Download York EVKC 24 DSAAAR Service manual
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High Wall EVHC 09 to 12 DSAAAR SERVICE MANUAL EVHC-09 / EVHC-12 SM-EVHC-D-09-12GB 05-10 121 CONTENTS Safety Cautions ................................................................................................................................1 Operation of wireless remote control .................................................................................................4 Emergency operation ........................................................................................................................9 Product Specifications .....................................................................................................................10 Part name ........................................................................................................................................12 Dimensions ......................................................................................................................................13 Schematic Diagram .........................................................................................................................15 PCB function manual and operation method ...................................................................................2 Appending data ............................................................................................................................... Refrigerant sysem diagram ............................................................................................................. Installation ....................................................................................................................................... Troubleshooting Guide .................................................................................................................... Disassembly .................................................................................................................................... Exploded View ................................................................................................................................. Replacement Parts List .................................................................................................................... Appendix .......................................................................................................................................... 122 !"#$%&'!($)*+, Safety Cautions To prevent injury to the user or other people and property damage, the following instructions must be followed. ■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. This symbol indicates the possibility of death or serious injury. This symbol indicates the possibility of injury or damage to properties only. ■ Meanings of symbols used in this manual are as shown below. Be sure not to do. Be sure to follow the instruction. ƾ Earth: The ground be connected! ƾBe sure to pull out the power plug when not using the air conditioner for a long time. If not, please ask the qualified personnel to install. Furthermore, don't connect each wire to the gas pipe, water pipe, drainage pipe, drainage pipe or any other improper places. ƾ Select the most appropriate temperature. Otherwise, the accumulated dust may cause fire or electric shock. ƾ Don't leave windows and doors open for a long time while operating the air conditioner. Keep room cooer than outside about 5 degree. It can preclude the electricity wasted. It can decrease the air conditioning capacity. 123 !"#$%& !"#$%&' ƾ For re-installation of the installed product, always contact a dealer or an authorized service center. There is risk of fire, electric shock, explosion, or injury. ƾ Be cautious when unpacking and installing the product. Sharp edges could cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. ƾ Do not install the product on a defective installation stand. ƾ Do not install, remove, or re-install the unit by yourself. There is risk of fire, electric shock, explosion, or injury. ƾ For installation, always contact the dealer or an Authorized service center. There is risk of fire, electric shock, explosion, or injury. ƾ Be sure the installation area does not deteriorate with age. • It may cause injury, accident, or damage to the product. • If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. 124 !"#$%& !"#$%&' ƾ Don't place a space heater near the air conditioner. ƾ It can cause afire or explosion. Or CO toxicosis may occur for imcomplete burning. ƾ The airflow direction can be adjusted appropriately.At operating, adjust the vertical airflow direction by adjusting the louvers of upward/downward direction. And then, hold two ends of left and right louver to adjust the horizontal airflow. Louver of left/right direction ƾ ƾDon't insert your hands or stick into the air intake or outlet vents. Louver of upward/ downward direction. Don't apply the cold wind to the body for a long time. Keep combustible spray away from the units more than 1m. Otherwise it will cause accident. ƾ Don't blow the wind to animals and plants directly. It can cause a bad influence to them. It can cause the health problems. ƾ Splashing water on the air conditioner can cause an electric shock and malfunction. ƾ Don't use the air conditioner for other purposes, such as drying clothes, preserving foods, etc. ! 125 !"#$%&'()'*)+&#","--)#".'%")/'(%#', Operation of wireless remote control Note: There is no fan display shown on the front panel of the indoor unit 126 Operation of wireless remote control This function only operates when unit is in DRY or Cooling mode and should be on when used in high humidity indoor environment to dry indoor coil to prevent mould growing on the coil. To set this function press Below button, an Icon will be displayed on LCD remote controller. When this function is on and unit is turned off at the remote controller the indoor fan will continue to operate for period of time then will turn off.If you press the Below button whilst the unit is turned off and fan is running 127 Operation of wireless remote control TIMER ON TIMER ON BUTTON ● Remote control SWING UP AND DOWN BUTTON ● Press this button, to set up swing angle, which circularly changes as below: OFF This is an universal use remote controller. If remote controller sends the following three kinds of status that the swing status of main unit will be: When the guide louver start to swing up and down, if turn off the Swing, the air guide louver will stop at current position. which indicates the guide louver swings up and down between that all five positions. TIMER OFF ● Timer On setting: Signal ìONî will blink and display, signal will conceal, the numerical section will become the timer on setting status. During 5 seconds blink, by pressing + or - button to adjust the time value of numerical section, every press of that button, the value will be increased or decreased 1 minute. Hold pressing + or -button, 2 seconds later, it quickly change, the way of change is: During the initial 2.5 seconds, ten numbers change in the one place of minute, then the one place is constant, ten numbers change in the tens place of minute at 2.5 seconds speed and carry. During 5s blink, press the Timer button, the timer setting succeeds. The Timer On has been set up, repress the timer On button, the Timer On will be canceled. Before setting the Timer, please adjust the Clock to the current actual time. TIMER OFF BUTTON Once press this key to enter into TIMER OFF setup, in which case the TIMER OFF icon will blink. The method of setting is the same as for TIMER ON. To turn the display panel(indoor unit) on or off press the light button on the remote controller. If the light function is on a which is be displayed on the LCD panel of the remote controller When pressing - and + together the remote controller will be locked.to release lock function press - and + together again. ć7 Ŗ When unit isoff, press MODE and button simultaneously to switch between ć and ̧ 128 Operation of wireless remote control Guide for operation- General operation 1. After powered on, press ON/OFF button, the unit will start to run.(Note: When it is powered off, the guide louver of main unit will close automatically.) 2. Press MODE button, select desired running mode, or press COOL or HEAT mode to enter into the corresponding operation directly. 3. Pressing +or - button, to set the desired temperature. (It is unnecessary to set the temp. at AUTO mode.) 4. Pressing FAN button, set fan speed, can select AUTO FAN, LOW, MID and HIGH. 5. Pressing button, to select the swing. Guide for operation- Optional operation 1. Press SLEEP button, to set sleep. 2. Press TIMER ON and TIMER OFF button, can set the scheduled timer on or timer off. 3. Press LIGHT button, to control the on and off of the displaying part of the unit (This function may be not available for some units). 4. Press TURBO button, can realize the ON and OFF of TURBO function. Introduction for special function ƾ About AUTO RUN When AUTO RUN mode is selected, the setting temperature will not be displayed on the LCD, the unit will be in accordance with the room temp. automatically to select the suitable running method and to make ambient comfortable. ƾ About turbo function If start this function, the unit will run at super-high fan speed to cool or heat quickly so that the ambient temp. approachs the preset temp. as soon as possible. ƾ About swing up and down 1. Press swing up and down button continuously more than 2s,the main unit will swing back and forth from up to down, and then loosen the button, the unit will stop swinging and present position of guide louver will be kept immediately. 2. Under swing up and down mode, when the status is switched from off to , if press this button again 2s later, status will switch to off status directly; if press this button again within 2s,the change of swing status will also depend on the circulation sequence stated above. 129 Operation of wireless remote control ƾ About new function of defrosting It indicates: after starting this function by remote controller and the unit has been under defrost status, If turn off the unit by remote controller, the unit will not stop defrosting until it is finished; if change setting mode by remote controller, the function ,which is set last time, won't be carried out until defrosting finished. Operation of this function on or off: If remote controller is under off status, press mode button and blow button simultaneously in order to enter or cancel this new function. If the unit is under defrost mode, dual eight position on remote controller will display H1.If switch to heat mode, the position will display H1, which flickers for 5s, in which case, press +/- button, H1 will disappear and setting temp. be displayed. After remote controller is powered on, the new defrost function will be defaulted to be closed. Changing batteries and notices Slightly to press the place with 1 , along the arrowhead direction to push the back cover of wireless remote control. (As show in figure) 2Take out the old batteries. (As show in figure) 3 Insert two new AAA1.5V dry batteries, and pay attention to the polarity. (As show in figure) 4 Attach the back cover of wireless remote control. (As show in figure) ƾ NOTE: ƽ When changing the batteries, do not use the old or different batteries, Fi g.1 otherwise, it can cause the malfunction of the wireless remote control. ƽ If the wireless remote control will not be used for a long time, please take them out, and don't let the leakage liquid damage the wireless remote control. ƽ The operation should be in its receiving range. ƽ It should be placed at where is 1m away from the TV set or stereo sound sets. ƽ If the wireless remote control can not operate normally, please take them out, after 30s later and reinsert, if they cannot normally run, please change them. 130 Sketch map for changing batteries Fig.2 Emergency operation Displayer indicator light control of indoor unit It's a special selective buttonfor the users ,who are not accustomed to the light at sleeping. ƽ Get the displayer indicator light on: When setting the light function,the mark will display on the remote controller screen by pressing this button. In which case,the dissplayer indicator light will be on if the AC receives this signal. ƽ Get the displayer indicator light off: If cancel the light function,the mark will disap- per on the remote controller screen by pressing this button. In which case, the displayer indicator light will be off if the AC receives this signal. Emergency operation If the wireless remote control is lost or broken, please use the manual switch button. At this time, the unit will run at the Auto mode, but the temperature and fan speed cannot be changed. The operation was shown as below: To open the panel, the manual switch Manual switch Fig.3 is on the displayer box. ƽ Turn on the unit: At unit turned off, press the button,the unit will run at Auto mode immediately.The microcomputer will accord to the indoor temperature to select (Cooling, Heating, Fan) and obtain the comfortable effect. ƽ Turn off the unit: At unit turned on, press the button, the unit will stop working. 131 Product Specifications Product Specifications Model EVHC 09 DSAAAR Function COOLING Rated Voltage Rated Frequency Total Capacity (W/Btu/h) Power Input (W) Rated Input (W) Rated Current (A) HEATING Energy Class Model of Indoor Unit Fan Motor Speed (r/min) (H/M/L) Output of Fan Motor (w) Input of Heater (w) HEATING 1400 1450 1600 6.3 7.0 6.1 1650 7.2 500 560 1.6 1.2 2.33/3.4/4.21 2.784/3.69/3.87 2.44/3.3/4.14 3/3.64/3.97 A/A A/A EVKC 09 DS EVKC 12 DS (1260)/1050/920/ (1320)/1200/1100 730 /950 (1260)/1070/900/730 10 20 None / Fan Motor Capacitor (uF) 1.0 1.0 Fan Motor RLA(A) 0.1 0.254 Cross flow fan - 1 Cross flow fan - 1 φ85×596 φ92 X 645 Aluminum fin-copper tube Aluminum fin-copper tube Φ7 7 2-1.5 2-1.4 581X264X25.4 645X25.4X267 MP24AA MP24AA 1.5 PCB 3.15A 2.4 PCB 3.15A (40)/37/31/23 (41)/37/33/24 (54)/50/46/43 (54)/51/48/45 Fan Type-Piece Diameter-Length (mm) Evaporator Indoor Pipe Diameter (mm) unit Row-Fin Gap(mm) Coil length (l)×height (H)×coil width (L) Swing Motor Model 132 COOLING 220-240V∼ 220-240V∼ 80/50/25 80/53/25 95/68/25 95/74/25 3100/2500/1200 3800/2800//1200 3800/3500/1220 4740/4000/1310 10600/9000/4036 13000/9386/4096 12970/12000/4172 14660/13650/4480 1330/735/280 1365/745/310 1560/1060/295 1420/1100/330 Air Flow Volume (m 3/h) (H/M/L)** Dehumidifying Volume (l/h) EER / C.O.P (W/W) EVHC 12 DSAAAR Output of Swing Motor (W) Fuse (A) Sound Pressure Level dB (A) (H/M/L) Sound Power Level dB (A) (H/M/L)*** Dimension (W/H/D) ( mm) 790×265×170 845×275×180 Dimension of Package(W/H/D)(mm) 870×248×355 915×255×355 Net Weight /Gross Weight (kg) 9 / 12 10/13 Product Specifications Model of Outdoor Unit Compressor Manufacturer/trademark Compressor Model Compressor Type L.R.A. (A) Compressor RLA(A) Compressor Power Input(W) Overload Protector Throttling Method Starting Method Working Temp Range (ºC) Condenser Pipe Diameter (mm) Rows-Fin Gap(mm) Coil length(l) x height(H) x coil width(L) Fan Motor Speed (rpm) (H/M/L) Output of Fan Motor (W) Outdoor Fan Motor RLA(A) Fan Motor Capacitor (uF) unit Air Flow Volume of Outdoor Unit Fan Type-Piece Fan Diameter (mm) Defrosting Method Climate Type Isolation Moisture Protection Permissible Excessive Operating Pressure for the Discharge Side(MPa) Permissible Excessive Operating Pressure for the Suction Side(MPa) Sound Pressure Level dB (A) (H/M/L) Sound Power Level dB (A) (H/M/L) Dimension (W/H/D) (mm) Dimension of Package (L/W/H)(mm) Net Weight /Gross Weight (kg) Refrigerant Charge (kg) Length (m) Gas additional charge(g/m) Connecti Outer Liquid Pipe (mm) on Pipe Diameter Gas Pipe (mm) Height (m) Max Length (m) Distance EVJC 09 DS MITSUBISHI KNB092FHBMC single-rotor 25 3.89 895 None Capillary throttling Transducer starting -15 ºC≤ T≤ 43 ºC Aluminum fin-copper tube 9.52 1-1.6 608X508X22 830±20 30 0.3 2.5 / Axial fan -1 400 Auto defrost T1 I IP24 EVJC 12 DS MITSUBISHI KNB092FHBMC single-rotor 25 8.9 895 222KT-XH-2P-400mm Capillary throttling Transducer starting -10 ºC≤ T≤ 43 ºC Aluminum fin-copper tube 7 2-1.4 608/498/22 880±20 30 0.3 2 / Axial fan-1 400 Auto defrost T1 I IP24 3.8 3.8 1.2 1.2 53 63 848X260X540 878X360X580 35/40 R410A / 0.8 5 15 Φ6(1/4") Φ9.52(3/8") 5 15 ≤ 54 ≤ 64 848X260X540 878X360X580 36/41 R410A / 1.15 5 15 Φ6(1/4") Φ12(1/2") 5 20 11 133 "#$%&'#() Part name Air in Power cable Front Panel Indoor unit Wrapping Tape Guide louver Filter Wall Pipe Air out Set Temp DRY Cooling Wireless remote control LED displayer Run Remote control window Heat Connection pipe Air in Outdoor unit Drainage hose Air out ! 134 Dimensions Dimensions Indoor Unit W Air inlet H D Tube exit Ceiling Left Right Wall-Mounting Plate W Q S B H A R x x Hole, the position should be confirmed by client or the erector Hole, the position should be confirmed by client or the erector Model EVKC 09 DS EVKC 12 DS Mounting Plate B Q Hole X W(㎜) H(㎜) D(㎜) A 790 845 265 275 170 180 110 140 148 605 32 55 110 147 129 542 169 55 R S 13 135 Dimensions Outdoor Unit D2 D D1 H W W2 W1 Unit:mm Ov er 30 Over 60cm cm O O r ve 30 ve 0 r6 cm cm Bolt Nut Wrench Model EVJC 09 DS EVJC 12 DS 136 W(mm) 848 848 W1(mm) W2(mm) H(mm) 762 540 540 762 540 540 D(mm) 320 320 D1(mm) D2(mm) 286 256.6 286 256.6 Schematic Diagram Schematic Diagram !"!#$%&!'$"'( Indoor Unit ক䖯 137 Schematic Diagram Outdoor Unit 138 Schematic Diagram Printed Circuit Board Connector Wiring Diagram INDOOR UNIT • TOP VIEW 9 1 10 8 7 2 6 3 5 4 • BOTTOM VIEW 139 Schematic Diagram • TOP VIEW Serial No. Name of circuit Testing contents Before commutating, voltage: AC current; After commutated, voltage: DC current 1 Commutating filter wave circuit 2 Communication circuit 3 Stabilized voltage supply circuit Chip power supply 5V; relay power supply 12V 4 Buzzer circuit Buzzer sound 5 Displaying board displaying circuit Displaying the numerical design correctness 6 Sensor detection temperature circuit Input IC pin voltage value 7 Jumper cap ciruit Whether jumper cap is installed or whether it is correctly installed 8 Fan motor feedback and driving circuit Impulse waveform and impulse voltage 9 Crystal oscillatory circuit Waveform and voltage 10 Reset circuit Reset pin voltage and waveform Communication voltage and communication wave shape • BOTTOM VIEW Note: unnoted that the pins are suspending Indoor unit pin definition Definition PIN Definition PIN 1 5V power supply Vcc 22 2 AD referrence voltage 23 3 AD referrence ground 24 4 PWM output 25 5 Reset output 26 Retain the swing motor control Pin1 in advance Retain the swing motor control Pin2 in advance Retain the swing motor control Pin3 in advance Retain the swing motor control Pin4 in advance Upper and lower swing motor control Pin 1 6 Motor feedback input 27 Upper and lower swing motor control Pin 2 7 Remote control receiving 28 Upper and lower swing motor control Pin 3 8 Buttons input 29 Upper and lower swing motor control Pin 4 9 Buzzer output 30 Cooling/heating selection port 10 Relay control 31 Display board code control G 11 Communication sending 32 Display board code control F 12 Communication receiving 33 Display board code control E 13 Display board code control S1 34 Display board code control D 14 Display board code control S2 35 Display board code control C 15 36 Display board code control B 16 Ground Display board code control S3 37 Display board code control A 17 Display board code control S4 38 IIC Bus data port 18 Reset input 39 IIC Bus clock port 19 Surge signal input 40 Indoor ambient temperature sampling port 20 Surge singal output 41 21 Ground 42 Indoor tube temperature sampling port Quick test port (retain the temperature sampling port) 140 Schematic Diagram Outdoor Unit • TOP VIEW 2 1 7 3 4 8 5 9 10 6 11 12 • BOTTOM VIEW ! 141 Schematic Diagram • TOP VIEW Serial No. Name of circuit 1 Commutating filter circuit 2 PFC circuit 3 Indicator circuit 4 Fan motor’s four-way valve control circuit 5 Current of power on testing circuit 6 Strong current filter cuircuit 7 Switch power supply circuit 8 Compressor driving circuit 9 Sensor detecting temperature circuit 10 Crystal oscillatory circuit 11 Reset circuit 12 Communication circuit Testing spot Testing content Before commutating voltage AC current; After commutating voltage DC current R212 underneath multimeter black pen contact with U406 radiator multimeter red pen contact with R212 underneath Bus bar voltage, working voltage 15V Indicator on/off times R407right side multimeter black pen contact with U404 radiator multimeter red pen contact with R407 right side Output voltage:12V PTC temperature Voltage of R101 both sides The pen of multimeter red meter contacts with D304 negative port The pen of multimeter The pen of multimeter black meter contacts red meter contacts with with U404 radiator C405 underneath The pen of multimeter red meter contacts with Pins 7,8 of U4 R201 left side The pen of multimeter black meter contacts with U404 radiator The pen of multimeter red meter contacts with R201 right side R407 right side The pen of multimeter black meter contacts with U404 radiator The pen of multimeter red meter contacts with R407 right side Both sides of R3 The pen of multimeter black meter contacts with U404 radiator The pen of multimeter red meter to test the upper side and lower side voltage of R3 C17 underneath The pen of multimeter black meter contacts with U404 radiator The pen of multimeter red meter contacts with C17 lower side After filtered the waves, the voltage AC normal value is power supply voltage IPM˖15V Chips power supply:5V Chips power supply: 3.3V Bus bar voltage The normal value is power supply voltage X1.42 Input IC pin voltage value Waveform and voltage Reset voltage and wave normal value: once power on, instantly there is 200 millisecond lower voltage, after that is 3.3V all along C503 underneath The pen of multimeter black meter contacts with U404 radiator The pen of multimeter red meter contacts with C503 underneath Communication receiving signal detection Normal value: in this point, there is inerratic change for voltage C524 underneath The pen of multimeter black meter contacts with U404 radiator The pen of multimeter red meter contacts with C524 underneath Communication sending singal detection Normal value: in this point, there is inerratic change for voltage 142 Schematic Diagram • BOTTOM VIEW Outdoor unit pin definition Definition PIN Definition PIN 1 JTAG pin 49 Quick test 2 Memory 50 Overload protection singal input 3 Digital ground 51 25/35 Models selection port 4 +3.3V 53 Digital ground 5 Fan motor PWM output 54 +3.3V 6 Module protection signal input 56 Fan motor speed feedback input 7 Memory 58 Digital ground 8 Phase-locked loop 59 +3.3V 9 Phase-locked loop 60 Electronic expansion valve driving signal 10 +3.3V 61 JTAG Pin 12 Power supply control output 62 JTAG Pin 13 Auxiliary heat control output 63 Digital ground 14 Four-way valve control output 64 +3.3V 16 Zero crossing detection signal input 67 U phase current sampling input 17 Communication sending 68 W phase current sampling input 18 Communication receiving 69 V phase current sampling input 19 Digital ground 70 Air exhaust sampling input 20 +3.3V 71 Ambient temperature sampling input 22 Indicator output 72 Air intake sampling input 23 PFC Protection signal input 73 Tube temperature sampling input 24 PFC driving level output 74 Current sampling input 26 Indicator output 75 Bus voltage sampling input 27 Electronic expansion valve driving signal 76 Electronic valve temperature sampling input 28 PWM Signal output 81 Digital ground 29 Digital ground 82 +3.3V 30 +3.3V 83 +3.3V 31 PWM Signal output 84 Digital ground 32 Electronic expansion valve driving signal 86 Indicator output 33 PWM Signal output 87 Crystal oscillatory pin input 34 Digital ground 88 Crystal oscillatory pin input 35 +3.3V 90 Digital ground 36 PWM Signal output 91 +3.3V 37 PWM Signal output 93 Reset signal 38 Electronic expansion valve driving signal 94 JTAG Pin 39 PWM Signal output 96 JTAG Pin 40 +5.0V 97 Digital ground 46 Digital ground 98 +3.3V 47 +3.3V 99 JTAG Pin 48 Fan motor control singal output 100 JTAG Pin 143 PCB function manual and operation method PCB function manual and operation method 1. Temperature Parameters u Indoor preset temperature (Tpreset) u Indoor ambient temperature (Tamb.) 2. Basic Functions Once energized, in no case should the compressor be restarted within less than 3 minutes. In the situation that memory function is available, for the first energization, if the compressor is at stop before de-energization, the compressor will be started without a 3-minute lag; if the compressor is in operation before de-energization, the compressor will be started with a 3-minute lag; and once started, the compressor will not be stopped within 6 minutes regardless of changes in room temperature; (1) Cooling Mode ķ Working conditions and process of cooling When Tamb.ıTpreset, the unit will enter cooling operation, in which case the indoor fan, the outdoor fan and the compressor will work and the indoor fan will run at preset speed. When Tamb.İTpreset -2ć, the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will run at preset speed. When Tpreset -2ć< Tamb.< Tpreset +1ć, the unit will remain at its previous state. Ø Under this mode, the four-way valve will be de-energized and temperature can be set within a range from 16 to 30ć. If the compressor is shut down for some reason, the indoor fan and the swing device will operate at original state. Tamb Start cooling Tpreset Original working state Tpreset-2ć Stop cooling 6 minutes 3 minutes 6 minutes Compressor Outdoor fan Indoor fan Preset wind speed Run Stop ĸ Protection u Antifreeze protection Under cooling and dehumidifying mode, 6 minutes after the compressor is started: If T evap.İ2ć, the compressor will operate at reduced frequency. If T evap.İ-1ć is detected for durative 3 minutes, the compressor will stop, and after 30 seconds, the outdoor fan will stop; and under cooling mode, the indoor fan and the swing motor will remain at the original state. If T evap. ı6ć and the compressor has remained at OFF for at least 3 minutes, the compressor will resume its original operation state. u Total current up and frequency down protection If ItotalİA, frequency rise will be allowed; if ItotalıB, frequency rise will not be allowed; ifItotalıC, the compressor will run at reduced frequency; and if ItotalıD, the compressor will stop and the outdoor fan will stop with a time lag of 30s. (2) Dehumidifying Mode ķ Working conditions and process of dehumidifying If Tamb.ηTpreset, the unit will enter cooling and dehumidifying mode, in which case the compressor and the outdoor fan will operate and the indoor fan will run at low speed. If Tpreset -2ćİTamb.İTpreset, the compressor remains at its original operation state. If Tamb.< Tpreset -2ć, the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will operate at low speed. 144 Operation ĸ Protection Protection is the same as that under the cooling mode. (3) Heating Mode ķ Working conditions and process of heating If Tamb.≤Tpreset +2ć, the unit enters heating mode, in which case the four-way valve, the compressor and the outdoor fan will operate simultaneously, and the indoor fan will run at preset speed in the condition of preset cold air prevention. If T amb.≥Tpreset +5ć, the compressor will stop, the outdoor fan will stop with a time lag of 30s, and the indoor fan will stop after 60-second blow at low speed If Tpreset +2ć<T amb.< Tpreset +5ć, the unit will maintain its original operating status. Ø Under this mode, the four-way valve is energized and temperature can be set within a range of 16 - 30ć. The operating symbol, the heating symbol and preset temperature are revealed on the display. ĸ Condition and process of defrost When duration of successive heating operation is more than 45 minutes, or accumulated heating time more than 90 minutes, and one of the following conditions is reached, the unit will enter the defrost mode after 3 minutes. a. Toutdoor amb. ≥Ać, Toutdoor tube≤Wć ; b. Ać≤Toutdoor amb. <Bć, Toutdoor tube≤Xć ; c. Bć≤Toutdoor amb. <Cć, Toutdoor tube≤Yć ; d. Touter amb. <Cć, Touter tube≤Zć At that time, the indoor fan stops and the compressor stops, and after 30 seconds the outer fan will stop, and then after 30 seconds, the four-way valve will stop. After 30 seconds, the compressor is initiated for raising the frequency to defrost frequency. When the compressor has operated under defrost mode for 7.5 minutes, or Touter tube ≥Eć, the compressor will be converted to 53Hz operation. After 30 seconds, the compressor will stop. And after another 30 seconds, the four-way valve will be opened, and after 60 seconds, the compressor and the outer fan will be started, the indoor fan will run under preset cold air prevention conditions, and H1 will be displayed at temperature display area on the display panel. Defrost frequency is 70Hz. 3.Protection u Cold air prevention The unit is started under heating mode (the compressor is ON): ķ In the case of T indoor amb. <24ć : if T tube≤40ć and the indoor fan is at stop state, the indoor fan will begin to run at low speed with a time lag of 2 minutes. Within 2 minutes, if T tubeη40ć, the indoor fan also will run at low speed; and after 1-minute operation at low speed, the indoor fan will be converted to operation at preset speed. Within 1-minute low speed operation or 2-minute non-operation, if T tubeη42ć, the fan will run at present speed. ĸ In the case of T indoor amb. ≥24ć: if T tube≤42ć, the indoor fan will run at low speed, and after one minute, the indoor fan will be converted to preset speed. Within one-minute low speed operation, if T tubeη42ć, the indoor fan will be converted to preset speed. 1 and ○ 2 refers to, under initially heating mode, the indoor ambient temperature before the Note: T indoor amb. indicated in ○ command to start the compressor is performed according to the program, or after the unit is withdrawn from defrost, the indoor ambient temperature before the defrost symbol is cleared. u Total current up and frequency down protection If the total current Itotal≤W, frequency rise will be allowed; if Itotal≥X, frequency rise will not be allowed; if Itotal≥Y, the compressor will run at reduced frequency; and if Itotal≥Z, the compressor will stop and the outdoor fan will stop with a time lag of 30s. (4) Fan Mode Under the mode, the indoor fan will run at preset speed and the compressor, the outdoor fan, the four-way valve and the electric heater will stop. Ø Under the mode, temperature can be set within a range of 16 - 30ć. (5) AUTO Mode ķ Working conditions and process of AUTO mode Under AUTO mode, standard cooling temperature Tpreset is 25ć and standard heating temperature Tpreset is 18ć. a. Once energized, if Tamb.≤20ć, the unit will be started under heating mode; if 20ć< Tamb.< 25ć, the unit will run under fan mode and the run indicator will be bright; and if Tamb.≥25ć, the unit will be started under cooling mode. 145 Operation a. Under AUTO mode, if Tamb.≥Tpreset is detected, the unit will select to run under cooling mode, in which case implicit preset temperature is 25ć; if Tamb.≤Tpreset-2ć, the compressor will stop, the outdoor fan will stop with a time lag of 1 minute, and the indoor fan will run at preset speed; and if Tpreset –(-2ć)< Tamb.< Tpreset, the unit will remain at its original state. b. Under AUTO mode, if Tamb. ≤Tpreset+2ć is detected, the unit will select to run under heating mode, in which case implicit preset temperature is 18ć; if Tamb.≥Tpreset+5ć, the compressor will stop, the outdoor fan will stop with a time lag of 1 minute, and the indoor fan will run under the mode of residue heat blowing; and if Tpreset +2ć< Tamb.< Tpreset+5ć, the unit will remain at its original state. The cooling-only unit will run under fan mode. c. Under AUTO mode, if 20ć< Tamb.< 25ć, the unit will remain at its original state. 2.Protection a. In cooling operation, protection is the same as that under the cooling mode; b. In heating operation, protection is the same as that under the heating mode; c. When ambient temperature changes, operation mode will be converted preferentially. Once started, the compressor will remain unchanged for at least 6 minutes. (6) Common Protection Functions and Fault Display under COOL, HEAT, DRY and AUTO Modes ķ Overload protection T tube: measured temperature of outdoor heat exchanger under cooling mode; and measured temperature of indoor heat exchanger under heating mode. 1) Cooling overload a. If T tube≤52ć, the unit will return to its original operation state. b. If T tube≥55ć, frequency rise is not allowed. c. If T tube≥58ć, the compressor will run at reduced frequency. d. If T tube≥62ć, the compressor will stop and the indoor fan will run at preset speed. 2) Heating overload a. If T tube≤52ć, the unit will return to its original operation state. b. If T tube≥55ć, frequency rise is not allowed. c. If T tube≥58ć, the compressor will run at reduced frequency. d. If T tube≥62ć, the compressor will stop and the indoor fan will blow residue heat and then stop. ĸ Exhaust temperature protection of compressor If exhaust temperature ≥98ć, frequency is not allowed to rise. If exhaust temperature ≥103ć, the compressor will run at reduced frequency. If exhaust temperature ≥110ć, the compressor will stop. If exhaust temperature ≤90ć and the compressor has stayed at stop for at least 3 minutes, the compressor will resume its operation. Ĺ Communication fault If the unit fails to receive correct signals for durative 3 minutes, communication fault can be justified and the whole system will stop. ĺ Module protection Under module protection mode, the compressor will stop. When the compressor remains at stop for at least 3 minutes, the compressor will resume its operation. If module protection occurs six times in succession, the compressor will not be started again. Ļ Overload protection If temperature sensed by the overload sensor is over 115ć, the compressor will stop and the outdoor fan will stop with a time lag of 30 seconds. If temperature is below 95ć, the overload protection will be relieved. ļ If voltage on the DC bus is below 150V or over 420V, the compressor will stop and the outdoor fan will stop with a time lag of 30 seconds. When voltage on the DC bus returns to its normal value and the compressor has stayed at stop for at least 3 minutes, the compressor will resume its operation. Ľ Faults of temperature sensors 146 Operation Designation of sensors Indoor ambient temperature Indoor tube temperature Outdoor ambient temperature Outdoor tube temperature Exhaust Overload Faults The sensor is detected to be open-circuited or short-circuited for successive seconds The sensor is detected to be open-circuited or short-circuited for successive seconds The sensor is detected to be open-circuited or short-circuited for successive seconds The sensor is detected to be open-circuited or short-circuited for successive seconds, and no detection is performed within 10 minutes after defrost begins. After the compressor has operated for 3 minutes, the sensor is detected to open-circuited or short-circuited for successive 30 seconds. After the compressor has operated for 3 minutes, the sensor is detected to open-circuited or short-circuited for successive 30 seconds. 30 30 30 30 be be 3. Other Controls (1) ON/OFF Press the remote button ON/OFF: the on-off state will be changed once each time you press the button. (2) Mode Selection: Press the remote button MODE, then select and show in the following ways: AUTO, COOL, DRY, FAN, HEAT, AUTO. (3) Temperature Setting Option Button Each time you press the remote button TEMP+ or TEMP-, the setting temperature will be up or down by 1ć. Regulating Range: 16~30ć, the button is useless under the AUTO mode. (4) Time Switch You should start and stop the machine according to the setting time by remote control. (5) 5. SLEEP State Control a. When the air conditioner is under the mode of COOL, DRY, and the SLEEP mode has been set well, after the SLEEP state keeps about 1 hour, the pre-setting T will raise 1ć, and it will raise 1ć again after 2 hours, so it raise 2ć in 2 hours, then it will run on at the setting temperature and wind speed. b. When the air conditioner is under the mode of HEAT, and the Timer has been set well, after the SLEEP state keeps about 1 hour, the pre-setting T will reduce 1ć, and it will reduce 1ć again after 2 hours, so it reduce 2ć in 2 hours, then it will run on at the setting temperature and wind speed. c. The setting temperature keeps the same under the FAN mode and AUTO mode. (6) Indoor Fan Control The Indoor Fan can be set as HIGH, MED, LOW by remote control, and the Indoor Fan will be respectively run at high, medium, low speed. It will also be set as AUTO, and the Indoor Fan is as the followings at the automatic wind speed. Cooling mode: T ring ≥ T setting + 2, high speed; T setting - 2˘T ring˘T setting + 2, medium speed; T ring≤ T setting – 2, low speed. Sending wind mode: : T ring˚ T setting + 4, high speed; T setting +2≤T ring≤T setting + 4, medium speed; T ring˘ T setting +2, low speed. Moisture removal mode: force to be set as the low speed Heating mode: T ring ≤ T setting + 1 high speed; T setting +1˘T ring˘T setting + 5, medium speed; T ring ≥T setting + 2, low speed. (7) Buzzer Control The buzzer will send a “Di” sound when the air conditioner is powered up or received the information sent by the remote control or there is a button input, the single tube cooler doesn’t receive the remote control ON signal under the mode of heating mode. (8) Auto button If the controller is on, it will stop by pressing the button, and if the controller is off, it will be automatic running state by pressing the button, swing on and light on, and the main unit will run based on the remote control if there is remote control order. (9) Up-and-Down Swinging Control When power on, the up-and-down motor will firstly move the air deflector to o counter-clockwise, close the air outlet. After starting the machine, if you don’t set the swinging function, heating mode and auto-heating mode, the up-and-down air deflector will move to D clockwise; under other modes, the up-and-down air deflector will move to L1. If you set the swinging function when you start the machine, then the wind blade will swing between L and D. The air deflector has 7 swinging states: Location L, Location A, Location B, Location C, Location D, Location L to Location D, stop at any location between L-D (the included angle between L~D is the same). The air deflector will be closed at 0 Location, and the swinging is effectual only on condition that setting the swinging order and the inner fan is running. The indoor fan and compressor may get the power when air deflector is on the default location. 147 Operation Heating angle Cooling angle (10) Display ķ Operation pattern and mode pattern display All the display patterns will display for a time when the power on, the operation indication pattern will display in red under standby status. When the machine is start by remote control, the indication pattern will light and display the current operation mode (the mode light includes: Cooling, heating and dehumidify). If you close the light key, all the display patterns will close. ĸ Double-8 display According to the different setting of remote control, the nixie light may display the current temperature (the temperature scope is from 16 ć to 30 ć) and indoor ambient temperature. The heating and air supply temperature will display 25ć under auto-mode, the temperature will display 18ć under the heating mode, and the temperature will display H1 under the defrosting mode.(If you set the fahrenheit temperature display, the nixie light will display according to fahrenheit temperature) (11) Protection function and failure display E2: Freeze-proofing protection E4: Exhausting protection E5: Overcurrent protection E6: Communication failure E8: Overload protection F1: Indoor ambient sensor start and short circuit (continuously measured failure in 30S) F2: Indoor evaporator sensor start and short circuit (continuously measured failure in 30S) F3: Outdoor ambient sensor start and short circuit (continuously measured failure in 30S) F2: Outdoor condenser sensor start and short circuit (continuously measured failure in 30S, and don’t measure within 10 minutes after defrosted) F5: Outdoor exhausting sensor start and short circuit (continuously measured failure in 30S after the compressor operated 3 minutes) H3: Overload protection of compressor H5: Module protection PH: High-voltage protection PL: Low-voltage protection P1: Nominal cooling and heating P2: Maximum cooling and heating P3: Medium cooling and heating P3: Minimum cooling and heating (12) Drying Function You may start or stop the drying function under the modes of cooling and dehumidify at the starting status (The modes of automatism, heating and air supply do not have drying function). When you start the drying function, after stop the machine by pressing the switch button, you should keep running the inner fans for 10 minutes under low air damper (The swing will operate as the former status within 10 minutes, and other load is stopped), then stop the entire machine; When you stop the drying function, press the switch button will stop the machine directly. When you start the drying function, operating the drying button will stop the inner fans and close the guide louver. (13) Memory function when interrupting the power supply Memory content: mode, swing function, light, set temperature and wind speed. After interrupted the power supply, the machine will start when recovering the power according to the memory content automatically. If the last remote control command has not set the timed function, the system will remember the last remote control command and operate according it. If the last remote control command has set timed function and the power supply is interrupted before the timed time, the system will remember the timed function of the last remote control command, the timed time will recounted form power on. If the last remote control command has set timed function, the time is out and the system is start or stop according to the set time when the power supply is interrupted, the system will remember the operation status before the power supply was interrupted, and do not carry out timed action; The timed clock will not remembered. 148 Appending data Appending data Table showing operation frequency limits for cooling and heating Outdoor Relative Humidity 37% Outdoor Relative Humidity 86% 140 130 Indoor Wet Bulb Temperature( ) 120 15 20 110 25 100 80 60 40 Capacity Change Ratio(%) Capacity Change Ratio(%) 140 130 Indoor Wet Bulb Temperature( ) 120 15 16 110 17 100 80 60 40 20 20 15 35 55 75 95 Compressor Frequency(Hz) 15 35 55 75 95 Compressor Frequency(Hz) Performance date for both cooling and heating COOLING: Temperature (°C) Indoor condition Outdoor 27/19 35/– Model name Standard pressure P (MPa) Heat exchanger temp. pipe Compresso Indoor fan Outdoor fan r revolution mode (rps) mode T1 (°C) T2 (°C) 09K 0.8 to 1.1 12 to 14 41 to 43 High High 50 12K 0.8 to 1.0 10 to 12 43 to 45 High High 69 HEATING: Temperature (°C) Indoor 20/– condition Outdoor 7/6 Model name Standard pressure P (MPa) Heat exchanger temp. pipe Compresso Indoor fan Outdoor fan r revolution mode (rps) mode T1 (°C) T2 (°C) 09K 2.8 to 3.2 37 to 38 2 to 4 High High 53 12K 2.8 to 3.2 42 to 44 0 to 3 High High 74 NOTES : (1) Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent. (Thermistor themometer) (2) Connecting piping condition : 5 m ! 149 Appending data Expanded capacity data tables for both cooling and heating Cooling Heating 120 • Conditions Indoor : DB27˚C/WB19˚C Indoor air flow : High Pipe length : 5m 100 100 90 Capacity ratio (%) Capacity ratio (%) 110 80 70 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Outdoor temp. (˚C) 80 • Conditions Indoor : DB 20˚C Indoor air flow : High Pipe length : 5m 60 40 –15 –10 –5 0 10 5 Outdoor temp. (˚C) Capacity Variation Ratio According to Pipe Length 110 110 • Conditions Indoor : DB27°C/WB19°C Outdoor : DB35°C/WB24°C Indoor air flow: High 100 95 Standard pipe length 5m 90 • Conditions Indoor : DB27°C/WB19°C Outdoor : DB35°C/WB24°C Indoor air flow : High 105 Capacity ratio (%) Capacity ratio (%) 105 100 95 90 85 85 Maximum pipe length 10m Maximum Elevation 5m 80 80 0 3 6 9 12 Total pipe length (m) 15 18 0 1 2 3 4 5 6 Total Elevation (m) ! 150 Appending data Operation Characteristic Curve EVHC 09 DSAAAR Cooling • Conditions Indoor : DB27˚C/WB19˚C Outdoor : DB35˚C/WB24˚C Indoor air flow : High Pipe length : 5m 5 • Conditions Indoor : DB20˚C/WB15˚C Outdoor : DB7˚C/WB6˚C Indoor air flow : High Pipe length : 5m 6 220V 5 Current (A) 6 Current (A) Heating 4 3 230V 2 220V 4 230V 3 2 240V 240V 1 1 0 10 20 30 40 50 60 70 80 90 0 10 20 Compressor speed (rps) 30 40 50 60 70 80 90 80 90 Compressor speed (rps) EVHC 12 DSAAAR Cooling • Conditions Indoor : DB27˚C/WB19˚C Outdoor : DB35˚C/WB24˚C Indoor air flow : High Pipe length : 5m 5 • Conditions Indoor : DB20˚C/WB15˚C Outdoor : DB7˚C/WB6˚C Indoor air flow : High Pipe length : 5m 6 220V 5 Current (A) 6 Current (A) Heating 4 3 230V 2 220V 4 230V 3 2 240V 240V 1 1 0 10 20 30 40 50 60 Compressor speed (rps) 70 80 90 0 10 20 30 40 50 60 70 Compressor speed (rps) 151 Appending data Noise criteria curve tables for both models Indoor side noise when blowing Outdoor side noise 1RLVHG%$ Low Middle High Indoor fan motor rotating speed Compressor frequency/Hz ! 152 !" #$! %&'()*)'!+(,#%$ %+ REFRIGERANT SYSTEM DIAGRAM 3-Way valve Heat exchanger ( INDOOR ) Sub-accumulator Compressor Muffler 2-Way valve 4-Way valve Strainer Capillary Strainer Heat exchanger ( OUTDOOR ) Strainer Cooling Heating ! 153 Installation Installation Important Notices 1. The unit installation work must be done by qualified personnel according to the local rules and this manual. 2. Before installating, please contact with local authorized maintenance center, if unit is not installed by the authorized maintenance center, the malfunction may not solved,due to discommodious contacts. . 3. When removing the unit to the other place, please firstly contact with the authorized Maintenance Center in the local area. Basic Requirements For Installation Position Install in the following place may cause malfunction. If it is unavoidable contact with service center please: ● ● ● ● ● ● Place where strong heat sources, vapors, flammable gas or volatile object are emitted. Place where high-frequency waves are generated by radio equipment, welders and medical equipment. Place where a lot of salinities such as coast exists. Place where the oil (machine oil) is contained in the air. Place where a sulfured gas such as the hot spring zones is generated. Other place with special circumstance. Indoor Unit Installation Position Selection 1. The air inlet and outlet vent should be far from the obstruction, make sure that the air can be blown through the whole room. 2. Select a position where the condensing water can be easily drained out, and the place is easily connected for outdoor unit . 3. Select a location where the children can not reach. 4. Can select the place where is strong enough to withstand the full weight and vibration of the unit. And will not increase the noise. Be sure to leave enough space to allow access for routine maintenance. The height of the installed 5. location should be 250cm or more from the floor. 6. Select a place about 1m or more away from TVset or any other electric appliances. 7. Select a place where the filter can be easily taken out. 8 . Make sure that the indoor unit installation should accord with installation dimension diagram requirements. 9 . Do not use the unit in the immediate surroundings of a laundry a bath a shower or a swimming pool. Outdoor Unit Installation Position Selection 1. Select a location from which noise and outflow air emitted by unit will not inconvenience neighbors, animals, plants. 2. Select a location where there should be sufficient ventilation. 3. Select a location where there should be no obstructions cover the inlet and outlet vent. 4. The location should be able to withstand the full weight and vibration of the outdoor unit and permit safe installation. 5. Select a dry place, but do not expose under the direct sunlight or strong wind. 6. Make sure that the outdoor unit installation dimension should accord with installation dimension diagram, convenient for maintenance, repair. 7. The height difference of connecting the tubing within 5m, the length of connecting the tubing within 10m. 8. Select a place where it is out of reach for the children. 9. Select a place where will not block the passage and do not influence the city appearance. 154 Installation Safety Requirements For Electric Appliances 1. The power supply should be used the rated voltage and AC exclusive circuit, the power cable diameter should be satisfied. 2. Don't drag the power cable emphatically. 3. It should be reliably earthed, and it should be connected to the special earth device, the installation work should be operated by the professional. The air switch must have the functions of magnetic tripping and heat tripping, in order to protect the short circuit and overloading. 4. The min. distance from the unit and combustive surface is 1.5m. 5. The appliance shall be installed in accordance with national wiring regulations. 6. An all-pole disconnection switch having a contact separation of at least 3mm in all poles should be connected in fixed wiring. Note: ● Make sure that the Live wire or Zero line as well as the earth wire in the family power socket can not be wrong connected, there should be reliable and no short circuit in the diagram. ● wrong connection may cause fire. Earthing requirements 1. Air conditioner is type I electric appliance, thus please do conduct reliable earthing measure. 2. The yellow-green two-color wire in air conditioner is earthing wire and cannot be used for other propose. It cannot be cut off and be fix it by screw, otherwise it would cause electric shock. 3. The earth resistance should accord to the National Criterion. 4. The user power must offer the reliable earthing terminal. Please don't connect the earthing wire with the following place: ķ Tap water pipe. ĸ Gas pipe. Ĺ Contamination pipe. ĺ Other places that professional personnel consider them unreliable. 5. The model and rating values for fuses according the silk print on fuse cover or related PCB board. 155 Installation Install the rear panel 1.Always mount the rear panel horizontally. Due to the water tray of indoor unit has been adopted the both-way drainage design, the outlet of water tray should be adjusted slightly down when installing, that is taking the outlet of the water tray as the center of a circle, the included angle between the evaporator and level should be 0 or more, that is good for condensing water drainage. Wall 2.Fix the rear panel on the wall with screws. Wall Mark on the middle of it Gradienter Space Space (Where is pre-covered with plastic granula) 3.Be sure that the rear panel has been fixed firmly enough to withstand the weight of an adult of 60kg, further more, the weight should be evenly shared by each screw. to the wall above 150mm to the wall above 150mm 55mm φ 55mm Left (Rear piping hole) Right (Rear piping hole) Fig.4 Install the piping hole Indoor 1.Make the piping hole (Ф55) in the wall at a slight downward slant to the outdoor side. Wall pipe Outdoor Seal pad 2.Insert the piping-hole sleeve into the hole to prevent the connection piping and wiring from being damaged when passing through the hole. Ø55 Install the water drainage pipe 1.For well draining, the drain hose should be placed at a downward slant. Wrenched Bent 2.Do not wrench or bend the drain hose or flood its end by water. 3.When the long drainage hose passing through indoor, should wrap the insulation materials. Flooded Connect indoor and outdoor electric wires 1.Open the surface panel. 2.Remove the wiring cover . 3.Route the power connection cord and signal control wire (for cooling and heating unit only) from the back of the indoor unit and pull it toward the front through the wiring hole for connection. 4.Connect the interconnection cord to the terminal block, and then fix the cord with cord anchorge. 5.Reassemble the clampand wiring cover. 6.Recover the surface panel. yellowgreen 156 brown Installation NOTE: When connecting the electric wire if the wire length is not enough, please contact with the authorized service shop to buy a exclusive electric wire that is long enough and the joint on the wire are not allowed. ● The electric wiring must be correctly connected, wrong connection may cause spare parts malfunction. Tighten the terminal screw in order to prevent loose. After tighten the screw, slight pull the wire and confirm whether is it firm or not. ● If the earth wire is wrong connection, that may cause electric shock. ● The cover plate must be fixed, and tighten the connection wire, if it is poor installed, that the dust, moisture may enter in or the connection terminal will be affected by outside force, and will cause fire or electric shock. ● ● Install the indoor unit The piping can be lead out from right, right rear, left left rear. 1.When routing the piping and wiring from the left or right side of indoor unit, cut off the tailings from the chassis in necessary(Show in Fig.7) Ł Cut off the tailings 1 when routing the wiring only; ł Cut off the tailings 1 and tailings 2 when routing both the wiring and piping. 2. Take out the piping from body case, wrap the piping electric wire, water pipe with tape and pull them through the piping hole (As show in Fig.8) 3. Hange the mounting slots of the indoor unit on the upper tabs of the rear panel and check if it is firm enough.(As show in Fig.9) 4. The height of the installed location should be 2.5m or more from the floor. ● Gas side pipe External connection electric wire Liquid side piping Tailing 2 Tailing 1 Gas side piping insulation Finally wrap it with tape Fig.5 Liquid side Piping insulation Water drainage pipe Left Right Left rear Right rear Fixing hook Mounting plate Fig.6 Mounting baord Fig.7 Install the connection pipe 1. Align the center of the piping flare with the relevant valve. 2. Screw in the flare nut by hand and then tighten the nut with spanner and torque wrench refer to the following: Hex nut diameter Ф6 Ф 9.52 Ф 12 Ф 16 Ф 19 Indoor unit piping Taper nut Piping Tightening torque (N·m) 15̚20 31̚35 50̚55 60̚65 70̚75 Spanner Torque wrench NOTE: Firstly connect the connection pipe to indoor unit, then to outdoor unit; pay attention to the piping bending, do not damage the connection pipe; the joint nut couldn't tighten too much, otherwise it may cause leakage. 157 Installation Electric wiring 1. Disassemble the handle on the outdoor unit right side plate. 2.Take off cord anchorage. Connect and fix power connect cord (for cooling and heating unit,connect and fix power connect cord and signal control wire)to terminal block. 1 %8 %. %1 <(*1 3.Fix the power connection cable with cord anchorage, (for cooling and heating unit, use the cord anchorage to fix the power connection cable and the signal control wire). Handle 4. Ensure wire has been fixed well. 5. Install the handle. NOTE: ● ● Wrong wiring may cause spare parts malfunction. After the cable fixed, make sure there should be a free space between the connection and connection and fixing place on the lead wire. Air purging and leakage test 1. Connect charging hose of manifold valve to charge end of low pressure valve (both high/low pressure valves must be tightly shut). 2. Connect joint of charging hose to vacuum pump. Multimeter -76cmHg 3. Fully open handle handle of Lo manifold valve. Lo Handle 4. Open the vacuum pump to evacuate. At the beginning, slightly Charging hose loosen joint nut of low pressure valve to check if there is air coming inside. (If noise of vacuum pump has been changed, the reading of multimeter is 0) Then tighten the nut. 5. Keep evacuating for more than 15mins and make sure the reading of multi-meter is -1.0 105pa (-76cmHg).. Manifold Valve Low pressure valve 6. Fully open high/low pressure valves. 7. Remove charging hose from charging end of low pressure valve. 8. Tighten bonnet of low-pressure valve. (As shown in Fig.10) Manometer Hi handle Charging hose Vacuum pump Fig.8 Condensate drainage of outdoor unit (no for cooling only) The condensate and defrosting water formd during heating in the outdoor unit can be properly discharged by drainage pipe . Installation method:set the drain connection in Ø 25 hole of the chassis has been installed and then connect drainage pipe with drain nozzle,so that condensate and defrosting waer can be properly discharged Chassis Drain connection ! 158 Troubleshooting Guide Troubleshooting Guide Note: When replacing the controller, make sure insert the wire jumper into the new controller, otherwise the unit display C5 The breaker trips at once when it Measure insulation resistance to ground to see if there is any leakage. is set to "ON". Trip of breaker or blow The circuit or the part of the air conditioner has of fuse malfunction. They heat and break the insulation The breaker trips in few minutes and lead to short circuit or creepage. Measure when it is set to "ON" the insulation resistance or eliminate the malfunction one by one. If the breaker itself has Air conditioner can not start up malfunction, then replace the breaker. No power Check power supply circuit. Power plug is not well plugged in and poor con- Check if the plug is properly plugged in and nection make the loose contact firm. The air conditioner does not react after it is powered ( after Change controller fuse Fuse of controller burnt out the plug is inserted, the buzzer does not sound and the Fasten the wiring; measure the output The transformer connection is loose or has bad voltage of the transformer, if it is contact or the transformer has malfunction incorrect, change the transformer remote startup has no response) The remote controller C o n t ro l l er i s b rok e n Check remote controller Remote controller is short of power Change batteries Remote controller malfunction First, press the manual switch button AUTO, does not receive signals (after it is if there is no response,check based on the powered, the buzzer will sound, unless it has above methods. If it runs normally after pressing the button,check again whether the Receiver loose or poor connection installation position and the connection wire malfunction) of the reception head is correct. If it is correct,then replace the receiver or the re- Receiver is broken mote controller. heck the voltage. If it is lower than 10£¥ of the rated voltage, check the Power voltage is too low cause, improve the power supply condition and add the stabilized voltage power supply. 159 !"#$%&'("")*+,-.#*/&- Improper set of temperature Adjust set temperature If cooling (heating) load is Check the forecasted load of cooling (heating) proper The refrigerant has leakage or is insufficient heck and fill the leakage, then vacuumize it and supplement the refrigerant as required Leakage between the high presMalfunction of refrigerant flow sure and the low pressure inside the compressor Malfunction of four-way valve Local block of capillary Poor COOL(HEAT) operation Replace the compressor Blockage of cooling system Heat insulation for the connection pipes of the indoor unit and the outdoor unit is bad. Replace the four-way valve Replace the capillary Judge whether the system is blocked by observing the condensation of evaporator and the pressure value of the high pressure manometer and take measures to deal with the system. Make sure that heat insulation for the thick and thin pipes is good. Heat insulation must also be provided for the joint andthe exposed part of the copper pipe . Block of outdoor heat ex- Clean the dust accumulated on the surface of changer the heat exchanger. Air filter were blocked Clean the filter To set the fan speed to high or Fan speed was set too slow Air circulation is insufficient Fan rotation speed becomes low Capacitor Replace the capaci- damage tor Motor damage Replace the motor The installation position of the Good ventilation must be provided for the outdoor unit is not appropriate. installation position of the outdoor unit. The outdoor temperature is too high. The air tightness is not enough. People come in and out too frequently. There are heating devices indoors. 160 middle speed Properly install the rainproof plate or the sunproof plate. If the maximum cool air still can not meet the requirement, it is suggested to replace the air conditioner. Keep certain air tightness indoors, try not to use electricalappliance with large quantity of heat Troubleshooting Guide The indoor fan motor is burned or breaks or has the heat protector malfunction. The fan does not run when it is set to supply air. In the cooling and heating mode, the compressor runs, but the outdoor fan does not run. When cooling or heating, outdoor fanruns,compressor doesn't run. The compressor is too hot and leads to the action of the protector. Replace the fan motor or the defective part. The built-in heat protector of the motor breaks frequently because the motor is abnormal. Replace the fan motor Wrong connection Make the correction connection based on the circuit drawing. The fan capacitor has open circuit or is damaged. Replace the fan capacitor of the same type and same specification. The outdoor fan motor is damaged. Replace the fan motor Wrong connection Make the correct connection based on the circuit drawing. The outdoor fan capacitor is damaged. Replace the fan capacitor Malfunction of compressor Replace the compressor Breakage of running capacitor of compressor Replace the capacitor The voltage is too low or too high. Manostat is recommended. Wrong wire connection Connect the circuit diagram correctly The protector itself has malfunction. Use the multimeter to check whether the contact of the compressor is on when it is not overheated. If it is not on, then replace the protector The refrigerant is not enough or is too much. Adjust the volume of the refrigerant The capillary is blocked and the temperature rises. Replace the capillary The compressor does not run smoothly or is stuck. The air discharge valve is damaged Replace the compressor The protector itself has malfunction. Replace the protector The torque of the swing motor is not enough The swing fan does not run. wrong connection First, check whether the connection is wrong. If no, replace the parts The controller is damaged• I•C2003 is damaged, the swing relay can not close, • • etc 161 !"#$%&'("")*+,-.#*/&- Controller malfunction (IC2003 broken, creepage of parallel capacitor of relay loop, Change controller relay is broken etc.) In cool, heat mode,the outdoor unit and compressor will not run. Wire loose or wrong connection Correctly wire according to the drawing Improper setting of temperature Adjust setting temp. Drainage pipe blocked or broken Change drainage pipe Wrap of refrigerant pipe joint is not close Re-wrap and make it tight. Water leakage enough. Abnormal sound and shake 162 Fan of indoor unit contacts other parts. Adjust fan location. Foreign object in indoor unit Take out the foreign object. Compressor shakes too much. Adjust support washer of compressor, and tighten loosen screws. Touch of pipeline of outdoor unit Separate the touching pipeline. Touch of inner plates 1. Tighten connect screw. 2. Stick absorbing clay between plates. Louver of outdoor unit touched outer case. Adjust location of louver. Abnormal sound inside compressor Change compressor 7URXEOHVKRRWLQJ*XLGH Flashing LED of Indoor/Outdoor Unit and Primary Judgement Name of running status 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Compressor start Defrosting Anti-freezing protection IPM protection Yellow light Red light Green light Blink once H1 E2 H5 E5 H4 E4 H3 Blink twice Blink three times Blink four times Overcurrent protection Blink five times Overload protection Blink six times Air exhaust protection Blink seven times Overload protection Blink eight times Limited frequency (current) Blink once Limited frequency (Air exhaust) Blink twice Limited frequency (overload) Blink three times Limited frequency (anti-freezing) Blink four times Outdoor unit ambient sensor malfunction Blink five times Outdoor unit tube temp. sensor malfunction Blink six times Outdoor air exhaust sensor malfunction Blink seven times Achieve the temperature of unit startsup F3 F4 F5 Blink eight times Communication is normal Blink continuously Communication malfunction OFF Overload sensor malfunction Blink nine times Low voltage protection Blink twelve times High voltage protection Blink thirteen times Indoor ambient sensor malfunction Indoor tube temperature sensor malfunction Normal cooling or norminal heating Max. cooling or max. heating Interim cooling or interim heating Min. cooling or Min. heating Indoor unit display E6 H3 PL PH F1 F2 P1 P2 P3 P4 163 !"#$%&'("")*+,-.#*/&Malfunction Display If malfunction occurs,corresponding code will display and the unit will resume normal until protection or malfunction disappears. Yellow indicator blinks for once Yellow indicator blinks for twice Yellow indicator blinks for 3 times Compressor stars (normal) Defrosting (normal display of indoor unit) Anti-freezing protection (normal display of indoor unit) Yellow indicator blinks for 4 times IPM protection Yellow indicator blinks for 5 times Overcurrent protection Yellow indicator blinks for 6 times Overload protection Yellow indicator blinks for 7 times Exhaust protection Yellow indicator blinks for 8 times Overlod protection of compresoor Indicator display of outdoor unit Red indicator blinks for once Cooling (dehumidify) or heating current dropped frequency current. Red indicator blinks for twice r Exhaust temp. Red indicator blinksfor 3 times Tube temp. Red indicator blinks for 4 times T tube-in Red indicator blinks for 5 times Outdoor condenser temp. sensor mal. Red indicator for 6 times dropped frequency temp. dropped frequency temp. dropped frequency temp. Outdoor ambient temp. sensor mal. Red indicator blinks for 7 times Outdoor exhaust temp. sensor mal. Red indicator blinks for 8 times Starting at temp. does not reach Green indicator does not blink Communication is abnormal ! 164 !"#$%&'("")*+,-.#*/&Analysis or processing of some of the malfunction display: 1. Compressor discharge protection Possible reasons: shortage of refrigerant; blockage of air filter; poor ventilation or air flow short pass for condenser; the system has noncondensing gas (such as air, water etc.); blockage of capillary assy (including filter); leakage inside four-way valve causes incorrect operation; malfunction of compressor; malfunction of protection relay; malfunction of discharge sensor; outdoor temperature too high. Processing method: refer to the malfunction analysis in the above section. 2. Low voltage overcurrent protection 3. Communication malfunction Possible reason: Sudden drop of supply voltage. Processing method: Check if communication signal cable is connected reliably. 4. Sensor open or short circuit Processing method: Check whether sensor is normal, connected with the corresponding position on the controller and if damage of lead wire is found. 5. Compressor overload protection Possible reasons: insufficient or too much refrigerant; blockage of capillary and increase of suction temp.; improper running of compressor, burning in or stuck of bearing, damage of discharge valve; malfunction of protector. Processing method: adjust refrigerant amount; replace the capillary; replace the compressor; use universal meter to check if the contactor of compressor is fine when it is not overheated, if not replace the protector. 6. System malfunction i.e. overload protection. When tube temperature (Check the temperature of outdoor heat exchanger when cooling and check the temperature of indoor heat exchanger when heating) is too high, protection will be activated. Possible reasons: Outdoor temperature is too high when cooling; insufficient outdoor air circulation; refrigerant flow malfunction. please refer to the malfunction analysis in the previous section for handling method . 7. IPM module protection Processing method:Once the module malfunction happens,if it persists for a long time and can not be self- canceled, cut off the power and turn off the unit,and then re-energize the unit again after about 10 min.After repeating the procedure for sever times, if the malfunction still exists,replace the module. ! 165 Troubleshooting Guide 3ǃHow to Check simply the main part (1) Capacitor charge fault (Fault with outdoor unit) (AP1 below refers to the outdoor control panel) Main Check Points: Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210VAC~240VAC. If the reactor (L) is correctly connected? If the connection is loose or fallen? If the reactor (L) is damaged? Fault diagnosis process: Switch on the unit and wait 1 minute Use DC voltmeter to measure the voltage on the two ends of electrolytic capacitor (test3) Voltage higher than 200V? Y Fault with the voltage testing circuit on control panel AP1 Replace the control panel AP1 Switch off the power and repair the supply power to restore the voltage to 210VAC~250VAC Re-energize and switch on the unit N Measure the AC voltage between terminal L and N on wiring board XT Voltage within 210VAC~250VAC? N If the fault is eliminated? Y Y Switch off the power and wait 20 minutes; or use DC voltmeter to measure the voltage on the two ends of capacitor (test3), until the voltage is lower than 20V N Check the connection of reactor (L in the Electrical Wiring Diagram) If the wiring of reactor L is normal? N Connect the reactor L according to Electrical Wiring Diagram Re-energize and switch on the unit Y Replace the control panel AP1 End 166 N If the fault is eliminated? Y !"#$%&'("")*+,-.#*/&(2) IPM Protection, Out-of-step Fault, Compressor Phase Overcurrent (AP1 below refers to the outdoor control panel) Mainly detect: If the connection between control panel AP1 and compressor COMP is secure? If loose? If the connection is in correct order? If the voltage input of the machine is within normal range? (Use AC voltmeter to measure the voltage between terminal L and N on the wiring board XT) If the compressor coil resistance is normal? If the insulation of compressor coil against the copper tube is in good condition? If the working loads of the machine are too high? If the radiation is good? If the charge volume of refrigerant is correct? Fault diagnosis process: 167 Troubleshooting Guide Energize and switch on IPM protection occurs after the machine has run for a period of time? Y Use AC voltmeter to measure the voltage between terminal L and N on the wiring board XT) If the voltage between terminal L and N on wiring board XT is within 210VAC~250VAC? N Check the supply voltage and restore it to 210VAC~250VAC Y Start and run the unit. Before protection occurs, use DC voltmeter to measure the voltage between the two ends of electrolytic capacitor on control panel AP1 (test3) Voltage between the two ends of electrolytic capacitor (test3) is higher than 250V Y Please confirm: 1. If the indoor and outdoor heat exchangers are dirty? If they are obstructed by other objects which affect the heat exchange of indoor and outdoor unit. 2. If the indoor and outdoor fans are working normally? 3. If the environment temperature is too high, resulting in that the system pressure is too high and exceeds the permissible range? 4. If the charge volume of refrigerant is too much, resulting in that the system pressure is too high? 5. Other conditions resulting in that the system pressure becomes too high. The connection of capacitor C2 is loose. Stop the unit and disconnect the power supply. Wait 20 minutes, or use DC voltmeter to measure the voltage between the two ends of capacitor C2, until the voltage is lower than 20V If capacitor C2 is failed? Replace the capacitor C2. Then, energize and start the unit. Y Replace the control panel AP1 N If there is any abnormality described above? Y Replace the control panel AP1 Y Connect the control panel AP1 and compressor COMP correctly according to the Electrical Wiring Diagram. Then, energize and start the unit. If the resistance is normal? N If the unit can work normally? Replace the compressor COMP Resistance higher than 500MΩ? N Replace the control panel AP1 END 168 N If the unit can work normally? If the unit can work normally? Y Y N Take corrective actions according to Technical Service Manual, and then energize and start the unit. N Use ohmmeter to measure the resistance between the two terminals of compressor COMP and copper tube. Y Reconnect the capacitor C2 according to Electrical Wiring Diagram. Then, energize and start the unit. Y N Remove the wires on the two ends of capacitor C2. Then, use capacitance meter to measure the capacitor C2. Verify as per the Parameters Sheet. N Use ohmmeter to measure the resistance between the three terminals on compressor COMP, and compare the measurements with the compressor resistance on Service Manual. If the unit can work normally? N Stop the unit and disconnect the power supply. Then, check the connection of capacitor C2 according to Electrical Wiring Diagram. Refer to the Electrical Wiring Diagram and check if the connection between AP1 and COMP is loose and if the connection order is correct. If the connection between AP1 and COMP is unsecure or the connection order is wrong? N If the unit can work normally? N Y Y !"#$%&'("")*+,-.#*/&˄3˅High temperature and overload protection diagnosis (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: ● Is outdoor ambient temperature in normal range? ● Are the outdoor and indoor fans operating normally? ● Is the heat dissipation environment inside and outside the unit is good? Overheat and high temperature protection Y Is outdoor ambient temperature higher than 53? Normal protection, please operate it after the outdoor ambient temperature is normalized. N 20 minutes after the complete unit is powered off. Is heat dissipation of the indoor unit and outdoor unit abnormal? Y Improve the heat dissipation environment of the unit N Does the outdoor fan work normally? N 1. Check if the fan terminal OFAN is connected correctly 2. Resistance between any two terminals is measure by an ohm gauge and should be less than 1K Ohm. Y Replace the fan capacitor C1 Replace the control panel AP1 Replace the outdoor fan End 169 !"#$%&'("")*+,-.#*/&(4) Fail for start up (following AP1 for outdoor unit control board) Mainly detect: Whether the compressor wiring is connected correct? Is time for compressor stopping enough? Is compressor broken? Power on the unit Is stop time of the compressor longer than 3 minutes? N Restart it up after 3 minutes Y Does startup fail? Y Are the wires for the compressor connected correctly? Is connection sequence right? N Connect the wires as per the connection diagram Y Replace the control panel AP1 N If the fault is eliminated? N Replace the compressor Y End 48 170 Troubleshooting Guide (5) Out of step diagnosis for the compressor (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: Whether the unit voltage is too high? Whether the work voltage is too low? Out of step occurs once the unit is powered on. Out of step occurs in operation Is stop time of the compressor longer than 3 minutes? Is the outdoor fan working normally? Is the outdoor unit blocked by foreign objects? Are the wires for the compressor connected correctly? Is connection sequence right? Is the connection made in clockwise direction? Check if the fan terminal OFAN is connected correctly Replace the fan capacitor C1 Replace the outdoor fan Remove foreign objects Replace the control panel AP1 Connect the wires correctly Replace the control panel AP1 If the fault is eliminated? If the fault is eliminated? Replace the compressor Replace the compressor End End 171 Troubleshooting Guide (6)Overload and air exhaust malfunction detect (following AP1 for outdoor unit control board) Mainly detect: Wether the electronic expansion valve is connected well or not? Is electronic expansion valve damaged? Is refrigerant leaked? 20 minutes after the complete unit is powered off Is the terminal FA for the electronic expansion valve connected correctly? Resistances between the first four pins close to the terminal hole and the fifth pin are almost the same, less than 100 ohm. Replace the electronic expansion valve If the fault is eliminated? Replace the control panel AP1 If the fault is eliminated? Coolant leakage, refilling the coolant End 172 Connect the wires correctly Troubleshooting Guide ˄7˅Power factor correction (PFC) fault (a fault of outdoor unit) (AP1 hereinafter refers to the control board of the outdoor unit) Mainly detect: Check if the reactor (L) of the outdoor unit and the PFC capacitor are broken The failure diagnosis process is as follows: Start Check wiring of the reactor (L) of the outdoor unit and the PFC capacitor Whether there is any damage or short-circuit? Y Replace it as per the wiring diagram and reconnect the wires If the fault is eliminated? N Remove the PFC capacitor and measure resistance between the two terminals. N Is the resistance around zero? Y The capacitor is short circuited and the capacitor should be replaced Restart the unit If the fault is eliminated? Y N Disconnect the terminals for the reactor and measure the resistance between the two terminals of the reactor by an ohm gauge Whether there is any damage or short-circuit? N Y Replace the reactor Restart the unit If the fault is eliminated? Y N Replace the control panel AP1 N Y End 173 !"#$%&'("")*+,-.#*/&(8) Communication malfunction: (following AP1 for outdoor unit control board) Mainly detect: Detect the indoor and outdoor units connection wire and indoor and outdoor units inside wiring is connect well or not, if is there any damage? Is there any damage for the indoor unit mainboard communication circuit? Is communication circuit damaged? The flow chart for malfunction detect: Start Y N Did the equipment operate normally before the failure occurs? Check the wiring of the indoor and outdoor units with reference to the wiring diagram Check wiring inside of the indoor and outdoor units Y Is the connection right? N N The AP1 voltage detection circuit is at fault Y Correctly connect the corresponding wires for the indoor and outdoor units with reference to the wiring diagram Are wires broken? N If the fault is eliminated? N Check the communication circuit of the outdoor unit If the fault is eliminated? The communication circuit is abnormal Y Replace the main board ˄AP1˅of the outdoor unit N If the fault is eliminated? N Replace the main board of the indoor unit Y Y 174 End Y !"#$%&'("")*+,-.#*/&Appendix 1: form for indoor/outdoor unit's ambient sensor numerical value of resistance Temp. ˄ć˅ !" !# !$ % Resistance ˄N¡˅ Temp. ˄ć˅ Resistance ˄N¡˅ Temp. Resistance ˄ć˅ ˄N¡˅ Resistance Temp. ˄ć˅ ˄N¡˅ ! 175 Troubleshooting Guide Appendix 2: form for indoor/outdoor unit's tube temperature sensor numerical value of resistance Temp ˄ć˅ ,* ,( ,! % 176 Resistance ˄N¡˅ !"!#$%% !&!#$%% !'(#!%% !)*#*%% !$)#%%% !*&#(%% !(+#+%% !(*#%%% !!'#)%% Temp ˄ć˅ Resistance ˄N¡˅ Resistance Resistance Temp • ˄ć˅ • • ˄N¡˅ Temp ˄ć˅ • • • • • • • ˄N¡˅ !"#$%&'("")*+,-.#*/&Appendix 3: form for indoor/outdoor unit's air exhaust temperature sensor numerical value of resistance Temp. ˄ć˅ ,+# ,+* ,++ ,+% Resistance • • • • • • ˄N¡˅ !"#$"%% &''$!%% &"%$%%% &%#$!%% ))%$!%% )*%$!%% "!%$)%% "(!$'%% "+)$)%% Temp. ˄ć˅ Resistance • • • • • • ˄N¡˅ Temp. Resistance • ˄ć˅ • • • • ˄N¡˅ Temp. ˄ć˅ •Resistance • • • • • • ˄N¡˅ ($##( 177 !"#""$%&'() Disassembly Indoor Unit Disconnect the unit from power supply before making any checks. Be sure the power switch is set to “OFF”. 1.Disassemble the front panel Front panel Open the front panel, slightly press the both sides of rotating axial of the panel, to make the rotating axial out of groove, can take down the front panel. To push the filter forward, to make the both clasps loosen, can pull Screw off one screw from the top cover, can take down it. out off the filter. Filter Top cover 2.Disassemble the air guide louver To make the axis sleeve out of the middle of left air guide louver, hold both sides of air guide louver, slightly press the middle part then can disassemble the air guide louver. Air guide board Axis sleeve 3.Disassemble the front case Screw off 7pcs screw from fixing front case, loosen the clasps of rear side, lift it up, can disassemble the front case. Screws Clasps ! 178 Disassembly 4.Disassemble the electric box cover Slightly press the electric box cover to make the clasps out take down the ambient sensor, can take down the electrric box cover. Electric box cover Earth screw Cold plasma Tube temperature sensor 5.Disassemble electric box Screw off the screws fix the electrix box, screw off the earh screw, pull out the tube sensor, pull out the air guide motor, the wiring terminal of motor, screw off the screws fixing the displayer, can take down the electric box. Wire terminal Screws Mianboard 6.Disassemble the evaporator Screw off the screws fixing the connection pipe clamp, loosen the clasp from left side, take down the connection pipe clamp; Unscrew the screws Screws at both sides of evaporator, slightly move right toward, to make the right side clasp loosen, then can take down the evaporator. Connection pipe clamp ! 179 Disassembly Clasp Screws Screws 7.Disassemble the motor Unscrew the screws which fix the motor clamp, take down the motor and cross flow fan, screw off one screw which connects with the motor and cross flow fan, then take out the motor. Screws Motor clamp Cross flow fan Screw Motor ! 180 !"#""$%&'() outdoor Unit Unscrew the screw fixing the big handle,and then remove it downwards to take it out. Screw Big Handle Unscrew the 2 screws fixing left side of top cover and the 1 screw fixing the right side to remove the top cover. Screws Unscrew the 4 screws fixing the rear grill to remove it. Rear Grill Screws ! 181 Disassembly Unscrew the 5 screws fixing the panel and dextrorotate the front panel to pull it out from groove. Screws Unscrew the 2 screws fixing electric box ,and then unscrew the 5 screws fixing the right side plate to remove it. Screws Right Side Plate Screws Electric box cover Firstly unscrew off two pcs screw on the lelectric box cover, take down the connection wire of motor, compressor, sensor, electric heating belt, screw off the earth screw at side wire terminal and two pcs screw which fixes the electric box, then can take down the electric box. Screws ! 182 Disassembly Loosen the fastening nut fixing the axial flow fan with a spanner, and then take out the nut, spring Axial Flow Fan gasket and flap gasket in turn. Nut Unscrew the 4 screws fixing the motor to take out the motor,and then unscrew the 2 screws fixing the motor support to take it out. Screws Motor Screws Four-way valve Unscrew the fastening nut of the four-way valve coil and remove the coil. Wrap the four-way valve with wet cotton and unsolder the 4 weld spots connecting the four-way valve to take it out. (Note: Refrigerant should be discharged firstly.) Welding process should be as quick as possible and keep wrapping cotton wet all the time. Be Four-way valve coil Weld spots sure not to burn out the lead-out wire of compressor. ! 183 Disassembly Respectively unsolder the weld spots of main capillary and auxiliary capillary to take off the capillary. Capillary Screw off the screws which fix the valves, unsolder the pipeline take down the valves. Bolts Liquid Valve Gas Valve Loosen 3 pcs nut from the bottom of compressor, unsolder the air intake and air exhaust pipeline, becareful to move the pipeline, and take out the compressor. Nuts with washers ! 184 Exploded View Exploded View Indoor Unit ! 185 Exploded View Outdoor Unit ! 186 Replacement Parts List Replacement Parts List Parts List (Indoor) No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Description Wall-Mounting Frame Rear Case Evaporator Assy Evaporator Support Cross Flow Fan Bearing cushion rubber base Ring of Bearing Volute tongue Left Axile Bush Crank Axile Bush Swing Louver1 Swing Louver2 Front Case Filter Remote Control YB1FA Decorate Piece Double-side glue Receiver Board D5183B Front Panel Screw Cover Guide Louver Wire Clamp Rear Clamp Motor MP24AA Motor Clamp Motor FN20J-PG Electric Box Cover 1 Covering Plate2 Terminal Board T4B3A Electric Box Main PCB M809F2J(MI) Jumping Connector Transformer 41X26.5G Power Cable Connecting Cable Part Code EVKC 09 DS 01252015 22202453 0100255203 24212090 10352018 26152022 76512203 26112162 / 10582070 10542008 10512113 10512114 20012120 11122081 30510041 2019223801 / 30565012 20012151S 24252016 10512111 71010103 26112164 1521210801 26112160 15012078 20102848 20122075 42011233 20112064 30138026 4202300106 43110236 400204643 400205236 EVKC 12 DS 01252013 22202454 0100255302 24212091 10352017 26152022 76512203 26112163 10512037 10582070 10542008 10512156 10512155 20012123 1112220401 30510041 2019223601 55112004 30565012 20012153 24252016 10512157 71010003 26112164 1521210801 26112161 150120874 20102848 20122075 42011233 20112064 30138026 4202300105 43110236 400204643 4002052312 Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. 65 187 Replacement Parts List No Part Code Description Qty 1 Front Panel EVJC 09 DS 01533005 EVJC 12 DS 01533006 2 Clap Board 01233012 01233381 1 1 3 Drainage Connecter 06123401 6123401 1 4 Reactor Support 01203682P 0120368201P 1 5 Temperature Sensor 222KT-XH-2P(white)-4 39000302 39000302 1 6 Compressor KNB092FHBMC 00120228 00120228 1 7 / / / / 8 Compressor Bolt 70210108 70210108 3 9 Nut M6Xφ25X6.5 70310011 70310013 3 10 Valve Support 11 Right Side Plate 12 Valve 3/8 01713041 01713041 1 0130200401 0130200401 1 07100005 07100006 1 13 Valve 1/4 07100003 07100004 1 14 Capillary Assy 0310333305 0310307210 1 15 4-Way Valve 430004022 430004032 1 16 4-way Rever-sing Valve Component 03123042 03123126 1 17 Big Handle 26233433 26233433 1 18 4-way Valve Coil 430004002 430004002 1 19 Wire Clap 71010003 71010003 1 20 Insulation Piece D 70410525 70410525 1 21 Terminal Board A 42011113 42011113 1 22 Electric Box Assy 01403998 01403998 1 23 Electric Box 20113005 20113005 1 24 PCB W8073B 301380021 30138013 1 25 Temperature Sensor 39000208 39000208 1 26 Sensor 20K 390001921 390001921 1 27 Exhaust Gas Temperature Sensor 50K 39000016 39000016 1 28 Electric Box Cover 01413048 01413048 1 29 Sensor Insert 42020063 42020063 1 30 Radiator 49010065 49010065 1 31 Rear Grill 32 Condenser Assy 33 Top Cover Assy 34 Motor Support 01473023 01473023 1 0110359012 0111308203 1 01253261 01253261 1 01705002 01705002 1 35 Reactor L15mH/10A 43130178 43130178 1 36 Reactor Box 01403617 01413504 1 37 Motor FW25K 150130671 15013067 1 38 Axial Flow Fan 10333414 10333413 1 39 Nut 70310131 70310131 1 40 Front Grill 22413431 22413431 1 41 Heating cable 76513004 76513004 1 NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. 66 188 $SSHQGL[ $SSHQGL[ Method of testing the system at a fixed frequency operation. 9K Model Mode Rotate speed Cooling 25 Setting temp. 9K Heating 25 25 9K 50 68 53 80 95 19 P2 74 29 12K P2 18 P1 25 27 12K P1 16 P0 Setting temp. Mode Rotate speed 12K P0 80 95 30 After set up the turbo and indoor setting temperature, within 2.5s continuously press “Sleep” button four times, the displayer will display P0 or the corresponding codes, that will enter into relevant testing status, the compressor will run according to the relevant frequency. P0: Min. status; P1: Rated status; P2:Max. status 189