCRIPTION QTY Decal – Caution Improper Operation Decal – Warning Stay Out of Box Decal – Caution Material to be Spread Decal – Falling Hazard Decal – Warning Flying Material Decal – Warning Guard for Protection Decal – Warning Fire Hazard Decal – Hi-Way Large Decal – Super P Decal – Warning High Pressure Fluid Decal – Caution Keep Valve Open Decal – Caution Hydraulic Oil Only Decal – Oil Filter Decal – Danger Guard Missing Decal – Warning Moving Part Hazard (Engine Cover) Tag – Important Plug Removal Decal - Hi-Way Small 1 2 1 1 1 1 1 AR 2 1 1 1 1 1 1 1 AR 73 301321-F Page Rev. A PA R T S L I S T Please Give Part No., Description & Unit Serial No. SUPER P HI-WAY ITEM PART NO. DESCRIPTION 1 2 99417 * 301340 84996 90564 34078 20644 34080 6167-42 *301341 84989 31562 20644 34028 34080 6167-42 Strap – Ratchet Mounting – Kit Canada Only, Includes Items A-C Hardware – Kit Canada Only, Includes: Link – Clevis Double 5/16 Bolt – Eye 3/8 x 1-1/4 Nut – Hex 3/8 Load Binder Chain – 1/4 x 42 Mounting - Kit, Includes Items A-C Hardware - Kit, Includes: Link - Clevis Double 5/16 Bolt - Eye 3/8 x 1-1/4 Nut - Hex 3/8 Loan Binder Chain - 1/4 x 42 A B C A B C PA R T S L I S T SUPER P MOUNTING KIT 301321-F Page Rev. A 74 QTY 4 1 8 4 4 4 4 1 8 4 4 4 4 Please Give Part No., Description & Unit Serial No.