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Vision 38I-32I/IX-26I/IX Owner's Manual Effective Serial No. 32 I -UF3366 26I -UF3387 32IX - UI1191 26IX - UI1049 38I - UF4030 READ THIS BOOK This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or other property could occur as well. You must have training in the operation of this machine before using it. If you or your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine. Si Ud. o sus operadores no pueden leer el Inglés, se hagan explicar este manual completamente antes de tratar el manejo o servicio de esta máquina. All directions given in this book are as seen from the operator’s position at the rear of the machine. For new books write to: Clarke Industries Inc., 2100 Highway 265, Springdale, Arkansas 72764. Form No. 78522E 8/97 1997 Clarke ® Printed in the Table of Contents Operator Safety Instructions ............................................................................................................................. 3 Introduction & Machine Specifications ............................................................................................................. 5 Procedures For Transporting ........................................................................................................................... 7 Symbols Used On Vision 32 I/IX & 26 I/IX ........................................................................................................ 8 Machine Control Panel 32 I & 26 I ................................................................................................................... 10 Machine Control Panel 32 IX & 26 IX ............................................................................................................... 11 Machine Controls and Features ....................................................................................................................... 13 How To Prepare The Machine For Operation .................................................................................................. 14 How To Install The Batteries .............................................................................................................. 14 Battery Maintenance .......................................................................................................................... 15 How To Charge The Batteries ........................................................................................................... 16 How To Install The Brushes Or Pad Drivers ...................................................................................... 17 How To Remove The Brushes Or Pad Drivers .................................................................................. 17 How To Operate The Machine ......................................................................................................................... 18 How To Operate The Squeegee ........................................................................................................ 18 How To Fill The Solution Tank ........................................................................................................... 18 How To Clean A Floor ........................................................................................................................ 20 How To Correct Problems In The Machine ...................................................................................................... 21 Maintenance ..................................................................................................................................................... 23 Accessories ...................................................................................................................................................... 28 Drawings and Part Lists Vision 32 IX - 26 IX Rear Cover Assembly Drawing ........................................................................................ 30 Parts List ............................................................................................................................................. 31 Vision 38 I - 32 I - 26 I Rear Cover Assembly Drawing .................................................................................... 32 Parts List ............................................................................................................................................. 33 Vision 38 I - 32 I/IX - 26 I/IX Traverse System Assembly Drawing ................................................................... 34 Parts List ............................................................................................................................................. 35 Vision 32 IX - 26 IX Squeegee & Squeegee Arm Assembly Drawing ............................................................. 36 Parts List ............................................................................................................................................. 37 Vision 38 I - 32 I - 36 I Squeegee & Squeegee Arm Assembly Drawing ......................................................... 38 Parts List ............................................................................................................................................. 39 Vision 32 IX Brush Head Assembly Drawing ................................................................................................... 40 Parts List ............................................................................................................................................. 41 Vision 38 I - 32 I - 26 I/IX Brush Head Assembly Drawing ............................................................................... 42 Parts List ............................................................................................................................................. 43 Vision 38 I - 32 I/IX - 26 I/IX Solution/Vacuum System Drawing ...................................................................... 44 Parts List ............................................................................................................................................. 45 Vision 38 I - 32 I/IX - 26 I/IX Brush Housing Assembly ..................................................................................... 46 Parts List ............................................................................................................................................. 47 Vision 32 IX Brush Motor Drawing & Parts List ................................................................................................ 48 Vision 38 I - 32 I - 26 IX Brush Motor Drawing & Parts List .............................................................................. 49 Vision 38 I - 32 I - 26 I/IX Gear Box Assembly Drawing & Parts List ................................................................ 50 Vision 38 I - 32 I/IX - 26 I/IX Vac Motor ............................................................................................................. 51 Vision 38 I - 32 I/IX - 26 I/IX Traverse Motor Drawing & Parts List ................................................................... 52 36 Volt Battery Charger Drawing & Parts List .................................................................................................. 53 Vision 38 I - 32 IX - 26 IX Electrical Schematic ................................................................................................ 54 Vision 38 I - 32 I - 32 I Electrical Schematic ..................................................................................................... 55 Vision 32 IX - 26 IX Connection Diagram (Front of Machine) .......................................................................... 56 Vision 38 I - 32 I - 26 I Connection Diagram (Front of Machine) ...................................................................... 57 Vision 32 IX - 26 IX Connection Diagram (Rear of Machine) .......................................................................... 58 Vision 38 I - 32 I - 26 I Connection Diagram (Rear of Cover) .......................................................................... 59 Vision 32 IX - 26 IX Connection Diagram (Inside Rear Cover) ....................................................................... 60 Vision 38 I - 32 I - 26 I Connection Diagram (Inside Rear Cover) ................................................................... 61 Page -2- 2000B & BT Owner's Clarke Manual Table Manual of Contents Owner's -Vision 38 I\32 I/IX - 26 I/IX OPERATOR SAFETY INSTRUCTIONS WARNING AVERTISSEMENT ADVERTENCIA DANGER: Failure to read and observe all DANGER statements could result in severe bodily injury or death. Read and observe all DANGER statements found in your Owner's Manual and on your machine. WARNING: Failure to read and observe all WARNING statements could result in injury to you or to other personnel; property damage could occur as well. Read and observe all WARNING statements found in your Owner's Manual and on your machine. CAUTION: Failure to read and observe all CAUTION statements could result in damage to the machine or to other property. Read and observe all CAUTION statements found in our Owner's Manual and on your machine. DANGER: Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If you or your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine. DANGER: Operating a machine that is not completely or fully assembled could result in injury or property damage. Do not operate this machine until it is completely assembled. Inspect the machine carefully before operation. DANGER: Machines can cause an explosion when operated near flammable materials and vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials. DANGER: Lead acid batteries generate gases which can cause an explosion. Keep sparks and flames away from batteries. Do not smoke around the machine. Charge the batteries only in an area with good ventilation. Make sure that you unplug the AC charger from the wall outlet before diconnecting from the machine. DANGER: Working with batteries can be dangerous! Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put tools or other metal objects across the battery terminals, or the tops of the batteries. DANGER: Using a charger with a damaged power cord could result in an electrocution. Do not use the charger if the power cord is damaged. WARNING: Operating this machine from anywhere other than the back of the machine could result in injury or damage. Operate this machine only from the rear. WARNING: This machine is heavy. Get assistance before attempting to transport or move it. Use two able persons to move the machine on a ramp or incline. Always move slowly. Do not turn the machine on a ramp. Do not stop and leave the machine on a ramp or incline. Read the "Procedures For Transporting" in this manual before transporting. WARNING: Machines can topple over if guided over the edges of stairs or loading docks and cause injury or damage. Stop and leave this machine only on a level surface. When you stop the machine, turn the key "OFF". Set the parking brake. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX -3- WARNING: Maintenance and repairs performed by unauthorized personnel could result in damage or injury. Maintenance and repairs must be performed by authorized Clarke personnel only. WARNING: Any alterations or modifications of this machine could result in damage to the machine or injury to the operator or other bystanders. Alterations or modifications not authorized by the manufacturer voids any and all warranties and liabilities. WARNING: Electrical components of this machine can "short-out" if exposed to water or moisture. Keep the electrical components of the machine dry. Wipe the machine down after each use. For storage, keep the machine in a dry building. WARNING: Operating a machine without observing all labels and instructional information could result in injury or damage. Read all machine labels before attempting to operate. Make sure all of the labels and instructional information are attached or fastened to the machine. Get replacement labels and plates from your Clarke distributor. WARNING: Wet floor surfaces can be slippery. Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put "Caution" signs around/near the area you are cleaning. WARNING: Improper discharge of waste water may damage the environment and be illegal. The United States Environmental Protection Agency has established certain regulations regarding discharge of waste water. Also, city and state regulations regarding this discharge may be in your area. Understand and follow the regulations in your area. Be aware of the environmental hazards of chemicals that you dispose. CAUTION: Use of this machine to move other objects or to climb on could result in injury or damage. Do not use this machine as a step or furniture. Do not ride on this machine. CAUTION: Your machine warranty will be voided if anything other than genuine Clarke parts are used on your machine. Always use Clarke parts for replacement. Page -4- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Introduction & Machine Specifications Introduction & Machine Specifications Clarke’s newly designed Vision 38, 32 & 26 automatic scrubbers are efficient and superior floor cleaning machines. The Vision 38 uses two brushes or pads to scrub a path 38 inches wide. The Vision 32 uses two brushes or pads to scrub a path 32 inches wide. The Vision 26 uses two brushes or pads to scrub a path 26 inches wide. A squeegee wipes the floor while the vacuum motor removes the dirty solution from the floor - all in one pass. The Vision 38, 32 or Vision 26 automatic scrubbers come complete with six - 6 volt batteries, five battery connector cables, one battery cable assembly, one battery charger, either two brushes or two pad drivers, and one operator’s manual. SPECIFICATIONS: Model Motor, Vac Power Supply Solution Tank Recovery Tank Parabolic Squeegee Motors, Brush (2) Motor Traction Drive Train Brushes (2) Brush Speed Brush Pressure Speed, Forward Speed, Reverse Drive Wheel Charger Length Width Height Cleaning Rate Cleaning Swath Grade Cleaning Weight w/Batteries (330AH) Shipping Weight w/batteries (330AH) 32IX-00320A 1 HP (67kw) three stage tangential discharge 36 volt (6-6V batteries) 250AH, 330AH, or 370AH 30 gallon (114 liter) 30 gallon (114 liter) 40 inches 1 hp PM (.74kw) .50 hp PM (.37kw) Direct Drive, Roller Chain 17 inch (43cm) w/2" (5cm) overlap 200 rpm Variable 180 lbs-220lbs Variable to 220 ft/min. Variable to 170ft/min. 12"x6" (30x15cm) 36V, 25A, 115V/60hz 63.5 inches (162cm) 34.5 inches (88cm) 43 inches (109cm) 35,000 sq ft/hr (3,252 sq. m/hr) 32 inch (81cm) 5° Incline 1,240 lbs. 1,350 lbs. 26IX-00300A 1HP (67kw) three stage tagential discharge 36 volt (6-6V batteries) 250AH, 330AH, or 330AH 25 gallon (95 liter) 30 gallon (114 liter) 37 inches .75hp PM (.56kw) .50 hp PM (.37kw) Direct Drive, Roller Chain 17 inch (43cm) w/2" (5cm) overlap 200 rpm Variable 180 lbs-220 lbs 3 speeds to 220ft/min. 2 speeds to 170ft/min. 12"x6" (30x15cm) 36V, 25A, 115V/60hz 63.5 inches (162cm) 34.5 inches (88cm) 43 inches (109cm) 29,000 sq ft/hr (2,694 sq. m/hr) 32 inch (81cm) 5° Incline 1,210 lbs. 1,320 lbs. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX 26I-00260A 1HP (67kw)three stage tagential discharge 36 volt (6-6V batteries) 250AH, 330AH, or 370AH 25 gallon (95 liter) 25 gallon (95 liter) 37 inches .75 hp PM (.56kw) .50 hp PM (.37kw) Direct Drive, Roller Chain 14 inch (36cm) w/2" (5cm) overlap 200 rpm 180lbs 3 speeds to 220ft/min. 2 speeds to 170ft/min. 12"x6" (30x15cm) 36V, 25A, 115V/60hz 62.5 inches (159cm) 29.5 inches (75cm) 42 inches (106cm) 29,000 sq. ft/hr (2,694 sq. m/hr) 26 inch (66cm) 5° Incline 1,170 lbs. 1,280 lbs. -5- Introduction & Machine Specifications (Con't) SPECIFICATIONS: Model Motor, Vac Power Supply Solution Tank Recovery Tank Parabolic Squeegee Motors, Brush (2) Motor Traction Drive Train Brushes (2) Brush Speed Brush Pressure Speed, Forward Speed, Reverse Drive Wheel Charger Length Width Height Cleaning Rate Cleaning Swath Grade Cleaning Weight w/Batteries (330AH) Shipping Weight w/batteries (330AH) Page -6- 32I-00280A 1 HP (67kw) three stage tangential discharge 36 volt (6-6V batteries) 250AH, 330AH, or 370AH 30 gallon (114 liter) 30 gallon (114 liter) 40 inches .75 hp PM (.56kw) .50 hp PM (.37kw) Direct Drive, Roller Chain 17 inch (43cm) w/2" (5cm) overlap 200 rpm 140 lbs. 3 speeds to 220ft/min. 2 speeds to 170ft/min. 12"x6" (30x15cm) 36V, 25A, 115V/60hz 63.5 inches (162cm) 34.5 inches (88cm) 43 inches (109cm) 35,000 sq ft/hr (3,252 sq. m/hr) 32 inch (81cm) 5° Incline 1,210 lbs. 1,320 lbs. 38I-00490A 1HP (67kw) three stage tagential discharge 36 volt (6-6V batteries) 250AH, 330AH, or 330AH 30 gallon (114 liter) 30 gallon (114 liter) 46 inches 1 hp PM (.74kw) .50 hp PM (.37kw) Direct Drive, Roller Chain 19 inch (48cm) w/1" (3 cm) overlap 200 rpm 165 lbs 3 speeds to 220ft/min. 2 speeds to 170ft/min. 12"x6" (30x15cm) 36V, 25A, 115V/60hz 65 inches (165cm) 40.5 inches (103 cm) 43 inches (109 cm) 42,000 sq ft/hr (3,901sq. m/hr) 38 inch (97 cm) 5° Incline 1,230 lbs. 1,340 lbs. Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX PROCEDURES FOR TRANSPORTING How To Put The Machine In A Van Or Truck WARNING: The machine is heavy. Make sure you use two able persons to assit the machine in climbing the ramp. 1. Make sure the loading ramp is at least eight (8) feet long, and strong enough to support the machine. 2. Make sure the ramp is clean and dry. 3. Put the ramp in position. 4. Remove squeegee assembly, brush housings, & brushes or pad drivers before loading. 5. Turn key switch "ON". 6. Align the machine on a level surface ten (10) feet in front of the ramp. 7. Put the traverse speed switch in the "HI" position. 8. Push the control handles toward the machine all the way. 9. Push the machine to the top of the ramp. 10. Engage the parking brake. 11. Turn the key switch "OFF". 12. Fasten the machine to the vehicle. How To Remove The Machine From A Van Or Truck 1. Make sure there are no obstructions in the area. 2. Make sure the unloading ramp is at least eight (8) feet long and strong enough to support the machine. 3. Make sure the ramp is clean and dry. 4. Put the ramp in position. 5. Unfasten the machine. WARNING: The machine is heavy. Make sure you use two able persons to assist in moving the machine down the ramp. 6. Turn the key switch "ON". 7. Release the parking brake. 8. Put the traverse speed switch in the "HI" position. 9. Carefully and slowly, pull the machine to the top of the ramp. 10. As the machine begins to travel down the ramp, push the control handles toward the machine to maintain a slow downward speed. 11. Replace squeegee assembly, brush housings, & brushes or pad drivers after the machine is unloaded and ready to use. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX -7- SYMBOLS USED ON VISION 38I, 32I & 26I Warning (Also used on IX Models) Power (Also used on IX Models) On/Off Key Switch (Also used on IX Models) Traverse Speed Solution Control (Also used on IX Models) Brush Up/Down Page -8- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX SYMBOLS USED ON VISION 32 IX & 26 IX Traverse Speed Control Squeegee/Vacuum Brush Up/Down Brush Pressure Increase/Decrease Brush Pressure Meter Battery Meter Hour Meter Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX -9- MACHINE CONTROL PANEL (38 I, 32 I & 26 I) Key Switch (See Figure #1, Item "A") The key switch turns "ON" the power to the control panel. "0" is "OFF" and "1" is "on". Traverse Speed Switch (See Figure #1, Item "B") The speed switch has three positions: High, Medium, and Low speeds. Brush Position Switch (See Figure #1, Item "C") The brush switch has two positions: "Up" positions the brushes up; "Down" positions the brushes on the floor. The brush motors start when the brushes are down. Solution Control Knob (See Figure #1, Item "D") The solution control knob regulates the flow of cleaning solution to the floor. To increase the flow turn the knob clockwise. To decrease the flow, turn the knob counter-clockwise. Control Handles (See Figure #1, Item "E") The control handles are located at the rear of the machine. They control the direction of the machine. Push forward to go forward. (See Figure #3, page 9). Pull back to move in reverse. (See Figure #4, page 9). Circuit Breakers (See Figure #1, Item "F"-"J") The circuit breaker reset buttons are located on the rear cover, below the control handle. The breakers are located as follows: Item F & G - Brush Motors (35A, 38I, 32I, 26I) Item H - Traverse Motor (30A) Item I - Vac Motor (25A) Item J - Actuator Motor, Brush Head (5A) If a circuit breaker trips, determine which motor is not operating and turn the key switch "OFF". Wait five minutes and push the reset button back in. Turn the key switch "ON", and try again. An authorized service person should be contacted if the breaker trips again. B C A D E F G Page -10- H I J Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX MACHINE CONTROL PANEL (32 IX & 26 IX) Key Switch (See Figure #2, Item "A") The key switch turns "ON" the power to the control panel. "0" is "OFF" and "1" is "on". Traverse Speed Control Knob (See Figure #2, Item "B") The speed control varies from low to high speed. To increase the speed, turn the knob to the right. To decrease the speed, turn the knob to the left. Brush Position Switch (See Figure #2, Item "C") The brush switch has two positions: "Up" positions the brushes up; "Down" positions the brushes on the floor. The brush motors will not run on the 32 IX/26 IX until the control handles are activated. Brush Pressure Switch (See Figure #2, Item "D") The brush pressure switch is used to increase the pressure on the brushes from the initial scrub position, down to a maximum position. The pressure can also be decreased back to the scrub position by jogging the switch back up. Solution Control Knob (See Figure #2, Item "E") The solution control knob regulates the flow of cleaning solution to the floor. To increase the flow turn the knob clockwise. To decrease the flow, turn the knob counter-clockwise. Squeegee Position Switch (See Figure #2, Item "F") The 3 position squeegee switch positions the squeegee either: (1) Up with vac motor "OFF", (2) Up with vac motor "ON", or (3) Down with vac motor "ON". The squeegee will automatically raise up when the control handles are pulled into reverse. Control Handles (See Figure #2, Item "G") The control handles control the direction that the machine moves. They are at the back of the machine. Push forward to go forward (see figure #3), pull back to move in reverse (see figure #4). Note: The reverse speed is automatically reduced by approximately 30 percent. Releasing the control handles to the center position applies a dynamic brake to the traverse motor to slow the machine down. If the machine is scrubbing and the control handles are released, the brush motors will stop after two seconds. Battery Meter (See Figure #2, Item "H") The battery meter indicates the relative charge on the battery pack. Do not continue to run the machine when the needle is in the "red" area. This will shorten the life of the battery. Brush Pressure Meter (See Figure #2, Item "I") The brush pressure meter indicates the relative amount of pressure the brushes or pads are putting on the floor. To maximize run time on a battery charge, keep the needle towards the center of the green area. To avoid damage to the brush motors, do not run the machine in the "red" area. Hour Meter (See Figure #2, Item "J") The hour meter indicates the number of hours the machine has operated. It runs only when the machine is moving forward or reverse. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 11 - MACHINE CONTROL PANEL (32 IX & 26 IX) Circuit Breakers (See Figure #2, Item "K"-"P") The circuit breaker reset buttons are located on the rear cover, below the control handle. The breakers are located as follows: Item K & L - Brush Motors (35A, 32IX, 26IX) Item M - Traverse Motor (30A) Item N - Vac Motor (25A) Item O - Actuator Motor, Brush Head (5A) Item P - Actuator Motor, Squeegee (1.5 Amp) If a circuit breaker trips, determine which motor is not operating and turn the key switch "OFF". Wait five minutes and push the reset button back in. Turn the key switch "on" and try again. Contact an authorized service person if the breaker trips again. H I C D F G B E A J K L M N O P Figure #2 Figure #3 Page -12- Figure #4 Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX MACHINE CONTROLS & FEATURES Squeegee Lift Handle. See Figure #5a & #5b. The squeegee lift handle is located below the control handles on the right side. It is used to raise or lower the squeegee. The vac motor is turned on when the handle is lowered. (38 I, 32 I & 26 I models only). Figure #5a Float Shut Off. See Figure #6. The shut-off switch for the vac motor is located in the recovery tank. It automatically turns off the vac motor when the recovery tank is full. Parking Brake. See Figure #7a & #7b. Figure #5b. The parking brake prevents movement of the machine. It is located at the rear lower left side of the machine. To engage the brake, push the pedal down (Figure #7a). To release the brake, lift pedal up (Figure #7b). CAUTION: Do not activate the brake while the machine is moving. Figure #6. Figure #7a. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Figure #7b. - 13 - HOW TO PREPARE THE MACHINE FOR OPERATION FRONT OF MACHINE How To Install The Batteries The 38, 32 and 26 Vision machines use six 6-volt or three 12-volt batteries. The batteries are located in the battery compartment under the recovery tank. To Install the batteries, follow this procedure: 1. Set the parking brake. Figure #8a 2. Make sure both tanks are empty. All 6 Volt Poly Case Batteries 3. Disconnect the hoses from the recovery tank (upper tank) & unplug the vac motor. Remove the recovery tank. FRONT OF MACHINE 4. Remove the two screws that attach the solution tank (lower tank) to the back of the frame, leaving the two angle brackets attached to the tank. 5. Disconnect the two hoses under the right side and remove the solution tank. Figure #8b 6. Place the batteries in the tray as shown in figure #8a, #8b, or #8c. 330 AH, 6 Volt Black Rubber Case Battery FRONT OF MACHINE WARNING: WARNING: Lifting batteries without help could result in an injury. Get help to lift the batteries. The batteries are heavy. Working with batteries can be dangerous. Always wear eye protection and protective clothing when working near battiers. NO SMOKING! (1) Spacer 2nd Spacer under batteries Figure #8c 12 Volt Battery Option 7. Connect the battery cables between batteries and install long battery cable assembly as indicated. See figure #8. 8. Join the connector from the battery pack to the connector on the control panel. See figure #9. 9. Install the tank, reconnecting hoses and replace the two screws attaching the solution tank to the rear of the frame. NOTE: Charge the batteries before using the machine. Figure #9 Page -14- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX HOW TO PREPARE THE MACHINE FOR OPERATION Battery Maintenance The electrical power to operate the machine comes from the storage batteries. Storage batteries need preventive maintenance. WARNING: Working with batteries can be dangerous. Always wear eye protection and protective clothing when working near batteries. NO SMOKING! To maintain the batteries in good condition, follow these instructions: 1. Keep the electrolyte at the correct level. The correct level is between 1/4" below the bottom of the tube in each cell and above the tops of the plates. Check the level of the electrolyte each time you charge the batteries. See figure #10. NOTE: Check the level of electrolyte prior to charging the batteries. Be sure the plates in each cell are covered with electrolyte . Do not top off the cells prior to charging the battery. Electrolyte expands during charging. As a result, the electrolyte could overflow from the cells. Always top off the cells with distilled water after charging. CAUTION: Irreversible damage will occur to the batteries if the electrolyte level does not cover the plates. Keep the electrolyte at the correct level. CAUTION: Machine damage and discharge across the tops of the batteries can occur if the batteries are filled above the bottom of the tube in each cell. Do not fill the batteries up to the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Never add acid to a battery after installation. CAUTION: Correct fill level Figure #10 Tap water may contain contaminants that will damage batteries. Batteries must be re-filled with distilled water only. 2. Keep the tops of the batteries clean and dry. Keep the terminals and connectors clean. To clean the top of the batteries, use a damp cloth with a weak solution of ammonia or bicarbonate of soda solution. To clean the teminals and connectors, use a terminal and connector cleaning tool. Do not allow ammonia or bicarbonate of soda to get into batteries. 3. Keep the batteries charged. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 15 - HOW TO PREPARE THE MACHINE FOR OPERATION How To Charge The Batteries WARNING:Charging the batteries in an area without adequate ventilation could result in an explosion. To prevent an explosion, charge the batteries only in an area with good ventilation. WARNING:Lead acid batteries generate gases which could explode. Keep sparks and flames away from batteries. NO SMOKING! WARNING:Failure to disconnect the AC plug from the wall receptacle before connecting or disconnecting the DC connector on the charger could result in an explosion. Always disconnect the AC plug from the wall receptacle before connecting or disconnecting the DC connector on the charger. Figure # 11 To charge the batteries, follow this procedure: 1. Put the charger on a flat surface. Make sure the vents on the sides are at least two inches away from walls and other objects. Make sure there are no objects near the vents on the bottom of the charger. 2. Set the parking brake by putting it into the down position. See figure #11. Make sure the key switch is “OFF” position. 3. Disconnect the battery pack connector from the control housing connector. See figure # 12 . Figure #12 4. Connect the DC connector on the charger to the battery pack connector. See figure #13. 5. Connect the charger to a properly grounded single phase (3-wire) wall receptacle having the voltage, frequency, and ampere capacity specified on the nameplate of the charger. For more instruction on the use of the charger, read the instruction book supplied with the charger. Figure #13 Page -16- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX HOW TO PREPARE THE MACHINE FOR OPERATION How To Install The Brushes Or Pad Drivers To install the brushes or pad drivers on the machine, follow this procedure: 1. Engage the parking brake. 2. Turn the key switch "ON". 3. Put the brush switch in the "UP" position. 4. Turn the key switch "OFF". 5. Go to the front of the machine. 6. Pull out the brush housing pin and remove the right and left brush housings. Figure # 14 7. Put a brush or pad driver under the brush motor plate. See figure #14. 8. Align the lugs on the motor gimbal with the slots in the brush gimbal. 9. Pull the brush up until the gimbal locks. 10. Repeat steps 7, 8, and 9 to install the second brush or pad driver. How To Remove The Brushes Or Pad Drivers To remove the brushes or pad drivers from the machine,follow this procedure: 1. Engage the parking brake. 2. Turn the key switch "ON". 3. Put the brush switch in the "UP" position. 4. Turn the key switch "OFF". 5. Go to the front of the machine. 6. Push down on two sides of the brush or pad driver until the gimbals release. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 17 - HOW TO OPERATE THE MACHINE How To Operate the Squeegee (I models only) The squeegee wipes the floor while the vacuum motor removes the dirty solution from the floor. Use your right hand to lower or raise the squeegee handle. To operate the squeegee, follow this procedure: 1. To lower the squeegee and start the vac motor move the squeegee lever to the right and down. See figure #15a. 2. To raise the squeegee, lift the squeegee lever up. See figure #15b. Note: The center position lets the vac motor continue to run with the squeegee off the floor to avoid drips. Figure #15a How to Fill The Solution Tank CAUTION: Make sure water or solution does not enter the opening for the vacuum motor See figure #16. The solution tank lid is at the front. To fill the solution tank follow this procedure: 1. Remove the solution tank lid. See figure #17 2. Fill the solution tank with water. 3. Add a cleaning chemical to the water. for the correct amount, follow the directions shown on the container. Figure #15b 4. Replace the solution tank lid. Figure #16 Figure #17 Page -18- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX HOW TO OPERATE THE MACHINE (cont.) WARNING:Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning. WARNING:Machines can ignite flammable materials and vapors. Do not use with or near flammables such as gasoline, grain dust, solvents and thinners. Only use a cleaning concentrate recommended by the chemical manufacturer. NOTE: Put the machine in the "LO" traverse speed. Use the machine in an area that has no furniture and objects until you can do the following: Figure # 18 1. Move the machine in a straight direction, forward and backward. 2. Stop the machine safely. 3. Move the machine in a straight direction after you turn the machine. To move the machine, follow this procedure: 1. Release the parking brake. 2. Turn the key switch “ON” position. 3. Put the brush switch in the "UP" position. 4. Raise the squeegee. Figure #19 5. To go forward, push the control handles toward the machine. See figure #18. 6. To stop the machine, put the handles in the center position. 7. To go backward, pull the handles away from the machine. See figure #19. 8. To turn the machine, push the rear of the machine to the side. 9. When you stop the machine, turn the key switch "OFF". 10. Set the parking brake. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 19 - HOW TO OPERATE THE MACHINE (cont.) HOW TO CLEAN A FLOOR WARNING: Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surfaces. These areas can cause a dangerous condition for the operator or other persons. Always put CAUTION signs near the area you are cleaning. 3 To clean a floor, follow this procedure: 1. Set the parking brake. 2. Put the water and a cleaning chemical in the clean solution tank. 3. Release the parking brake. 4 4. Turn the key switch "ON". 5. Lower the squeegee. 6. Put the brush switch in the "DOWN" position. 2 NOTE: Keep the machine moving when the brushes are rotating on the floor. (I models only) 7. Turn the solution knob to the right to activate the flow of solution. Adjust the flow of clean solution to the flow desired. 8. Move the machine across the floor in the forward direction. See figure #20 (1). 9. When the machine is one machine length from the end of the area to be cleaned (figure #20 (2)), rotate the solution knob to the left. 0. Make a 1800 turn. See figure #20 (3). NOTE: When you make more passes across the floor, let the brushes clean approximately 2 inches of the area already cleaned by the brushes. See figure #20 (4). NOTE: During most cleaning procedures, apply and remove the solution in one operation. HOW TO CLEAN A VERY DIRTY FLOOR To clean a very dirty floor, follow this procedure: 1. Apply solution to the floor. Figure #20 2. Do not lower the squeegee. 3. Do not activate the vacuum motor. 4. Lower the brushes and scrub the floor. 5. Leave the solution on the floor long enough for the solution to begin cleaning the floor. 6. Scrub the floor again with additional solution, picking up all the solution with the squeegee Page -20- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM There is no solution flow. The solution flow does not stop. The machine does not remove all the water from the floor. The batteries do not give the normal running time. CAUSE ACTION The solution valve is closed. Open the solution valve. There is an obstruction in the solution hose or filter. Remove the obstruction from the hose and the filter. The solution valve or linkage is damaged. Repair or replace the valve and the linkage. The solution tank is empty. Fill the solution tank. The solution valve is open. Close the solution valve. The solution valve or linkage is damaged. Repair or replace the valve and the linkage. The solution valve is dirty Clean the solution valve. There is a damaged seat and washer in the solution valve. Replace the seat and washer. The valve stem is dirty Clean and lubricate valve stem. The squeegee is up Lower the squeegee. The vacuum tank is full. Drain the tank. The screen filter is dirty. Clean the screen filter. There is an obstruction or damage in the squeegee, squeegee hose or standpipe. Remove the obstruction or repair the damage. The vacuum motor is not running. Check for tripped breaker. Have an authorized service person make repairs. The squeegee hose is disconnected. Connect the hose. The squeegee blade is damaged, worn, or incorrectly installed. Turn or replace the squeegee blade. Correctly install the squeegee blade. The squeegee pressure is not correctly adjusted. Adjust the pressure of the squeegee. The gaskets on the cover of the recovery tank are damaged. Replace the gaskets. The battery terminals are dirty or damaged. Clean the terminals and connectors. Replace the damaged cables. Charge the batteries. The electrolyte level is too low. Add distilled water to each cell and charge the batteries. The batteries are not fully charged. Charge the batteries for a full 16 hour charge. The charger is damaged. Have an authorized service person repair the charger. The battery is defective. Check voltage of each cell while discharging. The batteries are disconnected. Connect the batteries. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 21 - PROBLEM The cleaning is not even. CAUSE ACTION The scrub brushes or pads are worn. Replace the scrub brushes or pads. There is damage to the brush assembly, casters or the solution valve. Have an authorized service person make the needed repairs. The brush motors are not running Check for tripped breaker, reset. Check for loose connections. The solution level is low. Fill the solution tank. NOTE: If the motors continue to stop consult an authorized service person. The machine does not run. The machine loses power. Reset the circuit breaker. Check wire connection to traverse motor. Replace the fuses. Check the batteries connections. NOTE: If the motors continue to stop, consult an authorized service person. NOTES Page -22- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX MAINTENANCE WARNING: Maintenance and repairs must be done by authorized personnel only. WARNING: Always empty the solution tank and recovery tank before doing any maintenance. WARNING: Keep all fasteners tight. These Maintenance Procedures Must Be Done Every Day Keep the machine clean, it will need fewer repairs and have longer life. Figure #21 Do These Procedures When You Begin Your Work Period NOTE: Always engage the parking brake before servicing the machine. 1. Disconnect the plug on the charger from the connector on the back of the machine. See figure #21 2. Join the connector from the batteries (1) to the control panel cable connection. See figure #21. 3. Make sure the recovery tank lid is on correctly. See figure #22, Item A. Figure #22 4. Make sure the Screen filter over the vacuum motor is clean and in position. See figure #23, Item B. 5. Make sure the valves on the drain hoses are clean. Tightly close the valves. 6. Make sure brush housings and skirts are in position on the brush head. 7. Make sure the brushes are in position and installed correctly 8. Check the installation of the squeegee and squeegee hose. Figure #23 Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 23 - MAINTENANCE Do These Procedures When You End Your Work NOTE: Always engage the parking brake before servicing the machine. 1. Drain the solution tank (Figure #23a) and the recovery tank (Figure #23b). To drain the tanks , follow this procedure: a. Turn the key switch “OFF”. b. Remove the drain hose from the back of the machine. Figure #23a c. Put the end of the hose over a drain or bucket. d. Turn the valve handle to the left. Pull the handle out to open the drain. (Figure #23c) NOTE: Have the opening in the side of the valve away from you when you open the valve. e. To open the valve completely, turn the handle to the right. Pull the handle out of valve. (Figure #23d) 2. Flush the tanks. To flush the tanks, put clean water in the tank through the opening on top of the tank. 3. If a tank or drain hose has an obstruction, use a high pressure water hose to flush the tank or hose. Put the water hose into the drain hose. Figure #23b 4. Leave the tanks and the drain valves open to dry in the air. 5. Check the squeegee blade. Use a cloth to clean the squeegee blade. If the squeegee blade is damaged or worn, turn or replace the blade. 6. Check and clean the solution lid gasket. Use a mild cleaning solution and rinse the parts in clean water. Check the batteries and add distilled water as needed. The correct level is within 1/4 inch of the bottom of the tube in each cell. CAUTION: Tap water may contain contaminants that will damage batteries. Batteries must be re-filled with distilled water only. Figure #23c WARNING: Lead acid batteries generate gases which can cause an explosion. NO SMOKING. Always wear eye protection and protective clothing when working near batteries. Use a clean cloth and wipe the surface of the machine. Charge the batteries. See the instruction in the section of this book called “How To Charge The Batteries”. Page -24- Figure #23d Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX MAINTENANCE These Maintenance Procedures Must Be Done Every Week: WARNING: Maintenance and repairs must be done by authorized personnel only. Always empty the solution tank and the recovery tank before doing any maintenance. Keep all fasteners tight. WARNING: Always wear eye protection and protective clothing when working near batteries. Do not put tools or other metal objects across the battery terminals or the tops of the batteries. CAUTION: To prevent damage to the machine, and discharge across the tops of the batteries, do not fill the batteries above the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Do not add acid to battery after installation. Figure #24 NOTE: Always engage the parking brake before servicing the machine. WARNING: Always wear eye protection and protective clothing when working near batteries. NO SMOKING! 1. To inspect batteries, tip up recovery tank and pull out the stop pin to hold the tank up. See Figure #24 2. Disconnect the batteries. Use a cloth and a solution of ammonia or bicarbonate of soda to wipe the top of the batteries. Clean the battery terminals. Reconnect the batteries. 3. Check the hoses for leaks, obstructions and other damages. 4. Check and clean the filter screen in the solution hose. To clean the screen, follow this procedure: a. Turn the connector to the left. b. Remove and clean the filter screen. Figure #25 c. Install the filter screen in the hose. Turn the connector to the right to connect the hose. 5. Use a grease gun to lubricate the drive wheel and the casters. See figure #25. 6. Apply a thin lubricant to the drive chain. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 25 - MAINTENANCE 7. Check the squeegee and the scrub brushes or the pad drivers for damage. 8. Check the squeegee and the vacuum hose for damage, leaks and obstructions. Maintenance For The Squeegee To remove the squeegee, follow this procedure: 1. Remove the squeegee assembly by loosening the two knobs that attach the squeegee to the machine. Pull the squeegee assembly off. See figure #26. 2. Inspect the squeegee blade. Figure #26 3. If the blade is worn, turn the blade so that a new edge is in the wiping position. 4. Reinstall squeegee assembly on the machine. How To Adjust The Squeegee The following adjustments are set at the factory, however they may require slight adjustment. Adjusting Squeegee Pressure: To adjust the pressure, refer to Figure #27. Proper adjustment will produce a uniform flare along the rear blade when the machine is moved forward. To increase pressure, tighten the nuts on each side of the swing arm. To decrease the pressure, loosen the nuts on each side. Figure #27 Adjusting Squeegee Tilt: The tilt of the squeegee causes the rear blade to raise up in the center or on the ends, depending on which direction the tilt is changed. For tilt adjustment, refer to figure # 28. Loosen left and right screw "X". In order to bring the rear blade down in the center, tip "Y" down. To bring both ends down, tip "Y" up. Make very small adjustments and try it until a uniform flare is achieved. Changing the tilt may also require readjusting the squeegee pressure. Figure #28 Page -26- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX MAINTENANCE Adjusting Squeegee Blades: When properly installed the front blade should be approximately .06 above the rear blade. See figure #29. Adjusting Squeegee Support Wheels: The support wheels should be set at .12 above the floor with the rear blade touching the floor. See figure #29. REAR BLADE .06 .12 Figure #29 WARNING: Maintenance and repairs must be done by authorized personnel only . WARNING: Electrical repairs must be done by authorized personnel only. Consult your Clarke Authorized Service Person to do the service procedures. Use only genuine Clarke parts. How to Clean the Solution Line Figure #30 If the solution line becomes clogged, pull the filter assembly out from the lower rear of the frame (Figure #30) and remove the filter screen (Figure # 31) and clean or replace it. Push filter assembly back inside frame. Figure #31 Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 27 - Clarke Vision 26/32/38 Accessories - 8/97 ACCESSORIES Description Power Wand System Kit ESP Recycle System Kit Soft Caster Asm. Soft Traverse Wheel Low Voltage Shut-Off (36V) Clarke Care Kit Squeegee - Optional 29" (26 only) Vac Diverter Kit Long Cuff (Squeegee Hose) Squeegee Actuator Replacement Kit Recoil Kit Roller Kit (one side per Kit) Frame Bumper (one side per Kit) Brush Off In Neutral Kit Solution Off In Neutral Kit PreSweep Kit Part No. 14068A 14071A 52127A 59952A 15881A 14607A 18807A 14083A 51893A 14080A 14072A 15897A 821203 14699A 14644A 15881A Nitrile Squeegee Blades: Length 28.12" 38.50" 41.38" 48.00" Ribbed Squeegee Blades: Length 25.88" 35.88" 39.88" 46.00" Machine 26" 26" 32" 38" Part No. 30938A 30936A 30937A 30939A Machine 26" Special 26" 32" 38" Part No. 30942A 30928A 30929A 30941A Brushes: Size 17" 17" 17" 17" 14" 14" 14" 14" 19" 19" 19" 19" Pad Drivers: Size 19" 17" 14" Page -28- Description Poly Grit-Heavy Grit-Medium Soft Nylon Poly Grit-Heavy Grit Medium Soft Nylon Poly Grit-Heavy Grit-Medium Soft Nylon Part No. 11424B 11425B 11430B 11428B 11427B 11426B 11431B 11429B 11434B 11433B 11432B 11435B Part No. 17524B 17520C 17521C Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX NOTES Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 29 - Page -30- 6 7 4 5 61 9 8 62 74 11 13 14 10 12 16 15 3 17 2 18 20 23 1 65 63 24 25 21 23 30 76 3 23 64 66 71 68 26 33 36 23 35 27 32 31 32 60 21 34 23 40 41 42 43 73 23 56 53 69 19 22 46 44 67 57 37 70 28 58 1 75 16 54 16 49 50 51 52 59 55 43 22 48 38 37 37 Clarke Vision 32 IX / 26 IX Rear Cover Assembly Drawing 10/96 Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX 35 36 37 Qty 1 1 2 2 2 1 2 2 1 1 2 1 1 1 1 12 1 1 1 1 20 3 20 2 2 1 1 1 2 2 1 2 1 1 1 2 1 16 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Ref # 38 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76* Part No. 85700A 68275A 980652 85813A 920296 41135B 47384C 41801A 81301A 41802A 46309A 831105 836707 920280 699202 63426A 63427A 911490 41431A 41439A 41423A 41430A 85518A 902731 47383A 920056 60676A 962980 41140A 41444A 73709A 77095D 77100C 930093 87202A 980205 55413A 51867A 87029A Description Qty Screw, ¼-20 x 1 Hex 2 Cover Support 1 Washer, Lock 5/16 4 Screw, 5/16-18 x 3/4 HX 4 Nut, 10-24 ESNA 4 Motor Control (Traverse) 1 Toggle Switch 1 Solenoid (Main/Brush) 2 Nut, Jam 3/8-16 2 Solenoid(Br.HeadUp/Dn) 2 Relay (Sp. Up/Dn) 1 Tank stop Bushing 2 Pin 1 Nut, 5/8-18 2 Wire Tie 6 Frame Weldment 1 Frame Weldment 1 Solenoid (Vac) 1 Circuit Breaker-35A(Br) 2 Circuit Breaker-25A(Vac) 1 Circuit Breaker-5A(Br.Hd) 1 CircuitBreaker-1.5A(Sq) 1 Screw, ¼-20 x 3/4 PN 5 Nyliner Bearing 2 Switch, 3 Pos 1 Nut, 6-32 ESNA 2 Power Conn. Bkt. 1 Screw, 6-32 x 1 PN 2 Console Cable Asm. 1 Circuit Breaker 30A(Trav) 1 Warning Plate 1 Label, Console 1 Main Wiring Label 1 Rivet 2 Washer, Lock 1 Washer 4 Key 1 Clamp, Cable 1 Washer 1 26 IX Description Main Harness Traverse Harness Control Handle Pin Screw, ¼-20 x 1¼ PN Washer, Lock ¼ Control Handle Control Handle Grip Screw, 8-32 x ¼ Set Hour Meter Key Switch, W/Key Knob Rocker Switch Voltmeter Ammeter Rocker Switch Screw, 10-24 x ½ PN Console Panel Gasket Diode Asm. Cover Hinge Screw, ¼-20 x 3/4 PN Diode Asm. Nut, ¼-20 ESNA Screw, 3/8-16 x 3 CR Screw, ¼-20 x ½ PN Insulator Stud Resistor Washer, Flat ¼ Stationary Handle Centering Bracket Spring Solution Control Rear Cover Rear Cover Screw, 5/16-18 x ½ Set Control Switch Collar Screw, ¼-20 x 3/4 Hex 32 IX Part No. 49698C 49700B 66533A 85390A 980657 24307A 34608A 962262 912226 47380A 55502A 47381A 44412A 40212A 47382A 962798 66389C 34264A 42405A 64508A 85391A 42401A 81104A 80011A 85395A 854849 83302A 912300 87026A 64462A 60662A 53038A 61652A 32360B 32361B 962304 61651A 170915 26 IX Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 32 IX Clarke Vision 32 IX / 26 IX Rear Cover Assembly Parts List 10/96 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x NOTE: *Use if needed to remove slack from assembly. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 31 - x x x x x x x x x x x x x x x x x x x x x x x Page -32- 5 3 6 4 50 7 79 9 10 3 4 82 11 8 12 65 2 63 19 23 64 13 20 14 66 1 48 74 70 16 21 23 15 49 71 23 91 27 28 69 31 17 2 23 59 55 67 63 72 87 8889 49 65 68 29 26 46 18 57 23 25 50 75 24 31 26 32 33 80 78 34 50 36 56 54 30 21 23 37 62 35 8140 38 23 61 77 51 90 60 39 22 40 12 42 53 4 40 1 21 47 85 43 44 45 12 83 86 84 84 Clarke Vision 38I / 32I / 26I Rear Cover Assembly Drawing 7/96 Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX 31 32 33 34 35 36 37 38 39 40 42 43 44 45 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Ref # 46 47 48 49 50 51 53 54 55 56 57 59 60 61 62 63 64 65 66 67 68 69 70 71 72 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91* NOTE: Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Part No. 73709A 63426A 63427A 61653A 856702 902731 41422A 41423A 85518A 64464A 47388A 85820A 87029A 960510 438360 65617A 920056 60676A 962980 41140A 61254A 67453A 65614A 608210 85700A Pg. 30 980651 930093 42401A 41431A 46315B 87202A 980205 42404A 55413A 51867A 170915 87026A 85700A 962546 980675 68643A 41444A 87029A Description Qty Warning Plate 1 x Frame Weldment 1 x Frame Weldment 1 Squeegee Lift Cable 1 x Hairpin 2 x Nyliner Bushing 4 x Circuit Breaker 25A (Vac) 1 x Circuit Breaker 5A (Br.Hd.) 1 x Screw, ¼-20 x 3/4 PN 5 x RH Handle 1 x Switch Asm., Vac 1 x Screw, 3/8-16 x 5/8 Hx 1 x Washer, Flat 3/4 1 x Bolt, Pivot 1 x Spring 1 x Squeegee Lift Lever 1 x Nut, 6-32 ESNA 4 x Power, Conn. Bracket 1 x Screw, 6-32 x 1 PN 4 x Console Cable Assembly 1 x Squeegee Lift Bracket 1 x Squeegee Lift Shaft 1 x Cable Lever 1 x Spacer 1 x Screw, ¼-20 x 1 Hx 1 x Pin Bracket ref. #25 1 x Washer, Flat 5/16 1 x Rivet 2 x Diode Assembly 6 x Circuit Breaker 35A (Br) 2 x Relay, .5 sec. (F/N/R) 1 x Washer, Lock 1 x Washer 4 x Diode Asm. 1 x Key 1 x Clamp, Cable 1 x Screw, ¼-20 x 3/4 Hex 16 x Washer, Flat ¼ 2 x Screw ¼-20 x 1 Hex 2 x Screw, #10-24 X ½ 2 x Washer 2 x Plate, Wear 1 x Circuit Breaker 30A (Trav.) 1 x Washer 1 x * Use if needed to remove slack from on 32I or 38I only. 26 I x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 32 I Qty 1 x 2 x 2 x 2 x 2 x 2 x 2 x 1 x 1 x 1 x 1 x 10 x 2 x 1 x 2 x 1 x 2 x 1 x 1 x 1 x 9 x 1 x 21 x 1 x 1 x 2 x 2 x 2 x 1 x 1 x 1 4 x 1 x 4 x 2 x 1 x 2 x 4 x 1 x 1 x 3 x 2 x 2 x 2 x 2 x 38 I Description Main Harness Handle Pin Screw,¼-20 x 1¼ PN Washer, Lock 1/4 Control Handle Control Handle Grip Screw, 8-32 x ¼ Set Key Switch, W/Key Knob Switch Switch Screw, 10-24 x ½ PN Gasket Console Panel Screw, 3/8-16 x 3 CR Screw, ¼-20 x ½ PN Stationary Handle Washer, Starlock 3/8 Wiring Label Cover Hinge Screw, ¼-20 x 5/8 PN Wiring Label Nut, ¼-20 ESNA Control Switch Collar Centering Bracket Spring Stud Insulator Solution Control Rear Cover Rear Cover Screw, 5/16-18 x ½ Set Cover Support Washer, Lock 5/16 Nut, 10-24 ESNA Relay (H.S. Relay) Nut, 3/8-16 Jam Screw, 5/16-18 x 3/4 HX Toggle Switch Solenoid (Brush) Solenoid (Vac/H.S./M.S.) Solenoid ( F/R Trav.) Tank stop Brushing Pin Nut, 5/8-18 26 I Part No. 49699D 66533A 85390A 980657 24307A 34608A 962262 47380A 55502A 47381A 47383A 962968 34264A 66390B 80011A 85395A 64462A 980666 77096C 64508A 85391A 77101D 81104A 61651A 60662A 53038A 83302A 854849 61652A 32362B 32363B 962304 68275A 980652 920296 46313B 81301A 85813A 47384C 41801A 911490 41802A 831105 836707 920280 32 I Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 38 I Clarke Vision 38I /32I / 26I Rear Cover Assembly Parts List 7/96 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x assembly - 33 - 7 18 34 33 29 19 30 31 16 2 25 26 27 28 24 36 35 30 16 43 39 40 22 41 21 1 37 38 23 32 37 2 3 5 4 19 5 6 7 20 8 9 5 7 10 4 11 18 13 14 19 15 16 17 Clarke Vision 38I/32IX/32I/ 26IX/26I Traverse System Assembly Drawing 4/96 Page -34- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Ref # 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 Part No. Description 85727A 848302 81104A 87026A 438360 920110 838214 60412A 848508 67131A 85814A 16703A 67877A 85811A 60663A 980651 85816A 915102 835209 51828A 81105A 56495A 170915 899769 980638 962593 980652 980205 82505A 52202A 898550 895158 838506 980475 69009A 60154A 883351 59944R 170892 Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Qty Screw, 3/8-16 x 1 Hex 12 Brake Spring 1 Nut, ¼-20 Hex ESNA 4 Washer, Flat ¼ 5 Spring 1 Nut, 5/16-18, ESNA 3 Brake Arm Spacer 1 Brake Arm 1 Brake Rod Swivel 1 Brake Rod 1 Screw, 5/16-18 x 1.25 Hx 1 Brake Lever 1 Brake Pedal Spacer 1 Screw, 5/16-18 x 3/4 Hex 5 Brake Pedal Bracket 1 Washer, Flat 5/16 3 Screw, 5/16-18 x 1.5 Hx 1 Key 1 Traverse Motor 1 Strap 1 Nut, 3/8-16 ESNA 12 Spring, Centering 1 Screw, ¼-20 x 3/4 4 Caster Assembly 2 Washer, Lock 3/8 8 Screw, ¼-20 x 3/8 set 2 Washer, Lock 5/16 5 Washer 1 Squeegee Actuator Pin 1 Chain 1 Drive Sprocket 1 Master Link 1 Drive Sprocket 1 Spacer Washer 4 Axle Strap 2 Shaft 1 Grease Fitting 1 Wheel Assembly 1 Washer, Lock ¼ 4 38I 32Ix 32I 26IX 26I Clarke Vision 38I/32IX/32I/ 26IX/26I Traverse System Assembly Parts List 4/96 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx x xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx xx - 35 - Clarke Vision 32 IX - 26 IX Squeegee & Squeegee Arm Assembly Drawing 10/96 34 11 ref. 49 38 46 25 37 36 39 38 31 37 32 36 25 28 30 41 42 27 24 29 44 34 47 31 43 35 48 22 45 40 25 14 25 21 20 25 26 17 11 12 23 50 11 19 16 15 10 14 7 8 5 13 14 6 18 2 3 4 1 Page -36- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. 80011A 62712A 62420A 62419A 62424A 62421A 86004A 30913A 30912A 30931A 38711A 38710A 38713A 30915A 30914A 30930A 81301A 69024A 69023A 69059A 980687 59950A 962522 81105A 34260B 419702 85704A 37016A 18806A 18805A 18807A Description Screw, 3/8-16 x 3 CR Duct Clamp Weld Clamp Weld Clamp Weld, 29" Acc. End Clamp Screw, ¼-20 x 1.50 Hex Outer Blade Outer Blade Outer Blade, 29" Acc. Spacer Spacer Spacer, 29" Acc. Inner Blade Inner Blade Inner Blade, 29" Acc. Nut, 3/8-16 JAM Squeegee Weld. Squeegee Weld. Squeegee Weld., 29" Acc Washer 3/8 ID Guide Wheel Screw,3/8-16 x 2.00 Hex Nut, 3/8-16 ESNA Squeegee Gasket Wheel Screw,3/8-16 x 2¼ Pad Squeegee Asm. Squeege Asm. Squeegee Asm., 29" Acc Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Qty 2 x x 1 x x 1 x 1 x 1 x 2 x x 2 x x 1 x 1 x 1 x 2 x 2 x 2 x 1 x 1 x 1 x 4 x x 1 x 1 x 1 x 11 x x 2 x x 2 x x 5 x x 1 x x 2 x x 2 x x 1 x x 1 x 1 x 1 x Ref # 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Part No. 85390A 53407A 25201A 80010A 170915 81104A 61242A 60678A 836711 60417A 920200 56493A 920110 962484 82505A 40101B 68013A 60659A 920256 60420A 67708A 85602A 80015A 50466A 85727A 67899A 85811A 66531A 836711 60416A 81207A Description Qty Screw ¼-20 x 1.25 Spring, Recoil 1 Knob 2 Screw, ¼-20 x 2 1 Screw ¼-20 x ¾ 4 Nut, ¼-20 Hex ESNA 10 Tube Bracket 1 Pin Bracket 1 Hairpin 1 Rear Arm 1 Nut, 10-24 2 Squeegee Press. Spring 2 5 Nut, 5/16-18 ESNA Screw, 10-24 x 3.5 1 Squeegee Actuator Pin 1 Actuator 1 Squeegee Adj. Stud 2 Squeegee Spring Brkt. 2 Nut, 5/16 -18 Hex 2 Front Arm 1 Sleeve, Recoil 1 Screw, ¼-20 x 3.00 1 Shoulder Bolt 1 Pin 1 Screw, 3/8-16 x1 Hex 1 Spacer 1 Screw, 5/16-18x.75 2 Swing Arm Pin 1 Hair Pin 1 Arm, Pivot 1 Nut, 3/8-16 SS 2 32IX 26IX Ref # 1 2 3 32IX 26IX Clarke Vision 32 IX-26 IX Squeegee & Squeegee Arm Assembly Parts List 10/96 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x - 37 - x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Clarke Vision 38 I - 32 I - 26 I Squeegee & Squeegee Arm Assembly Drawing 10/96 34 11 ref. 45 35 33 34 42 21 37 23 22 32 24 21 18 20 31 30 39 29 19 43 11 38 27 25 28 12 26 17 44 41 14 16 11 10 15 46 9 26 13 7 8 26 36 5 6 40 2 3 4 1 Page -38- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. 80011A 62712A 62420A 62419A 62424A 62425A 62421A 86004A 30913A 30912A 30931A 30935A 38711A 38710A 38713A 38715A 30915A 30914A 30930A 30934A 81301A 69024A 69023A 69059A 69067A 980687 59950A 962522 25201A 34260B 419702 61242A 170915 Description Screw, 3/8-16 x 3 CR Duct Clamp Weld Clamp Weld Clamp Weld, 29" Acc. Clamp Weldment End Clamp Screw, ¼-20 x 1.50 Hx Outer Blade Outer Blade Outer Blade, 29" Acc. Outer Blade Spacer Spacer Spacer, 29" Acc. Spacer Inner Blade Inner Blade Inner Blade, 29" Acc. Qty 2 1 1 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 Nut, 3/8-16 JAM 6 Squeegee Weld. 1 Squeegee Weld. 1 Sq. Weld., 29" Acc. 1 Squeegee Weldment 1 Washer 3/8 ID 11 Guide Wheel 2 Screw,3/8-16 x 2.00 Hex 2 Knob 2 Squeegee Gasket 1 Wheel 2 Tube Bracket 1 Screw, ¼-20 x 3/4 Hex 4 Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Ref # 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Part No. 87026A 920256 81104A 60659A 68013A 60417A 61249A 81105A 962269 82505A 63009A 80015A 920056 962920 60420A 920110 56493A 18806A 18805A 18807A 18808A 836711 85727A 85704A 37016A 67899A 85811A 66531A 836711 60416A 81207A Description Washer, Flat ¼ Nut, 5/16-18 Hex Nut, ¼-20 Hex ESNA Squeegee Spring Brkt. Squeegee Adj. Stud Arm, Wldmt, Rear Pin Bracket Nut, 3/8-16 ESNA Screw, ¼-20 x 2.50 Hex Squeegee Actuator Pin Squeegee Lift Bar Shoulder Bolt Nut, 6-32 ESNA Screw, ¼-20 x 3.4 Soc. Front Arm Nut, 5/16-18 ESNA Squeegee Press. Spring Squeegee Asm. Squeege Asm. Squeegee Asm, 29" Acc Squeegee Asm. Hairpin Screw, 3/8-16 x 1 Hwx Screw, 3/8-16 x 2¼ Pad Spacer Screw, 5/16-18x.75 Swing Arm Pin Hair Pin Arm, Pivot Nut, 3/8-16 SS Qty 5 2 2 2 1 1 5 1 1 1 1 4 1 1 5 2 1 1 1 1 3 1 2 1 1 2 1 1 1 2 - 39 - 38I 32I 26I Ref # 1 2 3 38I 32I 26I Clarke Vision 38 I - 32 I - 26 I Squeegee & Squeegee Arm Assembly Parts List 10/96 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Clarke Vision 32 IX Brush Head Assembly Drawing 8/97 49 48 47 55 50 34 41 54 44 22 9 42 43 9 36 4 65 64 46 36 37 59 53 5 3 62 52 38 6 35 2 3 36 1 51 39 40 34 58 28 57 30 45 28 29 26 31 27 7 8 64 60 5 30 13 10 32 9 23 25 22 66 11 12 61 21 19 20 16 11 14 12 15 33 18 17 57 56 Page -40- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX 63 Clarke Vision 32 IX Brush Head Assemby Parts List 8/97 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 Part No. 962980 47374A 920056 47389A 85391A 60683A 69013A 69014A 82501A 68679A 782002 30428A 81104A 980638 962244 962714 51461A 51462A 53135A 833802 962495 11424B 11425B 17520C 34400B 836711 838502 915102 45036A 722030 920365 63032A 962344 67705B 59856A Description Screw, 6-32 X 1 PN LeverSwitch(Hd.Up/Br.Start) Nut, 6-32 ESNA Switch, Brush (Scrub limit) Screw, ¼-20 x 5/8 PN Switch Bracket Frame Skirt L.H. Frame Skirt R.H. Pin Brush Plate Clamp Brush Hose Nut ¼ -20 ESNA Washer, Lock 3/8 Screw 3/8-16 x 3/4 HX Screw, 5/16-18 x ¾ Soc Poly Brush Grit Brush Pad Driver Gimbal Screw, ¼-20 x 1 PN Poly Brush Assembly Grit Brush Assembly Pad Driver Assembly Gimbal Hairpin Splitter, Water Key Brush Motor Hose Clamp Nut, ½-13 ESNA Linkage Bar Screw, ½-13 x 1¼ Hx Sleeve Bearing Washer, Rubber Qty 4 2 4 1 8 1 1 1 3 1 2 2 4 8 8 2 2 2 2 2 6 2 2 2 2 3 1 1 2 5 8 4 8 8 2 Ref # 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 57 Description Qty Screw ¼-20 x 1¼Pn 2 Nylon Washer 4 Head Pressure Sleeve 1 Spirol Pin, 3/16 3 Head Pressure Pin 1 Head Pressure Tube 1 Connector 2 Connector Housing 2 Actuator 1 Spring, HD. Pressure 1 Spring Seat 1 Main Frame 1 Solution Hose 1 Main Harness 1 Battery Tray 1 Battery, 12 Volt 195 AH 3 Battery, 6 Volt 250 AH 6 Battery, 6 Volt 330 AH 6 Battery, 6 Volt 370 AH 6 Series Cable-9" 3 Series Cable-16" 2 Battery Cable 1 Label, Warning-Moving 3 Label, Wiring 2 Label, Battery 1 Label, Warning-Battery 2 Label, Warning-Falling 2 Screw #10-16 x 7/8 6 (pad driver only) 56941A◆ Center-Lok Asm. 2 58 59 60 61 62 63 64 65 66 68113A 925006 980673* 838301 60659A 920110 980205 85814A 61658A 49 50 51 52 53 54 55 56 Part No. 85301A 38708A 67703A 82404A 66541A 69126A 41601A 41602A 50202A 53411A 69006A 63426A 35199A 49698C 39006A 871334 881317 891384 40702A 842406 41206A 41208A 77091A 77097A 77098B 77092A 77093A 962737◆ (pad driver only) Swing Arm Stop Cotter Key Washer ½ I.D. x 7/8 x 3/64 Brush Holder Spring Bracket Nut, 5/16 -18 ESNA Washer Screw, 5/16 -18 x ¾ Hex Gimbal Collar 1 1 8 2 2 2 3 2 2 NOTE: * #60 used only as needed to square up linkage bars (item # 29) NOTE: indicates a change has taken place since last publication of this manual. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 41 - Clarke Vision 38 I - 32 I - 26 I/IX Brush Head Assemby Parts List 8/97 47 59 58 46 54 53 45 34 41 22 48 52 9 51 43 67 66 42 60 36 37 33 5 3 9 36 38 39 65 6 35 3 2 4 1 50 36 27 32 34 44 28 28 29 30 50 7 8 66 64 61 5 31 26 13 57 7 30 10 63 9 23 25 11 22 12 21 19 40 20 49 16 12 11 14 15 62 18 17 5555 56 56 Page -42- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 Part No. Description 962980 47374A 47374A 920056 47389A 85391A 60683A 60695A 81104A 46507A 912300 82501A 68679A 68618A 68680A 782002 30428A 34705A 30429A 722030 980638 962244 962714 51461A 51462A 53135B 51459A 51460A 53134B 51478A 51477A 53143B 833802 962495 11424B 11425B 17520C 11427B 11426B 17521C 11434B 11433B 17524B 34400B 836711 838502 915102 45033A 45036A 41601A Screw, 6-32 x 1 PN Lever Switch (Head Up) Lever Switch (Hd. Up/Br Start) Nut, 6-32 ESNA Switch, Brush (Scrub Limit) Screw, ¼-20 x 5/8 PN Switch Bracket Switch Bracket Nut, ¼-20 ESNA Resistor Resistor Pin Brush Plate Brush Plate Brush Plate Clamp Brush Hose Brush Hose Brush Hose Hose Clamp Washer, Lock 3/8 Screw, 3/8-16 x 3/4 Hx Screw, 5/1618 x 3/4 Soc Poly Brush - 17" Grit Brush - 17" Pad Driver - 17" Poly Brush - 14" Grit Brush - 14" Pad Driver - 14" Poly Brush - 19" Grit Brush - 19" Pad Driver - 19" Gimbal Screw, ¼-20 x 1 Pn Poly Brush Asm. 17" Grit Brush Asm. 17" Pad Driver Asm. 17" Poly Brush Asm. 14" Grit Brush Asm. 14" Pad Driver Asm. 14" Poly Brush Asm. - 19" Grit Brush Asm - 19" Pad Driver Asm - 19" Gimbal Hairpin Water Splitter Key Brush Motor Brush Motor Connector Qty Ref # 4 1 2 6 1 4 1 1 4 1 1 3 1 1 1 2 2 2 2 1 8 8 2 2 2 2 2 2 2 2 2 2 2 6 2 2 2 2 2 2 2 2 2 2 3 1 1 2 2 2 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 Part No. Description 920365 63032A 962344 67705B 41602A 35199A 38708A 67703A 82404A 66541A 69126A 49698C 49699C 61658A 50202A 53402A 53411A 69006A 63426A 63427A 39006A 871334 881317 891384 40704A 842406 41206A 41208A 838301 77091A 77099A 77097A 77098B 77092A 77093A 56941A◆ 962737◆ 68113A 871334 67881A 925006 980673* 85301A 59856A 920181 60659A 980205 85814A Nut, ½-13 ESNA Linkage Bar Screw, ½-13 x 1¼ HX Sleeve Bearing Connector Housing Solution Hose Nylon Washer Head Pressure Sleeve Spirol Pin, 3/16 Head Pressure Pin Head Pressure Tube Main Harness Main Harness Gimbal Collar Actuator Head Pressure Spring Head Pressure Spring Spring Seat Main Frame Main Frame Battery Tray Battery, 12 Volt, 195 AH Battery, 6 Volt, 250 AH Battery, 6 Volt, 330 AH Battery, 6 Volt, 370 AH Series Cable-9" Series Cable-16" Battery Cable Brush Holder Spring Label, Warning-Moving Label, Wiring Label, Wiring Label, Battery Label, Warning-Battery Label, Warning-Falling Center-Lok Asm., (pad driver only) Screw #10-16x / (pad driver only) Swing Arm Stop Battery, 12 Volt, 195 AH Spacer, 12 Volt Battery Cotter Pin Washer ½ I.D. x 7/8 x 3/64 Screw ¼-20 x 1¼ PN Washer, Rubber Nut, 5/16 - 18 ESNA Bracket Washer Screw, 5/16 -18 x 1¼Hx 7 8 Qty 38 I 32 I 26 I 26IX Ref # 38 32 26 26 I I I IX Clarke Vision 38 I - 32 I - 26 I/IX Brush Head Assemby Parts List 8/97 8 4 8 8 2 1 4 1 3 1 1 1 1 2 1 1 1 1 1 x x x x x x x x x x x x x x x x x x x x x x x x x x 1 3 6 6 6 3 2 1 2 3 1 1 1 2 2 2 6 1 3 2 1 8 2 2 2 2 3 2 x x x x x x x x x x x x x x x x xx x xx x xx x xx x xx x xx x xx x xx x xx x xx x xx x xx x xx x xx x x x x xx x xx x xx x xx x xx x xx x x x x x xx x xx x xx x xx x xx x xx x xx x xx x x x x x x x x x x x x x x x x x x NOTE: * #61 used only as needed to square-up linkage bars (item 29) NOTE: ◆indicates a change has taken place since last publication of this manual. Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 43 - x x x x x x x x x x x x x x x x x x x x x x x Clarke Vision 38 I/ 32I/IX - 26 I/IX Solution/Vacuum System Drawing 7/96 8 49 47 48 24 2 2 51 8 52 53 50 54 46 44 43 8 40 56 39 24 32 35 36 41 28 17 32 27 28 29 37 38 31 55 17 34 29 17 55 34 25 30 42 24 26 20 34 33 27 2 22 14 5 15 21 13 18 16 20 19 11 10 16 6 5 12 7 8 9 2 17 3 4 5 Page -44- 6 Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX 23 Part No. 30400A 920296 820823 35199A 722030 822802 61652A 962798 849401 678215 832102 81104A 830214 838517 50335A 30412A 872010 85702A 35102A 832002 839401 833407 833901 52206A 962987 962943 30405A 85391A 60659A 30409B Description Qty Hose 1 x x x x x Nut, 10-24 ESNA 6 x x x x x Bracket 1 x x x x x Solution Hose 1 x x x x x Hose Clamp 6 x x x x x Elbow 2 x x x x x Solution Control 1 x x x x x Screw, 10-24 x ½ Pan 6 x x x x x Solution Valve 1 x x x x x Spacer 1 x x x x x Cable Clip 1 x x x x x Nut, ¼-20 ESNA 1 x x x x x Connector 1 x x x x x Filter Screen 1 x x x x x Hose Adapter 1 x x x x x Hose 2 x x x x x Hose Clamp 5 x x x x x Screw, ¼-20 x 13/4 1 x x x x x Drain Hose, Recovery 1 x x x x x Clamp 2 x x x x x Drain Valve 2 x x x x x Drain Gasket 2 x x x x x Drain Valve Handle 2 x x x x x Chain 4 x x x x x Screw, 10-24 x 3/8 PN 2 x x x x x Screw, 8-18 x 1/2 PN 2 x x x x x Drain hose, Solution 1 x x x x x Screw, ¼-20 x 5/8 PN 4 x x x x x Bracket 2 x x x x x Squeegee Hose 1 x x x x x I I IX I IX Ref # 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 52 53 54 55 56 Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Part No. 830208 30123A 837304 85728A 87026A 58533A 30120A 30122A 643418 45019A 41809A 43401A 43402A 36200A 34266A 38940B 38944B 38970B 63068A 67154A 69520A 56476A 34265A 36204A 14092A 56459A 87612A 82100A 38941B 38945B 170915 30410A Description Squeegee Adapter Squeegee Adapter O-Ring Screw, ¼-20 x 4.00 Hex Washer, Flat ¼ Vac Motor Spacer Adapter, Vac Adapter, Vac Gasket Vac Motor Contact Housing Black - Vac Housing Blue - Float Solution Lid Solution Lid Gasket Solution Tank Solution Tank Solution Tank Tank Support Base Rod Assembly Support Top Vacuum Strainer Recovery Lid Gasket Recovery Lid Float Switch (Vac) Strain Relief Seal Locknut Recovery Tank Recovery Tank Screw, ¼-20 x 3/4 hex Hose, Vac Motor Qty 1 1 2 3 5 3 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 38 32 32 26 26 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 38I 32 I 32 IX 26 I 26 IX Clarke Vision 38 I/ 32 I/IX - 26 I/IX Solution/Vacuum System Parts List 7/96 xx x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x xx x xx x x x - 45 - Clarke Vision 38 I/ 32 I/IX - 26 I/IX Brush Housing Assembly Drawing 7/96 3 4 5 1 2 7 8 12 9 6 10 Page -46- 13 11 Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 Part No. 64718A 64715A 64724A 64719A 64716A 64725A 81105A 980687 59950A 85704A 69038A 69034A 69066A 38224A 38223A 38229A 50449A 38225A 38222A 38230A 69037A 69033A 69065A 81104A 81104A 81104A 85737A 85737A 85737A Description Brush Housing, L.H. Brush Housing, L.H. Brush Housing, L.H. Brush Housing, R.H. Brush Housing, R.H. Brush Housing, R.H. Nut, 3/8-16 ESNA Washer Guide, Wheel Scr., 3/8-16 x 2¼ Strap, R.H. Strap, R.H. Strap, R.H. Skirt, R.H. Skirt, R.H. Skirt, R.H. Pin Skirt, L.H. Skirt, L.H. Skirt, L.H. Strap, L.H. Strap, L.H. Strap, L.H. Nut, 1/4-20 ESNA Nut, 1/4-20 ESNA Nut, 1/4-20 ESNA Scr., 1/4-20 x 5/8 Hx Scr., 1/4-20 x 5/8 Hx Scr., 1/4-20 x 5/8 Hx Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 13 11 14 13 11 14 38 32 32 26 26 I I IX I IX Clarke Vision 38 I/ 32 I/IX - 26 I/IX Brush Housing Assembly Parts List 7/96 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x xx x x x x x x x x x x x x x x x x x x x x x x x x - 47 - Clarke Vision 32 IX Brush Motor #45023A 4/96 1 11 12 13 2 14 15 16 17 18 3 4 9 5 19 6 7 20 21 14 23 24 25 26 28 27 8 29 26 30 31 32 22 Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. 57905A 830836 831310 448396 442395 833101 902550 40310A 830925 Description Screw ¼-20 x 7¼ Bracket - Commutator Board Assembly - Brush Spring Brush Cover - Brush Board Field Assembly Bearing Armature assembly Brush Assembly 962966 980650 56922A 902606 58520A 20304A Screw, Socket Head Washer, Lock ¼" Plate, Retainer Bearing Spacer, Sleeve Endshield Page -48- Qty 2 1 1 4 1 1 1 1 1 6 6 1 4 1 1 Ref # 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part No. 962794 54858A 902736 58314A 52642A 85390A 58313A 51158A 58312A 902737 54408A 52020A 902573 54870A 34402A Description Screw 10-24 x 1 Cover, Housing Bearing Retainer Coupling Screw ¼-20 x 1¼ S.S. Gear, Pinon Bearing Shaft Bearing, Needle Gear, Idler Gage Bearing Housing, Drive Gimbal, Mtr. Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Qty 6 1 1 1 1 2 1 1 1 6 2 1 1 1 1 Clarke Vision 38I / 32I / 26IX Brush Motor #45033A (32 I & 26 IX) / 45036A (38 I) 11/93 13 7 12 12 1 13 2 Seam Location 3 14 16 Rotation 4 5 15 6 17 8 9 10 Ref # 1 Part No. Description 3 4 5 56478A 46734A 40312A 40318A 902654 902550 51840A 6 7 8 9 10 11 12 13 14 15 16 17 50520A 56480A 962546 50517A 448396 40826A 55657A 55656A 59805A 50515A 44809A 54238A 2 Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Stator Assembly (w/Magnets & Clips) Stator Assembly (w/Magnets & Clips) Armature Asm.(w/B.E. & F.E. bearings) Armature Asm.(w/B.E. & F.E. bearings) Bearings B.E. Bearing F.E. Commutator Bracket Assembly (w/Brush BRD Assembly Leads) Commutator Bracket Strain Relief Brush Board Screw Brush Board Asm. (w/springs & brushes) Brush Spring Brush Assembly Lead Assembly Lead Assembly Helical Washer Thru Bolt Shaft Key B.E. Bracket Assembly (Gear Box) Qty 1 1 1 1 1 1 1 1 2 2 1 4 4 1 1 1 2 1 1 38I 32I 26I 11 xx x xx x x xx x xx x xx x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x - 49 - Clarke Vision 38 I - 32 I - 26 IX Gear Box #54238A 11/93 9 8 7 6 5 4 3 2 1 Ref # 1 2 3 4 5 6 7 8 9 NI Page -50- Part No. 57846A 58143A 52050A 56668A 51176A 58316A 902605 54883A 58144A Description Ring, Snap Seal, Oil, Small Cap End O'Ring Bearing, Large Shaft & Gear, Gearbox Bearing, Small Housing Seal, Oil Large Grease Qty 1 1 1 1 1 1 1 1 1 1oz. Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Clarke Vision 38 I/ 32 I/IX & 26 I/IX Vac Motor Assembly #45019A 11/95 13 18 2 1 14 4 3 6 15 5 16 7 14 9 8 15 19 14 10 11 17 12 Ref # 1 2 3 4 5 6 7 8 9 10 Part No. 51913A 54809A 53905A 85303A 40830A 51914A 50618A 53100A 902679 902648 Description Clip (optional) Housing Fan Screw - 8-32 x 3/8 Carbon Brushes Clamp Bracket Disc Bearing - Ball Bearing - ball, radial Qty 2 1 1 4 2 2 1 1 1 1 Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Ref # 11 12 13 14 15 16 17 18 19 Part No. 59803A 50610A 58501A 53914A 658201 53908A 658506 53995A 53996A Description Washer - neoprene Bracket and shell Spacer Fan - Rotating Spacer Fan - Stationary Shell Fan, Air Seal Fan, Stationary Qty 1 1 1 3 2 1 1 1 1 - 51 - Clarke Vision 38 I/ 32 I/IX - 26 I/IX Traverse Motor #835209 11/93 1 13, 14, 15 11, 12 2 3 10 9 2 4 5 6 8 7 Page -52- Ref # 1 2 3 4 5 6 7 8 9 10 11 Part No. 830847 980076 902547 830402 902550 897655 830845 962955 830839 833102 912206 12 13 14 15 912207 831313 448396 830941 Description Bracket Commutator Washer - Helical Bearing Armature Assembly Bearing Seal - Oil Bracket Screw ¼-20 x 6 Hex Bracket Assembly Field Asm. w/Mag Clips Housing - Male Terminal Connector Terminal - Male Brush Holding Assembly Spring -Brush Brush Assembly Qty 1 1 1 1 1 1 1 2 1 1 1 1 4 4 1 Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Clarke Vision 38 I/ 32 I/IX - 26 I/IX 36 Volt Battery Charger 11/93 WARNING: All electrical repairs must be performed by qualified personnel only. PARTS LIST FOR BATTERY CHARGERS 40506A - 36 Volt D.C., 25A, 115 Volt A.C., 60 Hz 40505A - 36 Volt D.C., 25A, 230 Volt A.C., 50 Hz 40507A - 36 Volt D.C., 25A, 230 Volt A.C., 60 Hz 40514A - 36 Volt D.C., 36A, 115 Volt A.C., 60 Hz 40515A - 36 Volt D.C., 36A, 230 Volt A.C., 50Hz Ref # 1 2 3 4 5 6 7 8 9 10 11 12 Description Charger Case Transformer Electronic Timer Kit Capacitor, 6 Mfd., 660 V.A.C. Heat Sink Assembly Ammeter Fuse Assembly Strain Relief, A.C. Cord Strain Relief, D.C. Cord D.C. Cord Assembly A.C. Cord Assembly D.C. Plug D.C. Plug Lock Key Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX Charger Model Number 40506A 40507A 40505A Part # Part # Part # 42503A 42504A 51959A 48400A 48412A 48401A 41102A 41103A 41103A 912132 912132 912132 912212 912212 912212 40200A 40200A 40200A 912382 912382 912382 837525 837525 837525 747553 747553 747553 51973A 51973A 51973A 51974A 908947 908947 911185 911185 911185 795020 795020 795020 40514A Part # 41139A Ref 41102A 912132 43301A 40210A 42704A 747553 737502 42303A 51974A 911185 795020 40515A Part # 51856A Ref 41103A 912132 43301A 40210A 42704A 747553 737502 42303A 51857A 911185 795020 - 53 - Clarke Vision 32 IX / 26 IX Electrical Schematic 10/96 Page -54- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Clarke Vision 38 I/ 32 I / 26 I Electrical Schematic 10/96 Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 55 - Clarke Vision 32 IX / 26 IX Connection Diagram 1/97 Front of Machine (Tank Removed) Page -56- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Clarke Vision 38 I/ 32 I / 26 I Connection Diagram 1/97 Front of Machine (Tank Removed) Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 57 - Clarke Vision 32 IX / 26 IX Connection Diagram 1/97 Rear of Machine (Rear Cover Open) Page -58- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Clarke Vision 38 I/ 32 I / 26 I Connection Diagram 1/97 Rear of Machine (Rear Cover Open) Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 59 - Clarke Vision 32 IX / 26 IX Connection Diagram 1/97 Inside Rear Cover Page -60- Clarke Owner's Manual -Vision 38 I\32 I/IX - 26 I/IX Clarke Vision 38 I/ 32 I / 26 I Connection Diagram 1/97 Inside Rear Cover Clarke Owner's Manual - Vision 38 I/32 I/IX - 26 I/IX - 61 - NOTES