Download CONFIDENTIAL
Transcript
Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure Table of Contents 0. Preparation for Alignment............................................................................................................. 2 1. B+ Adjustment (For function test station only) ............................................................................ 2 2. Geometry Adjustment ................................................................................................................... 2 3. Background Adjustment................................................................................................................ 3 4. Foreground Adjustment ................................................................................................................ 3 5. Final Check ................................................................................................................................... 3 6. Focus Adjustment ......................................................................................................................... 4 7. Convergence Adjustment .............................................................................................................. 4 8. Power Saving Function Check ...................................................................................................... 4 9. Geometry Specification for Production Line ................................................................................ 5 10. Eyelet parts.................................................................................................................................. 5 11. Touch-up parts ............................................................................................................................ 7 12. Glue parts .................................................................................................................................... 8 13. Wire Dressing parts..................................................................................................................... 9 1 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 0. Preparation for Alignment a. b. c. Pre-set all VRs to the center position except R/G/B bias VR101, 102, 103 counterclockwise to maximum. Set up unit and keep it warm up at least 15 minutes. Preset mode IBM VGA 640X480 31.5KHz/60Hz IBM VGA 640X400 31.5KHz/70Hz 6448A 640X480 37.5KHz/75Hz SVGA4 800X600 46.88KHz/75Hz SVGA3 800X600 48.09KHz/72Hz SVGA5 800X600 53.6KHz/85Hz 1. B+ Adjustment : (For function test station only) Enter factory area -- Press "SELECT +" and "ADJUST-" at the same time then turn power switch on. b. Press "ADJUST +" and "ADJUST -" at the same time to clear user area. c. Input mode 31.5KHz (VGA 640x480) with tilt adjustment pattern. d. Adjust CRT screw to meet tilt and orthogonal spec. ( Tilt < ±1 mm , Orthogonal < ±1.5mm ) a. 2. Geometry Adjustment Input mode 53.6KHz (SVGA5) with cross hatch pattern. Press "SELECT +" and "ADJUST -" keys at a same time. Adjust switching power supply VR601 to make the horizontal B+ to be 50.0 +/- 0.2VDC. a. b. c. e. f. g. Input the presetting modes and supporting modes with full white pattern. Set external contrast to maximum and brightness to raster just cut-off position. Press "SELECT +" or "SELECT -" to select the adjustment for H-size, H-phase, V-size, V-center, Pincushion or Trapezoid. h. Press "ADJUST +" or "ADJUST -" to make the geometry can meet item 9 table 2 spec. i. Press "SELECT +" and "ADJUST -" at the same time to save the adjustment data. j. Change timing to next mode and repeat step f, g and h. k. After all modes are adjusted OK, turn power switch off. 2 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 3. Background Adjustment Enter factory area -- Press "SELECT +" and "ADJUST -" at the same time then turn power switch on. b. Input mode 53.6KHz (SVGA5) with raster only pattern. c. Adjust external brightness key to maximum. d. Check the bias VRs of VR101, 102, 103 at counterclockwise maximum position. e. Adjust screen VR of FBT to obtain twilight raster about 0.7 to 1.2 Ft-L. f. See which gun appears first, then adjust the two bias VRs of the other two non-appearing guns to achieve the color temperature meet specification x=0.281 +/- 0.005 y=0.311 +/- 0.005 g. Adjust screen VR of FBT again to let the raster about 0.7 to 1.2 Ft-L. a. 4. Foreground Adjustment a. Input mode 53.6KHz (SVGA5) with 3-inch block pattern. b. Check the drive VRs of VR104, 105 at center position. c. Adjust external brightness key to cut-off and external contrast key to let the light output be 15 Ft-L, d. Adjust VR103, 104 to let the color temperature meet the specification x=0.281 +/- 0.003 y=0.311 +/- 0.003 e. Adjust external contrast key to let light output be 45±3 Ft-L. f. Press "SELECT +" and "ADJUST -" to save the adjustment data. g. Adjust VR301 to let light output be 31±0.5 Ft-L. h. Turn power switch off. 5. Final Check a. Enter final check area -- press "SELECT +" and "ADJUST +" at the same time then turn power switch on. b. Input mode 53.6KHz (SVGA5) with full white pattern. c. Press "SELECT +" and "ADJUST -" keys at a same time. d. Check the light output is greater than 30Ft.L. e. Adjust external contrast and brightness keys to minimum, the video and raster should be disappear. f. Check the performance of all modes can meet spec. 3 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 6. Focus Adjustment a. Input mode 53.6KHz (SVGA5) with characters pattern. b. Press "SELECT +" and "ADJUST -" keys at a same time. c. Adjust focus VR of FBT to make "A" area focus clear. A video raster 7. Convergence Adjustment D B a. Input mode 53.6KHz (SVGA5) with purple cross hatch pattern. b. Adjust 4-pole magnetic ring of Yoke to meet specification. c. Input mode 53.6KHz (SVGA5) with yellow cross hatch pattern. d. Adjust 6-pole magnetic ring of Yoke to meet specification. e. Input mode 53.6KHz (SVGA5) with white cross hatch pattern. f. Re-confirm the mis-convergence can meet spec. A C E A ≦ 0.2 mm B,C,D,E ≦ 0.3 mm 8. Power Saving Function Check a. Input mode 53.6KHz (SVGA5) with full white pattern. b. Set external contrast and brightness keys to maximum position. c. Remove H-Sync only, the video and raster should be extinguished. The LED shows amber color and the power consumption should be less than 60W. d. Remove V-Sync only, the video and raster should be extinguished. The LED shows amber color and the power consumption should be less than 5W. e. Remove both H and V Sync, the power consumption should be less than 5W and LED shows amber color. f. Input H-Sync and V-Sync, the video should be exhibited again and LED on (green). 4 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 9. Geometry Specification for Production Line (Table 2) SPECIFICATION 1 HORI SIZE 270 ±4 mm 2 VERT SIZE 202 ±4 mm 3 SIDE PIN ≦ 2.0 mm 4 TOP/BOTTOM PIN ≦ 1.0 mm 5 SIDE BARREL ≦ 1.0 mm 6 TOP/BOTTOM BARREL ≦ 1.0 mm 7 TRAPEZOID ≦ 1.0 mm 8 VIDEO OFFSET ≦ 4.0 mm 9 PARALLELGRAM 10 HORI LINEARITY 11 VERT LINEARITY ≦ 5% ≦ 5% 1. Q602 Heat sink ≦ 2.0 mm 10. Eyelet parts DESCRIPTION ITEM 5 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 2. T303 M101 CRT socket 4. 3. IC202 Heat sink/ T302 6 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 11. Touch-up parts The component listed below must touch-up to avoid solder crack. 1. Q310: 3 points 2. D307: 3 points L302: 2 points 4. CN601: 3 points 3. 7 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Q602: 3 points C612: 2 points 7. M101: 8 points 5. 6. Chapter 3 Alignment Procedure 12. Glue parts 1. G2 & G4 VR add glue to fix the position of VR 8 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 2. R607 add glue to fix the Heat sink 13. Wire Dressing parts 1. Left side view: 2. Right side view: 9 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 3. Rear side view: Left/Bottom degaussing fixed 5. Right/Bottom degaussing fixed 4. 10 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Table of Contents 0 Introduction ................................................................................................................................... 2 1 Electrical Characteristics............................................................................................................... 2 1.1 Power Supply ..................................................................................................................... 2 1.2 Signal Interface................................................................................................................... 2 1.3 Scan Range......................................................................................................................... 2 1.4 Video Performance............................................................................................................. 3 1.5 Timings............................................................................................................................... 3 2 Environment & Reliability............................................................................................................ 4 3 CRT Characteristics ...................................................................................................................... 5 4 Front of Screen.............................................................................................................................. 5 4.1 Geometry............................................................................................................................ 5 4.2 Sharpness Crispness ........................................................................................................... 6 4.3 Light Quality ...................................................................................................................... 6 4.4 Image Stability.................................................................................................................... 6 5 User Controls ................................................................................................................................ 6 5.1 Basic ................................................................................................................................... 6 5.2 Advanced............................................................................................................................ 7 6 Mechanical Characteristics ........................................................................................................... 8 6.1 Dimension .......................................................................................................................... 8 6.2 Weight ................................................................................................................................ 8 6.3 Plastic ................................................................................................................................. 8 6.4 Carton ................................................................................................................................. 8 7 Pallet & Shipment ......................................................................................................................... 9 7.1 Dimension .......................................................................................................................... 9 7.2 Shipping Container............................................................................................................. 9 7.3 Air Transport Container ..................................................................................................... 9 8 Certification .................................................................................................................................. 10 8.1 Environment ....................................................................................................................... 10 8.2 PC-Monitor ........................................................................................................................ 10 8.3 Safety.................................................................................................................................. 10 8.4 EMC ................................................................................................................................... 10 8.5 X-Ray Requirement............................................................................................................ 11 8.6 Ergonomics......................................................................................................................... 11 9 Appendix Table............................................................................................................................. 12 Table 1 - DDC Table................................................................................................................ 12 Table 2 – Geometry Fig............................................................................................................ 17 Fig.1 Linearity Measurements ...................................................................................... 17 Fig.2 General Pincushion Measurements ..................................................................... 18 Fig.3 Trapezoid Measurements .................................................................................... 19 Fig.4 Picture Distortion & Phase Measurements ........................................................... 20 1 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 0 Introduction The subject model is designed for a value line 15” color monitor. It has the following figures : 0.28mm dot pitch CRT, 65MHz video bandwidth, 1024x768 max resolution. Low radiation MPRII. 1 Electrical Characteristics Input Current Spec Universal input full range 90~264VAC /47~63Hz √ 90 ~ 264VAC 2.0 Arms √ On < 75 W max √ LED : Green Standby <5W √ LED : Amber Suspend <5W √ LED : Amber <5W √ LED : Amber 40 Amp peak √ cold-start Power consumption DPMS 110 VAC/50Hz Leakage Current 264 VAC/50Hz Pin assignment Video input Sync input Signal Cable √ w/o damage √ < 0.1 ohm Length : 1800 mm Color : Flint Gray Condition Spec 1.2 Signal Interface < 3.5mA 2. Ground test : 30A, 1sec √ TTL-Positive/Negative √ Impedance 50 Ohm on H-sync cable √ D-Sub 1.5M +/- 20mm √ Remark 0.7μs<H-sync width<25% of H period 2μs<V-sync width< 400μs √ BNC 1.3 Scan Range KC-003 OK N.A 700mV / 75 Ohm Color (in-line test) √ √ Level / Impedance Remark (in-lab test) 5V on Pin 9 Power cord 1. 1500VAC, 1 sec Hi-Pot Off Inrush Current OK N.A Voltage Condition 1.1 Power Supply Flint Gray Spec √ OK N.A Horizontal 30 ~ 54 KHz √ Vertical 50~ 120 Hz √ Remark 2 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 1.4 Video Performance Condition Spec OK N.A 65 MHz √ 1024 x 768 √ 10 ns √ Video Ringing 15% max √ Sag 5% max √ Bandwidth -3db 65 MHz √ DDC1/2B √ Ver 2 ,Rev 1, Ver 3 √ Dot Rate Max. Resolution Rise time/Fall time DDC Version EDID 1.5 Timings see table 1 User mode No.: 10 Fh (KHz) / Fv (Hz) VGA400 640x400 31.47KHz/70Hz √ VGA480 640x480 31.47KHz/59.94Hz √ 6448A 640X480 37.5KHz/75Hz 6448B 640X480 43.269KHz/85Hz SVGA4 800x600 46.88KHz/75Hz √ UVGA1 1024x768 48.3KHz/60Hz √ SVGA5 800x600 53.67KHz/85Hz √ Apple 16” 832x624 49.71KHz/74.533Hz √ UVGA2 1024x768 56.476KHz/70.069Hz √ UVGA7 1024x768 60.023KHz/75.029Hz √ 1024x768 60.24KHz/75Hz √ 1024x768 68.68KHz/85Hz √ VESA-XGA 1280x1024 63.981KHz/60.020Hz √ WS7 1280x1024 79.98KHz/75Hz √ WS8 1280x1024 91.15KHz/85Hz √ VESA1600 1600x1200 93.75KHz/75Hz √ UVGA8 Super MAC 19 Resolution Preset Preset mode No.: 6 Remark OK N.A Remark √ √ 3 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 2 Environment & Reliability Condition Spec OK N.A Remark Operation Temp./Humidity +10 ~ +40℃/ 20~90% R.H. √ Non-condensing Non- Operation Temp./Humi. -20~ +60℃/ 10~95% R.H. √ Non-condensing Altitude Operating condition 0~3048m (10,000ft) √ Without packing Non-operating condition 0~12,192m (40,000ft) √ With packing 5 ~ 26.6Hz /0.6g √ Vibration 1)Sine Wave Package, Non-Operating Vibration 26.6 ~ 50Hz /0.016” 50~500Hz/ 2.0g (10 Minutes/Axis for x, y, z) Package, Non-Operating 5 ~ 100Hz, 0 dB/Oct. 2 √ 0.015g /Hz 2)Random Vibration 100 ~ 200Hz, -6 dB/Oct., ---------- , 200Hz, 0.0038g2/Hz 20Hz~2000/ 0.0185g2/Hz Non-package, √ Non-Operating Acoustical Noise Power Line Transient IEC801-2 standard Electrostatic Discharge Package, Non-Operating Drop (With packing) 13.7kg - 76cm Height √ 1 corner, 3 edges, 6 faces. Contact:8KV, Air:15KV √ < 40 dB/A √ IEC801-4,IEC1000-4-4 Coupling clamp 0 ~ 4KV IEC1000-4-5 (Surge) Common:2KV,Differential:1KV IEC1000-4-12 (100KHz Common:3KV,Differential:1KV 0.5~8KV tip table no blanking √ √ √ ringwave) MTBF Demonstration MTBF Prediction CRT Life 90% confidence level > 60,000 Hrs √ Excluding the CRT MIL-217F > 40,000 Hrs √ Excluding the CRT 78% degradation > 10000 Hrs √ 4 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 3 CRT Characteristics Spec OK N.A CRT Vender PHILIPS √ Technology FST √ Coating Anti-glass/Anti-static √ Dot pitch 0.28mm √ Phosphor P22 √ Light transmittance 57% √ Viewable size > 14” √ Deflection angle 90 deg √ Blemishes and scratches √ see table 2 1 trio missing, as approval sheet Remark 4.1 Geometry Northern Hemisphere H = 0 + 0.05 Magnetic Environment 4 Front of Screen Southern Hemisphere Centering Geometric Distortion Linearity √ V = +0.45 + 0.05 H = 0 + 0.05 √ V = -0.45 + 0.05 H = 0 + 0.05 √ V = 0 + 0.05 Hor. 270 + 4 mm √ Ver. 202 + 4 mm √ Hor. & Ver. |A-B|,|C-D|< 4 mm √ Top/Bottom / Side Pincushion < 2 mm √ Top/Bottom / Side Barreling < 2 mm √ Hor./Ver. Trapezoid < 2 mm √ Tilt < 1.5 mm √ Orthogonal < 2 mm √ S-curve Total distortion <1.0mm √ Max peak distortion <1.5mm Hor. & Ver. <5% √ (Xmax-Xmin)/( Xmax+Xmin)*100 Size Remark Equatorial OK N.A See table 4 5 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 4.2 Sharpness Crispness Focus OK N.A Reverse character(white “e,w,m” at cut-off and background and black 800 x 600 resolution √ Remark The distance of watch is 30cm from eyes to screen characters) A < 0.3mm ,B< 0.4mm √ no visible moire √ not permitted √ ” DIN 66234 T2 < 0.1mm √ ” Condition Spec Full white center x = 0.281 + 0.010 (Brit. cut-off & Cont. y = 0.311 + 0.010 Mis-convergence Moire Over 25Ft-L Swing Jitter 4.3 Light Quality White Balance OK N.A √ Remark @ UVGA5 800x600 53.6KHz/85Hz < 0.015 X max-X min & Y max-Y Purity W,R,G,B max.) min √ ” Brightness cut off x, y (nominal) + 0.015 √ ” Max Brightness with ABL Full white pattern 28Ft-L min.(Cut-off) √ ” 40Ft-L min.(Cut-off) √ ” > 70% (center to corner) √ ” 4.4 Image Stability H/V regulation Flicker Ringing Contrast ratio Bright./Cont. Max. 0.5 ~ 1.5Ft-L √ ” Max/Min 5:1 √ ” Raster light O/P Full white pattern Brightness Uniformity 3” Block Max Brightness no ABL Color Tracking OK N.A < 1 mm per side at cut-off √ No flicker √ No visible DY Hor. Video ringing √ Remark 5 User Controls 5.1 Basic Function Spec OK N.A Power Switch √ Contrast √ Brightness √ H Size √ H Position √ V Size √ V Position √ Barrel/Pincushion √ Remark 6 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification √ Parallelogram √ Trapezoid √ I-Key Function Spec OK N.A OSD position √ Color Gain √ Corner √ Pin-balance √ Tilt √ Color Temp. C1, C2 Remark √ 9300K, 6500K √ Manual Degauss √ Recall 5 languages Languages Mis-Convergence adj. √ √ √ D-sub/BNC switch Moire adj. √ 5.2 Advanced 7 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 6 Mechanical Characteristics 6.1 Dimension Spec Bezel opening OK N.A 212 x 283 mm √ Monitor w/o Stand L x W x H mm 384 x 361 x 331 mm √ Monitor w Stand L x W x H mm 384 x 361 x 384.7 mm √ Carton Box (outside) L x W x H mm 474 x 440 x 420 mm √ Tilt : -4.5/+12.5 degree √ Tilt and Swivel range Remark Swivel:- 45/ +45 degrees 6.2 Weight Spec Monitor (Net) 12.0 √ Monitor w packaging 13.7 √ Spec 6.3 Plastic Flammability ABS ABS 6.4 Carton √ √ MPR2 : ABS TCO : PC + ABS RE-6625 √ Light Gray √ Spec OK N.A √ Material A B Flute √ Compression strength 530 KGF √ 18 KGF/cm2 √ 7 Layers √ Burst Strength Stacked quantity MPR2 Model √ Kraft Color Remark TCO Model Delta E< 1.5 after 300Hr Xted test Color Texture 65 ℃ Delta E< 5 after 300Hr Xted test PC + ABS Resin √ Remark 70 ℃ PC + ABS UV stability OK N.A UL 94-V0 Heat deflection To (Gross) OK N.A Remark 8 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 7 Pallet & Shipment 7.1 Dimension Transport Type Pallet A Pallet B Pallet C Length 1422 X X Dimension(mm) Width 880 X X Height 120 X X Air Transport Pallet Length 1422 X X Dimension(mm) Width 880 X X Height 120 X X 7.2 Shipping Container Quantity of products (sets) (Every container) (Every Pallet) (Every Container) Pallet A: 30 Pallet A: 10 Pallet B: X Pallet B: 630 Pallet A: 30 Pallet A: 21 Pallet B: X Pallet B: X X X X X X X X X Quantity of products Quantity of Products Quantity of pallet (sets) (sets) (sets) (Every Container) (Every container) (Every Pallet) 300 40' 20' Without pallet With pallet Quantity of pallet (sets) (sets) 20' Quantity of Products Stowing Type Shipping Pallet 40' 7.3 Air Transport Container Container Type Container 3048 * 2286 * 2438 Pallet A: 30 Pallet A: 4 Pallet B: X Pallet B: X 120 9 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 8 Certification 8.1 Environment Condition Spec Green design OK N.A ACM Doc. 715-C49 √ ISO14000 Requirement German Standard √ E-2000 Switzerland √ NUTEK Swedish Standard √ USA Standard √ Blue Angel EPA Remark √ EN61000-3-2 Harmonics TCO92/95 √ TCO99 √ Condition Spec PC98/99 Microsoft Windows DPMS DDC 1/2B √ Version 3.0 √ Spec DNSF IEC950 CSA (Canada) √ C22.2 No. 950-M89 √ EN60950 √ +A1+A2+A3+A4 √ +A1+A2+A3+A4 √ rd EN60950 OK N.A UL 1950 3 edition UL (USA) 73/23/EEC √ CB (Nordics) √ TUV/GS EN60950 √ EIAJ/JEIDA (Japan) √ NOM (Mexico) √ IAA (Korea) √ Condition Spec OK N.A 89/336/EEC √ FCC (USA) Class B √ EN55022 Class B √ CISPR 22 Class B √ VCCI (Japan) Class B √ CE Mark Remark √ CCIB (China) 8.4 EMC √ External Condition Remark √ VESA USB 8.3 Safety OK N.A 8.2 PC-Monitor Remark 10 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification √ BCIQ (Taiwan) C-Tick (Australia) AS3548 √ √ RRL (Korean) 8.5 X-Ray Requirement Condition Spec DHHS (21 CFR) OK N.A USA X- Ray Standard √ √ DNHW PTB German X- Ray standard √ √ MPRII √ MPRIII Condition Spec ZH1/618 OK N.A German ergonomic Remark √ √ ISO 9241-3 -7 & 8 8.6 Ergonomics Remark 11 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 9 Appendix Table Description ID Manufacturer Name =ACM (EISA 3 character ID) ID Product Code = V551 (Vender Assigned code) ID Serial Number 32 bits serial no. (use 0 if n/a) Header Week of Manufacture (0-53),use 0 if n/a Year of Manufacture (year - 1990) EDID version = 1 Revision = 1 Video Input Define (see Note 1) Max. H. Image Size (270 mm) Max. V. Image Size (202 mm) (gamma*100) - 100 (see Note 3) DPMS (see Note 2) Red Green Bits Rx1Rx0Ry1Ry0Gx1Gx0Gy1Gy0 Blue White Bits Bx1Bx0By1By0Wx1Wx0Wy1Wy0 Red x bit9-2 Red y bit9-2 Green x bit9-2 (see Note 3) Green y bits9-2 Blue x bit9-2 Blue y bit9-2 White x bit9-2 White y bit9-2 Established Timing I Established Timing II Established Timing III (see Note 4) #1 Standard Timing Identification 800*600 85Hz Table 1 - DDC Table Address Data 00 00 01 FF 02 FF 03 FF 04 FF 05 FF 06 FF 07 00 08 06 09 09 0A 02 0B 00 0C * 0D * 0E * 0F * 10 * 11 * 12 01 13 01 14 08 15 1B 16 14 17 * 18 E8 19 * 1A * 1B * 1C * 1D * 1E * 1F * 20 * 21 * 22 * 23 A4 24 48 25 00 26 45 27 59 12 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Description #2 #3 #4 #5 #6 #7 Detailed Timing Description # 1 #8 Data 01 01 01 01 01 01 01 01 01 01 01 01 01 01 00 00 00 FE 00 4D 6F 6E 69 74 6F 72 0A 20 00 00 00 FE 00 4D 6F 6E 69 74 6F 72 0A 20 20 Address 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 41 42 43~47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 Detailed Timing Description # 2 13 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Description Detailed Timing Description # 3 Detailed Timing Description #4 Data 20 20 20 00 00 00 FE 00 4D 6F 6E 69 74 6F 72 0A 20 20 20 20 20 00 00 00 FE 00 4D 6F 6E 69 74 6F 72 0A 20 20 20 20 20 00 * Address 57 58 59 5A 5B 5C 5D 5E 5F 60 61 62 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 71 72 73 74 75 76 77 78 79 7A 7B 7C 7D 7E 7F Extension Flag Check sum 14 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Note 1 Bit 7 6 5 4 3 2 1 0 Description Analog / Digital Input : Defines usage of the rest if the byte as "analog input" or digital input". Analog=0, Digital=1 . If input is described as analog, the following definitions apply to bits 6-0. Digital is as yet undefined in the following but provisions have been made in anticipation of a common video output standard for Flat Panel Display (FPD) use. Bit 7 Bit Description Analog / Digital Signal Level Signal Level Standard (6) Signal Level Standard (5) Setup Sync Inputs Supported (3) Sync Inputs Supported (2) Sync Inputs Supported (1) Sync Inputs Supported (0) 4 3:0 5 0 1 0 1 Operation 0.700V/0.300V (1.000V p-p) 0.714V/0.286V (1.000V p-p) 1.000V/0.400V (1.400V p-p) Reserved; TBD Bit Bit 6 0 0 1 1 Signal Level Standard (6:5) : Refer to the following bit definitions. Identified by the level of reference white volts above blank, followed by the level of the sync tips in volts below blank. 6:5 Setup: If set, the display is set to expect a blank-to-black setup or pedestal per the appropriate signal level standard. Sync Inputs (See Bit Operation below) 3 Separate Sync 2 Composite Sync (on H Sync line) 1 Sync on Green Video 0 Serration of the V.Sync Pulse is required when composite sync or sync-ongreen video is used 15 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 2 Bit 7 Bit 6 Bit 5 Bit 4:3 Bit Samsung 7E CRT Vender Chunghwa 19h 06 1Ah 4E 1Bh A0 1Ch 57 1Dh 4F 1Eh 97 1Fh 26 20h 10 21h 47 22h 4F Hitachi 0E 6E A0 57 48 99 26 10 47 4F Samsung FB BE A1 55 4B 97 24 10 47 4F Philips BB Orion E2 Philips A2 AE 9E 59 4E 99 27 10 47 4F Orion 07 4E A0 57 4A 9A 26 10 47 4F Hitachi A6 CRT Vender Chunghwa 17h BC 3 Note 2:0 Stand-by Suspend Active off Display Type 0,0 - Monochrome/gray scale display 0,1 - RGB color display 1,0 - Non-RGB multicolor display (example:RGY) 1,1 - Undefined. Reserved. Set at 00h until defined. Note 16 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Table 2 – Geometry Fig. Linearity Measurements X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 ~ X18 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + Y0 Y1 Y2 Y3 Y4 Y7 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + Y9 Y10 Y13 Y12 Y11 + Xmax - Xmin ------------------Xmax + Xmin Ymax - Ymin ------------------- Y8 Y6 Y5 Fig.1 X 100% < 5% X 100% < 5% Ymax + Ymin 17 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Fig.2 General Pincushion Measurements Amm a1 P S b2 R a2 Q Bmm b1 A, B represented as display area width and height Top/Bottom Pincushion = (a1 or a2) Side Pincushion = (b1 or b2) Substituted A by (PS + QR)/2 B by (PQ + RS)/2 18 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Fig.3 Trapezoid Measurements 2.5 2.5 2.5 2.5 D A B 2.5 2.5 2.5 2.5 C * Each of the 4 corners of picture shall fall within the relevant area (F) illustrated up (hatched) * ABCD is the picture outlines. 19 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Fig.4 Picture Distortion & Phase Measurements H1 A a1 orthogoal D1 V1 b2 C D V2 b1 D2 a2 Tilt B Peak H2 Total | H 1 − H 2] ≤ 0.02 0.5( H 1 + H 2) | V 1 − V 2] ≤ 0.02 0.5(V 1 + V 2) | D1 − D 2] ≤ 0.03 0.5( D1 + D 2) 20 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory Table of Contents 1. Defection CKT............................................................................................................................. 2 (1) Circuit Diagram of Defection ............................................................................................. 2 (2) Autosync Deflection Controller--TDA4857....................................................................... 3 (3) X-ray protection & AFC(Auto Frequency Control) ........................................................... 3 (4) H-size control circuit .......................................................................................................... 4 (5) Horizontal output circuit..................................................................................................... 5 (6) H-Linear correction circuit ................................................................................................. 6 (7) Step-up CKT....................................................................................................................... 7 (8) Vertical output .................................................................................................................... 8 2. Video CKT................................................................................................................................... 9 (1) Black Diagram of Video..................................................................................................... 9 (2) MM1375XD Block Diagram.............................................................................................. 9 (3) Preamp CKT ....................................................................................................................... 10 (4) Cascode CKT...................................................................................................................... 11 (5) DC Restore CKT ................................................................................................................ 12 (6) ABL CKT: (Auto Brightness Limit)................................................................................ 13 (7) Brightness, V-blank, change mode blank, spot killer CKT ................................................ 14 ACER V551 MICROCONTROLLER CIRCUIT OPERATION THEORY ................................... 15 1. Introduction .......................................................................................................................... 15 2. Block diagram ...................................................................................................................... 15 3. MCU..................................................................................................................................... 15 4. How to detect mode timing .................................................................................................. 16 (1) Vertical sync frequency measurement .................................................................... 16 (2) Horizontal sync frequency measurement ................................................................ 16 5. What are the valid key functions for user............................................................................. 16 6. How to execute the auto alignment function........................................................................ 16 ACER V551 POWER SUPPLY CIRCUIT OPERATION THEORY............................................. 17 (1) Brief : .................................................................................................................................. 17 (2) Circuit Analysis .................................................................................................................. 17 Attachment A ................................................................................................................................... 20 1 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory 1. Defection CKT (1) Circuit Diagram of Defection +40V C235 0.1U 50V (D) R269 (OPEN) BLANK R203 ZD201 100K 30V Q210 (OPEN) R268 (OPEN) +12V +6.3V VR201 (OPEN) (HVADJ) D201 1N4148 +12V R206 10K R208 R265 137K (OPEN) (1%) R247 10K BDRV HDRV Q204 H945 EWDRV R258 180 V1 R259 180 R205 2.2K C201 100U 25V (EL) 10 H-SYNC R202 1K CLBL 16 15 14 13 12 11 VCC CLBL HSYNC VSYNC VOUT1 VOUT2 EWDRV 9 8 7 6 5 R201 1K DGND HDRY PGNDBDRV SCL SDA R210 100 VSMOD SGND HPLL1HBUF 25 26 R252 56K C207 C206 4700P 0.22U R212 100V 22K 50V (PE) (1%) (D) 4 BSENS TP4 +40V R217 R219 120K 47U 23.2K (1%) 25V (1%) (EL) +C205 3 2 1 R218 51K (1%) BOP XRAY HFLB HFLB R220 2.7K R222 27K 1/4W HREF HCAP HPLL2 HSMOD FOCUS 27 28 29 30 31 32 HSMOD R223 39K R215 2.61K (1%) R213 10K C208 0.1U C209 100V 0.33U (PE) 100V (PE) TP3 AFC R214 2.1K (1%) R211 150K R209 100 24 HUNLOCK 23 R207 6.8K 25V (EL) BIN IC201 TDA4857 VSMOD ASCOR VAGC VREF VCAP HUNLOCK SCL SDA 17 18 19 20 21 22 +C223 100U C202 1500P 100V (PE) + V-SYNC R204 10 1/2W (FS) R257 1.8K V2 C210 1000P 100V (PE) R253 R254 9.1K 47K C211 O.01U 100V (PE) C212 6800P 100V (PE) R255 R256 22K (OPEN) C213 +(OPEN) 50V (EL) D203 D204 D205 1N41481N4148(OPEN) SC2 SC1 SC0 2 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (2) Autosync Deflection Controller--TDA4857 2.1 pin 1 is AFC feedback . 2.2 pin XRAY: if V XRAY > threshold (6.25V typical) switches the whole IC into protection mode. 2.3 pin 3,4,5,6,8 for B+ control function block. 2.4 pin 11(EWDRV) is a parabolic waveform used for pincushion correction 2.5 pin 16 generates video claming & blanking pulse. 2.6 pin 18,19 is I2C data. 2.7 pin 21 V-regulation. 2.8 the resistor from pin 28 (HREF) to ground determines the maximum oscillator frequency. 2.9 the resistor from pin 27 (HBUF) to pin 28 defines the frequency range. 2.10 pin 31 H-regulation. 2.11 pin 32 focus. 9 8 7 10 6 161514131211 (3) X-ray protection & AFC(Auto Frequency Control) (a) AFC in other words is HFLB (Horizontal Flyback) IC201 pin1, its for synchronize the second stage (horizontal deflection) with first stage (input signal H-sync.). (b) TDA4858 pin2 sense the voltage separated by R217, R218 and R219 from FBT pin9 40V. The TDA 4857 pin2 trigger voltage is 6.14V. When the FBT pin9 40V increase to let the R219 voltage drop achieve 6.14V, the TDA4857 will shutdown. In the time H.V.=28.5KV. VCC DGNDHDRY CLBL PGND BDRV HSYNC VSYNC VOUT1 VOUT2 EWDRV IC201 TDA4857 5 BIN TP3 TP4 +40V 4 R217 R218 +C205 47UR219120K 51K 25V23.2K (1%) (1%) (EL) (1%) 3 2 1 BOP HFLB XRAY BSENS HFLB AFC R220 2.7K R222 27K 1/4W ASCOR VSMOD VAGCVREFVCAPSGND HBUF HREF HCAPHPLL2 HUNLOCK SCL SDA HPLL1 HSMOD FOCUS 171819202122 23 24 2526 27 28 29 303132 3 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (4) H-size control circuit (a) H-size control voltage 0~5V input from "H-SIZE" net. (b) Q301 is a buffer to separate prior signal and latter. (c) R328 and D314 series connect to SC1 is used to compensating H-size by different horizontal frequency (for VGA). The SC0, SC1 status are as follows: (d) Horizontal size module merge the side-pin compensation waveform coming from Q312 then through Q307 inverting-amplify the modulating wave to control Q302、Q303 Darlington pair to control H-size. (e) R307 and R308 separate the voltage B+ then provide the different voltage for different horizontal frequency to H-size modulation circuit. SC1 1 0 1 0 Fh SC0 >=45KHz 1 40K ~ 45K 1 45 ~ 40KHz 0 <35KHz 0 Cs truth table VM L303 19.40108.011 +5V C316 3.3U 50V (BP) +12V Q302 A733 R305 33K Q303 D669A R302 (SHORT) 1/2W (FS) SC2 D319 (OPEN) R358 (OPEN) D314 1N4148 R328 150K D318 1N4148 R327 100K SC0 SC1 H-SIZE D321 1N4148 Q301 H945 D315 1N4148 R334 22K VR302 (SHORT) (H-SIZE ADJ) B+ +C320 1U 50V (EL) R308 120K (1%) R345 10K Q307 H945 EWDRV Q312 H945 R346 8.2K R301 7.5K R344 18K R307 300K 1/4W +12V R312 3.3K 4 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (5) Horizontal output circuit (a) C321 couple the HDRV wave form from TDA4857 pin7 to Q315 for switching signal and get the energy by R335 and R332 series, then through the driver transformer T301 couple the driver wave form to horizontal transistor Q310 via R336 at plus duty and via D312 at minus duty. (b) While the horizontal transistor Q310 switching a cycle, the energy provided from FBT T303 pin6 B+ be stored in horizontal deflection yoke and tunning capacitor C314. The deflection sawtooth current through horizontal deflection yoke was generated during the Q310 at ON cycle provides the plus part and during Q310 at latter OFF cycle provides the minus part through the flyback diode D307. (c) R333 and C318 series is a snubber circuit to inhibit spike. (d) C324, R329, D313 and D310 is used to compensate the cross-over distortion when the D307 OFF Q310 ON. HV C314 4000P 1.5KV (PPSH) +50V + C321 10U 50V (EL) R337 33 1/4W C339 0.01U 100V (PE) C324 0.22U 100V (PE) HDRV R336 0.82 2W 50V (EL) D312 1N5817 Q315 C2235 D311 R376 1N4148 (OPEN) R329 22 1/4W (FS) D313 1N4148 G2 H-DY 20.60047.104 R313 R311 (OPEN) 300 1/2W 1/2W 3 +C319 1U T301 (19.20079.011) 4 R332 3 47 5 1/4W R333 1 6 510 1/4W C318 470P 500V (D) FOCUS 1 6 2 Q310 BU2508AF R335 470 1/2W 1 D323 1N4003 D307 FMP-2FU B+ R338 L302 (OPEN) (LIN-COIL) 19.50059.001 C313 (OPEN) J303 1KV (JUMPER) (D) 11 2 5 12 10 9 2 1 3 D310 RGP10J 8 C315 6800P 630V (PPN) L303 19.40108.011 T303 19.70060.001 5 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (6) H-Linear correction circuit (a) L302 is Linear coil for linearity correction and C312 is Cs capacitor for deflection current S correction. (b) R318 and C313 series that parallel to L302 pin1-2 for ringing inhibit. The goal of R311 and D323 series is both dismissing ringing bar and good linearity. (c) Reference to Cs truth table, Fh>45KHz Cs = C312.And Fh<45KHz,then Cs = C311 parallel to C312 C314 4000P 1.5KV (PPSH) 1 H-DY 20.60047.104 2 Q310 BU2508AF C312 0.3U 400V (MPS) 2 C324 0.22U 100V (PE) 1 C356 0.27U 250V (MPS) Q333 IRF630 R387 1M D310 RGP10J C315 6800P 630V (PPN) R329 22 1/4W (FS) D313 1N4148 D307 FMP-2FU J303 (JUMPER) C339 0.01U 100V (PE) 6 D323 1N4003 3 C313 (OPEN) 1KV (D) L303 19.40108.011 R391 100K 2 5 M301 R330 2P (OPEN) 1W 1 2 4 HLIN C317 +C323 (OPEN) (OPEN) 50V 50V (EL) (D) R331 (OPEN) CS1 C311 0.22U 250V (MPS) R339 1M +6.3V 3 R337 33 1/4W R336 0.82 2W L302 (LIN-COIL) 19.50059.001 R338 (OPEN) Q318 (OPEN) D312 1N5817 5 1 R313 R311 (OPEN) 300 1/2W 1/2W C322 (OPEN) 250V (MPS) Q314 IRF630 R319 (OPEN) Q304 (OPEN) R314 100 R389 100 R318 (OPEN) CS2 C357 0.01U 100V (PE) R315 100K C310 0.01U 100V (PE) R316 (OPEN) D305 1N4005 D356 1N4005 T301 (19.20079.011) 4 3 T302 (LIN-COIL) (OPEN) +12V D306 (OPEN) +12V R383 4.7K Q322 H945 C325 (OPEN) 100V (PE) R384 4.7K Q323 H945 +12V R385 (OPEN) Q324 (OPEN) SC2 R392 39K R317 39K SC0 R320 (OPEN) SC1 6 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (7) Step-up CKT (a) B+drive duty pulse comes from TDA4857 pin 6 (b) Q305, Q306 constructed class B output to drive Q317. (c) When Q317 turns on, L304 storage energy and D317 is off. when Q317 turns off L304 release energy and D317 turns on to charge C326 to B+ (d) The higher Hor. frequency needs higher B+ so B+Drive duty must vary with frequency. HV +50V 1 FOCUS 13 C309 0.01U 500V (D) D317 BYM26A BDRV C363 R363 220P (SHORT) 500V 1/2W (D) 33U 200V (EL) C364 (OPEN) 500V (D) 2 5 12 10 9 3 Q306 A733 11 +C326 R347 200 R373 Q317 47 IRF630 D316 1N4148 6 Q305 H945 G2 L304 19.40139.001 +12V 8 T303 19.70060.001 7 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (8) Vertical output (a) TDA4866 is a vertical deflection amplifier, pin7 need a higher DC voltage (50V currently) for deflection current amplify. (b) TDA4866 pin1,2 is vertical drive input pin from TDA4857 pin12,13. (c) Pin 4,6 is vertical deflection output pin to drive vertical YOKE. (d) Pin8 provides the vertical blank signal for vertical retrace line canceling. +50V +12V IC202 TDA4866 VP INB 3 2 OUTA GNDOUTB 6 5 4 VFB FEEDB GUARD 9 8 7 INA 1 R227 1 2W + V-DY R231 180 1W + 4 C233 2200P 50V (D) Q201 H945 CLBL R237 10K R232 10 1/2W R228 1 1W +100U C214 47P 50V (D) R224 820 C232 (OPEN) 50V (D) 25V (EL) R225 820 C231 (OPEN) 50V (D) C218 0.22U 100V R229 (PE) 100 V1 V2 C219 0.22U 250V (EL) G1 3 C215 C217 0.01U 50V (D) C216 100U 100V (EL) R233 100 1/2W (FS) R250 R238 R236 2.4K 68K 10K (1%) V+ R262 3.3K R263 4.7K 8 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory 2. Video CKT (1) Black Diagram of Video R Preamp CKT MM1375XD IC101 VIDEO Cascode CKT Q101,110 Q103,111 Q105,112 B CONTRAST (From uC IC801) ABL CKT Q316 Clamp CKT Q 205 G B G1 Brightness CKT: Q203 Change Mode Blanking:Q202 V-blanking CKT: Q201 Spot Killer CKT: Q202 Beam Current (From FBT) R (From PC) G DC Restore CKT H-clamp (From IC201) (2) MM1375XD Block Diagram The function block below represents one of the threevideo amplifiers in the MM1375XD along with the contrast, gain adjust and brightness contrals. The Contrast Control is DC-Level (0 ~ 4 V) operate attenuator which controls the video gains of the three channels (R, G, B) simultaneously The Gain Adjust Control, which is also a DC-level operated circuit, provides a 6 dB gain adjustment to each channel. During the retrace period, the Clamp Comparator will charge or discharge the clamp capacitor by comparing the external brightness (clamp+) level with the video output DC level thus that the brightness level is maintained. 9 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (3) Preamp CKT (a) AS shown in the block diagram: The R/G/B signals will generate an enough amplitude of Vpp to show up on the CRT screen after the amplification of the amplifiers. (b) The purpose of signal CLAMP is to fix the black level of all R.G.B signals to the same level after the AC couple. This is the DC Restoration of pre-amplify (c) To fix Pin 1,19,20 voltage is to stabilize Pin 13,15,18 (R,G,B Output) DC voltage. It’s purpose is to lower the Temp. of IC and transistors of Casecode CKT. (d) VR104,105 control R.,G O/P gains +12V R106 100 1/2W R109 120 1/2W C154 (OPEN) 50V (D) R137 56K +8V C101 0.1U 50V (D) D111 1N4148 + C130 10U 50V (EL) R110 3k ZD107 8.2V R138 9.1K BI +8V 1 22 B-IN 6 BI 5 4 GI 3 2 RI +8V R103 75 D115 1N4148 19 GND 5 C102 0.1U 50V (D) 18 6 C129 0.01U 50V (D) R131 390 17 G OUT GO R123 390 16 G CUTOFF R111 4.7K 7 R CLAMP 15 G DRIVE 8 VCC1 C108 0.01U 50V (D) BO R120 4.7 1/4W GND R-IN R178 33 D116 1N4148 + VCC2 G CLAMP C105 0.1U 50V (D) C118 47U 25V (EL) 20 B OUT 4 D114 1N4148 C104 0.1U 50V (D) VR105 2K (B-DRV) B CUTOFF 3 R102 75 RI C100 (OPEN) 50V (D) 21 B CLAMP G-IN R177 33 2 1 IC101 MM1375XD M102 6P 20.60010.106 B DRIVE R176 R101 D112 33 75 C106 1N4148 0.1U 50V (D) GI +8V C103 0.1U D113 50V 1N4148 (D) 14 R OUT 9 CONT 10 BLANK 13 R CUTOFF 11 12 CLAMP R DRIVE C109 (OPEN) 50V (D) R117 390 RO R142 1.5k R112 3K R108 100 VR104 2K (R-DRV) CONTRAST H-BLANK C110 0.01U 50V (D) CLAMP D100 1N4148 +C122 10U 50V (EL) R100 4.7K 10 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (4) Cascode CKT (a) Output stage adopts cascode circuit Its purpose is to amplify the signal which has been processed by MM1375XD to a enough amplitude of Vpp, then display on the CRT. The criteria to select a cascode transistor is the smaller the value of Cob and the bigger the value of Ft is better.This circuit adopts HSD1609. Cob=3.8pF, ft=140MHZ. (b) Cascode CKT concludes 3 band amplification. Mean Freq.: capacitance open, inductance short. The gain = Rc /Re High Freq.: (R gun),peaking coil L104,L105,R115,C113,R119 Over Freq. Compensation: (R gun),C161,R161. L105 2.7U DC RESTORE 12V Q101 R115 1.6K 1/4W HSD1609 C112 0.1U (OPEN) R171 R116 Q102 H945 C161 150p 50V (D) R117 390 R118 100 1/2W C113 82P 50V (D) (OPEN) 15UH D101 1SS83 30 L104 R161 8.2K R119 33 B O/P R151 1.2K 3W +75V R113 R114 56 11 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (5) DC Restore CKT (a) The video signal amplified by the output stage is coupled to CRT by way of AC coupling. So DC restoration CKT is needed to do the white balance adjustment. (b) Use VR101 & R145 and ZD104 to get the range of each gun bias ( Max ≒ 27 V). (c) O/P signal mixes DC and AC voltage. Only AC signal passes C150. DC voltage is generated by VR101 cross voltage. R134 + CASCODE CRT 51 1/2W C150 1U 100 (EL) ZD104 33V VR101 R145 20K 20K 12 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (6) ABL CKT: (Auto Brightness Limit) ABL is a protection circuit. When the anode current goes higher than the setting value of ABL circuit . ABL will pull down the voltage of contrast to limit the anode current. This is helpful to protect CRT. HV 1 FOCUS 13 G2 6 +12V 11 R350 30K 12 2 D320 1N4148 R352 100K ABL CONT C307 4700P 50V (D) +C333 R340 330 Q316 A733 1U 50V (EL) 9 R355 10K 1/4W R351 6.8K 10 D309 1N4148 5 VR301 20K (ABLADJ) 3 T303 19.70060.001 8 a) With crosshatch patter, FBT beam current is smaller. It makes the voltage of C333 higher than Vcontrast Q316, is OFF the Vconstrast is freely controlled. b) With the full white, FBT beam current rises, the voltage of C333 is down. It makes Q316 ON. Vce of Q316 is fixed 13 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory R244+5V (OPEN) (1%) VR202 (SHORT) (G1ADJ) 50V (EL) D202 R239 (OPEN) 4.02K (1%) Q202 H945 R243 14K (1%) C221 +0.22U 50V (EL) Q203 BF423 BRITE R245 1.8K (1%) R266 (OPEN) +C220 10U (7) Brightness, V-blank, change mode blank, spot killer CKT (a) About the cut off voltage, while the voltage, cathode to G1, over the cut off voltage, the picture will disappear. If the cut off voltage of the CRT G Gun is set at 120V and the black level of cathode is 55v, the picture want to show the signals higher the black level once the G1 voltage is lower than -65V. (b) As described above, we may using the voltage control G1 as the brightness control. Generally the G1 control range is about 12~15V if the Raster brightness is from 0 to 1.5ft-L. (c) Similarly, we may overlap a negative pulse of vertical duration on the G1 voltage to prevent the vertical retrace line from showing on the picture. This is to keep the voltage cathode to G1 over the cut off voltage during the period of vertical retrace. (d) In order to prevent the picture occurred transiently while change mode, pull down the G1 voltage and let the voltage cathode to G1 over CUT OFF voltage. This will make the picture blanking (e) While monitor turned off, the discharge speed of high voltage circuit is slow since there is no deflection scanning , a spot which will destroy the phosphor of CRT will display on the CKT. So the SPOT KILLER circuit will generate a negative voltage higher than CUT OFF to the G1 to cut the beam This is to protect the CRT. ZD203 (OPEN) +50V ZD202 (OPEN) BLANK R264 D206 4.7K 1N4148 R240 R241 4.7K 33K VFB R233 100 1/2W (FS) HUNLOCK R238 68K GUARD R236 10K G1 R267 1M 1/4W R242 120K 1/2W + C219 0.22U 250V (EL) -190V Q201 H945 CLBL C233 2200P 50V (D) R237 10K 14 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory ACER V551 MICROCONTROLLER CIRCUIT OPERATION THEORY 1. Introduction The microcontroller of the V551 can discriminate the display mode by detecting the frequency of the H/V sync signals and the polarity of horizontal sync signal. It provides DC voltages to control the picture and save the adjusted parameters into the EEPROM by using the control panel. 2. Block diagram The major parts of V551 microcontroller circuit are MCU, EEPROM. The circuit block diagram is shown as below, EEPROM Searching for the same saved mode timing with the input signals and get the data. Preset mode data, User saved mode data. Control Panel PC RS232 auto alignment program PWM output To deflection circuit Checking if the valid key be pressed and do key function. Adjust - + Select - + Blanking SCO-SC1 Detecting the input signals of H,Vsync & H-polarity. Hsync Vsync H-polarity MCU (MTV012) (UART) External adjustment function 3. MCU The MCU - MTV012 is an 87C51 microcontroller with PWM outputs. It manages the following functions, (1) To detect mode and output proper SC0 and SC1 to deflection circuit. (2) To check if there is the same saved mode in the EEPROM and get the data to transfer into DC voltages by PWM output and RC filter circuits to control the picture, contrast and brightness. (3) To check if there is the valid key be pressed and do the key function. (4) To memorize mode timings and any adjustable parameters of the picture into EEPROM. (5) The inner registers and PWM output of MCU can be controlled by the external PC alignment program. 15 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory 4. How to detect mode timing Only when the mode timing input is stable, we can adjust the picture by the control panel, and the major measurement of the mode timing inputs are horizontal and vertical sync. (1) Vertical sync frequency measurement We use the base timer, it can generate a count during a fixed time, this fixed time is 12/12MHz and we call it "Time base", so when the first vertical sync generated, we enable the base timer, and the next vertical sync generated, we disable the base timer, and we only need to calculate how many counts are during a vertical sync period. The formula is Vertical sync frequency = FV = 1 / Vertical sync period Vertical sync frequency = 1000000 / Counts ==> = 1 / [ Counts * (Time base)] (2) Horizontal sync frequency measurement We use the event counter for calculating how many counts are during a long fixed time, because the vertical sync period is longer than the horizontal sync period, we can enable the event counter when the first vertical sync generated and disable the event counter when the next vertical sync generated, this time, we can get the horizontal sync counts during a vertical sync period. The formula is Horizontal sync frequency = FH = Horizontal sync counts / Vertical sync period Horizontal sync frequency ==> = Horizontal sync Counts / Vertical sync period 5. What are the valid key functions for user Total 4 keys for V551 control panel, "select +" & "select -" are the selection of controlled function with LED change, and "adjust +" & "adjust -" are the selected item to increase & decrease volume. Except the last basic key functions, the user can press "select +" & "adjust -" to recall the factory preset data. Meanwhile it takes about 20 seconds for keeping no key pressed to store the adjusted function into the user data. 6. How to execute the auto alignment function The MCU supports the UART function, it has 2 I/O ports, one is the receiver, the other is the transmitter, they are connected with an interface to PC and PC can execute alignment program by RS232 communication to send the formatted data to the MCU for adjusting any adjustable parameters of the picture and saving the adjusted values into EEPROM. By this way, we can get the products with the same quality and reduce the manufacturing time. 16 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory ACER V551 POWER SUPPLY CIRCUIT OPERATION THEORY (1) Brief : Acer V551 is equipped with a current mode, constant frequency, synchronous, using fly back switching mode power supply circuit,(The operating frequency won't vary with the change of input voltage or output load. This means synchronous with monitor .) In abbrev, the SMPS or SPS. Input : 90VAC - 264V AC ( full range) Output : +50V 0.9A 39.15W +75V 0.07A 5.25W +12V 0.76A 9.12W + 6.5V 0.6A 3.9 W Total output power : 62W Diagram Block (2) Circuit Analysis The block diagram is shown as follow , is divided into 13 portions Transformer Input EMI filter 2 Bridge Rectifier & Filter 8 1 4 power Secondary Rectifier & Filter DCV output 5 Rectifier & Filter CKT 7 ext sync Trigger CKT 3 MOSFET & snubber ckt 9 Line PWM controller 6 Feedback CKT 10 V-Sync Detector CKT photo coupler 13 control switch on/off 12 11 EPS 1 Detector CKT 1. 2. 3. 4. 5. 6. EMI filter CKT Power SW & Rectifier, filter CKT PWM controller Power Mosfet & Snubber CKT Rectifier & Filter CKT Feedback CKT 17 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory 7. Sync. CKT 8. Transformer 9. 10-12: Rectifier & Filter CKT 10. V-sync Detector CKT 11. EPS1 Detector CKT 12. Photo coupler 13. Control switch on/off 1. EMI filter CKT is a necessary circuit for restraining the electromagnetic interference to meet the standard of FCC and FTZ. This portion of circuit comprised capacitor, Y capacitor, common mode choke, differential choke, etc. Power SW and rectifier filter CKT: Power SW is used for the control of power on and off Rectifier Filter is able to process the input AC voltage into a DC voltage, This circuit is designed to operate normally form 90V to 264V AC. This is so called full rage or universal input. 3. PWM control IC UC3842 is a current mode of PWM control IC. Please refer to the attachment A to see the specification. Because the saw wave and feedback control is separated, it is ideal for the synchronous operation of the SPS of multi-frequency monitor. Some PWM IC combines the saw wave and feedback control as one is not good for the synchronous operation of multi-frequency monitor's SPS circuit. It happens the on-off transistor (or MOSFET) destroyed during the horizontal frequency is switching. That's the reason we adopt UC3842 as the control IC. * When load changes, the voltage of the primary coil (pin 6-7) of the transformer will be rectified and filtered by D608, C608, D607, C607. This voltage value will go down while the load getting heavier and it's voltage will be divided via R616, VR601, R617 then entering pin 2 of C601 (Verror is direct ratio of output load). This signal is compared with primary current to decide the amplitude of duty cycle. When output load gets heavier, the time period of power MOSFET turns on will get longer and vice versa. This principle is used to control the output voltage stablely, As described above, the current mode CKT has a dual feedback, one is from the variation of output load, the other is from the variation of primary current, This causes the response to the variation of AC source voltage, i.e. a good line regulation. The function of R613, C615 is to generate a oscillation frequency being the clock input of UC3842, R614, C617, D611, D612 is a soft start circuit to assure a proper ON time as the monitor turns on to prevent from the MOSFET destroyed by the surge current the principle is UC3842 won't work while pin 1 of UC3842 is low. Please check attachment A. 2. Besides, the operating voltage of UC3842 is 16V while start and 10V after start. In this circuit, the start voltage is provided by R602, R603. The C607, T601 will work after start and the 18 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory auxiliary coil (pin 8-9) of T601 will generate a voltage to be rectified and filtered by C608, D608, D607, C607 to maintain the operation. 4. Switching FET & Snubber circuit. Switching FET is mainly used for the operation of on and off. It is controlled by IC601.We can obtain the result of FET turn on and off. Snnbber circuit is mainly consisted of C624, R619, D614, D610, R604 and C613. It's purpose is to restrain the turn off voltage spike of FET. To prevent it from destroying for Q602. 5. Rectifier and filter CKT comprises D608, C608, D607, C607 to provide the Vcc for IC601. 6. Feed back CKT comprises R616, VR601, R617 is mainly to divide the voltage of primary auxiliary coil, then enter pin 2 of 3842 and compare with the internal Vref (2.5V) of IC601 to obtain a stable output voltage. SYNC. CKT In order to prevent from the interference on the picture caused by the difference of the oscillation frequency of SPS and the horizontal scan frequency of monitor, We use SYNC. CKT to unify these two frequency. This CKT is consisted of C616, ZD603, R612 and detect the synchronous signal from the monitor FBT core. After the differential of C616, ZD603 clips it's voltage. and then add this signal to the pin 4 of UC3842 by way of 612 and C615 to get the synchronous. 8. Transformer is mainly used for transformer and isolation it's principle is the current will pass pin 1-4 of T601 when FET on and energy being output by T601 when FET off. 7. 9. 10-12:This + 43.5V of Rectifier and filter CKT is consisted of D702, C703 and the other groups of output voltage is using the same principle to do the rectifier and filtering 10. The V-sync is low or full high, then IC602 is not drived. The V-sync is pulse, then the waveform of Q701 collector is sharp pulse. 11. When the ESP1 is floating, The IC602 is always drived. At the same time there is not power saving function. When the ESP1 is Ground, then the IC602 drived according to V-sync. 12. The photo coupler adopts TLP721F of Toshiba and main purpose is that the primary and secondary is isolated. 13. When V-sync is inactive, IC602 is not drived, Q603, Q604, Q605, turn on.Q602 turn off. The power shut down and the monitor is in off mode .When V-sync is active . IC 602 is drived. Q603, Q604, Q605 turn off. Q602 turn on and the monitor in normal mode. 19 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory Attachment A 20 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory Symbol Vi Vi Io Eo Parameter Value Unit Supply Voltage (low impedance source) 30 V Supply Voltage (li < 30mA) self limiting Ouptut Current A ±1 Output Energy (capacitive load) 5 μJ Analog imputs( pins 2,3) -0.3 to 55 V Error Amplifier Output Sink Current 10 mA Ptot Power Dissipation at Tamb ≦ 25℃ (Minidip) 1.25 W Ptot Power Dissipation at Tamb ≦ 25℃ (SO8) 800 mW Tstg Storage Temperature Range -65 to 150 ℃ TL Lead Temperature (soldering 10s) 300 ℃ * All voltag ges are with respect to pin 5, all currents are positive into the specified terminal. PIN CONNECTION (top view) COMP 1 VFB I SENSE 3 RT/ CT 4 Minidip/SO8 VREF 7 6 Vi OUTPUT 5 GROUND 2 8 D95IN332 PIN FUNCTIONS 4 5 6 7 8 3 Function Description COMP This pin is the Error Amplifier output and is made available for loop compensation. VFB This is the inverting input of the Error Amplifier, It is normally connected to the switchingt power supply output through a resistor divider. ISENSE Avoltage proportional to inductor current is connected to this input. The PWN uses this information to terminate the output switch conduction. RT/CT The oscillator frequency and maximum output duty cycle are programmed by connecting resistor RT to Vref and cpacitor CT to ground. Operation to 500KHZ is possible. GROUND This pin is the combined control circuitry and power ground. OUTPUT This output directly drives the gate of a power MOSFET.Peak currents up to 1A are sourced and sunk by this pin. Vcc This pin is the positive supply of the control IC. Vref This is the reference ouptput. It provides charging current for capacitor CTthrough resistor. RT. NO 1 2 ORDERING NUMBERS SO8 UC2842BD1; UC3842BD1 UC2843BD1; UC3842BD1 UC2844BD1; UC3842BD1 UC2845BD1; UC3842BD1 Minidip UC2842BN;UC3842BM UC2843BN;UC3843BM UC2844BN;UC3844BM UC2845BN;UC3845BM 21 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure Table of Contents 0. Preparation for Alignment............................................................................................................. 2 1. B+ Adjustment (For function test station only) ............................................................................ 2 2. Geometry Adjustment ................................................................................................................... 2 3. Background Adjustment................................................................................................................ 3 4. Foreground Adjustment ................................................................................................................ 3 5. Final Check ................................................................................................................................... 3 6. Focus Adjustment ......................................................................................................................... 4 7. Convergence Adjustment .............................................................................................................. 4 8. Power Saving Function Check ...................................................................................................... 4 9. Geometry Specification for Production Line ................................................................................ 5 10. Eyelet parts.................................................................................................................................. 5 11. Touch-up parts ............................................................................................................................ 7 12. Glue parts .................................................................................................................................... 8 13. Wire Dressing parts..................................................................................................................... 9 1 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 0. Preparation for Alignment a. b. c. Pre-set all VRs to the center position except R/G/B bias VR101, 102, 103 counterclockwise to maximum. Set up unit and keep it warm up at least 15 minutes. Preset mode IBM VGA 640X480 31.5KHz/60Hz IBM VGA 640X400 31.5KHz/70Hz 6448A 640X480 37.5KHz/75Hz SVGA4 800X600 46.88KHz/75Hz SVGA3 800X600 48.09KHz/72Hz SVGA5 800X600 53.6KHz/85Hz 1. B+ Adjustment : (For function test station only) Enter factory area -- Press "SELECT +" and "ADJUST-" at the same time then turn power switch on. b. Press "ADJUST +" and "ADJUST -" at the same time to clear user area. c. Input mode 31.5KHz (VGA 640x480) with tilt adjustment pattern. d. Adjust CRT screw to meet tilt and orthogonal spec. ( Tilt < ±1 mm , Orthogonal < ±1.5mm ) a. 2. Geometry Adjustment Input mode 53.6KHz (SVGA5) with cross hatch pattern. Press "SELECT +" and "ADJUST -" keys at a same time. Adjust switching power supply VR601 to make the horizontal B+ to be 50.0 +/- 0.2VDC. a. b. c. e. f. g. Input the presetting modes and supporting modes with full white pattern. Set external contrast to maximum and brightness to raster just cut-off position. Press "SELECT +" or "SELECT -" to select the adjustment for H-size, H-phase, V-size, V-center, Pincushion or Trapezoid. h. Press "ADJUST +" or "ADJUST -" to make the geometry can meet item 9 table 2 spec. i. Press "SELECT +" and "ADJUST -" at the same time to save the adjustment data. j. Change timing to next mode and repeat step f, g and h. k. After all modes are adjusted OK, turn power switch off. 2 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 3. Background Adjustment Enter factory area -- Press "SELECT +" and "ADJUST -" at the same time then turn power switch on. b. Input mode 53.6KHz (SVGA5) with raster only pattern. c. Adjust external brightness key to maximum. d. Check the bias VRs of VR101, 102, 103 at counterclockwise maximum position. e. Adjust screen VR of FBT to obtain twilight raster about 0.7 to 1.2 Ft-L. f. See which gun appears first, then adjust the two bias VRs of the other two non-appearing guns to achieve the color temperature meet specification x=0.281 +/- 0.005 y=0.311 +/- 0.005 g. Adjust screen VR of FBT again to let the raster about 0.7 to 1.2 Ft-L. a. 4. Foreground Adjustment a. Input mode 53.6KHz (SVGA5) with 3-inch block pattern. b. Check the drive VRs of VR104, 105 at center position. c. Adjust external brightness key to cut-off and external contrast key to let the light output be 15 Ft-L, d. Adjust VR103, 104 to let the color temperature meet the specification x=0.281 +/- 0.003 y=0.311 +/- 0.003 e. Adjust external contrast key to let light output be 45±3 Ft-L. f. Press "SELECT +" and "ADJUST -" to save the adjustment data. g. Adjust VR301 to let light output be 31±0.5 Ft-L. h. Turn power switch off. 5. Final Check a. Enter final check area -- press "SELECT +" and "ADJUST +" at the same time then turn power switch on. b. Input mode 53.6KHz (SVGA5) with full white pattern. c. Press "SELECT +" and "ADJUST -" keys at a same time. d. Check the light output is greater than 30Ft.L. e. Adjust external contrast and brightness keys to minimum, the video and raster should be disappear. f. Check the performance of all modes can meet spec. 3 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 6. Focus Adjustment a. Input mode 53.6KHz (SVGA5) with characters pattern. b. Press "SELECT +" and "ADJUST -" keys at a same time. c. Adjust focus VR of FBT to make "A" area focus clear. A video raster 7. Convergence Adjustment D B a. Input mode 53.6KHz (SVGA5) with purple cross hatch pattern. b. Adjust 4-pole magnetic ring of Yoke to meet specification. c. Input mode 53.6KHz (SVGA5) with yellow cross hatch pattern. d. Adjust 6-pole magnetic ring of Yoke to meet specification. e. Input mode 53.6KHz (SVGA5) with white cross hatch pattern. f. Re-confirm the mis-convergence can meet spec. A C E A ≦ 0.2 mm B,C,D,E ≦ 0.3 mm 8. Power Saving Function Check a. Input mode 53.6KHz (SVGA5) with full white pattern. b. Set external contrast and brightness keys to maximum position. c. Remove H-Sync only, the video and raster should be extinguished. The LED shows amber color and the power consumption should be less than 60W. d. Remove V-Sync only, the video and raster should be extinguished. The LED shows amber color and the power consumption should be less than 5W. e. Remove both H and V Sync, the power consumption should be less than 5W and LED shows amber color. f. Input H-Sync and V-Sync, the video should be exhibited again and LED on (green). 4 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 9. Geometry Specification for Production Line (Table 2) SPECIFICATION 1 HORI SIZE 270 ±4 mm 2 VERT SIZE 202 ±4 mm 3 SIDE PIN ≦ 2.0 mm 4 TOP/BOTTOM PIN ≦ 1.0 mm 5 SIDE BARREL ≦ 1.0 mm 6 TOP/BOTTOM BARREL ≦ 1.0 mm 7 TRAPEZOID ≦ 1.0 mm 8 VIDEO OFFSET ≦ 4.0 mm 9 PARALLELGRAM 10 HORI LINEARITY 11 VERT LINEARITY ≦ 5% ≦ 5% 1. Q602 Heat sink ≦ 2.0 mm 10. Eyelet parts DESCRIPTION ITEM 5 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 2. T303 M101 CRT socket 4. 3. IC202 Heat sink/ T302 6 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 11. Touch-up parts The component listed below must touch-up to avoid solder crack. 1. Q310: 3 points 2. D307: 3 points L302: 2 points 4. CN601: 3 points 3. 7 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Q602: 3 points C612: 2 points 7. M101: 8 points 5. 6. Chapter 3 Alignment Procedure 12. Glue parts 1. G2 & G4 VR add glue to fix the position of VR 8 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 2. R607 add glue to fix the Heat sink 13. Wire Dressing parts 1. Left side view: 2. Right side view: 9 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 3 Alignment Procedure 3. Rear side view: Left/Bottom degaussing fixed 5. Right/Bottom degaussing fixed 4. 10 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting Table of Contents 1. No output power......................................................................................................................... 2 2. No video..................................................................................................................................... 3 3. No work...................................................................................................................................... 4 4. Unstable vertical display............................................................................................................ 5 5. H-size adjust............................................................................................................................... 6 6. H-linearity error.......................................................................................................................... 7 7. Brightness CKT check ............................................................................................................... 8 1 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 1. No output power No power Yes No Check F601, D602~D605 ok? Replace F601, D602~D605 Yes Replace IC601, ZD602, ZD606 No Check IC601, ZD602,ZD606 ok? Yes No Q602, Replace T601 Check Q602, T601 ok? Yes Check D701, D702, D704, D705 ok? No Replace D701, D702, D704, D705 2 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 2. No video No Repair Check 12V? Yes No Repair Check R, G, B input of M101 Ok? No Repair Check pin 2, 3, 4 of M103 ok? Yes Yes Check IC101 R, G, B inputNo & output ok? Repair IC101 Yes Check cascode circuit ok? No Check Q101, Q103, Q105, Q110, Q111, Q112 Yes Check M101 No Ok? Repair M101 3 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 3. No work Feed back No Power flowchart No Check LED Ok? Green Check G1, G2, R, G, B Output ok? No Repair IC201 Amber Check pin 6, 7 of IC201 ok? Yes No Check Q305, Q306, Q317,D317 Yes Check BDRV output ckt ok? Check HDRV No output ckt ok? Check Q315, T301 Yes Check HV is about 24KV ok? No Check Q310, D307, C314, C315, C312, L302, 4 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 4. Unstable vertical display Unstable vertical display IC201 pin 24 sawtooth gererator Fv OSC = 42Hz & No Yes IC202 has output? No Check IC202 & around ckt Yes Check DY Check IC201 & around ckt 5 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 5. H-size adjust H-size error Yes IC801 pin 34 PWM output ok? No Replace IC801 No Check Q301 & around ckt Yes Check Q301 base adjust ok? No Replace IC201 Yes Check EWDRV output ok? Yes Check Q307 adjust range ok? No Check Q312, Q307, R307, R308 Yes Is the voltage of C316 ok? No Check Q302, Q307, D307 6 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 6. H-linearity error Linearity error Yes Picture the left/right(1) or (2) center/side(2) asymmetery Yes Repair L302 Repair IC801 Check SC0, No SC1 output Yes Check Q322, Q323, Q314, Q333 ok? Yes Repair Yes Check C312, C311, C356 No Repair 7 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 7. Brightness CKT check Brightness control error Yes Check IC801 No PWM output ok? Replace IC801 Yes No Check T303, R324, D303 No Check Blank/ ]Hunlock ckt Is the voltage of C305 –190V? Check Q202 base is low? Yes Yes Check Q203 & M101 8 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Table of Contents 0 Introduction ................................................................................................................................... 2 1 Electrical Characteristics............................................................................................................... 2 1.1 Power Supply ..................................................................................................................... 2 1.2 Signal Interface................................................................................................................... 2 1.3 Scan Range......................................................................................................................... 2 1.4 Video Performance............................................................................................................. 3 1.5 Timings............................................................................................................................... 3 2 Environment & Reliability............................................................................................................ 4 3 CRT Characteristics ...................................................................................................................... 5 4 Front of Screen.............................................................................................................................. 5 4.1 Geometry............................................................................................................................ 5 4.2 Sharpness Crispness ........................................................................................................... 6 4.3 Light Quality ...................................................................................................................... 6 4.4 Image Stability.................................................................................................................... 6 5 User Controls ................................................................................................................................ 6 5.1 Basic ................................................................................................................................... 6 5.2 Advanced............................................................................................................................ 7 6 Mechanical Characteristics ........................................................................................................... 8 6.1 Dimension .......................................................................................................................... 8 6.2 Weight ................................................................................................................................ 8 6.3 Plastic ................................................................................................................................. 8 6.4 Carton ................................................................................................................................. 8 7 Pallet & Shipment ......................................................................................................................... 9 7.1 Dimension .......................................................................................................................... 9 7.2 Shipping Container............................................................................................................. 9 7.3 Air Transport Container ..................................................................................................... 9 8 Certification .................................................................................................................................. 10 8.1 Environment ....................................................................................................................... 10 8.2 PC-Monitor ........................................................................................................................ 10 8.3 Safety.................................................................................................................................. 10 8.4 EMC ................................................................................................................................... 10 8.5 X-Ray Requirement............................................................................................................ 11 8.6 Ergonomics......................................................................................................................... 11 9 Appendix Table............................................................................................................................. 12 Table 1 - DDC Table................................................................................................................ 12 Table 2 – Geometry Fig............................................................................................................ 17 Fig.1 Linearity Measurements ...................................................................................... 17 Fig.2 General Pincushion Measurements ..................................................................... 18 Fig.3 Trapezoid Measurements .................................................................................... 19 Fig.4 Picture Distortion & Phase Measurements ........................................................... 20 1 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 0 Introduction The subject model is designed for a value line 15” color monitor. It has the following figures : 0.28mm dot pitch CRT, 65MHz video bandwidth, 1024x768 max resolution. Low radiation MPRII. 1 Electrical Characteristics Input Current Spec Universal input full range 90~264VAC /47~63Hz √ 90 ~ 264VAC 2.0 Arms √ On < 75 W max √ LED : Green Standby <5W √ LED : Amber Suspend <5W √ LED : Amber <5W √ LED : Amber 40 Amp peak √ cold-start Power consumption DPMS 110 VAC/50Hz Leakage Current 264 VAC/50Hz Pin assignment Video input Sync input Signal Cable √ w/o damage √ < 0.1 ohm Length : 1800 mm Color : Flint Gray Condition Spec 1.2 Signal Interface < 3.5mA 2. Ground test : 30A, 1sec √ TTL-Positive/Negative √ Impedance 50 Ohm on H-sync cable √ D-Sub 1.5M +/- 20mm √ Remark 0.7μs<H-sync width<25% of H period 2μs<V-sync width< 400μs √ BNC 1.3 Scan Range KC-003 OK N.A 700mV / 75 Ohm Color (in-line test) √ √ Level / Impedance Remark (in-lab test) 5V on Pin 9 Power cord 1. 1500VAC, 1 sec Hi-Pot Off Inrush Current OK N.A Voltage Condition 1.1 Power Supply Flint Gray Spec √ OK N.A Horizontal 30 ~ 54 KHz √ Vertical 50~ 120 Hz √ Remark 2 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 1.4 Video Performance Condition Spec OK N.A 65 MHz √ 1024 x 768 √ 10 ns √ Video Ringing 15% max √ Sag 5% max √ Bandwidth -3db 65 MHz √ DDC1/2B √ Ver 2 ,Rev 1, Ver 3 √ Dot Rate Max. Resolution Rise time/Fall time DDC Version EDID 1.5 Timings see table 1 User mode No.: 10 Fh (KHz) / Fv (Hz) VGA400 640x400 31.47KHz/70Hz √ VGA480 640x480 31.47KHz/59.94Hz √ 6448A 640X480 37.5KHz/75Hz 6448B 640X480 43.269KHz/85Hz SVGA4 800x600 46.88KHz/75Hz √ UVGA1 1024x768 48.3KHz/60Hz √ SVGA5 800x600 53.67KHz/85Hz √ Apple 16” 832x624 49.71KHz/74.533Hz √ UVGA2 1024x768 56.476KHz/70.069Hz √ UVGA7 1024x768 60.023KHz/75.029Hz √ 1024x768 60.24KHz/75Hz √ 1024x768 68.68KHz/85Hz √ VESA-XGA 1280x1024 63.981KHz/60.020Hz √ WS7 1280x1024 79.98KHz/75Hz √ WS8 1280x1024 91.15KHz/85Hz √ VESA1600 1600x1200 93.75KHz/75Hz √ UVGA8 Super MAC 19 Resolution Preset Preset mode No.: 6 Remark OK N.A Remark √ √ 3 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 2 Environment & Reliability Condition Spec OK N.A Remark Operation Temp./Humidity +10 ~ +40℃/ 20~90% R.H. √ Non-condensing Non- Operation Temp./Humi. -20~ +60℃/ 10~95% R.H. √ Non-condensing Altitude Operating condition 0~3048m (10,000ft) √ Without packing Non-operating condition 0~12,192m (40,000ft) √ With packing 5 ~ 26.6Hz /0.6g √ Vibration 1)Sine Wave Package, Non-Operating Vibration 26.6 ~ 50Hz /0.016” 50~500Hz/ 2.0g (10 Minutes/Axis for x, y, z) Package, Non-Operating 5 ~ 100Hz, 0 dB/Oct. 2 √ 0.015g /Hz 2)Random Vibration 100 ~ 200Hz, -6 dB/Oct., ---------- , 200Hz, 0.0038g2/Hz 20Hz~2000/ 0.0185g2/Hz Non-package, √ Non-Operating Acoustical Noise Power Line Transient IEC801-2 standard Electrostatic Discharge Package, Non-Operating Drop (With packing) 13.7kg - 76cm Height √ 1 corner, 3 edges, 6 faces. Contact:8KV, Air:15KV √ < 40 dB/A √ IEC801-4,IEC1000-4-4 Coupling clamp 0 ~ 4KV IEC1000-4-5 (Surge) Common:2KV,Differential:1KV IEC1000-4-12 (100KHz Common:3KV,Differential:1KV 0.5~8KV tip table no blanking √ √ √ ringwave) MTBF Demonstration MTBF Prediction CRT Life 90% confidence level > 60,000 Hrs √ Excluding the CRT MIL-217F > 40,000 Hrs √ Excluding the CRT 78% degradation > 10000 Hrs √ 4 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 3 CRT Characteristics Spec OK N.A CRT Vender PHILIPS √ Technology FST √ Coating Anti-glass/Anti-static √ Dot pitch 0.28mm √ Phosphor P22 √ Light transmittance 57% √ Viewable size > 14” √ Deflection angle 90 deg √ Blemishes and scratches √ see table 2 1 trio missing, as approval sheet Remark 4.1 Geometry Northern Hemisphere H = 0 + 0.05 Magnetic Environment 4 Front of Screen Southern Hemisphere Centering Geometric Distortion Linearity √ V = +0.45 + 0.05 H = 0 + 0.05 √ V = -0.45 + 0.05 H = 0 + 0.05 √ V = 0 + 0.05 Hor. 270 + 4 mm √ Ver. 202 + 4 mm √ Hor. & Ver. |A-B|,|C-D|< 4 mm √ Top/Bottom / Side Pincushion < 2 mm √ Top/Bottom / Side Barreling < 2 mm √ Hor./Ver. Trapezoid < 2 mm √ Tilt < 1.5 mm √ Orthogonal < 2 mm √ S-curve Total distortion <1.0mm √ Max peak distortion <1.5mm Hor. & Ver. <5% √ (Xmax-Xmin)/( Xmax+Xmin)*100 Size Remark Equatorial OK N.A See table 4 5 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 4.2 Sharpness Crispness Focus OK N.A Reverse character(white “e,w,m” at cut-off and background and black 800 x 600 resolution √ Remark The distance of watch is 30cm from eyes to screen characters) A < 0.3mm ,B< 0.4mm √ no visible moire √ not permitted √ ” DIN 66234 T2 < 0.1mm √ ” Condition Spec Full white center x = 0.281 + 0.010 (Brit. cut-off & Cont. y = 0.311 + 0.010 Mis-convergence Moire Over 25Ft-L Swing Jitter 4.3 Light Quality White Balance OK N.A √ Remark @ UVGA5 800x600 53.6KHz/85Hz < 0.015 X max-X min & Y max-Y Purity W,R,G,B max.) min √ ” Brightness cut off x, y (nominal) + 0.015 √ ” Max Brightness with ABL Full white pattern 28Ft-L min.(Cut-off) √ ” 40Ft-L min.(Cut-off) √ ” > 70% (center to corner) √ ” 4.4 Image Stability H/V regulation Flicker Ringing Contrast ratio Bright./Cont. Max. 0.5 ~ 1.5Ft-L √ ” Max/Min 5:1 √ ” Raster light O/P Full white pattern Brightness Uniformity 3” Block Max Brightness no ABL Color Tracking OK N.A < 1 mm per side at cut-off √ No flicker √ No visible DY Hor. Video ringing √ Remark 5 User Controls 5.1 Basic Function Spec OK N.A Power Switch √ Contrast √ Brightness √ H Size √ H Position √ V Size √ V Position √ Barrel/Pincushion √ Remark 6 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification √ Parallelogram √ Trapezoid √ I-Key Function Spec OK N.A OSD position √ Color Gain √ Corner √ Pin-balance √ Tilt √ Color Temp. C1, C2 Remark √ 9300K, 6500K √ Manual Degauss √ Recall 5 languages Languages Mis-Convergence adj. √ √ √ D-sub/BNC switch Moire adj. √ 5.2 Advanced 7 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 6 Mechanical Characteristics 6.1 Dimension Spec Bezel opening OK N.A 212 x 283 mm √ Monitor w/o Stand L x W x H mm 384 x 361 x 331 mm √ Monitor w Stand L x W x H mm 384 x 361 x 384.7 mm √ Carton Box (outside) L x W x H mm 474 x 440 x 420 mm √ Tilt : -4.5/+12.5 degree √ Tilt and Swivel range Remark Swivel:- 45/ +45 degrees 6.2 Weight Spec Monitor (Net) 12.0 √ Monitor w packaging 13.7 √ Spec 6.3 Plastic Flammability ABS ABS 6.4 Carton √ √ MPR2 : ABS TCO : PC + ABS RE-6625 √ Light Gray √ Spec OK N.A √ Material A B Flute √ Compression strength 530 KGF √ 18 KGF/cm2 √ 7 Layers √ Burst Strength Stacked quantity MPR2 Model √ Kraft Color Remark TCO Model Delta E< 1.5 after 300Hr Xted test Color Texture 65 ℃ Delta E< 5 after 300Hr Xted test PC + ABS Resin √ Remark 70 ℃ PC + ABS UV stability OK N.A UL 94-V0 Heat deflection To (Gross) OK N.A Remark 8 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 7 Pallet & Shipment 7.1 Dimension Transport Type Pallet A Pallet B Pallet C Length 1422 X X Dimension(mm) Width 880 X X Height 120 X X Air Transport Pallet Length 1422 X X Dimension(mm) Width 880 X X Height 120 X X 7.2 Shipping Container Quantity of products (sets) (Every container) (Every Pallet) (Every Container) Pallet A: 30 Pallet A: 10 Pallet B: X Pallet B: 630 Pallet A: 30 Pallet A: 21 Pallet B: X Pallet B: X X X X X X X X X Quantity of products Quantity of Products Quantity of pallet (sets) (sets) (sets) (Every Container) (Every container) (Every Pallet) 300 40' 20' Without pallet With pallet Quantity of pallet (sets) (sets) 20' Quantity of Products Stowing Type Shipping Pallet 40' 7.3 Air Transport Container Container Type Container 3048 * 2286 * 2438 Pallet A: 30 Pallet A: 4 Pallet B: X Pallet B: X 120 9 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 8 Certification 8.1 Environment Condition Spec Green design OK N.A ACM Doc. 715-C49 √ ISO14000 Requirement German Standard √ E-2000 Switzerland √ NUTEK Swedish Standard √ USA Standard √ Blue Angel EPA Remark √ EN61000-3-2 Harmonics TCO92/95 √ TCO99 √ Condition Spec PC98/99 Microsoft Windows DPMS DDC 1/2B √ Version 3.0 √ Spec DNSF IEC950 CSA (Canada) √ C22.2 No. 950-M89 √ EN60950 √ +A1+A2+A3+A4 √ +A1+A2+A3+A4 √ rd EN60950 OK N.A UL 1950 3 edition UL (USA) 73/23/EEC √ CB (Nordics) √ TUV/GS EN60950 √ EIAJ/JEIDA (Japan) √ NOM (Mexico) √ IAA (Korea) √ Condition Spec OK N.A 89/336/EEC √ FCC (USA) Class B √ EN55022 Class B √ CISPR 22 Class B √ VCCI (Japan) Class B √ CE Mark Remark √ CCIB (China) 8.4 EMC √ External Condition Remark √ VESA USB 8.3 Safety OK N.A 8.2 PC-Monitor Remark 10 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification √ BCIQ (Taiwan) C-Tick (Australia) AS3548 √ √ RRL (Korean) 8.5 X-Ray Requirement Condition Spec DHHS (21 CFR) OK N.A USA X- Ray Standard √ √ DNHW PTB German X- Ray standard √ √ MPRII √ MPRIII Condition Spec ZH1/618 OK N.A German ergonomic Remark √ √ ISO 9241-3 -7 & 8 8.6 Ergonomics Remark 11 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 9 Appendix Table Description ID Manufacturer Name =ACM (EISA 3 character ID) ID Product Code = V551 (Vender Assigned code) ID Serial Number 32 bits serial no. (use 0 if n/a) Header Week of Manufacture (0-53),use 0 if n/a Year of Manufacture (year - 1990) EDID version = 1 Revision = 1 Video Input Define (see Note 1) Max. H. Image Size (270 mm) Max. V. Image Size (202 mm) (gamma*100) - 100 (see Note 3) DPMS (see Note 2) Red Green Bits Rx1Rx0Ry1Ry0Gx1Gx0Gy1Gy0 Blue White Bits Bx1Bx0By1By0Wx1Wx0Wy1Wy0 Red x bit9-2 Red y bit9-2 Green x bit9-2 (see Note 3) Green y bits9-2 Blue x bit9-2 Blue y bit9-2 White x bit9-2 White y bit9-2 Established Timing I Established Timing II Established Timing III (see Note 4) #1 Standard Timing Identification 800*600 85Hz Table 1 - DDC Table Address Data 00 00 01 FF 02 FF 03 FF 04 FF 05 FF 06 FF 07 00 08 06 09 09 0A 02 0B 00 0C * 0D * 0E * 0F * 10 * 11 * 12 01 13 01 14 08 15 1B 16 14 17 * 18 E8 19 * 1A * 1B * 1C * 1D * 1E * 1F * 20 * 21 * 22 * 23 A4 24 48 25 00 26 45 27 59 12 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Description #2 #3 #4 #5 #6 #7 Detailed Timing Description # 1 #8 Data 01 01 01 01 01 01 01 01 01 01 01 01 01 01 00 00 00 FE 00 4D 6F 6E 69 74 6F 72 0A 20 00 00 00 FE 00 4D 6F 6E 69 74 6F 72 0A 20 20 Address 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 40 41 42 43~47 48 49 4A 4B 4C 4D 4E 4F 50 51 52 53 54 55 56 Detailed Timing Description # 2 13 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Description Detailed Timing Description # 3 Detailed Timing Description #4 Data 20 20 20 00 00 00 FE 00 4D 6F 6E 69 74 6F 72 0A 20 20 20 20 20 00 00 00 FE 00 4D 6F 6E 69 74 6F 72 0A 20 20 20 20 20 00 * Address 57 58 59 5A 5B 5C 5D 5E 5F 60 61 62 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 71 72 73 74 75 76 77 78 79 7A 7B 7C 7D 7E 7F Extension Flag Check sum 14 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Note 1 Bit 7 6 5 4 3 2 1 0 Description Analog / Digital Input : Defines usage of the rest if the byte as "analog input" or digital input". Analog=0, Digital=1 . If input is described as analog, the following definitions apply to bits 6-0. Digital is as yet undefined in the following but provisions have been made in anticipation of a common video output standard for Flat Panel Display (FPD) use. Bit 7 Bit Description Analog / Digital Signal Level Signal Level Standard (6) Signal Level Standard (5) Setup Sync Inputs Supported (3) Sync Inputs Supported (2) Sync Inputs Supported (1) Sync Inputs Supported (0) 4 3:0 5 0 1 0 1 Operation 0.700V/0.300V (1.000V p-p) 0.714V/0.286V (1.000V p-p) 1.000V/0.400V (1.400V p-p) Reserved; TBD Bit Bit 6 0 0 1 1 Signal Level Standard (6:5) : Refer to the following bit definitions. Identified by the level of reference white volts above blank, followed by the level of the sync tips in volts below blank. 6:5 Setup: If set, the display is set to expect a blank-to-black setup or pedestal per the appropriate signal level standard. Sync Inputs (See Bit Operation below) 3 Separate Sync 2 Composite Sync (on H Sync line) 1 Sync on Green Video 0 Serration of the V.Sync Pulse is required when composite sync or sync-ongreen video is used 15 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification 2 Bit 7 Bit 6 Bit 5 Bit 4:3 Bit Samsung 7E CRT Vender Chunghwa 19h 06 1Ah 4E 1Bh A0 1Ch 57 1Dh 4F 1Eh 97 1Fh 26 20h 10 21h 47 22h 4F Hitachi 0E 6E A0 57 48 99 26 10 47 4F Samsung FB BE A1 55 4B 97 24 10 47 4F Philips BB Orion E2 Philips A2 AE 9E 59 4E 99 27 10 47 4F Orion 07 4E A0 57 4A 9A 26 10 47 4F Hitachi A6 CRT Vender Chunghwa 17h BC 3 Note 2:0 Stand-by Suspend Active off Display Type 0,0 - Monochrome/gray scale display 0,1 - RGB color display 1,0 - Non-RGB multicolor display (example:RGY) 1,1 - Undefined. Reserved. Set at 00h until defined. Note 16 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Table 2 – Geometry Fig. Linearity Measurements X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 ~ X18 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + Y0 Y1 Y2 Y3 Y4 Y7 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + Y9 Y10 Y13 Y12 Y11 + Xmax - Xmin ------------------Xmax + Xmin Ymax - Ymin ------------------- Y8 Y6 Y5 Fig.1 X 100% < 5% X 100% < 5% Ymax + Ymin 17 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Fig.2 General Pincushion Measurements Amm a1 P S b2 R a2 Q Bmm b1 A, B represented as display area width and height Top/Bottom Pincushion = (a1 or a2) Side Pincushion = (b1 or b2) Substituted A by (PS + QR)/2 B by (PQ + RS)/2 18 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Fig.3 Trapezoid Measurements 2.5 2.5 2.5 2.5 D A B 2.5 2.5 2.5 2.5 C * Each of the 4 corners of picture shall fall within the relevant area (F) illustrated up (hatched) * ABCD is the picture outlines. 19 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 1 Engineering Specification Fig.4 Picture Distortion & Phase Measurements H1 A a1 orthogoal D1 V1 b2 C D V2 b1 D2 a2 Tilt B Peak H2 Total | H 1 − H 2] ≤ 0.02 0.5( H 1 + H 2) | V 1 − V 2] ≤ 0.02 0.5(V 1 + V 2) | D1 − D 2] ≤ 0.03 0.5( D1 + D 2) 20 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory Table of Contents 1. Defection CKT............................................................................................................................. 2 (1) Circuit Diagram of Defection ............................................................................................. 2 (2) Autosync Deflection Controller--TDA4857....................................................................... 3 (3) X-ray protection & AFC(Auto Frequency Control) ........................................................... 3 (4) H-size control circuit .......................................................................................................... 4 (5) Horizontal output circuit..................................................................................................... 5 (6) H-Linear correction circuit ................................................................................................. 6 (7) Step-up CKT....................................................................................................................... 7 (8) Vertical output .................................................................................................................... 8 2. Video CKT................................................................................................................................... 9 (1) Black Diagram of Video..................................................................................................... 9 (2) MM1375XD Block Diagram.............................................................................................. 9 (3) Preamp CKT ....................................................................................................................... 10 (4) Cascode CKT...................................................................................................................... 11 (5) DC Restore CKT ................................................................................................................ 12 (6) ABL CKT: (Auto Brightness Limit)................................................................................ 13 (7) Brightness, V-blank, change mode blank, spot killer CKT ................................................ 14 ACER V551 MICROCONTROLLER CIRCUIT OPERATION THEORY ................................... 15 1. Introduction .......................................................................................................................... 15 2. Block diagram ...................................................................................................................... 15 3. MCU..................................................................................................................................... 15 4. How to detect mode timing .................................................................................................. 16 (1) Vertical sync frequency measurement .................................................................... 16 (2) Horizontal sync frequency measurement ................................................................ 16 5. What are the valid key functions for user............................................................................. 16 6. How to execute the auto alignment function........................................................................ 16 ACER V551 POWER SUPPLY CIRCUIT OPERATION THEORY............................................. 17 (1) Brief : .................................................................................................................................. 17 (2) Circuit Analysis .................................................................................................................. 17 Attachment A ................................................................................................................................... 20 1 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory 1. Defection CKT (1) Circuit Diagram of Defection +40V C235 0.1U 50V (D) R269 (OPEN) BLANK R203 ZD201 100K 30V Q210 (OPEN) R268 (OPEN) +12V +6.3V VR201 (OPEN) (HVADJ) D201 1N4148 +12V R206 10K R208 R265 137K (OPEN) (1%) R247 10K BDRV HDRV Q204 H945 EWDRV R258 180 V1 R259 180 R205 2.2K C201 100U 25V (EL) 10 H-SYNC R202 1K CLBL 16 15 14 13 12 11 VCC CLBL HSYNC VSYNC VOUT1 VOUT2 EWDRV 9 8 7 6 5 R201 1K DGND HDRY PGNDBDRV SCL SDA R210 100 VSMOD SGND HPLL1HBUF 25 26 R252 56K C207 C206 4700P 0.22U R212 100V 22K 50V (PE) (1%) (D) 4 BSENS TP4 +40V R217 R219 120K 47U 23.2K (1%) 25V (1%) (EL) +C205 3 2 1 R218 51K (1%) BOP XRAY HFLB HFLB R220 2.7K R222 27K 1/4W HREF HCAP HPLL2 HSMOD FOCUS 27 28 29 30 31 32 HSMOD R223 39K R215 2.61K (1%) R213 10K C208 0.1U C209 100V 0.33U (PE) 100V (PE) TP3 AFC R214 2.1K (1%) R211 150K R209 100 24 HUNLOCK 23 R207 6.8K 25V (EL) BIN IC201 TDA4857 VSMOD ASCOR VAGC VREF VCAP HUNLOCK SCL SDA 17 18 19 20 21 22 +C223 100U C202 1500P 100V (PE) + V-SYNC R204 10 1/2W (FS) R257 1.8K V2 C210 1000P 100V (PE) R253 R254 9.1K 47K C211 O.01U 100V (PE) C212 6800P 100V (PE) R255 R256 22K (OPEN) C213 +(OPEN) 50V (EL) D203 D204 D205 1N41481N4148(OPEN) SC2 SC1 SC0 2 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (2) Autosync Deflection Controller--TDA4857 2.1 pin 1 is AFC feedback . 2.2 pin XRAY: if V XRAY > threshold (6.25V typical) switches the whole IC into protection mode. 2.3 pin 3,4,5,6,8 for B+ control function block. 2.4 pin 11(EWDRV) is a parabolic waveform used for pincushion correction 2.5 pin 16 generates video claming & blanking pulse. 2.6 pin 18,19 is I2C data. 2.7 pin 21 V-regulation. 2.8 the resistor from pin 28 (HREF) to ground determines the maximum oscillator frequency. 2.9 the resistor from pin 27 (HBUF) to pin 28 defines the frequency range. 2.10 pin 31 H-regulation. 2.11 pin 32 focus. 9 8 7 10 6 161514131211 (3) X-ray protection & AFC(Auto Frequency Control) (a) AFC in other words is HFLB (Horizontal Flyback) IC201 pin1, its for synchronize the second stage (horizontal deflection) with first stage (input signal H-sync.). (b) TDA4858 pin2 sense the voltage separated by R217, R218 and R219 from FBT pin9 40V. The TDA 4857 pin2 trigger voltage is 6.14V. When the FBT pin9 40V increase to let the R219 voltage drop achieve 6.14V, the TDA4857 will shutdown. In the time H.V.=28.5KV. VCC DGNDHDRY CLBL PGND BDRV HSYNC VSYNC VOUT1 VOUT2 EWDRV IC201 TDA4857 5 BIN TP3 TP4 +40V 4 R217 R218 +C205 47UR219120K 51K 25V23.2K (1%) (1%) (EL) (1%) 3 2 1 BOP HFLB XRAY BSENS HFLB AFC R220 2.7K R222 27K 1/4W ASCOR VSMOD VAGCVREFVCAPSGND HBUF HREF HCAPHPLL2 HUNLOCK SCL SDA HPLL1 HSMOD FOCUS 171819202122 23 24 2526 27 28 29 303132 3 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (4) H-size control circuit (a) H-size control voltage 0~5V input from "H-SIZE" net. (b) Q301 is a buffer to separate prior signal and latter. (c) R328 and D314 series connect to SC1 is used to compensating H-size by different horizontal frequency (for VGA). The SC0, SC1 status are as follows: (d) Horizontal size module merge the side-pin compensation waveform coming from Q312 then through Q307 inverting-amplify the modulating wave to control Q302、Q303 Darlington pair to control H-size. (e) R307 and R308 separate the voltage B+ then provide the different voltage for different horizontal frequency to H-size modulation circuit. SC1 1 0 1 0 Fh SC0 >=45KHz 1 40K ~ 45K 1 45 ~ 40KHz 0 <35KHz 0 Cs truth table VM L303 19.40108.011 +5V C316 3.3U 50V (BP) +12V Q302 A733 R305 33K Q303 D669A R302 (SHORT) 1/2W (FS) SC2 D319 (OPEN) R358 (OPEN) D314 1N4148 R328 150K D318 1N4148 R327 100K SC0 SC1 H-SIZE D321 1N4148 Q301 H945 D315 1N4148 R334 22K VR302 (SHORT) (H-SIZE ADJ) B+ +C320 1U 50V (EL) R308 120K (1%) R345 10K Q307 H945 EWDRV Q312 H945 R346 8.2K R301 7.5K R344 18K R307 300K 1/4W +12V R312 3.3K 4 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (5) Horizontal output circuit (a) C321 couple the HDRV wave form from TDA4857 pin7 to Q315 for switching signal and get the energy by R335 and R332 series, then through the driver transformer T301 couple the driver wave form to horizontal transistor Q310 via R336 at plus duty and via D312 at minus duty. (b) While the horizontal transistor Q310 switching a cycle, the energy provided from FBT T303 pin6 B+ be stored in horizontal deflection yoke and tunning capacitor C314. The deflection sawtooth current through horizontal deflection yoke was generated during the Q310 at ON cycle provides the plus part and during Q310 at latter OFF cycle provides the minus part through the flyback diode D307. (c) R333 and C318 series is a snubber circuit to inhibit spike. (d) C324, R329, D313 and D310 is used to compensate the cross-over distortion when the D307 OFF Q310 ON. HV C314 4000P 1.5KV (PPSH) +50V + C321 10U 50V (EL) R337 33 1/4W C339 0.01U 100V (PE) C324 0.22U 100V (PE) HDRV R336 0.82 2W 50V (EL) D312 1N5817 Q315 C2235 D311 R376 1N4148 (OPEN) R329 22 1/4W (FS) D313 1N4148 G2 H-DY 20.60047.104 R313 R311 (OPEN) 300 1/2W 1/2W 3 +C319 1U T301 (19.20079.011) 4 R332 3 47 5 1/4W R333 1 6 510 1/4W C318 470P 500V (D) FOCUS 1 6 2 Q310 BU2508AF R335 470 1/2W 1 D323 1N4003 D307 FMP-2FU B+ R338 L302 (OPEN) (LIN-COIL) 19.50059.001 C313 (OPEN) J303 1KV (JUMPER) (D) 11 2 5 12 10 9 2 1 3 D310 RGP10J 8 C315 6800P 630V (PPN) L303 19.40108.011 T303 19.70060.001 5 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (6) H-Linear correction circuit (a) L302 is Linear coil for linearity correction and C312 is Cs capacitor for deflection current S correction. (b) R318 and C313 series that parallel to L302 pin1-2 for ringing inhibit. The goal of R311 and D323 series is both dismissing ringing bar and good linearity. (c) Reference to Cs truth table, Fh>45KHz Cs = C312.And Fh<45KHz,then Cs = C311 parallel to C312 C314 4000P 1.5KV (PPSH) 1 H-DY 20.60047.104 2 Q310 BU2508AF C312 0.3U 400V (MPS) 2 C324 0.22U 100V (PE) 1 C356 0.27U 250V (MPS) Q333 IRF630 R387 1M D310 RGP10J C315 6800P 630V (PPN) R329 22 1/4W (FS) D313 1N4148 D307 FMP-2FU J303 (JUMPER) C339 0.01U 100V (PE) 6 D323 1N4003 3 C313 (OPEN) 1KV (D) L303 19.40108.011 R391 100K 2 5 M301 R330 2P (OPEN) 1W 1 2 4 HLIN C317 +C323 (OPEN) (OPEN) 50V 50V (EL) (D) R331 (OPEN) CS1 C311 0.22U 250V (MPS) R339 1M +6.3V 3 R337 33 1/4W R336 0.82 2W L302 (LIN-COIL) 19.50059.001 R338 (OPEN) Q318 (OPEN) D312 1N5817 5 1 R313 R311 (OPEN) 300 1/2W 1/2W C322 (OPEN) 250V (MPS) Q314 IRF630 R319 (OPEN) Q304 (OPEN) R314 100 R389 100 R318 (OPEN) CS2 C357 0.01U 100V (PE) R315 100K C310 0.01U 100V (PE) R316 (OPEN) D305 1N4005 D356 1N4005 T301 (19.20079.011) 4 3 T302 (LIN-COIL) (OPEN) +12V D306 (OPEN) +12V R383 4.7K Q322 H945 C325 (OPEN) 100V (PE) R384 4.7K Q323 H945 +12V R385 (OPEN) Q324 (OPEN) SC2 R392 39K R317 39K SC0 R320 (OPEN) SC1 6 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (7) Step-up CKT (a) B+drive duty pulse comes from TDA4857 pin 6 (b) Q305, Q306 constructed class B output to drive Q317. (c) When Q317 turns on, L304 storage energy and D317 is off. when Q317 turns off L304 release energy and D317 turns on to charge C326 to B+ (d) The higher Hor. frequency needs higher B+ so B+Drive duty must vary with frequency. HV +50V 1 FOCUS 13 C309 0.01U 500V (D) D317 BYM26A BDRV C363 R363 220P (SHORT) 500V 1/2W (D) 33U 200V (EL) C364 (OPEN) 500V (D) 2 5 12 10 9 3 Q306 A733 11 +C326 R347 200 R373 Q317 47 IRF630 D316 1N4148 6 Q305 H945 G2 L304 19.40139.001 +12V 8 T303 19.70060.001 7 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (8) Vertical output (a) TDA4866 is a vertical deflection amplifier, pin7 need a higher DC voltage (50V currently) for deflection current amplify. (b) TDA4866 pin1,2 is vertical drive input pin from TDA4857 pin12,13. (c) Pin 4,6 is vertical deflection output pin to drive vertical YOKE. (d) Pin8 provides the vertical blank signal for vertical retrace line canceling. +50V +12V IC202 TDA4866 VP INB 3 2 OUTA GNDOUTB 6 5 4 VFB FEEDB GUARD 9 8 7 INA 1 R227 1 2W + V-DY R231 180 1W + 4 C233 2200P 50V (D) Q201 H945 CLBL R237 10K R232 10 1/2W R228 1 1W +100U C214 47P 50V (D) R224 820 C232 (OPEN) 50V (D) 25V (EL) R225 820 C231 (OPEN) 50V (D) C218 0.22U 100V R229 (PE) 100 V1 V2 C219 0.22U 250V (EL) G1 3 C215 C217 0.01U 50V (D) C216 100U 100V (EL) R233 100 1/2W (FS) R250 R238 R236 2.4K 68K 10K (1%) V+ R262 3.3K R263 4.7K 8 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory 2. Video CKT (1) Black Diagram of Video R Preamp CKT MM1375XD IC101 VIDEO Cascode CKT Q101,110 Q103,111 Q105,112 B CONTRAST (From uC IC801) ABL CKT Q316 Clamp CKT Q 205 G B G1 Brightness CKT: Q203 Change Mode Blanking:Q202 V-blanking CKT: Q201 Spot Killer CKT: Q202 Beam Current (From FBT) R (From PC) G DC Restore CKT H-clamp (From IC201) (2) MM1375XD Block Diagram The function block below represents one of the threevideo amplifiers in the MM1375XD along with the contrast, gain adjust and brightness contrals. The Contrast Control is DC-Level (0 ~ 4 V) operate attenuator which controls the video gains of the three channels (R, G, B) simultaneously The Gain Adjust Control, which is also a DC-level operated circuit, provides a 6 dB gain adjustment to each channel. During the retrace period, the Clamp Comparator will charge or discharge the clamp capacitor by comparing the external brightness (clamp+) level with the video output DC level thus that the brightness level is maintained. 9 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (3) Preamp CKT (a) AS shown in the block diagram: The R/G/B signals will generate an enough amplitude of Vpp to show up on the CRT screen after the amplification of the amplifiers. (b) The purpose of signal CLAMP is to fix the black level of all R.G.B signals to the same level after the AC couple. This is the DC Restoration of pre-amplify (c) To fix Pin 1,19,20 voltage is to stabilize Pin 13,15,18 (R,G,B Output) DC voltage. It’s purpose is to lower the Temp. of IC and transistors of Casecode CKT. (d) VR104,105 control R.,G O/P gains +12V R106 100 1/2W R109 120 1/2W C154 (OPEN) 50V (D) R137 56K +8V C101 0.1U 50V (D) D111 1N4148 + C130 10U 50V (EL) R110 3k ZD107 8.2V R138 9.1K BI +8V 1 22 B-IN 6 BI 5 4 GI 3 2 RI +8V R103 75 D115 1N4148 19 GND 5 C102 0.1U 50V (D) 18 6 C129 0.01U 50V (D) R131 390 17 G OUT GO R123 390 16 G CUTOFF R111 4.7K 7 R CLAMP 15 G DRIVE 8 VCC1 C108 0.01U 50V (D) BO R120 4.7 1/4W GND R-IN R178 33 D116 1N4148 + VCC2 G CLAMP C105 0.1U 50V (D) C118 47U 25V (EL) 20 B OUT 4 D114 1N4148 C104 0.1U 50V (D) VR105 2K (B-DRV) B CUTOFF 3 R102 75 RI C100 (OPEN) 50V (D) 21 B CLAMP G-IN R177 33 2 1 IC101 MM1375XD M102 6P 20.60010.106 B DRIVE R176 R101 D112 33 75 C106 1N4148 0.1U 50V (D) GI +8V C103 0.1U D113 50V 1N4148 (D) 14 R OUT 9 CONT 10 BLANK 13 R CUTOFF 11 12 CLAMP R DRIVE C109 (OPEN) 50V (D) R117 390 RO R142 1.5k R112 3K R108 100 VR104 2K (R-DRV) CONTRAST H-BLANK C110 0.01U 50V (D) CLAMP D100 1N4148 +C122 10U 50V (EL) R100 4.7K 10 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (4) Cascode CKT (a) Output stage adopts cascode circuit Its purpose is to amplify the signal which has been processed by MM1375XD to a enough amplitude of Vpp, then display on the CRT. The criteria to select a cascode transistor is the smaller the value of Cob and the bigger the value of Ft is better.This circuit adopts HSD1609. Cob=3.8pF, ft=140MHZ. (b) Cascode CKT concludes 3 band amplification. Mean Freq.: capacitance open, inductance short. The gain = Rc /Re High Freq.: (R gun),peaking coil L104,L105,R115,C113,R119 Over Freq. Compensation: (R gun),C161,R161. L105 2.7U DC RESTORE 12V Q101 R115 1.6K 1/4W HSD1609 C112 0.1U (OPEN) R171 R116 Q102 H945 C161 150p 50V (D) R117 390 R118 100 1/2W C113 82P 50V (D) (OPEN) 15UH D101 1SS83 30 L104 R161 8.2K R119 33 B O/P R151 1.2K 3W +75V R113 R114 56 11 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (5) DC Restore CKT (a) The video signal amplified by the output stage is coupled to CRT by way of AC coupling. So DC restoration CKT is needed to do the white balance adjustment. (b) Use VR101 & R145 and ZD104 to get the range of each gun bias ( Max ≒ 27 V). (c) O/P signal mixes DC and AC voltage. Only AC signal passes C150. DC voltage is generated by VR101 cross voltage. R134 + CASCODE CRT 51 1/2W C150 1U 100 (EL) ZD104 33V VR101 R145 20K 20K 12 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory (6) ABL CKT: (Auto Brightness Limit) ABL is a protection circuit. When the anode current goes higher than the setting value of ABL circuit . ABL will pull down the voltage of contrast to limit the anode current. This is helpful to protect CRT. HV 1 FOCUS 13 G2 6 +12V 11 R350 30K 12 2 D320 1N4148 R352 100K ABL CONT C307 4700P 50V (D) +C333 R340 330 Q316 A733 1U 50V (EL) 9 R355 10K 1/4W R351 6.8K 10 D309 1N4148 5 VR301 20K (ABLADJ) 3 T303 19.70060.001 8 a) With crosshatch patter, FBT beam current is smaller. It makes the voltage of C333 higher than Vcontrast Q316, is OFF the Vconstrast is freely controlled. b) With the full white, FBT beam current rises, the voltage of C333 is down. It makes Q316 ON. Vce of Q316 is fixed 13 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory R244+5V (OPEN) (1%) VR202 (SHORT) (G1ADJ) 50V (EL) D202 R239 (OPEN) 4.02K (1%) Q202 H945 R243 14K (1%) C221 +0.22U 50V (EL) Q203 BF423 BRITE R245 1.8K (1%) R266 (OPEN) +C220 10U (7) Brightness, V-blank, change mode blank, spot killer CKT (a) About the cut off voltage, while the voltage, cathode to G1, over the cut off voltage, the picture will disappear. If the cut off voltage of the CRT G Gun is set at 120V and the black level of cathode is 55v, the picture want to show the signals higher the black level once the G1 voltage is lower than -65V. (b) As described above, we may using the voltage control G1 as the brightness control. Generally the G1 control range is about 12~15V if the Raster brightness is from 0 to 1.5ft-L. (c) Similarly, we may overlap a negative pulse of vertical duration on the G1 voltage to prevent the vertical retrace line from showing on the picture. This is to keep the voltage cathode to G1 over the cut off voltage during the period of vertical retrace. (d) In order to prevent the picture occurred transiently while change mode, pull down the G1 voltage and let the voltage cathode to G1 over CUT OFF voltage. This will make the picture blanking (e) While monitor turned off, the discharge speed of high voltage circuit is slow since there is no deflection scanning , a spot which will destroy the phosphor of CRT will display on the CKT. So the SPOT KILLER circuit will generate a negative voltage higher than CUT OFF to the G1 to cut the beam This is to protect the CRT. ZD203 (OPEN) +50V ZD202 (OPEN) BLANK R264 D206 4.7K 1N4148 R240 R241 4.7K 33K VFB R233 100 1/2W (FS) HUNLOCK R238 68K GUARD R236 10K G1 R267 1M 1/4W R242 120K 1/2W + C219 0.22U 250V (EL) -190V Q201 H945 CLBL C233 2200P 50V (D) R237 10K 14 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory ACER V551 MICROCONTROLLER CIRCUIT OPERATION THEORY 1. Introduction The microcontroller of the V551 can discriminate the display mode by detecting the frequency of the H/V sync signals and the polarity of horizontal sync signal. It provides DC voltages to control the picture and save the adjusted parameters into the EEPROM by using the control panel. 2. Block diagram The major parts of V551 microcontroller circuit are MCU, EEPROM. The circuit block diagram is shown as below, EEPROM Searching for the same saved mode timing with the input signals and get the data. Preset mode data, User saved mode data. Control Panel PC RS232 auto alignment program PWM output To deflection circuit Checking if the valid key be pressed and do key function. Adjust - + Select - + Blanking SCO-SC1 Detecting the input signals of H,Vsync & H-polarity. Hsync Vsync H-polarity MCU (MTV012) (UART) External adjustment function 3. MCU The MCU - MTV012 is an 87C51 microcontroller with PWM outputs. It manages the following functions, (1) To detect mode and output proper SC0 and SC1 to deflection circuit. (2) To check if there is the same saved mode in the EEPROM and get the data to transfer into DC voltages by PWM output and RC filter circuits to control the picture, contrast and brightness. (3) To check if there is the valid key be pressed and do the key function. (4) To memorize mode timings and any adjustable parameters of the picture into EEPROM. (5) The inner registers and PWM output of MCU can be controlled by the external PC alignment program. 15 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory 4. How to detect mode timing Only when the mode timing input is stable, we can adjust the picture by the control panel, and the major measurement of the mode timing inputs are horizontal and vertical sync. (1) Vertical sync frequency measurement We use the base timer, it can generate a count during a fixed time, this fixed time is 12/12MHz and we call it "Time base", so when the first vertical sync generated, we enable the base timer, and the next vertical sync generated, we disable the base timer, and we only need to calculate how many counts are during a vertical sync period. The formula is Vertical sync frequency = FV = 1 / Vertical sync period Vertical sync frequency = 1000000 / Counts ==> = 1 / [ Counts * (Time base)] (2) Horizontal sync frequency measurement We use the event counter for calculating how many counts are during a long fixed time, because the vertical sync period is longer than the horizontal sync period, we can enable the event counter when the first vertical sync generated and disable the event counter when the next vertical sync generated, this time, we can get the horizontal sync counts during a vertical sync period. The formula is Horizontal sync frequency = FH = Horizontal sync counts / Vertical sync period Horizontal sync frequency ==> = Horizontal sync Counts / Vertical sync period 5. What are the valid key functions for user Total 4 keys for V551 control panel, "select +" & "select -" are the selection of controlled function with LED change, and "adjust +" & "adjust -" are the selected item to increase & decrease volume. Except the last basic key functions, the user can press "select +" & "adjust -" to recall the factory preset data. Meanwhile it takes about 20 seconds for keeping no key pressed to store the adjusted function into the user data. 6. How to execute the auto alignment function The MCU supports the UART function, it has 2 I/O ports, one is the receiver, the other is the transmitter, they are connected with an interface to PC and PC can execute alignment program by RS232 communication to send the formatted data to the MCU for adjusting any adjustable parameters of the picture and saving the adjusted values into EEPROM. By this way, we can get the products with the same quality and reduce the manufacturing time. 16 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory ACER V551 POWER SUPPLY CIRCUIT OPERATION THEORY (1) Brief : Acer V551 is equipped with a current mode, constant frequency, synchronous, using fly back switching mode power supply circuit,(The operating frequency won't vary with the change of input voltage or output load. This means synchronous with monitor .) In abbrev, the SMPS or SPS. Input : 90VAC - 264V AC ( full range) Output : +50V 0.9A 39.15W +75V 0.07A 5.25W +12V 0.76A 9.12W + 6.5V 0.6A 3.9 W Total output power : 62W Diagram Block (2) Circuit Analysis The block diagram is shown as follow , is divided into 13 portions Transformer Input EMI filter 2 Bridge Rectifier & Filter 8 1 4 power Secondary Rectifier & Filter DCV output 5 Rectifier & Filter CKT 7 ext sync Trigger CKT 3 MOSFET & snubber ckt 9 Line PWM controller 6 Feedback CKT 10 V-Sync Detector CKT photo coupler 13 control switch on/off 12 11 EPS 1 Detector CKT 1. 2. 3. 4. 5. 6. EMI filter CKT Power SW & Rectifier, filter CKT PWM controller Power Mosfet & Snubber CKT Rectifier & Filter CKT Feedback CKT 17 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory 7. Sync. CKT 8. Transformer 9. 10-12: Rectifier & Filter CKT 10. V-sync Detector CKT 11. EPS1 Detector CKT 12. Photo coupler 13. Control switch on/off 1. EMI filter CKT is a necessary circuit for restraining the electromagnetic interference to meet the standard of FCC and FTZ. This portion of circuit comprised capacitor, Y capacitor, common mode choke, differential choke, etc. Power SW and rectifier filter CKT: Power SW is used for the control of power on and off Rectifier Filter is able to process the input AC voltage into a DC voltage, This circuit is designed to operate normally form 90V to 264V AC. This is so called full rage or universal input. 3. PWM control IC UC3842 is a current mode of PWM control IC. Please refer to the attachment A to see the specification. Because the saw wave and feedback control is separated, it is ideal for the synchronous operation of the SPS of multi-frequency monitor. Some PWM IC combines the saw wave and feedback control as one is not good for the synchronous operation of multi-frequency monitor's SPS circuit. It happens the on-off transistor (or MOSFET) destroyed during the horizontal frequency is switching. That's the reason we adopt UC3842 as the control IC. * When load changes, the voltage of the primary coil (pin 6-7) of the transformer will be rectified and filtered by D608, C608, D607, C607. This voltage value will go down while the load getting heavier and it's voltage will be divided via R616, VR601, R617 then entering pin 2 of C601 (Verror is direct ratio of output load). This signal is compared with primary current to decide the amplitude of duty cycle. When output load gets heavier, the time period of power MOSFET turns on will get longer and vice versa. This principle is used to control the output voltage stablely, As described above, the current mode CKT has a dual feedback, one is from the variation of output load, the other is from the variation of primary current, This causes the response to the variation of AC source voltage, i.e. a good line regulation. The function of R613, C615 is to generate a oscillation frequency being the clock input of UC3842, R614, C617, D611, D612 is a soft start circuit to assure a proper ON time as the monitor turns on to prevent from the MOSFET destroyed by the surge current the principle is UC3842 won't work while pin 1 of UC3842 is low. Please check attachment A. 2. Besides, the operating voltage of UC3842 is 16V while start and 10V after start. In this circuit, the start voltage is provided by R602, R603. The C607, T601 will work after start and the 18 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory auxiliary coil (pin 8-9) of T601 will generate a voltage to be rectified and filtered by C608, D608, D607, C607 to maintain the operation. 4. Switching FET & Snubber circuit. Switching FET is mainly used for the operation of on and off. It is controlled by IC601.We can obtain the result of FET turn on and off. Snnbber circuit is mainly consisted of C624, R619, D614, D610, R604 and C613. It's purpose is to restrain the turn off voltage spike of FET. To prevent it from destroying for Q602. 5. Rectifier and filter CKT comprises D608, C608, D607, C607 to provide the Vcc for IC601. 6. Feed back CKT comprises R616, VR601, R617 is mainly to divide the voltage of primary auxiliary coil, then enter pin 2 of 3842 and compare with the internal Vref (2.5V) of IC601 to obtain a stable output voltage. SYNC. CKT In order to prevent from the interference on the picture caused by the difference of the oscillation frequency of SPS and the horizontal scan frequency of monitor, We use SYNC. CKT to unify these two frequency. This CKT is consisted of C616, ZD603, R612 and detect the synchronous signal from the monitor FBT core. After the differential of C616, ZD603 clips it's voltage. and then add this signal to the pin 4 of UC3842 by way of 612 and C615 to get the synchronous. 8. Transformer is mainly used for transformer and isolation it's principle is the current will pass pin 1-4 of T601 when FET on and energy being output by T601 when FET off. 7. 9. 10-12:This + 43.5V of Rectifier and filter CKT is consisted of D702, C703 and the other groups of output voltage is using the same principle to do the rectifier and filtering 10. The V-sync is low or full high, then IC602 is not drived. The V-sync is pulse, then the waveform of Q701 collector is sharp pulse. 11. When the ESP1 is floating, The IC602 is always drived. At the same time there is not power saving function. When the ESP1 is Ground, then the IC602 drived according to V-sync. 12. The photo coupler adopts TLP721F of Toshiba and main purpose is that the primary and secondary is isolated. 13. When V-sync is inactive, IC602 is not drived, Q603, Q604, Q605, turn on.Q602 turn off. The power shut down and the monitor is in off mode .When V-sync is active . IC 602 is drived. Q603, Q604, Q605 turn off. Q602 turn on and the monitor in normal mode. 19 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory Attachment A 20 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 2 Circuit Operation Theory Symbol Vi Vi Io Eo Parameter Value Unit Supply Voltage (low impedance source) 30 V Supply Voltage (li < 30mA) self limiting Ouptut Current A ±1 Output Energy (capacitive load) 5 μJ Analog imputs( pins 2,3) -0.3 to 55 V Error Amplifier Output Sink Current 10 mA Ptot Power Dissipation at Tamb ≦ 25℃ (Minidip) 1.25 W Ptot Power Dissipation at Tamb ≦ 25℃ (SO8) 800 mW Tstg Storage Temperature Range -65 to 150 ℃ TL Lead Temperature (soldering 10s) 300 ℃ * All voltag ges are with respect to pin 5, all currents are positive into the specified terminal. PIN CONNECTION (top view) COMP 1 VFB I SENSE 3 RT/ CT 4 Minidip/SO8 VREF 7 6 Vi OUTPUT 5 GROUND 2 8 D95IN332 PIN FUNCTIONS 4 5 6 7 8 3 Function Description COMP This pin is the Error Amplifier output and is made available for loop compensation. VFB This is the inverting input of the Error Amplifier, It is normally connected to the switchingt power supply output through a resistor divider. ISENSE Avoltage proportional to inductor current is connected to this input. The PWN uses this information to terminate the output switch conduction. RT/CT The oscillator frequency and maximum output duty cycle are programmed by connecting resistor RT to Vref and cpacitor CT to ground. Operation to 500KHZ is possible. GROUND This pin is the combined control circuitry and power ground. OUTPUT This output directly drives the gate of a power MOSFET.Peak currents up to 1A are sourced and sunk by this pin. Vcc This pin is the positive supply of the control IC. Vref This is the reference ouptput. It provides charging current for capacitor CTthrough resistor. RT. NO 1 2 ORDERING NUMBERS SO8 UC2842BD1; UC3842BD1 UC2843BD1; UC3842BD1 UC2844BD1; UC3842BD1 UC2845BD1; UC3842BD1 Minidip UC2842BN;UC3842BM UC2843BN;UC3843BM UC2844BN;UC3844BM UC2845BN;UC3845BM 21 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting Table of Contents 1. No output power......................................................................................................................... 2 2. No video..................................................................................................................................... 3 3. No work...................................................................................................................................... 4 4. Unstable vertical display............................................................................................................ 5 5. H-size adjust............................................................................................................................... 6 6. H-linearity error.......................................................................................................................... 7 7. Brightness CKT check ............................................................................................................... 8 1 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 1. No output power No power Yes No Check F601, D602~D605 ok? Replace F601, D602~D605 Yes Replace IC601, ZD602, ZD606 No Check IC601, ZD602,ZD606 ok? Yes No Q602, Replace T601 Check Q602, T601 ok? Yes Check D701, D702, D704, D705 ok? No Replace D701, D702, D704, D705 2 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 2. No video No Repair Check 12V? Yes No Repair Check R, G, B input of M101 Ok? No Repair Check pin 2, 3, 4 of M103 ok? Yes Yes Check IC101 R, G, B inputNo & output ok? Repair IC101 Yes Check cascode circuit ok? No Check Q101, Q103, Q105, Q110, Q111, Q112 Yes Check M101 No Ok? Repair M101 3 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 3. No work Feed back No Power flowchart No Check LED Ok? Green Check G1, G2, R, G, B Output ok? No Repair IC201 Amber Check pin 6, 7 of IC201 ok? Yes No Check Q305, Q306, Q317,D317 Yes Check BDRV output ckt ok? Check HDRV No output ckt ok? Check Q315, T301 Yes Check HV is about 24KV ok? No Check Q310, D307, C314, C315, C312, L302, 4 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 4. Unstable vertical display Unstable vertical display IC201 pin 24 sawtooth gererator Fv OSC = 42Hz & No Yes IC202 has output? No Check IC202 & around ckt Yes Check DY Check IC201 & around ckt 5 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 5. H-size adjust H-size error Yes IC801 pin 34 PWM output ok? No Replace IC801 No Check Q301 & around ckt Yes Check Q301 base adjust ok? No Replace IC201 Yes Check EWDRV output ok? Yes Check Q307 adjust range ok? No Check Q312, Q307, R307, R308 Yes Is the voltage of C316 ok? No Check Q302, Q307, D307 6 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 6. H-linearity error Linearity error Yes Picture the left/right(1) or (2) center/side(2) asymmetery Yes Repair L302 Repair IC801 Check SC0, No SC1 output Yes Check Q322, Q323, Q314, Q333 ok? Yes Repair Yes Check C312, C311, C356 No Repair 7 Confidence and Property Acer V551 (new) CRT Monitor Service Guide Chapter 4 Trouble Shooting 7. Brightness CKT check Brightness control error Yes Check IC801 No PWM output ok? Replace IC801 Yes No Check T303, R324, D303 No Check Blank/ ]Hunlock ckt Is the voltage of C305 –190V? Check Q202 base is low? Yes Yes Check Q203 & M101 8 Confidence and Property