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Basic Installation/Operation Washer-Extractors Cabinet Freestanding Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) www.comlaundry.com Part No. 9001014R7 June 2010 Basic Installation/Operation Table of Contents Introduction......................................................................................... Model Identification ............................................................................. Safety Information.............................................................................. Explanation of Safety Messages........................................................... Important Safety Instructions ............................................................... Safety Decals ........................................................................................ Operator Safety ..................................................................................... Specifications and Dimensions........................................................... Installation........................................................................................... Dimensional Clearances................................................................... Machine Foundation ........................................................................ Mechanical Installation......................................................................... Frame Dimensions and Mounting Bolt Location for 18, 25, 33, 35, 40, 55, 75, 100, 135, 165 and 200 Models........ Mounting Bolt Installation (If Required).............................................. Electrical Specifications ....................................................................... Operation............................................................................................. Control Identification............................................................................ Load the Machine ................................................................................. Disposal of Unit ................................................................................... 2 2 3 3 3 5 6 7 22 22 23 24 24 27 28 30 30 31 32 © Copyright 2010, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 1 Basic Installation/Operation Introduction Model Identification Information in this manual is applicable to these models: 2 HX18PV HX100PV SX25PV SX135PV UX33PV UX100PV HX25PV HX135PV SX35PV SX165PV UX35PV UX135PV HX35PV HX165PV SX55PV SX200PV UX40PV UX165PV HX55PV HX200PV SX75PV UX18PV UX55PV UX200PV HX75PV SX18PV SX100PV UX25PV UX75PV © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation Safety Information Explanation of Safety Messages Precautionary statements (“DANGER,” “WARNING,” and “CAUTION”), followed by specific instructions, are found in this manual and on machine decals. These precautions are intended for the personal safety of the operator, user, servicer, and those maintaining the machine. DANGER DANGER indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage if the danger is ignored. WARNING WARNING indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored. CAUTION CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored. Additional precautionary statements (“IMPORTANT” and “NOTE”) are followed by specific instructions. IMPORTANT: The word “IMPORTANT” is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed. NOTE: The word “NOTE” is used to communicate installation, operation, maintenance or servicing information that is important but not hazard related. Important Safety Instructions WARNING To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions: W023 1. Read all instructions before using the washer. 2. Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer. 3. Do not wash textiles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, kerosene, waxes, cooking oils, drycleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode. 4. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode. 5. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time. 6. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This is a safety rule for all appliances. 7. Before the washer is removed from service or discarded, remove the door to the washing compartment. 8. Do not reach into the washer if the wash drum is moving. 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 3 Basic Installation/Operation 9. Do not install or store the washer where it will be exposed to water and/or weather. 10. Do not tamper with the controls. 11. Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the user-maintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. 12. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source. 13. Use washer only for its intended purpose, washing textiles. 14. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket. 15. ALWAYS disconnect the washer from electrical supply before attempting any service. Disconnect the power cord by grasping the plug, not the cord. 16. Install the washer according to the INSTALLATION INSTRUCTIONS. All connections for water, drain, electrical power and grounding must comply with local codes and be made by licensed personnel when required. 20. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent. 21. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day. 22. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. 23. Always read and follow manufacturer’s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet). 24. Always follow the fabric care instructions supplied by the textile manufacturer. 25. Never operate the washer with any guards and/or panels removed. 26. DO NOT operate the washer with missing or broken parts. 27. DO NOT bypass any safety devices. 28. Failure to install, maintain, and/or operate this washer according to the manufacturer’s instructions may result in conditions which can produce bodily injury and/or property damage. 17. To reduce the risk of fire, textiles which have traces of any flammable substances such as vegetable oil, cooking oil, machine oil, flammable chemicals, thinner, etc., or anything containing wax or chemicals such as in mops and cleaning cloths, must not be put into the washer. These flammable substances may cause the fabric to catch on fire by itself. NOTE: The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer. 18. Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product. Any problems or conditions not understood should be reported to the dealer, distributor, service agent or the manufacturer. 19. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person. 4 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation WARNING CAUTION This machine must be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery. They must also be familiar with the potential hazards involved. Failure to observe this warning may result in personal injury and/or equipment damage, and may void the warranty. SW004 IMPORTANT: Ensure that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked. Be careful around the open door, particularly when loading from a level below the door. Impact with door edges can cause personal injury. SW025 WARNING Never touch internal or external steam pipes, connections, or components. These surfaces can be extremely hot and will cause severe burns. The steam must be turned off and the pipe, connections, and components allowed to cool before the pipe can be touched. SW014 WARNING Install the machine on a level floor of sufficient strength. Failure to do so may result in conditions which can produce serious injury, death and/or property damage. W703 Safety Decals Safety decals appear at crucial locations on the machine. Failure to maintain legible safety decals could result in injury to the operator or service technician. To provide personal safety and keep the machine in proper working order, follow all maintenance and safety procedures presented in this manual. If questions regarding safety arise, contact the manufacturer immediately. Use manufacturer-authorized spare parts to avoid safety hazards. 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 5 Basic Installation/Operation Operator Safety Do not bypass any safety devices in the machine. WARNING WARNING NEVER insert hands or objects into basket until it has completely stopped. Doing so could result in serious injury. SW012 To ensure the safety of machine operators, the following maintenance checks must be performed daily: Never operate the machine with a bypassed or disconnected balance system. Operating the machine with severe out-of-balance loads could result in personal injury and serious equipment damage. SW039 1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or illegible signs must be replaced immediately. Make certain that spares are available. 2. Check door interlock before starting operation of the machine: a.Attempt to start the machine with the door open. The machine should not start with the door open. b.Close the door without locking it and attempt to start the machine. The machine should not start with the door unlocked. c.Close and lock the door and start a cycle. Attempt to open the door while the cycle is in progress. The door should not open. If the door lock and interlock are not functioning properly, call a service technician. 3. Do not attempt to operate the machine if any of the following conditions are present: a.The door does not remain securely locked during the entire cycle. b.Excessively high water level is evident. c.Machine is not connected to a properly grounded circuit. 6 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation Specifications and Dimensions General Specifications Model 18 25 33 35 40 Overall width 660 mm (26 in.) 660 mm (26 in.) 780 mm (30.71 in.) 783 mm (30.8 in.) 780 mm (30.71 in.) Overall height 1031 mm (40.6 in.) 1031 mm (40.6 in.) 1376 mm (54.15 in.) 1194 mm (47 in.) 1376 mm (54.15 in.) Overall depth 780 mm (30.7 in.) 870 mm (34.3 in.) 840 mm (33.07 in.) 960 mm (37.8 in.) 940 mm (37.01 in.) Net weight † 211 kg (465 lb.) 236 kg (520 lb.) 368 kg (811.30 lb.) 358 kg (789 lb.) 391 kg (862.01 lb.) Net weight †† 236 kg (520 lb.) 241 kg (531 lb.) N/A 347 kg (765 lb.) N/A Shipping weight † 233 kg (514 lb.) 258 kg (569 lb.) 383 kg (844.37 lb.) 388 kg (855 lb.) 418 kg (921.53 lb.) Shipping weight †† 283 kg (624 lb.) 290 kg (639.5 lb.) N/A 467 kg (1030 lb.) N/A Shipping volume 0.8 m3 (22.5 ft.3) 0.9 m3 (24.5 ft.3) 1.21 m3 (42.83 ft.3) 1.3 m3 (34.7 ft.3) 1.3 m3 (45.98 ft.3) Cylinder diameter 530 mm (20.9 in.) 530 mm (20.9 in.) 680 mm (26.77 in.) 650 mm (25.6 in.) 680 mm (26.77 in.) Cylinder depth 345 mm (13.6 in.) 440 mm (17.3 in.) 400 mm (15.75 in.) 500 mm (19.7 in.) 500 mm (19.69 in.) Cylinder volume 76 l (2.7 ft.3) 97 l (3.43 ft.3) 145 l (5.12 ft.3) 167 l (5.9 ft.3) 181 l (6.39 ft.3) Perforation size 3 mm (0.1 in.) 3 mm (0.1 in.) 3 mm (0.1 in.) 3 mm (0.1 in.) 3 mm (0.1 in.) 300 mm (11.8 in.) 300 mm (11.8 in.) 400 mm (15.75 in.) 300 mm (11.8 in.) 400 mm (15.75 in.) 279 mm (11 in.) 279 mm (11 in.) 472 mm (18.58 in.) 395 mm (15.6 in.) 472 mm (18.58 in.) Overall Dimensions Weight and Shipping Information Wash Cylinder Information Door Opening Information Door opening size Height of door bottom above floor † For Models with A or M in the 8th position in the model number (e.g. *X18PVXA6) †† For Models with U in the 8th position in the model number (e.g *X18PVXU6) (continued) 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 7 Basic Installation/Operation (continued) General Specifications Model 18 25 33 35 40 1 1 1 1 1 0.75 kW (1 HP) 0.75 kW (1 HP) 2.2 kW (2.95 HP) 1.5 kW (2 HP) 2.2 kW (2.95 HP) 10-50 RPM 10-50 RPM 10-50 RPM 10-50 RPM 10-50 RPM 82 RPM 82 RPM 85 RPM 74 RPM 85 RPM Drive Train Information Number of motors in drive train Drive motor power Cylinder Speeds Wash/reverse speed Distribution/drain speed Extract speed 250-1000 RPM 250-1000 RPM 250-1000 RPM 250-1000 RPM 250-1000 RPM Centrifugal Force Data Wash/reverse centrifugal force 0.03-0.74 Gs 0.03-0.74 Gs 0.37-0.94 Gs 0.04-0.91 Gs 0.37-0.94 Gs 19-296 Gs 19-296 Gs 24-377 Gs 23-363 Gs 24-377 Gs Standard Standard Standard Standard Standard 10 mm (0.38 in.) 10 mm (0.38 in.) 10 mm (0.375 in.) 10 mm (0.38 in.) 10 mm (0.375 in.) 1 1 1 1 1 9 kW 9 kW 18 kW 18 kW 18 kW Electrical heating elements 3 3 6 6 6 Electrical heat element size 3 kW 3 kW 3 kW 3 kW 3kW Extract centrifugal force Balance Detection Vibration safety switch installed Direct Steam Heating (Optional) Steam inlet connection size Number of steam inlets Electrical Heating (Optional) Total electrical heating capacity 8 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation General Specifications Model 55 75 100 135 165 200 Overall width 900 mm (35.4 in.) 1060 mm (41.8 in.) 1200 mm (47.3 in.) 1200 mm (47.3 in.) 1300 mm (51.8 in.) 1300 mm (51.8 in.) Overall height 1544 mm (60.8 in.) 1560 mm (61.4 in.) 1920 mm (75.6 in.) 1920 mm (75.6 in.) 2100 mm (82.7 in.) 2100 mm (82.68 in.) Overall depth 1016 mm (40 in.) 1168 mm (46 in.) 1330 mm (52.4 in.) 1500 mm (59.1 in.) 1620 mm (63.8 in.) 1808 mm (71.18 in.) Overall Dimensions Weight and Shipping Information Net weight 570 kg (1247 lb.) 865 kg (1907 lb.) 1520 kg (3351 lb.) 1645 kg (3626 lb.) 2100 kg (4630 lb.) 2900 kg (6393.41 lb.) Shipping weight 630 kg (1380 lb.) 995 kg (2194 lb.) 1697 kg (3741 lb.) 1822 kg (4017 lb.) 2319 kg (5113 lb.) 3000 kg (6613.86 lb.) Shipping volume 1.5 m3 (54.9 ft.3) 2.1 m3 (74 ft.3) 3.3 m3 (115 ft.3) 3.7 m3 (131 ft.3) 4.4 m3 (162 ft.3) 6.17 m3 (217.89 ft.3) Cylinder diameter 750 mm (29.5 in.) 850 mm (33.5 in.) 980 mm (38.6 in.) 980 mm (38.6 in.) 1095 mm (43.1 in.) 1095 mm (43.1 in.) Cylinder depth 530 mm (20.9 in.) 537 mm (21.1 in.) 597 mm (23.5 in.) 775 mm (30.5 in.) 775 mm (30.5 in.) 957 mm (37.68 in.) Cylinder volume 234 l (8.27 ft.3) 305 l (10.76 ft.3) 451 l (15.92 ft.3) 585 l (20.66 ft.3) 730 l (25.8 ft.3) 930 l (31.748 ft.3) Perforation size 3 mm (0.1 in.) 3 mm (0.1 in.) 3 mm (0.1 in.) 3 mm (0.1 in.) 3 mm (0.1 in.) 3 mm (0.1 in.) Door opening size 395 mm (15.6 in.) 395 mm (15.6 in.) 500 mm (19.7 in.) 500 mm (19.7 in.) 622 mm (24.5 in.) 622 mm (24.5 in.) Height of door bottom above floor 559 mm (22 in.) 559 mm (22 in.) 648 mm (25.5 in.) 648 mm (25.5 in.) 710 mm (28 in.) 603 mm (23.74 in.) Wash Cylinder Information Door Opening Information (continued) 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9 Basic Installation/Operation (continued) General Specifications Model 55 75 100 135 165 200 1 1 1 1 1 1 3 kW (4 HP) 4 kW (5.4 HP) 5.5 kW (7.4 HP) 7.5 kW (10 HP) 11.5 kW (15 HP) 15 kW (20 HP) Drive Train Information Number of motors in drive train Drive motor power Cylinder Speeds Wash/reverse speed 10-50 RPM 10-50 RPM 10-50 RPM 10-50 RPM 10-50 RPM 10-50 RPM Distribution/drain speed 69 RPM 65 RPM 61 RPM 61 RPM 100 RPM 80 RPM Extract speed 250-1000 RPM 250-1000 RPM 250-800 RPM 250-800 RPM 250-750 RPM 250-750 RPM Wash/reverse centrifugal force 0.04-1.05 Gs 0.05-1.19 Gs 0.06-1.37 Gs 0.06-1.37 Gs 0.06-1.52 Gs 0.06-1.52 Gs Extract centrifugal force 26-418 Gs 30-475 Gs 34-350 Gs 34-350 Gs 34-344 Gs 34-342 Gs Centrifugal Force Data Balance Detection Vibration safety switch installed Standard Standard Standard Standard Standard Standard 10 mm (0.38 in.) 10 mm (0.38 in.) 10 mm (0.38 in.) 10 mm (0.38 in.) 10 mm (0.38 in.) 19 mm (0.75 in.) 1 1 1 1 1 1 18 kW 18 kW 27 kW 27 kW N/A 36 kW Electrical heating elements 6 6 9 9 N/A 9 Electrical heat element size 3 kW 3 kW 3 kW 3 kW N/A 4 kW Direct Steam Heating (Optional) Steam inlet connection size Number of steam inlets Electrical Heating (Optional) Total electrical heating capacity 10 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation 5 18: 787 mm (31 in.) 25: 884 mm (34.8 in.) 1031 mm (40.6 in.) 1011 mm (39.8 in.) 518 mm (20.4 in.) 279 mm (11 in.) 486 mm (19.13 in.) 660 mm (26 in.) 18: 560 mm (22.05 in.) 25: 660 mm (25.98 in.) CFD530N CFD530 N 229 mm (9 in.) 8 152 mm (6 in.) 74 mm (2.9 in.) 4 CFS464N CFS464N 1 2 3 140 mm (5.5 in.) 7 6 158 mm (6.2 in.) 780 mm (30.7 in.) 881 mm (34.7 in.) 742 mm (29.2 in.) 9 41 mm (1.6 in.) 10 389 mm (15.3 in.) 181 mm (7.1 in.) 51 mm (2 in.) CFS465N CFS465N 18 AND 25 POUND CAPACITY MODELS WITH U IN THE 8TH POSITION (E.G. *X18PVXU6) 1 2 3 4 5 Fill and Supply Ventilation Cold Water Inlet (Required) Hot Water Inlet (Required) Cold Water Inlet (Required) Flushing Supply Dispenser 6 7 8 9 10 External Liquid Supply Inlets Electrical Power Input External Supply Signal Input Drain Outlet Steam Connection Input (Optional) Figure 1 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 11 Basic Installation/Operation 220 mm (8.66 in.) 279 mm (10.98 in.) 1011 mm (39.8 in.) 1038 mm (40.87 in.) 11 33 mm (1.3 in.) 33 mm (1.3 in.) 65 mm (2.56 in.) 530 mm (20.87 in.) 30 mm (1.18 in.) 65 mm (2.56 in.) 660 mm (25.98 in.) 18: 670 mm (26.38 in.) 25: 770 mm (30.31 in.) CFD521N 226 mm (8.9 in.) 151 mm (5.94 in.) 75 mm (2.95 in.) CFD521N 1 2 3 4 18: 590 mm (23.23 in.) 25: 690 mm (27.16 in.) 65 mm (2.72 in.) 18: 727 mm (28.62 in.) 25: 827 mm (32.56 in.) 5 10 30 mm (1.18 in.) CFD522N CFD522N 6 9 8 180 mm (7.09 in.) 660 mm (25.98 in.) 696,2 mm (27.41 in.) 109 mm (4.3 in.) 70 mm (2.76 in.) 887 mm (34.92 in.) 791 mm (31.14in.) 747 mm (29.41 in.) 485 mm (19.1 in.) 7 44. mm (1.73 in.) CFD528N 18 AND 25 POUND CAPACITY MODELS WITHCFD528N A OR M IN THE 8TH POSITION (E.G. *X18PVXM6) 1 2 3 4 5 6 Fill and Supply Ventilation Cold Water Inlet (Required) External Liquid Supply Inlets Hot Water Inlet (Required) Ventilation Tub Main Switch 7 8 9 10 11 Electrical Power Input Drain Outlet Steam Connection Input (Optional) Cold Water Inlet (Required) Flushing Supply Dispenser Figure 2 12 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation 88 mm (3.47 in.) 472 mm (18.58 in.) 1376 mm (54.15 in.) 1348 mm (53.07 in.) 220 mm (8.66 in.) 50 mm (1.97 in.) 680 mm (26.77 in.) 780 mm (30.71 in.) 50 mm (1.97 in.) 34 mm (1.34 in.) 86.5 mm (3.41 in.) CFD537N CFD537N 332 mm (13.05 in.) 267 mm (10.49 in.) 202 mm (7.93 in.) 105 mm (4.13 in.) 1 2 4 665 mm (26.18 in.) 733 mm (28.86 in.) 753 mm (29.65 in.) 34 mm (1.34 in.) CFD538N CFD538N 3 5 6 7 10 1.38 in. (35 mm) 4.3 in. (109 mm) 185 mm (7.29 in.) 1015 mm (39.96 in.) 1141 mm (44.9 in.) 1108 mm (43.6 in.) 1066 mm (41.95 in.) 704 mm (27.7 in.) 8 9 170 mm (6.69 in.) CFD539N CFD539N 33 MODEL 1 2 3 4 5 Fill and Supply Ventilation External Liquid Supply Inlets Cold Water Inlet (Required) Cold Water Inlet (Required) Hot Water Inlet (Required) 6 7 8 9 10 Connection Clamps Ventilation Tub Electrical Power Inputs Drain Valve Steam Connection Input (Optional) Figure 3 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 13 Basic Installation/Operation 5 960 mm (37.8 in.) 1194 mm (47 in.) 1176 mm (46.3 in.) 620 mm (24.4 in.) 394 mm (15.5 in.) 639 mm (25.16 in.) 782 mm (30.8 in.) 770 mm (30.31 in.) CFD531N CFS467N CFS467N 328 mm (12.9 in.) CFD531N 264 mm (10.4 in.) 89 mm (3.5 in.) 3 1 2 155 mm (6.1 in.) 4 7 6 1041 mm (41 in.) 8 10 934 mm (36.75 in.) 965 mm (38 in.) 1001 mm (39.4 in.) 889 mm (35 in.) 9 508 mm (20 in.) 203 mm (8 in.) 112 mm (4.4 in.) CFS468N 35 POUND CAPACITY MODELS WITH U IN THE 8TH POSITION (E.G. *X35PVXU6) 1 2 3 4 5 Fill and Supply Ventilation Cold Water Inlet (Required) Hot Water Inlet (Required) Cold Water Inlet (Required) Flushing Supply Dispenser 6 7 8 9 10 External Liquid Supply Inlets Electrical Supply Signal Input External Supply Signal Input Drain Outlet Steam Connection Input (Optional) Figure 4 14 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation 11 220 mm (8.66 in.) 376 mm (14.78 in.) 1202 mm (47.32 in.) 1176 mm (46.3 in.) 88 mm (3.47 in.) 34 mm (1.34 in.) 66 mm (2.6 in.) 34 mm (1.34 in.) 66 mm (2.6 in.) 648 mm (25.51 in.) 780 mm (30.71 in.) CFD524N 765 mm (30.12 in.) 860 mm (33.86 in.) 82 mm (3.23 in.) CFD524N 332 mm (13.05 in.) 267 mm (10.49 in.) 202 mm (7.93 in.) 105 mm (4.13 in.) 9 36.5 mm (1.44 in.) 916 mm (36.06 in.) 36.5 mm (1.44 in.) CFD525N CFD525N 1 3 2 10 4 5 8 6 109.2 mm (4.3 in.) 7 200 mm (7.87 in.) 843 mm (33.17 in.) 70 mm (2.76 in.) 968 mm (38.11 in.) 935 mm (36.81 in.) 893 mm (35.16 in.) 530 mm (20.87 in.) 35 mm (1.38 in.) 60 mm (2.36 in.) CFD529N CFD529N 35 POUND CAPACITY MODELS WITH A OR M IN THE 8TH POSITION (E.G.. *X35PVXM6) 1 2 3 4 5 6 Fill and Supply Ventilation Hot Water Inlet (Required) Cold Water Inlet (Required) Main Switch Ventilation Tub Electrical Power Input 7 8 9 10 11 Drain Outlet Steam Connection Input (Optional) External Liquid Supply Inlets Cold Water Inlet (Required) Flushing Supply Dispenser Figure 5 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 15 Basic Installation/Operation 88 mm (3.47 in.) 472 mm (18.58 in.) 1376 mm (54.15 in.) 1348 mm (53.07 in.) 220 mm (8.66 in.) 680 mm (26.77 in.) 50 mm (1.97 in.) 50 mm (1.97 in.) 780 mm (30.71 in.) 34 mm (1.34 in.) 86.5 mm (3.41 in.) CFD537N CFD537N 332 mm (13.05 in.) 267 mm (10.49 in.) 202 mm (7.93 in.) 105 mm (4.13 in.) 1 2 4 765 mm (30.12 in.) 833 mm (32.8 in.) 853 mm (33.58 in.) 34 mm (1.34 in.) CFD538N CFD538N 3 5 6 10 7 35 mm (1.38 in.) 109 mm (4.3 in.) 185 mm (7.29 in.) 1015 mm (39.96 in.) 1141 mm (44.9 in.) 1108 mm (43.6 in.) 1066 mm (41.95 in.) 704 mm (27.7 in.) 8 9 170 mm (6.69 in.) CFD539N CFD539N 40 MODEL 1 2 3 4 5 Fill and Supply Ventilation External Liquid Supply Inlets Cold Water Inlet (Required) Cold Water Inlet (Required) Hot Water Inlet (Required) 6 7 8 9 10 Connection Clamps Ventilation Tub Electrical Power Inputs Drain Valve Steam Connection Input (Optional) Figure 6 16 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation 5 1016 mm (40 in.) 1544 mm (60.8 in.) 1499 mm (59 in.) 859 mm (33.8 in.) 559 mm (22 in.) 740 mm (29.13 in.) 900 mm (35.43 in.) 830 mm (32.68 in.) 102 mm (4 in.) CFS470N CFD509N CFS470N CFD509N 91 mm (13.6 in.) 254 mm (10 in.) 252 mm (9.9 in.) 158 mm (6.2 in.) 2 3 4 99 mm (3.9 in.) 1 6 191 mm (7.5 in.) 1389 mm (54.7 in.) 11 1283 mm (50.5 in.) 8 36 mm (1.4 in.) 721 mm (28.4 in.) 165 mm (6.5 in.) 165 mm (6.5 in.) 9 10 104 mm (4.1 in.) 104 mm (4.1 in.) Fill and Supply Ventilation Cold Water Inlet (Required) Hot Water Inlet (Required) Cold Water Inlet (Required) Flushing Supply Dispenser External Liquid Supply Inlets CFS471N &)61 55 MODEL 1 2 3 4 5 6 7 7 8 9 10 11 Electrical Power Input External Supply Signal Input Drain Outlet Reuse Drain Outlet (Optional) Steam Connection Input (Optional) Figure 7 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 17 Basic Installation/Operation 5 1168 mm (46 in.) 1575 mm (62 in.) 853 mm (33.6 in.) 1532 mm (60.3 in.) 559 mm (22 in.) 102 mm (4 in.) 870 mm (34.25 in.) 1060 mm (41.73 in.) 488 mm (19.2 in.) CFD510N 960 mm (37.8 in.) CFD510N 366 mm (14.4 in.) CFS473N CFS473N 246 mm (9.7 in.) 2 3 4 229 mm (9 in.) 94 mm (3.7 in.) 1 175 mm (6.9 in.) 6 1407 mm (55.4 in.) 7 11 1315 mm (51.75 in.) 8 43 mm (1.7 in.) 582 mm (22.9 in.) 170 mm (6.7 in.) 10 9 104 mm (4.1 in.) CFS474N 104 mm (4.1 in.) &)61 75 MODEL 1 2 3 4 5 6 Fill and Supply Ventilation Cold Water Inlet (Required) Hot Water Inlet (Required) Cold Water Inlet (Required) Flushing Supply Dispenser External Liquid Supply Inlets 7 8 9 10 11 Electrical Power Input External Supply Signal Input Drain Outlet Reuse Drain Outlet (Optional) Steam Connection Input (Optional) Figure 8 18 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation 100: 1331 mm (52.4 in.) 135: 1506 mm (59.3 in.) 6 1951 mm (76.8 in.) 960 mm (37.8 in.) 648 mm (25.5 in.) 102 mm (4 in.) 1040 mm (40.94 in.) 1200 mm (47.24 in.) CFD511N CFD511N 100: 1010 mm (39.76 in.) 305 mm (12 in.) 2362 mm (9.3 in.) 135: 1185 mm (46.65 in) CFS476N CFS476N 175 mm (6.9 in.) 89 mm (3.5 in.) 114 mm (4.5 in.) 104 mm (4.1 in.) 165 mm (6.5 in.) 2 3 5 170 mm (6.7 in.) 51 mm (2 in.) 249 mm (9.8 in.) 1 221 mm (8.7 in.) 4 9 7 1575 mm (62 in.) 13 12 8 10 696 mm (27.4 in.) 216 mm (8.5 in.) 216 mm (8.5 in.) 11 100 AND 135 MODELS 1 2 3 4 5 6 7 Fill and Supply Ventilation Cold Water Inlet (Required) Hot Water Inlet (Required) Cold Water Inlet (Required) Cold Water Inlet (Required) Flushing Supply Dispenser External Liquid Supply Inlets 8 9 10 11 12 13 185 mm (7.3 in.) CFS477N Electrical Power Input External Supply Signal Input Drain Outlet Reuse Drain Outlet (Optional) Steam Connection Input (Optional) Service Power Disconnect Figure 9 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 19 Basic Installation/Operation 1620 mm (63.8 in.) 6 2100 mm (82.7 in.) 1020 mm (40.2 in.) 641 mm (25.25 in.) 1140 mm (44.9 in.) 1300 mm (51.2 in.) 102 mm (4 in.) CFD511N CFD511N 360 mm (14.25 in.) 273 mm (10.75 in.) 1185 mm (46.7 in.) 198 mm (7.8 in.) CFD15N CFD15N 122 mm (4.8 in.) 114 mm (4.5 in.) 114 mm (4.5 in.) 2 172 mm (6.75 in.) 35 51 mm (2 in.) 197 mm (7.75 in.) 260 mm (10.24 in.) 1 221 mm (8.7 in.) 4 9 7 1854 mm (73 in.) 13 12 8 10 696 mm (27.4 in.) 254 mm (10 in.) 254 mm (10 in.) 11 165 MODEL 1 2 3 4 5 6 7 Fill and Supply Ventilation Cold Water Inlet (Required) Hot Water Inlet (Required) Cold Water Inlet (Required) Cold Water Inlet (Required) Flushing Supply Dispenser External Liquid Supply Inlets 8 9 10 11 12 13 236 mm (9.3 in.) CFS477N Electrical Power Input External Supply Signal Input Drain Outlet Reuse Drain Outlet (Optional) Steam Connection Input (Optional) Service Power Disconnect Figure 10 20 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation 6 56.5 mm (2.23 in.) 2100 mm (82.7 in.) 993 mm (39 in.) 603 mm (23.75 in.) 44 mm (1.73 in.) 81 mm (3.19 in.) 1138 mm (44.8 in.) 272 mm (10.71 in.) 81 mm (3.19 in.) 1365 mm (53.74 in.) 1453 mm (57.2 in.) 175.2 mm (68.96 in.) 1300 mm (51.18 in.) 44 mm (1.73 in.) 26.5 mm (1.04 in.) CFD534N CFD533N CFD533N CFD534N 408 mm (16.06 in.) 323 mm (12.72 in.) 248 mm (9.76 in.) 173 mm (6.81 in.) 169.5 mm (6.67 in.) 23 257 mm (10.12 in.) 486 mm (19.13 in.) 262 mm (10.31 in.) 237 mm (9.33 in.) 117 mm (6.97 in.) 117 mm (4.61 in.) 5 7 4 1 9 8 13 81 mm (3.19 in.) 10 12 899.5 mm (35.37 in.) 174 mm (6.85 in.) 260 mm (10.24 in.) 11 260 mm (10.24 in.) CFD535N 200 MODEL 1 2 3 4 5 6 7 Fill and Supply Ventilation Cold Water Inlet (Required) Hot Water Inlet (Required) Cold Water Inlet (Required) Cold Water Inlet (Required) Flushing Supply Dispenser External Liquid Supply Inlets 8 9 10 11 12 13 Electrical Power Input External Supply Signal Input Drain Outlet (Standard) Dual Drain Outlet (Optional) Steam Connection Input (Optional) Service Power Disconnect Figure 11 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 21 Basic Installation/Operation Installation Dimensional Clearances Table 1 shows recommended minimum clearances on all sides of the washer-extractor. Recommended Minimum Clearances Model 18 25 33 35 40 55 75 100 135 165 200 Minimum rear clearance 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) 600 mm (24 in.) Minimum clearance between machine and wall 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) 150 mm (6 in.) Minimum clearance between machines (side) 25.4 mm (1 in.) 25.4 mm (1 in.) 30 mm (1.2 in.) 25.4 mm (1 in.) 30 mm (1.2 in.) 30 mm (1.2 in.) 30 mm (1.2 in.) 30 mm (1.2 in.) 30 mm (1.2 in.) 30 mm (1.2 in.) 30 mm (1.2 in.) Minimum front clearance (door swing) 419 mm 419 mm (16.5 in.) (16.5 in.) 533 mm (21 in.) 419 mm (16.5 in.) 533 mm (21 in.) 533 mm (21 in.) 533 mm (21 in.) 660 mm (26 in.) 660 mm (26 in.) 660 mm (26 in.) 660 mm (26 in.) Table 1 22 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation Machine Foundation The washer-extractor must be placed on a smooth level surface so that the entire base of the machine is supported and rests on the mounting surface. Thoroughness of detail must be stressed with all foundation work to ensure a stable unit installation. eliminating possibilities of excessive vibration during extract. The standard installation does not require anchoring unless mandated by state or local codes. Static and dynamic loads on the floor or foundation are shown in Table 2. CAUTION Table 2 can be used as a reference when designing floors and foundations. Ensure that the machine is installed on a level floor of sufficient strength and that the recommended clearances for inspection and maintenance are provided. Never allow the inspection and maintenance space to be blocked. W488 Floor Load Data Model 18 25 33 35 40 55 75 100 135 165 200 Kinetic Energy of the Cylinder, (N/m) 1386 1730 2736 3240 4105 6640 12404 18361 23257 29581 29581 Dynamic Bottom Load, (N/Hz) 700/16 750/16 1200/16 1200/16 1200/16 1700/15 2000/15 2960/13 3900/13 4960/13 6100/13 Table 2 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 23 Basic Installation/Operation Mechanical Installation Frame Dimensions and Mounting Bolt Location for 18, 25, 33, 35, 40, 55, 75, 100, 135, 165 and 200 Models 34 mm (1.34 in.) 55 mm (2.17 in.) 22 mm (.87 in.) 660 mm (26 in.) 670 mm (26.38 in.) 560 mm (22.05 in.) 50 mm (1.97 in.) 680 mm (26.77 in.) 780 mm (30.71 in.) 33 MODEL 665 mm (25.18 in.) 733 mm (28.86 in.) 34 mm (1.34 in.) 50 mm (1.97 in.) CFD541N CFD541N Figure 14 55 mm (2.17 in.) 87 mm (3.43 in.) 486 mm (19.13 in.) 18 MODEL 87 mm &)61 (3.43 in.) 45 mm (1.77 in.) 782 mm (30.8 in.) CFS479N Figure 12 55 mm (2.17 in.) 660 mm (26 in.) 660 mm (25.98 in.) 860 mm (33.85 in.) 770 mm (30.31 in.) 770 mm (30.31 in.) 45 mm (1.77 in.) 71 mm (2.78 in.) 639 mm (25.16 in.) 35 MODEL 71 mm (2.78 in.) CFS480N CFS480N 55 mm (2.17 in.) 87 mm (3.43 in.) 486 mm (19.13 in.) 25 MODEL Figure 15 87 mm (3.43 in.) CFS478N CFS478N Figure 13 24 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation 34 mm (1.34 in.) 1060 mm (41.73 in.) 60 mm (2.36 in.) 50 mm (1.97 in.) 680 mm (26.77 in.) 780 mm (30.71 in.) 765 mm (30.12 in.) 633 mm (32.8 in.) 34 mm (1.34 in.) 22 mm (0.87 in.) 960 mm (37.8 in.) 60 mm (2.36 in.) 50 mm (1.97 in.) CFD542N 1080 mm (42.52 in.) 870 mm (34.25 in.) 95 mm (3.74 in.) 40 MODEL 95 mm (3.74 in.) 75 MODEL CFD542N CFS483N CFS483N Figure 16 Figure 18 898 mm (35.35 in.) 50 mm (1.97 in.) 830 mm (32.68 in.) 50 mm (1.97 in.) 80 mm (3.15 in.) 40 mm (1.57 in.) 930 mm (36.61 in.) 740 mm (29.13 in.) 55 MODEL 80 mm (3.15 in.) CFS481N CFS481N Figure 17 9001014 1200 mm (47.24 in.) 1090 mm (42.91 in.) 1010 mm (39.76 in.) 40 mm (1.57 in.) 80 mm (3.15 in.) 1040 mm (40.94 in.) 100 MODEL 80 mm (3.15 in.) CFS482N CFS482N Figure 19 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 25 Basic Installation/Operation 1300 mm (51.18 in.) 1135 mm(44.8 in.) 44 mm (1.73 in.) 1200 mm (47.24 in.) 42,5 mm (1.67 in.) 1270 mm (50 in.) 1185 mm (46.65 in.) 44 mm (1.73 in.) 61 mm (3.19 in.) 42,5 mm (1.67 in.) 1040 mm (40.94 in.) 80 mm (3.15 in.) 1138 mm (44.8 in.) 1300 mm (51.18 in.) 200 MODEL 80 mm (3.15 in.) 61 mm (3.19 in.)) CFD536N CFd536N Figure 22 135 MODEL CFS484N Figure 20 1300 mm (51.2 in.) 33 mm (1.3 in.) 1251 mm (49.25 in.) 1185 mm (46.7 in.) 33 mm (1.3 in.) 80 mm (3.15 in.) 1140 mm (44.9 in.) 80 mm (3.15 in.) 165 MODEL CFS484N Figure 21 26 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation Mounting Bolt Installation (If Required) 4. To level machine, fill the spaces between the machine base and floor with machinery grout. Grout completely under all frame members. Remove front and rear panels to gain access to all frame members. Force grout under the machine base until all voids are filled. 1 2 5. Remove the spacers carefully, allowing the machine to settle into the wet grout. 3 6. Position washers and locknuts on machinery anchor bolts and finger-tighten to machine base. 7. After the grout is completely dry, tighten the locknuts by even increments – one after the other – until all are tightened evenly and the machine is fastened securely to the floor. 152 mm (6 in.) 8. Remove the four red transport brackets which secure the moving components of the machine during shipping. Refer to Installation manual for typical transport bracket locations. &)61 4 CFS485N 1 2 3 4 Base Frame Bolt Washer Anchor Bolt/Plug Figure 23 After the concrete has cured and the anchors are installed, proceed as follows: 1. Place the washer-extractor adjacent to the foundation. Do not attempt to move it by pushing on the sides. Always insert a pry bar or other device under the bottom of the frame of the washer-extractor to move it. 2. Place the washer-extractor carefully over the anchors. 3. Put bolts through the machine in the anchors and fasten them. (For the 18-25 and 35 models, the diameter of the bolt must be minimum 1/2-13 or 12 mm; for the 33-40-55-75-100-135-165 and 200 models, the diameter of the bolt must be minimum 5/8-11 or 16 mm.) 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 27 Basic Installation/Operation Electrical Specifications 25 33 35 40 55 75 100 135 165 28 3+PE 6 15 14/2.5 3+N+PE Not available 3+PE Not available 2/3+PE 10 15 14/2.5 3+PE 6 15 14/2.5 3+N+PE Not available 3+PE Not available 2/3+PE 10 15 14/2.5 3+PE 6 15 14/2.5 3+N+PE 18 20 12/4.0 3+PE 18 20 12/4.0 2/3+PE 18 20 12/4.0 3+PE 12 15 14/2.5 3+N+PE Not available 3+PE Not available 2/3+PE 12 15 14/2.5 3+PE 6 15 14/2.5 3+N+PE 18 20 12/4.0 3+PE 18 20 12/4.0 2/3+PE 18 20 12/4.0 3+PE 12 15 14/2.5 3+N+PE Not available 3+PE Not available 2/3+PE 16 20 14/2.5 3+PE 12 15 14/2.5 3+N+PE 12 15 14/2.5 3+PE 15 20 12/4.0 3+PE 17 20 12/4.0 3+N+PE 17 20 12/4.0 3+PE 18 25 10/6.0 3+PE 17 25 10/6.0 3+N+PE 17 25 10/6.0 3+PE 20 30 10/6.0 3+PE 20 25 10/6.0 3+N+PE 20 25 10/6.0 3+PE 32 40 8/10.0 Table 3 (continued) © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 20 17 28 21 18 29 32 44 63 41 36 58 32 44 63 41 36 58 41 36 58 62 55 88 62 55 88 AWG /mm2 Circuit Breaker Phase 3 3 3 1/3 3 3 3 1/3 3 3 3 1/3 3 3 3 1/3 3 3 3 1/3 3 3 3 1/3 3 3 3 3 3 3 3 3 3 3 3 3 Full Load Amps Cycle 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 Electric Heat AWG /mm2 Voltage 440-480 380-415 200-240 200-240 440-480 380-415 200-240 200-240 440-480 380-415 200-240 200-240 440-480 380-415 200-240 200-240 440-480 380-415 200-240 200-240 440-480 380-415 200-240 200-240 440-480 380-415 200-240 440-480 380-415 200-240 440-480 380-415 200-240 440-480 380-415 200-240 Circuit Breaker Code N P Q X N P Q X N P Q X N P Q X N P Q X N P Q X N P Q N P Q N P Q N P Q Full Load Amps Model 18 Wire Electrical Specifications Standard Voltage Designation 25 10/6.0 20 12/4.0 30 10/6.0 Not available 25 10/6.0 20 12/4.0 30 10/6.0 Not available 40 8/10.0 50 8/10.0 70 4/25.0 Not available 50 8/10.0 40 8/10.0 60 6/16.0 Not available 40 8/10.0 50 8/10.0 70 4/25.0 Not available 50 8/10.0 40 8/10.0 60 6/16.0 Not available 50 8/10.0 40 8/10.0 60 6/16.0 70 4/25.0 60 6/16.0 90 3/35.0 70 4/25.0 60 6/16.0 90 3/35.0 Not available Not available Not available 9001014 Basic Installation/Operation Table 3 (continued) Electrical Specifications Standard Phase Wire Full Load Amps Circuit Breaker AWG /mm2 50/60 50/60 50/60 3 3 3 3+PE 3+N+PE 3+PE 19 18 27 25 25 40 10/6.0 10/6.0 8/10.0 AWG /mm2 Cycle 440-480 380-415 200-240 Circuit Breaker Voltage 200 N P Q Full Load Amps Code Electric Heat Model Voltage Designation Not available Not available Not available Table 3 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 29 Basic Installation/Operation Operation Control Identification 3 2 5 1 1 2 3 Keypad Display Emergency Stop Button 4 5 4 Key Switch Serial Port Figure 24 30 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014 Basic Installation/Operation Load the Machine For models: 100PV-200PV 1. Push on the doorlock system to open the door. For models: 18PV-75PV 1. Pull the door handle towards you to open the door. NOTE: Some models may have a door handle with a button that must be pressed. 2. Load the drum to the specified capacity. 3. Close the door by pushing the door handle towards the machine. 2. Load the drum to the specified capacity. 3. Close the door by pushing the door handle towards the machine. 9001014 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 31 Basic Installation/Operation Disposal of Unit This appliance is marked according to the European directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE). This symbol on the product or on its packaging indicates that this product shall not be treated as household waste. Refer to Figure 25. Instead it shall be handed over to the applicable collection point for the recycling of electrical and electronic equipment. Ensuring this product is disposed of correctly will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product. The recycling of materials will help to conserve natural resources. For more detailed information about recycling of this product, please contact the local city office, household waste disposal service, or the source from which the product was purchased. 32 MIX1N Figure 25 © Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT 9001014