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TECHNICAL INFORMATION MANUAL AMV9/ACV9 40" 90% Gas Furnace Units Model and manufacturing numbers listed on page 3. • Refer to Service Manual RS6300003 Rev. 1 for installation, operation, and troubleshooting information. • All safety information must be followed as provided in the Service Manual. • Refer to the appropriate Parts Catalog for part number information. ® C This manual is to be used by qualified HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures performed by an unqualified person. is a trademark of Maytag Corporation and is used under license to Goodman Company, L.P. All rights reserved. ® US RT6612008 Rev. 1 December 2004 Copyright © 2004 Goodman Company, L.P. PRODUCT IDENTIFICATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. A M V 9 045 5 B X A Product Type Design Series G: Gas Furnace A: Initial Release Additional Features Supply Type C: Counterflow/Horizontal M: Upflow/Horizontal N: Natural Gas X: Low NOx Cabinet Width A: 14" Furnace Type B: 17 1/2" V: Variable Speed - 2 Stage Condensing (90%) C: 21" D: 24 1/2" Model Family 9: Air Command 90 (40" Height) Airflow Capability 3: 1200 4: 1600 5: 2000 Nominal Input 045: 45,000 Btuh 070: 70,000 Btuh 090: 90,000 Btuh 115: 115,000 Btuh WARNING IF REPAIRS ARE ATTEMPTED BY UNQUALIFIED PERSONS, DANGEROUS CONDITIONS (SUCH AS EXPOSURE TO ELECTRICAL SHOCK) MAY RESULT. THIS MAY CAUSE SERIOUS INJURY OR DEATH. GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES. IF YOU PERFORM SERVICE ON YOUR OWN PRODUCT, YOU ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH MAY RESULT. CAUTION 2 Rev. 1 PRODUCT IDENTIFICATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. MODEL M/N AMV90453BXA P1257401F MODEL ACV90704CXA M/N P1257703F AMV90704CXA P1257403F ACV90905DXA P1257705F AMV90905DXA P1257405F AMV91155DXA P1257406F 3 Rev. 1 PRODUCT DESIGN General Operation The AMV9 and ACV9 furnaces are equipped with an electronic ignition device to light the burners and an induced draft blower to exhaust combustion products. An interlock switch prevents furnace operation if the blower door is not in place. Keep the blower access doors in place except for inspection and maintenance. This furnace is also equipped with a self-diagnosing electronic control module. In the event a furnace component is not operating properly, the control module LED will flash on and off in a factory-programmed sequence, depending on the problem encountered. This light can be viewed through the observation window in the blower access door. Refer to the Troubleshooting Chart for further explanation of the LED codes and Abnormal Operation - Integrated Ignition Control section in the Service Instructions for an explanation of the possible problem. The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Contractors of America. *Obtain from: American National Standards Institute 1430 Broadway New York, NY 10018 Location Considerations • The furnace should be as centralized as is practical with respect to the air distribution system. • Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring. • When suspending the furnace from rafters or joists, use 3/8" threaded rod and 2” x 2” x 1/8” angle as shown in the Installation and Service Instructions. The length of the rod will depend on the application and clearance necessary. When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 18 inches (457 mm) above the floor and protected from physical damage by vehicles. Notes: 4. Installer must supply the following gas line fittings, depending on which entrance is used: Left -- Two 90° Elbows, one close nipple, straight pipe Right -- Straight pipe to reach gas valve. Accessibility Clearances (Minimum) AMV9 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (INCHES) POSITION* FRONT SIDES REAR TOP FLUE FLOOR Upflow 3 0 0 1 0 C Horizontal 3 6 0 6 0 C *= All positioning is determined as installed unit is viewed from the front. C= If placed on combustible floor, floor MUST be wood only. NC= For instalaltion on non-combustible floors only. A combustible subbase must be used for installations on combustible flooring. ACV9 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS (INCHES) POSITION* FRONT SIDES REAR TOP FLUE FLOOR Upflow 3 0 0 1 0 NC Horizontal 3 6 0 6 0 C *= All positioning is determined as installed unit is viewed from the front. C= If placed on combustible floor, floor MUST be wood only. NC= For instalaltion on non-combustible floors only. A combustible subbase must be used for installations on combustible flooring. 36" at front is required for servicing or cleaning. Note: In all cases accessibility clearance shall take precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given in inches. High Altitude Derate When this furnace is installed at high altitude, the appropriate High Altitude orifice kit must be installed. This is required due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range. • 1. Installer must supply one or two PVC pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either 2” or 3” in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional Combustion Air Pipe is dependent on installation/code requirements and must be 2” or 3” diameter PVC. 2. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace. 3. Conversion kits for propane gas and high altitude natural and propane gas operation are available. See High Altitude Derate chart for details. 4 Rev. 1 "STANDARD" and "HIGH ALTITUDE" KITS 0 - 7,000 Feet (Standard Altitude) 7,001 - 9,000 Feet 9,001 - 11,000 Feet Natural Propane ID Blwr Pressure Switch AMV90453BXA AMV90704CXA No Change LPM-03 #55 Orifice No Change HANG13 HALP11 #44 HAPS28 #56 Orifice Orifice HANG14 #45 Orifice HALP11 #56 Orifice HAPS28 AMV90905DXA AMV91155DXA No Change LPM-03 #55 Orifice No Change HANG13 #44 Orifice HALP11 #56 Orifice HAPS29 HANG14 #45 Orifice HALP11 #56 Orifice HAPS29 ACV90704CXA ACV90905DXA No Change LPM-03 #55 Orifice No Change HANG13 #44 Orifice HALP11 #56 Orifice HAPS29 HANG14 #45 Orifice HALP11 #56 Orifice HAPS31 Furnace Gas Orifices Gas Orifices Natural Propane ID Blwr Pressure Switch Natural Propane Gas Orifices ID Blwr Pressure Switch High altitude kits are purchased according to the installation altitude and usage of either natural or propane gas. Refer to the chart above for a tabular listing of appropriate altitude ranges and corresponding manufacturer’s high altitude Natural Gas and Propane Gas kits. For a tabular listing of appropriate altitude ranges and corresponding manufacturer's High Altitude Pressure Switch kits, refer to either the Pressure Switch Trip Points & Usage Chart in this manual or the Accessory Charts in Service Instructions. COMPONENT IDENTIFICATION 8 7 7 5 9 10 27 28 BURNER COMPARTMENT 33 4 3 13 * * 12 * * * * * 15 18 17 19 31 32 30 19 20 BLOWER COMPARTMENT 20 25 26 14 16 * * 1 11 11 3 2 10 BLOWER COMPARTMENT 6 29 24 3 3 23 16 32 18 21 30 22 12 21 15 17 31 CFM 87 4321 87 4321 OFF ON S4 10 7 11 8 4 5 1 2 CUT FOR DEHUM S3 12 19 9 6 3 20 21 Intell-Ignition TWO WR TSTAT SINGLE 29 ON C S1 3 2 1 OFF 23 20 21 US 24 26 28 19 27 Upflow/Horizontal 14 13 2 22 9 25 7 8 7 6 4 1 Counterflow /Horizontal 1 Two-Stage Gas Valve 19 Coil Front Cover Pressure Tap 2 Gas Line Entrance (Alternate) 20 Coil Front Cover Drain Port 3 Pressure Switch(es) 21 Drain Line Penetrations 4 Gas Manifold 22 Drain Trap 5 Combustion Air Intake Connection 23 Blower Door Interlock Switch 6 Hot Surface Igniter 24 Inductor (Not All Models) 7 Rollout Limit 25 Two-Stage Integrated Control Module 8 Burners 9 Flame Sensor (with fuse and diagnostic LED) 26 24 Volt Thermostat Connections 10 Flue Pipe Connection 27 Transformer (40 VA) 11 Flue Pipe 28 ECM Variable Speed Circulator Blower 12 Combustion Air Intake (Alternate) 29 Bottom Return Filter Retainer 13 Primary Limit 30 Auxiliary Limits 14 Gas Line Entrance 31 Junction Box 15 Flue Pipe Connection (Alternate) 32 Electrical Connection Inlets 16 Rubber Elbow 33 Coil Front Cover 17 Two-Speed Induced Draft Blower 34 Combustion Air Inlet Pipe (ACV9 Only) 18 Electrical Connection Inlets (Alternate) AMV9_____XA (Manufacturing Numbers P1257401-06F) ACV9_____XA (Manufacturing Numbers P1257703-05F) 5 Rev. 1 BURNER COMPARTMENT 5 PRODUCT DIMENSIONS AMV9___XA AIR DISCHARGE A 28 3/4 B (DISCHARGE AIR) C 3/4 3/4 2 1/2 20 3/16 AIR INTAKE PIPE 2" PVC ALTERNATE GAS SUPPLY HOLE LEFT SIDE DRAIN LINE HOLES 2 1/16 DRAIN TRAP CL 30 1/4 CONDENSATE DRAIN TRAP w/ 3/4" PVC DISCHARGE (RIGHT OR LEFT SIDE) 40 LOW VOLTAGE ELECTRICAL HOLE HIGH VOLTAGE ELECTRICAL HOLE SIDE CUT-OUT ALTERNATE VENT/FLUE LOCATION 4 1/8 27 1/8 6 1/8 30 1/4 19 3/16 2 5/8 19 3/16 2 1 3/4 ALTERNATE AIR INTAKE LOCATION STANDARD GAS SUPPLY HOLE 2 11/16 23 14 VENT/FLUE PIPE 2" PVC 7 3/8 2 5/8 AIR DISCHARGE 3/4 HIGH VOLTAGE ELECTRICAL HOLE 11 3/4 16 5/8 11 3/4 9 3/8 RIGHT SIDE DRAIN LINE DRAIN HOLES TRAP CL LOW VOLTAGE ELECTRICAL HOLE 32 13/16 7 7/8 1 3/4 SIDE CUT-OUT 1 5/8 1 1/2 D BOTTOM KNOCK-OUT 23 9/16 BOTTOM KNOCK-OUT RIGHT SIDE VIEW FRONT VIEW LEFT SIDE VIEW CABINET SIZE UNITS A B C D SMALL 0453BXA 17 1/2 15 12 3/8 12 5/8 21 19 16 3/8 14 5/8 24 1/2 23 20 3/8 18 5/8 MEDIUM 0704CXA LARGE 0905DXA 1155DXA All dimensions are in inches. AMV9_____XA (Manufacturing Numbers P1257401-06F) 6 Rev. 1 PRODUCT DIMENSIONS ACV9_____XA LEFT SIDE VIEW FRONTVIEW 28 3/4 3/4 RIGHT SIDE VIEW A 2 1/2 AIR INTAKE PIPE 2" PVC 20 1/4 3/4 3/4 B (RETURN AIR) CONDENSATE DRAIN TRAP w/ 3/4" PVC DISCHARGE (RIGHT OR LEFT SIDE) 1 3/4 LOW VOLTAGE ELECTRICAL HOLE VENT/FLUE PIPE 2" PVC 2 1/16 40 HIGH VOLTAGE ELECTRICAL HOLE ALTERNATE VENT/FLUE LOCATION 6 1/8 28 5/16 28 5/16 LOW VOLTAGE ELECTRICAL HOLE 1 3/4 HIGH VOLTAGE ELECTRICAL HOLE ALTERNATE AIR INTAKE LOCATION 2 11/16 19 7/8 LEFT SIDE DRAIN LINE HOLES DRAIN DRAIN TRAP 2 5/8 CL STANDARD GAS SUPPLY HOLE 2 5/8 TRAP C L RIGHT SIDE DRAIN LINE HOLES 18 13/16 15 1/2 4 1/8 14 2 11 1/2 9 13/16 11 5/8 8 1/4 18 5/8 UNFOLDED FLANGES 20 5/32 FOLDED FLANGES 9 3/4 7 3/8 ALTERNATE GAS SUPPLY HOLE D UNFOLDED FLANGES E FOLDED FLANGES AIR DISCHARGE AIR DISCHARGE DISCHARGE AIR CABINET SIZE UNITS MEDIUM 0704CXA LARGE 0905DXA A B C D 21 19 16 3/8 14 5/8 24 1/2 23 20 3/8 18 5/8 All dimensions are in inches. ACV9___BX__ (Manufacturing Numbers P1257703-05F) 7 Rev. 1 PRODUCT DESIGN PRESSURE SWITCH TRIP POINTS AND USAGE CHART MODEL AMV90453BXA AMV90704CXA AMV90905DXA AMV91155DXA ACV90704CXA ACV90904DXA NEGATIVE PRESSURE ID BLOWER WITH FLUE NOT FIRING TYPICAL SEA LEVEL DATA NEGATIVE PRESSURE ID BLOWER WITH FLUE FIRING TYPICAL SEA LEVEL DATA NEGATIVE PRESSURE COIL COVER WITH FLUE NOT FIRING TYPICAL SEA LEVEL DATA NEGATIVE PRESSURE COIL COVER WITH FLUE FIRING TYPICAL SEA LEVEL DATA LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE -0.45 -0.90 -0.50 -0.95 -0.25 -0.25 -0.25 -0.25 -0.65 -1.20 -0.70 -1.25 -0.25 -0.25 -0.25 -0.25 -0.35 -0.35 -0.35 -0.70 -0.70 -0.40 -0.75 -0.75 -0.52 -0.52 -0.52 -0.52 -0.52 -0.52 -0.52 -0.52 Note: The typical sea level negative pressure data represents the minimum pressures expected. Shorter length of flue pipe or single pipe systems compared to dual pipe systems should show higher (greater negative) pressures. PRESSURE SWITCH TRIP POINTS AND USAGE CHART 0 to 7,000 ft. MODEL TRIP POINT COIL COVER PRESSURE SWITCH LOW HIGH FIRE FIRE COIL COVER PRESSURE SWITCH PART # TRIP POINT ID BLOWER PRESSURE SWITCH LOW HIGH FIRE FIRE 7,001 ft. to 11,000 ft. ID BLOWER PRESSURE SWITCH PART # PS1 LABEL COLOR PS2 LABEL COLOR TRIP POINT COIL COVER PRESSURE SWITCH LOW HIGH FIRE FIRE TRIP POINT ID BLOWER PRESSURE SWITCH LOW HIGH FIRE FIRE HIGH ALTITUDE KIT PS1 LABEL COLOR PS2 LABEL COLOR AMV90453BXA AMV90704CXA -0.10 -0.10 20197301 -0.30 -0.75 11177113 PURPLE PINK -0.10 -0.10 -0.22 -0.55 HAPS28 11177115 GREEN YELLOW AMV90905DXA AMV91155DXA -0.10 -0.10 20197301 -0.50 -1.10 11177114 WHITE GRAY -0.10 -0.10 -0.38 -0.82 HAPS29 11177116 ORANGE LT BLUE ACV90704CXA -0.37 -0.37 20197306 -0.20 -0.55 11177118 GREEN PURPLE -0.37 -0.37 -0.15 -0.30 HAPS31 11177120 YELLOW RED ACV90905DXA -0.37 -0.37 20197306 -0.20 -0.55 11177118 GREEN PURPLE -0.37 -0.37 -0.15 -0.30 HAPS31 11177120 YELLOW RED Note: All installations above 7,000 ft. require a pressure switch change. For installations in Canada the AMV9 & ACV9 furnaces are certified only to 4500 ft. Note: Replacement pressure switch number is listed below high altitude kit number. Note: All negative pressure readings are in inches of water column (" w.c.). T.O.D. PRIMARY LIMIT Part Number 8 Rev. 1 20162903 20162905 20162907 20162908 Open Setting (°F) Color Code(s) AMV90453BXA AMV90704CXA AMV90905DXA AMV91155DXA 160 Blue ACV90704CXA ACV90905DXA 1 145 Yellow 1 155 Orange 170 Green 1 1 1 1 PRODUCT DESIGN ROLLOUT LIMIT SWITCHES Part Number 10123517 10123518 10123533 10123537 Open Setting (°F) Color Code(s) AMV90453BXA AMV90704CXA AMV90905DXA AMV91155DXA 210 White 170 Blue 1 200 Yellow 190 Gray ACV90704CXA ACV90905DXA 2 2 2 2 2 2 2 AUXILIARY LIMIT SWITCHES Part Number 10123518 10123533 10123535 10123536 10123537 Open Setting (°F) Color Code(s) AMS90453BXA AMS90703BXA AMS90905DXA AMS91155DXA 170 Blue 200 Yellow 150 Red 2 180 Lt. Blue 190 Gray ACS90453BXA ACS91155DXA 2 2 2 2 2 9 Rev. 1 PRODUCT DESIGN Coil Matches: A large array of Amana® brand coils are available for use with the new ACV9 furnaces, in either counterflow or horizontal applications & with AMV9 furnaces, in either upflow or horizontal applications. These coils are available in both cased and uncased models, with or without a TXV expansion device. These new 92%+ and 95%+ furnaces match up with the existing Amana® brand coils as shown in the chart below. Coil Matches (for Amana® brand units using R22): CABINET WIDTH FURNACE MODELS 17 1/2 AMV90453BXA ACV90453BXA 21 AMV90704CXA ACV90704CXA 1 1/2 - 4 AMS90905DXA ACS90905DXA AMS91155DXA ACS91155DXA 2-5 24 1/2 CAUF UNCASED "A" COILS CAUX UNCASED TXV "A" COILS CACF CASED "A" COILS CAPF CASED "A" COILS CAUF018B2* CAUF025B2* CAUF030B2* CAUF036B2* CAUF037B2* CAUF042B2* CAUF048B2* CAUX018B2* CAUX025B2* CAUX036B2* CAUX037B2* CAUX042B2* CACF030B2* CACF036B2* CACF042B2* CACF048B2* CAPF018B2* CAPF025B2* CAPF030B2* CAPF039B2* CAPF036B2* CAPF037B2* CAPF042B2* CAPX018B2* CAPX025B2* CAPX030B2* CAPX036B2* CAPX037B2* CAPX042B2* CHPF036B2* CHPF042B2* CHPF048B2* CHPX036B2* CHPX042B2* CAUF042C2* CAUF048C2* CAUF049C2* CAUF060C2* CAUF061C2* CAUX049C2* CACF042C2* CACF048C2* CACF060C2* CACF061C2* CAPF036C2* CAPF042C2* CAPX049C2* CHPF048D2* CHPF060D2* CHPX048D2* CHPX060D2* CAUF049D2* CAUF060D2* CAUF061D2* CAUX049D2* CAUX060D2* CAUX061D2* CACF060D2* CACF061D2* CAPF049D2* CAPF060D2* CAPX049D2* CAPX060D2* CAPX061D2* CHPF048D2* CHPF060D2* CHPX048D2* CHPX060D2* AIRFLOW (tons) 1 1/2 - 3 CAPX CHPF CHPX CASED HORIZ. CASED HORIZ. CASED TXV "A" COILS "A" COIL TXV "A" COIL Coil Matches (for the Amana RSD units using R-410A): AIRFLOW (tons) CAUF UNCASED "A" COILS CAUX UNCASED TXV "A" COILS CAPF CASED "A" COILS 17 1/2 AMV90453BXA ACV90453BXA 1 1/2 - 3 CAUF030B4* CAUF036B4* CAUX030B4* CAUX036B4* CAUX042B4* CAPF030B4* CAPF036B4* CAPX030B4* CAPX036B4* AMV90704CXA ACV90704CXA 1 1/2 - 4 CAUX042C4* CAUX048C4* CAUX057D4* CAUX060D4* CAPF042C4* 21 CAPX042C4* CAPX048C4* 24 1/2 AMV90905DXA ACV90905DXA AMV91155DXA ACV91155DXA 2-5 CAUX057D4* CAUX060D4* CAPF057D4* CAPF060D4* CAPX057D4* CAPX060D4* CABINET WIDTH FURNACE MODELS 10 Rev. 1 CAUF042C4* CAUF048C4* CAUF057D4* CAPX CHPF CHPX CASED HORIZ. CASED HORIZ. CASED TXV "A" COILS "A" COIL TXV "A" COIL CHPF036B4* CHPX036B4* CHPF048D4* CHPF060D4* CHPX048D4* CHPX060D4* PRODUCT DESIGN Thermostats: The following Amana® brand thermostats are suggested for use with AMV9 & ACV9 Furnace Models: THERMOSTATS Thermostat Man/Auto Programmable Cool Heat Batt. Powered Batt. Bkup 1213406* Man. Or Auto Yes 2 3 No No 1213407 Man. Changeover Yes 2 2 Yes Yes 1213411 Man. Changeover No 2 2 Yes No *1213406 is the recommended model for the AMV9 & ACV9 furnaces when used with a heat pump in a fossil fuel application. It is NOT for use with either the AMV9 or ACV9 as a sole heating source. 1213406 thermstats are 24V powered with battery backup. Filters: Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or CAN/ULCS111 standards. Installing this furnace without filters will void the unit warranty Upflow Filters This furnace has provisions for the installation of return air filters at the side and/or bottom return. The furnace will accommodate the following filter sizes depending on cabinet size: SIDE RETURN Approx. Cabinet Nominal Width Filter Size Flow Area (in.) (in.) (in2) All 16 x 25 x 1 400 BOTTOM RETURN Approx. Cabinet Nominal Width Filter Size Flow Area (in.) (in.) (in2) 17-1/2 14 x 25 x 1 350 21 16 x 25 x 1 400 24-1/2 20 x 25 x 1 500 Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return. UPFLOW COOLING AIRFLOW REQUIREMENT (CFM) 600 800 1000 1200 1400 1600 2000 0453__XA 376* 384 480 576 --- --- --- 0704__XA --- --- 564* 564* 672 768 0905__XA --- --- --- 752* 752* 768 960 1155__XA --- --- --- 940* 940* 940* 960 Input__Airflow Input__Airflow UPFLOW COOLING AIRFLOW REQUIREMENT (CFM) 600 800 1000 1200 1400 1600 2000 0453__XA 376* 384 480 576 --- --- --- 0704__XA --- --- 627* 627* 672 768 --- 0905__XA --- --- --- 836* 836* 836* 960 1155__XA --- --- --- 940* 940* 940* 960 COUNTERFLOW COOLING AIRFLOW REQUIREMENT (CFM) 600 800 1000 1200 1400 1600 2000 0704__XA --- --- 641* 641* 672 768 --- 0905__XA --- --- --- 854* 854* 854* 960 Input Airflow Input Airflow COUNTERFLOW COOLING AIRFLOW REQUIREMENT (CFM) 600 800 1000 1200 1400 1600 2000 0704__XA --- --- 320* 320* 336 384 --- 0905__XA --- --- --- 427* 427* 427* 480 *Minimum filter area dictated by heating airflow requirement. *Minimum filter area dictated by heating airflow requirement. Disposable Minimum Filter Area (in2) Permanent Minimum Filter Area (in2) [Based on a 300 ft/min filter face velocity] [Based on 600 ft/min filter face velocity] 11 Rev. 1 PRODUCT DESIGN Counterflow Filters This furnace has provisions for the installation of return air filters at the counterflow top return. The furnace will accommodate the following filter sizes depending on cabinet size: Counterflow Top Return Return Air Cabinet Width Optional Access Door "A" Min 17 1/2 21 24 1/2 17 1/2 21 24 1/2 17 1/2 21 24 1/2 Filter Area Qty Filter Size Dimension "A" 2 (in) (in) (in ) 600 2 15 X 20 X 1 800 2 20 X 20 X 1 1000 2 25 X 20 X 1 14.2 13.0 11.3 19.7 18.8 17.7 25.0 24.3 23.4 Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return. 12 Rev. 1 FURNACE SPECIFICATIONS MODEL AMV90453BXA AMV90704CXA AMV90905DXA AMV91155DXA Btuh Input (US) High Fire 46,000 69,000 92,000 115,000 Output (US) High Fire 44,300 66,900 88,800 111,100 Btuh Input (US) Low Fire 32,000 48,000 64,000 80,000 Output (US) Low Fire 30,800 46,400 61,700 77,400 96% 95.5% 95.7% 95.8% Rated External Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 .10 - .50 Temperature Rise (°F) 30 - 60 30 - 60 30 - 60 35 - 65 High Stage Pressure Switch Trip Point (" w.c.) -0.75 -0.75 -1.10 -1.10 Low Stage Pressure Switch Trip Point (" w.c.) -0.30 -0.30 -0.50 -0.50 Front Cover Pressure Switch Trip Point (" w.c) -0.10 -0.10 -0.10 -0.10 Blower Wheel (D" x W") 10 x 7 10 x 10 11 x 10 11 x 10 1/2 3/4 1 1 A.F.U.E. Blower Horsepower Blower Speeds Refer to airflow charts on pages 15-19. Max CFM @ 0.5 E.S.P. Power Supply 115-60-1 115-60-1 115-60-1 115-60-1 10.4 12.8 14.6 14.6 15 15 15 15 Transformer (VA) 40 40 40 40 Heat Anticipator (Amps) 0.7 0.7 0.7 0.7 Primary Limit Setting (°F) 145 155 145 160 Auxiliary Limit Setting (°F) 150 190 180 200 Rollout Limit Setting (°F) 170 200 190 200 30 secs. 30 secs. 30 secs. 30 secs. 150 secs. 150 secs. 150 secs. 150 secs. 5 secs. 5 secs. 5 secs. 5 secs. Off Cooling 45 secs. 45 secs. 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. 5 secs. 7 / 11 7 / 11 7 / 11 7 / 11 Manifold Pressure (Natural/Propane) High Stage (" w.c.) 3.5 / 10 3.5 / 10 3.5 /10 3.5 /10 Manifold Pressure (Natural/Propane) Low Stage ("w.c.) 1.9 / 6.0 1.9 / 6.0 1.9 / 6.0 1.9 / 6.0 Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55 Number of Burners 2 3 4 5 Vent Connector Diameter (inches) 2 2 3 3 Combustion Air Connector Diameter (inches) 2 2 3 3 133 157 172 184 Minimum Circuit Ampacity (MCA) Maximum Overcurrent Device Fan Delay On Heating Off Heating * Fan Delay On Cooling Gas Supply Pressure (Natural/Propane) (" w.c.) Shipping Weight (lbs.) * Off Heating - This fan delay timing is adjustable (90, 120, 150 or 180 seconds), 150 seconds as shipped. 1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation. 2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude. 3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output. 4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps. 13 Rev. 1 FURNACE SPECIFICATIONS MODEL ACV90704CXA ACV90905DXA Btuh Input (US) High Fire 69,000 92,000 Output (US) High Fire 65,300 86,500 Btuh Input (US) Low Fire 48,000 64,000 Output (US) Low Fire 45,000 60,100 A.F.U.E. 93.3% 92.7% Rated External Static (" w.c.) .10 - .50 .10 - .50 Temperature Rise (°F) 30 - 60 30 - 60 High Stage Pressure Switch Trip Point (" w.c.) -0.55 -0.55 Low Stage Pressure Switch Trip Point (" w.c.) -0.20 -0.20 Front Cover Pressure Switch Trip Point (" w.c) -0.37 -0.37 10 x 10 11 x 10 3/4 1 Blower Wheel (D" x W") Blower Horsepower Blower Speeds Max CFM @ 0.5 E.S.P. Power Supply Refer to airflow charts on pages 15-19. 115-60-1 115-60-1 12.8 14.6 15 15 Transformer (VA) 40 40 Heat Anticipator (Amps) 0.7 0.7 Primary Limit Setting (°F) 160 170 Auxiliary Limit Setting (°F) 220 180 Rollout Limit Setting (°F) 220 210 30 secs. 30 secs. 150 secs. 150 secs. 5 secs. 5 secs. Off Cooling 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. 7 / 11 7 / 11 Manifold Pressure (Natural/Propane) High Stage (" w.c.) 3.5 / 10 3.5 /10 Manifold Pressure (Natural/Propane) Low Stage ("w.c.) 1.9 / 6.0 1.9 / 6.0 Orifice Size (Natural/Propane) #43 / #55 #43 / #55 Number of Burners 3 4 Vent Connector Diameter (inches) 2 2 Combustion Air Connector Diameter (inches) 2 2 157 172 Minimum Circuit Ampacity (MCA) Maximum Overcurrent Device Fan Delay On Heating Off Heating * Fan Delay On Cooling Gas Supply Pressure (Natural/Propane) (" w.c.) Shipping Weight (lbs.) * Off Heating - This fan delay timing is adjustable (90, 120, 150 or 180 seconds), 150 seconds as shipped. 1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation. 2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude. 3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output. 4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps. 14 Rev. 1 BLOWER PERFORMANCE SPECIFICATIONS AMV9 Heating Speed Charts AMV90453BXA (Rise Range: 30 - 60°F) Heating Speed Tap A B C D AMV90704CXA (Rise Range: 30 - 60°F) Adjust Tap Low Stage CFM at .1" - .5" w.c. ESP High Stage CFM at .1" - .5" w.c. ESP Rise (°F) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 495 550 605 540 600 660 585 650 715 630 700 770 713 792 871 778 864 950 842 936 1030 907 1008 1109 57 51 46 52 47 43 48 43 39 45 40 36 Heating Speed Tap A B C D AMV90905DXA (Rise Range: 30 - 60°F) Heating Speed Tap A B C D Adjust Tap Low Stage CFM at .1" - .5" w.c. ESP High Stage CFM at .1" - .5" w.c. ESP Rise (°F) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 756 840 924 828 920 1012 900 1000 1100 972 1080 1188 1089 1210 1331 1192 1325 1457 1296 1440 1584 1400 1555 1711 56 50 46 51 46 42 47 42 38 43 39 35 AMV91155DXA (Rise Range: 30 - 60°F) Adjust Tap Low Stage CFM at .1" - .5" w.c. ESP High Stage CFM at .1" - .5" w.c. ESP Rise (°F) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 1013 1125 1238 1076 1195 1315 1139 1265 1392 1202 1335 1469 1458 1620 1782 1549 1721 1893 1639 1822 2004 1730 1922 2115 56 50 45 52 47 43 49 44 40 47 42 38 Heating Speed Tap A B C D Adjust Tap Low Stage CFM at .1" - .5" w.c. ESP High Stage CFM at .1" - .5" w.c. ESP Rise (°F) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 1107 1230 1353 1139 1265 1392 1170 1300 1430 1202 1335 1469 1594 1771 1948 1639 1822 2004 1685 1872 2059 1730 1922 2115 63 57 52 62 56 50 60 54 49 58 53 48 1. Units are shipped without filter(s). CFM in chart is without filter(s). 2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 CFM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. * Motor CFM minimum. 15 Rev. 1 BLOWER PERFORMANCE SPECIFICATIONS AMV9 High (Single) Stage Cooling Speed Charts AMV90453BXA Cooling Speed Tap A B C D AMV90704CXA Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 540 600 660 720 800 880 900 1000 1100 1080 1200 1320 Cooling Speed Tap A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 540 600 660 720 800 880 990 1100 1210 1286 1429 1572 AMV90905DXA Cooling Speed Tap A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 720 800 880 990 1100 1210 1260 1400 1540 1620 1800 1980 AMV91155DXA Cooling Speed Tap A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 720 800 880 990 1100 1210 1260 1400 1540 1620 1800 1980 AMV9 Low Stage Cooling Speed Charts AMV90453BXA Cooling Speed Tap A B C D AMV90704CXA Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 380* 390 429 468 520 572 585 650 715 702 780 858 Cooling Speed Tap A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 378* 390 429 468 520 572 644 715 787 836 929 1022 AMV90905DXA Cooling Speed Tap A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 513* 520 572 644 715 787 819 910 1001 1053 1170 1287 AMV91155DXA Cooling Speed Tap A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 514* 520 572 644 715 787 819 910 1001 1053 1170 1287 1. Units are shipped without filter(s). CFM in chart is without filter(s). 2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 CFM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. * Motor CFM minimum. 16 Rev. 1 BLOWER PERFORMANCE SPECIFICATIONS AMV9 Continuous Fan Speed Chart AMV90453BXA Cooling Speed Tap A B C D AMV90704CXA Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 380* 380* 380* 403 448 493 504 560 616 505 672 739 Cooling Speed Tap A B C D AMV90905DXA Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 380* 380* 380* 403 448 493 554 616 678 720 800 880 Cooling Speed Tap A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 513* 513* 513* 554 616 678 706 784 862 907 1008 1109 AMV91155DXA Cooling Speed Tap A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 514* 514* 514* 554 616 678 706 784 862 907 1008 1109 1. Units are shipped without filter(s). CFM in chart is without filter(s). 2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 CFM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. * Motor CFM minimum. 17 Rev. 1 BLOWER PERFORMANCE SPECIFICATIONS ACV9 Heating Speed Charts ACV90905DXA (Rise Range: 30 - 60°F) ACV90704CXA (Rise Range: 30 - 60°F) Heating Speed Tap A B C D Adjust Tap Low Stage CFM at .1" - .5" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 747 830 913 824 915 1007 900 1000 1100 978 1085 1194 High Stage CFM Rise at .1" - .5" w.c. (°F) ESP 1076 1195 1315 1186 1318 1449 1296 1440 1584 1408 1562 1719 Adjust Tap Low Stage CFM at .1" - .5" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 999 1110 1221 1067 1185 1303 1134 1260 1386 1202 1335 1469 Heating Speed Tap 56 50 46 51 46 42 47 42 38 43 39 35 A B C D High Stage CFM Rise at .1" - .5" w.c. (°F) ESP 1439 1598 1758 1536 1706 1876 1633 1814 1996 1730 1922 2115 56 50 46 52 47 43 49 44 40 46 42 38 AMV9/ACV9 Circulator Blower Speed Adjustment Switches 8 7 6 5 Normal 4 3 2 1 * O F F 8 7 6 5 4 O F F 3 2 1 + (Plus) Adjust O O F N F 8 7 6 5 4 3 2 1 - (Minus) Adjust O O N F F Adjust Taps (* indicates factory setting) 8 7 6 5 Cooling Speed Tap A 8 7 6 5 Cooling Speed Tap B 8 7 6 5 Cooling Speed Tap C Cooling Speed Tap D * 8 7 6 5 4 3 2 1 O F F 4 3 2 O F F 1 O O F N F 4 3 2 1 O O N F F 4 3 2 1 O O N N Heating Speed Tap A Heating Speed Tap B Heating Speed Tap C Heating Speed Tap D 8 7 6 5 4 3 2 1 O F F 8 4 3 2 1 O F F 7 6 5 * Note: There is a green LED adjacent to the integrated control module fuse which is used to verify airflow volume. The green CFM LED blinks once for each 100 CFM of airflow. Example: 10 blinks = 1,000 CFM O O F N F 8 7 6 5 4 3 2 1 O O N F F 8 7 6 5 4 3 2 1 O O N N Cooling Speed Taps Heating Speed Taps (* indicates factory setting) (* indicates factory setting) Note: Continuous fan speed will be 56% of high stage cooling speed. Example: 1,000 CFM of cooling speed will be reduced to 560 CFM when fan selector switch is set to on, and no call for cooling. 1. Units are shipped without filter(s). CFM in chart is without filter(s). 2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 CFM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. * Motor CFM minimum. 18 Rev. 1 BLOWER PERFORMANCE SPECIFICATIONS AMV9/ACV9 Ramping Profile 8 7 6 5 4 3 2 1 * Ramping Profile Tap A Ramping Profile Tap B Ramping Profile Tap C Ramping Profile Tap D O F F 8 7 6 O F F 5 4 3 2 1 O O F N F 8 7 6 5 4 3 2 1 O O N F F 8 7 6 5 4 3 2 1 Note: The multi-speed circulator blower also offers several custom ON/OFF ramping profiles. These profiles may be used to enhance cooling performance and increase comfort level. The ramping profiles are selected using DIP switches 5 and 6. Verify profile selection by counting the green CFM LED blinks and timing each step of the ramping profile. O O N N Ramping Profiles (* indicates factory setting) ACV9 Continuous Fan Speed Chart Cooling Speed Tap A B C D ACV90704CXA ACV90905DXA CFM at Cooling CFM at Adjust Adjust .1" - .8" w.c. Speed .1" - .8" w.c. Tap Tap ESP Tap ESP Minus(-) 380* Minus(-) 513* Normal 380* Normal 513* A Plus (+) 380* Plus (+) 513* Minus(-) 403 Minus(-) 554 B Normal 448 Normal 616 Plus (+) 493 Plus (+) 678 Minus(-) 554 Minus(-) 706 C Normal 616 Normal 784 Plus (+) 678 Plus (+) 862 Minus(-) 720 Minus(-) 907 D Normal 800 Normal 1008 Plus (+) 880 Plus (+) 1109 1. Units are shipped without filter(s). CFM in chart is without filter(s). 2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 CFM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. * Motor CFM minimum. 19 Rev. 1 BLOWER PERFORMANCE SPECIFICATIONS ACV9 High (Single) Stage Cooling Speed Charts ACV90704CXA Cooling Speed Tap Adjust Tap Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) A B C D ACV90905DXA Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 720 800 880 990 1100 1210 1260 1400 1540 1620 1800 1980 CFM at Cooling .1" - .8" Speed Tap w.c. ESP 540 600 660 720 800 880 990 1100 1210 1286 1429 1572 A B C D ACV9 Low Stage Cooling Speed Charts ACV90704CXA Cooling Speed Tap A B C D Adjust Tap Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) ACV90905DXA CFM at Cooling .1" - .8" Speed w.c. ESP Tap 378* 390 429 468 520 572 644 715 787 836 929 1022 A B C D Adjust Tap CFM at .1" - .8" w.c. ESP Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) Minus(-) Normal Plus (+) 513* 520 572 644 715 787 819 910 1001 1053 1170 1287 1. Units are shipped without filter(s). CFM in chart is without filter(s). 2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system. 3. For most cooling applications, about 400 CFM per ton is desirable. 4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate. 5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only. 6. * Motor CFM minimum. 20 Rev. 1 WIRING DIAGRAMS BTU OUTPUT vs TEMPERATURE RISE CHART 100 600 CFM 90 700 80 800 TEMPERATURE RISE 900 1000 70 1100 1200 60 1400 1600 50 1800 2000 2200 2400 CFM 40 30 FORMULAS BTU OUTPUT = CFM x 1.08 x RISE BTU OUTPUT RISE = ÷ CFM 1.08 20 21 Rev. 1 10 30 40 50 60 70 80 90 100 OUTPUT BTU/HR x 1000 110 120 130 140 150 BLOWER PERFORMANCE SPECIFICATIONS TO ID BLOWER TWO-STAGE PRESSURE SWITCH ASSEMBLY HIGH FIRE PRESS. SWITCH C NO HI VT 3 C 2 PM 1 RD WH TWO STAGE GAS VALVE YL 1 2 OR 2 CIRCUIT CONNECTOR L BK -1 BR WH-5 DISCONNECT FLAME SENSOR GY GY NO TO 115VAC/ 1Ø /60 HZ POWER SUPPLY WITH OVERCURRENT PROTECTION DEVICE C FRONT COVER PRESSURE SWITCH NO L WARNING: RD BU BU OR 24V HUM. PK LOW FIRE PRESS. SWITCH AUTO RESET PRIMARY LIMIT CONTROL VT RD SWITCH JUNCTION BOX 115kBTU MODELS INDUCTOR COIL 70kBTU,90kBTU, ONLY VT BK 1 GND BURNER COMPARTMENT BLOWER COMPARTMENT DISCONNECT DOOR INDUCED DRAFT BLOWER GN WH 2 N GND DISCONNECT POWER MUST BE PROPERLY BEFORE SERVICING. WIRING TO UNIT POLARIZED AND GROUNDED. CHASSIS GROUND MANUAL RESET ROLLOUT LIMIT CONTROLS (SINGLE CONTROL ON 45 kBTU) 3 WARNING:DISCONNECT PROPERLY POLARIZED SERVICING. WIRING TO UNIT MUST BE AND GROUNDED. POWER BEFORE N C BU 115 VAC/ 1Ø /60 HZ POWER SUPPLY WITH PROTECTION DEVICE OVERCURRENT JUNCTION BOX HOT SURFACE IGNITER GND INDOOR AIR CIRCULATOR BLWR VT GND YL PK BK 10 11 12 7 8 9 4 5 6 BU GY EAC-H IND HI WH RD 2 HUM-N HUM-H HUMIDIFIER GY IGN-H IGN-N OR HOT SURFACE IGNITER FP (3) BU 3 IND-N ID BLWR IND LO BR 1 EAC-N ELECTRONIC AIR CLEANER INTEGRATED CONTROL MODULE INTEGRATED CONTROL MODULE W2 RD TWIN/ DEHUM R W1 G B/C Y YLO O WH FUSE 24 V 3A VT 24 V THERMOSTAT CONNECTIONS BR PK GY 24V HUM. LINE-N LINE-H YL MANUAL RESET AUXILIARY LIMIT CONTROL VT FLAME SENSOR YL GN XFMR-H XFMR-N 115 VAC OR VT T-STAT SELECTOR 2 HEAT OFF DELAY DIP SWITCHES PK 1 2 3 4 WH DIAGNOSTIC LED GY 3 24 VAC 115 VAC 5 BK XFMR HUM LINE PARK COOL EAC HI HEAT LO HEAT TWO-STAGE INTEGRATED CONTROL MODULE OR HOT 40VA TRANSFORMER MANUAL RESET AUXILIARY LIMIT CONTROLS W1 HLO (11) MANUAL RESET ROLLOUT LIMIT CONTROL(S) YLO HL1 (6) W2 Y TO MICRO C WH BK BK BK WH NO MVH (1) 24V HUMIDIFIER BK GND PK HIGH FIRE PRESSURE SWITCH MVC (8) 0 STEADY ON = NORMAL OPERATION 1 1 FLASH = SYSTEM LOCKOUT (RETRIES/RECYCLES EXCEEDED) GND (10) BLOWER COMPARTMENT DOOR SWITCH (OPEN WHEN DOOR OPEN) GND TR (9) 2 FLASHES = LOW FIRE PRESSURE SWITCH STUCK CLOSED 3 3 FLASHES = LOW FIRE PRESSURE SWITCH STUCK OPEN 5 FLASHES = FLAME SENSED WITH GAS VALVE DE-ENERGIZED JUNCTION 7 7 FLASHES = LOW FLAME SENSE SIGNAL TERMINAL 8 8 FLASHES = CHECK IGNITER OR IMPROPER GROUNDING 9 FLASHES = HIGH FIRE PRESSURE SWITCH STUCK OPEN FIELD SPLICE HI VOLTAGE FIELD 4 FLASHES = THERMAL PROTECTIVE DEVICE OPEN CONTINUOUS FLASHES = 115 VOLT AC POWER REVERSED FIELD GND HI VOLTAGE (115V) 4 C EQUIPMENT GND LOW VOLTAGE FIELD 6 9 SWITCH (TEMP.) INTERNAL TO INTEGRATED CONTROL IGNITER SWITCH (PRESS.) PLUG CONNECTION PK PINK NOTES: BR BROWN 1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS. OR ORANGE WH WHITE 2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING. VT VIOLET BU BLUE GN GREEN GY GRAY BK BLACK RD RED C GAS VALVE INTEGRATED CONTROL MODULE LOW VOLTAGE (24V) 2 HI C PS2 (2) GN INDUCTOR COIL 70kBTU,90kBTU, 115kBTU MODELS ONLY COLOR CODES: YL YELLOW PM C 6 5 4 3 2 1 LOW FIRE PRESSURE SWITCH NO MVL(7) WH WH 5 C NO FRONT COVER PRESSURE SWITCH WH CIRCULATOR BLOWER 16 WIRE ECM MTR HARNESS 24V HUM. PS1 (12) G NEUTRAL BK AUTORESET PRIMARYLIMIT CONTROL 24 VAC FUSE 3 A 4 9 CIRCUIT CONNECTOR RD WH TH (5) R 1 24V THERMOSTAT CONNECTIONS BK 5 CIRCUIT CONNNECTOR RD 40 VA TRANSFORMER OVERCURRENT PROT. DEVICE 3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105°C. USE COPPER CONDUCTORS ONLY. 4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES. 22314701 REV.00 Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring. AMV9_____XA (Manufacturing Numbers P1257401-06F), ACV9_____XA (Manufacturing Numbers P1257703-05F) 22 Rev. 1 SCHEMATICS PK TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY, OR DEATH, DISCONNECT THE POWER BEFORE SERVICING. GROUND TO SCROLL HOUSING WH TO ECM BLWR MOTOR BK 9 CIRCUIT CONNECTOR TO MAIN HARNESS PIN 9 PIN 8 PIN 6 PIN 7 WH WH WH OR GY BK BK OR WH BK PIN 5 PIN 4 PIN 2 PIN 3 GY PIN 1 PIN 4 PIN 5 VT GN PIN 1 PIN 2 PIN 3 INDUCTOR COIL (GUVA070,090,115 MODELS ONLY) PK ECM BLOWER MOTOR YL AUXILIARY LIMITS (SIDES OF BLOWER HOUSING) ! WARNING CIRC LINE NEUTRAL EAC CUT FOR DEHUM INTEGRATED CONTROL MODULE XFMR LOAD WH LINE BK HUM W R PARK OFF 3 2 1 US SINGLE ON S1 TSTAT EAC HOT COOL S4 CFM BK Intell-Ignition ON OFF LINE 87 4321 87 4321 S3 XFMR TRANSFORMER HUM TWO HI HEAT C LO HEAT BLOWER ASSEMBLY SCHEMATIC AMV9/ACV9_____XA MODEL FURNACES This schematic is for reference only. Not all wiring is as shown above, refer to the appropriate wiring diagram for the unit being serviced. 23 Rev. 1 ELECTRONIC AIR CLEANER LOW HEAT HIGH HEAT COOL CIRC. NEU PARK EAC EAC NEU INDUCER IND HI IND NEU HUMN HUM K8a R K2 3 AMP AUTOMOTIVE FUSE W8 K3 K1 TH LINE HOT XFMR 24 V.A.C. 120 VAC XFMRN LINE NEU .0005 TR R B/C K8b Q22 K6 Y G Y G W2 W1 W2 W1 1M THERMOSTAT FP IGNN FLAME SENSOR PROBE IGN MV MVL COM GND C IGNITOR PS2 PS1 HLO HLI P M HIGH LIMIT H1 ROLLOUT SWITCH 2 STAGE GAS VALVE AUX LIMIT MVH MATE WITH AMP 1-480708-0 USING SOCKETS 350550-1 1ST STAGE PRESSURE SWITCH 2ND STAGE PRESSURE SWITCH TYPICAL SCHEMATIC AMV9/ACV9_____XA MODEL FURNACES WR 50V61-289 INTEGRATED IGNITION CONTROL This schematic is for reference only. Not all wiring is as shown above. Refer to the appropriate wiring diagram for the unit being serviced. TO AVOID POSSIBLE ELECTRICAL SHOCK, PERSONAL INJURY, OR DEATH, DISCONNECT THE POWER BEFORE SERVICING. K7 IND LO HUMIDIFIER SCHEMATICS ! WARNING 24 Rev. 1 CIRCULATOR BLOWER