Download ACP MXP20 Service manual

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R
Commercial
Service / Training Manual
High Speed Combination Oven
AXP / MXP - 60 Hz
MXP22QT
December 2011
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Important Safety Information
Important Information
Important Notices for Servicers and Consumers
ACP will not be responsible for personal injury or property damage from improper service procedures. Pride and
workmanship go into every product to provide our customers with quality products. It is possible, however, that during
its lifetime a product may require service. Products should be serviced only by a qualified service technician who is
familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing
instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL
APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
!
WARNING
To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid
electrical shock.
To locate an authorized servicer please contact:
ComServ Support Center
Web Site
WWW.ACPSOLUTIONS.COM
.......................
Telephone Number
1-866-426-2621 or 319-368-8195
E-Mail: [email protected]
Recognize Safety Symbols, Words, and Labels
!
DANGER
DANGER— Immediate hazards which WILL result in severe personal injury or death.
!
WARNING
WARNING— Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION— Hazards or unsafe practices which COULD result in minor personal injury, product or property
damage.
Important Safety Information
!
WARNING
Read the following information to avoid possible exposure to microwave radiation:
The basic design of the Microwave Oven makes it an inherently safe device to both use and service.
However, there are some precautions which should be followed when servicing the microwave to maintain this
safety. These are as follows:
1. Always operate the unit from an adequately
grounded outlet. Do not operate on a two-wire
extension cord.
8. Do not for any reason defeat the interlock
switches there is not valid reason for this action
at any time; nor will it be condoned by ACP.
2. Before servicing the unit (if unit is operable) perform
the microwave leakage test.
9. IMPORTANT: Before returning a unit to a
customer, be sure to check for proper switch
interlock action.
3. The oven should never be operated if the door does
not fit properly against the seal, the hinges or hinge
bearings are damaged or broken; the choke is
damaged, (pieces missing, etc.); or any other
visible damage can be noted. Check the choke
area to ensure that this area is clean and free of all
foreign matter.
4. If the oven operates with the door open and
produces microwave energy, take the following
steps:
A. Tell the user not to operate the oven.
B. Contact ACP ComServ immediately.
5. Always have the oven disconnected when the outer
case is removed except when making the "live"
tests called for in the Service Manual. Do not
reach into the equipment area while the unit is
energized. Make all connections for the test and
check them for tightness before plugging the cord
into the outlet.
6. Always ground the capacitors on the magnetron
filter box with an insulated-handle screwdriver
before working in the high voltage area of the
equipment compartment. Some types of failures
will leave a charge in these capacitors and the
discharge could cause a reflex action which could
make you injure yourself.
7. Always remember that in the area of the
transformer there is HIGH VOLTAGE. When the
unit is operating keep this area clear and free of
anything which could possibly cause an arc or
ground, etc.
10. The Microwave Oven should never be
operated with any components removed and/or
bypassed or when any of the safety interlocks are
found to be defective, or when any of the seal
surfaces are defective, missing, or damaged.
11. All microwave ovens meet all requirements
of the radiation control for Health and Safety Act of
1968. Due to measurement uncertainties, the
maximum leakage for the field will be 4mw/cm2.
12. To ensure that the unit does not emit excessive
microwave leakage and to meet the Department
of Health and Human Services guidelines, check
the oven for microwave leakage using a microwave
oven leakage meter that complies with US
Government CDRH / FDA / DHHS requirements
and or any other local government requirements.
The maximum leakage level allowed by ACP
2
is 4mw/cm .
13. If servicer encounters an emission reading over
4mw/cm 2, the servicer is to cease repair and
contact the ACP ComServ Department
immediately for further direction. ACP
will contact the proper Government
Agency upon verification of the test results.
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AXP20 / MXP20, AXP22 / MXP22
60 Hz Specifications
Installation
· Unpacking the oven
· Oven Clearances
Power Specification
· Input
· Output
· Consumption
Dimensions
· Weight
STEP 1 - Unpack Oven
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Power Source
Voltage AC
Amperage (Single Unit)
Frequency
Single Phase, 3 wire grounded
Receptacle
Plug
Power Output – Microwave
Nominal microwave energy (IEC705)
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Operating Frequency
Power Consumption
Microwave only
Convection fan
Radiant heater
Convection heater
Combination
Dimensions
Cabinet (in / cm)
Width
Height
Depth (includes bracket on back)
Oven Interior (in / cm) – useable space
Width
Height
Depth
Weight (lbs. / kg)
Uncrated
Crated
208/230 VAC
30 A
60 Hz
X
6-30R
6-30P
2200 Watts
22°F / 12°C
2450 MHz
5700 Watts
4200 Watts
425 Watts / 6200 RPM
3000 Watts
2000 Watts
5300Watts
25”
20 .25”
25.625”
63.5 cm
51 cm
65 cm
16.0”
7.75”
15.0”
41 cm
20 cm
38 cm
150 lbs.
175 lbs.
68 kg
79 kg
3
AXP20 / MXP20, AXP20/ MXP22
60 Hz Quick Start
Reference Guide
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TOUCH SCREEN
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ASSIGNED NAME
Mozz Ch St
SPACE
CLEAR
BACK
SAVE
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$;30;3
High Speed Commercial Combination Oven
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Option #
1
Setting Name
Digit Entry
2
Menu Setting
3
Manual Lock
4
Program Lock
5
Door Open
6
Keybeep
7
Keybeep Volume
8
End of Cycle Beep
9
Keyboard Window
10
Preheat Warnings
11
Temperature Scale
12
Clean Filter
Options
Single digit entry
Double digit entry
1 Level
2 Levels
3 Levels
Manual cooking allowed
Manual cooking not allowed
Changes to programs allowed
Password needed
Opening door resets timer
Opening door pauses cook cycle
Off
On
Low
Medium
High
Continuous until door is opened
Three beeps once
Three beeps repeating
Off
30 Seconds
60 Seconds
120 Seconds
Off
Warn if oven not at temp
Temperatures are displayed in ºF for 60 Hz models
CLEAN FILTER
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Temperatures are displayed in ºC for 50 Hz models
13
Auto Menu
14
Magnetron Control
15
Microwave Only Mode
16
Manual Program Save
17
Automatic Shut Off
18
Data Transfer
19
Preheat Temperature*
* Option 19 not on all models
Off
Displays every 7 days
Displays every 30 days
Displays every 90 days
From Preheat, go to Ready
From Preheat, go to Menu
No individual tube programming
Individual Tube Programming
No microwave only mode
Allow microwave only mode
Do not save after manual cook
Save after manual cook
2 Hours
4 Hours
8 Hours
Disable
Begin Transfer: Card to Oven
Begin Transfer: Oven to Card
Enter Temperature in 5° increments
200°F (95°C) - 520°F (270°C)
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$;30;3
To program the oven using the EZCard:
Oven must be in Standby mode (Preheat must be OFF)
1. Open protective cover from bottom of keypad.
2. Insert the EZCard into the slot located below the vertical keypad.
Note: The EZCard can be inserted forwards or backwards.
3. From Standby, press and hold the “2” pad to go to “User Options”.
4. Go to Option #18 by pressing “Prev Option” on the screen or repeatedly pressing “Next Option”
5. Select the desired operation by highlighting “Transfer card to oven” or “Transfer oven to card” with the
knob.
6. Press the “Start” pad to begin the transfer (The screen will indicate transferring and indicate done
when transfer
is complete.)
7. Press the SAVE pad to complete the process.
Note: You can exit from programing the oven by pressing “off” keypad.
8. Remove EZCard and close the protective cover.
Standby Mode
USER OPTIONS
NEXT
OPTION
PREV
OPTION
CANCEL
SAVE
User Options
Previous Options
Press and Hold 2
Protective Cover
USER OPTIONS
Press Start
USER OPTIONS
NEXT
OPTION
PREV
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NEXT
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PREV
OPTION
CANCEL
SAVE
CANCEL
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Press Save
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AXP20 / MXP20, AXP22 / MXP22
60 Hz Oven Construction
OVEN CONSTRUCTION
PANELS (TOP & SIDE)
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Torx (T-15)
Left Outer
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HV Transformers
Magnetrons
Fuses
Sensor
Triac’s
Magnetron TCO’s
Capacitor / Diodes
Convection Heater Element
Small Fuses
F2,F3,F4 (12 amp)
High Voltage Transformers
Temp Sensor
(RTD Convection)
F2 - Convection Motor
F3 - Magnetron # 1
F4 - Magnetron # 2
Switch
(Primary)
Capacitor
Diode
(Right Side)
Triac (TR1)
(Magnetron # 1)
Triac (TR2)
(Magnetron # 2)
Triac (TR3)
(Convection Heater)
Magnetron # 1
Large Fuses
F1,F5,F6 (25 amp)
Magnetron TCO’s
Magnetron # 2
Capacitor
Diode
(Left Side)
*F1 - Main Fuse
F5 - Convection Heater
F6 - Radiant Heater
*Note: If Main Fuse (F1) is blown
replace Relay Monitor
Board and Power Relay.
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Circuit Boards
Power Relay
Limiter
Triac
Thermocouple (RTD)
Temp Sensor (RTD)
Cooling Fans
Convection Motor
Catalytic Converter
(Located inside plenum)
Convection
Motor
Main Board
*Relay Monitor
Board
*Power Relay
Snubber
Power Supply Board
Temp Sensor
(RTD Radiant)
Thermocouple (RTD)
(24 VDC)
Limiter
Triac
(TR4) -Radiant
Heater
*Note: If Main Fuse (F1) is blown
replace Relay Monitor Board
and Power Relay.
Cooling Fans
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AXP20 / MXP20 CONTROL PANEL ASSEMBLY
Control Holder
Display Board
Touch Screen Display *
Knob Collar
Knob
Filter
Board
Touch Panel Assembly
Bezel
Data Key Board
Data Key Board Holder
Data Key Plug
* Caution: Do not handle touch screen display
by the sides. This may damage the display
circuitry. Handle using the corners.
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AXP22 / MXP22 CONTROL PANEL ASSEMBLY
Eschutcheon
Touch Panel Assembly
VFD Board
Display Board
USB Board
USB Port Plug
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Antenna Motor
Cam
Gear Assembly
Antenna
Rivet, Plastic
Radiant Heater
Multi-Wave Spring Washer
Flat Washer
Lock Nut
Note: Requires 15/16” (26mm)
Deep Socket
See Detail Below
*Note: Plastic Rivet
cannot be reused.
Antenna Motor
Cam
Rivet, *Plastic
Gear Assembly
Alignment Arrows
Antenna
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AXP20 / MXP20, AXP22 / MXP22
60 Hz Interlock Switch Service
,QWHUORFN6ZLWFK6HUYLFH
Oven Switch Replacement &
Interlock Switch Adjustment
Switch Adjustment
Lever
Attach Ohm-Meter to
Wire Harness Connectors
Adjustment
Figure 1
Mounting Screw
Switch Test:
When the door is opened or closed, the left door hinge activates the secondary / monitor switches.
1. Connect an ohm-meter to wire harness (as shown in figure 1, to verify switch activation).
Note: The switch assembly should activate when the door gap is approximately 1/4 inch (6mm).
Switch Adjustment:
1. Loosen mounting screws.
2. Slide adjustment lever for proper switch activation.
3. Tighten mounting screws.
4. Preheat oven to set temperature and verify switch adjustment settings and function.
Note: To ensure proper switch adjustment, the switch mounting MUST be tightened after each adjustment
prior to testing the door alignment.
Replacement
Removal:
1. Remove switch assembly
mounting screw.
2. Push switch assembly 1/2 inch (13mm)
towards back of oven.
3. Twist mounting leg towards
oven cavity to release mounting tab.
4. Push assembly towards back of oven
to remove.
Note: New replacement switch assembly
has been adjusted at the factory, no adjustment
should be necessary.
Mounting Leg
Mounting Screw
6
AXP20 / MXP20, AXP22 / MXP22
60 Hz Oven Performance Test
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PREHEAT MENU
USING OVEN AS A MICROWAVE OVEN
This option is only available if the oven cavity temperature is less than 200°F.
When user option MICROWAVE ONLY is set as a default, the MICROWAVE
ONLY button appears on the PREHEAT MENU.
See page 11 for Oven Performance Test procedure.
To run Performance Test using microwave only follow these steps:
1. Place filled (1000 ml) test bowl in oven.
2. Press MICROWAVE ONLY button.
3. Press manual cook.
4. Press Pad 3 twice for 33 seconds.
5. Press Start.
6. Oven will beep, remove test bowl from oven.
7. Press OFF to return to PREHEAT MENU.
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All Amana and Menumaster microwave oven power outputs are rated using the IEC705
standards. Using the IEC705 test method requires precision measurements and equipment that
is not practical to be performed in the field. Using the test shown below will indicate if the oven
performance is satisfactory.
Test equipment required:
x
x
1000 ml test container and thermometer (ACP Power Test Bowl part # 12018801).
Digital watch / watch with a second hand for use on ovens with electromechanical timers.
Important Notes:
x
x
x
Low line voltage will cause low temperature rise / power output.
Ovens must be on a dedicated circuit, properly grounded, and polarized. Other equipment on the same
circuit may cause a low temperature rise / power output.
This test and results are not a true IEC705 test procedures and are only intended to provide servicers with
an easy means of determining if the microwave oven cooking output is correct.
Procedure
1. Fill the test container to the 1000 ml line with cool tap water.
NOTE:
Water temperature should be approximately 60qF / 16qC
2. Using the thermometer, stir water for five to ten seconds; measure, and record the temperature (T1).
3. Place test container of water in the center of oven cavity and close door.
4. Heat the water for a 33-second full power cycle.
NOTE:
Use a digital watch or a watch with a second hand for ovens with electromechanical timers.
5. At end of the cycle, remove test container. Using the thermometer, stir water for five to ten seconds and record
temperature (T2).
6. Subtract the starting water temperature (T1), from the ending water temperature (T2) to obtain the temperature
rise (¨T).
7. If the temperature rise (¨T) meets or exceeds the minimum, the test is complete. If the temperature rise (¨T)
fails to meet the minimum temperature rise, test the line voltage to verify it is correct. Then repeat steps 1-6
making sure to change the water. If the temperature rise (¨T) fails to meet the minimum temperature rise again
the oven will require service.
Minimum Temperature Rise at Thirty -Three (33) Seconds Run Time
¨T
(°F)
Cooking
Power Output
10..................1000
11..................1100
12..................1200
14..................1400
17..................1700
18..................1800
19..................1900
¨T
(°F)
Cooking
Power Output
20 .................2000
21 .................2100
22 .................2200
24 .................2400
25 .................2500
27 .................2700
30 .................3000
¨T
(°C)
Cooking
Power Output
5 ...............1000
5.5 .............1100
6.5 .............1200
7.5 .............1400
9.5 .............1700
10 ..............1800
10.5 ...........1900
¨T
(°C)
Cooking
Power Output
11 ............2000
11.5 .........2100
12 ............2200
13 ............2400
13.5 .........2500
15 ............2700
16.5 .........3000
7
AXP20 / MXP20, AXP22 / MXP22
60 Hz Component Testing
Procedures
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
Illustration
Component
Thermal cutout
Test
Disconnect all wires from TCO.
Measure resistance across terminals.
Control TCO .............................................
Magnetron TCO .......................................
Diode
Discharge Capacitor
Remove diode lead from capacitor and
connect ohmmeter.
Reverse leads for second test.
Triac
Measure resistance from:
MT1 to MT2..............................................
MT1 to Gate .............................................
MT2
MT1
Disconnect wires to triac.
GA TE
Triac 1 (top) is for front element
Triac 2 (middle) is for rear element
Capacitor
Snubber assembly
Magnetron
MT2 to Gate .............................................
All terminals to ground .............................
Measure voltage from:
MT1 to Gate
Results
Closed at 235qF (113qC) and open at
150qF (66qC)
Open at 300qF (149qC) and closed at
257qF (125qC)
Infinite resistance should be measured
in one direction and 50K: or more in
the opposite direction.
NOTE: Ohmmeter must contain a
battery of 6 volts minimum.
Caution - Do not operate oven with
wire to terminal MT2 removed.
Infinite
Approximately 15 :, then reverse
meter leads 30 :
Infinite
Infinite
0.8 VAC when energized. If no
voltage, check H.V. board and wiring.
Discharge Capacitor
Remove wires from capacitor terminals and
connect ohmmeter, set on highest
resistance scale to terminals.
Between Terminals: Meter should
momentarily deflect towards zero then
return to over 5 M:. If no deflection
occurs, or if continuous deflection
occurs, replace capacitor.
Also check between each terminal and
capacitor case..............................................
Disconnect wires to snubber.
Terminal to Case: Infinite resistance
Measure resistance across terminals..........
Infinite
Discharge Capacitor
Between Terminals: Less than 1 :
Remove wires from magnetron and
connect ohmmeter to terminals. Also check
between each terminal and ground.
Each terminal to ground measures
Infinite resistance.
Note: This test is not conclusive. If
oven does not heat and all other
components test good replace the
magnetron and retest.
Measure voltage at motor
Approximately 24 vdc at incoming leads
Cooling blower
motor
Stirrer motor
Remove all wires from terminals.
Measure resistance from:
Terminal to terminal.....................................
Interlock, primary
Approximately 29K :
Remove violet and orange from terminals.
Measure resistance from:
NO to Common (Door Open)......................
NO to Common (Door Closed)....................
Infinite
Continuity
!
WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor
before servicing, unless testing requires power.
Illustration
Component
Transformer
Test
Discharge Capacitor
Remove all wires from terminals.
Measure resistance from:
230 to COM..................................................
208 to COM..................................................
230 to Ground ..............................................
208 to Ground ..............................................
Terminal 5 to 6 .............................................
Terminal 4 to Ground...................................
Convection blower
motor
Perform service test on low and high speed
to verify operation. Service test procedure
is located in Service Test section.
Convection heating
element
Disconnect wires from terminals.
Cavity heating
element
Thermocouple
(RTD)
(Convection Heater)
Temp Sensor
(Cavity Heater)
Temp Sensor
Relay
0
1
This relay contains a
diode in the coil
circuit.
2 4 6 8
Measure resistance across heating
element.
Element
2000 W .......................
Disconnect wires from terminals.
Results
Less than 1 :
Less than 1 :
Infinite
Infinite
Less than 1 :
Approximately 46 :
Approximately 19 - 22 :
Measure resistance across heating
element.
Element
3000 W .........................
Temperature
Approximately 14 :
Resistance
32qF .............................................................
1000 :
350qF ...........................................................
1654 :
Measure resistance from:
Terminal 0 to terminal 1 (coil) ............
0
Approximately 6 to 7 M :
Terminal 0 - 1 Line Voltage
1
Terminal 2 - 6 Line Voltage
2
4
6
8
Terminal 4 - 8 Line Voltage
NOTE: Analog meter is recommended
for measurement.
NOTE: If using a digital meter it must
contain a battery of 6 volts minimum.
Wire harness
High voltage board
to display module
harness
Test continuity of wires .............................
Input voltage Orange J1-1 to Red J1-3................
Power supply board
24 Volt
J2
J1
Red J2-1 to White J2-6 Power Supply Board
Indicates continuity
Line Voltage
Approximately 24 vdc
GND
TERMINAL DESIGNATION STICKER
10
Line Voltage
Yellow 6 to Yellow 7 ........................................
Approximately 24 vdc
5
Orange 9 to Red 10.........................................
9
4
8
Limiter, Electronic
3
7
2
6
1
8
AXP20 / MXP20 60 Hz
Service Test
6HUYLFH7HVW$;30;3
Access to Service Mode
Screen
While at the Main Screen, press the
following sequence on the keypad:
NOTE: The “MICROWAVE ONLY” button
may or may not be present.
1. Press OFF pad until PRESS TO
PREHEAT appears.
2. Press Hidden Pad.
3. Press pads 1 - 3 - 5 - 7 - 9
The display indicates SERVICE MODE.
Hidden Pad
Oven Information
Screen
1
This screen is Oven Information
showing the versions of software in the
control boards and information about door
cycles and tube hours.
1.0
.64
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
CLEAR INFO: Press this pad to reset the
Door Cycles and Tube Hours back to zero.
EXIT: Press this pad to return to the ovens
Main Menu
6HUYLFH7HVW$;30;3
2
Manual Operation of Magnetrons #1 & #2
Screen
This screen will allow operation of
Magnetron #1 and #2 together and show the
number of amps being drawn.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the magnetrons on and off.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, each
mag’s amp draw should be 5 – 12 amps.
Manual Operation of Magnetron #1
Screen
This screen will allow operation of
Magnetron #1 and show the number of
amps being drawn.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the magnetron on and off.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, the amp
draw should be 5 – 12 amps.
3
6HUYLFH7HVW$;30;3
Manual Operation of Magnetron #2
Screen
This screen will allow operation of
Magnetron #2 and show the number of
amps being drawn.
4
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the magnetron on and off.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, the amp
draw should be 5 – 12 amps.
Convection Heater
Screen
5
This screen will allow operation of the
convection heater and show the number of
amps being drawn.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the heater on and off.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, the amp
draw should be 5 – 12 amps.
6HUYLFH7HVW$;30;3
Radiant Heater
Screen
6
This screen will allow operation of the
radiant heater and show the number of
amps being drawn.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the heater on and off.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, the amp
draw should be 10 – 16 amps.
Convection Fan – Low Speed
Screen
0
7
This screen will allow operation of the
convection fan at a low speed and show the
number of amps being drawn.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the convection fan on and off at a
low speed.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, the amp
draw is too low to read.
6HUYLFH7HVW$;30;3
Convection Fan – High Speed
Screen
8
This screen will allow operation of the
convection fan at a high speed and show the
number of amps being drawn.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the convection fan on and off at a
high speed.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, the amp
draw should be 0.6 – 2.6 amps.
(It may not read amps)
Cooling Fan
Screen
9
This screen will allow operation of the
cooling fan show the number of amps being
drawn.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the cooling fan on and off.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, the amp
draw should be 0.9 – 2.5 amps.
(It may not read amps)
6HUYLFH7HVW$;30;3
Antenna Motor
Screen
10
This screen will allow operation of the
antenna motor show the number of amps
being drawn.
0
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
TURN ON: This pad will toggle between
turning the antenna motor on and off.
CANCEL: Press this pad to return to the
Main Menu
RANGE: Under normal operation, the amp
draw may be to low to read.
RTD Status
Screen
11
This screen will show the temperatures
being reported to the RTD’s in the oven.
The maximum temps seen by the controller
are also recorded for diagnostic purposes.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
CANCEL: Press this pad to return to the
Main Menu
CLEAR INFO: Press this pad to reset the
Maximum RTD temps to zero.
6HUYLFH7HVW$;30;3
Memory / Network Status
Screen
12
This screen will show which memory
chips are present and if the oven is hooked
up to an external network.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
CANCEL: Press this pad to return to the
Main Menu
Error List
Screen
13
This screen will show a description of
the types of errors that can occur.
NEXT TEST: Press this pad to go to the
next Service Mode Test
PREV TEST: Press this pad to go to the
previous Service Mode Test
CANCEL: Press this pad to return to the
Main Menu
6HUYLFH7HVW$;30;3
Error History
Screen
14
This screen will show the previous error
codes that have occurred in the oven.
NEXT TEST: Press this pad to go to the
next Service Mode Test
G2
PREV TEST: Press this pad to go to the
previous Service Mode Test
C0
H1
B0
SCROLL: This pad will advance through
the history of the error codes. (1-10)
CANCEL: Press this pad to return to the
Main Menu
Note: To clear codes: Press and hold Pad 1
until Code(s) disappear.
Voltage Switching
Screen
15
This screen will show the line voltage
detected by the oven.
NEXT TEST: Press this pad to go to the
next Service Mode Test
208
PREV TEST: Press this pad to go to the
previous Service Mode Test
CANCEL: Press this pad to return to the
Main Menu
9
AXP20 / MXP20 60 Hz
Troubleshooting
7URXEOHVKRRWLQJ$;30;3
POWER UP CONDITION
See component test procedures section
for testing procedures and results.
PLUG OVEN IN
1. No Line Voltage
2. Inoperative Power Cord
3. Inoperative Fuse
4. Inoperative Filter Board
5. Inoperative Touch Screen
6. Inoperative Main Control Board
7. Inoperative Display Board
8. Inoperative -24 Volt Power Supply Board
9. Broken or Loose Wire Connection
(NORMAL DISPLAY)
PREHEAT TEMP = 520 F
PRESS TO
PREHEAT
No
CHANGE
TEMP
PROGRAM
Yes
Error Code
Appears
1. Refer To Display
Diagnostics
2. Clear Error History
After Oven is Repaired
No
(NORMAL DISPLAY)
PREHEAT TEMP = 520 F
PRESS TO
PREHEAT
Go to PREHEAT Condition
PROGRAM
CHANGE
TEMP
7URXEOHVKRRWLQJ$;30;3
PREHEAT CONDITION
Touch
PRESS TO PREHEAT
On Touch Screen
or
Push Knob In
Yes
(NORMAL DISPLAY)
OVEN
PREHEATING
See component test procedures section
for testing procedures and results.
PREHEAT TEMP = 520 F
No
Indicates Rising Temperature
PROGRAM
Inoperative Display Board
Inoperative Touch Screen
CHANGE
TEMP
See component test procedures section
for testing procedures and results.
OVEN REACHES
TEMPERATURE
No
Indicates Temperature Reached
Yes
(NORMAL DISPLAY)
(NORMAL DISPLAY)
MENU
READY
1
2
3
4
5
6
MENU
CHANGE
TEMP
BACK
MANUAL
COOK
PROGRAM
MANUAL
COOK
PREHEAT TEMP = 520 F
1.
2.
3.
4.
5.
6.
Inoperative Thermocouple
Inoperative Radiant Heater
Inoperative Convection Heater
Inoperative Temp Sensor (RTD Radiant)
Inoperative Main Board
Broken or Loose Wire
7URXEOHVKRRWLQJ$;30;3
MICROWAVE CONDITION
SERVICE TEST
1. Press Off Pad Repeatedly
Until Press to Preheat Appears
2. Press Hidden Pad
3. Press Pads 1-3-5-7-9
Yes
(NORMAL DISPLAY)
SE
S
SERVICE
ERVI
VIC
CE MO
MOD
MODE
DE
OVEN
O
VEN INFO
INFORMAT
INFORMATION
RMATION
ION
DISPLAY VERS
DISPLAY
VERSION:
ION: 0.3
0.39
9
MAIN VER
VER:: 0.46
0.46 EE
EE 0.3
0.3
DOOR CYC
CYCLES
LES 20,156
20,156
TUBE HRS:
HRS: 2156
2156 EE
EE 255
255
NEXT
TEST
PREV
TEST
EXIT
CLEAR
CLEAR
INFO
Hidden Pad
See component test procedures section
for testing procedures and results.
No
Inoperative Touch Panel
Inoperative Touch Screen
PRESS NEXT TEST
(NORMAL DISPLAY)
SERVICE
SER
SE
RVI
VIC
CE MODE
MOD
MO
DE
No
See component test procedures section
for testing procedures and results.
MAGNETRO
MAGN
ETRONS
NS #1
#1 & #2
MAGNETRONS
Inoperative Touch Screen
MAGNETRO
MAGN
ETRON
N #1:
#1: 0 AMPS
MAGNETRON
MAGNETRO
MAGN
ETRON
N #2:
#2: 0 AMPS
MAGNETRON
ACCEPTABLE
ACCEPTAB
ACCE
PTABLE
LE RANGE:
RANGE::
RANGE
NEXT
TEST
PREV
TEST
CANCEL
CANC
EL
TURN
ON
See component test procedures section
for testing procedures and results.
No
Inoperative Main Board
Yes
PRESS TURN ON
See component test procedures section
for testing procedures and results.
COOLING FANS
TURNS ON
No
MAGNETRON #1: 5-12 AMPS
Yes
MAGNETRON #2: 5-12 AMPS
Yes
1. Inoperative Power Relay
2. Inoperative Primary Switch
3. Inoperative Secondary Switch
4. Fuse (F3)
5. Fuse (F4)
6. Inoperative Triac (TR1, TR2)
7. Inoperative Main Board
8. Inoperative Capacitor
9. Inoperative Diode
10. Inoperative H.V. Transformer
7URXEOHVKRRWLQJ$;30;3
OPERATIONAL CODES
During oven operation the display may indicate one of the following:
1. When you press the pad/ knob to preheat the oven the display indicates.
2. During cooking, the oven display indicates.
CALL SERVICE
CODE G0
1. Unplug / plug oven in
2. If code continues to appear
replace Electronic Limiter.
3. If code continues to appear
after replacing Electronic
Limiter replace Thermocouple.
Note: When replacing thermocouple
position the thermocouple in the same
position in the cabinet as the original
thermocouple.
1. After food is placed in the oven the door is closed the display indicates.
DOOR
See component test procedures section
for testing procedures and results.
OPEN
1. Inoperative Monitor Switch
2. Interlock Switch Assembly out of adjustment
3. Broken or loose wire connection
1. After food is placed in the oven the door is closed the display indicates.
CLOSE DOOR
PLACE FOOD
IN OVEN
See component test procedures section
for testing procedures and results.
1. Interlock Switch Assembly out of adjustment
2. Inoperable Monitor Switch
3. Broken or loose wire connection
7URXEOHVKRRWLQJ$;30;3
OPERATIONAL CODES
1. At the end of a cook cycle and the food is removed and the door is closed the display indicates.
2. When a pad is pressed the display indicates.
OVEN NOT AT
PREHEAT
Change Option Code #10 to OFF
TEMPERATURE
1. Normal do not service the oven for this.
Option #12 This is activated at the factory.
CLEAN
It will appear every 7 days.
Note: Customer can change this option
as desired. See Quick Start Reference
Guide section.
FILTER
See component test procedures section
for testing procedures and results.
1. Door not fully closed.
2. Inoperative Power Relay.
3. Inoperative Primary Interlock Switch.
4. Inoperative Secondary Interlock Switch.
5. Secondary Interlock Switch out of Adjustment.
6. Broken or Loose Wire Connection.
7. Inoperative HV System (Magnetron).
CHECK DOOR
RESTART
PROGRAM
1. Unplug the oven and remove right side panel.
2. Disconnect the data key board connector
from the display board (Figure 1).
3. Plug the oven in (See Caution below).
4. Carefully reinstall data keyboard connector
onto the display board.
5. Press and hold Pad 2 ( The display will
indicate user options).
6. Press Save pad.
Note: If chassis memory error returns replace
data keyboard.
CHASSIS
MEMORY
ERROR
CAUT IO N
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10
AXP20 / MXP20 60 Hz
Display Diagnostics
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11
AXP22 / MXP22 60 Hz
Service Test
6HUYLFH7HVW$;30;3
Access to Service Mode
Screen
Off Pad
While in the OFF mode, press the
following sequence on the keypad:
1. Press OFF pad until
Icon appears.
2. Press Hidden Pad.
3. Press pads 1 - 3 - 5 - 7 - 9
The display indicates SERVICE MODE.
1
2
.’-#
abc
def
4
5
6
ghi
jkl
mno
7
8
9
pqrs
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3
0
&/
Hidden Pad
Oven Information
Screen
S
SERVICE
ERVICE M
MODE
ODE
0
1
01
OVE
O
OVEN
VEN
N IN
INFO
INFORMATION
FORM
RMAT
ATIO
ION
N
DISPLAY
DI
DISP
SPLA
LAY
Y VERSION:
VERS
VE
RSIO
ION:
N: 1
11
1
VER:
MAIN
MA
IN V
VER
ER:: 73
EE 3
DOOR
DO
OR C
CYC
YCLE
LES
S 1149
1149
CYCLES
HRS:
TUBE
TU
BE H
HRS
RS:: 21
2156
56
1
This screen is Oven Information
showing the versions of software in the
control boards and information about door
cycles
cycl and tube hours.
Press this pad to go to the
next Servi
Service Mode Test
Press this pad to go to the
previous Service Mode Test
Press 0 pad for 5 seconds to reset the
Door Cycles and Tube Hours back to zero.
Press this pad repeatedly
to exit Service Mode.
6HUYLFH7HVW$;30;3
Manual Operation of Magnetrons #1
Screen
This screen will allow operation of
Magnetron #1 and show the
number of amps being drawn.
S
SERVICE
ERVICE M
MODE
ODE
2
02
0
2
Magnetron
Magn
Ma
gnet
etro
ron
n1
9 AM
AMPS
PS
Press this pad to go to the
next Service Mode Test
Press this pad to go to the
previous Service Mode Test
This pad will turn the magnetron on.
This pad will turn the magnetron off.
Press this pad repeatedly
to exit Service Mode
RANGE: Under normal operation, each
mag’s amp draw should be 5 – 12 amps.
Manual Operation of Magnetron #2
Screen
This screen will allow operation of
Magnetron #2 and show the number of
amps being drawn.
S
SERVICE
ERVICE M
MODE
ODE
03
0
3
Magnetron
Magn
Ma
gnet
etro
ron
n2
Press this pad to go to the
next Service Mode Test
9 AMPS
AMPS
Press this pad to go to the
previous Service Mode Test
This pad will turn the magnetron on.
This pad will turn the magnetron off.
Press this pad repeatedly
to exit Service Mode.
RANGE: Under normal operation, each
mag’s amp draw should be 5 – 12 amps.
3
6HUYLFH7HVW$;30;3
Convection Heater
Screen
SER
SE
SERVICE
RVI
VIC
CE MO
MOD
MODE
DE
04
04
ConvectionHeater
Conv
Co
nvec
ecti
tion
onHe
Heat
ater
er
5
This screen will allow operation of the
convection heater and show the number of
amps being drawn.
Press this pad to go to the
next Service Mode Test
8 AMPS
AMPS
Press this pad to go to the
previous Service Mode Test
This pad will turn the heater on.
This pad will turn the heater off.
Press this pad repeatedly
to exit Service Mode.
RANGE: Under normal operation, the
amp draw should be 5 – 12 amps.
Radiant Heater
Screen
SER
SE
SERVICE
RVI
VIC
CE MO
MOD
MODE
DE
05
0
5
Radiant
Radi
Ra
dian
antt He
Heat
Heater
ater
er
6
This screen will allow operation of the
radiant heater and show the number of
amps being drawn.
Press this pad to go to the
next Service Mode Test
11 AMPS
AMP
A
MPS
S
Press this pad to go to the
previous Service Mode Test
This pad will turn the heater on.
This pad will turn the heater off.
Press this pad repeatedly
to exit Service Mode.
RANGE: Under normal operation, the
amp draw should be 10 – 16 amps.
6HUYLFH7HVW$;30;3
Convection Fan – Low Speed
Screen
SER
SE
SERVICE
RVI
VIC
CE MO
MOD
MODE
DE
7
This screen will allow operation of the
convection fan at a low speed and show the
number of amps being drawn.
06
0
6
Convection
Conv
Co
nvec
ecti
tion
on F
Fan
an
Low
Lo
w
0.0
0.0 AMPS
AMPS
Press this pad to go to the
next Service Mode Test
Press this pad to go to the
previous Service Mode Test
This pad will turn the fan on low speed.
This pad will turn the fan off.
Press this pad repeatedly
to exit Service Mode
RANGE: Under normal operation, the
amp draw is too low to read.
Convection Fan – High Speed
Screen
SER
SE
SERVICE
RVI
VIC
CE MO
MOD
MODE
DE
8
This screen will allow operation of the
convection fan at a high speed and show the
number of amps being drawn.
07
0
7
Convection
Conv
Co
nvec
ecti
tion
on F
Fan
an
High
Hi
gh
0.0 AM
0.0
AMPS
PS
Press this pad to go to the
next Service Mode Test
Press this pad to go to the
previous Service Mode Test
This pad will turn the fan on high speed.
This pad will turn the fan off.
Press this pad repeatedly
to exit Service Mode
RANGE: Under normal operation the
amp draw is too low to read.
6HUYLFH7HVW$;30;3
9
Cooling Fan
Screen
SER
SE
SERVICE
RVI
VIC
CE MO
MOD
MODE
DE
This screen will allow operation of the
cooling fan and show the number of amps
being drawn.
08
08
Cool
Co
olin
ing
g Fa
Fan
n
Cooling
Press this pad to go to the
next Service Mode Test.
0.0 AMPS
AMPS
0.0
Press this pad to go to the
previous Service Mode Test.
This pad will turn the fan on.
This pad will turn the fan off.
Press this pad repeatedly
to exit Service Mode.
RANGE: Under normal operation, the
amp draw should be 0.9 - 2.5 amps.
(It may not read amps)
Antenna Motors
Screen
SER
SE
SERVICE
RVI
VIC
CE MO
MOD
MODE
DE
10
This screen will allow operation of the
antenna motors and show the
number of amps being drawn.
09
09
Ante
An
tenn
nna
a Mo
Moto
tors
rs
Antenna
Motors
Press this pad to go to the
next Service Mode Test.
0.0 AMPS
0.0
AMPS
Press this pad to go to the
previous Service Mode Test.
This pad will turn the antenna motors on.
This pad will turn the antenna motors off.
Press this pad repeatedly
to exit Service Mode.
RANGE: Under normal operation, the
amp draw may be to low to read.
6HUYLFH7HVW$;30;3
RTD Status
Screen
11
S
SERVICE
ERVICE M
MODE
ODE
10
1
0
RTD’s
RTD’
RT
D’s
s
Radian
Radiant
Radi
antt RTD
RTD
Conv
Co
nv RTD
RTD
Max
Ma
x Radiant
Radi
Ra
dian
antt
Max
Ma
x Conv
Conv
182
182
174
1
74
520
520
177
17
7
This screen will show the temperatures
being reported to the RTD’s in the oven.
The maximum temps seen by the controller
are also recorded for diagnostic purposes.
Press this pad to go to the
next Service Mode Test.
Press this pad to go to the
previous Service Mode Test.
Press this pad repeatedly
to exit Service Mode
Press the 0 pad for 5 seconds to reset the
Maximum RTD temps to zero.
Memory / Network Status
Screen
S
SERVICE
ERVICE M
MODE
ODE
12
This screen will show which memory chips
are present and if the oven is hooked up to
an external network.
1
1
11
Memory
Memory
Memo
ry / N
Net
Network
etwo
work
rk
Chassis
Memory
Chas
Ch
assi
siss Me
Memo
mory
ry
Pre
P
rese
sent
nt
Present
Dat
D
DataKey
ataK
aKey
ey
Abse
Ab
sent
nt
Absent
RS4
R
S448
485
5 Ne
Netw
twor
orkk
RS4485
Network
OK
Press this pad to go to the
next Service Mode Test.
Press this pad to go to the
previous Service Mode Test.
Press this pad repeatedly
to exit Service Mode
.
6HUYLFH7HVW$;30;3
Error List
Screen
13
This screen will show a description of the
types of errors that can occur.
S
SERVICE
ERVICE M
MODE
ODE
12
1
2
Error
Erro
Er
rorr History
Hist
Hi
stor
oryy
16-6
27-7
38-8
49-9
50-0
Press this pad to go to the
next Service Mode Test.
Press this pad to go to the
previous Service Mode Test.
Press this pad repeatedly
to exit Service Mode
Note: Most recent Error listed in #1 position.
Press 0 to clear Error History.
Voltage Switching
Screen
14
This screen will show the line voltage
detected by the oven.
S
SERVICE
ERVICE M
MODE
ODE
13
1
3
Vo
Volt
ltag
age
e Switching
Swititch
Sw
chin
ing
g
Voltage
208
2
08 V
Vol
Volt
oltt
Press this pad to go to the
next Service Mode Test.
Press this pad to go to the
previous Service Mode Test.
Press this pad repeatedly
to exit Service Mode
.
12
AXP22 / MXP22 60 Hz
Troubleshooting
7URXEOHVKRRWLQJ$;30;3
POWER UP CONDITION
See component test procedures section
for testing procedures and results.
PLUG OVEN IN
1. No Line Voltage
2. Inoperative Power Cord
3. Inoperative Fuse
4. Inoperative Main Control Board
5. Inoperative Display Board
6. Inoperative -24 Volt Power Supply Board
7. Broken or Loose Wire Connection
(NORMAL DISPLAY)
No
Yes
Error Code
Appears
1. Refer To Display
Diagnostics Section
2. Clear Error History
After Oven is Repaired
No
(NORMAL DISPLAY)
Go to PREHEAT Condition
7URXEOHVKRRWLQJ$;30;3
PREHEAT CONDITION
PRESS On / OFF
TO PREHEAT
Yes
1
2
.’-#
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4
5
6
ghi
jkl
mno
7
8
9
pqrs
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3
def
0
&/
(NORMAL DISPLAY)
No
See component test procedures section
for testing procedures and results.
Inoperative Display Board
See component test procedures section
for testing procedures and results.
OVEN REACHES
TEMPERATURE
Approximately 12 minutes
Yes
(NORMAL DISPLAY)
1 Sandwich
2 Meat
3 Vegetarian
4 Seafood
5 Pasta-Pizza
6 Bake-Dess
7
8
9
0
No
1.
2.
3.
4.
5.
6.
Inoperative Thermocouple
Inoperative Radiant Heater
Inoperative Convection Heater
Inoperative Temp Sensor (RTD Radiant)
Inoperative Main Board
Broken or Loose Wire
7URXEOHVKRRWLQJ$;30;3
MICROWAVE CONDITION
SERVICE TEST
1. Press Off Pad Repeatedly
Until Press to Off Icon Appears
2. Press Hidden Pad
3. Press Pads 1-3-5-7-9
Yes
(NORMAL DISPLAY)
SERVICE
SE
S
ERVI
VIC
CE MO
MOD
MODE
DE
01
O
VEN INFO
INFORMAT
RMATION
ION
OVEN
INFORMATION
1
DISPLAY VERSION:
DISPLAY
VERSION: 11
MAIN VER:
VER: 73
EE 3
DOOR CYCLES
CYCLES 1149
TUBE HRS:
HRS: 2156
2156
2
3
.’-#
abc
def
4
5
6
ghi
jkl
7
8
9
pqrs
tuv
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mno
0
&/
Hidden Pad
No
See component test procedures section
for testing procedures and results.
No
See component test procedures section
for testing procedures and results.
1. Touch Panel
PRESS ENTER
(NORMAL DISPLAY)
SERVICE
SER
SE
RVI
VIC
CE MODE
MOD
MO
DE
02
MAGNETRON
MAGNETRON
MAGNETRO
N1
0 AMPS
AMPS
See component test procedures section
for testing procedures and results.
No
1. Inoperative Main Board
Yes
PRESS START
See component test procedures section
for testing procedures and results.
COOLING FANS
TURNS ON
No
Yes
MAGNETRON #1: 5-12 AMPS
Yes
Repeat test for
Service Mode 03
Magnetron 2
1. Inoperative Power Relay
2. Inoperative Primary Switch
3. Inoperative Secondary Switch
4. Fuse (F3)
5. Fuse (F4)
6. Inoperative Triac (TR1, TR2)
7. Inoperative Main Board
8. Inoperative Capacitor
9. Inoperative Diode
10. Inoperative H.V. Transformer
7URXEOHVKRRWLQJ$;30;3
OPERATIONAL CODES
During oven operation the display may indicate one of the following:
G0
1. When you press the pad to preheat the oven the display indicates.
2. During cooking, the oven display indicates.
Unplug / plug oven in
If G-0 continues to appear:
1. Check wire connector on
main board J7-1,2
2. Test thermocouple / RTD
and replace if necessary.
3. If thermocouple/ RTD test
good replace electronic limiter.
1. Door not fully closed.
2. Inoperative Power Relay.
3. Inoperative Primary Interlock Switch.
4. Inoperative Secondary Interlock Switch.
5. Interlock Switch Assembly out of Adjustment.
6. Broken or Loose Wire Connection.
7. Inoperative HV System (Magnetron).
Check Door
1. At the end of a cook cycle and the food is removed and the door is closed the display indicates.
OVEN NOT AT
2. When a pad is pressed the display indicates.
PREHEAT
Change Option Code #12 to OFF
TEMPERATURE
Preheat Warning
1. After food is placed in the oven the door is closed the display indicates.
2. During a cook cycle the oven stops.
1. End of cook cycle oven is operating normally.
7URXEOHVKRRWLQJ$;30;3
OPERATIONAL CODES
1. During the cook cycle the door is opened or the stop key is pressed once the display indicates.
(This is normal operation).
2. Press start key to continue cook cycle or press stop key twice to cancel cook cycle.
To disable pause feature:
Change Option Code #07 to Opening door resets timer to
disable feature.
Pause
1. Unplug the oven and remove right side panel.
2. Disconnect the data key board connector
from the display board (Figure 1).
3. Plug the oven in (See Caution below).
4. Carefully reinstall data keyboard connector
onto the display board.
5. Press and hold Pad 2 ( The display will
indicate user options).
6. Press Save pad.
Note: If chassis memory error returns replace
data keyboard.
CHASSIS
MEMORY
ERROR
CAUTION
Oven is energized, use care when
plugging connector into data key
board.
ß
à
á
á
â
ã
ä
å
æ
â
ç
ç
è
é
ê
â
ä
1. Normal operation do not service the oven for this.
CLEAN
FILTER
Option #12 This is activated at the factory.
It will appear every 7 days.
Note: Customer can change this option
as desired. See Quick Start Reference
Guide section.
13
AXP22 / MXP22 60 Hz
Display Diagnostics
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14
AXP20 / MXP20 , AXP22 / MXP22
60 Hz Wiring Diagrams / Schematics
VT
J1
J2
POWER SUPPLY
BOARD
RD
OR
KEYPAD
J4
WH
WH
WH
WH
RD
RD
RD
J5
J6
J3
NO
BU
MONITOR
INTLK SWITCH
C
RD
P1
P2
J3
DISPLAY
BOARD
J1
FILTER
BOARD
J7
TOP CONVECTION HEATER
BOTTOM RADIANT HEATER
NC
WH
OR
DATA KEY
BOARD
OR
RD
1 2 G
VT
YL
RELAY
BOARD
J2
RD
BK
RD
1 2 G
GY
CONVECTION
HEATER
TRIAC TR3
GY
RADIANT RTD
CONVECTION RTD
RADIANT
HEATER
TRIAC TR4
J1
TOUCH
SCREEN
DISPLAY
GY
GY
VT
GY
J1
J2
J13
J12
BU
VT
YL
RD
WIRE CODE
HIGH VOLTAGE
LOW VOLTAGE
FUSE F6
J10
3
4
5
1
2
LIMITER
J6
J4
J7
J9
J8
10
7
8
9
6
J14
BU BU OR YL GN YL VT
BU BK GY GY VT VT
J5
CONTROL
BOARD
THERMOCOUPLE
FUSE F5
J11
J3
OR OR BR BR GY GY
J15
WIRING DIAGRAM
PART NO. 20000403
OR
BU
WH
WH
RD
RD
BU
OR
OR
BR
BR
YL
YL
OR
OR
RD
RD
BK
RD
BU
WH
BU
RD
RD
RD
RD
RD
BU
RD
TERM
BLOCK
RD
BU
RD
BR
XFMR
TRIAC
TR2
WH
BU
RIGHT
COOLING
FAN
BK
2
VT
1
G
BLUE BU BLACK BK ORANGE OR BROWN BR
PINK PK WHITE WH YELLOW YL RED RD
GRAY GY GREEN GN VIOLET VT TAN TN
OR
BU
VT
GY
RD
BU
WH
BU
BU
WH
YL
YL
WH
RD
YL
RD
BR
BK
VT
YL
RD
OR
GY
BU
RD
ST2
ST1
CONVECTION BLOWER
LEFT
COOLING
FAN
BU
OR
YL
GN
BU
BK
BK
YL
BK
BR
YL
RD
2
1
G
RD
OR
XFMR
TRIAC
TR1
FUSE F2
F3
F4
OR
LEFT
POWER
XFMR 2
CAPACITOR 2
RECTIFIER
BK
BR
YL
OR
OR
BK
BK
BU
BU
RD
RD
BR
COM
5
GY
1
0
POWER
RELAY
8
6
4
2
YL
YL
COM
5
GY
F
COM
VT
YL
YL
YL
COM
SECONDARY
INTLK
SWITCH
NC
NO
YL
NC
NO
BK
BK
BK
BK
BK
OR
BK
POWER
CORD
OR
OR
TERM
BLOCK
WH
GN
RIGHT
POWER
XFMR 1
FUSE F1
RD
RECTIFIER
CAPACITOR 1
GY
WH
OR
230
HV
4
FA
PRIMARY
INTLK
SWITCH
BU
200
6
MAG TCO
MAGNETRON 1
RIGHT
ANTENNA
MOTOR
WH
SNUBBER
GY
VT
OR
VT
230
HV
4
FA
LEFT
ANTENNA
MOTOR
GY
200
6
WH
F
MAG TCO
MAGNETRON 2
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L1
GND
L2
J1-1
J1-3
J2-6,7
J2-8
GND
I2C
PORT
F1
DATA
PORT
J2-1,2
+24VDC
POWER SUPPLY
J1-3
J2-1
J2-3
J11
J12
J1-1
J10-1
J10-2
J10-3
J10-4
KEYPAD
CONTROL
J13
J3-J
J3-I
J5 J3
DISPLAY
BOARD
J4
J1
J3
ST2-5
ST2-4
ST2-2
ST2-1
RADIANT
RTD
ST1-1
F2
DATAKEY
BOARD
P2
J3-H
J3-G
J3-E
J3-F
+24VDC
TACH
PWM
GND
CONVECTION
RTD
TOUCHSCREEN
DISPLAY
J7
FILTER
BOARD
MAG
TCOs
J4-2
ST1-2
J4-1
ANTENNA MOTORS
M
U8
M
K1
CONV BLOWER
J7-1
10
N.O.
CONTROL
7
TC
4
K2
J14-1
J8-7
3
J14-2
J7-2
T1
T2
U19
9
6
G J9-2
TR1
J9-1
M
J8-8
LIMITER
F5
J5-5
J5-3
J5-6
U10
J5-4
CONVECTION HEATER
(TOP)
G
40ATR3
T1
T2
CONTROL
F6
J5-1
U15
RADIANT HEATER
(BOTTOM)
J5-2
G
40ATR4
T1
T2
CONTROL
SNUBBER
J9-3
PRIMARY
INTERLOCK
T2
SECONDARY
INTERLOCK
G
J9-4
T1
CONTROL
1
0
2
TR2
6
4
8
POWER RELAY
J2-3
+24VDC
J3-L
J1-1
CONTROL
DELAY
CIRCUIT
MONITOR
INTERLOCK
J2-1
U17
M
J2-5
J1-2
GND
M
+24VDC
J7-3
COOLING
FAN
J2-4
J7-5
J7-4
POWER
SUPPLY
GND
J7-6
COOLING
FAN
CONTROL
40ATR1
K3
RELAY BOARD
F3
T1
T2
J6-3
200
J6-2
G
T1
COM
T2
J8-5
J8-1
J8-3
J8-2
K4
TO HV CIRCUIT
RIGHT MAGNETRON
G
J8-6
J8-4
U11
CONTROL
T1
230
J6-1
COM
T2
200
J6-6
J6-5
230
F4
J6-4
U14
40ATR2
6
CONTROL
HV CIRCUIT (2 PLACES)
5
4
CAPACITOR
RESISTOR
F
RECTIFIER
T
FA
TO HV CIRCUIT
LEFT MAGNETRON
INTERLOCK POSITION
DOOR OPEN
MAGNETRON
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L1
GND
L2
J1-1
J1-3
J2-6,7
J2-8
GND
I2C
PORT
F1
DATA
PORT
J2-1,2
+24VDC
POWER SUPPLY
J1-3
J2-1
J2-3
J11
J12
J1-1
J10-1
J10-2
J10-3
J10-4
KEYPAD
CONTROL
J13
J3-J
J3-I
P3
P1
DISPLAY
BOARD
P4
ST2-5
ST2-4
ST2-2
ST2-1
RADIANT
RTD
ST1-1
F2
DATAKEY
BOARD
P1
J3-H
J3-G
J3-E
J3-F
+24VDC
TACH
PWM
GND
CONVECTION
RTD
J3
MAG
TCOs
VFD BOARD
J4-2
ST1-2
J4-1
ANTENNA MOTORS
M
U8
M
K1
CONV BLOWER
J7-1
10
N.O.
CONTROL
7
TC
4
K2
J14-1
J8-7
3
J14-2
J7-2
T1
T2
U19
9
6
G J9-2
TR1
J9-1
M
J8-8
LIMITER
F5
J5-5
J5-4
J5-6
U10
J5-3
CONVECTION HEATER
(TOP)
G
40ATR3
T1
T2
CONTROL
F6
J5-1
U15
RADIANT HEATER
(BOTTOM)
J5-2
G
40ATR4
T1
T2
CONTROL
SNUBBER
J9-3
PRIMARY
INTERLOCK
T2
SECONDARY
INTERLOCK
G
J9-4
T1
CONTROL
1
0
2
TR2
6
4
8
POWER RELAY
J2-3
+24VDC
J3-L
J1-1
CONTROL
DELAY
CIRCUIT
MONITOR
INTERLOCK
J2-1
J1-2
U17
M
J2-5
GND
M
+24VDC
J7-3
COOLING
FAN
J2-4
J7-5
J7-4
POWER
SUPPLY
GND
J7-6
COOLING
FAN
CONTROL
40ATR1
K3
RELAY BOARD
F3
T1
T2
J6-3
200
J6-2
G
T1
COM
T2
J8-5
J8-1
J8-3
J8-2
K4
TO HV CIRCUIT
RIGHT MAGNETRON
G
J8-6
J8-4
U11
CONTROL
T1
230
J6-1
COM
T2
200
J6-6
J6-5
230
F4
J6-4
U14
40ATR2
6
CONTROL
HV CIRCUIT (2 PLACES)
5
4
CAPACITOR
RESISTOR
F
RECTIFIER
T
FA
TO HV CIRCUIT
LEFT MAGNETRON
INTERLOCK POSITION
DOOR OPEN
MAGNETRON
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